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PCM360DW User Manual

1. Se eo ZEEE Ary UML m opooooo oooogc E282 or phase a reference input Reset Er OT IE ES i e ep PLC DCS o PTT gee N zu DTM CFG See e a E EB 6 oe e re oz d Z opooooc oooooo t o t gt gt SER Zee NOTES ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 13 PCM360DW Condition Management System v Power supply 2 and 4 20mA 2 are optional v A Alert and Danger relays are connected as normally open Connect ARM with NC to form a normally closed configuration v Closing COM and RST BYP with an external continuous or momentary switch will initiate a remote reset Temporarily closing the switch will result in a system reset continuous close will result in a system bypass v To provide phase reference Trip Multi and COM ends are used for phase reference input Moreover the DTM20 won t provide Multiply Alarm function anymore so you should set Multiply Alarm property to None by DTM CFG software v Mostly DTM20 works with DTM10 501 502 to provide phase reference output So connect Trip Multi of DTM20 with Trip Multi of DTM10 501 502 and connect COM of DTM20 with COM of DTM10 501 502 DM200 Field Wiring Diagram Red Wire Ried Witire CHE AF HA Jr H
2. 109 PIO Gy SAIN PME P M 111 Plot Group Measurement Point sseessesesssssssseeee enne nnn nnnnnnnnn rnnt n rris nena iani n rss ANNE 112 Plot Group WAV UIJem T E 112 Plot Group ope CITUITIS E 113 Plot Group Shaft XY Vilraton nennen nnn nennen nnn nnn nnne ness nena annis 114 Plor Group WavelormS H NR EE 115 POT GP OUI pe TUNS ni NC o OO UTEM 116 Plot Group Shall XY Vibration Fl srein ct bsctun secuta EIU cu mbH ent tuis cu stat ma totu EEE tasa ds 117 SIS udi Bi ad e EE 118 Ipen User TIO 119 PCM360DW SYSTEM MAINTENANCE sain een annus 120 4 20MA Calipration Tor DM200 WEE 120 GD 2100 al 6 DEN EE 121 TO O E 121 4 20mA Calibration For User 122 TOUDE ST OCG TETTE T E E E 123 Display Module Fails to Acquire Real time Data c ccccccccccccsceccccecsneeeeceeecaeeseeeeeeeeeeeesaaaaeeeeessaaeeeesessaaees 123 Fail to Log on the Computer by Windows Administrator Account 124 Fall to Log on DBM Succ 125 Fail to Backup FBLuo zl 0 C C O O X 125 FIO Restore Pia ase iaai a i EA RE E A aeaa 126 DB File Isn t Compatible with PCM360 ZGoitware nennen nnne nnns 126 Enor n CONMECHAG 10 DAADA EE 126 Tree View on Display Module Can t Work Normally
3. Cancel Enter the plant name and then click Select Picture button to specify a picture for this plant Finally click OK button to save the information Note that the acceptable picture type is bmp Add Machine Train Select Machine Train Setup command from Setup menu make sure DAQ module is stopped On Machine Train Setup window select a plant from the list and then click Add button to launch the Add Machine Train window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 70 x Machine Train Information Machine Train Name Picture Path Select Picture Cancel Enter machine train name and click Select Picture button to specify a picture for the new machine train Finally click OK button to save the information Note that the acceptable picture type is bmp Add Machine Select Machine Setup command from Setup menu make sure DAQ module is stopped On Machine Setup window select a machine train from the list and then click Add button to launch the Add Machine window x r Machine Information Machine Name Picture Path Select Picture Cancel Enter machine name and then click Select Picture button to select a picture for this machine Finally click OK button to save the information Note that the acceptable picture type is omp Add Measurement Point Select Measurement Poin
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5. ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 16 PCM360DW Condition Management System System Software Installation SQL Server 2008 Setup MS SQL Server 2008 is used for database management of PCM360DW system It must be installed on the DB Server Following contents show how to install and configure MS SQL Server 2008 Workgroup 32 bit Edition If the system uses the MS SQL Server 2000 Personal Edition for database management please consult Appendix I Installing SQL Server 2000 CAUTION Before install MS SQL Server 2008 make sure that you log on the computer by account that belongs to Windows Administrators group and the account password can t be blank After MS SQL Server 2008 was installed user could log on the computer by other Windows accounts but user is forbidden to change or disable the Windows account for SQL Server Services Any changes on the account may cause the SQL Server Services to stop Update Microsoft Windows Installer Microsoft Windows Installer MSI is an application installation and configuration service for Windows that centrally manages application installation configuration and application uninstall MS SQL Server 2008 Setup requires Microsoft Windows Installer 4 5 or a later version It can be downloaded from Microsoft Download Center ProvibTech provides MSI 4 5 setup package on DBM amp Server Installation CD It is located in the director
6. computer could connect multi devices when it is not in process of device ID setting When configuring the DM200 device we recommend that the computer connects one DM200 device only Run DM200 CFG software and then select Module ID Setup command from Module Configuration menu Then type 63 factory default setting in field of DM200 ID and click OK button to exit the window Then select Communication Setup command from Communication menu to launch the Communication Setup window Click Auto Search button on this window to launch the Communication window On Communication window you could select Auto from left pane to let computer automatically scan the available COM port and then select Manual from right pane to set communication parameters manually We strongly recommend that user sets the baud rate of DM200 device as 38400bps or 115200bps Finally click Auto Search button to test the communication between the software and DM200 device Once the communication is successful the software will launch a message window to inform you After successfully connecting the software and DM200 device you can re set the configuration parameters and then download it to DM200 device Since all DM200 devices were specified the same DM200 ID default is 63 when they left the factory you must re specify the slave address of each DM200 device so that the system can work normally Re select Module ID Setup command from Module Configuration menu then ty
7. E Poria Plant DEMO Past Coronado 1 Siegen Tute Paare B Co Co D n Acquirfion tima ZE eh eo Oe Urine d B 270r 2000 3 1 amp 00 318 2000 3 1 amp 2000 3 1 amp 2000 3 18 x Zo iy 3 erg Gro 18 16 12 0 18 16 13 i158 16 RR 15 16 rk pn 18 1 Xr v PU Dil E URN Da i mL E d 15 1 23 0 VG 1 1 fi VM lj Q ub NI T i ll Wih eai IX 0 3 08 009 3 SOU d Li ae d i M 1 h P N j Vi Me Hi Il It 1 im KL hl III o D5 14 1R Ge 15 11 15 10 47 H Su ede 5 10 05 0 15 10 03 0 Pose Otter eaae Turbine Dane 2 amp Ds Gemeen eee LO ee Urrard A ABH Pt ee A J Ub A J Db x de dun FRE ere Odo 15 03 24 D Dmzto 15 03 14 0 Im 5 tra AF Summi ER eee Man oO E Pu Le bel La eA Ea Wavelonnerower Generates 5team Turbine Bearing 4 Poe er binanin 1 Stern lune Sean A Data Acaguptag tre 2009 3 16 1455 230 Uaconpemaabed Al S0 at X ME ofh 5353ms Ai vA 13K Sis 0044 Eg WawelormniPower Generator 1 5tbeam Turbine Bearing ET Parti Sorta fea Tir Beir 1 Date fnr nr ee OCG EE Uncompsnzaiad G 44 Sets x Stirs cS ffe vt See er Em tami aaa When viewing plot group of the selected dynamic samples you can navigate to plot group of previous or next dynamic samples of different measurement points under the same machine by clicking Or 3 on toolbar Plot Group Spectrums Click this command to view a group of spectr
8. Y X zd Ending 2009 4 29 9 07 44 C Total alarm list Partial alarm list Picture below shows a total alarm list REES Plant Condition Management System Displey Marile Alarm EAE i alaj 18i Ix x fe pes User t wem Pots Operen getup Deoaan Support Boa ll de pe S EX el IEEE E ES m 3x zx TC TS ig gt PCM260 Plant Condition Management System Power Generator 1 Alarm List 2008 12 25 11 14 45 Alarm Time Channel Nome Value Type Status Value Ae H DumgerHigh Alot Low Damgerlow Bund Alarm 069 3 16 15 14 18 0 Power Gan ator 1 Steam Turhina B amp aring 1 ChX Overall Alen 0 539 0 30 D Apa Normal JXE 2 16 15 15 02 Power Generator 1 Stgam Turbine Bearing 1 ChiX Overall Alar 0 31g 0 309 HU Aa Moral ALE 3 15 15 15 200 Power Gen ralor 1 Steam Turbine Beanng 1 ChX Obrerall Ale U 219 U 219 DU i Nomal ALS 3 18 15 15 23 00 Bowepr Sengal 1 Steam Turbine Beanng 1 Chx rrall Alert 0 314 0 309 040g Moral 2005 416 15 15 28 0 Power S ner l r 1 Steam Turbine Bearing 1 Chx Overall Alen H 34g 0 309 0 409 Nomaal 20089 3 18 15 15 28 0 Power anerator 1 Steam Turbine Baaring 1 ChX Coverall Alen 031g D Sin D 4a Normal 16 15 15 E Power Generates 1 Steam Turbine Bearing 1 ChiX Overall ari 0 31g 0 309 HU Aa Moral ALE 15 15 15 03 Power Generales 1 Steam Torbine Bieinng T Ch berall Ale U 219 U 3lg DU i Noammal Uf 15 15 1608 0 Power LGong saton 1 Steam Tubing Bieanng 1 Chx
9. Measurement Point Plot Group Sample Plot Group Transient Plot Group Waveform R Waveform Bode Spectrum R Spectrum Cascade Shaft XY Vibration R Shaft XY Vibration Polar Trend R B Measurement Point Plot Group Define plot group window for the measurement point To display the plots on the measurement point s plot group window you should mark the check box before the plots Available options are waveform R spectrum H shaft XY Vibration R and trend R Picture below shows you a measurement point s plot group window PUMO Mant 1 earch reen Management Sytem Display Module Trend Power Generator 1 Steam Turbine Gearing 4 isixi De Ue ER Wem Bots Geesen Setup Qecson Support Biereg Window Heb e E X ik OI zi M H e 12 2009 1004 49 AM 1220009 1006 40 AM This module amp running B Sample Plot Group Define plot group window for the dynamic sample To display the plots on the sample s plot group window you should mark the check box before the plots Available options are waveform spectrum and shaft XY vibration Picture below shows you a sample s plot group window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 91 ald sl De User CX Mew Plots Operation Setup eem Support Balance Window tep ZIXY GEB a ammaircr Rn mosg L2 amp h 9rtg iiugj gmpus ce5w vyk2 ODdu The exxdule p running
10. Mode Shape The deflected shape of a rotor at a specific rotative speed caused by an applied specific forcing function such as imbalance Note this is a three dimensional presentation of rotor lateral deflection in vibration mode along the shaft axis Natural Frequency The frequency of free vibration of a system The frequency at which a lightly damped system will oscillate upon momentary displacement from its steady position by a transient force The natural frequencies of a multiple degree of freedom system are the frequencies of the normal modes of vibration Noise Any component of a transducer signal which does not represent the variable intended to be measured 1X In a complex vibration signal notation for the signal component that occurs at the rotative speed frequency Also called synchronous 1 2X 1 3X 2 5X 4 9X ETC In a complex vibration signal notations for signal components having frequencies equal to fractions of rotative speed Also called sub harmonic and sub synchronous Shaft XY Vibration The dynamic two dimensional path of the centerline motion of a machine component which is observed by XY transducers in the plane of those transducers When the transducers are XY shaft proximity probes it is the shaft centerline lateral vibration called precession Observed with an oscilloscope in the X versus Y mode Sometimes called orbital motion Peak to Peak Value The difference between positive and negative
11. Mrovib lech Innovative Machine Monitoring PCM360DW Condition Management System User Manual Installation Operation Maintenance POM Plat Cond inn anager System Display Module PCM parer mioBuscIj xeseze iusirp iyioi t zrzeX Tpuugs DaAdesIxveejcezsgsip ee oe TCs ot DN ei Dez Gebaut ta Deh l a PhD san E FEFE DEEIEFMS K Gap whitia Zeap EE D LJ inion tma HER B5 714 IE Tram bur Ron S ip AL ARS Zeen 178 pium s sell X Wr piws PP SC xum egia Iuaitlzoserg rra L Mrs NI I Dl i M 7 t Mitten ES Pr D den Being Benrai Gesrail mergl Brigid C chy chy Ch CR p1 pn BC ge n Dar Api pma Io 1 18 8514 18 Tren Dar Roi IIHR FFT See i W Dium RS FE ri Bam Be Fi i iihh jii Zeen Waler ah aser Gercruber Laien Tiida Ey AEN RUD Poe Gata am T tee agd Daj Ago Eon ee DES m MENS oc FTT i H gea I kp US ew FEES OP Ds ve va 2 fue Pues DOE D a T s i ance lorrer oer Een j ear Teban KA Ke SC Poser Gates l Sear Tute Bann Date e aggrze pra I PA T4 IE OI Tes rae een Urs B UA 0 We ELIILIZITIILIEILILIIIIILILILIIIIIIIIIIILTIIIIIIIIPb Iai DCD ino Sonn LOC A Phal ovaaee A Thes fendi ii running ProvibTech 11011 Brooklet Dr Ste 300 Houston TX 77099 USA Phone 1 713 830 7601 Fax 1 281 754 4972 Email sales provibtech com Web www provibtech com PCM360DW USR E C 6 C
12. NT INTEL X86 mis HB 2039 MB C Program Files Microsoft SQL Server MSSQLIO NSSOLSI Chinese PRC CI AS False Name of the server and instance ES Changes to server properties and settings may affect the performance security and availability of this SQL Server instance Before making any such changes consult the product documentation Select the tree node name Security on the left and check the button named SQL Server and Windows Authentication E Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com ProvibTech 32 Select a page n General m Memory G Processors T Security n Connections m Database Settings m Advanced T Permissions Lonnection Server LUZHAWKUT Connection LUZHANKUI DEH ay View connection properties Progress PCM360DW Condition Management System E Server Properties LUSHAREUL SE E Script 7 L Help O3kis T 0 Server authentication Q Windows Authentication mode Login auditing Q Hone Gei Failed logins only Q Successful logins only Q Both failed and successful logins Server proxy account d Enable server proxy account Ee n a a a E coke Password Options F Enable Common Criteria compliance D Enable C2 audit tracing F Cross database ownership chaining Select the tree node name Connections on the left and check the button named Allow remote connecti
13. ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 127 PCM360DW Condition Management System x Use these settings to open a port through Windows Firewall Ta find the port number and protocol consult the documentation for the program ar service you want to use Mame t Server Port number 433 Ge TCP C UDP What are the risks of opening a port Change scope Cancel Name the port as SQL Server and type 1433 in Port number edit box And then select TCP option You have changed the Windows account information for SQL Server service and meanwhile the PCM360 system uses MS SQL Server 2008 WorkGroup Edition software Take Windows XP operating system as an example and try the following 1 Open Control Panel double click Administrator Tools On Administrator Tools window double click Services shortcut rika Wees be m mmm we LL 2 Onright panel of the Services window find the following five services options v SQL Server MSSQLSERVER SQL Server Agent MSSQLSERVER SQL Server Analysis Services MSSQLSERVER SQL Server Integration Services 10 0 NN Ss S SQL Server Reporting Services MSSQLSERVER Set the five services Take SQL Server MSSQLSERVER as an example Double click this option and following window appears ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech c
14. berall Alert WK 0 309 040a Noamal 208 3 15 15 16 17 O Power Generator 1 Steam Turbine Bearing 1 CN Overall Alen O3ig 030g D Ana Nomaal 2009 12 25 10 34 53 D Power Ganerator 1 Steam Turbine Baaring 1 ChX Chverall Danger 1 D n 0 709 D 333 E Hnrmal OE 12 25 10 35 LE LU Power Ganarabor I Steam Turbine Baarng 1 Ch Overall Danger 0 59 U zg Uu Xia W Normal AULT 2S 10 0 Power Generales 1 Steam Turbine Beanng EAA berall Langer 5g U 20g U 33g Normal AUS 12 25 10 35 220 Power LGong saton 1 Steam Tubing Bearing 1 Chx berall Danger 357g 0 209 0 303 M rnal 2B 12 25 10 43 77 D Power n r l r 1 Steam Turbine Bearing 1 Chx Overall Danger 0 30g 0 209 D 304 Nomaal 2009 12 25 10 41 77 D Power Ganerator 1 Steam Turbine Baaring 1 ChX Chverall Alen D 25g 0 709 D 334 E Hnrmal ZUCS 12 25 T0043 Power Generator 1 Steam Turbine Baearing 1 Ch Overall Danger 0 35g 0 209 Ug Moral AULE 12 25 10543 AU Power Generales 1 Steam Turbine Beanng T Chx berall Ale LU ig U Ain U 33g Normal 2 12 25 10 83 41 0 Power LGong saton 1 Steam Tubing Bearing 1 Chx Duall Danger 0 33y 0 209 0 303 Moama AS 12 25 10 43 47 Oo Power Generator 1 Steam Turbine Bearing 1 Chx Overall Alen 0 28g D 209g D 304 Nomaal Alarm list represents the alarm time of the alarm event name of the alarmed channel value type the related measure value and alarm status alarm set points and the band alarm information Each page of the list displays up to 20 r
15. CalcMode nMeasureTy Unit Add Device Extent Delete Device Upload Choose RTU or TCP mode according to the actual Note only one mode for a DAQ node is permitted Click the button named Add Device the Device Information window will popup as follows Device Information Device Mao The device numbers for the units will auto arrange and cannot be reassigned but you can name the unit as your will Click the button OK the unit will be added to the Device List one by one ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 64 PCM360DW Condition Management System Unit Hannager Communication Mode ATU O TCP Device List Device Mo Device Name Channel Number 128 one D 129 two 0 Channel List Property Channellype Calchfode nMeasureTy Unit j Extent Delete Device Upload Select one unit and click the button Extent refer pre part for the RTU device or the TCP Client device to setup the commutation parameter for every unit Select one unit and click the button name Delete Device the unit will be deleted Select one unit and click the button Upload to upload the parameter of the unit the parameter will show in the list at bottom of the window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 65 Unit EBannager Communication Mode RTU O TCP
16. Click Next button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 24 Disk Space Requirement a Review the diik apace masiy for Un SOL Server featur n peg talected Zaiten Saperi ular Gish Waage Peay Feature Selection ies C DAM NB rigira ZO ER asailahl Iris Coty gerade Syries Grave E AN Bink Space Esquirsucenis Zare Dada iraty EC rage Filaslieraelu SQL Farrari TA EB repirei Server onfiparation Tustance Borectory E Virop FilassNicrersft S Server 644 EE required 12556 WS ragquirad Tatabana Dr tte Conds pare on Axalyris Xarwiras Configuration Depew tinge Zere zen iali ga aiia feres and Wrage lapestissg T atallatisk Bales Loris ge Tastall Ieatallalisk Prag eri Cosglege ka II tee J x 8 TheSQL Server Setup will launch Server Configuration window Click Use the same account for all SQL Server services button Server Configuration Speci iy tha c nfiguraliak A Saim Support Balar Sarvice kccewnir tel lation Texter a Selection Fraisen Cerfipuraiiom W crareft raccmaandz ag yeu wre a zapurata account for sach SQL Server rarvica Fink Space Raquiremanta Service korrari Sea Pamard Startep Typa Server Configuration E ETE GH Bags Zaudang Dugine Cardiguraiiun Ardesg Services Configuration g Services Coal pur ala oe Ter s aed Wrage lapestisg Isatallatiss Bales SO Server Tntwgretion Serva NT AUTNDCRITTUEsUesr Wesley g
17. Maximum Points in Shaft Centerline 100 E Frequency Unit RPM NX 3X Waterfall Depth 20 Cancel Trend Depth It is the maximum number of the points that generate a trend plot Maximum trend depth is 2000 Waterfall Depth It is the maximum number of the spectrum plots to be displayed on a waterfall plot Maximum waterfall depth is 20 Transient Depth Bode Polar Cascade This property doesn t apply to PCM360DW system Maximum Frequency in Waterfall and Cascade It is the maximum frequency domain on cascade and waterfall plot Maximum value is 10000 Maximum Points in Shaft Centerline This property doesn t apply to PCM360DW system Frequency Unit Set the units of frequency for display on the related plots The options are Hz RPM and NX NX NX indicates the signal s frequency component that equals to the n times of the machine s actual rotative speed N should be a real number between 0 001 and 10 Set Frequency and Compensation Select Frequency and Compensation Setup command from User menu Plot List Waveform A Uncompensated Spectrum All Shaft XY Vibration All Uncompensated Shaft Centerline All Trend All Waterfall All Bode 1X Uncompensated Cascade All Polar 1X Uncompensated Transient List 1X 2X 0 5X Bar Graph All Alarm List All Status List All Waveform with DC Coupling All Shaft XY Vibration with DC Coupling All Setup cea Hn S
18. Startup Coastdown steady Running Op Alarm Trigger On the window above specify a status for the sample and then click OK button You can view the status information of the data on Graphics View by details display mode NOTE If you change the status of the sample to None status the sample s former status information will be deleted i e the sample will has no status Select Status for Historical Data View The function allows user to only view the historical data labeled the selected status Select this command from User menu and then Select Status for Historical Data View window is launched Select Status for Historical Data View X status far Historical Data A Status Status for Historical Data List all data statuses user defined on Define Status window on PCM360 DAQ amp COM software On Select Status for Historical Data View window when a status is selected all historical data static and dynamic with this status will be displayed on Graphics View and others will automatically be filtered out For example Select Steady Running status and the software will only display the historical data with Steady Running status of all machine trains ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 94 Moreover most plots generated by these historical data will show the status on the plots It is very convenient for use
19. a frequency range typically above 5 kHz used to measure the very high vibration frequencies associated with microscopic faults in bearing components While this technique may provide the earliest warning of impending bearing failure for some types of bearing faults there are several other machine malfunctions which can produce vibrations in this range e g cavitation rubs etc In addition the high frequency measurement technique sometimes provides warnings too early long before any maintenance bearing replacement needs to be considered Hysteresis The difference in levels dead band between the trigger threshold and the reset designed to reduce false triggering Inertial Referenced Motion that is referenced to a mass whose inertia keeps it stationary yielding absolute motion Also describes a transducer with an internal inertial reference mass Phase Reference Pulse That change in the output signal of the phase reference transducer caused by the phase reference event ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 143 PCM360DW Condition Management System Micro inch A unit of length or displacement equal to 10 6 inches or 10 3 mils Micro metre A unit of length or displacement equal to 10 6 meters One micro meter equals 0 0394 mil Also called micron obsolete Mil A unit of length or displacement equal to 0 001 inch One mil equals 25 4 micrometers
20. deal for working with turbines pumps blowers motors and compressors Can be used in refinery petroleum steel fossil power hydro power cement transportation etc v A Assist plant managers to take intelligent maintenance decision based on acquired data Plots Supported by Different Measurement Points B Plots supported by single channel measurement point mapped with DTM or DM200 v Waveform v Spectrum v Dynamic waterfall v Static and dynamic trend v Bar graph v Alarm list v Status list B Plots supported by dual channel measurement point mapped with DM200 v Waveform ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 4 PCM360DW Condition Management System s opectrum Full spectrum Shaft XY vibration Dynamic waterfall Static and dynamic trend Bar graph Alarm list NN S S S S XS Status list System Requirements e Recommended Operating System Windows XP SP2 or later version Processor P4 3 0GHz or faster e Memory RAM 512MB or more e Hard Disk 40GB or more Drive ADVD Drive e Display 1280 1024 high color 32 bit Recommended e System Time Format Setting You are strongly recommended to set System Time Format as HH mm ss Please follow the steps to check or change the system time format 1 Open Control Panel 2 Double click Regional Options tab 21 Regional Options Languages Advanced Customize Regional Options 1 2
21. e Select Install the native mode default configuration radio button and click Next button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com GEI PCM360DW Condition Management System Error and sages Reporting Malp Hierersft impr re SQL Server foire aad ierwicer Zaiten Saperi ular Feature Selection Iris Condy porate Baak Space Requiressaie Server Conf paretuen Zuang Dr tte Conds pores on Andy Zereceg Configuration Depew ting Zere zen Coal ga aiia Esser sad Usage Betse ging T atallatisk Eulas Rely ge Tastall Tettalletion Prag eri Conglata Speriir the alsrmalish ai veu suld libe bs ast matisally Km ta Bieretaft e Lettre faiura release of OL Sarwar Thare mitingi are spiixmal Werer rout thin iid orualu em as cenlidaniial Beretef map freen de splaias Bi ersseft GD sedify feiere wraps Thra updates mihi ba emu innti am your addas wat malirally depending op pear hatemalbs Update tuinga Be Aa Berost lier ur 2L Sarre eel rae sad daka rallartnd Hard mara sheet Hicroxeft Vodais aad huigealic Weiss pe Robes aad SUL Server Enver Rapests t H grasafi op quur Sasrpera Paper terre Thin wetting only applies is werwicen thet rum wi k erer inbaraciism oe eaters atapi mE a Hierekal Taaturs wraps data jeeledes nisrRRlbs akoat phar herders comnfipurat yen ure crersft zeftwars gn rarwicar Then you will see Error and Usage Reporting window Cli
22. 4972 sales provibtech com www provibtech com 8 eve PCM360DW Condition Management System evr DTM10 201 501 Field Wiring Diagram BUF Pr B EBEN Out r suse EP E wo 03530 S AT NW ee TMO200 or amp o OM O amp f ap 4p Sp oe a ae a S HA e Pepepe dp ep A gt ch TMO200 or IH TTTT THOT oooooeo TipMutp 2 amp 2 Ss zs e or phase 8S mu o b 2 reference o E S input kh dad KS input output D i g 1 _ B Reset oo usum ep d A e a TM0182 Driver ok TMO0181 Cable TMO0180 Proximity Probe 2 2 o N 0 N ON O sg sg HS pooooc opooooq T CH T T gt T gt gt SGX 22 2 NOTES v Power supply 2 and 4 20mA 2 are optional v A Alert and Danger relays are connected as normally open Connect ARM with NC to form a normally closed configuration v Closing COM and RST BYP with an external continuous or momentary switch will initiate a remote reset Temporarily closing the switch will result in a system reset continuous close will result in a system bypass v For DTM10 201 to provide phase reference Trip Multi and COM ends are used for phase reference input Moreover the DTM10 201 won t provide Multiply Alarm function anymore so you should set Multiply Alarm property to None by DTM CFG software v DTM10 501 could output phase
23. Browser in a similar way as follows Set the start mode of SQL Server Agent to Automatic On Sql Server Configuration Manager window select SQL Server Services Currently the SQL Server Agent s start mode is set as Manual dn Sql Server Configuration Manager File Action View Help m B HS SQL Server Configuration Manager Local i SQL Server Services Sae Start Mode Foner Server Integr Running Automatic 155a Full text Filter Stopped Other Boot System amp EpsQL Server M550 Running Automatic sar Server Analysi Running Automatic Ey SQL Server Report Running Automatic 5aL Server Browser Stopped Other Boot System EbsQL Server Agent Running D SQL Server Network Configuration SQL Native Client 10 0 Configuration Double click SQL Server Agent and the window below is launched Select Service tab SQL Server Agent MSSQLSERVER Properties 3 SQL Server Agent MSSQLSERVER Properties KM pR SES Log On Service Advanced Log On Service Advanced Log on as El General Binary Path Built in account r Account Name Administrator Browse T 2 4 YDE bal ger Password aaoo k Start Mode Manual Confirm password aak k Service status Running Start Stop Pause Restart Binary Path Path to the executable file For this service Set the Start Mode to Automatic and then click OK bu
