**S2-125 ³»Áö060930 - Norsk Motor Import AS
Contents
1. 9 m a in E 5 SHIELD WIRE G 68 aay e HT O _ _ _______ _ _ _ _ _ _ s e um m h RL t z lt 5 5 2 o 8 5 d 8 H i le ali rr 09 9 990 8 Geass 6 LU We H LH m m i row ct M eA EE 5 92 1m 4 EE SS ES MEUM MM C Lr a OSSSOSSGSG0SOSSSSSSSOSESSRSASG SS SGOSGOSS Loa ED2. eee 8 12V10W 2 21 H n i h h 1 5555 x TUE I Nga DOR OT RON RU a RR DOR DRE RUPTA ROO TOR LGR CLR WOW TOR a RUE TOR LGR W S DOR W SW IR W a W W S W W TOR W WS Ca WS W RI lI W WOW ROCK W S CUORE DOR eR W SUS e CUR CK W S ODORE RC UTD OP TOR LGR RC UW S US W WPC TOR CIUS S W GN WS AS W RO xc gag 21 Sy GND vs cr x M 4 3 2 18 SI siii E 39 ENGINE 55 1 88 IT NR DANE oe n 935 er NEM NM E ENG CHECK Ly 5 Gr i SIDE STAND Pg toi e HIGH BEAM N 5 4 T 9 0 jll 0 aQea s Q Q RL AR NKA A A s Q NL NT RA T TL N HAHI AP Y V T ep e ease
3. 5 SPECIFICATION OPERATION INSTRUCTION SAFETY PRECAUTIONS PRIOR TO STARTING VEHICLE OPERATION cR COR AGREE INC CORRECT ATTIRE MODIFICATION 45 qa ch xoa RR Sh RR e aw ATTACHMENT PARTS LOCATION METER READING AND USAGE METER INDICATOR LAMPS m RR 469 S carpe iri MALFUNCTION INDICATOR LAMP SWITCH OPERATION Eb MAIN SWITCH START BUTTON 4544045 sua sk awu a RC u eka HEADLIGHT SEC Ruta WINKER SWITCH pa ea OER HES HORN BUTION 33 2 0 13 4 895 391072 ay PASSING SWITCH N N O O Ci A EQUIPMENT USAGE STEERING STEM LOCK s UR Sen de aen SEAT LOOK xxu wo E ERROR oN ee eee ek ROO e D dcn DOCUMENT STORAGE AREA BAG HOLDER Supap Suay DECRE gl d nan ie Rd CORRECT DRIVING OPERATION STARTING THE ENGINE pa IF ENGINE CANNOT BE STARTED AFTER STARTING ENGINE ous ace oes PROPER DRIVING METHODS STOPPING 645 as SELF INSPECTIONS
4. Empty the fuel tank into an approved petrol container using a commercially available hand siphon or an equivalent method elf storage will last more than one month carburetor draining is very important to assure proper performance after storage 47 48 FRAME AND ENGINE NUMBER The frame number is stamped on the front central part of the frame The engine number is stamped on the lower part of the left crankcase 6 frame and engine numbers will be used as the basis of recovering the vehicle when is stolen e Record the frame and engine numbers along with the vehicle license plate numbers and keep them separately from the vehicle FRAME NUMBER FR AME NUMBER NUM BERI NG CAP ENGINE NUMBER SQ125E 100001 ENGINE NUMBER SAFE DRIVING PREPARATION BEFORE DRIVING e Performing daily inspection e Putting on the protective gears Helmet glove goggles etc e Bringing the driver s licence e Determinating the path to the desired destination 49 DRIVING METHOD DRIVING POSITION TAKING POSE OF FELLOW PASSENGER The appropriate driving position is most important thing to D Hands Hold the rear grip WARNING driving safely Feet and knees Put the feet on pillion step and adhere the m TT D Eyes Look at the front direction widely knees closely to body elf the fellow passenger doesn t hold the rear grip or put the step on the pillion step it may
5. eTurn the ignition switch OFF before disconnecting the terminal from the battery Disconnect the negative terminal lead from the battery first When connecting connect the positive terminal lead first If you work in reverse order short circuit will occur resulting in fire e Make sure that terminals do not contact with other adjacent parts when handling terminals Contact with other parts may cause spark resulting in electrical equipment malfunction fire and electric shock eDo not apply excessive impact When handling the battery stay away from flammable materials If the electrolyte contact with terminal it will be corroded earlier battery is shield type so do not disassemble the pouring plug e When not using vehicle during a long time take off the battery from the vehicle to keep from self discharge and electric discharge Put the battery in a well ventilated place after charging fully In case it isn t available to take battery off from the vehicle disconnect terminal eWhen using the battery without cover terminals may be connected to cause short circuit resulting in fire When handling the battery stay away from flammable materials e Your battery is a maintenance free type so check or refilling of electrolyte will not be required If there is any abnormal contact to Daelim service center elf you reform the battery for car battery will be improperly installe
6. ul MASS N TES A 1 KY XN NEN Ni Ves s t Cy Teal ey ne i B HHH I N EN d Se i N Impact increases in proportion to the speed and weight The impact when collision to concrete wall at 50 km h is same as one when falling from the height of 10m When using only rear brake 59 WIRING DIAGRAM MEMO 3 336 Gu FR STOP SW LIGHT START SW COMB SW TRUNKLAMP CHARGE FUSE ASS Y FUEL FILLER CAP ODSENSOR W 2222222222 Z SIDE STAND SW TWA TPS RH FR WINKER SWITCH
7. Turn a main switch ON Check the lamp for proper operation front rear and right left and sound by operating the switch and also a lens for damage or contamination INSPECTION OF STOP LAMP Turn main switch Check a stop lamp for proper operation by operating the front wheel and the rear wheel brakes and also a lens for damage or contamination BULB REPLACEMENT METHOD sure to turn a main switch OFF prior to replacement of a bulb Use only a bulb of rated capacity e After replacement with new bulb check for proper operation e Care is to be taken to avoid leaving fingerprints on a headlight bulb Failing to observe this may cause early damage of the headlight bulb resulted from concentration of heat e Be sure to wear clean gloves when replacing a bulb If touched to it with bare hands clean it with a cloth soaked with alcohol to prevent from early damage lt HEADLIGHT BULB gt 1 Loosen 4 special screws and remove the front cover 2 Loosen 4 washer bolts and disconnect the windscreen 3 Loosen 2 washer bolts and 9 tapping screws and then disassemble the front uum We 8 under cover SPECIAL SCREW WASHER BOLT TAP PING S CREW BLACK FRONT ASSEMBLY RED REVERSESIDE ASSEMBLY 4 Disassemble a headlight socket by pulling it out 5 Disassemble the rubber cover 6 Loosen the steel wire and disassemble the h
8. 8 i ON 1 6 12 18 EN FUEL LINE FUEL FILTER THROTTLE OPERATION AIR CLEANER ELEMENT SPARK PLUG ENGINE OIL ENGINE OIL FILTER OIL FILTER SCREEN TRANSMISSION OIL FREQUENCY ODOMETER READING NOTE 1 UHERS 4 8 12 16 REMARK 6 12 18 24 BRAKE SHOE PAD WEAR I I I I I BRAKE SYSTEM 1 I I I IBIS BRAKE STOP SWITCH I I I I HEADLIGHT ADJUSTMENT I I I I I SUSPENSION I I I I BOLTS NUTS FASTENERS I I I I I WHEELS TIRES I I I I I STEERING I I I I I DRIVE VALTE I I I I WEIGHT ROLLER I I I I SLIDE PIECE I I I I MOVABLE DRIVE FACE GREASE 1 8 1 BRAKE FLUID VALVE CLEARANCE 32 1 If you do not have the appropriate tools or information to conduct maintenance or if you feel you are not capable to perform maintenance on this vehicle contact authorized dealers or repair shops for maintenance and repairs x ensure safety inspections and maintenance of these parts must be carried out by dealers or repair centers NOTES 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Replace every 2 years or at indicated odometer interval whichever comes first Replacement requires mechanical skill 33 34 MAINTENA
9. a tail light lens and a winker lens 2 Press a bulb with a light force and rotate it to counterclockwise to disassemble it 30 3 Replace it with new bulb Apply reverse order of disassembly for assembly REAR WINKER BULB 12V 10W WINKER LENS BULB REAR VIEW MIRROR Check the objects at the back are well noticed when seating on a driver s seat and also mirror for damage or contamination FUEL LEAK INSPECTION Check there 15 no gasoline leakage from fuel tank hoses carburetor etc MAINTENANCE e The Required Maintenance Schedule specifies how often you should have your motorcycle served and what things need attention It is essential that your motorcycle be served as scheduled to retain its high level of safety dependability and emission control performance e These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the MAINTENANCE SCHEDULE Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use 31 MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period I INSPECT AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY R REPLACE L LUBRICATE C CLEAN FREQUENCY x 1 000Km ITEM ODOMETER READING NOTEI 1 4
