Manual - Tuxedo Distributors
Contents
1. 1 1 1 1 cece 220 uu s 10 6 5 RESIDUAL UNBALANCE VALUE 11 6 6 BALANCE MODE amp ALU BALANCE MODE 11 12 PROGINS 13 7 1 PROGRAM FUNCTION 1 13 OTT WY w 14 7 3 GENERAL TROUBLESHOOTING amp SORUTIO0N u ull l uu u 14 7 4WHEEL BALANCER 55 15 8 MAINTENANGE 16 9 DETAILED OPERATION 18 9 1 HOW TO BALANCE 18 9 2 PARAMETERS 1 1 1 11 12 1 18 9 3 CUSTOMER 5 2 20 9 4CUSTOMER 5 1 _ a 22. 910 WHEEL BALANCER USER MANUAL CONTENT 1 WARNING 1 EE 1 WETALLATION ee w 2 SAFETY 3 2 11 N 4 2 1 HOOD 5 4 2 2MAINSHAFT IN 4 2 3CONFIGURATE POWER aa ass 4 3 TECHNICAL PERFORMANCE 5 PERFORMANCE 5 5 3 2MAIN TECHNICAL 5 3 3WORKING 5 4 TRANPORTATION amp IN SITE 5 4 1 1 1 1 5 KONET EIN TALLATION 6 Ne 7 6 CONSTRUCTION amp OPERATION uuu ertet uuu u 8 6 1 s s 8 6 2 PANEL 8 6 3 BASIC 1 1 1 9 6 4 VALUE
3. Fa mi A A A I FA L7 IVI ZA ll 9 1 How to balance tire 1 Switch on the power source 2 Select the cone according to the tire Assemble the tire on the main shaft of the wheel balancer and firmly lock it 3 Input the tire parameter 3 1 Pull out the scale of the balancer to measure the Dis value which means the distance from the insider of the tire to the body According to measured reading the unit of which is cm press to adjust the value to make the value displayed in the right side window to be the But the unit of this displayed value is mm eg You should input 55mm if the measured value measured value is 5 5cm 3 2 Use the width measurement scale to the Br the distance Press e m input the Br value which is the implied value with the unit of measure value means rim inch If you want to convert this value into the 18 value with the unit of mm you can press 6 torealize the conversion between the units 3 3 Check the Dia value which means the diameter of the rim marked on the tire Pres 2 to adjust the displayed in the right side display window until the displayed value to be the rim diameter value You can also use to realize the conversion of the Br unit to mm 4 Lower down the protective cover you can also press the start key After the machine start rotate and test it will automatic stops In the left righ
4. GENERAL CONDITIONS OF USE The wheel balancers described in this manual must be used exclusively to measure the extent and position of car wheel unbalances within the limits specified in the technical data section Furthermore models equipped with motors must be provided with a suitable guard Any use other than those described in this manual is to be considered improper and unreasonable Do not start the machine without the wheel locking equipment Protective hood plays the role of prevention and safety Do not clean or wash the wheels mounted on the machine with compressed air or jets of water Get to know your machine The best way to prevent accidents and obtain top performance from the machine is to ensure that all operators know how the machine works Learn the function and location of all the controls Carefully check that all controls on the machine are working properly The machine must be installed properly operated correctly and serviced regularly in order to prevent accidents and injuries 6 CB920 CONFIGURATION amp 6 2 CB920 OPERATION DISPLAY OPERATION 6 1 CONFIGURATION COMPUTER WHEEL BALANCER a 1 In the state of parameter input it is the distance from wheel to balancer input key You can change the Br set value of the window by press the up down key 2 Br value input key You can change the Br set value of the window by press the up d
5. inaccuracy of the balance The above operation step vector diagram is as follows 7 2 ERROR INDICATION DISPLAY CAUSE SOLUTION ERR OPN protective cover not lower down Lower down the protective cover ERR SP rotation speed not enough Check the motor and belt ERR OFF stop the error Press the start key or raise up the protective cover ERR FAC factory set up fault Correct factory set up ERR USR customer set up fault Customer set up If the problems still can not be solved please contact with the professional persons When changing the computer board phase sensor or pressure sensor you should factory calibration amp self calibrate again 7 3GENERAL TROUBLESHOOTING amp SOLUTION Check the circuit of 220V is normal or not Check and connect the external Description Start the machine but not display power board fault power source The cable between the power board and computer Changer the power board loose Check the plug cable computer board fault P Change the computer board Display is normal but contact switch not good 1 Open the housing of the machine and the start button and machine breakdown plug in and tight the contact switch input push button not plug working 2 Start the machine again Display is normal but The cable between the power board and computer Plug in and tight the cable between not braking after start loose the computer board and power power board fault board computer board
