Shenzhen I-Panda New Energy Technology & Science Co., Ltd.
Contents
1. internal fuse If the problem persists please contact the customer service Please offer the following information Equipment information Model Order No serial number Stickers on the rear plate Detailed description of the problem Type of system occasionally frequent problems indicator light data display and so on 12 2 Warranty Within the warranty period it 1s free to repair for the non human fault Otherwise should charge the cost of repairs 12 3 Guarantee Card User name lt lt i i i i i i Country Aiah Pala E A E E E E Telephone Number sss Pose Code o OoOO22222 Email eee Date of Purchase 222222222 Vendor lt 2 Date of Installation Installer Solar Charge Controller Serial Number Battery Voltage kefka PV Module Type and Manufacturer CCC Array Wattage Notes2. junction box to device voltage drop is about 1 2 So we suggest the solar charge controller install near PV module in order to save wire and reduce DC loss Note IE Please don t connect the PV panel positive or negative to ground Warning PV module voltage is very high which belongs to dangerous voltage range please comply with electric safety rules when connecting 5 2 2 The voltage of battery system and types 1 This controller could charge for DC 12 V 24 V 48V battery system It would automatic recognition the voltage system 2 The controller had already been set to charge 4 types battery as following form If have other need the charge parameter also could be reset through machine and solar eagle The details please check the illustrate The charging voltage of battery type Bulk ES Floating 14 2V 28 6V 57 2V 13 2V 26 4V 52 80V Vented 14 2V 28 6V Si Vv 13 4V 26 8V 53 60V Sealed i 14 2V 28 6V 57 2V 13 7V 27 40V 54 80V e NiCd 14 2V 28 6V 57 2V 14 0V 28 0V 56 0V Other user defined Set by the microcomputer software In the case battery type is not set use the default battery type Gel battery 5 2 3 The voltage of DC load system and Max current This controller had added DC load output function the output voltage range based on the type of battery bank system Like the battery bank voltage is 48V DC output voltage range will be the range of 48V battery bank working voltage 1 H
3. A a S e Breaker Ox Ar h a b DC Output 5 2 5 MPPT controller work step IE Cation Please follow the steps or the machine will be easy to broke Please make sure the MPPT had already been connected in right way Step 1 Open the breaker that connect with battery make sure the MPPT controller had been connect with with the battery When all this done the LED and LCD will show some information Step 2 Turn on the breaker that connect with PV module if the PV module voltage is in the charging range then machine will start to work Step 3 If need DC load control please set the DC output control mode then turn on the DC output breaker 5 2 6 The step of turn off machine IE Cation Please follow the steps or the machine will be easy to broke Step 1 Turn off the PV input breaker make sure PV and controller disconnect Step 2 Turn off the battery breaker the machine will be complete off Warning When the controller is charging for battery please do not turn off the breaker with battery before PV input have not turn off Or the machine will have unrecoverable fault and this will not in the warranty 6 Meaning of LED LCD and function key 6 1 Panel Description MPPT Seisr Controller LCD UP J ESC DOWN ENTER Meaning of LED and function key ALARM Red Alarm Light Red when controller in fault state this light will on CHANG
4. E Blue Charging Light Blue when controller start to charge power this light will on LOAD Green Load Light Green when the DC load turn on this load will on UP UP Function Key For check or page up and numerical increase DOWN DOWN Function Key For check or page up and numerical reduction ENTER _ ENTER key Forenterin ESC __ ESC Key For exit and save data 6 2 Charge Mode This controller have 3 mode Constant charging stage CC Mode Constant voltage charging stage CV Mode Floating charge Stage FC Mode In CC Mode the blue light will flash for every second In CV Mode the blue light will flash for every 3 second In CF Mode the light will keep on Note Charging Mode also could check in LCD and solar eagle me e For check the charging state Setting For check the parameter 6 3 1 The information of LCD display in different menu If is charging it will h information Chg Model Charging Mode Charing Mode If connect temperature Bat Temp The real time temperature sensing wire then will show temperature SGUR Buck Temp The main real time temperature a PV Volt Solar panel voltage PV input voltage Chg Power Real time charge power Charging power Show battery voltage if is Bat Volt Battery real time voltage charging 1t will show charging voltage Wi
