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JDSU: User Manual - CleanBlast

1. Visit our web site for a complete list of cleaning tips and adapters 27 Test and Measurement Regional Sales All statements technical information and recommendations related to the products herein are based upon information believed to be reliable or accurate However the accuracy or completeness thereof is not guaran teed and no responsibility is assumed for any inaccuracies The user assumes all risks and liability whatsoever in connection with the use of a product or its applications JDSU reserves the right to change at any time without notice the design specifications function fit or form of its products described herein including withdrawal at any time of a product offered for sale herein JDSU makes no representations that the products herein are free from any intellectual property claims of others Please contact JDSU for more information JDSU and the JDSU logo are trademarks of JDS Uniphase Corporation Other trademarks are the property of their respective holders 2009 JDS Uniphase Corporation All rights reserved ZP PKG 0507 REV 1
2. nN oN Valve Release 4 USER MANUAL 1 Turn OFF the system and disconnect the power cord from the AC power source 2 Unscrew the 2 release knobs on the filter panel and lift up to expose the assembly 3 Loosen the drain valves on the 2 water trap bowls 4 Unscrew and remove the 2 water trap bowls 5 With a flat head screwdriver unscrew and remove the 2 air filters and replace with new filters FCLP FA F1 6 Replace the water trap bowls tighten the drain valves and replace the release knobs 7 With a pin or paperclip press the reset button The auto counter is now reset to zero MAINTENANCE SCHEDULE Replace the air filters once a year or every 100 000 cleaning cycles whichever comes first Reset Button FCLP FA F1 Air filter 2 required CLEANBLAST PORTABLE 21 TROUBLESHOOTING TROUBLESHOOTING TIPS Symptom Potential Cause Test Remedy A Unit will not turn ON No power to unit e Make sure power cord is connected e Make sure power switch is in the correct position B Unit is ON but will not fire Power light is blinking Run button on handset is depressed Turn OFF power release run button and turn unit ON Power light is solid RED Safety is not disengaged e Apply pressure to cleaning nozzle to disable safety Low Solvent light ON Solvent tank is empty e Refi
3. CLEANBLAST PORTABLE Advanced fiber end face cleaning system with FBP probe microscope USER MANUAL PROCESS PROCEDURES The fiber inspection and cleaning procedures documented in this manual are recommendations made by JDSU Please reference your company s process documents for standard tools and methods for your specific application ZP PKG 0507 REV 1 ii Notice Copyright Trademarks Patents Tested Equipment FCC Information European Union Independent Laboratory Testing Every effort was made to ensure that the information in this document was accurate at the time of printing However information is subject to change without notice and JDSU reserves the right to provide an addendum to this document with information not available at the time that this document was created Copyright 2009 JDSU LLC All rights reserved JDSU Enabling Broadband and Optical Innovation and its logo are trademarks of JDSU LLC All other trademarks and registered trademarks are the property of their respective owners No part of this guide may be reproduced or transmitted electronically or otherwise without written permission of the publisher JDSU is a trademark of JDSU in the United States and other countries CleanBlast is a registered trademark of JDSU RibbonDrive is a trademark of JDSU Hirose is a trademark of Hirose Electric Group MTP is a registered trademark of US Conec Ltd IBC is a tradem
4. Note Standard tips require barrel assembly see page 8 for tip installation guide and Appendix A Inspection Tips Reference Guide on Inspection Tip Barrel Assembly page 26 INSPECT PATCH CORD 4 Attach the patch cord to the probe to inspect 5 Turn the focus control on the probe to focus the fiber image on the display 6 Determine whether clean or dirty If clean do not touch it and CONNECT If dirty and if cleaning is required CLEAN Focus Control CLEANBLAST PORTABLE 13 IS IT CLEAN Dirt is everywhere and a typical dust particle 2 15 um in diameter can significantly affect signal performance and cause permanent damage to the fiber end face Most field test failures can be attributed to dirty connectors and most connectors are not inspected until the problem is detected after permanent damage has already occurred ZONES AND ACCEPTANCE CRITERIA Zones are a series of concentric circles that identify areas of interest on the connector end face The inner most zones are more sensitive to contamination than the outer zones Acceptance criteria are a series of failure thresholds that define contamination limits for each zone GRADING PROCESS N that are present in each of the 4 fiber zones Count measure the particles contamination that are on the fiber surface Estimate or use a grading overlay to grade the fiber by determining the number and size of each particle
