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Instruction manual Chamber machine C200

1. Chamber lid gasket is dirty Clean the chamber lid gasket Insufficient oil quantity or oil in the vacuum pump is too old Refill or replace oil Chamber lid gasket is dam aged Change chamber lid gasket Moist or liquid products give off steam during the evacua tion process Abort the evacuation process with the Stop key in case the chamber lid mists up Pack product with the Auto matic function Set the value for the Automatic sensitivity Evacuation system is leaking Notify the service Pack is leaking Sealing time is set incorrectly Increase the value for Sealing time in small increments Pouch neck is clamped by chamber lid Insert the film pouch so that the pouch neck lies within the chamber Cut off the pouch neck if necessary Seal seam is dirty Keep the inside of the film pouch in the area of the seal seam clean Film pouch damaged Use a new film pouch Film pouch not suitable Use a film pouch suitable for sealing Pouch neck is clamped by chamber lid Insert the film pouch so that the pouch neck lies within the chamber Film pouch not suitable Use a film pouch suitable for sealing 16 03 06 2014 lt 7 MULTIVAC Symptom Cause Troubleshooting Faults without diagnostic message Solution The pressure difference be tween the chamber and the outside environment is not large enough before the
2. gt Smoking is prohibited gt Observe the instructions of the disinfectant manufacturer gt Handle cleansers and disinfectants properly and dispose of them in a professional manner 03 06 2014 81 Disposal a MULTIVAC Dispose of operating materials Info D Improper disposal is harmful to the environment Observe the safety data sheets of the cleanser and disinfectant manufacturers Follow the disposal instructions of the cleanser and disinfectant manufacturers Observe regionally applicable disposal regulations 82 03 06 2014 Spare parts 7 MULTIVAC Spare parts 11 SAP DIS 16000022467 Fig 20 Spare parts drawing 83 03 06 2014 Spare parts lt 7 MULTIVAC Item Material number Designation Quantity and unit of measure ment 1 105893127 Round cord chamber lid gasket for cham 2 0 m ber height 150 mm 1 81863140000 Profile thread chamber lid gasket for 2 0m chamber height 230 mm 2 105003538 Tension spring for chamber height 230 mm 2 pc 2 101643292 Tension spring for chamber height 150 mm 1 pc 3 81863151040 Profile thread 0 5m 4 81848121000 Teflon tape 0 13 mm x 16 mm 0 5 m 5 105413026 Sealing bar complete 1 pc 6 11131198180 Heat band 3 mm 1 pc 7 85662802090 Round wire 0 65 m 8 81848121001 Teflon tape 0 25 mm x 16 mm 0 61 m 9 81848121006 Teflon tape 0 13 mm x 40 mm 0 5m 10 85123126100 Contact bushing 2
3. 03 06 2014 lt lt MULTIVAC Time of inspection NOTICE Safety Obligations of the operating company Damage to the pack caused e g by sharp edged products e After machine start up e When a defined time interval was reached during running opera tion When the pack size was changed e When other types of films or other film thicknesses are being used When spare parts or wearing parts were built in e After faults to the machine were eliminated e After changes to the machine settings 1 7 12 Pump protection function The vacuum pump in the machine runs for a set time when the chamber lid has been closed During this time any undesired liquid in the oil of the vacuum pump evaporates This increases the lifespan of the vacuum pump When packaging moist or liquid products the op erating company is obliged to perform this function at least once a day at the end of a working day The manufacturer assumes no liabil ity whatsoever for any warranty claims and damage claims of any kind that result from the insufficient performance of this function Danger of material damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause faults in the machine which in turn can result in reject packs Cancel the evacuation process immediately if foreign matter is sucked in Change the oil in the vacuum pump 1 7 13 Testing pressure equipment
4. Only clean the chamber lid manually with a soft cloth or a soft brush Wait until the application time has elapsed see instructions of cleanser manufacturer Wipe with new cloth and water of drinking quality Inspect the entire machine and the floor for dirt and cleanser resi dues If necessary clean and wipe off again Disinfect entire machine including table with alcohol based disin fectant Close chamber lid and lock it in place Use a hand held spray lance to apply disinfectant to the floor Wait until the application time has elapsed see instructions of dis infectant manufacturer If necessary rinse the floor with water of drinking quality see in structions of the disinfectant manufacturer Remove the plastic bag from the mains plug Dispose of plastic bags properly For reasons of hygiene never reuse bags Open the chamber lid Attach the following components nsertable counter pressure bar Sealing bar see Section 7 3 2 INSTALL THE SEALING BAR Filling plate Sloping insert with with support angle 03 06 2014 Cleaning recommendations lt y MULTIVAC Cleaning gt Disinfect entire chamber with alcohol based disinfectant gt Dry a wet chamber lid gasket or groove with a new cloth or blow them dry with sterile compressed air gt Install the chamber lid gasket gt Press the chamber lid gasket into the groove of the chamber lid The beginning and end of the chamber
5. Shutting down the machine gt Select a suitable storage site gt Observe the ambient conditions for storing the machine see Technical specifications gt Ensure that the location site is of adequate load bearing capac ity and keep the weight of the unit in mind see Technical speci fications gt If necessary cover the machine with film 03 06 2014 19 Disposal NOTICE 80 lt lt MULTIVAC 10 Disposal 10 1 Disposing of the machine Info Sealing bars can be reused on other machines of the same se ries e If disposal of the machine is not handled by the manufacturer dispose of the machine as described below gt Disconnect the machine from the mains electricity see Section 9 SHUTDOWN TRANSPORT STORAGE gt Dispose of the materials properly observing all legal and com pany internal regulations regarding environmental protection 10 2 Dispose of operating materials 10 2 1 Disposing of oil and grease Protect the environment Operating materials and working equipment are environmentally harmful Improper disposal is harmful to the environment gt Handle operating materials and working equipment properly gt Dispose of operating materials and working equipment at suit able collection points gt Observe the environmental directives gt Handle operating materials and working equipment properly and dispose of them in a professional manner Info Excerpt from the disposal
6. consumers Among other measures the following are definitely required Create a company cleaning guideline Perform cleaning regularly Check the effectiveness of cleaning procedures on a regular basis Follow instructions in the chapter Cleaning v WV 1 7 11 Checking the packs Health hazard Faulty or damaged packs reject packs can have far reaching con sequences for example spoiled products Spoiled products can pose a health hazard Check packs on a regular basis during running operation gt Do NOT put faulty or damaged packs reject packs into circula tion Info It is the operating company s duty to determine the overall testing procedure Depending on the film pouch and the demands placed on the packs various types of testing procedures are available e g Check seal seam width Visual inspection Asses the pack optically Storage test Store a good pack for a defined period and then re inspect e Stacking test Stack good packs on top of each other for a defined period and then re inspect Check the seal seam strength with a tensile testing machine Low pressure test for vacuum packs Measurement residual oxygen for gas flushed packs The following faults can result in a pack not being airtight e A leaky seal seam Possible reasons The inside of the packaging material is contaminated by product in the seal seam area The sealing time is too short
7. 7 Language selection 4 7 1 Selecting the language via menu Call up User menu Select Language gt Using the arrow keys select the desired language gt Press the Function selection key The language is activated 4 7 2 Selecting the language via the shortcut key gt Switch off the display with the Machine control on off key gt Switch on the display with the Machine control on off key While the startup display is shown press the Function selection key The language selection display appears Y Using the arrow keys select the desired language 03 06 2014 41 Operation ZZ MULTIVAC Language selection gt Press the lt function selection gt key The language is activated 4 8 Working with recipes 4 8 1 Load recipe Info D If no recipe is saved the message recipe missing appears The last settings remain active Load using keys lt 1 gt to 6 gt Press the desired key briefly 1 to 6 The selected recipe is loaded Loading through the load recipe menu gt Call up Load recipe menu gt Select the desired recipe with the arrow keys gt Press the Function selection key The selected recipe is loaded 4 8 2 Load factory settings Info D Factory settings cannot be overwritten or deleted gt Call up Recipe loading menu gt Select recipe no 30 with the lt arrow gt keys gt Press the lt Function se
8. Every 8 operating hours or daily Page Complet ed Vacuum pump Perform the pump protection function 59 Entire machine Visual inspection 59 Entire machine Alkaline cleaning and disinfection 60 Vacuum pump Checking oil level topping up 60 Every 50 operating hours or weekly Page Complet ed Entire machine Acidic cleaning and disinfection 60 Connections Visual inspection 60 Vacuum system Check 60 58 03 06 2014 lt lt MULTIVAC Maintenance Maintenance schedule Complet Page ed Every 1000 opearating hours or yearly Page Complet ed Vacuum pump Oil change 60 Vacuum pump Exchanging the air de oiling element 61 Entire machine Check the age 61 7 2 Maintenance recommendation 7 2 1 Entire machine Perform a wipe test Check the result of the cleaning and disinfection by means of a wipe test See the company cleaning guidelines and recommendations see Section 6 CLEANING 7 2 2 Vacuum pump Perform the pump protection func tion Perform the pump protection function for this switch off the ma chine see Section 4 2 SWITCHING OFF THE MACHINE 7 2 3 Entire machine Visual inspection Check the entire machine exterior for damage Check that all safety labels are present Check that all safety devices are attached and undamaged Check the viewing window in the chamber lid for damage e g scratches cracks f
9. and setup 5 Adjustment work and setup 5 1 Insert and remove the sloping insert gt f necessary use filling plates for the desired incline gt Hook the sloping insert on the screws of the sealing bar gt Attach the support angle to the sloping insert at the required posi tion gt Ifthe sloping insert is no longer needed remove it along with the support angle from the chamber 03 06 2014 47 Cleaning p MULTIVAC 6 Cleaning The objective of the cleaning work is to avoid risks to hygiene If the cleaning is insufficient or not performed properly this may result in the contamination of the products and to health hazards for end con sumers In addition the machine may be damaged Info D Optional equipment for aiding the cleaning can be retrofitted for various machine types For further information contact our sales and service departments 6 1 Notes on cleaning 6 1 1 Instructions for creating company cleaning guide lines The company operating the machine is under an obligation to create company cleaning guidelines These cleaning instructions must be matched to the particular needs of the operating company type of product environment sector etc The following points should be contained in the company cleaning guidelines Required cleaning intervals Care products to be used For care products refer to the Care products table Using the proper dosage of care products Persons in cha
