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operations and maintenance manual winch operators panel

1. 850 en 6 4300 1 3 Wireline Phone 2813164301 Products benchmarkwireline com FEATURES AND SPECIFICATIONS 19 00 Digital displays for depth line speed tension and magnetic marks CCL depth offset or last detected collar depth Analog incremental tension meter 4 inch 108 mm dia 270 degree Differential or Incremental tension zero push button switch Excessive tension alarm setting allows operator to set tension alarm to a predetermined value Contact closure is provided for winch shutdown Zero Depth button sets depth to 0 Depressing button again resets depth to previous setting Only works when line speed is zero Approaching surface alarm Depth adjust up or down switches Only works when winch is stopped Load cell zero amp calibrate controls Only works when there 15 no load on cable Depth 4 tension saved in non volatile memory at power loss Outputs for Magnetic Marks Tension and Encoder to interface to an acquisition system Outputs are compatible with SDS Warrior RS232 Interface for additional control and data outputs Can be set to display either English or Metric units or a combination of English and Metric units i e depth in feet tension in KG Panel is powered by 12 24vdc All sensor power encoder load pin MMD etc is provided by the panel No other power supplies are needed AMS4A142 PANEL USER MANUAL Rev A Nov
2. j an af c Fh L at U m Em m Yi Iu ee ES 4 el 3 3 s Don i z eL LI sm EASTER gt al M zi s E W D J1 DEPTH UNITS ON METERS OFF FEET J2 TENSION UNITS ON KG OFF POUNDS J3 HEAD TYPE ON AM3K OFF AM5K AMS4A142 PANEL USER MANUAL Rev 2008 Page 32 of 42 36220 FM 1093 P O Box 850 1 346 430 Wireline EH 6 4301 enchmarkwireline com Products benchmarkwireli 7 2 SOFTWARE MODIFICATION USING THE SERIAL PORT 7 2 4 PREREQUISITES 1 The real time data acquisition board must have a socket for the MicroController and a CPU piggy back PCB installed in that socket with a DS98C450 MicroController installed 2 A computer with a serial port and installed Hyperterminal program 3 The new revision real time data acquisition HEX file program 7 2 2 PROCEDURE 1 Transfer the new revision HEX file to a PC with a serial port or a USB to serial adapter 2 Turn power on to the Hoistman s panel 3 Connect your PC to the serial port at the rear of the panel 4 Open a Hyperterminal session Use the following settings Serial Port COM1 Baud Rate 57600 Data Bits 8 Parity None Stop Bits 1 Flow Control None 5 Set the switches on the CPU PCB to PROGRAM mode as follows 1 AWAY FROM CPU 2
3. AWAY FROM CPU 3 TOWARD CPU 6 Open the Hyperterminal connection and then press the keyboard ENTER key The MicroController ROM Loader will respond with a banner and then a gt prompt 7 Type an uppercase K and the ROM Loader will Klean erase the Flash 8 Type an uppercase L and the ROM Loader will wait to Load a HEX file AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 33 of 42 36220 FM 1093 P O Box 850 1 346 4300 Wireline 2813464301 Products benchmarkwireline com 9 Pull down the Hyperterminal TRANSFER menu and choose Send Text File The file browser will open so ensure that the file filter is set to Files of type All files and then go to the C root directory and choose the new revision HEX file to transfer 10 The ROM Loader will begin programming the Flash and will report a GOOD status for the duration of the programming procedure as follows GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGG
4. P O Box 850 Simonton ky Phone 346 430 Wireline Phone 2813464301 Products benchmarkwireline com 6 4 DIGITAL DISPLAY SETUP The four digital displays can be set for address baud rate and brightness The button nearest the connector selects the parameter address baud rate brightness The center button increments the parameter up The end button increments the parameter down After the parameter is set press the parameter button again to store it The addresses should be set as follows Line Tension 1 Line Speed 2 Depth 3 MMD 4 Set Baud Rate to 9600 Set Brightness to 15 6 5 RS232 SERIAL INTERFACE The wiring is as follows DB9 PIN OUT 2 TRANSMIT 3 RECEIVE 5 GROUND Run a program such as MS Windows HyperTerm using the following parameters BAUD 38 400 BITS 8 PARITY N STOP 1 Press H or to display the help screen AMS4A142 Help Screen H This screen D Display units direction depth speed and tension L Modify load cell angle factor Usage L1 2 P Modify encoder pulses revolution Usage 600 V Verify WDDU setup status W Modify wheel size line other feet Usage W4 0 2 Preset depth Usage 20 0 New depth U Modify units of measure UE or UM A Depth Alarm Usage A100 Depth Alarm N Line Size NO 7 32 1 9 32 N2 5 16 3 8 N4 7 16 N5 15 32 N6 15 32HT N7 SLAM N8 SLAMHT N9 SSLAM M Ten
