INFRARED PARAFFIN/KEROSENE/ DIESEL HEATER 28
Contents
1. You may obtain a Residual Current Device by contacting your Sealey dealer You must also read and understand the following instructions concerning electrical safety 1 1 1 The Electricity at Work Act 1989 requires that all portable electrical appliances if used on business premises are tested by a qualified electrician using a Portable Appliance Tester PAT at least once a year 1 1 2 The Health amp Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and the safety of the appliance operators If in any doubt about electrical safety contact a qualified electrician 1 1 3 Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply See 1 1 1 and 1 1 2 and use a Portable Appliance Tester YELLOW amp GREEN EARTH WIRE 1 1 4 Ensure that cables are always protected against short circuit and overload 1 5 Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none is loose 1 1 6 Important Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is fitted with the correct fuse see fuse rating at right 1 1 7 DO NOT pull or carry the appliance by the power cable 1 1 8 DO NOT pull the plug from the socket by the cable 1 1 9 DO NOT use worn or damaged cables plugs or connectors Immediately have any faulty item repaired o2. 5 minutes in duration will begin 5 7 2 When the Cooling Cycle is completed fan stops running it is safe to unplug the heater m WARNING Unplugging the heater before the Cooling Cycle has finished may cause overheating possible damage to the heater and heat plate and will invalidate the warranty 5 8 To Restart the Heater 5 8 1 Wait ten seconds after the cooling cycle has completed 5 8 2 Turn the power knob to the position and wait 10 seconds before adjusting heat level if required 5 8 3 Be sure to follow all starting procedure precautions 6 MAINTENANCE Use only original equipment replacement parts Isolate power before any maintenance The use of alternate or third party components can cause unsafe operating conditions and will invalidate the warranty We suggest following a maintenance schedule as follows 6 1 Fuel Fuel Tank Flush every 200 hours of operation or as needed DO NOT use water to flush the tank Use fresh kerosene paraffin diesel only 6 2 Filters The Fuel Filter and Oil Filter should be cleaned at least twice per heating season by rinsing them in clean kerosene paraffin diesel This procedure should also be followed if the fuel is found to be contaminated Fig 5 6 3 Nozzle Nozzles should be cleaned or replaced at least once per heating season This procedure should also be followed if the fuel is found to be contaminated 6 3 1 To clean dirt from nozzle blow compressed air through nozzle front It
3. INSTRUCTIONS FOR INFRARED PARAFFIN KEROSENE DIESEL HEATER 28 37kW 230V f a MODEL No IR37 V3 Thank you for purchasing a Sealey product Manufactured to a high standard this product will if used according to these instructions and properly maintained give you years of trouble free performance IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY NOTE THE SAFE OPERATIONAL REQUIREMENTS WARNINGS amp CAUTIONS USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED FAILURE TO DO SO MAY CAUSE DAMAGE AND OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE Read instruction Wear protective manual gloves refuelling 1 1 ELECTRICAL SAFETY Oo WARNING It is the responsibility of the owner and the operator to read understand and comply with the following You must check all electrical products before use to ensure that they are safe You must inspect power cables plugs sockets and any other connectors for wear or damage You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices A Residual Current Circuit Breaker RCCB should be incorporated in the main distribution board We also recommend that a Residual Current Device RCD is used It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an RCCB If in any doubt consult a qualified electrician
4. ain the diesel s viscosity Typically diesel can cloud in freezing conditions and will start to gel You will need additives for your fuel in these conditions Kerosene Paraffin does not start to gel until the ambient temperature is i O 30 20 10 O 10 20 30 around 40 C AREER PERE Teel CO rowem O O Possioiecauss JOO soon O Board and Photocell See Wiring Diagram Fig 10 7 Cooling Fan is obstructed 7 Check to make sure cooling fan is not obstructed runs lor short time 2 Corroded Spark Plug or incorrect plug gap 2 Clean replace Spark Plug 3 Dirty Fuel Filter 3 Clean replace Fuel Filter 4 Dirty Nozzle 4 Clean replace Nozzle 5 Moisture in Fuel Fuel Tank 5 Rinse out fuel tank and fill with clean fresh fuel Heater will not operate or motor 1 No fuel in fuel tank 1 Fill tank with fresh fuel 7 Transformer Wires not connected to Spark Plug 7 Re attach Transformer wires to Spark Plug 8 Defective Transformer 8 Replace Transformer Fan does not operate when heater 1 Broken electrical connection between Circuit Board 1 Inspect all electrical connections is plugged in and Power Switch is and motor see Wiring Diagram Fig 10 in the MP4 2 Not enough amps available to power heater 2 Use a new extension cord or try another electrical socket Heater does not turn on and the 1 Temperature limit sensor has overheated 1 Turn Power Knob to O and allow heater to cool lamp is not lit for 5 m