5. NING indicates a hazardous situation which if not avoided could result in machine stoppage or serious injury Warning WARNING indicates a hazardous situation which if not avoided could result in machine stoppage or serious injury Note In order to operate this device well please read the operation instruction carefully 2 Safety Instructions 2 1 General Safety Instructions Warning Due to high input working voltage please be cautious otherwise it is danger to life e All work on the charge controller must only be carried out by an electrically skilled person eThe appliance is not to be used by children or persons with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction eChildren should be supervised to ensure that they do not play with the appliance Caution Be careful for high temperature enclosure parts e Do not touch the enclosure of the charge controller during operation Please settle it on the cooling ventilation environment Caution Radiation is harmful for health eDo not stay closer less than 20 cm around the solar charge controller for a long time 2 2 Explanation of Symbols Below is the explanation for all the symbols shown on the device and label Risk of electric shock Energy stored in capacitors will remain alive for 5 minutes don t touch within the period after disconnection Both
6. age such as cracks in the enclosure Contact your dealer if you find any damage 3 3 Identifying the Charge Controller You can identify the charge controller by the type label The type label is in the enclosure 4 Assembly 4 1 Operator technical personnel 4 2 Selecting the Mounting Location Danger Danger to life due to fire or explosion The charge controller enclosure can become hot during operation e Do not mount the charge controller on flammable construction material Do not mount the charge controller near highly flammable materials e Do not mount the charge controller in potentially explosive areas e Do not expose the charge controller to direct sunlight to avoid power loss due to overheating Caution Danger of burn injuries due to hot enclosure parts e Mount the charge controller in such a way that it cannot be touched inadvertently during operation 4 2 1 Dimensions L W H 270mm 150mm 88 amp mm 4 2 2 Net Weight Weight 3kg 4 2 3 Ambient Conditions e The mounting location and method must be suitable for the weight and dimensions e Mount on a solid surface e The mounting location must be accessible at all times e The charge controller must be easy to remove from the mounting location at any time e The ambient temperature should be between 20 C and 60 C to guarantee optimal operation e Do not expose the charge controller to direct sunlight to avoid power losses due to overh
7. eating 4 2 4 Satety Clearance Observe the following safety clearance to wall other devices or objects to ensure sufficient heat dissipation Safety clearance 4 P Top lt mai E a gt S MPPT controller Connection 5 1 Safety Danger Danger to life due to high voltage in the solar charge controller e Disconnect the PV array using a disconnection unit and secure it against accidental reactivation e Disconnect the circuit breaker and ensure that it cannot be reconnected Ensure that no voltage is present in the system Warning Risk of injury due to electric shock If all cables with different voltages are routed in parallel damaged cable insulations may lead to a short circuit e Route all cables separately Warning Over voltage can destroy the system e Use an external over voltage protector in areas with an increased risk of thunderstorm and lightning 5 2 Connections of the PV power system DC Input Charging gt Rp ZA Z gt no o Solar Panel Battery 5 2 1 PV String Solar charge controller device can be connected in series into 1 strings PV modules Please select PV modules with excellent function and reliable quality Open circuit voltage of module arrays connected in series should be less than Max DC input Voltage 150V operating voltage should be conformed to MPPT voltage range Please use PV cable to connect modules to device From