6. 5 1 1 Before operation please confirm that you have read the entire warning label and the instruction manual Not according with the safety instruction can cause the injuries to the operators amp bystanders 5 1 2 Keep your hands and the other parts of your body from the location with the potential danger Before starting the machine you must check it there existing the damaged part If any break or damage the machine will not be used 5 1 emergency situation if the tire not fixed you should press STOP to stop the rotation of the wheels Adopts high strength protective cover to prevent the tire from flying in any direction and can only fall on the ground to protect the safety of the operators 5 1 4 Before balancing operators should check all the tires and wheels to find the possible faults Do not balance the tires and wheels with fault 5 1 5 Do not exceed the load capability of the wheel balancer and do not attempt to balance the wheel bigger than the designed dimension 5 1 6 Wear suitable clothing such as suitable safety suit such as glove glasses and working suit Not wear necktie long hair loose clothing The operators should stand beside the machine when operation the machine Keep from the unauthorized personnel 5 1 7 Before balancing confirm the installation of the wheel suitable Before rotation be you must sure the nut turn 4turns around the thread shaft and firmly locked on the main shaft
7. fault Change the power board Change the computer board Balance is not sensor lead connect or contact no good 1 Connect again accurate amp difficult memory value lost 2 Correct the memory value according to reach 00 to the manual Each spin the change of the value will not exceed 5g Each spin the range of the change of value will be 20 90g Balance is not accurate amp difficult 10 reach 00 There are foreign body on the rim or the assemble surface in the rim center deformation sensor damp or quick nut not tightly clamped The external power voltage or the air pressure not enough The flange dick not locked There are foreign bodies on the wheel or the unbalance of the wheel value too big sensor damage external power source voltage too low Sensor damp or damage Program chore 14 Change the wheel Oven recalibrate the sensor Fix the anchor bolt Change the wheel Check the sensor and wiring Check power source and assemble stabilizer Calibrate again oven and then self calibration or change Self calibration again When second 1 Wheel internal hole irregular 1 Change the wheel mount amp demount 2 Flange disk assemble not properly 2 Check the assemble surface and the error will exceed try again 10g Standard Accessory Thread Cone 100g weight Br Caliper 84 2 Quick Nut Hood S amp Hammer Spring Bowl Bowl Protect Optional Acc
8. key to realize the emergency stop full automatic dynamic static balance check balance 3 ALU rim and 1 motorcycle tire self calibration and full automatic trouble diagnosis 3 2MAIN TECHNICAL SPECIFICATION rated voltage 220V 110V selectable 50 60HZ power 250W speed 7S if the weight of the wheel is about 20Kg accuracy 1g noise lt 69dB rim diameter 10 24 maximum wheel weight 65kg rim width 1 5 20 net weight 140 kg max wheel diameter 44inch working environment temperature 0 C 50 C RH 30 80 no condense 3 3 WORK PRINCIPLE The micro CPU will provide the normal information if it checks each unit in the normal situation And the operators can execute the balance operation When balancing MCPU can control the rotation of the balancer tester main shaft through the drive interface The unbalance signal sensed by balance sensor is sent to the micro processor port through A D converter CPU will integrated analyze the unbalance signal and angle signal to calculate the unbalance value and display the value through the LED unit We can realize the man machine talk through keyboard and LED LED X SENSOR AE SPE D CONVERTER DISPLAY E TIRE MCPU a ANGLE SPEED BALANCE SENSOR TEST CONTROL INTERFACE EE AMAN N MAINSHAFT KEY INPUT MAINSHAFT ROTATION UNIT DRIVE INTE
9. of the rim and select the balancer most easily to balance 3 Check if the quick lock nut tight or not 4 When the balance ends remove the tire Pay attention to handle it with gentle and avoid knocking the main shaft 5 When clipping the weight Use the hammer to clip the weight on the rim without too much force Do not knock the main shaft hardly to avoid damaging the sensor The position to add the Weight should be free from the grease and should be dry 6 5 RESIDUAL UNBALANCE VALUE DISPLAY The minimum value of the standard weight is 5g so if the weight you use is less than 5 g the wheel balancer will not display the value and only displays the state of 00 When you need to display the residual unbalance value you should the display will immediately display the inside or outside unbalance value of less than 5g The maximum residual unbalance value is 4 g 6 6 BALANCE MODE SELECT Select the balance mode according to the weight adding position and the balance mode Press the corresponding key to select the balance mode When you switch on the machine the machine will automatic enter into the dynamic balance mode and no need to select Dynamic clip the weight on both side of rim dynamic balance test once start Static use this mode when there can not add weight on both sides Mot optional for balancing the motorcycle When balance the motorcycle you need the specia