5. and will take time to cool down X DO NOT switch the heater off by disconnecting it from the mains ALWAYS set the switch on the burner to the OFF position and allow the cooling cycle to finish before disconnecting from the mains X DO NOT use an external fuel tank Only use the tank that is fitted to the heater and only fill it when the heater has cooled down Jv Ensure that the heater is correctly turned off J When not in use for an extended period store in a safe dry area out of reach of children Important This appliance is not intended for persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance 2 INTRODUCTION Infrared heater suitable for well ventilated indoor applications Clean burning unit operates on paraffin kerosene or diesel Unit produces an impressive 125 000 Btu hr on highest setting 53ltr tank allows a max of 20 hrs running time dependant on setting making this unit extremely economical Complies with rigorous standards and is fitted with a safety cut out 3 SPECIFICATION Running Time Per Filling Max Fuel Tank Capacity Net Weight 33 Kg C1 WARNING This heater is not suitable for use with Bio Diesel use of Bio Diesel will damage Gree
6. e power knob in Fig 1 from O to the setting The green power indicator lamp will illuminate the fan will run followed in 15 seconds by the pump Inside the next 30 seconds the heater will ignite If the heater does not ignite the red Misfire lamp will illuminate and flash Switch the unit off O and wait approximately 20 seconds before attempting to ignite again this 20 seconds will allow the PCB to recalibrate Allow for up to 5 ignition priming cycles On successful ignition if required increase the heat by turning the knob to setting Jack Sealey Limited Original Language Version IR37 V3 Issue 4 1 18 02 15 5 5 5 When switching from one heat level to another during operation it may cease operating and go into the misfire sequence If this happens turn the power knob to the O position and immediately turn it to the desired heat level Note The electrical components of this heater are protected by a fuse mounted in the PCB If the heater fails to fire check this fuse first and replace if necessary Also check the power source to ensure that the correct voltage is being provided to the heater 5 6 Tilting Feature 5 6 1 Loosen the hand screws on the main frame of the heater position the heater in the desired position and tighten the hand screws to secure the heater in the tilted position 5 7 To Stop the Heater 5 7 1 Turn the power knob to the O position Combustion will stop and the Cooling Cycle approx
7. er near flammable material liquids solids gases or compressed gas cylinders etc DO NOT stand or place any object less than 3m from the heater output and keep the heater a minimum of 2m from any walls or objects DO NOT use the heater in closed rooms living areas basements or below ground level DO NOT allow untrained persons to operate the heater and DO NOT operate the heater without the safety guard DO NOT move or handle the heater when hot without wearing protective gloves Never move the heater whilst it is operating ISSSS x x x x J CONTINUED OVERLEAF Original Language Version X DO NOT leave the heater unattended for prolonged periods of time when in use Switch the heater off and unplug from the mains before leaving work area X DO NOT fill the fuel tank whilst the heater is running or still hot DO NOT over fill the fuel container Wipe up any spilt fuel immediately X DO NOT obstruct the air inlet rear and air outlet front of the heater and DO NOT use duct work in front or at the rear of the heater X DO NOT allow children or animals near the heater when in use or whilst still hot Oo WARNING RISK OF ELECTRIC SHOCK DO NOT expose the heater to water spray rain dripping water or wind X DO NOT operate the heater when you are tired or under the influence of alcohol drugs or intoxicating medication X DO NOT touch the heater outlet or cone when in use or for a period of time after its switched off as these are VERY hot