5. 2222222z2 2299 onauna 8 eu 1 2222 A AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 25 of 42 36220 FM 1093 n P O Box 850 hone 281 3 Wireline Phone 2813484305 Products benchmarkwireline com 6 1 5 POWER SUPPLIES gt m 3 x z i sg f 5 8 g amp s 5 z 3 3 2 58 lt lt lt 8 55 2 zz 55 8 8 5 8g 5 s 5 5 t 58 3 wov 4n 8100 11v8 woo 1no 22 20 51 Ad 130 MS 9 S Q6EESNT ta z 4 anza 232 ASS woo AMS4A142 PANEL USER MANUAL Rev 2008 Page 26 of 42 36220 FM 1093 n P O Box 850 Simonton Texas 77476 A Phone 281 346 4300 Wireline 281 346 4301 Products benchmarkwireline com 6 2 BACK PANEL CONNECTOR PINOUT N RE IN PHASE A RE ENCODER QUADRATU NCOI CODER Q CODER IN CODER QU DRATURE IN PHASE A CODER QU DRATURE IN PHASE B ER IU IN PHASE B VDC D I URE IN PHASE A ND NCODER QUADRAT CODER IN ENCODER QU RE OUT PHASE A ENCODER QU URE OUT PHASE B ENCODER QU URE OUT
6. 8 kry 7 OUT PHASE B ENC PWR1 6 5 4 R52 374 chm 3 02 RS3 374 ohm 1 e a Q BEEPER EXC_TEN_LED O 901 LED 6 1 2 GNO COM RXD COM TXO GNO COM3_RXD 85232 COM2_TXO COM3 TXD RS232 QUT PHASE A GND OUT PHASE OUT PHASE OUT PHASE B APRCH SRFCLED BEEPER EXCTENLED SCALE LED Page 23 of 42 AMS4A142 PANEL USER MANUAL Rev A Nov 2008 36220 FM 1093 n P O Box 850 Phone Wireline Phone 2813164501 Products benchmarkwireline com 6 1 3 LOAD PIN AND TENSION I O z _ ow viva via 9 vid wid vid VIVO wo ANDHS st st t c inoa amn 1194 5591211 tin inoa ja3uA 5 22 99 ino om 2 SA ino v s n 4 ant ot mi 292 1132 GYO1 ad avo AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 24 of 42 36220 FM 1093 n P O Box 850 eet peti one 1 3 Wireline 5213464301 Products benchmarkwireline com 6 1 4 JUMPERS BUTTONS 26002 57 1 AY14S10 1072510 0079510 s ja s fa s l fe l l vw fo jo jo wo IAS NIT V S 14 G 394 x m 3218 3 8
7. ENCODER OU UND ENCODER QUADRAT IN PHASE B URE IN PHASE B A A C WFE A PHASE B C OUT O TEN A TENSION CONTACT RELAY COMMON O TEN B TENSION CONTACT RELAY N O N POWER GNAL AMS4A142 PANEL USER MANUAL Rev A Nov 2008 PI 24 VDC LOAD LOAD PIN GROUND 4 TO 20 TENSION 5 Page 27 of 42 36220 FM 1093 n P O Box 850 es 77476 Phone 1 346 4300 Wireline Phone 2813464301 Products benchmarkwireline com C 10V TENSION OUTPUT SI ION OUTPUT SIGNAL 20 MA TENSION OUTPUT SI AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 28 of 42 36220 FM 1093 n P O Box 850 en Phone 1 346 430 Wireline Phone 2813164301 Products benchmarkwireline com 6 3 FUSE BOARD AND POWER WIRING Refer to 5 2 for wirelist FROM AMS 49 BRD FROM REAR PANEL 87589 2 FS sws OFF CN Sw M A 25 TA 5 2 1 4 5 F2 mess 5 Fil 1 1 18 81 12 A F4 T 4 F6 11 7 P13 V 21 5 42 2 ENCD _ PWR 15 J2 5 ENCOR PWR 2 52 8 35 LOAD FUSED PWR 42 20 15V LDAD PIN FUSED PWR 42 13 15V FUSED POWER AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 29 of 42 36220 FM 1093 n
8. 2008 Page 3 of 42 36220 FM 1093 P O Box 850 1 346 430 Wireline EH 6 4301 enchmarkwireline com Products benchmarkwireli 2 0 DETAILED DESCRIPTION OF FEATURES 2 1 FRONT PANEL DEPTH e 56888 lt LINE TENSION lt GABBA APPROACHING 299 X O Sprite METRIC ENGUSH mem METER DEPTH MENU RESET LINE SPEED POWER 0 H H H KILOGRAMS OR LBS 4 H H H H H H LJ Nene OF TENSION jos RESET ALR INC MEASUREMENT SYSIBS NC 2 1 1 ANALOG TENSION METER This meter displays either differential or incremental tension This provides a more visual display of tension change 2 1 2 INCREMENTAL TOTAL TENSION SWITCH This switch will change the analog meter from Incremental tension to Differential tension Incremental tension provides a high resolution tension scale It must be periodically reset as tension increases or decreases to keep it from pegging out Differential tension provides a delta tension reading The meter will slowly reset itself to 0 so the reset switch is not necessary 2 1 8 METER RESET SWITCH This switch will reset the meter to the O center position 2 1 4 DEPTH DISPLAY This meter provides a digital display of depth 2 1 5 LINE TENSION DISPLAY This meter provides a digital display of total line tension AMS4A142 PANEL USER MANU
9. Ref AMSAP184 CONN 53106 165 15 1 EA 54 183 MS3106E 16S 1P 1 57 59 CABLE 20 6 BELDEN 8426 20 5 11 5 MS25042 16DA 1 EA AMS7PO64 BUSHING 9779 513 8 AMPHENOL 2 EA AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 38 of 42 36220 FM 1093 n P O Box 850 Mee 77476 Phone 1 346 4300 Wireline Phone 2813164301 Products benchmarkwireline com 85 AMS7A022 CABLE ASSEMBLY DC POWER IN KS lt wl A B P N Description aty Ref AMS7P061 CABLE 16 2 SJ CORD BELDEN 8472 FT AMS7P044 CONN 53106 145 95 1 AMS7PO63 BUSHING 9779 513 6 AMPHENOL 1 EA 8 6 AMS7A023 CABLE ASSEMBLY OT SHUTDOWN P N Description Qty Ref AMS7PO61 CABLE 16 2 SJ CORD BELDEN 8472 AMS7P045 CONN MS3106E 14S 9P 1 EA AMS7PO63 BUSHING 9779 513 6 AMPHENOL 1 EA AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 39 of 42 36220 FM 1093 n P O Box 850 Simonton Db pela Phone 3 Wireline Phone 2813464301 Products benchmarkwireline com 87 AMS7A024 CABLE ASSEMBLY RS232 re S 0 0 Description Qty Ref AMS7P062 CABLE 24 2P STNDED PE PVC 201 AMS7P016 CONN DE 9P 1 AMS7P015 CONN 95 1 AMS7P067 CONNECTOR AMP CABLE CLAMP 2 EA AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 40 of 42 36220 FM 1093 n P O Box 850