24. Continuous analog Acceleration Select a measurement point channel for example Channel X and meanwhile select the DW channel and then click the activated Gel button Channel X Channel Y Ineffective Select Channel Channel X TET ETB PLU Channel1 Continuous analog Acceleration Channel Y Ineffective If the selected measurement point has two channels repeat the step to map Channel Y Select Channel Channel Continuous analog Acceleration J Channel1 Continuous analog Acceleration Select Channel Channel X Channel No 0 DM200 Channel Y EAEan BILE 3 dfthere is phase reference channel under the device mark Phase Reference Channel and then select a ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 73 PCM360DW Condition Management System phase reference channel from the list W Phase Reference Channel Channel2 4 After finished the mapping operation click OK button to save the information Set Static and Dynamic Data Collection Conditions Select Static and Dynamic Data Collection Setup command from Setup menu On this window you can set trigger conditions for the machine train to collect static and dynamic data Static and Dynamic Data Collection Setup X Machine Train Power Generator 1 r Trigger Mode Band Alarm Trigger Time Trigger Tz Ioco ix Dynamic Data Collection Time Interval
25. Cutan Lite 2000 429 LEG dr wd A8 REM ed FE FR Time Oe e Zeg Tea Serge 3 Ge m i ied Waveform 2 Poser Generator 1 Steam Turbine Besring 2 Pose berria Lige Tbe Dann X Dunai tima SREL 47 814 Uneompanraed d WEWRP x OUR MOERS Ae iig vum ong x wo ir Dg Le Monroe 0 rere Goer aor 15 caen Turbine Bearing d mo Foesi Geregin L ieap Tobes Heuge d Cunent ime 2168 475 12 56 d Uarenpemated Al 2079HENM x arIm PKPK 0m Iiini i ie ee Dai Se EM Me Pur Gaga d Sim tee Pari d Cep iere 22e d m dt d Undone T HENRI fet Gmeirr tren wher 2009 ru Ones Stfg DOlg 035 n Plot Group Spectrums R Click this command to view a group of real time spectrum plots based on real time data from measurement points under the same machine Display real time spectrum plot group Ensure both DAQ and Display modules are started From tree view select a machine and then select Plot Group Spectrums R command from Plots menu or right click this machine and then select Plot Group Spectrums R from shortcut menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 116 PCM360DW Condition Management System ell xj ma Spectrum R kFower Generat r 1 Steam Turbine Bearing I Pausan Cunradus 8 Sage Turt rae Facarirg X Curent tre 200 d 2 CA FET Wir hiap z err i wj SSA Der Y Fi Bite PR PRS CALERA Pe Off i Pose Qed eaae Tre Leg 2 Ciriani Wr OAA ROAR FPT dio E po
26. DTM CFG software advanced edition Select 4 20mA Calibration For User command from Calibration menu On 4 20mA Calibration window click Start calibration button in Zero field 4 70m lt 4 Calibration E Zero 4 Type the current value read from the ammeter into the related edit box and click Calibration button x Step 5 step 6 covers the process to complete Full scale 4 20mA Calibration 5 Click Start calibration button in Full scale field 6 Type the current value read from the ammeter into the related edit box and click Calibration button x 7 Click Exit button to complete the calibration Troubleshooting Display Module Fails to Acquire Real time Data If Display Terminal can t acquire the real time data from other PCM360 DAQ Servers in the same PCM360 system please first check the following The network communication Ensure the network is working properly ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 123 PCM360DW Condition Management System w e System configuration Ensure system configuration is correct If the two options above can be eliminated then you should check the system UDP Port Probably the current system UDP Port is being used by other application program To change the system UDP Port please refer to Troubleshooting UDP Port Is Being Used Fail to Log on the Computer by Windows Administrator Account T
27. NET Framework 3 5 SP1 Setup Microso ft Download and Install Progress i net Fra mewo rk Downloading Status Total Download Progress Cancel The NET Framework is installed successfully Click Exit button F Microsoft NET Framework 3 5 SP1 Setup Microsoft Setup Complete s net Framework Microsoft NET Framework 3 5 SP1 has been installed successfully It is highly recommended that you download and install the latest service packs and security updates For this product For more information see Windows Update 2 The SQL Server Setup will launch SQL Server Installation Center window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 21 Srrwer Installation Center View the hardwars and getters Paii waihi Pann ag i y Har sars and Sedteare aquiremantz Tis ad ba i en Mai ptertee Security Documankakicm Fies the mzacuriiy Bocumankaticn U Celine eise Reien d View the Detect h armatish absut the Palawan a Soroka Conta guretien Chacker d Lauh teed te dhati fw ger tiene they prevent Petitii SUL Server TIS RET imztall Upgrades Bebe wor Lal Upgrade Adrizcer analyres any SUL Server SU ar DAL Server CORE Compoerekmm Hat ars kmxballad asd identi ixsuss Le fin ai hher balsrs sr alier San userada te SUL Server ZU Dalina EInztallairten Reis Launch the cxlina installation dacumantaticm rT Hew 4 Gan Eta tel with SOL Zas
28. Next button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 48 This wizard helps you install software for USB lt gt Serial Cable If your hardware came with an installation CD QE or floppy disk insert it now What do you want the wizard to do c Install from a list or specific location Did Click Next to continue lt Back Cancel 3 The computer now is beginning to scan the installation file and then install the USB RS converter driver Please wait while the wizard searches at oy USB lt gt Serial Cable Next gt Picture below shows the condition that the USB RS converter driver hasn t been installed To view the information right click My Computer and select Manage command On Computer Management window navigate Device Manager and then select Other devices USB Serial Port E Computer Management E Computer Management E Management Bl x Im File Action View Window Help SE IIE Computer Management Loc E PVT 113 i System Tools X Computer E Event viewer ep Disk drives EH Shared Folders EI Display adapters E 2 Local Users and Grot lt 2 DVD CD ROM drives Performance Logs ar Floppy disk controllers Lil a Device Manager Human Interface Devices E su Storage 1 amp 3 IDE ATA ATAPI controllers ER gt Keyboards el Mice and other pointing d
29. Old password Enforce password policy C Enforce password expiration Click Enforce password policy to make it un checked And empty Password and Confirm Password to leave the sa password blank Later click OK button 5 Login Properties sa Select e page B cse Eia A General esci Guar 81 Server Roles User Mapping Login nane A Status f KA Search Bindows authentication Password Confirm password C Specify old password Old password C Enforce password Plo Click Yes button in window below be ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 39 PCM360DW Condition Management System Hicrosoft SQL Server Management Studio Creating a login with a blank password is a security risk Are you sure you want to continue 83 Note that the login password of sa should be set as blank otherwise PCM360 system can t connect to SQL Server Network Protocols Setting If the database is SQL Sever Express the key word SQL Server SQLEXPRESS should take the place of the key word SQL Server MSSQLSERVER Select Windows Start gt All Programs Microsoft SQL Server 2008 gt Configuration Tools SQL Server Configuration Manager The Sql Server Configuration Manager window is launched Ri Sql Server Configuration Manager File Action View Help f SQL Server Configuration Manager
30. Pennsylvania 3 Electronic Engineer s Handbook McGraw Hill Book Company New York New York 4 Mark s Mechanical Engineering Handbook McGraw Hill Book Company New York New York 5 Mechanical Equipment Standards for Refinery Service American Petroleum Institute Washington D C ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 148
31. Plot A pair of graphs in Cartesian format displaying the 1X vibration vector phase and amplitude response as a function of shaft rotative speed The Y axis of the top graph represents 1X phase lag angle while the Y axis of the bottom graph represents 1X amplitude The common X axis represents shaft rotative speed Sometimes called as an imbalance response plot Also used for 2X 3X etc vibration response vectors Bow ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 140 PCM360DW Condition Management System A shaft condition such that the geometric shaft centerline is not straight Usually the centerline is bent in a single plane due to gravity sag thermal warpage etc however the bow may be three dimensional corkscrew Shaft bow can be detected by measuring the shaft relative displacement with a proximity probe s at rotor slow roll speed Calibration Weight Used in rotor balancing procedures a weight of known magnitude which is placed on the rotor at a known location under known operating conditions in order to measure the resulting change in machine 1X vibration response In effect such a procedure calibrates the rotor system a known input is applied and the resultant output is measured for its susceptibility to imbalance Sometimes called trial weight Cartesian Format A rectangular graphical format consisting of a vertical Y axis and a horizontal X axis Thi
32. SQL Server 2000 SP4 required Click Cancel to exit Setup without installing SP4 The Setup will launch Error reporting window and later click OK button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 135 PCM360DW Condition Management System Error reporting E xj If you enable SOL Server s error reporting feature SOL Server will be configured to automatically send fatal service error report to Microsoft or a Corporate Error Reporting server If a fatal error occurs the server sends information about the error to Microsoft over a secure connection where it is stored with limited access or to a Corporate Error Reporting server To setup a Corporate Error Reporting server to control the information sent to Microsoft see http oca microsoft com cerintro asp Microsoft uses the reports only to improve SQL Server and treats all information as confidential For more information on the error reporting feature and the type of information sent click Help Automatically send fatal error reports to Microsoft Click Next button Start Copying Files x Setup has enough information to start copying the program files If you want to review or change any settings click Back If you are satisfied with the settings click Next to begin copying files i Cancel Click Finish button Setup has finished installing an instance of Microsoft SOL S
33. Sab Pant Cent ku AMuuasga iracil Sal Bingley Hebe 5baburs lisl Parener Cucrsral ar L Sbeam Trine l gl Tt Be user dk wem Per Operation ebe Decman ageet Bancs Wander ebe lB xi IBS o iem l 1e zsza ir limli due xX YE SE ES elo ax T T Og Mame Mipgansura value Aleri High Dianger High Danger Low Bearing 1 Che Charel 0 053 D D D D Beanng lehr Chearall Ug UU uug Beanng SL bs Gheara 39 60am 100 idum 105 00uri Bearrig Chr berall T r T3uim 110 uim 115 00um Dear 3 his Leer A8 Hen 23 Hihen DU Dien Bars Chir Larei ZU 24am d UUen 50 00 The real time information shown on the list includes value type Overall real time measure value and alarm set points of the measured channel Alarm List Alarm list shows the information concerning the alarm events of the machine train machine and measurement point View alarm list Ensure Display module on local Display Terminal is started From tree view select the machine train or machine measurement point and select Alarm List from Plots menu or right click this node and select Alarm List from shortcut menu On the launched Time Range window select the time range of the alarm events you want to view and then click OK button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 109 PCM360DW Condition Management System x n Starting 2009 4 22 9 07 44 m
34. Stop Calibration Step 6 step 7 covers the process to complete full scale calibration 6 Click Full Scale Calibration button and then read the current value from the ammeter and type it into the ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 120 PCM360DW Condition Management System related edit box Finally click Download button ES Channel Mo 1 D I Calibration Zero Calibration Full Scale Calibration stop Calibration 4 20mA Calibration Zero Calibration 3 05 mA Stop Calibration Full Scale Calibraion 24 15 mA 7 Click Stop Calibration button to finish the channel 1 calibration 8 Repeat the steps above to calibrate channel 2 After two channels were calibrated click Exit button Calibration for DTM Zero Calibration The 4mA zero calibration process is below 1 Run DTM CFG software and connect the software and DIM device Ensure they can normally communicate with each other 2 Connect the ammeter and DTM device To perform step 1 and step 2 please refer to DIM System Wiring Diagram for Configuration Consult DTM CFG User Manual 3 Directly click Calibration button on main window or select 4mA Calibration command from Operation menu Window below is launched To start zero calibration you should activate it by configuration password x gt Stepi i step Read 4 20 mA curre
35. Unpredictable Error Happens 129 UDP Port IS Being Ueed 130 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com Hl Error Window IS Launched ccccccccccccecccecccecececucucccneneneueuuaunuunenenenenenenenenenenensueneneustenetenenenenenenenenens 130 EE eegenen 131 Appendix I Installing MS SQL Server 2000 Personal Edition sonsseenennnnnnnnneenesssenrnnnnnnnnnnnrreeesserrrnnnnn 131 Appendix Il Register Address for P1371 sessi nnne nennen nnn nennen nnn nnne nnn nnns 137 Appendix Ill Register Address for PT372 EE 138 Appendix IV Register Address for HI 138 Appendix V Register Address for DTM PT580 and DM200 n ssnssssnsssssnnsssssssnnnnnssssssrnnnnrsesssrnrrseessrrnnnnneee 139 Appendix VL COS SAN Rm 139 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com IV PCM360DW Condition Management System About This Manual This manual focuses on the PCM360DW system and it will tell you how to install configure and operate the System Since it only contains the contents about how PCM360 software works with the DW devices like DTM and DM200 if your system contains other DAQ devices such as DAQ cards or your system needs to get data via other technology such as OPC or other non DW devices via Modbus or your system is asked to transfer data to the third party
36. a stationary component on the machine to which the probe is mounted The most common application is rotor axial thrust position relative to the thrust bearing Another important application is shaft average radial position in the bearing These measurements are made using the dc position component of the proximity probe signal Two proximity probes mounted in an XY configuration are required for the two dimensional radial position measurement Axial In the same direction as the shaft centerline Axial Position The average position or change in position of a rotor in the axial direction with respect to some fixed reference Typically the reference is the thrust bearing support structure or other casing member to which the probe is mounted The probe may observe the thrust collar directly or some other integral axial shaft surface as long as it is within about 12 inches of the thrust bearing Also called thrust position Balancing Adjusting the radical mass distribution of a rotor so that the mass centerline principal inertia axis approaches or coincides with the rotor rotational axis This reduces the 1X lateral vibration of the rotor and the forces on the bearings due to imbalance inertia forces Bandwidth The span between the corner frequencies of a band pass filter Normally expressed in terms of frequency for constant bandwidth filters and as a percent of the center frequency for constant percentage constant Q filters Bode
37. aiya Lager ing Perrina Conti par ani se Error and Usage Reporting Leas Tage Capire pevewerd ame Speri fr SEL Farvir adinigkrAlerR Taal ats Balai Hiii t Inktall Taatallati n Frigas Coaplete FL Ferrar adsaimistrab rs bia wmrertriciad accerm Ee the Bakabaxe Baga ion Core Ce eat Select Account Provisioning tab and select Mixed Mode SQL Server authentication and Windows authentication radio button Then type the logon password of the current Windows account Later click Add Current User button Databaze Engine Configuration Specify Daltabate Engine walhanlication decurily aidi adini olari atl data direcleriat Saiup Support Bolen Ixxiallaiism Type TIrsdact Kay Lem Taree Feature Selection faits Configuration Desk Spare Xaquirsnardn Server Cont Eer vireg Betebece Papiss Cent kges Aralyzis Zerviden Cantiga atiy Repeat Frerisismdmq Data Directories FILESTERAM Specify the avihenticetien mcdia and adminicztraiorz fer the fa abara npima Mother eatven Hada Co Dieis dutkanlicatisn made aimi rad Beds EE Server amibenticalism amd Wunises auihaniication Puilt in SQL Server cites ALE AE HEt Ester pekgesrd Leper tine Dervis Conti partii Ee Error aad Hragn Reporting Traiellagnss Fier Liity te Trane Tastallanisa lr grass Ceapleta Spesidy SOL Sheree lee eee FS WEIEREN vo una Shbrzpastrizeg kees wurar rictad accarz te ihe Bei skaas ig mi cene Cee Jtem a 10 Th
38. and restarted d Updating Your System Ay D Please wait while setup inspects your current configuration and updates your files Stopping services EH m Details Stopping service Windows Installer The installation finished See picture below Software Update Installation Wizard Completing the Hotfix for Windows XP KB942288 v3 Installation Wizard Y ou have successfully completed the KB942288 v3 Setup Wizard To apply the changes the wizard has to restart Windows To restart Windows automatically click Finish If vou want to restart later select the Do not restart now check box and then click Finish I Do not restart now meh Since MSI version 4 5 won t take effect until the computer is restarted you should leave Do not restart now unchecked and then click Finish button Additional patches for SQL Sever Express Additional patches as follows ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 19 PCM360DW Condition Management System Windows Power Shell KB926140 Windows Remote Management KB936059 Select the corresponding operating system patches and install all the patches in a similar way as Microsoft Windows Installer Installing SQL Server 2008 If the DB Server uses Windows XP SP2 operating system we recommend that you purchase the MS SQL Server 2008 Workgroup 32 bit Edition 1 Insert the SQL Serv
39. as a phase reference channel to get phase reference signal To change the channel parameters select the channel and then click Channel Definition button All Channels lect Ger H Select Device Frequency Response d amp elect Channel Running Speed Channel hann e 1 Channel Ei 3 Channel Channel Defni amp ion Select Primary Phase Reference For channel 0 and channel 1 on General tab you can change the channel description and set the transducer orientation according to field requirement for channel 2 you could set the running speed and rotation direction of the machine on Phase Reference Parameter tab ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 69 Channel Definition d X General Measurement Parameter Spectrum Band Phase Reference Parameter General Measurement Parameter Spectrum Band Phase Reference Parameter Transducer Orientation Running Speed Ex RPM Rotation Clockwise C Counter clockwise Cancel NOTE To provide phase reference signal DM200 device needs to be specially wired Refer to System Field Wiring Diagram Add Plant Select Plant Setup command from Setup menu make sure DAQ module is stopped On Plant Setup window click Add button to launch the Add Plant window x Plant Information Plant Name Picture Path Select Picture
40. column will show Yes in dynamic data list view displayed by details mode ProvibTech PCM360 Plant Condition Management System Display Module PCM Explorer File User Edit View Plots Operation Setup Decision Support Balance Window Help Eet PCM Explorer Power Plant DEMO 7 E Power Generator 1 C 2009 3 16 15 16 17 0 206 23 um Steam Turbine 2009 3 16 15 16 13 0 207 30 um 3129 RPM No Nr Bearing 1 3 2009 3 16 15 16 09 0 206 84 um 3121 RPM Yes 2 Dynamic G2008 3 16 15 16 03 0 206 31 um 3136 RPM Ho Trs Transient 32009 3 16 15 15 32 0 207 60 um 3137 RPM Yes 2 Bearing 2 2009 3 16 15 15 29 0 206 61 um 3131 RPM No H N Bearing 3 amp 2009 3 16 15 15 25 RPM No v Bearing 4 2009 316 15 15 205 62 um 2000 316 15 15 Type some description 2009 3 16 15 153 3 amp 2009 3 16 18 15 02 for the sample such as 2009 3 16 15 14 running ee 89 um 2009 3 16 15 11 35 0 55 un Generator Power Generator 2 Power Generator 3 93 RPM No Ip RPM No j88 RPM No 486 RPM No 484 RPM No crete d RPM No 211 87 um 2993 RPM No 211 87 um 2993 RPM No 2009 3 16 15 09 14 0 211 65 um 2992 RPM No 2009 3 16 15 09 12 0 212 33 um 2989 RPM No Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 95 PCM360DW Con
41. extreme values of an electronic signal or dynamic motion See Amplitude Period The time required for a complete oscillation or for a single cycle of events The reciprocal of frequency Periodic Vibration Oscillatory motion whose amplitude pattern repeats in time Phase Lag Angle The timing relationship in degrees between two vibration signals or a phase reference pulse and a vibration signal also the phase difference between two signals such as the input force signal and output response signal The lag corresponds to minus in mathematical formulations Polarity In relation to transducers the direction of output signal change positive or negative caused by motion toward or away from the transducer in its sensitive axis Convention is that motion toward the transducer will produce a positive signal change ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 144 PCM360DW Condition Management System Polar Format A graphical format consisting of a center reference point surrounded by concentric circles Vector information is graphed on this format by plotting magnitude vibration amplitude as the length of a radial line and phase vibration phase lag angle as the clock position of the line Polar Plot Polar format presentation of the locus of the 1X or 2X shaft vibration vector from a single channel as a function of shaft rotative speed The Polar Plot is gen
42. from Port combo box v BaudRate Parity Bit Stop Bit Auto If selected PCM360 will automatically scan the proper communication parameters e Manual If selected you should manually set the communication parameters Auto Search Button Click this button to let software automatically scan the available port and proper communication parameters If scanning succeeds all communication parameters will be refreshed And if it fails a failed window will be launched to inform you B DW devices via Modbus TCP On Device Management window select a DW device and click Extended Definition button Then Server ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 62 PCM360DW Condition Management System Setting window is launched See picture below Server Setting Server Address 192 168 1 211 Connection Testing Advanced Setting Cancel Server Address Type the IP address of the current Modbus RTU TCP Converter unit that connects the DW devices Advanced Setting Button Click this button to launch Advanced Setting window x Slave Address Server Port 63 502 Cancel v Slave Address Type the slave address also called slave ID or device ID of the current DW device v Server Port The port that is used by PCM360DW and Modbus RTU TCP Converter to communicate with each other The default is 502 Connection Test
43. gf bane abren which includes tha media on which you received it d sn The torme also apply P ann iira e pia Suppliers Areas services and SO genios fne fon unless other ferma accompany those Ema P so those ferma appi THE SOFTWARE YOU ADDEPT THESE TERMS IE YOU DO MOT ACCEPT THEM BOT DOE THE SOFTWARE b rm 7T prep the lugens Lersn cme C eme The SQL Server Setup will launch bini Support Files window below Click Install button Setup Support Files Click Imatall te inated Tetep Sapper filed Te imitall er apdate SQL Serr OC haie filed en required Predect Kay The following pempssanhs sn required fer TL Zugeer Eeteg Licuas Taraa Faima Pisi ELECTI fate Puppert Tiles om Seppe Files Ta Pepin Tu pm Minders frt sii eiis 5 The SQL Server Setup will launch Setup Support Rules window oo ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 23 Setup Support Rules Zanen Suppert Beier L t preklesd thar adght erer shat pea instal SOL Farrer Satay quppert filas Fuiluran eanp be corrected bafera Zaie can cewlions Xatup Support Balen eration eapletad Fassa Failed O Tarwing Zkgzef d Feature Selection Baak Space Baquiresantin Error wi Zuse ager ting Inxtallatisn Falen Rowdy ge Install Invialbairsn Fragrave Canglats d Waruppertad SML Servrar pretatu Ei Parferaance Ceepier rPegiitry Live Cetai1ttepe Gi reevi
44. is launched please check the following 1 The Server software is running normally 2 The Softdog is indeed plugged on the DB Server ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 130 PCM360DW Condition Management System Appendix Appendix l Installing MS SQL Server 2000 Personal Edition MS SQL Server must be installed on DB Server Follow the steps below to install MS SQL Server 2000 Personal Edition 1 Putthe SQL Server 2000 Personal Edition CD into the DVD ROM It should normally be automatically detected or else select the drive and run the Setup exe file 2 Select SQL Server 2000 Components SH Seren 2000 Componenis P brow Setup pg ade Help Ew DR Server SOOO Preeeequsihes c Read the Base Motes e vin cur vel She 3 Select Install Database Server y retell Dain Server oa F kabal Arakeats Tarvisi Firal Crit Query 4 The Setup will launch Welcome window Click Next button Welcome t x Welcome to the Microsoft SOL Server Installation Wizard The Installation Wizard allows you to install a new instance of QL Server or modify an existing instance E Cancel 5 Select Local Computer ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 131 PCM360DW Condition Management System Computer Name Enter the name of the computer on which you want to cre
45. menu and real time full spectrum is displayed See picture below t3 Spectrum H kPower Generator 1 Steam Turbine Bearing 4 Power Generator 1 Steam Turbine Bearing 4 Current time 12 2 2009 10 17 A 5143Hz FFT Window Manning x 045 40 05um PK PK Y ae 22 05um PK PK um Some functions for historical spectrum plot also apply to real time spectrum plot See Spectrum to get more details ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 105 PCM360DW Condition Management System Shaft XY Vibration R Real time shaft XY vibration applies only to dual channel measurement points Display real time shaft XY vibration Ensure both the Display and DAQ modules are started From tree view select an available measurement point and then select Shaft XY Vibration R from Plots menu or directly click e on toolbar or right click this measurement point and then select Shaft XY Vibration R from shortcut menu Picture below shows a real time shaft XY vibration plot Eg shalt XY Vibration D HPomer Generator 1 5beam Turbine Bearing 4 Pow cereratar Siek Topp Bar 4 Current time 12 2 2009 10 19 17 AM Uncompensated AN 5155Hz Smak 23 26umj 35 X 45 39 79um PK PK 10 14um Y E135 21 74um PK PH 5 Bum The functions for historical shaft XY vibration plot also apply to real time shaft XY vibration plot See Shaft XY Vibration to get more details Tren
46. monitored continuously Frequency The repetition rate of a periodic vibration per unit of time Vibration frequency is typically expressed in units of cycles per second Hertz or cycles per minute to more easily relate to shaft rotative speed frequency In fact since many common machine malfunctions produce vibration which has a fixed relationship to shaft rotative speed vibration frequency is often expressed as a function of shaft rotative speed 1X is a vibration with a frequency equal to shaft rpm 2X vibration is twice shaft rpm 0 5X is a frequency equal to one half shaft rpm etc Frequency Component The amplitude frequency and phase characteristics of a component of a dynamic signal Frequency Response The measured amplitude and phase response characteristics of a mechanical or electronic system with respect to frequency 9 The value of acceleration yielded by the force of earth s gravity which varies somewhat with latitude and elevation By international agreement 9 8 m s 386 in s 32 17 ft s has been chosen as the standard acceleration due to gravity Harmonics A series of vibration signal components whose frequencies are integer multiples of the fundamental or lowest frequency vibration component Harmonic Vibration Sinusoidal vibration with a single frequency component Hertz Hz Unit of frequency measurement in cycles per second High Frequency For purposes of studying rolling element bearings
