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TEJT C 2002 07

1. poet Thread guide system Tension base Operation panel box Color change motor 5 Thread holding motor 11 12 13 14 15 16 18 19 20 Jump motor Needle bar case Z spec frame Needle plate Stand Leveling adjuster Thread stand stud X axis motor Main shaft motor Y axis motor ATH motor FDD connector Serial connector Power supply connector Oil bleeding hole FD07 FD07 gt 2 Operation Panel Box N L DATA 4 s 071809105 415 6 CLEAR 3 hna ATH 00 START STOP A FRAME 14 gt P AUTO MANUAL ORIGIN COLOR lt Pe gt 3 Ho Ls Huu 2 86 7 Blom 23456 7 8 SLOW gt pP gt gt FAST STOP MACHINE CONSTRUCTION 1 LCD display area Operation panel DIP switch Speed controller 5 Buzzer 6 Emergency stop switch AN Do not push the operation panel with an object with sharp point It may cause damage of the machine MACHINE CONSTRUCTION
2. FD07 THE POWER CORD Insulation resistance 10M ohms or greater measured with a 500 V insulation tester To avoid the danger of electric shock due to leak current be sure to connect the ground ing wire of the machine to the ground Class 3 or greater grounding resistance 100 ohms or less Connect the machine to the single phase power supply Use the connecting adapter according to type of outlet O If the outlet 15 type connect the power plug 21 as it is O If the outlet has a grounding terminal with wire attach the connecting adapter to the power plug and connect the plug to the outlet Attach the grounding wire to the grounding terminal LL If there is type outlet or outlet does not have grounding terminal consult the distributor 1 Please prepare the power plug on customer s side 2 Please prepare the power plug on customer s side 3 Please prepare the power plug on customer s side 2 6 FD07 3 MACHINE CONSTRUCTION NAME OF EACH 3 2 MAIN SPECIFICATIONS esses 3 7 Cu FD07 CONSTRUCTION NAME OF EACH PART 1 Main Body
3. 3 DIP SWITCH DSW2 No Contents OFF ON 8 7 6 5 4 Satin stitch conver Adjusts stitch length Adjusts stitch length of 8 sion of 1 5 mm and more 0 6 mm and more m 7 3 Satin adiust Adjusts X and Y at Adjusts X and Y indi J the same time vidually y Ms DSW2 4 gt 2 Install from Floppy disk drive Personal computer 2 x Install mode 1 Operation mode 2 Usual operation mode Turn ON DSWI 1 gt ON 8 DSWI E gt Contents OFF ON DSW1 m om 8 Main shaft accelera Standard Acceleration High 2 tion speed speed gt ON 7 6 5 4 CERE of Based on frame Based on design 3 2 10 times 1 time 2 Character dis English Japanese 1 Operation mode 1 Usual operationmode Test mode Turn ON the power switch again after changing setting of DIP switch The setting when the machine is shipped from the factory FD07 FD07 4 OPERATION PANEL P DATA Y Y Y P RASA bd MACHINE E SETTING 7 8 9 o GAT CLEAR A 8 mn Y 7 P FORWARI TRACE S 1 a LJ NEN Meme 15 lt Car 2 N AX OO 5 START STOP 1 2
4. 12 3 ELECTRO COMPONENT PARTS CONSOLE 2 CARD The console 2 card is located in the operation panel 9 DIP switch 10 DIP switch 11 DIP switch k 2 9 12 DIP switch 10 11 12 12 4 FD07 13 TROUBLESHOOTING AND MAINTENANCE WHEN THE MACHINE IS STOPPED DURING OPERATION 13 2 WHEN TROUBLE 13 4 DAILY MAINTENANGE 13 5 FD07 TROUBLESHOOTING AND MAINTENANCE 13 2 WHEN THE MACHINE IS STOPPED DURING OPERATION There are two main machine stop factors one is stop by occurrence of error and another is stop by normal stop factor When the machine is stopped during operation EMB PAUSE with code number displayed on the screen carry out the troubleshooting referring to THREAD BREAK the code chart below 1 Stop by Occurrence of Error When releasing the error display 1 Confirm the contents of error 291 Example of stop by occurrence of error 2 Take proper action If a code number of 300 series is displayed contact the distributor 3 Press the stop button to release the error VE aoe Stop factor Corrective action 225 Stitching outside the embroidery
5. AO EJT C SERIES ON the screen will return to the ini tial screen s r FRAME FLAT E Pressing SET will cause the screen INITIAL lt D gt to become EMB START screen 9 6 FD07 FD07 MANUAL 10 MANUAL OPERATION COLOR CHANGE uu erinnerte 10 2 ORIGIN RETURN eer eee cre rh tenir denne 10 3 diee eerte 10 4 OFFSET Start Point cene 10 5 OFFSET Frame Travel u uu 10 6 22 a s IRI Ine 10 7 FRAME BACK FORWARD Feed 10 8 FRAME BACK FORWARD n Stitch Feed 10 9 FRAME FORWARD U erre 10 10 FRAME A e Rte RE De 10 11 OPERATION COLOR CHANGE This operation slides the needle bar case to perform color change When performing this operation do not put your hands etc under the needle or on the machine table You may be injured by the needle or the moving frame 1 Switch to manual color change EMB START TAJIMA12 DST 1 AUTO 0 1027 Le MANUAL 01 15 2 3456 7 89 lt gt 2 Select needle bar EMB START TAJIMA12 DST 1 0 1027 01 15 NO D COLOR 3 Manual color change is completed EMB START TAJIMA12 DST 1 0 1027 01 15 5 U Return manual gt a
6. 3 DELETE DATA 4 MEMORY MODE 5 MEMORY 49 INITIAL EMORY DELETE ALL 5 ET N ESC Color change setting Press NEEDLE SELECT O When automatic color change is performed AUTO 1 Color change mode automatic manual manuat EJ LI The lamp will turn on when manual is set 2 The current step the number of total stitches Color change order gt ten keys numerical keys I Insert Temporary stop using 5 a In the state of temporary stop of needle bar in the state of Embroidery start of MAIN COLOR CHANG MODE gt AUTO 01 15 M23456789ABCD 1 El El COLOR CHANG MODE gt AUTO El STOP 04 15 123 56789 O When manual color change is performed AUTO 1 Color change mode automatic manual watua 2 The current step the number of total steps The current needle bar number lt Re gt COLOR CHANG MODE gt 01 15 No El 4 11 BASIC OPERATION 4 12 O Data setting Press zx in the state of Embroidery start of MAIN DIT DESIGN EDIT 1 Rotation 90 unit 5 2 Mirror image reversion OFF X Reversion based on X axis Y Reversion based on Y axis lt 5 3 Re
7. SET gt S Eo B SATIN ADJ gt OFF C COM SPEED gt 9600 I 5 Setting is completed KKKKK EMB START EX TER TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt so s 5 Eo E So Tie stitching is applied to start of embroidery Eo Tie stitching is applied to end of embroidery S E No tie stitching is applied 2 When tie stitching is applied the machine will reciprocate for one stitch FD07 MACHINE SETTING I SATIN ADJUST This setting adjusts satin stitch length 1 Switch the screen to MACHINE SETTING EA eee EMB START Ke We TAJIMA12 DST 21 Cr 0 1027 MACHINE 01 15 3456789 lt gt 2 Switch items to be displayed MACHINE SETTING iBSCREEN gt ST EAD SNS gt 2 3 PRESET HLT2 SET MACHINE 3 Select satin adjust MACHINE SETTING ser gt So Eo CP v B SATIN ADJ 2 OFF C COM SPEED gt 9600 4 Select setting value Setting value OFF 1 2 3 4 5 MACHINE SETTING OFF No satin adjustment A TIE SET gt So Eo CP 4 b 1 to 5 0 1 to 0 5 mm ADJ gt OFF C COM SPEED gt 9600 LA The adjusting value will be added to both sides of a stitch 5 Set MACHINE SETTING A TIE S
8. The design is reversed on X Y axis based on the design start position as the base line LL Reversing axis X Symmetric with respect to the X axis Y Symmetric with respect to the Y axis lt Example Y axis reversion gt Original design Example 90 rotation and Y axis reversion gt Original design 4 11 2 Original embroidery design 270 ES 0 g 180 du dd Y Original design e gt When both rotation and mirror are set the order of priority becomes rota tion gt mirror reversion FD07 OUTLINE OF FUNCTIONS REPEAT This function performs embroidery repeatedly using design of which data has been set It sets embroidering direction the number of repeats and design interval LL It is possible to rotate and or reverse mirror the design repeatedly arranged The order of priority Repeat gt rotation gt mirror lt Example Direction gt Horizontal X The number of repeats gt 4 Interval gt 55 mm gt aL Design start position When performing Trace after setting Repeat it will be possible to confirm the whole embroidery space Adjust start position the number of repeats interval etc so that the embroidery space does not exceed the frame Example Direction gt Horizontal T
9. 01 15 3456789 lt gt 2 Switch items to be displayed MACHINE SETTING 1screew gt ST 2 THREAD SNS gt 2 3 PRESET HLT SET MACHINE 3 Select the number of inching times MACHINE SETTING Tauro gt OFF C v 8 A S TMNG gt AUTO 9 INCHING gt 2 ST 4 Select setting value Setting value 2 3 to 8 9 MACHINE SETTING 7 AUTO JUMP gt OFF lt 8 A S TMNG gt AUTO 4 9 2 5 Set MACHINE SETTING 7 AUTO JUMP gt 5 0mm 8 A S TMNG gt AUTO C OMINCHING gt 5 ST 6 Setting is completed KKKKK EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt FD07 8 1 1 SETTING TIE SET Tie Stitching This is the setting for tie stitching when starting and or ending embroidery 1 Switch the screen to MACHINE SETTING START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt 2 Switch items to be displayed MACHINE SETTING 1MscreEEwN gt ST EAD SNS gt 2 3 PRESET HLT2 SET I MACHINE ETTING 3 Select setting value MACHINE SETTING AMriE SET gt So Eo B SATIN ADJ gt OFF C COM SPEED gt 9600 4 Set MACHINE SETTING
10. DESIGN EDIT EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt 2 Select mirror D ESIGN EDIT 1fRoTATE gt O 2 MIRROR gt OFF 3 REPEAT gt SET 3 Select reversing direction DESIGN EDIT 1 ROTATE gt 0 2 3 REPEAT 4 Set D ESIGN EDIT 1 ROTATE P 2 5 Setting is completed EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt A Ege ser 3 REPEAT gt SET DIT ce yg Sor Q b gt SET Jj DESIGN cn For details refer to p 11 2 Design is reversed on X Y axis lt i NY axis reversion X axis reversion LL To perform design edit continuously perform ROTATE REPEAT opera tion without pressing SET li EDIT REPEAT This setting arranges design of which data has been set repeatedly 1 Switch the screen to DESIGN EDIT For details refer to p 11 3 EMB START TAJIMA12 DST 1 PU 0 1027 C bid 01 15 M23456789AB lt D gt 2 Select repeat DESIGN EDIT 1 gt o 2 MIRROR gt OFF C o 3 REPEAT gt SET o 3 Decide DESIGN
