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HEC-P5XXX Harsh Environment Controller

1. esee 27 ATISIOE APU EE E A A EER 28 Real Time Clock SEE 29 General Purpose Serial POrtS rrrarnnnnnnnnnnnnnnnnnnnnnnrnnennnennnvnnnrnnennnennnenne 29 Modbus Master Slave Serial Ports eee 32 Serial Print Option Serial Ports savannen SPHERE E EATER RUN 33 PT 34 CAN NEPPE Md Barteci m eESR PESE 36 FRAM Retentive Memory rrrnnnnrnnnrnnvnnnnnvnnnnnnrnvnrnnnvnnnrrnnnvnnnrnnevsnevnne 38 EEPROM Memory CONSCHIDP ueissssxims anh EUG RES RENEESHIRMEEUN PESERE SIE RR OX RASA 39 HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 1 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Table of Contents DENN 41 Ethernet CommunicationsS arrnnannnnunnnnnsnnnnvnnnnvnnnnvnnnnvnnunnnnnsvnnnsvnnesenne 43 He OGIO UW EE NE IIIS EU IE 45 MOT PL 46 Structured Text SUpport EE EEE 47 SAE J1939 MENN 47 Go SVR Eeg La EE NE 49 Cellular Data Option ic sccesavcvsdsncastdivosdaresmotscaedascalnosdiaseantectgevslarenesnesnees 51 VersaCloud M2M Connectivity eese 53 Battery Backed up S RAM Memory ccccesccseceeeseessenseenseeeeeeeeseeuss 55 VEN 56 HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 2 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Getting Started This section explains how to read this manual and understand the
2. Revision 5 Now Supports J1939 amp NMEA 2000 Networking and is VersaCloud M2M Enabled HEC P5XXX Harsh Environment Controller Covered Models HEC P5000 HEC P5110 LEAD FREE HEC P5010 HEC P5200 HEC P5100 X HEC P5210 RoHS COMPLIANT Divelbiss Corporation Toll Free 1 800 245 2327 IVe SS 9778 Mt Gilead Road Web http www divelbiss com Fredericktown Ohio 43019 Email sales divelbiss com CORPORATION 2012006 5 Table of Contents Manual Contents Getting Started How to Use this Manual eeeetercoevi serat esti rer TeeiIq EUER TIRE RERUM teet 4 The HEC P5XXX Controller Overview eee 5 The HEC P5XXX Models amp Features Overview enn 5 Configuring the HEC P5XXX Target in EZ LADDER Toolkit 6 Loading MENE Tv 7 Getting to Know the HEC P5XXX ccceeccseccesceeseeeseeesenseeeseeeeeeeseeeeees 9 Assembling Dis Assembling the HEC P5XXX eee 11 HEC P5XXX Internal Field Configuration Jumpers and Switches 12 HEC P5XXX Features FONN hp 15 UDEN 16 Power PWR LEN us 16 Programmable LEDs TELA T2 EEE 16 UP Tr 16 MUNN TNT 17 MP Seaside sesto ct aged tenia see vnc De MES CIN Rn UMCEU DENEN serp NDS TN E 17 Bee fe EE NE IM MENDE E EE 17 ETT 20 Ousdrdture ID EE PO PEPIR MEUM UISE 23 DE Nr 24 Pulse Width Modulation Outputs eee 26 PWM Channel Load Current Feedback
3. The HEC P5XXX may be powered using 8 32VDC The power is connected on the A Grey connector using pins 1 V 2 V Common The power connected to these pins should be of sufficient current to source power for the con Mac aOR IC communication ports analog and counter inputs A typical input power wiring diagram is shown in Figure 2 3 Source power for the inputs is divided into two groups of five 5 inputs Each group may be configured for sinking or sourcing and thus each group has an individual common pin that must be connected separately from the main controller power Source power for the outputs is divided into four groups of four 4 outputs Each output group has an individual power source pin that must be connected separately from the main controller power While all the output power pins are separate from the main controller power the output common ground for all connected loads must be tied to the same common ground connected to pin 2 of the main controller power Failure to do this could result in unwanted operation or even damage the HEC P5XXX controller CONTROLLER MAIN LOGIC POWER INPUT 8VDC to 32VDC HEC P5XXX 11 ivelbi s 11 PWR Patent 7 299 099 WWW DIVELBISS CO M SERIAL HARSH ENVIRONMENT MODULE SIS 12 Figure 2 3 Input Power Connections Main Logic HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 16 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fred
4. Knowledge of these two networks is required to configure the communications The rest of the steps in configuring J1939 NMEA communications is a sample only Refer to the P Series EZ LADDER Toolkit Manual for more in depth information on configuring and using SAE J1939 and NMEA 2000 Any J1939 or NMEA 2000 implementation will be dependent upon the actual application needs and requirements 6 Click ADD From the drop down menu select the CAN port to use must have been installed prior to this step Refer to Figure 2 49 All the configuration parameters for the J1939 NMEA 2000 communications must be configured here Refer to the P Series EZ LADDER Toolkit Manual for more in depth information on configuring and using SAE J1939 and NMEA 2000 7 Click OK to as needed to close each of the open windows including the HEC P5000 Properties window 8 Save your ladder diagram using the menu FILE and SAVE or SAVE AS to save the current settings in your program SAE J1939 NMEA 2000 communications is now configured and can be used in the ladder diagram project SAE J1939 NMEA 2000 use the J1939 RX PGN and J1939 TX PGN function blocks Implementation is dependent upon the actual application requirements For more information regarding SAE J1939 The information regarding SAE J1939 and NMEA 200 implementation shown here is for basic example only NMEA 2000 communications including installation configuring and using refer to the P Series EZ LADDE
5. File Name Description To be Used on Part number HEC_P5000 dat Kernel for HEC P5XXX HEC P5000 HEC P5010 HEC P5100 HEC P5110 HEC P5200 HEC P5210 8 Click the OPEN button to finish the kernel selection Make sure the correct kernel is chosen 9 Click the UPDATE TARGET button to install the kernel Refer to Figure 1 4 10 A dialog box will appear to show the status of the kernel installation This could take a couple of minutes to install 11 When the dialog windows close the installation is complete The HEC is ready to use and may be connected to and programs may be downloaded mm HEC P5000 ion 1 1 1 0 ion 1105 Serial Number 10046607 j Target Options g Open i Ww gt Computer Local Disk C Program Files x86 Divelbiss Corporation EZ Ladder Toolkit Kernel Organize v New folder JP Fannie Name Date modified Type BE Desktop _ EnhancedBabyBear 128k dat 4 28 2015 7 33 AM DAT File n Downloads EnhancedBabyBear_256k dat 5 1 2015 2 10 PM DAT File HEC_1000 dat 5 1 2015 2 10 PM DAT File HEC_1100 dat 4 28 2015 7 36 AM DAT File Ubaia _ HEC 1200 dat 4 28 2015 7 36 AM DAT File HEC 1500 dat 5 1 2015 2 10 PM DAT File HEC 2000 dat 5 1 2015 2 10 PM DAT File HEC 4000 dat 5 1 2015 2 10 PM DAT File HEC HMI dat 5 1 2015 2 10 PM DAT File HEC P5000 dat 6 29 20151 28PM DAT File ICM MB 100 dat 4 28 2015 7 37 AM DAT File ICM BB P13 XX dat 6 29 20151 30 PM DAT File PCS 1XX
6. UART as either master or slave the Modbus feature must be installed similarly as the actual UART was just installed As modbus is a software protocol it is not covered in detail in this hardware manual For details on using Modbus networking refer to the P Series EZ LADDER Toolkit Manual Additional serial functionality is available when using Structured Text For details on using Structured Text refer to the P Series EZ LADDER Toolkit Manual Modbus Master Slave Serial Ports Modbus Master or Slave may be utilized with the Serial Ports UARTs To use Modbus Master or Slave over Serial Ports Modbus Master Slave must be installed and configured in the ladder diagram project Serial Port s UARTs must be installed prior to installing or configuring the Modbus Master Slave using Serial Refer to the General Serial Ports Section of this manual for details on installing the Serial Ports To use the HEC P5XXX Serial Ports for Modbus in EZ LADDER Toolkit from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window The HEC P5XXX was previously selected Click the PROPERTIES button The HEC P5000 Properties Window will open Under the Devices Internal section if Modbus Master or Slave is installed it will be listed Click the ADD DEVICE button This will open the PLCHIP PXX Devices window See Figure 2 24 Select Modbus Master or Modbus Slave from the choices Click OK The Modbus Slave or Modbus Ma
7. we will not add additional features at this time These features may be installed and configured by re visiting this window 4 Click OK This will close the HEC P5000 Properties window and save the model selected 5 Click OK This will close the Project Settings Window saving the target and installed features for this ladder diagram project Note Any features not shown when clicking ADD DEVICE are already installed when the target is selected EZ Project Settings Name Description HEC 4000 Divelbiss Corporation Harsh Environment PLC HEC HMI Divelbiss Corporation Harsh Environment HMI HEC P5000 Micro Bear PLC Divelbiss Corporation Micro Bear Controller Divelbiss Corporation PCS 4 Edit Passwords Figure 1 1 Project Settings Window HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 6 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Getting Started Part Number Devices HEC P5110 HEC P5200 HEC P5210 Cancel Figure 1 2 HEC P5000 Properties Window Loading the HEC P5XXX Kernel THE HEC P5XXX WILL NOT FUNCTION UNLESS THIS STEP KERNEL LOADING IS COMPLETED The kernel is the firmware for the controller and to provide greater flexibility and reliability HEC Controller shipments are factory shipped without a kernel If this is a new unit from the factory it will be necessary to load the kernel before a ladder
8. 250 ms Send Heartbeat Common Broadcast Registers Register Name Broadcast Trigger Node Status None CAN Tx Errors None CAN Rx Errors None Figure 2 51 OptiCAN Properties 7 Click OK to as needed to close each of the open windows including the HEC P5000 Properties window 8 Save your ladder diagram using the menu FILE and SAVE or SAVE AS to save the current settings in your program OptiCAN communications is now configured and can be used in the ladder diagram project OptiCAN uses the OPTICAN TXNETMSG and OPTICAN NODESTATUS function blocks Cellular Data Option The HEC P5XXX optionally supports an internal Cellular Data Modem model dependent This internal cellular data option is designed to operate with the Divelbiss VersaCloud M2M Portal The purpose of the cellular data feature is to allow for remote re porting control and configuration of equipment in areas that may not have adequate communications avenues such as broadband Ethernet or Wi Fi This cellular data option provides a communications path to the Divelbiss VersaCloud M2M portals CLOUD via nationwide cellular coverage The Cellular Data option requires cellular data coverage from Divelbiss Corporation Monthly fees and data usage charges apply As data fees apply consideration should be made during the application ladder diagram program development to limit the amount and size of data to only what is required to reduce cost CELLULAR ANTENNA For Cellular connec
9. Connectivity additional configuration is required In addition to configuring the Wi Fi in the Bootloader the SSID and Password will need to be entered to make the connection These items are configured in EZ LADDER Toolkit when connected to the target in the Monitor Mode Refer to the Wi Fi section of the P Series EZ LADDER Toolkit for selecting the Wi Fi network setting SSID and entering the password Modbus TCP To use the HEC P5XXX Ethernet port or Wi Fi connection for Modbus in EZ LADDER Toolkit from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window The HEC P5XXXX was previously selected To configure Modbus TCP for use over Wi Fi see the Modbus TCP Section of this manual To configure VersaCloud M2M Connectivity over Wi Fi see the VersaCloud M2M Connectivity Section of this manual Click the PROPERTIES button The HEC P5000 Properties Window will open Under the Devices nternal section if Modbus Master or Slave is installed it will be listed Click the ADD DEVICE button This will open the PLCHIP PXX Devices window See Figure 2 45 Select Modbus Master or Modbus Slave from the choices Click OK The Modbus Slave or Modbus Master Properties window will open depending on the type of Modbus port you selected See Figure 2 46 V Click the ADD button to open the Add Interface window See Figure 2 47 Select Ethernet from the Interface Drop down select box For Modbus Slave Set
10. EZ LADDER Toolkit Any OptiCAN network implementation will be dependent upon the actual applications needs and requirements Manual for details on how the OptiCAN network functions how to implement it and how to use it 6 Enter the setup information for the OptiCAN network Refer to Figure 2 51 CAN Port Select the CAN Port to use the OptiCAN network on Node ID Network address ID for identify this equipment on the OptiCAN network Broadcast Rate Rate at which network registers are transmitted across the network when based on interval In milliseconds Send Heartbeat Check this box if this device is to send the network heartbeat only one device per network Common Broadcast Registers Used to configure the Broadcast trigger of the Status and Error registers application requirements For more information regarding OptiCAN communications including installation configuring and using refer to the P Series EZ LADDER Toolkit Manual The P Series EZ LADDER Toolkit Manual OptiCAN section should be read before an attempt to implement an OptiCAN network The information regarding OptiCAN shown here is for basic example only Implementation is dependent upon the actual HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 50 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com HEC P5XXX Features oJ OptiCAN Properties CAN Port Node ID 3 Broadcast Rate
11. Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features ad PLCHIP PXX Devices Devices ad PLCHIP Pxx gei Properties Quadrature Mode Flags Name CAN1 Ethemet Modbus Master Modbus Slave OptiCAN PLCHIP Pxx eeprom PLCHIP Pxx qei PLCHIP Pxx rtc PWM SD CARD Serial Print TimerCounter UART2 UART3 Divelbiss OptiCAN Intemal PLCHIP PXX 4K EEProm Intemal Quadrature Encoder Interface Intemal PLCHIP PXX Real Time Clock Pulse Width Modulator SD Card Serial Print Hardware Timer Counter UART2 UART3 E Invert Direction 3 Non quadrature A DIR B CLK A x2 7 Invert Index e x4 E Index Resets Position Counter Index Gating Pass the index when PHA 1 and PHB 0 otherwise block index Pass the index when PHA 1 and PHB 1 otherwise block index Pass the index when PHA 0 and PHB 1 otherwise block index Pass the index when PHA 0 and PHB 0 otherwise block index Maximum Position Variable Names PHA Digital Filter Name QEI IDX QEI PHA QEI PHB PHB Digital Filter INX Digital Filter Figure 2 13 Installing Quadrature Encoder Interface Figure 2 14 Quadrature Encoder Properties The switches SW1 4 SW1 5 and SW2 1 configures the type of input for DIN3 to DIN5 respectively When the switch is in the OFF position the type is PNP When the switch is in the ON position the type is NPN Refer to the HEC P5XXX Internal Field Configu
