FICHA TÉCNICA DE PRODUTO PRODUCT DATASHEET
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1. Do not tighten until the solar panel has been correctly positioned For northern hemispheres position the solar panel facing south For southern hemispheres position the solar panel facing north Do not connect the other end of the solar panel to the uFLOS until instructed to do so Remove the CHGR Input terminal block J17 from the uFLOS board Insert the solar panel power cable through the access hole Allow enough cable for field wiring to the CHGR Input terminations on J17 Trim the wire ends back 4 Loosen the terminal block securing screws and insert the wire Upon completion retighten Connect the solar panel lead to the terminal and the wire to the terminal Verify the main battery pack is connected and that the J16 jumper is set to pins 1 amp 2 Reinstall the terminal block with the wires attached Secure the cable to the extension pipe and the mounting pipe cable with plastic tie wraps External Power to the uFLOS Board 9 30 Vdc Note Electrical wiring must be installed according to requirements for the area classification For further information refer to the certification drawing indicated on the device s name tag and national and local codes Note Ifa battery is connected to J15 30 Vdc should not be applied to J17 Set the jumper at J16 to pins 2 amp 3 Wire the external power source to the uFLO board J17 Observe the LCD The display should be on and scrolling through the2. Pa AC Adapter High Input H EN F Low Input L To Customer Supplied AC Power Source Il Orifice Fitting RTD ones Meter Run N Basic Installation Unpacking and Inspection The uFLO and RTD are shipped separately in specially designed shipping cartons that contain all of the relevant parts needed for installation Carefully remove the items from each carton Inspect for damage or missing or incorrect parts Mounting the Unit There are multiple ways to mount the unit The following will cover a pipe mount wall mount and a direct mount Pipe Mount Installation 1 Position the pipe mount on the meter run The location needs to be close to the lines and allows for easy access Temporarily attach the saddle to the meter run pipe using the associated hardware 2 x 40 Mounting Pipe Saddle U Mounting Bolt wee Screw the 2 by 40 mounting pipe into the saddle Vertically align Upon alignment tighten the mounting pipe into the saddle Position the uFLO on the 2 mounting pipe Secure in place with associated hardware Position the uFLO high enough to allow slope from the externally mounted manifold to the tap valves Wall Mount Installation 1 2 3 Drill the mounting holes in the wall supports Upon completion install the wall mounting brackets onto the back of the uFLO Lift and align the UFLO wall mounting brackets
3. U S A Introduction NOTE The uFLO Flow Computer Startup Guide does not address any requirements for installation in a classified hazardous location Refer to the ABB installation drawing that is indicated on the unit s name plate and local and national electrical codes for installation requirements in classified hazardous locations This is a quick start guide designed for typical installations only Installations must be performed by personnel knowledgeable with the ABB Totalflow pFLO flow computer the uFLOS User s Manual and with the installation requirements per local and national electrical codes The user needs to read and understand the contents of this startup guide prior to beginning installation of the equipment If there are questions that are not answered in this guide or other provided documentation call the local ABB Totalflow representative or call the number listed on the back page of this guide Assumptions As the uFLO was designed for adaptability in a multitude of different scenarios there can be several different installation configurations that can be performed and are based on the user s specific site needs For the purpose of this guide the following will look at one possible standard configuration that is based on a common site scenario If the presented scenario differs from the user s specific site needs please reference the UFLO User s Manual for additional scenario information FLO BF mH
