California Air Tools Vacuum Motor-Pump
Contents
1. AL F ORNIA AIR TOOLS ULTRA QUIET amp OIL FREE VACUUM MOTOR PUMP OWNER S MANUAL VP50 VP100 WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 TABLE OF CONTENTS INTRODUCTION IMPORTANT SAFETY INSTRUCTIONS LOCATIONS OF IMPORTANT LABELS VACUUM PUMP COMPONENTS PRE OPERATION CHECKLIST Package Contents amp Assembly Inspect for Damage Save Packaging Installation Location Electrical Power OPERATING THE VACUUM PUMP Introduction MAINTENANCE Changing the Air Filter Cleaning TROUBLESHOOTING SPECIFICATIONS Electrical Circuit WARRANTY PRODUCT REGISTRATION INTRODUCTION AWARNING This manual contains important instructions for operating this product For your safety and the safety of others be sure to read this manual thoroughly before operating the product 2 Failure to properly follow all the instructions and precautions can cause you and others to be 3 seriously hurt or killed 6 7 8 Thank you for purchasing a California Air Tools product 8 gt MR Record the model and serial number indicated on the 8 nameplate 8 9 Model No 9 10 Serial No 10 10 Date of Purchase 11 Store Dealer 11 11 12 13 13 OIL FREE AIR COMPRESSOR 14 16 Customer Support 1 866 409 4581 How to find a local service center ADANGER Even quality built equipment might need service or repair parts Contact the California Air Tools Customer Service Department Phone 1 866 409 45812. shall not in any event be liable for incidental compensatory punitive consequential indirect special or other damages including but not limited to loss of use loss of income loss of time loss of sales injury to personal property or liability customer incurs with respect to any other person or any other type or form of consequential damage or economic loss Customer Support 1 866 409 4581 Exclusions In addition to the foregoing disclaimers limitations and terms this limited warranty shall not apply to and does not cover accessories nor does it cover products that are in any way subject to any of the following Improper setup installation or storage Lack of proper maintenance and service Accident damage abuse or misuse Abnormal operating conditions or applications Use under operating conditions or in applications not recommended by California Air Tools Inc Normal wear The use of accessories or attachments not recommended by California Air Tools Inc Acts of God The application of these exclusions will be determined at the sole discretion of California Air Tools Inc 1 2 3 4 5 Repair or modification by customer or any third party without written consent of California Air Tools Inc 6 7 8 9 Registration Warranty registration with California Air Tools Inc is required on all products You can mail the enclosed registration form or fill out the registration form on the California Air Tools w
3. to products distributed by California Air Tools Inc 8560 Siempre Viva Road Unit 3 San Diego CA 92154 Limited Warranty California Air Tools Inc will repair or replace free of charge to the original retail customer who purchased a California Air Tools Inc product from an authorized dealer distributor or distributor s dealer in North America or Canada This warranty does not transfer to subsequent owners California Air Tools Inc will repair or replace at its option any parts that are proven by an authorized service center to be defective in material or workmanship under normal use during the applicable warranty time period as stated below This limited warranty covers the cost of the replacement parts and labor for all defects when installed by an authorized service center Transportation charges are the responsibility of the customer Any part replaced under warranty becomes the property of California Air Tools Inc All parts replaced under warranty will be considered as part of original product and any warranty on those parts will expire coincident with the original product warranty Limited Warranty Periods Non commercial Non rental personal use by a retail customer 1 year parts and labor Commercial Rental usage for income business use 1 year parts and labor The limited warranty period begins on the date of retail purchase by the original purchaser Disclaimers Limitations of Remedies amp Exclusions This
4. Online WWW CALIFORNIAAIRTOOLS COM Please provide the information below Model number and Serial number and specifications shown on the KICKBACK Model number Serial number plate i Moving parts can cause severe trauma Keep hands and feet away from rotating parts tie up long hair remove jewelry and DO NOT wear loose A brief description of the trouble clothing Part number or numbers shown in the parts list section of the owner s manual for your model Do not return your product for service or parts to the store dealer where purchased ADANGER IMPORTANT SAFETY INSTRUCTIONS Safety Messages amp Signal Words A There is a danger of electric shock DAN G E R Use only undamaged electrical cords Indicates an immediate hazardous situation which if not DO NOT touch bare wires or receptacles avoided will result in death or serious injury to the DO NOT operate air compressor in wet weather or in operator or to bystanders wet conditions DO NOT touch air compressor or cords if hands or feet are wet Ensure that all cords are free of damage before connecting to the power supply AWARNING Indicates a potentially hazardous situation which if not _ avoided could result in death or serious injury to the Ensure that you have a sufficient electrical supply for operator or to bystanders supporting the requirements of the motor ACAUTION Indicates a potentially hazardous situation which if not avoide