10. 00 25 M 50 M WINDOW The MMD window determines when the next mark can be detected The cable must travel at least the distance of the AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 15 of 42 36220 FM 1093 P O Box 850 1 346 430 Wireline aan 6 4301 enchmarkwireline com Products benchmarkwireli mark spacing 100 50m or 25m the window setting before a mark can be detected Marks can only be detected if they occur within this window If the window is set 5 and the mark spacing is 100 the cable must travel no less than 95 and no more than 105 from the last mark before a new mark can be detected The MMD Depth display will blink when the depth is within the mark Window The Window is disabled after the MMD Reset button is pressed and will not be enabled until the first mark is detected Procedure Use switch to change MMD window value Indication will be displayed on the DEPTH display and the window value will be displayed on the TENSION display as it is being set Pressing the MMD reset button clears the last mark setting MMD LOG The depth of the first 25 detected marks is stored in memory and can be displayed Procedure Use switch to toggle through all of the marks that have been detected This starts from the last mark detected Pressing depth 0 will clear all the stored marks Indication DP will be displayed on the DEPTH displa
11. 220 FM 1093 n P O Box 850 Mee cS eli Phone 1 346 430 Wireline EH 64301 Products benchmarkwireline com 37 MMD or CCL Either MMD or CCL can be selected MMD provides a the ability to detect magnetic marks CCL provides a means to display the offset between the CCL depth and the bull plug depth Procedure Use switch to select either or CCL 3 7 4 CCL The CCL depth will be displayed on the MMD meter This makes it easier to monitor CCL depth in addition to bottom of tool depth The following menu options are available CCL OFFSET The CCL depth will be displayed on the MMD meter This makes it easier to monitor CCL depth in addition to bottom of tool depth Procedure Use switch to set the CCL offset depth Indication CCL will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set OFFSET Use switch to set the CCL offset depth LOG The following menu options are available LOG CCL Displays latest 100 collars Will overwrite the oldest collar after 100 CCL DLY Use switch to set delay from 1 0 to 0 1 Adds or subtracts to detected collar depth CCL BP Turns detected CCL audio on or off STRCOR stretch correction Use switch to toggle between ON or OFF AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 13 of 42 36220 FM 1093 P O Box 850 1 346 430 Wireline 281 6 4301
12. AL Rev A Nov 2008 Page 4 of 42 36220 FM 1093 P O Box 850 1 346 430 Wireline aan 6 4301 enchmarkwireline com Products benchmarkwireli 2 1 6 LINE SPEED DISPLAY This meter provides a digital display of line speed 2 1 7 MAGNETIC MARK CCL DISPLAY This meter provides a digital display of the depth where the last mark was detected It can also used as a CCL offset display or the depth of the last Collar detected 2 1 8 MAGNETIC MARK RESET Pressing the MMD reset button clears the last mark setting The next mark detected will be used to set the window for any subsequent marks 2 1 9 ZERO DEPTH Pressing this button will reset the depth to 0 Depressing the button again will reset the depth to the previous setting The Zero Depth button will only work when the line speed is zero winch not moving 2 1 10 MENU Pressing this button will activate the menu software The software feature to be set will be displayed on the DEPTH display The features can be toggled through by pressing the menu button until the desired feature is displayed 2 1 11 SWITCH This switch is used for different functions It is used to change the depth setting in either an up or down direction The winch must be stopped before the depth can be set In menu mode see section 3 0 the switch is used to set menu parameters 2 1 12 APPROACHING SURFACE LED AND ALARM This LED is lit and an audible alarm is sounded wh
