English - BLACK & DECKER® Service
Contents
1. i BLACKS DECKER KS227 KS855N KS840 KS865KN KS846N KS865N KS850N 374456N WEIT TT e Congratulations CD600 Circ saw UK Auz NZ 2 To ensure the best results from your circular saw please read these safety and usage instructions carefully If you have any questions or queries after reading this user manual please do not hesitate to call our Service and Information Centre whose number you will find towards the back of this user manual or one of our Authorised Repair Agents A list of these Agents and further information is available on the Internet at www 2helpU com 15 3 00 5 20 pm WEIT TT e Contents Safety instructions Additional safety instructions for circular saws Double insulation Electrical safety Replacement of the supply cord Extension cables Unwanted tools and the environment The Black amp Decker guarantee After sales service for your Black amp Decker product The after sales service policy Accessories Technical data Features E Preparing your circular saw Setting the depth of cut adjustment Setting the sight guidance system Adjusting the parallel fence Setting the mitring adjustment Changing the blade Adjusting the riving knife Operating your circular saw Holding your circular saw Maintenance of the window Replacing the carbon brushes Sawdust removal Handy hints Tool care EC declaration of conformity Black amp Decker phone numbers and addresses2. 12 CD600 Circ saw UK Auz NZ
3. 17 18 19 25 oN nn ew 20 CD600 Circ saw UK Auz NZ 7 Mark a straight line on your workpiece to represent the desired path of the saw blade Whilst viewing through the saw guard window align the saw blade teeth with the intended line of cut drawn on the workpiece Whilst keeping the saw in this position place the orange sight guide 16 onto the shoe of your circular saw Align the sight guide with the line drawn on the workpiece and secure in place with the screw provided e Atthe start of every cut align the blade as described and whilst cutting keep the sight guide in line with the intended line of cut drawn on the workpiece 15 3 00 5 20 pm WEIT TT o M II CD600 Circ saw UK Auz NZ 8 ENGLISH e When attempting mitre cuts follow the same procedure detailed above however use the area marked 45 on the sight guide ADJUSTING THE PARALLEL FENCE Your circular saw includes a parallel fence This permits the sawing of a straight line parallel to the edge of the workpiece To assemble and adjust the parallel fence proceed as follows Disconnect the plug from the electricity supply Loosen the locking screw 15 at the forward end of the saw base Slide the parallel fence 8 along its guide until the desired measurement is indicated Tighten the locking screw 15 SE
4. 5 Fax 011314 4435 Halfway House 1685 United Kingdom Black amp Decker Tel 01753 574277 210 Bath Road Slough Tix 848317 BAND MH Berkshire SL1 3YD Fax 01753 551155 Part no 373341 04 10 99 1 CD600 Circ saw UK Auz NZ 10 15 3 00 5 20 pm SalURdWOD 13470 10 19 99Q R YIP W014 UOIJEUOJUI awa 0 JOU JaJad NOA 1 XOq SIY JILL 39V Hotten een Jaquinu anBojeyeo yonpold Auyuno4y apoo sod ayeys 10 ung paseyoind sem mes I In 312 INOA aJayM Jajeap ay JO SSaippYy mes Je NIIID ANOA Jo add 94 SEM PYM jjuewade dal e se zynoq mes 11211 INOA SEM UMOJ Zaseyoind suf INOA Mes JejNd419 1N0 SEM OD e mes JejNd419 INOA SEM 43917S pue BWEU JO JEQWUINU SNOH 2uUEN paseyoind sem mes JejnoJl9 INOA aay Jajeap ay 40 ssaippy i aseyoind noA zo ajeq 15 3 00 5 20 pm CD600 Circ saw UK Auz NZ GUARANTEE CARD South Africa Black amp Decker South Africa Pty Ltd Suite no 107 PostNet X65 Halfway House 1685 United Kingdom amp Ireland PO Box 821 Slough Berkshire SL1 3AR Please complete this section immediately after the purchase of your circular saw and post it to the Black amp Decker address in your country above If you live in Australia or New Zealand please register your purchase by using the alternative guarantee card supplied Part no 373341 04 10 99 1 15 3 00 5 20 pm
