AUTOBOX™ (ABX-500)
Contents
1. Once the waterjet tool has pulled the hose to its capacity slack will form in the hose between the device and the back out preventer Test the Control Box before operating the AutoBox ABX 500 with high pressure water to verify the control valves move the hose in the intended direction and that the AWARNING dump valve is working properly Crush Hazard Keep hands and clothing clear of drive rollers Verify that the high pressure hose is properly installed in and clamp rollers Contact with moving parts can result in the back out preventer Operate the high pressure hose and severe injury waterjet tool at full pressure to test the clamp force Proper CLAMP FORCE A mmm 866 795 1586 e WWW STONEAGETOOLS COM ih SronNEAGE 1 12 INSTALLATION HOSE COUPLINGS AND HOSE WHIPS The clamp rollers will automatically adjust to pass hose be required With the waterjet tool still operating open the couplings Clamp force may need to be reduced to pass large door to watch the hose whips pass through the drive rollers OD couplings through the drive rollers If the hose couplings and clamp rollers Make sure the hose whips do not become are equipped with hose whips some manual assistance may caught in the device A DI kk E ned dd MAINTENANCE NOTICE After each use it is recommended to apply a small amount Do not add oil to the clamp fitting as oil may accumulate in the of air tool oil directly2. s obligation under this warranty shall be limited to repairing replacing or issuing a credit for at Seller s option any products or services it finds to be defective in material or workmanship In no event shall Seller be liable for any incidental consequential or indirect damages of any kind THIS WARRANTY SHALL BE IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY FOR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE No statement or recommendation made by Seller or its representative to Buyer or User shall constitute a warranty by Seller or a waiver or modification to any of the provisions hereof or create any liability for Seller All warranty claims are subject to the exclusions and limitations set forth below a The warranty shall not apply if the product or service 1 has been subject to misuse negligence or accident 2 has not been installed or adh SroweAce operated in accordance with Seller s recommendations 3 has been operated under more severe conditions than those specified for the particular product or service 4 has been operated beyond the rated capacity of the product or 5 has been repaired or altered outside Seller s facilities or in any way so as in Seller s judgment to affect its stability or reliability b Products that Seller furnishes but does not manufacture carry only the warranty of the manufacturer of such products Where other manufacturers or suppliers products u
3. safe operation of the equipment covered All safety devices and guards offered in Seller s quotations are recommended for purchase Seller may provide necessary safety devices and guards not offered in this quotation at an extra price in accordance with the specifications of Buyer Buyer shall at all times use and require its employees to use all necessary and appropriate safety devices guards and proper safe operating procedures Buyer shall not remove or modify any such devices guards or warning signs and shall insist on safe operating practices on the part of its personnel In no event shall Seller be responsible for any injuries to persons or property caused by defects in any equipment including by way of illustration and not limitation any pumps compressors fittings connections components piping or hoses up to the point that same are connected to the product Buyer agrees to indemnify and to save Seller harmless from any and all liability or obligation incurred by or against Seller including costs and attorneys fees to or by any persons injured directly or indirectly in the operation of the equipment furnished under the following conditions a if Buyer fails to purchase and use necessary and appropriate safety devices and guards as determined and or recommended by Seller b if Buyer fails to maintain in good working order such safety devices and guards as are purchased from Seller c if Buyer adds omits repairs modifies r