4. startup diagnostics sequence BAT Sa EXT O 105 ES O 2 QI 17 J16 L2 Step 7 Lithium Battery The following are the steps for installing and verifying the connection on the lithium battery The lithium battery is disabled when shipped from the factory The user will need to connect the battery before continuing Open the enclosure The lithium connector J18 is located on the UFLO board On the uFLO board the lithium red is the top pin 1 and the black is on the bottom pin 4 Attach the lithium battery connector to J18 Lithium Battery Lithium Battery Connector PO ASS lt lt ESA n8 2 ES J17 J16 R12 S2 DISPLAY eh CONTRAST G4 UFLO Board 2104356 Step 8 uFLO Board Pinouts and Communication The following represents the uFLO board and designated pinouts The Jumper at J16 sets the Power Options For Solar amp Battery Power Jumper Pin 1 to Pin 2 For External Power Jumper Pin 2 to Pin 3 Take special note When using the Jumper in this configuration wire External Power directly into the I I l i Charger J17 AND DO NOT CONNECT A BATTERY E ee EN pie oe BAT Vl Z Or Tero cello cou NARA 5 RS 485 RS 422 EXT S1 ECURITY iro 1 pe El O 2 O tm 17 J16 r2 sz R12 DISPLAY EE 2 i 38 a oo Bo BE CONTRAST BE oo Do RESET oo EE MMI Es SE oo do SO pe 1 a S3 Termin
5. Operate View Window Help elx oo 5 uug me Taa Archive 7 gi S a G o tf lD a al e TOTALFLOW Communications Totalflow TCP Totalflow USB MMI Serial COMO Ready Polls 23 fErrors 0 Connected to TOTALFLOW Login u Other Communication Options After selecting the protocol verify the other communication parameters All communication parameters with the exception of modems are found on the Setup and Advanced tabs Modem parameters have their own tab Systems are shipped with default settings for communications but may need fine tuning The Schedule tab parameters are only required if the user wants to power up the communication port and communication device on and off at designated times to conserve power Standard Displays The single tube uFLOS comes from the factory with a set of default displays By default each display item remains on the display for five 5 9 seconds The user has the ability to change this default to zero item not displayed or any value from 1 to 255 seconds The user is also able to change the engineering units and data format for display purposes All display items and item groups can be programmed by the user and may be displayed by user defined parameters Staton Current date and time 24 hour clock Input voltage of the charging unit Battery voltage as supplied by the external unit Display showing conditions of the lithium battery Differential pre
6. are no shorts Jumper the two wires at the other end The meter should read a low resistance if there are no opens This method requires only one end of the wiring to be tested no matter how far the devices are apart lf a radio is used verify the directional antenna with the correct frequency range is pointed towards the base 6 The antenna should be mounted vertically with the vanes perpendicular to the ground Verify that the radio is good with the same frequencies used to the base radio and the remote Note lf a modem is used verify the dial tone online at the telephone company s termination box by checking Tip and Ring Check the wiring from the phone company s box to the dial up modem If cellular check for proper Tip and Ring voltage availability Ensure the phone number is correct in the UFLO and WinCCU The telephone company uses a 48 Volt power supply As a result the typical on hook voltage between the Tip and Ring wires should be something less than 48 Volts Measuring a different way Tip to ground is approximately O Volts Ring to ground is approximately 48 Volts In the off hook condition Tip to ground is approximately 20 Volts while Ring to ground is approximately 28 Volts or approximately 8 Volts between Tip and Ring high accuracy measurement instruments Our offering Actuators and Analytical Instruments Positioners Device Management Flow Measurement Fieldbus and Wireless Force Mea
7. ates Comm 1 RS 485 RS 422 l ac J2 to optional I O Card When this is the last board in a series or if itis the J9 only board set both jumpers to ON A For all intermediate boards set both jumpers to OFF J1 o LAN Both jumpers must be set to OFF for RS 232 OQUBINKO pee RN eff O ns Ea SEN Ee en E o STAT pei eee ee i ETHERNET The Jumper J14 is preset for using a DO on J13 Jumper Pin 1 to 2 O Ooo Do Not Jumper Pin 2 to Pin 3 a SD Card SHLD OUT J3 IN J7 uFLO Board J EC 2410 Processor Card Com 1 J10 DO em Om ea ew e RRTS RRTS PCCU32 Configuration The following information details the steps necessary for the user to set up the parameters within PCCU32 Connect the laptop running PCCU32 to the unit Start PCCU32 Upon completion move into Entry mode The user will need to establish the following minimum required entries in the Station Setup tab e Station ID The station identifier should uniquely identify one station from that of others e Device ID Application ID On a uFLO the identifier code should uniquely identify one uFLO from that of others and will be the same as the Station ID e Location The host software WinCCU has a Location field that can hold up to 24 alphanumeric characters used to describe it An example would be the country name or road number Note There are additional fields stored in WinCCU f
