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High Speed Data Logger Module User`s Manual(Hardware)
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1. Jun 2010 IB NA 0800441 C Addition CONDITIONS OF USE FOR THE PRODUCT WARRANTY Correction SAFETY PRECAUTIONS Chapter3 6 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Also Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents in this manual 2009 MITSUBISHI ELECTRIC CORPORATION A 9 CONTENTS a N O OVERVIEW PERFORAMNCE SPECIFICATIONS PART NAMES LOADING A 4 1 Handling Precautions 4 2 Installation Environment EXTERNAL 5 1 Connecting to the 10BASE T 100BASE TX SETTING FROM GX DEVELOPER EXTERNAL ND INSTALLATION WIRING nei oen a iotidacceaces Eass E eia aE DIMENSIONS A 10 About Manual The following manual is also related to this product In necessary order it by quoting the details in the table below Related Manual Manual name Manual No Model code i i SH 080818ENG High Speed Data Logger Module User s Manual 13JZ30 Compliance with the EMC and Low Voltage Directives 1 For programmable controller system To configure a system meeting the requirements of the EMC and Low Voltage Directives when incorporating the Mitsubishi programmable controller EMC and Low Voltage Directives compliant into other machinery or equipment refer t
2. Branch Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Mitsubishi Electric Europe B V Italian Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 l 20041 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France TEL 33 1 5568 5568 Circuit Breaker Industries Ltd Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 928 2000 Country Region Sales office Tel Hong Kong China Taiwan Korea Singapore Thailand Indonesia India Australia Mitsubishi Electric Automation Hong Kong Ltd 10th Floor Manulife Tower 169 Electric Road North Point Hong Kong Tel 852 2887 8870 Mitsubishi Electric Automation China Ltd 4 F Zhi Fu Plazz No 80 Xin Chang Road Shanghai 200003 China Tel 86 21 6120 0808 Setsuyo Enterprise Co Ltd 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang dong Gangseo ku Seoul 157 200 Korea Tel 82 2 3660 9552 Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2460 Mitsubishi Electr
3. 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice Country Region Sales office Tel U S A Brazil Germany U K Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK
4. Specify 0 when other than 0 is specified in this area 0 and 14 or making no settings Switch setting error 01801 occurs at response monitoring time operates hardware test with 15 seconds 4 Compatibility setting Switch 4 Set this switch to make the process which may differ depending on a function version the first five digits of the serial number the same as that on another function version the first five digits of the serial number to b3 b2 b1 b0 Specify 0 t Compatibility setting File switching timing 0 The module operates as the module of which the first five digits of the serial number are 11102 or later 1 The module operates as the module of which the first five digits of the serial number are 11101 or lower If this area is a value other than 0 it will cause a switch setting error 01801 during hardware testing 7 EXTERNAL DIMENSIONS 1s 98 3 86 Unit mm inch The bending radius near the connector R1 yardstick should be at least four times longer than the cable s outside diameter when the twisted pair cable is connected CompactFlash is a trademark of SanDisk Corporation in the United States and other countries All other company names and product names used in this manual are trademarks or registered trademarks of their respective companies Warranty Please confirm the following produ
5. companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property A 7 Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region A 8 Revisions Print date Jan 2009 The manual number is given on the bottom right of the front cover Manual number IB NA 0800441 A Revision First edition Mar 2009 IB NA 0800441 B Correction Chapter3 7
6. Default operation setting Switch 2 Select the default operation setting for the high speed data logger module b15 to b3 b2 b1 b0 Specify 0 1 Switch 2 a Default operation setting Account setting 0 Operates according to Account setting 1 Operates according to the default The access authentication function is not used Default operation setting Network settings 0 Operates according to Network settings 1 Operates according to the default IP ADDRESS 192 168 3 3 Subnet mask 255 255 255 0 1 When other than 0 is specified in this area Switch setting error 0180H occurs at hardware test Host name QD81DL96 Does not perform network diagnostics ping b15 3 Response monitoring time setting Switch 3 Lower byte Set the timeout time Second from when the high speed data logger module sends a request to the access target CPU until receiving the reply A response time out error 00024 occurs if the access target CPU does not respond within the set time Setting range 15 to 255 Second Default value 15 seconds When setting the time between 0 and 14 or making no settings response monitoring time operates with 15 seconds to b8b7 to b0 Upper byte Lower byte Switch 3 1 b15 The upper byte data are ignored However When setting the time between t Response monitoring time setting 15 to 255 Second
