Power Blade_UM.book
Contents
1. If the accessories used with the product are not properly secured and the product is subjected to mechanical shock for example blows or falling the product may be damaged or people may sustain injury Precautions When setting up the product make sure that the accessories for example tripod tribrach connecting cables are correctly adapted fitted secured and locked in position Avoid subjecting the product to mechanical stress A Warning If the product is improperly disposed of the following can happen f polymer parts are burnt poisonous gas are produced which may impair health e f batteries are damaged or are heated strongly they can explode and cause poisoning burning corrosion or environmental contamination Bydisposing of the product irresponsibly you may enable unauthorised persons to use it in contravention of the regulations exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination Improper disposal of silicone oil may cause environmental contamination Precautions Dispose of the product appropriately in accordance with the regulations in force in your country Always prevent access to the product by unauthorised personnel PowerBlade Safety Directions 53 PowerBlade Safety Directions 54 6 7 Description A Warning A Caution A Caution Electromagnetic Compatibility EMC The term Electromagnetic Compatability is t2. Leica Geosystems recommends the use of a shock mount for all Power Mast applications to prevent the mast system from being damaged by severe mechanical shock PowerBlade Product Overview 17 PowerBlade Basic Operation 2 2 1 Manual Operation with Manual Mast Basic Operation Manual Operation 18 When the system is being used for manual operation the Mode switch should be in the MANUAL position When in MANUAL there is no output signal sent to the hydraulics of the machine and the operator of the machine manually controls the hydraulics to keep the sensor centered on the laser beam In the manual mode the following operations can be performed The graphic LEDs will provide the high low or on grade indications Hydraulics Raise Lower Switch This switch is used to raise or lower the hydraulics of the machine but only if the machine has been equipped for automatic control AUTO SEEK ENTER LIFT 4 M ON GRADE Manual Operation with Power Mast Manual Operation with BLADE LIFT ON GRADE SWITCH When the system is being used for manual operation the Mode switch should be in the MANUAL position When in MANUAL there is no output signal being sent to the hydraulics of the machine and the oper ator of the machine manually controls the hydraulics to keep the sensor centered on the laser beam AUTO SEEK ENTER In the manual mode the following
3. Current consumption lt 800 mA without Power Mast lt 2 5 A with Power Mast Interfaces 1x CAN Interface Hydraulic Output Settings Proportional Valves Dimensions 6 7 x 3x 4 7 inches 17 x 7 5 x 12 cm Weight 3 3 Ibs 1 5 kg PowerBlade Technical Data 61 PowerBlade Technical Data 62 MEEZODIZODE peer Parameter Specification Receiver Voltage range 12 24 Volts dc nom Current consumption 500 mA Accuracy Dead Bands 122mm 2 7mm 3 11 mm 4 15 mm 5 25 mm Stand alone 7 mm Narrow Band 25 mm Wide Band Sensor Pick Up Range 7 5 in 19 cm Laser Requirement All rotating lasers HeNe or Infrared Laser diodes visible and invisible Pulsed Display 5 pulses per second Operating Range 1000 ft 300 m Radius Weight 5 5 Ibs 2 5 kg S The Laser Receiver can be used for manual visual control by connecting directly to the battery MPM700 Power Mast Parameter Specification Voltage range 12 24 Volts dc nom Current consumption lt 25 Mast travel 48 inches 1 2 m Mast Height transport length 72 6 inches 1 84 m Mast Travel Speed 3 35 inches 85 mm per second 12 V machines 3 93 inches 100 mm per second 24 V machines Weight 66 Ibs 30 kg PowerBlade Technical Data 63 Total Quality Management Our commitment to total customer satisfaction Lei
4. Negative corresponds to mast grade level of the blade count decreases with increased mast height PowerBlade Basic Operation 29 PowerBlade Check List 3 General A Caution A Caution Most Obvious Causes Check First 30 Check List If the PowerBlade system is not functioning properly the first step is to determine the problem component Use the information in this section to isolate the problem The following test equipment is needed Voltage Ohm Meter Rotating laser or laser simulator Cable Wiring Diagram See cable schematics in this section To prevent serious damage to the PowerBlade system never replace fuses with fuses that have a higher amperage rating than prescribed PowerBlade is a highly sophisticated electronic system Do not attempt repairs to the components Contact Leica Geosystems or your local authorised Leica Geosystems dealer if you have any problems Is the power switch on the PowerBlade Panel switched on and does the LED light come up Is the fuse in the battery cable good Is the connection to the battery good Is the PowerBlade system getting sufficient power from the battery e Are the cables all connected correctly and in good condition Control Panel Laser Sensor Cables PowerBlade Check List OS OUNWN H Check if the power is switched on an the display lights up Check the battery for proper continuity and c
5. Hydraulic Power On Off Switch Allows operators to control power to the system Power is applied to the system OFF Power is removed from the system Turns the panel ON or OFF used with the mode toggle switch to enter the Survey Mode and other special setup functions PowerBlade Product Overview 11 PowerBlade Product Overview 12 Push Button mode of the panel In the Main Operating mode Raise arrow moves the mast up Lower arrow moves the mast down ZERO AVG In the Survey mode Raise arrow ZERO is pressed to clear the current average and set the number of readings to O Lower arrow AVERAGE is pressed to get the current average mast height and number of readings In the Setup mode the buttons have a special function to set the count in the display to a user determined value in the units selected by the operator Raise arrow increases the count value in the display Lower arrow decreases the count value in the display Mast Raise Lower These buttons have multiple functions depending on the operating MAST LED Display The sensor height indication provides a numeric LED display for grade indication in automatic and manual modes AUTO Indicator AUTO Indicator LED Identifies the operating mode e ON Automatic Mode Hydraulics controlled to laser beam OFF Manual Mode Hydraulics controlled manually Flashing The panel is in autom