11. 0 INITIAL ON lt D gt gt gt EMB START TAJIMA12 DST 0 10 01 15 M23 45678 LE mo i Y 27 4g 9A D EMB START TAJIMA12 DST 0 10 01 15 2 X dede 1 27 EMBROIDERIN TAJIMA12 DST 56 900 01 15 M23 45678 G kk xk 1 rpm 9A lt D gt EMB PAUSE TAJIMA12 DST 10 01 15 123845678 1 27 9A lt D gt EMB PAUSE TAJIMA12 DST 159 10 01 15 NO0 443 1 2 7 Basic OPERATION 4 10 i DATA SET MENU Press g in the state of Embroidery start of MAIN DATA DATA INPUT 1 Data input switching PC Serial FD Floppy disk 4b 5j O Serial input a Label name b Remaining memory capacity stitches O FD input c Design number gt Design name 4 5 d The number of stitches of FD design e Remaining memory capacity stitches DATA MENU 1 DATA gt 2 SELECT DATA 3 DELE DATA 43 INPUT THRU NAME gt FLOWER 4 MEMORY gt 56897 sT 2 SELECT FILE E 23 gt BIRD TBF STITCH 10 713 ST MEMORY gt 180876 ST J DESIGN SELECT 2 Memory design selection a Memory number total memory capacity gt Design name AV b The number of stitches of memory design c Remaining
12. Press the stop switch to release the preset halt and perform necessary works FD07 MACHINE SETTING I PRESET HALT Counter This setting clears the accumulated number of stitches of embroideries that have been done 1 Switch the screen to MACHINE SETTING EMB START TAJIMA12 DST 1 0 1027 01 15 3456789 lt gt 2 Select preset halt MACHINE SETTING 1BSCREEN gt ST v EAD SNS 2 C 3 PRESET HLT SET I 3 Decide MACHINE SETTING 1 SCREEN gt ST EAD SNS gt 2 HLT gt SET 4 Clear LL To clear the setting value for preset select PRESET and press CP CLEAR with the same manner as COUNTE RE 1278 ST the previous page PRESET gt 30000 ST PRESET HLT 5 Set PRESET HLT COUNTERE ON BE E PRESET gt 30000 ST 6 Setting is completed EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt 1 The counter is effective when preset halt is set FD07 8 5 SETTING 8 6 TRIM LENGTH This setting sets the length of remaining thread when thread trimming is performed 1 Switch the screen to MACHINE SETTING xxx xx EMB START TAJIMA12 DST 1 0 1 0 2
13. gt r 2 FD07 Use the frame travel key to set the off set position Frame travel position is displayed with coordinate values When pressing SET the set position will be registered to the machine and this position will be applied to all design data When setting offset of frame setting to auto the frame will move to the offset position after completion of embroi dery At this moment the screen shown left will be displayed The screen shows that the machine stops at the offset position When pressing the offset key the frame will return to the previous posi tion before frame travel 10 5 10 6 OPERATION OFFSET Frame Travel This operation move the frame to offset position the current position When performing this operation do not put your hands etc under the needle or on the machine table You may be injured by the needle or the moving frame 1 Select offset EMB PAUSE TAJIMA12 DST 1 0 1027 LJ OFFSET 01 15 M23456789AB lt D gt U Return to the original position OFFSET SETTING Dx 27 21 27 1 cr L J OFFSET Dy gt 56 4 56 4 i EMB PAUSE TAJIMA12 DST 75 1027 01 15 1M3456789AB lt D gt 2 When pressing the offset key the frame will move to the registered off set position When pressing the
14. 12 gt TAJIMA12 DST STITCH gt 1027 ST MEMORY 180876 ST 5 Delete kk k DELE TE DESIGN 07 12 gt FLOWER TBF STITCH gt 35972 ST MEMORY 180876 ST 6 Confirm DELETE DESIGN DELETE OK Y SET N ESC 7 Setting is completed DELETE DESIGN 07 11 gt DOG DST STITCH gt 5098 ST MEMORY 184848 ST DATA SET MENU It is possible to perform deletion con tinuously after deleting data To return the screen to the EMB START SCREEN press ESC twice SET MENU MEMORY MODE This setting decides whether storing the design data in the memory or not when input ting it 1 Switch the screen to DATA MENU KKKKK EMB START TAJIMA12 DST 1 0 1027 01 15 M23 456789A lt D gt 2 Select MEMORY MODE DATA MENU iisPuT DATA gt CP Y 2 SELECT DATA 3 DELETE DATA 3 Decide kckck DATA MI NU 2 SELECT DATA 22 gt 4 4BMEMORY 4 Select mode MULTI To store input design data to the memory CP lt 5 SINGLE To store one design data to MEMORY MULTI the memory and overwrite by new design data MEMORY MODE 5 Set MOMORY MODE
15. 7 MACHINE 01 15 M23456789AB lt D gt ETTING 2 Switch items to be displayed MACHINE SETTING 1MscreEEwN gt ST CP 2 THREAD SNS gt 2 vache ETTING 3 PRESET HLT SET 3 Select setting value MACHINE SETTING Mrrim LE 5 TRIM T 6 JUMP CO gt Q gt yyy 4 n H 4 Set MACHINE SETTING Mrrim LE 5 TRIM T 6 JUMP CO 4 lt QO yyy w 4 H 5 Setting is completed Xdexx EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt LA Setting value 1 to 16 Short 1 lt Long 17 FD07 MACHINE SETTING I TRIM TIMING This setting sets timing to start thread trimming 1 Switch the screen to MACHINE SETTING EA eee EMB START Ke We TAJIMA12 DST 21 Cr 0 1027 MACHINE 01 15 3456789 lt gt 2 Switch items to be displayed MACHINE SETTING iBSCREEN gt ST EAD SNS gt 2 3 PRESET HLT2 SET 3 Select thread trimming timing MACHINE SETTING LENG gt 5 TRIM TMNG gt 0 E 6 JUMP CONV gt 3 ST 4 Select setting value MACHINE SETTING 4 TRIM LENG gt 1 5 TMNG gt 0 4 gt 6 JUMP CONV g
16. 8 0 A A 46 FRAME lt POSITION 5 17 Pre 1 MANUAL 19 20 Gu ERRE D 12 SLOW gt bb MACHINE CONSTRUCTION Data set menu key Color change setting key Design edit key Machine setting key 5 Frame setting key 14 15 16 17 18 19 20 21 22 23 Ten keys numerical keys Use this key for needle bar numbers of 10 and more Escape ESC key Clear key Set key Trace key Frame forward key Offset key Frame back forward feed unit switching key Thread trimming ATH key Frame back key Frame travel key Origin return key Color change automatic manual switching key Manual mode lamp Lights when manual color change is performed Needle bar case left slide key Needle bar case right slide key Stop key Start key 3 5 CONSTRUCTION 5 POWER SUPPLY BOX 3 6 1 DC power supply connector 2 Power switch 3 AC power supply connector 1 Disk eject button 2 Operation indicator lamp 3 FDD connector FD07 FD07 CONSTRUCTION MAIN SPECIFICATIONS If using the machine deviating from the contents of specifi cations of power supply power consumption trouble may occur Specifications Contents Speed 120 1 200 rpm Embroidery space 360 x 500 mm LL The m
17. LL When setting the memory mode data CP setting will be canceled MEMORY gt SINGLI El 6 Setting is completed 4 When SINGLE is set input data DATA MENU from FD PC 1 DATA gt 2 SELECT DATA To return the screen to EMB START 3 DELETE DATA SCREEN press ESC twice 5 8 FD07 DATA SET MENU INITIAL MEMORY This setting erases all design data stored in the memory of the machine 1 Switch the screen to DATA MENU START TAJIMA12 DST 21 0 1027 CT 01 15 M23 456789A lt D gt 2 Select INITIAL MEMORY DATA MENU iisPuT DATA gt CP v 2 SELECT DATA 3 DELETE DATA 3 Initialize DATA ENU 3 DELETE DATA 4 MEMORY MODI 5 MEMORY El 4 Confirm L During initializing the message will be displayed as shown below DELETE ALL DATA OK ES Y SET N ESC INITIAL MEMORY 5 Setting is completed DATA MENU 18 PUT DATA gt PC Since all design data has been erased 2 SELECT DATA input data here 3 DELETE DATA To return the screen to EMB START SCREEN without data input press ESC When data setting is
18. TEMPORARY STOP SETTING cid narrada ida DESIGN EDIT MACHINE SETTING SCREEN AN AA Od e S THREAD SENSOR Thread Breakage Detection PRESET HALT Setting PRESET HALT Counter E steer E Nea ora 250 ss ente aree rof eite mU E REIR JUMP CONVERT aS E li AUTO JUMP iii A bc A S TIMING Frame Travel Start Timing INCHING Start Inching TIE SET Tie Stitching SATIN ADJUST COM SPEED NETWORK iita Site e e n IERI dd io 9 FRAME SETTING START POINT Origin Return FRAME MODE M INTPIAPE n na Wa u au 10 MANUAL OPERATION COLOR CHANGE ORIGIN RETURN OFFSET Start Point e OFFSET Frame Travel ATH Leer pee e ere edet x 25 FRAME BACK FORWARD Feed Unit 2 2 eee FRAME BACK FORWARD n Stitch Feed FRAME FORWARD E FRAME BACK dec 11 OUTLINE OF FUNCTIONS ROTATE SS 11 2 MIRROR 5 55 2 a sean casts AEE E rete AS R i 11 2 12 ELECTRO COMPONENT PARTS POWER SUPPLY BOX ass i IIR IO RED 12 2 POWER CARD gt ido ais CONSOLE 1 CARD COMPUTER CARD CONSOLE 2 CARD 13 TROUBLESHOOTING AND MAINTENANCE WHEN THE MACHINE IS STOPPED DURING OPERATION WHEN TROUBLE OCCURS DAILY MAIN
19. X axis motor regulator 1 I 1 1 Sensor I I Yaqa aaa O cau rt 2 Y axis motor Y limit C P Sensor V Main shaft motor iB Sensor Single phase 100 V to 120 V 200 V to 240 V 1st Edition 2002 07 July 2002 B Manufactured by Tokai Industrial Sewing Machine Co Ltd NO 1800 Ushiyama cho Kasugai Aichi pre 486 0901 Japan Telephone 568 33 1161 568 33 1191 B Distributed by Tajima Industries Ltd 19 22 Shirakabe 3 chome Higashi ku Nagoya 461 0011 Japan Telephone 52 932 3444 Fax 52 932 2457 B Authorized Distributor
20. are described following to AN The information which gives details or supplements the explanation appears following to LL FD07 CONTENTS FOREWORD IMPORTANT SAFETY INSTRUCTIONS IMPORTANT WARNING ITEMS FOR SAFE OPERATION CARRYING sit conil E id is 1 2 INSTALLATION 23 S an a tete pee tritt e uqa has 1 2 WIRING teet eR ente 1 3 CAUTIONS ON MACHINE OPERATION eee eee 1 4 WARNING LABBELS uttter treten n ne IR HERE iia 1 5 SETUP ATTACHING THE THREAD GUIDE SYSTEM nee ee 2 2 CHECKING THE EMBROIDERY HEAD mme ee en enn 2 3 TEER BA DIN Gt edite te iot RR RERO En egeo eerie hg res 2 5 CONNECTING THE POWER CORD 2 6 MACHINE CONSTRUCTION NAME OFEACH PAR Lasso 3 2 MAIN SPECIFICATIONS iii 3 7 BASIC OPERATION MACHINE START AND STOP S entente reete adds 4 2 PRECAUTIONS FOR HANDLING FLOPPY DISKS AND FDD OPTION 4 3 PROGRAM INSTALEDATION Re ERR ENS OPERATION FLOW UP TO START OF EMBROIDERY EXPLANATION ON SCREEN 2 du INSPECTION BEFORE STARTING eme nen DATA SET MENU INPUT DATA Floppy A ti iSc ci aA eA Dar E RA ER INPUT DATA Serial Connection SELECT DATA hs DELETE DATA COLOR CHANGE Tee ne ede SCIEN ET mU NEEDLE BAR SELECT Step Input NEEDLE BAR SELECT Step Change