7. MITSUBISHI High Speed Data Logger Module User s Manual Hardware QD81DL96 Thank you for purchasing the Mitsubishi programmable controller MELSEC Q Series Prior to use please read both this manual and detailed manual thoroughly to fully understand the product NIELS Q Model QD81DL96 U HW leo MODEL A Programmable CODE 1 3JY97 IB NA 0800441 C 1006 KWIX 2009 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Always read these precautions before using this equipment Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly Note that these precautions apply only to this product For the safety precautions of the programmable controller system please read the User s Manual for the CPU module used In this manual the safety instructions are ranked as 7 WARNING and AN CAUTION cates that incorrect handling may cause 1 A WARNING ae conditions resulting in death or severe I I I injury Indicates that incorrect handling may cause I i A CAUTION hazardous conditions resulting in minor or moderate injury or property damage J Note that the N CAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to personal safety Pl
8. ating environments may cause electric shocks fires or malfunctions or may damage or degrade the module While pressing the installation lever located at the bottom of module insert the module fixing tab into the fixing hole in the base unit until it stops Then securely mount the module with the fixing hole as a supporting point If the module is not installed properly it may cause the module to malfunction fail or fall off Secure the module with screws especially when it is used in an environment where constant vibrations may occur Be sure to tighten the screws using the specified torque If the screws loose it may cause the module to short circuit malfunction or fall off If the screws are tightened excessively it may damage the screws and cause the module to short circuit malfunction or fall off Before mounting dismounting the module be sure to shut off all phases of external power supply used by the system Failure to do so may cause product damage Do not directly touch any conductive part or electronic component of the module This may cause the module to malfunction or fail Push the CompactFlash card into the CompactFlash card slot and install it securely After installing the CompactFlash card check that it is inserted securely Failure to do so may cause malfunctions due to poor contact A 4 Wiring Precautions A CAUTION Connectors for external connection must be crimped or p
9. ct warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the followin
10. ease save this manual to make it accessible when required and always forward it to the end user A 1 Design Precautions AWARNING Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may result in an accident due to an incorrect output or malfunction For the operating status of each station after a communication failure refer to relevant manuals for the network Erroneous outputs and malfunctions may lead to accidents Not doing so can cause an accident due to false output or malfunction To maintain the safety of the programmable controller system against unauthorized access from external devices via the network take appropriate measures When changing data of the running programmable controller from a peripheral connected to the CPU module or from a personal computer connected to an intelligent function module or special function module configure an interlock circuit in the sequence program to ensure that the entire system will always operate safely For program modification and operating status change read relevant manuals carefully and ensure the safety before operation Especially in the above mentioned control operations that are performed from an external device to a remote programmable controller any problems on the programmable controller side
11. g cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 10 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued
12. ic Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Moo 4 Serithai Rd T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2 517 1326 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 M 1 D C Bhosari Pune 411026 India Tel 91 20 2712 3130 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice Printed in Japan on recycled paper