8. ed on the l display Item Setup screen If the Display Does Not Scroll as Expected When the power is first applied the unit should quickly move through its startup routine and begin cycling through the pre programmed display items If the display does not scroll after startup and or looks similar to the following part numbers are example only microFLO Prom 2100917 001 Copyright Disconnect the main power Once accomplished re connect it The user should see something similar to the following Verify Flashing or COLD FLASH XXXX Flash 210091 7 001 Checksum Passed microFLO Flash Verify Passed 2100917 001 COPYRIGHT If the display still does not scroll try disconnecting the power and re connecting it again If still unsuccessful perform the following e With PCCU32 connect to the unit Establish communications such as Connect to Totalflow Entry mode etc Move into Terminal mode and type 0 0 0 COLD The unit should initate a cold start and begin scrolling If this does not occur it may be necessary to call an ABB Totalflow representative for additional assistance Refer to the telephone number on the back of this guide Communication Troubleshooting A new radio or modem system that does not communicate is difficult to troubleshoot because proper operation has never been proven As a result all initial hardware and software settings are suspect and more than one problem can be present This causes component rep
9. ing Totalflow Remote Protocol Flashes in sync with the listening cycle that occurs at 1 2 or 4 second intervals May not be visible if the baud rate is faster than 2400 Annunciator will remain on listening cycle if the listen cycle is set to zero MODBUS ASCII MODBUS ASCII protocol selected for the port assigned to this annunciator MODBUS RTU MODBUS RTU protocol is selected for the port assigned to this annunciator L Local Protocol Displayed when PCCU port is active and running Totalflow Local Protocol E ID Recognized The ID has been recognized but is waiting for sync Measurement Applications O Br Back Flow Condition Visible only when DP variable is displayed Zero Flow Condition Visible only when the flow rate is displayed Hold Displayed when PCCU32 has entered hold A Alarm Condition Need to view alarm The user may need to compare application limits to the current values to determine where the alarm condition is present D A to D Failure Displayed if the A to D Converter s absolute differential pressure absolute static pressure or temperature readings exceed the maximum counts or are less than the minimum counts 11 Display Applications A number represents the Display Group number currently being displayed The displayed item s value is above the Data High Limit value that is specified on t the display Item Setup screen The displayed item s value is below the Data Low Limit value specifi
10. k connector to the uFLOS board s battery connection J15 Verify that the jumper at J16 is across pins 1 amp 2 default Observe the LCD Verify the LCD is on and scrolling through the diagnostics sequence BAT ei EXT 1 1 Ele 2 O 2 O lIa 7 J16 B Solar Panel The solar panel is designed for outdoor mounting on a 2 extension pipe and is installed on the upper end of the uFLO 4 40 mounting pipe The solar panel must be mounted within 12 feet of the uFLO If the uFLO is wall mounted the solar panel can be mounted on the top or side of the meter house Note Electrical wiring must be installed according to requirements for the area classification For further information refer to the certification drawing indicated on the device s name tag and national and local codes Note Attach the 2 inch pipe Note Do not connect the solar panel Power cable to the UFLO battery pack has been 2 Extension Pipe connected to J15 and the J16 jumper has been set across pins 1 Pen and 2 Solar Panel Mounting Bracket U Bolts unless the main Cable 2 Coupling to the top end of the UFLO mounting pipe Securely tighten Install the pipe extension into the coupling Upon completion tighten Install the solar panel onto the mounting bracket with the corresponding hardware Attach the mounting plate to the top end of the extension pipe