12. divelbiss com Uv t Lus S nd S Tw x Se t m i I WOD SSIGATAAAGMMMF 660 667 2 3uejed umd Tl 4 SIS O uMd Tl 4 SIS uMmd Tl 4 OIUO UMOpI219paJ4 NOILV3HOd3O2 01YQ uMoponoepa14 SSN SSIGIONIC LI TVIYIS 01YQ UMOJYDLAPAL4 NOl1VHOdHO2 SSIGIONC I tt TVIYIS it TVIYIS pi XXXSd 03H XXXS amp d O3H IMAW LNAWNGAIANS HSAVvH IMAW LNAWNOAIANS HSSbyd4 IMAW _LNAWNOAIANS HsSsblvd4 q D o3 i cO je je N c ile N H ep z o le m Cable should be shielded Terminating Resistor at Each End twisted pair Should only be installed when device does not have internal resistor to use HEC P5xxx does not require if at the end PG Connect to Earth Ground Figure 2 31 Typical CAN Port Connections HEC P5XXX User s Manual Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features Bd PLCHIP PXX Devices Devices Name Description CANO CAN 0 CAN1 CAN 1 Ethemet Ethemet Modbus Master Modbus Master Modbus Slave Modbus Slave OptiCAN Divelbiss OptiCAN PLCHIP_Pxx_eeprom Intemal PLCHIP PXX 4K EEProm PLCHIP Pia gei Intemal Quadrature Encoder Interface SD CARD SD Card Serial Print Serial Print TimerCounter Hardware Timer Counter UART2 UART2 UART3 UART3 Variable Names Name CAN RXD CAN TXO Figure 2 33 I
13. e Je os Tow 2 X Not Supported Not Installed 4 8 of Channels Supported e Supported Installed Features Real Time Clock Counter Inputs Quadrature Inputs Micro SD Socket Accepts GPS Module HI l T Serial Ports Se Bi oO po gt x lt HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 5 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Getting Started Configuring the HEC P5XXX Target in EZ LADDER Toolkit Before you can program and use the HEC P5XXX Controller it must be configured as a target within the EZ LADDER Toolkit For help with installing or using EZ LADDER please refer to the P Series EZ LADDER User s Manual 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select HEC P5000 as the target from the choices Refer to Figure 1 1 Verify the correct COM Port is selected 2 Click the PROPERTIES button to the right side of the window The HEC P5000 Properties Window will open 3 Using the Drop down Part Number select box select the model of the HEC P5XXX Refer to Figure 1 2 With the model se lected the Devices pane will update with the currently selected features for the HEC P5XXX The ADD DEVICE button is used to install and configure additional features from those shown above such as Ports Real Time Clock etc For this example
14. in inputs not operating properly depending upon the application TNT je sy k ini ANC A VAT VAA 660662 2 U9 eq pappaquF uMd Tl 4 SIS OIuO uMopyoroepoJJ NOILVNHOd3NO SSIGIONC it 1VIuas XXXS amp d O3H 27 TNYOW LNAWNOSIANS HSaAvH N OrQN Lzomx odor oo m INPUTS DINO PNP SINK DIN2 12VDC o e o NPN SOURCE INPUTS GROUP DIN11 DIN15 O Q gt st CN oe ij OLOO Om cz 5 z 000 oO zr a 0 20 Zaz EZ zza aao 0 O 0 O O Zz 5 va za O Ho S We eN z Y D ao a Figure 2 6 Typical Digital Input Connections HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 19 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com HEC P5XXX Features As was noted in the Digital Inputs Section three of the digital inputs DINO DIN1 DIN2 may be utilized as high speed counters These counters may be configured in EZ LADDER to operate as an up counters free running timers and triggered timers These inputs will accept a maximum frequency of 100KHz and are optically isolated to promote noise immunity These inputs are ideal to anywhere that high speed counting is required such as calculating RPM batch counting and more Prior to using the high speed counter timer inputs in the ladder diagram the counter timer functionality must be installed and configured in the ladder diagram s Project Setti
15. kernel com piled ladder diagram or data logging using Structured Text Installation update of Kernel and Ladder Diagram project will only occur on power up of the HEC P5XXX when the SD Card is configured to do so For SD Card updates to work the SD card must have a directory named update In this update directory the kernel dat and the ladder diagram compiled programs hex must be placed for the SD card to update the HEC P5XXX The kernel and ladder diagrams are only updated after an SD card is inserted by cycling power Updates are only performed during the controller s power up The SD Card may be used for data logging on EZ LADDER Toolkit V1 2 2 0 or later A kernel update packaged as part of EZ LADDER Toolkit version 1 2 2 0 or later to the hardware target is required Prior versions of EZ LADDER Toolkit do not support data logging Refer to the EZ LADDER Toolkit manual for details on how to use the data logging feature Before the SD Card may be used to install or update the kernel or EZ LADDER compiled project to the HEC P5XXX it must be config ured to do so This configuration must be done in the Bootloader screen The Bootloader screen will only operate if EZ LADDER is connected to an actual HEC P5XXX controller To Access the Bootloader 1 Verify the target has been configured see Configuring the HEC P5XXX Target in EZ LADDER Toolkit 2 Connect the Programming cable s from the computer to the HEC P5XXX See Prog
16. of the common and simple settings such as Quadrature Mode and Flags are set in this window Other additional settings are available for configuration Refer to the P Series EZ LADDER Toolkit User s Manual for details on the Quadrature Encoder Interface configura tions Select the Quadrature Mode and any other required settings Click OK the number of times necessary to close and save all the con figurations You should return to the EZ LADDER Toolkit s Edit workspace by clicking OK the number of times required Remember to Save your ladder diagram using the menu FILE and SAVE or SAVE AS To use DINO DIN3 in a ladder diagram as a quadrature encoder interface you must use the CNTR PXX QEI CNTR PXX QEI CMP or CNTR PXX QEI VEL function blocks Each block has a specific function and relationship to the quadrature encoder interface inputs Refer to the P Series EZ LADDER Toolkit User s Manual for details on each of these function blocks Each high quadrature encoder interface input can be field selected as either PNP current sinking or NPN to accept signals from open collector output devices The type of device is selected by internal dip switch settings on the HEC P5XXX To gain access to these dip switches the HEC P5XXX must be dis assembled See the Assembling Dis assembling the HEC P5XXX section of this manual HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 23 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown
17. on a Chip perspective as the processor of If the HEC P5XXX model supports Wi Fi in place of Ethernet you will need to complete Ethernet settings as just shown the HEC P5XXX controller it treats Wi Fi the same as Ethernet The Enable Wi Fi should be checked on Wi Fi models HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 44 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com HEC P5XXX Features For HEC P5XXX models that support Wi Fi the Wi Fi connection is available for using Modbus TCP Programming Port or VersaCloud M2M Connectivity WI FI ANTENNA For Wi Fi supporting models of HEC P5XXX the unit ships with a loose packed antenna that must be installed before the Wi Fi will be able to function Refer to Figure 1 6 the Getting to Know the HEC P5XXX section If the HEC P5XXX will be installed in an open air environment or an plastic fiberglass enclosure the antenna may be directly mounted to the HEC P5XXX controller Screw the antenna into position See Figure 1 6 If the HEC P5XXX is to mounted in a metal enclosure or any box enclosure that may block the Wi Fi signal the antenna will need to be mounted external to the box enclosure that could block the Wi Fi signal Externally connecting the antenna in this method will require additional cables and a bulk head fitting not included Refer to Figure 2 44 for mounting method examples When mountin
18. respectively When the variable coil is true the de bounce circuit is enabled and when the coil is false the de bounce circuit is disabled The variables DIN3 DEB DINA DEB and DIN5 DEB are automatically created by EZ LADDER when the HEC P5000 target is selected Deleting the de bounce variables from the program will cause the de bounce circuit to be enabled resulting in inputs not operating properly Prior to using the quadrature inputs in the ladder diagram the Quadrature Encoder Interface functionality must be installed and configured in the ladder diagram s Project Settings The first step to installing the quadrature encoder interface is to install the PLCHIP Pxx qei Internal Quadrature Encoder Interface feature Using menu click PROJECT then SETTINGS to open the Project Settings window With the target HEC P5000 selected still click the PROPERTIES button The HEC P5000 Properties Window will open Verify the proper actual part number is selected in the Drop down Part Number select box Under the Devices Internal section if the quadrature encoder interface were installed it would be listed To install the Quadrature Encoder Interface click the ADD DEVICE button From the available devices select PLCHIP Pxx qei and click OK Refer to Figure 2 13 The PLCHIP Pxx qei Properties window will now open See Figure 2 14 The PLCHIP Pxx gei Properties window is used to configure the quadrature encoder interface for DIN3 DIN4 and DIN5 Some
19. symbols and information that it contains To begin using your HEC P5XXX Controller you will need to follow these steps e Install EZ LADDER Toolkit if not already installed not included e Configure the HEC P5XXX Controller in the EZ LADDER Toolkit Project Settings e Using purchased or self made cables connect the Input Power and Programming Port e Write a ladder diagram program e Install the HEC P5XXX s Kernel if this is a new unit from the factory e Download and run the program on the Controller Refer to the appropriate sections of this manual for details on the above items WARNING The HEC P5XXX Controller as with other programmable controllers must not be used alone in applications which could be hazardous to personnel in the event of failure of this device Precautions must be taken by the user to provide mechanical and or electrical safeguards external to this device This device is NOT APPROVED for domestic or human medical use Getting Started In this manual the following conventions are used to distinguish elements of text BOLD Denotes labeling commands and literal portions of syntax that must appear exactly as shown italic Used for variables and placeholders that represent the type of text to be entered by the user SMALL CAPS Used to show key sequences or actual buttons such as OK where the user clicks the OK button In addition the following symbols appear periodically in the left margin to call t
20. 4 Any bytes not configured for retentive may be used as EEPROM memory bytes displayed as Num User Bytes Do not select a different Part Number Verify it is configured for FM24CL04 only 5 Click OK to close the FM24xxx Properties dialog 6 Click OK to close the HEC P5000 Properties 7 Save your ladder diagram using the menu FILE and SAVE or SAVE AS to save the current settings in your program The Retentive memory size is now configured in the ladder diagram program and may be used by setting variables and functions as retentive Refer to the P Series EZ LADDER Toolkit Manual for details on using retentive variables I2C Part Part Number Device Select A2 A0 Size Num Retentive Bytes Num User Bytes Figure 2 34 Configure Retentive Memory FRAM AS EEPROM IN EZ LADDER TOOLKIT The FRAM may also be used in EZ LADDER Toolkit as EEPROM memory using the EEPROM_WRITE and EEPROM_READ function blocks Any memory not allocated as retentive bytes is available to be used as general EEPROM storage FRAM the memory locations will not fail after repeated write cycles and therefore may be used to store any variables as often as necessary For more details on using FRAM and EEPROM function blocks refer to the P Series EZ LADDER Toolkit manual Q When using the EEPROM_READ or EEPROM_WRITE function blocks the storage device is selected When selected as EEPROM Memory ON CHIP The HEC P5XXX controllers support two types
21. AGE 12 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Getting Started Switch Function OFF SW1 1 CNTR Channel 0 Type SW1 2 CNTR Channel 1 Type SW1 5 Quadrature Channel B Type SW2 1 SW2 2 Analog Input Voltage Analog Input Current SW34 Analog Input Channel 7 DOTS Feedback SW3 5 Real Time Clock Battery Enable CAN Port 0 Termination Resistor Disabled Enabled CAN Port 1 Termination Resistor Disabled Enabled Only one of SW3 3 or SW3 4 should be set to ON at a time SW1 3 2 Serial Port boo Cable Wire Holes BHHBEUH OO O10 P12 P11 P17 PORT A RS232 PORT B RS232 Figure 1 9 HEC P5XXX Configuration Switch and Jumper Settings HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 13 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features This section explains the Harsh Environment Controller HEC P5XXX hardware features options and information regarding EZ LADDER Toolkit for basic operation HEC P5XXX Features Programming Port The HEC P5XXX is programmed using its Programming Port COM 0 This RS232 serial port is only to be used for programming using Divelbiss EZ LADDER Toolkit software This is not a general purpose port and may not be used in any other capacity than programming the controller itself The baud rate is f
22. CHIP Pax eeprom PLCHIP Pix qei PWM SD CARD Serial Print TimerCounter UART3 VersaCloud Description Cellular Modem Ethemet J1939 Modbus Master Modbus Slave Divelbiss OptiCAN Intemal PLCHIP PXX 4K EEProm Intemal Quadrature Encoder Interface Pulse Width Modulator SD Card Serial Print Hardware Timer Counter UART3 VersaCloud Communication ad Modbus Slave Properties Variable Names Name Figure 2 24 Selecting Modbus M Add Interface ad Add Interface Interface Uart Properties UART1 Interface UARTI Uart Properties i RTU ASCII Figure 2 27 Add UART Interface Master RTU ASCII Packet Transmit Delay 15 Character Times Figure 2 26 Add UART Interface Slave Serial Print Option Serial Ports The Serial Ports UARTs may be utilized to send ASCII data serially to an external device To use the serial ports for this type of communications the Serial Printing option must be installed in ladder diagram project before it may be used Serial Port s UART must be installed prior to installing or configuring the Serial Print option Refer to the General Serial Ports Section of this manual for details on installing the Serial Ports To use the HEC P5XXX Serial Ports for Serial Printing in EZ LADDER Toolkit from the File Menu at the top click PROJECT then SET TINGS This will open the Project Settings Window The HEC P5X