5. bottle e FCLP SOL1 6 6 bottles Air Filter Ordering Part Number e FCLP FA F1 2 required per system 19 A Note Do not refill the solvent reservoir ifthe LOW SOLVENT light is not illuminated Overfilling the tank can prevent the system from pressurizing properly 1 Turn OFF the system and disconnect the power cord from the AC power source 2 Press the cap lock down and rotate counter clockwise the refill cap to expose the refill ports Note You may hear a hiss of air as the tank depressurizes 3 Attach the solvent refill cap assembly to the solvent bottle You must select one solvent type and use the same solvent for the lifetime of the system bs Push in to attach the 2 quick connect valves to the two refill ports and invert hold the bottle until the system s cleaning solvent reservoir is full 5 Press the valve release down to disconnect the bottle and rotate the refill cap to original position and turn the system ON 6 Prime the system see page 16 MAINTENANCE SCHEDULE Depending on the type of cleaning tip used you should expect the following number of cleaning cycles per FULL solvent reservoir 2 5 mm tip 9 500 cycles 1 25 mm tip 12 500 cycles Ribbon MTP tip 9 500 cycles 20 ome L A be VA Fc ho Sip 4 Cap Lock 4 q Put at Solvent Refill Cap Assembly SeanBiast Pai re Cleaning Solvent Bottle see page 25 for solvent types 3
6. dust particle 2 15 um in diameter can significantly affect signal performance and cause permanent damage to the fiber end face Most field test failures can be attributed to dirty connectors and most of them are not inspected until the problem is detected after permanent damage has already occurred When dirt particles get on the core surface light becomes blocked creating unacceptable insertion loss and back reflection Furthermore these contamination particles can permanently damage the glass interface by digging into the glass and leaving pits when mated causing further signal loss Damage also occurs when large particles of dirt on the cladding layer and or the ferrule cause barriers that prevent physical contact creating air gaps between the fiber connection These large particles are also known to break apart and migrate across the fiber surface when mated Light Transmitted Back Reflection Insertion Loss Its Effect on Signal Performance Core Cladding DIRTY CONNECTION FIBER CONTAMINATION AND ITS EFFECT ON SIGNAL PERFORMANCE 1310 nm 8126VLR IOR 1 46600 OTDR_trace1 0 gt E o A 0 00 m 7 004 dB B 220 00 m 17 175 dB A B 220 00m 8 171 dB 25 807 dB m RR SS ces ay to IRS EAN RO O e Ss ta wa a E a ES O RAN DIRTY CONNECTORS Back Reflection 67 5 dB i Back Reflection 65 3 dB Total Loss 0 250 dB Total Loss 0 243 dB b Back Reflection 67 5 dB Total Loss 0 250 dB CLEAN CON
7. then removed through the retrieval circuit The precise highly efficient non contact air solvent air stream blasts and removes loose debris with nearly 100 percent effectiveness Pelican Transport Case Handset A Cleaning Tip Run Button 6 4 in TFT LCD Pouch for Probe Storage Solvent Refill Probe Microscope AC Power Cord System Status LED Handheld Handset w Indicators 5 ft Umbilical 4 pin Probe Input Power Switch Solvent Refill Compartment Prime Button Air Filter Compartment Reset Button press after replacing air filters Probe Input disconnect probe and store after use System Status LED s CLEANBLAST PORTABLE 9 6 4 INCH TFT LCD Power Button Press this button to power ON and OFF To power OFF press and hold for 1 to 2 seconds Mode Button Press this button to switch and select Brightness Contrast Color Tint and Reset modes Up Down Selector Press the Mode Button to select mode then press this button to adjust level of image quality e g brighter or darker screen high or low contrast Power Cable The terminal for power and video signal between the LCD and probe microscope The S video input is located on the CleanBlast panel 6 4 INCH LCD SPECIFICATIONS Dimensions 17 3 x13 5x2 8 cm 6 8x5 3x1 1in Note If the optional 6 4 in LCD is purchased with the CleanBlast system the display will be pre installed and Display method Active matri