10. directive e It is prohibited to mix used oil with other waste Used oils may NOT be mixed with each other Used oil filters should be collected stored transported and dis posed of separately from other waste 03 06 2014 lt z MULTIVAC Disposal Dispose of operating materials 10 2 2 Disposing of packaging materials Info D Packaging materials are resource materials that can be recycled Improper disposal is harmful to the environment Films should be collected for recycling Follow the disposal instructions of the packaging material manu facturer Handle packaging materials properly and dispose of them in a professional manner Info D Packaging materials are resource materials that can be recycled Improper disposal is harmful to the environment Films should be collected for recycling Follow the disposal instructions of the packaging material manu facturer 10 2 3 Dispose of chemicals Chemical burn hazard Acidic cleansers are caustic Caustic effects are NOT noticed im WARNING mediately Contact with the skin can cause burns gt Wear the prescribed personal protective equipment when han dling cleansers Observe the manufacturer s instructions Fire hazard Alcohol based disinfectants are highly flammable WARNING Fire naked light or smoking ignites the disinfectant and can thus cause fires gt When disinfecting the machine flames or naked lights are pro hibited
11. lid gasket must butt up against each other without a gap gt During insertion do not stretch the chamber lid gasket gt Smooth out chamber lid gasket 03 06 2014 55 Cleaning Cleaning recommendations 7 MULTIVAC gt Leave the chamber lid open to dry gt If present open the stop cock for the gas supply Connect the machine to the mains electricity Clean the cleaning devices e g rubber wipers brushes Place cleaning devices in disinfectant solution gt Unpack the film pouches and lay them ready gt Perform a vacuum test see Section 7 8 PERFORMING THE VAC UUM TEST 6 3 Care products table Recommended care products Type Manufacturer Designation Cleansers neutral Ecolab Europa P3 topax 12 Ecolab USA Quorum Pink II Diversey Europe Shureclean VK10 JD Shureclean Plus VK9 Diversey USA Shureclean VK10 JD Shureclean Plus VK9 Cleansers alkaline Ecolab Europa P3 topactive LA Diversey Europe JD Ultraclean VK3 Diverfoam SMS HD VF22 Diversey USA JD Ultraclean VK3 Diverfoam SMS HD VF22 56 03 06 2014 lt 7 MULTIVAC Type Manufacturer Cleaning Care products table Designation Cleansers acidic Ecolab Europa P3 topax 52 P3 topax 56 Ecolab USA Quorum Red Foam shine Diversey Europe Diversey USA JD Acifoam VF10 Disinfectants Ecolab Europa P3 topax 91 P3 topax 990 Ecolab USA Ster B
12. opening and screw it tight To do so turn the screw plug clockwise gt Wipe off and remove any oil gt Fasten the safety guard gt Connect the machine to the mains electricity gt Switch on the machine gt Check the oil level after a couple of machine cycles 7 6 Change the air de oiling element gt Switch off the machine gt Disconnect the machine from the mains electricity Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Allow the vacuum pump to cool down gt Wear personal protective equipment gt Allow the vacuum pump to cool down 03 06 2014 67 Maintenance CZ MUuULTIVAC Change the air de oiling element Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Allow the vacuum pump to cool down gt Wear personal protective equipment gt Remove the safety guard on the back of the machine gt Open the chamber lid gt Take all the objects out of the chamber apart from the sealing bar gt Unscrew the screws gt Carefully fold open the bottom section and insert the retaining rod in the holding device 68 03 06 2014 Cy MULTIVAC Maintenance Change the air de oiling ele
13. points must be observed in order to prevent damage to the machine Do NOT rinse with a steam jet or high pressure cleaner Only use low pressure between 4 bar and 6 bar 58 psi to 88 psi e Use a flat fan nozzle with a 5 to 15 inclination and an approx 3 16 nozzle opening 03 06 2014 49 Cleaning Notes on cleaning A WARNING 50 lt lt MULTIVAC The temperature of the water must NOT exceed 60 C 140 F e Only rinse off with water of drinking quality 6 1 3 Instructions on the handling of cleansers Chemical burn hazard Acidic cleansers are caustic Caustic effects are NOT noticed im mediately Contact with the skin can cause burns gt Wear the prescribed personal protective equipment when han dling cleansers gt Observe the manufacturer s instructions e For type of cleanser refer to the Care products table Always follow the instructions for use from the cleanser manufac turer e The quantity of cleanser is not the decisive factor for successful cleaning Applying amounts in excess of the proper dosage does not im prove or accelerate cleaning efficiency but only hinders the re quired rinsing off of the cleanser Dried cleanser residues make cleaning more difficult and pro longed Even the smallest residues can inhibit the effect of the disinfec tion Check by measuring the pH factor of the post rinsing water Regular checks of cleaning i e by cont
14. pump does not Notify the service switch off e Ventilation valve does not Notify the service open 68 e No gas available or near end Connect inert gas or ensure that there is sufficient gas supply e g change gas bot tle e Stop valve for the gas supply Open the stop valve for the is closed gas supply e Gas hose has a kink in it Remove the kink in the gas hose e Value for the gas flushing Correct the value for Gas pressure is set such that it flushing pressure cannot be reached e The vacuum sensor is incor es Notify the service rectly calibrated e Vacuum sensor is defective Notify the service Gas valve does not open Notify the service 69 e Value for the Evacuation Correct the value for Evacua pressure is set so low that it tion pressure cannot be reached 74 03 06 2014 lt 7 MULTIVAC Troubleshooting Malfunctions with diagnostic message Symptom Cause Solution Vacuum hose between the Notify the service chamber and the vacuum sensor is clogged missing or leaking Vacuum hose is loose leaking Notify the service or clogged e Chamber lid gasket is not air e Notify the service tight e Vacuum sensor is defective Notify the service e Vacuum pump is not being Notify the service triggered or the vacuum pump is defective e Vacuum pump is leaky Notify the service e Filter in the line to the vacuum Notify the ser
15. seal ing process Reduce Evacuation pressure value Reduce Gas flushing pressure value Reduce Gas flushing time value Sealing bar damaged Replace sealing bar Seal seam is uneven and wavy The pressure difference be tween the chamber and the outside environment is not large enough before the seal ing process Reduce Evacuation pressure value Reduce Gas flushing pressure value Reduce Gas flushing time value Teflon tapes on the sealing bar and counter pressure bar are worn Change the Teflon tapes Profile thread in the counter pressure bar is worn Repair the counter pressure bar Seal seam is milky Sealing time is set incorrectly Reduce the Sealing time value The seal seam should be clear and transparent The excess pouch neck can only be severed with difficulty at the sever seal or it can not be severed at all Sealing time is set incorrectly Increase the value for Sealing time in small increments Odour or smoke Air de oiling element is defec tive Change air de oiling element Oil return valve of vacuum pump is clogged Notify the service Machine is very loud Air de oiling element clogged Change air de oiling element Vacuum pump defective Notify the service High oil consumption Air de oiling element clogged Change air de oiling element Oil leaks out of machine Screw plugs or oil sight gl
16. through hazardous fumes The operating company must undertake measures to avoid or limit the hazards 1 7 7 Providing the installation location The operating company is obliged to provide a suitable installation location for the machine The requirements for the installation location can be obtained from the manufacturer 03 06 2014 15 Safety lt lt MULTIVAC Obligations of the operating company Connection via residual current protective device H Connection to IT network H General requirements 1 7 8 Provide power supply Connect the machine to the mains electricity at an always easily ac cessible place In the case of an emergency the machine must be capable of being disconnected immediately from the mains electricity The power supply must be equipped as follows e Overcurrent protective device according to IEC 60204 1 2005 Mains power breaker according to IEC 60204 1 2005 If the machine is to be operated via a residual current protective de vice a residual current protective device which is sensitive to all types of current should be used Info In exceptional cases the leakage current can be so high that an isolating transformer needs to be installed between the power sup ply and the machine The machine cannot be connected directly to an IT network The IT network must be converted to a TN S network by an isolating transformer The machine is connected to the TN S network 1 7 9 Observe t
17. without gas flushing 28 03 06 2014 IZ mni uLTIVAC Description Preset recipes Recipe Example of Evacuation Automatic Gas flush Sealing MHP use pressure sensitivity ing pres time sure No 3 For dry Automatic 4 100 mbar to 1 8s Off products 150 mbar with little gas flush ing No 4 For dry Automatic 4 250 mbar 1 8 s Off products with me dium gas flushing No 5 For dry Automatic 4 500 mbar 1 8 s Off products with strong gas flush ing No 6 For prod 12 mbar 10 Off 1 8 s Evacuation ucts with a time 2 s big air Evacuation pocket pause 4 s No 30 Factory 10 mbar 6 Off 1 3s Evacuation settings time 2s Evacuation pause 2 s 2 8 Technical specifications Power supply Mains voltage See type plate Phases See type plate Nominal power See type plate Nominal current See type plate Max mains fuse See type plate Max short circuit current See type plate Protection type IP54 Dimensions Height a with open chamber lid 640 mm 03 06 2014 29 Description Technical specifications 30 Dimensions Cy MULTIVAC Height a with closed chamber 370 mm lid Width b 560 mm Depth c 520 mm Operating height approx 256 mm Effective chamber size W H D 465 mm 150 mm optional 220 mm 355 mm Sealing length 465 mm Weight approx 70 kg Dimensions Fig 18 Installation conditions an
18. 1 1 TARGET GROUP The oper ating company has to order and authorise the personnel for the tasks to be carried out Info D Trainees or other persons receiving instructions may only operate the unit under the constant supervision of an experienced techni cian 1 7 4 Training the personnel The operating company is responsible for ensuring that the person nel is trained and instructed in accordance with the tasks which have been assigned to them The following measures can for example con tribute to the training and instruction Provide an operating directive which is comprehensible to the personnel e Instruct personnel on how to handle the machine correctly Make the machine instruction manual accessible to the personnel If necessary order an instruction manual from the manufacturer in the appropriate official language e Inform the personnel about measures for avoiding hygiene risks e MULTIVAC offers appropriate training courses 1 7 5 Providing personal protective equipment The operating company must ensure that the operators wear the re quired personal protective equipment foot protection head gear gloves etc in accordance with the national directives which apply In Europe the directive 89 656 EEC specifies the minimum mandatory requirements for the use of personal protective equipment 1 7 6 Avoiding hazards The operating company must check whether there are special haz ards during operation e g
19. 36 4 1 Switching on the machne kA 36 4 2 Switching OM the Machine scsi it 36 A 37 4 4 Opening and closing MENUS eee eee eeee cera nennen 39 4 4 1 Calling up En 39 44 2 QUMNI MENUS vs T m 40 4 5 Changing values occcconccccnccocnccncnoncnonancnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnonnnnnnnnnnnnenaninannnnons 40 4 6 Selecting and resetting access dhts erre eee errar 40 4 6 1 Selecting access authorisations eres 40 4 6 2 Resetting the access right to operator blocking accessl ees 40 4 6 3 Change password for authorisation access Creator 41 4 6 4 To reset authorisation access creator oocccocncocncoccocncccnoncnnononononaronanonancnnnnos 41 Ar Language SSIS de EE 41 4 7 1 Selecting the language via menu 41 4 7 2 Selecting the language via the shortcut key 41 zs Working WU CCID TTE cmm 42 O Es Ce Nee 42 4 0 2 Load erte ET e EE 42 4 0 9 SAVES ee 42 4 5 4 Delete FEC DC E 43 49 Select ANG SEU lte 43 4 9 1 Set standard orocess nennen nnn nne nnne nnne nnns 43 49 2 TO set MCV ele 44 4 10 Setting the sealmg nnne nnne nnne nnne nnn sre nis 44 EH Te TNC EE 44 4 12 Modifying and resetting machine cycles errar 45 4 13 Display production data 45 4 13 1 Display total cycles of the mache 45 4 13 2 Display hours of operation oocoocccocccoccconcocncoonconnconnconnnnnncnnnnnnnnonnnnnonancnnnnns 45 413 3 Display Cycle d Ne UU 45 41394 Show settings E 46 4 14 Setting the brightness of the d
