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Certificate IV in Plant Maintenance

1. Grade Marks Grade Point Average A 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 70 74 3 00 3 27 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 40 44 1 00 1 27 35 39 0 67 0 93 Below 35 DNQ Did Not Qualify W Withdrawn from Unit CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures l
2. Grade Marks Grade Point Average At 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 70 74 3 00 3 27 B 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 W Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in
3. Reading lecture notes Solving Problems Preparation of practical reports Recommended Self Learning Hours Including Reading Time Week 4 Drawings Parts 1 Drawings section auxiliary detail view creation annotated notes welding symbols tolerances printing production of e drawing 2 Drawings using spreadsheets to drive the model bill of materials balloons No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Solid Works Getting Started and User Manual O A O Reading lecture notes Solving Problems Preparation of practical reports Recommended Self Learning Hours Including Reading Time Week 5 Drawings Parts 1 Drawings section auxiliary detail view creation annotated notes welding symbols tolerances printing production of e drawing 2 Drawings using spreadsheets to drive the model bill of materials balloons No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Solid Works Getting Started and User Manual Reading lecture notes Solving Problems Preparation of practical reports O A O Recommended Self Learning Hours Including Reading Time Week 6 Drawings Parts 1 Drawings section auxiliary detail view creation annotated notes welding symbols tolerances printing production of e drawing 2 Drawings using spreadsheets to drive the model bill of mat
4. i O A Se No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Diesel engines and fuel systems second edition by Alana Asmus amp Barry Wellington Pages 111 2 Extracted notes from training manuals such as Cummings MAN B amp W diesel Mirlees Blackstone KV major Ruston Lister Patter Caterpillar Wartsila and Pielstick for Plant engine references Pages 55 82 103 111 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 5 STEAM a Define steam how it is measured Definitions of Sensible heat latent heat total heat c Saturated steam and superheated steam properties No of Lectures on a gt No of Tutorials No of Labs Workshops Practicals Field Trip s Readings 2 Extracted notes from training manuals such as Cummings MAN B amp W diesel Mirlees Blackstone KV major Ruston Lister Patter Caterpillar Wartsila and Pielstick for Plant engine references Pages 111 135 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 6 STEAM d Effect of pressure on steam e Qualities of steam how it is measured wet and dry steam f Methods and principle of steam generation No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s on 3 gt Readings 2 Extrac
5. 2 1 Admission Requirements a Fiji School Leaving Certificate with 50 in Mathematics and a Physical Science subject and at least 35 in English b Indentured applicants with less than the above requirements but at least two years industrial experience can be considered 2 2 Credit Value of Program The total credit value for the 22 units is 150 credits One unit 3min to 10 max credit points The credit value for 1 equivalent full time student is 150 credits 2 3 Duration of Program The program should be completed in 2 years including the mandatory minimum of twelve month industrial attachment 2 4 Cross Crediting There are common units in the programme that is fully cross creditable to common units with Certificate IV in Fitting and Machining All other units common to other School of Mechanical Engineering programs are fully cross creditable No time or grading limitations other than pass apply at the current time 2 5 Award of Certificate The general requirements for award of the qualification are laid down in the latest issue of the University Academic Student Regulations UASR 3 PROGRAM STRUCTURE 3 1 General The three stages are ideally interspersed with relevant industrial experience The student will be expected to maintain a record of experience during periods of employment to demonstrate industrial application of the full range of core skills The course consists of twenty two units drawn mainly from Level 3 an
6. All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken i very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper w
7. Readings 1 Hydraulics and Pneumatics Technician s and Engineer s Guide By Andrew Parr Pages56 66 Textbook can be found at FNU Samabula Library Reading lecture notes 3 Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 12 Title 1 Compressors 1 Compressor Accessories Intercoolers after coolers drain traps valves pressure switch receivers construction function and maintenance 2 Air Distribution System Air distribution systems Ring main Point to consider for layout Piping and drainage Location of filters and lubricators Layout of simple pneumatic circuit to pneumatic tool Class Test 3 No of Tutorials Practical Test 2 Field Trip s Readings 1 Hydraulics and Pneumatics Third Edition A technician s and engineer s guide by Andrew Parr Pages 67 83 on a gt Reading lecture notes Solving Problems Preparation of Laboratory Report Title STUDY BREAK Readings STUDY 4 0 Assessment Recommended Self Learning Hours Including Reading Time No of Lectures No of Tutorials No of Labs Workshops Practicals Field Trip s Recommended Self Learning Hours Including Reading Time oO Oo O amp O Component Weighting Minimum Level Assignment 10 Class Exercises 50 Laboratory Practical Test 10 Short Test 30 Final Examination 50 50 Dates a Short Test and
8. electroplating Reduction No of Lectures 2 No of Tutorials 0 No of Labs Workshops Practical s 2 Field Trip s 0 Readings Engineering Material Material Science By S C Rangwala Pages 289 297 Reading lecture notes 2 Solving Problems i Preparation of Laboratory Report 1 Recommended Self Learning Hours Including Reading Time 3 Week 12 Title 1 METAL SURFACE PROTECTION 1 Oxidation combustion corrosion Surface protection of iron and steel cladding galvanizing sherardizing metal spraying painting anodizing electroplating Reduction Class Test 3 2 No of Tutorials 0 No of Labs Workshops Practical s 2 Field Trip s 0 Readings Engineering Material Material Science By S C Rangwala Pages 289 297 Reading lecture notes 1 Solving Problems Preparation of Laboratory Report 1 Recommended Self Learning Hours Including Reading Time 2 Title STUDY BREAK i 4 0 Assessment Component Weighting Minimum Level Assignment 10 Class Exercises Laboratory Practical Test 10 oe Short Test 30 Final Examination 50 50 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assignment 1 Week5 5 Assignment 2 Week 10 5 Class Test 1 Week 4 10 Class Test 2 Week 8 10 Class Test 3 Week 12 10 Laboratory Practical Test Week 11 5 Laboratory Practical Test Week 12 5 b In order to pass the cours
9. s Field Trip s Readings Gray T A amp McCormick T 1997 pp 32 37 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 9 MEASURING INSTRUMENTS 1 The selection and safe and correct use of the following instruments 2 Drill angle gauges 3 Centre gauge 4 Dial test indicators 5 Limit of sizes limits and fits 6 Bore gauges 7 Depth gauge i ORANO a a en M No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Gray T A amp McCormick T 1997 pp 32 37 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 10 MACHINE TOOLS 1 Lathes 2 Shapers No of Lectures No of Tutorials Class Assessment 4 No of Labs Workshops Practical s Field Trip s Readings ona a E on Cen Geen O OMO Gray T A amp McCormick T 1997 pp 68 86 amp 88 92 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 11 MACHINE TOOLS 1 Milling machines 2 Drilling machines 3 Off hand Grinder No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Gray T A amp McCormick T 1997 pp 86 88 59 63 Reading lecture notes Doing tutorial exercise Practical prepar
10. In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor Lecturer Other Lecturers FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Kitione S Fesaitu Semesa Lewanituva and Atunaisa Lewenilovo PLM403 Trimester 3 Venue Derrick Campus Title Plant Engineering Technology Credit Points LECTURES TUTORIALS LABS SELF DIRECTED LEARNING CONSULTATION TIME PREREQUISITE Students are to attend 1 x 1 hours of lectures per week Students are to attend 1 x 1 hour tutorial class per week Students are to attend 1 x 5 hours of Labs per week Students are to spend about 3hrs X 11wks and 2hrs X 1wk 8hrs X 2wks for this unit Students can consult the Lec
11. c d Perform tests on engines aS was P a No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Diesel engines and fuel systems second edition by Alana Asmus amp Barry Wellington 2 Extracted notes from training manuals such as Cummings MAN B amp W diesel Mirlees Blackstone KV major Ruston Lister Patter Caterpillar Wartsila and Pielstick for Plant engine references Pages 44 54 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 3 EXPANSION AND COMPRESSION OF GASES on a a Boyle s and Charles laws b Derive the ideal gas law c Formulate ratios of expansion and compression No of Lectures No of Tutorials No of Labs Workshops Practicals Field Trip s Readings 1 Diesel engines and fuel systems second edition by Alana Asmus amp Barry Wellington 2 Extracted notes from training manuals such as Cummings MAN B amp W diesel Mirlees Blackstone KV major Ruston Lister Patter Caterpillar Wartsila and Pielstick for Plant engine references Pages 44 54 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 4 ENGINE SYSTEMS a Identify different engine systems b Identify and explain the functions of the key components of each system c Trouble shooting of the different engine systems
12. calibration and maintenance 1 2 6 Produce a schedule of planned maintenance programme for the equipment of a typical mechanical engineering workshop 1 2 7 Carry out cost analysis for the maintenance of a particular piece of equipment Pumps and Valves 1 2 8 Dismantle examine service repair and re assemble machines and identify components for different types of maintenance schedule 2 0 Resources 2 1 Text a Nancy riikonen and Clay Jones 1992 Industrial waste water control Technomic Publishing Company Inc b Harry m Freeman 1995 Industrila Pollution prevention McGraw Hill Inc c Operation of Pumps from the Indian Institute for Production Management by A Jayprakash d Operation and Installation of valves and pipelines from the Indian Institute for Production Management by A Jayprakash 2 2 Supplementary Materials Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 PUMPS a Classification of pumps dynamic centrifugal and positive displacement b Types of lobe gear internal external piston bucket vane rotor mono jet axial flow and centrifugal pumps c Repair hydraulic pneumatic pumps and motors No of Lectures 1 No of Tutorials No of Labs Workshops Practical s Field Trip
13. of Tutorials classroom assessment 1 No of Labs Workshops Practical s Field Trip s Readings F J M Smith Basic Fabrication and Welding Engineering page 272 302 National Metals amp Engineering Curriculum Metals Consortium Training Publications of Western Australia Manual Metal Arc Welding Resourse Notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 6 BRAZING to be continued 6 1 Basic principles of brazing 6 2 Brazing techniques Joining of dissimilar metals No of Lectures No of Tutorials short test 1 No of Labs Workshops Practicals Field Trip s O WwW O gt Readings F J M Smith Basic Fabrication and Welding Engineering page 272 302 National Metals amp Engineering Curriculum Metals Consortium Training Publications of Western Australia Manual Metal Arc Welding Resourse Notes Pages 55 71 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 7 Introduction to GMAW and GTAW 7 1 Straight running bead in DH position on 6mm m s plate No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings F J M Smith Basic Fabrication and Welding Engineering page 272 302 National Metals amp Engineering Curriculum Metals Consortium Training Publications of Western Australia Manual Metal Arc Welding Resourse Notes Pages 35 53 O U
14. understand the concept of sheet set creating a sheet set 5 Creating and managing sheet sets No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s O A O Readings Tickoo S Prof Calumet P U C Saravan D 2011 Chp 1 p1 45 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 2 Drawing Editor 1 Drawing lines in AutoCAD 2 Coordinate system absolute relative and polar coordinate system 3 Erasing objects cancelling and undoing a command 4 Drawing a circle 5 Basic display commands setting units type and precision 6 Setting the limits of a drawing introduction to plotting modifying AutoCAD setting No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Tickoo S Prof Calumet P U C Saravan D 2011 Chp 2 p2 32 i O gt N O A O Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 3 Advance Sketching and Working with Aids 1 Drawing Arcs rectangles ellipse polygons polylines donuts placing points 2 Drawing infinite lines construction lines ray 3 Writing a single line text 4 Understand the concept and use of layers 5 Object properties changing color line type line weight line type scale 6 Drafting setting dialog box
15. Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance i Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely
16. C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 W Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 l Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If e