8. 4 Press the run button to initiate cleaning cycle BACKPLANE WAND The backplane wand FCL MBH is an optional configuration only available with FCL P6100 and FCL P6102 that is specifically designed to clean connectors located behind the backplane CLEANBLAST PORTABLE FCLT MIL2 R Cleaning Tip Nozzle Shroud E Safety Trigger Safety Release Button Run Button Run Button i Cleaning Tip Backplane Wand 11 INSPECT BULKHEAD INSPECT SET UP 1 Connect and thread the 4 pin probe to the probe input 2 Turn the system ON TIP INSTALLATION 3 Install the correct bulkhead tip to the probe microscope Note Standard tips require barrel assembly see page 8 for tip installation guide and Appendix A Inspection Tips Reference Guide on InspectionTip Barrel Assembly page 26 INSPECT BULKHEAD 4 Insert the probe into the bulkhead to inspect 5 Turn the focus control on the probe to focus the fiber image on the display 6 Determine whether clean or dirty If clean do not touch it and CONNECT Nes ldvep m If dirty and if cleaning is required sr CLEAN 5 Focus Control 12 USER MANUAL INSPECT PATCH CORD INSPECT SET UP 1 Connect and thread the 4 pin probe to the probe input 2 Turn the system ON TIP INSTALLATION 3 Install the correct patch cord tip to the probe microscope
9. BP Probe Cleaning CleanBlast Portable 6 4 inch LCD Optional Configurations INSPECT Inspect Is it Clean lt j Acceptance Criteria Clean Connect System Status LED s Solvent Refill Replacing Air Filters Troubleshooting Safety Information Warranty Information Ordering Information Appendix A Inspection Tips Guide Appendix B Cleaning Tips amp Adapters Guide CLEANBLAST PORTABLE The Problem junio 4 The Equipment 4 The Solution arianos rn sicvivoreatilerdarennirieritdeceinrtiten 4 Single Fiber Connectors tetra 5 Dirty Connection and Its Effect On Signal Performance 6 Proactive INS pechtON aasiraiaiaaiimaieiimaaianiadointiiiraittemereediiaindneteditirs REACTIVE Inspection FBP Probe Overview sssri 8 CleanBlast OVErVieW cssssssssssssssssessussssssssssssssesssssssssuusussssssnsssesseesesees 9 6 4 inch TFT LCD mr 10 90 degree Handset and Backplane Wand 11 Bulkhead Inspection 12 Patch Cord Inspection s s s 13 Zones and Acceptance Criteria 14 Grading PROCESS scuasanisemainainaviniinrordiiiduivives feitura vt 14 Single mode Connectors eremita 15 Multimode Connectors u 15 Bulkhead Cleaning 16 Patch Cord Cleaning errs 17 Good Fiber COnnection ssir 18 Fiber Connections terrestres rms 18 System Status Indicators tester 19 Solvent Refill Procedures 20 Replacing Air Filters Procedures 21 Troubleshooting Tips eee 22 Safety Information fo
10. NECTION VS DIRTY CONNECTION Back Reflection 32 5 dB This OTDR trace illustrates a significant decrease in signal performance when dirty connectors are mated Total Loss 3 2 dB 6 USER MANUAL PROACTIVE VS REACTIVE INSPECTION PROACTIVE INSPECTION Loose debris and dirt are much easier to clean prior to mating the 2 connector sides By visually inspecting fiber connectors at every stage of handling before mating them you are proactive in preventing signal loss and equipment damage DIRTY FIBER CLEANED FIBER REACTIVE INSPECTION If dirty connectors are not inspected and cleaned prior to mating dirt and debris can embed into the fiber surface causing permanent damage By visually inspecting after a problem is discovered typically during troubleshooting you are taking a reactive approach DIRTY FIBER CLEANED FIBER WITH EMBEDDED DEBRIS CLEANBLAST PORTABLE 7 WESTOVER FBP PROBE MICROSCOPE FBP PROBE OVERVIEW JDSU s Westover FBP series probes are portable video microscopes used to inspect fiber optic connectivity While most fiber microscopes are limited to inspecting male connectors JDSU s FBP probe is designed to inspect both simplex and multi fiber ribbon types of both male and female connectors as well as optical devices such as transceivers The probe is specially designed to fit and operate comfortably and easily in hand allowing the user to inspect hard to reach connectors that are installed on the