5. air tank by welding drilling or modifying it in any other way These modifications can weaken the air tank and cause a hazardous condition If air tank develops a leak replace the air tank immediately Never repair weld or make modifications to the air tank or its attachments Never make adjustments to the factory set pressures Never exceed manufacturer s maximum allowable pressure rating attachments Because of extreme heat do not use plastic pipe or lead tin solder joints for a discharge line AWARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion Abrasive tools such as grinders drills and other tools are capable of making sparks that can ignite flammable materials Always operate the air compressor a safe distance away from flammable items Use in well ventilated areas Never exceed the maximum rated pressure ACAUTION Use caution when using extension cords Use an extension cord which is no more than 25 feet long and at least 14 gauge Using an excessively long or thin wired extension cord will cause severe damage to the motor Use only a 3 wire extension cord that has a 3 blade grounding plug LOCATIONS OF PRODUCT LABEL IMPORTANT LABELS Read these important labels be
6. d may result in moderate or minor injury to the operator or to bystanders NOTICE Indicates a situation which if not avoided may result in damage to product components or other property Customer Support 1 866 409 4581 AWARNING RISK TO BREATHING Dust or dust like particulates caused by power sanding sawing grinding drilling or any other construction like activities can contain contaminants that are harmful to breathe Always use your air compressor in a well ventilated and clean area Never breathe the air that comes directly out of the air compressor or air hose This air is not suitable for breathing Always wear approved safety equipment When performing dust creating activities securely wear properly fit face masks or respirators If you feel ill from breathing while operating your air compressor stop and seek medical attention immediately AWARNING MUMNIN HOT SURFACE Air compressor surfaces become hot during operation DO NOT touch hot surfaces because they can cause severe burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down AWARNING FLYING OBJECTS Flying objects can cause injury to the eyes head and o
7. d into a socket as close as possible to the consumer unit or fuse box The vacuum pump stopped and does not start Motor windings are burned out Motor windings are burned out are burned out Contact Customer Support Customer Contact Customer Support The motor does not start and Capacitor is burned out Replace starter capacitor Check that the main voltage corresponds to specifications An extension cord that is too thin or The motor does not start or starts too long can cause a voltage drop and cause the Low voltage supply to the motor motor to overheat Allow the motor to cool down very slowly Use heavy duty extension cords Ensure that the compressor is plugged into a socket as close as possible to the consumer unit or fuse box The compressor is noisy with Compressor head gasket broken or metallic clangs valve faulty Stop the motor and contact Customer Support ae head en broken or valve en Stop tne motor and contact Customer Support the motor and contact Customer Support Customer Support 1 866 409 4581 SPECIFICATIONS Electrical Circuit Pressure switch Overload protector Electric cord Motor MAX temperature 135 C Solenoid gt Red cords for valve ae Capacitor gt lt i Z N Electric cord for motor sa zh Earth a Green Customer Support 1 866 409 4581 CALIFORNIA AIR TOOLS INC LIMITED WARRANTY This warranty is limited
8. ebsite Warranty is also available by keeping and showing your original receipt from the date of purchase to an Authorized California Air Tools Service Center Service Do not return your air compressor to the place of purchase For all customer service inquiries call California Air Tools Customer Service at 1 866 409 4581 or visit WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 PRODUCT REGISTRATION To register your product please complete the information below and mail to the mailing address at the end of this page 1 Personal Information Full Name Include Middle Initial Mailing Address City State Zip Code Phone Number E mail Address Check here to receive product information and offers via e mail Check here to receive product information from other companies via e mail 2 Product Information Date of Purchase MM DD YYYY Model Number Serial Number Found on name plate Purchased Location Purchase Price Type of Primary Use for this Product Home Recreation Emergency Rental Commercial Other Features Influencing Product Purchase Brand Portability PowerRating Price Warranty Other Features describe What other Power Equipment are you interested in purchasing in the future Thank you for registering your product Mail to California Air Tools 8560 Siempre Viva Road Unit 3A San Diego CA 92154 Customer Supp