8. er and solar Communication System eagle Then chose TCP communication Protection Input Low Voltage Protection Check the input characteristics Input Overvoltage Protection Check the input characteristics Input Polarity Reversal Protection yes Output Overvoltage Protection Check the output characteristics Output Polarity Reversal Protection yes a Recover after eliminating the Short circuit fault no Short circuit Protection 2 oe problem for long term Short circuit 95 C Above 85 C decrease the output power decrease 3A per Temperature Protection Temperature protection degree Other Parameters Forced air cooling fan speed rate regulated by Thermal methods temperature when inner temperature is too low fan ran slowly or stop when controller stop working fan also stop ran World brand raw materials Compliance with EU Components standards All rated temperature of electrolytic capacitors not less than 105 C No peculiar smell and toxic substances Meet the 2002 95 EC no cadmium hydride and fluoride Measurement DxWxH mm NGKE ONGD Type of Mechanical Protection 10 Maintenance and Cleaning 10 1 Replacing the Thermal Fuses Using incorrect thermal fuses may irreparably damage the solar charge controller e Only use the thermal fuses included in the scope of delivery 1 Open the solar charge controller as described in section Opening the solar charge controller 2 Remove the broken the
9. is 192 168 1 8 Make sure controller and PC in the same LAN Step 5 Open Solar Eagle WIN 7 WIN 8 system please open as p administrator then press to chose TCP IP communication and fill IP address and port number enter It will automatic connect in 10s If could not connect please make sure controller and PC in the same LAN and restart controller 1 Connect through router as following picture Step 1 Please install Solar Eagle details please kindly check install steps Step 2 Installed and connected controller and make sure controller under on state after controller connect battery the controller will automatic start Step 3 Connect controller and router through RJ45 Then add PC into LAN Step4 Set controller and PC s GARE ADRESS based on router s GATE ADRESS Keep them in the same LAN Like router s GATE ADRESS is 192 168 1 1 then controller and PC s GARE ADRESS should be 192 168 1 1 Step 5 IP ADRESS setting Set the controller and PC s IP address based on GATE ADDRESS to set IP ADDRESS the last number should be different Like IP s GATE ADRESS is 192 168 1 1 PC s IP ADDRESS should be 192 168 1 10 the controller s IP ADDRESS should be 192 168 1 5 Step 6 Open Solar Eagle WIN 7 WIN 8 system please open as B administrator then press to chose TCP IP communication and fill IP address and port number enter It will automatic connect i
10. lI Panda HUMANITY DEVELOPMENT MORAL Shenzhen I Panda New Energy Technology amp Science Co Ltd I P SMART2 40A 50A 60A Manual Contents L INO SO mr Ula ta allstars a E 2 Z Saey SUCOS eir T ete uetduceeastas 2 D UP ACKING sacrat Oa aaieaveokdensaaehiacseasbiaasciadaabaselessen 5 A AS SOD IV ae Reo Rete tee ee er ne ne se ree ee ee 6 5 MPP T controller COnne Ch Oi oanrin in a E TE 7 6 Meaning of LED LCD and function K y enonnooenennnnnnnnsssssseeeereeeens 10 T Parameter SCH Go ows cosssseessitnecsieseasaumaewanasataishusebasouaissagesaveauendaaeannenee 12 5 MPP rand OMMe COM creeren den a EE EE ets 13 9 Techmcal Parameter oea i exteeneeeaat eo aance eaten 18 10 Maintenance and Cleah sissen EENS 20 Il Storage and Waste disposal iersinii n a TE 21 12 Recovery Processing and Warranty ccccccssssssssseeccecceeeeeeasaaeseseees 21 1 Notes on this Manual This manual describes how to install and service MPPT solar charge controller 1 1 Validity This manual applies to the whole MPPT solar charge controller models produce by our company 1 2 Target Group This manual is intended for the installer and the operator 1 3 All manuals for the device and installed components must be stored in the immediate vicinity of the charge controller and must be accessible at all times 1 4 Symbols Used The following types of safety messages and general information appear in this document Warning WAR
