WIWA RAM and LIFT
Contents
1. esee 14 5 Shutting GOWN Mtem ccbevensnsnncnisentinvasnccdadans 16 6 Exchanging material container 16 7 APPEN deret 17 7 1 Inspection and maintenance 17 7 2 Troubleshooting issccuenextes ant io iate a PR RaR RM ERR sented 17 7 9 Technical Specifications 18 Copyright 2008 WIWA Copyright ownership for this user manual remains with WIWA WILHELM WAGNER GmbH amp Co KG GewerbestraBe 1 3 35633 Lahnau Phone 49 0 6441 609 0 Fax 49 0 6441 609 50 This operating manual is solely intended for personnel involved in preparation operation and servicing It is prohibited to pass on this operating manual for reproduction utilisation or communication of its contents unless this has been explicitly permitted Infringements incur an obligation to pay damage compensation All rights reserved in the event of registration of the patented design industrial design or registered design This operating manual only applies in conjunction with the machine card that was given to you with the user manual for your equipment Please check that the type plate data is identical with the informa tion on the machine card Please notify us immediately if there are discrepancies if the user manual has been incorrectly compiled or if the type plate is missing Translation of the original operation manual Ram Lift Lift Trolley 32. Cut off the air supply to the unit and turn the control knob on the pressure regulator counter clockwise until it turns freely According to version Attach the follower plate to the pressure 3 1 2 3 1 3 pos 3 or Mount the follower plate cover directly to the mate rial pump by using a mounting kit Attach the mounting kit for the ram press to the holder Picture 3 1 2 3 1 3 pos 4 Mount accessory components i e pump to the ram press mounting assembly Connect the air hose to the hose fitting Picture 4 4 1 4 4 2 pos 1 on the follow plate cover Proceed as described in Chapter 4 2 VV V Y Electrically heated follow plate Observe the following when using an electrically heated fol low plate Through use of an electrically heated follow plate high vis cosity can be heated and made to flow more easily The heating takes place through a special heater mounted in the follow plate The temperature can be adjusted by a temperature regula tor optional The electrically heated follow plate is suitable for use with 216 5 L drums The equipment may not be used in areas where there is danger of The heating of materials containing or flam A mable materials can lead to explosion caus ing severe injury and property damage Folow the processing instructions in the manufacturer s material data sheet especially the information concerning the max work ing temperature flash
3. D 35633 Lahnau x II 26 cT4 CE Please observe that the infor mation located on the name plate corresponds to data found on the machine card Chapter Technical Specifi cation w 5 0 1 5 Best Nr Order No j Serie Series fa r w far M 6 Baujahr Fabr Year pax Lufteingang nax input air ____Jbar _ PST max Hubkraft Pressure 8 Lifting Power C N Plastic sign AB DOWN STOP AUF UP Picture 2 2 2 The sign shows the direction of travel depending on the position of the operating lever AB DOWN The lift ram tra vels downwards STOP The lift ram stops at the desi red position AUF UP The lift ram travels upwards Picture 2 2 2 2 3 Dangers arising from the equipment This unit was designed and built in accordance with all safe ty aspects It corresponds with the present standards of technical regulations and current rules for accident prevention It left the factory in perfect condition and warrants a high level of safety However the following dangers exist if operated incorrectly or used inappropriately Risk of physical injury or death to the operator or third personsorr third persons Hisk of damage to the unit and other property belonging to the owner Risk of malfunction or reduced operational efficiency All personnel involved in the starting operation and maintenance of the unit must read the following notes carefully
4. fa pump is mounted to the lift ram close the inbound air ball valve and depressurize the pump L78T RL90O en 01 10 cf Contents 1 3 Table of contents page 1 CONTENTS x N 3 1 1 PTAC NNMERO ORC PRTHIR 3 1 2 Read before starting seeseessss 3 1 3 Table of CONTENHS c csececcsseseecceeeeeeesneeeeeessees 3 2 SO NOE e D 4 2 1 Description Of symbols ssesssssse 4 2 2 Warning instructions on the unit 4 2 3 Dangers arising from the equipment 4 2 4 Applications of the machine 4 2 5 Alterations additions and emissions 5 2 6 Sources of Cargel csececues eoitasatecon cain ctun ated E aces 6 2 1 Operating personnel eeesssssess 6 2 8 Installation site and handling of the unit and auxil IIR MM EE 7 2 9 Transporting the unit and accessory 7 3 Unit GESCrIPTIONS sissocco oo sooo ni na 8 3 1 Available VersiOITS saaskocae peque testas ui peciutenu ptite es 8 3 2 Regulator Units oec 11 4 Assembly and Operation 12 4 1 Setting AO 12 4 2 Equipment preparation and operation Ram FS UIT 12 4 3 Preparation and operation Lift 13 4 4 Follower plate cover