21. i B put stitch position 3856 19428 01 15 1 3456789 lt gt 4 Frame travel completed EMB PAUSE TAJIMA12 DST n ST 3856 19428 01 15 12345M789AB lt D gt FD07 1 0 9 OPERATION FRAME FORWARD This operation performs frame forward When performing this operation do not put your hands etc under the needle or on the machine table You may be injured by the needle or the moving frame 1 Select forward When 1 stitch unit is set pressing EMB START FORWARD once will perform TAJIMA12 DST 1 CP E frame forward for one stitch 0 1027 AA JARI 01 15 M23456789AB lt D gt 2 Keep on pressing the forward key LL When keeping on pressing the forward EMB PAUSE key for one or more seconds frame TAJIMA12 DST 1 e gt travel by frame forward will per AA 2 1027 formed even if the forward key is 01 15 M23456789AB lt D gt released To stop the machine press the stop switch 3 The machine stops at color change position EMB PAUSE TAJIMA12 DST 1 655 1027 01 15 1M3456789AB lt D gt 10 1 0 FD07 FD07 MANUAL OPERATION FRAME BACK This operation performs frame back When performing this operation do not put your hands etc under the needle or on the machine table You may be injured by the needle or the moving frame 1 S
22. manually ON the start switch h Y Start embroidery 4 8 FD07 FD07 EXPLANATION ON SCREEN The descriptions below are explanation for LCD screen displayed at each situation When it is possible to change setting the operation button on the panel is displayed MAIN 1 FRAME mode FLAT CAP CYLNDR 5 z O 2 Origin return X ON To perform OFF Not to perform 5 O n O When automatic color change is performed Change automatic to AUTO manual using jd 1 Design name 2 FB FF feed unit 1 10 100 C n stitch 7 3 The current number of stitches the number of total stitches x 4 The current step the number of total steps Needle bar number in 5 color change order When manual color change is performed Change manual to auto Lu 2220 AUTO Matic using marua 1 Needle bar number lt 5 1 The current number of stitches the number of total stitches lt gt the 9 current number of stitches maximum rpm x A Set at Screen for machine setting O x a 1 Stop by temporary stop LO Insert Temporary stop at needle bar setting The machine stops temporarily before performing automatic color change o 2 m 1 Needle bar number u When selecting Manual at color change setting the machine stops at every color change BASIC OP ERATION I EJT C series FRAME gt FLAT
23. offset key the frame will return to the previous posi tion before frame travel FD07 FD07 MANUAL OPERATION ATH This operation performs thread trimming When performing this operation do not put your hands etc under the needle or on the machine table You may be injured by the needle or the moving frame 1 Select ATH thread trimming EMB PAUSE TAJIMA12 DST 1 0 1027 lt 01 15 M23456789AB lt D gt When selecting ATH the main shaft will rotate When tie stitching p 8 12 is set the machine will embroider for one stitch to perform thread trimming 10 7 OPERATION FRAME BACK FORWARD Feed Unit This operation performs frame back forward by set feed unit When performing this operation do not put your hands etc under the needle or on the machine table You may be injured by the needle or the moving frame 1 Select mode Color change unit EMB PAUSE TAJIMA12 DST 1 REN 0 1027 01 15 M23456789AB lt D gt 2 Perform frame forward by color change unit EMB PAUSE TAJIMA12 DST 100 gt 0 1027 emm 01 15 M23456789AB lt D gt ie 3 Frame forward is completed EMB PAUSE TAJIMA12 DST 1 100 1027 01 15 M23456789AB lt D gt 10 8 LO Setting value 1 10 100 c n stitch 1 1 stitch unit 10 10 stitch un
24. power of the machine and the external device E When connecting the external device with the machine use the dedicated cable option an external device 2 Turn ON the power of the machine L When the power of the machine is turned ON also turn ON the power of the external device 3 Transmit design data from the external device 4 Switch the screen to DATA MENU EMB START TAJIMA12 DST 1 P 0 1027 01 99 3 56789 lt gt DATA 5 Select PC DATA MENU 1 INPUT DATA B 2 SELECT DATA q b 3 DELETE DATA 6 Read data from the external device 7 When pressing SET the design data DATA MENU transmitting from the external device 1 INPUT DATA PC ce N will be displayed 2 SELECT DATA 3 DELETE DATA 7 Set T During data transferring the lamp of PC INPUT para blinks NAME gt FLOWER 3 MEMORY gt 56897 ST 5 4 FD07 FD07 DATA SET MENU 8 The data setting is completed When reading DST data the mes EMB START sage will be displayed as shown below FLOWER TBF yl after inputting design data 0 56897 01 12 823456789AB p COLOR CHANGE MODE gt AUTO 01 12 M When setting color change refer to p 6 3 Mata SET
25. rpm 2 THREAD SNS 2 3 PRESET HLT SET 4 Setting is completed KKKKK EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt 1 Even if rpm is set the number of stitches of design of which data has been set is displayed while the machine is stopping 8 2 FD07 FD07 THREAD SENSOR Thread Breakage Detection This is the setting for thread breakage detection 1 Switch the screen to MACHINE SETTING qe eee EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt MACHINE 2 Select thread breakage sensor MAC 1Mscre EAD 2 THR EN HINE SETTI gt ST SNS OFF 3 PRE SET HLT gt SE 3 Select setting value 1 SCRE EAD 2 C EN HINE SETTI gt ST SNS OFF 3 PRE SET HLT gt SE 4 Set MA 1 SCRE EAD 2Mrar EN HINE SETTI gt SI SNS 3 3 PRE SE T HLT gt SE 5 Setting is completed KKKKK TAJIMA12 DST 1 0 1027 EMB START 01 15 M23456789AB lt D gt MACHINE SETTING I LA Setting value OFF 1 2 3 4 5 OFF Not to detect thread breakage 1105 To detect thread breakage by set number of stitches The smaller the value t
26. space Cap Move the frame manually so that the design fits in the embroi frame dery area The target needle position is not detected 281 within 15 seconds after the start of color Poun Danos 10 o disp lay change Adjust or replace the potentiometer needle position sensor 291 Upper thread breakage is detected Check the upper thread under thread 2CF Stop by the emergency stop switch Release the lock of the emergency stop switch Check if the room temperature is too high 2FC Abnormal temperature in the machine Check the cooling fan 316 A main shaft motor error signal is detected Replace the power card main shaft motor 322 An X axis motor error signal is detected Replace the power card X axis motor 323 A Y axis motor error signal is detected Replace the power card Y axis motor Abnormal input of needle position Check setting for the number of needles of parameter 383 Won AN an A detected during Check the potentiometer needle position sensor 3A6 Incorrect ATH movable knife retract position Check the position of ATH movable knife 3B5 Communication error in the controller Turn ON the power again 3B6 Communication error with the external device Check the connecting cable external device 305 RAM memory error Install the operation program again Replace the Console 1 Card Floppy disk format has an error the floppy disk Replace with new formatted floppy disk Copy other de
27. the main shaft to stop immediately To release the stop lock turn the switch to the direction indicated by the arrow When releasing the emergency stop E do not move the frame 3 Start and Stop Switch The start switch starts the machine and the stop switch stops the machine Pressing the stop switch will cause the needle bar to stop at the fixed position UN START STOP 4 2 FD07 FD07 BASIC OPERATION PRECAUTIONS FOR HANDLING FLOPPY DISKS AND FDD OPTION 9 Do not put the floppy disk near magnets set Do not expose the floppy disk to excessive heat humidity or direct sunlight Do not place objects on the floppy disk 9 Do not stack floppy disks to store Floppy disks do not last eternally Data must be copied to backup floppy disks for storage Do not use damaged or deformed floppy disk otherwise the floppy disk drive could be damaged Clean the head of floppy disk drive regularly about once a month using a cleaning disk on the market otherwise read write could be faulty 9 Do not open the shutter The disk be soiled To prevent the stored data from being erased slide the tab of the write protect switch to open the write protect window of a floppy disk write protect state Insert a floppy disk slowly and carefully into the floppy disk drive If a floppy disk is inserted impetuously pressing the eject button may fail to eject the flo
28. the specified schedule If the daily maintenance is not observed the machine may fail to operate correctly Since the loss incurred by ignoring the daily mainte nance instructions can be judged not covered by guarantee you are required to follow the daily maintenance instructions carefully If the machine is not used for a long period turn ON the power switch in regular intervals The cards PCBs used in the machine have backup battery for retaining the data and if the machine is left with the power switch OFF for approximately one month the data will be lost due to dis charging of the battery FD07 13 5 AErrousLesHooTING AND MAINTENANCE 2 Cleaning Before starting cleaning of the machine be sure to disconnect the primary power to the machine and wait for 4 minutes You could sustain electric shock or injury due to being entan gled by the machine The maintenance operations must be performed by properly trained personnel When restarting the machine after maintenance operation attach all covers etc which were removed for maintenance operation Cleaning Area Cleaning Cycle 1 Take up lever guide Case linear section Once week 2 section 3 X Y axis drive system Once 2 weeks 13 6 FD07 3 Lubrication TROUBLESHOOTING AND MAINTENANCE Puring machine lubrication turn OFF the power switch You could sustain severe inju
29. 0 1027 MACHINE ETTING 01 15 M23456789AB lt D gt 2 Switch items to be displayed MACHINE SETTING 1 gt ST CP 2 AD 5 N 5 gt 2 MACHINE MACHINE ETTING ETTING 3 PRESET HLT SET 3 Select A S timing MACHINE SETTING 7 Jump gt OFF ce v 8 A S TMNG gt AUTO 9 INCHING gt 25r 4 Select setting value MACHINE SETTING 7 AUTO JUMP gt OFF sHa s TMNG gt AUTO S 4 gt 9 INCHING 2 2 SE 5 Set MACHINE SETTING 7 AUTO JUMP gt OFF 8 5 TMNG gt 250 9 INCHING gt 2T 6 Setting is completed EMB START TAJIMA12 DST 1 0 1027 01 15 3456789 lt gt 1 Adjust frame drive start timing according to stitch length and or rpm 8 10 Setting value AUTO 250 AUTO Automatic adjustment 250 Frame drive with the same timing When setting to 250 good thread tightening will be obtained in general but the machine will be burdened FD07 MACHINE SETTING INCHING Start Inching Times This setting sets the number of inching times after thread trimming 1 Switch the screen to MACHINE SETTING LL When starting the machine manually EMB START after stopping the machine manually TAJIMA12 DST 1 Cr the machine will not perform inching 0 1 0 2 7 MACHINE