4. the AutoBox ABX 500 with high pressure water to verify the control valves move the hose in the intended direction and that the dump valve is working properly e Do not fully release the hose clamp decreasing pressure to zero during operation or the AutoBox ABX 500 Hose Control Device will release the hose and create a dangerous runaway hose condition which can result in severe injury and or death 866 795 1586 e WWW STONEAGETOOLS COM ah SronweAce OVERVIEW AUTOBOX ABX 500 COLOR CODED JIC FITTINGS WITH DUST CAPS ANCHORING HOLES HANDLE nM DOOR PIN mE CLAMP ROLLERS RE 4 OIL LEVEL SIGHT PLUG DRIVE ROLLERS ANCHORING HOLES Qut BOTH SIDES DOOR P SronrAcr 866 795 1586 e WWW STONEAGETOOLS COM PARTS DIAGRAM CONTROL BOX CONTROL PANEL MOMENTARY PNEUMATIC DUMP CONTROL TOGGLE DEAD MAN HOSE CLAMP HOSE CLAMP HOSE FEED HOSE FEED SPEED PRESSURE PRESSURE LEVER CONTROLS GAUGE HEGULATOR CONTROL BOX CONTROL BOX FRONT VIEW REAR VIEW A COLOR CODED JIC FITTINGS WITH DUST CAPS AIR SUPPLY FITTING PNEUMATIC DUMP CONTROL FITTING FOR 1 4 IN OD TUBING DETACHABLE LEGS 866 795 1586 e WWW STONEAGETOOLS COM ah SS TONEAGE INSTALLATION CONTROL BOX DETACHABLE LEGS The Control Box may be operated with or without installing the 2 Install the detachable legs onto the tube inserts detachable legs Remove the legs for portabil
5. A STONEAGE ENGINEERING THE POWER OF WATER AUTOBOX ABX 500 USER MANUAL PL596 05 2014 TABLE OF CONTENTS SAFETY INSTRUCTIONS aa EE 3 o dg MO w WQ 3 A A H HQ 4 PARTS DIAGRAM CONTROLE DS kasa se sud a a Ee oos 5 INSTALLATION CONTROL BOX DETACHABLE LEGS s a k ca 0 00 xa ayik en 6 mime eres gba PP 7 Pele ee ttn e PU N E n E a te ORGS 8 PNEUMATIC DUMP CONTROL FITTING AND LINE 48022 8 RAS Pa Eus 8 OPERATION ANCHORING THE AUTOBOX ABX 500 L x san ski xak ka h lna l ud sal kind 9 COOPER ssstpsbids sora ado pa E EE N ranas 10 Re 10 BEE CIAO A AI E E EE S 11 as A Ue N n en k Eyn nak ehda baye dah pe dua 11 OSE COUPLINGS AND ROSE WHIPS a T2 MAINTENANCE TER ANOS ONCOITIONS su ku sa ra rm T2 PARIO DIAG 14 pu 866 795 1586 e WWW STONEAGETOOLS COM SAFETY INSTRUCTIONS PRE RUN SAFETY CHECK Check that the AutoBox ABX 500 Hose Control Device is anchored securely for the application and pressure of the waterjet tool being used Check all high pressure threaded connections for tightness Secure the hose in the AutoBox ABX 500 Hose Control Device Make sure the back out preventer is properly installed Check that the control valves move the hose in the intended direction and that the dump valve is
6. ELAY REGARDLESS OF THE REASON S Shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No merchandise may be returned without securing written approval from Seller Seller will notify Buyer promptly of any material delay and will specify the revised delivery date as soon as practicable Seller shall not be liable for any delay in delivery or performance or for any failure to manufacture deliver or perform due to a any cause beyond its reasonable control b any act of God act of Buyer act of civil or military authority governmental priority strike or other labor disturbance flood epidemic war riot delay in transportation or car shortage or c inability on account of any cause beyond the reasonable control of Seller to obtain necessary materials components services or facilities In the event of any such delay the date of delivery or of performance shall be extended for a period equal to the time lost by reason of the delay 6 Technical Advice All technical advice recommendations and services of Seller are intended for use by persons having adequate skill at their own risk and Seller assumes no responsibility and Buyer hereby waives all claims against Seller for results obtained or damages incurred from the use of Seller s advice recommendations and services 7 Modification These Terms and Conditions are intended by Seller and Buyer to constitute a final c