5. Guarantee card CD600 Circ saw UK Auz NZ 3 15 3 00 5 20 pm e LEE TI Circular saws user manual SAFETY INSTRUCTIONS e Maintain the tool with care Keep a cutting tool Warning When using electric tools the following sharp and clean for better and safer performance basic safety precautions should always be taken to Follow the instructions for lubricating and changing reduce the risk of fire electric shock and personal accessories Inspect the tools cord periodically and injury Read all these instructions before attempting to if damaged have repaired by an authorised service operate the product and save this booklet For safe operation CD600 Circ saw UK Auz NZ 4 Keep the work area clean Cluttered areas and benches invite injuries Consider the work area environment Do not expose the power tool to rain and do not use in damp or wet locations Keep the work area well lit Do not use the power tool where there is a risk to cause fire or explosion Guard against electric shock Avoid body contact where possible with earthed or grounded surfaces e g pipes radiators ranges and refrigerators Keep children away Do not let visitors touch the tool or extension cord All visitors should be kept away from the work area Store idle tools When not in use tools should be stored ina dry high or locked place out of reach of children Do not force the tool It will do the job better and more safely at the rate for whic
6. TTING THE MITRING ADJUSTMENT Your circular saw can cut at angles up to 45 To adjust the angle of your circular saw proceed as follows Disconnect the plug from the electricity supply Loosen the locking TIA screw 13 Loosen the locking lever 22 if fitted on your product Move your circular saw around 22 the mitre scale 12 until the desired angle is indicated Tighten the locking screw 13 Tighten the locking lever 22 if fitted on your product CHANGING THE BLADE Proceed as follows Disconnect the plug from the electricity supply Retract the blade guard 7 Insert a screwdriver through the hole in the blade to prevent rotation of the blade Unlock and remove screw 5 Loosen anticlockwise using a 13mm spanner remove the outer washer 24 and remove the blade Insert the new blade ensuring that the arrow on the blade points in the same direction as the arrow on the body of your circular saw Fit the outer washer 24 with the raised centre portion pointing away from the blade Ensure that this washer is correctly located on the flats of the spindle Fit the saw blade locking screw 5 Insert a screwdriver through the hole in the blade to prevent rotation of the blade Tighten the sawblade locking screw clockwise using a 13mm spanner ADJUSTING THE RIVING KNIFE EXCLUDING AUSTRALIA AND NEW ZEALAND MODELS The riving
7. To do this proceed as follows Disconnect the plug from the electricity supply Slide the window lever 2 forward to expose the soiled portion of the window Take a clean lint free cloth and proceed to E wipe the exposed part of the window as required When finished simply slide the lever back towards the rear of the saw guard in order to restore the window into its operating position Note If necessary use only mild soap to clean your saw as many household cleaners contain chemicals which could seriously damage the plastic Also do not use petrol turpentine laquer or paint thinners or simular products Never let any liquid get inside your circular saw and never immerse any part of it into liquid REPLACING THE CARBON BRUSHES Proceed as follows Disconnect the plug from the electricity supply Unscrew the brush cover 11 Withdraw the carbon brush and holder Remove the carbon brush from the brush holder Insert the new carbon brush in the brush holder Insert the carbon brush and brush holder in the housing Fit the brush covers Note Replace the brushes in pairs and ensure used brushes and brush holders are fitted in the same positions as when removed SAWDUST REMOVAL OG For sawdust removal you can use a vacuum cleaner with a conventional flexible connection inserted in the dust collection outlet CD600 Circ saw UK Auz NZ 9 ENGLISH Some splintering is inevitable on the topside line of cut I
8. defective parts or at our discretion replace the unit free of charge provided that e The product is returned to us or our authorised repairers with evidence of date of purchase e The product has not been used for trade professional or hire purposes e The product has not been subjected to misuse or neglect e The product has not sustained any damage through foreign objects substances or accidents e Repairs have not been attempted by anyone other than our own service staff or authorised repair distributors This guarantee is offered as an extra benefit and is additional to the customers statutory rights AFTER SALES SERVICE FOR YOUR BLACK amp DECKER PRODUCT UK AUSTRALIA AND NEW ZEALAND ONLY Black amp Decker offers a nationwide network of authorised service agents The use of other than genuine Black amp Decker accessories and parts may damage or reduce the performance of your Black amp Decker product and may also endanger the user The terms and conditions of the warranty may also be effected OUR AFTER SALES SERVICE POLICY UK AUSTRALIA AND NEW ZEALAND ONLY It is our aim that all Black amp Decker customers should be totally satisfied with their Black amp Decker product and after sales service but if help or advice is needed please contact your local Black amp Decker authorised repair agent who will be happy to help Full details of our after sales service and a list of these agents can be found on the Inter