10. test the noise Due to the the event of claims resulting from the use of function of the bearing is to clamp and support non original spare parts or accessories and not suitable to change or remove the grease In addition the speed of it is not too fast 65 compared to the machine so no need to change WARNING the grease If you note the run of the bearing Unplug the machine from the socket and make abnormal or there is noise change the bearing If sure that all moving parts have been locked customer confirms the bearing is not changed before you only need change the grease Disassemble performing any adjustment or maintenance the bearing and open up the sealing ring and fill operation the XHP103 grease These operation should be guided by the profession personnel and calibrate the machine after changing the grease If the WARNING change of the grease not correctly it will Do not remove or modify any part of the machine influence the accuracy of the machine On this except for service interventions condition you need to reinstall the sealing ring and assemble the machine and adjust again Technical safety card for using grease in the CAUTION wheel balancer Mobilgrease XHP NLGI degree Type of thickener Colour appearance Penetration on the processed item 25 ASTM D 217 mm 10 Dropping point C ASTM D 2265 Viscosity oil base ASTM D 445 cSt 40 C Change of penetration consistency ASMT D 1831 Keep the wor
11. 1 APPENDIX ull 22 I PREFACE WARNING There will be one year of warranty period on the condition that the machine including the operation system tools and accessories are used properly and or without damage During this period the manufacturer will repair or replace the parts returned or the machine itself sustaining the costs but not accepting responsibility for normal wear and tear incorrect use or transportation or failure to carry out maintenance The manufacturer will not inform the customer about any improvements to the products or the upgrading of the production line INTRODUCTION The purpose of this manual is to provide the owner and operator of this machine with a set of safe and practical instructions for the use and maintenance of the wheel balancer If such instructions are carefully followed the machine will offer you the levels of efficiency and duration The following paragraphs define the levels of danger regarding the machine DANGER DANGER Refers to immediate danger with the risk of serious injury or death WARNING Dangers or unsafe procedures that can Cause serious injury or death ATTENTION Dangers or unsafe procedures that can cause minor injuries or damage to property Read these instructions carefully before using the machine Keep this manual and the illustrated materials supplied with the equipment in a folder near the place of operation so as t
12. RFACE MAINSHAFT DRIVE POWER UNIT Fig 3 FIG 3 CB920 WHEEL BALANCER WORK PRINCIPLE IV TRANSPORTATION amp INSTALLATION 4 1 TRANSPORTATION Place carry and store the machine according to the indication of the label on the package carton Store RH20 95 temperature 10 C 60 C When transport and use the machine do not pull the environment rotation shaft or it will cause the permanent damage Do not lift the machine at any other position 4 1 1After being sure that the package of your machine is perfect you can carry the wheel balancer to the Installation site Fig4 The choice of the installation should comply with the following requirements The ambient temperature is 0 C 50C and the RH lt 85 And the installation site as shown in Fig5 4 1 2 Remove the upper cover of the package carton and check and confirm the wheel balancer spare parts and documents you purchased according to the packing list If you have any question please contact with the dealer Package materials such as plastic PBV nail screw timber and carton must be placed into a scrap bin to treat according to the local regulation 4 2 INSTALLATION Remove the connect bolt And carry down the wheel balancer to place it on the flat and solid floor We should store it indoor to avoid it from being exposed to the sunlight for long time and the moisture V SAFETY AND PREVENTION
