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FloBoss 103 and 104 Flow Manager Instruction Manual

1. 9 5 9 3 1 Preserving Configuration and Log Data 9 5 9 3 2 Resetting the EB100 ttt n 9 5 9 3 3 Restarting and Reconfiguring sseeees 9 6 9 3 4 Connecting the Termination Board to the Backplane 9 7 This chapter provides generalized guidelines for troubleshooting the FB100 Perform the procedures in this chapter before you remove power for any reason after you restore power and if you disassemble the FB100 The following tools are required for troubleshooting Personal computer PC running Microsoft Windows operating system ROCLINK 800 software Flat head and Philips screwdrivers 9 1 Troubleshooting Guidelines Revised October 2015 When you are attempting to diagnose a problem with an FB100 Remember to write down what steps you have taken Save the configuration and log data see Section 9 3 1 Note the order in which you remove components Note the orientation of the components before you alter or remove them Read and follow all Cautions in this manual When you are done troubleshooting perform the restart and reconfiguration procedure in Section 9 3 3 Troubleshooting 9 1 FloBoss 103 104 Instruction Manual 9 2 Troubleshooting Checklists 9 2 1 Dial up Modem If you are experiencing troubles with an internal dial up modem Check to make sure you ve applied power to the FB100 Check the
2. A 8 53 t 6 32 i os ah P 0 ug BER a Y TU RE DOC0417C Figure 2 1 Dimensions of the FB103 without Solar Panel Revised October 2015 Installation and Use 2 5 FloBoss 103 104 Instruction Manual 2 6 216 7 8 53 EIE i N rn INPINIAT STIL pa 205 3 8 085 P1 Eee 129 6 Figure 2 2 Dimensions of FB104 216 7 215 9 MAX ug m I 8 52 I 8 50 MAX LS C IVNINSSLL 393 7 MAX 15 50 MAX J O e gt 7 Me O Me Q p 5 10 DOCO954A Q 2l ppg B Y LU Figure 2 3 Dimensions with 2 watt Solar Panel and LCD Installation and Use Revised October 2015 DOC0418C FloBoss 103 104 Instruction Manual 2 3 2 Pipe Stand Mounting FloBoss 103 FloBoss 104 To install the FloBoss 103 FloBoss 104 on a 2 inch pipe stand 1 Install the pipe stand per the directions in
3. sss emen nenne nnne 3 4 Solar Powered Installations 5 eite edere etre ia hee eed eer ea 3 4 3 41 Sizing the Solar Patel hii tertie taedia des a cada d RR eer rs 3 5 Batteries m MM MM 3 6 3 5 1 Overcharging Potential tirer tiu rer Rte a ene dO REAL Puer Cd 3 6 3 5 2 Determining Battery Requirements ssssssseeeen emen nennen 3 7 329 3 Replacing the Batteries rein neni tei dee a ITO DR ae 3 7 Wiring Connect coe e na rre He ean rer dt te fate ots 3 8 3 61 Witing Gornnectioris saresmi tt es caveat epe en erus 3 8 3 6 2 Connecting Enclosure Ground Wiring eme 3 8 3 6 3 Connecting Main Power Winni esisin raniti ni aTe EAEE TERERAA EERTE AT 3 9 Backing Up Configuration and Log Data sssssesseeeeem emm nennen 3 10 Chapter 4 Input Output 4 1 eNBI eseilmm T 4 1 41 1 selecting the Type ot VO ii ete eee a eis 4 2 O Wiring Requireme MiS errr mete e tee atte ee e eiae de 4 3 Anal og Irp t 2 oti A eee een eut tta equ mot es 4 3 4 31 Wirmg the Analog Input 5e eedem e etes 4 3 Analog Output e te mr RE e e ER EE ee RR ed bate lage repe Rees 4 4 4 4 1 Wiring the Analog Output 6 point I O Board se eme 4 4 4 4 2 Wiring the Analog Output 4 point I O BoaroQ see eem 4 5 Discrete pU a REED RP du uana e 4 5 4 51 Wiring the Discrete Input
4. Revised October 2015 Typical sources of primary power for FB100 installations are DC voltage sources and solar power Take care to route power away from hazardous areas sensitive monitoring devices and radio equipment Local and company codes generally provide guidelines for power installations Adhere rigorously to all local and National Electrical Code NEC requirements for power installations The FB100 accepts input voltages from 8 0 volts to 28 volts at the charge CHG CHG terminals on the termination board Note The maximum power usage for DC voltage sources is 130 mW for the FloBoss 103 and 300 mW for the FloBoss 104 excluding battery charging Power Connections 3 1 FloBoss 103 104 Instruction Manual A Caution A Warning Do not allow the batteries to fully discharge Either keep providing input power or turn the device off If the batteries fully discharge the battery charger board may enter thermal limiting which prevents the batteries from overheating but restricts input power Connecting the FB103 or FB104 to a continuous power source without removing the battery charger module may result in battery overcharging and failure See Section 3 5 1 Overcharging Potential 3 2 Grounding Installation Requirements 3 2 The National Electrical Code NEC governs grounding wiring requirements for DC voltage sources equipment When the equipment uses DC voltage sources the grounding system must te
5. COM1 o IF MODEM INSTALLED US FSRMRO6B103 REN 06 QGLYVSVKVOSVA OSeges RTD 2 m 4 SANOS CHG DOC0492A A CHG terminator Figure 3 3 Termination Board Revised October 2015 Power Connections 3 9 FloBoss 103 104 Instruction Manual A Warning It is important to use good wiring practices when sizing routing and connecting power wiring Ensure that all wiring conforms to state local and NEC codes The CHG CHG terminal can accommodate up to 16 AWG wire Use only solar panels approved for use with the FB100 in Class 1 Division 2 locations These connections provide the input voltage and power for the battery charging circuitry The maximum voltage that can be applied to the CHG CHG terminals is 28 volts de 3 7 Backing Up Configuration and Log Data 3 10 A Caution This procedure preserves the current flow computer configuration and log data held in RAM Perform this backup procedure before you remove power from the FB100 for repairs troubleshooting removing or adding components or upgrades When installing equipment in a hazardous area ensure that all components are approved for use in such areas Check the product labels Change components only in an area known to be non hazardous Performing these procedures in a hazardous area could result in personal injury or property damage To av
6. ccceceeeeeeeeeeeeeneeeeees 1 20 M Memo tte tete 1 17 A ti oe eet e teet 6 2 Microprocessor eese 1 7 1 17 Min Max Historical Log ssesss 1 13 Minute Historical Log eessess 1 13 Revised October 2015 MONItONING s ies ete editt nati eee 1 19 A E E E EE A E A A E 2 4 N National Electrical Code NEC eter oe 2 4 3 1 3 9 NEMA ree eee cerne EQ ette cti s 2 2 O Obperaltlori cece rH 2 13 Operator Interface Port usssssss 1 18 VATA S ERE E AEE TAR T 5 3 OpllOnS Siesta eto nee ene ed 1 9 Orfila aia 6 1 OVEIVI Wei 1 2 P Periodic Log See Hourly Historical Log 1 13 PID GControl io aid e ree 1 15 PIPING dd nt 2 5 6 2 7 3 Polarity in 1 20 Ports COMM e 5 2 COITIITE2 isse ei EP re nd a 5 1 Power Before Removing sseeeee 3 10 Operan deidad 1 20 Requirements ococcccncncccccncncnnncnnnoninononos 3 1 3 4 Sleep Mode sse 1 20 Solar POWOL 5 a as 3 4 Surge Protectia s iiser rrea k AEEA ERA EERRE EEK 3 2 WINING nin rh reme ee 3 9 Power Wiring seemm m 3 1 Pressure Connections 6 2 7 3 Pressure Transducer oocccccncccccnocnconnnncncnconeranononos 7 1 Process Connections 2 5 6 2 7 3 PROCESSOF acr b cried ott Leer e bis dd 1 7 Processor module ooooccccccncccccon
7. 3 6 Wiring Connections 3 8 A Caution The following paragraphs describe how to connect the FB100 to power T O devices and communications devices Use the recommendations and procedures described in the following paragraphs to avoid damage to equipment Note Check the input power polarity before turning on the power The external connections or field terminals are all located on the termination board The terminal block accepts wires up to 16 AWG in size Always turn off the power to the FB100 before you attempt any type of wiring Wiring powered equipment could result in personal injury or property damage To avoid circuit damage when working inside the unit use appropriate electrostatic discharge precautions such as wearing a grounded wrist strap 3 6 1 Wiring Connections The connectors on the FB100 Termination module use compression terminals The input power termination CHG CHG uses a removable connector and accommodates wiring up to 16 AWG in size In all cases make connections by baring the end 4 inch maximum of the wire inserting the bared end into the clamp beneath the termination screw and then tightening the screw to 0 25 N m 2 2 lb in Note Do not over torque the connector screws The inserted wires should have a minimum of bare wire exposed to prevent short circuits Allow some slack when making connections to prevent strain 3 6 2 Connecting Enclosure Ground Wiring The FB
8. A value that is an inactive zone above the low limits and below the high limits The purpose of the deadband is to prevent a value such as an alarm from being set and cleared continuously when the input value is oscillating around the specified limit This also prevents the logs or data storage location from being over filled with data In ROCLINK 800 the graphical display that allows navigation through the PC Comm Ports and ROC Comm Ports setup screen Discrete Input Input or output that is non continuous typically representing two levels such as on off Digital multimeter Discrete Output The process of sending data a file or a program from a PC to a ROC Differential Pressure Distributed RTU Network in which two or more remotely distributed RTU devices RRTUs are wirelessly connected in a peer to peer network to share data Glossary Revised October 2015 D continued FloBoss 103 104 Instruction Manual DRTU A primary component of the Distributed RTU Network consisting of a FB107 chassis housing a focused functionality CPU and a Network Radio module NRM The DRTU collects process variables from one or more wellheads and transmits the signals throughout the designed network DSR Data Set Ready modem communications signal DTE Data Terminal Equipment DTR Data Terminal Ready modem communications signal Duty Cycle Proportion of time during a cycle that a device is activated A short duty cycle conserv
9. The primary inputs used for AGA7 flow measurement are Pulse Input PI counts static pressure and temperature The Pulse Input counts are acquired from a rotary meter pulse interface module or turbine meter PI on termination board the static pressure including auxiliary pressure inputs come from the pressure transducers and the temperature input is read from an RTD probe The flow calculation is in accordance with ANSI API 2530 92 AGA Report No 3 1992 API Chapter 14 2 AGA Report No 8 1992 2nd printing 1994 and API Chapter 21 1 The flow calculation may be configured for either metric or English units The differential pressure stored for each second is compared to the configured low flow cutoff Ifthe differential pressure is less than or equal to the low flow cutoff or the converted static pressure is less than or equal to zero flow is considered to be zero for that second Flow time for a recalculation period is defined to be the number of seconds for which the differential pressure exceeded the low flow cutoff Each second the FB100 Series stores the measured input for differential pressure static pressure and temperature and calculates the Integral Value IV IV is the square root of the absolute upstream static pressure multiplied by the differential pressure The FB100 Series calculates flow time averages of the inputs and the IV over the configured calculation period unless there is no flow for an entire calc
10. FloBoss 103 104 Instruction Manual Table 5 2 Communications Card Signals Signals Action RTS The request to send signals that the modem is ready to transmit RX The RXD receive data signals that data is being received at the communications card TX The TXD transmit data signals that data is being transmitted from the communications card Signal wiring connections to the communications card are made through the terminal block located on the termination board A nine terminal removable connector is used for the wiring of external device communications An EJA 232 RS 232 communications card in the Comm 2 port enables you to switch power to external communication devices such as a radio to conserve power A label on the termination board denotes the usage of each pin on the connector Table 5 3 displays connector signals and their functions Table 5 3 EIA 232 RS 232 Communications Card Wiring Pin Signal Label 9 Ring Transmit data TX 8 Tip Receive data RX 7 Request to Send RTS 3 Ground COM 2 Switched Power B 1 Signal Common Negative COM 1 Transmit is the FB100 s EIA 232 RS 232 transmission that connects to the field device s receive 2 COM at Pin 1 and Pin 3 are identical They are only separated for ease of wiring 3 Switched power is for use with an internal radio or cell phone and not for power to external devices 5 5 Dial up Modem Communications Card 5 4
11. 2 If you already released the meter inputs from the freeze condition click Freeze This displays the Meter Calibration window see Figure 6 11 3 Under the Diff Press input click Zero Shift The Set Zero Shift window displays Set Zero Shift xi Point 41 Default Live Reading 00 0000000 Figure 8 10 Set Zero Shift 4 Review the value in the Live Reading field If it is not zero you need to perform a zero shift correction 5 Click Set Zero Shift to adjust the Zero Shift The value in the Live Reading field should change to zero 6 Click Done The Meter Calibration window displays 7 Click OK to close the Meter Calibration window cancel the freeze values and enable the FB100 to begin using live readings for the flow calculations Calibration 8 7 FloBoss 103 104 Instruction Manual 8 4 Verifying a Calibration ROCLINK 800 software can verify the calibration to check if the DVS requires re calibration To verify the calibration 1 Start ROCLINK 800 software and connect to the FB100 2 Select Meter gt Calibration 3 Click Freeze The Meter Calibration window displays The current reading displays under each meter input as the Freeze Value The FB100 these values in the flow calculations while verifying the points Meter Calibration 21 Xx Meter ID fi z Meter Tag Meter 1 m Freeze Values Diff Pressure Stat Pressure Temperature o 000000 2648 4055
12. Input Output 4 7 FloBoss 103 104 Instruction Manual PULSE DEVICE OPEN COLLECTOR OR DRY CONTACT 4 8 RTD Input DOC0493A Figure 4 8 Pulse Input Wiring The temperature is input through the Resistance Temperature Detector RTD probe and circuitry The RTD temperature probe mounts directly to the piping using a thermowell outside the FloBoss enclosure The RTD probe is then wired to the FloBoss RTD connections The RTD wires should be protected either by a metal sheath or by conduit connected to a liquid tight field conduit wiring fitting on the enclosure The RTD signal is monitored by a 16 bit A D converter and then read by the microprocessor 4 8 1 Wiring the RTD Input The RTD wires connect to the three screw terminals designated RTD on the Termination board The FB100 provides terminations for a three wire or two wire 100 ohm platinum RTD with a DIN 43760 curve The RTD has an alpha equal to 0 00385 Q Q Wiring between the RTD probe and the FB100 should be shielded wire with the shield grounded only at one end to prevent ground loops Ground loops can cause RTD input signal errors Table 4 1 shows the connections at the RTD terminals for the various RTD probes Table 4 1 RTD Signal Routing Terminal Designation 3 Wire RTD 2 Wire RTD Signal positive input RTD RTD Signal positive input RTD Jumper to RTD RET Return reference RTD RET RTD RET Input Output Revised Oc
13. Notes The I panel value varies depending on the type of solar panel installed Refer to the vendor s specifications for the solar panel being used The FB100 can accept a maximum of about 1 Amp limited by its charging circuit Therefore it is not practical to install a solar array that supplies significantly more than 1 Amp to the FB100 The maximum input is 28 volts Do not allow the batteries to fully discharge Either keep providing input power or turn the device off If the batteries fully discharge the battery charger board may enter thermal limiting which prevents the batteries from overheating but restricts input power Batteries provide power for the FB100 when the solar panels are not generating sufficient output The batteries are three D size lead acid batteries providing 2 5 Amp hours of current at 6 2 volts The batteries are connected in series by the Battery Charger module to achieve the required capacity The amount of battery capacity determines the number of days of reserve autonomy desired When you configure the FB100 as an API compliant Electric Flow Management EFM and require an internal communications card a solar panel and the internal batteries the FB100 should be able to communicate the API audit trail information once a day to a remote host using no additional battery source no additional solar panel and maintain a 13 day autonomy in the event that the solar panel is lost N
14. o Group C Atmosphere containing ethylene gases or vapors of equivalent hazards o Group D Atmosphere containing propane gases or vapors of equivalent hazards For the FB100 to be approved for hazardous locations install it according to the National Electrical Code NEC Article 501 and any local code requirements if applicable When installing units in a hazardous area make sure all installation components selected are labeled for use in such areas Installation and maintenance must be performed only when the area is known to be non hazardous Installation in a hazardous area could result in personal injury or property damage When choosing an installation site be sure to check all clearances Provide adequate clearance for wiring and service The optional LCD should be visible and accessible for the on site operator When using a solar panel allow adequate clearance and do not obstruct the view of the sun Allow adequate clearance and an obstructed location for antennas when using cellular phones or radios 2 3 1 General Guidelines You can mount the FB103 enclosure assembly directly to an orifice plate using a 3 or 5 valve manifold or by using the standard Rosemount 2 pipe mounting kit with impulse tubing connecting the FloBoss 103 to the meter run As shown in Figure 2 1 the DVS is factory mounted directly on a flat flange to the FB103 enclosure with four bolts An adapter coupling provides the mounting interfac
15. Configuration essssssssss 2 13 9 5 9 6 Dual Variable Sensor susueusss 6 2 Pulse Interface Module 7 3 D Daily Historical Logs eeeeessss 1 13 Diagnostic deiade retener evt ea 1 8 Inputs nde etre iore eet em 1 19 Dial Up Modem Communications Cards 5 4 Witrlrig a eicere tee Eten ide teer ts 5 5 Differential Pressure ssssse 1 11 6 2 Discrete Inputs sse 4 5 Wiring iden cnm dc 4 5 Discrete Outputs Wiring ences ea ren teet v tun kes 4 6 DIVISION Zrii dir 2 3 Dual Variable Sensor ssssssssss 1 7 Configuration sessed 6 2 Description e etm Reb ens 6 1 DV Siei e usted ht evisos 6 1 Upstream Usage sse 6 2 E ET E2 atid E5 dee pase 1 19 EIA 232 Communications Cards 5 3 Electrical Isolation 3 3 Electromagnetic Interference 3 2 Electron IES ui teet ates 1 16 Electronics Board sssssssesss 1 9 EM dette attende rae cene 3 2 EncloSUte 5 3 EA RR ps cabarets 1 3 Energy deese HR hee 1 13 Energy Accumulation ssseesssss 1 12 Environmental Requirements sssssssssssseess 2 2 Event LOG iie ete Pe REM RE 1 14 Expansion O PONS iie e teh 4 1 Extended History Log ssesssse 1 14
16. ON OFF jumper the wiring connections at CHG and CHG and the wiring at the power source Check the wiring to the modem see Chapter 5 Check the communication port settings in ROCLINK 800 Refer to ROCLINK 800 Configuration Software User Manual Part D301159X012 Check the modem INIT string as displayed in the communication port settings in ROCLINK 800 Refer to ROCLINK 800 Configuration Software User Manual Part D301159X012 9 2 2 Serial Communications If you are experiencing troubles with a serial communications connection LOI EIA 232 or EIA 485 9 2 3 Optional I O Check to make sure you have applied power to the FB100 Check the ON OFF jumper the wiring connections at CHG and CHG and the wiring at the power source Check the wiring to the termination block or connector see Chapter 5 Check the communication port settings in ROCLINK 800 Refer to ROCLINK 800 Configuration Software User Manual Part D301159X012 If you are experiencing troubles with an optional I O point Analog Input Analog Output Discrete Input Discrete Output or Pulse Input Check using ROCLINK 800 to see how the channel is configured If the configuration looks correct then simulate an input within the range of the input or force an output to be produced using ROCLINK 800 software If the types of I O available for configuration do not match the type of I O wired to the I O terminations check the I O Setup screen Refer
17. applied This is required when calibrating either differential or static pressure Refer to Figure 8 2 for the recommended sequence 8 2 Calibration Revised October 2015 FloBoss 103 104 Instruction Manual Pressure Remains _ Operating Shutdn2 Shutdown Sequence Figure 8 2 Removing the DVS from Service 5 Ifyou are calibrating a pressure input set up the pressure calibrator and make the necessary connections to the DVS Refer to Figure 8 3 for the line orientation during the calibration A Caution To protect the differential cell of the Dual Variable Sensor do not exceed the differential pressure range on the DVS Refer to the technical specifications for the DVS205 form DVS205 part number D301569X012 listed in the Additional Technical Information section in Chapter 1 On diff dsf Differential Pressure static dsf Static Pressure Figure 8 3 Pressure Calibration Open Close Orientation 6 If you are calibrating a temperature input disconnect the RTD sensor and connect a decade box or comp
