SPECIFICATIONS, INSTALLATION, OPERATION AND SERVICE
Contents
1. 11 18Vdc 8 16Vac 100 120V 50 60Hz 220 240V 50 60Hz 1A Max Auto Reset 1 1A Nominal 220psi 1500 kPa 15 0 bar 10 psi 70kPa or 0 7 bar above the maximum set pressure of the unit 181 psi 1250 kPa 12 5 bar 5 psi 35 kPa 0 3 bar Up to 0 5 FS 1 psi 5 kPa 0 1 bar psi kPa bar kg cm2 1 minute Retail Petroleum Equipment ONLY t www haltec com 2 0 89XHA Model Specifications Construction Diecast Aluminium Enclosure Degree of Protection IP66 Unit Dimensions 269 x 285 x 106mm excluding packaging Shipping Weight 5 4kg Refer to General Specifications for further information Installation External Mounting 1 2 3 4 5 Unpack the unit Hold the unit up on the wall and mark where the four 4 holes are to be drilled Secure the unit using suitable fasteners Connect the air supply to the unit Connect the power supply refer to the rating label for the correct power requirements Internal Mounting 1 2 3 Unpack the unit and remove the front panel Drill the four 4 Mounting locations in the backbox to suit up to M6 or 1 4 fasteners Hold the unit up on the wall and mark where the four 4 holes are to be drilled Secure the unit using suitable fasteners Seal these fasteners to maintain the IP rating of the unit Connect the air supply to the unit Connect the power supply refer to the rating label for the correct power requirements www hal2. CORPORATION High Pressure Digital Inflation Equipment HIGH PRESSURE DIGITAL TYRE INFLATOR fr y een a SOXHA SIAXAB SPECIFICATIONS INSTALLATION OPERATION SERVICE Please read this manual before carrying outany installation or service procedures Upon Installation pass this manual to the equipment owner www haltec com i CORPORATION Contents 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 12 0 5 www haltec com Introduction This Manual Digital Inflation Overview General Specifications 89XHA Model Specifications Installation 89XHB Model Specifications Installation Operations Switch Functions Inflation amp Deflation Single Display Volume Adjustment Troubleshooting Spare Parts amp Accessories Wiring Diagram Component Replacement Compressed Air Systems Warranty Initial Verification Certificate Glossary amp Conversions 1 0 1 1 1 2 Introduction This Manual Congratulations on selecting a Haltec High Pressure Digital Tire Inflator This equipment has a number of unique features that are explained in this manual Throughout the manual the following symbols will be used this information is for your safety and to prevent damage to this product N WARNING VAN CAUTION The hazard or unsafe practice could result in severe injury or death The hazard or unsafe practice could result in minor injury Digital Infla
3. no N EXHAUST WARNING Ensure that the product is connected to the correct power and air supply refer to rating label and general specifications N CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 Druckme ger te mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region www haltec com CORPORATION 8 0 Component Replacement 8 1 PCB 8 1 1 To remove the existing PCB open the unit 8 1 2 Disconnect the switches from the connector 8 1 3 Unplug all other connections on the PCB 8 1 4 Remove the sample tube from the valve block 8 1 5 Remove the 4 screws that retain the PCB 8 1 6 To install the replacement PCB remove the clear protective film over the LCD 8 1 7 Connect the sample tube to the valve block 8 1 8 Replace the 4 screws that retain the PCB in position 8 1 9 Reconnect the switch connector and all other connections VAN WARNING To avoid the risk of electrical shock personal injury or death disconnect power before servicing this equipment www haltec com 5 9 0 CORPORATION Compressed Air Systems The information in this section is designed to provide some basic information about compressed air systems and the use of electronic inflation equipment Compres
4. 8 0 Check the air compressor supply pressure Check hose connection Unit requires calibration contact your local distributor or service agent Reset machine by switching off the power for a minimum of 5 seconds If error message reappears replace PCB refer Section 8 0 Check supply pressure Check hose connection Check and dry up the valve connection Check and dry up the buzzer connection www haltec com 6 0 CORPORATION Spare Parts amp Accessories Part Number Hose Chucks Open Type 91 0213 91 0210 Description Clipon Heavy Duty Hose Chuck 1 4 BSP Female Hold on Twin Chuck 1 4 BSP Female Hose Chucks Closed Type 91 5055 91 5056 22 0000 Hose Kit 61 0001 Accessory Pack 61 0101 93 0800 94 5049 94 0951 97 5052 41 0702 45 1042 45 1050 Valves 95 1004 95 1514 96 1024 95 1026 96 1038 97 5058 97 5258 Clipon Heavy Duty Hose Chuck 1 4 BSP Female Hold on Twin Chuck 1 4 BSP Female Hose Coupling Cover 10m Grey Hose fitted with Standard JP Coupling and Heavy Duty Hose Chuck Other colours available on request Includes 1 x 10m Hose Kit 2 x Heavy Duty Hose Chucks and 1 x Hose Coupling Cover Manifold Kit 4 way 1 2 x 1 4 Vented Slide Valve 1 2 Non Return Valve 1 4 BSP M F Core Removal Tool Standard Beeper suits 89XD Models Piezo Switch Mechanical Switch Filter Washers 1 4 Filter Washers 1 2 Valve Assembly 1 4 Less Fit