7. NING Waterjets can cause severe injury and or death A back out preventer must be used at all times and must be securely attached to the pipe EXAMPLE ANCHORING OPTIONS 866 795 1586 e WWW STONEAGETOOLS COM rom Arr INSTALLATION CONTROL PANEL The HOSE FEED LEVER will move the hose in the forward feeding To use the MOMENTARY PNEUMATIC DUMP CONTROL TOGGLE hold and reverse extracting directions The OFF position is at the 12 itin the HIGH PRESSURE ON position to route the high pressure o clock position and will stop the drive rollers from turning The _ water to the tool Release the toggle to the OFF position to HOSE FEED SPEED CONTROLS will move the hose in the forward divert the high pressure water away from the tool direction at 1 30 ft min and in the reverse direction at 10 30 ft min Turn the controls clockwise to decrease the feed rate and counter clockwise to increase the feed rate MOMENTARY PNEUMATIC DUMP CONTROL TOGGLE DEAD MAN A HOSE FEED SPEED CONTROLS HOSE FEED LEVER CLAMP AWARNING The clamp rollers are controlled by turning the HOSE CLAMP Do not fully release the hose clamp decreasing pressure to PRESSURE REGULATOR Use the HOSE CLAMP PRESSURE GAUGE zero during operation or the AutoBox ABX 500 Hose Control to record desired pressure for future use Clamp force will not Device will release the hose and create a dangerous runaway damage hoses or couplings Proper clamp force
8. USED AT HIGH PRESSURES AND SPEEDS AND MAY BE DANGEROUS IF OPERATED IMPROPERLY OR WITHOUT THE USE OF APPROPRIATE SAFETY DEVICES AND GUARDS BUYER IS CAUTIONED TO CAREFULLY READ AND UNDERSTAND THESE TERMS AND CONDITIONS AS THEY HAVE IMPORTANT LEGAL CONSEQUENCES 2 Payment Prices Unless other arrangements have been made in writing between Seller and Buyer payment for product delivered shall be made upon receipt of invoice The prices shown on the face hereof are those currently in effect Prices invoiced shall be per price list in effect at the time of shipment Prices are subject to increase for inclusion of any and all taxes which are applicable and which arise from the sale delivery or use of Seller s products or services and for the collection of which Seller is or may be responsible to any governmental authority unless acceptable exemption certificates are provided by Buyer in accordance with law Buyer shall pay all charges for transportation and delivery and all excise order occupation use or similar taxes duties levies charges or surcharges applicable to the equipment or services being purchased whether now in effect or hereafter imposed by any governmental authority foreign or domestic 3 Warranty Subject to the limitations and conditions hereinafter set forth Seller warrants to the original Buyer that its products are free from defects in workmanship and material for a period of one 1 year months from shipment Seller
9. eplaces or substitutes any components on the equipment without permission from Seller 866 795 1586 e WWW STONEAGETOOLS COM TERMS AND CONDITIONS d if Buyer exceeds at any time the maximum safe loads pressures or speeds recommended by Seller for the equipment furnished hereunder without the specific written consent of Seller or e if Buyer otherwise fails to operate the product or equipment in accordance with Seller s printed instructions or otherwise negligently operates the equipment 5 Delivery Seller is not obligated to make delivery by a specified date but will always use its best efforts to make delivery within the time requested All deliveries are based on F O B Seller s factory unless specifically agreed otherwise and Buyer shall pay all shipping costs and insurance from that point Seller in its sole discretion will determine and arrange the means and manner of transportation of the products Responsibility of Seller shall cease and Buyer assumes all risk of loss or damages upon Seller s delivery to and receipt by a common carrier Carriers shall be responsible for goods lost or damaged in transit and Buyer shall immediately notify the carrier in writing of such loss or damage At Buyer s request Seller will offer its assistance THE PROPOSED SHIPMENT DATE IS AN ESTIMATE UNDER NO CIRCUMSTANCES SHALL SELLER HAVE ANY LIABILITY WHATSOEVER FOR LOSS OF USE OR FOR ANY DIRECT OR CONSEQUENTIAL DAMAGES RESULTING FROM D