11. Note In most cases there are no limits to the number size of contamination present on Zone C Adhesive Epoxy If acceptable do not touch it and CONNECT If not acceptable CLEAN Zone Overlays Single mode Fiber 14 Core Zone Cladding Zone Adhesive Epoxy Zone Ono Contact Ferrule Zone Multimode Fiber USER MANUAL ACCEPTANCE CRITERIA The tables below list the acceptance criteria standardized by the International Electrotechnical Commission IEC for single mode and multimode connectors as documented in IEC 61300 3 35 Ed 1 0 SINGLE MODE CONNECTORS Zone Name Diameter Defects Scratches A CORE Zone 0 25 um none none nem no limit lt 3 um B CLADDING Zone 25 120 um 5 from 2 5 um Pal none gt 3 um none gt 5 um ADHESIVE Zone 120 130 um no limit no limit CONTACT Zone 130 250 um none gt 10 um no limit MULTIMODE CONNECTORS Zone Name Diameter Defects Scratches A CORE Zone 0 65 um 4 lt 5 um no limit lt 5 um none gt 5 um O gt 5 um newness ae no limit lt 5 um B CLADDING Zone 65 120 um 5 from 2 5 um Edi O gt 5 um none gt 5 um C ADHESIVE Zone 120 130 um no limit no limit D CONTACT Zone 130 250 um none gt 10 um no limit CLEANBLAST PORTABLE 15 CLEAN BULKHEAD CleanBlast Advanced Fiber End Fac
12. ark of US Conec Ltd Molex is a registered trademark of Molex Incorporated OptiTip and OptiTap are trademarks of Corning Incorporated Sony is a registered trademark of Sony Corporation Specifications terms and conditions are subject to change without notice All trademarks and registered trademarks are the property of their respective companies RibbonDrive Tips US Patent No 6 751 017 6 879 439 CleanBlast US Patent No 7 232 262 All pre qualification tests were performed internally at JDSU while all final tests were performed externally at an independent accredited laboratory This external testing guarantees the unerring objectivity and authoritative compliance of all test results JDSU s Commerce and Government Entities CAGE code under the North Atlantic Treaty Organization NATO is OL8C3 Electronic test equipment is exempt from Part 15 compliance FCC in the United States Electronic test equipment is subject to the EMC Directive in the European Union The EN61326 standard prescribes both emission and immunity requirements for laboratory measurement and control equipment This unit has been tested and found to comply with the limits for a Class A digital device This unit has undergone extensive testing according to the European Union Directive and Standards CONTENTS Inspect Before You Connect Fiber Optic Connectors Effect on Signal Performance Proactive vs Reactive Inspection Inspection Westover F
13. backside of patch panels or inside hardware devices This eliminates the need to disassemble hardware devices prior to inspection Focus Control Inspection Tip Swestover gaza Soe o S Magnification Control Barrel Assembly FBPT INSPECTION TIPS JDSU s comprehensive selection of over 250 precision stainless steel fiber inspection tips and adapters will inspect every connector and application Our unique optics architecture and design provide true versatility and adaptability These connector specific and universal inspection tips are interchangeable which allow the probe to interface with different types of fiber connectors Standard Patch Cord Tips FBPT Tip Installation Guide ui Long Reach Tips awestover Lsm Barrel Assembly Standard Bulkhead Tips RibbonDrive Tip Visit our web site for a complete list of inspection tips and adapters 60 Angled Tips 8 USER MANUAL CLEANBLAST OVERVIEW The patented JDSU CleanBlast fiber end face cleaning systems provide a fast effective and cost efficient solution for removing dirt and debris from connectors in most common applications CleanBlast is a non contact system that uses a highly filtered stream of pressurized gas with a vacuum circuit to create a high flow rate jet across the surface of the fiber A cleaning solvent is injected into the airflow and the contamination from the end face along with the solvent are
14. e Cleaning System i Install the appropriate cleaning tip FCLT U25 shown to the CleanBlast handset Note See Appendix B Cleaning Tips amp A Adapters Guide on page 27 Cleaning Tip FCLT U25 Prime Button press 2 times A EH PRIME PURGE the nozzle to clear the solvent line if you are using the system for the first time after refill or if the system has been powered OFF for more than 4 hours Run Button 5 A Push the prime button quickly 2 times B Aim the tip away from any surfaces or objects C Pressthe run button on the handset D Repeat steps A through C at least 2 more times 2 Insert the handset into the bulkhead and Run Button E POWER READY push to disengage safety mechanism the ss POWER READY light will turn green and press the run button to initiate cleaning 3 SE the bulkhead 4 Determine whether clean or dirty m If clean do not touch it and CONNECT If dirty repeat CLEAN Note Embedded mated debris cannot be cleaned and bonded burned debris must be physically cleaned before using CleanBlast 16 USER MANUAL CLEAN PATCH CORD CleanBlast Advanced Fiber End Face Cleaning System i Install the appropriate cleaning tip and adapter FCLT U25 and FCLT U25 MA shown to the CleanBlast handset Note Patch cord cleaning requires a mating O adapter see Appendix B Cleaning Tips amp Adap