17. Circuit Meter Out Circuit and Bleed Off Circuit Types of flow control valves Pressure and non pressure compensated flow control valves No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 4 Field Trip s 0 Readings 1 Hydraulics and Pneumatics Technician s and Engineer s Guide By Andrew Parr Pages98 126 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time 4 Week 8 Title HYDRAULIC PUMPS ACTUATORS AND ACCESSORIES Pumps classification Hydrodynamic and hydrostatic Pressure ratings and volumetric efficiency Types gear vane lobe screw and piston pumps and motors Their construction operation and maintenance Advantages and disadvantages of various types i Class Test 2 No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Hydraulics and Pneumatics Technician s and Engineer s Guide By Andrew Parr Pages130 166 Textbook can be found at FNU Samabula Library Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 9 Title HYDRAULIC PUMPS ACTUATORS AND ACCESSORIES Actuators and Accessories Linear and rotary motion cylinders single and double acting Accumulators Switches Construction application and maintenance No of Lectures No of Tutorials No of Labs Workshops Practical s Field Tri
18. Doing tutorial exercise Practical preparation O A O O na a mna Recommended Self Learning Hours Including Reading Time Week 6 Basic Dimensioning 1 Need for dimensioning 2 Dimensioning in AutoCAD 3 Selecting dimensioning commands using ribbon and toolbar using command line 4 Creating linear aligned angular radius diameter arc length and rotated dimension No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Tickoo S Prof Calumet P U C Saravan D 2011 Chp 8 p2 23 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time ao Aa O O na a man Week 7 Editing Dimension 1 Using editing tools 2 Editing by stretching trimming and extending 3 Modifying dimensions editing dimensioning text properties pallete 4 Model space and paper space dimensioning No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Tickoo S Prof Calumet P U C Saravan D 2011 Chp 9 p 2 10 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 8 Dimension Styles Multileader Styles and System Variables 1 Using styles and variation to control dimensions i O A O gt O gt N 2 Creating and restoring dimension style 3 Controlling dimensio
19. Examination Week 14 50 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the coursework and score at least 50 i e 50 100 in the final examination The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average At 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 70 74 3 00 3 27 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 Ww Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 l Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the wor
20. High field Ivan Bignold Phil Court Chris Turner 2 Barry Haines Roy Cullen and Jack Campbell Work cover New south Wales Certification guide a Rigging b Certification c OHS Pages 1 31 Reading lecture notes 1 Doing tutorial exercise 1 Practical preparation 0 Recommended Self Learning Hours Including Reading Time 4 Week 2 LIFTING AND HANDLING EQUIPMENT a Lifting signals b Safety requirements and Factories Act related to lifting c Precautions required when off loading and handling plant and equipment such as cranes bridges gantry and jib cranes application and maintenance Electromagnetic brakes on lifting equipment maintenance and adjustment d Operation and maintenance of electrical hoists including the sliding rotor hoist No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 3 Field Trip s 0 Readings 1 A guide to rigging Second Edition edited by David West Expert advice from Des High field Ivan Bignold Phil Court Chris Turner Barry Haines Roy Cullen and Jack Campbell Work cover New south Wales Certification guide a Rigging b Certification c OHS Pages 1 31 32 55 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 3 LIFTING AND HANDLING EQUIPMENT a Prevention of damage to equipment b Cranes bridge gantry and jib cranes application and maintenance c Electromagnetic brakes o
21. Including Reading Time Week 4 Construct Geometrical Shapes 1 Geometrical construction used in engineering drawing 2 Basic construction bisect angles lines arcs tangents polygon ellipse 3 Construct of geometrical shapes and templates No of Lectures No of Tutorials No of Labs Workshops Practical s oo A Field Trip s Readings Boundy A W 1991 Engineering Drawing 3rd Edition p 117 119 Greer A 1972 Mechanical Engineering Craft Studies p 86 90 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 5 Construct Geometrical Shapes con t 1 Construct of geometrical shapes and templates 2 Construct a plate cam locking plate file handle trip catcher cover plate trip lever bar locking plate C wrench 3 Construct spanner saw handle hacksaw handle plane handle 4 Reconstruct of geometrical shapes No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings oo A Boundy A W 1991 Engineering Drawing 3rd Edition p 117 119 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 6 Drawing Isometric Views 1 Introduction isometric projection 2 Procedure for producing isometric drawing 3 Construction of isometric circles No of Lectures No of Tutorials Class
22. It is highly recommended that students attend all tutorials labs workshops The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average A 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 70 74 3 00 3 27 B 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 Below 35 0 DNQ Did Not Qualify 0 W Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 l Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the i UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then
23. LECTURES Students are to attend 1 x 2 hours of lectures per week TUTORIALS Students are to attend 1 x 1 hour tutorial class per week LABS N A SELF DIRECTED LEARNING Students are to spend about 1 2 hours per week for this unit CONSULTATION TIME Students can consult the Lecturer to discuss issues relating to the unit according to the following day and time Day amp Time To be advised PREREQUISITE The student must have completed FSLC E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours Lectures Tutorials Labs Workshops Practical s Self Directed Learning during term Self Directed Learning Midterm Break Self Directed Learning Study amp Exam Weeks Total Recommended Learning Hours 1 0 Welcome We welcome you to this Unit and hope that you will find it enriching and interesting 1 1 Course Description To enable the development of intermediate knowledge in calculating workshop related mathematical problems 1 2 Learning Targets Outcomes On successful completion of this course students will be able to 1 2 1 Calculate lengths in the metric system and also areas and volumes of geometric forms 1 2 2 Use SOHCAHTOA to solve trigonometry problems 1 2 3 Apply statistical methods to establish averages proportion distribution related to
24. O gt Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 8 GMAW and GTAW continued 8 1 Butt weld and Tee Fillet weld in D H postion on 6mm m s plate No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings F J M Smith Basic Fabrication and Welding Engineering page 272 302 Griffin Roden Briggs 1977 Basic Oxyacetylene Welding Fourth Edition Pages 1 95 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time O WwW O gt Week 9 0XY ACETYLENE Personal safety setting up of equipment lighting up setting of flame and run a pool of fusion Brazing procedures and applications Running beads 18G 3mm m s plates butt and fillet welds oxy acetylene Oxy acetylene cutting and bevelling free hands and with guides Using roller guides for circle cutting and shape cutting No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings F J M Smith Basic Fabrication and Welding Engineering page 272 302 Griffin Roden Briggs 1977 Basic Oxyacetylene Welding Fourth Edition Pages 1 95 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time O U O gt Week 10 OXY ACETYLENE to be continued Personal safety setting up of
25. Other assessment will be as follows Assessment Date Weighting Assignment 1 Week5 5 Assignment 2 Week 10 5 Class Test 1 Week 4 10 Class Test 2 Week 8 10 Class Test 3 Week 12 10 Laboratory Practical Test Week 1 5 7 9 5 Laboratory Practical Test Week 11 12 5 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendence of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination It is highly recommended that students attend all tutorials labs workshops The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average At 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 B 70 74 3 00 3 27 B 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 Ww Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 Results Withheld Incompleste 0 Assessment X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Teminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation U
26. Unit and hope that you will find it enriching and interesting 1 1 Course Description 60 12 48 42 10 120 To provide the knowledge and skills which will enable the students to create a drawing using computer aided drafting 1 2 Learning Targets Outcomes On successful completion of this course students will be able to 1 2 1 Start Cad and create a drawing using commands available 1 2 2 Create and edit a simple 2D drawing 1 2 3 Create blocks and files 1 2 4 Incorporate text dimensions tolerances hatching 1 2 5 Create layers 1 2 6 Save drawing file 1 2 7 Create 2D geometrical drawings orthographic views and detail and assembly drawings 2 0 Resources 2 1 Text 2 1 1 Tickoo S Prof Calumet P U C Saravan D 2011 AutoCAD 2011 for Engineers amp Designers 2 2 Supplementary Materials Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 Introduction to AutoCAD 1 AutoCAD screen components processing equipment keyboard operations terminology function keys mouse 2 Command window Drawing status bar invoking commands in AutoCAD dialog boxes 3 Starting a new drawing saving your work creating back up files closing a drawing 4 Open an existing drawing quitting cad
27. appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor
28. attendance of 75 and score at least 50 ie 50 100 in the course work and final examination separately It is highly recommended that students attend all tutorials labs workshops The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average A 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 B 70 74 3 00 3 27 B 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 W Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reasses
29. equipment lighting up setting of flame and run a pool of fusion Brazing procedures and applications Running beads on 1 6mm m s plates butt and fillet welds oxy acetylene Oxy acetylene cutting free hands and with guides Using roller guides for circle cutting and shape cutting No of Lectures No of Tutorials short test 2 No of Labs Workshops Practical s Field Trip s Readings F J M Smith Basic Fabrication and Welding Engineering page 272 302 Griffin Roden Briggs 1977 Basic Oxyacetylene Welding Fourth Edition Pages 1 95 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time O WwW O gt Week 11 ARC WELDING Personal safety setting up of equipment striking the arc Single run fillets on 6mm m s plates Pad welds multiple beads on 6mm m s plate in flat position arc welding No of Lectures No of Tutorials classroom assessment 2 No of Labs Workshops Practical s Field Trip s Readings F J M Smith Basic Fabrication and Welding Engineering page 272 302 National Metals amp Engineering Curriculum Metals Consortium Training Publications of Western Australia Manual Metal Arc Welding Resource Notes Pages 27 33 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time O U O gt Week 12 ARC WELDING to be continued Personal safety setting u
30. for handling heat engines 1 2 Learning Targets Outcomes On successful completion of this course students will be able to i 1 Define terms units and definitions of pressure system and its boundary cycle ideal gas and non ideal gas 2 Use Boyle s and Charle s laws 3 Define terms and units properties and qualities methods and principles of steam generation4 Describe the principle of operation of internal combustion engines and governors 95 Define fuel types calorific values and combustion principles 6 Explain the necessity for blowers and intercoolers 7 Measure brake power using a dynamometer 8 Perform maintenance on engines 9 Use the correct tools in maintenance work 10 Use measuring instruments correctly and safely 11 Describe the principle of operation of internal combustion engines and governors 12 Maintaining engine accessories e g Boilers and intercoolers 13 Explain the necessity for blowers and intercoolers 14 Measure brake power using a electrical dynamometer and rope brake test 2 0 Resources 2 1 Text 2 1 1 Alana Asmus amp Barry Wellington 1988 Diesel engines and fuel systems 2nd edition Pitman publishing PTY Ltd 2 1 2 Extracted notes from training manuals such as Cummings MAN B amp W diesel Mirlees Blackstone KV major Ruston Lister Petter Caterpillar Wartsila and Pielstick for Plant engine references 2 2 Supplementary Materials 2 2 1 Supplementary notes from training manuals such as Cummings MAN