10. into the forward and reverse fittings on air cylinders and prevent them from fully retracting the AutoBox ABX 500 Then briefly operate the controls at slow speed for a short duration in each direction to ensure Inspect the gearbox oil level sight plug before use to ensure the air tool oil is fully coating the interior parts of the motor the gearbox is full of oil It is located between the two drive Install the dust caps on all three fittings to keep moisture rollers and requires the door to be opened for viewing The and dirt out gearbox is factory filled with Mobile SCH 634 synthetic e Contact StoneAge Inc for Safety Data Sheets for material gear oll usage a complete list of spare part numbers and service e Inspect the drive rollers and clamp rollers prior to use to instructions for the AutoBox ABX 500 Hose Control Device ensure they are in good operating condition Replace any and Control Box damaged rollers After extended use the black Delrin acetal resin hose guides may become worn Replace as required Delrin is a registered trademark of DuPont for its acetal resins Mobi and SCH are registered trademarks and or trademarks of ExxonMobil Loctite and Threadlocker Blue 242 are registered trademarks of Henkel AG amp Co KGaA adh SroweAce 866 795 1586 e WWW STONEAGETOOLS COM PARTS DIAGRAM Part ID Qty ABX 505 End Plate Left ABX 506 End Plate Righ
11. ity orto operatethe 3 Install the lower bolts and nuts through the legs and tube Control Box in smaller spaces inserts Use a 7 16 in wrench and socket to tighten the bolts 1 Remove the lower bolts and nuts from the Control Box frame LOWER BOLTS TUBE INSERT Pu 866 795 1586 WWW STONEAGETOOLS COM INSTALLATION PNEUMATIC SUPPLY LINES 1 Remove the dust caps from the Joint Industry Council JIC 3 Test the Control Box before operating the AutoBox ABX fittings of the Control Box and the AutoBox ABX 500 Hose 500 with high pressure water to verify the control valves Control Device move the hose in the intended direction and that the dump valve is working properly 2 Connect the three pneumatic supply lines to the Control Box and the AutoBox ABX 500 using the color coding on the JIC fittings Use a 7 8 in wrench to tighten the hose fittings EN CLAMP Ml REVERSE m FORWARD 866 795 1586 e WWW STONEAGETOOLS COM pu INSTALLATION AIR SUPPLY FITTING A universal AIR SUPPLY FITTING Chicago style is located on the back of the Control Box Connect a compatible compressed air line not included according to the manufacturer s instructions If another pneumatic connection is preferred this fitting can be removed and any male Y in NPT fitting may be used PNEUMATIC DUMP CONTROL FITTING FOR 1 4 IN OD TUBING PNEUMATIC DUMP CONTROL FITTING AND LINE A MOMENTARY PNEUMATIC DUMP CONTROL TOGGLE dead man is
12. located on the control panel and can be set up to control an air actuated dump valve To utilize the toggle the end user will need to install 1 4 in OD nylon tubing not included between the PNEUMATIC DUMP CONTROL FITTING and the pneumatic dump valve AIR SUPPLY FITTING See page 10 for instructions on using the MOMENTARY PNEUMATIC DUMP CONTROL TOGGLE DRIVE ROLLERS Two sizes of drive rollers are supplied with the AutoBox 2 Slowly run the drive rollers in order to orient key way of the ABX 500 The factory installed drive rollers have a deep drive rollers upward groove that is optimized for hoses with an OD within the 3 Pull the rollers from the shafts Install the spare drive rollers range of 1 75 in The uninstalled set of drive rollers has a more making sure the key way is lined up with the keys shallow groove for optimal performance when using smaller 4 Prior to reinstalling the bolts of the drive rollers apply 1 2 hoses with an OD of 0 56 1 in drops of Loctite Threadlocker Blue 2429 to the bolt threads To replace the drive rollers Reinstall the bolts and washers into the drive rollers Use a 1 Use a 7 16 in wrench to remove the bolts and washers from 7 16 in wrench to tighten the bolts to 8 5 Nrm 75 in ID the center of each plate KEY WAY r DRIVE ROLLER BOLTS Pu 866 795 1586 e WWW STONEAGETOOLS COM OPERATION POSITIONING THE AUTOBOX ABX 500 The Autobox ABX 500 hose control de