15. ead handset USB 1 1 output universal 2 5 mm cleaning tip 6 4 in TFT LCD FCL P1102 EU CleanBlast portable with 5 ft umbilical bulkhead handset USB 1 1 output universal 2 5 mm cleaning tip 6 4 in LCD EU power FCL P2100 CleanBlast portable with 5 ft umbilical 90 bulkhead handset USB 1 1 output universal 2 5 mm cleaning tip FCL P2102 CleanBlast portable with 5 ft umbilical 90 bulkhead handset USB 1 1 output universal 2 5 mm cleaning tip 6 4 in TFT LCD FCL P6100 CleanBlast portable with backplane handset for motherboard USB 1 1 output FCL P6102 CleanBlast portable with backplane handset for motherboard USB 1 1 output 6 4 in TFT LCD PARTS AND SOLVENTS Warning You must select one solvent type and use the same solvent for the lifetime of the system VM LCD 64 6 4 in TFT LCD color FCL MBH Backplane wand compatible only with FCL P6100 and FCL P102 systems FCLP CH12 12 ft 3 7 m coil hose assembly rated 250 psi FCLP CH25 25 ft 7 6 m coil hose assembly rated 250 psi FCLP FA F1 Air filter 2 required 0 01 u 1 8 in NPTF FCLP RCA 1 Bottle cap refill assembly FCLP SOL1 8 oz solvent refill bottle for CleanBlast system FCLP SOL1 6 Six pack 8 oz solvent refill bottles for CleanBlast system FCLP SOL2 8 oz solvent refill bottle for CleanBlast system 3M HFE 71 IPA FCLP SOL2 6 Six pack 8 oz solvent refill bottles for CleanBlast system 3M HFE 71 IPA FCLP SOL3 8 oz solvent refill bottle for CleanBlast system FCC2 Mi
16. ems to which the purchased product is connected or the operation of any system of which the purchased product may be a part JDSU shall not be liable for damages resulting from improper usage or unauthorized modification of the product its accompanying accessories and software 24 USER MANUAL ORDERING INFORMATION PORTABLE CLEANBLAST SYSTEMS FCL P1005 Kit CleanBlast portable dual mag 200 400X FBP probe microscope 6 4 in TFT LCD FBPT inspection tips 8 SC SC APC FC ST LC bulkhead tips and universal 2 5 mm UPC 2 5 mm APC 1 25 mm UPC patch cord tips cleaning tips and adapters 4 universal 2 5 mm 1 25 mm bulkhead tips and 2 5 mm 1 25 mm patch cord mating adapters FCL P1000 CleanBlast portable with 5 ft umbilical bulkhead handset universal 2 5 mm cleaning tip FCL P1002 CleanBlast portable with 5 ft umbilical bulkhead handset universal 2 5 mm cleaning tip 6 4 in TFT LCD FCL P1100 CleanBlast portable with 5 ft umbilical bulkhead handset USB 1 1 output universal 2 5 mm cleaning tip FCL P1100 08 CleanBlast portable with 8 ft umbilical bulkhead handset USB 1 1 output universal 2 5 mm cleaning tip FCL P1100 EU CleanBlast portable with 5 ft umbilical bulkhead handset USB 1 1 output universal 2 5 mm cleaning tip EU power supply FCL P1100 UK CleanBlast portable with 5 ft umbilical bulkhead handset USB 1 1 output universal 2 5 mm cleaning tip UK power supply FCL P1102 CleanBlast portable with 5 ft umbilical bulkh
17. gn and production techniques have eliminated most of the challenges to achieving core alignment and physical contact What remains challenging is maintaining a pristine end face As a result CONTAMINATION is the 1 reason for troubleshooting optical networks FIBER CONNECTIONS Optical connections are made for one of two reasons 1 Completing a System Light Path Tx to Rx Connectors are used extensively throughout optical networks They give us the ability to re configure the network and provision services If contamination is present in the light path system performance will be degraded Always inspect and if necessary clean the optical port and optical cable for contamination before connecting 2 Connecting a Test Device to Part of the System Test devices are frequently connected and disconnected to elements of the network Often test leads are systematically connected to each port in a network element in sequence This duty cycle makes test leads especially prone to contamination and damage If a test lead is contaminated it can quickly spread that contamination through a large portion of the network Always inspect and if necessary clean the network port and test lead for contamination before connecting 18 USER MANUAL SYSTEM STATUS INDICATORS SYSTEM STATUS INDICATORS POWER READY This dual indicator will alert the user when there is AC power connected to the system red and when the nozzle safety mechanis