47. n anne nnns na 60 PV ESI P 60 Upload Parameters from DW Devices eene nennen nennen nnne sn nna nnns sena enne 66 Sel OW Device ONAN O MEN 67 Pg sesde eaceee 70 PRO VACA TAI E 70 AGT A E ene ee EN 71 Add Measurement Point 71 Ee BR 72 MIB VV Eege EE 73 Set Static and Dynamic Data Collection Conditions sss eene eene nnne 74 BIB c 75 Sl Machine THAIN ICE 76 Custom the picture Of the device cccccccccssseeseeccceeeceaaeeeeeeceeeesaeuseeeeesessaaaeseeeeeeeessaaaeeeceeesssaaaeeeeeeeesaaas 76 wr nga Mee p U coe 77 EE 77 order EP eee eee een EE EE E eee E ee een ee eee n 78 Change the size of the font of the measurement points eese esee nnne nnns 78 Define PCM Explorer 78 ong xan 79 DORT ESLI ieee er oe ee ee een ee eee nee eee eee ee eee eee 84 Change Logon Password of the Current User 85 Eu E 85 Backup Your SV SCI E 86 PCM360DW SYSTEM OPERATION eeeeeeEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEen 88 Hun PCM360 Di
48. result in a system bypass v For DTM10 201 to provide phase reference Trip Multi and COM ends are used for phase reference input Moreover the DTM10 201 won t provide Multiply Alarm function anymore so you should set Multiply Alarm property to None ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 10 ave PCM360DW Condition Management System 5 by DTM CFG software v DTM10 501 could output phase reference signal Trip Multi and COM ends of DTM10 501 are used for phase reference output v Mostly DTM10 201 works with DTM10 501 to provide phase reference output So connect Trip Multi of DTM10 201 with Trip Multi of DTM10 501 and connect COM of DTM10 201 with COM of DTM10 501 DTM10 301 502 Field Wiring Diagram F Out or Su 2 f z oO 0S0 E RE e E TM0200 or an Op O N Up Up q db Tr if ili Tr d PLCI DCS D D D D D D db D dR a TM0200 or he TL PLCI DCS OOE CL mmy Trip Multiply SE or phase CFE eo O z reference ee z S input output lt TM0181 H AN Reset PROBE OK ALT DNG BUF TM0180 E A Proximity Probe TRX EFs i 0 o N N O m O o c 9 Z d Z 909996 L Alert C lt Q T Keng Keng 2 gt Ot S 6R82 2 NOTES v Power supply 2 and 4 20m
49. system with version former than SP2 you should install MDAC version 2 9 1 or later on Display Terminal Please visit Microsoft Website to download the most recent version of MDAC e f Display software wasn t installed on DB Server and meanwhile your Display Terminal runs on Windows Vista operating system please visit Microsoft Website to download the most recent version of Service ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 129 PCM360DW Condition Management System Pack package and then upgrade the current operating system UDP Port Is Being Used If the system UDP port is being used by other application program when log on PCM360 software following message box will be launched pcmaso xt the current UDP port is being used hi please login pcm38 amp U to reset it Under this condition please log on software first and stop the system and then select UDP Port Setup command from Setup menu UDP Port Setup x UDP Port e e e Type an available UDP port and then click OK button CAUTION To apply the new UDP port after re set the system UDP port you must exit PCM360 software contains DAQ amp COM Display Server and Web Server on all PCM360 Terminals and then re run them Error Window Is Launched PCM360 system can not work well Please plug the SoftDog into USB port of DB Server If the Error window shown like above
50. via Modbus or OPC protocol you could consult the online Help of the system And if your Purchase Order includes Web Server SMS or Text Output services to get the configuration and operation information about these service modules you could also consult the online Help The contents above won t be mentioned in this manual ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 1 PCM360DW Condition Management System PCM360DW System Introduction ProvibTech s Predictive Plant Condition Management system PCM360DW consists of PCM360 condition management software and Digital monitors It is capable of digitally performing condition monitoring with waveform spectrum and shaft XY vibration The monitors include DTM and DM200 As a plant condition management system PCM360DW could collect store and analyze machine health condition based on vibration position and other process parameters and also it is capable of transmitting the information over LAN or internet PCM360DW system focuses on dynamic and static data collection Data will be processed digitally and transmitted to PCM360DW software via the same digital port that transmits Modbus protocol This port can be defined as either RS485 or Ethernet one PCM360DW will also collect and process standard Modbus information Moreover with PCM360DW system all machine status can be easily and quickly integrated to one system the configuration proc
51. waterfall Click on toolbar e Display hide dynamic waterfall of channel X channel Y For dynamic waterfall generated by dynamic samples under the dual channel measurement points by default the Display software will show dynamic waterfall plots of both channel X and channel Y To view single channel s dynamic waterfall plot window click X and Y on toolbar e View waterfall plot within selected time range Similar to dynamic trend plot user can view the dynamic waterfall plot in a time period Two methods to specify the time range Method 1 Mark Starting time and directly select the time on the time slider Then set the ending time in the same way and finally click Refresh button Method 2 Mark Starting time and orderly select date and time from date and time picker Then set the ending time in the same way and finally click Refresh button By default the number of the spectrum curve on the dynamic waterfall depends on the waterfall depth When you change the display time range of the waterfall plot the spectrum number may change For example you set the waterfall depth to 20 and currently only 15 dynamic samples were collected within the display time range under this condition Display software will display the waterfall generated by 15 spectrum curves e View waveform and spectrum of the sample Double click a spectrum curve on the dynamic waterfall and then the waveform plot and spectrum plot of the sample associated with the s
52. we supply SP1 for Windows Vista x86 Platforms and it is located in the folder Windows vista x86 SP 1 at the directory of DBM amp Server Installation MS Update Pack e lf your Display Terminal runs on Windows XP SP2 or later version operating system there is no need to install MDAC 2 9 1 or later version Put the Display Installation Media into DVD ROM From the root folder double click Setup exe and then follow the tips on dialog windows to install the software If Locked File Detected window is launched you can mark Don t display this message again and click Ignore button to continue the installation ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 51 PCM360DW Condition Management System Locked File Detected xX An option you selected requires that files be installed to or uninstalled from your system or both A lacked file D SvvI ND DV ISSsustemaz mc 2 dll was found while performing the needed file operations To leave this file as itis on your system click the Ignore button to retry the file operation click Retry or to perform the operation when your system is rebooted click Reboot Reboot Loes Heim Cancel Installing PCM360 DBM amp Server Software CAUTION The File system property of the disk in which the DBM amp Server software s destination folder located must be NTFS format 2 x General Tools Hardware Sharing Qu
53. with Client Software The Client Software is deemed part of the Product as defined in the EULA and as such if you do not have a validly licensed copy of the Product you are not authorized to use the Client Software Any capitalized terms used in this Addendum shall have the same meaning as set forth in the EULA unless otherwise set forth in this Addendum All terms and conditions of the EULA remain in full force and effect Do you accept all the terms of the preceding License Agreement If you choose No Setup will close To install Microsoft SOL Server 2000 you must accept this agreement Back Yes No 9 Select Server and Client Tools And click Next button Installation Definition j x You can select one of the following types of installations D C Client Tools Only This option allows you to install a server and the client tools Use this option if you want to set up a server with administration capabilities lt Back Cancel 10 Mark Default and click Next button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 132 PCM360DW Condition Management System 11 Select Typical and click Next button Setup Type 12 Select Use the same account for each service Auto start SQL Server Service And select Use the Local System account in Service Settings Click Next button i SUL Server
54. xl Numbers Currency Time Date Sample Time sample osa 45 Time format Standards and formats This option affects how some programs format numbers currencies dates and time Select an item to match its preferences or click Customize to choose your own formats English United States v i Customize See Time separator h mm ss tt Number fi 23 456 789 00 AM symbol Dueno 123 456 789 00 Time 03 39 40 Short date 4723 708 Long date Wednesday April 23 2008 PM symbol PM Y Time format notation h hour m minute s second t amorpm h 12 hour H 24 hour Location To help services provide you with local information such as news and weather select your present location United States ej OK Cancel Apply hh mm ss leading zero h m s no leading zero Cancel Apply 3 Click Customize button on Regional Options tab ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 5 PCM360DW Condition Management System 20 4 On Time tab select Time format as HH mm ss E ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 6 PCM360DW Condition Management System PCM360DW System Installation System Layout Diagram Fig1 indicates a system layout diagram on which data is transmitted via Modbus RTU prot
55. 0 CFQG Software 50 Installing PCM360 DAQ amp COM Goifware nennen nnne n narra 51 Installing PCMS360 Display ZGoifware esee n nensis nna ann rsen 51 Installing PCM360 DBM amp Server Software esses esee nnne nnn nnns nnns nnn 52 Installing PCM360 Modbus EIU 52 Installing PCM360 Modbus TCP Cent 53 Attach PCM360DW Database to SQL Server cccccccccsssseesesesececceceeceeeeeeeeeaaeessseeeeeeeeeeeeeesseesaaaaaasseeeeeees 53 Installing License Software essen nnn nnnan nnn n nnns s snnaa ans n sensn nsa ann rss nnn 54 System Software Un installation siseringi aa a 55 Uninstalling DTM CFQG ZGoitware 55 leie Ee dE Eet 55 Uninstalling PCM360 DAQ amp COM Software nennen nennen nennen nena nnn nnns 55 Uninstalling PCMS360 Display Software essen nennen nnns nnns nnn arn nnns 55 Uninstalling PCM360 DBM amp Server Software sessi eese enne nnns nnns 55 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com PCM360DW Condition Management System PCM360DW SYSTEM CONFIGURATION ccce ecce ecce ecce rrrc eee KEE 57 DTM Configuration with DTM CFQG Software 57 DM200 Configuration with DM200 CFG Goitware nennen nnne nnne nnns nena nnn nnns 58 System Configuration with PCM360 Software ccccccsssssscccceeccesessseceeeeeeeeeesseceeeeeeeueesseceeeseeseaaeaseeeeeeeeeeaas 60 Preparation before the Coniguraton essen nnne nennen nnns nnn
56. 2 30003 30004 30005 30006 30007 30008 30009 30010 30011 30012 30013 Channel 13 30014 Channel 14 30015 30016 eve PCM360DW Condition Management System 5 Appendix Ill Register Address for PT372 Channel Property Channel No Register Address Channel 0 40001 Channel 1 40002 Channel 2 40003 Channel 3 40004 4 20mA Output Channel 0 Channel 1 Channel 2 Channel 3 Channel 4 Channel 7 Relay Output Appendix IV Register Address for PT373 Channel Property Channel No Register Address that 3 mme 4 PT373 Relay Output OmmdB 9 Ommds 1 Ommei 1 Ommeii 18 Channel 15 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 138 PCM360DW Condition Management System Appendix V Register Address for DTM PT580 and DM200 Channel Property Channel No Register Address PT580 Channel 0 30501 Channel 0 30501 DM200 Input Channel 1 30503 Appendix VI Glossary Absolute Vibration Vibration of an object as measured relative to an inertial fixed reference frame Acceleration transducers and velocity transducers measure absolute vibration typically of machine housings or structures thus they are referred to as seismic transducers Acceleration The time rate of change of velocity For harmonic motion this is often expressed as g or a Typical units for acceleration are feet per second per second ft s2
57. 2 sales provibtech com www provibtech com 124 PCM360DW Condition Management System Log Off Windows Cancel Fail to Log on DBM Software When you log on the DBM software following message box is launched PCM360 DBM ES i j Database was damaged Do you want to drap it That indicates current database was damaged Solution Click Yes button to drop the database and then click Attach button on Database Manager window If succeed in attaching database software will launch following message box PCM360 DEM ES xi Ld Succeed in attaching the database If software failed to attach the database you should contact your local ProvibTech representative Fail to Backup Database E AN Failed to back up the database by manual made If the message box above is launched when software is backing up the database please check 1 SQL Server is running normally 2 Disk space for saving backup record is available Make sure the disk available space is at least three times the size of the backup record If still cannot backup the database please contact your local ProvibTech representative l ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 125 PCM360DW Condition Management System Fail to Restore Database PCM360 DEM X e Failed to restore the database If the message box above is launched when software is restoring the database plea
58. 3000 RPM 1 Channel Select Device jin Select Channel Channel Definition Select Primary Phase Reference oe en CAUTION If the DW device is reconfigured you must re upload the parameters otherwise the DAQ module can t collect data from the device Set DW Device Channel Select Channel Setup command from Setup menu ensure DAQ module is stopped and select a DW device from Select Device combo box After uploaded parameters from the DW device the device channel will be displayed on Channel Setup window moreover most parameters of the channel are defined and can t be changed ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 67 PCM360DW Condition Management System e Parameters Descriptions Running Speed on Channel Setup window Type running speed of machine the current DW device channels are mapped to NOTE The running speed is in effect only when there is no phase reference channel under the current DW device If there is phase reference channel the running speed you typed on Phase Reference Parameter tab will take effect See picture below General Measurement Parameter Spectrum Band Phase Reference Parameter Running Speed enm RPM Rotation Clockwise C Counter clockwise Enable Check box Make it to let the channel work e Channel Definition of DTM By default two channel
59. 4972 sales provibtech com www provibtech com 12 BUF SSS Pal Out M0200 or PLC DCS TMO200 or PLC DCS rip Multiply or phase reference input ec Reset RS Tos li LC DCS or dck DTM CFG To Danger P Alert PWR p Oh SIG Qi com Qi BUF CO COM CD 4 20mA 1 p COM CD RST BYP TRIP M COM COM 4 20mA 2 QD OO BUS OO BUS Qi COM Qi Nc2 Cl ARM2 Cl No2 p p p e 24V 1 QD GND 24V 2 QD NC1 ARM1 NO1 ave PCM360DW Condition Management System 5 v A Alert and Danger relays are connected as normally open Connect ARM with NC to form a normally closed configuration v Closing COM and RST BYP with an external continuous or momentary switch will initiate a remote reset Temporarily closing the switch will result in a system reset continuous close will result in a system bypass v To provide phase reference Trip Multi and COM ends are used for phase reference input Moreover the DTM20 won t provide Multiply Alarm function anymore so you should set Multiply Alarm property to None by DTM CFG software v Mostly DTM20 works with DTM10 501 502 to provide phase reference output So connect Trip Multi of DTM20 with Trip Multi of DTM10 501 502 and connect COM of DTM20 with COM of DTM10 501 502 DTM20 Hazardous Area Field Wiring Diagram
60. 60 s Static Data Collection Time Interval 10 s Start Time Cance He Select the machine train and then check the trigger modes finally click OK button B Alarm Trigger Alarm Trigger means when alarm occurs on a channel that belongs to the machine train channels under this machine train will start to collect dynamic or and static data one sample per triggering The data collection will be started only when the alarm severity of the measured value of the related measurement point channel changed The change could be an alarm severity conversion from Normal to Alarm Alert or Danger or Alarm Alert or Danger to Normal or Alert to Danger or Danger to Alert Channels that could be alarm triggered must set Enable Alarm function on Measurement Parameter tab See picture below ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 74 Channel Definition x General Measurement Parameter Spectrum Band Phase Reference Parameter r utput Conversion Hormal Channel Type Measurement Units mm s s C From Acceleration to Velocity Full Scale High bo mm s C From Velocity to Displacement Full Scale Low fp mm s Filta LU Measurement Type r Clearance C PE Circular Di C PEK PK Danger High RNS Alert High g C AVER ormal Thrust Direction C Toward Probe Alert L
61. A 2 are optional v A Alert and Danger relays are connected as normally open Connect ARM with NC to form a normally closed configuration v Closing COM and RST BYP with an external continuous or momentary switch will initiate a remote reset Temporarily ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 11 d PCM360DW Condition Management System closing the switch will result in a system reset continuous close will result in a system bypass v For DTM10 301 to provide phase reference Trip Multi and COM ends are used for phase reference input Moreover the DTM10 301 won t provide Multiply Alarm function anymore so you should set Multiply Alarm property to None by DTM CFG software v DTM10 502 could output phase reference signal and Trip Multi and COM ends of DTM10 502 are used for phase reference output v Mostly DTM10 301 works with DTM10 502 to provide phase reference output So connect Trip Multi of DTM10 301 with Trip Multi of DTM10 502 and connect COM of DTM10 301 with COM of DTM10 502 DTM20 Field Wiring Diagram NOTES 0782A 0793V SHIELD ya a m OK ER ml dp p Sp S Power Power Supply 1 Bupply 2 v Power supply 2 and 4 20mA 2 are optional ProvibTech Phone 1 713 830 7601 Fax 1 281 754
62. B Transient Plot Group The feature doesn t apply to the PCM360DW system Start Static and Dynamic Data Acquisition Ensure both DAQ and Display modules are started From the tree view select the machine train then directly click 4 on toolbar or select Start Static and Dynamic Data Acquisition command from Operation menu to manually trigger the measurement points under the selected machine train to collect static and dynamic data As a result a static sample and a dynamic sample are collected during a data collection Acknowledge Alarm The function allows user to acknowledge all alarms of machine trains When alarm occurs the function is activated shortcut icon on toolbar is enabled and meanwhile the pictures color bars of the alarmed machine train machine and measurement point start to flash Click button on toolbar or select Acknowledge Alarm command from Operation menu and then following window is launched ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 92 PCM360DW Condition Management System Acknowledge Alarm X Table of Machine Train with Alarm Machine Train VVith Alarm Power Generator Select Al Acknowledge Alarm All alarmed machine trains will be listed on the window above Mark the check box before the machine train and click Acknowledge Alarm button to acknowledge the alarm of this machine train By default Select All will
63. Bean 2 Date Aguri tre SERS Th 153413250 Ip FFT Window Haining X Jay S 5um PEPK 28 She Oum Y IS Malton PPK 306 25Hz lum T iaraa bahaalis laidialau ti Ll LL LLL Ti LA 1 544 db st Penal Data Acquadoa finie 2009 3 15 ISS Uncen pemeabed AI 21 bis AMA dim FF Tim 23 Sem Y 38 3487 um PPK rim 239708 e Select different point on the dynamic trend curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu Waterfall Dyn Dynamic waterfall plot displays a stack of spectrum plots based on all dynamic samples under a measurement point taken over some period time To display dynamic waterfall plot ensure Display module on local computer oo O O ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 102 PCM360DW Condition Management System is started From the tree view select Dynamic symbol beneath a measurement point and then select Waterfall Dyn command from Plots menu or directly click ls on toolbar or right click Dynamic symbol and select Waterfall Dyn from shortcut menu Picture below shows a dynamic waterfall plot Power Ganerator 1 Steam Turbine Baarmng 2 F S E H TTT TTT PTT PTT imum Morr ep 16 en 20 Wi o e 2008 316 14 55 23 C Starting time e Ending time 2009 3 16 15 16 13 Time Slider Date and Time Picker Plot Features Auto full scale the dynamic
64. Bi xi Powe Generator 1 Steam Tudine Beating 4 Curent ime 1222009 1033 12 AM 434r FFT Window Hinang X AAP 00 S6um PK PK Sit 1092 m J138 20 5 um PK PK 46 80Hz 429um em 75 140 n 142 284 26 EA 710 4 Ea lar GraphPower Generator 1 Steam Turbine Waveform R Power Generator 1 Steam Turbine Dearing 4 wll xi Pos ei Generator 1 Steam Tudine Beareg 4 Curent me 12 20009 10 33 12 AM Uncompensaed Al 4 4I A XIS5um PKPK 13139 2 Dien Y f139 205Qum PKP OO Gen Glen em 180 530 CAUTION Sometimes even though the channel s real time measured value doesn t exceed the alarm set point the channel is still in alarm severity See picture below ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 108 PCM360DW Condition Management System Modbus TCP DM200 10 That indicates the device channel was set with Alarm Latching property once the channel alarmed it will keep the alarm status unless the device is reset Status List otatus list shows the real time information concerning the machine train machine and measurement point View status list Ensure both DAQ and Display modules are started From tree view select the machine train or machine measurement point and then select Status List command from Plots menu or right click the node and then select Status List from shortcut menu Picture below shows a status list of a machine train P
65. Device List Device Mn Device Name Channel Number 2e two i Channel List No Name Property Channellype CalcMode nMeasurely 0 Channel Signal Yel Normal Pk 1 Channeli Phase Add Device Extent Delete Device Upload Upload Parameters from DW Devices Select Upload Local Device Parameters command from Setup menu ensure DAQ module is stopped DW devices added on local DAQ Server are listed Upload Device Parameters x Device List Device Name M4200 Upload cancel Select a device from the list and then Upload button is enabled Click this button and software will upload the ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 66 PCM360DW Condition Management System parameters from the hardware device Before uploading the device parameters please ensure the hardware device and DAQ module can communicate with each other properly For example select DTM and click Upload button If the uploading succeeded you will see picture below and you could go to Channel Setup window to check the channel parameters of this device DICNENENN x4 AN Uploading was successful Picture below shows the channels information of DIM on Channel Setup window when parameters were uploaded successfully Channel Setup x All Channels Frequency Response d Enable Chan Channel Description Running Speed D Channel
66. E H FF AL SRE Et EE H HE Mas zm cs E dar Et Or FF she H Et RRE Se KA Wee Ze D i SCH CL NOTES v A Alert and Danger relays are connected as normally open Connect A A with A AC to form a normally closed configuration ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 14 PCM360DW Condition Management System v Closing COM and RST BYP with an external continuous or momentary switch will initiate a remote reset Temporarily closing the switch will result in a system reset continuous close will result in a system bypass v Io provide phase reference Trip Multi and COM ends are used for phase reference input Moreover the DM200 won t provide Multiply Alarm function anymore so you should set Multiply Alarm property to None by DM200 CFG software v Mostly DM200 works with DTM10 501 502 to provide phase reference output So connect Trip Multi of DM200 with Trip Multi of DTM10 501 502 and connect COM of DM200 with COM of DTM10 501 502 DM200 Hazardous Area Field Wiring Diagram LD a BE Red Wire EE KGR dL a c Red Wire EL POWIEZUPPLY DOW ACTI IOW AC I an 230YAC NOTES v A Alert and Danger relays are connected as normally open Connect A A with A AC to form a normally closed configuration v Closing COM and RST BYP with an external continuous or momentary switch will initiate a remote reset Temporarily closing the switch wi
67. Extracting File sp3qfe msihnd d To Directory F A 5dbcdf c208d1071f1a53 8538a3 A few seconds later you will see the following dialog box Click Next button to proceed with the installation Software Update Installation Wizard Use this wizard to install the following software update Hotfix for Windows XP KB942288 v3 Before you install this update we recommend that you Back up your system Close all open programs Y ou might need to restart your computer after you complete To continue click Next this update To lick Next 2 License Agreement dialog box is launched Select I Agree radio button and then click Next button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 18 PCM360DW Condition Management System Software Update Installation Wizard License Agreement My a5 Please read the following license agreement To continue with setup you must accept the agreement MICROSOFT SOFTWARE LICENSE TERMS MICROSOFT WINDOWS INSTALLER VERSION 4 5 These license terms are an agreement between Microsoft Corporation or based on where you live one of its affiliates and you Please read them They apply to the software named above which includes the media on which you z C IDo Not Agree Print lt Back Cancel KB942288 v3 Setup In order to successfully complete this installation the following services will automatically be stopped
68. Lf SOE Lf 15 19 o 05 14 10 Le Past Age mda aum Tuta Baming 3 Co Co Data fcquar ion geg Lee RR D x LE a ge d ve Aere Vers Si A Hi eaae Turbine Dane 2 a rm ion Beem ED ERP YR PROCESO H Vr 3 28 Hr PHP Dum es Se Peo um Ki ZER EA d Ea tes Df W D EHE DF Shaft X VibrationPower Lenerater 1 Steam Turbitee Baarin Y Wes Heen Geneegisr 1 Sen Tutt nes i Data Acaupteg tree 2008 3 16 15 11160 ege aed JA ote Fu STIP 4004 pe 0 009 Pies poy Psi Darel Dean 8 Seen Tuin eure 1 Dats Aquin eg Kack KK bos o at ee SC un Dara dws 00030 iy Spo D u ac eu ur This module is running When viewing plot group of the selected dynamic samples you can navigate to plot group of previous or next dynamic samples of different measurement points under the same machine by clicking Or gt on toolbar Plot Group Waveforms R Click this command to view a group of real time waveform plots based on real time data from measurement points under the same machine Display real time waveform plot group Ensure both DAQ and Display modules are started From tree view select a machine and then select Plot Group Waveforms R command from Plots menu or right click this machine and then select Plot Group Waveforms R from shortcut menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 115 PCM360DW Condition Management System Paak Chee ak Turbine Diane 2
69. Local Name 1 d SQL Server Services JWSQL Server Browser Stopped SQL Server Network Configuration ESOL Server MSSQLSERVER Running de Protocols For MSSQLSERVER 3 SQL Native Client 10 0 Configuration Ew 5sQL Server Agent MSSQLSERVER Stopped 5so Full text Filter Daemon Launcher MSSQLSERVER Stopped sat Server Analysis Services MSSQLSERVER Running HSQL Server Integration Services 10 0 Running Ey SQL Server Reporting Services MSSQLSERVER Running Select SQL Server Configuration Manager gt SQL Server Services from the tree view Then stop SQL Server MSSQLSERVER service Select SQL Server Network Configuration from the left side tree view and then select Protocols for MSSQLSERVER beneath this node Ri Sql Server Configuration Manager File Action View Help e ot E 2 MS SQL Server Configuration Manager Local j SQL Server Services Y Shared Memory Enabled B SQL Server Network Configuration A Named Pipes Disabled de Protocols For MSSQLSERVER TCP IP Disabled 8 SQL Native Client 10 0 Configuration Kei Disabled Right click TCP IP and select Enable from shortcut menu If the status of TCP IP already shows Enable you needn t do the operation ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 40 Click OK button If the database is SQL Server Express the TCP port must be assigned manually Double click
