User Manual - TerraTekIntl
Contents
1. JW 5 Speed Drill Press ACL Group Intl Ltd Email eusalesOterratekintl com www terratekintl com User Manual Please read and retain for future reference Contents 1 Parts List Technical Information Safety Instructions Using your Tool Maintenance Warranty Part List 2 No Description No 5 feom apt 6 Clamping Lever 46 Screw 8 Spring Washer 48 Nut 9 Working Table 49 Nut _ _ 11 13 20 Slide Bar 60 Headless Set Screw 26 Bot _____ 66 Retaining Ring 27 1 Capacitor Box 68 Ball Bearing ACL Group Intl Ltd Email eusales terratekintl com www terr at Description 69 Collar 32 No Description No 32 Screwv S Screw 38 Screwv 80 Screw ACL Group Intl Ltd Email eusalesOterratekintl com www terrat oj Exploded Assembly Diagram NOTICE Actual product may vary from pictures shown 4 ACL Group Intl Ltd Email eusalesOterratekintl com Fig 1 5 ACL Group Intl Ltd Email eusales terrat Components and Controls Fig 1 Machine base Pillar Fixing screw Drill table Clamping screw Machine head V belt cover Motor Handle grips 10 Scroll chuck 11 Spindle 12 Mounting holes 13 Hinged chip guard 14 Depth stop 15 Depth pointer 16 Screw 17 Cable 18 On switch 19 Off switch 20 Tightening screw 21 Allen key 22 C2. 4 Keep children away Do not let visitors contact tool or extension cord All visitors should be kept away from work area 5 Store idle tools When not is use tools should be stored in dry high or locked up place out of the reach of children 6 Don t force tool It will do the job better and safer at the rate for which it was intended 7 Use right tool Don t force small tools or attachments to do the job of heawy duty tool Don t use tools for purposes not intended for example don t use circular saw for cutting tree limbs or logs 8 Dress properly Do not wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and nonskid footwear are recommended when working outdoors Wear protective covering to contain long hair 9 Use safety glasses Also use face or dust mask if cutting operation is dusty 10 Don t abuse cord Never carry tool by cord or yank it to disconnect it from receptacle Keep cord from heat oil and sharp edges 11 Secure work Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 12 Don t overreach Keep proper footing and balance at all times 11 ACL Group Intl Ltd Email eusales terratekintl com www terr 13 14 15 16 17 18 19 20 21 22 Maintain tools with care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing acces
3. 7 1090 680 960 4100 3400 8 960 600 840 3600 3000 9 850 530 740 3200 2650 10 765 480 670 2860 2400 11 700 435 610 2600 2170 12 640 400 560 2400 2000 13 590 370 515 2200 1840 14 545 340 480 2000 1700 16 480 300 420 1800 1500 18 425 265 370 1600 1300 20 380 240 335 1400 1200 22 350 220 305 1300 1100 25 305 190 270 1150 950 Countersinking and center drilling With this table drill you can also countersink and center drill Please observe that countersinking should be performed at the lowest speed while a high speed is required for center drilling 21 ACL Group Intl Ltd Email eusales terratekintl com Maintenance 6 A The bench drill is to a large extent maintenance free Keep the device clean Pull out the mains plug before doing any cleaning and maintenance work on the machine Do not use any harsh abrasive cleaning solvents Ensure that no liquid seeps into the device Regrease all bare parts when the work is finished The bench press blank parts of the column and the drill table especially should be regreased at regular intervals Use a standard acid free lubricating grease to do this Caution Do not use your household refuse bin as a receptacle for oil and grease soaked cleaning rags or grease and oil sludge Dispose of these toxic materials in an environmentally friendly fashion Regularly check and clean the ventilation holes Store the device in a dry room Should the device become damaged do not try to r
4. ICE 23 ACL Group Intl Ltd Email eusalesOterratekintl com www ter Warranty 7 A Please read the following carefully ACL Group Intl Ltd and or it s distributor has provided the parts list and assembly diagram as a reference tool only Neither ACL Group Intl Ltd or its distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to do any repairs or replace any parts of this product ACL Group Intl Ltd and its distributor expressly state that all repairs or parts replacement should be done by certified or licensed technicians The buyer assumes all risk and liability arising out of his or her repairs or parts replacement to the original product 12 Months Limited Warranty If within 12 months from the date of purchase you experience any problems with your product please return the product to its distributor dealer for repair or replacement This warranty DOES NOT COVER normal wear or any damage as a result of accidents misuse abuse or negligence 24 ACL Group Intl Ltd Email eusalesOterratekintl com ww z Tek ACL Group Intl Ltd Email eusales terratekintl com www terratekir 1