31. notes 3 Solving Problems 1 Preparation of Laboratory Report 1 Recommended Self Learning Hours Including Reading Time 5 Week 4 BOILER MOUNTINGS i 1 State statutory requirement relating to a boiler and its mountings 2 Identification and location of boiler mountings 3 Construction operation functions and maintenance of the following boiler Class Test 1 No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 2 Notes for Boiler Operators Part 1 and 2 Combined Edition By A Darnley Pages37 44 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 5 Title Boiler Mountings O A 1 Gauge glasses simple and composite types procedure for blow down 2 Pressure Gauge Bourdon U tube type Hydrostatic test and advantages 3 Safety valve dead weight spring loaded and high lift 4 Blow Down Valve Function and types 5 Feed check valve purpose and construction 6 Stop valve purpose Safety if connected to a common range 7 Water Hammer what is it and how is it produced in a steam pipe Danger of 8 Water hammer Method of reducing water hammer No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Boiler Operation Engineering Questions and Answers 2nd Edition By P Chattopadhyay Page 33 56 Reading lecture notes Solving Problems As
32. of Labs Workshops Practical s Field Trip s Readings 1 A guide to rigging Second Edition edited by David West Expert advice from Des High field Ivan Bignold Phil Court Chris Turner Barry Haines Roy Cullen and Jack Campbell Work cover New south Wales Certification guide a Rigging b Certification c OHS 2 MAN and B amp W diesel Mirlees Blackstone Caterpillar and Wartsila extracted manual information for engine foundations Pages 124 137 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 12 MATERIALS HANDLING Materials maintenance of belts joining tension and tensioning devices Fork lift trucks petrol gas and battery types Maintenance and trouble shooting No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 A guide to rigging Second Edition edited by David West Expert advice from Des High field Ivan Bignold Phil Court Chris Turner Barry Haines Roy Cullen and Jack Campbell Work covers New south Wales Certification guide a Rigging b Certification c OHS 2 MAN and B amp W diesel Mirlees Blackstone Caterpillar and Wartsila extracted manual information for engine foundations Pages 124 137 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 13 Readings Reading lecture
33. of Labs Workshops Practical s Field Trip s Readings Gray T A amp McCormick T 1997 pp 42 58 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 6 FITTING HAND TOOLS 1 Selection safety and correct use of the following hand tools for each particular applications 2 Bell punches 3 Scrappers 4 Screwdrivers 5 Hacksaws 6 Allen keys 7 Files 8 Taps and handle 9 Reamers No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s of a a of a Readings Gray T A amp McCormick T 1997 pp 42 58 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 7 FITTING HAND TOOLS CONT D No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Gray T A amp McCormick T 1997 pp 42 58 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 8 MEASURING INSTRUMENTS 1 The selection and safe and correct use of the following instruments 2 Micrometers 3 Verniers 4 Rulers and calipers a on Cen ee ono om en een Cee 5 Thread gauges 6 Radius gauges 7 Feeler gauge No of Lectures No of Tutorials Class Assessment 3 No of Labs Workshops Practical
34. of Lectures 2 No of Tutorials Class Assessment 6 2 No of Labs Workshops Practical s 0 Field Trip s 0 Readings Bottomley J T 2012 Hydrostatics Chapter 4 pages 230 239 0 Reading lecture notes 0 i Doing tutorial exercise Practical preparation Week 13 1 2 Readings Reading lecture notes Doing tutorial exercise Practical preparation Week 14 i Recommended Self Learning Hours Including Reading Time No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Recommended Self Learning Hours Including Reading Time oOo Oo Oo O amp O oO GO GO Readings Reading lecture notes Doing tutorial exercise Practical preparation 4 0 Assessment No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Recommended Self Learning Hours Including Reading Time oO GO GO Component Weighting Minimum Level 5 Laboratory tests 20 Class Exercises Quizzes 0 50 Short Tests 30 Final Examination 50 50 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assessment 1 Week 2 5 Assessment 2 Week 3 5 Assessment 3 Week 5 5 Assessment 4 Week 7 5 Assessment 5 Week 9 5 Assessment 6 Week 11 5 Laboratory Test 1 Week 4 4 Laboratory Test 2 Week 6 4 Laboratory Test 3 Week 8 4 Laboratory Test 4 Week 10 4 Laboratory Test 5 Week 11 4 Final
35. ortho mode object snap 7 Function and control keys No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Tickoo S Prof Calumet P U C Saravan D 2011 Chp 3 p3 28 Chp 4 p2 41 i O A O gt Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 4 Editing Sketched Object 1 Editing sketches move copy offsetting rotating 2 Chamfering the sketched object trimming extending and stretching 3 Arraying the sketched object rectangular and polar mirror 4 Editing object by using grips 5 Changing the properties using properties pellete grips Zooming drawings No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Tickoo S Prof Calumet P U C Saravan D 2011 Chp 5 p2 37 Chp6 p2 42 Reading lecture notes i O A O gt Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 5 Creating Text 1 Annotation Object scales 2 Creating text writing single line text multiline text 3 Editing text using DDEDIT properties pallete modifying scale justification of text 4 No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Tickoo S Prof Calumet P U C Saravan D 2011 Chp 7 p2 26 Reading lecture notes
36. practical reports Recommended Self Learning Hours Including Reading Time Week 9 Assembly 1 Top down assembly design sketches in assembly in context modeling external references 2 Tutorial top down assembly approach No of Lectures No of Tutorials No of Labs Workshops Practical s O A O Field Trip s Readings Solid Works Getting Started and User Manual Reading lecture notes Solving Problems Preparation of practical reports Recommended Self Learning Hours Including Reading Time Week 10 Assembly 1 Top down assembly design sketches in assembly in context modeling external references 2 Tutorial top down assembly approach No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Solid Works Getting Started and User Manual Reading lecture notes O A O Solving Problems Preparation of practical reports Recommended Self Learning Hours Including Reading Time Week 11 Sheet metal parts 1 Introduction to sheet metal parts design methods bends corner breaks auto relieves flat pattern forming tools 2 Tutorial sheet metal No of Lectures No of Tutorials No of Labs Workshops Practical s Class Test 1 Readings Solid Works Getting Started and User Manual Reading lecture notes Assignment 2 Preparation of practical reports Recommended Self Learning Hours Including Reading Time O A O Week 12 Shee
37. s Readings Operation of Pumps from the Indian Institute for Production Management by A Jayprakash Operation and Installation of valves and pipelines from the Indian Institute for Production Management by A Jayprakash 39 55 93 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 2 PUMPS a Classification of pumps dynamic and positive displacement Checklist for pump choice Installation of pumps b Repair and maintain hydraulic pumps systems No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Operation of Pumps from the Indian Institute for Production Management by A Jayprakash Operation and Installation of valves and pipelines from the Indian Institute for Production Management by A Jayprakash 39 55 93 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 3 PUMPS a Classification of pumps dynamic and positive displacement pump faults and maintenance Priming pumps b Dismantle examine repair and re assemble vane roots piston and screw compressors c Layout compressors pumps and alignment of couplings using the preliminary method and dial test indicator No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Operation of Pumps from the Indian In
38. seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Lecturer Atunaisa Lewenilovo Other Lecturers TBA PLM 405 Trimester 3 Venue Derrick Title STEAM PLANT Credit Points 10 LECTURES TUTORIALS PRACTICAL SELF DIRECTED LEARNING CONSULTATION TIME PREREQUISITE E INFORMATION TOTAL LEARNING HOURS Students are to attend 1 x 1 hours of lec
39. terms used systems of drainage Connection to Drainage Septic tanks grease traps Gradients No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 2 class test 0 Readings 2 1 4 Plumbing and mechanical Services1 2 and 3 By A H Masterman and R M Boyce amp Plumbing Cold Water Supplies Drainage amp Sanitation By F Hall 2 1 5 Building Services Engineering By David V Chadderton ISBN 978 0 415 41355 8 5th Edition 2007 2 1 6 Water and Plumbing Volume III Lfte Choudhury J Trost ISBN 0 13 080337 5 2 1 8 Plumbing Cold Water Supplies Drainage and sanitation Third Edition By F Hall IBSN 0 582 23405 0 Recommended Self Learning Hours Including Reading Time Week 13 No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time 4 0 Assessment O Oo GO GO oO GO GO Component Weighting Minimum Level Assignment 10 Practical Tests 20 50 Short Tests 20 Final Examination 50 50 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assignment Week 5 10 Class Test 1 Week 6 10 Class Test 2 Week 13 10 Practical Test Week 1 to 13 20 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum
40. the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarised it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation i 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor Lecturer Other Lecturers STAGE 3 UNIT DESCRIPTOR FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Semesa Lewanituva TBA P
41. to electric arc welding explanation of basic principles Electrodes and current setting Equipment used Methods of striking arcs breaking the arc and re striking control of liquid metal and slag Penetration of weld effect of current arc length speed of travel angle of electrode and plate thickness on depth of root penetration and quality of weld No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings F J M Smith Basic Fabrication and Welding Engineering page 272 302 T A Gray amp T Mc Cormick1998 Metal Techniques Second Edition Pages 158 170 Reading lecture notes Tutorial Exercise Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time O WwW O gt Week 4 OXY FUEL GAS CUTTING Introduction to oxy acetylene cutting explanation of basic principles selection of cutting nozzles use of correct gas pressures No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings F J M Smith Basic Fabrication and Welding Engineering page 272 302 T A Gray amp T Mc Cormick1998 Metal Techniques Second Edition Pages 158 170 Reading lecture notes Tutorial Exercise Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 5 BRAZING Basic principles of brazing Brazing techniques Joining of dissimilar metals No of Lectures O WwW O gt No
42. 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 W Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 l Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very
43. 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 70 74 3 00 3 27 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 Ww Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 l Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Pla
44. 4 51 9 135 PLM405 Steam Plant 1 4 72 78 10 150 PLM408 Mechanical Power Transmission 1 5 84 51 9 135 EEE329 Electrical and Electronic Principles and 2 2 60 15 5 5 Testing Equipment MEN419 3D CAD Using Solid Works 1 4 60 60 8 120 Total 7 23 420 330 50 750 Student Total Contact hrs 35 STAGE 1 UNIT DESCRIPTOR FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Lecturer Semesa Lewanituva Other Lecturers Kitione S Fesaitu Atunaisa Lewenilovo FMG317_ Trimester 1 Venue Derrick Campus Title Basic Machining Processes Credit Points LECTURES Students are to attend 1 x 1 hours of lectures per week TUTORIALS Students are to attend 1 x 1 hour tutorial class per week LABS Students are to attend 1 x 4 hour of Practical s SELF DIRECTED LEARNING Students are to spend about 2 3 hours per week for this unit CONSULTATION TIME Students can consult the Lecturer to discuss issues relating to the unit according to the following day and time Day amp Time To be advised PREREQUISITE The student must have completed FSLC E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours 72 Lectures 8 Tutorials 16 Labs Wor
45. 72 Mechanical Engineering Part 1 2 3 and 4 pages 54 amp 58 0 Reading lecture notes 1 Doing tutorial exercise 0 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 2 Week 9 Simple Machines 1 Definition of a Simple Machine 2 Velocity ratio Mechanical Advantage and Efficiency Law of a Machine graphical Frictional Effort 3 Practical example and exercises of machines Wheel and Axle Screw Jack Milling Machine Table Rack and Pinion Worm wheel i 4 Screw Jack e g nut and screw mechanism Rack and Pinion e g lathe carriage movement dial test indicator Worm and Worm Wheel e g planning machine Crank and Connecting Rod Mechanism e g feed mechanism of a shaping machine No of Lectures 2 No of Tutorials Class Assessment 4 2 No of Labs Workshops Practical s 1 Field Trip s 0 Readings Cleghorn W I 2005 Mechanics of machines pages 288 304 0 Reading lecture notes 0 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 2 Week 10 Simple Machines cont d 1 Definition of a Simple Machine 2 Velocity ratio Mechanical Advantage and Efficiency Law of a Machine graphical Frictional Effort 3 Practical example and exercises of machines Wheel and Axle Screw Jack Milling Machine Table Rack and Pinion Worm wheel 4 Screw Jack e g nut and screw mechanism Rack and Pinion e g lathe carriage movement dial test in
46. ASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarised it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagrism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper witho