18. to protect the differential cell of the Dual Variable Sensor This keeps one side of the differential sensor from being subjected to high pressure while the other side has no pressure applied Refer to Chapter 8 for the recommended sequence 6 1 2 Configuring the DVS Use ROCLINK 800 configuration software to configure the DVS e Configure the differential pressure as analog input point number Al e Configure the static pressure gauge or absolute is configured as analog input point number A2 You configure analog input points A1 A4 for fault mode operation using the Advanced tab of the ROCLINK 800 Analog Input Setup screen The setting of the Action on Failure field determines whether the FB103 should hold the last known value or set to a specified fault value The initial pressures read are the defaults contained within the DVS Refer to the technical specifications for the DVS205 for the initial range of the differential pressure and the static pressure You can re range each sensor through the calibration routines The turndown on the range should not be greater than the turndown value listed in the technical specifications document The DVS also supports the conversion of values to metric units In metric mode both the differential pressure and the static pressure are in kPa To enter metric mode use ROCLINK 800 The FB103 automatically adjusts the units of the differential pressure static Dual Variable Sensor Revised October 201
19. 1 Installation Overview Revised October 2015 The following steps detail the general process for installing a FloBoss 103 to a pipe stand or orifice plate or for installing a FloBoss 104 to a turbine or rotary meter Review each section in this chapter for specific instructions 1 Install the pipe stand if pipe stand mounting according to the directions included with the pipe stand Remove the orifice meter run from service Mount the FB100 assembly according to the procedures in Section 23 Install the RTD and connect it to the termination board Connect the FB100 to the operator interface ROCLINK 800 software Power the FB100 If powered externally wire the unit to the external power source Calibrate the input s from the Dual Variable Sensor or Pulse Interface module Calibrate the RTD input Connect the FB100 to any other external communication devices or networks Installation and Use 2 1 FloBoss 103 104 Instruction Manual Place the meter run in service and monitor with ROCLINK 800 software for proper operation 2 2 Installation Requirements Careful planning helps to ensure a smooth installation Be sure to consider location ground conditions climate and site accessibility as well as the suitability of the FB100 Series application while planning an installation The versatility of the FB100 enables you to use it in many types of installations For additional information concerning a s
20. 2 11 Static Pressure 1 11 1 12 6 2 7 1 Static Random Access Memory Siem 1 17 Surge Protection io ite kids 3 2 System Voltage eniin tech 3 4 T Tables 1 1 Additional Technical Information 1 21 4 1 RTD Signal Routing 4 8 5 1 Local Operator Interface Port to PC Comm Port Wiring onc NePneInIm 5 3 5 2 Communications Card Signals 5 4 5 3 EIA 232 RS 232 Communications Card AME 5 4 5 4 Dial Up Modem Communications Card WIIG aor TEE 5 5 Temperature 1 11 1 12 2 2 7 1 See RTD doen nee 1 11 7 1 Terminal Connections ssssssssss 3 8 Termination Board Input Output Points sessesssessss 4 1 Termination module sssssssss 1 6 Tests Automatic ute bes 1 19 Troubleshooting eee 9 1 V MID AMO EE ttes 2 2 Voltage ias 3 4 Ww Watchdog l 3 FloBoss 103 104 Instruction Manual Software and Hardware sss 1 20 Grounding Requirements 3 2 Wiltlnig c eet eint tas 3 1 VO Card Pulse Inputs ssessss 4 7 Analog Inputs 20 0 cc cceeeeeeeeeeeeeeeeeeneeeeeeaes 4 3 IO WIEITIg iore te ter oe edad 4 3 Analog Outputs ssssssssssss 4 4 4 5 Eo ice 5 3 Communications ccccecceeeeeeeeeeeeceeeeeeees 5 1 POWOLI 5 o teas DA 3 10 Comm
21. A Input Output 4 1 FloBoss 103 104 Instruction Manual 4 1 1 Selecting the Type of I O To select the type of output for the Analog Output Discrete Output 1 channel flip the AO DO switch on the termination board to the desired position Refer to Figure 4 1 for the switch location Then select the desired output type on the Configure gt I O gt Setup screen in ROCLINK 800 configuration software Analog Output is the default position for this channel To select the type of input for the Analog Input Discrete Input and Pulse Input Discrete Input channels use the Configure gt I O gt Setup screen in ROCLINK 800 configuration software The defaults are Analog Input and Pulse Input COM I sesssesses AO 1 Al 2 Al 1 COM1 o seesssess esssss IF MODEM INSTALLED US FSRMRO6B103 REN 0 6B RTD I D m ISIS ISISISISIS CHG DOCOSO3A A Optional I O terminal block B 250 ohmresistor switches C AO DO switch Figure 4 1 Termination Board with Optional I O 4 2 Input Output Revised October 2015 FloBoss 103 104 Instruction Manual 4 2 1 0 Wiring Requirements I O wiring requirements are site and application dependent Local state or NEC requirements
22. Caution and connect the Dual Variable Sensor back to the process Do NOT close the by pass valve on the valve manifold until after process pressure has been reapplied to protect the differential cell of the Dual Variable Sensor This keeps one side of the differential sensor from being subjected to high pressure while the other side has no pressure applied Refer to Figure 8 9 10 Click OK to close the calibration window to cancel freeze values unfrozen and to enable live readings for use in the flow calculations The Event Log records all calibration settings that were changed Calibration 8 9 FloBoss 103 104 Instruction Manual This page is intentionally left blank 8 10 Calibration Revised October 2015 FloBoss 103 104 Instruction Manual Chapter 9 Troubleshooting In This Chapter 9 1 9 2 9 3 Troubleshooting Guidelines e 9 1 Troubleshooting Checklists esee 9 2 9 2 1 Dial up Modem sss 9 2 9 2 2 Serial Communications sse 9 2 9 2 8 Optional Q iiec rnt rU et rare thereto eee fee 9 2 9 2 4 Software ISSUES ioi a end p ee 9 3 9 2 5 Power IsSU6S iiio ot rd b et edP eee 9 3 9 2 6 Dual Variable Sensor FB103 ssesseesss 9 3 9 2 7 Pulse Interface Module FB104 ssseesssss 9 4 9 2 8 Resistance Temperature Detector sssssssss 9 4 feces
23. Do not over tighten the cover 6 Refer to Section 9 3 3 to restart and reconfigure the FB100 This reset action loads the factory default values into the communication ports 9 3 3 Restarting and Reconfiguring A Caution After you remove power from the FB100 to perform maintenance or repair as needed use this procedure to start the FB100 and reconfigure your data The procedure assumes you are using ROCLINK 800 Ensure all input devices output devices and processes remain in a safe state upon restoring power An unsafe state could result in property damage When installing equipment in a hazardous area ensure that all components are approved for use in such areas Check the product labels Change components only in an area known to be non hazardous Performing these procedures in a hazardous area could result in personal injury or property damage 1 Restore power to the FB100 by inserting the CHG CHG power terminal block 2 Start ROCLINK 800 log in and connect to the FB100 3 Verify that the configuration is correct If it is not continue by configuring the required items If major portions or the entire configuration needs to be reloaded perform the remaining steps 4 Select File gt Download 5 From the Open dialog box select the backup configuration file has extension 800 Troubleshooting Revised October 2015 FloBoss 103 104 Instruction Manual 6 Select the portions of the configuration
24. Every three seconds the display automatically cycles through the configured list of items You can install an external solar panel to recharge the backup batteries The panel connects to the CHG CHG inputs on the termination board An integral solar panel 2 W or 5 W available from Remote Automation Solutions connects directly to the battery charger board assembly Circuitry on the battery charger board monitors and regulates the charge based on battery voltage charging voltage and temperature The FB100 Series requires a minimum 8 volt 200 mA solar panel The optional input output I O termination points provide additional inputs and outputs for expanded monitoring and control applications T O includes analog input AI analog output AO discrete input DI discrete output DO and pulse input PI The DO circuitry is optically coupled to help isolate the processor board from the output device I O can be used to drive a sampler or odorizer open a valve or monitor an additional analog input General Information 1 9 FloBoss 103 104 Instruction Manual 1 2 5 FCC Information This equipment complies with Part 68 of the FCC rules Etched on the modem assembly is among other information the FCC certification number and Ringer Equivalence Number REN for this equipment If requested this information must be provided to the telephone company This module has an FCC compliant telephone modular plug The module is desig
25. FB100 away from electrical noise sources such as engines large electric motors and utility line transformers Locate the FB100 away from heavy traffic areas to reduce the risk of being damaged by vehicles However provide adequate vehicle access to aid in monitoring and maintenance Compliance with Hazardous Area Standards The FB100 without optional mast kit has hazardous location approval for Class I Division 1 Groups C to D exposures The FB100 also has a Class I Division 2 Groups A B C amp D approval The Class Division and Group terms are defined as Class defines the general nature of the hazardous material in the surrounding atmosphere Class I is for locations where flammable gases or vapors may be present in the air in quantities sufficient to produce explosive or ignitable mixtures Division defines the probability of hazardous material being present in an ignitable concentration in the surrounding atmosphere Division 1 locations are presumed to be hazardous Division 2 locations are areas where gas dust or vapors can exist under abnormal conditions Group defines the hazardous material in the surrounding atmosphere Groups A to D are defined as o Group A Atmosphere containing acetylene gases or vapors of equivalent hazards Installation and Use 2 3 FloBoss 103 104 Instruction Manual A Caution 2 3 Mounting o Group B Atmosphere containing hydrogen gases or vapors of equivalent hazards
26. Figure 4 1 Note When connecting the analog input channel to a voltage device be sure to disable the 250 ohm resistor switch on the termination board Revised October 2015 Input Output 4 3 FloBoss 103 104 Instruction Manual EXTERNAL Au x POWERED DEVICE 2500 DOCO494A Figure 4 2 Analog Input Wiring 4 4 Analog Output The Analog Output AO on the 6 point I O termination board provides a 4 20 mA current source The analog outputs use a 12 bit D A converter with A D values of 0 and 4095 Note The switch for the selectable Analog Output Discrete Output should be in the AO position when configured for use as an Analog Output The Analog Output AO on the older 4 point I O termination board provides either a 1 5 volt signal or a 4 20 mA current control The analog outputs use an 8 bit D A converter with A D values of 0 and 250 The AO is located at Point Number B2 4 4 1 Wiring the Analog Output 6 point I O Board Figure 4 3 shows wiring for the Analog Output where AO Positive AO Common AO VSOURCE o D A 4 20mA C DEVICE DOCO495A Figure 4 3 Analog Output Wiring for 6 point I O Board 4 4 Input Output Revised October 2015 FloBoss 103 104 Instruction Manual 4 4 2 Wiring the Analog Output 4 point I O Board
27. Meter housing User supplied 5 16 18 cap screws Shaft adapter 0 68 0 71 in Figure 2 6 Mounting Pulse Interface Module to Meter Housing on non ATEX FB104 Rotary Meter Revised October 2015 Use the following steps to attach the FB104 and Pulse Interface module to a rotary meter 1 Determine which threaded hex shaft adaptor to use The short adaptor has a 0 126 0 128 inch inner diameter at one end and a 0 110 0 112 inch inner diameter at the other end The short adaptor requires a rotary meter shaft length of 0 150 0 210 inch The long adaptor has a 0 187 0 189 inch inner diameter The long adaptor requires rotary meter shaft length of 0 150 0 260 inch If you use the short shaft adaptor determine which end of the adaptor fits tighter to the shaft The end that fits tighter is the end on which you install the set screw Loosely install the 5 40 set screw into the appropriate hole on the shaft adaptor The kit includes two set screws 0 125 inch and 0 188 inch long The 0 125 inch long set screw is for the long shaft adaptor The 0 188 inch long set screw is for the short shaft adaptor Place the adaptor with the set screw inserted over the rotary meter shaft and tighten the set screw to lock the adaptor in place Installation and Use 2 9 FloBoss 103 104 Instruction Manual 5 AR U O poOp0544A O Vw Ja Thread the magnet assembly on to the shaft adaptor until the top of the magnet is bet
28. RS 232 RS 422 RS 485 RX or RXD SAMA SCADA Revised October 2015 A positive displacement meter used to measure flow rate also known as a Roots meter Real Time Clock Resistance Temperature Detector Ready to Send modem communications signal Remote Terminal Unit Room Temperature Vulcanizing typically a sealant or caulk such as silicon rubber Serial Communications Protocol using three or more signal lines intended for short distances Also referred to as the EIA 232 standard Serial Communications Protocol using four signal lines Also referred to as the EIA 422 standard Serial Communications Protocol requiring only two signal lines Can allow up to 32 devices to be connected together in a daisy chained fashion Also referred to as the EIA 485 standard Received Data communications signal Scientific Apparatus Maker s Association Supervisory control and data acquisition referring to a computer system that monitors and controls oil and gas pipeline systems Glossary A 7 S continued FloBoss 103 104 Instruction Manual Script Soft Points SP SPI SPK SRAM SRBX SVA SVD System Variables An uncompiled text file such as keystrokes for a macro that a program interprets in order to perform certain functions Typically the end user can easily create or edit scripts to customize the software A type of ROC point with generic parameters that can be configured to hold data as desired b
29. Solid State Relays Discrete Output 4 7 4 8 Pulse Input Wiring sssse 4 8 5 1 Communication Port Locations on Termination Board ssssssssss 5 2 5 2 PC Comm Port Wiring 5 3 7 1 FB104 Assembly 7 2 8 1 Meter Calibration FB103 shown 8 2 8 2 Removing the DVS from Service 8 3 8 3 Pressure Calibration Open Close Orientation esaet etm rois 8 3 8 4 Set Zero Calibration 8 4 8 5 Set Zero Calibration 8 4 8 6 Set Midpoint 1 eessssessssss 8 5 8 7 Set Midpoint 2 sssesssssssss 8 5 8 8 Set Midpoint 3 esssssssss 8 5 8 9 Returing the DVS to Service 8 6 8 10 Set Zero Shift 8 7 8 11 Meter Calibration ssssssss 8 8 8 12 Verify Calibration ssssssss 8 9 9 1 Backplane with 34 pin Interface Connector Vds s pied pi MN OU Sr ei igen nena oe 9 7 9 2 34 pin Interface Connector 9 8 FiimWare EIE 1 8 1 10 Flash Memory seem 1 17 Flash ROM ettet eer 1 7 FIOBOSS 104 dh etes 7 1 PIOW iita at nina 1 13 Flow and Energy Accumulation 1 12 Flow Calculations AGA hectic niet Onn iir fee irc e eR 1 12 Flow Measurement sse 1 11 Flow Time sssesseemeen 1 11
30. Tox ssesssesss E 2 mas o c e dz d A cow E DI 4 D e TN Q 3 lt 4 e m zf a E I B 8 0 o 9 o e Q E 2 C 2L 9i DOCOSO03A A LOI port B Comm 2 port C Comm port Figure 5 1 Communication Port Locations on Termination Board 5 2 ElA 485 RS 485 Communications Wiring The EIA 485 communications accommodates RS 485 and EIA 485 signals on the Comm 1 port located on the termination board Wiring should be twisted pair cable The terminals and their functions are Pin 1 is Terminal B and Pin 2 is Terminal A Refer to Figure 5 1 Connect A on the FB100 to A or and connect B on the FB100 to B or Should you encounter difficulties establishing a connection try reversing the connections Note that for RS 485 installations the TX terminal as labeled is the A connection and the RX terminal 1s the B connection 5 3 Local Operator Interface Port Wiring The Local Operator Interface LOI port provides connections for a built in EIA 232 RS 232 communications interface to a local configuration and monitoring device typically a PC running a Microsoft 5 2 Communications Revised October 2015 FloBoss 103 104 Instruction Manual Windows operating system A prefabricated operator interface cable is
31. be used in Input Output Revised October 2015 FloBoss 103 104 Instruction Manual Toggle mode atched mode Timed discrete output TDO mode Note The switch for the selectable Analog Output Discrete Output DO 1 should be in the DO position when configured for use as a Discrete Output 4 6 1 Wiring the Discrete Output External power CR Figure 4 7 shows the DO wiring The terminal is the normally open contact and the terminal is the common Induction load solenoid or relay using a Back EMF diode is required Control 4 7 Pulse Input FET Switch Figure 4 7 Solid State Relays Discrete Outputs The Pulse Input PI counts pulses from pulse generating devices The FB100 Pulse Input circuits are physically the same as the Discrete Inputs The Pulse Input after the isolation routes to a pulse accumulator where the pulses are counted and accumulated You configure the selectable Pulse Inputs Discrete Inputs as pulse inputs using ROCLINK 800 software Refer to Section 4 1 1 4 7 1 Wiring the Pulse Input Revised October 2015 Figure 4 8 shows DI wiring The terminal is a positive source voltage and the terminal is the signal return To use the channel as a pulse input shown in Figure 4 8 connect the and field wires to terminals PI 1 or PI 2 and
32. configured The first three displays show values for time date and battery condition and cannot be configured The next five displays show certain flow parameters and are factory configured but you may change their configuration To configure the list of values for the LCD panel refer to the LCD User List Setup procedure in the ROCLINK 800 Configuration Software User Manual Part D301159X012 Communications Ports The FB100 provides two standard and one optional communication ports Standard Operator interface port EIA 232 RS 232 LOI Standard EIA 485 RS 485 Communications Comm 1 Optional EIA 232 RS 232 or Dial up Modem Communications Comm 2 General Information 1 17 FloBoss 103 104 Instruction Manual Local Operator Interface LOI Port ElA 485 RS 485 Serial Communications on COMM1 Optional Communications Module COMM2 The Local Operator Interface LOI port provides direct communications between the FB100 and the serial port of an operator interface device such as personal computer using an EIA 232 RS 232 link The interface allows you to access the FB100 using ROCLINK 800 software for configuration and transfer of stored data The LOI port is capable of initiating a message in support of Spontaneous Report by Exception SRBX alarming The LOI terminal on the Termination module provides wiring access to a built in EIA 232 RS 232 serial interface which is capable of u
33. determine the I O wiring installation methods Direct burial cable conduit and cable or overhead cables are options for I O wiring installations 4 3 Analog Input The diagnostic Analog Inputs logic voltage battery voltage and board battery temperature are not designed to be configured or wired The pressure and temperature inputs are configured as the first three Analog Input points in ROCLINK 800 Configuration software Differential pressure or Pressure Static pressure or Auxiliary pressure and RTD temperature The RTD input is the only one of these to be wired refer to Section 4 6 1 The Analog Input AJ on the termination board monitors current loop and voltage input devices The A D signal input range is 0 5 volts or 0 20 mA with 12 bit resolution You configure the Al using ROCLINK 800 software Note External power is required to power the devices sending the 0 20 mA signals to the FB100 4 3 1 Wiring the Analog Input Figure 4 2 shows the terminals for connecting the Analog Input wiring The terminal is the positive signal input and the terminal is the signal common These terminals accept a voltage signal in the 0 5 volt range Because the terminal is internally connected to common the Analog Input channels function as single ended inputs only Use current inputs of 0 20 mA when the switch for a 250 ohm resistor is enabled This switch is located below the terminations see