30. 07 FD07 2 Electrical System Diagram Color change motor Potentiometer Rotary sensor U Operation panel Character Speed display area controller Emergency stop switch 1 1 1 1 d 1 1 LCD VR Panel button 1 1 1 1 1 1 1 1 1 1 1 1 1 i CN1 CN4 CN5 CN6 CN7 4 CN2 CN1 I 1 1 1 1 Console 2 card 1 Joint 9 i 1 1 1 1 1 1 aN A PO AA a Thread holding motor J 1 X CN1 CN2 CN3 CN4 CN8 CN7 Jump motor Console 1 card d Power card 9 CN6 CN5 CN9 Fan motor magnetic sensor A card O 2 3 Fan motor FDD CN12 Serial Option Picker d Computer card 9 motor CN1 4 CN5 CN6 CN2 dq T Power supply box Fan motor 727 5 MEN d 1 X limit 1 1 1 1 1 Switching 1
31. BAR 01 15 M23456789AB lt D gt LECTION 2 Select needle bar step COLOR CHANGE MODE gt AUTO 01 15 23456789 td 3 Input needle bar number Example Needle bar number 11 cr Hob COLOR CHANGE MODE gt AUTO 02 15 1M3456789ABCD 4 Set COLOR CHANGE MODE gt AUTO E ser 03 15 1 56789 5 Setting is completed KKKKK EMB START KKKKK TAJIMA12 DST 1 0 1027 01 15 3456789 lt gt gt 4 LL To set other needle bars continuously repeat operations 2 and 3 then press SET Needle 1 s 10 11 der 0 Display 1 x A B FD07 FD07 COLOR CHANGE TEMPORARY STOP SETTING This setting makes the embroidering stop temporarily when color change is performed 1 Switch the screen to COLOR CHANGE START TAJIMA12 DST 1 Ia 0 1027 AU 01 15 3456789 lt gt 2 Select bar step COLOR CHANGE MODE gt AUTO CP 4 gt 01 15 3456789 El 3 Select needle bar Example Temporary stop before needle bar step 4 L To set other needle bar steps continu COLOR CHANGE ously repeat operations 2 and 3 and MODE gt AUTO CP then press SET 04 15 123M56789ABCDE STOP 4 Set When settin
32. EDIT 1 ROTATE gt 0 2 MIRROR gt OFF gt SET 4 Set direction QA Direction Horizontal X Vertical Y REPEAT SETTING DIR HORIZONTAL CP TIMES gt 01 SPACI gt 0 mm El 5 Select the number of times of repeat REPEAT SETTING DIR VERTICAL TIMES gt 01 CT SPACE gt 0 mm 6 Set the number of times of repeat LL The number of times of repeat 01 to 99 REPEAT SETTING DIR gt VERTICAL TIMES 01 cz q b SPACI gt 0 mm El 7 Select space REPEAT SETTING DIR gt VERTICAL TIMES 04 SPACI gt 0 mm El 7 4 FD07 FD07 8 Set space REPEAT SETTING DIR gt VERTICAL TIMES gt 04 SPACE B mm 9 Decide REPEAT SETTING DIR gt VERTICAL TIMES gt 04 SPACE B 88 mm 10 Set DESIGN EDIT 1 gt O 2 MIRROR 2 OFF 3 REPEAT gt SET 11 Setting is completed EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt 2 gt 4 DESIGN Space 0 to 255 mm Space means an interval between a design and the next design LO To perform design edit continuously perform
33. ET gt So Eo abs gt 1 C COM SPEED gt 9600 6 Setting is completed EMB START TAJIMA12 DST 1 0 1027 01 15 3456789 lt gt FD07 8 1 3 MACHINE SETTING COM SPEED This is the setting for transmitting speed bps by serial connection 1 Switch the screen to MACHINE SETTING START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt 2 Switch items to be displayed MACHINE SETTING 1MscreEEwN gt ST EAD SNS gt 2 3 PRESET HLT2 SET I MACHINE 3 Select setting value MACHINE SETTING SET So Eo CP v B SATIN ADJ 3 OFF C COM SPEED gt 9600 I 4 Select setting value MACHINE SETTING A TIE SET gt So Eo Cy B SATIN ADJ gt OFF 4 SPEED gt 9600 5 Set MACHINE SETTING A TIE SET gt So Eo B SATIN ADJ 3 OFF cMcom SPEED gt 19200 6 Setting is completed EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt Setting value 9600 19200 38400 Set the value according to the commu nication speed of the transmitting device FD07 FD07 MACHINE SETTING N
34. ETWORK This is the setting for network connection 1 Switch the screen to MACHINE SETTING EMB START Ke We TAJIMA12 DST 21 0 1027 01 15 3456789 lt gt 2 Switch items to be displayed MACHINE SETTING iBSCREEN gt ST 2 THREAD SNS 2 3 PRESET HLT SET 3 Select connection MACHINE SETTING DHNETWORK gt OFF 4 Set MACHINE SETTING DMNETWORK gt ON 5 Setting is completed EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt Lo MACHINE ETTING MACHINE ETTING LL OFF Not to connect ON To connect gt Q gt E 8 15 MACHINE SETTING 8 16 FD07 9 FRAME SETTING MANUAL SPEED eerte 9 2 OPESET eau es einen AU 9 3 START POINT Origin Return cnt 9 4 FRAME MODE nennettttttt cono rra raro rear 9 5 e id 9 6 FRAME SETTING MANUAL SPEED This setting sets speed when frame travel is performed manually 1 Switch the screen to FRAME SETTING kckck EMB START TAJIMA12 DST 1 0 1027 C 01 15 3456789 lt gt FRAME 2 Select setting value Setting value 1 2 3 FRAME SETTING 1BMANUAL SPD 1 gt 5 2 OFF
35. INITIAL gt ON 5 Setting is completed INIT EJT C S E B gt ES U lt D gt KF FRAME ES FRAME gt Q gt Setting value FLAT CAP CYLNDR When setting the frame mode the screen will return to the initial screen Pressing SET will cause the screen to become EMB START screen IFrame SETTING INITIAL This setting sets origin return movements when the power switch is turned ON 1 Switch the screen to FRAME SETTING kckck EMB START TAJIMA12 DST 1 0 1027 CT 01 15 3456789 lt gt FRAME 2 Switch items to be displayed FRAME SETTING 1BMANUAL 5 03 1 hed 2 0FFSET gt MANUAL C 3 START PNT 2 MANUAL FRAME 3 Select initial FRAME SETTING MODE gt FLAT v 5 INITIAL gt OFF 4 Select setting value LA Setting value ON OFF FRAME SETTING ON Set the setting value of INI 4 FRAME MODE gt FLAT CP TIAL the start screen to ON SHINITIAL gt OFF OFF Set to OFF 5 Set FRAME SETTING 4 FRAME MODE gt FLAT 5 gt ON 6 Setting is completed When changing INITIAL to set to
36. MENU SELECT DATA Set design data in the memory of the machine 1 Switch the screen to DATA MENU xxx xx EMB START xk kk TAJIMA12 DST 1 0 1027 01 15 M23 456789A lt D gt DATA 2 Select SELECT DATA DATA MENU iisPuT DATA gt CP Y 2 SELECT DATA 3 DELETE DATA 3 Decide DATA MENU 1 INPUT DATA gt 2MSELECT DATA CF 3 DELETE DATA 4 Select design data DESIGN 01 12 gt BIRD TBF ss ieee MEMORY 180876 ST 5 Set the data SELEC DESIGN 07 12 gt FLOWER TBF STITCH 3972 ST G MEMORY gt 180876 ST 6 Setting is completed EMB START FLOWER TBF 1 0 3972 01 05 59 lt gt 5 6 FD07 DELETE DATA Select design data in the memory of the machine to delete 1 Switch the screen to DATA MENU EMB START TAJIMA12 DST 1 0 1027 01 15 M23 456789A lt D gt 2 Select DELETE DATA DATA MENU iwBuT DATA gt 2 SELECT DATA 3 DELETE DATA 3 Decide DATA MENU 1 INPUT DATA gt PC 2 SELECT DATA DATA 4 Select the design data DELE E DESIGN 01
37. NGE EMB START BELL TBF 0 2451 01 04 lt D gt 2 Input needle bar number Example Needle bar number 11 0 COLOR CHANGE MODE gt AUTO 01 04 3 Input needle bar number to the next step gt COLOR CHANGE MODE gt AUTO KI HINN 02 04 4 Set the needle bar setting COLOR CHANGE MODE gt AUTO CH 04 04 57 5 Setting is completed START BELL TBF 0 2451 01 04 573 lt D gt LL set other needle bars continuously repeat operations 2 and 3 then press SET Neede 1 fon 0 0 50 0 01 Display 1 s A B Set needle bar numbers to all steps When the number of needle bar num bers to be set is fewer than the number of color change steps the remaining steps will be automatically compen sated Example When the number of color change steps is 5 and up to two steps for nee dle bar numbers are set Needle bar number 2 5 Step 1 2 3 4 5 Needle bar No 2 5 2 5 2 Compensated needle bar number 7 CHANGE NEEDLE BAR SELECT Step Change This setting changes needle bar number of needle bar step 1 Switch the screen to COLOR CHANGE x lt xxx EMB START TAJIMA12 DST 1 0 1027 ES
38. OPERATION If a warning label is missed or damaged please contact the distributor Exposed needles can cause severe injury Stop the machine before working near the needles Las agujas expuestas pueden ocasionar lesi n grave Detenga la m quina antes de trabajar cerca de las agujas Moving parts 42 can cause severe injury BED Do not take off the safety covers nor put your hands etc close to Las partes en movimiento pueden ocasionar lesi n grave No retirar las cubiertas de seguridad ni poner las manos etc cerca de las piezas en movimiento the moving parts during mientras la m quina est machine operation en funcionamiento n Q Left side Right side CE Power supply box Spec plate MFG NO 5 see W NETWI MACHINE SPEC TOKAI INDUSTRIAL SEWING MACHINE LTD No 1800 Ushiyama cho Kasugai Aichi 486 0901 JAPAN wag ELECTORICTTY 1 KJ tom M Dropping will cause severe injury Two or more persons should lift the machine by putting hands to the indicated spots shown left Puede causar lesi n seria si la m quina cae a sus pies Dos o m s personas deben levantar la m quina poniendo las manos a los puntos indic
39. ORY 180876 ST t T Set needle bar steps COLOR CHANG MODE gt AUTO El gt 01 04 4 SNN muo man 5 Needle No 1 9 10 11 12 13 14 15 Display 1 9 AB CD E F The black square that blinks on the screen is the item to be selected 1Miweur DATA gt When the machine is reading design data in the floppy disk the message shown below will be displayed FILE SEARCHING When inputting TBF data data set will be performed after pressing SET EMB START BELL TBF 0 2451 01 04 lt D gt If no setting for Color change in the input design data set needle numbers to needle bar steps Regarding how to set needle bars refer to p 6 4 FD07 FD07 8 Set COLOR CHANGE MODE gt AUTO E F ser 01 04 8 28 9 Setting is completed KKKKK EMB START BELL DST 1 0 2451 01 04 8 25 lt gt DATA SET MENU The input design data will be set 5 3 INPUT DATA Serial Connection The descriptions below are explanation for how to input design data from an external device to the machine The input design data will be set 1 Connect an external device with the machine using the serial cable B When performing serial connection turn OFF the
40. ROTATE MIRROR opera tion without pressing SET DESIGN EDIT 7 6 FD07 MACHINE SETTING 8 MACHINE SETTING if rada dci 8 2 THREAD SENSOR Thread Breakage Detection 8 3 PRESET HALT 8 4 PRESET HALT Counter eere 8 5 TRIM LENGTH 8 6 TRIM 8 7 8 8 AUTO JUMP euin rehenes 8 9 A S TIMING Frame Travel Start Timing 8 10 INCHING Start Inching Times 8 11 TIE SET Tie Stitching 8 12 SATIN ADJUST II IIS u tnr 8 13 COM SPEED 8 14 NETWORK oo eero 8 15 ACHINE SETTING SCREEN This setting displays the number of stitches rpm 55 during embroidery 1 Switch the screen to MACHINE SETTING EMB START TAJIMA12 DST 1 0 1027 01 15 3456789 lt gt 2 Select display mode SCREEN ST rpm MACHINE SETTING 1MscreEEN gt ST The number of total stitches of design 2 THREAD SNS gt 2 E of which data has been set 3 PRESET HLT SET 6 7 1027 RPM during running of the machine 6 240 rpm 3 Set MACHINE SETTING iscre EN gt