13. TES and CAL CAL will display repetition and press to enter the state of I N T E S press a to enter into the test State In the state of POS rotate the tire clockwise The value in the right window will increase counterclockwise it will decrease In the state of STA press piezoelectric sensor vertical to the main shaft And the value in the right window will change This means the installation of the sensor is correct In the state of DYN press piezoelectric sensor parallel to the main shaft And the value in the right window will change This means the installation of the sensor is correct 9 3 Customer self calibration you can enter into CAL CAL which means the In the state of IN TES press state of customer self calibration state This function should be applied when long time no use of the machine or the machine has lost the accuracy lB to enter the program and once again 20 Press a to confirm You can also enter into this state by press and hold on 5seconds after input the parameter of the tire The window will display ADD 100 and then use your hand to rotate the tire until all the right lamp on the display light up At this moment you can attach weight of 100g at 12clock position outside You must attach the weight at this position or the calculation angle is not accuracy to influence the measurement acc
14. bility to return another Wash away with water ASMT D 1264 loss weight9 6 eadz f ie piece of equipment free of charge as SCRAPPING If the machine is to be scrapped separate all electrical electronic plastic and ferrous components and dispose of them separately as provided for by local regulations in force ENVIRONMENT INFORMATION the machines have the crossed out bin symbol on their data plate m the following disposal procedure must be applied to This product may contain substances that can be hazardous to the environment and to human health if it is not disposed of properly Electrical and electronic equipment must never be disposed of in the usual municipal waste but must be separately collected for their proper treatment The crossed out bin symbol placed on the product and on this page reminds the user that the product must be disposed of properly at the end of its life that substances Thus the hazardous non specific consequences the contained in these products or improper use of treatments of parts of them may have on the environment or on human health are prevented Furthermore this helps to recover recycle and reuse many of the materials contained in these products Electrical and electronic manufacturers and distributors set up proper collection and treatment systems for these products for this purpose Contact your local distributor to obtain information on the collection
15. center hole and pay attention to its direction Or it will cause the inaccurate measurement 6 4 INPUT VALUE 6 4 1 Input DIS Distance Pull the scale to the inner position to add the weight and press the key to input the DISvalue into the display At this moment the display will display DIS XXX And the default system is mm 6 4 2 Input Br RIM Breadth Value Use the Br measurement caliper to measure the Br of the rim press the key to input the Br value into the display At this moment the display will display Br XXX 6 4 3 Input the DiA Diameter Tire Diameter Value After confirming the to input the rim diameter into the display At this moment the display will display D 6 4 4 UNIT CONVERSION rm diameter press the unit conversion of the of the from inch to mm Normally the display of Br should be in inch When you need the unit of the display to be mm you can use the key 6 realize the unit conversion from inch to mm The unit conversion of the DIA of the rim from inch to mm Normally the display of D should be in inch When you need the unit of the display to be mm you can use the key to realize the unit conversion from inch to mm After unit conversion the unit of the display values of rim Br and D are but when you switch off and then on the wheel balancer the unit will be still inch C
16. d set up Press Bo key again to confirm the entrance Select 2 set up the ON amp OFF of the protective hood control function Press to confirm to return to the above level SP protective hood control function set up P Select the of you enter press to enter setup is same to theabove APP unbalance unit setup can setup to 1Grand 5Gr BIP beeper setup can set the on off of the beeper After confirming all the function setup you can E of to store UP ENT Press wo enter the special function setup IN TES sensor test can test the photocell and stat dynamic piezoelectric sensor of then press enter into CAL CAL this function is used when long time no use the Select next menu of the machine or lost of the accuracy Self calibration setup _ to enter the program and to confirm the display will display ADD 0 Press the start key to start the test After running the display will display ADD 100 Rotate 13 the tire and clip a weight of 100g at the 12clock position when all the unbalance position indication lamps light And then start the machine again to realize the self calibration 4 5seconds and you can enter into CAL CAL Keep in mind that the position to add the weight of 100g must be in the 12clock position or you will cause the the self calibration is to press and hold on