34. earth impedance is greater than 2 ohms the FloBoss installation should be electrically isolated and a ground rod or grid grounding system installed IF MODEM INSTALLED US FSRMR06B103 REN 0 6B Er is FS AI 2 Al 1 7 al DO 1 A041 SS seses a 8 E sssssse009 COM1 o gt IIISISISISISIT NISISISISIS RTD 2 m CHa 1 DOC0492B A Internal grounding screws Figure 3 1 Location of Grounding Screws Revised October 2015 Power Connections 3 3 FloBoss 103 104 Instruction Manual 3 3 Determining Power Requirements To adequately meet the needs of the FloBoss system it is important to determine the total power consumption and size of solar panel requirements accordingly For total FB100 power consumption be sure to add the power consumption in mW of any other devices used with the FB100 in the same power system The maximum power for DC voltage sources is 130 mW for the FloBoss 103 and 300 mW for the FloBoss 104 not including the battery charging Convert the total value in mW to Watts by dividing it by 1000 mW 1000 Watts For selecting an adequate power supply use a safety factor SF of 1 25 to account for losses and other variables not factored into the power consumption calculatio
35. eee lean eee 4 6 Discrete OUIpt a n Ete REOR N RE E aa ret DRE Pere 4 6 4 0 1 Wiring the Discrete OUtp t decet beer eee ERE 4 7 Pulse lipitor ctm P nite te eina eue 4 7 4 7 1 Wiring the Pulse Input ennemi nn nn nennt nennen 4 7 RTD Input cst en txt E Mu EE 4 8 48 1 Wiring the RTO IMPOR ciraire AAE tte n a RUTAS 4 8 Chapter 5 Communications 5 1 COMMUNICATIONS OVEMVIOW 22 etu ite eet ito Eee A Ua RUE ie ra Re ALI ea DARE Rua 5 1 EIA 485 RS 485 Communications Wiring ssseeeem emen 5 2 Local Operator Interface Port Wiring ssssssssee eee 5 2 Serial Communications Card sse rn 5 3 Dial up Modem Communications Card ssssssssssssssssseeeeene ne eere 5 4 Chapter 6 Dual Variable Sensor DVS 6 1 Dual Variable Sensible 6 1 6 1 1 Making Process Connections ssssssessseeeeneeen mener enne 6 2 6 12 Configuring the DYS asir arse roter epe e te he e SERE E PAA eeu dada 6 2 Revised October 2015 FloBoss 103 104 Instruction Manual Chapter 7 Pulse Interface Module 7 1 7 1 Pulse Interface Module een edere eee cea ee i Dodd ida ie Dd ai 7 1 7 1 1 Making Process Connections sssssssseesssee eene nennen nennen nennen 7 3 7 1 2 Configuring the Pulse Interface Module seeeee eee 7 3 Chapter 8 Calibration 8 1 8 1 Calibration Al RTD amp Meter enne nennen nnnm nennen nennen enr nnne
36. nns 8 1 8 2 Performing a Calibration eserinin ad aieiaiei eia nennen enne enne Ei i aei nnne 8 1 8 3 Adjusting for Zero Shift tede act nce ecc de ge c uade ir e a toca 8 7 8 4 Verfying a CalibratiOri uiauiscese ecce eet aet cet ea dde deae ae ire a ee agde 8 8 Chapter 9 Troubleshooting 9 1 9 1 Troubleshooting Guidelines tenti erobert pte decre ie tpa data MR ds 9 1 9 2 Troubleshooting Checklists sssrinin ineine iaaiiai narran nennen nennen enne nnne nns 9 2 9 2 1 Dial up Modem rece A eo edd re el a Ra 9 2 9 2 2 Serial Communications Aesir a aei a eia E nennen emeret nnne nnne 9 2 9 2 3 Optional MO A aree ere ee epa eee eg A eeu eee e ee 9 2 9 24 Software SS ii pe E e REI p ne eo ente o ep uae 9 3 9 2 5 Power SSUOS 5 Ud esi edt esi pee dite re Dep ed tees 9 3 9 2 6 Dual Variable Sensor FB103 sess eene nennen 9 3 9 2 7 Pulse Interface Module FB104 ssssssseeee emen eene nens 9 4 9 2 8 Resistance Temperature Detector nnns 9 4 9 3 PrOGCGdUres E E E e Rb He eee c eo HR Dee a epe ve epe cg Pe veo idea es 9 5 9 3 1 Preserving Configuration and Log Data sss 9 5 9 3 2 Resetting the FBTO oett erem edite euet Dime epe ed End ee 9 5 9 3 3 Restarting and Reconflgurlng lette ice tret Len etie get dH nee been e eerta 9 6 9 3 4 Connecting the Termination Board to the Backplane sssseee 9 7 Appendix A Glossary A 1 Inde
37. not equipped to provide a temperature input to the FB100 for gas compensations in AGA7 calculation Instead this input should come directly into the FB104 from the built in RTD input on the termination board If the FloBoss 104 has an optional LCD orient the enclosure to ensure that the display is visible after installation To mount the Pulse Interface module to the top of the rotary meter or turbine meter To attach the FB104 and Pulse Interface module to a turbine meter attach the meter adapter at the base of the Pulse Interface module to the meter housing with user supplied 5 16 inch bolts see Figure 2 6 Installation and Use Revised October 2015 FloBoss 103 104 Instruction Manual ommoou DUCc0S43C Pulse Interface Module Meter Adapter Dowel pins extend 1 25 in min
38. pulse counter interface and a pressure transducer When used with a rotary meter the Pulse Interface Module creates and measures electrical signals pulses from the rotary meter and raw pressure inputs from the pressure transducer The module automatically interprets the direction of rotation The module has a resolution of 1000 pulses per revolution When used with a turbine input the pressure is measured by the pressure transducer and pulses from the turbine meter are measured by the Pulse Input on the optional I O board The Pulse Interface module makes the readings available to the processor board The pressure inputs are read from an analog input while the pulse counts are read as a pulse input The primary inputs used for AGA7 flow measurement are Pulse Input PI counts static pressure and temperature A rotary meter or turbine meter provides the pulse input counts pressure transducers provide static pressure including auxiliary pressure inputs and an RTD probe provides the temperature input After the static pressure and auxiliary pressure values are read the flowing temperature is read The FB104 processor reads inputs at the following rates e Pulse counts are read from the Pulse Interface module once per second Pulse Interface Module 7 1 FloBoss 103 104 Instruction Manual 7 2 e Static pressure is sampled once per second e Temperature is sampled and linearized once per second Pressure transduc
39. serial EIA 232 RS 232 port on the ROC through which local communications are established typically for configuration software running on a PC A meter that records the flow rate of gas through a pipeline The flow rate is calculated from the pressure differential created by the fluid passing through an orifice of a particular size and other parameters Point Number Point Type Preset PRI Protocol A 6 P Q Parameter A property of a point that typically can be configured or set For example the Point Tag ID is a parameter of an Analog Input point Parameters are normally edited by using configuration software running on a PC PC Personal Computer Pf Flowing pressure P DP Pressure Differential Pressure PI Pulse Input PID Proportional Integral and Derivative control feedback action PIT Periodic Timer Interrupt PLC Programmable Logic Controller Point Software oriented term for an I O channel or some other function such as a flow calculation Points are defined by a collection of parameters The physical location of an I O point module slot and channel as installed in the ROC Defines the database point to be a specific type of point available to the system The point type determines the basic functions of a point Number value previously determined for a register Primary PID control loop A set of standards that enables communication or file transfers between two computers Protocol parameters include bau
40. the FloBoss 104 for line pressure and pulse counts using turbine or rotary metering Support for a three wire 100 ohm Resistance Thermal Detector RTD input Internal lead acid batteries optional Solar panel mast assembly Local Operator Interface LOI port EIA 232 RS 232 EIA 485 RS 485 on Comm 1 port Communications module using EIA 232 RS 232 EIA 485 RS 485 or dial up modem Extensive applications firmware Refer to each component s Product Data Sheets for the approvals options for hazardous locations Physical Physically the FB100 consists of a termination module with optional Configuration T O points RAM battery backup board optional Comm 2 communications module processor module battery charger module backplane and optional display housed in a compact weather tight case The FB100 is packaged in a NEMA 4 windowed enclosure that mounts on a pipestand to an orifice plate via a 3 or 5 valve manifold to a turbine meter or to a rotary meter The aluminum alloy enclosure protects the electronics from physical damage and harsh environments Refer to Figures 1 1 and 1 2 Revised October 2015 General Information 1 3 FloBoss 103 104 Instruction Manual Field conduit entry Optional solar panel mounts here Liquid crystal display LCD Dual variable sensor DVS Figure 1 1 FloBoss 103 Flow Manager with LCD UO0U gt gt Liquid crystal display LCD Pulse interface module Opt
41. well as supporting the On Off and Norm Reset jumpers A backup battery provides backup power for the static RAM and the real time clock This battery is field replaceable and under normal conditions has a functional life in excess of five years The Dual Variable Sensor DVS available on the FB103 measures static pressure and differential pressure for orifice flow calculation by converting the applied pressure to electrical signals and making the readings available to the processor board The DVS housing fastens to a flanged adapter which in turn mounts with four bolts to the bottom of the enclosure see Figure 1 1 The DVS cable connects into the backplane board Refer to Chapter 6 Dual Variable Sensor The Pulse Interface module available on the FB104 measures the flow of natural gas using turbine metering or rotary metering by converting the applied pressure to electrical signals and counting the number of pulses from rotary meter and making the readings available to the processor board The module housing fastens to a flanged adapter which in turn mounts with four bolts to the bottom of the enclosure see Figure 1 2 A cable connects the module into the backplane board Refer to Chapter 7 Pulse Interface Module An RTD temperature probe typically mounts in a thermowell on the meter run The RTD measures the flowing temperature Protect RTD wires either by a metal sheath or by conduit connected to a liquid tight condui
42. 1 4 6 Real Time Clock The real time clock provides the FB100 with the time of day month year and day of the week The real time clock automatically switches to backup power when the FB100 loses primary input power Backup power for the real time clock is adequate for a period in excess of five years with no power applied to the FB100 1 4 4 Diagnostic Monitoring The electronics board has three diagnostic inputs incorporated into the circuitry for monitoring battery voltage logical voltage and board temperature Access these analog inputs using the I O function of ROCLINK 800 software The three values are available as the following Analog Input AT points FE logical voltage F2 battery voltage E5 board battery temperature 1 4 8 Automatic Self Tests The FB100 performs the following self tests on a periodic basis Software and hardware watchdog Sensor operation Memory validity Revised October 2015 General Information 1 19 FloBoss 103 104 Instruction Manual 1 20 1 4 9 The FB100 operates with its internal batteries down to 5 4 volts dc The LCD becomes active when you apply input power with the proper polarity and startup voltage typically set greater than 8 0 volts to the CHG CHG connector provided the power input fusing protection is operational The battery and logical voltage tests ensure that the FB100 operates in the optimum mode The CPU controls the software watchdog circu
43. 100 and related components use the National Electrical Code NEC that governs the ground wiring requirements Two ground screws are located inside the back of the enclosure It is recommended that a minimum of 14 AWG wire be used for the ground wiring Power Connections Revised October 2015 FloBoss 103 104 Instruction Manual 3 6 3 Connecting Main Power Wiring The FloBoss 100 Series accepts input voltages from 8 0 volts to 28 volts at the charge terminals CHG CHG with no external current limiting internal current limit is 200 mA The maximum power for DC voltage sources is 130 mWatts for the FloBoss 103 and 300 mWatts for the FloBoss 104 not including battery charging The terminals are labeled CHG for positive power connection Battery 8 0 to 28 volts power and CHG for negative power connection Battery Common on a label on the termination board Refer to Figure 3 3 Notes The terminal block for power CHG is located at the bottom of the right hand column In earlier versions of the FB103 the terminal block may have other locations Check the label for the pin location of the CHG and CHG terminals carefully If the positive and negative connections are reversed the internal batteries will not charge ssssss00e9 Ar2 Al 1 El DO 1 AO 1 EH
44. 104 through the RTD input on the termination board 7 1 4 Making Process Connections Piping from the meter run connects to the pressure transducers of the Pulse Interface module Both the line and auxiliary pressures pipe to female 4 18 NPT connections on the sides of the module A Caution Take care when removing gas lines from the sensor housing Use one wrench to hold the sensor stationary while using a second wrench to remove the gas line Do not allow the sensor to rotate any rotation will damage the sensor s internal wiring 7 1 2 Configuring the Pulse Interface Module Use ROCLINK 800 configuration software to configure the Pulse Interface module Refer to the ROCLINK 800 Configuration Software User Manual Part D301159X012 for instructions on configuring the meter the analog inputs the pulse inputs and any other parameters for your application The defaults contained within the sensor are the initial pressures read You can re range each sensor through the calibration routines Revised October 2015 Pulse Interface Module 7 3 FloBoss 103 104 Instruction Manual This page is intentionally left blank 7 4 Pulse Interface Module Revised October 2015 FloBoss 103 104 Instruction Manual Chapter 8 Calibration In This Chapter 8 1 Calibration Al RTD amp Meter ssssem 8 1 8 2 Performing a Calibration sss 8 1 8 3 Adjusting for Zero Shift 8 7 8 4 Verify
45. 423 31497 Manual Verify Verify Calibrate Calibrate Figure 8 11 Meter Calibration Window A Caution Open the by pass valve on the valve manifold prior to isolating the sensor from the process to protect the differential cell of the Dual Variable Sensor This keeps one side of the differential sensor from being subjected to high pressure while the other side has no pressure applied This is required when calibrating either differential or static pressure Refer to Figure 8 2 for the recommended sequence 4 While observing the previous Caution apply the desired pressure setting to the input 5 Click Verify under the input to calibrate The Verify screen displays 8 8 Calibration Revised October 2015 FloBoss 103 104 Instruction Manual A Caution Revised October 2015 Point Line Press Dead Weight Tester Value B0 00000 Live Reading 2643 406 Difference 2553 406 x j Live Act Span H Log Veriy Y Done Figure 8 12 Verify Calibration 6 To log the Tester Value and the Live Reading to the Event Log as a record of the verification click Log Verify 7 Click Done The Meter Calibration screen displays Continue to verify all required pressures values 9 When the verification for a selected point is complete you have the choice to verify another input perform a calibration or close the calibration screen When complete read the following
46. 5 FloBoss 103 104 Instruction Manual Revised October 2015 pressure RTD and enclosure battery temperature to the selected metric mode Note When you select metric mode realize that the FB103 adjusts only the Units You must manually change all values to the proper unit of measurement Dual Variable Sensor 6 3 FloBoss 103 104 Instruction Manual This page is intentionally left blank 6 4 Dual Variable Sensor Revised October 2015 FloBoss 103 104 Instruction Manual Chapter 7 Pulse Interface Module In This Chapter 7 1 Pulse Interface Module ssseee m 7 1 7 1 1 Making Process Connections esse 7 3 7 1 2 Configuring the Pulse Interface Module 7 3 This chapter describes the Pulse Interface module which provides pressure inputs and pulses counts to the FloBoss 104 for AGA7 flow calculation with AGAS compressibility The Pulse Interface module is intended for applications with rotary meters and turbine meters 7 1 Pulse Interface Module Revised October 2015 The primary function of the FB104 see Figure 7 1 is to measure the flow of natural gas using turbine metering or rotary metering in accordance with the American Gas Association AGA and American Petroleum Institute API standards When performing AGA7 calculations the FB104 uses 1992 AGAS compressibility The Pulse Interface module consists of two parts a
47. Alarm Log Event Log The FB100 has configurable archive times 1 minute to 60 minutes which in turn determine the number of entries The Alarm Log contains the change in the state of any alarm signal that has been enabled for alarms The system Alarm Log has the capacity to maintain and store up to 240 alarms in a circular log The Alarm Log has information fields that include time and date stamp alarm clear or set indicator and either the Tag name of the point or a 14 byte detail string in ASCII format In addition to providing functionality for appending new alarms to the log the Alarm Log allows host packages to request the index of the most recently logged alarm entry Alarm logging is available internally to the system to external host packages and to FSTs Alarm Logs are not stored to the flash ROM during the Save Configuration function in ROCLINK 800 software The Alarm Log operates in a circular fashion with new entries overwriting the oldest entry when the buffer is full The Alarm Log provides an audit history trail of past alarms The Alarm Log and the Event Log are stored separately to prevent recurring alarms from overwriting configuration audit data The Event Log contains changes to any parameter within the FB100 made through the protocol This Event Log also contains other FloBoss events such as power cycles cold starts and disk configuration downloads The Event Log provides an audit history trail of past o
48. Extension Calculation ssuusss 1 11 F FOG Information 2 itg 1 10 Figures 1 1 FloBoss 103 Flow Manager with LCD 1 4 1 2 FloBoss 104 Flow Manager 1 4 1 3 Inside the FB100 Series Enclosure 1 5 1 4 Wiring Terminals essssss 1 6 2 1 FB103 Dimensions without a Solar Panel datas 2 5 l 1 FloBoss 103 104 Instruction Manual 2 2 FB104 Dimensions ss 2 6 2 3 FloBoss Dimensions with a 2 watt Solar Panel and LCD sees 2 6 2 4 FB103 Mounting Options 2 7 2 5 FB104 Mounting Option ATEX unit 2 8 2 6 Mounting Pulse Interface Module to Meter Housing ife ote e 2 9 2 7 Magnet Installed on Long Shaft Adaptor2 10 2 8 Magnet Installed on Shott Shaft Adaptor 2 10 2 9 On Off Power Jumper FB103 with Optional LODO iaa de 2 12 3 1 Location of Grounding Screws 3 3 3 2 Solar Insolation in Hours for the US 3 5 3 3 Termination Board sssss 3 9 4 1 Termination Board with Optional I O 4 2 4 2 Analog Input Wiring 4 4 4 3 Analog Output Wiring for 6 point I O Board NN ovg MIA Uere MR eed 4 4 4 4 4 20 mA Analog Output Current Control 4 5 4 5 1 5 Volts Analog Output Voltage Control 4 5 4 6 Discrete Input Wiring 4 6 4 7
49. External power Figure 4 4 shows the analog output wired as a current source where AO Positive Externally powered device IC Current control AO Common AO i 1 5V output lt q Control 4 20mA current device TA IC Figure 4 4 4 20 mA Analog Output Current Control Voltage Signal In Figure 4 5 shows the analog output wired as a voltage source AO 1 5V output J Control Common IC 4 5 Discrete Input Figure 4 5 1 5 Volts Analog Output Voltage Control Revised October 2015 The Discrete Input DI monitors the status of relays solid state switches or open collector devices DI functions support discrete latched inputs and discrete status inputs When a field device such as a relay contact or open collector is connected across and the closing of the contacts completes the circuit which causes a flow of current between Vs and ground at terminal This current flow activates and is sensed in the DI circuitry that in turn signals the FB100 electronics indicating that the relay contacts have closed When the contacts open current flow is interrupted and the DI circuit signals to the FB100 electronics that the relay contacts have opened You configure the selectable Pulse Inputs Discrete Inputs as pulse inputs using ROCLINK 800 software Refer to Section 4 1 1 Input Output 4 5 FloBoss 103 104 Instruction Manua
50. Flowing Minutes ssseseeeeese 1 12 Function Sequence Tables 1 15 FUNCIONS varita orde 1 10 1 2 G Grid Impedarice ia d tet 3 2 Ground ROGd ident thee tit ai 3 2 Grounding Earth Ground e e Erie 3 3 Ground Wiring visitantes 3 8 Wiring Requirements sssesse 3 2 H Hardware Watchdog seeeese 1 20 Hazardous Locations ssssssssss 2 3 History LODO site uo rien cetur tr acest 1 13 History POIS nit canada 1 12 Hourly Historical Log 1 13 l 1 0 BUIN i1 rd e e e 1 7 V O Wiring Requirements sssssss 4 3 Impedance GHG c icr Rara 3 2 Input and Extension Calculation 1 11 Input Output Termination Points 4 1 Installation GUIA liMesS ooooooooonococccnnnnccnoncononccncnnnnnnnnnnonnnn 2 2 Startup dto 2 12 MIO cdo 3 8 Instantaneous Rate Calculations 1 11 Integral Multiplier Value IM i iet te eter eer ft det 1 11 Integral Value seeeeee 1 13 IM tees fme tentem menta 1 11 Isolation s iit etc tee tin 3 3 J Jumper ROS ue EE 9 5 L EOD E MES 1 17 Liquid Crystal Display eeeeeesesse 1 9 See E CD pa 1 17 Local Operator Interface Holm ota rt reer tr DES 1 8 1 18 LOI lalate 15 cree etr tt enun 5 3 LOG Gata icio oia 9 5 ote E E 1 17 Low Power Mode