5. Safety 2 Safety 2 1 Description of symbols The warnings and symbols used in this User s Handbook have the following meaning e Note This marks a section of text which is especially relevant to safety Special attention should be paid tothis section and its contents strictly abserved WARNING This marks a situation which could be dangerous If not observed death or very serious injuries could result DANGER OF EXPLOSION This marks a situation which could lead to explosi on Special attention should be given and the war ning strictly observed ELECTRICAL VOLTAGE This marks a situation which could lead to explosi on through electrostatic charging Special attention should be given and the warning strictly observed HOT SURFACE This marks a situation which could lead to burns from hot surfaces Special attention should be given and the warning strictly observed WEAR PROTECTIVE GLOVES Protective gloves with lower arm protection must be worn to prevent burn injuries Special attention should be given and the warning strictly observed 2 2 Warning instructions on the unit Warning signs and symbols which have been placed on the unit are there to inform of possible dangers and must be observed Warning signs and symbols may not be removed Dam aged and illegible warning signs and symbols are to be replaced immediately The following signs are located on the unit Nameplate Picture 2 2 1 WIWA
6. and observe them It is a matter of their safety We recommend that the managers responsible for the proper operation of the unit have this confirmed in writing In addition to the instructions found in this User s Handbook all instructions and guidelines loacted in manuals covering accessory and or auxillary items are to be followed closely As a rule of thumb no action is to be permitted that could endanger 4973974 products or operating personnel 2 4 Applications of the machine Ram Press The ram press simplifies the processing of poorly flow ing materials such as grease mastics high viscosity materials etc Depending on the model a follow plate follow cover is guide into the material container with the aid of compressed air All necessary accessories are mounted on the follow plate follow cover A force feeding of the material into the pump follows Picture 2 2 1 We request immediate notifi cation should there be any discrepancies or if the name plate is missing 4 Translation of the original operation manual Ram Lift Lift Trolley 597 7A RL90O0 en 01 10 cf Lift Lifts are used to raise pumps and accesories Ram Press and Lift The follow plate follow cover enable the use of several components at the same time in the feed container such as a pump agitator and level indicator Available accessories include High pressure pumps Extrusion pumps Low pressure pumps Pneumatic
7. ball valve Picture 3 2 4 pos 10 Settheoperating lever Picture 3 2 1 3 2 2 pos 3 orthe 3 way valve Picture 3 2 5 pos 11 to the UP position The traverse together with mounted components moves upwards Set the operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the STOP position as soon as enough free space is reached be tween the traverse incl mounted components and the top of the drum container Place the drum container onto the base plate so that it rests against the lift s drum stop Settheoperating lever Picture 3 2 1 3 2 2 pos 3 orthe 3 wayvalve Picture3 2 5 pos 11 tothe DOWN position The traverse lowers the mounted components into the drum onto the container When the traverse is moving up or down crushing danger can arise in certain areas of the machine due to inattention Never place fingers hands or other body parts between following plate cover and container rim frame and drum cover tra verse and piston rod traverse and upper tube for air supply Take care that no clothing or other object comes between the following plate cover and the container rim A Set the operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the STOP position as soon as the following plate cover rests on top of the drum container Result The start up is complete You may now operate
8. geared agitators Electric geared agitators etc All accessories are available in a variety of sizes power ra tings and are not included with the purchase of a ram press or lift To exchange the material container the follow plate follow cover ram press or the drum cover lift together with the mounted accessories are lifted with the aid of compressed air Using this equipment in areas requiring protection from explosions Il 2G cT4 This equipment fulfills the explosion proof require ments found in the guideline 94 9 EC for the type of explosion equipment catagory and temperature class found on the nameplate This equipment is able to be installed in areas requiring Zone explosion protection Due to the possibility that ex plosive gases and overspray may be created this unit is to be considered as Group II Equipment Catagory 2G The flash point for the materials being sprayed as well as the solvent being used must be above 200 C When operating this equipment the User s Handbook must be followed closely The required inspection and maintenance intervals must be adhered to strictly All information found on the unit s signs or plates must be adhered to and not exceeded Do not allow this unit to be overloaded It is the responsibility of the operator of this equipment to determine the explosion risk zone deter mination according to EC regulation 94 9 EC Appendix Il Nr 2 1 2 3 in the area of usa