20. 61 Fax 40 21 345 34 61 adrian dobre multivac ro www multivac com SERBIA MULTIVAC doo Tel 381 21 4721 144 Fax 381 21 4721 146 info multivac rs www multivac com SPAIN MULTIVAC Packaging Sys tems Espana S L E 08396 Sant Cebria de Vallalta Barcelona Tel 34 902 290 909 Fax 34 937 632 517 info es multivac com www multivac com CZECH REPUBLIC MULTIVAC Packing Ma chines Ceska Republika S R O Tel 420 26 126 05 16 Fax 420 26 126 05 18 mucz cz multivac com www multivac com POLAND MULTIVAC Sp z o o Tel 48 81 746 67 00 Fax 48 81 746 67 01 mupl omultivac pl www multivac com RUSSIA MULTIVAC Rus Moscow 12 254 Moscow Tel 7 495 604 4902 Fax 7 495 604 4903 office ru multivac com www multivac com SINGAPORE MULTIVAC Pte Ltd Tel 65 6565 3919 Fax 65 6566 9798 David Lum sg multivac com www multivac com SOUTH AFRICA MULTIVAC Southern Africa PTY LTD Tel 27 16 340 5800 Fax 27 16 340 5819 alex ferguson multivacsa com www multivac com TURKEY MULTIVAC Ambalaj Makineleri oan ve Tic A S Tel 90 216 526 00 33 Fax 90 216 526 03 83 info tr multivac com www multivac com 03 06 2014 MULTIVAC branch offices PORTUGAL Multi Vacuo Sistemas de Embal agens Lda Tel 351 21 41 95 541 Tel 351 93 77 74 355 Fax 351 21 41 95 543 diogo magalhaes pt multivac com www multivac com SWEDEN MULTIVAC Sverige Tel 46 311 700 Fax 46 150 30 0 mu
21. EST 7 2 9 Vacuum pump Oil change gt Change the oil in the vacuum pump see Section 7 5 CHANGE THE OIL IN THE VACUUM PUMP 60 03 06 2014 TI MULTIVAC Maintenance Maintenance recommendation 7 2 10 Vacuum pump Exchanging the air de oiling ele ment gt Change the air de oiling element see Section 7 6 CHANGE THE AIR DE OILING ELEMENT 7 2 11 Entire machine Check the age gt Read the year of manufacture on the type plate gt Ifthe machine is older than 19 years gt Shut down the machine gt Have the safety functions checked by MULTIVAC Service 7 3 Replace the sealing bar 7 3 1 Remove the sealing bar gt Switch off the machine Disconnect the machine from the mains electricity Open the chamber lid Letthe sealing bar cool down Pull out the sealing bar 7 3 2 Install the sealing bar Disconnect the machine from the mains electricity Install the sealing bar on the carriers 03 06 2014 61 Maintenance CZ MULTIVAC Replace the sealing bar gt Install the sealing bar in such a way that the screws on the sealing bar point to the middle of the chamber 7 4 Repair counter pressure bar gt Open the chamber lid gt Pull the profile thread together with the Teflon tape out of the counter pressure bar gt Pull the Teflon tape off the profile thread 62 03 06 2014 Maintenance YJ MULTIVAC Repair counter pressure bar gt Remove the gl
22. G BAR Insertable counter pressure bar gt Check chamber lid gasket for dirt or contamination gt If there is dirt or contamination remove the chamber lid gasket from the groove 52 03 06 2014 Z7 ITIULTIVAC Cleaning Cleaning recommendations Take the removed components to a separate room suitable for wet cleaning Clean dismantled components manually with cleaning solution Only clean the Teflon tape of the sealing bar manually with a soft cloth or a soft brush gt Thoroughly clean the inert gas nozzles Wait until the application time has elapsed see instructions of cleanser manufacturer Wipe with new cloth and water of drinking quality Inspect for dirt and cleanser residues If necessary perform another manual cleaning and wipe it off Disinfect dismantled components with an alcohol based disinfec tant gt Thoroughly disinfect the inert gas nozzles Wait until the application time has elapsed see instructions of dis infectant manufacturer Clean the floor with a rubber wiper Dispose of the waste properly Apply cleanser to the floor in the low pressure foaming procedure Wait until the application time has elapsed see instructions of cleanser manufacturer Rinse off the floor with water of drinking quality Manually clean the entire machine including the table with clean ing solution 03 06 2014 53 Cleaning Cleaning recommendations 54 lt 7 MULTIVAC
23. GIOSS ATY APP a A 86 MULTIVAC branch Of ICES coocconcconcconcconcccncccncnnnconnconncnnncnnncnnrnnnrnnnrnnnrnnnrnnnrnnrrnnrrnnrrnnrrnnrnnnnns 89 03 06 2014 5 Important information on the manual p MULTIVAC A WARNING Important information on the manual Read the manual carefully before you begin working with the machine This manual is an integral component of the unit Keep the manual for future reference Do not work with the machine until you have read through the manual and completely understood its contents Please contact MULTIVAC as soon as possible if there is some thing you do not understand in the manual Your comments will help us to further improve the manual e Do not start up the machine if there are any visible defects e Only trained persons are permitted to install operate and service the machine The operating company is responsible for the qualifi cations and training of operating personnel e f you sell transfer ownership or lend the machine to others you must provide the manual along with it For reasons of clarity some illustrations show the machine without the prescribed safety devices Operating the machine without the safety devices is prohibited Injury hazard Altered damaged defective or incorrectly applied or missing safety devices will render the danger zones unprotected Unprotected danger zones can cause serious or even fatal injuries gt Do NOT alter the safet
24. Language English EN Original operating manual Order number C200 P WO 0000020 16 EN ER CZ MULTIVAC Instruction manual Chamber machine C200 MCO6 Serial number Service address Manufacturer MULTIVAC Sepp Haggenm ller GmbH amp Co KG Bahnhofstra e 4 D 87787 Wolfertschwenden Germany Tel 0049 8334 601 0 www multivac com Date 03 06 2014 The reproduction distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design Contents lt z MULTIVAC Contents Important information on the Manual ccocccocccncconcconononcconcnonnnnnnonanenarennrnnnrnnnrnnnrnnnrnanrnanenanenns 6 Machine ale Lei lan En jts Lo y A O no E A 6 Changes not covered in the manual nennen nennen nnn nnns 7 gt IOS SC E T 1 A A AP oo 9 1 1 General safety Imsiruchons cece errar erre rear ee area aaa 9 e ES RE e COU 6 REED PAR RR 9 1 1 2 Unauthorised modifications and manufacture of spare par s 11 M ECONOMI E 12 n een 12 1 3 1 Electromagnetic compatibility EMC ocoooccccccccocncoccncccncconicocnconcnonononoss 13 123 2 INOMFIOMISING FAGIANON eege ee 13 1 4 Reasonably foreseeable incorrect use 13 1 5 Warning against incorrect use 13 Re EN 14 1 7 O
25. Never theless potential hazards for persons the machine and other materi als cannot be entirely excluded Before you start up the machine read through the instruction manual and follow the instructions contained therein Keep the instruction manual near the machine for future reference Observe the safety and accident prevention regulations valid in your country 1 1 1 Target group The persons who work with or at the machine must have as a mini mum requirement the following capabilities knowledge and compe tence he persons are authorized by the company operating the ma chine to carry out those tasks which they perform with or at the machine e he persons are at least 14 years old The persons know the danger zones of the machine and the acci dent prevention regulations he persons know how they should behave in an emergency situation he persons have been given instruction about the machine and are familiar with the handling of it he persons have read and understood the operating directive The persons have read and understood the instruction manual of the machine The persons have been informed about the possible hygiene risks The persons who put the machine into service or adjust and set it up or who are responsible for maintenance work and eliminating faults must have the following capabilities knowledge and competence e Due to their professional training knowledge and experi
26. The operating company is responsible for observing the country specific test intervals for pressure equipment This test is to be per formed by qualified persons 1 8 Safety devices The housing is a safety guard and prevents the reaching into danger zones The closed housing must be secured with the screws before the machine can be operated 1 9 Machine label Safety and information labels have been attached to the machine Do NOT remove these labels 03 06 2014 19 Safety Machine label 20 MULTIVAC Make sure all labels are intact and legible e f necessary clean the labels with soap and water Do NOT clean the labels with solvents Info Replace damaged scratched or illegible labels with new ones Labels can be obtained from the manufacturer Fig 2 Safety labels and information labels Posi tion Sign Q E Se emp om 4 Cm mo mp Fig 3 SO manda tory sign Read the instruction manual Failure to follow all instructions can lead to death or serious injury Le non respect des instructions Read and understand operator s manual before Lire et comprendre le manuel d utilisation avant d utiliser la machine using this machine Si hemes Unger La inobservancia de estas Failure to follow alll instructions instrucciones puede provocar la can lead to death or serious muerte o lesiones graves injury Lea y comprenda el manual Read and un
27. Tokyo Foods Machinery Co Ltd Tel 81 33 663 40 06 Fax 81 33 662 49 41 t orimi tokyofoods co jp www multivac com CROATIA MULTIVAC doo Tel 385 14 855 20 5 Fax 385 14 855 20 4 multivac zg t com hr www multivac com MEXICO MULTIVAC Mexico S A de C V Tel 52 55 502 05 555 Fax 52 55 502 05 560 contacto multivac com www multivac com NORTH AFRICA MULTIVAC Afrique du Nord Tel 216 71 963 963 Tel 216 71 860 128 Fax 216 71 860 230 munaf multivac fr www multivac com 03 06 2014 WZ MULTIVAC GREAT BRITAIN MULTIVAC UK Ltd Tel 44 1793 425800 Fax 44 1793 616219 sales multivac co uk www multivac com ISRAEL MULTIVAC B P S Ltd Tel 972 46 344 68 1 Fax 972 46 344 67 8 muil multivac co il il multivac com CANADA MULTIVAC Canada Inc Tel 1 905 264 1170 Fax 1 905 264 9647 info ca multivac com www multivac com LATVIA MULTIVAC Oy Latvia Branch Tel 371 67 623 121 Fax 371 67 622 602 girts lazdins lv multivac com www multivac com NEW ZEALAND MULTIVAC New Zealand Ltd Tel 64 9 238 3055 Tel 64 2 146 0807 Fax 64 9 238 3054 info multivac co nz www multivac com NORWAY MULTIVAC AS Tel 47 33 445 25 0 Fax 47 33 445 25 1 mun multivac no www multivac com lt 7 MULTIVAC AUSTRIA MULTIVAC Vertriebsgesell schaft mbH Tel 43 0 1 698 1300 Fax 43 0 1 698 1300 99 info multivac at www multivac com ROMANIA MULTIVAC Romania S R L Tel 40 21 345 34
28. ac Diversey Europe JD Divosan extra VT55 JD Suredis VT1 Diversey USA JD Divosan extra VT55 JD Suredis VT1 Disinfectants alcohol based Ecolab Europa P3 alcodes Diversey Europe Diversey USA JD Divodes FG VT29 Anti corrosion agents Esso Primol 352 Castrol Optimol F D Fluid Spray Kl ber Lubrication Kl berfood NH1 K 32 Stainless steel care products Ecolab Europa P3 proguard MC All recommended anti corrosion agents and stainless steel care products are food compatible Buying source Ecolab www ecolab com Diversey www diversey com Esso www exxonmobil com Castrol www castrol com Kl ber Lubrication www klueber com 03 06 2014 57 Maintenance A DANGER H lt lt MULTIVAC 7 Maintenance Dangerous voltage Switching off the machine does not rid it of electrical current Touching electrically charged components can cause serious or even fatal injuries Before performing any cleaning or service work gt Disconnect the machine s power supply from the mains electric ity gt Have work in the control cabinet performed by authorised tech nicians only Info Observe the safety instructions see Section 1 SAFETY Clean the machine after maintenance work and repairs and disin fect if necessary 7 1 Maintenance schedule As needed Page Complet ed Entire machine Perform a wipe test 59
29. achine control on and off On Off gt Display Display process data Show menus e Show parameters and functions e Graphic support Display diagnostic messages Arrow key Increase values e Navigation within menus Arrow key e Decrease values e Navigation within menus Keys 17 to 6 Load and save recipes Enter password e Enter the configuration code Function selection Call up additional menus e Scroll to previous screen 22 03 06 2014 IZ mniuLTIVAC Description Control terminal D lt Sealing gt key Press and hold down Call up Sealing menu Press briefly Call up values for sealing e Confirm the configuration code n the MPP process select the value B Gas flushing gt key In the MPP process select the function In machines with the inert gas option e Press and hold down Call up Gas flush ing menu Press briefly Call up values for gas flush ing c Evacuation key Press and hold down Call up Evacuation menu Press briefly Call up values for evacua tion Delete configuration code e n the MPP process select the step Stop key Skip current machine process and proceed with the next process Pressing during the evacuation process Aborts the evacuation process and re sumes the gas flushing process Pressing during the gas flushing proc ess Aborts the gas flushing process and resumes the sealing proces