51. Iew ostia ta tte rta 2 1 2 2 nstallation Requirements tete diia 2 2 22 1 Environmental Requirerments eite eden eem ntc ard de erbe ir derer end 2 2 2 2 2 Site Requirements rh tete t et p e ga a ecce nieta 2 3 2 2 3 Compliance with Hazardous Area Standards sssssssssssssseee 2 3 213 eM 2 4 2 9 1 General Guideline nio t e a Ese era e o Roe dida 2 4 2 3 2 Pipe Stand Mounting FloBoss 103 FloBoss 104 2 7 2 3 3 Orifice Plate Mounting FloBoss 103 ssssssesseeeeeenn mme 2 7 2 3 4 Meter Mounting FloBoss 104 sssssssssesseeene nennen eene 2 8 2 4 Startup and Operation ed e terere delat es Rer uno ne Een ku e OR AREA ea Ree REESE erue RO 2 11 2 441 Starting the EB 100 ea e t arp rax cix en wee ite 2 12 24 2 OPEN ES 2 13 Revised October 2015 iii FloBoss 103 104 Instruction Manual 2 5 3 1 3 2 3 3 3 4 3 5 3 6 3 7 4 1 4 2 4 3 44 4 5 4 6 4 7 4 8 5 1 5 2 5 3 5 4 5 5 6 1 A PE PE E E A EE PE E A E E A P TEA 2 13 Chapter 3 Power Connections 3 1 Power Installation Requirements sss eene 3 1 Grounding Installation Requirements sssessseeeeeeee meer 3 2 3 2 1 Grounding Guideliness teo nube qea iiu tei eRe 3 2 3 2 2 Installing Grounding for the FB100 ssssssessseee em mme 3 3 Determining Power Requirements
52. Part Number D301153X012 October 2015 FloBoss 103 and 104 Flow Manager Instruction Manual FloBoss 103 FloBoss 104 Remote Automation Solutions EMERSON Process Management FloBoss 103 104 Instruction Manual Revision Tracking Sheet October 2015 This manual may be revised periodically to incorporate new or updated information The revision date of each page appears at the bottom of the page opposite the page number A change in revision date to any page also changes the date of the manual that appears on the front cover Listed below is the revision date of each page if applicable Page Revision All pages October 2015 All pages February 2015 All pages July 2014 All pages August 2011 All pages August 2004 All pages April 2004 All pages December 2003 All pages October 2002 Initial issue April 2002 ii Revised October 2015 FloBoss 103 104 Instruction Manual Contents Chapter 1 General Information 1 1 TA Scope of Manual aniisi ae ze e ette ree eden ee da etn ees ee edad eine aa rene ee sae he dde eu 1 1 1 2 Product OVerVIOW 3 itr eite a eee a rte ee To e eee te ree edv een daa e ke edet end 1 2 1 2 1 Components and Features sssssssssssssssssssses essent nnne n sinn 1 3 1 2 2 y EA tree O e bee dde eed 1 5 UPS luni mEE 1 8 1 2 4 Options and Accessories sss eene nens n nennen rns n nnn 1 9 1 2 5 FCG Information 5 rente Ra eae Lene c Love Me ee eee e
53. The dial up modem communications card supports V 22 bis 2400 baud communications with auto answer auto dial features The modem card is FCC part 68 approved for use with public switched telephone networks PSTNs A label on the termination board provides the FCC registration number and the ringer equivalent The optional modem communications logic card for the host port activates Comm 2 The defaults for the dial up modem communications card are 2400 baud rate 8 data bits 1 stop bit no parity 10 millisecond Key On Communications Revised October 2015 FloBoss 103 104 Instruction Manual Delay and 10 millisecond Key Off Delay On power up the modem must be set up for Auto Answer Periodic checks are made to ensure that the modem is still in Auto Answer or that it is not left off the hook after a certain period of non communication The modem card interfaces to two wire full duplex telephone lines using asynchronous operation at data baud rates of 1200 and 2400 The modem can be controlled using industry standard AT command software A 40 character command line provides AT command set which is compatible with EIA document TR302 2 88 08006 The initialization Config Command modem strings are 1200 Dial up Modem ATS 1 S 7 2 2400 Dial up Modem ATSOO O1 Signal wiring connections to the communications card are made through the terminal block located on the termination board A nine terminal removable connector is
54. X012 FloBoss 104 Flow Manager FB104 D301200X012 FloBoss 103 and 104 Firmware FB100 FW1 D301157X012 DVS205 Dual Variable Sensor DVS205 D301569X012 Revised October 2015 General Information 1 21 FloBoss 103 104 Instruction Manual This page is intentionally left blank 1 22 General Information Revised October 2015 FloBoss 103 104 Instruction Manual Chapter 2 Installation and Use In This Chapter 2 1 2 2 2 3 2 4 2 5 Installation Overview essssssseeeeemeeen nne 2 1 Installation Requirements ooooococococococcnccoconcoononoccnnnnnnnnnanonncnnnnnnnnos 2 2 2 2 1 Environmental Requirements ssssssssssssss 2 2 2 2 2 Site Requirements essssssssssseeeeenee 2 3 2 2 3 Compliance with Hazardous Area Standards 2 3 MOUNTING toba eset riot bere trie pesi tet utei dette 2 4 2 3 1 General Guideline S n sie ois oia ea aaa aaas 2 4 2 3 2 Pipe Stand Mounting FloBoss 103 sssssss 2 7 2 39 3 Orifice Plate Mounting FloBoss 103 ssssss 2 7 2 3 4 Meter Mounting FloBoss 104 sse 2 8 Startup and Operation i t edt arte e t dts 2 11 241 Startingthe EBT10O nee nette he t baii 2 12 242 Operation qe i tdt ae edt tt ias 2 13 Configura viii a Ed ooi e be tod eite Rd rg 2 13 This chapter focuses on the installation mounting and startup of the FB100 2
55. al Variable Sensor DVS which provides differential pressure and static pressure inputs to the FB103 for orifice flow calculation The DVS is not equipped to provide a temperature input to the FB103 this input comes directly into the FB103 through the RTD input on the termination board Note Refer to technical specification DVS205 part number D301569X012 available at www EmersonProcess com Remote for most current information on the Dual Variable Sensor 6 1 Dual Variable Sensor Revised October 2015 The DVS which uses Rosemount sensor technology measures differential pressure and absolute or gauge static pressure by converting the applied pressure to electrical signals and making the readings available to the processor board The DVS is factory installed to the bottom of the FB103 enclosure Note The Dual Variable Sensor has no user serviceable parts It can only be factory installed or removed Additionally the DVS cable plugs directly in to the FB103 backplane board and is only a factory serviceable part The FB103 stores DVS readings as analog inputs If you enable the alarm for the AI point and the DVS fails to communicate during either initialization or operation an alarm is entered in the Alarm Log The DVS uses an interrupt to inform the processor board that it is ready for an update This must occur at least once per second The FB103 then converts this value and stores it in the proper analog input f
56. ane Optional communications module RAM backup Trommoou Figure 1 3 Inside the FB100 Series Enclosure General Information 1 5 FloBoss 103 104 Instruction Manual Termination Module Located in the terminal side of the explosion proof housing the termination module provides connections to the field wiring Refer to Figure 1 4 Processor Module Zl 856888 com d RTD n ex aw E 555555ssss COM1 m E 2 o z D o L1 o E Q bral o 7 E Di4 e c em es m e it Q NC als 2 E 82 oj cou 3 y 2 DOC0492B Local operator interface LOI COM2 Power supply I O field wiring LOI COM1 RTD mmocou Figure 1 4 Wiring Terminals Connections include the power supply Local Operator Interface LOT communications Comm 1 for EIA 485 RS 485 communications optional Comm 2 for EIA 232 RS 232 wireless spread spectrum radio or dial up modem communications RTD wiring and the I O field wiring The termination board provides surge and static discharge protection for the field wiring Electronics include the RTD circuits and the final I O drivers receivers The termination board also serves as an interface to the backplane board in the electronics portion of
57. anual 10 Remove the two dowel pins In their place install two 5 16 18 x 7 8 long bolts and lock washers Securely tighten all cap screws attaching the FB104 to the meter Once you install the Pulse Interface module to the meter the pressure transducers are attached to the process See Making Process Connections in Chapter 7 2 4 Startup and Operation A Caution Revised October 2015 Before starting the FB100 perform the following checks to ensure the unit is properly installed Check the field wiring for proper installation refer to Chapters 3 and 4 Make sure the input power has the correct polarity Make sure the input power is fused at the power source Plug the input power into the connector labeled CHG CHG When installing equipment in a hazardous area ensure that all components are approved for use in such areas Check the product labels Change components only in an area known to be non hazardous Performing these procedures in a hazardous area could result in personal injury or property damage Installation and Use 2 11 FloBoss 103 104 Instruction Manual 2 4 4 Starting the FB100 The FB100 ships with the reset jumper located immediately below the LCD in the OFF position to prevent unnecessary battery drainage To apply power to the FB100 1 Unscrew the front end cap cover on the LCD end 2 Place the power jumper located on the LCD if installed or located at J1 on the Battery C
58. arable equipment to the RTD terminals of the FB100 7 Click Calibrate under the desired input to calibrate Diff Press Stat Press or Temperature The Set Zero calibration window displays Revised October 2015 Calibration 8 3 FloBoss 103 104 Instruction Manual 8 10 11 12 13 Point Line Press Dead Weight T ester Value Live Reading 6993 395 Difference 8993 395 Live Act Span H Set Zero X Cancel Figure 8 4 Set Zero Calibration Example Apply the low zero value For a pressure input this would typically be open to atmosphere Enter the applied value in the Dead Weight Tester Value field of the Set Zero dialog Refer to Figure 8 4 For static pressure on an absolute pressure device remember to enter the actual current atmospheric pressure such as 14 73 psi When the displayed Live Reading is stable click Set Zero to calibrate the zero reading The Set Span window displays Point Line Press Dead Weight Tester Value I Live Reading o 0000000 Difference h 20 000 x Live Act Span Y SetSpan X Cancel Figure 6 5 Set Span Apply the desired high value to the input the top end of the expected operating range To maintain rated accuracy be sure to observe the turndown limits Enter the applied value in the Dead Weight Tester Value field of the Set Span dialog For static pressure on an absolute pressur
59. available as an accessory Refer to Figure 5 2 The LOI port is intended for use with a PC running ROCLINK 800 software This LOI port is compatible with EIA 232 RS 232 levels Table 5 1 shows the signal routing of the Termination Board LOI port connections to the PC Comm port Note that the FB100 s EIA 232 RS 232 transmit signal connects to the PCs receive terminal and vice versa Table 5 1 Local Operator Interface Port to PC Comm Port Wiring LOI PC Comm LOI Signal Terminal PC Signal Port Pin Transmit TX Receive 2 Receive RX Transmit 3 Ready to Send RTS Common COM Ground 5 Not Used RP Common COM A White B Red C Black connects to LOI terminal block Figure 5 2 PC Comm Port Wiring 5 4 Serial Communications Card Revised October 2015 The EIA 232 communications card meets all EIA 232 specifications for single ended RS 232 asynchronous data transmission over distances of up to 15 m 50 ft The EIA 232 RS 232 communications card provides transmit receive and modem control signals The EIA 232 RS 232 communications logic card activates Comm 2 The EIA 232 RS 232 communications card defaults are 9600 baud rate 8 data bits 1 stop bit no parity 10 millisecond Key On Delay and 10 millisecond Key Off Delay The maximum baud rate is 19 200 bps The EIA 232 RS 232 communications card signals include RX TX and RTS signal control lines Refer to Table 5 2 Communications 5 3
60. backplane first Attach this end to termination board second Figure 9 2 34 Pin Interface Connector Troubleshooting Revised October 2015 FloBoss 103 104 Instruction Manual Appendix A Glossary Note This is a generalized glossary of terms Not all the terms may necessarily correspond to the particular device or software described in this manual For that reason the term ROC is used to identify all varieties of Remote Operations Controllers including ROC800 Series ROC800L DL8000 FloBoss 107 and FloBoss 100 Series Refer to Measurement Units Symbols and Abbreviations Form A6302 for additional information A D ABS ADC AGA AWG Al AO Analog AP API Area ASCII Attribute Analog to Digital signal conversion Acrylonitrile Butadiene Styrene Analog to Digital Converter Used to convert analog inputs Al to a format the flow computer can use American Gas Association A professional organization that oversees the AGA3 orifice AGA5 heating value AGAT turbine AGA8 compressibility and AGA11 ultrasonic gas flow calculation standards See http www aga org American Wire Gauge Analog Input Analog Output Analog data is represented by a continuous variable such as an electrical current signal Absolute Pressure American Petroleum Institute See http www api org A user defined grouping of database entities American National Standard Code for Information I
61. cations Ports sssssssssseeeeeeeeees 1 17 124 5 FEED DIBDUES ra oon ttr ts 1 19 1 4 6 Real Time Clock ssssssssssseeeeeeenee 1 19 1 4 7 Diagnostic Monitoring sseee 1 19 1 4 8 Automatic Self Tests sssssssssssseeeeeeenes 1 19 1 4 9 Low Power Mode sss 1 20 1 5 Additional Technical Information sssssssssssss 1 21 This manual focuses on the hardware aspects of the FloBoss 103 and FloBoss 104 Flow Managers referred to generically within this manual as the FB100 Series or the FB100 For information about the software used to configure these devices refer to the ROCLINK 800 Configuration Software User Manual Part D301159X012 This chapter details the structure of this manual and provides an overview of the FB100 Series and its components This manual contains the following chapters Revised October 2015 Chapter 1 Provides an overview of the hardware and General Information specifications for the FB100 Chapter 2 Provides information on installation tools wiring Installation and Use and mounting the FB100 Chapter 3 Provides information on connecting the FB100 to a Power Connections DC or solar panel power source General Information 1 1 FloBoss 103 104 Instruction Manual Chapter 4 Input Output Provides information on the various I O capabilities of the FB100 Chapter 5 Commu
62. ce 1 Pre Startup start3 Figure 8 9 Returning the DVS to Service Note If you calibrated the Differential Pressure input refer to Section 8 3 Adjusting for Zero Shift before you complete the last step 24 Click OK to close the calibration window cancel freeze values unfrozen and enable live readings for use in the flow calculations The Event Log records all calibration settings that were changed 8 6 Calibration Revised October 2015 FloBoss 103 104 Instruction Manual 8 3 Adjusting for Zero Shift Revised October 2015 If desired use the zero shift procedure after calibrating the differential pressure input for the FB103 The FB103 calibrates differential pressure without applying line pressure to the sensor When you connect the sensor back to the process after calibration a shift in the differential pressure can occur due to the influence of the line pressure You can cancel out this effect with a zero shift adjustment To check or adjust for zero shift leave the sensor by pass valve open to simulate a no flow condition with either line pressure or a normal operating static pressure from the calibrator applied to the sensor This applies the same pressure to both sides of the differential pressure diaphragm to give a zero differential pressure reading Perform the following steps 1 Ensure ROCLINK 800 software is connected to the FB104 and is running the calibration procedure
63. cluded with the pipe stand 2 Remove the orifice meter run from service 3 Install the FloBoss on the pipe stand using clamps or mounting brackets Refer to Figure 2 4 for FB103 and Figure 2 5 for FB104 2 3 3 Orifice Plate Mounting FloBoss 103 To install the FloBoss 103 on an orifice plate 1 Remove the orifice meter run from service 2 Install the FloBoss 103 on the meter run using a manifold and hardware to secure the FloBoss 103 to the orifice flanges Refer to Figure 2 4 Figure 2 4 FB103 Mounting Options Revised October 2015 Installation and Use 2 7 FloBoss 103 104 Instruction Manual a DOCO9S3A Figure 2 5 FB104 Mounting Option for ATEX unit 2 3 4 Meter Mounting FloBoss 104 A Caution Turbine Meter The factory installs the Pulse Interface module to the base of the FB104 Do not remove the FB104 from the Pulse Interface module you may damage cable connections between the interface and the FB100 Series backplane Only the factory can install or remove the Pulse Interface module Cabling between the module and backplane can be easily damaged The module is not a user serviceable component Note The Pulse Interface module is
64. d for an installation Power Connections Revised October 2015 FloBoss 103 104 Instruction Manual Solar arrays generate electrical power for the FB100 from solar radiation The size of solar panels required for a particular installation depends on several factors including the power consumption of all devices connected to the solar array and the geographic location of the installation The optional solar panel is adequate for support of API Chapter 21 1 compliant measurement and the retrieval of the historical logs once a day using the internal communication methods 3 4 1 Sizing the Solar Panel To determine solar panel output requirements first determine the solar insolation for your geographic area The map in Figure 3 2 shows solar insolation in hours for the United States during winter months Call your local sales representative for a map detailing your specific geographic area Insolation from map hours Next calculate the amount of current required from the solar array per day using the following equation Isp is the system current requirement Refer to Section 3 3 Larray Isr amps x 24 hrs Insolation hrs amps Figure 3 2 Solar Insolation in Hours for the United States Note Refer to http www solar4power com solar power global maps html for global solar insolation maps Revised October 2015 Power Connections 3 5 FloBoss 103 104 Instruction Manual A Caution 3 5 Batteries
65. d rate parity data bits stop bit and the Glossary Revised October 2015 PSTN PT PTT Pulse Pulse Interface module FloBoss 103 104 Instruction Manual type of duplex Public Switched Telephone Network Process Temperature Push to Talk signal Transient variation of a signal whose value is normally constant A module that provides line pressure auxiliary pressure and pulse counts to a ROC PV Process Variable or Process Value Rack A row of slots on a ROC into which I O modules can be plugged Racks are givena letter to physically identify the location of an I O channel such as A for the first rack Built in I O channels are assigned a rack identifier of A while diagnostic I O channels are considered to be in E rack RAM Random Access Memory RAM is used to store history data most user programs and additional configuration data RBX Report by exception RBX always refers to Spontaneous RBX in which the ROC contacts the host to report an alarm condition RR Results Register stores the Signal Value Analog SVA RFI Radio Frequency Interference RI Ring Indicator modem communications signal ROC Remote Operations Controller microprocessor based unit that provides remote monitoring and control ROCLINK 800 Microsoft Windows based software used to configure functionality in ROC units ROM Read only memory Typically used to store firmware Flash memory Rotary Meter RTC RTD RTS RTU RTV
66. distributed RTU network at which ROCLINK 800 NEC National Electrical Code NEMA National Electrical Manufacturer s Association See http www nema org Revised October 2015 Glossary N continued FloBoss 103 104 Instruction Manual Node NRM A basic structural component of the Distributed RTU Network A node usually a FB107 chassis housing a focused functionality CPU and a Network Radio module provides a data collection point that wirelessly transmits data throughout the designed network Network Radio module a module used in both the FloBoss 107 and ROCOO Series based devices to wirelessly transmit information throughout the distributed RTU network OH Off line Ohms On line Opcode Operator Interface Orifice meter Off Hook modem communications signal Accomplished while the target device is not connected by a communications link For example off line configuration refers to configuring an electronic file that is later loaded into a ROC Units of electrical resistance Accomplished while connected by a communications link to the target device For example on line configuration refers to configuring a ROC800 Series unit while connected to it so that you can view the current parameter values and immediately load new values Type of message protocol the ROC uses to communicate with the configuration software as well as host computers with ROC driver software Also LOI or Local Port the
67. e device add the actual atmospheric pressure such as 300 14 73 When the Live Reading is stable click Set Span to calibrate the high reading The Set Midpoint 1 windown displays Calibration Revised October 2015 FloBoss 103 104 Instruction Manual 14 15 16 17 18 19 Revised October 2015 Set Mid 1 x Point Line Press Dead Weight T ester Value pum Live Reading 2643 406 Difference p 82 838 x Live Act Span Set Mid 1 X Cancel Y Done Figure 8 6 Set Midpoint 1 If you are performing a two point calibration click Done Calibration for this input is complete To calibrate midpoints apply the desired pressure or temperature and enter the applied value in the Dead Weight Tester Value field Note that you can calibrate the midpoints in any order When the Live Reading is stable click Set Mid 1 to calibrate this reading The Set Midpoint 2 window displays Set Mid 2 x Point Line Press Dead Weight T ester Value Live Reading 649 406 X Difference p 57 838 E Live Act Span Set Mid 2 X Cancel Y Done Figure 8 7 Set Midpoint 2 If you are performing a three point calibration click Done Calibration for this input is complete To calibrate additional Midpoints apply the desired pressure or temperature and enter the applied value in the Dead Weight Tester Value field When the Live Reading i