10. ePark the motorcycle on firm level ground to prevent it from failling OVer elf you must park on a slight incline aim the front of the motorcycle uphill to reduce the possibility of rolling off the side stand or overturning SELF INSPECTIONS BEFORE OPERATION Self inspect the vehicle and have regular maintenance inspections for increased safety and the prevention of accidents Regular maintenance inspections should be performed even if the vehicle has not been used for a long period of time Self inspections before operation should be performed on a daily basis prior to operating the vehicle e Inspections of concerned Area e Brake inspection e lire inspection e Fuel check e Engine oil check e Lights and winker inspection e Back mirror inspection e Fuel leak inspection e License plate inspection Throttle grip inspection Observe safety rules when conducting inspections eExhaust gas contains harmful substance such as carbon mono xide Do not carry out inspections on vehicle in closed places or in poorly ventilated places with engine running eConduct inspections on flat solid ground with the stand erected careful of burns when conducting inspections immediately after engine is stopped because the engine and muffler are hot e Stop engine and remove the key prior to the vehicle maintenance service Use appropriate types of tools elf you are unable to correct trouble even after you
11. factors in the safe operation of the scooter Please obey traffic regulations and do not be hurried and careless eMany new vehicle owners operate their newly purchased vehicles with great care and attention to safety factors However after becoming accustomed to the operations are often discarded which can lead to accidents Please don t let this happen to you and always approach the operation of your vehicle with the safety considerations needed When operating the vehicle always keep in mind and obey the notes of precaution printed on the Safety Precaution Label attached to the vehicle e Be sure to wear helmet at all time e Be sure to put on gloves at all time e Always respect speed limits where these are posted However always adjust your speed to the visibility road and traffic conditions you are riding in e Beware of muffler affer driving as it is still hot to be burnt Especially never children touch on it safety do not change alteration or modification the vehicle Regularly conduct specified maintenance inspections lt Maintenance Inspection Points gt Brakes Tires Oil Lights Horn Instruments PRIOR TO STARTING VEHICLE Read user s manual carefully Conduct maintenance checks prior to operation Always maintain vehicle in clean status and carry out specified maintenance checks Make sure to stop engine and stay away from fire when fueling Exhaust gas contains harmful s
12. make adjustment or correction contact authorized maintenance shops dealers or designated repair shops for necessary inspection and repairs INSPECTION OF CONCENED AREA e Check areas which caused for concern when last operating the vehicle elf happened contact authorized maintenance shops for necessary inspection and repairs 24 BRAKE INSPECTION BRAKE LEVER FREE PLA Y gt Lightly squeeze the brake levers until tension is felt to check for an appropriate amount of free play No free play in the brake levers or overly loose brake levers are indication of a problem in the brake system BRAKE LEVER FREE PLAY 10 20mm FREE PLAY FREE PLAY Specified brake lever free play must be maintained Excessive free play may cause long stopping distance brake operational fault and slow reacting time resulting in the dangerous situation and insufficient free play may cause short stopping distance and damage brake system pad lining etc lt CHECK OF BRAKE FLUID gt This is checked by placing the vehicle on its main stand on a flat surface Make sure that the handle bars are at a horizontal level Check to see if the fluid is below the LOWER level If brake fluid is significantly low this may indicate that there is leakage in the brake system Inspect the brake hose to check for leaks LOW ER LEVEL elf the brake fluid is remarkably lower than the specified level inspect not only brake fluid but also che
13. make sure that all of the oil 15 removed e The engine can be harmed if there is too much or not enough oil not use low quality oil These oils can change quality overtime and can cause damage WHEEL REMOVAL lt FRONT WHEEL REMOVAL CD Raise the front wheel off the ground by Loosen the axle nut placing a support block under the Withdraw the front wheel axle and engine remove the front wheel Loosen the oval screw and remove the speedometer cable FIXING BOLTS SP EEDOMETER CABLE OV ALSCREW ENT 6 Install in the reverse order of removal CALIP ER CAUTION Remove the front caliper assembly eWhen installing the wheel care fully from the front fork by removing the fit the left brake disk between the fixing bolts brake pads to avoid damaging the pads Do not operate brake lever after the front wheel 1s removed It will make wheel assembling difficult lef Front forie e Prior to assembling match the depressed part of the speedometer gear box with the projected part of the DEP RES SED PART A Fit the caliper over the disk taking care not to damage the brake pads Install the caliper fixing bolts and tighten to a torque of 2 8 3 4kgf m Tighten the front axle nut to the specified torque FRONT AXLE NUT TORQUE 5 0 7 0kgf m 7 After assembling operate brake for a number of times and see if wheel is turning smoothly without
14. of children 25 26 TIRE INSPECTION AIR PRESSURE CHECK Check for an appropriate level of air pressure by examining how the tire sits on the ground If you notice any abnormalities in the shape of the tire with regard to the area contacting the ground use a tire gauge to check tire pressure and adjust the tire pressure to the appropriate level FRONT 120 70 12 REAR 130 70 12 WITH ONE FRONT 2 00 TIRE PERSON PRESSURE WITH TWO kgf PERSON lt CRACKS DAMAGE gt Check tire tread and sides for cracks and damage CRACKS DAMAGE lt ABNORMAL WEAR gt Check tire tread for signs of abnormal 4 ABNORMAL WEAR FOREIGN MATERIALS gt Check tire tread and sides for nails rocks etc That might have become wedged in the tire ROCK NAIL 4 lt TREAD DEPTH eCheck the wear indicator wear limit marking to see if there is an insufficient amount of tread remaining elf the indicators are visible replace tire with a new one WEARINDICATOR WEAR LIM IT MARKING WEARINDICATOR LOCATION MARKING e f air pressure is inadequate or if there are cracks damage or abnormal wear On tires it may cause trembling steering wheel and flat tire Insufficient air pressure may cause the heavy steering wheel making handling difficult fuel over consumption and the excessive wear of tire outer area and excessive air pressure m
15. up 2 Start the engine Lower the side stand The engine should stop as you put the side stand down eif the side stand system does not operate as described inspect it in the closest authorized repair center SIDE STAND SWITCH CABLE RUBBER PART A rubber boots is assembled on the cable to protect the inner cable Make sure that this part is placed firmly around the correct part of the cable When washing the vehicle do not directly spray water on to the rubber boots or scrub it with brush Use a dry cloth to clean this area INSPECTION PART RUBBER INS PECT ION PART a Check the installing condition of rubber boots daily After adjusting the free play of throttle grip never forget to place the rubber boots to the original position LOCKNUT Infiltration of the foreign materials or water caused by damage of rubber boots disengagement tearing etc may cause freezing in winter season resulting in faulty operation It may lead death or serious injury by decreasing of sudden acceleration and braking force due to engine rpm If any damage is found replace with the new on immediately 45 46 e Petrol is extremely flammable and isexplosive under certain conditions Perform this operation in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where petrol is drained or st