9. the specification sheet or can be provided by your WI WA customer service representative or directly from the 3973974 factory Ensure that the air supply is turned off Turn the adjusting knob on the air pressure regula tor to the left until it turns freely and all pressure is released Setthe operating lever c pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the STOP position Check for proper connection of all accessories Connect the air supply line to the air supply fitting Pic ture 3 2 1 3 2 5 pos 5 Switch on the air supply to the equipment Adjust the air pressure regulator Picture 3 2 1 3 2 2 pos 3 to a pressure of 2 bar Set the operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the UP posi tion The traverse together with mounted components moves upwards Set the operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the STOP position as soon as enough free space is reached be tween the traverse incl mounted components and the top of the drum container Place the drum container onto the base plate so that it rests against the lift s drum stop Set the operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the DOWN position The traverse lowers the mounted components into the drum onto the container o 1 A V VY VY Pay attention
10. A the spray gun is triggered while the ram is in upward travel the pump will draw air and must be bled before the next use Therefore the trigger must be secured before and during upward movement of the ram for example on changing of the material container o Read and follow the instructions in the user s han 1 books for the spray gun and pump 4 3 Preparation and operation Lift Task Prepare the equipment for operation Prerequisite All necessary accessories drum cover pumpe agitator etc for the twin post lift are mounted and the material to be processed is onhand Procedure Interrupt the air supply to the equipment Turn the ball valve Picture 3 2 4 pos 10 to the CLOSED position Adjust the rotary valve Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to STOP Check for proper connection of all accessory items If any accessories outside of the material con A tainer i e agitator are in motion clothing may be caught or material splattered This can lead to severe injury or property dam age Turn off all accessories before any upward or downward movement of the lift and wait until they are no longer in motion Connect the air supply line to the air supply fitting Pic ture 3 2 1 3 2 5 pos 5 Translation of the original operation manual Ram Lift Lift Trolley 13 Assembly and Operation Switch on the air supply to the equipment at the
11. Oman Rietgans 38 3752 KH Bunschoten Netherlands Mobil 31 6 18 88 40 97 Tel 31 33 494 69 81 Fax 31 33 494 75 83 E Mail rob wiwa gmail com Otto Dietrich Sales Director Russia Ukraine Belarus Moldavia Lithuania Latvia Estonia Azerbaijan Georgia Armenia Kazakhstan Uzbekistan Kyrgyzstan Turkmenistan Tajikistan Lindenhof 6 56154 Boppard Germany Mobil 49 160 1574385 Tel 49 6742 899336 Fax 49 6742 899337 E Mail o dietrich 9 wiwa de John Berry Sales Director Mexiko Mittelamerika Callejon del Arrastradero 204 Col Ocotepec Morelos Cuernavaca 62220 Mexico Mobil 52 777 289 4275 Tel Fax 52 1 777 323 9931 E Mail j berry wiwa com Esteban Restrepo Sales Chile Kolumbien Ecuador Peru Mobil 57 321 2858501 or 57 300 467 7887 Tel 57 1 466 2345 E Mail e_restrepo wiwa com JK Tan Sales Director Korea Japan Australia South East Asia Mobil 6012 223 7706 Tel Fax 603 8024 7706 E Mail jktan wiwa com
12. Operation manual because it works UIUR RAM and LIFT Translation of the original operation manual 1302 HL en ski 1 Contents 1 1 Preface e This User s Handbook must always be avail 1 able to operating personnel The operating authority of the equipment must ensure that a User s Handbook is available to theoperator in a language which he under stands In the User s Handbook you can find all information re quiredfor the proper handling of your 3973374 Ram Press W7WA Lift WIA Lift Trolley or W WA Lift Cart The manufacturer s instructions and handling guidelines for the paint or other material being processed must be observed at all times No method of operation should be exercised which impairs the safety of 3973374 products and the operating person nel 1 2 Read before starting e Always pay close attention to the instructions 1 and specifications found in the User s Hand book for the unit and any accessories Before each usage be especially certain to Check the seal and function of all connections and mounted parts Observe the maximal allowed pressure of the unit and accessory parts Before beginning any work on the equipment and at any pause during operation be absolutely sure to Cut off the the supply of compressed air to the lift ram press and set the operating lever pict 3 2 1 3 2 2 pos 3 or the 3 way valve pict 3 2 5 pos 11 to the STOP postition
