USER MANUAL
Contents
1. OMCAN DB 25HD DBC 25HD USER MANUAL Models DB 25HD WITH FEET DBC 25HD WITH PEEL STRAINER 36005 8 Mar o 2011 Summary 1 ntrodllc lie 244 664456 een ae da ea pe 02 1 1 Safety EE a dr EN EE eee EE a SS ee a as des del eee 02 12 Main Components SE E Ee EE a IR OT net 02 13 Technical Characterstesg eet eee ee enees 04 2 Installation and Pre Operation A 04 2 1 Installation DE IE dd a EE et Ra E EE El ae eee ee EES a ED 04 2 2 Pre Operation SE EE EE eo 05 3 Operation Sewn eee eee ee SRD ME YY O E 05 3 1 Proceeding for Operation A ae Ab ee ede eae ee a 05 3 2 Cleaning See aoa ok ee ee aa ia ee ee ee E E eee deg 06 4 General Safety Ad E AE E OE E eee ah eee eee e 07 41 Basic Operation Procedures aussi E esk en de se OS 4 2 Safey Procedures and Notes Before Switching the Machine On 08 A 3 Routine Inspection O EE A 09 4 4 Operation KC oe SDS E E Br pe E te ea RA 09 4 5 After Finishing bel emmeyen ems ee er 10 46 Maintenace Operation aa oe aa 10 4 7 Warnings E a RR a NE a E ND eee RR ene A es aa 10 5 Problemas AnalysisandSolutions 10 5 1 Problems Causes e Solutions arroces does e da 10 5 2 Adjustment and Components Replacement 11 5 3 Elesctrical Diagran EY a Eu ee 11 01 1 Introduction 1 1 Safety When misused the Potato Peelers DB 25HD and DBC 25HD can be potentially DANGEROUS Maintenance cleaning or any other service on this machine must be2. an Aluminum Oxide layer responsible for the food peeling After some time the Aluminum Oxide wears out and the efficiency of the machine decreases consequently Then the Abrasive Disc must be taken to the nearest Technical Assistance to be recoated 5 3 Electrical Diagran 11 TIMER CwM 18 Al Li 12 13 13 A2 A1 T1 T2 T3 14 A2 248 135 M1 Be 1 3 Techinical Characteristes Table 01 Technical Characteristcs DB 25HD DBC 25HD Voltage V 110 ou 220V 110 ou 220V Power Rating CV 1 1 Cousumption kW h 0 73 0 73 Heigth Width Depth mm 1160x550x670 1370x550x670 Net Gross weight kg 45 53 58 66 Capacity kg 25 25 Average Production kg h 500 500 There will be a single frequency option 50 or 60 Hz depending on machine motor type 2 Installation and Pre Operation 2 1 Installation The Potatoes Peeler must be installed onto a stable working surface Verify the voltage ofthe power SOURCE it will be connected to 110V or 220V The Cord brings a plug with 2 two flat pins and 1 one round pin which is for grounding ground wire pin It is mandatory that the three pins are properly connected before using the equipment It is recommendable to install the machine close to a sewer or to canalize the residues by extending the Exit Tube N 09 Pic 01 located on
3. charge has to be sure that the machine is under TOTAL SAFETY conditions when working 5 Analysis and Problems Solving 5 1 Problems causes and solutions The Potato Peelers were designed to operate with minimum maintenance However some irregularities may occur during its operation due to the natural wear out caused by the equipment use Ifthere is any problem with your machine check the Table 02 bellow where you will find some possible solutions 10 4 2 1 Danger An electric cable or electric wire with damaged jacket or bad insulation could cause electrical shocks as well as electrical leak Before using the equipment check conditions of all wires and cables 4 2 2 Advices Be sure ALL INSTRUCTIONS in this manual have been thoroughly understood Every function and operational procedure has to be very clear to the operator Any manual command switch button or lever shall be given only after being sure it is the correct one 4 2 3 Precautions The electric cable has to be compatible with the power required by the machine Cables touching the floor or close to the machine need to be protected against short circuits 4 3 Routine Inspection 4 3 1 Advice When checking the tension of the belts or chains DO NOT introduce your fingers between the belts and the pulleys and nor between the chain and the gears 4 3 2 Precautions Check the motor and turning or sliding parts of the machine in case of abnormal noises Check
4. made only by properly trained technicians and the power plug must be disconnected For your safety the following instructions must be followed in order to avoid accidents 1 1 1 Unplug the machine when you need to remove any removable part during cleaning maintenance or any other operation 1 1 2 Never make use of any tool or instrument that is not originally part of the machine during any operation 1 1 3 Do never touch the Abrasive Disc N 07 Pic 01 when the machine is working because ithas abrasive surface 1 1 4 Keep hands away from mobile parts 1 1 5 When replacing the Abrasive Disc N 07 Pic 01 check its perfect fit to the Central Shaft Pin N 02 Pic 02 Thatis a way to avoid damages to the machine ATENCAO ATENCI N ATTENTION Antes de efetuar limpeza ou manuten o no equipamento retire o plug da rede de energia el trica Antes de efectuar la limpieza o mantenimiento en el equipo sacar el enchufe de la toma de corriente el ctrica Alwais unplug the machine before cleaning or maintenance IMPORTANT his equipment is not to be used by persons including children ith any physical or mental inabilities or without operation experience and knowledge only acquired by means of instruction and supervision of a security staff IMPORTANT If the Cord is not in good conditions of use to avoid accidents it must be replaced by the supplier an authorized technician or someone qualified for the se