68. e between the enclosure and the DVS see Chapter 4 for additional information If you order the FB103 without a DVS the factory mounts an optional blank plate to the flange The blank plate mounts onto a pipe stand using the standard Rosemount 2 inch pipe mounting kit and 2 user supplied bolts 5 16 X 1 3 8 and lock washers You can mount the FB103 either of two ways On a pipe stand The FloBoss 103 can mount to a 2 inch pipe stand Ensure that the pipe stand meets all weight requirements and installation conforms to local building codes Installation and Use Revised October 2015 FloBoss 103 104 Instruction Manual 216 7 On an orifice plate Directly mount to an orifice plate via a 3 or 5 valve manifold With either mounting method the pressure inputs must be piped to the process connections on the DVS For more information on process connections refer to Chapter 6 Refer to Figures 2 1 to 2 3 for dimensions If you intend to use the FB100 with a 5 Watt solar panel the dimensions are 22 86 mm W by 48 01 mm H by 31 12 mm D 9 00 in W by 18 90 in H by 12 25 in D
69. e recommended cable for I O signal wiring is an insulated shielded twisted pair The twisted pair and the shielding minimize signal errors caused by EMI electromagnetic interference RFI radio frequency interference and transients Power Connections Revised October 2015 FloBoss 103 104 Instruction Manual 3 2 2 Installing Grounding for the FB100 The FB100 unit has two grounding screws inside the enclosure and one grounding screw outside the enclosure For the grounding screw locations refer to Figure 3 1 The grounding installation method for the FloBoss 100 Series depends on whether the pipeline has cathodic protection On pipelines with cathodic protection the FB100 must be electrically isolated from the pipeline Electrical isolation can be accomplished by using insulating flanges upstream and downstream on the meter run In this case the FloBoss 100 Series could be flange mounted or saddle clamp mounted directly on the meter run and grounded with a ground rod or grid system On pipelines without cathodic protection the pipeline itself may provide an adequate earth ground and the FB100 could mount directly on the meter run using an orifice plate Test with a ground system tester to make sure the pipeline to earth impedance is less than 2 ohms If the pipeline provides an adequate ground you may not need to install a separate ground rod or grid system All grounding should terminate at a single point If the pipeline to
70. e values are read Then the temperature is read and linearizing compensation is applied to the pressure readings if necessary All resultant values are stored in the current value database The values are taken from the current value database and used to calculate the Minute Hour and Daily historical values Once a minute and once an hour the values are logged along with other configured values to the Historical Database At the configured Contract Hour the values are stored to the Daily Historical Log and zeroed for the start of a new day 1 3 2 History Points History is saved to 2 databases Standard and Extended History The number of entries logs available to Standard and Extended History is configurable The Standard history archives up to 35 points 8 are pre configured of min max minute hourly and daily values The min max values are from today and yesterday the minute values are from the last 60 minutes the hourly values are from the last 35 days and the daily values are from the last 35 days The Extended History database creates one entry for up to 15 points at a user specified interval see Specifications table All the points in the Extended History will be logged at the same interval The default setting for Extended history archives 4 points of 10 minute values from the last 35 days 10 minute archiving provides a monitoring resolution similar to a chart recorder The first eight history points are pre config
71. ed history The FloBoss 103 is the perfect solution to electronically replace traditional paper charting The FB100 records the corrected gas flow across an orifice plate or meter stores the data and has the ability to send the data to a remote host The FB100 computes gas flow for both volume and energy It provides on site functionality and supports remote monitoring measurement data archival communications and control The design of the FB100 allows you to configure specific applications including those requiring logic and sequencing control using a Function Sequence Table FST Note For further information on FSTs refer to the Function Sequence Table FST User Manual part D301058X012 1 2 General Information Revised October 2015 FloBoss 103 104 Instruction Manual 1 2 1 Components and Features The FB100 provides the following components and features Weather tight enclosure Termination printed circuit board Termination module 32 bit processor print circuit board Processor module Battery charger printed circuit board Battery Charger module Backplane printed circuit board 2MB of field upgradeable flash ROM Random Access Memory 512 KB of battery backed up RAM Random Access Memory storage Integral Dual Variable Sensor DVS available on the FB103 for static pressure and differential pressure measurement using orifice metering Pulse Interface module available on
72. en le dva ee 1 10 1 3 Product FUrCtIOHS 4i rte eet gta 1 10 1 3 4 ESA 1 11 13 2 History Points iit ete eee Let tae e e ete e n e eee e vta 1 12 AS teet tern te ect eget n Nace dich ue dette eec pee 1 15 1 3 4 Function Sequence Tables FST ssssseeee eene nennen nens 1 15 1 3 5 PID Gonttol un eee O 1 15 1 3 6 Spontaneous Report By Exception SRBX Alarming eeeeeee 1 15 1 3 7 Pass Through Communications neresi iaiia eE EE A E nennen nens 1 16 1 3 8 Protocol Automatic Switching neren aaa re aE E E EE ARRE 1 16 T39 Usare Gapability 5 it it e ac tec e tel a qd tee o pens 1 16 1 4 Product EIeCtroniCS fin ettet tne tia alanine hintaan cado 1 16 1 4 1 Termination Board OvervieW oooocccccoconococncccononnoononcnnnnnnnnnnnnnonnnnnnnnnnn nn n e nennen 1 16 1 4 2 Processorand Memory en en e eei ende eee od eu actae i 1 17 1 4 3 Liquid Crystal Display tacitae P aede den tcd tt apti 1 17 1 4 4 Communications Ports 2 ntt aa 1 17 1 4 5 RID Input eet ede relat eden adh nthe e uod vet ba i eade eu ups 1 19 1 4 6 Reak Time Clock iie iter e e e o be ei 1 19 1 47 Diagnostic Mohttorlrg ict ertet coire t aie eee in te er eee 1 19 1 4 8 Automatic Selt T65ts io rr metra fecit era E pete 1 19 1 4 9 iow Power Mode peir ceret tre P t er tn e a reed 1 20 1 5 Additional Technical Information sess emere 1 21 Chapter 2 Installation and Use 2 1 2 1 Installation OVervV
73. er Pulse Interface module Meter adaptor Figure 7 1 FloBoss 104 Assembly A B C The FB104 implements standard PI and AI alarming along with sensor and flow alarms If the sensor fails to communicate either during initialization or run time the Failure bit in the Pulse Input and Analog Input alarm code is set If you enable alarms the alarm also appears in the Alarm Log The two pulse inputs in the Pulse Interface Module count pulses acquired from a rotary meter PII is for clockwise CW rotation PI2 is for counter clockwise CCW rotation You can use the optional pulse inputs on the termination board for other pulse input devices Pulse Interface Module Revised October 2015 FloBoss 103 104 Instruction Manual The pressure transducers provide the measurement of the line pressure P1 and can optionally measure downstream pressure or station inlet pressure aux P2 The Pulse Interface module is attached to the base of the FB104 at the factory Due to cable connections between the interface and the FB104 backplane do not attempt to remove the FB104 from the Pulse Interface module The Pulse Interface module mounts between the bottom of the FB104 and the top of the rotary meter or turbine meter Refer to Chapter 2 for mounting instructions Note The Pulse Interface module is not equipped to provide a temperature input to the FB104 for gas compensations in AGA7 calculations This input should come directly into the FB
74. erformance Prolonged operation under extreme conditions could also result in failure of the unit Check the installation for mechanical vibration Do not expose the FB100 to levels of vibration that exceed 2g for 15 to 150 Hz and 1g for 150 to 2000 Hz Installation and Use Revised October 2015 FloBoss 103 104 Instruction Manual 2 2 2 2 2 3 Revised October 2015 Site Requirements Careful consideration in locating the FB100 on the site can help prevent future operational problems Consider the following when choosing a location Local state and federal codes often place restrictions on monitoring locations and dictate site requirements Examples of these restrictions are fall distance from a meter run distance from pipe flanges and hazardous area classifications Locate the FB100 to minimize the length of signal and power wiring When using solar powered FB100s orient solar panels to face due not magnetic south in the Northern hemisphere and due not magnetic north in the Southern hemisphere Make sure nothing blocks the sunlight from 9 00 am to 4 00 pm Locate antennas for radio and cellular communications with an unobstructed signal path If possible locate antennas at the highest point on the site and avoid aiming antennas into storage tanks buildings or other tall structures Allow sufficient overhead clearance to raise the antenna To minimize interference with radio or cellular communications locate the
75. es power for I O channels radios and so on DVM Digital voltmeter DVS Dual Variable Sensor A device that provides static and differential pressure inputs to a ROC EDS Electronic Static Discharge EEPROM Electrically Erasable Programmable Read Only Memory a form of permanent memory on a ROC EFM Electronic Flow Metering or Measurement EIA 232 Serial Communications Protocol using three or more signal lines intended for short RS 232 distances Concerning RS232D and RS232C the letters C or D refer to the physical connector type D specifies the RJ 11 connector where a C specifies a DB25 type connector EIA 422 Serial Communications Protocol using four signal lines RS 422 ElA 485 Serial Communications Protocol requiring only two signal lines Can allow up to 32 RS 485 devices to be connected together in a daisy chained fashion EMF Electro Motive Force EMI Electro Magnetic Interference ESD Electro Static Discharge EU Engineering Units Units of measure such as MCF DAY FCC Federal Communications Commission See http www fcc gov Firmware Internal software that is factory loaded into a form of ROM In a ROC the firmware supplies the software used for gathering input data converting raw input data values storing values and providing control signals FlashPAC ROM and RAM module for a ROC300 Series unit that contains the operating system module applications firmware and communications protocol Flash ROM A type
76. esolve the problem contact your local sales representative 9 2 5 Power Issues If you are experiencing trouble powering up the FB100 Check the ON OFF jumper the wiring connections at CHG and CHG and the wiring at the power source Check the batteries for voltage The battery pack contains three D size lead acid batteries providing 2 5 Amp hours of current at 6 2 volts nominal If the batteries are below the nominal voltage replace them Refer to Chapter 3 9 2 6 Dual Variable Sensor FB103 Revised October 2015 If your Dual Variable Sensor DVS is not responding 1 Start ROCLINK 800 log in and connect to the FB100 2 Select Configure gt I O gt AI Points 3 Select Analog Input 1 4 Ensure that the DVS is not in manual mode by setting the Scanning field to Enabled 5 Ifthe DVS is still not responding reset the DVS to factory defaults to clear invalid calibration data Troubleshooting 9 3 FloBoss 103 104 Instruction Manual 6 If the input shows a Point Fail alarm then the sensor is not communicating with the FB100 The DVS contains no user serviceable or user replaceable parts Return the FB100 to your local sales representative for repair or replacement Note Do not attempt to disconnect the DVS from the FB100 This is a factory approved process only 9 2 7 Pulse Interface Module FB104 If your Pulse Interface module is not responding 1 2 Start ROCLINK 800 l
77. evice Group located on the General tab of the ROC gt Information screen of the FB100 receiving the data must match the Device Group of the FB100 s to which the data is passed If the Device Group does not match the data is not forwarded Protocol Automatic Switching The FB100 has the capability to communicate with ROC or Modbus protocol With the standard version of FloBoss firmware Modbus Slave is standard If you require Modbus Host functionality contact your local sales representative User C Capability The FB100 supports programs written in User C This capability allows you to write and subsequently load special features into the FB100 to enhance the functionality User C programs typically provide the ability to interface with alternate metering equipment perform alternate calculation methods or communicate with alternate protocols Consult your local sales representative for User C applications 1 4 Product Electronics This section describes the FB100 electronics For communication modules refer to Chapter 4 Refer to Chapter 5 for information on the I O termination points Chapter 6 for the Dual Variable Sensor DVS or Chapter 7 for the Pulse Interface module Termination Board Overview Components of the termination board see Figure 1 4 support the functionality of the FloBoss 100 Series and include Local operator interface LOI EIA 232 RS 232 terminations General Information Revised October 2015 F
78. guration activity includes editing the database building schematic displays and reports and defining user calculations Typically the software setup of a device that can often be defined and changed Can also mean the hardware assembly scheme In ROCLINK 800 the graphical display that appears when a configuration file opens It is a hierarchical branching tree style method for navigating within the configuration Screens Central Processing Unit Cyclical Redundancy Check error checking The amount of signal that crosses over between the receive and transmit pairs and signal attenuation which is the amount of signal loss encountered on the Ethernet segment Canadian Standards Association See http www csa ca Carrier Sense Multiple Access with Collision Detection Clear to Send modem communications signal D A DB dB dBm DCD DCE Deadband Device Directory DI Discrete DMM DO Download DP DRN A 2 Digital to Analog signal conversion Database Decibel A unit for expressing the ratio of the magnitudes of two electric signals on a logarithmic scale Power ratio in decibels dB referenced to one milliwatt mW also known as dBmW Data Carrier Detect modem communications signal In addition Discrete Control Device A discrete control device energizes a set of discrete outputs for a given setpoint and matches the desired result against a set of discrete inputs DI Data Communication Equipment
79. harger module in the ON position see Figure 2 9 FOE Br d imi DDC0898A A ON OFF power jumper B NORM RESET jumper Figure 2 9 On Off Power Jumper FB103 with Optional LCD 3 Reattach the top end cap cover LCD end Screw the cover on until metal contacts metal Do not over tighten the cover After the FB100 start up diagnostics RAM and other internal checks complete the optional LCD displays the date and time to indicate that the FB100 has completed a valid reset sequence If the LCD does not come on refer to Chapter 9 for possible causes and resolutions Installation and Use Revised October 2015 FloBoss 103 104 Instruction Manual 2 4 2 Operation AN Caution 2 5 Configuration Once startup is successful you must configure the FB100 to meet the requirements of the application ROCLINK 800 Software User Manual part D301159X012 details the procedure for configuring the FloBoss and calibrating the I O Once you configure and calibrate the FB100 Series You can place it into operation When the enclosure end caps are unscrewed local configuration or monitoring of the FB100 Series through its LOI port must be performed only in an area known to be non hazardous Performing these procedures in a hazardous area could result in personal injury or proper
80. ing a Calba OMen aia emm 8 8 This chapter describes the processes for calibrating the AI RTD and Meter modules for the FB100 Series devices 8 1 Calibration Al RTD amp Meter Use ROCLINK 800 software to perform initial calibration or re calibration which might be required for example after you change an orifice plate in the meter run handled by the FB103 The calibration routines support 5 point calibration with the three mid points calibrated in any order Calibrate the low end or zero reading first followed by the high end or full scale reading Calibrate the three mid points next if desired The diagnostic analog inputs for logic voltage El battery voltage E2 and board battery temperature E5 are not designed to be calibrated The diagnostic analog input for charge input can be resealed and calibrated The built in inputs may be calibrated with the 5 point routine The built in inputs are assigned to the first three analog input points Differential pressure for AGA3 or Meter pressure for AGA7 located at AI Point Al Static pressure for AGA3 or Auxiliary pressure for AGAT located at AI Point A2 RTD temperature located at AI Point A3 You can then calibrate the optional analog inputs on the termination board if you have configured the as analog inputs using the 5 point routine 8 2 Performing a Calibration Revised October 2015 To perform a calibration 1 Start ROCLINK 800 and c
81. ional solar panel Pressure transducer Figure 1 2 FloBoss 104 Flow Manager with Solar Panel UOU gt gt 1 4 General Information Revised October 2015 FloBoss 103 104 Instruction Manual The enclosure is fabricated from die cast aluminum alloy with iridite plating and paint The NEMA 4 enclosure protects the electronics from physical damage and harsh environments The caps at either end of the enclosure unscrew to allow field maintenance Two 74 14 pipe threaded holes permit field conduit wiring and communications The DVS flange available on the FB103 has bracket holes that allow the enclosure and DVS to be mounted on a pipestand or mounting bracket The Pulse Interface module available on the FloBoss 104 has a universal mounting plate that also has bracket holes that allow you to mount the enclosure and Interface on a meter 1 2 2 Hardware Backplane Revised October 2015 This section discusses the hardware components of the FB100 The backplane printed circuit board regulates power and routes signals to the termination module the processor module the backup battery board the optional communications module the Dual Variable Sensor DVS available on the FB103 the Pulse Interface module available on the FB104 and the battery charger module Refer to Figure 1 3 D Battery pack if ordered Battery Charger module Optional liquid crystal display LCD Termination board connectors Processor module Backpl
82. it The software arms the watchdog timer every second If the watchdog timer is not armed for a period of 9 seconds then the watchdog timer forces the FB100 to reset If necessary the software automatically resets The CPU also controls the hardware watchdog circuit and monitors the power to the hardware If the battery voltage drops below 5 4 volts the FB100 automatically shuts down The FloBoss 103 monitors its orifice metering Dual Variable Sensor for accurate and continuous operation The FloBoss 104 monitors its Pulse Interface Module Low Power Mode Sleep mode places the CPU in a low power mode Low voltage detection circuitry preset at a low voltage limit of 5 4 V monitors the battery voltage During Sleep mode sub modules power down The FB100 enters sleep mode after one minute of inactivity on the communication ports Optionally you can turn off sleep mode which enables your FB100 to stay active all the time Wake up from sleep mode occurs when the FB100 receives either a timed interrupt from the real time clock or a signal from one of the communication ports General Information Revised October 2015 FloBoss 103 104 Instruction Manual 1 5 Additional Technical Information Refer to Table 1 1 for additional and most current technical documents available at www EmersonProcess com Remote Table 1 1 Additional Technical Information Name Form Number Part Number FloBoss 103 Flow Manager FB103 D301152