13. Press Picture 3 2 1 for Ram Press version with valve on ram and pump acti vation by spray gun Picture 3 2 3 Push rod valve on spray gun for Lift Picture 3 2 4 1 AUF SIOP AB DOWN 2 L78T RL900 en 01 10 cf Unit descriptions for Lifting Cart Picture 3 2 5 for Ram press version with front plate and automatic function Picture 3 2 2 1 Rotary valve 2 Shut off valve for air supply to follow plate or fol low cover Poss EN a 6 Swit for manual pump operation 7 Connection for automatic spray gun P compressed air Connection for automatic spray gun A Drain Circulate 9 Roller lever valve Shut off valve for air supply Translation of the original operation manual Ram Lift Lift Trolley 11 Assembly and Operation 4 Assembly and Operation 4 1 Setting up Job You wish to erect the machine at the site and prepare it for operation Prerequisite All necessary accessories follower plate cover pump agitator etc are onhand Procedure Place the machine on an even and solid surface Only use M12 bolts mech strength class 8 8 to anchor the unit s base plate to the floor gt All operational elements must be easily accessible T Only use oiled compressed air Never use bottled gas i e oxygen or propane for air supply to the unit To ensure that sufficient air is supplied the rating of the compressor must be compared to the uni
14. any mounted accessories Observe and follow the instructions in the User s Handbook for each of the accessories 14 Translation of the original operation manual Ram Lift Lift Trolley 4 4 Follower plate cover Job A follower plate cover should be mounted to or exchanged on a Ram Press Prerequisite The following items are necessary 1 Follower Plate or Cover 1 Mounting Kit for Follower Plate or Cover Picture 4 1 1 Follower cover for 216 5 L drum SERE Picture 4 4 2 Follower plate not for single post lifts d LR MSS N Picture 4 4 3 Folower plate only PFP Beschreibung Handle for bleed valve The use of a follower plate or cover is very specific to the application The appropriate mounting kits must be ordered for the accessories used Contact your 39733971 Customer Service Center or the 3973971 factory directly for the correct order numbers for the follower plate cover and mounting kits Procedure Mounting and or disassembly may only be per l1 formed when the unit is shut off All accessories must be shut off and pressure re leased Observe all warning found in the chapter Safety Perform all steps found in chapter 4 1 Lower the traverse to its lowest position Set the operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the STOP position WIA RL90O0 en 01 10 cf
15. d air and that the accessories i e airless high pressure pump may operate with very high pressures which could cause severe injury if used improperly Observe and follow these instructions The raising and lowering of the unit as well as falling objects can cause severe injury and property damage Persons or other living creatures should never be placed on the frame or within the lifting range of this equipment Persons or other living creatures should never be raised or lowered using this equip ment When the traverse is moving up or down crushing dan ger can arise in certain areas of the machine due to inat tention Never place fingers hands or other body parts between following plate cover and container rim frame and drum cover traverse and piston rod or traverse and upper tube for air supply Take care that no clothing or other object comes be tween the following plate cover and the container rim The release of pressurized material as well as contact with rotating parts can cause severe injury Please mount accessories only when the equipment has been turned off During assembly the accesso ries must also be turned off and depressurized Observe and follow the instructions in the User s Handbook for this equipment and any accessories such as agitators pumps etc f accessories are removed from the material container with the motor still in operation material or lo
16. d repair may only be performed by trained and qualified personnel Before starting such work as above the supply of com pressed air to the unit must be shut off The function of all safety features as well as unit itself must be checked after completing any work on the unit RL90O en 01 10 cf Safety 2 9 Transporting the unit and accessory Observe and follow these instructions to pre vent equipment damage or severe injury during transportation Hie Transportation may only be carried out by qualified and authorized personnel Cut off the supply of compressed air to the unit even if transporting for short distances Remove coating material containers and loose parts be fore loading Be careful when loading whether a hoist is being used or not Only use suitable transportation vehicles with sufficient load capacity Secure the unit to the transporting vehicle against slip ping and falling down When loading the machine with hoisting devices pay attention to the maximum allowable load capacity Place two appropriately rated hoisting belts around the frame tube Picture 2 9 1 applies only to Twin Post Ram Press or Lift The weights of the the 39739741 Single and Twin Post Ram Presses and the Twin Post Lift are found in Chap ter Technical Specifications The total weight of the unit including all accessories must be calculated be fore transport The individual weights are found in the U