8. flame flutter and health hazards Please note that any parts damaged by filler dust paint overspray will not be covered by warranty Additionally a cleaning charge will be made for any heaters damaged by filler dust paint over spray Ventilation WARNING Only use the heater in well ventilated areas Careful consideration must be given to the placing of the heater to provide safe and comfortable heating Ensure continuous ventilation is provided to the heater operating area A ventilation opening must run to the outside of the premises in which the heater is to be operated The heater requires a fresh air opening of at least 2800cm7 For Example A two car garage door should be open at least 11cm A single car garage door should be open at least 16cm Two 76cm windows should be open at least 20cm Starting the Heater NOTE If air has entered the fuel line possible when new when left standing for a long period or when the tank level has fallen too low priming may be necessary see 5 5 4 It is preferable to start the heater outdoors for the first time to allow any oils left over from the manufacturing process and transporting to be burnt off in a safe environment Run it for 10 minutes on this first burn Carefully fill the fuel tank with clean approved fuel until fuel gauge Fig 1 points to F Ensure the fuel cap is secure Plug the power cord into a suitable power socket If using an extension lead see Section 1 1 11 Turn th
9. ility is accepted for incorrect use of this product NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any claim C 4 Sole UK Distributor Sealey Group mm e W CO Kempson Way Suffolk Business Park Ea 01284 757500 A WSA EROK Bury St Edmunds Suffolk J ree FAR 01284 703534 sales sealey co uk Jack Sealey Limited Original Language Version IR37 V3 Issue 4 l 18 02 15
10. inutes Turn Power Knob back to 4 2 No electrical power 2 Check power cord and extension cord to ensure proper connection Test power supply 3 Fuse break down 3 Check replace Fuse 4 Improper electrical connection between 4 Inspect all electrical connections Temperature Limit Sensor and Circuit Board See Wiring Diagram Fig 10 Poor combustion and or soot 1 Incorrect pump pressure 1 Ensure pump pressure is adjusted correctly prgercion 2 Poor fuel quality 2 Ensure fuel is not old or contaminated 6 Improper electrical connection between 6 Inspect all electrical connections Transformer and Circuit Board see Wiring Diagram Fig 10 Environmental Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycling centre and disposed of ina manner which is compatible with the environment When the product becomes completely unserviceable and requires disposal drain off any fluids into approved containers and dispose of the product and the fluids according to local regulations WEEE Regulations Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment WEEE When the product is no longer required it must be a disposed of in an environmentally protective way Contact your local solid waste authority for recycling information IMPORTANT No liab
11. is suitable for this product and for others which may be used in the other output sockets we recommend the use of 2 5mm section cable 1 2 GENERAL SAFETY DANGER Risk of carbon monoxide poisoning Failure to provide proper ventilation could result in serious illness or death Check that the heater is in sound condition and good working order Take immediate action to repair or replace damaged parts Use recommended parts only Unauthorised parts may be dangerous and will invalidate the warranty Only use paraffin diesel or kerosene to fuel this heater in accordance with instructions contained in this manual Locate heater on a level and stable surface WARNING Only use heater in well ventilated areas Ensure continuous ventilation is provided to the heater operating area via windows and doors etc If people are not required to be present in the heated area the volume of air to be heated mtr heat output kW ratio must be at least 10 1 and people must be advised not to remain in the heated area for prolonged periods If people are required to be present in the heated area the volume of air to be heated mtr heat output kW ratio must be at least 30 1 Ventilation must be to the outside of the premises in which the heater is to be operated The total open area mtr must be at least 0 003 times the total heat output kW The volume concentration of oxygen O in the heated room must always remain above 17 WARNING DO NOT use the heat
12. may be necessary to soak the nozzle in clean kerosene paraffin diesel to help loosen any particles Fig 6 6 4 Spark Plug Clean and re gap every 600 hours of operation or replace as needed Fig 7 6 4 1 After removing the Spark Plug clean the terminals with a wire brush 6 5 Photocell The Photocell should be cleaned at least once per heating season or more depending on conditions 6 5 1 A Isolate power before using a cotton swab dipped in water or alcohol to clean the lens of the Photocell Figs 8 and 9 6 6 Long Term Storage 6 6 1 Unscrew the Drain Bolt and drain fuel into a suitable container Fig 10 6 6 2 Using a small amount of kerosene paraffin diesel rinse and swirl the fuel around the fuel tank Empty the tank completely 6 6 3 Never store leftover kerosene paraffin diesel over the summer Using old fuel can damage the heater 6 6 4 Store heater in a dry well ventilated area 6 6 5 Be sure that the storage area is free of dust and corrosive vapours Repack the heater in the original shipping material Keep this User s Manual in an easily accessible place Fuel Strainer Loosen i Tightening Ring Paraffin Diesel Photocell Drain bolt Wrench 17mm D Loosen Jack Sealey Limited Original Language Version IR37 V3 Issue 4 1 18 02 15 7 TROUBLESHOOTING Although this heater operates with diesel fuel when the temperatures are below 0 C diesel additives are required to maint