47. Assessment No of Labs Workshops Practical s Field Trip s Readings Boundy A W 1991 Engineering Drawing 3rd Edition p 177 188 Reading lecture notes Doing tutorial exercise oO oOo Aa A Practical preparation Recommended Self Learning Hours Including Reading Time Week 7 Drawing Orthographic Views Mid Trimester Break 1 Introduction principle of projection 2 First angle projection 3 Layout of views No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Boundy A W 1991 Engineering Drawing 3rd Edition p 121 129 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time oo A Week 8 Drawing Orthographic Views con t 1 Third Angle projection 2 Layout of views No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Boundy A W 1991 Engineering Drawing 3rd Edition p 130 135 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 9 Detail and Assembly Drawing 1 Introduction different between detail and assembly drawing 2 Draw complete assemblies of components with sectional views sectioning symbols and methods 3 Draw a general assembly view in first angle projection of G clamp showing front view and sectional top view O O gt A No
48. Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 Title SAFETY 1 Emphasize the importance of cleanliness when working with hydraulic systems The effect of dust dirt on hydraulic seals and the circuit Precautions when working with high pressure systems and during testing Danger of pipe burst and its effect due to high pressure or incorrect relief valve setting Misuse of compressed air No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Hydraulics and Pneumatics Technician s and Engineer s Guide By Andrew Parr Pages 213 220 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 2 Title Basic Hydraulic Circuit and Parts O A N Introduction Early developments and subsequent improvements Fundamental Law of Pascal s Advantages and disadvantages of hydraulic and pneumatic Power transmission Pressure defined Measurement of pressure Atmospheric Gauge vacuum and absolute pressures Relationship between pressure volume and temperature Boyle s and Charle s Laws No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Hydraulics and Pneumatics Technician s and Engineer s Guide By Andrew Parr Pages 1 33 2 Practical Pneumatics By Chris Stacey Pages 73 84 Reading lect
49. Assignment 3 Week 9 4 Class Exercises Quizes After Completion of each topic 12 Class Test 1 Week 3 4 Class Test 2 Week 5 4 Class Test 3 Week 8 4 Class Test 4 Week 10 4 Practical Project Progress Marking 1 Week 3 20 Practical Project Progress Marking 2 Week 6 20 Practical Project Progress Marking 3 Week 9 15 Practical Project Progress Marking 4 Week 11 5 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average At 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 B 70 74 3 00 3 27 B 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 W Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 l Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UA
50. B amp W diesel Mirlees Blackstone KV major Ruston Lister Petter Caterpillar Wartsila and Pielstick for Plant engine references 2 2 2 Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 TERMS UNITS AND DEFINITIONS a Pressure units methods for measuring pressure b Differentiate between absolute gauge and atmospheric pressure c Illustrate use of different pressure gauges advantages and disadvantages in different applications System and its boundary and what is meant by open and closed system d Define a cycle with reference to heat engine e Define an ideal gas and how it differs from a non ideal gas No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Diesel engines and fuel systems by Alana Asmus amp Barry Wellington Pages 1 74 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 2 TWO FOUR STROKE PETROL AND DIESEL ENGINE on o gt O N Identify the 2 and 4 stroke cycle of an engine Identify the components of an engine and their working functions Perform the processes of maintaining the individual components of the engine a b
51. Bruce Mechanical Power Transmission National Metal and Engineering Curriculum pp 14 18 Reading lecture notes pp 6 7 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 3 CHAIN DRIVES Advantages disadvantages uses and application for plain roller and silent chain drives Chain life measurements of chain wear sprocket alignment selection No of Lectures No of Tutorials oon a O O a ann No of Labs Workshops Practical s Field Trip s Readings Doug Bruce Mechanical Power Transmission National Metal and Engineering Curriculum pp 37 44 Reading lecture notes pp 16 20 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 4 CHAIN DRIVES Chain life measurements of chain wear sprocket alignment selection No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Doug Bruce Mechanical Power Transmission National Metal and Engineering Curriculum pp 46 50 Reading lecture notes pp 21 23 Doing tutorial exercise Practical preparation i o o a woo 7 O na na ema Recommended Self Learning Hours Including Reading Time Week 5 GEARS Types applications advantages disadvantages and uses spur helical bevel worm rack Wear spalling abrasion chipping and burning and identify method of prevention No of Lectures No of Tutorials No o
52. D DRIVES Advantages disadvantages principles of operation double cone pulley stepped cone pulley quick change gearbox infinitely variable speed drives No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 5 Field Trip s 0 Readings Doug Bruce Mechanical Power Transmission National Metal and Engineering Curriculum 1 Reading lecture notes 1 Doing tutorial exercise 1 Practical preparation 0 Recommended Self Learning Hours Including Reading Time 3 Week 12 BRAKES Types of Brakes i Advantages disadvantages principle of operation maintenance Brake lining materials mechanical hydraulic electrical and pneumatic brake actuating Faults brake fade and fade resistance Readings No of Lectures No of Tutorials Test 2 No of Labs Workshops Practical s Field Trip s Doug Bruce Mechanical Power Transmission National Metal and Engineering Curriculum Reading lecture notes pp 61 62 Doing tutorial exercise Practical preparation 4 0 Assessment Recommended Self Learning Hours Including Reading Time oon gt a O O a Component Weighting Minimum Level Practical Assessment 50 50 Assignment 5 20 i Class Exercises Quizzes 5 Short Tests 10 Final Examination 30 30 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assignment 1 Week 4 2 5 Assignment 2 Week 9 2 5 Class Te
53. Doing tutorial exercise Practical preparation 0 Recommended Self Learning Hours Including Reading Time 2 Week 12 Development Cylinders and Prisms 1 What is Parallel line development 2 Development of cylinders and prism using parallel line method of development No of Lectures 4 No of Tutorials Class Assessment 4 No of Labs Workshops Practical s 0 Field Trip s 0 Readings Boundy A W 1991 Engineering Drawing 3rd Edition p 233 235 Greer A 1972 Mechanical Engineering Craft Studies Part 2 p 118 119 Reading lecture notes Doing tutorial exercise Practical preparation 4 0 Assessment Recommended Self Learning Hours Including Reading Time Component Weighting Minimum Level Assignment 30 Class Exercises Quizes 40 100 Short Tests 30 Final Examination 0 0 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assignment 1 Week 3 15 0 Assignment 2 Week 5 15 0 Class Exercise Week 5 10 Class Exercise Week 6 10 Class Exercise Week 9 10 Class Exercise Week 11 10 Short Test Week 6 15 Short Test Week 12 15 i b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendence of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination The following grading system will be used Letter Grade Scale
54. F N U FIJI NATIONAL UNIVERSITY D Certificate IV in Mechanical Plant Engineerin 1 INTRODUCTION 1 1 Rationale Mechanical Plant Engineering is one of the most fundamental disciplines in the developing economy lts practitioners are in demand over a wide field of businesses and organisations providing infrastructure Indeed any installed process plant requires maintenance experts to manage its day to day running and execute repairs in a timely and efficient manner Industries as diverse as textile manufacturers to food and pharmaceutical producers to energy suppliers and to the hospitality industry all require suitably qualified personnel in this field of engineering 1 1 0 In 2010 the Fiji Institute of Technology became part of the Fiji National University and there was a need to review the current courses and the designing of a new syllabus for the Mechanical Plant Engineering 1 2 Graduate Profile A successful graduate will be able to make a contribution within a wide range of activities both on site and in the workshops Technical knowledge will allow graduates to i Break problems of some complexity down into routines and standard procedures Solve problems within a limited range of predicable solutions which involve selection basic comparison and routine decision making Use well developed practical skills to perform a wide variety of tasks to meet specific standards and quality control requirements Follow general instructio
55. FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Lecturer Semesa Lewanituva Other Lecturers Kelepi Nabanivalu Lagi Bailey Melton Simmons MEN303 Trimester 1 Venue Derrick Campus Title Engineering Drawing Credit Points LECTURES Students are to attend 1 x 4 hours of lectures per week TUTORIALS Students are to attend 1 x 1 hour tutorial class per week LABS N A SELF DIRECTED LEARNING Students are to spend about 1 2 hours per week for this unit CONSULTATION TIME Students can consult the Lecturer to discuss issues relating to the unit according to the following day and time Day amp Time To be advised PREREQUISITE The student must have completed FSLC E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours Lectures Tutorials Class Assessment Labs Workshops Practical s Self Directed Learning during term Self Directed learning Midterm Break Self Directed Learning Study amp Exam Weeks Total Recommended Learning Hours 1 0 Welcome We welcome you to this Unit and hope that you will find it enriching and interesting 1 1 Course Description To provide the students with the knowledge and skills required for competency in co
56. Hours Including Reading Time Week 10 MAINTENANCE STORES CONTROL Preservation of stock Hazards Classification and coding No of Lectures No of Tutorials Test 2 No of Labs Workshops Practical Test 2 Field Trip s Readings Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Reading lecture notes pp 44 45 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 11 PRINCIPLES OF STOCK CONTROL Actions required Purpose Types Fixed Order Quantity Lead Time when to place an order Stock Control items Order Quantity Economic Order Quantity Determination both graphical and calculation O N N gt No of Lectures No of Tutorials No of Labs Workshops Field Trip s Readings Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Reading lecture notes pp 47 50 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 12 PRINCIPLES OF STOCK CONTROL Order Quantity Economic Order Quantity Determination both graphical and calculation 2 Bin Stock Control and Periodic Review Systems illustrations with examples Stock Records No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s O N N gt a oO oO O Readings Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Reading lecture notes pp 51 56 Do
57. LM404 Trimester 3 Venue Derrick Campus Title Plant Operation amp Maintenance Technology Credit Points LECTURES TUTORIALS LABS SELF DIRECTED LEARNING Students are to attend 1 x 1 hours of lectures per week Students are to attend 1 x 1 hour tutorial class per week Students are to attend 1 x 3 hour of Practical s Students are to spend 5hrsX11wks 4hrsX1wk and 8hrsX2wks for this unit CONSULTATION TIME PREREQUISITE E INFORMATION TOTAL LEARNING HOURS 1 0 Welcome Students can consult the Lecturer to discuss issues relating to the unit according to the following day and time Day amp Time To be advised The student must have completed PLM303 MEN305 MEN303 PLM406 PLM409 All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer Contact Hours 60 Lectures 11 Tutorials 11 Labs Workshops Practical s 30 Field Trips 8 Self Directed Learning during term 59 Self Directed Learning Midterm Break 8 Self Directed Learning Study amp Exam Weeks 8 Total Recommended Learning Hours 135 We welcome you to this Unit and hope that you will find it enriching and interesting 1 1 Course Description To enable the development of the intermediate knowledge and skills required for plant maintenance management i 1 2 Learning Targets Outcomes On successful completion of this course st
58. Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Reading lecture notes pp 5 7 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 2 TYPES OF MAINTENANCE Basic Terms Definitions and maintenance terminologies used in maintenance communications The effect of maintenance costs on total production costs Determine graphically the optimum level of maintenance from a given data Use local examples to show the above N No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Reading lecture notes pp 9 15 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 3 TYPES OF MAINTENANCE Maintenance Classification Charts Bath Tub whole Life curve of plant failure Types of failure Early random and wear out failure Fixed Time Maintenance No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s O N N gt Readings Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Reading lecture notes pp 9 15 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 4 TYPES OF MAINTENANCE Co