6. 01 MSC702 MSC705 MSC706 MCC700 MCC701 MVC700 and MVC702 Description Product Schematic name Cable Panel to MYC700 battery fused 8m a Brown a positive b Blue negative BO Auto Man F1 Fuse 10 Amps Cable Panel to 760871 M battery fused Powercable Int 3 pin fused m a Brown positive b Blue negative Auto Man F1 Fuse 10 Amps Description Product Schematic name Straight Cable MSC702 BR ae mast to panel 8m A No 1 B B No 2 C CAN No 3 D CAN No 4 Coiled sensor MCC700 gt Bu cable 3 3 m dii 12 m options MCC701 12 m A No 1 B B No 2 C CAN No 3 D CAN No 4 Remote MSC705 Auto Manual switch PowerBlade Cable Schematics 35 PowerBlade Cable Schematics 36 Description Product Schematic name Hydraulic Valve MVC700 cable 9 m A 1N C B 2 Common C 3 Lower D 4 Raise 4 2 Wiring Diagrams PowerBlade with Manual Mast configura tion MCP700 MLS700 systems only AUTO Power Blade a b cJ d MCC700 Coiled Cable 3 ext MCC701 Coiled Cable 12 m ext MVC700 Straight Cable Hydraulic 9m MSC700 Y Power Cable 8 m w fuse MSC705 Auto Manual switch MSC703 Straight Cable extension 3m MSC704 Straight Cable exten
7. 1 PowerBlade Check List Hydraulics Rotating Laser N UJ NJ r2 32 Check all hydraulic hoses and connections periodically for damage and wear Check all adjustments and locking nuts for tightness Check cables and electrical connections to the solenoids Check for cylinder leaks Check the settings for the hydraulic if it is set to the valve installed Check the values of the hydraulic tuning if they are the same values as done during the installation Check to be sure the rotating laser is functioning properly by testing it with a hand held sensor if available Check to be sure that the Laser Sensor is within the specified operating range elevation window of the rotating laser Check to be sure that the rotating laser s light is not reflecting off other surfaces causing multiple readings by the Laser Sensor Check if wind rain dust engine exhaust etc is interfering with the laser receiver s reception Check if the head rotating speed is set properly Refer to the rotating laser user manual Check that the rotating laser does not have dead zones enabled if available PowerBlade Check List 33 PowerBlade Cable Schematics 4 4 1 CE Overview cable 34 Cable Schematics Cables The following standard system cables cannot be used with MCP700E and MLS7OOE MYC700 MSC7
8. Leica PowerBlade User Manual o LIFT MANUAL BLADE seekienter NW ON GRADE Version 1 1 English when it has to be right Seica Geosystems PowerBlade Introduction Introduction Purchase AM Congratulations on your purchase of the Leica PowerBlade machine control system Power Blade is an ideal tool for increasing productivity and land levelling quality of construction earthmoving and agricultural land levelling applications This manual contains important safety directions as well as instructions for setting up the system and operating it Refer to 6 Safety Directions for further information Read carefully through the User Manual before you switch on the product To ensure safety when using the system please also observe the directions and instructions contained in the User Manual and Safety Handbook issued by the Machine manufacturer Product identification PowerBlade Introduction The type and serial number of your products are indicated on the label on the base of the unit Enter the model and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorised service workshop Type MCP700 700E Serial No 2 Type MLS700 700E Serial No _ Type MPM700 Serial No _ PowerBlade Introduction Symbols The symbols used in this manual have the following meanings Type Descriptio
9. aken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electrostatic discharges are present and without causing electromagnetic distur bances to other equip ment Electromagnetic radiation can cause disturbances in other equipment Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed There is a risk that disturbances may be caused in other equipment if the product is used in conjunction with accessories from other manufacturers for example field computers personal computers two way radios non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the product they meet the strict requirements stipulated by the guide lines and standards When using computers and two way radios pay attention to the infor mation about electromagnetic compatibility provided by the manufacturer Disturbances caused by electromagnetic radiation can result in erroneous measurements Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by very intense electromagnetic radiation for example near radio transmitters two way ra
10. arry the product in its transport container and secure it When transporting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container and cardboard box or its equivalent to protect against shock and vibration After transport inspect the field adjustment parameters given in this user manual before using the product PowerBlade Care and Transport 41 PowerBlade Care and Transport 42 5 3 Storage Product Respect the temperature limits when storing the equipment particularly in summer if the equipment is inside a vehicle Refer to 7 Technical Data for information about temperature limits Field adjustment After long periods of storage inspect the field adjustment parameters given in this user manual before using the product 5 4 Cleaning and Drying Product Blow off dust e Use a clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol Do not use other liquids these may attack the polymer components Cables and Plugs Keep plugs clean and dry Blow away any dirt lodged in the plugs of the connecting cables Damp products Dry the products at a temperature not greater than 40 C 108 F and clean them Do not repack until everything is completely dry PowerBlade Care and Transport 43 PowerBlade Safety Directions 44 6 Safety Directions 6 1 General Description The following dire