17. e CE certificate C Series No The first 3numbers is the abbreviate of the model The middle 4 is the manufacture date and the last 4 is company product series number D What on the cross line is the name and address of the company and under the cross line not includes the above explained but the rated electrical parameters such as voltage frequency power phase number amp full load current and the weight and manufacture date of the machine H INSTALLATION Before installation and use of the wheel balancer you should carefully read this installation and operation manual And keep this manual in hand for reference at any time You should be sure that all the operators have read this manual to guarantee the most perfect functions of the machine and meanwhile the safety 2 1 PROTECTIVE HOOD INSTALLATION 2 2 MAIN SHAFT INSTALLATION MAINSHAFT INSTALLATION Before installation use the ethyl alcohol and compressed air to clean up the center hole of the shaft and connect part Use spanner and screw to fix the thread shaft on the balance shaft Fig2 2 3 EQUIPPED WITH POWER SUPPLY According to the label on the connect between ower cable and body the power cable connect socket ust be grounded with the reliable earth wire All the electrical devices installation must be done by the qualified staff Before installation please check If the power system is comply with the technical parameter marked on the nameplate of the mac
18. ed in this manual have a thorough knowledge of the features and characteristics of the machine keep unauthorized persons well clear of the working area make sure that the machine has been installed in compliance with all relevant standards and regulations in force make sure that all machine operators are suitably trained that they are capable of using the machine correctly and safely and that they are adequately supervised during work do not touch power lines or the inside of electric motors or any other electrical equipment before making sure that they have been powered off read this booklet carefully and learn how to use the machine correctly and safely always keep this user manual in a place where it can be readily consulted and do not fail to refer to it Do not remove or deface the DANGER CAUTION WARNING or INSTRUCTION decals Replace any missing or illegible decals If any decals have become to his safety detached or damaged it is possible to obtain them from your nearest reseller Warning for rotating machine part This decal positioned next to the Observe the unified industrial accident prevention balancing shaft reminds the user that this regulations relating to high voltages and rotating Is a rotating part and is therefore machinery whenever the machine is in use or being dangerous and should not be touched serviced with the hands The arrow indicates the rotation direction Any
19. essory lt f Flange Weight Attach Tape Caliper N t 2 I DK W 1 DK W 2 MJ I MJ II STANDARD ACCESSORY LIST d TY q 1 piece Br 1 piece Oa a a 1 set Quick 1 piece Thread 1 piece 10 160 5 1 Standard 1 1 Bowl 1 1 wei DI 1 periodically lubricated by the operators If the machine is used very frequently more than 2hours per day we should annually check the bearing And we will check once a year if the N machine is used less than 2hours a day When test do not open up the bearing so you need The manufacturer will not bear any responsibility in insert screwdriver to
20. hine The wiring of the machine must have the fuse and the perfect ground protection And install the electrical Leakage automatic controls switch in the power source And recommend the application of the stabilizer if the voltage of installation site is unstable Any electrical connect in the workshop is only done by the qualified technical staffs and it should meet the enforced regulation Any electrical connect must be according to the following Power on the data plate on the machine Voltage decrease can not exceed 4 of the rated voltage on the data plate when full load 10 when start Operators must Install the plug e install 30ma circuit breaker e install power cable fuse provide with effective workshop electrical connect to ground prevent the authorized operation and pull out the plug to prolong the working life when not use the machine if the machine directly connected to the power source through the power board not the plug we should use the qualified staffs to operate Perfect ground is necessary for the correct operation Do not connect the machine with air pipe water pipe telephone line and the other unsuitable objects CB910 WHEEL BALANCER TECHNICAL CHARACTERISTIC 3 1CHARACTERSIC adopts quality computer with the feature of high intelligence and high stable mechanical main shaft adopts high precision bearing driven wear resistant low noise press stop