41. S 1278 PRESET gt 30000 ST y b The number of stitches for halt 0 to 999999 stitches Ten keys numerical keys 4 Thread trimming length 1 to 17 5 MACHINE SETTING de 4 RIM LENG gt 1 5 Thread trimming timing 10 to 10 q 5 To TMNG gt pen 6 JUMP CONV gt 3 ST 6 Jump conversion 0 to 9 stitches 5 7 Auto jump OFF 4 0 to 9 9 mm 5 MACHINE SETTING 7 T P gt OFF 8 Frame drive timing AUTO 250 gt Bo 5 bon 9 INCHING gt 2 9 MACHINE SETTING 9 The number of inchings at start 2 to 9 times q gt A Tie stitching So To perform when starting embroidery S Not to perform when starting embroidery 5 SE MACHINES SET TING JA ser gt So Eo B Satin stitch Without correction 1 to 5 0 1 mm unit lt 5 B SATIN ADJ gt OFF 43 C COM SPEED gt 960949 C Communication speed 9600 19200 38400 q 5 MACHINE SE gt D Network ON OFF 5 PRE TWORE FD07 4 13 Basic OPERATION INSPECTION BEFORE STARTING OPERATION Perform inspection before starting embroidery 9 When performing inspection before starting operation be sure to turn OFF the power switch If performing inspection with the power turned ON it may cause injury Item to Stat
42. SET gt MANUAL High speed Middle Low speed 3 START PNT gt MANUAL speed 3 Set FRAME SETTING 1BMANUAL SPD gt 3 2 0FFSET gt MANUAL Y J 3 START PNT gt MANUAL 4 Setting is completed EMB START TAJIMA12 DST 21 0 1027 01 15 2 3456 7 89 lt gt 9 2 FD07 FD07 FRAME SETTING I OFFSET This setting makes the frame move automatically manually when offset is performed 1 Switch the screen to FRAME SETTING KKK xx EMB START TAJIMA12 DST 1 4 01 15 3456789 lt gt 0 1027 CT FRAME 2 Select offset FRAM 1BManuaL 2 0FFSET 3 START E SETTING SPD 1 MANUAL PNT 2 MANUAL 3 Select setting value FRAM 1 MANUAL 2MorrseT 3 START E SETTING SPD 1 MANUAL PNT 2 MANUAL 4 Set FRAME SETTING 1 MANUAL SPD 1 2MorrseT gt AUTO E 3 START gt MANUAL 5 Setting is completed EMB START 1 01 15 2 DST 1 0 1027 3456789AB lt D gt LL Setting value AUTO MANUAL AUTO The frame will move to the set position when embroidery is finished MANUAL The frame will not move automatically IFrame SETTING START POINT Origin Return This setting makes the frame to the design start position when embroidery is finished 1 Switch the s
43. Setting is completed EMB START TAJIMA12 DST 1 0 1027 01 15 3456789 lt gt 1 Frame stepping Rotation of the main shaft is stopped and only the embroidery frame moves 8 8 FD07 FD07 MACHINE SETTING I AUTO JUMP This setting converts longer stitches than the setting value to auto jump 1 Switch the screen to MACHINE SETTING EA eee EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt 2 Switch items to be displayed MAC HINE SETTING 1Mscr EAD SNS 2 EN gt ST ET HLT gt SET 3 Select setting value MACHINE SETTING 7 JUMP gt OFF 8 A S TMNG gt AUTO 9 INCH ING gt 2 ST 4 Set MAC Tauro 8 A S 9 INCH HINE SETTING JUMP gt 5 0mm TMNG gt AUTO ING gt 2ST 5 Setting is completed EMB START TAJIMA12 DST 1 01 15 M23456789AB lt D gt 0 1027 Lo MACHINE Setting value OFF 4 0 to 9 9 mm OFF Not to convert S gt Keeping 4 gt pressed changes value quickly gt E SETTING A S TIMING Frame Travel Start Timing This setting sets timing 71 to start the embroidery frame drive 1 Switch the screen to MACHINE SETTING EMB START TAJIMA12 DST 1
44. TENANOE ii eere eer er ELECTRO RELATIVE DRAWINGS 1 IMPORTANT WARNING ITEMS FOR SAFE OPERATION CARA NG 1 2 INSTAEEATION ca coerente esiste egt 1 2 WIRING ds tr Le mU Du 1 3 CAUTIONS ON MACHINE OPERATION enne 1 4 WARNING LABELS eet 1 5 FD07 WARNING ITEMS FOR SAFE OPERATION CARRYING Carrying the machine must be performed by two or more persons Dropping the machine could cause injury or damage of the machine When carrying the machine hold the correct positions Dropping the machine could cause injury or damage of the machine INSTALLATION Do not use the machine a place where ambient temperature is 45 and more 5 C or less a humid place or outdoors If the machine is used in such a place as above it may cause damage of the machine Do not use the machine in a place where a strong electric field or a magnetic field is gen erated by a high output high frequency generator or a high frequency welder etc Malfunctioning may cause injury or damage of the machine Place the machine on a solid stand make the machine level Dropping the machine may cause injury or damage of the machine Install the machine after confirming that the embroidery frame or drive system of the machine does not touch objects nearby or walls the machine touches ob
45. USER S MANUAL COMPACT MACHINE NEO TEJT C 2002 07 FD07 FOREWORD FOREWORD This User s Manual contains information useful for operating Embroidery Machine Model TEJT C Neo To be collectively referred to as machine in this manual Persons who touch a machine for the first time as well as those who are experienced in the machine operation will find this manual helpful for understanding and performing the machine operation procedures Please read through this manual and understand the contents before operating the machine The contents of this manual are largely divided into the following sections IMPORTANT SAFETY INSTRUCTIONS IMPORTANT WARNING ITEMS FOR SAFE OPERATION MACHINE CONSTRUCTION SETTING OPERATION OUTLINE OF FUNCTIONS ELECTRO COMPONENT PARTS TROUBLESHOOTING AND MAINTENANCE Concerning optional devices please refer to the instruction user s manual of the optional device you have pur chased This manual may contain discrepancies in detailed information when compared with the actual machine due to continued research and improvements If any question about the machine contents of this manual arises please contact your TAJIMA distributor Please keep this manual near the machine for immediate reference When this manual is not used keep it care fully IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS Operation of this machine requires correct operation
46. ados mostrados abajo 1 _ y MANUFACTUREED FD07 Rear side IMPORTANT WARNING ITEMS FOR SAFE OPERATION FD07 2 SETUP ATTACHING THE THREAD GUIDE 2 2 CHECKING THE EMBROIDERY HEAD 2 3 EET REF TRA kasa 2 5 CONNECTING THE POWER eene 2 6 ATTACHING THE THREAD GUIDE SYSTEM When attaching the parts to prevent accidents resulting in injury or physical damage be sure to turn OFF the primary power supply 1 Attach the thread stand shaft 2 Attach the thread guide system to the thread stand shaft 9 Hexagon socket head cap screw Thread guide system Thread stand shaft gt Thread stand plate 2 2 FD07 SETUR CHECKING THE EMBROIDERY HEAD When attaching the parts to prevent accidents resulting in injury or physical damage be sure to turn OFF the primary power supply 1 Color Change System The color change system is a device to select needle bar When the change cam departs from the fixed position the machine does not work 1 Turn the handle of the color change system so that the fixing sc
47. ame mot Iv Operation Operation File open Iv Main Main File open XY XY File open Install Close 9 Press Install key to start installation 10 Install KKXXXx INSTALL lt xxx INSTALLING 11 Installation is completed INSTALL INSTALL FINISH POWER OFF DSW1 Tejt inst exe is included in the floppy disk When pressing the program name key file selecting screen will be displayed Then select the program file which you want to install The program file is also included in the floppy disk Operation Program related to panel Main Program related to CPU XY Program related to drive system When pressing install key installation will proceed automatically When the installation is completed turn OFF the power switch BASIC OPERATION When installing from FDD 1 Detach the switch cover Loosen the screw DIP switch 2 Turn ON the DSW2 1 and DSW1 1 DSW2 DSW1 When inserting the program disk after turning ON the power switch the screen will become as shown below Press the SET key to continue opera tion from 5 KKKKKK INSTALL SET KEY gt FILE SEARCH 4 Turn ON the power switch 5 Select program MAIN Program related to CPU BEER INSTALL AKERE Program related t
48. and appropriate maintenance to ensure safety Please read the IMPORTANT SAFETY INSTRUCTIONS in this manual carefully and do not attempt operation or maintenance of the machine before you thoroughly understand the items written under IMPORTANT SAFETY INSTRUCTIONS Items that require your special attention on operation and maintenance of the machine are specified below with the warning symbol and signal word These items must be strictly observed to ensure safety during operation and maintenance Signal word definition is given below Ay DANGER Indicates that there is a lot of danger of death or serious injuries 1 if the instruction is not observed Indicates that there is a likelihood of death or serious injuries 1 if the instruction is not observed Indicates a potentially hazardous situation which if not avoided may result in minor or moder ate injury 2 or property damage 4 condition caused by electric shock injury fracture of a bone etc that leads to sequelae or an injury that necessitates hospitalization or visits to a hospital over a long period 2 An injury that does not necessitate hospitalization or visit to a hospital over a long period Q Prohibited items A Items that may cause electric shock if not observed o Items that must be followed carefully to ensure safe operation O Items that instruct about connection of grounding wire The items that must be observed for comfortable operation