9. fore operating These labels provide important safety and maintenance information These labels should be considered as permanent parts of this product Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements HOT SURFACES 2 Allow to cool before servicing OIL FREE AIR COMPRESSOR v Hz wW A THIS MOTOR 1S THERMALLY PROTECTED AND WILL AUTOMATICALLY RESTART WHEN PROTECTOR RESETS ALWAYS DISCONNECT POWER SUPPLY BEFORE SERV ICING Customer Support 1 866 409 4581 Model VP50 VP100 NO Description NO Description C3 cacas 2 rk SCS 4 ConnecingRod 23 Beanng 5 _ PistonRing 24 FodngSoew 6 Plate Pinch 25 Cheese Head Screw 7 Pressure Plate Screw 26 CrankCase 8 Cylinder 27 Leading outLine Guard crcie 9 Cylinder ObturatngRing 28 RoorPn 10 Cylinder Head Obturating Ring 29 Motor Screw SS CylinderHead 30 Spr a2 Toy Eka i ing ring EE i 15 i i Connecting Hose Obturating rin 16 Limited Block 17 Gassing Valve Pais 19 Air Inflow Valve Plate 3 4 5 7 10 11 12 13 14 15 16 17 Capacitor not shown S Customer Support 1 866 409 4581 PRE OPERATION CHECKLIST Package Contents amp Assembly Model VP50 VP100 Package contents Vacuum Pump Motor Owner s Manual Ai
10. hey can cause severe burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down AWARNING FLYING OBJECTS Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any part of your body or at another person or animal When operating the air compressor make sure all other people and animals maintain a safe distance Do not move the air compressor when the air tank is under pressure Never use the air hoses to pull or move the air compressor Keep the air compressor on a flat surface 11 Customer Support 1 866 409 4581 11 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTIONS Check that the main voltage corresponds to specifications An extension cord that is too thin or too long can cause a voltage drop and cause the Overloaded because of motor overheating motor to overheat Allow the motor to cool down Use heavy duty extension cords Ensure that the unit is plugge
11. irements ADANGER Save this manual for future reference AWARNING This manual contains important instructions for operating this product For your safety and the safety of others be sure to read this manual T thoroughly before operating the product Failure to properly follow all the instructions and precautions can cause you and others to be seriously hurt or killed There is a danger of electric shock Use only undamaged electrical cords DO NOT touch bare wires or receptacles DO NOT operate air compressor in wet weather or in wet conditions DO NOT touch air compressor or cords if hands or Introduction feet are wet Ensure that all cords are free of damage before connecting to the power supply Ensure that you have a sufficient electrical supply for supporting the requirements of the motor This vacuum pump motor features a compact structure stable performance and easy operation The motor directly drives the eccentric wheel connecting bar system making the piston move reciprocally The piston is Before using the vacuum pump make sure you have a made from a high temperature resistant and abrasion resistant sufficient electrical supply for supporting the motor s nonmetallic material and is able to function without lubrication requirements for a long time Use a dedicated circuit for the best results Low voltage and or an overload circuit can cause the motor s overload protection system circuit breaker
12. ort 1 866 409 4581
13. r Filter Capacitor Assembly Attach the air filter to the exhaust port of the motor head Screw air filter into the motor head not too tight Attach the two red motor wires to the two red capacitor wires Attach the two black wires to the power supply cord Attach the yellow green wire to ground Inspect for Damage Before using the vacuum pump motor inspect all parts for damage Do not use the vacuum pump motor if any damage is found If damaged have an authorized service center inspect and test the vacuum motor to ensure that is working properly Save Packaging Save all outside packaging in case you ever need to return the product for service or repair Customer Support 1 866 409 4581 Installation Correct installation is your responsibility Make sure you have the proper installation conditions and that clearances do not block the air flow Mounting the product to a stable rigid operating surface will produce less noise and vibration Be sure to connect the intake and exhaust plumbing to the correct inlet and outlet ports Please install the air filter before use Location Use on Flat Surface For proper operation the vacuum must be placed on a flat surface with an incline no greater than 15 degrees AWARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in con