70. OM software has been installed on the DAQ Server Put the Modbus Installation Media into DVD ROM From the root folder open Modbus TCP Client Setup folder Double click Setup exe and then follow the tips on dialog windows to install the software Attach PCM360DW Database to SQL Server CAUTION Before you run the DBM software ensure both SQL Server and SQL Server Agent services are started Select Windows Start gt All Programs gt PCM360 Plant Condition Management System PCM360 DBM command to run the software When you first run DBM software Database Manager window will be launched BE Detach DB Backup DB Restore DB Delete Data Exit Click Attach DB button to attach the PCM360 database to SQL Server if the software succeed in attaching database it will launch a message box below x LA i Wl Succeed in attaching the database NOTES 1 Before attach PCM360 database you cannot operate the database by the software 2 After attach the database you should license the PCM360DW system or else you cannot operate the database except detaching it ml ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 53 PCM360DW Condition Management System installing License Software CAUTION To license PCOM360DW system please install PCM360DW License software on DB Server Before install License software make sure MS SQL Server a
71. Open Control Panel and double click Power Options Power Options Properties window is launched On Power Schemes tab set Power schemes to Always On set Turn off hard disks to Never set System standby to Never Power Options Properties Power Schemes Advanced Hibemate LIPS a Select the power scheme with the most appropriate settings for this computer Note that changing the settings below will modify the selected scheme Power schemes A Settings for Always On power scheme Turn off monitor After 20 mins mM Turn off hard disks Never System standby Never And then switch to Hibernate tab de select Enable hibernation check box Power Options Properties Power Schemes Advanced Hibemate UPS em When your computer hibernates it stores whatever it has in ta memory on your hard disk and then shuts down When your computer comes out of hibernation it returns to its previous state Hibernate Disk space for hibernation Free disk space 12 779 MB Disk space required to hibernate 504 MB Finally click OK button to apply all settings e The Windows Firewall is on You could directly turn off the Windows Firewall to solve the problem And if you want to keep the Windows Firewall on you should follow instructions below 1 Open Control Panel and click Windows Firewall 2 On Exception tab of Windows Firewall window click Add Port button
72. ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 119 PCM360DW Condition Management System PCM360DW System Maintenance 4 20mA Calibration for DM200 The 4 20mA calibration process is below 1 Run DM200 CFG software and connect the software and DM200 device Ensure they can normally communicate with each other 2 Connect the ammeter and DM200 device To perform step 1 and step 2 please refer to DM200 System Wiring Diagram for Configuration Consult DM200 CFG User Manual 3 Select Calibration command from Calibration menu Before the calibration make sure system configuration password has been activated otherwise you should click Activate button from 4 20mA Calibration field to activate the configuration password first Step 4 step 5 covers the process to complete zero calibration x Channel No Calibration Zero Calibration Full Scale Calibration stop Calibration 4 20mA Calibration Zero Calibration lo mA Stop Calibration Full Scale Calibraion fo mA 4 Refer to picture above Select a channel and then click Zero Calibration button 5 Type the current value read from the ammeter into the related edit box and click Download bution x Channel No R Calibration Zero Calibration Full Scale Calibration 4 20mA Calibration Zero Calibration 3 05 mA Full Scale Calibraion fo m
73. RE THAT ACCOMPANIES THIS SUPPLEMENTAL EULA YOU AGREE TO THE TERMS OF THIS SUPPLEMENTAL EULA IF YOU DO NOT AGREE DO NOT INSTALL OR USE THE SOFTWARE 1 General el Do you accept all the terms of the preceding License Agreement If you choose No Setup will close To install Microsoft SQL Server 2000 Service Pack 4 you must accept this agreement rm Click Next button xi v Default To apply Service Pack to the default instance check the Default box and click Next To apply Service Pack to a named instance of SQL Server on this computer clear the Default checkbox and type or select an instance name new name must be 16 characters or less and should start with a letter or other acceptable character For more information click Help Instance name ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 134 PCM360DW Condition Management System Select The SQL Server system administrator login information SQL Server authentication and leave the Enter sa password field blank And then click Next button Connect to Server f x Select the authentication mode setup should use to connect to SOL Server The SQL Server system administrator login information SQL Server authentication i tte et tert eg eer e Enter sa password C The Windows account informati
74. SUL Server Agent 13 Select Mixed Mode Windows Authentication and SQL Server Authentication and mark Blank Password not recommended Click Next button g Mi 5dd password for the sa logini Enter password anim password ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 133 PCM360DW Condition Management System 14 The Setup will launch Start Copying Files window Click Next button Start Copying Files E x Setup has enough information to start copying the program files If you want to review or change any settings click Back If vou are satisfied with the settings click Next to begin copying files 15 Restart the computer 16 Insert Standard Edition Service Pack 4 Installation CD into DVD ROM and install it Click Next button x Welcome to the Microsoft SQL Server 2000 Service Pack 4 Installation Wizard The Installation Wizard allows you to upgrade an existing instance of SQL Server 2000 Click Yes button Software License Agreement x Please read the following License greement Press the PAGE DOWN key to see the rest of the agreement SERVICE PACK 4 FOR MICROSOFT SOL SERVER 2000 SUPPLEMENTAL END USER LICENSE AGREEMENT SOFTWARE UPDATE FOR MICROSOFT SOFTWARE PLEASE READ THIS SUPPLEMENTAL END USER LICENSE AGREEMENT SUPPLEMENTAL EULA CAREFULLY BY INSTALLING OR USING THE SOFTWA
75. TITHEEUUNETTNE J ala x Ree ke be Rie eo ie te oles eI VAS mB Se ex Y E eee S eo ox TC Tl et Ejshalt XY Vibration Power Generater 1 5team Turbine Bearing 1 Power Genaratar 1 Steam Turbine Saarng 1 i x Uds 4 Samil PRP d 2 zm Y 138 3 78mi PK PRK 0 33mi Add note for the sample Click Add Note command from Operation menu or right click the plot and select Add Note from shortcut menu e Show the note on plot To view or edit the sample s note on the plot click Show Note command from Operation menu or right click the plot and select Show Note from shortcut menu Select different point on shaft XY vibration Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu Trend Dyn Dynamic trend plot is a presentation in Cartesian coordinates of a measured variable versus time based on all dynamic samples under a measurement point taken over different times To display dynamic trend plot ensure Display module on local computer is started From the tree view select Dynamic symbol beneath the measurement point and then select Trend Dyn command from Plots menu or directly click on toolbar or right click Dynamic symbol and select Trend Dyn from shortcut menu Picture below shows a dynamic trend plot ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 100 BEZ Powe Generate 1 Steam Turne S
76. XY Vil atinrcPosaer Demagog Steam urbure fparing b Best Genecgior 1 Sen Tutins Paang 1 Date Acquuixs ire 2008 3 Te 15 TOL LO Dale Argeria pne 2005 3 16 15 10 47 EI Uncempamsted A Suir Uncempamated AN 31 A7Rs A Zar 1 Kam PR DK 10 en A y We IBum PRPE Fal limm 0 A Sum nam iT hrs SR n Den P DR H bm Shu PK i PF e on PEP dii un urn This module i running When viewing plot group of the selected sample you can navigate to plot group of previous or next sample under the same dynamic data set by clicking Or gt on toolbar ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 111 PCM360DW Condition Management System Plot Group Measurement Point Click this command to view a real time plot group of a measurement point User defines the plot group on Plot Group Setup window select Plot Group Setup command from User menu Display real time plot group of a measurement point Ensure both DAQ and Display modules are started From tree view select the measurement point and then directly click ke on toolbar or select Plot Group Measurement Point command from Plots menu PC haapt Plant Condition Janagement 5ysbem Displr Ptedule Trend e ePower Lenerator I1 5tbeam Turbine Eearing 4 lei xj E e C EH P Y LU Zi Steg Ek EI 2 ben Curent Der 279 SICA ll sip IF g e W eeg dt aon RE ten b Iu Ziffer EPO Gi d den Pan
77. ZHAHKUT SQL Server 10 0 1600 LUZHANKUI DSH ES Databases zi security E Logins A Hale PolicyEventProcessingLogi nite Hale PoalicyIsqlExecutionLozgir d HT AUTH RITY SYSTEM E PR VIBTE 10B8 Administrator E PROVIBTE 1064DSH AE Lj Server Roles Credentials Cryptographic Providers Audits server Audit Specifications server Ubjects ES Replication j Management ES Be SUL Server Agent E E E EH Right click on the node named sa to open the Properties window Click on the node named General and check the button Map to Credentials ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 35 PCM360DW Condition Management System E Login Properties za KIB iS Script g LE Help Select a page m Gener al m Server Roles m User Mapping Login name Ea status Windows authentication 0 09K 5 T c SUL Server authentication Password SOG E E E E Confirm password OIE Specify old password Old password Fj Enforce password policy Enforce password expiration User must change password at next login Mapped ta certificate Mapped ta asymmetric key Nap to Credential E Mapped Credentials Credential Provider Connection Server LUZHAHKUT Connection LVZHANKUI DSH ay View connection properties Remove Default database Tee Tener Click on the node named Status on the left and set all the sta
78. apply to the entire system Set Machine Train Status The function is used to set status for each machine train in PCM360DW system Machine Train s Status Setup x Status Power Generator 1 Startup Power Generator 2 Power Generator 3 gt Set Status cancel Select a machine train from the list and click Set Status button to specify a status for the current machine train All statuses you added on Define Status window will be displayed in Machine Train s Status combo box When the machine train is triggered to collect data after the status was set the collected static and or dynamic data will be labeled this status Custom the picture of the device Custom picture of the devices can be added to the device picture library of PCM360 Select Edit Device Picture command from Setup menu the PCM360 will start the Paint accessory A bitmap ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 76 PCM360DW Condition Management System file named kong will be setup and the current directory will be assigned to the directory of the device picture of the PCM360 system PCM360 Picture Draw the picture for a plant train or machine save and named the bitmap as your will the extent device picture will be valid latterly There is alternate way to extend the device picture library copy the custom picture of the device to the directory of the device pict
79. ar BOG ven he Bereet piate Tab vita hiipii ga erect pa felis Tak a ai ug es aderaneft cond Gelb nde Li RT de A ling Zerekget Please restart your computer after the MS SQL Server 2008 was installed Configure MS SQL Server 2008 After installed SQL Server you should configure the MS SQL Server Activate the sa Account Select Windows Start gt All Programs Microsoft SQL Server 2008 SQL Server Management Studio Then Connect to Server window is launched Set Server type option as Database Engine ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 29 PCM360DW Condition Management System H Connect to Server E SQL Server 2008 Server type Server Deg Asthentication Server type Server nee Asthentication Legis HAm strate Eattword 7 Remember password Then following window is launched DI Browse for Servers Local Sarvari Matesrk Servers Salari the cerver da connect ta Database Engine i deal eit Sere cet a Kegarting Services i AL Sarvar Capet Eda tion Dat amp baiai E Integration Xerviraz Select Local Servers and open Database Engine node and then select the server name for example DSH gE Browse for Servers Local Servari Mateork Servers Sglect the server da sonnert ta ul Database Engine a Ce Analysis Services a Eezag ling Serviced ad SO Server Compart Edition Tatabaram mi Is
80. at sc Seb Sar Lewin They Fee Fank Space faquiresanta Tan Search Lee Ia AERE mp a Ae ssmpatur Sien ANI paste an Sateen at peasuen an Shared fair diraciorp Ciragan PoleisUboeraseft DSL Sarwar Shared Faxbwra diraciory Ciragan Eu ege gef Z Sarwar Li mm IC m lU Zei JC Sr Ga mer cm J se Click Select All button and use the default feature directory And then click Next button 7 The SQL Server Setup will launch Instance Configuration window Select Default instance radio button and use the default Instance ID and root directory And then click Next button Inzntance Configuration Specify tha name and jnit hra ID fer tha SOL Server tt ain Support Bulan CE afiat Eaters Feature Selection C Real instance Bsxiance enigwratiem Baak Space Baquiresantin Server Configuration Tasianee Di minm peu creeper T amp atam s peau diractery C AWuagram Filed preg SQL Tarver L Depew ting Zere zen Coal ga aiia Trees and Wange Lepeeuing SSL Server directery Crepe FilaxMicrersft SL Server RGL 10 ee Tertalletien Balas kzalyzin furwicer dorectery C Vrape Filaxulicrezsfs S Farrar Aati LSE MAI i Raperiimg Services Airactory Gireg Filasdlicrevatt SQL Server EK ED TTA Taxtallatisk lragrar Cag te Tea elle pang geren Tk atta Teen eg Eisen Verain Tastamea ID Cee Ce The SQL Server Setup will check the disk space and show the result on the Disk Space Requirements window
81. ate a new instance of SQL Server or modify an existing instance of SQL Server Oy enter the name of a new or existing Virtual SUL Server to manage SOFTWARE Remote Computer Virtual Server Browse 6 Select Create a new instance of SQL Server or install Client Tools Installation Selection Ka Select one of the following installation options M O OO M DRE EE IJparade remove or add components to an existing instance of SUL Server Advanced options Create a New Installation This option allows you to create a new instance of SQL Server 2000 or install Client Tools on any supported Operating System 7 Enter your name and your company name Click Next button to continue 8 The Setup will launch Software License Agreement window Click Yes button Software License Agreement d x Please read the following License Agreement Press the PAGE DOWN key to see the rest of the agreement DDENDUM TO THE MICROSOFT END USER LICENSE AGREEMENT FOR MICROSOFT SQL SERVER 2000 The software accompanying this Addendum Microsoft SQL Server Personal Edition the Client Software is provided to you for use under the terms and conditions of the end user license agreement you acquired with Microsoft SQL Server Standard or Enterprise Edition the EULA Please refer to the EULA for license rights and requirements associated
82. ated trains on PCM Explorer And then you could edit pictures for all plants machine trains machines and measurement points in the current user PCM Explorer Example The next lines guide you through the steps to configure Plant Machine train view Machine train Machine view and Machine train Machine Measurement point view Following table shows you the relationship between the plant machine train machine and measurement point This is only an example Bam Machine Train Wee Measurement point Plant Rutherford Generator1 OTH Plant Rutherford Generator2 Gear3 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 79 PCM360DW Condition Management System Plant Rutherford Generator2 Vel Plant Rutherford Generator2 Gear4 Oth B Configure Plant Machine train view 1 Select Plant Rutherford from tree view See current PCM Explorer 2 Select Edit Picture from Edit menu to make it checked Edit View perati 3 4 Right click the picture of machine train Generator 2 and select Link Machine Train command ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 80 And click anywhere on the picture of Generator 1 See picture below a line that starts with picture of Generator 2 and ends with Generator 1 is displayed B Configure Machine train Machine Measurement point view 1 Select Generator1 from tre
83. au want bo completely remove the selected application and all of its components Cancel Uninstalling PCM360 DAQ amp COM Software Exit PCM360 DAQ amp COM software first Select Windows Start gt All Programs gt PCM360 Plant Condition Management System gt Uninstall gt Uninstall DAQ amp COM CAUTION If uninstall DAQ amp COM software all devices contain DAQ cards Modbus RTU Modbus TCP Client OPC Client on local DAQ Server will be removed Uninstalling PCM360 Display Software Exit PCM360 Display software first Select Windows Start All Programs gt PCM360 Plant Condition Management System gt Uninstall gt Uninstall Display Uninstalling PCM360 DBM amp Server Software Before uninstall DBM amp Server please execute the following first ml ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 55 PCM360DW Condition Management System dE 1 Exit PCM360 software DAQ amp COM Display Server and Web Server on the DB Server 2 Detach PCM360DW database from SQL Server Run PCM360 DBM software and click Detach DB button on main window See picture below ls Attach DB Backup DB Restore DB Delete Data Exit Then exit PCM360 DBM software Select Windows Start gt All Programs gt PCM360 Plant Condition Management System gt Uninstall gt Uninstall DBM amp Server CAUTION If uninstall DBM amp Server software all PCM360 services contain Modbu
84. banean Heen uine Erara Gunem im HARS 10 0654 AME A PEPE Sib x pna H Sun VIE 22 130m am VER Heer Gerenabor 1 prom Tibi Bras Vorst Si A Hi Eae Ter Diane d r Io Hite dines Jiu TRIS SO DUO AMI THOS TODO A1 AM This mcolls sg runrang When viewing plot group of the selected measurement point you can navigate to plot group of previous or next measurement point under the same machine by clicking Or gt on toolbar Plot Group Waveforms Click this command to view a group of waveform plots based on dynamic samples of different measurement points under the same machine moreover those dynamic samples were collected at the same time Display waveform plot group Ensure Display module on local Display Terminal is started Select the dynamic sample and then directly click on toolbar or select Plot Group Waveforms command from Plots menu or right click this sample and then select Plot Group Waveforms from shortcut menu be ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 112 gt PUMOBI Plant Condition Management ystem Display Module Wavria warr enerabor 1 Shean Turbine Bearing 4 e x Be use It wee Pts Operation Setup Donan Support dance Window Help n Pac Bom 25l l 4 9 zXx il z TXY ev ham f JO LA 0C m x ax TC T8 Bi ot
85. be continued 4 The SQL Server Setup will launch Product Key window Select Enter the product key radio button and then enter the 25 character product key You could get the product key on the installation CD ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 22 Product Key Specify tke adilisk ef 39L Server D000 te imitall edition of SRL irrar o provide a SQL Zegeer pradert key 1 Server ZOE xr the Z characiar kay imer Bicet per et pridiri xn Di pes specify Dakargsise Dealualisn dia ttn T Setup Sepperi Files ha wine s with a LXr day arpiration To wpgrada wia from oma sitim fe wmeihar edition rux the E vo Rene Hei CHgenir a ras siitken G Er Va pradert key If installing a free edition of SQL Server you should select Specify a free edition and then select Enterprise Evaluation from the list Note that the trial period for the free edition is 180 day After that the SQL Server Setup will launch License Terms window Select I accept the license terms check box and click Next button License Terms Te imitall SEE Samvar 00 yra ait accapl the Berecat Sefuears Licusia Tirei fr Esr e pu MICROSOFT EVALUATION SOFTWARE LICENSE TERMS Licesus Teresa Satay Speri Filer MICROSOFT SQL SERVER 2008 EVALUATION EDITION Koee Ser ms ang an agneement between Monge Corporation or based on where you adobe re ee Dag read fen Thuy rr 3 Se eakat
86. be marked and clicking Acknowledge Alarm button will acknowledge alarms of all machine trains When alarm is acknowledged and the alarm status of related machine train returns to normal the picture bar of the alarmed machine train will stop flashing Define Baseline Baseline sample is a dynamic collection of data that is taken at a particular time to provide sample data for a particular machine condition You can compare other samples with this baseline sample under the same measurement point to see if they have deviated enough to cause concern Define Baseline sample Ensure Display module is started Select a dynamic sample under a measurement point and then select Define Baseline command from Operation menu or right click this sample and then select Define Baseline from shortcut menu The baseline sample is marked with red symbol BL just like picture shown below 3L 2008 4 2 16 11 37 0 NOTE User could only define one baseline sample for a measurement point Define Dynamic Sample Status The command is used to set status for dynamic sample Ensure Display module is stopped From Dynamic Data list view select a dynamic sample and click Define Sample Status command from Setup menu Define ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 93 PCM360DW Condition Management System Sample Status window is launched Define 5ample 5tatus X Status None
87. ck Next button 12 The SQL Server Setup will launch Installation Rules window InstallationKules Satu im running rulai re datarmims if the isitallati amp precari will be Mecked Tar Male Satius Soppert Bal Feature Selection Inre Cont pera Denk Space Baquiresantin Server Coni i purakton Zaudang Dogue Cardiguraiiun Aralyuim Zerecsg Configuration eges kong SZerwiens Coal garaitia Devoe aed Wrage Lapeer ite Testellation Eales Wesley ge Tastall Teatallatiss Prag eri Conglats aere informatica click paralish rmaplelad Fassel DD Failed D armiag H Shipped D Mida decina 5x Des detailed report Pie d Zeg er cde ies mr i at i II Crean lumquags ona 1 Exiitia amp g cluitared er clear prepared isa tance Qi reperting Sue d Esperiimg Services Cataleg Temporury Databurs Fels Eos SOL Sanur DOE Fe ratg tiili d Dparatieg d FATES Fila Smi SQL Server SOOO Analyrin farvicar GM Isatis rums E Frawious releas telletion Catalsg Datalusas Fila faxttepdn ayala papje lad fer idilion j amztall aciicm cz at Nicrere t Tired Gis ne SU coe Cie er If Failed items existed OK button will be deactivated You must correct them before the installation can be continued 13 The SQL Server Setup will launch Ready to Install window DJL Sarror JUDE Setu Rendy to Install Warify a SQL Server DODU Centered te ba initalled aty Sappert Bolen feature Selection Inri C
88. d To install these prerequisites and continue with Setup click Ok To exit Setup click Cancel E Cancel The SQL Server Setup will launch Welcome to Setup window On the window select radio button of l have read and ACCEPT the terms of the License Agreement And then click Install button a ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 20 PCM360DW Condition Management System BS Microsoft NET Framework 3 5 SP1 Setup Microsoft welcome to Setup net Fra mewo rk Be sure to carefully read and understand all the rights and restrictions described in the license terms You must accept the license terms before you can install the software MICROSOFT SOFTWARE SUPPLEMENTAL mp e 4 anm gg mp Sen Press the Page Down key to see more text OT have read and ACCEPT the terms of the License Agreement Send information about my setup experiences to Microsoft Corporation Details regarding the data collection polic Download File Size 55 MB Download Time Estimate 2 hr 15 min 56 kbps 14 min 512 kbps Cancel The SQL Server Setup will launch Download and Install Progress window And it will automatically connect to the internet to download the most recent version of NET Framework If the connection failed the Setup will try another 4 times And if it still failed the Setup will install the NET Framework from the local computer BS Microsoft
89. d R Real time trend plot applies to all measurement points Display real time trend Ensure both the Display and DAQ modules are started From tree view select the measurement point and then select Trend R from Plots menu or directly click on toolbar or right click this measurement point and then select Trend R from shortcut menu Picture below shows two real time trend plots ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 106 Pat Mant Condition Managenvent System Disglay Module Trend B ePesier Generator 1 5team Turbine Bearing 4 Ele ker Ech yes pins Gergen qup Decken uppxel alee Wiker Den CIEN WEITE IE SE Cunami time 12 2 2009 302124 AM AB PREPRE 513jHr i Ke zw Y Ae Ein LD 1072124 ANM Powe Genero 1 Siem Tube Beam d kanem bme 1252530092 10 2 125 AM M PRPE Ai Am Xa 35 Stun AM J Tyn U TEC 10 19 27 AM TAS 10 21 25 AM This prebehla sg running The features the real time trend plots have are almost the same as the static trend plots See Trend Sta Bar Graph Bar graphs are a popular format for displaying current measured value and statuses of channels The color of the bar graph indicates the channel s real time alarm severity the background color is blue v Red Danger v Yellow Alert v Green Normal Color status indication v Flashing The channel has ever alarmed and the alarm was not acknowledged yet v Solid On th
90. d button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 60 Device Information Device Name Device No E Device Type Modbus RTU Device Channel Number Device Property HE RERU GE MEE ata whit All channels Spectrum Resolution IP of Host Cancel On the Add Device window type the device name device No The software will automatically specify an unused No Then select Modbus RTU or Modbus TCP Client from Device Type field and select DAQ Module for DW from Device Property field Later click OK button Contents below show the extended definition for DW devices The PCM360DW system supports up to 240 DW devices B DW devices via Modbus RTU On Device Management window select the DW device with device type of Modbus RTU and then click Extended Definition button Then Communication Setting window is launched See picture below Communication Setting Communication Setting Slave Address f COM Selection coii v _Setup Scan Auto Scan i Cancel Slave Address A field which allows multiple devices to share the same computer These devices would be connected to the same COM port but would be distinguished by their individual slave address For DW devices slave address is always set by the configuration software of the related device You should typ
91. d machine Answer Take picture of machine Gear 2 as an example Ensure that Edit Picture from Edit menu is marked Rest the mouse pointer on the side edge of the picture for example on the right side When the mouse pointer changes to a straight double arrow to zoom in picture of Gear 2 you should drag the picture to the outside direction in this example you should drag it to the right side And to zoom out picture of Gear 2 you should drag the picture to the inside direction in this example you should drag it to the left side Pictures of machine trains and machines can be zoomed in or zoomed out from 4 directions up down left and right Add New User Select User Account Management command from User menu Then click Add button on the User Account Management window Note that only administrator has right to add new user ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 84 User Name Password Confirm Password User Level C Super User User Cancel Enter user name password confirm password in the related edit boxes and then select user level PCM360DW system provides three levels of user access administrator Super user and User Administrator is the highest level of user access and has full access to operate PCM360DW system User with this right must be well trained and be knowledgeable of this field Operation of deleting ad