11. atic mode but there is no laser beam detected i AUTO LED Height Indication AUTO MANUAL SEEK ENTER Toggle Switch Operating mode Survey mode LEDs Meaning e top very slow flash Lost Laser top fast Far above grade top and center fast Above grade center fast On grade bottom and center fast Below grade bottom fast Far below grade bottom very slow flash Lost laser The function of this switch depend on whether the panel is in Oper ating or Survey mode The panel normally starts up in Operating mode mava See later in this document for instructions on how to enter survey mode AUTO SEEK ENTER In Operating mode the switch functions are AUTO Automatic Mode hydraulics controlled to laser beam MANUAL Manual Mode hydraulics controlled manually SEEK Drives optional power mast to find laser beam Not applicable to manual mast systems In Survey mode the switch functions are AUTO Automatic Survey Mode Drives mast to stay on laser beam and takes mast height samples at 3 second intervals automatically MANUAL Manual Survey Mode Drives mast to stay on laser beam mast height samples only taken when the switch is moved to the Enter position ENTER Takes a single sample of the mast height each time the switch is moved to this position PowerBlade Product Overview 13 PowerBlade Product Overview 14 Hydraulics Raise Lower The functions of this swit
12. ca Geosystems AG Heerbrugg Switzerland has been certified as being equipped with a quality system which meets the International Standards of Quality Management and Quality Systems ISO standard 9001 and Environmental Management ISO 9001 1SO 14001 Systems ISO standard 14001 Original text Printed in Switzerland 2010 Leica Geosystems AG Heerbrugg Switzerland 760816 1 1 0en Ask your local Leica Geosystems dealer for more information about our TQM program Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg Switzerland when it has to be right etca Phone 41 717273131 www leica geosystems com Geosystems
13. ch depend on the operating mode of the Switch ala panel and whether the optional power mast is installed BLADE n n Manual Mode moving the switch to the up arrow position raises Y the blade moving the switch to the down position lowers the blade deas n Automatic Mode with the optional power mast moving this switch to the LIFT position lowers the mast a pre set amount so the blade is raised to keep the sensor on the laser beam The blade will be raised one step each time the switch is moved to the LIFT posi tion Moving the switch down to the ON GRADE position causes the mast to be raised to the original height causing the blade to drive down to keep the sensor on the laser beam When the Lift value is set to 0 or on a manual mast system this switch acts like in Manual Mode Connectors v SEEK ENTER A FR ON GRADE a The control panel has three connectors a Laser Sensor Provides a connection for the cable leading to the Laser Sensor or Power Mast Power Input Provides a connection to the machine s battery PowerBlade can operate on 12 or 24 Volt machines Hydraulic Output Provides a connection for the communications cable with the Valve Assembly b C 1 3 MLS700 700E Laser Receiver General The MLS700 700E Laser Receiver is the eye of the system The sensor receives the rotating beam of laser light and indicates its position as it strikes the sensor This information is then transferred electronically
14. ch enables the operator to use a single move to enable or disable automatic control on all channels with automatic control selected on the control panel Mode switch This switch should be in the UP or AUTO position for automatic opera tion The SEEK position of this switch is used to do a SEEK with the m Power Mast q MANUAL SEEK 7 ENTER Lift On Grade Switch The functions of the Blade Hydraulics Raise Lower Switch In the AUTO mode momentary operation of this switch will allow the operator to lower the mast therefore LIFT the blade of the BLADE CQ machine one user defined step each time the switch is activated ON GRADE When the switch is placed in the ON GRADE position the blade and mast will return to their original positions This gives the operator a method of consistently raising his blade and then returning again to BLADE their original grade LIFT ON GHADE e If the panel is switched to MANUAL the ON GRADE function will be disabled until returned to AUTO 2 3 General Entering Survey Mode PowerBlade Basic Operation Survey Operation With the optional power mast the system has the ability to record and average the changes in the contours of the land The survey function can be used for row full field and perimeter surveys The average and number of readings can be displayed in the counter at any time When surveying the machine s blade is raised an
15. ctions should enable the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards The person responsible for the product must ensure that all users understand these directions and adhere to them 6 2 Intended Use Permitted use Automatic control of machine blade in height based on reference height reference line and machine geometry Detection of a desired reference height Adjustment of machine hydraulic system performance and machine geometry Adverse use Use of the product without instruction Use outside of the intended limits Disabling safety systems Removal of hazard notices Opening the product using tools for example screwdriver unless this is specifically permitted for certain functions Modification or conversion of the product Use after misappropriation Use of products with obviously recognizable damages or defects Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems Inadequate safeguards at the work site for example working on roads Controlling of machines moving objects or similar monitoring application without addi tional control and safety installations A Warning Adverse use can lead to injury malfunction and damage It is the task of the person responsible for the equipment to inform the user about hazards and how to counteract them The p
16. d value To select another user menu option move MODE switch again to SEEK position use Mast up down keys to switch to desired option Tosave all changes and exit USER setup mode go to the blank menu LED display goes blank and release MODE switch AUTO SEEK cNTER PowerBlade Basic Operation 27 PowerBlade Basic Operation 2 5 General User Menu Options User Menu 28 If the Survey Mode is selected the system will start operation in the Survey Mode and stay in Survey Mode until power is switched off When the system is turned back on it will come up in normal operating mode LIGHT Sets the display brightness standard value is 15 LASER SENSOR DEADBAND Select laser sensor deadband value in user selected units standard value is 3 Settings represent values in mm 1 2 2 7 11 4 15 mm 5 25 UNITS Selects the desired units for the mast height display CEnt Metric CCCC C centimeters e FEEt Feet FFF FF feet InCH Inches 111 1 inches Lift Steps sets the value of the mast height steps used in the LIFT func tion with optional Power Mast LIFT Step value is in the user selected units A lift step value of 0 0 disables the lift function Survey Mode puts the panel in survey operation mode Count direction Two options are available Positive corresponds to mast grade level of the blade count increases with increased mast height