13. igh frequency noise generated from the equipment other than programmable controller depending on the installation environment Take the following countermeasures on the high speed data logger module side to eliminate the effect of high frequency noise when constructing the network system 1 Wiring Do not install the twisted pair cables together with the main circuit or power lines or bring them close to each other Make sure to place the twisted pair cable in a duct 2 Cable Inthe environment where the cable is susceptible to noise use the shielded twisted pair cable STP cable 3 10 Mbps communication Connect the 10 Mbps compatible equipment with the high speed data logger module and transmit the data to the equipment at a transmission speed of 10 Mbps 6 SETTING FROM GX DEVELOPER The intelligent function module switches are used to make the mode setting default operation setting and response monitoring time setting Switch 1 Mode setting Switch 2 Default operation setting Switch 3 Lower byte Response monitoring time setting Switch 4 Compatibility setting Switch 5 For system use Do not set 1 Mode setting Switch 1 Select the high speed data logger module operation mode Sag Description Online Normal operation mode Hardware test Tests the ROM RAM switch settings Self loopback Executes the 10BASE T 100BASE TX test interface self diagnostics test 2
14. ltage Supply power capacity Card size TYPE card No of 1 installable cards Number of occupied I O points 32 points slot I O assignment Intelli 32 points The clock data are obtained from a programmable controller CPU in multiple CPU system CPU No 1 or Clock the SNTP server computer The clock accuracy after the clock data are obtained Daily error 9 504 seconds 5VDC internal current consumption 0 46A 98 3 86 H X 27 4 1 08 W x 90 3 54 D mm inch Weight 0 15kg 1 The high speed data logger module distinguishes 10BASE T from 100BASE TX depending on the device on other end Base band Maximum 4 stages Maximum 2 stages 100m 3 3V 45 Maximum 150 mA CompactFlash card External dimensions For connection with a hub not having the auto negotiation function set the hub side to half duplex auto communication mode 2 Distance between a hub and node 3 The clock data are reobtained every 24 hours for a programmable controller CPU and per user specified cycle for the SNTP server 2 3 PART NAMES 1 With the LED cover closed aa ae oO QDS1DL96 RUN q l Ne ae Y Co 3 2 With the LED cover open cei 1 A battery is not required for the high speed data logger module Name Description Indicator LED Refer to 3 Indicator LED display contents Used f
15. may not be dealt with promptly due to abnormal data communication To prevent this configure an interlock circuit in the sequence program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure Do not write any data in the system area of the buffer memory in the intelligent function module Also do not use any use prohibited signals as an output signal from the programmable controller CPU to the intelligent function module Doing so may cause malfunction of the programmable controller system A 2 Design Precautions ZA CAUTION Do not bundle the control wires and the communication cables with the main circuit and the power wires and do not install them close to each other They should be installed at least 100 mm 3 94 in away from each other Failure to do so may generate noise that may cause malfunctions During registering each setting do not power OFF the mounted module or reset the programmable controller CPU Otherwise data in the CompactFlash card will be undefined Therefore resetting and re registering data are required This may also cause a module failure or malfunctions A 3 Installation Precautions A CAUTION Use the programmable controller in an environment that meets the general specifications in the user s manual for the CPU module used Using the programmable controller in any other oper
16. ndling Precautions 1 Do not drop or apply severe shock to the module 2 Before touching the module always touch grounded metal etc to discharge static electricity from human body etc Not doing so can cause the module to fail or malfunction 3 Tighten the module fixing screws within the following range Tightening torque range Module fixing screw M3 screw 0 36 to 0 48 Nem 1 The module can be easily fixed onto the base unit using the hook at the top of the module However it is recommended to secure the module with the module fixing screw if the module is subject to significant vibration 4 2 Installation Environment For details refer to the user s manual for the CPU module used 5 EXTERNAL WIRING 5 1 Connecting to the 10BASE T 100BASE TX When connecting to the 10BASE T 100BASE TX interface use twisted pair cable Use twisted pair cable that meets IEEE802 3 10BASE T 100BASE TX standards 1 For 100 Mbps Either a or b of the following can be used a Unshielded twisted pair cable UTP cable Category 5 or later b Shielded twisted pair cable STP cable Category 5 or later 2 For 10 Mbps Either a or b of the following can be used a Unshielded twisted pair cable UTP cable Category 3 or later b Shielded twisted pair cable STP cable Category 3 or later During high speed communication 100 Mbps via 1O0BASE TX connection communication errors may occur due to the effect of h