13. BLE ASSEMBLY ENCODER FROM MEASURING HEAD PANEL MS3106E 16S 1S ALPHA 25468 ENCDDER 9760 16P DUST CAP MS3106E 16S 1S MS3106E A B nfn 5V D BLU b NnP D CUM F BLK r CASE BRN gt G P n Description Qty Ref AMS4P184 CONN 53106 165 15 ENCODER 1 ENCODER END AMS4P183 CONN MS3106F 16S 1P 1 PANEL END AMS4P221 CABLE 20 8C ALPHA 25468 BLACK 20 FT AMS7P040 DUST CAP AMPHENOL 97 60 18 AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 36 of 42 53106 165 PANEL 16S 1P PHASE PHASE B POWER COMMON CASE 36220 FM 1093 n P O Box 850 2 n 77476 Phone 1 346 4300 Wireline 2813464301 Products benchmarkwireline com 83 AMS4A111 CABLE ASSEMBLY TENSION FROM PANEL TO WARRIOR P N Description ev Ref 54 186 CONN MS3106E 14 5 EA AMS4P185 CONN MS3106E 14 5P EA AMS7PO61 CABLE 16 2 SJ CORD BELDEN 8472 10 FT AMS7P064 BUSHING 9779 513 8 AMPHENOL 2 EA AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 37 of 42 BenchMark 36220 FM 1093 P O Box 850 Simonton Db pela Phone 346 430 Wireline Phone 2813464301 Products benchmarkwireline com 84 AMS4A107 CABLE ASSY ENCODER FROM PANEL TO WARRIOR IS P N Description Qty
14. D h M 20220 11009 6 NC a Simonton Teras est Phone 1 3 300 Wireline fax 3194509 Products OPERATIONS AND MAINTENANCE MANUAL WINCH OPERATORS PANEL 4 142 TABLE CONTENTS SECTION DESCRIPTION 1 0 GENERAL DESCRIPTION 2 0 DETAILED DESCRIPTION OF FEATURES 3 0 MENU OPERATING INSTRUCTIONS OPEN HOLE MODE 4 0 SYSTEM OPERATING INSTRUCTIONS 5 0 SPARE PARTS LIST 6 0 DRAWINGS AND SETUP PROCEDURES 7 0 INSTALLING NEW SOFTWARE 8 0 CABLE DRAWINGS AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 1 of 42 36220 FM 1093 n P O Box 850 2 n Phone 1 346 4300 Wireline Phone 2813464301 Products benchmarkwireline com 1 0 INTRODUCTION 11 GENERAL DESCRIPTION BenchMark AMS4A142 panel is designed to acquire and display depth tension and CCL or magnetic mark data from a wireline winch unit The panel provides the operator a means to set and make adjustments to the data as necessary Depth is displayed from data provided from an encoder mounted on a measuring device The encoder quadrature pulses are output to the acquisition system The tension data is provided by a load pin and is also output to the acquisition system The encoder quadrature pulses tension data and magnetic marks are passed through to the acquisition system The output connectors are compatible with the SDS Warrior system DEPTH AMS4A142 PANEL USER MANUAL Rev A 2008 Page 2 of 42 1 2 36220 FM 1093
15. GGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG 11 After the ROM Loader is finished programming the Flash set the switches on the CPU piggy back PCB as follows 1 TOWARD CPU 2 TOWARD CPU 3 AWAY FROM CPU 12 To operate from an EPROM instead of the Micro Controllers internal memory set the switches on the CPU piggy back PCB as follows 1 TOWARD CPU 2 TOWARD CPU 3 TOWARD CPU AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 34 of 42 36220 FM 1093 n P O Box 850 Db Wireline ax 261 346 4301 Products com 8 0 CABLE DIAGRAMS 81 AMS4A336 CABLE ASSY LOAD PIN TO PANEL S Qty Required UM N Description 57 014 CONN MS3106F 18 9S LOAD CELL 51 029 DUST MS25042 18DA 57 063 BUSHING 9779 513 6 57 064 BUSHING 9779 513 8 AMPHENOL ACMU1P88 TUBING SHRINK 1 00 ADH LINED AMS4P222 CABLE 20 4C ALPHA 25154 BLACK AMS1P158 CONN KPSE06J16 8P STR PLUG ACMU1P89 TUBING SHRINK 1 50 ADH LINED AMS4A142 PANEL USER MANUAL Rev A Nov 2008 EA EA EA EA 1 FA 20 35 42 36220 FM 1093 n P O Box 850 Simonton Phone 281 3 Wireline Phone 2813484305 Products benchmarkwireline com 82 54 129 CA
16. Simonton Phone 3 Wireline Phone 2813464301 Products benchmarkwireline com 8 8 CABLE AMS4A137 d P N Description Qty Ref AMS4P179 CABLE COAX BELDEN 8259 15 54 180 CONN KPSE06J12 10S STR PLUG 1 EA ALS1PO030 CONN BNC PLUG 1 EA AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 41 of 42 36220 FM 1093 n P O Box 850 Simonton 3 Wireline Phone 2813464301 Products benchmarkwireline com 8 9 MARK DETECTOR CABLE AMS4A109 required only for magnetic marks 4 P N Description Qty Ref ACMU2P21 CONN MS3106E 20 27S 1 EA AMS4P180 CONN KPSE06J12 10S 1 EA AM5KP093 CABLE 20 8 20 FT ACMU2P24 DUST CAP 25042 20DA 1 EA AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 42 of 42