18. ld FCLP SOL3 6 Six pack 8 oz solvent refill bottles for CleanBlast system FCC2 Mild FCLP SOL4 8 oz solvent refill bottle for CleanBlast system Mild lonic FCLP SOL4 6 Six pack 8 oz solvent refill bottles for CleanBlast system Mild lonic CLEANBLAST PORTABLE 25 APPENDIX A INSPECTION TIPS GUIDE INSPECTION TIPS GUIDE O Bulkhead Q Patch Cord Connector Type Inspection Tip Application Description SC UPC FBPT SC Inspect SC UPC connectors through a O bulkhead barrel assembly required FBPT U25M Inspect 2 5 mm UPC patch cord connectors barrel assembly required SC APC FBPT SC APC Inspect SC APC connectors through a bulkhead barrel assembly required FBPT U25MA Inspect 2 5 mm APC patch cord connectors barrel assembly required FC UPC FBPT FC Inspect FC UPC connectors through a bulkhead barrel assembly required ST UPC FBPT ST stiil Inspect ST UPC connectors through a bulkhead barrel assembly required LC UPC FBPT LC L Inspect LC UPC connectors through a bulkhead FBPT U12M Inspect 1 25 mm UPC patch cord connectors barrel assembly required Ry ey os a R O LC APC FBPT LC APC Inspect LC APC connectors through O E a bulkhead FBPT U12MA SF Inspect 1 25 mm APC patch cord Q connectors barrel assembly required MTP APC FBPT MTPA L Inspect MTP APC connec
19. ll the tank with cleaning solvent C Unit fires but no solvent is dispensed Solvent refill cap may be open e Close solvent refill cap Line may need to be PRIMED e Prime the system see page 16 Cleaning tip damaged or plugged e Place the tip in electrostatic wash if problem persists replace tip D Unit operates but doesn t clean properly No cleaning tip or wrong tip installed e Verify correct cleaning tip and install Tip not fully inserted into bulkhead e Make sure the tip comes to a stop inside mating adapter No solvent spray See Symptom C above for remedy Vacuum flow restricted e Check exhaust port or filter for obstruction Air flow restricted e Check air filters Nozzle damaged e Check nozzle inside tip for damage and replace if necessary E Service light is ON System at service interval e Replace air filters see page 21 F No image on LCD No power to LCD e Verify the unit and LCD power switches are ON No probe connected to unit e Install probe to probe input 22 USER MANUAL SAFETY INFORMATION CLEANING SOLVENT SAFETY Important Given the variety of factors that can affect the use and application of this product some of which are uniquely within the user s knowledge and control it is essential that the user evaluate this product to determine whether it is fit for a particular purp
20. m is disengaged allowing the cleaning cycle to activate green Note The run button on the handset will not operate when this LED is red To disengage the safety mechanism apply light pressure against the bulkhead or patch cord and gently slide the handset forward When the POWER READY LED turns GREEN press the RUN BUTTON on the handset to initiate cleaning LOW SOLVENT This indicator will alert the user that the level of cleaning solvent is too low for the system to operate and will put the system into standby mode The solvent reservoir must be refilled before operation can resume see page 20 for solvent refill procedures The reservoir will hold 225 ml 8 fl oz of solvent enough for at least 8 000 cleaning cycles Note Do not refill the solvent reservoir ifthe LOW SOLVENT light is not illuminated Overfilling the tank can prevent the system from pressurizing properly SERVICE This indicator will alert the user that the system air filters will need to be replaced When the reset button is pressed the system cycle counter will turn to zero and the system will count to 100 000 cycles before alerting the next filter change see page 21 for air filter change procedures CLEANBLAST PORTABLE me POWER READY ee LOW SOLVENT E SERVICE Solvent Refill Cap Assembly Ordering Part Number e FCLP RCA 1 Quick Connect Valves Cleaning Solvent Bottle Ordering Part Numbers e FCLP SOL1 7