5. NI No load speed A Conforms to European Harmonised New Approach Directives DE pI RE ENE Direct Current Unpacking Carefully remove the product and any accessories from the box Make sure that all items listed in the packing list are included Packing List A 1 x Bench Drill B 1 x 3mm Allen Key C 1 x 4mm Allen Key D 1 x Chuck Key E 1 x Instruction Manual 15 ACL Group Intl Ltd Email eusalesOterratekintl com www terratel Using your Tool 5 Assembly Fig 1 4 Assemble the machine as follows 1 Position the machine base 1 2 Fasten the mounting flange with pillar 2 to machine base 1 using three screws 3 and washers 3 Push the drill table 4 with drill table clamp shaft onto the pillar 2 Fig 4 4 Lock the drill table into the desired position using the clamping screw 5 5 Place the drill head 6 with V belt cover 7 and motor 8 onto the drill pillar and fasten using the grub screw 20 6 Screw the three ball shaped handles 9 onto the feeder cross handle 7 Mount the drill chuck onto the spindle Note All bare parts are greased in order to protect them from corrosion Before mounting the drill chuck 10 onto the spindle 11 both parts must be completely degreased using an environmentally friendly solvent This ensures optimal transmission of power 16 ACL Group Intl Ltd Email eusales terratekintl Fig 3 Fig 4 Installing the machine Fig 1 2 Before the dri
6. ble 10 Store the tools in a safe location 11 12 13 14 15 16 17 ACL Group Intl Ltd Email eusalesOterratekintl com www te Store unused devices in a dry locked location that is out of the reach of children Avoid overloading the device Operate the device only within the specified output range Do not use any low powered machines for heavy duty work Do not use tools to perform work for which they were not intended Maintain a steady foothold Ensure that you maintain a steady foothold while working Avoid abnormal body positions and always keep your balance Pull out the mains plug Pull out the mains plug when not using the tool prior to maintenance and when changing the drill bit Pull out the power plug Ensure that the mains connection is protected by at least a 10 A rated fuse Avoid unintentional start up Ensure that switch is turned off when plugging the plug into the socket Keep an eye on your work Always keep an eye on your machine and the object you are working on Never use the machine when you are not concentrating or are distracted Never use the machine when you are under the influence of alcohol or are taking medication Check the tool for damage Before using the tool safety devices and any slightly damaged parts must be carefully checked to ensure that they are in good working order Visually examine the tool s power cable on a regular basis All parts must be correctly assembled a
7. can be set exactly by means of the depth stop 14 and a scale a on the front side of the machine head The machine must be switched off in order to set the depth stop 1 Insert the reguired bit See above section and turn the setting screws up 2 Using the handle move the bit so that its tip just touches the surface of the workpiece and read the value indicated on the scale 3 Remove the workpiece 4 Add the required drill depth to the value you read off the scale and use the handle to lower the bit until the value you calculated is indicated on the scale 5 Turn down the lower setting screw as far as it will go 6 Secure the setting by turning the upper setting screw against the lower setting screw Important When setting the drill depth of a cylindrical hole you must add the length of the drill tip Setting the angle of the drill table Fig 6 1 Slacken the carriage bolt 26 under the drill table 4 2 Set the drill table 4 to the desired angle which can be read off the scale on the top side of the drill table 19 ACL Group Intl Ltd Email eusales terratekintl com ww 3 Tighten down the carriage bolt 26 in order to lock the drill table 4 into this position Fig 6 Setting the height of the drill table Fig 1 2 1 Slacken the tightening screw 5 2 Set the drill table 4 to the desired height by pressing down or lifting up and simultaneously gently pushing to the left or right 3 Scre
8. d chuck key Pull out the chuck key Ensure that the clamped in tool is firmly seated Caution Do not leave the chuck key in the clamp hole Doing so will cause it to shoot out which could cause injury Setting the speed Fig 1 2 7 8 First switch the machine off then pull out the mains plug The various spindle speeds can be set by moving the V belt Proceed as follows 1 Remove the screw 16 in order to open the V belt cover 7 2 Slacken the tightening screw 20 and push the motor 8 in the direction of the machine head 3 Move the V belt to the desired position 4 Refer to the table for the recommended speeds for different drill bit materials Fig 7 10 5 Tighten the V belt by pushing the motor 8 back from the machine head 6 Screw the tightening screw 16 back down again The tension is properly set when the V belt flexes in the middle by approx 1 cm when pressed 6 Close the V belt cover and screw down using the screw 16 The V belt cover 7 must always be locked tight as the machine is eguipped with a safety switch that only allows 18 ACL Group Intl Ltd Email eusales terratekintl com www te the machine to be turned on when the V belt cover 7 is closed Caution Never let the bench press run when the V belt cover is open Always pull the mains plug before opening the cover Never touch the V belt when it is rotating Fig 7 Fig 8 Fig 9 Drill depth stop Fig 9 The drill depth