49. aximum speed is limited by Input data capacity 280 000 stitches or less frame setting and stitch length Weight 80 kg Dimension W 665 x L 805 H 796 mm Electric current capacity Hz 1 2 A 200 V 225 VA 50 60 Hz Power supply power consumption AC 100 V 120 V 200 V 240 V Max 220 W Insulation resistance 10M ohms and greater measured with a 500 V insulation tester Connect the grounding wire of the machine to the ground class 3 or greater grounding grounding resistance 100 ohms or less If the machine is used without grounding there is a danger of electric shock due to leak current l MACHINE CONSTRUCTION 3 8 FD07 4 BASIC OPERATION MACHINE START AND STOP 4 2 PRECAUTIONS FOR HANDLING FLOPPY DISKS AND FDD OPTION 4 3 PROGRAM INSTALLATION u uu u 4 4 OPERATION FLOW UP TO START OF EMBROIDERY 4 8 EXPLANATION ON SCREEN 24 1 4 9 INSPECTION BEFORE STARTING OPERATION 4 14 Basic OPERATION MACHINE START AND STOP 1 Power Switch The power switch is located on the power supply box LL When turning ON the power again turn OFF the power switch and wait for two or three seconds Then turn it ON 2 Emergency Stop Switch To stop the machine in an emergency press the emergency stop switch Pressing the emergency stop switch will cause
50. creen to FRAME SETTING kckck EMB START TAJIMA12 DST 1 0 1027 sE Le 01 15 M23456789AB lt D gt em 2 Select start point origin return FRAME SETTING 1BMANUAL 5 03 1 CP v 2 0FFSET gt MANUAL 3 START PNT gt MANUAL 3 Select setting value FRAME SETTING 1 MANUAL SPD gt 1 2 0FFSET gt MANUAL 4 3MstarT PNT gt MANUAL 4 Set FRAME SETTING 1 MANUAL SPD2 1 2 OFFSET gt MANUAL 5 PNT gt AUTO 5 Setting is completed EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt Setting value AUTO MANUAL AUTO The frame will move to the design start position when embroidery is finished MANUAL The frame will not move FD07 FD07 FRAME SETTING FRAME MODE This setting sets the embroidery frame to flat frame cap frame 1 Switch the screen to FRAME SETTING START TAJIMA12 DST 0 1027 01 15 M23456789AB lt D gt 1 2 Switch items to be displayed FRAME SETTING 1BMANUAL SPD 2 0FF 3 START SET gt 1 gt MANUAL PNT gt MANUAL 3 Select frame type FRAME SETTING MODE gt FLAT 5 INITIAL gt ON 4 Set FRAME SETTING 4Mrrame MoDE gt 5
51. d the plug and pull out the cable If holding the cable to pull out the cable or plug may be damaged causing fire or electric shock 9 m i Q For long life machine operation operate the machine with about 70 of the maximum speed as operation for total fitting for about one month after installation By performing operation for total fitting life of the machine will become longer which will be useful to avoid unexpected troubles The machine is designed and built for industrial use Use this machine for semi or fin ished textile products and similar materials Using the machine for other purposes must be avoided It may cause damage of the machine Only the persons who are sufficiently trained for the operation must operate the machine Wrong operation may cause injury Read this manual and thoroughly understand the contents of operation before starting the machine Wrong operation may cause injury Wear proper clothes and tidy up yourself so that you can smoothly perform the operation Do not ride on the machine It may cause injury Do not run the machine without the take up lever guards or covers of moving units It may cause injury FD07 WARNING LABELS The machine has warning labels that bear instructions for safe operation Machine operators must follow the instructions shown on the warning labels Do not detach these labels nor make them illegible by painting etc IMPORTANT WARNING ITEMS FOR SAFE
52. e Corrective measures Inspect Covers Come off Attach Come off Thread Set Broken Bent Needle Replace Broken Rail section gf rotary Proper quantity of oil is not adhered hook 4 14 FD07 FD07 5 DATA SET MENU INPUT DATA Floppy 5 2 INPUT DATA Serial 5 4 SELECT 5 6 DELETE DATA cui 5 7 MEMORY MODBBE eer eee reuse trennt 5 8 eene nn 5 9 INPUT DATA Floppy Disk Input design data form floppy disk Data of the input design is set 1 Insert the floppy disk 2 Switch the screen to DATA MENU EMB START TAJIMA12 DST 1 P 0 1027 C3 01 15 23 456789 lt gt DATA 3 Select FD DATA MENU DATA gt a gt 4 3 DELETE DATA 4 Read the floppy disk f DATA MENU DATA gt FD 3 DELETE DATA 5 Select the design data SELECT FILE 01 23 gt BIRD TBF STITCH 10713 ST A V MEMORY 180876 ST 6 Input SELECT FILE 09 23 gt BELL DST E STITCH gt 2451 ST MEM
53. eedle Adjust the attaching position of the needle bar reciprocator Jump error bar drive system set with the upper dead point stopper Incorrect tensioning of frame drive belt Adjust the belt tension Malfunctioning of frame drive parts Replace adjust the parts Design displaced Overall weight frame weight is excessive Lower the r p m of the main shaft Replace the drive unit Drive unit X Y axis defective Replace the X axis Y axis driver needle rotary hook timing improper Adjust the timing gap Wrong needle bar lower dead point Adjust the lower dead point again Thread breaks Scratches on thread passing area Remove the scratches Incorrect upper lower thread tension Adjust the tension Repeated stitching at the same point Correct the embroidery data Incorrect take up lever timing Readjust the take up lever drive cam timing ATH Thread is not trimmed Adjust the ATH knife position 13 4 FD07 TROUBLESHOOTING AND MAINTENANCE DAILY MAINTENANCE 1 Warnings and Cautions To prevent accidents resulting in injury or death and physical damage the following must be observed when performing daily maintenance cleaning lubrication greasing and or inspection maintenance operations must be performed by properly trained personnel When restarting the machine after maintenance operation attach all covers etc which were removed for maintenance operation Perform daily maintenance in
54. elect back When 1 stitch unit is set pressing EMB PAUSE BACK once will perform frame for TAJIMA12 DST 1 CP lt ward for one stitch 655 1027 E 01 15 1234B6789AB lt D gt 2 pressing the back key When keeping on pressing the back EMB PAUSE key for one or more seconds frame TAJIMA12 DST 1 CP 4 travel by frame back will be per AA BACK 653 1027 formed even if the back key is 01 15 1234 6789 lt gt released To stop the machine press the stop switch 3 The machine stops at color change position L Itis possible to continue frame back EMB PAUSE up to color change position TAJIMA12 DST 1 488 1027 01 15 123M56789AB lt D gt 10 11 MANUAL OPERATION 10 12 FD07 11 OUTLINE OF FUNCTIONS 11 2 MIRROR EET 11 2 Fed a UR RED 11 3 OFFSET aaa sasa pO uua SEX Fa ae ARS EE RR 11 4 SATIN ADJUST iion rn nihi ir nina inn hi 11 6 TRACE tb 11 7 OF FUNCTIONS ROTATE This function rotates design of which data has been set The design is rotated centering the design start position Rotation unit 90 Example 90 rotation gt Original design Design start position 9 7 MIRROR This function reverses design of which data has been set
55. g temporary stop will COLOR CHANGE be inserted before the set step MODE gt AUTO c 04 15 123 5 789 5 Setting is completed EMB START TAJIMA12 DST 1 0 1027 01 15 M23 456789A lt D gt 6 5 COLOR CHANGE 6 6 7 DESIGN EDIT die 7 2 MIRROR net id ia ah qx 7 3 EN 7 4 FD07 li EDIT ROTATE This setting rotates design of which data has been set 1 Switch the screen to DESIGN EDIT kckck EMB START xk kx TAJIMA12 DST 1 0 1027 CF bla 01 15 M23456789AB lt D gt EDIT 2 Select angle DESIGN EDIT 1 gt O CP 2 MIRROR gt OFF 3 REPEAT gt SET 3 Set DESIGN EDIT 1 gt 180 CP 2 MIRROR gt OFF 3 REPEAT gt SET 4 Setting is completed EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt Lr For details refer to p 11 2 LL Design rotates in 90 unit 4 gt gt 270 V J 90 180 To perform design edit continuously perform MIRROR REPEAT opera tion without pressing SET FD07 FD07 MIRROR This setting reverses the design of which data has been set as a mirror image 1 Switch the screen to
56. gn start position When repeat is set the machine will trace the whole embroidery space FD07 1 1 7 OUTLINE OF FUNCTIONS 11 8 12 ELECTRO COMPONENT PARTS POWER SUPPLY 12 2 POWER 2 2 44 42 12 2 CONSOLE 1 12 3 COMPUTER 4 2 44 4 12 3 CONSOLE 2 CARD 4 42 42 2 22 22 12 4 FD07 PARTS 9 Do not block wind flow of cooling fans Parts in the box are overheated causing machine malfunction POWER SUPPLY BOX 1 Cooling fan 2 DC power supply 3 Glass tube fuse 250 V 8 A For AC power supply 4 Glass tube fuse 250 V 6 3 A For AC power supply POWER CARD 5 Glass tube fuse 125 V 20 A c For DC 24 V power supply 12 2 FD07 FD07 CONSOLE 1 CARD COMPUTER CARD 7 DIP switch 8 DIP switch 6 DIP switch ELECTRO COMPONENT PARTS 2 AN E The computer card is located under the console 1 card
57. he higher the sen sibility 8 3 SETTING PRESET HALT Setting This setting makes the machine halt automatically when the number of stitches reaches the set value 1 Switch the screen to MACHINE SETTING TAJIMA12 DST 1 01 15 EMB START 0 1027 CT M23456789AB lt D gt 2 Select preset halt ifiscr CHINE SETTING EEN ST OF g EAD SNS gt 2 SET HLT gt SET 3 Decide MA 1 SCR CHINE SETTING EN ST moso C s SET HLT SET 4 Select setting PRESET HLT xk kk COUNTER 0 ST S PRESET gt 0 ST 5 Input setting value PRESET HLT LINN TU UY 00 waow COUNTER gt 0 ST E PRESET 0 ST 6 Set COUNT PRESET HLT ER ost WF t PRESE 30000 gt 7 Setting is completed START TAJIMA12 DST 1 01 15 0 1027 M23456789AB lt D gt To correct the setting value press CLEAR to input value again When the machine is stopped by pre set halt the warning buzzer will sound and the message as shown below will be displayed EMB PAUSE I PRESET HLT 1D2
58. he number of repeats gt 3 Interval gt 60 mm Rotation gt 90 Mirror gt Y gt Direction Horizontal Even if setting 4 J is made to horizontal embroidery is performed Design start vertically because the position design is rotated by 907 Shee Rotate 0 0 q 79 Mirror Y L If mirror is applied on X axis in the repeat setting above the order of embroidery will become in reverse FD07 11 3 11 4 OF FUNCTIONS OFFSET This function makes the frame move to the position set by offset and return the frame to the original position after working Offset includes manual automatic setting frame setting 1 Manual Offset Offset position Pressing OFFSET at machine stop will cause the frame to move to the offset posi 4 P tion Pressing the OFFSET once more will cause the frame to return to the original position SS Example Placing applique e 1 Stop the machine Stop position 4 2 Move the frame to the offset position 3 Place applique 4 Return the frame to the original position When placing applique etc it is con venient if temporary stop p 6 5 is set at color change FD07 OUTLINE OF FUNCTIONS 2 AUTOMATIC OFFSET This setting makes the frame move to the offset position automatically when embroi dery is finished if offset position is set and offset of frame setting is set to auto Offset p