59. N O O a Week 5 Speeds and Feeds 1 Cutting speed when turning spindle speed Range of spindle speed feeds when turning volume of metal removal when turning 2 Cutting speed when milling spindle speed feeds for milking cutting time when milling volume of metal removed when milling 3 Cutting speed when drilling spindle speeds feeds when drilling cutting times volume of metal removed when drilling 4 Grinding feeds wheel speeds work speeds 5 Cutting speed when shaping feeds on a shaping machine cutting time 6 Examples and exercises related to machining No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Greer amp Howell 1972 Mechanical Engineering Craft Studies Part 1 2 and 3 Chapter 1 pages 4 10 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time O O gt N O O a Week 6 Speeds and Feeds cont d No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Greer amp Howell 1972 Mechanical Engineering Craft Studies Part 1 2 and 3 Chapter 1 pages 4 10 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 7 Graphs 1 Axes of reference scales co ordinates types of graphs 2 Straight line graphs 3 Laws of s straight line graphs 4 Exampl
60. ND TROUBLE SHOOTING 7 3 Software testing and simulation diagnostic indicators examination of parameters using data monitoring interpretation of status file information searching and forcing No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 3 Field Trip s 0 Readings Stenerson J 2009 Programming Control Logic Programmable Automation Controllers chapter 16 Reading lecture notes Doing tutorial exercise Practical preparation Week 13 Readings Reading lecture notes Doing tutorial exercise Practical preparation Week 14 Recommended Self Learning Hours Including Reading Time No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Recommended Self Learning Hours Including Reading Time No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s oO GO GO oO Oo O amp O oO GO GO Readings 0 Reading lecture notes 0 Doing tutorial exercise 0 Practical preparation 0 Recommended Self Learning Hours Including Reading Time 0 4 0 Assessment Component Weighting Minimum Level 2 Assignment 20 1 Class Exercises Quizes 10 50 2 Short Tests 20 4 Laboratory exercises 50 50 Final Examination N A N A Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assessment Date Weighting Assignment 1 Week 3 5 0 i Assignment 2 Wee
61. No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Engineering Material Material Science By S C Rangwala Pages 171 288 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 2 Title 1 ENGINEERING MATERIALS Manufacturing of iron and steel Classification of engineering materials into ferrous amp non ferrous metals non metals synthetic amp natural O N O N No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Engineering Material Material Science By S C Rangwala Pages 171 288 and Pages289 297 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 3 Title PROPERTIES OF ENGINEERING MATERIALS Manufacturing of iron and steel Classification of engineering materials into ferrous amp non ferrous metals non metals synthetic amp natural No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings O N O N O N O N Engineering Material Material Science By S C Rangwala Pages 1 9 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 4 Title PROPERTIES OF ENGINEERING MATERIALS Tensile strength compressive strength shear strength Elasticity plastici
62. Recommended Self Learning Hours Including Reading Time Week 5 Tube joining 5 1 Types of flaring block 5 2 Preparation and positioning of tube 5 3 Flaring correctly 5 4 Flare nuts and common refrigeration brass fittings 5 5 Recognition size thread 5 6 Use of thread sealants 5 7 Tube expanders and swaging tools 5 8 Silver and copper brazing 5 9 Joining dissimilar metals 5 10 Brazing alloys 5 11 Fluxes 5 12 Emphasis use of dry nitrogen No of Lectures No of Tutorials No of Labs Workshops Practical s Assignment Readings Australian refrigeration and Air conditioning Volume 1 third edition by Graham Boyle chapter 29 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 6 Service Gauges 6 1 types of gauges 6 2 care and maintenance of gauges manifold and hoses 6 3 Service valves Care positioning back seat front seat etc 6 4 Schraeder valves Fitting tightening removing core O N a No of Lectures No of Tutorials No of Labs Workshops Practical s Mid trimester exam Readings Australian refrigeration and Air conditioning Volume 1 third edition by Graham Boyle chapter 29 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time week 7 Sources of water Classification of water water cycle surface source underground s
63. Rigging b Certification c OHS 2 MAN and B amp W diesel Mirlees Blackstone Caterpillar and wartsila extracted manual information for engine foundations Pages 124 137 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 10 MATERIALS HANDLING a Materials handling of plant maintenance and trouble shooting of conveyor plant Belts conveyors chain conveyors link conveyors overhead conveyors slurry handling conveyors pneumatic conveyors screw conveyors bucket conveyors No of Lectures No of Tutorials Test 2 No of Labs Workshops Practical s Field Trip s Readings 1 A guide to rigging Second Edition edited by David West Expert advice from Des High field Ivan Bignold Phil Court Chris Turner Barry Haines Roy Cullen and Jack Campbell Work cover New south Wales Certification guide a Rigging b Certification c OHS 2 MAN and B amp W diesel Mirlees Blackstone Caterpillar and wartsila extracted manual information for engine foundations Pages 124 137 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 11 MATERIALS HANDLING i A O O Materials maintenance of belts and chain joining tension and tensioning devices Fork lift trucks petrol gas and battery types Maintenance and trouble shooting No of Lectures No of Tutorials No
64. SR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper witho
65. Week 10 10 Quiz 1 and 2 Week 4 8 5 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average A 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 70 74 3 00 3 27 B 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 W Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 l Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment i The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can
66. aid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Lecturer Atunaisa Lewenilovo Other Lecturers TBA MEN 306 Trimester 1 V
67. al Recommended Learning Hours 120 We welcome you to this Unit and hope that you will find it enriching and interesting 1 1 Course Description The purpose of this unit is to enable the development of elementary knowledge and skills required for Plant installation and mechanical materials handling of Plant equipment s This course offers the development of intermediate scientific knowledge and skills for mechanical plant trade trainees 1 2 Learning Targets Outcomes On successful completion of this course students will be able to 1 2 1 Produce working instructions to describe operations for the erection of temporary working platforms and the positioning of a major items of plant equipment to a prepared base 1 2 2 Produce drawings and instructions to describe the installation of specified equipment Including preparation of working area 1 2 3 Produce a checklist for installation and inspection and hand over of plant including final alignment and adjustments 1 2 4 Produce a layout with specification notes for the handling and storage of a variety of materials including transporting details and quality control checks 1 2 5 Calculate the SWL for chains fibre ropes belts and FSWR slings 1 2 6 Calculate the diameters required for lifting a particular load when using chains fibre ropes belts and FSWR slings 1 2 7 Demonstrate the different types of knots required for lifting all types loads 1 2 8 Factor in the effects of reeve and load factor
68. ancy riikonen and Clay Jones Pages 94 111 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time oon gt Week 7 POLLUTION a Danger of pollution from waste products b Danger of pollution from fumes and gasses No of Lectures No of Tutorials Test1 No of Labs Workshops Practical s Field Trip s Readings b Industrial Pollution prevention by Harry m Freeman Pages 111 119 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time oon gt Week 8 POLLUTION c Risk of explosion and lung damage from dusty environments d Effects of noisy environments No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings b Industrila Pollution prevention by Harry m Freeman Pages 111 119 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 9 POLLUTION e Safe working noise level and noise reduction f Ozone layer depletion No of Lectures oon gt No of Tutorials No of Labs Workshops Practical s Field Trip s Readings b Industrial Pollution prevention by Harry m Freeman Pages 111 119 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time W
69. apter 1 pages 30 37 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 13 No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Reading lecture notes O O N O O a mna O O QOQ O Doing tutorial exercise Practical preparation Week 14 1 Cylinders 2 Quadratic Surfaces Readings Reading lecture notes Doing tutorial exercise Practical preparation 4 0 Assessment Recommended Self Learning Hours Including Reading Time No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Recommended Self Learning Hours Including Reading Time oO GO O Component Weighting Minimum Level Assignment 0 Class Exercises Quizzes 10 50 Short Tests 40 Final Examination 50 50 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Class Assessment 1 Week 3 10 Class Assessment 2 Week 5 10 Class Assessment 3 Week 7 10 Class Assessment 4 Week 10 10 Class Exercise 1 Week 4 5 Class Exercise 2 Week 6 5 Final Examination Week 14 50 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination The following grading sy
70. as itemised in the Unit Descriptors 4 ASSESSMENT 4 1 Assessment Philosophy Assessment is broken down into formative and summative components Details are expanded below 4 2 Methods of Assessment Formative assessment takes the form of workshop projects and assignments classroom exercises and laboratory practicals Summative assessment takes the form of formal tests Theoretical units also carry a final examination marked E In addition to assessments during the formal study program the student must also demonstrate appropriate industrial experience for the required duration by way of a suitably completed Work Experience Record Book WERB 4 3 Criteria for Assessment Skills assessed are cognitive communication and motor through tests assignments and practical work respectively Projects are used as a gauge for planning and organisational skills as well as self collective motivation 4 4 Fairness Validity and Reliability The program contains a balance of examinable and non examinable units in order to provide fair assessment across a wide range of practical and academic abilities Examinable units provide a high degree of objectivity whereas the non examinable units provide a measure of non quantifiable personality factors through a more subjective approach such as a student s conscientiousness inter relations with peers and superiors and general attitude towards work Quantifiable assessment criteria and validation are explai
71. ation Recommended Self Learning Hours Including Reading Time Week 12 FASTENERS 1 Types of fasteners and determining their features sizes and uses a on Cen een oO A en en E 2 Bolts and nuts 3 Screws No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 4 Field Trip s 0 Readings Gray T A amp McCormick T 1997 pp 94 96 1 Reading lecture notes 1 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 4 Week 13 No of Lectures 0 No of Tutorials 0 No of Labs Workshops Practicals 0 Readings Reading lecture notes Doing tutorial exercise Practical preparation Week 14 Study Week Remedial Readings Reading lecture notes Doing tutorial exercise Practical preparation 4 0 Assessment Field Trip s Recommended Self Learning Hours Including Reading Time No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Recommended Self Learning Hours Including Reading Time oOoO0O oO DOGO OGOGO oO Component Weighting Minimum Level i Practical Assessment 60 50 Assignment 12 Class Exercises Quizes 12 50 Short Tests 16 Final Examination 0 0 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assignment 1 Week 4 4 Assignment 2 Week 6 4
72. attend 1 x 5 hour of Practical s SELF DIRECTED LEARNING Students are to spend about 3hrsX11wks 2hrsX1wk and 8hrsX2wks for this unit CONSULTATION TIME Students can consult the Lecturer to discuss issues relating to the unit according to the following day and time Day amp Time To be advised PREREQUISITE The student must have completed PLM303 MEN305 MEN303 E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours 84 Lectures 11 Tutorials 11 Labs Workshops Practical s 55 Field Trip 7 Self Directed Learning during term 35 Self Directed Learning Midterm Break 8 Self Directed Learning Study amp Exam Weeks 8 Total Recommended Learning Hours 135 1 0 Welcome We welcome you to this Unit and hope that you will find it enriching and interesting 1 1 Course Description To enable the development of the elementary knowledge and skills required for assembling power trains 1 2 Learning Targets Outcomes On successful completion of this course students will be able to 1 2 1 Use annotated illustrations to demonstrate power transmission units used in modern engineering such as gears belt drives brakes chain devices clutches 1 2 2 Select drive specifications from catalogues using above units for various applications 1 2 3 Identify types of dete