17. d regulated by the Leica Geosystems Software Licence Agreement which covers aspects such as but not limited to Scope of the Licence Warranty Intellectual Property Rights Limitation of Liability Exclusion of other Assurances Governing Law and Place of Jurisdiction Please make sure that at any time you fully comply with the terms and conditions of the Leica Geosystems Software Licence Agreement Such agreement is provided together with all products and can also be found at the Leica Geosystems home page at http www leica geosystems com swlicense or your Leica Geosystems dealer You must not install or use the software unless you have read and accepted the terms and conditions of the Leica Geosystems Software Licence Agreement Installation or use of the software or any part thereof is deemed to be an acceptance of all the terms and conditions of such licence agreement If you do not agree to all or some of the terms of such licence agreement you may not download install or use the software and you must return the unused software together with its accompanying documentation and the purchase receipt to the dealer from whom you purchased the product within ten 10 days of purchase to obtain a full refund of the purchase price 6 6 A Warning A Caution A Warning A Warning Hazards of Use Only Leica Geosystems authorised service workshops are entitled to repair these products Installing near mechanically moving machi
18. d the hydraulics do not react to information from the laser system Instead the mast will move up and down as the machine moves across the contours of the land and will keep the sensor centered on the laser beam It is the movements of the mast that are being recorded and then averaged Preparation for before Survey Turn on the panel Put the blade at a height where it won t touch the ground during the survey Make a Seek to find the laser beam and adjust the mast height to the value you want the survey to start from Keep in mind that the power mast should be around the middle of its total travel range to allow plenty of elevation change of the field in both direc tions Turn off the panel Activate Survey Mode Activate Survey Mode by entering the Survey option in the USER MENU press and hold the MODE switch to Seek and simultaneously press the On Off button Navigate to survey option with Mast up down keys to select survey function release the MODE switch and toggle between ON or OFF with Mast up down keys When the panel is powered down it will disable the survey mode 23 PowerBlade Basic Operation 24 Survey Procedure The user can start surveying when he has gone through the Activate Survey procedure It can either be done by putting the Auto Enter switch in to Auto or toggle it down to Enter By putting it into Auto the panel reads the mast height every 3 Sec and adds it to the sum value in the memor
19. dios or diesel generators Precautions Check the plausibility of results obtained under these conditions A Warning If the product is operated with connecting cables attached at only one of their two ends for example external supply cables interface cables the permitted level of electromagnetic radiation may be exceeded and the correct functioning of other products may be impaired Precautions While the product is in use connecting cables for example product to external battery product to computer must be connected at both ends PowerBlade Safety Directions 55 PowerBlade Safety Directions 56 6 8 A Warning A Warning FCC Statement Applicable in U S This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio commu nication However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the followi
20. ence Agreement 48 6 6 Hazards of Use 49 6 7 Electromagnetic Compatibility EMC 54 6 8 FCC Statement Applicable in U S 56 7 Technical Data 60 7 1 General Technical Data 60 PowerBlade Table of Contents PowerBlade Product Overview 8 1 1 1 General A Warning A Warning Product Overview General Leica Geosystems PowerBlade system offers operators complete flexibility and control of the grade cut by many kinds of heavy machinery such as dozers scrapers boxblades tractor towed scrapers and trenching machines PowerBlade is designed for accurate control and on grade performance with superior reliability in the harshest construction or agricultural land levelling applications PowerBlade is a single channel control system for grade control only elevation no slope of the working tool This product may be installed on construction or agricultural machinery only by an appropri ately trained and qualified specialist Unauthorised modification of machines by mounting the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avail able ask machine manufacturer for instructions before mounting the product Function of Automatic A rotating laser for example Leica Rugby series rotates to provide a reference plane of laser Control System light over an entire jobsite This plane of laser light can be level single sl
21. ference that may cause undesired operation Power Blade ZERO AVG 8 6 a LIFT MANUAL CJ san 7 SEEK ENTER A ON GRADI PowerBlade Safety Directions 57 PowerBlade Safety Directions Labelling MLS700 Laser Receiver Type MLS700 Art No 7xxxxx Power 10 30V 0 2A max S No Leica Geosystems AG CH 9435 Heerbrugg 123456 Manufactured 2007 Made in Denmark This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interferences received including interference that may cause undesired operation Labelling MLS700E Laser Receiver Type MLS700E Art No 7xxxxx Power 10 30V 0 2A max S No Leica Geosystems AG CH 9435 Heerbrugg 123456 Manufactured 2007 Made in Denmark This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interferences received including interference that may cause undesired operation MLS700 amp Jeica Labelling MPM700 Power Mast Type MPM700 Art No 7XXXXX Power 10 30V 0 2A max S No Leica Geosystems AG 123456 CH 9435 Heerbrugg Manufactured 2007 Made in Denmark This device complies with part 15 of the FCC Rules Operat