13. mixes with the fuel and is sprayed into the combustion chamber as a fine mist Quick Fire Ignition A transformer sends high voltage to a two pronged spark plug The spark ignites the fuel air mixture as it is sprayed into the combustion chamber Air System A fan is turned by the heavy duty motor which forces air around and into the combustion chamber where it is super heated and forced out the front of the chamber Electrical System Protection The heater s electrical system is protected by a circuit breaker that protects the system components from damage If the heater fails check the fuse first and replace if necessary Flame Sensor The heater uses a photocell to see the flame in the combustion chamber Should the flame extinguish the sensor will stop electrical current and the heater will shut off Tip over Sensor The heater uses a tip over sensor Fuel the heater operates with paraffin kerosene or diesel fuel DO NOT use any other type of fuel When used in the construction or agricultural industries ensure that the safety regulations in force are adhered to with regard to distances from flammable materials and any other specified substances WARNING Air contaminants taken into the heater may affect the heat output damage the unit and may cause health problems Example Bodyshop filler dust paint overspray will damage the motor bearing clog the filter and compressor and contaminate the combustion chamber causing
14. n Power on Flashing Red Misfire the filter and seals Damage caused by use of Bio Diesel will not be covered by warranty Low Setting 3 Position Switch on Control Panel Tips on ignition The photocell is sensitive to sunlight ignite in the shade Listen for fan followed by pump after switch position Priming essential when new see 5 5 4 Observe the fuel level in the filter bowl Clean fuel requires clean reservoir and clean transfer cans Fuel Gauge and Filler Cap Heater Module under carriage removed Jack Sealey Limited Original Language Version IR37 V3 Issue 4 1 18 02 15 4 ASSEMBLY 4 1 4 2 4 3 Slide axle through Wheel Frame and attach wheels washers and cotter pins Fig 2 Place main structure on Wheel Frame and fasten with nuts and bolts provided Fig 3 Attach Safety Guard to front of heater with bolts provided Fig 4 5 OPERATION O WARNING This heater is not suitable for use with Bio Diesel use of Bio Diesel will damage the filter and seals Damage caused by use of Bio Diesel will not be covered by warranty 9 1 Dell aG 9 2 5 3 5 5 D205 lk 5 5 2 5 5 3 5 5 4 Principles of Operation Fuel System This heater is equipped with an air pump that operates off the electric motor The pump forces air through the air line connected to the fuel tank drawing fuel to the nozzle in the burner head Air also passes through the nozzle where it
15. r replaced by a qualified electrician When a BS 1363 A UK 3 pin plug is See eerie damaged cut the cable just above the plug and dispose of the plug safely Fit a new plug according to the following instructions UK only RECOMMENDED a Connect the GREEN YELLOW earth wire to the earth terminal E FUSE RATING 5AMP b Connect the BROWN live wire to the live terminal L c Connect the BLUE neutral wire to the neutral terminal N d After wiring check that there are no bare wires that all wires have been correctly connected that the cable outer insulation extends beyond the cable restraint and that the restraint is tight Double insulated products which are always marked with this symbol G are fitted with live brown and neutral blue wires only To rewire connect the wires as indicated above DO NOT connect either wire to the earth terminal 1 1 10 Products which require more than 13 amps are supplied without a plug In this case you must contact a qualified electrician to ensure that a suitably rated supply is available We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician 1 1 11 If an extension reel is used it should be fully unwound before connection A reel with an RCD fitted is preferred since any appliance plugged into it will be protected The cable core section is important and should be at least 1 5mm7 but to be absolutely sure that the capacity of the reel
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