5. bar will indicate that the unit is inflating or deflating see below When the set pressure is reached the display will flash and the unit will beep five 5 times This will continue until the hose is disconnected during this time the keypad will be disabled www haltec com 4 3 Volume Adjustment 4 3 1 Turn the unit off CORPORATION 4 3 2 Press and hold the decrease and Flat Tire Only switches refer to Section 4 1 4 3 3 Turn the unit on VOL will be displayed 4 3 4 Adjust the volume using the increase and decrease switches refer to Section 4 1 4 3 5 To store the setting press the Flat Tire Only switches Further changes can be made by repeating the above procedure 5 0 Troubleshooting The following chart has been prepared to assist with diagnosis of faults PROBLEM POSSIBLE CAUSE No display No power supply The inflation process does not The tire is deflated below 3 commence even when the psi 20 kPa or 0 2 bar pressure is set and the hose is The hose connector is faulty connected to the tire The display will not move or is The switch is damaged stuck on a particular value The unit deflates very slowly The silencer plug on the valve block is blocked The unit no longer beeps The beeper is damaged The inflation process Low or nil supply pressure commences but does not complete www haltec com SOLUTION Check power supply Q Replace the hose connector Repla
6. the units of measurement The units displayed on each machine will vary depending on the software that has been requested The Flat tire only switch discharges up to five 5 bursts of air Used to start the inflation process when the pressure in the tire is less than 3 psi 20 kPa or 0 2 bar www haltec com a CORPORATION VAN WARNING Ensure that the product is connected to the correct power and air supply refer to rating label and general specifications IN CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 Druckme ger te mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region 4 2 Inflation amp Deflation 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 4 2 6 4 2 7 Set the desired pressure refer to Section 4 1 for the function of each switch Connect the hose to the tire ensure the hose is connected securely Air leaks will cause an error message to be displayed refer to Section 5 0 The pressure in the tire will be displayed The unit will inflate or deflate the tire to the set pressure Periodically the process will stop and display the pressure in the tire If the pressure in the tire is less than 3 psi 20 kPa or 0 2 bar the process will not commence until the Flat tire only switch is pressed refer Section 4 1 The scroll
7. 79 bar 0 06890459 atm 0 0703069 kg cm e www haltec com HALTEC www haltec com K CORPORATION Haltec Corporation Shipping Address 32585 North Price Road Salem Ohio 44460 Mailing Address PO Box 1180 Salem Ohio 44460 8180 Phone 330 222 1501 Toll Free 800 321 6471 US amp Canada Fax 330 222 2302 http www haltec com Haltec Corporation reserves the right to change specifications modify designs and discontinue items without incurring obligation and whilst every effort is made to ensure descriptions specifications and other information in this manual is correct no warranty is given in respect thereof and the company shall not be liable for any error therein R1 18 Aug 2014 C11 1
8. a restocking charge Special items are not returnable 10 3 Warranty Except where the product has been damaged by misuse faulty installation unauthorised repairs incorrect maintenance or accidental damage Haltec will at its own discretion repair or replace the defective product or pay for the cost of repair or replacement Warranty does not include air hoses hose connectors hose chucks or membrane keypads Haltec Corporation expressly excludes all other warranties expressed or implied including without limitation the implied warranties of merchantability and fitness for any other purpose Haltec Corporation further excludes liability for consequential and incidental losses including but not limited to the loss of profits which may arise out of the breakdown or failure of any product a www haltec com 11 0 www haltec com CORPORATION Initial Verification Certificate Compliance Statement This equipment before its release is checked and tested and is calibrated on test equipment that has a traceable accuracy that exceeds EC Directive 86 217 EEC and managed under ISO9001 requirements This equipment also complies to the relevant sections of EC directive 86 217 EEC tire pressure gauges for motor vehicles and BS EN 12645 1999 pressure gauges Apparatus for inspection of pressure and or inflation of tires for motor vehicles applicable to digital equipment In addition this equipment complies where relevant to the