30. act tests reduce the risk of product contamination e Insufficient cleaning cannot be compensated for by doubling the concentration of the disinfectants 6 1 4 Instructions on the handling of disinfectants Incorrect use of disinfectant can contaminate the product with chemi cals or decrease the effectiveness of disinfection This can pose seri ous health hazards for consumers Always follow the instructions for use from the disinfectant manu facturer e Only rinse or wipe off after disinfection if this is required by the disinfectant manufacturer Always observe the applicable hygiene regulations 03 06 2014 lt lt MULTIVAC Cleaning Notes on cleaning 6 1 5 Instructions on the handling of anti corrosion agents and lubricants Excess lubricants can accumulate at lubrication points Excess grease has no lubricating function however it can breed micro organisms and contaminate the product For type of anti corrosion agent refer to Care products table Always follow the instructions for use from the manufacturer of the anti corrosion agent or lubricant Check the lubricating points regularly for the accumulation of lubri cants and remove excess lubricant Only use H1 or FDA approved lubricants and anti corrosion agents Regular checking of the microbiological shelf life of the anti corrosion agent and lubricant helps to reduce the risk of product contamination 6 1 6 Instructions on the handling of
31. alues and switch statuses Only a limited number of settings in the ser vice menu are possible e g vacuum test Service Unrestricted authorisation Super PIN Reset password for access right Set up personnel to factory setting e Reset machine control 03 06 2014 Description Menu tree 7 MULTIVAC Menu tree 2 4 uwbBelydelp ajejgusa sbuas oiseg e wbeJydeip 1114 ux3 yo 009 fejepuongejueA HO UO Buiees 13 Buljees e anyoe jou Buiusn seg e pousd ADN pIouseJui AON AOW PJepuejs eunpeooJg sinoy Bunelado saj9 o Jejo Ssaj99 euluoelN Nid J9S9y Nid SBueyo sumes poued e o 5 dundunnoeA sinoy Bunelado Jajuno 13 92lAJ9S O ssoujubug w Nid V uonesuouiny y obenbue7 y 1x3 ejep uononpoJd Y Jes y ojenoe 3 e onewoyny euin uonnqujsiq 1x3 1x3 sBumes Ajojoe4 0 adinay u adinay adinay z edinay Ladpeu 13 sBumes Ajojoe4 Og adinay u adiday oe z edinay ediooJ 919 91 e adinay ux suas Asojoe4 og adinay u adiday adiay zZ ode adinay 1x3 edidoJ oAeS e suas edioo peo y 1x3 adi99y Deal pez pyomsseg Joen juon e anual ie Jes v puoBe Menu tree Fig 17 Pro
32. ass not tight Tighten screw plugs and oil sight glass Vacuum pump defective 03 06 2014 Notify the service 7 Shutdown transport storage p MULTIVAC H A WARNING NOTICE 78 9 Shutdown transport storage Info Observe the safety instructions see Section 1 SAFETY 9 1 Taking the machine out of service gt Disconnect the machine from the mains electricity gt If present close the stop cock for the gas supply and detach the gas hose from the inert gas connection gt Clean machine and then preserve it see Section 6 CLEANING gt Close chamber lid and lock it in place 9 2 Transporting the machine 9 2 1 Transporting the machine gt Wear personal protective equipment Injury hazard The machine is heavy Carrying the machine can cause injuries gt Have a second person assist you Danger of material damage At an inclination of more than 15 the oil in the vacuum pump shifts The air de oiling elements will get wet from the oil and become inef fective This will damage the vacuum pump gt Transport and set the machine down as horizontally as possi ble gt Do NOT tilt the machine gt Carefully raise the machine gt For machine dimensions and weight see Technical specifica tions gt Transporting the machine gt Avoid severe jolts 03 06 2014 i MULTIVAC Shutdown transport storage Storing the machine 9 3 Storing the machine gt
33. bligations of the operating Company 14 1 7 1 Creating the operating directive ooocccoccconncocnncocnconcncconononononnnnnnnnnnnonons 14 1 7 2 Monitoring obligation ocococcconiconccnncccncccnnocnnnnonononononononnnnnnnnnnonnnonaninanons 14 1 7 3 Making the selection of Dersonnel erre 15 1 74 Training the personnel MR UU a sas 15 1 7 5 Providing personal protective eogumpment ccc cecceeceeeceeeeeeeeeeeeeseeeees 15 a a AS DU EDU 15 1 7 7 Providing the installation location cece cece cece eese ees eeseeeeeeseeeeseeseeees 15 1 7 8 Provide power SUDDIY EE 16 1 7 9 Observe the requirements for the gas supply seeeeeesee 16 1 7 10 Avoiding Bn Ve En EH 17 AMO p iE T 18 1 7 12 Pump protection function ooccocccocccocncocncocnconcoonononononononcnnnnonnnncnnnncnnnnonnnos 19 1 7 13 Testing pressure eOuipment nennen 19 1 8 E Ao je dd iia 19 ES Machine ADO o rro 19 2 DESCI DO DEE 21 2 1 QConsiruclion Re gunn ein 21 22 COMMON MENA E 22 23 Re 23 2 3 1 Stanup OISDIAN eene 23 PS A ci E 24 2 3 9 FUNCION AI DI trade 25 ZO EE Reuler deel 26 ZOO e MOS reia 26 2 03 06 2014 lt Q MULTIVAC Contents 2A MENU Eege 21 2 5 Process SEQUENCE ese eereeer erre seine eae arara sies n encare nen se sre nnns 21 20 PaACRAdINO eier 28 al IPICSCOLICCIDOS as api a Sd E TT a 28 20 Technical DEIER eege e E 29 3 geil ME 33 3 1 Setting up the machine and Starting it up 33 4 Bled e EE
34. cess sequence 2 5 The film pouches are filled and laid in the chamber When the cham ber is closed the following procedures run automatically Evacuation if chamber and film pouches Gas flushing optional Infeed of inert gas Evacuation Es E 27 03 06 2014 Description Process sequence lt 7 MULTIVAC X Sealing 2 6 Compressed air is admitted to the sealing diaphragm The sealing diaphragm ex pands pressing the sealing bar against the counter pressure bar The film pouch is sealed The sealing bar and seal seam cool off The sealing diaphragm is ventilated the sealing diaphragm slackens The chamber is ventilated The chamber lid opens automatically if it is not locked Packaging process The following processes are available for packing products Processes Example of use Standard Technical products or products without special requirements MCV Testing airtightness of packs or for drying prod ucts 2 Preset recipes Recipes 1 to 6 are preset at the factory The settings depend on the machine equipment Info Recipes 1 to 6 contain presettings which have to be adjusted to the individual cases Recipe Example of Evacuation Automatic Gas flush Sealing MHP use pressure sensitivity ing pres time sure No 1 For dry Automatic 4 Off 1 8s Off products without gas flushing No 2 For moist Automatic 10 Off 1 8 s Off products
35. cham ber lid with cleaning agents which have an abrasive effect e g abrasive household liquid cleaner scouring pads steel wool etc e Aseptic packing of products Info D Misuse will exclude any liability on behalf of the manufacturer In such a case the operating company alone bears the risk 1 5 Warning against incorrect use e Incorrect operation For example sealing times that are too short or too long and there fore result in improperly sealed packs which in turn damage the product e Neglecting the following work tasks nspections 03 06 2014 13 Safety lt lt MULTIVAC Warning against incorrect use Cleaning work Maintenance work Use of third party parts i e parts that are not MULTIVAC spare parts Operation under prohibited ambient conditions 1 6 Residual risks The safety instructions in this manual serve as guidelines for trained operating personnel in safe working practice with the machine The manufacturer cannot however foresee all possible product related hazards This is why the safety instructions and warnings on the ma chine and in this manual cannot be considered exhaustive The oper ating company and operating personnel remain ultimately responsible for safety 1 7 Obligations of the operating company 1 7 1 Creating the operating directive The machine and operating materials are a potential source of haz ards The operating company is obliged to draw up an operat
36. cleaning devices The cleaning devices will become germ hot spots if they are not cleaned often enough This can cause cross contamination which will damage the product Use only plastic brushes and brooms Clean the cleaning devices daily and apply disinfectant afterwards The exhaust air emitted and agitated by the vacuum cleaner must comply with the prescribed limit values for the packaging environ ment Accordingly the appropriate filter elements must be used in the vacuum cleaner 6 2 Cleaning recommendations Info D Always clean the machine from top to bottom In the following optional equipment versions are also described Only perform steps that correspond to the version of the ma chine The illustrations are examples Open the chamber lid Remove all products from the chamber Switch off the machine Disconnect the machine from the mains electricity Cover the mains plug with waterproof plastic bags Close the stop cock for the gas supply if part of the machine Allow the machine and sealing bar to cool down 03 06 2014 51 Cleaning recommendations Cleaning CZ MULTIVAC gt Store empty new film pouches outside the room in a clean dry place during the cleaning procedure gt Remove all waste e g product scraps film trim on or around the machine gt Remove the following components Sloping insert with with support angle Filling plate Sealing bar see Section 7 3 1 REMOVE THE SEALIN
37. d 3130 19 Fig 12 Gas flushing status display 049 d 3130 3 mbar Ee Fig 13 Sealing status display 050 2 3 3 Function display Depending on the access rights the function display will offer the following options View values Enter values e Switch functions on and off Example of a function display with values 6 evacuate Q2 7 1 5 pressure 4 mbar 1 2 s Fig 14 Function display with value 052 Actual value Setting Symbol of function e g evacuation Measurement Selected parameter ao a bb OO N Selected function Example of a function display for switching a function on and off 03 06 2014 25 Description Display 26 ZW MULTIVAC on off l sealing Fig 15 Function display on off 013 1 Selected function Switch status Symbol of function e g sealing 2 3 4 Diagnostic display 61 Se e Fig 16 Diagnostic display 1 Diagnostic number 2 Type of error acknowledgement 3 Errortext in ticker Eliminate the malfunction see Section 8 TROUBLESHOOTING 2 3 5 Access rights To avoid incorrect operation the following access rights are assigned Access right Explanation Operator Not password protected The operator may enter settings that are re quired to operate the machine e g Lan guage choice The operator cannot modify values Set up personnel Password protected The set up personnel can modify v
38. d ambient conditions Ambient temperature 2 C to 40 C Storage temperature 25 C to 80 C Relative air humidity during op eration or storage of the ma chine max 90 non condensing Inclination of the machine during 15 transport max Minimum room size for machines 40 m with the gas flushing option For safety reasons a minimum room size is mandatory to prevent high concentrations of gas 03 06 2014 lt lt MULTIVAC Inert gas option Description Technical specifications Max input pressure 2 5 bar Min input pressure 0 7 bar Inner diameter of supply line 8mm Vacuum pump Nominal suction capacity 20 m h 21 m h Achievable final pressure approx 2 mbar Noise exposure at the workplace Based on Machinery Directive 2006 42 EC Measuring instrument Sound level meter IEC 61672 1 class 1 error margin 1 1 dB Condition of the machine New condition with optimum set tings at the time of delivery A weighted emission sound pressure level at the workplace Loa DIN ISO 11202 accuracy class 3 for vacuum pump MRP 20 68 8 dB Measurement inaccuracy 6 dB A weighted emission sound pressure level at the workplace Loa DIN ISO 11204 accuracy class 3 for vacuum pump RB 0021 lt 70 dB 03 06 2014 31 Description J MULTIVAC Technical specifications Noise exposure at the workplac
39. derstand del operario antes de usar esta operator s manual before maquina using this machine Fig 4 ANSI mandatory sign Read the instruction manual English French Fig 5 ANSI mandatory sign Read the instruction manual English Span ish Failure to follow all instructions can lead to death or serious injury TB ST UE FIUR ME BBO Cum EARRAN ON Rt EH Read and understand operator s manual before using this machine Fig 6 ANSI mandatory sign Read the instruction manual English Chi nese 03 06 2014 Cy MULTIVAC Description 2 Description 2 1 Construction of the machine Fig 7 Construction of the machine 1 2 3 4 5 6 7 8 9 10 Screw plug of fill opening Chamber lid Chamber lid gasket Counter pressure bar Chamber with spacer plates and sloping insert with support angle Sealing bar with inert gas nozzles optional Optional Inert gas connection Power supply Vacuum pump Oil sight glass 11 Control terminal 12 Locking device for chamber lid 03 06 2014 21 Control terminal Description Cy MULTIVAC 2 2 Control terminal 1 2 3 4 9 8 7 6 5 Fig 8 Control terminal 1 Machine control On Off gt key 2 Display 3 Keys Arrow key 4 Keys 1 to 6 5 Function selection key 6 lt Sealing gt key 7 lt Gas flushing gt key 8 Evacuation key 9 lt Stop gt key lt Machine control Switch m