21. ign bodies such as metal and stone clipped on the surface of the tire And also check the air pressure of the tire is according with the pecified value Check if there are deformation on the rim positioning surface and installation hole Check if there are any foreign bodies in the tire Take off the original weight Positive positioning negative positioning amp flange disk when The installation methods of the wheel handling the middle and big sizes of tires You can select the methods according to the different conditions 6 3 2 1 SMALL CAR WHEEL POSITIVE POSITION Positive positioning is the normal method It is featured with simple and quick operation It is mainly suitable to the common steel rim and aluminum alloy rim with small deformation Main shaft wheel direction of the rim installation surface is inside 3 cone quick nut 6 3 2 2 When the deformation of the outside of the wheel adopt this method to positioning to grantee the accurate positioning of the steel rim inner hole and main shaft It is suitable to the steel rim especially the thick ALU Main shaft tower spring suitable cone wheel bowl quick nut 6 3 2 3 FLANGE DISK POSITIONING COPTIONAL Suitable to the big tire assemble Main shaft gt flange disk fixed on the main shaft wheel m cone quick nut NOTE The choice on the cone should be adapted to the rim
22. k area clean Never use compressed air and or jets of water to remove dirt or residues from the machine Take all possible measures to prevent dust from building up or rising during cleaning operations Keep the wheel balancer shaft the securing ring nut the centering cones and flange clean These components can be cleaned using a brush previously dripped in environmentally friendly solvents Handle cones and flanges carefully so as to avoid accidental dropping and subsequent damage that would affect centering accuracy established upon the rolling of the greases mm 10 4 spheres test impression diam ASTM D 2266 mm 4 spheres test welding load ASTM D 2509 kg Test Timken OK load ASTM D 2509 Ib Stability of oxidisation bomb method ASTM D 942 pressure drop at 100 hours kPa Corrosion prevention ASTM D 1743 Emcor rust IP 220 wash away with acid water After use store cones and flanges in a place where they are suitably protected from dust and dirt If necessary use ethyl alcohol to clean the display panel Perform the calibration procedure at least once every six months LUBRICATION The only rotating parts of the wheel balancer are the motor and balance shaft These parts must be Rust protection IP 220 mod wash away with distilled water Corrosion on copper ASTM D 4048 Resistance to water spray ASTM D 4049 spray When product your distributor will also inform you possi
23. l motorcycle adaptor accessory and with the assistance of the extension scale to measure Di Br and Di Input the measure value into the Di Br and Di display window The input method is similar to the parameter input of the car ALU1 to balance the light aluminum alloy rim Adopt clip the weight on the shoulders of the rim 99 3 4 4 ALU1 1 2 3 Dil Di 4 3 Di2 Di Br 4 il Nip mimm D 1 D 1 22 D2 D 1 ALU2 for ALU rim hidden weight inside ALU2 12 1 Di2 from O point to the Outer of the flange disk 1 0 1 ALUS clip the weight inside and the position to add weight outside is same to ALU2 ALUS Dil Di Di2 from 0 point to the Outer of the 1 flange disk 4 D1 D 6 7 SUPPLEMENTARY EXPLAINATION Once switching on you will see standard dynamic balance mode setup by the computer When selecting ALU mode and the configuration of the aluminum alloy rim is similar to the above standard ALU1 ALU2 ALU3 you can get relative accurate balance effect If the section of the tire similar to the one given be the program you need do some adjustment on the position and weight of the weight General speaking 1 2 times of adjustment can reach relative satisfactory balance effect 7 PROGRAM SETUP 7 1 PROGRAM FUNCTION INTRODUCTION Press program key a to enter the program setup menu p protective hoo