92. dition Management System NOTES 1 Each dynamic sample could be added only one note 2 User is allowed to add a note for the sample when viewing its historical waveform spectrum and shaft XY vibration plots right click the plot and select Add Note from shortcut menu Show Note The command is used to view and modify the note of the sample Select the sample that has a note and then click Show Note command from Operation menu or right click the sample and select Show Note from shortcut menu Then a yellow note will be launched and user can modify the comments of the selected sample Finally click Il button to save the note NOTE User is allowed to show and modify the note when viewing historical waveform spectrum and shaft XY vibration plots of the sample right click the plot and select Show Note from shortcut menu Delete Note The command is used to delete the note of the sample Select the sample that has a note and then click Delete Note command from Operation menu or right click the sample and select Delete Note from shortcut menu Then a message box will be launched Click Yes button to confirm to delete the note NOTE User is allowed to delete the note when viewing historical waveform spectrum and shaft XY vibration plots of the sample right click the plot and select Delete Note from shortcut menu Waveform Waveform plot is a presentation of the instantaneous amplitude of a signal as a function of time Wav
93. e correct slave address of the current device in this field COM Selection Select an available COM port and click Setup button COM Port Setting window appears Set proper communication parameters and click OK button COM Port Setting COM Setting CoM Nane con y Baud Rate 9200 x Data Bits ls bits Ff Stop Bits 2 bits z Parity none rj Restore to Default ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 61 PCM360DW Condition Management System Auto Scan Button The function is used to automatically test the communication between software and hardware device When scanning succeeds the communication parameters will be refreshed NOTE Before communication parameters are scanned automatically ensure that slave address and channel register address of device are correctly set Scan Button NOTE Before the communication parameters are scanned ensure that slave address and channel register address of device are correctly set Click this button to launch Communication window x Communication Setup C Auto Manual C Auto Manual BaudRate Karintia Bit C Odd C Even Ge None Port com Stop Bit C One Bit Two Bits uto Search uem v Port List the available COM ports on DAQ Server Auto If selected PCM360 will automatically scan the available COM port e Manual If selected you should select a COM port
94. e Logs ar EI Ports COM amp LPT a Device Manager EI Communications Pork COM1 Storage EI Communications Pork COM2 E Removable Storage EI Printer Port LPT1 p BEIDE d Disk Defragmenter EI USB Serial Port COM3 Disk Management ae Processors KZ Services and Application Sound video and game controllers System devices A Universal Serial Bus controllers SiS 7001 PCI to USB Open Host Controller SiS 7001 PCI to USB Open Host Controller SiS PCI to LISB Enhanced Host Controller USB Root Hub USB Root Hub USB Root Hu USB Serial Co al Converter NOTE After installed the USB RS converter driver you could use the Auto Search function of DTM CFG or DM200 CFG software to find the system COM port and other communication parameters installing DTM CFG Software Put the DTM CFG Installation Media into DVD ROM From the root folder double click Setup exe and then follow the tips on dialog windows to install the software If Locked File Detected window is launched you can mark Don t display this message again and click Ignore button to continue the installation Installing DM200 CFG Software Put the DM200 CFG Installation Media into DVD ROM From the root folder double click Setup exe and then ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 50 PCM360DW Condition Management System follow the tips on dia
95. e SQL Server Setup will launch Analysis Services Configuration window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 26 PCM360DW Condition Management System Annlysis Servicers Configuration Specify Amnalysii Serviced admimiitraters amd Dita directeriet Zait Suppari Bulan doce Fravurgsming fuia Burectsriar Feature Selection DEC Specify which ererg hara adminirira iva parminzions fer Aualyrim Samvicer Baak Space faquiresantn ed Services Server safiga ation ER aA US Tatabana Dr tte Conds pores on pee tee ea Aaalpurin Services Contig Dipirig Servins Coals ga aiia Ter s and Wange Lapeer ying T atallatis amp Eilen Loris ge Tastall Tettalletion Prag eri Cua ate cm mm tument Select Account Provisioning tab and click Add Current User button Then click Next button Annlysis Servicers Configuration Specify Amalysii Serviced admimiitraters amd Dita directeriet toa a Aere Frevinieaing Puta Surecterian Feature Selection Intus Defien Zperi y which ererg here adminir rai iva parminzions fer Aualyrim Samvicer Baak Space Begair eniu ETT TPTTETZIEAE lean wtrater Analpaia Services Server Configuration sminiriraterz bura Tatabana Dr ps Candiguralisn Axalprin Services amdig Depew ting Zere zen Coals ga aiia feres and Wrage Lagoa ui ie T tallatisk Bales Liity ge Install Isstallatiss Prag eri Caaglata ranuri ttad stasa La Anily
96. e Tastall Isatallatisk Prag eri gt Caaplens Ba de ee ertewei Fer all XUL Server perros l Automatic i amismakically sbarsa porribla te w versions the utar will peed te sparid y a Dow privilaga ik Maly iteraa uas Passend sme Jue J cem J x On the following window type the name and password of the current Windows account Later click OK button Note that the account must belong to the Windows Administrators group and the password must not be blank Use the same account for all SQL Server 2008 services Specify a user name and password for all SQL Server service accounts Account Name P Password For example the current Windows account is Administrator Use the same account for all SQL Server 2008 services Specify a user name and password for all SQL Server service accounts Account Name Administrator v Picture below shows the window after the account information was set Later click Next button to continue the Password cook installation ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 25 Server Configuration Specify Uke confi perwlion aty Saperi ular Feature Selection eaiwecn Cenfaguraiism Baak Space Baquiresantin Server Camiipuraiiam Tatabana Dr tte Cardiguraiiun Aralyuis Zereceg Configuration Depew ting Zere zen Coal ga aiia Levee andi Waage Leper ning al sramg armiga Admapislralor
97. e channel no alarm occurs or the alarm has been acknowledged Display bar graph Ensure both DAQ and Display modules are started Select a node from tree view the node could be a machine train a machine or a measurement point Then directly click ull on toolbar or right click this node and then select Bar Graph from shortcut menu or select Bar Graph from Plots menu Picture below shows a bar graph of a machine train ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 107 PCM360DW Condition Management System PCMJ60 Plant Condition Management Systen Deeplay Module Bar Graph Power Generater Steam Turbine Wii Ah 7 3 amp s za uxlp mi we a lel xj alas bh 7 O Wee X Y ec vl Fe UM X oc om ox zx TC T2 ii a lt gt I Deng Bearing 1 Bearing 3 Pesrna 3 CHR cht Chi Cnr Plot Feature View real time waveform and spectrum of channel For channel that mapped DW devices double clicking the bar graph of the channel will display the real time waveform and real time spectrum plot POM360 Plant Condition Management System Desqlay Module Bar GraghPower Generator 1 5 bao Turbine slaj x De Use dt waw pots Operation Setup Qacon Support aane Window Heb S TEE CL j 7 7 e x r y ags CHOLMMAPRA A APATA E EECHER EECH EL alni x espe trum R f ower Generator Steam Turbine Bearing 4
98. e sensing device comprised of two dissimilar metal wires which when thermally affected heated or cooled produce a proportional change in electrical potential at the point where they join Threshold The level at which a trigger or other function is initiated Transducer A device for translating the magnitude of one quantity into another quantity The second quantity often has units of measure different from the first and serves as the source of a useful signal Vibration transducers convert mechanical motion into a proportional electronic signal typically a voltage proportional signal Transient Data Data acquired under transient machine conditions startup and coast down Trend Data The periodic recording storage of static and or dynamic data for the purpose of observing changes as a function of time Trend data is the most fundamental level of information in any predictive maintenance program Trend Interval The time period between consecutive data points on a Trend Plot Trend Plot A presentation in Cartesian format or polar format of a plot with the measured variable versus time Trigger Any event which can be used as a timing reference A trigger for an oscilloscope will initiate the sweep of the beam across the face of the CRT A trigger signal for a digital vector filter is a phase reference pulse which serves to align the center frequency of the band pass filter to shaft rotative speed It provides a reference from
99. e view or double click picture of Generator1 on Graphics View See Graphics View about Generator1 2 Drag pictures of machines and measurement points beneath Generator1 to the proper location Ensure Edit Picture from Edit menu is checked ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 81 PCM360DW Condition Management System 3 Click anywhere on picture of Gear 1 See picture below a line that starts with picture of Gear 2 and ends with Gear 1 is displayed 4 Right click picture of measurement point OTH and then select Stud on Machine command Since OTH belongs to machine Gear 2 click anywhere on picture of Gear 2 and then OTH is fixed on Gear 2 See picture below ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 82 Bes E me a MM t S _ zm m mm c n E mg men keen eg Repeat operations mentioned above to configure other Machine train Machine Measurement point View CAUTION To apply all configurations on Graphics View before the PCM Explorer is refreshed you should select Edit Picture from Edit menu to make the command unchecked Or else the configuration information Will be lost Other functions e Withdraw the linking between two machine trains and two machines Answer Take Generator 1 and Generator 2 as an example We have linked Generator 1 a
100. eamg 2 Data Acque tios tme 2008 3 35 1508 440 AB DRER 72M K fat S0 58um Y Ae 38 Jun 2109 336 4 7 37 U 2009 3 16 15 16 17 Date and Time Picker 2009 2 16 14 55 23 C Starting time Ending time Time Slider Auto full scale the dynamic trend Click 5 on toolbar Plot Features e Magnify or restore the dynamic trend Use 9 or on toolbar e View dynamic trend plot of different frequency components Click All 1X 2X on toolbar or select the related commands All Frequency 1X 2X NX NOT1X from View menu When user views dynamic trend plot of 1X 2X NX frequency component Display software will also show the phase angle trend plot MeL TrenckPower Generator 1 Steam Turbine Dearing 2 Data Acqueiibion tne 2009 3 16 15 08 44 0 2X PKPK 4972Hz A um deg l 15 16 17 EN 2009 3 16 15 16 17 2009 3 16 14 55 23 C Starting time Ending time e Display hide dynamic trend of channel X channel Y For dynamic trend plot generated by dynamic samples under the dual channel measurement point by default the Display software will show dynamic trend plots of both channel X and channel Y To view single channel s dynamic trend plot click X ang on toolbar View trend plot within selected time range User can view the trend plot in a time period There are three methods to specify the time range Method 1 Right click a point on the trend and then select Set Starting Time from shortcut m
101. ecords Click the left or right arrow button to see records on the next or previous page e Status column Indicate the alarmed channel s alarm severity If the channel s measure value exceeded the danger set point the alarm severity of this channel will be Danger and if the channel s measure value exceeded the alert set point but was less than danger set point the alarm severity will be Alert e Band Alarm column Band alarm function doesn t apply to DW device CAUTION Sometimes you may see that the channel s alarm status is Alert or Danger whereas the measured value doesn t exceed alert set point For example see picture below the channel s overall is 0 15g which doesn t exceed alert set point with 0 30g but its status is shown as Alert severity ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 110 PCM360DW Condition Management System EJ Alarm List Power Generator 2 Steam Turbine Bearing 1 PCM360 Plant Condition Management System Power Generator 2 Steam Turbine Bearing 1 Alarm List 2010 1 19 12 43 57 am Alarm Time Channel Name Value Type Status Value Alert High Danger High Alert Low Danger Low Band Alarm 2010 1 19 12 43 33 0 Power Generator 2 Steam Turbine Bearing 1 ChX Overall Alert 0 15g 0309 0409 Normal The case may occurs under the condition that the DW device channel was set with Alarm Latching propert
102. een configured correctly e PCM360 Server software is running If your Purchase Order includes the services provided by PCM360 software ensure all services are started Since there is a demonstration database provided by PCM360 software to avoid some unpredictable problems and make the system work normally you must remove the demonstration database Follow the steps below to remove the demonstration database 1 Run PCM360 DAQ amp COM software default user name administrator password password and stop the DAQ module 2 Select Device Management command from Setup menu Delete all devices listed on the Device Management window 3 Select Plant Setup command from Setup menu Delete all plants listed on the Plant Setup window 4 Exit PCM360 DAQ amp COM software and run PCM360 DBM software default password password 5 Click Delete Data button and delete all history data 6 Exit PCM360 DBM software Following contents will guide you through the steps to configure the whole system For more information concerning PCM360 software operation please refer to the online Help Add DW Devices Select Windows Start gt All Programs PCM360 Plant Condition Management System PCM360 DAQ amp COM command to run DAQ amp COM software Default user name administrator password password After it run click o on toolbar to stop this module Then select Device Management command from Setup menu On Device Management window click Ad
103. eform plot applies to all dynamic samples To display sample s waveform plot ensure Display module on local computer is started Select a dynamic sample first and then select Waveform command from Plots menu or directly click on toolbar or right click the sample and select Waveform from shortcut menu Picture below shows a waveform plot with both channel X and channel Y E ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 96 PECRCSETI Pant Comin Hianga Sym Dis Haule Wancrilirendoserr Generator l Shean Turbine Bear 1 Eje Ler dk ven Plots Qperanon epp Decnon Support ance Window Help Ree A lieb ai ZE S DI ga EI tt eo PVA DI al Wareornd ower Lererabor 1 5bem Darbine De sineg 1 s IY sg ie 9 F9 A o E ow ox zx TC TS Plot Features e On waveform curve points that are marked by pink color are phase reference Auto full scale the waveform Click on toolbar e Magnify or restore the waveform Use D Or e on toolbar e View waveform of different frequency components Click All 1X 2X on toolbar or select the related commands All Frequency 1X 2X NX NOT1X from View menu Display hide waveform of channel X channel Y For waveform generated by dynamic or transient sample under the dual channel measurement point by default the Display software will show waveform plots of both channel X and channel Y To view single channel s waveform pl
104. en click OK button NOTES 1 Maximum 8 customized windows can be defined If there are already 8 windows and you save another the first window will be replaced by the ninth one FIFO 2 When save a customized plot the current status of the historical data you select to view will be recorded It will be displayed behind the plot name ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 118 PCM360DW Condition Management System Open User Plot This command is used to open a saved user defined plot Select Open User Plot command from User menu 4 l on toolbar and then select the available plot from the saved plot list or directly click shortcut icon Save User Plot Open User Plot Bearing 1_ Startup Startup Bearing 1_ Steady Running Pall Statusi Refresh Pah Explorer FS P Bearing 1 Startup AI statusi When you click Open User Plot command all saved plots will be displayed and meanwhile the status of the historical data for view when you saved the plot is also displayed behind the plot name Note that you are only allowed to open plots marked the same status as current status of the historical data you select to view For example you saved a plot marked Startup status when current status of the historical data for view is also Startup you could view the plot The plots marked other statuses can t be opened
105. enfigparatisn Tark Space Eaquaresanis Sarr Candi guration Taiskara Erquua Conds poration Analysis Darrian Cond poration Reporting Zeen dep Cali s ang Bee sr wel agn Betze tine Taxtallatism balas Eeady ta Bestell Taxtallatism Trapen Conglata Kesdy t iarrai SRL Ser eer DON Quai mann Lasolltgascg ed Sind n Chimay Tels esserrtksit la faspra iicm ere oe Client Thala Basbkewrds Cogn gi bea Li Cliaat Tesla Eat uL M nililia Esgina ESSGLIO ELST HI X Condo ur atii ila peck Pragan Filaslier evalf u SQL Farver pO anap BestatsapiLagkzDONSTIS 36CHAMA aTi perdi ee E Clesse Click Install button to start the installation progress l Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com ProvibTech 28 PCM360DW Condition Management System Los TAS ITE Eg InsgtallationProgresm Setup Support Bolen ening Heli dates eT Pera ajag Hl IKTTTTTTTTTITTTTTTTTITT Imis Configuration Dink Space Requiremanit ZLK SAC CS Posper tnrialh gpatdafaultcenfig Cpus Sarver Conf ter eiis Bandana Engine Confoguratian Anda Darrie Cardfeguratisn Lapeer ling Lerserek Cep s vir Ter e s ch rage Reporting Taal Late Fier Tau te Trane Taxtallaiisa Frapress Compl ate Click Next button Inateal lation Progress Zaiten Soppert Falen Sarap protett Ca ctkeig e TTTTTTTTTTTTTTTTTTTTTTTTTTTTITTTTTTTTTTTITTTITTTTTTTITTTITTITTTIIITTI Emte eines Baak Space faquiresanin S
106. ens releases af SOL Sarver SH Eepltagg Imallig E Frawioum CIF rmrtalbatism d Cod gieniey walidati n far SOL Sar ragiitry kiyi Qj Capir Aalt parlar E BLererstr EIT Hgplicalisn Seceair Edition FOV platform GM Tisbers Power thal A Finders Furamald If Failed items existed OK button will be deactivated You must correct them before the installation can be continued 6 The SQL Server Setup will launch Feature Selection window Fenturs Selection Fenturs Selection Select the Entarprita Iwaluathen aaterai te inated Tar cluitarad isilallatisai only DPatabaie Engine Select the Entarprita Dwaluatien featared te inated Tar claatarad isilallatisai only Pa tabade Engine Services amd Analysis Sarvicam cum ba clevtered Services amd Anda Services cum ba clurierad Zaiten Saperi Falen D r Deseragti an Zaiten Saperi Balar D e Dasari eek an Wi CT dnntance Feiere Server fasturat ara instances iD CT tu DI Server feuteret ora instance Baak Space Baquiresantin site gira T wi cede rias Inri Cots porate Jatukass Paguns Sarviges Tienen Veit sep Error wi uae Raper ting vk dog Sur Lee im instances m V Inxiallaiias Paien are r tapur Sarver Conf purakton Rowdy ge Install 8 imp Gatreran Zaudang Duguna Conds pores on Tevtallation Fragravt ik Geo m alysis Zarwiras Configuration Complete TERT Tels Camas Depew ting Zere zen iali ga aiia Ter s asd Tange Lager ite Tevtallavien Bales Loris ge Tastall Taxtallatisk Fregeece Caagl
107. enu The ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 101 PCM360DW Condition Management System time that relates to this point is specified as the starting time Set the ending time in the same way and finally click Refresh button Method 2 Mark Starting time and directly select the time on the time slider Then set the ending time in the same way and finally click Refresh button Method 3 Mark Starting time and orderly select date and time from date and time picker Then set the ending time in the same way and finally click Refresh button e View waveform and spectrum of the sample Double click a point on the dynamic trend and then the waveform and spectrum plot of the sample associated with this point are displayed By clicking Or gt on toolbar user can view the waveform and spectrum generated by the previous or the next dynamic sample and the point cursor on the trend plot will move at the same time PEMAN Mant Cenitinn Management System Display Module Dynamic TreeekPower Generator Sheam Tarbine Bearing 2 ES ala xl d mm eg b Ke Data Aigua tine 2009 3 15 15103 25 AN PEPE 516rHE X fas 5127um y 37 Balen fami x 3002 3 16 14 55 23 This module is running Poe er Genergier 1 Stern lubne Sean d 1 a MY m ae JB AMA o nm ix 2x TC TS ei ot mPorer Generator I steam Turbieelearing z Poser Generar 1 Steam Toine
108. er 2008 Work Group Installation Media into the DVD ROM From the root folder double click Setup exe SQL Server Setup will scan the system environment first In some Windows operating system the result might not be displayed normally but it doesn t affect the installation process The version information about SQL Server 2008 work group and NET Framework is checked by SQL Server Setup e If SQL Server 2008 find the NET Framework version 2 0 you will see the window like below DR F D_Tool Sql Server2008 YorkGroup setup exe Microsoft lt R gt SQL Server 2608 Setup 10 00 1600 22 Copyright lt c gt Microsoft Corporation All rights reserve Microsoft XR NEI Framework CasPol 2 0 50727 38053 Copyright lt c gt Microsoft Corporation All rights reserve The SQL Server Setup will launch the waiting window You may wait a few minutes Never do any operation during the waiting time After that you will go to step 2 e Ifthe SQL Server Setup can t find Framework version 2 0 you will see the window like below A F D_Tool Sql Server2008 WorkGroup setup exe n x Microsoft lt R gt SQL Server 2608 Setup 16 66 1666 22 Copyright lt c gt Microsoft Corporation All rights reserve Then SQL Server Setup will launch the following dialog box Click OK button to install NET Framework Microsoft SQL Server 2008 Setup i SQL Server 2008 setup requires Microsoft NET Framework and an updated Windows Installer to be installe
109. er Generater L Steam Turbine Bearing 1 2 Ele Liner de ven pes pasion epp Denion pont ance wind Mee mo W TWEET AT D ei E m le PIX Y m sgg Asl ix zx TC TS et Data Acauisii n time 2009 3 18 15 11 38 D Tran abus Steady Puririy Uncompeansaied All 3 20Hz X Das A Xxmil PEPER D 53m Y ZS 3 78mi PE PK 1 88mil Plot Features e On the curve points that are marked by pink color are phase reference Auto full scale the shaft XY vibration Click on toolbar e View shaft XY vibration plot of different frequency components Click All 1X 2X on toolbar or select the related commands All Frequency 1X 2X NX NOT1X from View menu e Show SMax and Cross Cursor Right click anywhere on the shaft XY vibration and select the related Show Sax vw Show Cross Cursor By default Show Cross Cursor is marked Once this command is marked the selected point on the command from shortcut menu curve will be marked by the cross cursor just like Show SMax SMax is maximum RMS value of the points on the shaft XY vibration Select this command ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 99 PCM360DW Condition Management System to display the SMax point on the plot And the SMax information that contains amplitude and vector angle of the SMax point will also be shown above the plot IDUITUEITTUTDLIUTTTTETERIDTTITUENELTZTTTTIEE
110. er menu the dialog for adjusting the size of the font of the measurement points will popup as follow Adjust Font Site Set Measure Point Font Height PEPE Drag the slider and release click the button OK the size of the font of the measure points will change Define PCM Explorer Select Define PCM Explorer from User menu Ensure DAQ module on local computer is started ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 78 Define PCM Explorer Ki Selected Machine Train Available Machine Train Power Plant Trainone Train1 Power Plant Power Generator 3 Power Plant Power Generator 2 Train2 Selected Machine Train List List machine trains that are displayed on PCM Explorer of the current logon user Available Machine Train List List machine trains that are monitored by PCM360 system but not displayed on PCM Explorer of current logon user _ lt lt Left shift button gt gt Right shift button The PCM Explorer is empty when you first log on PCM360 DAQ amp COM After finished the system configuration you should add the concerned machine trains on the PCM Explorer by moving them from Available Machine Train list to Selected Machine Train list Edit Picture After you finished configuring plants trains machines and measurement points you should select Define PCM Explorer command from User menu to display the rel
111. erated by in phase and quadrature signals usually during machine startup or coast down transient operation Probe Gap The physical distance between the surface of a proximity probe tip and the observed surface The distance can be expressed in terms of displacement mils micrometers or in terms of voltage millivolts Standard polarity convention dictates that a decreasing gap results in an increasing less negative output signal Probe Specifically a proximity probe transducer although sometimes used to describe any transducer Probe Orientation The angular location of a probe with respect to a polar coordinate system when viewed from the driver end of the machine Typically zero degrees are at top dead center vertical or at the horizontal right 3 o clock position on the coordinate system Proximity Probe A non contacting device which measures the displacement motion and position of an observed surface relative to the probe mounting location Typically proximity probes used for rotating machinery measurements operate on the eddy current principle and measure shaft displacement motion and position relative to the machine bearing s or housing Radial A direction on a machine which is perpendicular to the shaft centerline in the XY plane usually refers to direction of shaft lateral or casing motion or measurement Radial Vibration Shaft dynamic motion or casing vibration which is measured in a direction perpendicular t
112. erver Gi 2000 Service Pack 4 on your computer 17 Restart your computer again 18 Select Windows Start gt All Programs gt Microsoft SQL Server gt Service Manager Make sure SQL Server and SQL Server Agent Services are started e Select SQL Server from Services field and click Start Continue button to start it And mark Auto start service when OS starts ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 136 e Select SQL Server Agent from Services field and click Start Continue button to start it And mark So SOL Server Service Manager 1 o x Server SOFT WA Services sat Server si Refresh services Ra Stat Eontinye o ul House Stop vw Auto start service when OS starts Starting SOFTWARE MSS0LServer Auto start service when OS starts Ro SOL Server Service II Server so FTwARE r Services SOL Server Agent gt amp tar lcantinue n House E Stop M Auto start service when OS starts R Appendix Il Register Address for PT371 Channel Property Channel No Register Address _ Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com ProvibTech 137 Channel 0 Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10 Channel 11 Channel 12 Channel 15 unning SWSOFT WARE SQLSernveragent 30001 3000