17. ge in accordance with local regulatory authority guidelines Furthermore it is the responsibility of the operator on sight to check and ensure that the technical specifications and mar kings according to ATEX are compliant with local re quirements Please observe that some components have their own na meplate with separate markings according to ATEX Marking The marking with the lowest rating for explosion pro tection becomes valid for the entire system If the in tended application could lead to injury of personnel if this equipment malfunctions on sight precautions and preventi ve measures must be implemented If this equipment appears to be malfunctioning or beha RL900 en 01 10 cf Safety ving strangely during operation the unit must be shut down immediately and 3973571 Customer Service con tacted as soon as possible Other usage is not in line with regulations Before 39 71374 equipment is used for other purposes or with other mate rials and therefore not according to the regulations per mission should be obtained from the manufacturer as the guarantee is otherwise invalid The observation of technical documentation and the compliance with specified operatio nal maintenance and starting guidelines are manditory in accordance with the valid regulations 2 5 Alterations additions and emissions Rebuilds and changes For safety reasons it is not allowed to carry out rebuilds or changes without autho
18. ntainer 8 Translation of the original operation manual Ram Lift Lift Trolley 597 7A RL90O0 en 01 10 cf Twin Post Lift 2 1 3 Picture 3 2 4 12 11 10 NC Picture 3 1 6 Twin Post Lift for Drum Cover Capacity 0 75 t for 216 5 Itr gal drum Single Post Lift Picture 3 2 4 Unit descriptions A Picture 3 2 4 Picture 3 1 7 Twin Post Lift CFA Picture 3 2 4 Capacity 0 75 t for 216 5 Itr gal drum Picture 3 1 8 Singe Post Lift for Drum Cover Picture 3 1 9 Single Post Lift for Dum Cover Capacity 98 kg Capacity 98 kg Elevating height 930 mm Elevating height 600 mm 277777 Translation of the original operation manual Ram Lift Lift Trolley 9 RL90O en 01 10 cf Unit descriptions Lift Trolley Picture 3 1 10 Lift Trolley Lift version Capacity 0 3 t for 60 Itr container B T Picture 3 2 1 Picture 3 1 11 Lift Trolley Ram Press version Capacity 0 3 t for 60 Itr container Picture 3 1 12 Lift Trolley Ram Press automatic version Capacity 2 5 t for 60 Itr container Lifting cart Picture 3 2 5 Ne ros Picture 3 1 14 Lifting cart Capacity 62 5 kg Picture 3 1 13 Lift Trolley Ram Press version Capacity 0 75 t for 60 Itr container 10 Translation of the original operation manual Ram Lift Lift Trolley RL90O0 en 01 10 cf WIA 3 2 Regulator Units for Ram
19. on must be recorded in writing and retained until the next inspection The inspection certificate must remain at the operating loca tion of the equipment 7 2 Troubleshooting Equipment doesn t raise or lower No air supply connected Connect air supply Operating control STOP position Place operating control in position UP or DOWN Ram press Open air pressure regulator Lift open air supply ball valve Increase air pressure adjustment Replace piston rod seals apply ac id free grease to piston rods prior to assembly Ram press Air pressure regulator closed Lift air supply ball valve is closed Air pressure adjusted too low Piston rod seals worn VVV V YN gt gt gt gt gt gt WIWA Translation of the original operation manual Ram Lift Lift Trolley 17 Appendix ions Technical Specificat 7 3 99JJ esiou Ajjeonoeid Sayesado 1ueuudinb4 8A9 SION eye d 100 NOUM 3 XeuJ oJnssoeJd 1 eunssaud sre Xew xew e oedeo yl 1eq 5 uBi8M xoidde Aejoa oje d 1004 ww u16ue xo1dde uo eyejd woog ww U1pIM xoJdde 1ubieH xoudde pesies in Www JULWOJ d 4 i M pue suoisueuiiq sburey uonoouuo BTA RL900 en 01 10 cf Translation of the original operation manual Ram Lift Lift Trolley 18 Appendix 277777 Translation of the original operation manual Ram Lift Lift Trolley 19 RL900 en 01 10 cf Headquarter and
20. ons with automatic function Trigger brieflythe automatic spray gun Adjust the air pressure regulator Picture 3 2 1 3 2 2 pos 3 to O bar Lift Setthe operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the STOP position Close the ball valve Picture 3 2 4 pos 10 6 Exchanging material container 1 Shut down Follow all steps of the shut down procedure see Chapter 5 2 Exchanging material container or drum If any accessories outside of the material con A tainer i e agitator are in motion clothing may be caught or material splattered This can lead to severe injury or property dam age Turn off all accessories before any upward or downward movement of the lift and wait until they are no longer in motion e We recommend that the follow plate cover be ex 1 ternally cleaned with the material manufacturer s recommended cleaner at each exchange of mate rial container or drum Ram Press Open the ball valve Picture 3 2 1 3 2 2 pos 2 Adjust the air pressure regulator Picture 3 2 1 3 2 2 pos 3 to2 bar Set the operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Pic ture 3 2 5 pos 11 to the UP position Compressed air enters the empty drum and assists the upward movement of the follow plate follow cov er with accessories As soon as the follow plate follow cover with acces sories is ab