73. bs Workshops Practical s Field Trip s Readings Engineering Material Material Science By S C Rangwala Pages 260 270 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 9 Title HEAT TREATMENT OF STEELS Purpose and process of following heat treatment processes hardening tempering annealing normalizing carburizing case hardening O N O N No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Engineering Material Material Science By S C Rangwala Pages 258 264 Reading lecture notes Assignment 2 Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 10 Title 1 HEAT TREATMENT OF STEELS Purpose and process of following heat treatment processes hardening tempering annealing normalizing carburizing case hardening No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s A O O O O N O N Readings Engineering Material Material Science By S C Rangwala Pages 258 264 Reading lecture notes 1 Assignment 2 1 Preparation of Laboratory Report 1 Recommended Self Learning Hours Including Reading Time 3 Week 11 Title METAL SURFACE PROTECTION Oxidation combustion corrosion Surface protection of iron and steel cladding galvanizing sherardizing metal spraying painting anodizing
74. c gates from the Indian Institute for Production Management 2 2 2 Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 INSTRUMENTATION 3 0 0 Temperature measurement 3 0 1 a Industrial applications of thermometers thermocouples Type J T and K melting pellets chalk color coding pyrometers and RTD resistive temperature detectors b Various scales available Fahrenheit Reaumur Celsius Kelvin and Rankine scale c Thermocouple principle The Seebeck Peltier and Thomson effect d Multiple Thermocouples and materials e Measuring surface temperature and precautions to be observed No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 3 Field Trip s 0 Readings 2 1 1 Roger L tokheim 1999 Degital electronics principles and applications 5th edition McGraw Hill Inc 1 2 1 2 D Patranabis 1996 Principles of Industrial Instrumentation 2nd Edition Tata McGraw Hill Inc Pages 4 64 Reading lecture notes 2 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 5 Week 2 INSTRUMENTATION 3 1 0 Level measurement 3 1 1 Level gauges classifications mechanical thermal or Electrical 3 1 2 Direct and indirect level gauge
75. d Level 4 The study time allocated to each unit will vary from 15min hours to 78max hours depending on the unit structure The total instruction or contact time allocated will be 1260 hours and the student will be programmed for a further 990 hours of self directed learning and private study This time will be used both inside and outside the institute on assignments and projects Students will be expected to demonstrate their ability to organise and progress work as part of the underlying core skills required of a responsible employee 3 2 Compulsory Components All units are compulsory The Program might be changed from time to time to suit the requirements of industry 3 3 Optional Components Additional units might be offered as free choice options in the future 3 4 Special Requirements Students must complete a minimum of 12 to 18 months industrial practice before they can be considered for the Trade Certificate award The work experience attachments are done in between blocks 3 5 Delivery Mode The program is sandwich type full time trimester based on15 weeks Students attend trimesters 1 stage1 2 stage2 and 3 stage3 and are released for 12 months industry attachment 3 6 Order of Delivery Students normally attend alternate trimesters and must progress through the three stages respectively Units are time tabled according to the chronological order of the Program Descriptor Content material instruction is delivered chronologically
76. d Trip s 0 Readings 1 MAN and B amp W diesel Mirlees Blackstone Caterpillar and Wartsila extracted manual information for engine foundations Pages 1 104 137 Reading lecture notes 1 Doing tutorial exercise 1 Practical preparation 1 i Recommended Self Learning Hours Including Reading Time Week 8 INSTALLATION OF PLANT a Alignment of machine couplings using slip gauges or dial test indicators b Alignment of belt pulleys and chain sprockets c Test running of newly installed plant checks No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 MAN and B amp W diesel Mirlees Blackstone Caterpillar and Wartsila extracted manual information for engine foundations Pages 104 137 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 9 MATERIALS HANDLING i a Materials handling of plant applications for the following Belts conveyors chain conveyors link conveyors overhead conveyors slurry handling conveyors pneumatic conveyors screw conveyors bucket conveyors No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 A guide to rigging Second Edition edited by David West Expert advice from Des High field Ivan Bignold Phil Court Chris Turner Barry Haines Roy Cullen and Jack Campbell Work cover New south Wales Certification guide a
77. dicator Worm and Worm Wheel e g planning machine Crank and Connecting Rod Mechanism e g feed mechanism of a shaping machine i No of Lectures 2 No of Tutorials 2 No of Labs Workshops Practical s 1 Field Trip s 0 Readings Cleghorn W I 2005 Mechanics of machines pages 288 304 0 Reading lecture notes 1 Doing tutorial exercise 0 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 2 Week 11 Fluids 1 Definition of a Fluid Properties density relative density and viscosity 2 Pressure definition of units Depth pressure atmospheric gauge and absolute pressure 3 Forces exerted by a fluid against surfaces Instruments barometer bourdon tube gauge U tube manometer etc Flotation Archimedes Principle No of Lectures No of Tutorials Class Assessment 5 No of Labs Workshops Practical s Field Trip s O e N N Readings Bottomley J T 2012 Hydrostatics Chapter 4 pages 230 239 0 Reading lecture notes 0 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 2 Week 12 Fluids cont d 1 Definition of a Fluid Properties density relative density and viscosity 2 Pressure definition of units Depth pressure atmospheric gauge and absolute pressure 3 Forces exerted by a fluid against surfaces Instruments barometer bourdon tube gauge U tube manometer etc Flotation Archimedes Principle No
78. e that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination It is highly recommended that students attend all tutorials labs workshops The following grading system will be used i Letter Grade Scale Grade Marks Grade Point Average At 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 B 70 74 3 00 3 27 B 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 W Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 l Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer t
79. e equipment 1 2 13 Cut and shape material using the correct hand tools 1 2 14 Perform basic lathe operations 1 2 15 Safety and basic use of machines 2 0 Resources 2 1 Text 2 1 1 T Gray T A amp McCormick T 1997 Metal Technics 2nd Edition 2 1 2 Culley Ron 2007 Fitting and Machining ISBN 9781921426780 TAFE 2 2 Supplementary Materials 2 2 1 Compiled Notes 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 WORKSHOP SAFETY 1 Causes of accidents 2 Safety attire 3 Care in the safe use of hand tools and electrical power tools 4 Safety processes with regards to machines tools equipment and accident situations No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings ono So Culley Ron 2007 Fitting and Machining Tafe Publication pp 3 8 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 2 WORKSHOP SAFETY 1 Fire regulations 2 First aid 3 Lifting techniques and handling equipment 4 Use of ladders No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Culley Ron 2007 Fitting and Machining Tafe Publication pp 12 20 Reading lecture notes Doing tutorial exerci
80. e the student to develop the intermediate knowledge and skills of hydraulic and pneumatic technology 1 1 Course Description The aim of this unit is to enable the student to develop the intermediate knowledge and skills of hydraulic and pneumatic technology 1 2 Learning Targets Outcomes On successful completion of this course students will be able to 1 2 1 Surveys a piped services installation recording all components and condition with possible causes 1 2 2 Investigates simple hydraulic installation recording faults and diagnosing possible causes together with possible remedies 1 2 3 Identifies the components of basic hydraulic and pneumatic circuits understanding the functions of the individual components 1 2 4 Design a variety of hydraulic and pneumatic circuits and test their operation on circuit boards 1 2 5 Draw up a checklist for the maintenance of compressed air system including requirement for safe working conditions during overhaul and repair 1 2 6 Observe the safety precautions when working with Hydraulic amp Pneumatic Systems 2 0 Resources 2 1 Text 1 Hydraulics and Pneumatics Edition 2 by Andrew Parr 2 Fluid Power Hydraulics and Pneumatics 2nd Edition By James R Daines 3 Practical Pneumatics By Chris Stacey 2 2 Supplementary Materials 1 Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and
81. eck emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours Lectures Tutorials Labs Workshops Practical s Field Trip Self Directed Learning during term Self Directed Learning Mid term Break Self Directed Learning Study amp Exam Weeks Total Recommended Learning Hours 1 0 Welcome We welcome you to this Unit and hope that you will find it enriching and interesting 1 1 Course Description The purpose of this unit is to enable the development of elementary knowledge and skills required for maintenance of Bearings Lubrication and Seals This course offers the development of intermediate scientific knowledge and skills for mechanical plant trade trainees 1 2 Learning Targets Outcomes On successful completion of this course students will be able to 1 2 1 Explain the construction of various types of plain bearings selection and alignment for particular applications i 72 11 44 32 120 1 2 2 Explain different types of lubrication systems and lubricants and the effects of speed load and temperature on lubrication of a system 1 2 3 Describe the characteristics types of wear their causes and adjustments to be compensated in bearings and slides 1 2 4 List different types of anti friction bearings and their applications outlining their procedure for fitting on shafts and housings and state the reasons for internal clearances on bearings as per machine specifications 1 2 5 Disti
82. ed Self Learning Hours Including Reading Time 4 Week 5 Title CONTROL VALVES Relief Valves Simple Relief Valves pilot operated and piston relief valves Functions and Construction Pressure adjustments Unloading valves and sequence valves Pressure regulating valves No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practicals 4 Field Trip s 0 Readings 1 Hydraulics and Pneumatics Technician s and Engineer s Guide By Andrew Parr Pages78 83 Reading lecture notes Assignment 1 Preparation of Laboratory 1 Report Recommended Self Learning Hours Including Reading Time 5 Week 6 Title CONTROL VALVES 1 Direction Control Valves Functions Types Check in line and right angle check valves Two way and four way rotary valves Two and four way spool valves Position in circuit Identification using symbols No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s O A Readings 1 Hydraulics and Pneumatics Technician s and Engineer s Guide By Andrew Parr Pages84 96 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time MID TRIMESTER BREAK No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings STUDY Recommended Self Learning Hours Including Reading Time WEEK 7 Title CONTROL VALVES oO GO O 1 Flow Control Valves Purpose Control methods Meter In
83. eek 10 VALVES AND PIPELINES a Construction and maintenance b Types globe gate needle ball solenoid butterfly and pressure regulating valves No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Q na nna O N CO CO A e Operation of Pumps from the Indian Institute for Production Management by A Jayprakash Operation and Installation of valves and pipelines from the Indian Institute for Production Management by A Jayprakash Pages 4 38 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 11 VALVES AND PIPELINES c Control Direct metallic expansion Liquid expansion Vapour pressure and Temperature d Valve Materials advantages and disadvantages types and property requirements No of Lectures No of Tutorials Test 2 No of Labs Workshops Practical s Field Trip s Readings Operation of Pumps from the Indian Institute for Production Management by A Jayprakash Operation and Installation of valves and pipelines from the Indian Institute for Production Management by A Jayprakash Pages 4 38 oon gt Reading lecture notes 0 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 3 Week 12 VALVES AND PIPELINES e Methods of pipe color coding valve symbols f Design and Fixed factors No of Lectures 1 No of Tutoria
84. ems 1989 IPT Publishing and training Ltd Pages 40 46 47 60 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time on o gt Week 12 FILTERS b Identify the types applications of the following filtering devices 1 Screens 3 Paper 5 Centrifugal 2 Cloth 4 Absorbent No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 4 Field Trip s 0 Readings 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Miillright 1989 IPT s Industrial Trades Training Manual IPT Publishing and training 1 Ltd 2 1 2 Basaraba Bruce M B Ed M A Power Transmission systems 1989 IPT Publishing and training Ltd Pages 40 46 47 60 Reading lecture notes 0 Doing tutorial exercise 0 Practical preparation 0 Recommended Self Learning Hours Including Reading Time 1 4 0 Assessment Component Weighting Minimum i Level 2 Assignment 10 2 Class Exercises Quizes 0 T 5 Laboratory exercises 20 2 Short Tests 20 Final Examination 50 50 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assignment 1 Week 4 5 0 Assignment 2 Week 6 5 0 Laboratory Workshop Practicals week 1 9 and 11 12 15 0 Class Test 1 Week 7 10 Class Test 2 Week 10 10 Quiz 1 and 2 5 b In order to pass the course that is to obtain a grade of C or better it is nec