83. l Note The selectable analog inputs discrete input channels should have the 250 ohm resistor disabled when configured for use as discrete inputs 4 5 1 Wiring the Discrete Input A Caution Figure 4 6 shows the terminals for connecting the DI wiring The terminal is the positive signal input and the terminal is the signal common The Discrete Input operates by providing a closed contact across terminals and Refer to Figure 4 6 The Discrete Input is designed to operate only with non powered discrete devices such as dry relay contacts open collector devices or isolated solid state switches Use of the DI channel with powered devices may cause improper operation or damage DI A pus Discrete device 4 6 Discrete Output i Figure 4 6 Discrete Input Wiring 4 6 The Discrete Output DO provides a solid state switch to control relays and to power small electrical loads The DO circuitry is optically coupled to help isolate the processor board from the input signal DO functions include Sustained discrete outputs Momentary discrete outputs Slow pulse train outputs The Discrete Output channel is a normally open FET switch The Discrete Output is a solid state switch enabled by individual signals from the processor I O lines and capable of handling 50 V dc at 0 2 A maximum The Discrete Output on the I O termination board can
84. loBoss 103 104 Instruction Manual 1 4 2 1 4 3 1 4 4 Revised October 2015 EI A 485 RS 485 communications Comm 1 terminations RTD input terminations Optional I O and terminations Remote charge terminations Optional Comm 2 terminations Processor and Memory The FB100 Series derives processing power from a 32 bit microprocessor The 32 bit CMOS microprocessor features dual 32 bit internal data buses and a single 8 bit external data bus The unit can address up to 4 MB of memory including high speed direct memory access The FB100 has 512 KB of static random access memory SRAM for storing interrupt vectors Proportional Integral and Derivative alarms events and history data The FB100 also has a 2 MB flash memory chip for storing the operating system factory code configuration parameters and User C programs Liquid Crystal Display An optional two line Liquid Crystal Display LCD panel mounts on the Battery Charger module The LCD allows you to view the current and past gas volumes on site without requiring a PC The LCD provides you a visual indication of the status of the meter run by displaying the historical performance data to help ensure the health and integrity of your installation The LCD panel remains on at all times when the power is applied in the valid operating range The panel cycles its display through a configured list of up to 16 parameter values with the first seven being pre
85. n printed circuit boards and one communication module allow you to customize the FB100 installation for most communication requirements The communication PCBs and module provide an interface for the host communications Comm 2 port These cards permit serial communication protocols and dial up modem communications General Information Revised October 2015 FloBoss 103 104 Instruction Manual The Comm 2 port is capable of initiating a message in support of Spontaneous Report by Exception SRBX alarming Refer to Chapter 3 for additional information One of the following card types can be accommodated E A 232 RS 232 for asynchronous serial communications baud rate up to 19 200 Dial up modem for communications over a telephone network default at 2400 baud 1 4 5 RTD Input The FB100 supports a direct input from a Resistance Temperature Detector RTD sensor to measure flowing temperature The RTD has a measurement range of 40 to 240 C 40 to 464 F The terminals for the RTD wires are labeled RTD see Figure 1 4 During operation the RTD is read once per second The value from the RTD is linearized and then it is sent to processing as Analog Input AI Point Number A3 The AI routine converts this value to engineering units and checks alarming To conserve power the RTD power is switched on and off During calibration the RTD power is on constantly When calibration completes the RTD cycles power again
86. ned to be connected to the telephone network or premises wiring using a compatible modular jack that is Part 68 compliant The REN is used to determine the quantity of devices that may be connected to the telephone line Excessive RENs on the telephone line may result in the devices not ringing in response to an incoming call Typically the sum of the RENs should not exceed five 5 0 Contact the local telephone company to determine the total number of devices that may be connected to a line as determined by the total RENs If this equipment and its dial up modem causes harm to the telephone network the telephone company will notify you in advance that temporary discontinuance of service may be required However if advance notice is not practical the telephone company will notify the customer as soon as possible In addition you will be advised of your right to file a complaint with the FCC if you believe it necessary The telephone company may make changes to its facilities equipment operations or procedures that could affect the operation of the equipment If this happens the telephone company will provide advance notice so you can make the necessary modifications to maintain uninterrupted service If you experience trouble with this equipment or the dial up modem contact Remote Automation Solutions TechSupport at 641 754 3923 for repair or warranty information If the equipment harms the telephone network the telephone com
87. ng EIA 232 RS 232 communications 1 2 3 Firmware The firmware contained in flash ROM on the processor module determines the functionality of the FB100 and includes 1992 AGA 3 flow calculations with user selectable AGA8 compressibility Detail Gross I or Gross II for a single meter run 1996 AGA 7 flow calculations with user selectable AGA8 compressibility for a single meter run Memory logging of 240 alarms and 240 events Archival of minute data from the last 60 minutes for up to 35 points Standard History Archival of 35 days of hourly data for up to 35 points Standard History Archival of 35 days of daily data for up to 35 points Standard History Archival of Min Max historical data for today and yesterday Standard History Archival of 5040 entries for up to 15 points at user specified interval Extended History Power control wake up on ring on optional internal modem Logic and sequencing control using a user defined Function Sequence Table FST Closed loop PID control capabilities requires optional I O termination points Communications based on the ROC protocol or Modbus slave or optional host ASCII or RTU protocol for use with EFM applications General Information Revised October 2015 FloBoss 103 104 Instruction Manual Alarm call in to host for Spontaneous Report By Exception SRBX User level security 1 2 4 Options and Accessories Liquid Crystal Displa
88. nications Provides information on the communications capabilities of the FB100 Chapter 6 Dual Variable Sensor Provides information on the dual variable sensor that provides static and differential pressure inputs Chapter 7 Pulse Interface Module Provides information on the pulse interface module that provides pressure and pulse inputs Chapter 8 Calibration Provides instructions on calibrating Al RTD and DVS inputs Chapter 9 Troubleshooting Provides information on diagnosing and correcting problems for the FB100 Glossary Provides a general listing of acronyms and terms Index Provides an alphabetic listing of items and topics contained in this manual 1 2 Product Overview The FB100 Series whether the FB103 or FB104 is a 32 bit microprocessor based electronic flow computer The FB100 electronically measures monitors and manages gas flow for a single meter run using orifice plate rotary meter or turbine meter techniques This economical flow computer reliably and accurately performs gas flow calculations temperature measurements data archival and remote communications with an optional communications card installed Note Any functional differences between the FB103 and FB104 are noted in the text The FB100 performs minute hourly periodic daily and minimum maximum historical data archivals for standard history and a configurable time interval archival for extend
89. nies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of the Emerson Electric Co All other marks are property of their respective owners The contents of this publication are presented for informational purposes only While every effort has been made to ensure informational accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability Remote Automation Solutions reserves the right to modify or improve the designs or specifications of such products at any time without notice All sales are governed by Remote Automation Solutions terms and conditions which are available upon request Remote Automation Solutions does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Remote Automation Solutions product remains solely with the purchaser and end user es EMERSON
90. ns To incorporate the safety factor multiply the total power consumption P by 1 25 Psr P x 1 25 Watts To convert Psr to current consumption in amps Isr divide Psr by the system voltage V of 12 volts Isr Psp 12V Amps 3 4 Solar Powered Installations Solar power allows you to install the FB100 in locations where a DC voltage source is not available Be sure to size solar panels properly for the application and geographic location to ensure continuous and reliable operation A 2 Watt or 5 Watt solar panel can be ordered and installed to provide charging power for the backup batteries An external solar panel typically mounts to the same 2 inch pipe that supports the FB100 The panel wiring terminates at the charge CHG CHG power terminals on the termination board The panel must face due not magnetic south in the Northern Hemisphere and due not magnetic north in the Southern Hemisphere The panel must also be tilted at an angle from horizontal dependent on latitude to maximize the energy output The angles for different latitudes are normally included in the solar panel documentation At most latitudes the performance can be improved by less of an angle during the summer and more of an angle during the winter As a site may have additional power requirements for repeaters and other monitoring devices power supply and converter accessories may be used to minimize the number of separate power sources require
91. nt I O Board 4 5 4 59 Discrete Input ore rata aa iSc ta td ene 4 5 4 5 1 Wiring the Discrete Input ssssn 4 6 4 6 Discrete Outputs etel dicte 4 6 4 6 1 Wiring the Discrete Output sseeee 4 7 4 T7 Pulse Input iii da tancias 4 7 4 7 1 Wiring the Pulse INpUt ooooononnccnnnnnnnninnocccccncnncnncnnononcnnnnnnnnnnns 4 7 4 9 RTD Inputzi i ihiii desuper pP edat babii enti tt cece 4 8 4 8 1 Wiring the RTD Input 4 8 This chapter describes the optional Input Output I O termination points available on the termination board The I O termination points provide additional inputs and outputs for implementing expanded monitoring and control applications This section also describes the RTD Input on the termination board The I O uses the microprocessor to monitor control and acquire data from external devices connected to the I O channels The I O channels have a removable plug in terminal block Figure 4 1 for field wiring Available I O includes Analog Input AI Analog Output AO Discrete Input DI Discrete Output DO Pulse Input PI You can select five of the six points of I O The Analog Output may be switched to a Discrete Output switch on termination board The Analog Inputs and Pulse Inputs may be selected as Discrete Inputs on the I O Setup screen in ROCLINK 800 Configuration software Revised October 2015 WMpuOuput gt
92. nterchange A parameter that provides information about an aspect of a database point For example the alarm attribute is an attribute that uniquely identifies the configured value of an alarm BMV BPS BTU Built in I O Base Multiplier Value used in AGA7 turbine calculations Bits Per Second associated with baud rate British Thermal Unit a measure of heat energy I O channels that are fabricated into the ROC and do not require a separate option Also called on board I O C1D2 CMOS Coil COL COM Revised October 2015 Class 1 Division 2 hazardous area Complementary Metal Oxide Semiconductor a type of microprocessor used in a ROC Digital output a bit to be cleared or set Ethernet Packet Collision Communications port on a personal computer PC Glossary A 1 C continued FloBoss 103 104 Instruction Manual COMM Comm Module CF Configuration Configuration Tree CPU CRC Crosstalk CSA CSMA CD CTS Communications port on a ROC used for host communications Note On FloBoss 500 Series and FloBoss 407s COMMI is built in for RS 232 serial communications Module that plugs into a ROC to provide a channel for communications via a specified communications protocol such as EIA 422 RS 422 or HART Compare Flag stores the Signal Value Discrete SVD Refers either to the process of setting up the software for a given system or the result of performing this process The confi
93. of read only memory that can be electrically re programmed It is a form of permanent memory requires no backup power Also called Flash memory FloBoss A microprocess based device that provides flow calculations remote monitoring and remote control A FloBoss is a type of ROC FM Factory Mutual Force Write an ON OFF True False or 1 0 value to a coil FOUNDATION An open architecture for information integration managed by the Fieldbus Foundation Fieldbus www fieldbus org FPV Compressibility Factor Revised October 2015 Glossary A 3 F continued FloBoss 103 104 Instruction Manual FSK FST Ft Frequency Shift Keypad Function Sequence Table a type of user written program in a high level language designed by Emerson Process Management s Flow Computer Division Foot or feet GFA GHz GND GP Ground Fault Analysis Gigahertz 10 cycles per second Electrical ground such as used by the ROC s power supply Gauge Pressure H1 HART Holding Register HSE Protocol A Foundation Fieldbus protocol operating at 31 25 kbit s that interconnects field devices such as sensors or I O devices Highway Addressable Remote Transducer Analog output number value to be read High Speed Ethernet protocol a communications protocol operating at 100 Mbit s used to integrate high speed controllers or servers connected via Ethernet Hw Differential pressure Hz Hertz I J Ic Integrated Ci
94. og dedere te le 1 14 Analog Inputs WINO ieee ence tiet eed ed ee 4 3 Analog Output ssssssssesee 4 4 4 5 Antennas ehe educ e D debes re eue 2 3 Die DTE 1 11 API Chapter 21 1 iieiea 3 5 Approvals bete Lt bee i e 2 3 Archive Type cie cene 1 12 AT Command eb ret be eser 5 5 Automatic Self Tests 1 19 B Backplarie 2 th retta ote 1 5 i e di 9 5 Backup Battery sss 1 7 Battery iet sente nee me eae 3 6 CHANGING ERE 1 9 Battery Charger BOG sett m tete ite rise etus 1 7 03 Calculations O EETA EEE AEE E TE 1 11 Input and Extension ssssssse 1 11 Instantaneous Rate iaee 1 11 Galibration 4 1 atan 8 1 l O Channmniels nitet tei 2 13 Cathodic Protection oooccncccccccononononononcnonnns 3 3 GLLtqIM EET 2 3 Clock Real Tite ei eeu 1 19 CMOS Microprocessor cccccccnconoconcconccicnnanonconccnnos 1 7 COMM Tide ieee Geen 1 8 1 17 1 18 WING icc aac E 5 2 COMM 2a a 1 8 1 17 1 19 5 3 Comm Port Operator Interface sseussssss 1 18 Communication Ports eene 1 17 Communications AID O 5 1 Communications Cards Descriptions Ee hes 5 1 Dial Up Modem 2 c cccceeeeeeeeeeneceeeeeeees 5 4 EIA 232 x ciet ach iet de eda 5 3 Revised October 2015 FloBoss 103 104 Instruction Manual WING nii tees 5 4 5 5 Communications modules 1 9 1 18
95. og in and connect to the FB100 Select Configure gt I O gt AI Points Select Analog Input 1 or 2 Analog Input 1 is the Meter Pressure Analog Input 2 is the Auxiliary pressure If the Auxiliary pressure is not installed this point will show inactive Ensure that the Pulse Interface Module is not in manual mode by setting the Scanning field to Enabled Go to the Utilities gt Pulse Interface Module Data screen in ROCLINK 800 software and use the diagnostics provided on the screen Refer to the ROCLINK 800 Configuration Software User Manual Part D301159X012 for more information on this screen The Pulse Interface module contains no user serviceable or user replaceable parts Return the FB100 to your local sales representative for repair or replacement Note Do not attempt to disconnect the Pulse Interface module from the FB104 This is a factory approved process only 9 2 8 Resistance Temperature Detector If you are experiencing troubles with the Resistance Temperature Detector RTD Verify using ROCLINK 800 that the RTD point is configured as Analog Input 3 Verify that the wiring to the RTD terminations is correct Refer to Chapter 4 Verify that the user supplied RTD probe is not faulty Refer to the instructions that accompanied the RTD probe The RTD contains no user serviceable or user replaceable parts If you are certain that the RTD is not at fault teturn the FB100 to your local sales representati
96. oid circuit damage when working inside the unit use appropriate electrostatic discharge precautions such as wearing a grounded wrist strap 1 Launch ROCLINK 800 software and connect to the FB100 2 Ensure that the configuration is saved in flash memory by performing a Save to Flash Memory ROC gt Flags This saves all configuration settings including the current states of the ROC Flags and calibration values 3 Select ROC gt Collect Data and select the All checkbox Click OK This action saves event logs alarm logs report data and history You can specify your own file name and path if desired Select File gt Save The Save As dialog box appears Type the desired File name for the backup file or use the default Click Save The file is saved in the default directory C Program Files ROCLINK 800 Data unless you changed the directory Power Connections Revised October 2015 FloBoss 103 104 Instruction Manual Chapter 4 Input Output In This Chapter 4 1 I O Description 4 1 VO Description end ce ein heel bees aude 4 1 4 1 1 Selecting the Type of VO ceeeeeeeneeeeeeenneeeeeeteeeeneaas 4 2 4 2 WO Wiring Requirements sse eene 4 3 43 Analog Input sumi AE ta beta te Ln de e 4 3 4 3 1 Wiring the Analog Input sssese 4 3 44 Analog OUtDUt iiic ea iii 4 4 4 4 1 Wiring the Analog Output 6 point I O Board 4 4 4 4 2 Wiring the Analog Output 4 poi
97. onnconnnncnonorononnononos 1 6 Product Overview sritan irane eea 1 2 Public Switched Telephone Networks PSTN S ua 5 4 Pulse COUNTS nter e e eerie 7 1 Pulse Inputs 1 11 4 7 7 1 7 2 Wiring O Card nra ET 4 7 Pulse Interface Module 7 1 R Radio Frequency Interference 3 2 RAMIS aec cceacst ecd e Ae edes UM secs 1 7 RBX FUNCION ss ect ed eene rre ER 1 15 Real Time Clock ecce 1 19 Related technical information 1 21 Removing power esseee emm 9 6 Fepall uh oen 9 1 Reset Jumper sss 9 5 Revised Oct 2015 FloBoss 103 104 Instruction Manual Restart 2 iti c eh een sia ee ao 9 6 REIS certet ose teen rl on S 3 2 ROM A tentes 1 7 RS 232 Communication Card WIIG noeh kanal ater des 5 4 REDS oe ees 1 7 1 8 1 11 1 19 7 1 WAPI Ofc eere nea MER 4 8 S Sec Y At roe dedos eaten le 1 8 1 15 1 18 Site Requirements sss 2 3 Sleep Mode cooocccccccoccococonccoccnncncnnnononccnncnnano mencion 1 20 Software Watchdog sse 1 20 Solar Panel eiii ee o tea 1 9 Solar Panels oie rene 2 3 POWOE i eese te eere Ce dete DL eed et pau oen 3 4 SlralpopccM E 3 5 SRAM fo aiii te p oi tte np dS 1 7 SRBX ienee e diu HR Heroid repete tee 1 15 NICHE 9 6 Startup c ciet ete busca teneo ls 2 12 Startup and Operation ssuusss
98. onnect to the FB100 2 Select either Meter gt Calibration or Configure gt I O gt Analog Input gt AI Calibration tab The Meter Calibration screen displays Calibration 8 1 FloBoss 103 104 Instruction Manual Note Ifyou are calibrating the AI on the optional I O termination board select Configure gt I O gt Analog Input gt AI Calibration tab The current reading displays under each meter input as the Freeze Value The FB100 uses these values in the flow calculations while calibrating the points 3 Click Freeze Meter Calibration 21 xi Meter ID fi y Meter Tag Meter 1 m Freeze Values E T Diff Pressure Low DP Stat Pressure Temperature fo 000000 2648 4055 423 31497 Manual Verify Verify Verify Calibrate Calibrate Calibrate X Cancel Figure 8 1 Meter Calibration FloBoss 103 Shown 4 If you are calibrating a pressure input read the following Caution and then isolate the pressure sensors from the process If you are calibrating a RTD temperature input proceed to Step 6 If you are calibrating the optional AI AI Point Number B1 proceed to Step 8 A Caution Open the by pass valve on the valve manifold prior to isolating the sensor from the process to protect the differential cell of the Dual Variable Sensor This keeps one side of the differential sensor from being subjected to high pressure while the other side has no pressure
99. or access by other functions within the unit If an update does not occur in the one second interval the sensor is re initialized A point fail alarm is set if the DVS does not respond to the initialization Pressure sensors screw into the DVS housing and provide the measurement of the static pressure and the differential pressure for orifice plate flow measurement applications For information on calibrating a DVS sensor refer to Chapter 8 Dual Variable Sensor 6 1 FloBoss 103 104 Instruction Manual 6 2 Note Consult your local sales representative for special ranges 6 1 1 Making Process Connections A Caution Piping from the meter run connects to the DVS Both the static and differential pressure sensors connect to female 74 18 NPT connections on the bottom of the DVS Note The FloBoss is an upstream device meaning that the static pressure line normally connects to the high pressure side on the sensor body labeled H Open the by pass valve on the valve manifold prior to isolate the sensor rom the process and to protect the differential cell of the DVS This keeps one side of the differential sensor from being subjected to high pressure while the other side has no pressure applied This is required when calibrating either differential or static pressure Refer to Chapter 8 for the recommended sequence Do NOT close the by pass valve on the valve manifold until after process pressure has been reapplied