21. ose and suitable for user s method of use or application HFE based Cleaning Fluid Intended Use For industrial use only Not intended for use as a medical device or drug Specific Use Cleaning solvent for use in JDSU s CleanBlast systems Caution Do not substitute any other cleaning solution Warning Store away from heat out of direct sunlight away from oxidizing agents and away from strong bases Keep container tightly closed and in a well ventilated area Contents may be under pressure if stored shipped under elevated temperature Open closure slowly to vent pressure Contact 3M for the most current safety information and MSDS Reference 3M part number HFE 72DA First Aid Instructions The following first aid recommendations are based on an assumption that appropriate personal and industrial hygiene practices are followed Eye Contact Flush eyes with large amounts of water If adverse signs symptoms persist get medical attention Skin Contact Immediately flush skin with large amounts of water If adverse signs symptoms persist get medical attention Remove contaminated clothing and shoes and wash before reuse Inhalation Move to area with fresh circulating air If adverse signs symptoms persist get medical attention If Swallowed Do not induce vomiting unless instructed to do so by medical personnel Drink 2 glasses of water Never give anything by mouth to an unconscious person If adverse signs symptoms persi
22. r Cleaning Solvent 23 General Information o s 24 CleanBlast Portable Kit and Units 25 Parts and SOIVENTS cssaisainssmisisieisnerisd inerente omdgn 25 Inspection Tip Reference Guide 26 Cleaning Tips Reference Guide meet 2 iii TEF E W YI wm Yan p N DBE E Tufi m Gs THE PROBLEM CONTAMINATION IS THE 1 REASON FOR TROUBLESHOOTING optical networks A single particle mated into the core of a fiber can cause significant back reflection insertion loss and equipment damage Visual inspection is the only way to determine if fiber connectors are truly clean before mating them Dirty Fiber OTDR Trace of Signal Loss 22000m 17 175 dB A B 220 00m 8 171 dB 25 807 dB m bbe beecaligualea ac 916 E ETC CCO DCE POPUP a wip dpe OO O TET ae WRG a aa Ie Sse HE DIRTY CONNECTORS Back Reflection 65 3 dB Back Reflection 32 5 dB Total Loss E 0 243 dB Total Loss 3 2 dB l See ee er ee Sais pe pais eee a a a a ee ee ee a a a E 150 200 250 300 m THE EQUIPMENT JDSU s video fiber inspection probe and CleanBlast system are used to quickly and easily inspect and clean connector end faces The Westover FBP dual magnification 200 400X video probe is a handheld microscope designed for inspecting both female bulkhead and male patch cord connectors as well as other optical devices and the CleanBlast system provides a highly effective non contac
23. st get medical attention CLEANBLAST PORTABLE 23 WARRANTY INFORMATION GENERAL INFORMATION JDSU warrants this equipment against defects in material and workmanship for a period of 1 year from the date of original shipment JDSU also warrants that this equipment will meet applicable specifications under normal use During the warranty period JDSU will at its sole discretion repair replace or issue credit for any defective product free of charge should the equipment need to be repaired IMPORTANT The warranty will become null and void if The equipment has been tampered with repaired or worked upon by unauthorized individuals or non JDSU personnel The warranty label has been removed Product enclosure screws other than those specified in this manual have been removed The product enclosure has been opened other than as explained in this manual The equipment serial number has been altered erased or removed The equipment has been misused neglected or accidentally damaged THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED IMPLIED OR STATUTORY INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT SHALL JDSU BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES Liability JDSU shall not be liable for damages resulting from the use of the purchased product nor shall be responsible for any failure in the performance of other it