16. vehicle life 16 STARTING THE ENGINE Always follow the proper starting procedure described below This motorcycle is equipped with a side stand ignition cut off system e The engine cannot be started if the side stand is down eAlways be ensure that you operate the engine starting controls with the scooter on its stand e Never run the engine in an enclosed area The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness and lead to death e While the scooter is on its stand you should NEVER apply full throttle if the rear wheel touches the ground the scooter would set off at full speed Remember that the scooter has a centrifugal automatic speed control 1 Lock the rear wheel Turn the main switch to an ON position Start engine with cell button USING THE ELECTRIC START CELL gt e Press the starter button without rotating the starter grip opening the throttle elmmediately release the starter button as soon as the vehicle has started eDo not press the starter button when the engine is running This can damage the start motor elf engine is not started with throttle grip closed press starter button and open throttle grip approximately 1 8 to 1 4 17 et is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up starting problems even when there 15 suffici
17. ATION MUFFLER HEAR BRAKE DISK BATTERY PILLION STEP REAR VIEW MIRROR FR BRAKE LEVER TIRE PARTS LOCATION RR BRAKE LEVER PILLION SEAT rA sc MAIN SEAT AR 6 2 FUEL TANK Z REAR COMBI HEADLIGHT ane FR FENDER FR CUSHION AIR CLEANER FR BRAKE DISK BRAKE CALIPER SIDE STAND SIDE STAND SWITCH MAIN STAND METER READING AND USAGE METER WINKER INDICATOR SPEEDOMETER Malfunction Indicator Lamp MIL SIDE ST AND LAMP ODOMETER TIME RESET BUTTON HEADLIGHT ADJUSTMENT HIGHBEAM BUTTON INDICATOR ODOM ETER lt SPEEDOMETER gt Indicates driving speed Maintain legal speed limits to ensure safe operation lt ODOMETER gt Indicates total distance in kilometers travelled by the vehicle FUEL METER The fuel meter indicates the gasoline level inside the fuel tank Gasoline should be put in the fuel tank as soon as possible if the needle is resting in the red area FUEL TANK CAPACITY 11 RESERVIOR CAPACITY 2 4 10 FUEL WARNING INDICATOR When the fuel is low the fuel warning indicator turns on When this happens fill the fuel tank with the gasoline To avoid running out of fuel it might cause severe injury due to engine abruptly stop INDICATOR LAMPS WINKER INDICATOR When the winker switch is operated the winker indicator flashes in union with the fla
18. BEFORE OPERATION INSPECTION OF CONCENED AREA BRAKE INSPECTION sers eo aoa ee toate ERIS aan eter feres TIRE INSPECTION ENGINE OIL LEVEL CHECK 4 2 6 6 065 we LIGHTS AND WINKER INSPECTION ee nee BULB REPLACEMENT METHOD REAR VIEW MIRROR FUEL LEAK INSPECTION 8 2 eR woes dee aw cas MAINTENANCE NU tapes MAINTENANCE SCHEDULE MAINTENANCE PRECAUTIONS BRAKE HOSE PIPE LEAKAGE DAMAGE ASSEMBLY STATE BRAKE PAD WEAR 558 lem s a e WU CHANGING ENGINE OIL TRANSMISSION OIL INSPECTION WHEEL REMOVAL baw sa sess ee P ex Y E CHANGING COOLING WATER MAH SPARK PLUG BATTERY INSPECTION s ERROR ae se wa IE aa FUSE REPLACEMENT RERO RS COUPLER CONNECTION 6 s RARO ORA RE AIR CLEANER ELEMENT INSPECTION SIDE STAND INSPECTION Wa was w wi ns a CABLE RUBBER PART s sss sss CLEANING GENERAL CLEANING IMPORTANT 5 STORAGE GUIDE FRAME AND ENGINE NUMBER ee B n n B BR SAFE DRIVING rert idol RR
19. I SOS SA qu MD Ora LOL M DM i MOTORCYCLE ECU 54 4 3 919048 T T we us 6 NY o o LH FR WINKER MEOE TR 1 1 1 1 ee J Arana S a em t a a a HEAD LIGHT LOW 6 12V55W w w 6 k k we o ewe c 1 j WI Hi M C i ase ud E E qe ebbe E E Sal A EE E is EE EE Pero E EE Bsn e E Sur boe EEE Eb Sed E bp E E EEE nee sd E E T E A E em su epe EE E Opa oae E EEE E E E 5 POSITION LIGHT 12V5W 6 wiiscaulio L 5 HEAD LIGHT HIGH LG H i uS 1111 1 95 ae 59 555 RI C EE EBEBEEERE LU 88888888 p BEEEHHHE ch sEBRBEBEB V FUEL FUEL INKERDIMMERPASSINGHORN SAN 881079 HORN FRM EARTH REGULATOR WINKER RELAY LICENSE LIGHT LH RR WINGR STOP amp TAILLIGHT RH RR WINKER A RO MEN UNT PUMP ye I __ UN RECTIFIER 17 10 17 71 8 17 10 SPARK PLUG LOCATION OF ECU PIN FUSE SPECIFICATION COMB SW START LIGHTING WINKER HORN DIMMER PASSING SIDESTANDSW TRUNK LAMP ST Bak w VL FY 4 y vouer BROWN v wuow o oss SHARSING COMB SW BA
20. Modification of vehicle structure of function deteriorates manipulatability or causes exhaust noise to become louder shortening the vehicle life These modifications are not only prohibited by law but also are the acts harmful to other people Modifications are not covered by warranty eAs far as any defect caused by modifications the warranty will be automatically invalidated ATTACHMENT e Except designated attachment by DAELIM MOTOR CO LTD don t attach any extra lighting device because it may cause an early discharging of battery e Carefully inspect the accessory to make sure it does not obscure any lights reduce ground clearance and banking angle or limit suspension travel steering travel or control operation eDo not add electrical equipment that will exceed the motorcycle s electrical system capacity A blown fuse could cause a dangerous loss of lights or engine power elmproper accessories or modifications can cause crash in which you can be seriously hurt or killed eFollow all instructions in this manual regarding accessories and modification MUFFLER ePay particular attention to fellow passenger so that he she can prevent getting burnt by the hot muffler during travel ebeware of muffler after driving as it is still hot to be burnt Especially never children touch on it And pay attention to park where pedestrian zoon elf haystack or vinyl is stuck to the muffler it might fired PARTS LOC
21. N the centrifugal force and the gravity This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motorcycle This position is adequate to drive on the rained or eyes horizontally slippy road because it has best road holding LEAN WITH However special attention 15 required because front visual field a z is poor when driver leans inside more than motorcycle CENTRIFUGAL This is a turning position with motorcycle and driver in a line FORCE This position 15 the most natural and exact so driver must learn it thoroughly The basic principle of turn 15 balancing using the centrifugal The centrifugal force increases in inverse portion to the radius force which makes vehicle go outside and the gravity which of a curve and in portion to the square speed Decelerate prior makes vehicle fall inside to entering the curved way to reduce the centrifugal force 54 55 LEAN OUT gt This is a turning position with motorcycle leaned inside more than driver which is opposite to the lean in position With this position quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding However special attention 15 required because there is danger of slipping on the bad holding road TURNING METHOD D Turn the throttle grip to its original position and decelerate using b