11. ll show fault mode under fault state Vented Battery type set Gel Bat Type Sel Nicd Setting Special battery just need to set User Bat Set Hosen E charging voltage and float charging voltage Please based on one battery Could set any data under rated Max Chg Cur Set ea oe Load Control Time Control Set the double time to control ene ome pec dum on Set the low voltage protection of battery Based on one battery a aA SOO Keep on off state PV Volt Ctrl Could set the PV voltage to control DC load output turn on off PV amp Time Ctrl Could set the PV voltage and time to control DC load output turn on off Information l Load Off Bat Volt 7 Parameter Setting When controller connect with battery and it is in on state the controller will show the information of Work Status 7 1 Could be set parameter of MPPT Please check the details under Setting Interface 7 2 The steps of setting Press ESC into main menu gt Press down to change the page to setting gt Press ENTER to get in gt to press down to chose the information need be set For example Press ESC into main menu gt Press down to change the page to setting gt Press ENTER to get in gt Press DOWN to change to load control gt Press ENTER to get in gt Press DOWN to On Off Mode gt Press ENTER to get in gt Press UP or down to Load On mode gt Press ESC to save and exit 8 MPPT and PC C
12. n 10s If could not connect please make sure controller and PC in the same LAN and restart controller 8 2 3 Usage of Solar Eagle When Solar Eagle have been connect customer could check and change some parameters If have some special parameters need to be change please purchase pass from our company Step 1 Contact us to have password Y Step 2 Login Step 3 Change parameters 9 Parameters 48Vsystem DC36V DC60V 12V 24V 48Vsyste Soft Start Time lt 10S m Dynamic Response 12V 24V 48Vsyste 500us Recovery Time m Conversion 12V 24V 48Vsyste l gt 96 5 lt 99 Efficiency m PV Modules 12V 24V 48Vsyste ee gt 99 Utilization Rate Input Characteristics DC18V DC150V DC34 DC150V DC65 DC150V DC16V DC30V DC60V DC22V DC34V 12V system 24V system 48V system MPPT Working Voltage and Range 12V system 24V system 48V system Low Voltage Input Protection Point 12V system 24V system Low Voltage Input Recovery Point DC65V 48V system 12V 24V 48V Max DC Voltage system Input Overvoltage 12V 24V 48V Protection Point system Input Overvoltage 12V 24V 48V DC145V Recovery Point system 12V system 570W 700W 900W Max PV Power 24V system 1130W 1400W 1700W 48V system 2270W 2800W 3400W Output Characteristics DC160V DC150 Selectable Battery Types Default type is GEL battery 12V 24V 48Vsyste Sealed lead acid vented Gel NiCd battery m Other types of the ba
13. o not have PC connector If customer do not have RS232 connector then customer need to prepare a USB to RS232 connector like the following picture USB to RS232 Step 1 Please install USB to RS232 driver software and make sure it had been connect with RS232 The other step is same as above 8 2 2 Connect through LAN TCP IP 1 Connect through RJ45 like the following picture So artoa S S a A See Sor EAN Step 1 Please install Solar Eagle details please kindly check install steps Step 2 Installed and connected controller and make sure controller under on state after controller connect battery the controller will automatic start Step 3 Connect PC and controller through RJ45 Step 4 First way Based on PC GATED ADDRESS and IP ADDRESS to set the controller s PC GATED ADDRESS and IP ADDRESS But please note the last number of IP address should keep different Like PC s PC GATED ADDRESS is 192 168 1 1 IP ADDRESS is 192 168 1 10 then set of controller is GATED ADDRESS is 192 168 1 1 IP ADDRESS is 192 168 1 8 Make sure controller and PC in the same LAN Second way Based on PC GATED ADDRESS and IP ADDRESS to set the controller s PC GATED ADDRESS and IP ADDRESS But please note the last number of IP address should keep different Like Controller s GATED ADDRESS is 192 168 1 1 IP ADDRESS is 192 168 1 10 then set of PC s GATED ADDRESS is 192 168 1 1 IIP ADDRESS
14. onnection 8 1 Solar Eagle introduction Our company had develop PC operational software customer check all information of solar system and change some parameters if have our company accredit even could change some original parameters The solar eagle are as following picture PIEI Guest Monitored device Device mode iki i a n d a aE lt A WZ Bie EL Ae e Devices Input information PV voltage 0 0 V Environment temperature 0 0 Battery type Load type Main fireware version Model name Charge information Real time events Charge voltage oo v Charge power 00 W Charge current 0 0 A Total power 0 0 Wh Battery temperature t RKS p 599K 5 arn Overview Get into main interface as following Overview Parameters setting ji Real time control l Battery type Load type Main fireware version Model name y Com Setting Com Get into set the connection of Solar Eagle and PC Max connected number Baud rate Data Bit 8 Parity Stop Bit IP 192 1638 1 18 Max connected number x Setting Get into battery type set and load control set interface Overview Parameters setting Real time control Load control