23. CONFIGURING SAEJ1939 NMEA 2000 IN EZ LADDER TOOLKIT 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select HEC P5000 as the target from the choices 2 Click the PROPERTIES button to the right side of the window The HEC P5000 Properties Window will open Make sure the proper model is selected in the drop down menu HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 47 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com l HEC P5XXX Features 3 Click the ADD DEVICE button The PLCHIP PXX Devices window will open Locate the J1939 in the Devices pane of this window 4 Click select J1939 highlight Refer to Figure 2 48 i ud PLCHIP PXX Devices Devices Name Description CANO CAN 0 CAN1 CAN 1 Cellular Cellular Modem Ethemet Ethemet J1939 J1939 Modbus Master Modbus Master Modbus Slave Modbus Slave i Divelbiss OptiCAN PLCHIP Pio eeprom Intemal PLCHIP PXX 4K EEProm PLCHIP Pax aei Intemal Quadrature Encoder Interface PWM Pulse Width Modulator SD CARD SD Card Serial Print Serial Print TimerCounter Hardware Timer Counter UART3 UART3 Variable Names Figure 2 48 PLCHIP PXX Devices J1939 5 Click OK The J1939 Properties Window will open The settings in this dialog box and optional buttons will configure the SAE J1939 NMEA 2000
24. EC P5000 was previously selected Click the PROPERTIES button The HEC P5000 Properties Window will open Under the Devices Bus section if any CAN ports are installed they would be listed Click the ADD DEVICE button This will open the PLCHIP PXX Devices window Select either CANO or CAN 1 from the Devices pane See Figure 2 33 When the required CAN port has been selected click OK the number of times required to close the windows and return to the EDIT workspace Remember to Save your ladder diagram using the menu FILE and SAVE or SAVE AS Q If OptiCAN J1939 or NMEA 2000 is to be used it must be installed using similar steps For detailed information on installing and using SAE J1939 NMEA 2000 or OptiCAN refer to the P Series EZ LADDER Toolkit Manual for details Far eer 1 CAN CHANNEL 0 CAN CHANNEL 1 INTERNAL to INTERNAL to i HEC 150x E R HEC P5xxx D ND SW4 ON CANO SW5 ON CAN 1 120 Ohm ENABLED 120 Ohm ENABLED SW4 OFF CANO SW5 OFF CAN 1 E E M x To Other CAN Devices To Other 120 Ohm DISABLED CAN Devices 120 Ohm DISABLED Figure 2 32 CAN Port Terminations and Switches HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 36 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www
25. ECTOR B BLACK Pind Input Power 8 32VDC Pini DOT Group B Digital Output 6 PWM 6 Pin2 Power In Gnd Pin2 DOT Group B Digital Output 7 PWM 7 Pin3 Programming Port TX Pin3 DOT Group C Digital Output 8 PWM 8 Pin4 Programming Port RX Pin4 DOT Group C Digital Output 9 PWM 9 PinS CAN Port 0 Low PinS DOT Group C Digital Output 10 PWM 10 Pin6 CAN Port 0 High Pin6 DOT Group C Digital Output 11 PWM 11 Pin 7 CAN Port 1 Low Pin 7 DOT Group C Power Source Pin8 CAN Port 1 High Pin8 DOT Group D Digital Output 12 Pin9 Analog Input 0 Signal Pin9 DOT Group D Digital Output 13 Pin 10 Analog Input 1 Signal Pin 10 DOT Group D Digital Output 14 Pin 11 Digital Input O Counter Input O Pin 11 DOT Group D Digital Output 15 Pin 12 Digital Input 1 Counter Input 1 Pin 12 DOT Group D Power Source CONNECTOR C GREEN CONNECTOR D BROWN Pin1 Digital Input 2 Counter Input 2 Pin 1 DIN Group B Digital Input 12 Pin2 Digital Input 3 Quad Input A Pin2 DIN Group B Digital Input 13 Pin 3 Digital Input 4 Quad Input B Pin 3 DIN Group B Digital Input 14 Pin4 Digital Input 5 Quad Input Index Pin4 DIN Group B Digital Input 15 Pin 5 DIN Group A Common Pin 5 DOT Group A Power Source Pin6 DIN Group A Digital Input 6 Pin6 DOT Group A Digital Output 0 PWM 0 Pin7 DIN Group A Digital Input 7 Pin7 DOT Group A Digital Output 1 PWM 1 Pin8 DIN Group A Digital Input 8 Pin8 DOT Group A Digital Output 2 PWM 2 Pin9 DIN Group A Di
26. IES button to the right side of the window The HEC P5000 Properties Window will open Make sure the proper model is selected in the drop down menu If the EEPROM feature was already installed it would be displayed in the Devices Pane under the Internal heading as PLCHIP_Pxx_eeprom Refer to Figure 2 35 3 Click the ADD DEVICE button The PLCHIP PXX Devices window will open Locate the PLCHIP Pxx eeprom in the Devices pane of this window 4 Click the PLCHIP Pxx eeprom device highlight Refer to Figure 2 36 5 Click OK The PLCHIP Pxx eeprom Properties dialog will open Leave the default settings Num Retentive Bytes set to 0 See Figure 2 37 Click OK ud PLCHIP PXX Devices Part Number HEC P5010 X Devices B Bus PLCHIP Pa gei Intemal Quadrature Encoder Interface PWM Pulse Width Modulator SD CARD SD Card Serial Print Hardware Timer Counter E Low Voltage Sense i PLCHIP Pxx rtc Figure 2 35 HEC P5XXX Properties Figure 2 36 PLCHIP PXX Devices EEPROM ad PLCHIP Pxx eeprom Propert Le Eh a Figure 2 37 PLCHIP Pxx eeprom Properties HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 40 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com HEC P5XXX Features The HEC P5XXX s On Chip EEPROM should not be used for Retentive Memory All Retentive featu
27. M 2 Outputs have load current feedback Group B DOT4 DOT7 On Off or PWM 2 Outputs have load current feedback Group C DOT8 DOT11 On Off or PWM 2 Outputs have load current feedback Group D DOT12 DOT15 On Off Only Enclosed Sealed Plastic Housing Ladder Logic Structured Text using Divelbiss EZ LADDER Toolkit Panel Mount using screws 6 3 Wide x 7 92 Length x 2 15 Tall Excluding antennas 40 80 C SEF NOTE 2 SMA RPSMA Antennas must be electrically isolated from panel ground common If not isolated damage will result NOTE 1 2 Amps Total per point up to 55 C 8 Amps per output group See Figure 2 39 for maximum output current per output channel based on ambient temperature NOTE2 Operating Temperature is 40 80 C temperature rating for models without optional serial port and Ethernet port HEC P5100 For models with optional serial port and Ethernet port the standard operating temperature is 25 80 C Full temperature range is available for serial port and Ethernet port models consult factory for delivery and price Max Current Per Output Pair vs Current Amps 0 Temperature es Max Current 20 40 Ambient Temperature C Figure 2 57 Maximum Current for Outputs based on Temperature HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 57 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com
28. P5XXX Several additional function blocks are used with detailed in the P Series EZ LADDER Toolkit Manual HEC P5XXX models can only support Ethernet or Wi Fi individually As the PLC on a Chip utilizes the Wi Fi as Ethernet HEC P5XXX controllers can only support one of either Ethernet or Wi Fi at a time For details on configuring and using Modbus TCP Master or Slave refer to the P Series EZ LADDER Toolkit Manual It contains in depth information regarding using variables and Modbus Structured Text Support The HEC P5XXX controller with most P Series based PLC on a Chip products supports the use of Structured Text in EZ LADDER Toolkit As Structured Text has its own unique language and rules refer to the P Series EZ LADDER User s Manual for details on language and implementation of structured text in an EZ LADDER project SAE J1939 NMEA 2000 The HEC P5XXX controller supports SAE J1939 and NMEA 2000 communications over CAN SAE J1939 and NMEA 2000 may be con figured and installed to operate on either of the two on board CAN ports CANO or CAN1 As SAE J1939 and NMEA 2000 utilize the CAN port a CAN port must be installed prior to the installation and configuration of SAE J1939 NMEA 2000 For CAN port installation refer to the CAN Networking Ports Section of this manual oO With a CAN port installed SAE J1939 NMEA 2000 must be installed in the ladder diagram project using the EZ LADDER Toolkit Project Settings Menu
29. PAGE 15 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features The operating status of the HEC P5XXX can be determined the by Status LED When the Status LED is flashing at a slow Y rate approximately once per second then there is no ladder program executing When the Status LED is flashing at a fast rate several times per second a program has been loaded and it is executing If the Status LED appears to be flickering at a very fast rate the Kernel is not running Either the kernel needs to be installed or the controller reset to restart the kernel if it is installed Should the Status LED not flash at all first check the input power If the input power is correct and there is still no Status LED contact Divelbiss Technical Services Power PWR LED The HEC P5XXX provides a power green status LED that can be seen from the front of the unit When this LED is illuminated the input power should be sufficient for the HEC P5XXX to operate If the LED is not illuminated the input power is too low for operation Programmable LEDs 11 12 The HEC P5XXX includes two user programmable LED indicators labeled I1 and I2 These indicators are controlled in the ladder diagram program by the variables PLED1 and PLED2 respectively These indicators may be used to identify any number of condi tions of the HEC P5XXX controller or application Input Power
30. PS 5 Click OK to as needed to close each of the open windows including the HEC P5000 Properties window 6 Save your ladder diagram using the menu FILE and SAVE or SAVE AS to save the current settings in your program The GPS option is now installed and ready to used in the ladder diagram program structured text specific structured text functions are used EZ GPS GetDateTimeUTC EZ GPS GetMovement EZ GPS GetPosition and EZ GPS GetPrecision Refer to the P Series EZ LADDER Toolkit Manual for details on how these target specifics function how to use GPS and using Structured Text GPS functionality Structured text examples are available for download from our website http www divelbiss com To use the GPS option to identify location and other information it must be accessed via Structured Text Several Target HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 35 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com HEC P5XXX Features The HEC P5XXX provides two on board CAN bus interface ports These CAN ports may be used for additional communications and networking using J1939 NMEA 2000 and OptiCAN Networking For details on using and implementing these networks refer to the P Series EZ LADDER Toolkit Manual The on board CAN ports are CANO and CAN1 To use the HEC P5XXX s CAN ports for OptiCAN it will be necessary to install the CAN Port s needed and configu
31. R Toolkit Manual HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 48 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com HEC P5XXX Features a9 CANO Properties Bi Rate J1939 Device NMEA2000 Device Prefered Fixed Source Address Address Claim Arbitrary Address Capable Address Claim Start Address 128 Address Claim Stop Address 253 Industry Group 3 bit Vehicle System Instance 4 bit Vehicle System 7 bit Function 8 bit Function Instance 5 bit ECU Instance 3 bit Manufacturer Code 11 bit Identity Number Lower 21 bits of Chip Serial 4 User J1939 Database Use Standard J1939 Database NE NN Figure 2 49 CAN J1939 Properties OptiCAN Networking HEC P5XXX controllers support the Divelbiss proprietary OptiCAN CAN Network protocol OptiCAN is a register based CAN network that provides a communications method between OptiCAN enabled controllers and devices PLC on a Chip based for transmitting receiving variables integer boolean real and timer The OptiCAN network provides communications with error and status moni toring of the connected devices As OptiCAN utilizes the CAN port a CAN port must be installed prior to the installation and configuration OptiCAN For CAN port installation refer to the CAN Networking Ports Section of this manual With a CAN port installed OptiCAN network must be insta
32. Real Time Clock based on model Refer this manual s Getting Started section for specific models that support the real time clock The real time clock after being set provides the Month Day Day of the Week Year Hour Minute and Second The real time clock maintains time when power is off as long as the internal lithium battery is good The real time clock device is automatically installed and enabled when the HEC P5000 target is selected The battery for the real time clock generally has years of life before replacement is needed Should the battery need to be replaced replace the battery with the same type and size as the original Contact product support for information about changing the bat tery To use the Real Time Clock functionality in a ladder diagram several function blocks are available To read current Time or Date use the GETTIME and GETDATE function blocks To set the current Time or Date use the SETTIME and SETDATE function blocks For details on using function blocks refer to the P Series EZ LADDER User s Manual must enable the battery by configuring the battery switch SW3 5 to ON located on dip switch block SW3 To gain access to these dip switches the HEC P5XXX must be dis assembled See the Assembling Dis assembling the HEC P5XXX section of this manual Refer to the HEC P5XXX Internal Field Configuration Jumpers and Switches section of this manual for switch locations Q The HEC P5XXX ships from the factory with th
33. Since only two outputs per group are cur rent feedback capable I O assignments should be planned to allow for any current readings required Output Group A DOTO PWMO Current Feedback using AN2 variable DOTO IFEED DOT1T PWM1 Current Feedback using AN3 variable DOT1 IFEED DOT2 PWM2 NoCurrent Feedback DOT3 PWMS3 No Current Feedback Output Group B DOT4 PWM4 Current Feedback using ANA variable DOTA IFEED DOTS PWM5 Current Feedback using AN5 variable DOT5 IFEED DOT6 PWM6 No Current Feedback DOT7 PWM7 No Current Feedback Output Group C DOT8 PWM8 Current Feedback using AN6 variable DOT8 IFEED DOTS PWM9 Current Feedback using AN7 variable AN7 DOT10 PWM10 No Current Feedback DOT11 PWM11 No Current Feedback Note Analog input 7 AN7 may be optionally configured to either be the input voltage to the controller power monitor or the load current feedback from digital output 9 DOT9 PWM9 The actual configuration is dependent upon how SW3 3 and SW3 4 are set The configuration switches SW3 3 must be set to OFF and SW3 4 must be set to ON for load current feedback to be available on AN7 Refer to the HEC P5XXX Internal Field Configuration Jumpers and Switches section of this manual for switch locations The load current feedback read at analog inputs AN2 through AN7 are scaled to provide an approximate reading of 1000 Q per each 1 Amp of output load current This is approximate as values will vary channel to channel an