24. o allow the machine operators to consult the documentation at any time The manual is only to be considered valid for the machine serial number and model stated on the attached nameplate Read entire manual before assembling installing operating or servicing this equipment The instructions and information described this manual must always be complied with the operator will be held responsible for any operation not specially described and authorized in this manual Some of the illustrations contained in this booklet have been taken from pictures of prototypes standard production machines may differ slightly in certain respects These instructions are for the attention of personnel with basic mechanical skills We have there fore condensed the descriptions of each operation by omitting detailed instructions regarding for example how to loosen or tighten the fixing devices Do not attempt to perform operations unless properly qualified or with suitable experience If necessary please contact an authorized Service Centre for assistance INS TALLATION Take the utmost care when unpacking assembling lifting and setting up the machine as indicated below Failure to observe these instructions can damage the machine and compromise the operator s safety Remove the original packing materials after positioning them as indicated on the packaging All regulations in force concerning safety at work must be com
25. own key 3 In the state of parameter input it is the diameter of the rim input key You can change the D set value of the window by press the up down key 4 High accuracy balance press key When the display is 00 press this key The display will display residual 1 power amp plu 2 return sprin B pug P 9 unbalance less than 50 3 hinging handle 4 travel switch 5 scale 6 control panel 7 display panel 8 weight tray 9 protective hood 10 balance shaft body Unbalance value conversion key 11 body 12 power source switch Static Balance Mode Key It is static mode when the lamp light Motorcycle balance mode key ALU1 aluminum alloy balance alloy mode lt ALU2 aluminum alloy balance alloy mode x ey ALU3 aluminum alloy balance alloy mode key Emergency press key Start key Inner unbalance value and parameter of the tire display Outer unbalance value and parameter value of the tire display Unbalance point positioning lamp Static Mode light Motorcycle Mode light ALU1 Mode light ALU2 Mode light ALU3 Mode light 6 3 BASIC OPERATION 6 3 1 Switch on the main switch on the left side of the machine the display will display 953 and then 0 0 Cit will display 0 00 0 00 in ounce state 6 3 2 MOUNT WHEEL Preparation before test Check and clean the dust and mud and if there are fore
26. plied with when choosing the installation position In particular the machine must only be installed and operated in protected environments where there is no risk of exposure to dripping IMPORTANT for the correct and safe operation of the machine the lighting level in the place of use should be at least 300 lux Environmental operating conditions must comply with the following requirements relative humidity ranging from 3096 to 8096 without condensation temperatures ranging from 0 to 50 C The floor must be strong enough to support a load equal to the weight of the equipment plus the maximum load allowed The machine must not be operated in potentially explosive atmospheres SAFETY REGULATIONS Failure to comply with the instructions and danger warnings can cause serious injuries to the operator or other persons Do not operate the machine until you have read and understood all the danger warning notices in this manual The correct use of this machine requires a qualified and authorized operator This operator must be able to understand the manufacturer s written instructions be suitably trained and be familiar with the safety procedures and regulations Operators are forbidden to use the machine under the influence of alcohol or drugs that could affect his her physical and mental capacity The following conditions are essential read and understand the information and instructions describ
27. procedures at the end of the life of your product long as it is of equivalent type and had the same functions as the purchased product Any disposal of the product performed in a different way from that described above will be liable to the penalties provided for by the national regulations in force in the country where the product is disposed of Further measures for environmental protection are recommended recycling of the internal and external packaging of the product and proper disposal of used batteries only if contained in the product Your help is crucial to reduce the amount of natural resources used for manufacturing electrical and electronic equipment minimize the use of landfills for product disposal and improve the quality of preventing potentially hazardous substances from being released in the environment FIREFIGHTING MEANS TO BE USED Consult the following table to choose the most suitable fire extinguisher Dry materials Water YES Foam YES Powder YES CO2 YES YES Use only if more appropriate extinguishers are not at hand or when the fire is small Flammable liquids Water NO Foam YES Powder YES 2 YES Electrical equipment Water NO Foam NO Powder YES CO2 YES Warning This table contains general instructions to be used as guidelines for users All the applications of each type of extinguisher must be obtained from the relevant manufacturer ITI j