9. ce the switch Remove and clean the silencer plug Replace the beeper Check the air compressor supply pressure CORPORATION Troubleshooting cont 5 0 PROBLEM ER1 ER2 ER3 ER4 ERS ER6 ER7 ER8 ER9 ERP ERU ERB POSSIBLE CAUSE Unstable pressure faulty hose connector Unstable pressure faulty hose connector Incorrect supply pressure Inflate amp Deflate valve connections are reversed Low or nil supply pressure Initial or final pressure is too high exceeding the maximum pressure by more than 20 psi 140 kPa or 1 4 bar Low supply voltage Programme or PCB error Insufficient supply pressure Loose hose connection Calibration error Calibration error Unstable supply pressure Hose connection during inflate cycle Short circuitry on valve connection Short circuitry on buzzer connection SOLUTION Replace the hose connector Replace the hose connector Check the air compressor supply pressure Check the valve connections on the PCB Check the air compressor supply pressure Disconnect hose connector reset processor by switching off the power for a minimum of 5 seconds If error message reappears replace PCB refer Section 8 0 Check power supply The message will clear when the correct voltage is restored Reset machine by switching off the power for a minimum of 5 seconds If error message reappears replace PCB refer Section
10. e set to 10 psi 70 kPa or 0 7 bar above the maximum set pressure of the unit This will prevent excessive pressure from being supplied to the unit and the resulting error message ER4 Refer to Section 7 0 Troubleshooting Also prior to the tire inflator a filter No 4 should be fitted This filter should remove all solid materials such as scale caused by corrosion inside the pipe and reservoir Contaminants may have an adverse effect on the internal components of the system due to blockage and corrosion VAN WARNING Ensure that the product is connected to the correct power and air supply refer to rating label and general specifications VAN CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 Druckme ger te mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region www haltec com CORPORATION 10 0 Policy Warranty Your Haltec Digital Inflation Equipment is covered under warranty for 12 months from the date of invoice subject to the following conditions 10 1 Products Subject to change without notice Haltec Corporation is not responsible for inadvertent typographical errors or omissions 10 2 Returned Goods No return goods will be accepted unless authorized in writing by Haltec Corporation All return goods must be shipped prepaid to the factory and are subject to
11. following EC directives 2004 108 EC EMC Directive 2006 95 EC Low Voltage Directive This compliance has been verified and tested by accredited laboratories to the following standards Emission AS NZ CISPR 14 1 2003 AS NZ 61000 3 3 1998 CISPR14 1 2000 Inc A1 2001 CISPR14 1 2005 inc A1 2008 amp C1 2009 CISPR 14 2 2006 EN 55014 1 2000 Inc A1 2001 EN 55014 1 2006 EN 55014 1 2007 EN 61000 3 2 1995 inc A13 1999 EN 61000 3 2 2006 IEC 61000 3 3 1994 EN 61000 3 3 1995 inc A1 1998 A1 2001 A2 2002 amp A3 2006 Immunity CISPR 14 2 1997 Inc A1 2001 CISPR 14 2 1997 Inc A1 2006 amp A1 2008 CISPR 14 2 2003 EN 55014 2 1997 Inc A1 2001 EN 55014 2 1997 Inc A1 1998 A2 2002 amp A3 2007 EN 61000 3 3 1995 Inc A1 2001 Further testing and approval information is available upon request Manufactured for Haltec Corporation by Airtec Corporation Asia Pte Ltd 150 67 Ubi Crescent 01 02 Singapore 408560 Model O 89XHA O 89XHB Product Serial NO 0 0 0 CORPORATION 12 0 Glossary amp Conversions Units of Measurement Psi kPa bar atm kg cm IP CFM LPM PCB Sample Tube LCD Conversions 1 psi Pounds per square inch Kilopascals Barometric Atmospheres Kilograms per square centimetre International Protection Rating Cubic Feet per minute Litres per minute Printed Circuit Board Connects the valve block amp PCB Liquid Crystal Display 6 8947 kPa 0 06894
12. sed air systems contain oil and water it is important to filter and drain these from the system The water is generated by condensation and oil can be carried into the line from the compressor A basic system is illustrated below The components of this system are as follows Air Compressor Air Receiver Tank Valves Filter amp Regulator Condensate Drain Water Tap Electronic Tire Inflator ae ae x 3 ON 2 T I Wy U4 VAN WARNING To avoid the risk of personal injury especially to the eyes face or skin DO NOT direct the air stream at any person s VAN WARNING This equipment is not intended for use by children without adult supervision N CAUTION To avoid equipment damage never exceed the manufacturers maximum inlet pressure of 150 psi 1035 kPa or 10 3 bar N CAUTION This equipment has NO user serviceable parts Only trained experienced repair personnel employed by an authorised service agent should perform service to this equipment www haltec com CORPORATION Each system and installation of electronic inflation equipment is different However it is imperative with any system that the drain valves No 3 are opened routinely to remove water that has been collected Immediately prior to the tire inflator No 6 a regulator No 4 should be fitted This should b
