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SWMP Instruction Sheet

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1. frequently will minimize the opportunity for mineral deposits to become hard and difficult to remove Frequency Cleaning schedule cleaning material minimum suggested more often as experience dictates Clean the probe and display modules with a soft damp cloth Use mild detergent if necessary Flow weir Check weekly Mild bristled brush or cloth For stubborn deposits use cleaning solutions described below for the Sample flow chamber Back plane of the Semiannual Clean the back plane with a soft damp cloth Use SWMP mild detergent if necessary Do not use solvents or a high pressure washer Sample flow Semiannual Dirt Mild detergent chamber Hardness Ca Mg Vinegar Microbiological growths Household bleach lron and Manganese A solution of Hach RoVer Rust Remover according to label directions Do not use solvents or a high pressure washer Figure 5 Maintenance schedule for SWMP quick reference Sensor calibration and maintenance Follow all calibration and maintenance instruction for each of the sensors used on the SWMP However the table below may be used as a quick reference often as o dictates 3months o O E ee a Po Calibration 3 months following sensor manual instructions _ po Change wiperblade 6 12 months gt Z SS Po Verification months gt S Calibration When verification is outside of acceptable tolerance NH4D Ammonium Monthly Po Verification Monthly Calibration replace 6
2. months sensor cartridge PYAS ane Miata __ and Nitratax Po Change wiper blade 6 12 months Po Verification Monthly Calibration When verification is outside of acceptable tolerance DO CS Cleaning Monthly po Verification Monthly Calibration When verification is outside of acceptable tolerance po Change sensor cap Annually Figure 6 Sensor maintenance quick reference Parts and Accessories The Source Water Monitoring Panel is a special order Hach Engineered System The sensors supplied are standard Hach Company sensors All parts of the back panel the sample flow chamber and the adapters for mounting the sensors are special order items Contact your Hach Company representative for assistance in ordering additional or replacement parts FORTEC HM CAL NDA STAM CE PTICE IME CARAT H AND ORDER MG Hach COMPANY OS Whe USA Caloi Mime bom 227 404 WORLD MEACOLMATERS wade ta USA Conmact the HACH abas of dintrOetor merairg pou Fabeptvare a7 Cy EE z he AotW Feet rarik com Eaa che thet con FAK BTC C00 2552
3. 0 4 1 Sample Flow Chamber provided 2 Probe Adapter clamp type Solitax or LDO probe provided if needed 3 Probe Adapter screw type conductivity sensor gateway i probes provided if needed Figure 1 SWMP Components 7 Plug for unused mounting hole s Mounting the panel CAUTION Heavy Object Can cause muscle strain or back injury Use lifting aids and proper lifting techniques when moving Secure the panel rails to a wall or optional rack using four bolts Refer to Figure 2 for proper mounting dimensions 1 4 mounting hardware is suggested 4x 2 14 3 mm 0 56 in Figure 2 SWMP Mounting Dimensions Mounting the sc1000 Controller Position the sc1000 Controller over the four mounting screws Hang the controller on the mounting screws and hand tighten the bottom screws The sc1000 Controller power can be wired via conduit or modular cord depending on local requirements Mounting the sensors Note The Source Water Monitoring Panel is a special order Engineered System All sensors ordered for the system are supplied pre mounted with the adapters described below Instructions below are necessary only if a sensor is added or replaced Mount the following sensors in the sample flow chamber as follows Inductive electrode less conductivity Screw the small screw type adapter on to the top of the probe and hand tighten to secure Place the probe into the second mounting hole Figure 4 item 2 Attach
4. Instruction Sheet Source Water Monitoring Panel Safety Information Please read this entire document before unpacking setting up or operating this equipment Pay attention to all danger and caution statements Failure to do so could result in serious injury to the operator or damage to the equipment To ensure that the protection provided by this equipment is not impaired do not use or install this equipment in any manner other than that specified in this document Use of Hazard Information DANGER Indicates a potentially or imminently hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation that may result in minor or moderate injury Important Note Information that requires special emphasis Note Information that supplements points in the main text Precautionary Labels Read all labels and tags attached to the instrument Personal injury or damage to the instrument could occur if not observed A symbol if noted on the instrument will be included with a danger or caution statement in the manual This symbol if noted on the instrument references the instruction manual for operation and or safety information This symbol when noted on the product indicates a heavy object and risk of muscle strain or back injury Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August of 2005 In con
5. ed to an optional free standing panel rack for installations where some degree of portability or permanent wall mounting is not feasible The rack is wheeled for easy repositioning of the system Contact your Hach Regional Sales Manager for information about the rack 2 3 Identify a source of power 100 to 230 Vac 50 60 Hz 75 W Identify a sample source The flow requirement is 900 1500 ml min 20 80 psig The panel inlet is 3 8 FNPT supplied with 1 2 OD tubing quick connect fitting a For the best sample the SWMP should be located as close as practical to the sample point Avoid long sample lines when possible b When possible especially if a long sample line is required provide a sample by pass to ensure fresh sample at all times and minimal sample delay c Use the smallest sample line that will carry sufficient sample yet large enough to carry solids without clogging and maintain a high velocity to discourage accumulation of sediment on the walls of the sample line Identify a free flowing gravity sample drain point Sewer sump etc The panel drain is 3 4 FNPT supplied with 3 4 barb fitting No not use drain tubing or piping smaller than 3 as it may inhibit the free discharge from the panel thus causing the sample flow chamber to overflow As much as practical limit the length of drain tubing before the waste stream freely discharges to the receiving Sewer or Sump 6 Mounting Screws for sc1000 4 2