9. h it was intended Use the right tool Do not force small tools or attachments to do the job of a heavy duty tool Do not use the tool for purposes not intended for example do not use a circular saw to cut tree limbs or logs Dress properly Do not wear loose clothing or jewellery as they can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair Use safety glasses Use a face or dust mask as well if the operation is dusty or if the tool is being used in enclosed spaces Connecting dust extraction equipment If devices are provided for the connection of dust extraction and collection ensure these are connected and properly used especially in confined areas Do not abuse the cord Never carry the tool by its cord or yank it to disconnect it from the socket Keep the cord away from heat oil and sharp edges Secure the work Use clamps or a vice to hold the work It is safer than using a hand and it frees both hands to operate the tool Do not overreach Keep proper footing and balance at all times facility Inspect the extension cord periodically and replace if damaged Keep the handles dry clean and free from oil and grease e Disconnect the tool when not in use before servicing and when changing accessories such as blades bits and cutters e Remove adjusting keys and wrenches Form the habit of checking to see that keys and ad
10. ing lever provided should the blade guard need to be moved when commencing a cut The riving knife must not be removed where fitted The riving knife should be correctly set where fitted Checking and changing the saw blade Disconnnect the saw from the mains supply before checking or changing the blade Only saw blades conforming to the specifications contained in these operating instructions may be used Saw blades whose main part is thicker or whose pitch is smaller than the riving knife s thickness should not be used only on saws fitted with a riving knife Saw blades made of high alloy high speed steel HSS steel should not be used Only sharp saw blades in perfect working condition should be used cracked or bent saw blades should be discarded and replaced at once Ensure that the saw blade is securely fixed and turns in the correct direction Metal cutting and stone cutting discs should not be used with this saw Save these instructions CD600 Circ saw UK Auz NZ 5 ENGLISH The tool is double insulated This means that all the external metal parts are electrically insulated from the mains power supply This is done by placing insulation barriers between the electrical and mechanical components making it unnecessary for the tool to be earthed Note Double insulation does not take the place of normal safety precautions when operating the tool The insulation system is for added protection against i
11. justing wrenches are removed from the tool and replaced in the storage area before switching on e Avoid unintentional starting Do not carry a plugged in tool with a finger on the switch Ensure the switch is off when plugging in e Use an outdoor extension cord When a tool is used outdoors only use an extension cord intended for outdoor use and so marked e Stay alert Watch what you are doing use common sense and do not operate the tool when tired e Check damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine whether it will operate properly and perform its intended function Check for alignment of moving parts free running of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorised service centre unless otherwise indicated in the product booklet Have defective switches replaced by an authorised service agent Do not use the tool if the switch does not turn it on and off e Warning The use of any accessory or attachment other than recommended in the product booklet may present a risk of personal injury e Have the tool repaired by a qualified person The electrical tool is in accordance with the relevant safety requirements Repairs should only be carried out by qualified persons using original spare parts other