85. ent can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor STAGE 2 UNIT DESCRIPTOR FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineer
86. enue Derrick Title Engineering Material Credit Points LECTURES Students are to attend 1 x 2 hours of lectures per week TUTORIALS N A PRACTICAL Students are to attend 1 x 2 hours of Labs per week SELF DIRECTED LEARNING Students are to spend about 3hrsX8wks 4hrsX1wk 2hrsX3wks 8hrsX2wks for this course CONSULTATION TIME ae can consult the Lecturer to discuss issues relating to the course according to following times TBA PREREQUISITE The student must have completed FSLC E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours 48 Lectures 20 Tutorials 0 Labs Workshops Practical s 20 Field Trip s 8 Self Directed Learning during term 42 Self Directed Learning Mid Term Break 8 Self Directed Learning Study amp Exam Weeks 0 Total Recommended Learning Hours 90 1 0 PURPOSE The purpose of this unit is to enable the development of the elementary knowledge and skills required for using materials in engineering 1 1 PERFORMANCE CRITERIA Undertaking a variety of assignments projects and tests to make subjective and objective decisions Practicing numerous laboratory experiments Maintaining close learning contact with tutors and tutorial assistants during timetabled hours 1 2 Learning Targets Outcomes On successful completion of this course s
87. er honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Lecturer Atunaisa Lewenilovo Other Lecturers TBA MEN 419 Trimester 3 Venue Derrick Title AutoCAD and Introduction to Solid Works Credit Points LECTURES Students are to attend 1 x 1 hours of lectures per week TUTORIALS LABS Students are to attend 1 x4 hours of Labs per week SELF DIRECTED LEARNING Students are to spend about 3 4 hours per week for this course CONSULTATION TIME Students can consult the Lecturer to discuss issues relating to the course according to following times TBA PREREQUISITE The student must have completed MEN303 CIN102 MEN418 E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours 60 Lectures 12 Tutorials 0 Labs Workshops Practical s 48 Field Trip s 0 Self Directed Learning during term 60 Self Directed Learning Mid Term Break 12 Self Directed Learning Study amp Exam Weeks 12 Total Recommended Learning Hours 120 1 0 Welcome We welcome you to this exciting unit which extends the students knowledge on relevant engineering applicat
88. ercises Quizes 40 100 Short Tests 30 Final Examination 0 0 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assignment 1 Week 3 15 0 Assignment 2 Week 5 15 0 Class Exercise Week 5 10 Class Exercise Week 6 10 Class Exercise Week 9 10 Class Exercise Week 11 10 Short Test Week 6 15 Short Test Week 12 15 i b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average At 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 70 74 3 00 3 27 B 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 40 44 1 00 1 27 35 39 0 67 0 93 Below 35 DNQ Did Not Qualify W Withdrawn from Unit CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR
89. erials balloons No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings COSMOS Motion Manual and Tutorial Reading lecture notes Assignment 1 Preparation of practical reports Recommended Self Learning Hours Including Reading Time MID TRIMESTER BREAK No of Lectures No of Tutorials No of Labs Workshops Practical s Class Test 1 Readings O A O O oO o o Solid Works Getting Started and User Manual Reading lecture notes Project 1 Preparation of practical reports Recommended Self Learning Hours Including Reading Time Week 7 Drawings Parts 1 Drawings section auxiliary detail view creation annotated notes welding symbols tolerances printing production of e drawing 2 Drawings using spreadsheets to drive the model bill of materials balloons No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Solid Works Getting Started and User Manual Reading lecture notes Assignment 1 Preparation of practical reports Recommended Self Learning Hours Including Reading Time Week 8 Motion analysis 1 Lecture on a simple linkage case study O A O 2 Tutorial motion analysis No of Lectures No of Tutorials No of Labs Workshops Practical s Class Test 1 Field Trip s Readings Solid Works Getting Started and User Manual Reading lecture notes Solving Problems Preparation of
90. es No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Boundy A W 1991 Engineering Drawing 3rd Edition pgs 1 3 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 2 Line types Lettering Dimensioning on Drawings 1 Types of lines and usage 2 Formulating and spacing of letters 3 Letter sizes and heights for notes main headings sub headings title blocks 4 Dimensioning and projection lines oo A 5 Dimensioning methods Linear angular aligned radii and small spaces 6 Use of scales No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Boundy A W 1991 Engineering Drawing 3rd Edition p 6 7 p 12 15 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 3 Freehand Sketching Techniques Drawing Paper Sizes amp Layout 1 General principles of sketching vertical horizontal inclined lines large circles by rotating papers 2 Paper sizes 3 Drawing sheet borderlines title blocks oo A No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Boundy A W 1991 Engineering Drawing 3rd Edition p 7 10 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours
91. es Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 6 LUBRICATION c Describe full film and boundary lubrication on a a gt d Discuss how various condition speeds temperatures loads etc affects lubricants and lubrication No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Miillright 1989 IPT s Industrial Trades Training Manual IPT Publishing and training Ltd 2 1 2 Basaraba Bruce M B Ed M A Power Transmission systems 1989 IPT Publishing and training Ltd Pages 46 60 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time on 3 gt Week 7 LUBRICATION e Describe the various methods of applying lubricants i 1 Grease guns 5 Oil feeds 2 Grease cups 6 Wick feeds 3 Via hands 7 Mist 4 Splash lubrication 8 Gravity feed No of Lectures No of Tutorials Test 1 No of Labs Workshops Practical s Field Trip s Readings 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Miillright 1989 IPT s Industrial Trades Training Manual IPT Publishing and training Ltd 2 1 2 Basaraba Bruce M B Ed M A Power Transmission systems 1989 IPT Publishing and training Ltd Pages 46 60 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Lea
92. es and exercises on plotting straight line graphs No of Lectures a O N O O a cna No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Chapman W A 1972 Elementary Workshop Calculations Chapter 1 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 8 Graphs 1 Axes of reference scales coordinates types of graphs 2 Straight line graphs 3 Laws of s straight line graphs 4 Examples and exercises on plotting straight line graphs No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s O O a N Readings Chapman W A 1972 Elementary Workshop Calculations Chapter 1 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 9 Triangle and Pythagoras Theorem cont d No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Chapman W A 1972 Elementary Workshop Calculations Chapter 1 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time O O a O O N O O a Week 10 Angles and Trigonometry 1 Types of angles angular measurement 2 Convert from degrees in decimal form to degrees in deg min sec form and vice versa Angle blocks 3 Trigonometry the notatio
93. essary for students get a minimum attendence of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average At 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 B 70 74 3 00 3 27 B 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 W Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 l Results Withheld Incompleste Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Teminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student i
94. f Labs Workshops Practical s Field Trip s Readings Doug Bruce Mechanical Power Transmission National Metal and Engineering Curriculum pp 63 80 Reading lecture notes pp 29 38 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 6 GEARS Wear spalling abrasion chipping and burning and identify method of prevention Terms involutes gearing speed calculations No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s O O a gt lam MEE E a E oon gt Readings Doug Bruce Mechanical Power Transmission National Metal and Engineering Curriculum pp 71 80 Reading lecture notes pp 33 38 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 7 COUPLINGS Rigid couplings solid flange split muff sleeves Flexible couplings pin and rubber bushings flexible disc gear chain spring spider barrel No of Lectures No of Tutorials Test 1 No of Labs Workshops Practical s Field Trip s Readings Doug Bruce Mechanical Power Transmission National Metal and Engineering Curriculum pp 103 108 Reading lecture notes pp 47 50 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time O na ana ma o o a O na a mna Week 8 COUPLINGS Flexible couplings pin and rubber bushings flexible disc gear chain
95. facturing System with PLCs Version 4 7 April 14 2005 Chapter 6 1 Reading lecture notes 2 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 5 Week 10 Programme Logic Control INTRODUCTION TO PLC PROGRAMMING 5 1 Introduction to ladder language 5 2 PLC instruction set and addressing relay timer and counter instructions comparison arithmetic logic and more instructions file shift and sequence instructions sub routine and group i No of Lectures 0 No of Tutorials 0 No of Labs Workshops Practical s 0 Field Trip s 6 Readings 1 Jack H Automating Manufacturing System with PLCs Version 4 7 April 14 2005 Chapter 3 1 Reading lecture notes 2 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 5 Week 11 PRACTICAL PLC APPLICATION AND SOLUTION 6 1 Write install run and test a number of practically based process control programs These projects arrangements should simulate as close as possible the types of process the student will meet in the industry No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 3 Field Trip s 0 Readings 1 Jack H Automating Manufacturing System with PLCs Version 4 7 April 14 2005 Chapter 8 1 Reading lecture notes 2 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 5 Week 12 FAULT FINDING A
96. ffects of friction advantages and disadvantages of friction and effects of speed 2 Coefficient of friction selection of materials to reduce friction lubrication of moving parts 3 Friction in holding of work pieces and tools in position 4 Examples and exercises to be workshop oriented No of Lectures No of Tutorials Class Assessment 2 No of Labs Workshops Practical s Field Trip s Readings Greer A amp Howell W H 1972 Mechanical Engineering Part 1 2 3 and 4 pages 63 amp 64 Reading lecture notes Doing tutorial exercise Practical preparation O O NM PN O O O Recommended Self Learning Hours Including Reading Time 1 Week 6 Work Energy and Power 1 Define Work Work Done in lifting an object Work Done by rotating forces Work Done in cutting in cutting metal by movement of a force 2 Potential Energy Kinetic Energy and Conservation 3 Define Power Power and Cutting Speed Power and Torque Power lost in Friction Electrical Power Efficiency and calculation of Power in belt and gear drives 4 Define Energy Potential Energy Kinetic Energy and Conservation of Energy No of Lectures 2 No of Tutorials Class Assessment 3 2 No of Labs Workshops Practical s 1 Field Trip s 0 Readings Greer A amp Howell W H 1972 Mechanical Engineering Part 1 2 3 and 4 pages 54 amp 58 0 Reading lecture notes 0 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learnin
97. from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Lecturer Atunaisa Lewenilovo Other Lecturers liesa Cama Kelepi Nabanivalu MEN418 Trimester 2 Venue Derrick Campus Title Computer Aided Design Credit Points LECTURES Students are to attend 1 x 1 hour of lectures per week TUTORIALS N A LABS Students are to attend 1 x 4 hour of Labs per week SELF DIRECTED LEARNING Students are to spend about 2 3 hours per week for this unit CONSULTATION TIME Students can consult the Lecturer to discuss issues relating to the unit according to the following day and time Day amp Time To be advised PREREQUISITE The student must have passed MEN303 amp FMG403 E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours Lectures Tutorials Labs Workshops Practical s Self Directed Learning during term Self Directed Learning Midterm Break Self Directed Learning Study amp Exam Weeks Total Recommended Learning Hours 1 0 Welcome We welcome you to this
98. g adequate space for equipment and maintenance method of access to the planned location Services required air steam water electricity drainage exhaust ventilation No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 3 Field Trip s 0 Readings 1 MAN and B amp W diesel Mirlees Blackstone Caterpillar and Wartsila extracted manual information for engine foundations 1 Pages 104 137 Reading lecture notes 1 i Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 6 INSTALLATION OF PLANT a Reception and installation of heavy and irregularly shaped equipment B Methods of holding down and fixing machines and equipment C Characteristics of holding and fixing devices No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 MAN and B amp W diesel Mirlees Blackstone Caterpillar and Wartsila extracted manual information for engine foundations Pages 104 137 Reading lecture notes Doing tutorial exercise Practical preparation 1 i Recommended Self Learning Hours Including Reading Time 4 Week 7 INSTALLATION OF PLANT Selection a Vibration damping devices characteristics of anti vibration mountings b Types wood rubber felt and springs application c Grouting cements d Leveling of machines No of Lectures 1 No of Tutorials Test 1 1 No of Labs Workshops Practical s 3 Fiel