100. or use the default Click Save ROCLINK 800 saves the file to the default directory C Program Files ROCLINK 800 Data unless you changed the directory 9 3 2 Resetting the FB100 Revised October 2015 The Reset jumper is located on the LCD if installed or on the Battery Charger board Use the reset jumper to perform a special type of cold start in which the power up re establishes the FB100 to a known operating point This includes re initializing the Communication Ports to the factory default configuration This type of reset restores the communications ports to the factory configuration defaults Some user entered configuration parameters may be lost Therefore back up any required data before you perform this reset Refer to Section 9 3 1 and perform the backup procedure Troubleshooting 9 5 FloBoss 103 104 Instruction Manual 9 6 Note This cold start does not include any of the clearing options available in a cold start you perform using ROCLINK 800 1 Unscrew the front end cap cover LCD end 2 Place the reset jumper located on the LCD if installed or on the Battery Charger board at J2 in the RST position Cycle power 4 Remove the reset RST jumper and install it in the normal NORM position Note It is good practice to lubricate the end cap covers each time you remove them for maintenance 5 Replace the front end cap cover LCD end Screw the cover on until metal contacts metal
101. ored in the ROC LED Light Emitting Diode Logical Number LNK LOI LPM LRC m mA MAC Address Manual mode The point number the ROC and ROC Plus protocols use for I O point types are based on a physical input or output with a terminal location the point numbers for all other point types are logical and are simply numbered in sequence Ethernet has linked Local Operator Interface or Local Port Refers to the serial EAI 232 RS 232 port on the ROC through which local communications are established typically for configuration software running on a PC Lightning Protection Module a device that provides lightning and power surge protection for ROCs Longitudinal Redundancy Checking error checking Meter Milliamp s one thousandth of an ampere Media Access Control Address a hardware address that uniquely identifies each node of a network For a ROC indicates that the I O scanning has been disabled MAU Medium Attachment Unit MCU Master Controller Unit Modbus A popular device communications protocol developed by Gould Modicon MPU Micro Processor Unit mm Millimeter MMBTU Million British Thermal Units msec Millisecond or 0 001 second MVS Multi Variable Sensor A device that provides differential pressure static pressure and temperature inputs to a ROC for orifice flow calculations mV Millivolts or 0 001 volt mW Milliwatts or 0 001 watt NAP Network Access Point the point in the
102. ote Remote Automation Solutions matches the batteries and charger board to provide proper charging circuitry Use only batteries supplied by Remote Automation Solutions in an FB100 3 5 1 X Overcharging Potential If you connect the FB103 or FB104 in one of the following ways it is possible to overcharge the internal power batteries External constant power battery battery farm or a constant DC source wired to the CHG terminals with the internal batteries installed FB103C1 FB104C1 External solar power panel generating greater than 5 Watts FB103C1 FB104C1 External power source solar or DC wired into the TB1 terminal located on the battery terminal board FB103C1 FB104C1 Power Connections Revised October 2015 FloBoss 103 104 Instruction Manual In these circumstances remove the battery charger module part W38231X0032 and use the FB103 or FB104 without internal power batteries Refer to Section 3 5 3 Replacing the Batteries for instructions on removing the battery charger module or contact Remote Automation Solutions LifeCycle Services for assistance in removing the battery charger module 3 5 2 Determining Battery Requirements To determine the system capacity requirements multiply the system current load Isr on the batteries by the amount of reserve time required Compute Isr as described in Section 3 3 Determining Power Requirements The equation is as follows System Requirement Isp amps
103. p to 19 2K bps operation The operator interface port supports ROC or Modbus protocol communications The LOI also supports the log on security feature of the FB100 if you enable the Security on LOI through the ROCLINK 800 software Use Comm 1 to monitor or alter the FB100 Series from a remote site using a host or ROCLINK 800 software Comm 1 supports baud rates up to 19 200 bps Comm 1 also supports the log on security feature of the FloBoss unit if you have enabled the security on Comm 1 in ROCLINK 800 software Comm 1 sends and receives messages using the ROC or Modbus protocol Comm 1 is capable of initiating a message in support of Spontaneous Report by Exception SRBX alarming Comm 1 permits EIA 485 RS 485 serial communication protocols that meet EIA 485 RS 485 specifications for differential asynchronous transmission of data over distances of up to 1220 m 4000 ft The EIA 485 RS 485 drivers are designed for true multi point applications with multiple devices on a single bus The default values for the ELA 485 RS 485 communications are 9600 Baud 8 Data Bits 1 Stop Bit No Parity 10 millisecond Key On Delay and 10 millisecond Key Off Delay The maximum baud rate is 19 200 bps You can disable the Comm 1 port the default state is enabled using the ROCLINK 800 Radio Power Control screen select Configure gt Control gt Radio Power Control from the ROCLINK 800 software s menu Two plug in communicatio
104. pany may request that you disconnect the equipment until the problem is resolved 1 3 Product Functions This section describes the functions of the FB100 Series most of which are determined by firmware and are configurable using ROCLINK 800 The features and applications include Flow calculations for an orifice meter AGA3 or rotary or turbine meter AGA7 Extensive historical data archival Memory logging of 240 alarms and 240 events Security with local and remote password protection Logic and sequencing control using a user defined FST program Spontaneous Report by Exception SRBX capability General Information Revised October 2015 FloBoss 103 104 Instruction Manual 1 3 1 Flow Measurement Flow Calculations for Orifice Metering Flow Timer Input and Extension Calculation Instantaneous Rate Calculations Flow and Energy Revised October 2015 The primary function of the FB100 Series is to measure the flow of natural gas through an orifice or turbine or rotary meter in accordance with the 1992 American Petroleum Institute API and American Gas Association AGA standards The primary inputs used for AGA3 flow measurement function are differential pressure static pressure and temperature The differential and static pressure inputs which are sampled once per second come from the Dual Variable Sensor The temperature input which is sampled and linearized once per second comes from an RTD probe
105. pecific installation contact your local sales representative Note The FB100 has been tested and been found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC rules These limits provide reasonable protection against harmful interference when the equipment operates in a commercial environment This equipment generates uses and can radiate radio frequency energy If not installed and used in accordance with this instruction manual the FB100 may cause harmful interference to radio communications Operation of the equipment in a residential area is likely to cause harmful interference in which case you will be required to correct the interference at your own expense Environmental Requirements The FB100 enclosure is classified as a NEMA 4 equivalent enclosure This provides the level of protection required to keep the units operating under a variety of weather conditions The FB100 is designed to operate over a wide range of temperatures However in extreme climates it may be necessary to moderate the temperature in which the unit must operate The FB100 is designed to operate over a 40 C to 75 C 40 F to 167 F temperature range The LCD temperature range is 25 C to 70 C 13 F to 158 F When mounting the FB100 be aware of external devices that could have an effect on the operating temperature Operation beyond the recommended temperature range could cause errors and erratic p
106. peration and changes The system Event Log has the capacity to maintain and store up to 240 events in a circular log The Event Log has information fields that includes point type parameter number time and date stamp point number if applicable the operator identification and either the previous current parameter values and either the Tag name of the point or a 14 byte detail string in ASCII format In addition to providing functionality for appending new events to the log the Event Log allows host packages to request the index of the most recently logged event entry Event logging is available internally to the system to external host packages and to the FST Event logs are not stored to flash ROM when you perform a Save Configuration using ROCLINK 800 software The Event Log operates in a circular fashion with new entries overwriting the oldest entry when the buffer is full The Event Log provides an audit trail history of past operation and changes The Event Log and Alarm Log are stored separately to prevent recurring alarms from overwriting configuration audit data The FB100 has the ability to limit the AGA calculation related events to only critical events This can keep unnecessary events from being logged and filling the event log The events which will not be logged are General Information Revised October 2015 FloBoss 103 104 Instruction Manual temperature pressure Reynolds number and warnings for orifice diamete
107. r pipe diameter and beta ratio 1 3 3 Security The FB100 provides for security within the unit A maximum of 16 log on identifiers IDs may be stored In order for the unit to communicate the log on ID supplied to ROCLINK 800 software must match one of the IDs stored in the FB100 The Local Operator Interface port Security on LOI has security Enabled by default The Comm 1 and Comm 2 can likewise be configured to have security protection but is disabled by default 1 3 4 Function Sequence Tables FST The FB100 supports FST user programmability Two FST programs can be developed with a maximum length of 3000 bytes each typically 300 lines of code The number of FST lines per execution cycle can be configured in ROCLINK 800 software The number set on the ROC gt Information screen determines both FST programs The FST code resides in static RAM and is backed up to flash memory when the Save Configuration function is issued through ROCLINK 800 software Note For further information on FSTs refer to the Function Sequence Table FST User Manual D301058X012 1 3 5 PID Control PID Control is available when the optional I O termination points are installed PID Proportional Integral and Derivative functionality calculates both the Primary Control and Override Control change in output PID Control then selects which Control is to be used based upon whether the High Override Type Select or Low Override Type Select i
108. rcuit Also Industry Canada more recently known as Measurement Canada an organization that grants custody transfer approvals on certain ROC units ID Identification IEC Industrial Electrical Code or International Electrotechnical Commission See http www iec ch IEEE Institute of Electrical and Electronic Engineers A professional organization that in conjunction with the International Standards Organization ISO establishes and maintains the Open System Interconnection OSI reference model and an international standard for the organization of local area networks LANs Refer to http Awww ieee org IMV Integral Multiplier Value used in AGA3 orifice calculations Input Digital input a bit to be read Input Register Input numeric value to be read Local Port Also LOI the serial EIA 232 RS 232 port on the ROC through which local communications are established typically for configuration software running on a PC vO Input Output 1 O Module Module that plugs into an I O slot on a ROC to provide an I O channel IRQ Interrupt Request Hardware address oriented ISO International Standards Organization See http www iso ch IV Integral Value A 4 Glossary Revised October 2015 FloBoss 103 104 Instruction Manual KB Kilobytes kHz KiloHertz LCD Liquid Crystal Display LDP Local Display Panel a display only device that plugs into ROC300 Series units via a parallel interface cable used to access information st
109. rminate at the service disconnect All equipment grounding conductors must provide an uninterrupted electrical path to the service disconnect The National Electrical Code Article 250 83 1993 paragraph c defines the material and installation requirements for grounding electrodes The National Electrical Code Article 250 91 1993 paragraph a defines the material requirements for grounding electrode conductors The National Electrical Code Article 250 92 1993 paragraph a provides installation requirements for grounding electrode conductors The National Electrical Code Article 250 95 1993 defines the size requirements for equipment grounding conductors 3 2 1 Grounding Guidelines Properly grounding the FB100 helps to reduce the effects of electrical noise on the unit s operation and protects against lightning The FB100 provides lightning protection for built in field wiring inputs and outputs Install a surge protection device at the service disconnect on DC voltage source systems to protect against lightning and power surges for the installed equipment You may also consider a telephone surge protector for the optional dial up modem communications card All earth grounds must have an earth to ground rod or grid impedance of 25 ohms or less as measured with a ground system tester The grounding conductor should have a resistance of 1 ohm or less between the FB100 enclosure ground and the earth ground rod or grid Th
110. s chosen and adjusts the Output control as necessary The Output of the PID functions can be implemented through an Analog Output or the two Discrete Outputs 1 3 6 Spontaneous Report By Exception SRBX Alarming The SRBX functionality allows a communications port to be set up to enable the FloBoss to contact the host computer when specified alarm conditions exist To configure SRBX alarming each comm port must have the SRBX parameter enabled each point must have the alarming parameter enabled and points must have the SRBX Set on Clear parameter set Revised October 2015 General Information 1 15 FloBoss 103 104 Instruction Manual Pass Through Communications Pass Through Communications allow you to configure an FB100 unit to send Pass Through messages when using a FB100 By using any of the FB100 communications ports Pass Through Mode allows data to be received by one unit and then passed through to other devices connected on any other communications port For example the host communicates via a radio when an external radio is used with the EIA 232 module on the FB100 s Comm 2 port You can then connect other FB100s via EIA 485 RS 485 on the Comm 1 port of the first FB100 and then all the FB100s can use the one radio to communicate to the host Notes Ifyou configure Comm 2 as a dial up modem you must configure it as a receiving port If you configure Comm 2 as an RS 232 port it has no such restrictions The D
111. s stable click Set Mid 2 to calibrate this reading The Set Midpoint 3 window displays Set Mid 3 Lx Point Line Press Dead Weight Tester Value SIUM Live Reading 2649 406 Difference p 32 838 x Live Act Span y Set Mid 3 X Cancel Y Done Figure 8 8 Set Midpoint 3 Calibration 8 5 FloBoss 103 104 Instruction Manual 20 If you are performing a four point calibration click Done Calibration for this input is complete 21 To calibrate a third midpoint apply the desired pressure or temperature and enter the applied value in the Dead Weight Tester Value field 22 When the Live Reading is stable click Set Mid 3 to calibrate this reading The calibration is complete and the display returns to the Meter Calibration window 23 When the calibration for a selected point is complete you have the choice to calibrate another input to verify the calibration or to close the calibration screen When the calibration is complete and you calibrated pressure inputs read the following Caution and return the Dual Variable Sensor to service A Caution 02 NOT close the by pass valve on the valve manifold until after process pressure has been reapplied to protect the differential cell of the Dual Variable Sensor This keeps one side of the differential sensor from being subjected to high pressure while the other side has no pressure applied Refer to Figure 8 9 Startup Sequen
112. st 60 minutes of data from the current minute Each history point has Minute Historical Log entries unless the history point is configured for FST controlled logging The FB100 has a total of 35 days of hourly historical logs available for every history point The Hourly Historical Log is also called the periodic database With two exceptions FST Minute and FST Second logging the system records the Hourly Log at the beginning of every hour The time stamp for periodic logging consists of the month day hour and minute The exception is for FST Second logging in which the time stamp consists of the day hour minute and second The FB100 has a total of 35 daily historical logs for every history point The Daily Log is recorded at the configured contract hour every day with a time stamp that is the same as the Hourly Log Each history point has daily historical log entries unless the history point is configured for FST controlled logging The Min Max database displays the minimum and the maximum values for the database points over a 24 hour period for today and yesterday You can view the Min Max historical log but not save it to disk The Min Max database displays the minimum and the maximum values for the database points over a 24 hour period for today and yesterday You can view the Min Max historical log but not save it to disk General Information 1 13 FloBoss 103 104 Instruction Manual Extended History Log
113. t fitting on the enclosure The RTD wires connect directly to the RTD connector on the termination board inside the enclosure see Figure 1 4 Refer to Chapter 4 Input Output The built in inputs and outputs I O on the FB100 Series see Figure 1 4 consist of a 2 or 3 wire 100 ohm Resistance Temperature Detector RTD input interface and a port for either a Dual Variable Sensor General Information 1 7 FloBoss 103 104 Instruction Manual Communications ROCLINK 800 Configuration Software DVS or a Pulse Interface module Three diagnostic analog inputs AI monitor the battery voltage logical voltage and enclosure battery temperature Refer to Chapter 4 Input Output The Local Operator Interface LOI port provides a direct local link between the FB100 Series and a PC through a Local Operator Interface cable using EIA 232 RS 232 communications The Comm 1 allows EIA 485 RS 485 serial communication protocols The optional communications card for E A 232 RS 232 EIA 485 RS 485 or dial up modem activate Comm 2 Refer to Chapter 5 Communications The PC based ROCLINK 800 configuration software enables you to configure and access the I O parameters DVS inputs flow calculations power control security and FST programs Refer to the ROCLINK 800 Configuration Software User Manual Part D301159X012 for details concerning software capabilities The PC communicates with the FB100 Series through an LOI cable usi
114. tallation Requirement sees 3 2 3 2 1 Grounding GUIdeliNes ooonnncccinnnnicinnnncccnnnoncccnnnancccnnnanccnnnnn 3 2 3 2 2 Installing Grounding for the FB100 eessen 3 3 3 3 Determining Power Requirements sese 3 4 3 4 Solar Powered Installations sseeee 3 4 3 4 1 Sizing the Solar Panel sss 3 5 SiO BatteriGSic oe anite edet diga ete E ene 3 6 3 5 1 Overcharging Potential sseseeee 3 6 3 5 2 Determining Battery Requirements ssssssse 3 7 3 5 3 Replacing the Batteries ssssssssseeee 3 7 3 6 Wiring Connections sssseseeee eene 3 8 3 6 1 Wiring Connections essri a 3 8 3 6 2 Connecting Enclosure Ground Wiring 3 8 3 6 3 Connecting Main Power Wiring eseeees 3 9 3 7 Backing Up Configuration and Log Data sssssss 3 10 This chapter describes how to wire power for the FB100 from a DC voltage source or solar panel It also describes batteries and grounding When installing units in a hazardous area make sure all installation components selected are labeled for use in such areas Installation and maintenance must be performed only when the area is known to be non hazardous Installation in a hazardous area could result in personal injury or property damage 3 1 Power Installation Requirements