14. tact with vapors from gasoline or solvents they may ignite and cause a fire or explosion Abrasive tools such as grinders drills and other tools are capable of making sparks that can ignite flammable materials Always operate the air compressor a safe distance away from flammable items Use in well ventilated areas Never exceed the maximum rated pressure Maintain a Clear Area It is very important that the vacuum pump is positioned so that there is adequate airflow around the machine There must be at least 2 feet of obstacle free space surrounding and above the pump Blocking air flow over the vacuum pump in any way can cause the vacuum pump to overheat and shut down AWARNING RISK TO BREATHING Dust or dust like particulates caused by power sanding sawing grinding drilling or any other construction like activities can contain contaminants that are harmful to breathe Always use your air compressor in a well ventilated and clean area Never breathe the air that comes directly out of the air compressor or air hose This air is not suitable for breathing Always wear approved safety equipment When performing dust creating activities securely wear properly fit face masks or respirators If you feel ill from breathing while operating your air compressor stop and seek medical attention immediately Customer Support 1 866 409 4581 Electrical Power OPERATING THE VACUUM PUMP Electrical Power Requ
15. ther parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any part of your body or at another person or animal When operating the air compressor make sure all other people and animals maintain a safe distance Do not move the air compressor when the air tank is under pressure Never use the air hoses to pull or move the air compressor Keep the air compressor on a flat surface AWARNING EXPLOSION Exercise caution when using pressurized air To prevent injury and for your general safety only use high pressure hoses fittings and couplings designed for use with air compressors Inspect all hoses fittings and couplings for leaks and wear When leaks and wear are detected stop use and replace those items immediately Do not repair Never leave pressurized air in the air tank when performing maintenance Never leave the air compressor unattended with the power supply in use and the air hose connected AWARNING EXPLOSION Improper care could lead to the air tank bursting or exploding Drain air tank daily or after each use to prevent moisture buildup in the air tank Rust can weaken the air tank and cause leaks or bursting If rust is detected replace tank immediately Do not try to repair the
16. to trip Electrical Extension Cords ACAUTION Use caution when using extension cords Use an extension cord which is no more than 25 feet long and at least 14 gauge Using an excessively long or thin wired extension cord will cause severe damage to the motor Use only a 3 wire extension cord that has a 3 blade grounding plug Inspect all electrical extension cords to ensure that they are free of damage when using an extension cord use a heavy duty cord that is no more than 25 feet long and at least 14 gauge Use only a 3 wire extension cord that has a 3 blade grounding plug Customer Support 1 866 409 4581 MAINTENANCE Changing the Air Filter The air filter is designed to reduce noise and help prevent particulates in the pump After being used for a period of time the air filter will become clogged This will reduce the air intake capabilities of the vacuum pump reducing performance Therefore the air filter must be replaced regularly 1 Open the lid on the air filter then remove the old filter 2 Replace it with a new filter then close the lid Cleaning Clean items with a soft brush or wipe with a moistened cloth using a biodegradable solvent Do not use flammable liquids such as gasoline or alcohol Always keep parts clean from dirt and dust for better performance AWARNING MUN HOT SURFACE Air compressor surfaces become hot during operation DO NOT touch hot surfaces because t
17. warranty gives you specific legal rights and you may also have other rights which may vary from state to state Disclaimer of Other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties that may arise from the course of dealing or usage of the trade California Air Tools Inc hereby declaims and excludes all other warranties To the extent that California Air Tools Inc products are consumer products under applicable federal and state law with respect to any customer the duration of any implied warranties including but not limited to implied warranties of merchantability or fitness for a particular purpose are limited to the shortest duration permitted by applicable law or the Limited Warranty period provided herein whichever is longer Limitations of Remedies California Air Tools Inc shall not be liable to customer or anyone claiming under customer for any other obligations or liabilities including but not limited to obligations or liabilities airing out of breach of contract or warranty negligence or other tort or any theory of strict liability with respect to the product or California Air Tools Inc acts or omissions or otherwise To the fullest extent permitted by applicable law California Air Tools Inc
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