17. ach collar when the switch is pressed 3 7 2 MMD The following menu options are available MMDCOR Correction Use switch to toggle between ON or OFF AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 14 of 42 36220 FM 1093 P O Box 850 Mee cS eli Phone 1 346 430 Wireline EH 6 4301 enchmarkwireline com Products benchmarkwireli If MMD is set to ON the panel will automatically correct depth to correspond to magnetic mark spacing When depth is automatically added or subtracted it will be done evenly at a rate of 1 per 10 STR CORR Stretch Correction Stretch Correction works differently depending if MMD correction is ON or OFF If MMD Correction is ON and STRCORR is ON the panel will automatically correct the MMD WINDOW depth to compensate for cable stretch The Mark Window will change as the cable stretches to make sure the window is always set properly STRCORR can be turned off by selecting OFF No stretch will be added in this case If Correction is OFF or STRCORR is off no stretch will be calculated If STRCORR is turned ON the following information will be requested TOOLWT The weight of the tool string at the end of the cable Default value is 1000 Ibs FLUIDW The fluid weight of the well bore fluids Default value is 8 3 16 SPACNG This is to set the spacing at which the magnetic marks were installed on the wireline Use switch to toggle between 1
18. c English D DIRECTION 0 UP D DOWN S STOPPED Z ZERO DEPTH REF BELOW GROUND ABOVE GROUND DEPTH s LINE SPEED t TENSION lt gt CARRIAGE RETURN LF LINEFEED AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 31 of 42 36220 FM 1093 P O Box 850 Phone 228154 54300 Wireline pak O 2813464301 encnmar e RAE com Products benchmark i INSTALLING NEW SOFTWARE 7 1 SOFTWARE MODIFICATION BY REPLACING THE EPROM The software that controls this panel is stored in an EPROM Integrated Circuit located at U2 see drawing on next page To upgrade the software to a new version simply remove the eprom I C and install a new eprom I C be careful not to bend the legs during installation After new software is installed make sure and reboot the panel by turning off the panel depressing the T ZERO and T TEST buttons simultaneously then turn the power back on while the buttons are depressed EPROM et fits 0 er Pa ead me LE EAJ e E den m L ge D dnt d Beeesece eese s Eu a Ares p n We inn 99990996009323060290009 v 1 gt fsurenen vu LLL 85 EL a 66 49 r oe um Lb se jam Se
19. der direction between UP and Down Procedure Use switch to set the ENCODER direction setting Indication ENCDIR will be displayed on the DEPTH display and either UP or DN value will be displayed on the TENSION display Default value is UP AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 17 of 42 36220 FM 1093 P O Box 850 1 346 430 Wireline aan 6 4301 enchmarkwireline com Products benchmarkwireli 311 ENCODER OUT SYSTEM PULSES PER FOOT This setting determines the encoder pulse rate that will be output to the acquisition system Procedure Use switch to set the encoder output value Indication SYSPPF will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set 3 12 DEPTH UNITS The depth values will be displayed in the units selected Procedure Use switch to set the DEPTH UNITS setting Indication DEPTH will be displayed on the DEPTH display The selection can be toggled between FEET or METERS The selection will be displayed on the TENSION display The ENGLISH green LED display will be lit when FEET is selected and the red LED will be lit when METERS is selected 3 13 TENSION UNITS The tension value will be displayed in the units selected Procedure Use switch to set the TENSION UNITS setting Indication TENSION will be displayed on the DEPTH display The selection can be toggled b
20. en the tension reaches the set value In differential mode the meter will reset itself and the alarm will only sound on a quick change of tension The Alarm Reset switch must be pressed to reset the over tension relay Procedure Use switch to set the Delta Tension setting Indication DTALRM will be displayed on the DEPTH display and the value being set will be displayed on the TENSION display as itis being adjusted 3 3 TENSION SHUTDOWN When value is reached alarm sounds tension display flashes value and tension contact closure switch is closed This can be used to provide a signal to automatically stop the winch Procedure Use switch to set tension shutdown setting Indication _ OVRTEN will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected can be adjusted Default Values 7 32 2000 9 32 3000 5 16 3500 3 8 3500 7 16 3500 15 32 3500 15 32HT 3500 SLAM 3500 SLAMHT 3500 S SLAM 3500 S SLAMHT 3500 AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 10 of 42 36220 FM 1093 P O Box 850 1 346 430 Wireline aan 6 4301 enchmarkwireline com Products benchmarkwireli 3 4 CABLE SIZE Cable size selection automatically sets load pin angle setting for the selected cable size In mode 3 wheel si