12. knife 6 prevents the saw blade from jamming during rip sawing operations You must check the position of the riving knife whenever the saw blade is replaced or whenever the clearance is affected Proceed as follows Disconnect the plug from the electricity supply Through the opening in the blade guard locate the two riving knife screws If your circular saw does not have an opening in the blade guard adjust the cutting depth to locate the riving knife screws Loosen the two riving knife screws Adjust the riving knife to give a radial clearance of 2 3mm and a tooth peak clearance of 2 3mm Tighten the two riving knife screws Your saw is now ready for use OPERATING YOUR CIRCULAR SAW To switch your circular saw on depress the lock off button 25 and squeeze the on off trigger switch 20 To stop your circular saw release the trigger switch HOLDING YOUR CIRCULAR SAW The front handle 10 makes it easier to guide the saw properly Switch the machine on before you start 15 3 00 5 20 pm WELT TT o U LI sawing the workpiece Guide the saw without pushing it and give the blade time to pursue its path Use the mark 17 for straight cuts or the mark 18 for mitring cuts to keep to the line you have drawn MAINTENANCE OF THE WINDOW From time to time it may become necessary to remove cutting debris dust from the inside of your circular saw window
13. net at www 2helpU com Alternatively call our Service and Information Centre whose number you will find towards the back of this manual ACCESSORIES The performance of any power tool is dependant upon the accessory used Black amp Decker accessories are engineered to high quality standards and are designed to enhance the performance of your tool Buying a Black amp Decker accessory will ensure that you get the very best from your Black amp Decker tool For full details of blades and accessories available please consult your nearest stockist or service centre TECHNICAL DATA The level of sound pressure of the tool is in accordance with EEC legislation Use ear protection as the sound power of your circular saw exceeds 85dB A KS227 KS840 KS846N KS850N KS855N 374456N CD600 KS865N KS865KN Watts W 500 550 1020 1100 1200 1300 No load 3500 3500 4000 4000 4000 4000 speed rpm Max depth 40 40 46 50 55 65 of cut mm Blade 140 140 140 160 160 184 diameter mm Blade bore 127 127 127 16 16 16 mm Weight kg 25 25 30 37 37 42 Note This user manual also covers more than one catalogue number within this product group Refer to your rating plate for details of your product 15 3 00 5 20 pm WEIT TT o M II FEATURES OoPwn gt 10 11 12 13 14 15 16 17 18 19 20 dt 22 23 x 25 26 Sawdust outlet Window lever Depth of cut adjustment Guard retracti
14. ng lever Saw blade locking screw Riving knife not included on Australian and New Zealand models Blade guard Parallel fence Window Front handle Carbon brush cover Mitring angle scale Locking screw for mitring adjustment Saw shoe Locking screw for parallel fence Sight guide Mark for straight cut Mark for mitring cut Electronic switch electronic models only On off switch Depth of cut scale Secondary locking lever for mitring adjustment Inner washer Outer washer Lock off button Blade ENGLISH Your product includes some or all of these features SAFETY WARNING Your saw is designed for use with wood cutting blades only Do not use stone cutting or metal cutting discs PREPARING YOUR CIRCULAR SAW SETTING THE DEPTH OF CUT ADJUSTMENT Proceed as follows Disconnect the plug from the electricity supply Loosen the depth of cut adjustment 3 at the bottom of the scale Move your circular saw up the scale until the desired depth of cut is indicated on the scale 21 Tighten the screw 3 The depth of cut should be 3mm greater than the thickness of the workpiece SETTING THE SIGHT GUIDANCE SYSTEM NOT KS227 KS840 CD600 The window and sight guide are designed to enable accurate cutting everytime the saw is used To prepare the guide system for first time use proceed as follows KS846N KS850N KS855N KS865E N KN 374456N 9 16
15. njury resulting from a possible electrical insulation failure within the tool ELECTRICAL SAFETY Be sure the supply is the same as the voltage given on the rating plate The tool is fitted with a two core cable and plug MAINS PLUG REPLACEMENT UK ONLY Should the mains plug need replacing and you are competent to do this proceed as instructed below If you are in doubt contact a Black amp Decker service agent or a qualified electrician e Disconnectthe plug from the power supply e Cut off the plug and dispose of safely A plug with bared copper conductors is very dangerous if engaged in a live socket outlet e Only fit BS1363A approved plugs fitted with the correctly rated fuse Note Fuses do not give personal protection against electric shock e The cable wire colours or a letter will be marked at the connection point of most good quality plugs Attach the wires to their respective points in the plug see diagram Brown is L live and blue is N neutral Fit a plug approved to BS1363A Connect Connect blue to brown to N neutral L live Make sure that the outer sheath 230 volts AC of the cable is held e only Never use firmly by the clamp a light socket e Before replacing the top cover of the plug ensure that the cable restraint is holding the outer sheath of 15 3 00 5 20 pm Fit a 13 amp fuse WEIT TT o M II CD600 Circ saw UK Auz NZ 6 ENGLISH the cable firmly and that