9. e table drill Always wear safety goggles Long hair should always be bound back with a hair net or a cap General Fig 3 To switch on the machine push in the green On button I 18 the machine starts up To switch off press the red Off button O 19 the device shuts down Ensure that you do not overload the device If the sound of the motor drops in pitch during operation it is being overloaded Do not overload the device to the point where the motor comes to a standstill The machine is designed for continuous operation with intermittent load S2 15 min The machine may be operated under a full load for a maximum of 15 minutes at which time the machine needs to idle for 15 minutes This prevents the motor from overheating Inserting the tool Fig 1 2 Make sure that the power plug is removed from the socket outlet before changing tools Only cylindrical tools with the stipulated maximum shaft diameter may be clamped in the scroll chuck 10 Only use a tool that is sharp and free of defects Do not use tools whose shaft is damaged or which are deformed or flawed in any other way Use only accessories and attachments that are specified in the operating instructions or have been approved by the manufacturer Handling the drill chuck Fig 1 2 Your table drill is equipped with a scroll chuck 10 In order to insert a drill bit flip up the chip guard 13 insert the drill bit then tighten down the drill chuck using the supplie
10. epair it yourself leave this work to the hands of a qualified electrical technician Disposal Power tools accessories and packaging should be sorted for environmentally friendly recycling Only for EC countries Do not dispose of power tools into household waste According to the European Directive 2002 96 EC on waste electrical and electronic equipment and its incorporation into national right products that are no longer suitable for use must be separately collected and sent Ld for recovery in an environmentally friendly manner 22 ACL Group Intl Ltd Email eusales terratekintl com www Declaration of Conformity We ACL Group Intl Ltd England DN6 8LZ declare that the bench drill has been manufactured according to our full guality assurance procedures The declaration is to certify that it conforms to CE EMC LVD MD and ROHS directives EN55014 1 A1 2009 EN55014 2 A2 2008 EN61000 3 2 A2 2009 EN61000 3 3 2008 All provisions of Annex 1 of Council Directive 2004 108 EC EMC directive EN61029 1 A11 2010 EN ISO 12100 2010 All provisions of Annex 1 of Council Directive 2006 42 EC the Machinery Directive 2006 95 EC the Low Voltage Directive RoHs 2011 65 EU Mr Alan Garnett UK OA Manager Environmental Protection RECYCLING WASTE ELECTRICAL PRODUCTS SHOULD NOT BE DISPOSED OF WITH HOUSEHOLD WASTE PLEASE RECYCLE WHERE FACILITIES EXIST CHECK WITH YOUR LOCAL AUTHORITY OR RETAILER FOR RECYCLING ADV
11. f Warning The use of any other accessory or attachment other than recommended it this operating instruction may present a risk of personal injury Have your tool repared by an expert This electric appliance is in accordance with the relevant safety rules repairing of electric appliances may be carried out only by experts otherwise it may cause considerable danger for the user Connect the dust extraction device Wherever there are facilities for fitting a dust extraction system make sure it is connected and used Special safety instructions for Bench Press The bench press was designed in such a way so as to all but eliminate potential hazards when the machine is properly used However there are a few safety precautions to observe in order to 1 2 ensure that all residual hazards are ruled out Ensure proper voltage The voltage must comply with the specifications on the rating plate Use a socket outlet with earthing contact The device may only be operated from an outlet with the properly installed earthing contact Extension cable The cord cross section of an extension cable must measure at least 1 5 mm Always completely unwind a cable reel prior to use Check the cable for defects 12 ACL Group Intl Ltd Email eusales terratekintl com www tel at Protection against electrical shock Keep the device away from moisture The device must neither be damp nor be operated in a humid environment P
12. he plug on your power tool and that the voltage of the outlet matches that of your power tool Only use grounded extension cords with power tools fitted with proper plugs and if using outdoors ensure any extension cord is suitable for outdoor use Always try to avoid body contact with grounded surfaces such as radiators cooking ranges and any other fixed appliance with metal surfaces Do not expose your power tool to wet or damp conditions and NEVER use in rain Check regularly the power cord of your machine and any extension cord that you are using for damage Do not carry or pull the machine with the power cord Ensure the cord is clear from hot surfaces oil or sharp objects Personal safety Never use your power tool whilst under the influence of alcohol drugs or medication Tiredness can often cause accidents stay alert Never use your power tool without the correct guards in place Always use ANSI approved eye protection and dust mask Non slip safety shoes and hearing protectors should be worn at all times when using your power tool Ensure any dust collecting device supplied with your power tool is connected correctly before use Ensure all loose clothing long hair or jewelry is kept clear of the power tool Before plugging your power tool into the power outlet ensure the power tool is in the OFF position Check that wrenches or adjusting keys have been removed Any wrench or key left attached to a moving part can result i