40. e 0 7 m 1 55 m 0 5 m A Fig 19 Noise exposure measuring point Info D The measured values of the noise data have been adjusted to take extraneous and ambient noises into account Higher measured values may be produced as a result of the follow ing e Highly sound reflecting rooms Modified settings Wear 32 03 06 2014 Ty MULTIVAC Start up 3 Start up 3 1 Setting up the machine and starting it up Danger of explosion Operating the machine in a potentially explosive atmosphere can DANGER result in explosion due to hot machine paris Explosions can cause serious injuries or even death gt Do NOT use the machine in rooms that are exposed to explo sion hazards gt Prepare a firm level site for the machine To ensure adequate space for cooling there must be a clear distance of at least 100 mm on all sides of the machine gt Ensure that there is adequate access to the connections gt Have the power supply of the machine fitted by a qualified electri cian with a suitable mains fuse in accordance with IEC 60204 1 2005 See the machine type plate for the dimensions of the mains fuse Injury hazard The machine is heavy WARNING Carrying the machine can cause injuries gt Have a second person assist you gt Lift the machine carefully out of the box and place it on the pre pared site gt Ensure that the machine is not connected to the mains electrici
41. e Control On Off gt key The screen for performing the pump protection function ap pears gt If necessary perform the pump protection function Close and press down the chamber lid The vacuum pump runs for a set time A counter counts to zero The display goes out The chamber lid opens automatically if it is not locked To cancel the pump protection function press the Control On Off gt key again The display goes out Info D The display goes out automatically after 10 s without input or with out closing the chamber lid gt Close chamber lid and lock it in place gt Close the stop valve for the gas supply if part of the machine gt If required disconnect the machine from the mains electricity 36 03 06 2014 lt Q MULTIVAC Operation Packing products 4 3 Packing products gt Open the chamber lid gt f necessary use filling plates The pouch neck should be located at the centre of the pouch height x gt Use the sloping insert for packaging liquids see Section 5 1 IN SERT AND REMOVE THE SLOPING INSERT Liquid cannot escape from the film pouch gt Switch on the machine gt Load the desired recipe gt For the first test packs use a preset recipe see Section 2 7 PRESET RECIPES and see Section 4 8 2 LOAD FACTORY SET TINGS Health hazard Insufficient or sporadic cleaning can promote the growth of micro WARNING organisms whic
42. e reset Counts the number of complete machine cycles The counter can be modified and reset It is used to control the quantities produced During this time the set vacuum is maintained during the MCV proc ess Pressure value threshold If the pressure value set here is exceeded during the MCV process further evacuation automatically takes place This time extends the evacuation process Through this the reached evacuation pressure is lower than the set value This time begins when the set pressure is reached Suitable for damp products During this time the vacuum valve and gas valve are opened simul taneously On one side of the chamber a vacuum is created on the other side gas is supplied The film pouch is thoroughly flushed with gas This reduces the residual oxygen content During this time the film pouch is sealed The sealing time depends on the material and the thickness of the film pouch This time determines the maximum value for the sealing time Shows all currently set target values Shows the completed machine cycles 03 06 2014 87 Glossary Vacuum pump Pro duction data Vacuum test Ventilate diaphragm 88 lt lt MULTIVAC Counts the vacuum pump s hours of operation Counting starts as soon as the vacuum pump is turned on The display cannot be changed Automatic leakage test of the vacuum system and the sealing dia phragm During this time the sealing diaphragm is evacuated The
43. eginning of the gas flushing process During the distribution time remaining air pockets in the products can escape before the package is sealed owitching interval after the gas flushing process during which the gas can distribute itself in the the film pouch 03 06 2014 lt lt MULTIVAC Evacuation pressure Fill diaphragm Gas flushing pressure Gas flushing time Hours of operation Machine cycles MCV duration MCV threshold Post evacuation time Rinsing time gas flushing Sealing time Sealing time max Settings Production Data total cycles Glossary Is the pressure to which the film pouch and the chamber are evacu ated The pressure is measured in the chamber Evacuation to a pre determined pressure is suitable for the following cases Achieving a package result which is different from that of the op timum evacuation pressure e Packing of products for which the optimum evacuation pressure is known e Packing of the same product which has identical properties During this time sealing pressure is applied to the sealing dia phragm Indicates the pressure until the film pouch is filled with inert gas Pressure is measured in the chamber Indicates the amount of time for which the film pouch will be filled with inert gas Pressure is not influenced by this Shows the time the machine has been operating The counter be gins to count as soon as the machine is switched on and can not b
44. ely gt Wipe off any oil from the machine gt Turn the screw plug in the drain opening and screw it tight To do so turn the screw plug clockwise gt Dispose of old oil properly gt Fill the vacuum pump with new oil see Section 7 5 2 FILLING THE VACUUM PUMP WITH OIL Fasten the safety guard 7 5 2 Filling the vacuum pump with oil Switch off the machine Disconnect the machine from the mains electricity Allow the machine and vacuum pump to cool down for 1 hour 03 06 2014 65 Maintenance CZ MUuULTIVAC Change the oil in the vacuum pump Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Allow the vacuum pump to cool down gt Wear personal protective equipment gt Remove the safety guard on the back of the machine wise gt Fill the vacuum pump with oil up to approximately the middle of the oil sight glass Use only oils that are approved by the manu facturer see Spare Parts section or the spare parts catalogue 66 03 06 2014 MULTIVAC Maintenance Change the oil in the vacuum pump Info D Only use low odour synthetic oil if food is being packed gt Check oil level on the oil sight glass The oil level is then approximately in the middle of the oil sight glass gt Turn the screw plug in the fill
45. ence as well as their familiarity with the relevant regulations the persons are able to assess the tasks assigned to them and to recognize potential hazards he persons can read and interpret technical texts and technical drawings or plans e The persons are familiar with the handling of computer controlled machines e The persons can install components and modules for technically complex systems 03 06 2014 9 Safety General safety instructions WARNING lt 7 MULTIVAC The persons can ensure that the machine remains capable of op eration e The persons can perform maintenance work and inspections The persons who carry out work on electrical components must have as a minimum requirement the following capabilities knowledge and competence e Due to their professional training knowledge and experience as well as their familiarity with the relevant regulations the persons are able to assess the tasks assigned to them and to recognize potential hazards The persons have been trained as qualified electricians and are able to prove this he persons have up to date knowledge and experience in the electrical area and they have actively practised these skills in re cent years The persons who carry out work on gas supplies must have as a minimum requirement the following capabilities knowledge and com petence e Due to their professional training knowledge and experience as well as their familiarity
46. es Y Call up the operating data menu Y Call up Counter menu Call up machine cycles gt Set the value with the arrow keys or set to 0 The set value is adopted 4 13 Display production data 4 13 1 Display total cycles of the machine gt Call up the operating data menu Call up Counter menu Select Total cycles 4 13 2 Display hours of operation gt Call up the Operating data menu Call up Hours of operation menu Select Hours of operation gt Call up the Operating data menu Call up Hours of operation menu Select Vacuum pump 4 13 3 Display cycle time gt Call up the operating data menu Select the Cycle time menu Alist of cycle times is displayed 03 06 2014 45 Operation ZZ MULTIVAC Display production data 4 13 4 Show settings gt To view the settings of recipes 7 through 30 load the desired rec ipe via the menu see Section 4 8 1 LOAD RECIPE Call up the production data menu Select Settings The settings of the loaded recipe appear in a list Info D The settings of recipes 1 through 6 can be speed dialed from the list To do so load the respective recipe with the keys lt 1 gt through lt 6 gt 4 14 Setting the brightness of the display gt Call up User menu gt Select brightness gt Using the lt arrow gt keys set the desired brightness 46 03 06 2014 Cy MULTIVAC Adjustment work
47. h can contaminate the product This can pose serious health hazards for consumers gt Disinfect your hands should they come into contact with any machine part other than the operating elements gt Do NOT lay the product on the machine gt Observe the company cleaning guidelines gt Follow instructions in the chapter Cleaning Fillthe film pouch Insert film pouch The opening of the film pouch should extend 2 to 3 cm beyond the sealing device 03 06 2014 37 Operation Cy MULTIVAC Packing products gt Gas flushing option Pull the pouch opening over the gas nozzles so that the inert gas flows into the film pouch gt Pull the pouch neck flat on the sealing bar The pouch neck lies on the sealing bar without creases NOTICE Danger of material damage Penetration by foreign matter e g liquids product residue foreign bodies will damage the vacuum pump Damage can cause faults in the machine which in turn can result in reject packs gt Cancel the evacuation process immediately if foreign matter is sucked in gt Change the oil in the vacuum pump gt Close and press down the chamber lid The processes in the machine run automatically The chamber lid opens automatically if it is not locked 38 03 06 2014 y MULTIVAC Operation Packing products gt Remove the finished pack gt Check the pack Info D Visually inspect the packs on a regular basis while the
48. he machine 1 3 1 Electromagnetic compatibility EMC The machine has been designed for use in residential business and industrial areas without a separate power substation it can be con nected directly to the public mains Operation can be impaired when used in an industrial environment 1 3 2 Non ionising radiation The machine produces unintended non ionising radiation This is only emitted by electrical operating equipment as a function of its inherent technical nature e g from electric motors high voltage wires mag netic coils There are moreover no strong permanent magnets built into the machine Any effect on active implants can therefore be ex cluded with a high degree of probability as long as a safety distance of 30 cm is maintained between the implant and the field source Ac tive implants can be heart pacemakers defibrillators etc 1 4 Reasonably foreseeable incorrect use The following work methods are not in accordance with regulations and therefore are prohibited Operation in an atmosphere capable of explosion e Packing of highly flammable combustible or explosion prone products e Packing of dust forming or powder forming material e Gas flushing of film pouches with explosive gas mixtures e g oxygen proportion over 21 9 6 Use of the chamber lid and the viewing window in the chamber lid as a storage working or cutting surface Cleaning of the chamber lid and the viewing window in the
