Harbor Freight Tools 45 Pc Titanium Nitride Coated Alloy Steel SAE Tap & Die Set Product manual
Contents
1. material marks with a file material should be cuttable Tap Instructions TAPS are used to cut tapping or clean chase internal threads into a pre drilled hole such as in a nut or component part 1 To cut an internal thread first select 5 the tap of the desired size and have lubricating or cutting oil ready for use Start turning the Tap clockwise keeping the Tap aligned with the hole As the Tap turns it will bite into the metal and create threads 2 The proper hole size is very important to 6 After every 1 4 to 1 2 turn of progress successfully cut good threads An oversized depending on material hardness rotate hole will result in shallow threads and the Tap counterclockwise an equal poor holding power An undersized hole amount to prevent chips from building may cause the tap to wear prematurely up in the hole and breaking the tap Of reak Wines COMAN NOIB Sizes 7 Lubricate amply with cutting oil while MAREN ONNE SRANIE Caen a tapping Proper lubrication will result 3 Insert the square end of the Tap into the in smoother threads and increased Tap Wrench turn the threaded side of the tool life Continue tapping until the Tap Tap Wrench to secure the Tap firmly passes through the workpiece or the 4 Precisely align the tap with the direction esed niead AEPN is fEaGNER Page 2 of the hole THIS IS ESSENTIAL 8 The first cut will help determine the accuracy of the entire finished thread For technical2. questions please call 1 800 444 3353 Carefully thread the tap out backwards and clean out any chips from the hole Item 61411 Die Instructions DIES are used to cut threading or clean chase external threads such as on a screw or threaded rod NOTE It will be easier to start the Die correctly 4 Align the groove on the side of the if the end of the work material is slightly Die with the Screw on the Die Holder chamfered with a grinder or file not included Tighten the screw using the included Screwdriver Use the Screw on side of the ke ee cole POET ie cee trina rod Die Wrench to secure the Die firmly in place to be threaded The Die can be no larger than the rod stock and should be 005 to 010 smaller Oversized rod stock may damage the die and will make turning it difficult Slightly undersized rod stock makes turning the die easier and will result in good threads for most applications Ds Place the chamfered side of the Die onto the workpiece being careful to precisely 2 Secure the workpiece in a vise or other fixture align the Die perpendicular to the rod not included Ensure that the workpiece will not move or turn while it is being threaded Note that the workpiece may be damaged by the vise during the threading process Begin turning the Die clockwise The cutting edges will begin to bite into the material and the Die will begin to thread itself onto the rod When possible thread t
3. 8 11 5 8 18 3 4 40 3 4 16 7 8 9 7 8 14 1 8 1 14 PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
4. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PITTSB URGH ITEM 61411 45 Piece Titanium Nitride SAE Tap and Die Set Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved A No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Important Safety Information Wear ANSI approved safety goggles and 10 heavy duty work gloves during use Keep bystanders out of the are
5. a during use Do not use when tired or when under the influence of drugs or medication This product is not a toy Do not allow children to play with or near this item Use as intended only Keep work area clean and well lit Inspect before every use do not use if parts are loose or damaged Do not use cracked or chipped tap die Keep the handles clean dry and free 13 from oil and grease at all times The flutes on these tools are sharp and can cut you Handle with care 11 12 Do not use any high speed means such as a lathe or drill press to cut threads with these Taps and Dies High speed use will void the warranty and may overheat the tool causing loss of heat treatment and premature failure Taps and Dies are heat treated and not designed to be sharpened After considerable use and with corrosion buildup these tools may lose their cutting edge Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not apply excessive force on the cutters Allow the tool to do the work Use cutting oil when tapping or threading hard materials Before using either taps or dies test the material to determine that it is not hardened by attempting to mark it with a file e If the material will not mark with a file do not cut threads to avoid tool damage If the
6. he workpiece 7 As you progress apply lubrication before cutting it to the final length using a high quality cutting oil to eliminate the damaged area As with the Tap reverse the Die to clear 3 Insert the Die into the Die Wrench ive shavings aner MEYN a Kea progress depending on material hardness Note An adapter ring is provided Continue this forward and back process for the smaller die sizes using proper lubrication until you have cut the desired length of threads 8 Then turn the Die counterclockwise completely off the rod Maintenance N 1 Clean immediately after use and apply a light Store tools in the provided case in a layer of oil or grease to prevent corrosion secure location out of the reach of children to protect them from moisture Note The carbon steel parts of this set are susceptible to corrosion Even light corrosion may reduce effectiveness Item 61411 For technical questions please call 1 800 444 3353 Page 3 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper ins
7. tallation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Specifications Titanium Nitride Coated Alloy Steel 1 4 20 1 4 28 5 16 148 5 16 24 3 8 16 3 8 24 7 16 14 _7 16 20 Tap amp Die Sizes 1 2 43 112 20 9 16 42 9 16 18 5
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