16. t is therefore desirable to cut on the side of the workpiece where splintering is acceptable This is especially important when cutting laminates TOOL CARE e Guide your circular saw but do not force it through the work Applying excessive pressure can cause your circular saw to overheat If your circular saw becomes too hot operate it off load for 2 minutes e Always keep the air cooling vents on the motor housing clear EC DECLARATION OF CONFORMITY We declare that units CD600 KS227 KS840 KS846N KS850N KS855N KS865N KS865KN 374456N conform to 89 392 EEC 89 336 EEC EN55014 73 23 EEC EN55104 EN50144 EN61000 A weighted sound pressure 92 7dB A A weighted sound power 102 1dB A Hand arm weighted vibration lt 2 5m s KS DH Brian Cooke Director of Engineering Black amp Decker Ltd Spennymoor County Durham DL16 6JG United Kingdom The Black amp Decker policy is one of continuous improvement to our product and as such we reserve the right to change the product specification without prior notice 15 3 00 5 20 pm WEIT TT e Australia DeWalt Industrial Power Tool Company Tel 03 9895 9200 Distributors of Black amp Decker products Fax 03 9899 7465 7 Clarice Road Box Hill Victoria 3128 New Zealand Black amp Decker Tel 09579 7600 483 Great South Road Fax 09579 8200 Penrose Auckland South Africa Black amp Decker South Africa Pty Ltd Tel 011314 4431 Suite no 107 PostNet X6
17. the two leads are correctly fixed at the terminal screws If the fuse cover is missing or damaged do not use the plug For replacement or detachable fuse covers contact a Black amp Decker service agent Warning Never connect live or neutral wires to the earth pin marked E or REPLACEMENT OF THE SUPPLY CORD AUSTRALIA AND NEW ZEALAND ONLY If the supply cord is damaged it must be replaced by the manufacturer or its service agent or similarly qualified person in order to avoid a hazard EXTENSION CABLES Up to 30m 100ft of 3 core extension cable can be used without undue loss of power Note An extension cable should not be used unless absolutely necessary Use of an improper extension cable could result in a risk of fire and electric shock If an extension cable must be used make sure it is properly wired contains the correct rated fuse as recommended in its literature and is in good electrical condition UNWANTED TOOLS AND THE ENVIRONMENT Sy Should you find one day that the tool needs L i replacement or is of no further use think of the protection of the environment Black amp Decker service agents will accept old tools and will dispose of them in an environmentally safe way THE BLACK amp DECKER GUARANTEE UK AUSTRALIA AND NEW ZEALAND ONLY If the Black amp Decker product becomes defective due to faulty materials and workmanship within 24 months from the date of purchase we guarantee to either replace all
18. wise this may result in considerable danger to the user ADDITIONAL SAFETY INSTRUCTIONS FOR CIRCULAR SAWS Plugging into the mains switching on and off e Always ensure that the power tool is switched off before plugging into the mains 15 3 00 5 20 pm WEIT TT o M II Make sure that you remove the blade changing spanner from the saw blade locking screw before you switch on the circular saw Do not switch off the power tool unless the saw blade is running freely When sawing Only hold your saw by the handles provided Do not hold your saw in a position that could result in a poor grip and control of the saw Always ensure that there is sufficient clearance below the material being cut and the bench or support to allow the safety guard to rotate fully All nails and metal objects must be removed from the workpiece before you commence sawing Do not attempt to saw extremely small workpieces After switching off never attempt to stop the saw blade by pressing against the side of the blade Never put the circular saw down on a table or work bench unless you have previously switched off Never operate the circular saw with the saw blade turned upwards or to the side Operational protection devices z Ensure that all devices screening the saw blade are in perfect working order Never jam the saw guard Free a jammed saw guard immediately and do not use the saw if the guard is jammed Only use the guard retract
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