49. he parameter press the Function selection key 4 6 Selecting and resetting access rights 4 6 1 Selecting access authorisations gt Call up User menu gt Select Authorisation gt Enter the password with the keys lt 1 gt to lt 6 gt The corresponding access right appears in the status display gt If the selected access authorisation is no longer needed reset the access to operator see Section 4 6 2 RESETTING THE ACCESS RIGHT TO OPERATOR BLOCKING ACCESS 4 6 2 Resetting the access right to operator blocking ac cess gt Call up User menu gt Select Authorisation gt Enter the password of the current access right with the keys lt 1 gt to lt 6 gt The Operator access right appears in the status display Settings cannot be changed 40 03 06 2014 lt Q MULTIVAC Operation Selecting and resetting access rights 4 6 3 Change password for authorisation access creator gt Call up PIN menu Select Change PIN Y Enter old password with keys 1 to 6 gt Enter new password with keys 1 to lt 6 gt Y Confirm the new password again The password has been changed The status display appears 4 6 4 To reset authorisation access creator gt Call up PIN menu gt Select Reset PIN gt Enter Super PIN see supplementary sheet Super PIN The reset password for the authorisation access Creator ap pears The status display appears 4
50. he requirements for the gas supply Info Compliance with the following requirements is mandatory and is one of the operating company s imperative obligations he operating company is obliged to connect the gas supply in a way that poses no danger to employees or third parties he operating company is obliged to create an instruction manual with all safety related information for the following phases in the service life of the machine Starting up Operation and conduct in the event of unusual occurrences Servicing during operation Shutdown Rectification of faults All parts of the gas supply and its equipment which come into con tact with oxidizing acting gases are to be kept free of oil and grease 03 06 2014 lt lt MUuULTIVAC dd Obligations of the operating company The operating company must ensure that the input and operating pressures given in the Technical specifications are adhered to and not exceeded Personnel qualifications Only qualified persons with the corresponding required training ex perience and reliability may perform work on the gas supply Structural requirements he operating company is obliged to install a pressure reducer and safety valve in the gas supply line to the machine he operating company is obliged to connect the machine to the gas supply with a lockable ball valve When the ball valve is closed the supply of gas to the machine is interrupted e
51. ing di rective The operating directive regulates the handling of hazardous machines or operating materials as well as laying down rules for be haviour in the case of an emergency The required information can be found in the following documents The EC directives for worker protection e National legislation Accident prevention regulations he machine instruction manual 1 7 2 Monitoring obligation The operating company is obliged to continuously monitor the condi tion of the entire machine for example Visible defects or damage e Changes in the operating behaviour e Age of the machine The operating company is obliged to ensure that the machine is no longer operated when it is older than 19 years The correct function ing of the safety functions for the electronic components can no longer be guaranteed after this age The year of manufacture on the type plate of the machine serves as the starting point for assessing the age In order to be able to operate the machine after this the op erating company must commission the manufacturer to check the safety functions of the machine 03 06 2014 lt lt MULULTIVAC PAIAY Obligations of the operating company Info D Do NOT start up the machine if there are visible defects or if the machine is older than 19 years 1 7 3 Making the selection of personnel The operating company has to choose the personnel according to the tasks to be carried out see Section 1
52. ions Visual mspechon ne 60 7 2 8 Vacuum system Check 60 7 2 9 Vacuum pump Oil change nnn nnns 60 7 2 10 Vacuum pump Exchanging the air de oiling element 61 7 2 11 Entire machine Check the agoe enne 61 7 3 Replace the sealing bar 61 7 3 1 Remove the sealing bar 61 7 3 2 Install the sealing bar 61 7 4 Repair counter pressure bar 62 7 5 Change the oil in the vacuum Dump nnn 64 AA a 64 7 5 2 Filling the vacuum pump with ol 65 7 6 Change the air de oiling element occccccnccnnncocncocncconncncnonnnnnnnnononnnnnnnnaninnnncnanonos 67 7 7 Change chamber lid gasket nennen nennen nnn nnns 71 7 8 Performing the vacuum test 72 ME OUD ICS OO Ung ME A SEE En a Dn ninia 74 8 1 Malfunctions with diagnostic message 74 8 2 Faults without diagnostic message 75 Shutdown transport storage cccescceeeeeeeeeeeeeeeeeneeeneeeneeeeseeeseaeseaeseneeanesesceesenesonenens 78 9 1 Taking the machine out of service 78 9 2 Transporting the machine E 78 9 2 1 Transporting the machne sees eene nennen 78 9 3 Storing the MACIO EE 79 Ne EC UE 80 10 1 Disposing of Uemachmne nnne nnns 80 10 2 Dispose of Operating maierale si eereeerereeereee rea ree arrancar reenend 80 10 2 1 Disposing of oil and grease errar errar rrenan 80 10 2 2 Disposing of packaging materials erre 81 102 3 Dispose of CHEMICE EE 81 03 06 2014 lt z MULTIVAC Contents 11 Spare e EE 83
53. isplay occcocccconnococncocnconcnoncnconnnnonncnncononnnnnnonons 46 5 Adjustment work and Setup uirucasedduxdemiuu veia ii ii n Va Ed 47 5 1 Insert and remove the sloping msert eee reeana 4T 6 48 6 1 Notes on cleaning E 48 6 1 1 Instructions for creating company cleaning oudelmes ees 48 03 06 2014 3 10 Contents lt z MULTIVAC 6 1 2 Instructions for maintaining the machine s value i iii 49 6 1 3 Instructions on the handling of cleansers eeeeeeeeeeeeesse 50 6 1 4 Instructions on the handling of disinfectants esses o0 6 1 5 Instructions on the handling of anti corrosion agents and lubricants 51 6 1 6 Instructions on the handling of cleaning devices iii 51 6 2 Cleaning recommendations ooccccccccoccccccnncncnconnnnonnnncncnnnnnnnnonnnnonnnonannnnnnnnnnnnnnninaninos 51 Go Care produeis ADI EE 56 EE ANNO EE 58 1 Mantenance schedule E 58 7 2 Maintenance recommendaton nennen nennen nnn nnn nnn nns o9 7 2 1 Entire machine Perform a wipe test o9 7 2 2 Vacuum pump Perform the pump protection function 59 7 2 3 Entire machine Visual mspechon serranas 59 7 2 4 Entire machine Alkaline cleaning and disinfection 60 7 2 5 Vacuum pump Checking oil level topping up 60 7 2 6 Entire machine Acidic cleaning and disinfection 60 7 2 7 Connect
54. lection gt key The factory settings are loaded 4 8 3 Save recipe Info D When selecting an already assigned recipe number the recipe stored under this number is directly overwritten 42 03 06 2014 lt z MULTIVAC Operation Working with recipes Saving via keys lt 1 gt to lt 6 gt gt Press and hold down desired key lt 1 gt to lt 6 gt The message Recipe saved appears The current values are stored in the selected recipe Saving via the save recipe menu Y Call up Recipe saving menu Y Using the arrow keys select the desired memory location Press the Function selection key The current values are stored in the selected recipe 4 8 4 Delete recipe Info D If the currently loaded recipe is deleted a new recipe must be loaded Call up Recipe deleting menu Select the recipe to be deleted with the arrow keys Press the Function selection key The message completed appears The recipe has been deleted 4 9 Select and set process 4 9 1 Set standard process Press Evacuation key briefly and enter value for Evacuation pressure gt For automatic evacuation decrease the value until Automatic appears The machine controls the evacuation process automatically Press Evacuation key briefly again and set value for Post evacuation time Call up the evacuation menu Set Distribution time Set Aut
55. machine is running Depending on product and pack it may be necessary to carry out additional and considerably more complex test proce dures This is the responsibility of the operating company see Sec tion 1 7 11 CHECKING THE PACKS gt If necessary adapt the settings to the product gt Enter all required times and values gt Save recipe see Section 4 8 3 SAVE RECIPE 4 4 Opening and closing menus 4 4 1 Calling up menus Press the function selection key The main menu appears Select the desired menu with the arrow keys Press the function selection key The desired menu appears Select the desired submenu with the arrow keys Press the function selection key The desired submenu appears 03 06 2014 39 Operation ZZ MULTIVAC Opening and closing menus 4 4 2 Quitting menus gt Using the lt arrow gt keys select the respective menu heading The text of the menu heading changes and becomes the menu function quit gt Press the lt function selection gt key The menu is exited and the system changes to the next highest display level 4 5 Changing values gt Call up the desired menu gt Using the lt arrow gt keys select the desired parameter gt Press the lt function selection gt key The display for the selected parameter appears gt Set the value with the lt arrow gt keys The set value is adopted gt To exit t
56. ment gt Unscrew the screw plug or the screws on the cover Turn these screws anticlockwise gt For vacuum pump RB 0021 Undo the screw until the tension springs rotate clockwise and can be removed 03 06 2014 69 Maintenance CZ MUuULTIVAC Change the air de oiling element gt Insert a new air de oiling element gt For vacuum pump MRP20 Place the screw plug together with the spring on the nozzle of the air de oiling element and tighten it Turn this screw clockwise The arrow on the air de oiling element points downwards gt For vacuum pump RB 0021 Insert the air de oiling element with the handle pointing upward and fix it with the tension spring gt For vacuum pump RB 0021 Fasten the cover with the screws gt Lift up the bottom section and hold it firmly Place the retaining rod into the holding device provided 70 03 06 2014 Cy MULTIVAC Maintenance Change the air de oiling element gt Fasten the safety guard 7 7 Change chamber lid gasket gt Open the chamber lid gt Remove the chamber lid gasket from the groove 03 06 2014 71 Maintenance CZ MULTIVAC Change chamber lid gasket gt Press the new chamber lid gasket into the groove of the chamber lid The beginning and end of the chamber lid gasket must butt up against each other without a gap gt During insertion do not stretch the chamber lid gasket gt Smooth out chamber lid gasket gt Perform a
57. nes or auxiliary packaging machines the following regulations have been observed e EC Machinery Directive 2006 42 EC EC Electromagnetic Compatibility Directive 2004 108 EEC excep tion industrial trucks such as lift trucks and die changing trolleys Regulation 1935 2004 EC on materials and articles intended to come into contact with food The safety objectives of the EC Low Voltage Directive 2006 95 EC are complied with in accordance with point 1 5 1 of Annex I to the EC Machinery Directive 2006 42 EC exception industrial trucks such as lift trucks and die changing trolleys Agent authorised to compile the relevant technical documentation according to Directive 2006 42 EC MULTIVAC Sepp Haggenm ller GmbH amp Co KG Department of Technical Services Bahnhofstra e A 87787 Wolfertschwenden Germany Manufacturer MULTIVAC Sepp Haggenmuller GmbH amp Co KG Bahnhofstra e A 87787 Wolfertschwenden Germany Managing Director H J Boekstegers 1 3 Intended use The machine is a piece of technical equipment to be used exclusively as a working appliance The machine may only be operated by per sons older than 14 years of age Use the machine only to pack products in pre made film pouches The film pouches are closed with a seal seam For specifications see Technical specifications 03 06 2014 c MULTIVAC SH Intended use Any other use is considered improper and can endanger persons the product and t
58. nger Immediate danger Used to indicate that serious danger is imminent DANGER Ignoring this danger can cause serious or even fatal injuries gt Observe the notices for avoiding danger L gt Z m A Dangerous situations Used to indicate dangerous situations WARNING Non observance can cause serious or even fatal injuries gt Observe the notices for avoiding danger gt Potentially dangerous situations Used to indicate potentially dangerous situations CAUTION Ignoring this danger can cause injuries gt Observe the notices for avoiding danger gt NOTICE Danger of material damage Used to indicate potentially dangerous situations Ignoring these situations can cause material damage gt Observe the notices for avoiding danger Information that contributes to a better understanding of how the ma chine functions is shown in the following form Info D Indicates information on special features deserving your attention 03 06 2014 T Important information on the manual p MULTIVAC Symbols used Instructions to follow are displayed in the following form gt Press key A gt Release screw B gt Press key C Enumerated items are marked with bullet points Dashes are used to mark sub items of enumerated lists or se quences of steps to be taken 8 03 06 2014 3 MULTIVAC SR 1 Safety 1 1 General safety instructions The machine incorporates the latest technological principles