24. t solvent pressurized air method of cleaning and removing contamination from the fiber surface quickly and efficiently THE SOLUTION INSPECT BEFORE YOU CONNECT INSPECT By implementing a simple yet important process of En proactively inspecting and cleaning before mating you can prevent poor signal performance and CONNECT equipment damage E USER MANUAL E FIBER OPTICCONNECTORS SINGLE FIBER CONNECTORS Also called simplex connectors these types contain a single fiber located in the center of a ceramic zirconia ferrule The alignment of the mated connectors fibers is achieved inside a ceramic or bronze mating sleeve within the bulkhead adapter Body Houses the ferrule that secures the fiber in place utilizes a latch and key mechanism that aligns the LC Connector Core fiber and prevents the rotation of ferrules of two Cladding mated connectors Ferrule Ferrule Thin cylinder where the fiber is mounted that acts as the fiber alignment mechanism the end of the fiber is located at the end of the ferrule Fiber Cladding Glass layer surrounding the core that prevents the signal in the core from escaping Core The critical center layer of the fiber the conduit that light passes through Fiber Ferrule Alignment Sleeve Fiber Connection Simplex Physical Contact CLEANBLAST PORTABLE 5 EFFECT ON SIGNAL PERFORMANCE Dirt is everywhere and a typical
25. ter Cleaning Tip Adapters Guide on page 27 FCLT U25 MA FCLT U25 A EH PRIME PURGE the nozzle to clear the solvent line if you are using the system for the first time after refill or if the system has been powered OFF for more than 4 hours Prime Button press 2 times Run Button v A Push the prime button quickly 2 times B Aim the tip away from any surfaces or objects C Pressthe run button on the handset D Repeat steps A through C at least 2 more times 2 Attach the patch cord to the handset push the connector into the handset to disengage a safety mechanism the POWER READY light 3 will turn green and press the run button to initiate cleaning 3 INSPECT the patch cord 4 Determine whether clean or dirty If clean do not touch it and CONNECT If dirty repeat CLEAN Run Button E POWER READY Note Embedded mated debris cannot be cleaned and bonded burned debris must be physically cleaned before using CleanBlast CLEANBLAST PORTABLE 17 CONNECT GOOD FIBER CONNECTION There are 3 basic principles that are critical to achieving an efficient fiber optic connection ight Trans mine le Perfect Core Alignment 2 Physical Contact 3 o Pristine Connector Interface CLADDING CORE CLEAN CONNECTION Today s connector desi
26. tors through a bulkhead FMA MTPA FBPT UFMA o DP Inspect MTP APC patch cord connectors 26 Visit our web site for a complete list of inspection tips and adapters APPENDIX B CLEANING TIPS amp ADAPTERS GUIDE CLEANING TIPS GUIDE O Bulkhead Q Patch Cord Connector Type Cleaning Tip amp Adapter Application Description SC UPC FCLT U25 o Clean 2 5 mm UPC and APC connectors through a bulkhead FCLT U25 MA FCLT U25 O Clean 2 5 mm UPC and APC patch cord connectors SC APC FCLT U25 o lt Clean 2 5 mm UPC and APC connectors through a bulkhead FCLT U25 MA FCLT U25 O m Clean 2 5 mm UPC and APC patch cord connectors O FC UPC FCLT U25 Clean 2 5 mm UPC and APC a o a connectors through a bulkhead ST UPC FCLT U25 Clean 2 5 mm UPCand APC eee o connectors through a bulkhead LC UPC FCLT U12 Clean 1 25 mm UPC and APC o connectors through a bulkhead SS FCLT U12 MA FCLT U12 Clean 1 25 mm UPC and APC patch Q cord connectors LC APC FCLT U12 Clean 1 25 mm UPC and APC Oo connectors through a bulkhead p FCLT U12 MA FCLT U12 Clean 1 25 mm UPC and APC patch O cord connectors MTP APC FCLT MTP Clean MTP UPC and APC connectors through a bulkhead FCLT MTP MA FCLT MTP Clean MTP UPC and APC patch cord connectors
27. x TFT LCD will require no installation If you would like to purchase Display size 6 4 in diagonal the LCD please refer to the Parts section page 25 of Color system NTSC PAL auto switchable this manual to order this part Installation instructions Resoltition 960x234 for the LCD will accompany the display when ordered separately Operating temp 10 C 14 F 60 C 140 F Storage temp 20 C 4 F 70 C 158 F 10 USER MANUAL Po o mu 1 lg A a E E m l 4 T 1 B TB 1 1 a i w q q Gi i 4 N d i EA i ww 90 HANDSET The 90 degree handset is an optional configuration that is particularly useful for cleaning termini inside Mil Aero type connectors mounted in hard to reach locations Similar to the standard handset it features a safety release button that prevents accidental discharge of solvent or cleaning cycle CLEANING MIL AERO TERMINI To clean the PIN termini 1 Insert the tip over the termini Pull the safety trigger to depress the safety release button 3 Press the run button to initiate cleaning cycle To clean the SOCKET side 1 Seat the tip over one of the sockets 2 Pull the safety trigger to depress the safety release button ce Apply slight pressure and push the handset into the insert until it stops the nozzle shroud will retract and the cleaning nozzle inside the tip will advance inside the socket

JDSU: User Manual - CleanBlast

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