17. o Chapter 9 EMC AND LOW VOLTAGE DIRECTIVES of the QCPU User s Manual Hardware Design Maintenance and Inspection The CE mark indicating compliance with the EMC and Low Voltage Directives is printed on the rating plate of the programmable controller 2 For the product For the compliance of this product with the EMC and Low Voltage Directives refer to Section 9 1 3 Cables in Chapter 9 EMC AND LOW VOLTAGE DIRECTIVES of the QCPU User s Manual Hardware Design Maintenance and Inspection A 11 1 OVERVIEW This manual explains how to install the QD81DL96 high speed data logger module hereafter abbreviated as high speed data logger module and how to wire them with other devices Packing list QD81DL96 QD81DL96 High speed data logger module 1 A battery is not required for the high speed data logger module 2 PERFORAMNCE SPECIFICATIONS The following describes the performance specifications of the high speed data logger module For general specifications of the high speed data logger module refer to the following manual lt QCPU User s Manual Hardware Design Maintenance and Inspection Item Specifications Interface 10BASE T 100BASE TX Data transmission rate 10 Mbps 100 Mbps Transmission method Ethernet No of cascaded stages Max segment length Supported The auto negotiation function is available automatically function distinguishes 10BASE T from 100BASE TX Supply power vo
18. or connecting the high speed data logger module in 10BASE T 100BASE TX connection The high speed data logger module distinguishes 10BASE T from 100BASE TX depending on the device on other end Serial number plate Indicate the serial No of the QD81DL96 Used for ejecting a CompactFlash card from the high speed data logger module CompactFlash card Used for installing a CompactFlash card to the high slot speed data logger module CompactFlash card slot cover 1 A battery is not required for the high speed data logger module 10BASE T 100BASE TX interface connector RJ45 EJECT button Cover for the CompactFlash card slot 3 Indicator LED display contents QD81DL96 RUN _ L LED status Description In normal operation It may take some time until the RUN LED is turned ON after the module is started Watchdog timer error Hardware error Module check Flashes for 10 seconds when the module check button is clicked on the high speed data logger module search screen of the Configuration Tool or the GX LogViewer In normal status Module continuation error Module stop error Accessible to CompactFlash card Not accessible to CompactFlash card Removable status CompactFlash card in preparation 100 Mbps 10 Mbps During data send or data receive Data not transmitted 4 LOADING AND INSTALLATION 4 1 Ha
19. ressed with the tool specified by the manufacturer or must be correctly soldered If the connection is incomplete it may cause the module to short circuit catch fire or malfunction Install connectors securely to modules Make sure to place the communication and power cables to be connected to the module in a duct or fasten them using a clamp If the cables are not placed in a duct or fastened with a clamp their positions may be unstable or moved and they may be pulled inadvertently This may damage the module and the cables or cause the module to malfunction because of faulty cable connections When disconnecting the communication and power cables from the module do not pull the cables by hand When disconnecting a cable with a connector hold the connector to the module by hand and pull it out to remove the cable When disconnecting a cable connected to a terminal block loosen the screws on the terminal block first before removing the cable If a cable is pulled while being connected to the module it may cause the module to malfunction or damage the module and the cable Be careful not to let any foreign matter such as wire chips get inside the module They may cause fire as well as breakdowns and malfunctions of the module A protective sheet is pasted on the upper part of the module in order to prevent foreign matter such as wire chips to get inside the module while wiring Do not remove this protective sheet during
20. wiring work However be sure to remove the protective sheet before operating the module to allow heat radiation during operation A 5 Disposal Precautions A CAUTION Dispose of this product as an industrial waste A 6 1 CONDITIONS OF USE FOR THE PRODUCT Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power
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