59. omatic Select Standard process 03 06 2014 43 Operation ZZ MULTIVAC Select and set process gt Call up the gas flushing menu Optional gt Switch on On off gas flushing gt Set Distribution time gt Set Rinse time gt Press lt Gas flushing gt key briefly and set value for Gas flushing pressure 4 9 2 To set MCV process gt Press lt Evacuation gt key briefly and enter value for Evacuation pressure Info D Do not set an Evacuation pressure value in Automatic Press Evacuation key briefly again and set the value for Post evacuation time to O s gt Call up the evacuation menu Setthe value for Distribution time to O s Select MCV process Set MCV threshold Set MCV auration gt Call up the gas flushing menu Optional Switch off Gas flushing On Off gt Call up the sealing menu gt Switch off Sealing On Off 4 10 Setting the sealing gt Call up the sealing menu gt Switch on On off sealing gt Set Delayed ventilation gt Set Cooling down gt Press lt Sealing gt key briefly and set value for Sealing time 4 11 Entering basic settings gt Call up the basic settings menu gt Set Fill diaphragm 44 03 06 2014 lt lt MULTIVAC Display machine s hours of operation Display vacuum pump s hours of operation Operation Entering basic settings Set Ventilate diaphragm 4 12 Modifying and resetting machine cycl
60. pc 11 11181798050 Diaphragm 1 pc 12 105326253 Machine control 1 pc 13 11181798040 Diaphragm 1 pc 14 105048117 Low odour synthetic oil for vacuum pumps 11 14 91111114013 HD oil mineral oil 1 Not suitable for the packaging of food 15 105865631 Air de oiling element for vacuum pump RB 1pc 0021 B 15 106701805 Wearing parts set for vacuum pump MRP20 1 pc includes air de oiling element and sealing rings 16 11131117103 Repair kit contains items 6 7 8 9 1 pc 17 85641281115 Transformer 220 240 20 volt 1 pc 17 85641281117 Transformer 110 20 volt 1 pc Spare parts for pumps Item Typ Voltage Frequency Material number 18 R5 RB0021 110Vto 115 V 90 Hz to 60 Hz 80121402815 84 03 06 2014 lt 7 MULTIVAC Spare parts Item Typ Voltage Frequency Material number 18 R5 RB0021 220 V to 230 V 60 Hz 80121402816 18 R5 RB0021 230 V 50 Hz 80121402814 18 MRP20 100 V to 115 V 50 Hz to 60 Hz 106688697 18 MRP20 220 V to 240 V 50 Hz to 60 Hz 106688695 03 06 2014 85 Glossary Glossary Automatic Automatic sensitivity Cooling down Sealing Cycle time Delayed ventilation Sealing Distribution time evacuation Distribution time Gas flushing 86 lt lt MULTIVAC If the function Automatic is set the machine will reach the optimum evacuation time and pressure depending on the product The automatic evacuation is suitable for the follo
61. residue from the machine with water of drinking qual ity This prevents corrosion Do NOT use any care products for the cleaning of the machine or its surroundings which contain chlorine or which are highly acidic or alkaline These create strong vapours and cause corrosion Do NOT shorten the cleaning intervals for the mildly acidic clean ing and disinfection All acidic cleansers are corrosive and they can cause embrittlement and premature aging of plastics e Where components are made of aluminium it is NOT permitted to use tools which scratch metal or to use harsh cleansers or clean ing devices which have an abrasive effect These damage the anodised layer The components can then corrode Residues of cleansers and other aggressive deposits must be removed imme diately Do NOT use care products which contain solvents for compo nents made of plastic These can cause embrittlement and prema ture aging of plastics Dosage and application time of the care products as well as the correct temperature of the mixing water must be observed The manufacturers also provide information on the maximum permissi ble dosages which apply in the food area e fused incorrectly care products can damage components made of rubber or plastic Before applying care products please take time to read the instructions and warnings provided by the manu facturer Parameters for pre rinsing water and post rinsing water The following
62. rge of cleaning e The individual working stages for hygienic cleaning of the machine taking into consideration the following points Safety instructions nstructions for maintaining the machine s value nstructions on the handling of cleansers nstructions on the handling of disinfectants Instructions on the handling of anti corrosion agents and lubri cants nstructions on the handling of cleaning devices Recommendations for the course of the daily cleaning Recommendations for the course of the intensive cleaning Qualifications of the cleaning personnel Assign only suitably qualified and instructed personnel Information on qualification and training can be obtained from MULTIVAC Service e First aid measures 48 03 06 2014 t o MULTIVAC Cleaning Notes on cleaning 6 1 2 Instructions for maintaining the machine s value Regular and proper care helps to maintain the machine s value The best protection against harmful influences is to clean and disinfect the machine on a regular basis The longer product residue and other aggressive deposits remain on the machine the more harmful their corrosive effects will be On the other hand care products can also cause damage if they are used incorrectly Incorrect use of care products e After every cleaning of the machine or its surroundings for exam ple the floor or adjacent machines always thoroughly remove any care product
63. s Press during sealing process Cancel sealing process and ventilate the chamber e Acknowledge diagnostic message Return from the menu to the status dis play 2 3 Display The display shows different views with differing information depend ing on the machine s phase of operation 2 3 1 Startup display The startup screen appears after switching on the machine 03 06 2014 23 Description Display Process data status display Process sequence status display 24 ZW MULTIVAC MC06xxxxx 1 VXXXXXXXX 2 XXXXXXXXXX 3 Fig 9 Startup display 1 Type designation of machine control 2 Software version 3 Configuration code 2 3 2 Status display The process data status display shows information on the last pack aging procedure a s 1 2 650 mer mer 5 4 Fig 10 Process data status display Current access right lock closed user lock open set up personnel Currently loaded recipe Chamber lid symbol machine is ready Gas pressure a A oc N Evacuation pressure The process sequence status display shows the progress of the cur rently running process e g evacuation During the process the corre sponding symbol flashes on the display If time runs out during a process then a clock with the remaining time will flash in place of the symbol 03 06 2014 IZ MuULTIVAC Description Display Fig 11 Evacuation status display 047
64. s multivac se www multivac com SLOVAKIA MULTIVAC Export AG organi zacna zlozka Slovakia Ges m b H amp Co KG Tel 421 24 446 40 70 Fax 421 24 446 40 72 info sk multivac com www multivac com SOUTH KOREA MULTIVAC KOREA CO LTD Tel 82 70 4895 4041 Fax 82 70 8244 4050 info kr multivac com www multivac com UKRAINE MULTIVAC Ukraine LLC Tel 380 44 499 90 70 Fax 380 44 499 90 67 office ua multivac com www multivac com 91 MULTIVAC branch offices HUNGARY MULTIVAC Hungaria Kft Tel 36 23 500 28 7 Fax 36 23 500 28 8 info hu multivac com www multivac com 92 USA MULTIVAC Inc Tel 800 877 5200 Tel 1 816 891 0555 Fax 800 347 6164 Fax 1 816 891 0622 muinc multivac com www multivac com 03 06 2014 lt 7 MULTIVAC UNITED ARAB EMIRATES MULTIVAC Middle East FZE Amir Sotoudeh Tel 971 4 299 1980 Fax 971 4 299 1981 amir sotoudeh ae multivac com www multivac com
65. sealing is without sealing pressure 03 06 2014 lt lt MULTIVAC MULTIVAC branch offices GERMANY MULTIVAC Sepp Haggenmuller GmbH amp Co KG Tel 49 83 34 601 0 Fax 49 83 34 601 199 multivac multivac de www multivac com SWITZERLAND MULTIVAC EXPORT AG Tel 41 41 785 65 65 Fax 41 41 785 65 10 meag multivac ch www multivac com GERMANY GERMANY MULTIVAC Marking amp Inspec MULTIVAC Resale amp Service tion GmbH amp Co KG GmbH Tel 49 5224 931 0 Fax 49 5224 931 299 multivac mi multivac com www multivac de Tel 49 2157 8197 0 Fax 49 2157 8197 22 info multivacresale de www multivac de AUSTRALIA BELGIUM MULTIVAC Australia PTY Multivac N V LTD Tel 32 15 569 50 9 Tel 61 3 8331 2800 Fax 61 3 8331 2810 info multivac com au www multivac com Fax 32 15 569 50 1 mub multivac be www multivac com BULGARIA MULTIVAC Bulgaria EOOD Tel 359 2 988 55 00 Fax 359 2 988 55 88 service bg multivac com www multivac bg CHILE MULTIVAC CHILE S A Tel 56 27 996 00 0 Fax 56 27 996 00 1 mucl cl multivac com www multivac com DENMARK MULTIVAC A S Tel 45 75 853 42 2 Fax 45 75 853 45 4 mudk multivac dk www multivac com ESTONIA Tel 372 622 8258 Fax 372 622 8259 www multivac com 03 06 2014 MULTIVAC Oy Estonia Branch margus kupp ee multivac com MULTIVAC branch offices ARGENTINA MULTIVAC Argentina S A Tel 54 11 4723 3766 Fax 54 11 4723 4098 info multi
66. sure see Technical specifica tions gt Cut off the gas supply at the end of work gt Adhere to the safety regulations in effect in the country where the machine is used gt Connect the inert gas only for machines with inert gas connec tion gt Close the stop cock for the gas supply Attach the gas hose to the inert gas connection of the machine Fasten the hose with hose clamps Open the stop cock for the gas supply Set the input pressure see Technical Specifications Y VV Y gt Check the mains voltage on the type plate and compare it with the voltage of the mains electricity gt Ifthe values match connect the machine to the mains electricity at a place which is always easily accessible gt Remove all the protective film gt Clean the machine see Section 6 CLEANING 03 06 2014 35 Operation ZZ MULTIVAC 4 Operation 4 1 Switching on the machine gt Before switching on the machine for the first time fill the vacuum pump with oil see Section 7 MAINTENANCE gt f present open the stop cock for the gas supply Connect the machine to the mains electricity at a place which is always easily accessible gt Press the Control On Off gt key The machine control performs a self test The software version of the machine control briefly appears in the display The status display appears The machine is ready for operation 4 2 Switching off the machine gt Press th
67. t must be ensured that the input pressure at the machine does not exceed that given in the Technical specifications e g through the fitting of an overpressure valve The pressure relief capacity of the safety valve must be dimen sioned for the maximum possible throughput of the pressure re ducer nthe case of arelease of pressure the gas must be diverted to non hazardous areas 1 7 10 Avoiding hygiene risks A high standard of hygiene is achieved through design choice of ma terials and workmanship It is imperative that this high level of hygiene be maintained by every operating company Particularly where food or sterile medical prod ucts are being packed the currently valid hygiene standards must be strictly observed The person charged by the operating company with safety and or hygiene must clarify which regulations apply to the product to be packed and the person must then implement these regulations The manufacturer assumes no liability whatsoever for any warranty claims and damage claims of any kind resulting from insufficient hy giene and insufficient cleaning 03 06 2014 17 Safety Obligations of the operating company A WARNING CAUTION H Testing procedure lt 7 MULTIVAC Health hazard Insufficient or sporadic cleaning can promote the growth of micro organisms which can change unfavourably the product that is to be packed This can severely damage the health of people especially of the
68. the viewing window in the chamber lid is damaged have it re placed immediately by the manufacturer Check chamber lid gasket for damage Have the chamber lid gasket replaced by the service depart ment if necessary Check sealing bar for damage 03 06 2014 59 Maintenance lt z MUuULTIVAC Maintenance recommendation gt If necessary replace the sealing bar see Section 7 3 RE PLACE THE SEALING BAR gt Check the counter pressure bar for damage gt If necessary repair the counter pressure bar see Section 7 4 REPAIR COUNTER PRESSURE BAR 7 2 4 Entire machine Alkaline cleaning and disinfection gt See company cleaning guidelines and see Section 6 CLEANING 7 2 5 Vacuum pump Checking oil level topping up gt Check the oil level on the oil sight glass f water is present in the oil change the oil in the vacuum pump see Section 7 5 CHANGE THE OIL IN THE VACUUM PUMP gt If necessary refill oil see Section 7 5 2 FILLING THE VACUUM PUMP WITH OIL 7 2 6 Entire machine Acidic cleaning and disinfection gt See company cleaning guidelines and see Section 6 CLEANING 7 2 7 Connections Visual inspection gt Disconnect the machine from the mains electricity gt Check power cable for damage gt If present check that the supply line for inert gas is fitted tightly and undamaged 7 2 8 Vacuum system Check gt Perform a vacuum test see Section 7 8 PERFORMING THE VAC UUM T