59. it 100 100 stitch unit Color change unit n Stitch position by ten key numeral key input When pressing FORWARD frame travel will be performed to the stitch position of color change Every press ing the key will perform frame for ward to the next color change position FD07 MANUAL OPERATION FRAME BACK FORWARD n Stitch Feed This operation performs frame back forward to input stitch position When performing this operation do not put your hands etc under the needle or on the machine table You may be injured by the needle or the moving frame 1 Select mode n stitch j Setting value 1 10 100 c n stitch EMB PAUSE 1 1 stitch unit TAJIMA12 DST C 10 10 stitch unit 655 19428 mmi 100 100 stitch unit 01 15 1M3456789AB lt D gt c Color change unit n Stitch position by ten key numeral key input 2 Input the number of stitches L When the input number of stitches is EMB PAUSE 7 8 9 larger than the current number of TAJIMA12 DST n ST CP stitches frame forward will be per 655 19428 4 5 6 formed When it is smaller than the 01715 183 456789AB lt D gt O current number of stitches frame back will be performed 3 Frame travel to the stitch position LL When pressing SET frame forward FORWARD BACK frame travel will be performed to the TAJIMA12 DST n ST
60. ithium grease or equivalent Greasing Points Greasing Cycle 1 Presser foot cam 2 Take up lever drive cam Once 3 months 3 Roller of take up lever 4 Case linear section 5 X Y axis drive system nee LII As the guidance persuading the operator to perform greasing the machine has a function to display maintenance information p 13 3 on the operation panel When the maintenance information is displayed turn OFF the power switch and perform greasing to the specified spots For other greasings refer to the chart shown above 13 8 FD07 FD07 5 Inspections TROUBLESHOOTING AND MAINTENANCE During machine inspection turn OFF the primary power supply Before disconnecting the pri mary power supply turn OFF the power switch You could sustain severe injuries due to being entangled by moving machine units Inspection Point Contents Cycle 1 Each belt of main shaft drive system Tension and wear of belt Existence of crack 2 Each belt of X Y axis drive system Tension and wear of belt Existence of crack 3 Rotating and sliding sections Degree of wear Once 3 months 6 Repair To prevent accidents resulting in injury or death and physical damage the following must be observed when performing the repairs of the machine starting repair of the machine be sure to disconnect the primary
61. jects or walls it may cause injury or damage of the machine FD07 FD07 IMPORTANT WARNING ITEMS FOR SAFE OPERATION WIRING Insulation resistance 10M ohms or greater measured with a 500 V insulation tester Connect the grounding wire of the machine to the ground class 3 grounding grounding resistance 100 ohms or less If the machine is used without grounding there is a danger of electric shock due to leak current FDD connecting cable NS power supply cord AC power supply To an outlet with grounding WARNING ITEMS FOR SAFE OPERATION CAUTIONS ON MACHINE OPERATION Do not put your hands or face near the moving parts of the machine Especially the areas near moving needle are dangerous They could cause injury Do not damage modify or heat the power and other cables Do not exert undue force to them either Otherwise the cables will be damaged causing fire and electric shock Insert the power cable plug fully If a metallic part touches a blade in the plug it may cause fire and or electric shock Keep away electrical units from water and chemicals Entry or splashing of them into units leads to short circuits of internal circuits causing fire electric shock and other troubles If water or other chemicals enter a unit shut off the power switch and the primary power supply and contact the distributor When pulling out the power cable hol
62. kes the embroidery frame move along the embroidery space maxi mum size of X and Y directions of design data When performing this operation do not put your hands etc under the needle or on the machine table You may be injured by the needle or the moving frame 1 Select trace For details of trace refer to p 11 7 EMB START TAJIMA12 DST 1 CP It is not possible to perform trace dur 0 1027 ing embroidery 01 15 M23456789AB lt D gt 10 4 FD07 MANUAL OPERATION OFFSET Start Point This setting sets an offset position When performing this operation do not put your hands etc under the needle or on the machine table You may be injured by the needle or the moving frame 1 Select offset EMB START TAJIMA12 DST 1 E m 0 1027 LJ OFFSET 01 15 M23456789AB lt D gt 2 Set offset position OFFSET SETTING A gt 0 0 deb gt 0 0 5 3 Set OFFSET SETTING Dx gt 27 1 0 0 E E 4 gt 56 4 Setting is completed OFFSET SETTING Dx gt 27 1 27 1 Dy gt 56 4 56 4 U Return to the original position OFFSET SETTING Dx gt 27 1 27 1 C L J OFFSET Dy gt 56 4 56 4 i EMB START TAJIMA12 DST 1 0 1027 01 15 3456789 lt
63. memory capacity stitches DATA MENU 1 INPUT DATA gt PC 2 para A 3 DELE DATA SELECT DESIGN 01 12 gt BIRD TBF STITCH 10 713 5 MEMORY 180876 STA 2 DESIGN DELETE 3 Memory design deletion O Design selection a Memory number total memory capacity Design dp 5 b The number of stitches of memory design c Remaining memory capacity stitches O Confirmation of deletion a Y yes N No DATA MENU 1 INPUT DATA gt 2 SELECT DATA 483 DE DESIGN 01 03 gt TAJIMA12 TBF STITCH 99 999 49 MEMORY gt 280876 ST 43 xxx DE T DE ETE E 7 5 DESIGN OK ET N ESC FD07 FD07 INPUT MODE 4 Input mode of memory design a Mode selection Single Multi 5 Single It is possible to perform embroidery without storing data in memory Multi Input data to memory BASIC OPERATION DATA MENU 2 SELECT DA 3 DELETE DA A A MEMORY MOD E MEMORY gt MULTI lt DESIGN SELECT 5 Memory initialization a Y yes N no DATA ENU
64. not per formed the screen shown below will be displayed START KKKKK 41 0 0 01 00 0 FD07 DATA SET MENU 5 10 FD07 6 COLOR CHANGE MODE SELECT Cond eene talon a na a ds 6 2 NEEDLE BAR SELECT Step 6 3 NEEDLE BAR SELECT Step 6 4 TEMPORARY STOP 6 5 MODE SELECT Color change is set to automatic manual 1 Switch the screen to COLOR CHANGE xxx xx EMB START TAJIMA12 DST 1 CP 1 0 1027 no be LECTION 01 15 M23456789AB lt D gt 2 Select mode 25 COLOR CHANGE AUTO AUTO AUTO MODE gt AUTO CP Ray MANUAL MANUAL 01 15 2 3456 7 9 AUTO MANUAL Light OFF Light ON Auto Color Manual Color Change Change 3 Set When setting to manual the needle COLOR CHANGE bar number currently used will be dis MODE gt MANUAL CP played as shown below 01 15 NO D 031 1598 WO 4 Setting is completed 7 L To change needle bar refer to manual EMB START operation refer to p 6 3 TAJIMA12 DST 31 0 1027 01 15 NO D FD07 FD07 COLOR CHANGE NEEDLE BAR SELECT Step Input This setting sets needle bar numbers to needle bar steps 1 Switch the screen to COLOR CHA
65. o drive system Mary gt CP A g OPER Program related to panel 2 XY 3 OPER gt 4 6 FD07 FD07 BASIC OPERATION li 6 Select INSTALL INSTALL d4 b gt 7 Start installation LL When installing plural programs it is INSTALL possible to select plural installation 1 MAIN items by performing operations 6 ONE MES 3Moper INSTALL ede aie ee 1 MAIN INSTALL 2 XY gt gt INSTALL 8 Install KkKKKKK INSTALL KKKKK OPER INSTALLING gt gt gt gt 9 Installation is completed When the installation is completed K INSTALL turn OFF the power switch INSTALL FINISH POWER OFF DSW1 Basic OPERATION OPERATION FLOW UP TO START OF EMBROIDERY Turn ON the primary power supply Set the serial cable When inputting data from an external device Turn ON the power switch TEJT C series EMB START TAJIMA12 DST 1 ser FRAME B FLAT 0 1027 INITIAL gt ON D 01 15 23 456789 lt gt Set the floppy disk When inputting data from the floppy disk d Data input PC p 5 4 E 5 Data input FD p 5 2 DATA Data select p 5 6 tl Needle bar setting p 6 4 Move the frame
66. osition e lt Example Frame exchange gt N End position 7 of embroidery 1 Embroidery is finished 2 Move the frame to the offset position 3 Change the frame 4 New frame Re stretching of cloth 5 When pressing the start button the frame will move to the design start position and embroidery will start When embroidering the same design to perform embroidery from the same start position set frame setting START POINT Origin Return p 9 4 to auto 07 11 5 11 6 OF FUNCTIONS SATIN ADJUST This function expands satin stitch length To expand satin stitch length set satin adjust of machine setting Setting value OFF 1 5 0 1 0 5 mm When selecting value 2 0 2 mm will be added to the both sides of satin stitch Although 1 5 mm and longer stitches are adjusted by setting value of satin adjust regarding less than 1 5 mm long stitches the adjusting value will become small When switching the DIP switch 2DSWS p 3 4 on the operation panel it is possible to apply satin adjust to 0 6 mm and longer stitches FD07 OUTLINE OF FUNCTION TRACE This function makes the frame move along the square embroidery space of design of which data has been set When tracing the set design the frame will move from the design start position to four corners right rear left and front of the embroidery space and then return to the desi
67. peat O Repeat setting a Repeat direction Horizontal Vertical q 5 b The number of times of repeat 01 to 99 lt 5 c Space 0 to 255 mm q 5 DESIGN EDIT kk xk 1 gt o 4 2 MIRROR gt 3 REPEAT gt SETH A REPEAT SETTING DIR gt HORIZONTAL TIMES gt 03 9 SPACE gt 120 mm O Frame setting Press i in the state of Embroidery start of MAIN FRAME SETTING 2 Offset setting after completion of embroidery automatic manual lt b gt 3 Origin return after completion of embroidery automatic manual q gt FRAME 5 ETTING 1Bvanvas 2 OFFSET 3 START P SP NT D gt 1 8 A gt AUTOS gt AUTO 4 Frame mode Flat Cap Cylinder 5 5 Initial ON OFF FRAME 5 ETTING Ya OD E gt FLAT 4 Rame 5 INITIAL gt ON FD07 BASIC OPERATION Machine setting Press in the state of Embroidery start of MAIN MACHINE ETTING 2 Thread breakage sensor OFF 1 to 4 lt 5 EAMACHINE SETTING igscnasEN gt 57 2 THREAD SNS gt 2 A s Preset halt 58 3 PRESET HLT SET O Preset setting a The number of total stitches 999999 stitches max EFE PRESET HL LA ERE It can be cleared COUNTER