21. ose parts can be thrown out and cause severe injury and property damage Whenever the traverse is in motion upward or downward all mounted components must be turned off and not moving Allmountedcomponentsmustbesecuredtothefollow ing plate coverbeforethetraverseis placed in motion No loose components may be transported n case electric agitators heaters or oth er electric accessories are installed the ex plosion proof rating must be checked Connectors for heaters agitators etc which are not ex plosion proof may only be used outside of rooms which fall under explosion proof ordinances even though the accessory equipment may be explosion proof 6 Translation of the original operation manual Ram Lift Lift Trolley gt Do not exceed the maximum allowed lifting weight of the machine Exact details can be found in Chap Technical Specifications Uncontrolled raising and lowering can cause overheat ing due to friction and lead to fire or expolosion Raise and lower the traverse only when needed to avoid unnecessary friction Operation of this equipment in a closed area can lead to danger caused by explosive atmospheres resulting in possible severe injury and property damage Smoking open flames or other sources of ignition are not allowed in the area where the unit is operating Ifoperated outdoors alightning strike can present danger Never operate the unit during a thunderstorm 2 7 Ope
22. ove the rim of the container Close the ball valve Picture 3 2 1 3 2 2 pos 2 Set the operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the STOP position Exchange the material container drum Lift Open the ball valve Picture 3 2 4 pos 10 on the lift Set the operating lever Picture 3 2 1 3 22 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the UP position The lift raises the drum cover with accessories from the material container drum Raise the lift enough that the accessories are no lon ger inside the container drum Close the ball valve Picture 3 2 4 Pos 10 on the lift Set the operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the STOP position Exchange the material container drum VV NY Start up Follow all steps of the start up Chapter 4 16 Translation of the original operation manual Ram Lift Lift Trolley 893 3723 RL90O0 en 01 10 cf Appendix 7 Appendix 7 1 Inspection and maintenance The equipment must be inspected prior to initial start up after modifications or repair of components which affect the safety of the unit after an interruption of operation of more than 6 months as a minimum every 12 months VV VY For non operational equipment the inspection may de post poned until the next start up The results of the inspecti
23. perating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the DOWN position Adjust the air pressure regulator Picture 3 2 1 3 2 2 pos 3 to the desired operating pressure e The maximum allowed operating pressure of the 1 ram press is 8 bar 116 psi Result The start up is complete You may now operate any mounted accessories Observe and follow the instructions in the User s Handbook for each of the accessories e For versions with front plate and automatic 1 function The connected pump operates only when the gun is triggered and downwards movement of the ram press When the ram reaches the lowest position a contact on the roller lever valve spring pin valve Picture 3 2 2 pos 9 shuts off the pump To manually operate the pump for exam ple to completely empty the material con tainer press the button on the operating panel of the ram press Picture 3 2 2 pos 6 Releasing the button will again shut off the pump RL90O en 01 10 cf Assembly and Operation e For versions with valves on the ram press and 1 spray gun for activation deactivation of the pump The connected pump operates only when the gun is triggered and there is movement of the ram within the travel limits set by the roller lever valve The connected pump shutts off when The ram is in the lowest position The trigger of the spray gun is released Attention