6. formity with European local and national regulations EU Directive 2002 96 EC European electrical equipment users must now return old or end of life equipment to the Producer for disposal at no charge to the user Note For return for recycling please contact the equipment producer or supplier for instructions on how to return end of life equipment producer supplied electrical accessories and all auxiliary items for proper disposal General Information The Source Water Monitoring Panel holds an sc1000 Controller and up to seven digital sensors The panel includes a float switch that can alert the user to a problem with sample flow when connected to an external device The panel also contains a port for optional connection to a TOC analyzer 2 Unpacking CAUTION Heavy Object Can cause muscle strain or back injury Use lifting aids and proper lifting techniques when moving DANGER The Source Water Monitoring Panel sc is not suitable for installation in hazardous locations The following components are included with the Source Water Monitoring Panel SWMP Figure 1 Back Panel with flow chamber Required probe adapters and clamps depending on sensors ordered Plug s for unused mounting hole s Mounting screws for sc1000controller 14 20 socket head screws 4x Float switch with housing for unterminated wires Select a sampling point and mount the panel and the sc1000 controller to a wall Note The SWMP sc can be mount
7. ring containing the screw towards the top of the probe Position the bottom of the NH4D ring 6 inches from the bottom of the probe Figure 3 and tighten to secure Place the probe into one of the large mounting holes Figure 4 item 4 Cover any unused mounting holes with the supplied plug 107 6 174 34 mm 4 4 5 in 145 1 155 8 mm 5 75 6 25 in 1 Luminescent Dissolved Oxygen 2 Solitax Sensor LDO Sensor Figure 3 LDO and Solitax Probe Adapter Placement Connect each of the sensor cables to one of the sc sensor connectors on the sc1000 Controller No particular order is necessary Any of the sensors can be connected to any of the sc sensor connectors Plumbing the panel JE o o 1 Mounting hole for SOLITAX probe 5 Drain fitting 3 4 NPTx3 4 hose barb 2 Mounting hole for electrode less conductivity 6 TOC port probe 3 Mounting hole for pH or ORP probe 2 7 Sample inlet fitting 8 8NPT x 3 8 tube 4 Mounting hole for LDO UVAS Nitratax or NH4D sc probes 3x Figure 4 Probe Mounting and plumbing fitting locations Connect the sample line to the inlet fitting on the bottom left of the panel Figure 4 item 7 Connect the drain line to the fitting on the bottom right of the panel Figure 4 item 5 If connecting to a TOC analyzer remove the plug from the TOC port Figure 4 item 6 and install a 3 8 NPT x 3 8 tube fitting Wiring Instructions for wiring are contained in the sc1000 U
8. ser Manual Cat No DOC023 54 03260 Power for the sc1000 Controller can be via conduit or modular cord as necessary for local requirements Panel Operation Turn on sample flow to the panel and set the flow rate to 1 liter min range 900 1500mL min Make sure that the sample drain is not pinched and that the sample drains freely The float switch can be connected to an alarm or other device for notification when the water level is too low for proper measurement The float switch remains closed when the water level is acceptable and opens when the level drops below the minimum needed for measurement An overflow weir prevents the flow level from rising above a maximum level The switch activation level is preset and cannot be changed Cleaning the panel and sample flow chamber The flow weir should be visually inspected at least weekly by simply lifting the cap from the Weir cleaning access hole Periodically the sample flow chamber should be cleaned to remove any accumulated solids microbiological growth and or mineral deposits As source water quality can vary widely no firm schedule for cleaning can be recommended Clean the sample flow chamber as often as experience dictates Initially remove the top of the sample flow chamber at least monthly to determine the need for cleaning Based on this experience adjust cleaning frequency schedules At minimum it would be prudent to clean the sample flow chamber at least semiannually Cleaning more
9. the gateway to the clamps on the panel above the sensor Luminescence Dissolved Oxygen LDO process Place a clamp type adapter onto the probe with the large ring containing the screw towards the top of the probe Position the bottom of the large ring 6 inches from the bottom of the probe Figure 3 and tighten to secure Place the probe into one of the large mounting holes Figure 4 item 4 NITRATAX sc Place the probe directly into one of the large mounting holes Figure 4 item 4 with the measurement slit facing up towards the panel No adapter is necessary UVAS sc Place the probe directly into one of the large mounting holes Figure 4 item 4 with the measurement slit facing up towards the panel No adapter is necessary pHD ORP sc Screw a large screw type adapter onto the top of the probe and hand tighten to secure Place the probe into one of the small mounting holes Figure4 item 3 pHD pH sc Screw a large screw type adapter onto the top of the probe and hand tighten to secure Place the probe into one of the small mounting holes Figure4 item 3 SOLITAX sc Place a clamp type adapter onto the probe with the large ring containing the screw towards the top of the probe Position the bottom of the large ring 6 inches from the bottom of the probe Figure 3 and tighten to secure Place the probe into the far left mounting hole Figure 4 item 1 NH4D sc Ammonium Probe Place a clamp type adapter onto the probe with the NH4D

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