13. nsidered a contract under the laws of the State of Colorado and the rights and duties of all persons and the construction and effect of all provisions hereof shall be governed by and construed according to the laws of such state A state or federal court located within the State of Colorado shall have sole and exclusive jurisdiction over any litigation concerning any such matters as well as any alleged defects of any products or equipment covered thereby or damages sustained as a result of such alleged defects If any litigation is commenced between Seller and Buyer or their personal representatives concerning any provision hereof the party prevailing in the litigation shall be entitled in addition to such other relief that is granted to a reasonable sum as and for their attorneys fees and costs in such litigation or arbitration STONEAGE TRADEMARK LIST View the list of StoneAge s trademarks and service marks and learn how the trademarks should be used Use of StoneAge trademarks may be prohibited unless expressly authorized http www StoneAgetools com trademark list STONEAGE PATENT DATA View the list of StoneAge s current U S patent numbers and descriptions htto www sapatents com adh SroneAce 15 A STONEAGE ENGINEERING THE POWER OF WATER 1 866 795 1586 www STONEAGETOOLS com 2014 StoneAge Inc All Rights Reserved
14. omplete and exclusive expression of agreement and cannot be supplemented or amended without Seller s prior written approval Seller s waiver of any breach or failure to enforce any of the Terms and Conditions at any time shall not in any way affect limit or waive Seller s right thereafter to enforce and compel strict compliance with every Term and Condition thereof If any provisions of these Terms and Conditions are held to be invalid or unenforceable such invalidity or unenforceability shall not affect the validity or enforceability of the other portions hereof 8 Disputes Buyer and Seller shall attempt in good faith promptly to resolve any dispute arising under these Terms and Conditions by negotiations between representatives who have authority to settle the controversy If unsuccessful Buyer and Seller shall further attempt in good faith to settle the dispute by nonbinding third party mediation with 866 795 1586 e WWW STONEAGETOOLS COM fees and expenses of such mediation apportioned equally to each side Any dispute not so resolved by negotiation or mediation may then be submitted to a court of competent jurisdiction in accordance with the terms hereof These procedures are the exclusive procedures for the resolution of all such disputes between the parties All sales agreements for sale offers to sell proposals acknowledgments and contracts of sale including but not limited to purchase orders accepted by Seller shall be co
15. sed in Seller s products or services prove defective Seller s liability shall exist only to the extent that Seller is able to recover from such manufacturers or suppliers for such defects c Any warranty granted by Seller to the Buyer shall be deemed void if any goods covered by such warranty are used for any purpose not recommended or permitted In addition the Buyer shall indemnify Seller and hold Seller harmless from and against any and all claims damages losses costs expenses and other liability of whatever nature that Seller suffers or incurs by reason of any such unintended use d Notice of defective product or service must be given in writing to Seller by Buyer or User within fifteen 15 business days following receipt of goods Buyer or User shall keep such products or services in an unaltered condition for examination by Seller s representative No goods may be returned for credit or adjustment without prior written permission from Seller 4 Product Liability Buyer specifically acknowledges that the products being purchased may be operated at high speeds and or pressures and that as such they may be inherently dangerous if not used correctly Buyer shall be solely responsible for the safe operation of the products at all times and for determining the safety devices and guards that may be required for the safe operation of the products Buyer shall undertake to specify and order all safety devices and guards necessary for the