13. huck key WOON du UNE ACL Group Intl Ltd 6 Email eusalesOterratekintl com Technical Information 3 OM Model TDP330 Nominal input voltage 230V 50 Hz Power rating 350 W Operating mode S2 15 min Motor speed 1400 min Output speed 580 2 650 min Speed levels 5 Drill chuck mount B16 Scroll chuck 1 5 13 mm Max drilling capacity 13 mm Throat 104 mm Drill depth 50 mm Pillar diameter 46 mm Base size 314 x 200 mm Distance Spindle Table 200 mm Distance Spindle Base 290 mm Height 580 mm Weight 18 kg Lp sound pressure level in idle mode 61 5 dB A Lwa sound power level in idle mode 74 5 dB A Technical and visual enhancements may be made without prior notice All dimensions notes and specifications contained in these operating instructions are therefore subject to change Hand arm vibration is typically less than 2 5 m s Noise and vibration were determined in accordance with EN 61029 1 requirements 7 ACL Group Intl Ltd Email eusales terratekintl com www ter Read this entire manual before using this product Failure to do so can result in serious injury Save this manual for future reference Copyright 2013 by ACL Group Intl Ltd All rights reserved This manual or any artwork contained herein must not be reproduced in any shape or form without the express written consent of ACL Group Intl Ltd Diagrams within this manual may not be drawn proporti
14. ll is started for the first time it must be solidly and fully mounted on the work area of a stable workbench Use both mounting holes 12 in the base plate to do this Ensure that the machine is freely accessible for operation adjustment and maintenance Note The fixing screws may only be tightened to a point where they do not distort or deform the base plate Excessive tension can lead to fracture Hinged chip guard Fig 5 Unscrew the three recessed head screws 25 Push the transparent cover 23 into the groove of the red mounting frame 24 and fasten it again with the recessed head screws 25 The height of the cover 23 is infinitely adjustable and can be locked using the two thumb screws 27 The chip guard 13 can be flipped upwards to change drill bits ensure however that the chip guard 13 is back in its initial position before restarting the machine Fig 5 17 ACL Group Intl Ltd Email eusales terratekintl com Prior to starting Ensure that the voltage of the mains supply complies with the specifications on the rating plate Connect the machine only to a socket with the properly installed earthing contact The table drill is eguipped with a no volt trip that is designed to protect the operator from an undesired restart following a drop in voltage Should this occur the machine must be manually restarted Operation Wear suitable protective clothing i e rugged and tight fitting when working with th
15. n injury Power tool use and care Keep your power tool clean and well serviced at all times Never adjust or service any power tool before disconnecting from the mains electricity supply Always use the correct tool for the job Never force the tool to work harder than it is designed to do Never use your power tool with broken parts such as switches guide fences or leg stands ALWAYS keep your power tools away from children Keep cutting tools sharp to ensure less stress on the motor Only have your power tool serviced by a gualified repair agent using manufacturers recommended parts 10 ACL Group Intl Ltd Email eusalesOterratekintl com www te rrat ARNING For your own safety read Instruction Manual before operating your tool Safety Instructions 4 A Warning When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following Read all these instructions before attempting to operate this product and safe these instructions 1 Keep work area clean Cluttered areas and benches invite injuries 2 Consider work area environment Don t expose power tools to rain Don t use power tools in damp or wet locations Keep work area well lit Don t use power tools in presence of flammable liquids or gases 3 Guard against electric shock Prevent body contact with grounded surfaces e g pipes radiators ranges refrigeratiors
16. nd meet all the conditions required to ensure proper operation Unless otherwise specified in the operating instructions any damaged safety devices and parts must be properly repaired or replaced by a professionally recognized workshop Never use tools with defective On Off switches 13 Warning Using any plug in tools and accessories other than those specified in these operating instructions can lead to injury Now please read and follow all steps and procedures included in the operating instructions Only use gualified repair agents to service this power tool Only use gualified electrician to repair any damaged wiring NEVER remove the grounding prong from the power toll or extension cord Power Extension Cords When using any extension cord the machine will suffer a power reduction due to the drop in voltage caused by the length of the cord This can be partially offset by selecting extension cords with lower gauge wire Check all extension cords for damage before use Avoid sharp objects Do not position the cord where it could be subject to traffic passing over it 14 ACL Group Intl Ltd Email eusales terratekintl com www terratek Symbols IMPORTANT Some of the following symbols may be used on your tool Vado volts A AME ME MAPA ME amperes iZ acaricia hertz iaa alternating current a redes revolutions per minute CA class II construction double insulated loose cabras kilograms iremos RA