22. fety and accident prevention To inform Leica Geosystems immediately if the product and the application becomes unsafe The person responsible for the product must ensure that it is used in accordance with the instructions This person is also accountable for the training and the deployment of personnel who use the product and for the safety of the equipment in use Unauthorised modification of machines by mounting the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avail able ask machine manufacturer for instructions before mounting the product This product may be installed on building machinery only by an appropriately trained and qualified specialist PowerBlade Safety Directions 47 PowerBlade Safety Directions 48 6 5 International Warranty Software Licence Agreement International Warranty Software Licence Agreement The International Warranty can be downloaded from the Leica Geosystems home page at http www leica geosystems com internationalwarranty or received from your Leica Geosystems dealer This product contains software that is preinstalled on the product or that is supplied to you on a data carrier medium or that can be downloaded by you online pursuant to prior author ization from Leica Geosystems Such software is protected by copyright and other laws and its use is defined an
23. he customer s needs to perform earthmoving tasks The basic components of the systems are a control panel laser receiver manual mast or power mast and distinct hydraulic valve for the automatic control of the working tool for dozer agriculture machines such as scrapers or any kind of land levellers Some machines like farm drainage machines have already the hydraulic valves installed This manual covers the following components For North and South America Europe Africa Middle East South East Asia Australia New Zealand e MCP700 PowerBlade panel MLS700 Laser Receiver e MPM700 PowerMast For India only MCP700E PowerBlade panel regional variant of MCP700 MLS7OOE Laser Receiver regional variant of MLS700 PowerBlade Table of Contents Table of Contents In this manual Topic Page 1 Product Overview 8 1 1 General 8 1 2 MCP700 700E PowerBlade Control Panel 10 1 3 MLS700 700E Laser Receiver 15 1 4 MPM700 Power Mast 16 2 Basic Operation 18 2 1 Manual Operation 18 2 2 Automatic Operation 21 23 Survey Operation 23 2 4 Setup Modes 27 2 5 User Menu 28 3 Check List 30 4 Cable Schematics 34 4 1 Cables 34 4 2 Wiring Diagrams 37 5 Care and Transport 40 5 1 General Notices 40 5 2 Transport 41 5 3 Storage 42 5 4 Cleaning and Drying 43 6 Safety Directions 44 6 1 General 44 6 2 Intended Use 45 6 3 Limits of Use 46 6 4 Responsibilities 47 6 5 International Warranty Software Lic
24. ics testing parts of the machine are moved automatically regardless of the position of the master switch This could lead to bodily injury Precautions Make sure that no persons are standing within the operating range of the machine during hydraulic testing System Components can protrude from the machine which could lead to bodily injury and or product damage Precautions Exercise caution in operation to avoid striking any objects or persons near the working area PowerBlade Safety Directions 51 PowerBlade Safety Directions 52 A Warning A Warning A Warning A Caution During dynamic applications there is a danger of accidents occurring if the user does not pay attention to the environmental conditions around for example obstacles excavations or traffic Precautions The person responsible for the product must make all users fully aware of the existing dangers Inadequate securing of the work site can lead to dangerous situations for example in traffic on building sites and at industrial installations Precautions Always ensure that the work site is adequately secured Adhere to the regulations governing safety and accident prevention and road traffic If computers intended for use indoors are used in the field there is a danger of electric shock Precautions Adhere to the instructions given by the computer manufacturer with regard to field use in conjunction with Leica Geosystems products
25. ion in the USER MENU press and hold the MODE switch to Seek and simultaneously press the On Off button Release the ON OFF button and navigate to Survey Option with Mast up down keys to select survey function release the MODE switch and toggle between ON of OFF with Mast up down keys Grade Indication LEDs are constantly blinking function of buttons and toggle switches change Enter Manually add one sample Auto Automatic Sampling 1 sample per 3 sec Mast Up ZERO keep pressed Clear Mast Down AVG Toggle the display of Average Count Blade Up No action Blade Down No action Exit Survey Mode Push On Off button and LEDs stop flashing 2 4 Setup Modes Entering the Setup The MCP700 700E provides two setup modes Modes USER setup for all general options selectable by the user TECHNICIAN setup will be covered in the installation manual USER setup The USER setup mode is used for configuring system parameters and to go into the survey operating mode Enter User setup The USER setup mode is entered as follows Press ON OFF button to turn off the panel e Move MODE switch to SEEK position and hold it while simultane ously pressing the ON OFF button to turn on the system Continue to hold MODE switch in SEEK position and use Mast CY MANUAL up down keys to select desired user menu option Refer to 2 5 User Menu for more information Release MODE switch then use Mast up down keys to set require
26. ion is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interferences received including interference that may cause undesired operation n mr usm u lt wnomna PowerBlade Safety Directions 59 PowerBlade Technical Data 7 7 1 Environmental System Accuracy MCP700 700E Temperature Waterprotection Technical Data General Technical Data 60 The MCP700 700E is designed to operate from standard vehicle power systems at 12 V DC or 24 V DC check to ensure proper connection and polarity Parameter Specification Humidity max 9596 RH non condensing System Accuracy 2mm Standard Deviation Depending on sensors in use operating range distance between laser transmitter and receiver stated accuracy of laser transmitter calibration of laser transmitter atmos pheric condition wind speed temperature humidity pressure presence of dust etc machine condition machined material Unit Operating temperature C Storage temperature C MCP700 700E Control Panel 20 to 60 30 to 70 MLS700 700E Receiver 20 to 60 30 to 70 MPM700 Power Mast 20 to 60 30 to 70 MCP700 700E IP 65 MLS700 700E IP 68 MPM700 IP 45 MCP700 700E Control Panel Parameter Specification Voltage range 12 24 Volts dc nom