22. NCE PRECAUTIONS The following is an explanation of correct inspection methods cleaning and parts replacing Please always refer to this section when wanting to inspect or repair your vehicle elf your motorcycle is overturned or involved in a collision inspect control levers cables brake hoses calipers accessories and other vital parts for damage Do not ride the motorcycle if damage impairs safe operation Have your authorized Daelim dealer inspect the major components including frame Suspension and steering parts for misalignment and damage that you may not be able to detect e Use new genuine Daelim parts or their equivalent for maintenance and repair Parts which are not of equivalent quality may impair the safety of your motorcycle and the effective operation of the emission control systems eAlways observe safety rules when performing maintenance on the vehicle e Choose a flat surface and make sure the main stand is in a secure down position e Use correct tools e Conduct engine maintenance with the engine key out of the ignition careful around the engine and muffler when performing mainte nance as these areas can become extremely hot e After self maintenance the waste material must be packed in the specified container and entrusted disposal to the authorized disposal company BRAKES Both the front and rear brakes are the hydraulic disk type As the brake pads wear the brake f
23. ROKE 4VALVE UNIT SWING OIL DAMPER PISTON DISPLACEMENT cc 124 9 HYDRAULIC DISK BORE AND STROKE mm 50 6 x50 7 iid RR HYDRAULIC DISK STARTING SYSTEM START MOTOR SPARK PLUG CR8EH 9 TRANSMISSION TYPE V MATIC FUSE A 30A 15A OPERATION INSTRUCTION This manual describes matters pertaining to correct operation safe operation and simple maintenance of the vehicle you purchased To ensure more comfortable and safer operation make sure to read this manual carefully prior to operation The photographs and drawings shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications and modifications made This vehicle is designed for 2 riders including the operator Do not use polluted gasoline Otherwise it cause rust inside the fuel tank and close the supply of fuel to the injector leading to an improper engine starting or may cause serious damage to an engine Do use genuine oil Then it will protect and extend vehicle life Warranty does not apply to the motorcycles used in competitions or competitive trials No motorcycle part may be tampered with altered or replaced with parts other than original Daelim spare parts during the warranty periody As far as any defect caused by contaminated gasoline or 011 the warranty will be automatically invalidated SAFETY PRECAUTIONS e Careful driving and the wearing of proper attire and safety equipment are the most important
24. T BAT E BAT TL HL Ho BAT LO BAT Hi ECU GND Bat BAT 0 ORANGE LT mu 5 MCE eR DG ES ECE ayaqa ER EGER DEE LEDS CEG ESE DS EER DEERED DEE E SA DEG RN DUFGR 9 DEGREE b G 9 LIGHTGREEN WINKER RELAY ON FREE OFF R FREE Hi Q O FREE PUSH Y YELLOW Sb SKY BLUE Fal m Tee eae I d 1 BLUE lg LIGHT GREEN W WHITE Gr GRAY STOP LIGHT MIL SPEED FUEL METER OFF PUHO O P OO PUSHOTO O1O1O PusH OTO FREE PUSH s wa 6 R RED Gr GRAY Wl Teac LOCK coo 10 00 1 IOO ool ig 8 Lo OO t coton WHITE eias a niwaj eet E esse eae color 8 B COLOR Br Br p COLOR 8 sb 0 COOR W W B COLOR COMB GROUND MARKING COLOR COMB GROUND MARKING 60
25. an way or walkway e Always turn on the headlight at night releasing the brake while ensuring the safety around the e Drive on the left driveway when passing away vehicle e Make sure that you can apply the brake anytime i l CAUTION Always apply the brake when stopping temporarily Do not drive excessively long distance and take enough eReturn the side stand to its original position Keep break driving without doing this may cause turnover accident eDrive the vehicle only on the driveway Driving on the walkway can cause accident Also if the wheel is transformed when advancing directly to the walkway the vehicle can be overturned resulting in injury of the driver due to the driving unstability eOverspeed driving on the unpaved road can cause the vehicle to be overturned resulting in injury of the driver due to the driving unstability eDo not drive in the gravel road If any gravel enters the wheel or engine case the vehicle can be overturned resulting in injury of the driver elf possible do not drive close to the sea or on the road where calcium chloride is treated The muffler external parts and welded parts can be corroded rapidly and also in case of damage of the frame the vehicle can be overturned resulting in injury of the driver TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED 3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of LEAN I
26. ay cause easier wheel handling and lower fuel consumption But it may also cause the excessive wear of tire center area elhis vehicle is equipped with tubeless tires If you have flat tires please contact authorised maint enance shops for inspection ENGINE OIL LEVEL CHECK Check the engine oil level each day before riding the motorcycle The oil level must be maintained between the upper and lower level marks on the sight glass e Stand the motorcycle on the main stand on level ground eStart the engine and let it idle for approximately 2 3 minutes e Check the engine oil level ef required add the specified oil Do not overfill UPPER LEVEL LOWER LEVEL avoid running out of engine oil it may cause serious engine damaged 27 28 LIGHTS AND WINKER INSPECTION The lighting head light emits very hot heat If you touch with naked hand it may be burned eWhen replacing head light lamp stop lame and winker lamp use only a bulb of rated capacity Using a lamp exceeding the rated capacity can cause over discharge of battery and wire burning It can lead a fire elf the head light is turned off due to aging while driving at night it will cause an accident by obstructing driver s view Check the condition daily elf the tail light is off while driving at night it will cause an accident by failure of notice by the other drivers Check the condition daily INSPECTION OF WINKER gt
27. ck the front brake pad for wear FUEL CHECK CHECK Check gasoline to see if there 15 a sufficient amount of gasoline to reach your destination e Place the main switch to ON position elf the fuel meter needle indicates E mark red portion fill fuel tank with gasoline as soon as possible RESERVE FUEL CAPACITY 2 4 E RED ZONE FUEL METER lt REFUELING gt Open the key cover on fuel tank cap and turn the key clockwise to remove the cap eFill the tank with gasoline until it reaches the bottom of the level plate e Press the cap firmly and pull out the main key R ROX FUEL TANK CAP Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventilated area Make sure to stop engine and stay away from fire when refueling eDo not fill gasoline past the level plate Gasoline may leak out of the fuel tank when replacing the fuel tank cap if too much gasoline is put in the fuel tank e Don t fill low grade gasoline Using it can cause damage bending getting worn etc to combustion chamber and parts of fuel elo not close the fuel cap with excessive strength It may cause the damage of the cap and the rubber packing resulting in the leak of fuel and may cause fire in case of electrical short or the overturn of the vehicle e Avoid repeated or prolonged contact with skin or breathing of vapor e Keep out of reach
28. d to cause short circuit resulting in fire elf the electrolyte gets into your eyes or on skin it ll cause a serious injury eDo not discard the battery other than specified place It will bring environmental contamination and be brought under the law FUSE REPLACEMENT Turn off the main switch to see if the fuse is severed If the fuse 15 severed exchange the fuse into a fuse with same capacity Fuse 15 installed in fuse box around the battery e change a fuse first take off fuse cover Then remove the disconnected fuse and insert the reserved fuse with same capacity PILLION SEAT BATTER YCOV ER FU SE HOLDER eif the fuse immediately becomes severed after being changed with the new one check another problem of the electric system Contact to Daelim service center DISASSEMBLY ASSEMBLY Charging combi S W regulator Winker relay meter lighting horn headlight LO HD front rear stop switch taillight fuel meter Ignition coil Ecu O2 Sensor Ecu Fuel pump relay Do not use screw driver or other metal parts to remove the fuse as short circuit can be occurred to cause damage to electric system Do not use a fuse having a larger voltage as the wire can become overheated and damaged When replacing any of the electrical parts lights and gauges be sure to replace them with the recommended parts Using different parts can lead to the fuses burning ou