34. XX was previously selected HEC P5XXX User s Manual PAGE 33 of 57 Document 2012006 5 pdf Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features Click the PROPERTIES button The HEC P5000 Properties Window will open Under the Devices Internal section if Serial Print is in stalled it will be listed under Device Click the ADD DEVICE button This will open the PLCHIP PXX Devices window See Figure 2 28 Select Serial Print from the choices Click OK The Serial Print Properties window will open See Figure 2 29 Click the ADD button to open the Add Uart window Select the UART from the drop down menu Set the buffer size in bytes for what would be required for your application and serial printing needs a PLCHIP PXX Devices Devices Name CANO CAN1 Cellular Ethemet J1939 Modbus Master Modbus Slave OptiCAN PLCHIP Pao eeprom PLCHIP Pa aei PWM SD CARD Serial Print TimerCounter UART3 Description CAN 0 CAN 1 Cellular Modem Ethemet J1939 Modbus Master Modbus Slave Divelbiss OptiCAN Intemal PLCHIP PXX 4K EEProm Intemal Quadrature Encoder Interface Pulse Width Modulator SD Card Serial Print Hardware Timer Counter UART3 Uat UARTI Variable Names Name Buffer Size 100 OK Figure 2 28 Select Serial Print Figure 2 29 Add Uart Dialog Click OK the number o
35. ach analog input is represented in the EZ LADDER Toolkit ladder diagram using variables labeled ANO and AN1 respectively Both variable were created automatically when the HEC P5000 target was selected in the Project Settings Window Each variable ANO and AN1 will represent the actual voltage or current reading on the input based on the range and Y type as an integer number 0 4095 To use the analog input reading place the appropriate analog input variable as an input to function blocks Figure 2 18 represents the internal analog input circuits and dip switches configuring for 0 20mADC current the voltage selector dip switch 0 5V or 0 10V should be set for 0 5VDC or OFF Failure to configure prior to connecting or improper configuration may result in incorrect readings or even damage to the HEC P5XXX controller OG It is recommended that analog input switch settings be configured prior to connecting the analog input In addition when ANO AN1 0 01uF 100K Close for 0 10V c INPUT m Open for Voltage 49 SW2 2 or Close for 0 20mA SW2 4 A To PLC on a Chip 1K Analog Input O or 1 249 100K LL LL lt 5 3 Ce w m C e Figure 2 18 Typical Analog Input Circuit HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 28 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features The HEC P5XXX supports a
36. actory set and cannot be changed between the HEC P5XXX and EZ LADDER Toolkit The HEC P5XXX Programming Port is wired through the A Connector using pins 2 3 and 4 The Programming Port requires a NULL MODEM cable or connection to the computer to establish communications between EZ LADDER Toolkit and the HEC Controller Figure 2 1 represents a direct wiring connection from the PC to the HEC P5XXX controller This connection may be made by manufacturing your own programming cable The mating connector for the HEC P5XXX Program ming Port may be purchased as a kits Requires special Crimp Tool or a complete pre wired assembly for the A Connector HEC P100 A break out cable set is available to allow in line connections to the HEC P5XXX s programming port while still connecting I O devices wired with an HEC P100 Figure 2 1 shows the use of a break out cable CONNECT TO PC SERIAL PORT Y E O TX AND RX MUST BE TX SWAPPED TOPC PORT 3 4 COMMO 6 licensee es 11 2ivelbiss HEC P5XXX 11 PWR WWW DIVELBISS COM SERIAL HARSH ENVIRONMENT MODULE STS 12 O Figure 2 1 Programming Port Direct Connection ut SERIAL PORT BREAK OUT CABLE Fredericktown Ohio TO CONTROL DEVICES WDivelbiss HEC P5XXX 11 PWR Patent 7 299 099 WWW DIVELBISS COM SERIAL STS 12 HARSH ENVIRONMENT MODULE Figure 2 2 Programming Port Break out Cable HEC P5XXX User s Manual Document 2012006 5 pdf
37. ad the kernel Choose GetStarted HEC 5xxx dld 4 Click the Compile button MON 5 Click the Monitor button to change from the Edit to Monitor Mode m ar E 6 Click the Connect button to connect to the target 7 Using the menu click PROJECT then BOOTLOADER You may see a window momentarily while EZ LADDER connects to the HEC P5XXX s bootloader The Bootloader window will open See Figure 2 42 HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 43 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features 8 Click the TARGET OPTIONS button The Target Options window will open There will be two tabs in this window Click the ETHER NET OPTIONS tab See Figure 2 43 9 To enable the Ethernet click the Ethernet Enabled check box 10 Enter a Host Name for this HEC P5000 Controller in the Host Name box This name is used to identify this controller on an Ethernet network 11 It is recommended that the DHCP Enabled and IP v4 auto Config check boxes be left in their default condition checked This al lows the HEC P5000 to get its IP Internet Protocol from the network DHCP server If you require a static IP address un check both boxes and enter the static IP information in the Static IP Options section 12 It is generally recommended to keep the Enable Ethernet in Bootloader and Enable EZ Ladder Ethernet Communications check
38. ble disable Total Qty 12 2 External Channels field selectable as 0 20mADC 0 5VDC or 0 10VDC Analog Inputs 5 Internal Channels dedicated output load current feedback 1 Internal field selectable as load output current feedback or power monitor 1 Power LED Indicators 1 Status Watchdog 2 User Programmable 16 Digital Inputs optically isolated Divided into 1 group of 6 2 groups of 5 8 32VDC Operation 6 Inputs may operate as timers or counters Selectable as NPN or PNP Selectable De bounce 10 Remaining Inputs 2 groups of 5 Selectable as Sink or Source 3 Channels Count Up Frequency Period 100KHz Max DINO DIN2 X1 X4 Up Down 3 Inputs Channels A B and Index 100KHz Max DIN3 DINS Digital Inputs HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 56 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Digital Outputs Enclosure Type Program Language Operating Temperature Cellular Antenna Mating Connection Wi Fi Antenna Mating Connection HEC P5XXX Features 16 Digital Outputs Divided into 4 groups of 4 Sourcing 8 32VDC Operation Over current Protected All outputs rated up to 2 Amps Maximum gt NOTET 8 Amps Max per group Pulse Width Modulation 12 Outputs 1Hz to 1KHZ operating range Each group has independent power source pin Output Voltage of group Voltage on this pin Group A DOTO DOT3 On Off or PW
39. boxes be checked The Wi Fi checkbox should be left un checked unless the model supports Wi Fi The Enable Ethernet in Boot loader when unchecked prevents the bootloader screen that you are in from being accessed via Ethernet The Enable EZ Ladder Ethernet Communications when unchecked prevents the Ethernet port from functioning as a programming port within EZ LADDER Wi Fi is only used on Wi Fi models of the HEC P5XXX controller 13 When all the Ethernet Options are configured click OK to save the settings of the Ethernet and close the Target Options win dow Click the RESTART TARGET button to exit the bootloader and restart the HEC P5XXX The HEC P5000 s Ethernet Port is now enabled It can be now used to communicate to EZ LADDER Toolkit without additional config urations by changing the COM serial port in the Target Settings to Eth xxxxxx To use the Ethernet Port for Modbus TCP additional configuration is required ud Bootloader a Target Options Ethemet Options SD Card Options EEA MAC 00 50 C2 E2 03 39 Ethemet Enabled 1 1 1 0 DHCP Enabled Host Name HEC P5010 E20339 IP v4 Auto Config 10046607 Enable Ethemet in Bootloader Enable EZ Ladder Ethemet Communications Enable WiFi 1 1 0 5 Target Kemel Version TIL Figure 2 42 HEC P5XXX Bootloader Figure 2 43 HEC P5XXX ETHERNET OPTIONS before Wi Fi may be used Except for unchecking the Enable Wi Fi From the PLC
40. d controller to controller Reading Approximate Load Current 1000 1 Amp 2000 2 Amps 3000 3 Amps 4000 4 Amps Protection diodes are provided internally on the HEC P5XXX No additional external diodes are required for protection under nor mal application installations HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 27 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features The HEC P5XXX provides 2 on board 12 bit resolution analog inputs Each analog input will accept an input of 0 5VDC Q 0 10VDC or 0 20mADC The analog input ranges and types are configured using internal dip switches These dip switches should be configured for the correct inputs prior to actually connecting the analog inputs To gain access to these dip switches the HEC P5XXX must be dis assembled See the Assembling Dis assembling the HEC P5XXX section of this manual Below are the configuration switch settings for the HEC P5XXX controller Refer to the HEC P5XXX Internal Field Configuration Jump ers and Switches section of this manual for switch locations Switch Function OFF ON SW2 2 Analog Input Channel 0 V I Select Analog Input Voltage Analog Input Current SW2 3 Analog Input Channel 0 Voltage Range 0 5VDC 0 10VDC SW2 4 Analog Channel 1 V I Select Analog Input Voltage Analog Input Current SW2 5 Analog Input Channel 1 Voltage Range 0 5VDC 0 10VDC E
41. dat 4 28 2015 7 34 AM DAT File PCS 2XX dat 5 1 2015 2 10 PM DAT File PLCHIP M2 1280X dat 4 28 2015 7 33 AM DAT File PLCHIP M2 2560X dat 4 28 2015 7 33 AM DAT File PLCHIP M2 2562X dat 5 1 2015 2 10 PM DAT File S Recent Places 5 Documents a Music Pictures E Videos alaala 18 Computer amp Local Disk C G amp P programs mainserver F G userfiles mainserver H x9 Compilers Mainserver 0 SG engfiles eserver P La Releaced Darcuments Nl mainserver OY Filename Fe NEA c FJEJEJEJE Figure 1 3 Selecting the Kernel File HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 8 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Getting Started uL Bootloader Curent Target Settings Target plage nt Bootloader Version 1 1 1 0 Kemel Version 1 1 0 5 Serial Number 10046507 Upload File Filename Target Kemel Version Erase User Program Restart Target Figure 1 4 Updating the Kernel Target Getting to Know the HEC P5XXX The HEC P5XXX Controller is designed to provide powerful programmable features in a tough harsh environment resistant package The main features of the HEC P5XXX are accessed via four 4 sealed Deutsch connectors that will be referred to as the A connec tor which is grey the B connector which is black the C connector which is g
42. dip switches the HEC P5XXX must be dis assembled See the Assembling Dis assembling the HEC P5XXX section of this manual Q Each high speed counter timer input can be field selected as either PNP current sinking or NPN to accept signals from The switches SW1 1 SW1 2 and SW1 3 configures the counter timer type of input for DINO to DIN2 respectively When the switch is in the OFF position for the counter timer input the type is PNP When the switch is in the ON position for the counter timer the type is NPN Refer to the HEC P5XXX Internal Field Configuration Jumpers and Switches section of this manual for switch locations Figure 2 12 represents the timer counter input diagrams and dip switch settings for PNP current sinking and NPN open collector input devices DINO DIN5 EXAMPLE INPUT CIRCUIT Pulled up to Power In Open for s of HEC P5XXX PNP Device Closed for NPN Device ON Dpto Isolation 3 3K d Z NPN A Device Sinking Figure 2 12 DINO DIN5 Example Input Circuit Each of the DINO DIN1 and DIN2 inputs have software enabled de bounce circuitry This circuitry typically should be enabled when these inputs are being used as digital inputs When configured as counter timer inputs the de bounce should typically be disabled HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 22 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com
43. e D CODED Ethernet cable can be found in Figure 2 41 The Q The Ethernet Port is accessed via the provided Ethernet cable See Figure 2 40 This cable connection is an industry Ethernet port will operate if the cable is wired as a patch cable or a cross over cable Refer to the EZ LADDER Toolkit Manual and VersaCloud support documentation for details on using the port as a programming port Modbus TCP or as a VersaCloud M2M Communications port FRONT VIEW D CODED ETHERNET M12 E GENERAL PURPOSE SERIAL PORT CABLE EE ETHERNET TX ETHERNET PORT HER ll Figure 2 40 Ethernet D CODED M12 Cable Figure 2 41 Ethernet D CODED M12 Cable Pin Out ETHERNET RX The Ethernet Port for the HEC P5XXX must be enabled prior to it being used in any capacity It is enabled in the Bootloader screen The Bootloader screen will only operate if EZ LADDER is connected to an actual HEC P5XXX controller To Access the Bootloader 1 Verify the target has been configured see Configuring the HEC P5XXX Target in EZ LADDER Toolkit 2 Connect the Programming cable s from the computer to the HEC P5XXX See Programming Port in the HEC P5XXX Features section 3 Create a small one rung program with a normally open direct contact and an output tied together You may also open a pre existing program for the HEC EZ LADDER includes a sub directory EZ LADDER Kernel Install Start Programs which has starter programs for each target to lo
44. e memory This memory is split between the retentive memory and the FRAM not used for retentive may be used to store values using the EEPROM READ and EEPROM WRITE function blocks to memory and also is where variables configured as retentive are stored on loss of power CONFIGURING RETENTIVE MEMORY IN EZ LADDER TOOLKIT The retentive memory is installed automatically when the HEC P5XXX controller is selected in the Project Settings To adjust the amount of retentive memory it must be configured in the program s target settings using the EZ LADDER Toolkit s Project Settings Menu 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select HEC P5000 as the target from the choices 2 Click the PROPERTIES button to the right side of the window The HEC P5000 Properties Window will open Make sure the proper model is selected in the drop down menu HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 38 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features 3 In the Devices Pane select highlight the FM24XXX from the I2C heading Click the PROPERTIES button The Ramtron FM24xxx Properties dialog will open 4 Enter the number of retentive bytes to use in the target in the Num Retentive Bytes box The maximum available to use is 480 bytes defaulted to 100 bytes Refer to Figure 2 3
45. e real time clock battery disabled SW3 5 OFF to conserve battery life You Failure to enable the battery will result in loss of actual date and time when unit is not powered General Purpose Serial Ports The HEC P5XXX supports two factory installed field selectable RS232 RS485 serial ports based on model Refer this manual s Getting Started section for specific models that support serial ports These serial ports are general purpose serial ports that support serial printing RS232 optional GPS Module connectivity RS232 and Modbus master or slave RS232 or RS485 The serial ports may also be used for other functions but Structured Text must be used for the custom communication For details on using Structured Text refer to the P Series EZ LADDER Toolkit Manual The general purpose serial ports connections are achieved by a factory installed cable with an industry standard M12 connector This connection is either a 5 pin or 8 pin based on the actual HEC P5XXX model Only models with the 8 pin connector are compatible with the optional GPS module sold separately Models with 5 pin connectors are not compatible with the optional GPS modules Figure 2 19 illustrates the general purpose serial port cabling For cable pin assignments refer to Figure 2 20A 5 Pin and 2 20B 8 Pin E GENERAL PURPOSE SERIAL PORT CABLE CQ OOOOOO 2 EIHERNET PORT nu h Figure 2 19 General Purpose Serial Ports Cable HEC P5XXX User s Manual D