27. n A Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury A Warning Indicates a potentially hazardous situation or an unintended use which if not avoided could result in death or serious injury A Caution Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate injury and or appreciable material financial and environmental damage CE Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner To use the equipment in the permitted manner please refer to the detailed safety instruc tions in the User Manual 2010 Leica Geosystems AG Heerbrugg All rights reserved About This Manual PowerBlade Major components Applicability of this manual PowerBlade About This Manual Leica PowerBlade is a machine control system that provides the machine operator with visual guidance and or automatic control of the working tool for example dozer blade or scraper box relative to a reference elevation grade provided by a rotating laser The PowerBlade panel is designed to be easy to use and provides the operator with a range of information and set ups to assist machine control operation The PowerBlade system consists of several components depending on the type of machine and t
28. ne components may damage the product Precautions Deflect the mechanically moving machine components as far as possible and define a safe installation zone Accuracy of the cross slope is directly related to the position of the rotation sensor on grader applications and is degraded whenever the rotation sensor is not in line with the longitudinal lengthwise axis of the machine The amount of degradation depends on the specific machine designs and will be different on various brands and models Precautions Exercise caution in steep slope applications to ensure the desired grade accuracy Beware of inadequate steering if machine is defective like after a crash or other damaging events or alterations to the machine Precautions Periodically perform control measurements and field adjustments on the machine as speci fied in the User Manual While working construction and grading should be checked by appropriate means for example spirit level tachymeter before and after important meas uring tasks PowerBlade Safety Directions 49 PowerBlade Safety Directions 50 A Warning A Warning A Caution While steering or navigating the machine accidents may occur due to a the operator not paying attention to the surroundings persons ditches traffic etc or b malfunctions of a system component interference etc Precautions The operator assures that the machine is operated guided and monitored by a qualified u
29. ng measures Reorient or relocate the receiving antenna Increase the separation between the equipment and the receiver Connect the equipment into an outlet on a circuit different from that to which there ceiver is connected Consult the dealer or an experienced radio TV technician for help Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment Labelling MCP700 PowerBlade Control Panel Labelling MCP700E PowerBlade Control Panel Type MCP700 Art No 7XXXXX Power 10 30V 0 2A max S No Leica Geosystems AG 123456 CH 9435 Heerbrugg Manufactured 2007 Made in Denmark This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interferences received including interference that may cause undesired operation Power Blade ZERO AVG IT o LIFT MANUAL SEEK ENTER VAN v ON GRADE MCP700E Art No 7XXXXX Power 10 30V 0 2A max S No Leica Geosystems AG CH 9435 Heerbrugg 123456 Manufactured 2007 Made in Denmark This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interferences received including inter
30. omatically reverse and travel in the other direction to find the beam If the mast reaches a second limit without finding the beam the system will terminate the SEEK operation 2 2 Automatic Operation Automatic Operation When the system is being used for automatic operation the system must be in the normal operating mode with the Mode switch in the AUTO position The machine must be equipped for hydraulic laser control The panel will send signals to the hydraulic solenoid valves based on the laser sensor inputs to automatically raise and lower the cylinder and keep the sensor centered on the laser beam In the automatic mode the following operations can be performed Mast Raise Lower Pushbutton These can be used to raise or lower the mast to a new position or to center the sensor on the laser beam Changing the mast height with these buttons also changes the height of the grade Raise Lower Switch In Automatic Operation this switch can only be used to raise or lower the blade if the LIFT value is set to O Refer to 2 1 Manual Operation and Manual Operation with BLADE LIFT ON GRADE SWITCH on page 19 for further explanations Pazo 1 MANUAL SEEK ENTER LIFT BLADE V M ON GRADE PowerBlade Basic Operation 21 PowerBlade Basic Operation 22 External Automatic Switch Mounted on the blade control lever or at a different location easily reached by the operator the master swit
31. onnection Check the power source battery Check the fuse at the battery cable Check the fuses on the circuit board A main fuse is accessible from outside the panel Fuse size 10 Amps Dim 5x20mm Power to circuit board electronics and Laser Sensor Power Mast Check if the PowerBlade Panel has been set up correctly for the operation required mn IM UJ Check and clean the glass covering the sensor s photo cells Condensation for example caused by placing a cold receiver into a warm working envi ronment and jobsite dust can cause serious interference to the laser signal Check fuse on the control panel or if used with external battery cable check the fuse on the cable Check the cable to the sensor for proper continuity Check all cable connections for dirt corrosion bent or broken pins etc Do the Grade Position LEDs become lit and go through the proper sequence when the Power ON push button is press Do the Grade Position LEDs function properly when laser light from a rotating laser or a laser simulator activates the photo cells Does the laser receiver show erratic lights Check for condensation dust or secondary reflection of the laser beam from nearby glass mirrored reflective or highly polished surfaces Check all cables periodically for wear dirt corrosion bent or broken pins or other damage Check cable continuity See cable schematics in section 4 3