29. driving at a slow speed to dry up the brake system Take precautions when waxing the vehicle Excessive polish of the painted section and or the resin part with compound wax might damage the painted section causing discoloration of the affected area GENERAL CLEANING To preserve the finish of metal parts and paintwork wash and clean your motorcycle at regular intervals anyway according to the road conditions you ride in e Especially during winter period through road salt a continuous cleaning of the vehicle is necessary so that remove the road salt IMPORTANT Do not wash your motorcycle right after use When the motorcycle is still hot water drops will evaporate faster and spot hot surfaces Do not use high pressure water jets Never aim the nozzle direct at wheel bearings front fork seals electric items air inlets or exhaust pipe ends Clean off stubborn dirt or exceeding grease from engine parts using a degreasing agent Be sure to avoid contact with drive parts chain sprockets etc Rinse with warm water and dry all surfaces with chamois leather STORAGE GUIDE Extended storage such as for winter requires that you take certain steps to reduce the effects of deterioration from non use of the motorcycle In addition necessary repairs should be made BEFORE storing the motorcycle otherwise these repairs may be forgotten by the time the motorcycle is removed from storage STORAGE
30. e round replace it with a new one e Check the plug gap using a feeler gauge PLUG GAP 0 8 0 9mm Tighten with hands until the plug washer touches cylinder head STANDARD PLUG CR8EH 9 If new plug is installed turn 1 2 and tighten using a plug wrench If plug is reused turn 1 3 1 4 and tighten CHECK GAP POLLUTION AND SOOT CHECK THE DAMAGE CHECK CRACK OF WASHER lt HANDLING FOR POOR STARTING gt During cold season or when frequent short distance traveling the starting may be poor and even the engine will be OFF This may be prevented by use of spark plug The spark plug of this vehicle is equipped as standard when delivery However the starting will be poor if the vehicle is continuously driven under low speed If plug of different maker or different heat value is used it causes unsatisfactory engine starting inadequate engine revolution and output deterioration After driving the spark plug become very hot When inspecting pay attention not to be burned 41 42 BATTERY INSPECTION When removing the pillion seat and open the battery box cover you can find the battery If the battery terminal is polluted in rust separate battery and clean it ebattery terminal in rust with white powder should be cleaned with warm water ein case of serious rust of battery terminal disassemble the battery cord and grind it with wire brush or sandpaper PILLION SEAT BATTERY COVER
31. eStore the owner s manual and the maintenance notebook in this area eFor ease in carrying bags and similar items they should be hung from the bag holder which 15 fitted for this e As water can enter the trunk when purpose washing make sure to remove articles that can be damaged by eWhen using the bag holder place it in the open position and return it to the normal position when not in use Do not attempt to carry very heavy or bulky loads since this would affect the water Do not load uncloseable size of helmet and thing in the tunk otherwise the battery can be discharged with the trunk lamp on stability and steering characteristics of the scooter 15 CORRECT DRIVING OPERATION BAG HOLDER eMake sure to check the oil gasoline etc before starting the engine e Please ensure that the main stand is in a down position when starting the engine eMake sure that the rear wheel 15 locked when starting the engine to prevent an unexpected quick start of the vehicle Locking is not possible if the rear wheel brake is not adjusted correctly Drive with care for both safety reasons and longer vehicle life BREAK IN OPERATION eFor month or 1 000km after pur chasing the vehicle drive moderately avoiding fast starts and fast acceleration eMaintain engine revolution at a level less than 6 000rpm for first 1 000km to break in vehicle vehicle is broken in as above it will extend
32. ead light bulb HEADLIGHT BULB 12V 55W BULB RUBBER COVER 7 Replace with new bulb Apply reverse order of disassembly for assembly HEADLIGHT LUMINATION ANGLE eAdjust headlight lumination angle by turning an adjusting bolt on a headlight Use type screwdriver 1 Adjust the upper lower by turning the screw on outside 2 Adjust the right left by turning the Screw on inside Lumination angle adjusted incorrectly may dazzle a facing driver s eyes or result in difficulty to show the forward TAIL STOP LIGHT BULB gt 1 Loosen 2 tapping screws to disassemble tail light lens 2 Press a bulb with a light force and rotate it to counterclockwise to disassemble it 3 Replace it with new bulb Apply reverse order of disassembly for assembly TAIL STOP LIGHT BULB 12V 21 5W BULB 7 vd ES LA f os When disassembling care is to be taken for ensuring that a tail light lens can not be damaged When replacing tail light lens be sure to assemble lens seal securely 29 WINKER BULB Front Winker Bulb 1 Loosen tapping screw to disassemble a winker lens 2 Press a bulb with a light force and rotate It to counterclockwise to disassemble it 3 Replace it with new bulb Apply reverse order of disassembly for assembly FRONT WINKER BULB 12V 10W WINKER LENS Rear Winker Bulb 1 Loosen two tapping screws to disassemble
33. enish in the same method as that of front brake fluid replenishment e When adding brake fluid be very careful not to allow foreign materials to enter the reserve tank Foreign materials can clog the system causing a reduction or complete loss of braking ability e Do not fill past upper level This can cause brake fluid to leak out of the reserve tank e Do not let brake fluid contact vehicle parts as this damages painted areas If oil contacts parts quickly clean the fluid off using a dry cloth eUse recommended brake fluid as other types can undergo chemical changes e If brake fluid is exceedingly low this can be indication of damage to the brake system leak in the brake system can lead to reduced braking efficiency and possible loss of braking ability 35 36 BRAKE HOSE PIPE LEAKAGE DAMAGE ASSEMBLY STATE Visually check for fluid leaks or damage and using a spanner check joints and clamps for clearance Also check hose and pipe protective parts to see if they contact other parts when turning the handle bars or due to vibration when driving BRAKE PAD WEAR Brake pad wear depends upon the severity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page 32 FRONT REAR BRAKE e Check the cutout in each pad elf either pad is worn to the cutout replace both pads a
34. ent fuel in the fuel tank may be an indication of a plugged fuel hole When this happens do not rotate the throttle grip and try the starter button a few times Do not keep the statter button pressed for more than 5 seconds at a time Release the starter button for approximately 10 seconds before pressing it again 4 When the engine is cold morning or winter or the vehicle has not been used for a long period of time let the engine idle for a short period allow the engine to warm up e Keep holding rear brake until start Exhaust has contains harmful subs tance such as carbon monoxide Start engine in well ventilated places IF ENGINE CANNOT BE STARTED If engine cannot be started or vehicle does not move check the followings els there fuel in fuel tank Are you operating in accordance with the instructions given in owner s manual els fuse not cut els starter motor running elf starter motor 15 not running due to battery consumption charge the battery elf the MIL blinks continously when the main key is on contact Daelim dealer AFTER STARTING ENGINE Fold the main stand ePush the vehicle forward to fold the main stand and make sure that the brake lever does not become released during this operation eDo not excessively open the throttle until you actually start the driving operation of the vehicle Get on the vehicle e Mounting should be done from the left side and you sho