21. en the depth is less than 100 30 m This is a warning to the hoist operator that they are approaching surface and should take care to get the equipment safely out of the well When the LED is depressed the alarm will stop but the LED will continue to blink Once the depth reading is greater than 100 30 m both the alarm and the LED will turn off AMS4A142 PANEL USER MANUAL Rev Nov 2008 Page 5 of 42 36220 FM 1093 P O Box 850 1 346 430 Wireline 38 64301 enchmarkwireline com Products benchmarkwireli 2 1 13 ENGLISH METRIC UNITS These LEDs will indicate if the panel is in English metric mode the depth is set to English the English LED will be lit If the depth is set to Metric the Metric LED will be lit The tension can be set to English LBS or Metric KG but it will not light the LED 2 1 14 T ZERO SWITCH Use this switch to set the tension to 0 at the start of a logging run This will zero out the tension circuit The line should be slack through the head at this time 2 1 15 T TEST SWITCH Press T TEST and verify that the panel tension reads 20000 Ibs MODE 5 5000 16 MODE 3 Verify tension is being properly recorded on acquisition system 2 2 REAR PANEL 2 2 1 POWER INPUT This connector supplies dc power for the panel operation 9 VDC min 30 VDC max The panel can operate on either 12 or 24 vdc 12 vdc is U S truck standard voltage 24vdc is European t
22. enchmarkwireline com Products benchmarkwireli When STRETCH Correction is on the panel will automatically correct depth to compensate for cable stretch The following information will then be requested TOOLWT The weight of the tool string at the end of the cable Default value is 1000 16 FLUIDW The fluid weight of the well bore fluids Default value is 8 3 Ibs Stretch in the wireline is compensated in the following manner As the tool is lowered into the well the depth traveled is measured using the optical encoders 10 times a second The tension is used to back out the stretch on the wireline for that segment and a non stretched depth is calculated by keeping a tally of all of the segments This summed value is used in the following manner to calculate the depth If the tension is less than the calculated line weight the tool is assumed to be floating or supported in some other manner The tension is due to the line weight so the stretch added is summed depth tension Ks 1 2 where Ks is the stretch coefficient If the tension is greater than the line weight the stretch due to the line weight is calculated as above and all other weight is assumed to be acting over the entire length of the cable or sum depth line weight 1 2 tension line weight Ks CCL LOG Press the switch and you will be able to see the depth at which each casing collar was detected The MMD CCL display will display the depth of e
23. erence and the load cell factor This allows the panel to with a different type of measuring head or a different load cell such as a derrick mounted load cell When OTHER is selected two additional inputs will be required LCFACTOR and WHLCIR LCFACT Load Cell Factor This setting determines the ratio between the input signal and the tension value displayed A setting of 2 will decrease the tension value by 12 A setting of 5 will double the tension reading Default value is 1 WHLCIR Wheel Circumference This value is set to the circumference of the measuring wheel to ensure the depth is measured correctly Default value is 2 0 ft 3 5 DEPTH ADJUST Shim The shim amount selected will automatically be added or subtracted from the depth input Procedure Use switch to set the shim setting Indication DP ADJ will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set The values are feet thousand Default value is 0 3 6 DEPTH ALARM When Alarm depth value is reached the alarm will sound and LED will flash Pressing the LED will turn off alarm but the light will continue to flash Procedure Use switch to set the depth alarm value Indication DALARM will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Default value is 100 AMS4A142 PANEL USER MANUAL Rev A 2008 Page 12 of 42 36
24. etween POUNDS and KILOGM The selection will be displayed on the TENSION display AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 18 of 42 36220 FM 1093 n P O Box 850 1 346 430 Wireline EH 64301 Products benchmarkwireline com 4 0 SYSTEM OPERATING INSTRUCTIONS 4 1 Power up panel and verify it is working properly 4 2 Verify the panel is configured to match the system head type system output encoder etc 4 3 Setup acquisition system 4 4 Press T Zero and verify that panel tension reads 0 Verify tension is recorded on acquisition system 4 5 Set line size to match cable size installed in head refer to section 3 4 6 Set Tension Alarm value refer to section 3 4 7 Set depth adjust value refer to section 3 4 8 Install cable in measuring head and lay it slack on the ground 4 9 Press T Zero to zero the tension value 4 10 Press T Test and verify that panel tension reads 10000 Ibs Verify tension is being properly recorded on acquisition system 4 11 Pull tool to depth 0 position Press D Zero and verify that panel depth reads 0 Set acquisition system depth to 0 at this time AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 19 of 42 36220 FM 1093 n P O Box 850 een 1 346 4300 Wireline Phone 2813464301 Products benchmarkwireline com 5 0 RECOMMENDED SPARE PARTS LIST AMS4A142 PANEL WINCH OPERATOR DISPLAY PANEL P N Desc