32. ope or dual slope A 360 Laser Sensor mounted to a mast directly over the cutting edge of the blade receives senses the plane of laser light The Grade Position LEDs on the laser sensor flash to indi cate the location of the blade s cutting edge relative to the required finished grade The control panel in the cab has a set of LEDs that mimic the laser sensor s LEDs n manual control the operator watches the Grade Position Lamps and uses the machine s controls to keep the center LED lit thereby keeping the blade on grade n automatic control the automatic control system controls the working tool s hydraulic cylinder to keep the center LED lit thereby keeping the blade on grade Components of Power a Blade system a Rotating laser b Plane of laser light C Laser mast d Laser receiver e PowerBlade panel f Hydraulic valve PowerBlade Product Overview 9 PowerBlade Product Overview 10 1 2 General MCP700 700E PowerBlade Control Panel The MCP700 700E Control Panel is the heart of the system It processes the signal sent to the panel from the laser f receiver and optionally the Power Mast and regulates or controls the working tool elevation via the attached hydraulic valve The MCP700 700E Control Panel allows the operator to N work in any of three modes manual automatic or oN O A survey mode with the optional power mast In the manual mode the operator of the machine cont
33. operations can be performed Mast Raise Lower Pushbutton These can be used to raise or lower the mast to a new position or to center the sensor on the laser beam Grade Display The graphic LEDs will provide the high low or on grade indications In Manual operation with a Power Mast the switch can be used to preform a lift if the lift value is bigger then O but the driver still needs to raise the blade him self If the lift value is O then the switch is used to raise or lower the blade TS With the Mode switch in the MANUAL position the hydraulics will raise BLADE or lower when the hydraulic switch is activated and will remain in this new position when the switch is released A M ON GRADE PowerBlade Basic Operation 19 PowerBlade Basic Operation 20 Mode Switch This switch should be in the middle neutral or MANUAL position for manual operation it may be placed in the SEEK position momentary action to initiate the SEEK function vava AUTO SEEK ENTER SEEK Function This is used to drive the optional power mast to find the laser beam automatically After placing the Mode switch in the SEEK position and releasing it all MANUAL LEDs in the graphic grade display will flash AUTO SEEK cNTER Press either the Mast Raise Lower Pushbutton to cause the mast to start moving in the up or down direction to find the beam If the mast reaches a limit without finding the beam it will aut
34. readings taken and the number of readings taken Zero Button The average and the readings stored in the panel s memory can be cleared by pressing and holding the clear button until the display blinks Mode Switch This switch should be in the UP or AUTO position for surveying opera tions with automatic sampling and the manual position for manual sampling With the Mode switch in the AUTO position readings will automatically be taken at 3 second intervals and stored into memory With the Mode switch in the MANUAL position the control panel will take a reading manually each time the Mode switch is moved to the ENTER position The Survey mode is exited by turning the panel off and then on again Pao MANUAL SEEK ENTER PowerBlade Basic Operation 25 PowerBlade Basic Operation 26 Description of the Counter must be set to zero before starting surveying function Survey Function Mast should be positioned somewhere in the middle of the range to allow movement up and down Startup Survey Mode Turn on the panel e Put the blade at a height were it won t touch the ground during the survey Make a Seek to find the laser beam and adjust the mast height to the value you want the survey to start from Keep in mind that the mast should be around the middle posi tion to have the biggest travel range in both directions Turn off the panel Activate Survey Mode e Activate Survey Mode by entering the Survey Opt
35. roduct is not to be operated until the user has been instructed on how to work with it PowerBlade Safety Directions 45 PowerBlade Safety Directions 46 6 3 Limits of Use Environment Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments A Danger Local safety authorities and safety experts must be contacted before working in hazardous areas or in close proximity to electrical installations or similar situations by the person in charge of the product 6 4 Manufacturer of the product Manufacturers of non Leica Geosystems accessories Person in charge of the product A Warning A Warning A Warning Responsibilities Leica Geosystems AG CH 9435 Heerbrugg hereinafter referred to as Leica Geosystems is responsible for supplying the product including the user manual and original accessories in a completely safe condition The manufacturers of non Leica Geosystems accessories for the product are responsible for developing implementing and communicating safety concepts for their products and are also responsible for the effectiveness of those safety concepts in combination with the Leica Geosystems product The person in charge of the product has the following duties To understand the safety instructions on the product and the instructions in the user manual To be familiar with local regulations relating to sa