46. ence clock Rising Edge Figure 2 9 Timer Counter as Free Running Timer Figure 2 10 Timer Counter as Counter Counter When configured as a counter this input will count in the up direction The Counter Mode can be configured for Rising Edge Falling Edge or Both Edges The number of counts per pulse on the input depends on the Counter Mode configura tion Select the Counter Mode using the provided Drop down Counter Mode select box Refer to Figure 2 10 The Pin should be set to the appropriate input TMR CAPO0 0 for DINO TMR CAP1 0 for DIN1 and TMR CAP2 0 for DIN2 If the number of input pulses exceeds the counter s upper counting limit it will wrap negative and begin counting towards zero This can be avoided by resetting the counter using the function block Timer When configured as a timer frequency or period may be measured of the signal to the input This signal is referenced to a 24MHz clock internally The operation is dependent on the configuration of the Timer Mode Select the Timer Mode using the provided Drop down Timer Mode select box Selecting Frequency will configure for mea suring the frequency of the signal on the input while selecting Period will configure for measuring period Refer to Figure 2 11 Click OK the number of times necessary to close and save all the configurations You should return to the EZ LADDER Tool kit s Edit workspace by clicking OK the number of times required Remember to Save your ladde
47. equency HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 26 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features In the PWM Properties Window using the ADD or REMOVE buttons add the channels of the Outputs that you desire to operate as PWM Each PWM channel is the same as each DOT channel DOTO is the same as PWMO etc Enter the desired base frequency for the PWM output group if used The frequency must be greater than 0 and not more than 10MHz This frequency is set per each group of 6 PWM outputs See Figure 2 17 Once all the desired channels are added and frequencies set click OK the number of times required to close each of the open windows until you have returned to the main EDIT workspace Remember to Save your ladder diagram using the menu FILE and SAVE or SAVE AS Due to limitations of hardware the Desired Frequency and Actual Frequency may vary The Actual Frequency will be the closest attainable frequency to the entered Desired Frequency To operate PWM outputs use the PWM and PWM FREQ function blocks For details on using function blocks refer to the P Series EZ LADDER User s Manual PWM Channel Load Current Feedback For each of the three groups of outputs that support Pulse Width Modulation PWM two of the four outputs have load current feedback capability This capability is provided through analog inputs AN2 through AN7
48. ericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features Input Power Monitor The power connected to the main logic power input of pins 1 and 2 on connector A may be monitored in the ladder diagram program This input power is optionally connected to analog input 7 AN7 The configuration switches SW3 3 must be set to ON and SW3 4 must be set to OFF for the power monitor to function Refer to the HEC P5XXX Internal Field Configuration Jumpers and Switches section of this manual for switch locations When configured as the power monitor the actual voltage is measured and is available in the ladder diagram program using variable AN7 AN7 is represented as an integer number and some logic must be added to the ladder diagram program to actually convert this raw analog value into volts Figure 2 4 is an example ladder diagram program to convert AN7 into volts AN7 Power Monitor Analog Input Integer Automatically created R AN2 X Variable used to store converted value of AN7 as a real variable type This is required for calculations R Temp Variable used to temporarily store values real variable type during calculations AinScale Variable used to store maximum analog input scale value real variable type The default value 4095 0 MaxScale Variable used to store the maximum input voltage scale real variable type The default value 40 0 InputV Scaled analog input representing Input Voltage real variable
49. f times required to save the settings of the Serial Printing and return to the EDIT workspace Remember to Save your ladder diagram using the menu FILE and SAVE or SAVE AS The Serial Print is now installed and configured to use in the ladder diagram program on the HEC P5XXX controller Serial Printing uses the SERIAL PRINT function block For detailed information on how use the Serial Printing feature refer to the P Series EZ LADDER Toolkit Manual GPS Functionality HEC P5XXX controllers support a GPS Global Positioning Satellite option model dependent The GPS option allows for identifying the current location of the HEC P5XXX controller and any equipment connected to it This is especially useful in the case of locat ing mobile equipment when combined with VersaCloud M2M 8 pin serial connector M12 8 Pins The GPS is only supported on HEC P5XXX models with an 8 pin M12 serial port connector In addition to the GPS Module the second serial port is wired with flying leads that may be used for any serial port purpose For GPS functionality the GPS Module purchased separately must be installed connected to the HEC P5XXX controller s The HEC P5XXX GPS module is mounted using it s magnetic base and can be attached to most any metal surface The GPS module must be mounted in a location that can receive satellite transmissions Care should be taken to test and install the module in the appropriate location for optimal res
50. g antennas Antennas must be electrically isolated from panel ground common If not isolated damage to the HEC P5XXX device will result When using multiple communication antennas Wi Fi Cellular sufficient Y spacing must be kept between them to prevent interference between them If interference is suspected increase the space between the antennas Use ISOLATED BULKHEAD ANTENNA CONNECTION Mounted in Metal Enclosure Free Mounted Directly External Mounted Antenna Mounted Antenna Figure 2 44 Antenna Mounting Options HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 45 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features INSTALLING WI FI IN EZ LADDER TOOLKIT For Wi Fi supporting models of HEC P5XXX EZ LADDER Toolkit PLC on a Chip utilize the Wi Fi connection as an Ethernet connec tion To use Wi Fi the Ethernet option must be configured in the Bootloader and EZ LADDER Toolkit Project Settings Refer to the Ethernet Port Section of this manual Follow the instructions for installing Ethernet in the Bootloader and Project Settings of EZ LADDER Toolkit as shown With the antenna properly installed and Ethernet installed Bootloader and Project Settings the Wi Fi connection may now be used as a Programming Port Modbus TCP port or for VersaCloud M2M Connectivity To use the Wi Fi Port as Modbus TCP or for VersaCloud M2M
51. gardless of the ladder diagram program connect a 4700 to 1KQ load from the output to input power common 12 of the digital outputs may be configured and used as a digital output or as a Pulse Width Modulation PWM Each output may only be used as either digital output or PWM output only For information on using digital outputs as PWM outputs refer to the Pulse Width Modulation Outputs Section of this manual To control a digital output in a ladder diagram place and connect the appropriate coil for your needs The DIRECT COIL and INVERT ED COIL functions are used to control digital outputs in the ladder diagram When placing the coil verify you select the correct output address DOTO DOT15 from the provided drop down menu Pulse Width Modulation Outputs As previously noted the HEC P5XXX provides 16 digital outputs of which 12 may be configured individually and exclusively as either digital outputs or pulse width modulation outputs therefore each output may only be used once as either digital output or PWM output As the DOT and PWM outputs are one and the same refer to Figure 2 15 for typical PWM DOT output connections PWMO to PWM5 while group 2 consists of the base frequency for DOT6 DOT11 PWM6 to PWM11 This allows two The PWM channels frequency control is divided into two groups Group 1 consists of the base frequency for DOTO DOT5 frequencies to be used as the base frequency for PWM outputs Before Pulse Width Modulation
52. gital Input 9 Pin9 DOT Group A Digital Output 3 PWM 3 Pin 10 DIN Group A Digital Input 10 Pin 10 DOT Group B Power Source Pin 11 DIN Group B Common Pin 11 DOT Group B Digital Output 4 PWM 4 Pin 12 DIN Group B Digital Input 11 Pin 12 DOT Group B Digital Output 5 PWM 5 HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 10 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 amp 1 800 245 2327 www divelbiss com Getting Started Assembling Dis Assembling the HEC P5XXX To dis assemble the HEC Controller you will need a flat head screwdriver 1 Place the screwdriver as shown press in on the locking latch of the connector assembly and push forward gently simultaneously to slide the locking latch out of the enclosure 2 Repeat this for the second side and slide the entire connector assembly with the printed circuit board out of the enclosure Push at Angle shown Push Latches each side with screwdriver amp Slide Out Detail of Locking Latch Flat End Screwdriver NI Push Latch Push at Angle shown Figure 1 7 Disassembly of the HEC P5000 Controller To assemble the HEC Controller 1 Align the connector assembly with printed circuit board into the enclosure The printed circuit board will align with the slots in the enclosure 2 Slide the assembly completely into the enclosure until the locking latches are secure Please note If the HEC controller has an optional ser
53. gs configurations are needed HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 55 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com HEC P5XXX Features S RAM SPI Interface Information Function Description Bus I O Address SPI Port SPI Port used for S RAM SPI1 RAM 1 CS GPIO10 RAM 1 CS GPIO11 RAM 1 CS GPIO29 RAM 1 CS GPI030 Specifications Processor P Series PLC on a Chip PLCHIP P13 51220 Supports Structured Text 8 32 VDC In Power icati Input Current 12VDC Input 85mA no communications enabled d Supports Full Size SD Card SD Car Can use to Update Ladder Diagram or Kernel or for Data Logging 1 Programming Port PGM 1 Ethernet M12 D Code 4 pins Programming Modbus TCP VersaCloud Model Dependent 2 Serial Ports Model dependent Configurable RS232 RS485 Structured Text Modbus Master Modbus Slave 1 Wi Fi Connection Programming Modbus TCP VersaCloud Model Dependent 1 Cellular Data Modem VersaCloud Model Dependent 1 GPS Positioning Model Dependent Optional plug in GPS Module HEC P5010 HEC P5200 HEC P5210 2 Standard CAN Ports board powered CAN Ports Supports SAE J1939 NMEA 2000 and OptiCAN Networks End of Network Terminator Switch Configured Communications Ports Month Day Year Day of Week Hour Minute Second Model Dependent Real Time Clock Battery Backed Field selectable battery ena
54. he readers attention to specific details in the text Y Warns the reader of a potential danger or hazard associated with certain actions Q Appears when the text contains a tip that is especially useful Indicates the text contains information to which the reader should pay particularly close attention All Specifications and Information Subject to Change without Notice HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 4 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 amp 1 800 245 2327 www divelbiss com Getting Started The HEC P5XXX Controller Overview The HEC P5XXX Harsh Environment Controller is a power upgrade to the Harsh Environment Controller product line The HEC P5XXX is based on the new P Series PLC on a Chip This new P Series PLC on a Chip combines the easy to use functionality of the original P Series PLC on a Chip with new exciting features and possibilities The HEC P5XXX boasts the following capabilities based on the model e 8 to 32VDC Operation e 40 C to 80 C Operating Temperature Range e 16 Digital Inputs Sinking or Sourcing in groups e 3 Digital Inputs may be used as High Speed Counter Inputs with Software De bounce Control e 3 Digital Inputs may be used as a Quadrature Inputs with Software De bounce Control e 16 Digital Outputs rated 2 Amps DC 12 Support Pulse Width Modulation PWM e 6 Outputs Support Analog Current Feedback Monitoring e D
55. ial port make sure the serial board wires do not interfere or get caught on the enclosure s LED pipes clear plastic tubes HEC P5XXX User s Manual Document 2012006 5 pdf PAGE M M of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Getting Started HEC P5XXX Internal Field Configuration Jumpers and Switches To gain the most value of the many features included in the HEC P5XXX controller there are many options that may be configured in the field for actual needs These options are configured using the internal configuration dip switches and jumpers To configure these switches and jumpers the HEC P5XXX must be dis assembled There are three 5 position slide switch blocks identified as SW1 SW3 Each block contains 5 individual switches that are used to configure options When the switch is in the ON position it is closed In addition to the 5 position slide switch blocks 2 additional single switches are included SW4 and SW5 3 Position jumper blocks are also provided for configurations Figure 1 8 shows the locations of the switches and jumpers when the HEC P5XXX has been opened Figure 1 9 shows the different switch and jumper configurations Single Switches x 2 5 Position Switch Blocks x3 P12 P11 P17 Configuration Jumpers Figure 1 8 HEC P5XXX Configuration Switch and Jumper Locations HEC P5XXX User s Manual Document 2012006 5 pdf P
56. ing specific HEC P5XXX features using the Project Settings Menu Q Generally the available interfaces are based on the model of the HEC P5XXX controller and they must have been For the continuation of this configuration select Ethernet from the Available Interfaces Pane and click ADD 5 Leave all the other settings as default set and click OK 6 Click OK to as needed to close each of the open windows including the HEC P5000 Properties window 7 Save your ladder diagram using the menu FILE and SAVE or SAVE AS to save the current settings in your program VersaCloud M2M Connectivity is now installed and ready to used in the ladder diagram program structured text HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 54 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com HEC P5XXX Features VersaCloud M2M Connectivity is utilized in the ladder diagram program by the VCLOUD Function block This block is added to the ladder diagram as needed and includes a Properties window when it is placed that determines the Send and Receive variables data See Figure 2 56 to the P Series EZ LADDER Toolkit Manual It contains more details on configuring and using VersaCloud and in depth For details regarding VersaCloud M2M Portals the VCLOUD Function block and using VersaCloud M2M connectivity refer information for advanced configurations and usage Ladder diagram and Str