17. onally Due to continuing improvements actual product may differ slightly from the product described herein 8 ACL Group Intl Ltd Email eusales terratekintl com www te Read and Keep This Manual Please read carefully all instructions within this manual Failure to follow all safety warnings can result in serious personal injury The term Power Tool in all of the following warnings refers to your mains operated corded or battery operated cordless power tool Important SAFETY Information This symbol is to warn you of potential personal injury hazards Please read carefully the notes along side this warning to avoid possible injury or death General Safety Rules WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed refers to corded or cordless power tools Work area safety Keep work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 9 ACL Group Intl Ltd Email eusales terratekintl com ww w t Electrical safety Before use ensure that the power outlet you are using matches t
18. rior to every use check the device and the mains cable with plug for damage Avoid bodily contact with earthed parts e g pipes hot elements etc Protection against fire and explosion There are spark producing components inside the device Do not use the device in the vicinity of combustible liguids or gases Otherwise there is a risk of fire or explosion Handle the device with care Do not use the cable to pull the plug out of the socket Protect the cable from heat oil and sharp edges Keep your tools sharp and clean so that you can work efficiently and safely Follow the maintenance regulations and the instructions for changing tools Wear suitable work clothes and personal protection equipment Loose clothing is not suitable as it can be caught by moving parts causing you to become entangled Wear a hair net if you have long hair As a general rule jewelry should not be worn when working with machine tools Ensure that you wear safety goggles Not doing so could result in eye injury Keep your work area neat and tidy Disorder in the work area can easily lead to accidents Do not leave any tools objects or cable in the direct vicinity of the work area as this poses a tripping hazard Ensure that there is sufficient lighting Watch out for other persons Watch out for other persons especially children when using the device and keep them away from your work area Do not let anyone touch the device or the power ca
19. sories Inspect tool cords periodically and if damaged have repaired by authorized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease Disconnect tools When not in use before servicing and when changing accessories such as blades bits and cutters Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on Avoid unintentional starting Don t carry plugged in tool with finger on switch Be sure switch is off when plugging in Outdoor use extension cords When tool is used outdoors use only extension cords intended for use outdoors and so marked Stay alert Watch what you are doing Use common sense Do not operate tool when you are tired Check damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instructions manual Have defective switches replaced by an authorized service center Do not use tool if switch does not turn it on and of
20. w the tightening screw 5 back down again Locking the workpiece into position Fig 1 As a general rule use a machine vice 14 or another suitable clamping device to lock a workpiece into position Never hold the workpiece in place with your hand When drilling the workpiece should be able to travel on the drill table 4 for self centering purposes Ensure that the workpiece cannot rotate This is best achieved by placing the workpiece machine vice on a sturdy block Caution Sheet metal parts must be clamped in to prevent them from being torn up Properly set the height and angle of the drill table for each workpiece There must be enough distance between the upper edge of the workpiece and the tip of the drill bit Drilling wood Please note that sawdust must be properly evacuated when working with wood as it can pose a health hazard Ensure that you wear a suitable dust mask when performing work that generates dust Working speeds Ensure that you drill at the proper speed Drill speed is dependent on the diameter of the drill bit and the material in guestion The table below acts as a guide for selecting the proper speed for various materials Note The drill speeds specified are merely suggested values 20 ACL Group Intl Ltd Email eusales terratekintl com ww Drill bit O Castiron Steel Iron Aluminum Bronze 2550 1600 2230 9500 8000 4 1900 1200 1680 7200 6000 5 1530 955 1340 5700 4800 6 1270 800 1100 4800 4000
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