113. erver Conf paretuen Tatabana Tagura Conds pores on ealpuin Zarwiran Conf poration Depew ling Services Coal paras se G Ass ratn Services Paarma Been ALL E Full Text Search rr s andi Wage Leper sing QM Kater ig Engen et Zeite Belts Qi Tenegretisn Servisas Val ge Tastall Tastallal isa Fragress E Chiam Tesla Consectivity Canglats E d Buraga Isalm Completa G Cant fein Spe E Lliami Teale faieesr n Lsapuiibudity D I Eanktarg End sl u rtge Deweleqeant telis d Bauen Teele Basia d SUL Client Caitlin SIK a SQL Server Braka nlina d Bicrers t Syme Framework A Ceci Kelp Then SQL Server Setup will launch Complete window Click Close button to exit Complete Teu SQL Serr OC imitallatienm cosplated sguccsiifelly Zaiten Saperi Falen Seay Peg File kas keep ceed t ke Ca isretpct lasatiskk Feature Selection Lex npe o S DEUS n Inri Configuration Seer Ex 29129 i uri Baak Space Baquiresantin Server Conf paretuen Zuang Dr tte Conds pores on Andy Xarwiras Conti paraji en Depew tinge Servins Coal ga aiia rror and auge Liperin T atallatisk Bales Loris ge Tastall Teatallatisk Prag ern Complete lefareakise abeul the Dates cperclion zg Frttrkbie maai tegt a Teor SAL Serrar E imag allatiom completed muccengfully Supplamamial Dnformaiisn fellewing maiar apply te Ghia ralaara af SML Server saly crareft Update er Lmfermadism abrat kee te una W crereft Update ds identify updates for SOL Serv
114. esar DM Fasl ewer Clustaring i Feed inilructishi of hes to get Tarted with SOL Server 2000 fel levar lusiaring ie apei Ae SUL Server 200 fren SQL Server Select Installation on the installation guide left side and select New SQL Server stand alone installation or add features to an existing installation from the right side Geh Pr eh Den DEL Serves TORE ep DS Saree Leesch nepret is erf SL Derre DD eg Si Server ILE 4 S dare 09 bra re wpzrada res Mai rea the parida Get 16 reg patakt prle n Search Dur padari mplatam d i Zeck Buererefn pula fer 3L Jarva CO podet wpnni ze SQL Server Installation Center Planning d N Y L a Maintenance Tools amp H pini p Bee SUL Server siand alene inziallaiien er odd features te am existing Advanced Om A installation e L Launch a wizard te install SQL Server 2003 in a non cluz terad enviroment er to add features Le an exigting SUL Server 200G inctance Options 3 The SQL Server Setup will launch Setup Support Rules window Setup Support Rules SZatup Suppert Bier identidy preklesd that adght erer shat pea j amp it amp ll SOL Serer Satay vert filas Failaren sant be correctad bafera Setup cun continma Setep Support Eulex Operation rmaplakad Passed amp Failed TarR agO Thigped Click Show details gt gt button to view the details If Failed items existed OK button will be inactivated You must correct them before the installation can
115. ess is easier It is a true integrated solution of monitoring process data vibration data and other machine running status Definition DW Device A digital Modbus device of ProvibTech that is used for condition monitoring PCM360DW system can receive DW data dynamic waveform data from these devices via Modbus RTU TCP protocol Currently following meters of ProvibTech could be used as DW device DTM10 201 301 2 or Later 11 or Later DTM20 101 28 or Later Especially to provide the phase reference input the DTM10 201 301 DTM20 101 and DM200 should work with the DTM10 501 firmware version 28 or later or DTM10 502 firmware version 28 or later DAQ Server The computer that installs DAQ amp COM software and directly connects to hardware DAQ devices Each PCM360DW system can have multi DAQ Servers DB Server The computer that installs MS SQL Server 2008 or MS SQL Server 2000 and PCM360 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 PCM360DW Condition Management System DBM amp Server software Each PCM360DW system only needs one DB Server NOTE To make PCM360DW work normally user should keep the softdog in the USB port of DB Server Display Terminal The computer that installs Display software Each PCM360DW system can have multiple Display Terminals PCM360 DAQ amp COM Software Data acquisition and communication software which is used to collect data in the
116. evices 2 Monitors E8 Network adapters Removable Storage Disk Defragmenter Disk Management e Services and Application 1 HAAA e Other devices Communications Port COM2 LY Printer Port LPT1 SB Processors Sound video and game controllers A System devices gt Universal Serial Bus controllers sl 4 The installation of USB RS converter driver was finished Click Finish button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 49 Completing the Found New Hardware Wizard The wizard has finished installing the software for e USB Serial Converter Click Finish to close the wizard After the USB RS converter driver was installed the computer begins to install COM port The installation process is the same as the installation of USB RS converter driver so we don t mention it here After the two were installed a new USB Serial Port COM9 is added below Ports COM amp LPT and USB Serial Converter is added below Universal Serial Bus controllers See picture below Computer Management loj x m Fie Action View Window Help D amp i2 Computer Management Loc 1 amp 3 IDE ATA ATAPI controllers El i System Tools gt Keyboards Event Viewer Mice and other pointing devices Shared Folders Monitors Local Users and Gro Sai Network adapters Performanc
117. f the plant process When critical machinery is not operating the part of the process is not operating Machines in this category are usually without spare and are typically monitored continuously Critical Speed s In general any shaft rotative speed which is associated with high dangerous level vibration amplitude Often critical speed is used to describe a shaft rotative speed equal to a rotor system natural frequency This is more correctly called a balance resonance speed Cycle One complete sequence of values of a periodic quantity Decibels A numerical expression of the ratio of the power or voltage levels of electrical signals dB 10 log P1 P2 20 log V1 V2 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 141 PCM360DW Condition Management System Difference Analysis A method for evaluating the change in a measurement variable Two sets of data are collected at different points in time or under different conditions and are subtracted from each other Differential Expansion The measurement of the axial position of the rotor with respect to the machine casing at some distance from the thrust bearing Changes in axial rotor position relative to the casing affect axial clearances and are usually the result of thermal expansion during startup and shutdown The measurement is typically made with a proximity probe transducer mounted to the machine casing and observi
118. field and receive data from digital meters based on Modbus protocol or through buffer output PCM360 DBM amp Server Software Database Manager and Server software DBM software is used to maintain the system database and Server software is used to manage and configure the system services PCM360 Display Software Display and analysis software which is used to display historical plots real time plots and lists System Overview v Modbus Interface Data could be transferred via Modbus RTU and Modbus TCP protocols The third party monitors complied with the two protocols can easily be integrated to the system Transfer data based on OPC technology Dynamic data and static data collection And the data could be displayed by collected time order Maximum 2000 static samples are available NO Se Gs S Plots and analysis waveform plot spectrum plot full spectrum plot shaft XY vibration plot trend plot alarm list status list bar graph waterfall plot etc s Save plots as bmp format v Up to 800 lines of spectrum resolution with DTM and DM200 The available channel s sampling frequencies are 500Hz 4 KHz and 25 KHz v 1X 2X NOT1X amplitude and phase are available v Status of machine train and dynamic data definition v DTM provides one vibration channel and one phase reference channel DM200 provides two vibration channels and one phase reference channel v Both of DTM and DM200 are capable of storing the trend data and a
119. ftware select Windows Start gt All Programs MGate Manager MGate _ ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 44 PCM360DW Condition Management System Manager The software main window is launched MGate Manager i lgj xl No name model MAC Address IP Address Specify by IF Address EN EL EA Nu eem Locate Gonfigquration Upgrade Firmware Monitor Export Import Exit Language Before running the MGate Manager software make sure the computer and Modbus RTU TCP Converter are connected to the same network For configuration purpose the converter unit must be connected the available power source Please refer to Modbus RTU TCP Converter Field Wiring Diagram MGate Manager software should be connected to the unit before it can be configured Click Broadcast Search button to find every converter on the LAN When the search is complete every converter that is found on the LAN will appear in the window with MAC Address and IP Address Picture below indicates the condition that a converter was found MGate Manager BE xl MAC Address IP Address n s ES 16 61 FB 192 168 1 180 M iG MB31 2278 Mate MB317U Specify by IP Address NE M KL p Na emm Lacate Gonfiguration Upgrade Firmware Monitor Language Export Import Exit Select the converter unit and then Configuration bu
120. g the PCM360DW system we strongly recommend that you backup your system configuration data so that you can rebuild the database when it is destroyed or lost for some unpredictable reasons Run PCM360 DBM software Ensure both the SQL Server service and SQL Server Agent service are started Click Backup DB button on the main window to open Backup Database window Backup Database i x System SN NIOKQ PEGE2 J44RE 9V2kK0 Database Information Name Pcem360DB File Version 3600 Setup Record Name Sie zB aj Dr 4 Automatic Every 30 day s on 13 08 0 E Backup Path E Manual Backup Path D en Check Manual option and click to select a backup path Then click OK button Software will launch the prompt dialog box shown below ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 86 PCM360DW Condition Management System Database Manager AN The backup operation only applies to the Pemabl s database To backup the historical transient data for resampling you should manually save the TrsTempDataFilesPath folder under the installation path of PChM3BI software on each DAG Server or the path you have set Click OK button to complete the operation If succeeded in backing up the database the backup file will be saved in the path you set For detailed operation of the DBM software please consult t
121. he factory you must re specify the slave address of each DTM device so that the system can work normally Re select Module ID Setup command from Module Configuration menu and then type a number which must be integer between 0 and 255 in the DTM ID field and all devices in the same system must be given a unique device ID Later click Download To DTM button to download it to DTM device User must record the device ID of each device and never mix them up Question What to do if user forgot the communication parameters and passwords Answer Power off DIM device press on and at the same time and then power on DTM keep pressing on and for about 10 seconds until the 5 LEDs blink at the same time After above operations DIM communication and password will be reset to factory default settings v Baud Rate 9600bit s v Parity Bit None v Stop Bit 2 bits v Device ID 63 v Configuration Password 1234 v Control Password None For more information please refer to the DTM CFG User Manual and DTM Hardware User Manual DM200 Configuration with DM200 CFG Software CAUTION To set the device ID ensure the computer connects one DM200 device only If multi devices are connected please disconnect the connection between the computer and other devices And note that the ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 58 PCM360DW Condition Management System
122. he online Help ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 87 PCM360DW Condition Management System dE PCM360DW System Operation This part mainly focuses on the plot parameter settings and plots display of the system All operations are executed on PCM360 Display software For more information about this software please consult the online Help Run PCM360 Display Software Select Windows Start gt All Programs gt PCM360 Plant Condition Management System gt PCM360 Display On User Logging On window type the proper user name default is administrator and password default is oassword and then click OK button x D Proviblech PCM360 Plant Condition Management System User Name administrator Password IE zu Cancel DB Server Selection DB Server Selection Button Click this button to change the DB Server PCM360 Display software connects to DB Server Selection X DB Server Name fate ater Type the name or IP address of DB Server and click OK button Set Plot Parameter Select Plot Parameter Setup command from User menu and following window is launched ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 88 Plot Parameter Setup Trend Depth 200 E Transient Depth E Bode Polar Cascade 100 z Maximum Frequency in Waterfall and Cascade 250 E Hz
123. he sample Click Add Note command from Operation menu or right click the plot and select Add Note from shortcut menu e Show the note on plot To view or edit the sample s note on the plot click Show Note command from Operation menu or right click the plot and select Show Note from shortcut menu e Select different point on waveform curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu E ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 98 PCM360DW Condition Management System Shaft XY Vibration Shaft XY vibration is two dimensional path of the shaft centerline motion perpendicular to the rotor axis during precession The curve can be observed with an oscilloscope in orbital mode connected to XY vibration measuring transducers Shaft XY vibration only applies to dynamic samples under the dual channel measurement points CAUTION The two channels of a measurement point must map the same type of DW channel To display sample s shaft XY vibration plot ensure Display module on local computer is started Select a dynamic sample first and then select Shaft XY Vibration from Plots menu or directly click on toolbar or right click the sample and select Shaft XY Vibration from shortcut menu Picture below shows a shaft XY vibration plot PC ka SED Plank Corditssn Management Syshem Display Pedule Shalt XY Vibration ov
124. ibes the quantitative characteristics of the measured parameter Static data can also include quantitative values describing the conditions under which the parameter was measured For predictive maintenance purposes static data is typically presented in various forms of trend plot Steady State Data Data static and or dynamic acquired from a machine at constant shaft rotative speed Steady State Dynamic Data Dynamic data acquired under steady state machine conditions Typical data presentations include shaft XY vibration ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 146 PCM360DW Condition Management System waveform and spectrum This data can be instantaneously trended Steady State Static Data Static data acquired under steady state machine conditions Example trend plot Sub harmonic Sinusoidal component of a vibration signal that is a sub multiple integer fraction of a fundamental frequency Sub synchronous Component of a vibration signal which has a frequency less than shaft rotative speed Super harmonic Sinusoidal component of a vibration signal that is an integer multiple of a fundamental frequency Super synchronous Component of a vibration signal which has a frequency greater than shaft rotative speed Synchronous The component of a vibration signal that has a frequency equal to the shaft rotative frequency 1X Thermocouple A temperatur
125. ien Jupe Sean A Data Acaguptap tre 2009 3 16 1455 230 SdH FFT Window Haring X ME 006g PK BGK Dg v 3 O 1894 PK G i iiy Parii Sora 3 Sing Tier Beir 1 Dabs funr inr ee S00 EE As TTT idy Harig E STP Se G ken Tf Spent Gee oen Ce When viewing plot group of the selected dynamic samples you can navigate to plot group of previous or next dynamic samples of different measurement points under the same machine by clicking Or gt on toolbar Plot Group Shaft XY Vibration Click this command to view a group of shaft XY vibration plots based on dynamic samples of different measurement points under the same machine moreover those dynamic samples were collected at the same time Display shaft XY vibration plot group Ensure Display module on local Display Terminal is started Select the dynamic sample and then directly click A on toolbar or select Plot Group Shaft XY Vibration command from Plots menu or right click on this sample and then select Plot Group Shaft XY Vibration from shortcut menu oo ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 114 PCM360DW Condition Management System PCI Plant Condition PTanagement 5ystiem Display Module DCH Euplorer 7 slt xl 000 3 1 amp 00 318 0 2000 3 1 amp 2000 3 1 amp 2000 3 18 rh 16 17 0 015 1 amp 6 TEO 05 16 URBC 15 16 0 0 15 150 0 OER L x Vo 1e ERU DlIeEU Dole SOE
126. ince compensation feature doesn t apply to PCM360DW system from the Plot List select the plot that ProvibTech 89 Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com PCM360DW Condition Management System support the frequency component settings and then click Setup button to choose the he signal s frequency component to generate the plot Plots supporting frequency component display v Waveform v Shaft XY Vibration v Trend The available options are All 1X 2X NX and NOT1X E Plot Name Waveform Frequency All Y Compensation Uncompensated D Cancel v All In a complex vibration signal notation for signal with all frequencies components v 1X In a complex vibration signal notation for the signal component that occurs at the actual rotative speed frequency v 2X Ina complex vibration signal notation for signal component having frequencies equal to two times of actual rotative speed frequency v NX Ina complex vibration signal notation for signal component having frequencies equal to N times of actual rotative speed frequency while N is user definable v NOT1X In a complex vibration signal notation for signal components with 1X frequency component filtered out ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 90 PCM360DW Condition Management System Set Plot Group Plot Group Setup x
127. ing Button NOTES Before test the connection please ensure the following 1 The wiring between Modbus RTU TCP Converter unit and DW devices are correct Refer to Modbus RTU TCP Converter of this manual or else the device can t work normally 2 The Modbus RTU TCP Converter unit was configured by MGate Manager software The communication parameters of the Modbus RTU TCP Converter unit must match those of DW devices Click this button and then PCM360DW will try to connect the DW device The communication result will be launched later BM Modbus Group Virtual Device The DTM of ProvibTech which has only one channel can be organized as one virtual device with two channels which called Modbus Group device the DTM of a modbus group device called Unit If there are Modbus Groups in a PCM360 System the device number from 128 to 255 will reserved for Unit forbid to assign to other type of device A Modbus Group and its units must be assigned continues device number the first unit has the same device number to the Modbus Group device it belongs Select a Modbus Group device click the button extent the Unit Manager will pop up as follows l ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 63 PCM360DW Condition Management System Unit Bannager Communication Mode RTU TCP Device List Dewice No Device Mame Channel Number Channel List Property ChannelType
128. ing on this tab e Modbus Tab ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 47 PCM360DW Condition Management System Use the default parameters setting on this tab e Priority Control Tab Use the default parameters setting on this tab After parameters on tabs above are configured click OK button on Configuration window and following window is launched Search Progress X Searching EBEN If parameters are successfully downloaded to converter unit software will return to the main window Installing USB RS485 or USB RS232 Converter Driver 1 Connect USB RS232 or USB RS485 Converter to a spare USB port on your computer Put the Modbus installation media into DVD ROM The computer will launch the window below Select No not this time and click Next button Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software Yes this time only Yes now and every time connect a device RecccensccesencccscscecscesesTascenees Click Next to continue lt Back Cancel 2 Select Install the software automatically Recommended and then click
129. ition Management System v Name You can enter a name to help you identify this unit v Network Configure Select Static in this field v P Address Set a unique IP Address on the LAN The default is 192 168 127 254 v Netmask Set the same netmask address with the computer the unit currently connected to v Gateway Set the same Gateway address with the computer the unit currently connected to v DNS1 Set the same DNS1 address with the computer the unit currently connected to v DNS2 Set the same DNS2 address with the computer the unit currently connected to v Password Leave this field blank v Confirm Password Leave this field blank e Serial Tab Part 1 Port 2 Port 3 Port 4 Baudrate Flow Control Baudrate Flow contra Baudrate How Gontrol Baudrate Flow Gontral Parity FIR Parity FIFO Parity FIR None Enable m sl e sl Y sl sl Stop bit Interface Stop bit InterFace Stop bit Interface Stop bit InterFace E R5485 2W Data bits Date bits Draka bits Pata bits e T ha k Parameters are set as follows v Baudrate Parity Stop bit The three communication parameters should match the communication parameters of DW devices that are connected to this unit v Flow Control Select None in this field v FIFO Select Enable in this field Y interface Select RS485 2W or RS485 AW in this field e Slave ID Map Tab Use the default parameters sett
130. lagralion Serviced Later click OK button to return to Connect to Server window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 30 PCM360DW Condition Management System Set Authentication option as Windows Authentication Later click Connect button E Bicrosoft TT EE EET Tod IER File Edit View Tools Window Community Help 2 Hen Query Lg B Dr OO L SS jl 23 Si Object Explorer I1 zconnect Register Hew Query Activity Monitor Restart Policies Facets Start FowerShell Reports Refresh Select the menu item named Properties as it is shown in the Figure above Click it and the follow window will pop up ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 31 Select a page i General PCM360DW Condition Management System Server Properties LUZHANKUI 4 Script Y L3 Help Seles 4 O 3K S 1 0 08 AA Memory LA Processors Ke Security igz Z A Connections Name AA Database Settings Product m Advanced Operating System SP Permissions Platform Version Connection Server LUZHANKUL Connection LUZHANKUI DSH a View connection properties Progress Ready Language M emory Processors Root Directory Server Collati Is Clustered on LUZHANKUI Microsoft SQL Server Enterprise Edition Microsoft Windows NT 5 1 2600
131. larm data automatically and can upload the waveform and spectrum generated by the alarm data to the condition monitoring system v Data from DTM and DM200 channels under the same machine train will be collected synchronously e ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 3 PCM360DW Condition Management System v DTM and DM200 work in parallel to improve the data update rate For system that contains multiple DTM and DM200 digital meters multiple serial ports or TCP connections could be used User friendly interface for instant data analysis with minimal training required of field staff Maximum flexibility and expandability of the software system with object oriented modular design Build on Microsoft amp SQL Server database to assure better data management and more reliable network Client Server architecture let Display terminal has access to database to display historical data Browser Server architecture enables user to access PCM360DW system via browser NN S S s S Multiple hardware output modules are ready for further data transfer and annunciation in relays and current transmission v 24 hours notification through onsite alarms operator interface and even SMS messaging on GPRS mobile v Maximize productivity by minimizing machine down time v Machine management with automatic traffic light status indication and process data collection into a centralized database v
132. lius E um Domai ERP Diti wo ooge GRP OM spectrum P ePeeer Generator 1 Steam Turbine Bearing 4 Poner Genecalar 1 ern lubne Beaga Conan ima 2005 4429 038 TeRUHPM FFT Winder RHecangubi EARS AFimdPKPK AH RPM Umi Y fut p mmie SABTSRPM Ont Pei Sarde aa Tier Baa Cuman terae 00Gb ia EDAP FFT geroe Factangour D Ze Dig oy jit gor Sk DU 13 500 132 000 RPM Plot Group Shaft XY Vibration R Click this command to view a group of real time shaft XY vibration plots based on real time data from measurement points under the same machine Display real time shaft XY vibration plot group Ensure both DAQ and Display modules are started From tree view select a machine and then select Plot Group Shaft XY Vibration R from Plots menu or right click this machine and then select Plot Group Shaft XY Vibration R from shortcut menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 117 Euri me 2065 425 TIT 0 Uncenpensabed AN 4577 RPM Xx lee ATZmiPEPK seni Fost eg PI Oai resi Save User Plot This command is used to save user defined window and the information about the window will be saved to the database After finished the window setting select Save User Plot command or directly click the shortcut icon mi on toolbar from User menu and then Save User Plot window is launched Save User Flot X Plot Mame a oe Name the plot and th
133. ll result in a system reset continuous close will result in a system bypass v To provide phase reference Trip Multi and COM ends are used for phase reference input Moreover the DM200 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 15 PCM360DW Condition Management System won t provide Multiply Alarm function anymore so you should set Multiply Alarm property to None by DM200 CFG software v Mostly DM200 works with DTM10 501 502 to provide phase reference output So connect Trip Multi of DM200 with Trip Multi of DTM10 501 502 and connect COM of DM200 with COM of DTM10 501 502 DTM96 Field Wiring Diagram Each DTM96 enables up to 32 DIM modules to be networked together via Modbus protocols Dg e 2222 vi EVA bya Bi mmmmnmnm On RON REO dX oc Gw P o o uuu 2 P2 D PD 2 m Dm OD o OG DTM96 maybe connects 6 DTMS If you connect more than 6 DTMS you 62 TX can put them on the junction pin by parallel connection c RX VOU EIT Mm A lt l An aaa 2289 988 4 83 355 A U nA DG MH B DOD OO OD Sep pppoe C Q N OFE AE 2 628 KR Either of RS422 RS485 A A and RS232 can be used wt ge em pe en ee zt vm E ze Sr Se E E d a e E E e pe E E e e Sg e E vr SET e bn e et ee ee NOTE v Power supply 2 is optional
134. log windows to install the software If Locked File Detected window is launched you can mark Don t display this message again and click Ignore button to continue the installation installing PCM360 DAQ amp COM Software Put the DAQ amp COM Installation Media into DVD ROM From the root folder double click Setup exe and then follow the tips on dialog windows to install the software If Locked File Detected window is launched you can mark Don t display this message again and click Ignore button to continue the installation Locked File Detected l xX An option you selected requires that files be installed to or uninstalled from your system or bath A lacked file DW IND OWS systemd2 mtcd dll was found while performing the needed file operations To leave this file as itis on your system click the Ignore button to retry the file operation click Retry or to perform the operation when your system is rebooted click Reboot Reboot oe Heim Cancel Installing PCM360 Display Software CAUTION The contents below only apply to Display Terminals that are not used as DB Server lf your Display Terminal runs on Windows 2000 operating system Microsoft Data Access Components MDAC exe 2 9 1 or later version should be installed e f your Display Terminal runs on Windows Vista operating system please download the most recent version of Service Package from Microsoft Website to upgrade the operating system For convenience