57. ion See Figure 2 23 The RTS GPIO Pin is only used for RS485 If using RS485 click the drop down and select the only pin listed This is used for RS485 transmit control The Enable ST Buffers check box identifies to enable the structured text UART buffers This should only be used when using struc tured text for communications When enabled the buffer size must be completed When complete click OK the number of times required to close the windows and return to the EDIT workspace The serial port is now ready to be used Remember to Save your ladder diagram using the menu FILE and SAVE or SAVE AS HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 31 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com HEC P5XXX Features a PLCHIP PXX Devices ad UART2 Properties Devices Name Description Parity GPS GPS Receiver J1939 J1939 Modbus Master Modbus Master Data Bits Modbus Slave Modbus Slave PLCHIP Pxx eeprom Intemal PLCHIP PXX 4K EEProm PLCHIP Pax qei Intemal Quadrature Encoder Interface PWM Pulse Width Modulator Baud Fate SD CARD SD Card TimerCounter Hardware Timer Counter UART3 UART3 RTS GPIO Pin VersaCloud VersaCloud Communication Enable ST Buffers E Figure 2 22 Add UART Serial Port Device Figure 2 23 UART Serial Port Properties To use Modbus with the Serial Port
58. l HEC P5XXX Features The de bounce circuits for each input DINO DIN2 are enabled and disabled by adding the variables coils named DINO DEB DIN1 DEB and DIN2 DEB respectively When the variable coil is true the de bounce circuit is enabled and when the coil is false the de bounce circuit is disabled The variables DINO DEB DIN1 DEB and DIN2 DEB are automatically created by EZ LADDER when the HEC P5000 target is selected Deleting the de bounce variables from the program will cause the de bounce circuit to be enabled This will reduce the frequency the input can read resulting in inputs not operating properly depending upon the application Quadrature Input As was noted in the Digital Inputs Section three of the digital inputs DIN3 DIN4 DIN5 may be utilized together as a quadrature input that can accept signals from a quadrature encoder When configured as quadrature inputs DIN3 DIN4 and DINS as CHA CHB and INDEX respectively can accept frequencies up to 100KHz Each input is optically isolated to promote noise immunity Each of the DIN2 DIN3 and DIN4 inputs have software enabled de bounce circuitry This circuitry typically should be enabled when these inputs are being used as digital inputs When configured as quadrature inputs the de bounce should typically be disabled The de bounce circuits for each input DIN3 DIN5 are enabled and disabled by adding the variables coils named DIN3 DEB DIN4 DEB and DIN5 DEB
59. lled in the ladder diagram project using the EZ LADDER Toolkit Project Settings Menu CONFIGURING OPTICAN IN EZ LADDER TOOLKIT 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select HEC P5000 as the target from the choices HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 49 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 amp 1 800 245 2327 www divelbiss com HEC P5XXX Features 2 Click the PROPERTIES button to the right side of the window The HEC P5000 Properties Window will open Make sure the proper model is selected in the drop down menu 3 Click the ADD DEVICE button The PLCHIP PXX Devices window will open Locate the OptiCAN in the Devices pane of this window 4 Click select OptiCAN highlight Refer to Figure 2 50 ud PLCHIP PXX Devices Devices Name CAN1 Cellular Ethemet J1939 Modbus Master Modbus Slave PLCHIP Pax eeprom Intemal PLCHIP PXX 4K EEProm PLCHIP Pax gei Intemal Quadrature Encoder Interface PWM Pulse Width Modulator SD CARD Hardware Timer Counter UART3 VersaCloud Communication Figure 2 50 PLCHIP PXX Devices OptiCAN 5 Click OK The OptiCAN Properties Window will open The settings in this dialog box will configure the OptiCAN network Knowledge of the OptiCAN network is required to configure the communications Refer to the P Series
60. ls on VersaCloud M2M Solutions packages In addition to the management items listed previously before VersaCloud connectivity may be used it must be installed in the lad der diagram program using the Project Settings CONFIGURING VERSACLOUD M2M IN EZ LADDER TOOLKIT 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select HEC P5000 as the target from the choices 2 Click the PROPERTIES button to the right side of the window The HEC P5000 Properties Window will open Make sure the proper model is selected in the drop down menu 3 Click the ADD DEVICE button The PLCHIP PXX Devices window will open Locate the VersaCloud in the Devices pane of this window Click select VersaCloud highlight Refer to Figure 2 54 HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 53 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com HEC P5XXX Features as PLCHIP PXX Devices oJ VersaCloud Properties p ren J Devices Name Description CANO CAN 0 CAN1 CAN 1 Cellular Cellular Modem Ethemet Ethemet J1939 J1939 Modbus Master Modbus Master Modbus Slave Modbus Slave OptiCAN Divelbiss OptiCAN PLCHIP Pxx eeprom Intemal PLCHIP PXX 4K EEProm SD CARD SD Car Serial Print Serial Print UART2 UART2 UART3 UART3 VersaCloud Server Settings VersaCloud VersaCloud Communication Use Default Ser
61. n or may even damage the HEC P5XXX controller Protection diodes are provided internally on the HEC P5XXX No additional external diodes are required for protection under nor mal application installations HEC P5XXX User s Manual PAGE 24 of 57 Document 2012006 5 pdf Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features Ne je MEE FA VS MMM 660 667 2 1uejed peppequi3 diy e uo A 0 0 J id uMd TI 4 ME R o 14Q uMojXouoepoiJ NOILVHOdHOD SSC d 1VIYIS XXX amp d O3H 2 TNEIOW LNAWNOSAIANS HSAVH ON QUO LO ON 000 DOT GROUP A LOAD DOT GROUP D Figure 2 15 Typical Digital Output Connections HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 25 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features Each output can drive a load up to maximum current rating listed in the specifications section resistive and includes an automatic over current shutdown safety In the event an over current condition exists the output will shut down This shut down condition is reset when the output is turned off set to false in the ladder diagram Each output requires a minimum load to operate correctly Depending upon the device connected to an output a Q minimum load resistor may be required If the output is ON or true re
62. ngs The first step to installing the counter timer functionality is to install the TimerCounter feature Using menu click PROJECT then SETTINGS to open the Project Settings window With the target HEC P5000 selected still click the PROPERTIES button The HEC P5000 Properties Window will open Verify the proper actual part number is selected in the Drop down Part Number select box Under the Devices Internal section if the counter timer were installed it would be listed To install the counter timer click the ADD DEVICE button From the available devices select TimerCounter and click OK Refer to Figure 2 7 r ud PLCHIP PXX Devices uH Timer Counter Properties Devices Name Description Mame CAN1 CAN 1 Ethemet Ethemet Modbus Master Modbus Master Modbus Slave Modbus Slave OptiCAN Divelbiss OptiCAN PLCHIP Pxx eeprom Intemal PLCHIP PXX 4K EEProm a Select Timer i Counter Channel PLCHIP Pia gei Intemal Quadrature Encoder Interface uk PLCHIP Pxx rtc Intemal PLCHIP PXX Real Time Clock PWM Pulse Width Modulator Name SD_CARD SD Card Serial Pint Serial Print TimerCounter Hardware Timer Counter TmrCntr1 UART2 UART2 TmrCntr2 UART3 UART3 Variable Names Name Figure 2 7 Installing Timer Counter Device Figure 2 8 Selecting Counter Timer Channel The Timer Counter Properties window will now appear From this window the actual cou
63. nstall CAN Port Device FRAM Retentive Memory The HEC P5XXX controllers support two types of on board non volatile memory EEPROM and FRAM The EEPROM memory is on chip on board the PLC on a Chip while the FRAM is an independent device FRAM is the memory that is used to store all Retentive variables in the ladder program Retentive variables automatically store their values into the FRAM device when a power loss is detected and then the values are read from FRAM and restored automatically when power is restored as any required devices necessary for retentive memory to operate The amount of retentive memory may be changed Q When the HEC P5000 is selected in the Project Settings the FRAM FM24CL04 device is automatically installed as well but is default to 100 bytes To use the retentive features variables and or function blocks must be flagged as retentive items when they are placed in the ladder diagram For more details on using retentive variables refer to the P Series EZ LADDER Toolkit manual user memory accessed using EEPROM READ EEPROM WRITE function blocks The amount of retentive memory may be configured in the Project Settings menu for the project All FRAM memory not configured as retentive will be configured as user memory EEPROM type The default configuration for a new EZ LADDER project for the HEC P5XXX is 100 bytes of retentive memory and 380 bytes of user memory The HEC P5XXX supports 480 bytes of non volatil
64. nt This only occurs on the HEC P5XXX power up Allow LD Updates When selected this box will cause the compiled Ladder Diagram Project to be updated to the Ladder Diagram Project on the SD card if present This only occurs on the HEC P5XXX power up 10 When all the SD Card features are configured click OK to save the settings of the SD Card and close the Target Options window Click the RESTART TARGET button to exit the bootloader and restart the HEC P5XXX ud Target Options SD Card Optone v SD Card Enabled Allow Kemel Updates Allow LD Updates a Bootloader Curent Target Settings Target le HUN Bootloader Version 1 1 1 0 Kemel Version 1 1 0 5 Serial Number 10046607 Upload File Filename Target Kemel Version Figure 2 38 HEC P5XXX Bootloader Figure 2 39 HEC P5XXX SD CARD OPTIONS PAGE 42 of 57 HEC P5XXX User s Manual Document 2012006 5 pdf Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com HEC P5XXX Features Certain HEC P5XXX models supports Ethernet communications using an on board Ethernet port This port when enabled provides communications in 3 modes of operation The Ethernet port may be utilized as a programming port Modbus TCP master or slave port or as a communications port for VersaCloud M2M Solutions standard D CODED M12 connector 4 pins The Pin out for th
65. nted in Metal Enclosure Free Mounted Directly External Mounted Antenna Mounted Antenna Figure 2 52 Antenna Mounting Options With the antenna properly installed and connected the Cellular Data option must be installed enabled in EZ LADDER Toolkit using the Project Settings Menu CONFIGURING CELLULAR DATA IN EZ LADDER TOOLKIT 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select HEC P5000 as the target from the choices 2 Click the PROPERTIES button to the right side of the window The HEC P5000 Properties Window will open Make sure the proper model is selected in the drop down menu 3 Click the ADD DEVICE button The PLCHIP PXX Devices window will open Locate the Cellular in the Devices pane of this window 4 Click select Cellular highlight Refer to Figure 2 53 Click OK The Cellular Properties window will open identifying UART1 as the interface for the Cellular Modem Click OK 5 Click OK to as needed to close each of the open windows including the HEC P5000 Properties window 6 Save your ladder diagram using the menu FILE and SAVE or SAVE AS to save the current settings in your program The Cellular Data option is now installed and ready to used in the ladder diagram program structured text To use the Cellular data option the cellular modem must be controlled using Structured Text There are several target specific Structured Text functi
66. nter timer channel hardware will be installed Click the ADD button The Select Timer Counter Channel window will appear From the list provided select the counter timer channel to use Refer to Figure 2 8 When selected click OK 1 TmrCntrO is DINO 2 TmrCntri is DIN1 3 TmrCntr2 is DIN2 The Tmr Cntr Channel properties window will now open Using the Drop down Mode select box select the type of operation for this particular counter timer input The choices are Free Running Timer The input when configured as a Free Running Timer actually has no input functionality external to the HEC P5XXX The counter timer channel on the PLC on a Chip uses an internal 1MHz reference clock and will count up at a 1 micro second resolution The TimerCounter function block in EZ LADDER provides additional controls for the timer counter functional ity When the Free Running Timer mode is selected no other configuration is required Refer to Figure 2 9 HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 20 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features Q When the free running timer reaches it s upper counting limit it will wrap negative and begin counting toward zero This can be avoided by resetting the timer using the function block ud TmrCntr Properties ad TmrCntr2 Properties Free Running Timer Mode Counter Mode 1 MHz refer
67. ocument 2012006 5 pdf PAGE 29 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features Port ARS232 RXD Port ARS232 TXD Port ARS485 TXB Port ARS485 TXA GND Port B RS232 TXD Port B RS485 TXA Port B RS232 RXD Port B RS485 TXB Figure 2 20A General Purpose Serial Ports Pin Out 5 PIN FRONT VIEW Port A RS232 RXD Port A RS232 TXD Port A RS485 TXB Port A RS485 TXA NO CONNECT 5VDC Port A RS232 TXD Port A RS485 TXA Port B RS232 RXD GND Port B RS485 TXB GND Figure 2 20B General Purpose Serial Ports Pin Out 8 PIN interface required in Figure 2 20 A for 5 pin models or 2 20B for 8 pin models The signal descriptions listed for each pin are Based on the need of RS232 or RS485 connector signal pin out assembly will differ Follow the pin outs for the type of based on the serial port jumper configuration settings see figure 2 21 Next using the jumper assignments configure the jumpers for either RS232 or RS485 for each port For jumper configurations see Figure 2 21 To configure the jumpers it will be necessary to dis assemble the HEC P5XXX controller See the Assembling Dis assembling the HEC P5XXX section of this manual A and Serial Port B respectively When SW3 1 or SW3 2 are ON the terminating resistor s are enabled When SW3 1 or Y When using RS485 internal terminating resistors my be