11. lacement to be an inadequate troubleshooting technique The following is a checklist to serve as an aid in pinpointing potential causes e Does the f symbol flash Totalflow Remote Protocol with the Listen Cycle time in the A8 display default postion If no 12 Note Note The user may not see the T symbol flashing where baud rates are set higher than 2400 The user may need to set the baud rate to 1200 to see if the port is active and then set it back to the preferred baud rate o The protocol needs to be selected in PCCU32 Entry mode o Inadequate DC voltage 9 V minimum or as specified by the user in the Station Setup within PCCU32 Entry mode Ensure that the base radio is working for other locations Verify the Station ID and the Device ID matches with WinCCU and is the only device with that ID Verify baud rate stop bits security code and listen cycle time are the same as in WinCCU Verify that WinCCU is using packet protocol The uFLOS supports DB2 protocol only Verify wiring from the UFLO board to the radio and a cable from the radio to the antenna To check for wiring shorts or opens with two or more wire connections use a multimeter set on continuity resistance Check two wires at a time from one device to another If the black and white wires are to be tested disconnect both at both ends Place one probe on black and the other on white The meter should read OL or OFL over range if there
12. nm high accuracy measurement instruments FICHA TECNICA DE PRODUTO PRODUCT DATASHEET HMI Automa o e Instrumenta o Lda Rua Dr Oliveira Salazar n 88 Tel 351 252 809 124 4780 453 Santo Tirso Fax 351 252 859 298 PORTUGAL Web www hmi pt Email hmi hmi pt a cd ox O O z O LL lt t O O LL O i O TOTALFLOW Intellectual Property amp Copyright Notice 2011 by ABB Inc Totalflow Products Owner Bartlesville Oklahoma 74006 U S A All rights reserved Any and all derivatives of including translations thereof shall remain the sole property of the Owner regardless of any circumstances The original US English version of this manual shall be deemed the only valid version Translated versions in any other language shall be maintained as accurately as possible Should any discrepancies exist the US English version will be considered final ABB is not liable for any errors and omissions in the translated materials Notice This publication is for information only The contents are subject to change without notice and should not be construed as a commitment representation warranty or guarantee of any method product or device by Owner Inquiries regarding this manual should be addressed to ABB Inc Totalflow Products Technical Communications 7051 Industrial Blvd Bartlesville Oklahoma 74006
13. or uniquely identifying the meter including fields for entering the lease holder producer operator and buyer These fields reside on the host computer and not the uFLOS e Date Time The uFLOS date and time should be set before other tube parameters are entered This ensures that events are properly dated and time tagged The UFLO date and time must be set correctly and should agree with the collection equipment PCCU32 or WinCCU can be used to update the date and time of the device General Information The following information pertains to the communication between the UFLO and the host typically WinCCU To communicate with the host the uFLOS uses the remote communications port COM 1 that can function as RS 232 or RS 485 After installation of the uFLOS and with the communications path complete the user needs to enter the appropriate communication parameters In most instances the uFLOS was shipped with COM 1 set up for Totalflow TF Remote Protocol If not select the protocol using PCCU32 The protocol must be selected first for the appropriate communication parameters to be displayed A blinking telephone poll symbol T in the annunciator position A8 default indicates that the COM 1 port is active The symbol may not be visible if the baud rate is above 2400 See the Alarms and Status section within this guide for a full description of the alarm characters locations and descriptions Ba pccu32 E Ea A