15. ow to turn DC output turn on off Please find the DC output control through MPPT or Solar Eagle software It have 6 way to control it ON Mode OFF Mode Time Control Mode PV Volt Ctrl PV amp Time Ctrl Details please check the Setting 2 How to set the low voltage protection of DC output This controller have low voltage protection the magnitude of low voltage protection Could be set based on customer s need Factory settings is 10 5 V for 1 battery If the DC output is under the State of providing power for load then when the voltage under the magnitude of low voltage protection the DC output will stop provide power for load When the voltage of battery is recover to 0 5V bigger the magnitude of low voltage protection it will restart For 48V system if the DC output under on mode then when the battery bank will stop provide power under 42V it will restart when the voltage recover to 42 5 V 3 Max DC output current Then Max DC output current is 50A if the output current out the rated current the built in fuse will be burn We provide 2 fuse as back up 5 2 4 Specification for cable and micro breaker Model I P Smart2 I P Smart2 I P Smart2 40A 50A 60A Cable Cu 63A Micro breaker should be installed between DC output and battery Kindly check the following picture we do not provide built out breaker PV Input S pe Pa A e ae S Break A ia rea er JE E ai ii ps a a a
16. rmal fuses from the sockets A and B 3 Insert new thermal fuses included in the scope of delivery 4 Close the solar charge controller as described in section Closing the solar charge controller LAY XNA JJ Location of Thermal Fuses 10 2 Cleaning the Cooling Fin Clean the Fan air vents and internal cooling fin regularly by using the dry or small wet cloth to wipe Attention e Liquid detergent or corrosive solvent cleaning are forbidden e Liquid is not allowed to down in the device e Make the air vent open eCarefully remove dirt with a suitable soft brush 11 Storage and waste disposal 10 1 Store the charge controller in a dry place with ambient temperatures between 40 C and 75 C 10 2 Disposal Dispose of the solar charge controller at the end of its service life in accordance with the disposal regulations for electronic waste which apply at the installation site at that time 12 Recovery Processing and Warranty 12 1 Recovery Processing When the controller abnormal please check the following question and contact the customer service representative 11 1 1 Controller failure mode Please check the fault tips in the failure mode and then proceed to the appropriate troubleshooting 11 1 2 When the controller does not start properly 1 Check the controller external solar panels with the correct polarity 2 Check Battery Connection 3 Check Battery 4 Check circuit breaker 5 Check
17. se read all instructions and cautionary markings on the solar charge controller and all corresponding sections of this guide Please use components and parts recommended or sold by I Panda New Energy Otherwise may result in a risk of fire electric shock or injury to person To avoid a risk of fire and electric shock make sure that existing wiring is in good condition and that wire is not undersized Do not operate the solar charge controller with damaged or substandard wiring Do not disassemble the solar charge controller It contains no user serviceable parts See Warranty for instructions on obtaining service Attempting to repair the solar charge controller by yourself may result in a risk of electric shock or fire and will make your warranty invalid e To reduce the risk of electric shock authorized service personnel must use insulating tool to operate the device Keep away from flammable explosive materials to avoid fire disaster e The installation place should be away from humid or corrosive substance e To reduce the chance of short circuits authorized service personnel must use insulated tools when installing or working with this equipment 3 Unpacking 3 1 Device parts checking B pe allow pulley Dope joint SO E l pe 232 tun to RJ45 communication cable If there is any part missing please contact your dealer 3 2 Check for Transport Damage Check the charge controller for visible external dam