68. of on board non volatile memory EEPROM and FRAM The EEPROM memory is on chip on board the PLC on a Chip while the FRAM is an independent device EEPROM memory is often useful for storing set point values into memory that will hold its value in the event of a loss of power EEPROM memory is a relatively slow writing device in terms of milliseconds and has limitations This EEPROM memory is located on the PLC on a Chip itself PLCHIP P13 51220 HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 39 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com HEC P5XXX Features EEPROM memory should not be used in applications where the values are updated causing the stored value to update often such as a process variable While EEPROM memory has a long life repeated writing thousands of times can cause a memory location to fail EEPROM memory is more oriented to be used for storage of menu changeable set points that may change but infrequently CONFIGURING THE ON CHIP EEPROM IN EZ LADDER TOOLKIT Before the PLC on a Chip on board EEPROM may be used in the ladder diagram it must be added to the program s target settings using the EZ LADDER Toolkit s Project Settings Menu 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select HEC P5000 as the target from the choices 2 Click the PROPERT
69. ons including EZ Cell Activate EZ Cell ApplyPower EZ Cell Connect EZ Cell Deactivate EZ Cell GetlpV4Addr EZ Cell GetMDN EZ Cell GetRegistration EZ Cell GetSignalStrength EZ Cell GetState These are used in Structured text to control the cellular modems functionality turn on off etc Refer to the P Series EZ LADDER Toolkit for more detailed information regarding the Cellular data option and Structured Text Cellular Data functionality Structured text examples are available for download HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 52 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com HEC P5XXX Features ud PLCHIP PXX Devices LET Devices Name Description CANO CAN 0 CAN1 CAN 1 Ethemet Ethemet J1939 J1939 Modbus Master Modbus Master Modbus Slave Modbus Slave OptiCAN Divelbiss OptiCAN PLCHIP Pax eeprom Intemal PLCHIP PXX 4K EEProm PLCHIP Pa aei Intemal Quadrature Encoder Interface PWM Pulse Width Modulator SD CARD SD Card Serial Print Serial Print TimerCounter Hardware Timer Counter UART3 UART3 Variable Names Name Figure 2 53 PLCHIP PXX Devices Cellular VersaCloud M2M Connectivity VersaCloud M2M is a complete end to end solution for remote monitoring configuration and control Using the HEC P5XXX or other VersaCloud enabled devices equipment may be monitored for current stat
70. our needs The DIRECT CONTACT and INVERTED CONTACT functions are used to read digital inputs in the ladder diagram When placing the contact verify you select the correct input address DINO DIN15 from the provided drop down menu Refer to Figure 2 6 for typical input connections Figure 2 6 illustrates the different voltages that may be used as well as sinking and sourcing for digital input groups DIN6 DIN10 and DIN11 DIN15 HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 18 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com HEC P5XXX Features Each of the DINO DIN1 and DIN2 inputs have software enabled de bounce circuitry This circuitry typically should be enabled when these inputs are being used as digital inputs When configured as counter timer inputs the de bounce should typically be disabled DINO DEB DIN1 DEB and DIN2 DEB respectively When the variable coil is true the de bounce circuit is enabled and when the coil is false the de bounce circuit is disabled The variables DINO DEB DIN1 DEB and DIN2 DEB are automatically created by EZ LADDER when the HEC P5000 target is selected The de bounce circuits for each input DINO DIN2 are enabled and disabled by adding the variables coils named Deleting the de bounce variables from the program will cause the de bounce circuit to be enabled This will reduce the frequency the input can read resulting
71. outputs may be used in the ladder diagram the Pulse Width Modulation Properties must be config ured in EZ LADDER Toolkit To Configure Pulse Width Modulation PWM Outputs in EZ LADDER Toolkit In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window The HEC P5000 was previously selected Click the PROPERTIES button The HEC P5000 Properties Window will open Under the Devices Internal section if the Pulse Width Modulator were installed it would be listed Click the ADD DEVICE button This will open the PLCHIP PXX Devices window Select PWM Pulse Width Modulator from the Devices pane See Figure 2 16 Click OK The PWM Properties window will open Fr ad PLCHIP PXX Devices ad PWM Properties Devices j Name Description PWM Channels CANO CAN 0 CAN1 CAN 1 Name Ethemet Ethemet Modbus Master Modbus Master PWM Modbus Slave Modbus Slave OptiCAN Divelbiss OptiCAN PLCHIP Pio eeprom Intemal PLCHIP PXX 4K EEProm PLCHIP Pxx qei Intemal Quadrature Encoder Interface PLCHIP Pxx rtc Intemal PLCHIP PXX Real Time Clock PWM Pulse Width Modulator SD CARD SD Card Serial Print Serial Print TimerCounter Hardware Timer Counter UART2 UART2 UART3 UART3 Min Frequency gt 0 0Hz T Max Frequency 10Mhz PWM Frequency 0 5 500 PWM Frequency 5 11 Figure 2 16 Install PWM Device Figure 2 17 Add Channels amp Set Fr
72. program can be downloaded If the kernel is already loaded this step is not required To upgrade a kernel see the P Series EZ LADDER Toolkit Manual To install the HEC P5XXX s kernel 1 Verify the target has been configured see Configuring the HEC P5XXX Target in EZ LADDER Toolkit 2 Connect the Programming cable s from the computer to the HEC P5XXX See Programming Port in the HEC P5XXX Features section 3 Create a small one rung program with a normally open direct contact and an output tied together You may also open a pre existing program for the HEC EZ LADDER includes a sub directory EZ LADDER Kernel Install Start Programs which has starter programs for each target to load the kernel Choose GetStarted HEC P5XXX dld XXX Model Number HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 7 of 57 Divelbiss Corporation e 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com Getting Started 4 Click the Compile button MON 5 Click the button to change from the Edit to Monitor Mode EF 6 Click the T Connect button to connect to the target A dialog will appear automatically when no kernel is loaded If this dialog does not appear click PROJECT then BOOTLOADER 7 Click the BROWSE button and select the target s kernel by part number located by default at C Program Files EZ Ladder Kernel Refer to Figure 1 3 The following are kernel names and descriptions
73. r diagram using the menu FILE and SAVE or SAVE AS To use DINO DIN3 in a ladder diagram you must use the TIMERCOUNTER function block This block when placed in the ladder diagram will provide a drop down menu to select which counter to use Refer to the P Series EZ LADDER Toolkit User s Manual for details on the TIMERCOUNTER and other function blocks TmrCntr 0 is DINO TmrCntr1 is DIN1 and TmrCntr2 is DIN2 HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 21 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com HEC P5XXX Features ad TmrCntrO Properties r Timer Mode ee Measure Frequency Measure Period Figure 2 11 Timer Counter Timer timer input only EZ LADDER will allow the placement of contacts and or TIMERCOUNTER function in any program Therefore you can place and use the contacts and the TIMERCOUNTER function block in the same program with the same digital input selected This can be useful in some programs based on the application but it is important to know that input contacts will only operate at a fraction of the frequency that the TIMERCOUNTER function block can accurately read Q Please note Individually the DINO DIN2 inputs are designed to be used as a digital input only or high speed counter open collector output devices The type of device is selected by internal dip switch settings on the HEC P5XXX To gain access to these
74. ra tion Jumpers and Switches section of this manual for switch locations Figure 2 12 represents the timer counter input diagrams and dip switch settings for PNP current sinking and NPN open collector input devices Digital Outputs The HEC P5XXX provides 16 on board digital outputs They are identified in the EZ LADDER Toolkit and this manual as DOTO DOT15 All HEC P5XXX outputs are sourcing Twelve 12 of the outputs will operate as either ON OFF or as Pulse Width Modula tion PWM outputs The HEC P5XXX outputs are divided into four groups of four outputs each Three groups may operate as PWM or ON OFF outputs while the fourth group operates only as ON OFF outputs They are divided as follows Group A DOTO DOT3 ON OFF or PWM variables DOTO DOT3 Group B DOT4 DOT7 ON OFF or PWM variables DOT4 DOT7 Group C DOT8 DOT11 ON OFF or PWM variables DOT8 DOT11 Group D DOT12 DOT15 ON OFF ONLY variables DOT12 DOT15 Each group of outputs have their own designated power source pin This allows each output group to operate individually on different voltages Refer to Figure 2 15 for typical connections for the HEC P5XXX outputs Though each output group has a different power source pin the loads connected to all HEC P5XXX outputs must be connected to the same ground as the HEC P5XXX s input power on the A connector Failure to connect all the outputs to the same ground may result in undesired operatio
75. ramming Port in the HEC P5XXX Features section 3 Create a small one rung program with a normally open direct contact and an output tied together You may also open a pre existing program for the HEC EZ LADDER includes a sub directory EZ LADDER Kernel Install Start Programs which has starter programs for each target to load the kernel Choose GetStarted HEC 5xxx dld HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 41 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features 4 Click the Compile button MON 5 Click the LN button to change from the Edit to Monitor Mode a 5 1 6 Click the Connect button to connect to the target 7 Using the menu click PROJECT then BOOTLOADER You may see a window momentarily while EZ LADDER connects to the HEC P5XXX s bootloader The Bootloader window will open See Figure 2 38 8 Click the TARGET OPTIONS button The Target Options window will open There will be two tabs in this window Click the SD CARD OPTIONS tab See Figure 2 39 9 Check boxes are provided to configure the SD Card features Check the boxes that apply to your needs SD Card Enabled This enables the SD Card functionality This box must be checked if the SD Card features are to be implemented Allow Kernel Updates When selected this box will cause the kernel to be updated to the kernel on the SD card if prese
76. re certain parameters The CAN ports should be wired according to established practices for CAN networks Figure 2 31 illustrates typical CAN Port connections Ideally it is best to use the wiring requirements and practices for as needed for OptiCAN communications For details on requirements for OptiCAN networking refer to the P Series EZ LADDER Toolkit Manual As shown in Figure 2 31 when devices are at the end of the communications lines 120 ohm terminating resistors are required for correct functionality The HEC P5XXX includes optionally enabled terminating resistors for each CAN port 0 and 1 The enable for each terminating resistor is found on the internal switches SW4 and SW5 for CAN port 0 and 1 respectively To gain access to switch es the HEC P5XXX must be dis assembled See the Assembling Dis assembling the HEC P5XXX section of this manual To enable the terminating resistor for CAN O set SWA to ON turning it off disables the terminating resistor To enable the terminating resistor for CAN 1 set SW5 to ON turning it off disables the terminating resistor Refer to Figure 2 32 Refer tothe HEC P5XXX Internal Field Configuration Jumpers and Switches section of this manual for switch and jumper loca tions To use the CAN ports in an EZ LADDER diagram project the actual CAN port Device must be installed In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window The H
77. reen and the D connector which is brown Figure 1 6 illustrates the HEC P5XXX controller and it s standard features Each HEC connector is a Deutsch sealed connector with 12 connections each The mating connectors for the HEC P5000 are sold separately Connectors may be purchased as kits or cable assemblies may be purchased with the mating connectors pre wired with flying leads on one end In addition to connectors and kits for standard wiring programming break out cable assemblies may be purchased Refer to Figure 1 5 for the HEC P5XXX connectors A B C and D front view Pin Assignments a 000000 000000 000000 000000 000000 000000 000000 m Figure 1 5 HEC P5XXX Connectors Front View HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 9 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Getting Started INOD SSIAT3IALIGA MMM 560 667 2 were diuo e uo A o o Oo 0o J ld te PAAY TI 4 VES oIuO uMoppnepa14 SSIGIONIC Antenna Connector Locations Based on HEC P5XXX model there can be O 1 or 2 antenna connectors The antenna connectors are for Wi Fi and Cellular connectivity ft 1VIu3s The antennas are designed with op posite genders They will only plug in Screw into the correct antenna connectors Figure 1 6 HEC P5XXxX Illustration A B C and D Connector Pin Functions CONNECTOR A GRAY CONN
78. res should be configured to use FRAM Using on chip EEPROM for retentive features will result in retentive data being lost The on chip EEPROM will now be installed and return to the HEC P5000 Properties window 6 The PLCHIP Pxx eeprom is now shown in the Devices pane under the Internal heading Click OK to close the HEC P5000 Properties 7 Save your ladder diagram using the menu FILE and SAVE or SAVE AS to save the current settings in your program The PLCHIP Pxx eeprom on chip EEPROM is now installed in EZ LADDER Toolkit ladder diagram project and is ready to use USING THE EEPROM ON CHIP MEMORY IN EZ LADDER TOOLKIT The on board ON CHIP EEPROM memory may be written to and read from using the EEPROM WRITE and EEPROM READ function blocks These blocks are available for use when the EEPROM is installed in the Project Settings There are 3500 Bytes of EEPROM memory available The on chip EEPROM may be read from and written to using Structured Text using target specific Structured text functions within EZ LADDER Toolkit Toolkit manual EEPROM MEMORY section for details on using the function blocks and how the memory is mapped Special care must be taken when mapping and using the EEPROM on board memory Refer to the P Series EZ LADDER including recommendations for controller where values are stored SD Card Memory The HEC P5XXX can accept a Micro SD Flash card This card currently may be used to install update the HEC P5000 s