115. th 2 Dubai U A E T 971 48118100 F 971 4 8865465 www EmersonProcess com Remote Asia Pacific Emerson Process Management Remote Automation Solutions 1 Pandan Crescent Singapore 128461 T 65 6777 8211 F 65 6777 0947 www EmersonProcess com Remote Remote Automation Solutions 2002 2015 Remote Automation Solutions a business unit of Emerson Process Management All rights reserved Remote Automation Solutions a business unit of Emerson Process Management shall not be liable for technical or editorial errors in this manual or omissions from this manual REMOTE AUTOMATION SOLUTIONS MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL REMOTE AUTOMATION SOLUTIONS BE LIABLE FOR ANY INCIDENTAL PUNITIVE SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF PRODUCTION LOSS OF PROFITS LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL FUEL AND POWER AND CLAIMS OF THIRD PARTIES Emerson Process Management Ltd Remote Automation Solutions UK is a wholly owned subsidiary of Emerson Electric Co doing business as Remote Automation Solutions a business unit of Emerson Process Management FloBoss ROCLINK ControlWave Helicoid and OpenEnterprise are trademarks of Remote Automation Solutions AMS PlantWeb and the PlantWeb logo are marks owned by one of the compa
116. the enclosure The 32 bit processor module see Figure 1 3 contains the processor memory static RAM Flash EEPROM and boot ROM Local Operator Interface LOI EIA 232 RS 232 communications driver Comm 1 EIA 485 RS 485 communications driver the reset controller and the real time clock The processor module also called the central processor unit or CPU provides the Serial Peripheral Interface SPI bus the Liquid Crystal General Information Revised October 2015 FloBoss 103 104 Instruction Manual Battery Charger Module Dual Variable Sensor DVS Pulse Interface Module Resistance Temperature Detector RTD Revised October 2015 Display LCD drivers and controls for the Dual Variable Sensor DVS the Pulse Interface module and the optional I O termination points The microprocessor has low power operating modes including inactivity and low battery condition The FB100 comes standard with 512 KB of built in static random access memory SRAM for storing data and history The FB100 also has 2 MB of programmable read only memory flash ROM for storing operating system firmware applications firmware and configuration parameters The battery charger module controls charging of the internal batteries if installed The batteries are three D size lead acid batteries providing 2 5 Amp hours of current at 6 2 volts nominal The battery charger board also serves as the interface to the optional LCD assembly as
117. to Chapter 4 for wiring schematics and instructions If an input channel is in question you may be able to use one of the outputs known to be in working order to simulate the required input Likewise if an output channel is in question you may able to connect it to a working input channel and check the results Troubleshooting Revised October 2015 FloBoss 103 104 Instruction Manual Note No field repair or replacement parts are associated with the I O termination points 9 2 4 Software Issues If you are experiencing problems with the FB100 that appear to be software related try resetting the FB100 Use a warm start to restart without losing configuration or log data To perform a warm start open ROCLINK 800 software connect to the FB100 and select ROC gt Flags Refer to ROCLINK 800 Configuration Software User Manual Part D301159X012 Use a cold start to restart without a portion of the configuration log data or programming that may be the trouble To perform a cold start open ROCLINK 800 software connect to the FB100 and select ROC gt Flags Refer to ROCLINK 800 Configuration Software User Manual Part D301159X012 Ifa warm start and a cold start do not allow you to connect and you cannot connect to the FB100 using the LOI port use the RESET jumper on the FB100 and cycle power to restore the LOI Communications parameters to factory defaults see Section 9 3 2 Note Ifthese methods do not r
118. tober 2015 FloBoss 103 104 Instruction Manual Chapter 5 Communications In This Chapter 5 1 Communications Overview sssssssssssee nee 5 1 5 2 EIA 485 RS 485 Communications Wiring sssssse 5 2 5 3 Local Operator Interface Port Wiring 5 2 5 4 Serial Communications Card 5 3 5 5 Dial up Modem Communications Card sss 5 4 This chapter describes the communications ports and cards available for FB100 5 1 Communications Overview The FB100 communicates to external devices through its local operator interface port LOI the Comm 1 EIA 485 RS 485 port or the optional Comm 2 EIA 232 RS 232 EIA 485 RS 485 dial up modem port see Figure 5 1 The communications terminals and communication cards provide communications between the FB100 and a host system or external devices The communications cards install directly onto the backplane board and activate the host port Comm 2 when installed You may use the EIA 232 RS 232 Serial Communications Card EIA 485 RS 485 Serial Communications Card the Dial up Modem Communications Card Note To enable or disable the Comm 2 port select Configure gt Radio Power Control and select the Enabled or Disabled option under Radio Power Control Revised October 2015 Communications 5 1 FloBoss 103 104 Instruction Manual TX RX RTS COM LO o
119. ty damage During operation you can monitor the FB100 to view or retrieve current and historical data either locally or remotely Accomplish local monitoring either by viewing the LCD panel or by using ROCLINK 800 software on a PC connected through the LOI port Remote monitoring is performed through Comm 1 or Comm 2 of the FB100 using ROCLINK 800 software or a host system Revised October 2015 The FB100 has a number of software settings called parameters which you must configure before you can calibrate the device and place it into operation Use ROCLINK 800 configuration software for this purpose Normally you connect a PC running ROCLINK 800 to the LOI port of the FB100 and transfer configuration data into the FB100 although you can perform much of the configuration off line and download it later into the unit The FB100 firmware provides default values for all parameters If the default values are acceptable for your application you can leave the values as you found them Refer to the ROCLINK 800 Configuration Software User Manual Part D301159X012 Installation and Use 2 13 FloBoss 103 104 Instruction Manual 2 14 This page is intentionally left blank Installation and Use Revised October 2015 FloBoss 103 104 Instruction Manual Chapter 3 Power Connections In This Chapter A Caution 3 1 Power Installation Requirement oooooocccncninnnococccncoccnccnoononccnnnnnnnnnns 3 1 3 2 Grounding Ins
120. ulation period Linear averages of the inputs are recorded to allow monitoring during no flow periods The instantaneous value of the Integral Value IV is used with the previous calculation period s Integral Multiplier Value IMV to compute the instantaneous flow rate The IMV is defined as the value resulting from the calculation of all other factors of the flow rate equation not included in the IV The instantaneous flow rate is used with the volumetric heating value to compute the instantaneous energy rate The averages of the differential and static pressure temperature and sum of the IV are used with the flow time to compute the flow and General Information 1 11 FloBoss 103 104 Instruction Manual Flow Calculations for Accumulation Turbine Metering energy over the calculation period The flow and energy are then accumulated and stored at the top of every hour At the configured contract hour the flow and energy are then stored to the Daily Historical Log and zeroed for the start of a new day contract hour The turbine flow calculation is in accordance with 1996 AGA Report No 7 1993 API Chapter 21 1 The FloBoss performs 1992 AGA8 compressibility calculations in accordance with AGA Report No 8 1992 API Chapter 14 2 Once every scan period the FB100 processes the pulse counts determines the number of pulse counts since the last reading and calculates a rate Next the static pressure and auxiliary pressur
121. unications Cards 5 4 5 5 RS 232 Communications Card 5 4 Dial Up Modem Communications Cards 5 5 PRT aes to eee ees EET 4 8 Discrete Inputs 0 00 0 eee EREE EEEE RR 4 5 Wire Gauge idas 3 10 Discrete Outputs cccccceeeeeeeeeeeteeeeeeeees 4 6 ElA 485 Communications Cards 5 2 Z General iiu ans Re E 3 8 Grounding is puoi cue nat ete 3 9 Zero Shift ic ee di e EUR 8 7 l 4 Revised October 2015 FloBoss 103 104 Instruction Manual This page is intentionally left blank Revised October 2015 FloBoss 103 104 Instruction Manual For customer service and technical support visit www emersonprocess com remote support Headquarters Emerson Process Management Remote Automation Solutions 6005 Rogerdale Road Houston TX 77072 U S A T 1 281 879 2699 F 1 281 988 4445 www EmersonProcess com Remote Europe Emerson Process Management Remote Automation Solutions Unit 8 Waterfront Business Park Dudley Road Brierley Hill Dudley UK DY5 1LX T 44 1384 487200 F 44 1384 487258 www EmersonProcess com Remote North American Latin America Emerson Process Management Remote Automation Solutions 6005 Rogerdale Road Houston TX USA 77072 T 1 281 879 2699 F 1 281 988 4445 www EmersonProcess com Remote Middle East Africa Emerson Process Management Remote Automation Solutions Emerson FZE P O Box 17033 Jebel Ali Free Zone Sou
122. ured for flow metering history and cannot be changed 1 Flowing Minutes Today Accumulate archive type 2 Differential Pressure for AGA3 Average or Accumulated Raw Pulses for AGA7 Totalize Static or Line Pressure Average 4 Flowing Temperature Average General Information Revised October 2015 FloBoss 103 104 Instruction Manual Minute Historical Log Hourly Historical Log Daily Historical Log Mix Max Historical Log Mix Max Historical Revised October 2015 Log 5 IMV Integral Multiplier Value for AGA3 Average or BMV Base Multiplier Value for AGA7 Average 6 Pressure Extension for AGA3 Average or Today s Total for AGA7 Totalize 7 Instantaneous Flow Accumulate 8 Instantaneous Energy Accumulate History Point 2 AGA3 History Point 3 History Point 4 and History Point 6 AGA3 are all pre defined as an Average Archive Type that employs one of the following techniques Flow dependent time weighted linear averaging default Flow dependent time weighted formulaic averaging Flow weighted linear averaging Flow weighted formulaic averaging The Averaging Technique is selected by using ROCLINK 800 software The selected Averaging Technique is applied to the meter inputs Refer to the ROCLINK 800 Configuration Software User Manual Part D301159X012 The FB100 has a 60 minute historical log for every history point The Minute Historical Log stores the la
123. used for the wiring of external device communications A label on the termination board denotes the usage of each pin on the connector The dial up modem card interfaces to a PSTN line through the screw terminals with two wires The dial up modem card provides for a telephone interface on the host port that is capable of both answering and originating phone calls The dial up modem card also provides electronics that conserve power when the phone line is not in use The dial up modem card provides some protection from transients on the phone lines however if the potential for lightning damage is high additional surge protection for the phone lines should be installed outside the FloBoss enclosure Table 5 4 displays the connector signals and their functions Table 5 4 Dial Up Modem Communications Card Wiring Pin Signal Label 9 Tip Transmit data TX 8 Ring Receive data RX Note Tip and Ring are the telephone interface signals Revised October 2015 Communications 5 5 FloBoss 103 104 Instruction Manual 5 6 This page is intentionally left blank Communications Revised October 2015 FloBoss 103 104 Instruction Manual Chapter 6 Dual Variable Sensor DVS In This Chapter 6 1 Dual Variable Sensor sssssssseeeee een 6 1 6 1 1 Making Process Connections sssseeee 6 2 6 1 2 Configuring the DVS ssssssse 6 2 This chapter describes the Du
124. ve for repair or replacement Troubleshooting Revised October 2015 FloBoss 103 104 Instruction Manual 9 3 Procedures 9 3 1 Preserving Configuration and Log Data A Caution Perform this backup procedure before your remove power from the FB100 for repairs troubleshooting removing or adding components or upgrades This procedure preserves the current flow computer configuration and log data held in RAM When installing equipment in a hazardous area ensure that all components are approved for use in such areas Check the product labels Change components only in an area known to be non hazardous Performing these procedures in a hazardous area could result in personal injury or property damage To avoid circuit damage when working inside the unit use appropriate electrostatic discharge precautions such as wearing a grounded wrist strap 1 Start ROCLINK 800 log in and connect to the FB100 2 Ensure that the configuration is saved in flash memory by performing a Save to Flash Memory ROC gt Flags This saves all configuration settings including the current states of the ROC Flags and calibration values 3 Select ROC gt Collect Data and select the All checkbox Click OK This action saves event logs alarm logs report data and history You can specify your own file name and path if desired 4 Select File gt Save Configuration The Save As dialog box appears Type the desired file name for the backup file
125. ween 0 68 0 71 inches above the meter housing refer to Figure 2 6 The magnet set screw should be positioned over a flat in the hex shaft adaptor Tighten the set screw to lock the magnet assembly in place Refer to Figure 2 7 and Figure 2 8 Note Align the magnet assembly so that the magnet set screw contacts one of the shaft adaptor flats and not the shaft adaptor set screw or any threaded areas i Magnet Magnet Set screw Shaft Adaptor Shaft Adaptor Set screw 1 90 in Max 1 70 in Min mocou Figure 2 7 Magnet Installed on Long Shaft Adaptor A LIV TI DOCOS45A A 0 66 in Max 0 46 in Min Figure 2 8 Magnet Installed on Short Shaft Adaptor 6 Insert 0 25 inch diameter dowel pins user supplied in two of the 5 16 18 UNC threaded holes on the top of the rotary meter These pins should extend at least 1 25 inches above the meter housing so that they can be easily removed later Place the gasket provided over the dowel pins and rest it flatly on the meter housing Position the FB104 over the meter housing and carefully lower it into place using the dowel pins to guide alignment Loosely install two 5 16 18 x 7 8 long cap screws with lock washers user supplied into the two threaded meter holes which do not have dowel pins 18 8 stainless steel fasteners and washers are recommended Installation and Use Revised October 2015 FloBoss 103 104 Instruction M
126. x I 1 Revised October 2015 V FloBoss 103 104 Instruction Manual This page is intentionally left blank vi Revised October 2015 FloBoss 103 104 Instruction Manual Chapter 1 General Information In This Chapter 1 1 Scope of Manual 1 4 Scope of Manual een ede see ee e Ue neget 1 1 1 2 Product Overview sssssssssssssesss eene nnne 1 2 1 2 1 Components and Features ooooccnconococcconcconnonnnccnncnnnnncnnnnonnos 1 3 1 2 2 Hardware nicest OR 1 5 O ON 1 8 1 2 4 Options and Accessories ocooooccccnnncicocononococcccnncnnonononnnnnnnnanos 1 9 1 2 5 FCC Information iie tr n dtes 1 10 AS Product Functions toca adelaida da 1 10 1 3 1 Flow Measurement oooocconconococccoccnnconnoncnncconcnnnnnanoncnncnnnnnnnns 1 11 173 2 Hlistory Polnts itte cort eee tb ect eios 1 12 19 9 CCNY iioii teneri Ein eiu reso Dg c edge urbes eee 1 15 1 3 4 Function Sequence Tables FST 1 15 1 3 5 BID CONIO A i irte rb n cett tuts 1 15 1 3 6 Spontaneous Report By Exception SRBX Alarming 1 15 1 3 7 Pass Through Communications eeeeesess 1 16 1 3 8 Protocol Automatic Switching 1 16 1 3 9 User C Capability e nan ncnnano no 1 16 1 4 Product Electronics nei eerte 1 16 1 4 1 Termination Board Overview sssseeeeeee 1 16 1 4 2 Processor and Memory ssessse ee 1 17 1 4 3 Liquid Crystal Display 1 17 1 4 4 Communi
127. x Reserve hrs amp hrs 3 5 3 Replacing the Batteries AN Caution Revised October 2015 The battery pack contains three D size lead acid batteries providing 2 5 Amp hours of current at 6 2 volts nominal When installing equipment in a hazardous area ensure that all components are approved for use in such areas Check the product labels Change components only in an area known to be non hazardous Performing these procedures in a hazardous area could result in personal injury or property damage To avoid circuit damage when working inside the unit use appropriate electrostatic discharge precautions such as wearing a grounded wrist strap To replace the battery pack 1 Unscrew the front end LCD end cap cover 2 Place the power jumper located at J1 on the Battery Charger module in the OFF position 3 Remove the ribbon cable from the Battery Charger module to the Backplane Board Remove the four screws from the Battery Charger module Remove the Battery Charger module Replace the Battery Charger module Replace the four screws from the Battery Charger module mono MS Replace the ribbon cable from the Backplane Board to the Battery Charger Board 9 Place the power jumper located at J1 on the Battery Charger module in the ON position 10 Replace the front end cap cover Screw the cover on until metal contacts metal Do not over tighten the cover Power Connections 3 7 FloBoss 103 104 Instruction Manual
128. y LCD Solar Panel Revised October 2015 The FB100 supports the following options and accessories Communication modules for either EIA 232 RS 232 EIA 485 RS 485 dial up modem 6 Input Output 1 0 termination points Local Operator Interface LOI cable Liquid Crystal Display LCD with two line alpha numeric viewing Solar panel mast assembly Blank plate for the FB103 for use when no DVS is required Plug in communication modules allow you to customize the FB100 installation for most communication requirements Optional communication cards provide the ability to send and receive data The housing accommodates one of the following modules E A 232 RS 232 or EIA 485 RS 485 for asynchronous serial communications Dial up modem for communications over a telephone network The optional Liquid Crystal Display LCD enables you to view data and configuration parameters while on site without using the local operator interface LOI and a PC The LCD display plugs into the battery charger board and is visible through the window on the front of the FB100 Series The LCD can be rotated 90 in either direction The LCD s 2 line display shows one line for a value and the other line for a 5 character alphanumeric description of the value The display operates from the internal 3 3 Volt supply Through this display you can view predetermined information stored in the FB100 You can define up to 16 items for display
129. y the user Setpoint or Static Pressure Slow Pulse Input Speaker Static Random Access Memory Stores data as long as power is applied typically backed up by a lithium battery or supercapacitor Spontaneous Report By Exception SRBX always refers to Spontaneous RBX in which the ROC contacts the host to report an alarm condition Signal Value Analog Stored in the Results Register it is the analog value that is passed between functions in an FST Signal Value Discrete Stored in the Compare Flag it is the discrete value that is passed down the sequence of functions in an FST Configured parameters that describe the ROC set using ROCLINK software T C TCP IP TDI TDO Tf TLP TX or TXD Turbine meter Thermocouple Input Transmission Control Protocol Internet Protocol Time Duration Input Time Duration Output Flowing temperature Type of point Logical or point number and Parameter number Transmitted Data communications signal A device used to measure flow rate and other parameters Upload Send data a file or a program from the ROC to a PC or other host USB Universal Serial Bus a serial bus standard used to connect devices V Z V Volts A 8 Glossary Revised October 2015 Index A ACCESSONGS Lc n ee ee mre EE ei ee 1 9 AGA ries E eg 1 11 Flow Calculations esee 1 11 AGA T Flow Calculations 1 12 AGA Bit zs Ld ume 1 12 Alarm L
130. you want to download restore 7 Click Download to restore the configuration 9 3 4 Connecting the Termination Board to the Backplane Older FloBoss 103 units were shipped with the termination board connected to the backplane through a 34 pin interface connector Your FB103 may have a shrouded connector which ensures the correct polarity If you must disconnect the termination board from the backplane for any reason be careful to re connect the shrouded connector using the following steps 1 Insert the 34 pin interface connector into the backplane connector Make sure that the connector shell faces away from the backplane and toward the termination board See Figure 9 1 2 Once the connection has been made to the backplane use the connector shell to guide the pins of the 34 pin interface connector into the termination board connector See Figure 9 2 Use caution you will not be able to see the connection being made within the housing Note If you do not re assemble the 34 pin interface connector and boards as directed the pins may misalign may not fully connect and cause the FB103 to function incorrectly Depending on which connections are made the unit may appear to be working if the LCD is present d UUM Figure 9 1 Backplane with 34 Pin Interface Connector Revised October 2015 Troubleshooting 9 7 FloBoss 103 104 Instruction Manual A B 9 8 JI EE EN NN 9 9 4 Attach this end to

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