16. st Cap 3 41 ABX 504 Serial Plate 1 866 795 1586 e WWW STONEAGETOOLS COM P SroweAce 13 14 TERMS AND CONDITIONS 1 Acceptance of Terms and Conditions These Terms and Conditions shall operate as Seller s acceptance of Buyer s purchase order and such acceptance is made expressly conditional on assent by Buyer to the Terms and Conditions Such assent shall be deemed to have been given unless written notice of objection to any of such Terms and Conditions including inconsistencies between Buyer s purchase order and this acceptance is given by Buyer to Seller promptly on receipt hereof Seller desires to provide its Buyer with prompt and efficient service However to negotiate individually the terms of each sales contract would substantially impair Seller s ability to provide such service Accordingly products furnished and services rendered by Seller are sold only on the Terms and Conditions stated herein Notwithstanding any Terms or Conditions on Buyer s order Seller s performance of any contract is expressly made conditional on Buyer s agreement to Seller s Terms and Conditions of sale unless otherwise specifically agreed to in writing by Seller In the absence of such agreement commencement of performance shipment and or delivery shall be for Buyer s convenience only and shall not be deemed or construed to be an acceptance of Buyer s Terms and Conditions PRODUCTS SOLD BY SELLER ARE DESIGNED AND INTENDED TO BE
17. t ABX 507 Outer Cylinder Plate ABX 508 Rear Support Upper ABX 509 Drain Plate ABX 510 Cover Upper ABX 511 Cover Lower OO ND S1 AIJNI ABX 512 Guide Block Side ABX 513 Guide Block Top Bottom mk e ABX 514 Rear Support Lower ABX 548 Drive Roller Assy 1 25 Groove N ABX 550 Gearbox Assy _ es ABX 560 Door Assy _ a D BR a a 14 ABX 562 Wear Plate Door 2 28 BUD 142 Fitting 90 Swivel P8MPL8 2 15 ABX 563 Shim Washer SS 060 2 29 CB 122 Fitting Outlet P6J8 2 16 ABX 564 FTG Elbow 45 P6PL8 2 30 CB 558 Ftg Elbow P4PL4 2 17 ABX 565 Air Manifold 1 31 GP 011 B Blue ID Band 1 18 ABX 566 Spring Plunger Pull Ring Locking 2 32 GP 012 BK Black ID Band 1 19 ABX 567 Air Motor Tube 1 1 33 GP 012 RD Red ID Band 1 20 ABX 567 Air Motor Tube 2 1 34 GSF 316 025 FHCS 16 32 x 63 Lg SS 12 21 ABX 570 Air Cylinder Assy 1 35 GSF 319 015 FHCS 19 24 x 38 Lg SS 15 22 ABX 570 Air Cylinder Assy Mirror Assy 1 36 GSF 319 02 FHCS 19 24 x 50 Lg SS 4 23 ABX 576 FTG Wye P4PL4PL4 1 37 GSF 319 03 FHCS 19 24 x 75 Lg SS 16 24 ABX 579 Decal 1 38 GSF 325 035 FHCS 25 20 x 88 Lg SS 26 25 ABX Cylinder Tube 1 HRS 565 1 39 GSSH 0312 0375 SS Shoulder Screw 2 26 ABX Cylinder Tube 2 HRS 565 1 40 UD 075 Fitting P4J8 1 27 BR 167 Du
18. tem The immediate work area must be marked off to keep out untrained persons Inspect the equipment for visible signs of deterioration damage and improper assembly Do not operate until repaired Make sure all threaded connections are tight and free of leaks Users of the AutoBox ABX 500 Hose Control Device must be trained and or experienced in the use or application of high pressure technology and cleaning as well as all associated safety measures according to the WJTA Recommended Practices for the use of High Pressure Waterjetting Equipment All operators and persons in close proximity must wear personal protective equipment including approved protection for body hands feet face ears eyes and air passages Please refer to the WJTA Hecommended Practices Section 6 he AutoBox ABX 500 must be securely anchored before operation A back out preventer must be used at all times and must be securely attached to the pipe StoneAge offers several different sized high quality back out preventers that can be used with the AutoBox ABX 500 Inspect the high pressure hose for damage Only high quality hoses intended for waterblast applications should be used e The Control Box should be located in a safe location where the operator has good visibility of the pipe and hose The AutoBox ABX 500 and Control Box must be supervised at all times and should never be left unattended Test the Control Box before operating