35. es is used it is possible for the vehicle to sliding The brakes should never be suddenly applied and the handle bars should never be suddenly turned e Sudden braking or turning can cause the vehicle to slide and tip over eit is especially dangerous to perform sudden braking on wet roads or in rainy weather as the tires can lose traction and slip easily Special care in driving should be taken during rainy weather e More braking distance is needed when driving on wet roads or in the rain Reduce speed and be sure to initiate the braking operation sooner than when driving in normal conditions eOn downgrades allow the throttle grip to rotate back to its initial position to reduce speed and apply the brakes and drive slowly down the hill elit is possible for the brakes to temporarily lose operative ability after driving through a puddle or when driving in the rain To ensure that the brakes are operating properly slow down after checking for other vehicles and while driving slowly lightly apply the brakes to rid the brakes of any excess water and to dry them Be extremely careful when driving in the snow or on icy roads When driving in these conditions both the tires lose much of their traction and the rear tire can slip when opening the throttle STOPPING 1 approaching the desired stopping area eActivate the proper winker and after checking for other vehicles slowly turn into the area
36. getting interruption 40 lt REAR WHEEL REMOVAL DSet vehicle on main stand in upright position on the ground 2 Remove the muffler 3 Remove the rear caliper assembly from the rear swing arm by removing the 2 fixing bolts 4 Remove the special bolt of RR cushion securing the RR swing arm and pull it up 5 Lossen the axle nut and remove the RR swing arm Remove the collar and the rear wheel CD Install in the reverse order of removal REAR AXLE NUT TORQUE 12 0 13 0kgf m REAR BRAKE HOSE SETTING BOLT i II mm j i Z ERAS gt kay Z a MUFFLER SETTING BOLTS REAR BRAKE HOSE FXING BOLTS SETTING BOLT REAR CA LIP ER SW ING ARM AXLE NUT elf a torque wrench was not used for installation see your authorized dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity e Never perform the maintenance of the muffler right after stopping the vehicle because the muffler is extremely hot SPARK PLUG If electrode is stained or clearance is not right satisfactory spark is not produced Clean and make adjustment Remove the spark plug cap Clean around the plug Using a plug wrench remove the plug A e SPARK PLUG SPARK PLUG CAP e Clean plug with plug cleaner Check electrode for wear and corrosion If the ends becom
37. hts on 00 P Q OFF Light turned off lt DIMMER SWITCH High beam or low beam can be operated by the use of dimmer switch DIMMER SW IT CH HIGH BEAM rm used when needing extra EDD LOW BEAM ZD LO used when other vehicles are present in the city etc eUse the high beam only in the suburban road or when the usage of the high beam not hinder the safe driving of the car ahead WINKER SWITCH WINKER SWITCH If this switch is turned on when the main switch is in an ON position the winker will operate R used when making a right turn lt 3 L used when making a left turn The winker switch does not auto matically turn back to its original position after completing the turn Please set the switch back to its center position after turning HORN BUTTON HORN BUTTON The horn is sounded if the horn button is pressed when the main switch is in an ON position PASSING SWITCH PASSING SWITCH Push the button 2 3 times when you need to call driver s attention 13 EQUIPMENT USAGE STEERING STEM LOCK STEERING STEM LOCK To prevent theft make sure to lock handle bars of the vehicle when parking LOCKING To lock the steering turn the handlebars all the way to the left turn the key to LOCK while pushing in Remove the key lt UNLOCKING gt T
38. in which you want to stop e Allow the throttle grip to rotate compl etely back and apply the front and rear brakes The brake light will shine to alert vehicles in back of you that you are stopping RR BRAKE FR BRAKE 22 After the vehicle has come to complete stop Return the winker switch to the center position and turn the main switch to OFF This will turn the engine off eo not rotate the main switch key while driving If the main switch 15 turned to an OFF or LOCK position the electrical system will not operate Operating the main switch key while driving can be very hazardous Only turn the main switch key to OFF or LOCK position after completing stopping the vehicle Dismount on the left side and lower the main stand on a flat surface e Be sure to park in an area that is free of traffic Also the vehicle can tip over if the main stand is not placed on a stable and flat surface The main stand is lowered by grasping the handle bars with the left hand holding the rear carrier with the right hand and stepping firmly on the stand with the right foot In this position lift the rear carrier upward which will secure the main stand 4 prevent theft be sure to lock the steering when parking e Park in a safe area that will not block traffic When you parked the vehicle after driving make sure foot the vehicle beyond man s reach because engine and muffler are still hot
39. ine oil immediately after stopping the engine be careful not to be burned the hot oil When refueling make sure not to enter the dirt into oil pouring port elf the oil overflows wipe it clearly Do not fill the oil past the level plate It can cause damage to engine Don t fill the low grade oil Using it can cause damage to engine and parts If the engine is stuck while traveling due to this it may lead death or serious injury Use only the genuine oil eDo not pour the 2 cycle engine oil Using it can cause serious damage to engine If the engine is stuck while traveling due to this it may lead death or serious injury elf the tire is stained with oil while or after refueling the vehicle may slip while traveling to cause roll over not discard the engine oil other than specified place It will bring environmental contamination and be brought under the law 37 TRANSMISSION OIL INSPECTION e Start the engine and let it idle for a few minutes OIL HOLE e Stop the engine and put the motorcycle U OIL CHECK BOLT on its mainstand on level ground e Check to see if transmission oil leaks IM Jis out of the transmission case aN Fill the recommended oil when you E J V need Zl RECOMMENDED OIL SAE80W 90 lt OIL LEAK gt Check to see 1f transmission oil leaks out of the transmission case 38 ePay special attention not to leak out eWhen draining the oil
40. le driving If the main switch key is placed on or Lock position all electrical system will not function Never operate the main switch key during travel as it might cause unexpected accidents it is necessary to remove the main switch key stop the vehicle first prior to removing e When you park the vehicle and leave it please lock handle bars and take out the key elf the key is left in ON position without starting engine battery is discharged e Rotate key smoothly without pressing to turn to OPEN Do not use a number of keys together with a metal key holder The keys and the key holder may cause scratches or other damage to the cover while operating the vehicle Recommend cloth or leather key holders 11 START BUTTON START BUTTON The engine is started pressing this button when pressed in a state where the main switch key is placed to an ON position and the brake lever is pulled e The engine will not start if the brake lever is not grab eDo not hold the brake lever and pull the throttle grip when the engine was started It may damage the engine 12 HEADLIGHT TURNING ON HEADLIGHT gt Put main switch key in ON position and turn on headlight switch HEADLIGH T SW IT CH SWITCH POSITION FUNCTION Headlight taillight position lamp and meter lights on 1o NU Position lamp taillight and meter lig