135. m Turbine Bearing E g Ehe ka dE wer fhis Opera ip Urin Support paanos Window Help BH o ea a iss Be a E e Ate IG etl le Sl ETA SKB ol Se LY e BY ze BB Poe m w 2x TC TS et Fa SpectrumcPower Generator 1 Steam Turbipe Dearing 1 B ini xj Power Generator 1 Steam Turhine Flaaring ana Gr n time 0E T8 15 11 25 0 Train Satus Steady Raming JAH FFT Wardy Hanning AAS 433m PRP 195 31Hz Det Y AIF 378mil PE F amp 195 31Hz OOil imi h A J J L A A 11 a e o i S E E E a 44 55 Hz Plot Features Auto full scale the spectrum Click on toolbar e Magnify or restore the spectrum Use DI or on toolbar Display hide spectrum of channel X channel Y For spectrum generated by dynamic or transient sample under the dual channel measurement point by default the Display software will show spectrum plots of both channel X and channel Y To view single channel s spectrum plot click X or Y on toolbar e Display hide waveform of baseline sample If the baseline sample for this measurement point is specified clicking and P on toolbar will view baseline spectrum plots of channel X and channel Y e View harmonics sideband band alarm line full spectrum plot Click the related command from View menu or right click the spectrum plot and then select the related command from the shortcut menu For more information concerning these commands please consult the online Help Add note for t
136. meters per second per second mie or more commonly g where g acceleration of earth s gravity 386 1 in s 32 17 ft s 9 81 m s Acceleration measurements are generally made with piezoelectric accelerometers and are typically used to evaluate high frequency machine casing or bearing housing response characteristics Acceleration transducer An Acceleration transducer is a seismic transducer which converts the acceleration characteristic of vibration into a proportional electric signal Aliasing False frequency components caused by sampling a dynamic signal at a sampling frequency too low The sampling frequency must be at least twice the highest frequency of interest or the highest frequency component in the signal This effect can be eliminated by adjusting the sampling frequency or using a low pass filter on the signal prior to sampling anti aliasing The primary disadvantage of anti aliasing as is the case with virtually any type of filtering is that phase and amplitude errors are incurred Alignment The positioning of machine components bearings rotors casing foundation piping etc with respect to each other for efficient transfer of power Various alignment requirements utilize different techniques of cold and hot machine measurement including optical mechanical dial indicators electronic proximity probes and laser Amplitude The magnitude of periodic dynamic motion vibration Amplitude is typically expres
137. ministrator is not allowed Super user almost has full access to operate the system but it can t manage user accounts information set PCM360 services properties and maintain system database User with Super User rights also should be well trained and be knowledgeable about the operation of the software User is the lowest level of user access It only has access to define PCM Explorer and view plots Change Logon Password of the Current User Select Modify Password command from User menu to open Modify Password window You are required to enter the original password and new password twice xl Old Password New Password Confirm Mew Password Cancel Set System No By default the system No is set to 0 If user wants to specify another No for the current system select System No Setup command from Setup menu e ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 85 PCM360DW Condition Management System System No Setup X System Mo ES 0 255 un System No is used to identify the unique PCM360DW system when there are multi PCM360DW systems in the same local network CAUTION To apply the new system No after re specify the system No you must exit PCM360 software contains DAQ amp COM Display Server and Web Server on all PCM360 Terminals and then re run them Backup Your System Note that after you finished configurin
138. name for example DSH Later click OK button to return to Connect to Server window NS SQL Server2008 Server type Database Engine Server owe DSi Asthenticetson Vindows Anthentication Set Authentication option as SQL Server Authentication Type sa in Login edit box and type logon password ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 38 PCM360DW Condition Management System of Windows Administrator account in Password edit box Later click Connect button launched E Connect to Secvee E SQL Server2008 Server ivpe Detna Engine Garver num TEH Albania cats on e Server Gnib pngscabtese Lagia Eastuard T bhk O San ssbar pazzeord If succeeded in connecting to the server the Microsoft SQL Server Management Studio window will be D des Qeeecmity Help 3 fj BSH GGL Server 10 0 1600 za L3 Databases m L3 Security 3 Lepas B tms rolicyliventlrocesss alos amp PR Poli eyTegl Erernt onlogin 3 Oryptegraphie Providers 3 mits a I Server hodit Specification 9 O Server Objects L3 Replication amp L3 Nasagenant BAL Server Agent E Login Select a page sl Sk LS Script Dre AA General P Server Roles Properties P User Mapping Login pane gt Status y Password EOE Confirm password ees C Specify old password
139. nd DBM amp Server software are installed and moreover the PCM360DW database is attached to SQL Server PCM360DW License installation process is below 1 Putthe License Installation Media into DVD ROM and double click Setup exe to launch the Check the Serial Number of PCM360 System window 2 Enter 20 character serial number The serial number can be found on the PCM360 License Installation CD And then click Next button E In the boxes below type 20 character Serial Number of your PCM360 system You will find this number on the face of PCM360 License CD or in SN txt file contained in the CD Serial Number Noka PEGE2 j44RE gt avzo lt Back Cancel 3 Ifthe license succeeds a message box will appear Click OK button a ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 54 PCM360DW Condition Management System System Software Un installation Uninstalling DTM CFG Software select Windows Start gt All Programs DTM Uninstall And later click OK button on following Confirm File Deletion window Confirm File Deletion X Do vau want bo completely remove the selected application and all of its components Cancel Uninstalling DM200 CFG Software Select Windows Start gt All Programs gt DM200 gt DM200 CFG Uninstall And later click OK button on following Confirm File Deletion window Confirm File Deletion X Do v
140. nd Generator 2 The line started with picture of Generator 2 and ended with picture of Generator 1 Follow the steps below 1 Select Edit Picture from Edit menu to make it checked If the command is already checked skip the step and directly go to step 2 2 Right click picture of Generator 2 and select Link Machine Train command 3 Click anywhere beyond picture of Generator 1 After that the line between pictures of Generator 2 and Generator 1 will disappear The method mentioned above also applies to withdraw lines between two machines ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 83 PCM360DW Condition Management System e Hide or show measurement points on Machine Train Machine Measurement point View and Machine Measurement point View Answer Ensure Edit Picture from Edit menu is not checked On the view right click picture of machine and then select Show All Measurement Points or Hide All Measurement Points command After that measurement points that belong to the machine are shown or hidden e Hide a single measurement point beneath the machine Answer Ensure Edit Picture command from Edit menu is unmarked On Machine train Machine View or Machine Measurement point View right click this measurement point and select Hide command from shortcut menu Stud on Machine Channel 0 00 g e Zoom in or zoom out pictures of machine train an
141. ng an axial surface e g collar of the rotor The measurement is usually incorporated as part of a TSI system Differential Phase A technique which measures the phase difference between vibration signals of a chosen single frequency at different longitudinal locations on a rotor system It is used for locating the source of instability The vibration signal whose phase leads all others usually indicates the transducer location closest to the source of the instability Direct Data Data or a signal which represents the original transducer signal Sometimes called unfiltered raw all pass or overall data or signal Displacement The change in distance or position of an object relative to a reference Machinery vibration displacement is typically a peak to peak measurement of the observed vibrational motion and is usually expressed in units of mils or micrometers Proximity probes measure displacement directly Signal integration is required to convert a velocity signal to displacement Dual Probe A transducer set consisting of a proximity probe and velocity transducer installed radially at the same point usually in a common junction box on the machine bearing housing Four separate measurements are provided by this transducer system The proximity probe measures 1 shaft relative radial position within the bearing clearance and 2 shaft dynamic motion relative to the bearing The velocity transducer measures 3 machine casing absolute
142. nt velocity or acceleration and direction as phase lag angle degrees For example the 1X vibration vector measured at shaft operating speed e g for balancing purposes will be described as magnitude mils or micrometers acting in a particular direction degrees The vector data presentation which is easiest to interpret is the polar format Velocity The time rate of change of displacement Typical units for velocity are inches second or millimeters second zero to peak Velocity measurements are used to evaluate machine housing and other structural response characteristics Electronic integration of a velocity signal yields displacement Vibration The oscillatory back and forth motion of a physical object Waterfall Plot Similar to Cascade plot except that one vertical axis is usually time instead of shaft rotative speed rpm Waveform A presentation or display of the instantaneous amplitude of a signal as a function of time XY Orthogonal perpendicular axes in a Cartesian coordinate system Usually used as a reference for orthogonal mutually perpendicular radial vibration transducers Y represents the vertical axis and X represents the horizontal axis Zero to Peak Value One half of the peak to peak value REFERENCES 1 Dictionary of Instrumentation Technology Machine Design Penton IPC Inc Cleveland Ohio 2 Electrical Transducer Nomenclature and Terminology Instrument Society of America Philadelphia
143. nt output and enter inta below field mA steps Zero mA Calibration 4 Click Start Calibration button on the window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 121 PCM360DW Condition Management System x otepl Start Calibration ba Step Read 4 20 mA current output and enter into below field rri steps Zero Ames Calibration 5 Read the current value from the ammeter and type it to the edit box xj step Read 4 20 mA current output and enter inta below field 3 04 A SS Step3 Zero AmA Calibration 6 Click Zero 4mA Calibration button to download the current value to DTM device xj step Read 4 20 mA current output and enter inta below field 2 04 mA steps Zero Am Calibration e 7 Click Exit button to exit the calibration status 4 20mA Calibration For User The 4 20mA calibration process is below 1 Run DTM CFG software and connect the software and DTM device Ensure they can normally communicate with each other 2 Connect the ammeter and DTM device To perform step 1 and step 2 please refer to DTM System Wiring Diagram for Configuration Consult DTM CFG User Manual Step 3 step 4 covers the process to complete Zero 4 20mA Calibration ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 122 PCM360DW Condition Management System 3 Enter
144. nu or directly click SS on toolbar or right click this measurement point and then select Waveform R from shortcut menu Picture below shows a real time waveform plot E Warcloren ID dene Ca ru rabare L S e am LETTO ETT Barina 4 Power Generala 1 Steam Turbine Geanng 4 Cameri time 1242 2008 10 1331 AM Uncempontaied Al 51 43Hz X aS dum PPK 5359s A Dun v F135 21 06um PPR E3 f mms 20lum um ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 104 PCM360DW Condition Management System The functions for historical waveform also apply to real time waveform plot See Waveform to get more details Spectrum R Display real time spectrum Ensure both the Display and DAQ modules are started From tree view select an available measurement point and then select Spectrum R from Plots menu or directly click M on toolbar or right click this measurement point and then select Spectrum R from shortcut menu Picture below shows a real time spectrum plot pa Spectrum Riemer Generator 1 Steam Turbine earing 4 Power Generator 1 Steam Turbine Bearing 4 Current fong 12 2 2009 10 16 24 AM 1 A97 T e 51 43H7 FFT Window Hanning x 045 39 56um PK PK 10625Hz 145um y 135 22 Jum PK PK 106 25Hz 071um When you are viewing a spectrum right click the plot and select Full Spectrum from shortcut menu or select Full Spectrum command from View
145. o install MS SQL Server 2008 WorkGroup Edition you should log on the computer by Windows Administrator account If you can t log on the computer by this account please try the method mentioned below 1 Logon the computer by other account 2 Right click My Computer on the Desktop and select Manage from the shortcut menu L Computer Management lm c E File Action View Window Help Open Explore Search ES m Eg Computer Management Loca Full Name Map Network Drive li System Tani GF administrator Disconnect Network Drive 1 gal Event Viewer rou DSH EN Shared Folders cet Send To Local onal and Groups BE HelpAssistant Remote Desktop Help Assi Users Cut a Start car PNT leer 3 On Computer Management window see picture above select Computer Management Local System Tools Local Users and Groups Users 4 From the right panel double click Administrator item and the Administrator Properties window is launched On General tab deselect Account is disabled and click OK button Administrator Properties General Member Of Profile La Administrator Full name Description Built in account for administering the computer dom C User cannot change password Password never expires Finally log off the computer and select Switch User to re log on it by Windows Administrator account ProvibTech Phone 1 713 830 7601 Fax 1 281 754 497
146. o the shaft axis Relative Vibration Vibration measured relative to a chosen reference Proximity probes measure shaft dynamic motion and position relative to the probe mounting usually the bearing or bearing housing Relative Transducer A proximity probe observing shaft motion relative to the probe mounting usually the bearing or bearing housing Repeatability The ability of a transducer or readout instrument to repeat measurements under the same conditions within narrow limits Precision is the measure of repeatability Resolution The smallest change in applied stimulus that will produce a detectable change in the instrument output Resonance The condition in which a forcing frequency coincides with a natural frequency of the system A resonance typically is ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 145 PCM360DW Condition Management System identified by an amplitude peak accompanied by a maximum rate of change of phase lag angle Root Mean Square RMS Square root of the arithmetic average of a set of squared instantaneous values Used as a measure of amplitude rms equals 0 707 x peak sine wave only 0 707 1 squareroot 2 RTD An acronym for Resistance Temperature Detector a sensor which measures temperature and change in temperature as a function of resistance RUB Machine malfunction consisting of contact between the rotating and stati
147. ocol Display Terminal Display Terminal Display Terminal IE Terminal Wy Ethernet DAQ DAQ DB Server Server Server DTM S DTM DTM 96 TE 96 96 Phase Phase Phase reference reference 000 reference D put i output Fig1 Fig2 indicates a system layout diagram on which data is transmitted via Modbus TCP protocol ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com DH Display Terminal Fihernet Phase Melhus RTU TCP KEEN Modbus RTU TCP S cae ONVERTE i OWWERTE Reference CONVERTER CONVERTER op f prMI lret prul PIM Wn Hh 1 ASI u Machine Train Modbus RTU TCPF CONVERTER Betteng wmpu Mach ne Train 2 Fig2 NOTE A single computer can be used as a DB Server a DAQ Server and also a Display Terminal i e for a small setup with relatively few monitoring points single COMPUTER can act as the DB Server DAQ Server and Display unit This is a common configuration when a COMPUTER is dedicated for diagnosis and analysis on rotating machines In addition if you purchase Web Server you could access the system via browsers System Field Wiring Diagram ProvibTech Phone 1 713 830 7601 Fax 1 281 754
148. om 128 1a o General Log On Recovery Dependencies Service name MSSGLSERVER Display name SQL Server MSSOLSERVER Provides storage processing and controlled access Description z x ET P of data and rapid transaction processing Path to executable C Program Files Microsoft SQL Server MSSOL10 MSSOLSERVER sMSS Startup type Automatic v Service status Stopped You can specify the start parameters that apply when you start the service from here Start parameters Switch to Log On tab mark This account if the current setting is Local System account Ensure the logon setting is set the same as the current Windows logon account information SQL Server MSSQLSERVER Properties Local Computer General Log On Recovery Dependencies Log on as Local System account o Interact Administrator Password eeeesseeeecsoos Confirm password eeeeessssssccce Y ou can enable or disable this service for the hardware profiles listed below Hardware Profile Service Profile 1 Enabled Later click OK button to apply all settings Then consult the instruction above to set other four services Tree View on Display Module Can t Work Normally Unpredictable Error Happens Check the following options e f Display software wasn t installed on DB Server and meanwhile your Display Terminal runs on Windows 2000 operating system or Windows XP operation
149. on use to log on to my computer with Windows authentication lt Back Cancel The Setup will launch the window below Select Ignore the security threat warning leave the password blank and then click OK button SA Password Tarning Service pack setup has detected that your SA password is set to blank It is highly recommended that you set a strong password and secure your database server even if you are using Windows authentication C do not want a blank password set password Enter SA Password Confirm S amp Password Mark Upgrade Microsoft Search and apply SQL Server 2000 SP4 required and then click Continue button SQL Server 2000 Service Pack 4 Setup i x Backward Compatibility Checklist Verify the following SP4 security enhancements Click Help for more information Cross database ownership chaining is turned off by default in SP4 After installation you can enable cross database ownership chaining for individual databases If you must use cross database ownership chaining select the check box below Enable cross database ownership chaining for all databases not recommended SP4 will upgrade Microsoft Search service and automatically rebuild all full text catalogs for all applications using the service During the rebuild full text functionality may not be fully available Select the check box below to continue upgrading to SP4 v Upgrade Microsoft Search and apply
150. onary parts of a machine involving friction impacting and changes in system stiffness Seismic Transducer Any vibration transducer which measures the absolute vibration of an object Acceleration transducer and velocity transducers measure absolute vibration typically of machine housing or structures and thus are both referred to as seismic or inertial transducers Sensitivity The ratio of the change in the output to a change in the input A typical sensitivity for a proximity probe transducer is 200 millivolts per mil 7 84 volts per millimeter Shaft Centerline Plot Transient or trend plot of the shaft average radial centerline position within the bearing clearance presented in Cartesian format Shaft Rotative Speed The frequency at which a shaft is rotating at a given moment usually expressed in units of revolutions per minute rpm may also be expressed in radians per second mostly for laboratory work 100 rpm equals approximately 10 radians per second 100 rpm 100 PI 30 radians per second Slow Roll Speed Low rotative speed at which dynamic motion effects from such forces as imbalance are negligible The speed at which shaft bow can be measured Spectrum Commonly a presentation of the amplitudes of a signal s components as a function of its frequency Spectrum Plot An XY plot in which the X axis represents vibration frequency and the Y axis represents vibration amplitude Static Data Data which descr
151. ons to this server ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 33 PCM360DW Condition Management System E Server Properties LUZHANKUI S apaes E Script L3 Help SA General LAA Memory O 3K S T 0 0 gt Processors Connections A Security A Connections Maximum number of concurrent connections 0 unlimited LA Database Settings AA Advanced 0 LAA Permissions Use query governor to prevent long running queries E Default connection options implicit transactions F cursor close on commit ansi warnings ansi padding ANSI NULLS arithmetic abort arithmetic ignore quoted identifier Connection Remote server connections Server LUZHANKULT Wee GT TT E Connection Remote query timeout in seconds no timeout LUZHANKUL DSH ei Mi 600 3j View connection properties Require distributed transactions for server to server communication Configured values Running values Click the button OK and exit the window Manage to find the account named sa as follows ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 34 File Edit View Tools Window Community Help Hew Query Ly tht fo Ds C7 d 3 5 Object Explorer connect 33 3 2 E i LU
152. opyright 2008 by ProvibTech PCM360DW Condition Management System Contents iced 1 5 155 e ioietass 1 FLMSBUDW SYSIEM INTRODUCTION ihren moan 2 Bue causa 2 OLI Ta RU u uu 3 Plots Supported by Different Measurement Homte nennen nennen nnn nnne nnns 4 Isi are PD cO OO LE 5 FPEMSBUDWM SYSTEM INSTALLATION geet 7 System Eze PII Io Lu DE 7 Systemi Field Wiring Diag Lu EE 8 DTM10 201 501 Field Wiring Uagram EE 9 DTM10 201 501 Hazardous Area Field Wiring Diagram esses 10 DTM10 301 502 Field Wiring Diagram cccccccieeescsssisessseseeeeeeee esee nn nennen nennen nennen nennen 11 DTM20 Field Wiring Diagram sees nnns nnn nne s nennen nnn nnns 12 DTM20 Hazardous Area Field Wiring Diagram cessisse eene nnne nnne nnne nnns 13 DM200 SIS Dee Dagr A T 14 DM200 Hazardous Area Field Wiring Diagram eeeesssssseeeessseeeee eene nnne nennen nnns nnn nnns 15 DTM96 Field Wiring Diagram E 16 System Software Installation EE 17 SQL SOV 2008 SPUD e ara EEE E EEE E E EE a 17 Modbus RFU TOF CONVO 43 Installing USB RS485 or USB RS232 Converter Dtver 48 sialing DNE EE CES E 50 Installing DM20
153. or2 Mapped Mapping DAG Device Cancel Help Mapping Status Mapped indicates the machine train has mapped DAQ devices while Un mapped indicates the machine train hasn t mapped any DAQ devices To map a DW device with the machine train select the machine train and then click the Mapping DAQ Device button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 712 Machine Train Name Mapped Device List Un mapped Device List Name IP Address Name IP Address Modbus 2 192 168 1 103 DM200 192 158 1 103 Cancel Select the DW device from Un mapped Device List and then click EU to move it to Mapped Device List Note that a machine train only maps the DW devices that connect the same DAQ Server i e the DW devices that are mapped by a machine train must have the same IP Address Map DW Device Channel Mapping is the process of linking a data source to a measurement point Select Mapping DAQ Device Channel command from Setup menu To map DW device channel with measurement point channel 1 On Mapping DAQ Device Channel window select a measurement point and then click Mapping button Mapping Channel window is launched 2 Select the DW device and then the un mapped channels under the device are displayed Select Channel Channel X Ineffective Channel Continuous analog Acceleration Channel Y Ineffective Channel1
154. ot click X or Y on toolbar e Display hide waveform of baseline sample If the baseline sample for this measurement point is specified clicking and P on toolbar will display baseline waveform plots of channel X and channel Y e Add note for the sample Click Add Note command from Operation menu or right click the plot and select Add Note from shortcut menu e Show the note on plot To view or edit the sample s note on the plot click Show Note command from Operation menu or right click the plot and select Show Note from shortcut menu e Select different point on waveform curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu Spectrum Spectrum plot is commonly a presentation of the amplitudes of a signal s frequency components versus their frequencies Spectrum plot applies to dynamic samples To display sample s spectrum plot ensure Display ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 97 PCM360DW Condition Management System module on local computer is started Select a dynamic sample first and then select Spectrum command from Plots menu or directly click hb on toolbar or right click the sample and select Spectrum from shortcut menu Picture below shows a spectrum plot with both channel X and channel Y PCPIESED Plant Condition Managenent System Displag edule amp pecbrumeiPower Generator Stea
155. ota Type Local Disk File system NTFS Put the DBM amp Server Installation Media into DVD ROM From the root folder double click Setup exe and then follow the tips on dialog windows to install the software If Locked File Detected window is launched you can mark Don t display this message again and click Ignore button to continue the installation Locked File Detected X An option you selected requires that files be installed to ar uninstalled fram your system or bath A lacked file D Program Files ProwibT ech PCMH 360408 Pem3b0D8 LOF was found while performing the needed file operations To leave this file as itis on your system click the Ignore button to retry the file operation click Retry or to perform the operation when your system is rebooted click Aeboot Installing PCM360 Modbus RTU CAUTION Modbus RTU should be installed on DAQ Server Before installing it ensure the DAQ amp COM software has been installed on the DAQ Server Put the Modbus Installation Media into DVD ROM From the root folder open Modbus RTU Setup folder Double click Setup exe and then follow the tips on dialog windows to install the software ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 52 PCM360DW Condition Management System Installing PCM360 Modbus TCP Client CAUTION Modbus TCP Client should be installed on DAQ Server Before installing it ensure the DAQ amp C
156. ow Danger Low 0 PLE y from Probe B Band Alarm Trigger The function doesn t apply to DW channels B Time Trigger In this trigger mode you should set the start time and time interval for both static and dynamic data collection When the time trigger condition for static data collection is matched only static data is collected but when the time trigger condition for dynamic data collection is matched both dynamic data and static data are collected Define Status The function is used to define statuses for machine trains and dynamic samples Select Define Status command from Setup menu ensure DAQ module is stopped Define Status X steady Running Add Alarm Trigger Modify Click Add button on the Define Status window to add new status Type the status name in edit box and then click OK button The name can be up to 31 characters long You are allowed to define up to 255 customized statuses ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 15 PCM360DW Condition Management System x Status Mama Shutdown After added all statuses you need you could set the status for the machine train and the dynamic sample See System Configuration with PCM360 Software Set Machine Trains Status and PCM360DW System Operation Define Dynamic Sample s Status for details NOTE If the status name is changed the new name will
157. pe a number which must be integer between 0 and 255 in the DM200 ID field and all devices in the same system must be given a unique device ID and later click Download button to download it to DM200 device User must record the device ID of each device and never mix them up Question What to do if user forgot the communication parameters and passwords Answer Power off DM200 press on and at the same time and then power on DM200 keep pressing on and for about 10 seconds until the 5 LEDs display 66666 and blink at the same time After above operations DM200 communication and password will be reset to factory default settings v Baud Rate 9600bit s v Parity Bit None v Stop Bit 2 bits v Device ID 63 v Configuration Password 1234 For more information please refer to the DM200 CFG User Manual and DM200 Hardware User Manual ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 59 PCM360DW Condition Management System System Configuration with PCM360 Software Preparation before the Configuration Make sure the following Your system is properly connected All devices are correctly connected and reconfigured with a unique device ID You could refer to System Layout Diagram and System Field Wiring Diagram e Software that relates to the system is installed Especially for the system that use MS SQL Server 2008 WorkGroup edition ensure it has b