25. meters for each feature will be displayed on the LINE TENSION display Press the switch to cycle through all the available parameters When the value you want to select is displayed press the MENU button ACCEPT will then be displayed Press for yes for no Following is a listing of all the available settings Note These options are for measuring head The software can also be configured for an AMBK measuring head by removing the jumper on JP3 3 1 TEN ALARM When preset tension value is reached alarm sounds and tension display flashes value Procedure Use switch to set the tension alarm setting Indication _ TALARM will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Selection Each cable size will have a corresponding Tension Alarm setting Only the setting for the cable size selected see menu option 1 can be adjusted Default Values 7 32 1500 9 32 2400 5 16 2400 3 8 2400 7 16 2400 15 32 2400 15 32HT 2400 SLAM 2400 SLAMHT 2400 S SLAM 2400 AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 9 of 42 36220 FM 1093 P O Box 850 1 346 430 Wireline EH 6 4301 enchmarkwireline com Products benchmarkwireli S SLAMHT 2400 3 2 DELTA TENSION ALARM When the delta tension setting is reached the alarm sounds In incremental mode you must periodically press meter reset or this alarm will sound wh
26. r Refer to the section 6 0 for the pinout listing 2 2 7 TENSION OUT This connector provides a 4 20ma tension data output to the acquisition system The output is provided on pins C and D 4 ma 0 Ibs 20 ma 12 500 Ibs 2 2 8 5232 SERIAL INTERFACE A PC can be used to display depth tension and line speed data from the panel The PC can also be used to set panel parameters A program is available from BenchMark Wireline Products to display this data see figure below AMS4A142 PANEL USER MANUAL Rev 2008 Page 7 of 42 36220 FM 1093 n P O Box 850 bn 77476 Phone 1 346 4300 Wireline Phone 2813464301 Products benchmarkwireline com 0 20 Incremental Tension Ibs Tension Meter Line Tension 1000 KERR MEASUREMENT SYSTEMS INC 100 Depth Ft 1000 To connect the panel to a computer connect a serial cable from the PC to 6 on the of the panel AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 8 of 42 36220 FM 1093 P O Box 850 1 346 430 Wireline aan 6 4301 enchmarkwireline com Products benchmarkwireli 3 0 MENU COMMANDS This panel has internal software which allows it to be set for various configurations To change the settings press the MENU button The feature to be set will be displayed on the DEPTH display Press the MENU button again until the feature you want to set is displayed The para
27. ription Qty Reference METER ANALOG DIFF TENSION 1000 LBS DISPLAY LED 5 SERIAL 2 X3 5 AMS4P018 SWITCH MPA 106F ALCO PUSH 5 MENU T ZERO T TEST D ZERO METER RESET AMS4PO44 SWITCH TOGGLE OFF MOM 5 21 SWITCH CAPS ALCO C 22 BLACK T ZERO D ZERO METER RESET AMS7P017 SWITCH CAP ALCO C 22 RED D ZERO MENU ACMUSPO01 MS3102E 14S 9P RECEPT POWER IN AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 20 of 42 36220 FM 1093 n P O Box 850 1 346 4 Wireline Phone 2813164301 Products benchmarkwireline com 6 0 DRAWINGS AND WIRE LISTS 6 1 Main Processor Board 2 AMS4A142 PANEL USER MANUAL Rev 2008 ADD 20 Page 21 of 42 36220 FM 1093 n P O Box 850 281 3 Wireline 281346 4301 Products benchmarkwireline com 6 1 1 ENCODER AND INPUTS E oNu1S AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 22 of 42 9555 SSS 9 900 Mr cooo gt oben S S 5655 5 ODESA 0 001028 Products Wireline BenchMark COM RXD COM3B TXO COMZ x 12 10 E y 7 5 RXD CONGA RXD 4 9 2 _ VART OE3 1 TONTO TXD a 238 26C31 lt OUT PHASE 2 oN 856 324 KFy
28. ruck standard voltage Pin A is positive pin B is negative 2 2 2 ENCODER 1 ENCODER 2 5 vdc power is provided to the encoders and signal is received from the encoders on these connectors Refer to the section 6 0 for AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 6 of 42 36220 FM 1093 P O Box 850 1 346 430 Wireline aan 6 4301 enchmarkwireline com Products benchmarkwireli the pinout listing Note encoders can be either differential quadrature A B A B or single quadrature A B 2 2 3 ENCODER OUT This connector provides an encoder quadrature data output This data can be used to provide depth data to the acquisition system The output PPF data is selectable No encoder power is provided 2 2 4 OVER TENSION CONTACT This connector provides a connection to the overtension circuit relay When an overtension condition is active the two pins are connected together In normal position the two pins are open This feature can be used to interface to the winch unit control system to provide automatic hoist shutdown when an overtension condition is reached 2 2 5 LOAD PIN 24vdc power is provided to the load pin and the 4 20ma current loop signal is received from the load pin on this connector Refer to the section 6 0 for the pinout listing 2 2 6 MMD CCL 15vdc power is provided to the magnetic mark detector and signal is received from the mark detector on this connecto