79. ster Properties window will open depending on the type of Modbus port you selected See Figure 2 25 Click the ADD button to open the Add Interface win dow For Modbus Slave see Figure 2 26 Select UART from the Interface Drop down select box Set the Slave ID This should be the network ID for this HEC P5XXX controller on the Modbus network Select RTU as the type and leave the other fields as default set For Modbus Master see Figure 2 27 Select UART from the Interface Drop down select box Set the Response Timeout ms This should delay time for a slave to respond in milliseconds Select RTU as the type Click OK the number of times required to save the Modbus Settings and return to the EDIT workspace Remember to Save your lad der diagram using the menu FILE and SAVE or SAVE AS HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 32 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features Modbus Master Slave is now installed and configured to use in the ladder diagram program on the HEC P5XXX controller P Series EZ LADDER Toolkit Manual It contains information how to use Modbus Master and Slave using variables and For detailed information on how to configure variables and use Modbus in EZ LADDER Toolkit refer to the function blocks ud PLCHIP PXX Devices Cellular Ethemet J1939 Modbus Master Modbus Slave OptiCAN PL
80. the Number of TCP Sockets The default is 1 For Modbus Master set the Response Timeout ms For purposes of configuration the Slave option will be shown For Modbus Master configuration details refer to the P Series EZ LADDER Toolkit Manual ud PLCHIP PXX Devices Cellular Modem Ethemet J1939 Modbus Master Modbus Slave OptiCAN PLCHIP Pxx eeprom PLCHIP Pxx gei PWM SD CARD Serial Print TimerCounter UART3 Modbus Slave Divelbiss OptiCAN Intemal PLCHIP PXX 4K EEProm Intemal Quadrature Encoder Interface Pulse Width Modulator SD Card Serial Print Hardware Timer Counter UART3 a Modbus Slave Properties Variable Names Name Figure 2 45 Add Modbus Master Slave Figure 2 46 Modbus Properties HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 46 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features uc Add Interface Ethemet Properties Number of TCP Sockets 1 Figure 2 47 Add Interface Click OK the number of times required to save the Modbus Settings and return to the EDIT workspace Remember to Save your lad der diagram using the menu FILE and SAVE or SAVE AS the Modbus TCP Ethernet port in the ladder diagram project More on Modbus and the required function blocks is Modbus TCP over Ethernet is now ready to be used on the HEC
81. tion supporting models of HEC P5XXX controller the unit ships with a loose packed antenna that must be in stalled before the Cellular connection will be able to function Refer to Figure 1 6 the Getting to Know the HEC P5XXX section If the HEC P5XXX will be installed in an open air environment or an plastic fiberglass enclosure the antenna may be directly mounted to the HEC P5XXX Screw the antenna into position See Figure 1 6 If the HEC P5XXX is to mounted in a metal enclosure or any box enclosure that may block the Cellular signal the antenna will need to be mounted external to the box enclosure that could block the Cellular signal Externally connecting o the antenna in this method will require additional cables and a bulk head fitting not included Refer to Figure 2 52 for mounting method examples to the HEC P5XXX controller will result When using multiple communication antennas Wi Fi Cellular sufficient spacing must be kept between them to prevent interference between them If interference is suspected increase the space between the antennas Q When mounting antennas Antennas must be electrically isolated from panel ground common If not isolated damage HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 51 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com HEC P5XXX Features Use ISOLATED BULKHEAD ANTENNA CONNECTION TILT Mou
82. type HEAL DIY MULT EN EN Q EN AN7 P Of R AN2 pPI Oje R Temp E Pl Ost Input AinScale f P2 MaxScalef a P2 Figure 2 4 Example Power Monitor Program for AN7 load current feedback from digital output 9 DOT9 PWM9 The actual configuration is dependent upon how SW3 3 and O SW3 A4are set Note Analog input 7 may be optionally configured to either be the input voltage to the controller power monitor or the The HEC P5XXX controller is designed to be panel mounted directly into most environments The HEC P5XXX mounts using 4 screws up to 1 4 in diameter Even though the HEC P5XXX can be submerged up to 3 meters in water ideally when mounting the HEC P5XXX controller the end with the connectors should be mounted downward as to promote moisture flow away from the connec tions Figure 2 5 illustrates the HEC P5XXX mounting hole locations and unit dimensions Digital Inputs The HEC P5XXX includes up to 16 on board digital inputs They are identified in EZ LADDER Toolkit and this manual as DINO through DIN15 The digital inputs are divided into four groups Each digital input will operate from 8VDC to 32VDC DINO DIN2 variables DINO DIN2 These three 3 inputs may be used individually as digital inputs or as high speed counter inputs These inputs may be config ured as NPN or PNP inputs based on the configuration switches of SW1 1 SW1 2 and SW1 3 When configured as NPN these inputs are pulled to the inp
83. ual Serial Port Capability RS232 RS485 e Ethernet Communications via Modbus TCP or Ethernet Port as Programming Port e Wi Fi Communications via Modbus TCP e Cellular Data Connectivity for VersaCloud M2M Solutions e VersaCloud M2M Enabled via Ethernet Wi Fi or Cellular Data Modem Cellular requires VersaCloud M2M Telematics plan from Divelbiss with Nationwide coverage VersaCloud M2M requires VersaCloud M2M Portal account e GPS Functionality using GPS Port and External GPS Module e Supports Multiple Modbus Ports e Internal Micro SD Card e Dual CAN Ports Support Divelbiss OptiCAN SAE J1939 NMEA 2000 e 2 Analog Inputs Configured as 0 5VDC 0 10VDC or 0 20mADC 12 Bit Resolution e Two Programmable LEDs Power Monitor LED and Status Watchdog LED e Real Time Clock e Retentive Memory and EEPROM Storage e Input Power Monitor Some of the features listed above are based on the HEC P5XXX model purchased To gain the use of some features other features may become unusable or not available Refer to the table below and the individual feature sections in this manual for details The HEC P5XXX Models amp Features Overview The following table will identify which features and options are supported based on the model of the HEC P5XXX controller peces e x x 2 139 2 e peces e x Je os 39 2 oe peces x x x s s x x peces x ox Je os s x e peces x e x 2 139 2 e ecesno x
84. uctured Text examples for using VersaCloud GPS Cellular Data and more are available for download from our website Contact Divelbiss Corporation for VersaCloud M2M information including available hardware portals and communications packages including availability and pricing EZ VersaCloud Communication Properties Block Name VCLOUDT Block Description Add Variable Delete Variable Add Variable Delete Variable Cancel Figure 2 56 VCLOUD Function Block Properties Battery Backed up S RAM Memory The HEC P5XXX model dependent supports 4 1 Mbit Static RAM 512K integrated circuits S RAM ICs These four individual chips hold data on power loss as they alternately powered by the on board lithium battery This RAM is suited for data buffering for com munications like VersaCloud M2M Connectivity To use this S RAM custom structured text functions and function blocks will have to be written to store and retrieve data Each chip is an SPI device and may be accessed via Structure Text only using target specific functions like the EZ SpiWrite Data Please see the SPI data listed to access each chip For more detailed information how to use Structured Text refer to the P Series EZ LADDER Toolkit Manual When the HEC P5XXX is selected from the Project Settings the SPI Port O SPIO and the Chip Select CS General Pur pose I O GPIO is automatically installed and reserved in the target settings No Project Settin
85. ults With the GPS module properly installed and connected the GPS option must be installed enabled in EZ LADDER Toolkit using the Project Settings Menu HEC P5XXX User s Manual PAGE 34 of 57 Document 2012006 5 pdf Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com l HEC P5XXX Features CONFIGURING GPS IN EZ LADDER TOOLKIT 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select HEC P5000 as the target from the choices 2 Click the PROPERTIES button to the right side of the window The HEC P5000 Properties Window will open Make sure the proper model is selected in the drop down menu 3 Click the ADD DEVICE button The PLCHIP PXX Devices window will open Locate the GPS in the Devices pane of this window 4 Click select GPS highlight Refer to Figure 2 30 Click OK The GPS Properties window will open identifying UART2 as the interface for the GPS Click OK ud PLCHIP PXX Devices GPS Receiver J1939 Modbus Master Modbus Slave Modbus Slave PLCHIP Pxx eeprom Intemal PLCHIP PXX 4K EEProm PLCHIP Pax gei Intemal Quadrature Encoder Interface PWM Pulse Width Modulator SD CARD SD Card Serial Print Serial Print TimerCounter Hardware Timer Counter UART2 UART2 UART3 UART3 VersaCloud VersaCloud Communication Variable Names Figure 2 30 PLCHIP PXX Devices G
86. us and alarms as well as controlled including configuration changes and remote control of the process This is accomplished as the HEC P5XXX communicates to the VersaCloud M2M Cloud Server Data and control is accessed from any internet enabled device tablet phone computer using customizable personal Portals VersaCloud M2M Portals that provide a link to the remote device and its data Each portal can support multiple Dashboards that provide customized interfaces for the remote equipment Using VersaCloud M2M Solutions hardware and soft ware you can remote monitor and control individuals to groups of remote equipment The VersaCloud M2M Portals can be config ured to send text SMS or e mail messages to pre determined personnel based on programmable events such as alarms or faults In addition to the HEC P5XXX communicating to local devices and systems using Modbus TCP Modbus Slave Modbus Master J1939 or NMEA 2000 it supports communication directly to VersaCloud M2M Portals communications features including Ethernet Wi Fi and Cellular data Additional portal device and data charges may Using VersaCloud connectivity the HEC P5XXX can communicate to VersaCloud Portals using the previously covered apply VersaCloud M2M functionality requires additional management steps including VersaCloud M2M Portal account setup device setup and communications data plans based on specific needs ie cellular Contact Divelbiss Corporation for detai
87. used by configuring the switches SW3 1 and SW3 2 for Serial Port SW3 2 are OFF the terminating resistor s are disabled Refer to the HEC P5XXX Internal Field Configuration Jumpers and Switches section of this manual for switch and jumper locations HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 30 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com HEC P5XXX Features Serial Port oo FA Cable Wire Holes BHHBUH J OIO OIO OQ P12 P11 P17 PORT A RS232 PORT B RS232 1loolooloo 1 2 GEH C OO O P12 P11 P17 Figure 2 21 General Purpose Serial Ports Jumpers With the wiring and configuration complete to use one or more serial ports they must be installed in the EZ LADDER diagram proj ect and configured In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window The HEC P5000 was previously selected Click the PROPERTIES button The HEC P5000 Properties Window will open Under the Devices Bus section if any UART ports are installed they would be listed Click the ADD DEVICE button This will open the PLCHIP PXX Devices window Select either UART2 or UART3 for Port A or Port B respectively from the Devices pane See Figure 2 22 When the required UART port has been selected click OK The UART Properties Window will open Configure the Serial Port UART as required for your applicat
88. ut power voltage HEC P5XXX User s Manual Document 2012006 5 pdf PAGE 17 of 57 Divelbiss Corporation e 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com HEC P5XXX Features 2 76 4 ey ES HH TVIYIS 567 NI OD SSI STAM IA MMM umd TI XXXSd O3H aMAON LNAWNOAIANA HSAVH mm Ta Y KE Hep 00 20 Figure 2 5 HEC P5XXX Mounting amp Dimensions DIN3 DINS variables DIN3 DIN5 These three 3 inputs may be used individually as digital inputs or together as a quadrature input These inputs may be configured as NPN or PNP inputs based on the configuration switches of SW1 4 SW1 5 and SW2 1 When configured as NPN these inputs are pulled to the input power voltage DIN6 DIN10 variables DIN6 DIN10 These five 5 inputs are dedicated as digital inputs only This group has it s own common pin allowing this entire group to be configured as sinking or sourcing based on the wiring DIN11 DIN15 variables DIN11 DIN15 These five 5 inputs are dedicated as digital inputs only This group has it s own common pin allowing this entire group to be configured as sinking or sourcing based on the wiring As digital input groups DIN6 DIN10 and DIN11 DIN15 are separate groups with individual common pins these two groups can operate at different voltage between 8VDC and 32VDC To read a digital input status in a ladder diagram place and connect the appropriate contact for y
89. ver Divelbiss VersaCloud Selected Interfaces Variable Names Server Name or IP Address Name Device Auto Provisioning Use Default Vendor and Device Name Vendor Name divelbiss Figure 2 54 PLCHIP PXX Devices VersaCloud Device Name Generic VersaCloudDevice Note To select Wi Fi choose Ethernet as for Wi Fi functionality the P Series PLC on a Chip sees the Wi Fi as Ethernet For all Wi Fi functionality after Wi Fi is enabled in the Bootloader Choose Ethernet Figure 2 55 VersaCloud Properties 4 Click OK The VersaCloud Properties Window will open Refer to Figure 2 55 This window is used to select the interface communications method between the HEC P5XXX and the VersaCloud M2M Portal Cloud server The Available Inter faces Pane and the Selected Interfaces Pane are used for the selection The Available Interfaces Pane lists all the current available communication methods that are available to communicate to the VersaCloud M2M Portal To select one of the interfaces select it highlight and click ADD The interface will now move to the Selected Interfaces Pane Selecting an interface from the Selected Interfaces Pane and clicking REMOVE will remove an interface from being available for VersaCloud communications Ethernet would be selected for Wi Fi models previously installed Ethernet etc before they will be available here Refer to other sections of this manual for install

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