18. the sides have circuit lines disconnect both and don t operate within 5 minutes after disconnection Only insulated tools are permitted to use to reduce risks of hazard to individuals Beware of hot surface The solar charge controller can become hot during operation Avoid contact during operation And never put any goods onto the equipment under load No self serviceable parts inside the enclosure don t attempt to remove the cover Only qualified persons are permitted to operate and maintain the equipment e Symbols on the Type Label Symbol Explanation C e CE FCC CB ROHS mark The device complies with the requirements of the applicable CE FCC CB ROHS CB guidelines elmportant Safety Instructions When using the product please do remember the below information to avoid the fire lightning or other personal injury Warning Ensure input DC voltage no more than Max DC voltage Over voltage may cause permanent damage to solar charge controller or other losses which will not be included in warranty This chapter contains important safety and operating instructions Read and keep this operation guide for future reference Warning Authorized service personnel must disconnect both DC and battery bank power from the solar charge controller before attempting any maintenance or cleaning or working on any circuits connected to the solar charge controller Before using the solar charge controller plea
19. tteries also can be defined 12V 24V 48V system Please check the charge voltage according to the battery Floating Charge 12V 24V 48V type form Voltage system 12V system Over Charge 24V system Protection Voltage 48V system Constant Voltage 12V 24V 48V Rate charge current 4 50A 60A System 12V 24V 48V Temperature Factor 0 02 C system Temperature 12V 24V 48V i l 14 2V The highest temperature 25 C 0 3 Compensation system 12V 24V 48V 200mV Ripplestpeal Output Voltage 12V 24V 48V oe aa lt 1 5 Stability Precision system Charge voltage 12V 24V 48V l 200mV Peak Peak Ripple System Charger voltage 12V 24V 48V lt 1 5 accuracy System Discharge characteristic Setting Control Controller or LAN Max discharge 12V 24V 48V AOR current System Discharge 12V 24V 48V fuse 30A 2 protection System 12V 24V 48V l l l 3 ae Double time control On in morning off in morning On in night off in night System 12V 24V 48V ON OFF mode ON OFF System 12V 24V 48V PV voltage control PV voltage on PV voltage off System PV voltage time 12V 24V 48V PV voltage on time delay off delay control System Discharge voltage 12V 24V 48V Output off when it under setting voltage Factory set is protection System 10 5 Note set based on 1 battery Communication Features RS232 12V 24V 48V ee a Chose COM communication Communication System LAN 12V 24V 48V Set IP and Gate address for controll
20. type BRP Battery type Vented v Apply Buck charge voltage ft Morning load on time Morning load off time Night load on time Night load off time Max charge current st Apply rao Data MPPT working status Float charge voltage pt Load on PV voltage Load off PV voltage Load delay time hour Load off battery voltage Event Log MPPT working status per day 8 2 Then connection of MPPT and Solar Eagle Could connect trough RS 232 COM or TCP IP 8 2 1 Connect through RS232 COM 10 Apply Login Some parameters set need administrator s pass word 1 Customer s PC have RS232 connector check the following picture Step Please install Solar Eagle details please kindly check install steps Step 2 Installed and connected controller and make sure controller under on state after controller connect battery the controller will automatic start Step 3 Connect PC and controller with RS232 make sure they had been connect PC will notice com at this time the PC will chose COM 1 Step 4 Open Solar Eagle WIN 7 WIN 8 system please open as a administrator then press to chose COM communication and enter it will automatic connect Step 5 After all these steps the information could be check on Solar Eagle If need to set special parameters please ask our company to accredit 2 Customer d
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