29. sion Alarm Usage M2500 for 2500 pound alarm AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 30 of 42 36220 FM 1093 n P O Box 850 Wireline ax 261 346 4301 Products Donar arene com Depth Adjust Usage J 1 for 1 ft 1000 feet System PPF Usage 5125 for 125 PPFoot to system Enter Mud Weight B12 3 lbs gal Enter Tool Weight T1000 105 Toggle stretch correction on off Display depth and stretch data Use Correction J S B T k m Press V to display the Verification Screen AMS4A142 Setup Status Software revision S4200 01 Line Size slam Depth Units Feet Depth Units Pounds Depth alarm 100 ft Tension alarm 2400 lbs Tension shutdown 3500 105 Encoder PPR 1200 Depth Adjust 0 0 Wheel Circumference 2 000 feet Load Cell Angle Factor 1 00 System Pulse per Foot 600 0 Cable volume 2118 cubic inches per 1000 feet Cable weight 1 0 Weight fluid 8 300 Cable weight fluid 1 000 Tool weight 1000 Stretch Corr is OFF MMK correction is OFF Line stretch tool 8 3 Press D to display the Data Screen DATA STRING DESCRIPTION 12345678901234567890123456 U D Zddddd d ssss s tttttt lt CR gt lt LF gt WHERE U UNITS Depth Tension English English G English Metric Metric Metric F Metri
30. y and the mark depth will be displayed on the TENSION display AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 16 of 42 36220 FM 1093 P O Box 850 1 346 4300 Wireline SDI 84301 enchmarkwireline com Products benchmarkwireli 3 8 ENCODER SELECT This function allows the user to change encoders by selecting a different encoder connected to the panel Procedure Use switch to select which encoder input on the rear panel will be used Indication ENCSEL will be displayed on the DEPTH display and the encoder selected appears on the Depth display a ENC 1 b ENC2 c BOTH If BOTH is selected the depth will be a composite of ENC 1 or 2 The two encoders are compared 10 times per second and the encoder that moves the furthest at each comparison will be used to increment the composite depth Note Encoder 1 will always turn the opposite direction from encoder 2 In direct mode see section 3 11 the encoder output will be in the same direction as encoder 1 3 9 ENCODER PULSES PER REVOLUTION The value selected will automatically be used as the encoder input pulses per revolution PPR setting Procedure Use switch to set the ENCODER Pulse Per Revolution setting Indication ENCDOR will be displayed on the DEPTH display and the value will be displayed on the TENSION display as it is being set Default value is 1200 3 10 ENCODER DIRECTION The value selected will toggle the enco
31. ze is also automatically set for the selected cable size If other is selected the LCA value needs to be entered This value is based on the bend angle of the cable over the tension wheel This value is empirically derived and must be furnished by the measuring head manufacturer Procedure Use switch to select cable size Indication CABLE will be displayed on the DEPTH display and the selections will be displayed on the LINE TENSION display Cable Size Values available 7 32 9 32 5 16 3 8 7 16 15 32 15 32HT USE THIS SETTING W DEEP GROOVED WHEEL SLAM SLAMHT S SLAM S SLAMHT OTHER Default value is SLAM HT HIGH TENSION WHEEL SETTINGS The HT designates the High Tension or grooved tension wheel when installed on the AM5K measuring head refer to AM5K measuring head user manual This wheel is used for high tension operations or with cable requiring less bend It can only be used with 15 32 or large cables When this wheel is installed you must select one of the cable sizes with the HT designator The other tension wheel available on the AM5K measuring head is a flat wheel This wheel will work will all sizes of cables AMS4A142 PANEL USER MANUAL Rev A Nov 2008 Page 11 of 42 36220 FM 1093 P O Box 850 Mee cS eli Phone 1 346 430 Wireline EH 6 4301 enchmarkwireline com Products benchmarkwireli OTHER If you select the OTHER setting you will be allowed to change the measuring wheel circumf

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