28. t window the corresponding values will be displayed Rotate the tire when all the position indication lamps light Pls add the weight corresponding to the value displayed in the window in the 12clock position inside outside Once again start the machine to test The window will display thye unbalance value The balance process will be completed until reaching the balance range you requied 9 2 MACHINE PARAMETER SETUP Press program key Ba to enter the program set up menu p protective cover set press to 1 1 confirm enter and select UP DOWN key to setup the on and off of the protective cover Press to confirm 1 22 SP protective cover function pres 2 Z the display will be sown as the picture on the left set 555888 confirm the entrance Selectkey to setup the on and off of the protective cover control function Press the key to confirm 1 3 PP minimum unbalance value setup Press Div you can enter to setup the unit of 1Gr and 5Gr All adopts diagraph not arrow Press 2 m confirm the entrance and adjust the selection of the corresponding unit by press the Div Dit and to confirm OUTER Oz OUTER Ir 1 4 beeper setup press Div and you can setup on off of the beeper Press the Div to enter into the next level DP Ent res ll key to enter the special functiosetup There are 2 optional selection IN
29. unauthorized changes or modifications made to Grounding symbol This decal positioned on the rear left side of the machine indicates where to connect the ground the machine automatically release the manufacturer from any liability in the case of damage or accidents resulting from such changes or modifications wire SAFETY LABEL POSITION DIAGRAM Pay attention to keep the safety labels complete When it is not clear of missing you should change the new label WEAR PROTECTIVE GLOVE You should let the operators see the safety labels clearly and understand the meaning of the label READ OPERATION MANUAL WEAR PROTECTIVE GLASSES POWER OFF THE ELECTRICAL SOURCE OF THE MACHINE DURING MAINTANCE Meaning of the decals including the one indicating caution Lightning symbol This decal positioned on the back of the machine indicates where to insert the power supply cable and warns the user to pay attention Wa 1 Yoltage Frenquency 841 1 Input Power eight L 0 Date of Manufacture Note The following information coming from the nameplate The nameplate is stuck in the center to the top on the rear of the machine The meaning of each part is in the following CB 810 With hood Model Computerized dynamic wheel balancer B CE certificate B This mark indicates that this model of C machine has got th
30. unit conversion from gram to ounce Normally the unit of the unbalance value is gram g If you want to make the ounce Oz to be the unit you can execute the g Oz conversion The unit of the displayed unbalance value is gram g The way to realize the unit conversion from gram to ounce is to press M 6 4 5 When press the start the wheel balancer starts to run A few seconds later the machine automatically stops The machine can also start by lowering down the protective hood which can be set by the program 6 4 6 DISPLAY UNBALANCE VALUE When the spin ends the display will display the inner OUTER and outer unbalance value of the rim Use your hand to pull the wheel When all the positioning lamps light inside and outside light the weight adding position will be indicated 6 4 7Rotate the wheel when the left side positioning lamp all light at this moment the highest position is the inner unbalance position and when the right side positioning lamp all light at this moment the highest position is the outer unbalance position 11 6 4 8 Add the corresponding weight at the unbalance point and start test again until the balance of the tire 1 When start the machine use hand to pull the wheel to help it start rotation especially to the relative bigger tire to prolong the working life of the motor 2 Check if there are any mistakes on the dimension Check if the balance methods meet the configuration
31. uracy Start up the machine once again and press START to rotate the machine After the customer calibration the display will be DAT At this the self calibration completes moment customer APPENDIX POWER BOARD TRAVEL TO CUP SWITCH 1 1 OC e G 2 G E d p 1 K1 Ke por ds APPENDIX II CIRCUIT DIAGRAM 230 T GOE vico E 7u BOL I ean SPARK SPARK 2 250W 220v 0 YF 9 1 22 APPENDIX HOOD INSTALLATION 23
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