36. rols the hydraulics of the machine manually watching either the flashing LED s of the sensor or the LEDs of the control panel to keep the sensor centered on the beam and the machine on grade ON GRADE For automatic operation the system electrically regulates the hydraulics of the machine to raise lower the working tool keeping it on grade In normal operation the sensor and mast are fixed at a specific distance above the cutting edge of the working tool In the survey mode with the optional power mast the sensor and mast are moving As the machine moves across the contours of the field the changes in the mast s height are recorded in the panel These recordings can then be averaged at the end of each row or after the finished survey to determine an optimal averaged target elevation for the working area for example jobsite or field for levelling The MCP700 700E Control Panel can operate in inches feet or centimeters with either 12 V DC or 24 V DC machine power The MCP700 700E Control Panel provides power to the other system components See specifications for further information Control panel overview a b a Auto Indication Power Blade b LED Display c LED Height Indication d Switch Auto Manual Seek Enter e Connector Sensor Mast f Zero Button ZERO and Raise MANUAL Button g Connector Power h Power ON Off Button i Average Button DOWN and Lower Button j Connector Hydraulic k Switch Mast Control
37. ser e g driver The user has to be able to take emergency measures for example an emergency stop The absence of instruction or the inadequate imparting of instruction can lead to incorrect or adverse use and can give rise to accidents with far reaching human material financial and environmental consequences Precautions All users must follow the safety directions given by the manufacturer and the directions of the person responsible for the product Watch out for erroneous measurement results if the product has been dropped or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustments indicated in the user manual particularly after the product has been subjected to abnormal use and before and after important operations A Danger A Warning A Caution A Caution Because of the risk of electrocution it is very dangerous to use poles and extensions in the vicinity of electrical installations such as power cables or electrical railways Precautions Keep at a safe distance from electrical installations If it is essential to work in this environ ment first contact the safety authorities responsible for the electrical installations and follow their instructions By surveying during a thunderstorm you are at risk from lightning Precautions Do not carry out field surveys during thunderstorms During hydraul
38. sion 8m MVC702 Hydraulic Cable Danfoss 9m MVC701 Hydraulic Extension Cable 3m PowerBlade Cable Schematics 37 PowerBlade Cable Schematics PowerBlade with Power Mast configuration MCP700 MLS700 MPM700 systems only AUTO Power Blade weman lt noma n mr shire 38 MCC700 Coiled Cable 3 m ext MSC702 Straight Cable 8 m MSC705 Auto Manual switch MSC700 Y Power Cable 8 m w fuse MVC700 Cable Power 8 m w fuse MSC703 Straight Cable extension 3m MSC704 Straight Cable extension 8m MVC702 Hydraulic Cable Danfoss 3m MVC701 Hydraulic Extension Cable 3m PowerBlade Cable Schematics 39 PowerBlade Care and Transport 40 5 Care and Transport 5 1 General Notices General information Servicing the system only requires a minimum of time All electronic components are enclosed in robust housings to safeguard them against mechanical damage Periodic checks If any PowerBlade components are or subjected to severe impact be sure to check for proper operation prior to performing any work with the system 5 2 Transport in the field Transport in a road vehicle Shipping Field adjustment Transport When transporting the equipment in the field always make sure that you carry the product in its original transport container Never carry the product loose in a road vehicle as it can be affected by shock and vibration Always c
39. to the control panel The sensor provides five distinct positions of the laser beam Used for automatic or manual control the flashing LED lights are ideally suited for all machine control applications Laser Receiver over view a Off Grade High b On Grade c Of Grade Low d 4 photocell columns for 360 reception of the laser plane e Connector Height Indication LEDs Meaning top very slow flash Lost Laser e top fast Far above grade top and center fast Above grade center fast On grade bottom and center fast Below grade bottom fast Far below grade bottom very slow flash Lost laser PowerBlade Product Overview 15 PowerBlade Product Overview MPM700 Power Mast 1 4 Power Mast overview 16 uSm u lt woma gt Dn nmr The MPM700 Power Mast adjusts the laser receiver elevation to lock onto the laser reference beam Once set the mast provides a direct relation ship to the cutting depth of the working tool The mast can be raised or lowered from the cab of the machine by means of a switch on the control panel The amount of change is shown in the LED display on the panel When used for surveying the mast moves up and down as the machine moves across the field keeping the sensor centered on the laser beam recording the height changes or contours of the field into the panel s memory These readings can then be averaged at the end of each row or after the finished survey
40. y and increment the number of recorded points by 1 Pressing the switch to Enter and release it adds the current mast height to the sum value and also increment the number of recorded points by 1 When the switch is in the manual position the panel still displays the Average Count but no new points are recorded It is also possible to clear the Average Count when the switch is in manual Detailed Description of buttons and switches Enter Manually add one sample to the survey average Auto Automatic Sampling 1 sample per 3 sec Mast Up keep pressed Clear Average Value and number of points taken Mast Down Toggle the display of Average Count average is shown as standard when survey mode is activated Blade Up No action Blade Down No action Blade Up and Down doesn t have any function when the panel is in survey mode If at some point during the survey the power mast reaches its top bottom limit the display will show POLE to indicate that the average is now false since the mast cannot move further up or down To start over press the Zero button the current Average will be cleared and you must start surveying again If at any point during Survey Mode operation the panel is switched off it will automatically exit Survey Mode Survey mode In Survey mode the following operations can be performed Average Button When the average button is pressed the LED counter will display alter nately the average of the
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