13. tec com CORPORATION HIGH PRESSURE DIGITAL TYRE INFLATOR SOXAA A WARNING Ensure that the product is connected to the correct power and air supply refer to rating label and general specifications VAN CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 Druckme ger te mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region SOX VAN WARNING Ensure that the product is connected to the correct power and air supply refer to rating label and general specifications VAN CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 Druckme ger te mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region 3 0 89XHB Model Specifications Construction Diecast Aluminium Enclosure Degree of Protection IP66 Unit Dimensions 269 x 285 x 106mm excluding packaging Shipping Weight 4 1kg Refer to General Specifications for further information Installation External Mounting 1 2 3 4 5 Unpack the unit Hold the unit up on the wall and mark where the four 4 holes are to be drilled Secure the unit using suitable fasteners Connect the air supply to the unit Connect the power suppl
14. tings Valve Diaphragm to suit 1 4 and 1 2 Valves Valve Assembly 1 2 Less Fittings Clip On Core Retracting Tool Lock On Core Retracting Tool www haltec com HALTEG CORPORATION 7 0 Wiring Diagram PUSH PUSH PUSH PUSH COMPRESSOR OPTION SWITCH i H SWITCH H SWITCH H SWITCH H COIN_MECHANISM OPTION COIN_MECHANISM RED PIN 1 12VDC WHITE PIN 2 INPUT FOR COIN SIGNAL BLACK PIN 3 GND BLUE PIN 4 NO CONNECT RELAY OUTPUT _ A H l Ca 2007 AIRTEC CORPORATION ASIA ipa I M i al lade in Singapore REV Hian e FIE AG a Led Nolo senor HEATER OPTION lon e RELAY OUTPUT 1 i 12v 12 vee baat gO o7 i gE td asss COMM ar za 1 H lt enoj o gt Hud I I ul N o al lo Is l _ Te a _le a e BUZZER Ni VALVES IEsto REMOTE COIN ef Te o Ea Feed eno O a 0C C Bader Kir see TRANSFORMER i J EARTH WIRE COUNTER OPTIO IV DV m A LN COUNTER gt S t ERREI Ozama
15. tion Overview Your Haltec High Pressure Digital Tire Inflator has a dual pneumatic valve controlled by an electronic circuit that controls the inflation and deflation process The process will only commence when there is more than 3psi 20 kPa or 0 2bar in the tire when the hose is connected www haltec com CORPORATION VAN WARNING To avoid the risk of electrical shock personal injury or death disconnect power before servicing this equipment CORPORATION 1 3 nN WARNING To avoid the risk of personal injury especially to the eyes face or skin DO NOT direct the air stream at any person s VAN WARNING This equipment is not intended for use by children without adult supervision IN CAUTION To avoid equipment damage never exceed the manufactures maximum inlet pressure of 220 psi 1500 kPa or 15 0 bar VAN CAUTION This equipment has NO user serviceable parts Only trained experienced repair personnel employed by an authorised service agent should perform service to this equipment General Specifications Operating Temperature Relative Humidity Supply Voltage Current Fuse Max Inlet Air Supply Recommended Inlet Air Supply Operating Pressure Maximum Minimum Accuracy Display Increments Units of Measurement Default to Safe Setting DTSS Reset Time 0 C to 60 C without heater 32 F to 140 F 20 C to 60 C with heater 4 F to 140 F 100
16. y refer to the rating label for the correct power requirements Internal Mounting Unpack the unit and remove the front panel Drill the four 4 Mounting locations in the backbox to suit up to M6 or 1 4 fasteners Hold the unit up on the wall and mark where the four 4 holes are to be drilled Secure the unit using suitable fasteners Seal these fasteners to maintain the IP rating of the unit Connect the air supply to the unit Connect the power supply refer to the rating label for the correct power requirements www haltec com CORPORATION 4 0 Operation 4 1 Switch Functions ON Reduces the set pressure Increases the set pressure Gb Displays an alternative unit of measurement This switch can be programmed to operate in one 1 of the following modes 1 g VAN WARNING Default Unit Mode To avoid the risk of personal injury especially to the eyes face Pressing and holding the switch will Bu 56 Nor cc his air momentarily display an alternative unit of stream at any person s measurement When you release the key the display will immediately revert back to N the default unit of measurement The pressure can only be set in the default unit of This equipment is not intended for use by children without adult measurement supervision WARNING Selectable Unit Mode Pressing and releasing the switch will display an alternative unit of measurement The pressure can be set in any of
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