24. point of the material Take care that the adjusted temperature for the heater is lower than the manufacturer s stated flash point The connection of the equipment to the power supplymayonlybeperformedbyproperlytrained Observe the stated power rat ing when conecting the equipment The equipment must be turned off before con necting to the power supply Turn off the equipment prior to all maintenance abd repair work Danger of burn injury The temperature of the follow plate surfaces as well as the drum can reach the max adjust ed temperature of up to 80 C For this reason always wear the proper protective hand and lower arm protection RL90O en 01 10 cf A Assembly and Operation Contact with solvent or water can damage the equipment Do not use materials containing sol vent to clean the equipment and do not spray the equipment using high pressure or water Translation of the original operation manual Ram Lift Lift Trolley 15 Shutting down 5 Shutting down Task Shut down the equipment after operation Prerequisite Follow the shutdown procedure at each interupption of work Procedure Turn off all accessories i e high pressure pump Observe and follow the instructions in the User s 1 Handbook for each of the accessories Ram Press Set the operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the STOP position for versi
25. production WIWA Wilhelm Wagner GmbH amp Co KG Gewerbestr 1 3 35633 Lahnau Germany Tel 49 6441 609 0 Fax 49 6441 609 50 E Mail info wiwa de Homepage www wiwa de WIWA partnership in USA WIWA LP 107 N Main St P O Box 398 Alger OH 45812 Tel 1 419 757 0141 Fax 1 419 549 5173 Toll Free 1 855 757 0141 E Mail jwold wiwalp com Homepage www wiwalp com WIWA subsidiary in China WIWA Taicang Co Ltd Building A of Huaxin Industrial Park No 11 East Qingdao Road Taicang City Jiangsu Province 215400 P R China Tel 86 512 5354 8858 Fax 86 512 5354 8859 E Mail info wiwa china com Homepage www wiwa china com RIFA because 1t works Your contacts throughout the world Michel Laksander Sales Representative France 2 Bis rue de l glise F 02240 Brissy Hamegicourt France Tel 33 32 36 21 120 Mobil 33 63 70 19 297 E Mail laksander orange fr Wolfgang Pucken Sales Director North of Germany Israel Hungary Romania Turkey Poland Malta India Pakistan Africa Morocco FrankenstraBe 37 53359 Rheinbach Oberdrees Germany Mobil 49 173 5432559 Tel 49 2226 12708 Fax 49 2226 13973 Robert Jansen Sales Director Finland Sweden Norway Denmark Scotland England Holland Belgium France Spain Portugal Italy Croatia Greece Czech Republic Slovakia Slovenia Luxembourg Bulgaria Egypt Libya Dubai Abu Dhabi Catar Bahrain Kuwait Saudi Arabia Iran
26. rating personnel Authorized personnel People under the age of 16 should not operate this equip ment The management in charge of the operation of the unit must make the User s Handbook available to the opera tor and must make sure that he has read and understood it Only then may the system be put into operation We recom mend the manager has this confirmed in writing The operator is obliged to report any changes to the unit which might affect its safety to the manager as he must ensure that the machine is functional The procedural responsibilities for operating the unit must be laid down clearly and adhered to No unclear compe tences may remain as these could endanger the safety of the users The operator must make sure that only authorised persons work with the unit He is responsible for third parties in the working vicinity of the system The operator of the equipment is obliged to repeat instruc tions about dangers and safety measures at regular inter vals at least once a year for juveniles twice a year Personal protective equipment We call to your attention that the valid guidelines and regu lations covering the site of operation mining closed areas etc must be adhered to WIA RL90O0 en 01 10 cf 2 8 Installation site and handling of the unit and auxiliary items Installation site To prevent equipment damage or severe injury 1 during installation of the maschine the follow ing must be ob
27. rization Protective equipment may not be dismounted changed or neglected If using components which are not produced or delivered by 397394 warranty coverage is negated as well as liability The machine may only be operated within the prescribed limits and machine parameters Danger caused by attachments and spare parts If you use original attachments and original spare parts from 397191 the compatability with our equipment is guaran teed It is however essential that the safety regulations of the attachments and spare parts are observed You can find these safety regulations in the User s Handbook located with the spare parts lists If you use attachments and spare parts from another source 4973971 cannot guarantee the safety of the entire system In this case our guarantee does not cover any damage or injury caused by such attachments and spare parts Emissions The 3973971 Single and Twin Post Ram Presses as well as the Twin Post Lift operate practically noise free The operator is responsible for compliance with the rules covering the prevention of accidents due to noise BGR 500 Chap 2 25 Therefore pay special attention to the environmental conditions at the site e g noise can be in creased if the machine is installed in or on hollow bodies Translation of the original operation manual Ram Lift Lift Trolley 5 Safety Sources of danger 2 6 A 1 Please remember that the equipment operates with compresse