5. the tension of the belts and chains and replace the set when belt chain or gears show signs of being worn out When checking tension of belts or chain DO NOT introduce your fingers between belts and pulleys nor between the chains and gears Check protections and safety devices to make sure they are working properly 4 4 Operation 4 4 1 Warning Do not operate the machine with long hair which might touch any part of the machine because it may lead to serious accidents Tie your hair up well and or cover your hair with a scarf Only trained or skilled personnel shall operate this machine NEVER operate ne without all original safety devices in perfect condition 3 2 Cleaning To make the proper cleaning of the machine follow the instructions below 1 Remove the internal lining N 01 Pic 05 lifting it upwards Clean this part with plenty of water 2 Turn the empty machine on and let it work for a few minutes adding plenty of water 3 Switch OFF the machine and unplug it then wait until the Abrasive Disc N 01 Pic 07 is motionless 4 Rub the external part ofthe machine with a wet cloth 5 Remove the abrasive disc N 01 Pic 07 lifting it vertically 6 Use a brush with nylon bristles and plenty of water to clean the disc 7 Replace the internal lining minding the lock attachment N 01 Pic 06 8 Replace the disc on the machine proceeding inversely Make sure the disc fits properly to the pin
6. ate the machine only after being well acquainted with the safety procedures and after reading carefully the entire manual 07 4 1 Basic Operation Practices 4 1 1 Dangers Some areas of the electric device have parts and terminals that are connected to high voltage These parts when touched may cause severe electrical shocks or even be lethal Never touch manual commands such as switches buttons keys and knobs with wet hands wet clothes and or wet shoes By not following these instructions operator could be exposed to severe electrical shocks or even to a fatal situation 4 1 2 Warnings The operator has to be well familiar with the position of ON OFF Switch to make sure the Switch is easy to be used when necessary Before any kind of maintenance physically remove the plug from its socket Provide space for a comfortable operation thus avoiding accidents Water or oil spilled on the floor will turn it slippery and dangerous Make sure the floor is clean and dry Never use a manual command switch buttons lever unadvisedly If any work is to be made by two or more persons coordination signs will have to be given for each operation step Every step of the operation shall be taken only if a sign has been made and responded 4 1 3Advices In case of power shortage immediately turn the machine OFF Use recommended or equivalent lubricants oils or greases Avoid mechanical shocks as they may cause failures or malfunction Avoid pe
7. duct to be peeled is too irregular it is possible to watch when it s done through the Lid opening To remove the peeled product keep the machine running and open the Door N 01 Pic 03 by pulling the lock N 02 Pic 03 upwards Lift it until the side lock N 03 Pic 03 keep the door N 01 Pic 03 open This way the product will be expelled To close the door release the side lock N 03 Pic 03 by pulling it sideward SRYMSEN TIP The Potato Peelers can also be used to peel carrots chayote oranges and others similar MODELO DBC 25HD For the model with Peel Strainer check the volume of residue and remove the drawer N 01 Pic 04 on each process 25Kg 05 4 5 After Finishing the Work 4 5 1 Precautions Keep the machine clean Always TURN THE MACHINE OFF by removing the plug from the socket before cleaning it Never clean the machine unless it has come to a complete stop Put all components back to their functional positions before turning it ON again Check level of oil DO NOT place your fingers in between belts and pulleys nor chains and gears 4 6 Maintenance Operation 4 6 1 Danger Every maintenance operation is dangerous when the machine is ON TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE IMPORTANT Always remove the plug from the power point in any case of emergency 4 7 Advices Electrical or mechanical maintenance has to be undertaken by qualified personnel Person in
8. netration of water dirt or dust into mechanical or electrical components of the machine DO NOT MODIFY original characteristics ofthe machine DO NOT REMOVE TEAR OFF OR MACULATE any safety or identification labels of the machine If any label has been removed or is no longer legible contact your nearest dealer for replacement 4 2 Safety Procedures and Notes before Switching Machine ON IMPORTANT Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON Be sure to be familiar with the instructions and that you have well understood all information contained in this manual If you have any question contact your supervisor or your nearest Dealer