41. lead death or serious injury due to falling from the vehicle as sudden start stop 2 Shoulders Relieve the tension 8 Arms Relieve the tension and bend arms to inside and let or turning them act as the spring Do not operate the throttle while setting the main stand Hands Grip the handle the position away from the inside If the fellow passenger sit on and the rear wheel touch the ground it may lead death or serious injury due to sudden start end of the handle with distance of one finger to facilitate the operation of the switch and lever 5 Wrist Keep the state to act freely without applying excessive force to the shoulder and arms 6 Knees Press the fuel tank slightly Feet Place the feet to face the front parallel and make the step bar be placed in the center of feet G9 Oo O0 ye HE fff K M G fy N Y Ny Py Z Z U Nocs Jes PRECAUTION WHEN DRIVING STARTING e Secure the safe distance elf any abnormality is found stop driving and contact service Prior to starting always look around to avoid accident e Drive protectively center to inspect the vehicle D Get on the vehicle after pulling back the stand e Do not obstruct the traffic e Restart the vehicle after 2 3 min when it is turned over Start driving slowly after turning on the winker and eDo not drive on the pedestri
42. luid level drops There are no adjustments to perform but fluid level and pad wear must be inspected periodically The system must be inspected frequently to ensure there are no fluid leaks If the lever free play becomes excessive and the brake pads are not worn beyond the recommended limit there is probably air in the brake system and it must be bled See your authorized Daelim dealer for this service Brake fluid may cause irritation Avoid contact with skin or eyes In case of contact flush throughly with water and can a doctor if your eyes were exposed Keep out of reach of children REPLENISHING FRONT BRAKE FLUID e Check that the fluid level is above the LOWER level mark with the motorcycle in an upright position fluid must be added to the reservoir whenever the fluid level begins to reach the LOWER level mark 1 Remove the wind screen 2 Clean dust and other foreign materials around reserve tank to prevent foreign materials from falling inside tank 3 Remove the screws and take oil cup cap diaphragm plate diaphragm off 4 Replenish recommended brake oil to the upper level inside reserve tank RECOMMENDED BRAKE OIL IS DOT 3 or DOT 4 5 Reinstall the diaphragm plate and oil cup cap 6 Tighten the screws securely 7 Install the wind screen SCREWS OIL CUP CAP DIAPHRAGM PLATE DIAPHRAGM UPPERLEVEL REPLENISHING REAR BRAKE FLUID Repl
43. o unlock the steering turn the key to the OFF position elo not turn the key to LOCK while riding the vehicle loss of vehicle control will result 14 SEAT LOCK As the seat automatically locks take special care not to accidently leave the key in the trunk Make sure that the seat is securely locked after closing the seat Driving with unlocked seat lock may cause danger STEM NI e When the seat lock is out of order do RUE not operate it further and inspect it in the closest authorized repair center LOCKING eThe seat automatically locks when the seat is pushed in its downward position el iehtly pull upward on the seat to make sure the seat has been properly locked lt UNLOCKING gt Turn the main switch key from OFF to OPEN to open the seat TRUNK There is a trunk under the seat The seat is opened to gain access to the trunk by using the main switch key on the seat lock The lamp inside the trunk will be turned on if the seat is opened TRUNK MAXIMUM LOAD 10kg The temperature inside the trunk rises due to heat from the engine Do not place foodstuffs and other articles that can be damaged easily by heat Also do not place flamm able materials in the trunk eDo not place valuable or fragile goods in trunk DOCUMENT STORAGE AREA BAG HOLDER BAG HOLDER DOCUMENT STORAGE AREA There is a document storage area on the bottom of the seat
44. ored and where the fuel tank is refueled Remove the battery Store in an area protected from freezing temperatures and direct sunlight Slow charge the battery once a month Wash and dry the motorcycle Wax all painted surfaces Inflate the tires to their recommended pressures Place the motorcycle on blocks to raise both tires off the ground e Cover the motorcycle don t use plastic or other coated materials and store in an unheated area free of dampness with a minimum of daily temperature variation Do not store the motorcycle in direct sunlight REMOVAL FROM STORAGE Uncover and clean the motorcycle eCharge the battery as required Install the battery ePerform all Self Inspections Before Operation checks page 26 Test ride the motorcycle at low speeds in a safe riding area away from traffic CLEANING e Make sure to stop the engine prior to car washing Be careful not to allow water to enter the muffler during the washing Water inside the muffler may cause an improper engine starting or rust occurrence Do not let water get inside the braking system during the washing as water inside the brake system may weaken the braking power Upon completion of washing select a safe place where there is no traffic obstruction and start the vehicle Lightly apply the brake while driving at a slow speed and check the braking power If the braking power has been weak ened apply brake lightly while
45. oth front and rear brakes 2 Lean the vehicle toward inside of turn circle while driving slowly at constant speed 3 Accelerate gradually PRECAUTION WHEN TURNING Do not drive inside of large truck s turn circle DEAD ANGLE ZONE gt Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle lt DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN gt It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle 57 BRAKING METHOD BASIC PRINCIPLE OF BRAKE FRICTION FORCE e Vehicle is braked using friction between road surface and tires Braking distance increases 1 5 times on wet road and 3 times on icy road because friction force of road surface is decreased NEW TIRE 22 8 6 2077 77 NEW TIRE RAINY DAY DS 7 Lud b 1 EXISTING TIRE IN A amp amp RAINY DAY 4 4 ih Su N 58 RESTRAINT OF BRAKE EFFECT INERTIA Due to the inertia vehicle does not stop immediately after applying the brake BRAKING METHOD IMPACT WHEN COLLISION e Turn the throttle grip to its original position and decelerate Learn the proper braking method to prevent accident using the engine brake e Erect the vehicle straight e Brake using both front and rear brakes Vehicle speed 50 km h IL N AA 2 D E EN
46. s a set esee your authorized Daelim dealer for this service lt FRONT BRAKE gt CHANGING ENGINE OIL When the engine oil is contaminated the life of engine will be remarkably shortened Keep the proper oil level kind and replacing period Place the vehicle on a flat surface and idle warm up the engine 2 3 minutes Stop the engine separate the oil level gauge place a vessel under the engine and remove the oil drain bolt to drain the oil Remove the adjusting hole cap and clean the oil filter screen Check the condition of O ring of oil filter screen einstall the oil filter screen spring adjusting hole cap Install the oil drain bolt Check the oil level gauge and add the engine oil until it reaches the specified level between max and min Install the oil level gauge and idle the engine for a while Wait for 20 30 seconds after stopping the engine check again the oil level gauge WHEN CHANGING OIL 0 99 WHEN CLEANING THE FILTER SCREEN 0 95 9 TOTAL AMOUNT 1 19 DRAIN PLUG BOLT TA PETA DJUS TING HOLD CAP SPECIFIED GENUINE OIL Don t fill the low grade oil Using it can cause damage to engine and can t receive the warranty Use only the genuine oil Genuine oil Motics 4 oil SF SL grade SAE 1OW40 elf changing the oil by loosening the oil drain bolt always clean the oil filter screen When changing the eng