28. ser s Handbook for each accessory component Never transport the unit using lifting eyes found on ac cessory components feed pump etc These lifting points are not suitable for lifting the total weight of the unit Never stand under raised loads or in the direct lifting area Block and mark the transport route so that unau thorised persons do not enter the danger zone Non observance leads to danger of injury Parts or equipment dismounted for transportation pur poses must be properly remounted by trained personnel before start up V Y NN VY VY N Belts to be place around this tube Base plate Picture 2 9 1 Translation of the original operation manual Ram Lift Lift Trolley 7 3 Unit descriptions 3 1 Available versions Twin Post Ram Press L Picture 3 2 1 Picture 3 1 1 Twin Post Ram Press Capacity 0 3t Picture 3 2 1 i 6 ws rds Hii Il ch Picture 3 1 2 Twin Post Ram Press Capacity 0 75t if i mni i IT E UE T ga E l ET Ni ilii Him fe 2 I ll 10 imul ir a i 15 A m e me Ml 1 Frame S Description NN Ce Pugne 9 Fotow pate accessony Single Post Ram Press Picture 3 2 1 Picture 3 1 4 Single Post Ram Press Capacity 0 375t for 216 5 l gal drum mati TSS Picture 3 2 1 j tw Bas ul Picture 3 1 5 Single Post Ram Press Capacity 0 375t for 60 l co
29. served The installation and mounting of the machine may be carried out by trained operating personnel only in ac cordance with all safety instructions gt Before beginning with installation of the machine it must be inspected for transport damage Read and observe the Chapter Safety Safety measures on site The system must have a secure position and sufficient space to ensure safe operating Anchor the W WA Single and Twin Post Ram Press es or the Twin Post Lift to the foundation at the installa tion site using 4 bolts M12 Mounting holes are found in the base plate of the unit picture 2 8 1 LL Holes for Holes for mounting mounting Picture 2 8 1 Base plate Mobile versions Lock the wheels at the desired location using your foot to press down on each wheel brake This prevents unwanted movement of the unit Prior to transport of the unit the wheels must be re leased by pulling upwards on each brake The owner of this equipment must ensure that it is prop erly gounded and protected from lightning Keep the working area especially all gangways and standing areas clean Remove spilled paint or solvent immediately Comply strictly with the current rules for accident prevention Handling of the unit and auxiliary items Adapting the unit to different production requirements as well as servicing and cleaning may only be done by trained operating personnel Maintenance an
30. t s air consumption rate The diameter of the air supply hose must match the connections on the unit The equipment can be placed inside or outside of spraying booths Weight and dimensions of the unit can be found in Chap Technical Specifications Inspect all nuts bolts hose connections and other turn able parts for tightness 4 2 Equipment preparation and operation Ram Press Job The unit is to be prepared for operation Prerequisite All necessary accessories follower cover plate pump agi tator etc are mounted and the material to be processed is onhand For models with front plate and automatic function Connect the pneumatic hoses to the valve of the spray gun and on the connections of the front plate Picture 3 2 2 pos 7 8 Compressed air to the fitting marked P gt Drain circulate on the fitting marked A For models with valves on the ram press and spray gun for activation of the pump Picture 3 2 3 The roller lever valve on the ram press is connected with the spray gun and further to the air supply side of the air maintenance unit on the pump Procedure Special instructions for the W WA Twin Post Ram 1 Press To prevent unwanted lifting of the material container i e the drum lifting from the base plate when the tra verse moves upward we recommend that a drum retaining ring accessory be installed on the ram press The corresponding order number is found in
31. to correct seating of the follower plate cover in the material container drum When the traverse is moving up or down crushing danger can arise in certain areas of the machine due to inattention Never place fingers hands or other body parts between following plate cover and container rim frame and drum cover tra verse and piston rod traverse and upper tube for air supply Take care that no clothing or other object comes between the following plate cover and the container rim 12 Translation of the original operation manual Ram Lift Lift Trolley 893 JA RL90O0 en 01 10 cf Set the operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the STOP position as soon as the following plate cover rests on top of the drum container Unscrew the plug Picture 3 1 2 3 1 3 pos 8 from the follower plate cover to bleed any air from the material container or drum Setthe operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the DOWN position and lower the accessories slowly into the mate rial container or drum Setthe operating lever Picture 3 2 1 3 2 2 pos 3 or the 3 way valve Picture 3 2 5 pos 11 to the STOP position as soon as the material comes out of the bleed hole in the following plate cover Screw the plug Picture 3 1 2 3 1 3 pos 8 back into the follower plate cover Setthe o
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