19. vice has been engineered to run in the upright orientation show to the right The gearbox pressure relief vent is designed to open only when gearbox case pressure exceeds 7 5 psi This allows the ABX 500 to be used in any orientation for short periods of time When using the ABX 500 in any orientation other than the standard orientation the gearbox pressure relief vent may leak small amounts of oil The gearbox oil level should be monitored closely in these applications ANCHORING THE AUTOBOX ABX 500 Use the anchoring holes to securely anchor the AutoBox ABX 500 to the floor structural beams heavy duty scaffolding or similar components The anchoring method must be capable of withstanding a minimum of 500 lbs of reaction force from the AutoBox ABX 500 Both side plates have large 1 25 x 5 inch slots at the top and bottom for direct anchoring There are two 0 50 inch holes at the top and bottom to mount Telespar predrilled square tubing or other structural shapes to facilitate anchoring Additional anchoring options are available through otoneAge Inc Operate the high pressure hose and waterjet tool at full pressure to test the anchoring method It is important to securely anchor at least one hole from two different sides in order to prevent the AutoBox ABX ANCHORING HOLES 500 from rotating or shifting during operation Recheck BOTH SIDES the anchors frequently during operation to ensure the hi device is secure AWAR
20. will have good hose condition which can result in severe injury and or death control of the hose in forward and reverse directions and keep the hose running in the groove of the drive rollers CLAMP FORCE HOSE CLAMP HOSE CLAMP PRESSURE PRESSURE GAUGE REGULATOR o T 366 795 1586 WWW STONEAGETOOLS COM INSTALLATION DOOR AND DOOR PIN The door pin is a spring plunger with a pull ring To lock the closed and locked except when assisting hose whips as door pull and twist the pull ring then release it into the groove they pass through the device see next page for hose whip of the pin Always run the AutoBox ABX 500 with the door instructions UNLOCKED LOCKED HIGH PRESSURE HOSE Open the door to install the high pressure hose The HOSE clamp force will have good control of the hose in forward and CLAMP PRESSURE REGULATOR on the Control Box must be reverse directions and keep the hose running in the groove of turned to zero pressure to open the clamp rollers for easy hose the drive rollers installation Insert the hose equipped with the waterjet tool The AutoBox ABX 500 Hose Control Device must be between the clamp rollers and the drive rollers Increase the pressure on the HOSE CLAMP PRESSURE REGULATOR to extend the clamp rollers and clamp the hose Close and lock the door before operating the AutoBox ABX 500 supervised at all times his device is not intended to push the hose and waterjet tool
21. working properly SPECIFICATIONS Only use hoses that have an OD within the range of 0 56 1 75 in The AutoBox ABX 500 will pass couplings that have an OD up to 1 75 in standard 3 4 in NPT coupling The Hose Feed Speed Controls will move the hose in the forward direction at 1 30 ft min and in the reverse direction at 10 30 ft min Maximum air consumption is 70 cfm at 100 psi Maximum supply air pressure to the system is 100 psi The AutoBox ABX 500 can also be used to feed rigid pipe or lance with an OD range of 0 56 1 75 in The pipe or lance must be securely supported on both ends of the tool Maximum retarding force is 90 kg 200 Ib under most conditions When using the AutoBox ABX 500 in oily or slippery applications this value will be reduced significantly based on hose size hose cover type lubricating properties of the product etc Conversely a large dry hose can experience retarding forces in excess of 90 kg 200 Ib AWARNING Operations with this equipment can be potentially hazardous Caution must be exercised prior to and during machine and water jet tool use Please read and follow all of these instructions in addition to the guidelines in the WJTA Recommended Practices handbook available online at www wjta org Deviating from safety instructions and recommended practices can lead to severe injury and or death Do not exceed the maximum operating pressure specified for any component in a sys
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