158. pectrum curve are ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 103 PCM360DW Condition Management System displayed PCSIS60 Plant Condition Managemen system Display Poule PLM Explorer 7 aeixi eo Fee he Ka SINLENDNNESVEKUUR ERR RMNN UODRUNE WOON 7 ue e 9 zer ie E JO ET E ae sv VA Ea E IX Y ser P P TU C m n ox ETC T8 ut I pecbrumcPoser Generator 1 5Eed Turbine Dearing 2 Pamer Generator Steam Tudine Bead ing Dati Acquidea tre SEES Tb 13409 430 ANM FFT Window Hanning X f 47 Sen PPK 1552Ms Oulu r It Bun PPK L t iur bm G r ynamic WaterisiPawer Generate J Stearn Turune Lau PS E 13 P tw er Geneen 1 06 am lume Seam z Powat Gama t Steam Tusini Begg 2 Data Acqunitios tme 289 3 16 15759 dS TET Windom Haning Data Acquediea tira 2009 18 15 CHF LUI AX JE Mani Segen TA EXE Dam Uncempermsgbed All due v PUE Mei on PPE E Den X Tr a Mon PPA zm 6 tem y Sr Ben Pee slim JJ5um d 2X5 3 16 15 15 P 2005 3 t6 15 0403 08316 1512 14 E 23816 1502 Select different point on the same spectrum curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu Waveform R Display real time waveform Ensure both the Display and DAQ modules are started From tree view select an available measurement point and then select Waveform R from Plots me
159. r to analyze the data that have something in common and machine running status in some specific conditions NOTES P Pe SS an ax oe TC TS Ed a VT 3715 15 15 11 0 3125 Ea Ten Dinniy Banning DO 2o 3 1 amp 15 18 13 0 B LB ail 3129 TH Ter Steady Eunmzing I 2002 2 16 15 16 08 0 HD mal 3121 Hr T Clady Earning N200g 3 amp 15 15 03 0 B I2 ail 31356 ER LET Clade Pana tug I EMCX A 18 158 XE 0 H ET mail A31xT HR T r Zpsn r Kuring D iiA 15 15 8 0 B 13 mil M3 EH LI Steady Banning PNT S 18 15 15 29 0 B la ail 3125 EH Ho Ztaady Eunzing QUAD 15 15 23 0 UW IU mad JSL Era Re cierady Eng USMS 1A 15 15 20 0 B 12 ail 3132 EF Fi Lraady Bara rug URS 15 15 13 0 H wad 3129 Era Re Strii Eunning Kb CR 15 15 GR B 17 ail 3125 EMI Ra Eriti Para rug G mmea 15 11 05 0 4 35 ail it H Wa Steady Karaing 1 Display software will display historical data with all status by default when you first run the software 2 The function applies to all machine trains in the system Add Note The function allows user to attach a special description to the dynamic sample for future viewing Select an available sample and click Add Note command from Operation menu or right click the sample and select Add Note from shortcut menu Then a yellow note will be launched and user can type comments of the selected sample Finally click Il button on the note to save the comments After added a note for a sample the Note
160. reference signal Trip Multi and COM ends of DTM10 501 are used for phase reference output l ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 9 ave PCM360DW Condition Management System evr v Mostly DTM10 201 works with DTM10 501 to provide phase reference output So connect Trip Multi of DTM10 201 with Trip Multi of DTM10 501 and connect COM of DTM10 201 with COM of DTM10 501 DTM10 201 501 Hazardous Area Field Wiring Diagram TM0412 P uda us 2 1 Barrier s ZB A i I 7 ii NENNEN ee eee Out E lt B gt Luut TW dA Haz rdous up t9 Gp Up op PLC DCS X S PLC DCS BOGGS Safe Trip Multipy 25 22290 or phase c E CO reference v E input output E 4 TM0182 Driver Or Se ALT DNG BUF BYP J TRX TM0180 Proximity Probe ify 7 PLC DCS or P DTM CFC II SNe g E T E Om JE Danger e o E E Se eq 2 8 g tA t e gt Z UC q36RZ Z NOTES v Power supply 2 and 4 20mA 2 are optional v A Alert and Danger relays are connected as normally open Connect ARM with NC to form a normally closed configuration v Closing COM and RST BYP with an external continuous or momentary switch will initiate a remote reset Temporarily closing the switch will result in a system reset continuous close will
161. s TCP Server OPC Server SMS Text Output will be removed ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 56 PCM360DW Condition Management System PCM360DW System Configuration This part focuses on the configuration of the system It contains device configuration with the related configuration software and PCM360DW system configuration with PCM360 software In this manual we only introduce the features with the system and don t show detailed information about how to configure the DW device DTM and DM200 You can consult DTM CFG User Manual DM200 CFG User Manual and the related Hardware User Manual for details PCM360 DAQ amp COM software is used to configure the system information We don t introduce all the features and functions of this software So for detailed information about this software please see the online Help DTM Configuration with DTM CFG Software CAUTION To set the device ID ensure the computer connects one DTM device only If multi devices are connected please disconnect the connection between the computer and other devices And note that the computer could connect multi devices when it is not in process of device ID setting When configuring the DTM device we recommend that the computer connects one DTM device only Run DTM CFG software and then select Advanced command from Operation menu Click Yes button on CAUTION window CAUTION A Profe
162. s are defined for the DTM device Channel 0 is defined as a general continuous analog channel to get both dynamic data and static data while channel 1 is used as a phase reference channel to get phase reference signal To change the channel parameters select the channel and then click Channel Definition button All Channels cn aT z Select Device Frequ rcy Response Select Channel Running Speed Channak SC REM 1 Charin all Select Primary Phase Reference hi oma we For channel 0 on General tab you can change the channel description and set the transducer orientation ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 68 PCM360DW Condition Management System according to field requirement for channel 1 you could set the running speed and rotation direction of the machine on Phase Reference Parameter tab See pictures below General Measurement Parameter Spectrum Band Phase Reference Parameter Running Speed Ex RPM Rotation Clockwise C Counter clockwise Cancel NOTE To provide phase reference signal DTM device needs to be specially wired Refer to System Field Wiring Diagram e Channel Definition of DM200 By default three channels are defined Channel 0 and channel 1 are defined as general continuous analog channels to get both dynamic data and static data while channel 2 is used
163. s format is used to graph the results of one variable as a function of another e g vibration amplitude versus time trend amplitude versus frequency spectrum and nX amplitude versus shaft rotative speed Bode Cascade Plot A graph in Cartesian format displaying amplitude versus frequency spectra at series shaft rotative speeds Shaft rotative speed and amplitude are usually presented on two separate vertical axes Frequency is measured on the horizontal X axis This data format is used to evaluate the change in vibration frequency characteristics during machine transient conditions Casing Expansion A measurement of the axial position of the machine casing relative to a fixed reference usually the foundation The measurement is typically made with an LVDT installed on the foundation at the opposite end of the machine from the point where the casing is attached to the foundation Changes in casing axial position are the result of thermal expansion and contraction of the casing during startup and shutdown The measurement is usually incorporated as part of a TSI system Center Frequency For band pass filters the arithmetic center of a constant bandwidth filter or the geometric center midpoint on a logarithmic scale of a constant percentage filter Channel A transducer and the instrumentation hardware to display its output signal Critical Machinery That group of rotating equipment which is absolutely necessary to a major part o
164. se check 1 SQL Server is running normally 2 The related backup record is produced by DBM software 3 The related disk available space is at least three times the size of the backup record If still cannot restore the database please contact your local ProvibTech representative DB File Isn t Compatible with PCM360 Software If the version of the current DB file is not supported by the PCM360 software a message box will be launched to inform you when log on the software Solution Uninstall the DBM amp Server software and re install it or replace the DB file under the DB folder of the destination path Error in Connecting to Database If system failed to connect to the database message box below will be launched AN Error in connecting the database Please check the following The network status is not normal Re connect the network cable and restart PCM360 system e The DAQ amp COM software or Display software has connected to a wrong DB Server Check it on software s Logging On window The DB Server is powered off or the DB Server is hibernating AAIBSH H EHEEHEHEHEHEHEHEHEHEHEHEEENEN ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 126 PCM360DW Condition Management System You must keep the DB Server always on Follow the instructions to set the computer power properties
165. sed in terms of signal level e g millivolts or milliamps or the engineering units of the measured variable e g mils micrometers for displacement inches E O O ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 139 PCM360DW Condition Management System per second for velocity etc The amplitude of a signal can be measured in terms of peak to peak zero to peak root mean square or average Asynchronous or Non synchronous Vibration frequency component which is different than shaft rotative speed Sometimes used to mean any vibration frequency which is not an integer multiple or fraction of rotative frequency Attitude Angle The included angle between the direction of the vector sum of all the unidirectional steady state radial loads Preloads on a rotor and a line connecting the bearing and shaft centers Sometimes confused with Rotor Position Angle since the preload historically and incorrectly was considered to be primarily gravity on horizontal machines Average An amplitude detection technique used for sine wave vibration signals the half cycle average is 0 637 x zero to peak amplitude Average amplitude detection is not used by ProvibTech because machinery vibration signals are most often non sinusoidal in form and the peak to peak or peak amplitude cannot be correctly computed Average Shaft Position The static or average position of the shaft relative to
166. sia Servi can Ell sme Uz J tee J gw 11 The SQL Server Setup will launch Reporting Services Configuration window Reporting Services Configuration Specify the Leger ting Serviced cealugperati n adds ai Sapri Falen Taxis a Selection Ce anial thee mative erie defauli conf puraiiomn Iris Cenfaguraiiem Pink B Tamin Satup will imaiall the raport vateer amd cenfigura it in Eetiwe meris do wis ha dafault cn ee valean The reperi server Lt suche ap pem er Fat Dp Oste Server Conf purakton Zuang Dr tte Conds pores on Aralyuis Zerecsg eaii paraji en Reporting Services Pani Sevap will create the rapari server databasa dp TharaFainA integrated aede andl configure Trees and Frage egzetkr She raport parvar te una ihe dafault valuen However intaqratad sparatisnr will mei ba Isrtalletis Eulas wagered sei a sinjaal imstallanhem of a fharalFelan prolazi ep tashealegy Ga depleryed Tested on the repari pevar compuiur amd the Raperiing Services hd in for Shara apn rely We aa Terkaslegiss da jmatellad amd eeedi gered ep the inateken of he Sarefai sg pradeti sr Teatallatiss Feageas ackhmalepr you ara wing Conglata Co Testa the Zhursfaint integrated made dafault configuration CO faang kat de mat Grai ss the rett server Setup will insidi bat eil sei cepiitee the reperi rar riese After keriallatiss ia Qiataked pea dp wee the Lepirting Services Canfiguralia Deal ta Wah option that are required te mm Ce er
167. splay Software dottor antt robe dnte nto ct aea dedos ect x e ed end rese ged EE ged egeeg 88 Ser leg Ten 88 Set Frequency and Compensation ssno0nnnnneoooeennnnneeosrnnnrnnreossrnnrrrnrrossrnnrrerssnnnnrrrrennnnnrrrreosnnnnnnrreennnn nn 89 aet PIO GOU 91 Start Static and Dynamic Data Acquisition lslssssseesseissssssseeeeee nennen nennen nnne nnne nennen nnn 92 Acknowledge Alal au NEN 92 B HGH Isl BINE TTE TO OO E TO DOE E 93 Deine Dynamic Sample Slat NT o OT Om 93 Select Status for Historical Data View 94 AAO 6 NIRE 95 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com II PCM360DW Condition Management System I dio c 96 BECH 96 VE Let E 96 PETU RET E m 97 MA VIDE ilo EE 99 licae ness 100 VUEN DY A 102 LATIS UI RE 104 SPECTO FA METTE T E E m 105 mee VIDOR a Om 106 licuogiim m CO 106 Bar AO NERO E 107 ciae A O M 109 dur H E E d
168. ssional training is required Some mis configuration may cause monitor work un properly or machine un protected Don t try to change any parameter that you don t understand Do you still want to enter advanced edition Select Module ID Setup command from Module Configuration menu Then type 63 factory default setting in field of DTM ID and click OK button to exit the window See picture below x DTM ID E Then select Communication Setup command from Communication menu to launch the Communication ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 57 PCM360DW Condition Management System Setup window Click Auto Search button on this window to launch the Communication window On Communication window you could select Auto from left pane to let computer automatically scan the available COM port and then select Manual from right pane to set communication parameters manually We strongly recommend that user sets the baud rate of DTM device as 38400bps or 115200bps Finally click Auto Search button to test the communication between the software and DTM device Once the communication is successful the software will launch a message window to inform you After successfully connect the software and DTM device you can re set the configuration parameters and then download it to DTM device Since all DTM devices were specified the same DTM ID default is 63 when they left t
169. t Setup command from Setup menu make sure DAQ module is stopped On Measurement Point Setup window select a machine from the list and then click Add button to launch the Add Measurement Point window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 711 Add Measurement Point x Measurement Point Information Measurement Point Name Measurement Point Picture Type Acc C Vel C Proximity Probe Other omen Enter the name and then select the picture type for the new measurement point DAQ amp COM software will automatically specify a picture that related to this type Finally click OK button to save the information v Acc For measurement points that connect acceleration transducer v Mel For measurement points that connect velocity transducer v Proximity Probe For measurement points that connect proximity probe v Other For measurement points that connect other types of transducer Note that PCM360DW system is capable of monitoring maximum 3200 measurement points Map DW Device Mapping is the process of linking a data source to a measurement point The operation of Map DW Device links a monitored location on a machine train with hardware device that is actually collecting the data Select Mapping DAQ Device command from Setup menu Happing DAQ Device x TrainOne Un mapped TrainTwo Un mapped Generatorl Mapped Generat
170. the left button of the mouse on the item named TCP IP the TCP IP propriety window will popup Click the label named IP Address on the top Clear the contents of all the items with the name of TCP Dynamic Ports and set the contents of all the items with the name of TCP Port as 1433 un n Ei rri Active E si Enabled Ha IF Address 132 168 1 105 TCP Drnamic Ports ICP Por 1433 El ir Actiwe Tes Enabled Mo IP Address 127 0 0 1 ICP Dynamic Ports TCP Por 1433 EJ rra11 TCP Dynamic Ports TCF Fort 1433 dctive Indicates whether the selected IP Address iz active Re select SQL Server Configuration Manager SQL Serve Services from the tree view and select SQL Server MSSQLSERVER Right click SQL Server MSSQLSERVER and select Start from shortcut menu to start SQL Server service ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 41 PCM360DW Condition Management System im Sql Server Configuration Manager Fie Action View Help eo 8 goce SQL Server Configuration Manager Starting service Start selected service NOTE To apply all configurations you must restart the computer Start Mode Setting If the database is SQL Sever Express the agent function is disabled Instead start the service named SQL Server
171. tton ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 42 PCM360DW Condition Management System SQL Server Agent MSSQLSERVER Properties Log On Service Advanced El General Start Mode Manual Disabled Manual Start Mode The start mode of this service Now you have finished all the settings on MS SQL Server 2008 NOTE To apply all configurations you must restart the computer Modbus RTU TCP Converter Modbus RTU TCP Converter Field Wiring Diagram The converter is a 1 port advanced Modbus gateways that converts between Modbus TCP and Modbus ASCII RTU protocols It can be used to allow Ethernet master to control serial slaves or to allow master to control Ethernet slaves Up to 31 serial slaves can be connected simultaneously ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 43 Dual power input and relay output SWITCH Ethernet Copper Ethernet SWITCH EthernetZ T am E NOTE v Power supply 2 is optional Installing MGate Manager Software Put the MGate Manager Installation Media into the DVD ROM Find MGate Manager folder and double click MGM Setup Ver1 2 Build 07081514 exe Then follow the tips on the windows to install the software Configuring MGate Manager Software To run MGate Manager So
172. tton is activated Click this button to open Configuration window See picture below ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 45 Configuration x Port 1 Port 2 Port 3 Se amp e Vv v v PE Se Mode Network Serial Slave ID Map Modbus Priority Control m a a Port 1 Port 2 Port 3 Port 4 RTU Slave Mode C RTU Slave Mode C RTU Slave Mode C RTU Slave Mode C RTU Master Mode C RTU Master Mode C RTU Master Mode C RTU Master Mode ASCII Slave Mode C ASCI Slave Mode C ASCII Slave Mode C ASCI Slave Mode ASCII Master Mode C ASCII Master Mode C ASCII Master Mode C ASCII Master Mode e Mode Tab On Mode tab select RTU Slave Mode option Port 1 Port 2 Port 4 RTU Slave Mode C RTU Slave Mode IEIERIESENUIE RTU Slave Mode C RTU Master Mode C RTU Master Mode C RTU Master Made C RTU Master Mode C ASCII Slave Mode C ASCI Slave Mode C ASCII Slave Mode ASCII Slave Mode C ASCII Master Mode C ASCII Master Mode C ASCII Master Mode C ASCII Master Mode e Network Tab Name Mc ME3170 2278 Password Network Configure static Confirm Password IP Address 192 168 1 160 Netmask 255 255 255 0 Gateway 192 168 1 10 DNS1 00 ae DNS2 VE 05 Parameters are set as follows ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 46 PCM360DW Cond
173. tus of the popup window as follow ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 36 PCM360DW Condition Management System em 3 4 Login Properties sa SE Select PES CS Seript w LB Help m General S Server Roles Da T 0 1 Settings Permission to connect to database engine e Grant Q Deny Login Gei Enabled C Disabled Status SQL Server authentication Login 15 locked out Connection Serwer LUZHAHKUI Connection LUZHAHKUI DEH View connection properties Progress SQL Server Login Setting Select Windows Start gt All Programs Microsoft SQL Server 2008 gt SQL Server Management Studio Then Connect to Server window is launched Set Server type option as Database Engine f Connect Lu Server Micrcsoit SOL Server mg a If the Server name option is blank you should select Browse for more from the list ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 37 E SQL Server 2008 Server type Datebase Engine Server Deng Authentication TAL Server Ku thentication Legis USN Aden ats alor Eateword 7 Remember password Then following window is launched Oe Local Serveri Mateork Servers Salesi the cervar ia connert ta Database Engine Select Local Servers and open Database Engine node and then select the server
174. um plots based on dynamic samples of different measurement points under the same machine moreover those dynamic samples were collected at the same time Display spectrum plot group Ensure Display module on local Display Terminal is started Select the dynamic sample and then directly click Mt on toolbar or select Plot Group Spectrums command from Plots menu or right click this sample and then select Plot Group Spectrums from shortcut menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 113 Ae PESAN Mant E emulitinn Sanna System Display Madue 5pectrumeiower Generator Sheram Toarbine Beworieg 8 slt xl lS io 9 A 7 Ma 68 S EXE del EJ Im Tikoa Eala Y a w Ep pla a a w a tt Tl A at Ir 3 pectrumcPoser benerabor 1 5 Turbine Dearing 3 K Pas Cosas 3 Sien Turt rae brsma Data fcquar Ein geg SEL T EP HAHI o PUT g e Me 000 3 1 amp 00 318 2000 3 1 amp a a 2000 3 18 Gert nie ew pm iiig 18 18 32 0 18 18 13 Q 18 18 R O 18 16 E C 18 18 Xr v dr Oho ORE 00 bat we M x 15 19 Peo SOE Lf E de E de SOE Uf 15 14 14 Li dr u 15 10 47 H paper brr Pamer Carsmrab r 1 prom Tirbi Aari 2 Pose Steere Eae Turbine Diane 2 Dia Sequel Eon ien ELE ee B5i4BHz FFT Wier Having x 7 dicOum FEKPH ioe Oum vo POE cA Mum PER di Delum Ce rur E Spectrum Poer Gemerator L Steam Torbine B FEE Prou er binanin
175. ure of the PCM360 system PCM360 Picture directly Set FFT Window Select FFT Window Setup command from Setup menu to open FFT Window Setup window ensure the DAQ module is stopped x FFT Window Rectangular Hamming 3 5 Hanning 4 Blackman In this dialog box you should select an appropriate window that will be applied to the waveform sample before it undergoes FFT analysis The choices are Rectangular Hamming Hanning and Blackman By default PCM360DW system will specify Hanning as the FFT window Set Network Select Network command from Setup menu to change setting on network selection of PCM360DW system ensure DAQ module is stopped The default is Network If you want to change it to Stand alone select Stand alone and then click OK button Finally restart DAQ module on local DAQ Server x C Stand alone omen ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com T1 PCM360DW Condition Management System Set System Unit Select Unit Setup command from User menu Be cautious that the configuration of the DAQ should be in the same units of Metric English as selected for the display on the screen x select the Unit English Metric Cancel Select English or Metric and then click OK button Change the size of the font of the measurement points Select Measure Point Font command from Us
176. vibration When the velocity signal is integrated to displacement and added to the shaft relative signal the summation represents 4 shaft absolute motion Dual Voting A logical AND relationship between two independent monitor inputs they must agree before any action is taken For example two transducer input signals must both exceed an amplitude set point usually the Danger set point only before an actual alarm condition is indicated by the monitor If only one transducer input exceeds the set point then no alarm is initiated in the monitor Dynamic Data Data steady state and or transient which contain that part of the transducer signal representing the dynamic e g vibration characteristics of the measured variable Typical dynamic data presentations include shaft XY vibration waveform spectrum Cascade and Waterfall Error The difference between the indicated value and the true value of the measured variable It is often expressed as relative error i e as a percent of the output reading of the transducer ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 142 PCM360DW Condition Management System Essential Machinery That group of rotating equipment which is critical to part of the plant process When essential machinery is not operating the overall plant is not operating at full capacity Machines in this category can be with or without spare and are typically
177. which to measure shaft rotative speed 1X amplitude and phase lag angle TSI Acronym for Turbine Supervisory Instrumentation A TSI system is a continuous monitoring system generally used on turbo generator sets It can include such measurement parameters as shaft radial vibration shaft absolute vibration axial ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 147 PCM360DW Condition Management System position differential expansion case expansion valve position eccentricity peak to peak zero speed and shaft rotative speed The system may also include a vector filter which measures vibration phase lag angle for each vibration frequency The TSI system consists of measurement transducers monitors interconnecting wiring and usually strip chart recorders or a microprocessor based monitoring data acquisition system 2X 3X ETC In a complex vibration signal notation for signal components having frequencies equal to exact multiples of shaft rotative speed Also called harmonic super harmonic and super synchronous Unbalance Unequal radial mass distribution on a rotor system a shaft condition where the mass centerline principal inertial axis does not coincide with the geometric centerline Also the effective mass that causes rotor vibration Vector A quantity which has both magnitude and direction For a vibration vector magnitude is expressed as amplitude displaceme
178. y And once the channel alarmed it will keep the alarm status unless the device is reset As you see in the list above though the channel s measure value is in normal range now it still alarms Plot Group Sample Click this command to view plot group of a dynamic sample User defines the plot group on Plot Group Setup window select Plot Group Setup command from User menu Display plot group of sample Ensure Display module is started Select a dynamic sample first and then directly click GE on toolbar or select Plot Group Sample command from Plots menu Picture below shows a dynamic sample s plot group that contains waveform spectrum and shaft XY vibration plots PC Sait Plank Cendibien tanagemnent Sysibrm Displan Module Spectrum ower Generator L Steam Tuorbine Bearing 1 alaj xj Ele Le Et yew ie Gr gen Zepp ection Support anke Winker Gen Im m io A c Halm E IEX WxIE ImpED sa e i T Fu EI DL Plant DEMO Power Genera 1 Steam Tube Bading 1 Pee Generator Co Datt Acqueden treo ZRH 16 15 cA D o Steam Turbire 00 218 2071F 2OU 3 15 2OU 3 16 2O00 3 1E JI FFT Windom Hanang 51a1T0 1512130 Bae Bao 151535 X AS W c amiPRPK 273Hr 18 en Y PUS 95 Dum OK D 2 P lddlum aW 20090 3 L amp 2009 3 amp 20090 3 E I5 18 28 0 1515230 1515280 1515130 S zO08 23 Lb 15 11 35 0 CN 15 10 03 D 2008 237 Lb 15 02 14 0 Me FINEM 15 Primis bf Ha a BE Dh Shaft
179. y of MS Update Pack Microsoft Windows Installer V4 5 Please select the proper setup edition according to your operating system version and platform e For Windows Vista x86 Platform Windows6 0 KB942288 v2 x86 msu e For Windows Vista Service Pack 1 x64 Platform Windows6 0 KB942288 v2 x64 msu e For Windows Server 2008 IA64 Platform Windows6 0 KB942288 v2 ia64 msu e For Windows Server 2003 Service Pack 1 x86 Platform WindowsServer2003 KB942288 v4 x86 exe ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 17 PCM360DW Condition Management System e For Windows Server 2003 Service Pack 2 x64 Platform WindowsServer2003 KB942288 v4 x64 exe e For Windows XP 64 bit Editions A64 Platform WindowsServer2003 KB942288 v4 ia64 exe e For Windows XP Service Pack 2 and Windows XP Service Pack 3 32 bit platforms x86 Platform WindowsXP KB942288 v3 x86 exe For complete information on installing or upgrading Windows installer please see the Microsoft Website In this chapter we take Windows XP Service Pack 2 32 bit operating system as an example and will guide you through steps to install MSI 4 5 1 Insert DBM amp Server CD into the DVD ROM and select MS Update Pack Microsoft Windows Installer V4 5 Windows XP x86 from the root folder of the DVD ROM And then double click WindowsXP KB942288 v3 x86 exe You will see the Extracting Files window Extracting Files

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