14. ssure inches H2O TUBE TEMPERATURE NN N DEG F Flowing temperature F TUBE FLOW RATE NNNNNN N SCF HR Current flow rate programmable SCF MCF or MMCF TUBE LAST CALC Last calculated volume TUBE YEST VOL NNNN N MCF Yesterday s volume programmable SCF MCF or MMCF TUBE ACCUM VOL NNNNNN NN MCF Total accumulated volume programmable SCF MCF or MMCF DP HIGH Optional Percentage of the day that the DP spent in a high status DP LOW Optional Percentage of the day that the DP spent in a low status Visual Alarm and Status Codes After the uFLOS completes recording the volume and operational records the LCD displays any alarm conditions that have occurred Whenever an alarm occurs the uFLOS records it in the appropriate log period flow record The status and alarm codes are user programmable This allows the user to program each annunciator to reflect custom status information for different applications or tube types 10 ANNUNCIATORS SCROLL AREA Al ALARM CODES A INFORMATION AREA BATTERY 14 3 VULTS ea ma L Low Lithium Battery Alarm When LL low lithium is displayed the lithium battery voltage is below 2 5 Vdc A new lithium battery measures approximately 3 6 Vdc Low Charger Displayed if the uFLOS battery charging voltage is 0 4 Vdc or is less than or equal to the battery voltage E CR recreere vemos rosone ater reremen O Listen Cycle Flashes if this remote port is active and runn
15. surement i Level Measurement Natural Gas Pressure Measurement Measurement Recorders and Temperature Controllers Measurement HMI Automa o e Instrumenta o Lda Rua Dr Oliveira Salazar n 88 Tel 351252 809 124 4780 453 Santo Tirso Fax 351 252 859 298 PORTUGAL Web www hmi pt Email hmi hmi pt AA EB FRED ED ABB Inc Totalflow Products 7051 Industrial Blvd Bartlesville Oklahoma 74006 Tel USA 800 442 3097 International 001 918 338 4880 2104535 001 AB
16. ttom of the thermowell Screw the probe connector into the thermowell RETAINING RING RTD Probe amr e WHT OUT SPRING BUSHING NYLON SEALING RING Remove the nut from the cord connector Leave the sealing ring in place On the uFLO remove the hole plug from the unit and insert the wires into the unit Allow enough RTD cable to extend into the uFLO for connecting the wires to the RTD termination block On the RTD probe wire remove the spade lugs and trim the wire ends back 4 Remove the associated terminal block from the UFLO board J3 Loosen the securing screws insert the wire and then retighten Reinstall the terminal block with the wires attached Secure the cable to the meter run pipe with the plastic tie wraps Do not wrap the cable around the meter run pipe Supplying Power The user has two powering options with the uFLO Battery Solar or External Steps 4 and 5 detail the Battery Solar option Step 6 details the external scenario Battery Pack A battery pack provides the uFLOS with its operating power The battery is packed and shipped separately Before installation inspect the power cables where they terminate on the battery pack and the connectors for breakage Open the FLO s hinged door Insert the battery pack into the compartment Ensure that the battery terminals are not touching either the keeper lip on the shelf or any metal surface inside of the unit Connect the battery pac
17. with the holes that were drilled into the wall Insert the associated bolts through the uFLOS s mounting brackets and into the wall Securely tighten all the bolts to attach the unit to the wall Position the uFLO high enough to allow slope from the externally mounted manifold to the tap valves Direct Mount Installation 1 Attach the Integral Multi Variable IMV to the manifold Before alignment ensure that the Teflon seal rings are in place around the two process ports Using the components supplied with the manifold secure the IMV to the manifold AFLO TOTALFLOW ORIFICE METER Step 3 Installing and Wiring the RTD RTD kits are available through ABB Totalflow If the user orders the RTD but provides their own thermowell the U length must be provided Various sizes of thermowells are available from ABB Totalflow but the U length or insertion depth is required The following procedure assumes an ABB Totalflow kit was provided Note Electrical wiring must be installed according to requirements for the area classification For further information refer to the certification drawing indicated on the device s name tag and national and local codes Note Power should be removed from the pFLO before performing any field wiring Install the thermowell into the meter run Using the appropriate equipment adjust the probe length until it is spring loaded against the bo
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