47. shing of the turn signals SIDE STAND LAMP When the side stand is down the engine will stop with side stand lamp on MALFUNCTION INDICATOR LAMP MIL gt EMS Engine Management System is equipped with a self diagnosis function in order to ensure that the engine control system is operation normally If this function detects a malfunction in the system the malfunction indicator lamp immediately operates It gives the rider that malfunction has Occurred in the system Normally the malfunction indicator lamp illuminates for 3 seconds when the main key is turned on If the malfunction indicator lamp does not come on under these conditions the malfunction indicator lamp may be defective After 3 seconds the malfunction indicator lamp off automatically However the MIL blinks continuously check the EMS system If you are not able to check the EMS system contact your daelim dealers The EMS takes fail safe function it enables to drive only temporary by starting even on conditioned SWITCH OPERATION MAIN SWITCH MAIN SWITCH 1 ON Starts engine Key can not be pulled out 2 OFF Stops engine Key can be placed in or taken out of the main switch 3 LOCK Locks handle bars Key can be placed in or taken out of the main switch 4 OPEN When seat lock is released key returns to its original position OFF Key can be placed in or taken out of the main switch Do not operate main switch key whi
48. t or damage to the battery When washing the vehicle take special care not to allow to be splashed in the area of the fuses AIR CLEANER ELEMENT INSPECTION REMOVAL D Loosen the 6 washer screws and 1 flange bolt and remove the tube clip and air cleaner case cover 2 Inspect the air cleaner element 3 If the air cleaner element is excessively dirt or damaged replace it with a new AIR CLEANER ELEMENT AIR CLEANER COVER AIR CLEANER CASE 44 elf the air cleaner element is inadequately assembled dust and other waste materials can directly enter the engine This results in increased cylinder wear and reduced power and reduced durability of the engine e When washing the vehicle be careful not to allow water to get into the air cleaner Difficulties in starting the engine may result if this happens elf the engine start 15 failed during rain or after driving across water pool check to see if the water is infiltrated in the air cleaner and clean it e Do not drive in the flooded area If the water enters the air cleaner or engine the vehicle may be subjected to the rear end collision due to the power failure SIDE STAND INSPECTION e Erect main stand and place vehicle in upright position on level ground e Check the spring for damage or loss of tension and the side stand assembly for freedom of movement e Check the side stand ignition cut off system D Put the side stand
49. ua e oh aes PREPARATION BEFORE DRIVING DRIVING METHOD DRIVING POSITION ate aba da Gay tice an aeg d TAKING POSE OF FELLOW PASSENGER PRECAUTION WHEN DRIVING STARTING tue sei uat serene a ter TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED 3 POSITIONS OF TURNING TURNING METHOD Rh nn PRECAUTION WHEN TURNING 49 49 50 50 51 52 53 54 54 54 55 56 57 BRAKING METHOD BASIC PRINCIPLE OF BRAKE FRICTION FORCE RESTRAINT OF BRAKING EFFECT INERTIA BRAKING METHOD EROR sa Sows COMPARISION OF BRAKING DISTANCE IMPACT WHEN COLLISION 5 woos WIRING DIAGRAM 58 58 58 59 59 59 60 SPECIFICATION ITEM DATA ITEM DATA LENGTH xWIDTH xHEIGHT mm 2 110 x 745 x 1 356 IGNITION SYSTEM TRANSISTOR WHEEL BASE mm 1481 BATTERY CAPACITY 12V10AH ME TYPE GROUND CLEARANCE mm 121 FUEL CAPACITY 11 5 SEAT HEIGHT mm 760 RESERVE FUEL CAPACITY 27 DRY WEIGHT kgf 145 120 70 12 PASSENGER 2 130 70 12 ENGINE TYPE i ED SUSPENSION 4 ST
50. ubstance such as carbon monoxide Start engine in well ventilated places OPERATION eOperators should naturally fix bodies to keep smooth driving ePlease check whether or not you are unnaturally strained and strung up eDriving pose has a great influence on safe operation Please always maintain the center of your body in the middle of seat Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel eAlways hold the handlebars firmly with both hands whiling driving The pillion passenger should always hold on to the suitable grab handles at the sides of the seat with both hands otherwise it cause severe injury or death eWhen wanting to turn slightly lean to body toward the direction of the turn It is unsafe if the body is not moved in union with the vehicle eCurvy roads and poor unpaved roads constantly change in surface quality Driving on these roads can be unsafe if certain safety precautions are not followed ein order to safely drive through these driving conditions anticipate coming road conditions slow down to at least half the normal speed and relax your shoulders and wrists while securely holding the handles CORRECT ATTIRE e Be sure to wear helmet and gloves at all time for seafty e Wear shirts or jackets with tight in the wheel driving Otherwise it can be caught in the wheel to cause serious damage by overturn of vehicle eMany automobile motorc
51. uld sit squarely on the seat Leave either one foot or both feet planted on the ground eKeep holding rear brake lever before starting 3 Release the squeezing tension on the rear brake lever and slowly begin to rotate the throttle grip to allow for a slow and easy start quick rotating of throttle grip will cause the vehicle to move forward abruptly elf the engine RPM will not turn down after throttle grip return to original position stop operating and inspect it registered repair center nearby 19 PROPER DRIVING METHODS e Before entering traffic use the correct Speed is controlled by the operation of turn signal to foreward other drivers of the throttle grip your intentions the throttle grip is rotated The speed of the vehicle increases Please rotate the throttle grip slowly When climbing a hill the throttle grip need to be rotated further to give the vehicle more power elf the throttle grip is allowed to rotate back Speed decreases This can be done slowly or quickly depending on how quickly you need to decelerate ROTATE 4 BACK ROTATE 20 Work the front and rear brakes together eAllow the throttle grip to rotate back to its beginning position and then squeeze the brake levers elf is best to operate the brakes by first lightly squeezing the brake levers and then changing to a more firm squeeze RR BRAKE FR BRAKE e If only one of the brak
52. ycle accidents happen because the automobile driver does not Look the motorcyclist Wear bright or reflective clothing Don t ride in another motorist s blind spot e Be sure to wear dress to catch an eye to avoid any crash from behind e Be sure you and your passenger always wear a helmet eye protection and other protective apparel when you ride e Not wearing a helmet increases the chance of serious injury or death in a crash 2 sure to wear helmet at alltime and the helmet chin strap securely fastened Wear shirts or jackets with tight Always put on gloves Choose fitting and low heeled shoes CARGO e When carrying cargo you must keep in mind that operating the motorcycle especially when turning will be different e Make sure not to overload the motorcycle with goods as this can make the motorcycle unstable during operation CARRIER MAXIMUM e Pay attention not to overload goods and fasten it tightly whiling driving not place articles between the frame body cover and engine as it is hot to be burnt e Do not place kind of cloth materials nearby oil tank cap If the hole in oil tank cap is clogged oil will not flow freely into the engine which can cause severely engine damage e Do not attach large or heavy items such as a sleeping bag or tent to the handle bars fork or fender Unstable handling or slow steering response may result MODIFICATION e
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