68. power supply to the machine and wait for 4 minutes Before disconnecting the primary power supply turn OFF the power switch It takes 4 minutes until the machine becomes completely discharged O the machine needs repairs the repairs must be done only by the service personnel assigned and trained by Tajima or qualified technician Consult the distributor Do not change the specifi cation nor modify the parts of the machine Such modification could risk the operational safety Quien restarting the machine after repairs attach all covers etc which were removed for the repair operation Qro the machine repairs use TAJIMA genuine parts for replacement 13 9 TROUBLESHOOTING AND MAINTENANCE 13 10 ELECTRO RELATIVE DRAWINGS 94209 OOOO 0909009 asa He 483 DK ZELS Ez B JUULUUUULS Caja ES 5 n AAA U FD07 1 Layout Drawing of the Electrical Parts Color change motor o o o o o p lt Console 2 card Y lt lt Operation panel Upper thread holding motor no Emergency stop switch Jump motor x V E ha X axis motor Console 1 card Y axis motor Computer card Power supply box Power switch Switching regulator Joint card 1 motor FD
69. ppy disk This could cause the floppy disk to be damaged and in addition the floppy disk drive could be damaged Do not try to remove the floppy disk during data reading writing The contents in the floppy disk could be destroyed Shutter e Write protect window Eject button AAA AAA Write enable Write protect L Do not use unformatted floppy disks 4 3 BASIC OPERATION PROGRAM INSTALLATION Program installation includes main program XY program and operation program It is possible to install these programs through a personal computer or the floppy disk drive FDD The program installation is required when setting up the machine or upgrading the ver sion Perform the program installation after turning OFF the power switch When installing from personal computer 1 Detach the switch cover Loosen the screw DIP Switch DSW1 3 Connect the personal computer and the machine with the serial cable 4 Turn ON the power of the personal computer After turning ON the power switch the screen will become as shown below INSTALL FROM PC FD07 FD07 BASIC OPERATION T Execute Tejt inst exe to display the screen for installation 8 Select the program file to install fe TEJT C INSTALL Install Setting Install File N
70. r the greasing press the stop button to release the maintenance mode to continue working CAUTION Grease Cams Take up Presser Trim Needle Case Driv gt As per Inst Manual VE CCC 13 3 AErrousLesHooTING AND MAINTENANCE WHEN TROUBLE OCCURS Adiustment includes some complicated works Consult the distributor before working Examples for causes and adjustments when trouble s occur are described below Cause Adjustment Loose or broken belts Adjust the belt tension or replace the belt Machine cannot Adjust the needle position so that needle position signal is iari Needle position signal NOT detected properly displayed in the needle position column on the operation panel Poor connection of connector Securely connect the connectors Loose or soiled belt Adjust the belt tension or clean the belt Stop position error Seizure of driving parts Adjust replace the needle bar drive system and or rotary hook Positioning error of needle bar at stop Adjust the position Positioning erot of take up leverat stop Adjust the take up lever at stop position so that its position Incorrect color is the same as others change m 7 Adjust the needle position so that needle position signal is Needle position number NOT detected properly displayed in the needle position column on the operation panel Incorrect positioning of parts related to n
71. rew faces to the upper position Change cam Fixing screw Handle When the fixing screw faces to the upper position odd numbered needle bar is selected 2 Needle Locating Position After checking the position of the change cam confirm the needle locating position 1 Turn the handle of the main shaft counterclockwise keeping pressing the handle 2 When the needle is located in the needle hole confirm the needle position Needle Needle hole Handle 3 Check if the needle is located at the center of the needle hole When the needle is bent replace it with new one FD07 2 3 3 Clearance between the Rotary Hook and Needle When checking clearance between the rotary hook and needle perform checking at the first needle and the last needle 1 Turn the handle of the main shaft so that the needle bar reaches the lower dead point Lower dead point The state that needle bar is lowered at the lowest position main shaft 180 2 Check the clearance between the hook point of the rotary hook and the needle Clearance 0 1 to 0 3 mm Hook point S f Hook point PAN FD07 THREADING Perform threading as the illustration below The threader is included in the accessory seruri Thread guide Tension base Ts Needle bar case
72. ries due to being entangled by moving machine units the lubrication cycles as shown below Deviated lubrication cycles may cause thread break age Quien supplying lubricating oil use only Tajima s genuine SF oil or equivalent 150 spindle oil ISO viscosity grade VG18 Lubrication Points Lubrication Cycle 6 Needle bar 7 Inside the cylinder bed 8 Felt packing needle bar 1 Rail on rotary hook Every 3 to 4 hours of operation 2 Drive shaft of presser foot reciprocator 3 Needle bar drive shaft Otice day 4 Presser foot drive shaft 5 Inside the arm Once week Once 3 months FD07 As the guidance persuading the operator to perform lubrication to the rail section of rotary hook the machine has a function to display maintenance information p 13 3 on the operation panel When the maintenance information is dis played turn OFF the power switch and supply oil to the rail section of rotary hook For other lubrication cycles refer to the chart shown left 13 7 A ErrousLesHooTING AND MAINTENANCE 4 Greasing uring machine greasing turn OFF the power switch You could sustain severe injuries due to being entangled by moving machine units piease contact the distributor for further information about greasing Qwren greasing use only high quality mineral oil based l
73. signs to a new floppy disk and dispose of the old An error occurred during read operation floppy disk B04 No floppy disk has been inserted Insert a floppy disk BC1 No design is registered on the floppy disk Insert the floppy disk in which design data is registered BC3 Other data thar design data isuegistered in the Insert the floppy disk in which design data is registered floppy disk Check if the floppy disk is inserted to the fixed position Col FDD does not work Check the FDD connector If there is no problem with the con nection replace the FDD FD07 FD07 TROUBLESHOOTING AND MAINTENANCE 2 Maintenance Stop Maintenance Stop is stop for maintenance It is not caused by occurrence of error The message is displayed when embroidery starts pressing the start button When the message shown right is displayed on the screen supply oil to the specified spots p 13 7 After the lubrication press the stop button to release the maintenance mode to continue working MAINT REQUIRD One drop of oil gt As per Inst Manual When the message shown right is displayed on the screen grease the specified spots p 13 8 After the greasing press the stop button to release the maintenance mode to continue working CAUTION Grease Cams Take up Presser gt As per Inst Manual When the message shown right is displayed on the screen grease the specified spots p 13 8 Afte
74. t 3 ST 5 Set MACHINE SETTING 4 TRIM LENG gt 1 SMrrim TMNG gt 2 6 JUMP CONV gt 3 ST 6 Setting is completed EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt FD07 Setting value 10 to 1 0 1 to 10 Fast Slow 10 lt 0 gt 10 Perform adjustment according to thread trimming condition and thread to be used SETTING JUMP CONVERT is setti itches i ngii This setting converts consecutive jump stitches into frame stepping 1 Switch the screen to MACHINE SETTING EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt 2 Switch items to be displayed MACHINE SETTING 1 SCREEN gt ST EAD SNS 2 3 PRESET HLT SET 3 Select jump conversion MACHINE SETTING LENG gt 5 TRIM TMNG gt 0 E 6 JUMP CONV gt 3 ST 4 Select setting value Setting value 0 1 2 to 8 9 MACHINE SETTING 0 Not to convert 4 TRIM LENG gt 1 5 TRIM TMNG gt 0 4 gt 6 gt conv gt 5 Set When the number of consecutive jump MACHINE SETTING codes reaches the setting value it will 4 TRIM LENG gt 1 CP be converted to frame stepping 5 TRIM T gt 0 6 gt conv gt 5 6
75. utomatic EMB START TAJIMA12 DST 1 AUTO 0 1027 ES MANUAL 01 15 NO 5 Ma EMB START TAJIMA12 DST 1 0 1027 01 15 2 3456789 lt gt 10 2 When changing automatic color change to manual color change the lamp will turn ON AUTO AUTO MANUAL gt MANUAL LA When pressing the key once the nee dle bar case will slide by one needle bar Left Right lt gt When switching manual color change to automatic color change the lamp will turn OFF AUTO AUTO MANUAL gt MANUAL ap FD07 FD07 MANUAL OPERATION ORIGIN RETURN This operation makes the embroidery frame return to the design start position When performing this operation do not put your hands etc under the needle or on the machine table You may be injured by the needle or the moving frame 1 Select origin return EMB PAUSE TAJIMA12 DST 1 P 63 1027 C ORIGIN 01 15 M23456789AB lt D gt 2 Confirm EMB PAUSE Y SET N ESC 3 Origin return is completed EMB START TAJIMA12 DST 1 0 1027 01 15 M23456789AB lt D gt LA When performing origin return during embroidery it will be impossible to continue the embroidery When pressing SET the frame will move to the position of the origin 10 3 OPERATION TRACE This operation ma

TEJT C 2002 07

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