9. ofthe central shaft Pic 06 Pic 07 Pic 05 _ IMPORTANT Never use water jet to wash the machine IMPORTANT Take care of your machine and use it properly and with responsibility It will bring you benefits 3 3 2 Cautions with Stainless Steel The Stainless Steel may present rust signs which ARE ALWAYS CAUSED BY EXTERNAL AGENTS especially when the cleaning or sanitization 1s not constant and appropriate The Stainless Steel resistance towards corrosion s mainly due to the presence of chrome which in contact with oxygen allows the formation of a very thin protective coat This protective coat is formed through the whole surface of the steel blocking the action of external corrosive agents When the protective coat is broken the corrosion process begins being possible to avoid it by means of constant and adequate cleaning D Cleaning must always be done immediately after using the equipment For such end use water neutral soap or detergent and clean the equipment with a soft cloth or a nylon sponge Then rinse it with plain running water and dry immediately with a soft cloth this way avoiding humidity on surfaces and especially on gaps The rinsing and drying processes are extremely important to prevent stains and corrosion from arising IMPORTANT Acid solutions salty solutions disinfectants and some sterilizing solutions hypochlorites tetravalent ammonia salts iodine compounds nitric acid and others m
10. rvice 1 2 Main Components All components of this machine were made of raw materials carefully selected for each function according to the test patterns and Siemsen experience 02 03 Disc Abrasive 01 Central Shaft 02 Central Shaft Pin 03 Lock 04 Residue exit 05 Rubber ring Picture 01 01 Water Entrance 02 Door Base 03 ON OFF Switch 04 Foot 05 Lid 06 Timer 07 Abrasive Disc 08 Door 09 Exit Tube 10 Housing Problems The machine does not turn ON Burnt smell or smoke The machine turns on but when product is placed upon the Disc it stops or spins in low rotation Strange noises Table 02 Causes Power outage Problem on the internal or external electric circuit of the machine Problem on the internal or external electric circuit of the machine Skidding belts Problems with the Electric Motor Abrasive Disc misplaced Damaged Ball Bearingss Solution Check if there is Electric Power Call Technical Assistance Call Technical Assistance Call Technical Assistance Call Technical Assistance Place the Abrasive Disc appropriately on the Central Shaft Pin Call Technical Assistance Water leak in the bottom Damaged retainer Call Technical Assistance of the machine 5 2 Adjustments and Replacement of Components The Abrasive Disc is covered with
11. the lower part of the machine The model DBC 25HD brings a peel strainer The water entrance N 01 Pic 01 must be connected to a tap to allow water to run directly overthe potatoes to be peeled The water ouypoor thet enters the equipment must not pass beyond the center of the disc as indicater in the drawning 01 The water outflow not exceed 3 liters per minute D rawnin 5 m 0 1 _ A VVATER OPENING a ABRASIVE DISC WATER OUTPOOR 6 5mm K 04 2 2 Pre Operation IMPORTANT Make sure the Abrasive Disc N 07 Pic 01 is well placed on Central Shaft Pin N 02 Pic 02 before switching the machine on Check if the Potato Peeler is firm in its position Install the water entrance and exit Check if the inner abrasive disc and walls are properly placed Observe the link Pic 06 attachment with the lock N 03 Pic 02 3 Operation 3 1 Proceeding for operation IMPORTANT Under no circumstances touch the Abrasive Disc when it is in movement Remove the lid N 05 Pic 01 open the water tap set the timer N 06 Pic 01 and activate the ON OFF Switch N 03 Pic 01 With the machine on pour the product to be processed inside it and replace the lid For both models DB 25HD and DB C 25HD put 25 kg of potatoes at most The working time varies from 1 to 5 minutes In case the pro
12. ust be AVOIDED once it cannot remain for long in contact with the stainless steel These substances attack the stainless steel due to the CHLORINE on its composition causing corrosion spots pitting Even detergents used in domestic cleaning must not remain in contact with the stainless steel longer than the necessary being mandatory to remove it with plain water and then dry the surface completely Use of abrasives Sponges or steel wool and carbon steel brushes besides scratching the surface and compromising the stainless steel protection leave particles that rust and react contaminating the stainless steel That is why such products must not be used for cleaning and sanitization Scrapings made with sharp instruments or similar must also be avoided Main substances that cause stainless steel corrosion Dust grease acid solutions such as vinegar fruit juices etc saltern solutions brine blood detergents except for the neutral ones common steel particles residue of sponges or common steel wool and also other abrasives 4 General Safety Practices IMPORTANT If any item from the GENERAL SAFETY NOTIONS section is not applicable to your product please disregard it The following safety instructions are addressed to both the operator of the machine as well as the person in charge of maintenance The machine has to be delivered only in perfect conditions of use by the Distributor to the user The user shall oper
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