69. ty gt Remove the safety guard on the back of the machine 03 06 2014 33 Start up CZ MULTIVAC Setting up the machine and starting it up gt Unscrew the screw plug wise gt Fill the vacuum pump with the oil supplied up to the middle of the oil sight glass The oil level is then approximately in the middle of the oil sight glass max min gt Check the oil level on the oil sight glass The oil level should reach the middle of the oil sight glass lf oil level is under the MIN mark add oil gt Turn the screw plug in the fill opening and screw it tight To do so turn the screw plug clockwise gt Wipe off and remove any oil Fasten the safety guard 34 03 06 2014 ZZ MULTIVAC Start up Setting up the machine and starting it up Danger of explosion Gas mixtures with oxygen proportions over 21 are explosive DANGER A gas mixture with an oxygen proportion over 21 can cause an explosion and fire if it comes in contact with heat oil or grease gt Do NOT use a gas mixture with an oxygen proportion of over 21 Risk of death During the packing process inert gases are released DANGER Inhaling inert gas can impair your breathing Over a longer period of time this can be fatal gt A surface area of at least 40 square meters per machine must be made available Airthe rooms sufficiently and avoid any accumulation of gas Observe the maximum input pres
70. ue residue from the profile thread Cutthe new Teflon tape to fit the length of the profile thread Press the ends of the profile thread into the counter pressure bar so that they are flush Press the profile thread into the centre of counter pressure bar Press the profile thread evenly into the counter pressure bar and smooth it flat 03 06 2014 63 Maintenance Repair counter pressure bar 7 ITIULTIVAC Clean the profile thread The profile thread should be free of dirt and grease Stick the new Teflon tape onto the dry profile thread so that it ad heres without bubbles or creases 7 5 Change the oil in the vacuum pump 7 5 1 Drain oil gt Switch off the machine Disconnect the machine from the mains electricity Allow the machine and vacuum pump to cool down for 1 hour Burn hazard The surface of the vacuum pump can reach temperatures of over WARNING 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Allow the vacuum pump to cool down gt Wear personal protective equipment gt Remove the safety guard on the back of the machine 64 03 06 2014 Cy MULTIVAC Maintenance Change the oil in the vacuum pump gt Hold the liquid container e g an empty oil bottle under the drain opening gt Unscrew the screw plug To do so turn the screw plug anticlock wise gt Drain the oil complet
71. vac com ar www multivac com BRAZIL MULTIVAC do Brasil Tel 55 19 3795 0818 Fax nelson dematos br multivac com www multivac com CHINA MULTIVAC Shanghai Trading Co Building 7 Lane 195 Qianpu Road Shanghai Tel 86 21 3701 8118 Fax 86 21 3766 0051 info cn multivac com www multivac cn FINLAND MULTIVAC Oy Tel 358 20 792 13 00 Fax 358 20 792 13 71 multivac fi multivac com www multivac com 89 MULTIVAC branch offices FRANCE MULTIVAC FRANCE S A S Tel 33 16 412 13 14 Fax 33 16 412 75 30 muf multivac fr www multivac com INDIA MULTIVAC Laraon India Pri vate Limited Tel 91 12 446 10 000 Fax info multivac co in www multivac com ITALY MULTIVAC Italia Service S R L Tel 39 02 450 32 08 Fax 39 02 458 63 819 muit it multivac com www multivac com COLUMBIA Corporaci n MULTIVAC S A S Oficinas Tel 57 1 547 5241 Fax 57 1 547 4276 info co multivac com www multivac com LITHUANIA MULTIVAC Oy filialas Bukisk s Tel 370 52 105 03 6 Fax 370 52 336 41 3 donatas margis multivac com www multivac com NETHERLANDS MULTIVAC BV Tel 31 0348 436570 Fax 31 0348 436580 munl multivac nl www multivac com 90 GREECE MULTIVAC Hellas Mepe Tel 30 21 066 19 621 Tel 30 21 066 19 622 Fax 30 21 066 19 662 info gr multivac com www multivac com IRELAND MULTIVAC Ireland Ltd Tel 353 0 1 4133200 Fax 353 0 1 4133205 www multivac com JAPAN
72. vacuum test see Section 7 8 PERFORMING THE VAC UUM TEST 7 8 Performing the vacuum test Y Call up the Service menu WV Call up the test menu gt Select Vacuum test gt Switch on the vacuum test gt Return to the status display 12 03 06 2014 lt lt MULTIVAC Maintenance Performing the vacuum test gt Close and press down the chamber lid The evacuation system is being checked The processes in the machine run automatically The corresponding diagnostic message appears The chamber lid opens gt Acknowledge the diagnostic message The vacuum test is switched off gt If the vacuum test is not successful see the displayed diagnostic message to correct the fault see Section 8 TROUBLESHOOTING 03 06 2014 13 Troubleshooting A WARNING 8 Troubleshooting Injury hazard lt lt MULTIVAC Ignorance of proper machine handling is very dangerous Improper handling can lead to serious injuries For all service and repair work gt Make sure you observe the safety instructions and accident prevention regulations gt Disconnect the unit s power supply from the mains electricity gt Only qualified electricians are permitted to work on electrical modules gt Service and repair work should be carried out by authorised technicians only 8 1 Malfunctions with diagnostic message Symptom Cause Solution 67 e Vacuum
73. vice sensor is dirty and blocked 80 Leak in hose connections Notify the service Leak in vacuum hose Notify the service he vacuum sensor and as Notify the service sociated line is leaking 81 Sealing diaphragm leaks Notify the service 8 2 Faults without diagnostic message Symptom Cause Solution Machine does not run Machine is switched off Switch on the machine Mains plug is unplugged Plug in the mains plug Ambient temperature too low Operate the machine only at permissible ambient tempera ture see Technical Specifica tions Chamber lid does not remain closed despite pump running Chamber lid pressed closed too briefly Press the chamber lid shut more evenly more firmly and for longer Chamber lid gasket is dirty Clean the chamber lid gasket Chamber lid gasket is dam aged Change chamber lid gasket Poor vacuum in the pack Evacuation pressure is set too high Reduce Evacuation pressure value 03 06 2014 19 Troubleshooting Faults without diagnostic message Symptom Cause lt lt MULTIVAC Solution Gas flushing pressure is set too high Reduce Gas flushing pressure value Gas flushing time is set too high Reduce Gas flushing time value Pouch neck is clamped by chamber lid Insert the film pouch so that the pouch neck lies within the chamber Cut off the pouch neck if necessary
74. wing cases Achieving the best possible vacuum for long shelf life e Packing of products for which the optimum evacuation pressure is not known e Packing of the same product but one which has varying proper ties e g varying moisture content varying temperature If the evacuation is automatic the value for Automatic sensitivity can be adapted to the product Determines the evacuation time and the evacuation pressure reached when evacuating with the Automatic function The sensitiv ity is adjustable from 1 to 10 The lower the sensitivity the lower the evacuation pressure reached The value for Automatic sensitivity is dependant on the product High value for Automatic sensitivity value 10 e Is suitable for very moist or fluid products Evacuation process ends early Evacuation pressure reached in the pack is high Low value for Automatic sensitivity value 1 e Is suitable for dry products Evacuation process ends late Evacuation pressure reached in the pack is low Value for the cooling down time of the seal seam The vacuum in the chamber and the sealing pressure are maintained for this length of time The seal seam can harden The sealing is switched off during this time The display contains the times of the individual procedures of the last packaging procedure The ventilation of the chamber begins with a delay after sealing owitching interval between the completed evacuation process and the b
75. with the relevant regulations the persons are able to assess the tasks assigned to them and to recognize potential hazards he persons have been trained in handling gas supplies and are able to prove this he persons have up to date knowledge and experience in gas supplies and they have actively practised these skills in recent years Injury hazard Operating the machine in a negligent and inattentive manner is very dangerous Negligent handling inattentiveness and a disorderly work area can cause serious injuries Do NOT operate the machine if you are tired or under the influ ence of alcohol or medication Work attentively and with care Wear personal protective equipment Keep the work area clean and orderly Only carry out work for which training has been given V VW V WV 03 06 2014 ZZ MUuULTIVAC SE General safety instructions NOTICE Danger of material damage Improper use of the machine can damage it Damage can cause faults in the machine which in turn can result in reject packs gt Do NOT overload the machine gt Clean and service the machine on a regular basis gt Check if the machine is in full working order prior to starting work gt Do NOT start the machine if you notice defects damage or a change in the operating behaviour of the machine gt Have faults and damage repaired immediately by an authorised technician gt Repairs and service work should only be carried out b
76. y an authorised technician 1 1 2 Unauthorised modifications and manufacture of spare parts Genuine MULTIVAC spare parts and accessories provide the highest level of safety for personnel Parts and equipment from other manu facturers have not been tested by MULTIVAC and are therefore not approved The use of such components can alter the properties of the machine and thereby impair safe operation Injury hazard It is very dangerous to use third party parts WARNING The use of third party parts endangers safe operation and can Cause serious injuries gt Do NOT perform any unauthorised modifications or conver sions gt Do NOT modify or remove any protective or safety devices gt Use only MULTIVAC spare parts and accessories The manufacturer disclaims any liability for damage caused by the use of third party parts or unauthorised modifications C Choose the Original Choose Success Fig 1 Pro Original The lubricants recommended by MULTIVAC are ideally matched to the individual modules of the machine 03 06 2014 11 Safety General safety instructions NOTICE lt lt MULTIVAC Danger of material damage The use of unsuitable lubricants can increase the wear of the ma chine and lead to corrosion of the transport chains This can damage the machine gt Only use recommended lubricants for the transport chains 1 2 EC Conformity In the design and construction of packaging lines packaging ma chi
77. y devices Use only MULTIVAC spare parts and accessories Before switching on the machine each time Check that all safety guards close completely and prevent reaching into the danger zones gt Check that only those safety devices are used which are suit able for the machine equipment gt Check that all safety devices are functional and in a technically flawless condition Machine documentation e Instruction manual e EU Declaration of Conformity e Supplementary sheet Super PIN loose page enclosed with the machine Info The complete scope of delivery is listed in the order confirmation 03 06 2014 i MULTIVAC Important information on the manual Changes not covered in the manual Changes not covered in the manual Continuous development is the foundation for ensuring that our ma chines are technically advanced and of high quality For this reason you may discover slight deviations between the specifications in the manual and your machine We also cannot rule out errors The speci fications figures and descriptions in this manual do not constitute a legal contract between the manufacturer and customer Symbols used Warnings draw your attention to hazards Warnings are displayed in the following form Danger from electrical shock Used to indicate that serious danger of electrical shock is imminent Ignoring this danger can cause serious or even fatal injuries gt Observe the notices for avoiding da

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