99. g Hours Including Reading Time Week 11 Hatching Drawings 1 Hatch patterns using the hatch tools hatch creation tab 2 Hatching the drawing using the tool pallets 3 Editing hatch patterns using hatchedit and properties command 4 Editing the hatch boundary using grips trimming hatch patterns hatching blocks No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Tickoo S Prof Calumet P U C Saravan D 2011 Chp 15 p2 24 i O a na O A O Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 12 Working with Blocks and Solid Works 1 Concept of blocks advantage of using blocks formation of blocks converting entities into blocks 2 Dynamic blocks block editor modifying existing blocks layers colors line types 3 Getting started with 3D creating solid models modifying editing 4 Surface modeling mesh modeling No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Tickoo S Prof Calumet P U C Saravan D 2011 Chp 1 p1 45 chp 25 26 27 Reading lecture notes Doing tutorial exercise Practical preparation i O A O 4 0 Assessment Recommended Self Learning Hours Including Reading Time Component Weighting Minimum Level Assignment Projects 30 Class Ex
100. g Hours Including Reading Time 2 Week 7 Work Energy and Power cont d 1 Define Work Work Done in lifting an object Work Done by rotating forces Work Done in cutting in cutting metal by movement of a force 2 Potential Energy Kinetic Energy and Conservation 3 Define Power Power and Cutting Speed Power and Torque Power lost in Friction Electrical Power Efficiency and calculation of Power in belt and gear drives 4 Define Energy Potential Energy Kinetic Energy and Conservation of Energy No of Lectures 3 No of Tutorials 1 No of Labs Workshops Practical s 1 Field Trip s 0 Readings Greer A amp Howell W H 1972 Mechanical Engineering Part 1 2 3 and 4 pages 54 amp 58 0 Reading lecture notes 1 Doing tutorial exercise 0 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 2 Week 8 Work Energy and Power cont d 1 Define Work Work Done in lifting an object Work Done by rotating forces Work Done in cutting in cutting metal by movement of a force i 2 Potential Energy Kinetic Energy and Conservation 3 Define Power Power and Cutting Speed Power and Torque Power lost in Friction Electrical Power Efficiency calculation of Power in belt and gear drives 4 Define Energy Potential Energy Kinetic Energy and Conservation of Energy No of Lectures 3 No of Tutorials 1 No of Labs Workshops Practical s 1 Field Trip s 0 Readings Greer A amp Howell W H 19
101. g steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help
102. giarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Lecturer Atunaisa Lewenilovo Other Lecturers Kitione S Fesaitu MEN304 Trimester 1 Venue Derrick Campus Title Workshop Calculation Credit Points
103. he work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly
104. ic gates from the Indian Institute for Production Management pages 81 96 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 7 Introduction Programme Logic Control 1 1 Function of a PLC 1 2 Types of PLC available 1 3 Choice of PLC No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Jack H Automating Manufacturing System with PLCs Version 4 7 April 14 2005 Chapter 1 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 8 Programme Logic Control INPUTS AND OUTPUTS 3 1 Installation of PLC 3 2 Types of available input and output PLC modules No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Jack H Automating Manufacturing System with PLCs Version 4 7 April 14 2005 Chapter 6 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 9 Programme Logic Control INPUTS AND OUTPUTS 4 1 Electrical connections ratings and precautions for input and output digital devices 4 2 Types of input and output analogue devices which are monitored and controlled by a PLC No of Lectures 0 No of Tutorials 1 No of Labs Workshops Practical s 3 Field Trip s 0 Readings 1 Jack H Automating Manu
105. inciples and applications 5th edition McGraw Hill Inc 2 1 2 D Patranabis 1996 Principles of Industrial Instrumentation 2nd Edition Tata McGraw Hill Inc Pages 4 64 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 5 INSTRUMENTATION 3 4 0 Number systems Decimal numbers Binary Hexadecimal and Octal numbers No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s 3 4 1 a Readings 2 1 0 Roger L tokheim 1999 Digital electronics principles and applications 5th edition McGraw Hill Inc 2 1 2 Logic gates from the Indian Institute for Production Management pages 81 96 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 6 INSTRUMENTATION 3 5 0 Logic Gates 3 5 1 a Symbols examples inputs and outputs for the following invertors and gates OR NAND NOR NOT EX NOR EX OR b The Combination of logic gates to produce complex functions Substituting one gate for another making a NOT gate from NAND or NOR gate d Examples of building any gate from a NAND or NOR gate e The Boolean expression No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings i AND 2 1 0 Roger L tokheim 1999 Digital electronics principles and applications 5th edition McGraw Hill Inc 2 1 2 Log
106. ing Lecturer Kitione S Fesaitu Other Lecturers Semesa Lewanituva and Atunaisa Lewenilovo PLM406 Trimester 2 Venue Derrick Campus Title Principles of heat engines Credit Points LECTURES Students are to attend 1 x 1 hours of lectures per week TUTORIALS Students are to attend 1 x 1 hour tutorial class per week LABS Workshop Practical s Students are to attend 4hrs X10wks of workshop practical s SELF DIRECTED LEARNING Students are to spend about 4 hrs X 10wks 3hrs X 1 and 8hrs X 2wks for this unit CONSULTATION TIME Students can consult the Lecturer to discuss issues relating to the unit according to the following day and time Day amp Time To be advised PREREQUISITE The student must have completed PLM303 MEN304 and MEN305 E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours 72 Lectures 10 Tutorials 12 Labs Workshops Practical s 40 Field Trip 10 Self Directed Learning during term 47 Self Directed Learning Midterm Break 8 Self Directed Learning Study amp Exam Weeks 8 Total Recommended Learning Hours 135 1 0 Welcome We welcome you to this Unit and hope that you will find it enriching and interesting 1 1 Course Description The purpose of this unit is to enable the development of the elementary knowledge and skills required
107. ing i Readings 2 1 4 Plumbing and mechanical Services1 2 and 3 By A H Masterman and R M Boyce amp Plumbing Cold Water Supplies Drainage amp Sanitation By F Hall 2 1 5 Building Services Engineering By David V Chadderton ISBN 978 0 415 41355 8 5th Edition 2007 2 1 6 Water and Plumbing Volume III Lfte Choudhury J Trost ISBN 0 13 080337 5 2 1 8 Plumbing Cold Water Supplies Drainage and sanitation Third Edition By F Hall IBSN 0 582 23405 0 Recommended Self Learning Hours Including Reading Time 1 Week 11 Sanitary appliance flushing arrangements sanitary accommodation Materials used for sanitary appliances Types of sanitary appliances soil and waste appliances Soil and waste systems Principles of systems Traps Testing of sanitary pipework s No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s On Readings 2 1 4 Plumbing and mechanical Services1 2 and 3 By A H Masterman and R M Boyce amp Plumbing Cold Water Supplies Drainage amp Sanitation By F Hall 2 1 5 Building Services Engineering By David V Chadderton ISBN 978 0 415 41355 8 5th Edition 2007 2 1 6 Water and Plumbing Volume III Lfte Choudhury J Trost ISBN 0 13 080337 5 2 1 8 Plumbing Cold Water Supplies Drainage and sanitation Third Edition By F Hall IBSN 0 582 23405 0 Recommended Self Learning Hours Including Reading Time 0 Week 12 Drainage below ground systems Ventilation and excess Principles
108. ing Time MID TRIMESTER BREAK No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings STUDY A O O O D O O O Recommended Self Learning Hours Including Reading Time 8 WEEK 7 Title GRADES OF STEEL State carbon content properties and application of low carbon medium carbon and high carbon steels Simple workshop identification tests such as visual inspection colour spark test file test Effects of addition of carbon on plain carbon steels Alloy steels and alloying elements and their effect on the properties of steels Alloying elements tungsten molybdenum chromium vanadium manganese etc No of Lectures 2 No of Tutorials 0 No of Labs Workshops Practical s 2 Field Trip s 0 Readings Engineering Material Material Science By S C Rangwala Pages 250 255 Reading lecture notes 2 Solving Problems Preparation of Laboratory Report 1 Recommended Self Learning Hours Including Reading Time 3 Week 8 Title GRADES OF STEEL i State carbon content properties and application of low carbon medium carbon and high carbon steels Simple workshop identification tests such as visual inspection colour spark test file test Effects of addition of carbon on plain carbon steels Alloy steels and alloying elements and their effect on the properties of steels Alloying elements tungsten molybdenum chromium vanadium manganese etc Class Test 2 No of Tutorials No of La
109. ing and Training Ltd Pages 3 40 2 1 2 Basaraba Bruce M B Ed M A Power Transmission systems 1989 IPT Publishing and Training Ltd Pages 60 107 Reading lecture notes Doing tutorial exercise Practical preparation on 3 gt Recommended Self Learning Hours Including Reading Time Week 2 BEARINGS c Describe methods of locking bearings and slides d Discuss the reasons and remedies for the following types of wear 1 Fatigue 3 Abrasion 5 Spalling 2 Burning 4 Pitting No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Millwright 1989 IPT s Industrial Trades Training Manual IPT Publishing and training Ltd Pages 3 40 2 1 2 Basaraba Bruce M B Ed M A Power Transmission systems 1989 IPT Publishing and Training Ltd Pages 60 107 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time i oOo Aha gt Week 3 BEARINGS e Perform measurements to detect bearing wear f Select bearings for specific applications from manufacturer s catalogues No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Millwright 1989 IPT s Industrial Trades Training Manual IPT Publishing and training Ltd Pages 3 40 2 1 2 Basaraba Bruce M B Ed M A Power Transmissio
110. ing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time 4 0 Assessment O gt a N Component Weighting Minimum Level Practical Assessment 30 30 Assignment 5 Class Exercises Quizes 5 20 Short Tests 10 Final Examination 50 50 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assignment 1 Week 4 2 5 Assignment 2 Week 9 2 5 i Class Exercise Week 3 2 5 Class Exercise Week 8 2 5 Class Test 1 Week 5 5 Class Test 2 Week 10 5 Practical Test 1 Week 9 15 Practical Test 2 Week 10 15 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average A 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 70 74 3 00 3 27 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 Ww Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 Results Withheld Incomplete
111. ining Process and Practice 1 4 72 48 8 120 2 PLM303 Bearings Lubrication and Installation 1 4 72 48 8 120 3 MEN303 Engineering Drawing 4 48 42 6 90 4 MEN306 Engineering Material 2 2 48 42 6 90 5 OHS401 OHS 1 24 21 3 45 6 CIN102 Application of Computer Technology in gt 36 24 A 60 Communication 7 PLM407 Lifting and Material Handling 1 3 60 60 8 120 8 EVG301 Ethics 1 24 21 3 45 9 MEN304 Workshop Calculation 2 36 24 4 60 Total 15 13 420 330 50 750 Student Total Contact hrs 35 Trimester 2 stage2 Total Contact Code Unitname Hours in a Total Trimester Self directed learning L P 12Weeks learning hours CP hrs 1 PLM406 Principles of Heat Engines 1 4 72 63 9 135 2 PLM409 Electro Hydraulics and Pneumatics 1 4 72 63 9 135 3 ACR228 Building Services 2 48 12 4 60 4 MEN305 Introduction to Mechanics 2 2 60 15 5 75 5 PLM410 Industrial Instrumentation and PLC 1 3 60 5 9 135 Control 6 MEN418 AutoCAD and Introduction to Solid Works 1 4 60 60 8 120 7 FWG302 Welding Process amp Practice 1 3 48 42 6 90 Total 8 22 420 330 50 750 Student Total Contact hrs 35 Trimester 3 stage3 Total Contact Cod Unit Hours ina Total oge ene Trimester Self directed learning L P 12Weeks learning hours cP hrs PLM404 Plant Operation and Maintenance 1 3 60 5 9 135 Management PLM403 Plant Engineering Technology 1 5 8
112. inting all materials fittings used for conveying cold water from Authorities Distribution system to Building Recognize and name each type of cold water system State the functional requirements and working principles of each system Recognize different types of mains and service pipes used Describe the features of taps cocks and valves 1 3 4 Compiles basic check list to inspect a cold water installation to ensure compliance with design specification and legal requirements Recognize and name materials and components of Hot Water System Select materials for given jobs and state reasons for selection Recognize and name Two types direct an indirect of Hot Water System State the functional requirements and working principles of each system Demonstrate knowledge of heat transfer Demonstrate knowledge and the principle methods of providing for expansions and different methods of pipe fixing Understand the principles and design of drainage installation inspections and testing for sewer and storm water drainage systems Recognize sewage disposal schemes including septic tanks 1 4 3 Determine the pipe sizing venting and gradient 1 4 4 Understand the methods of waste pipe disposal types of pipes pipes sizing and pipe venting traps 1 4 5 recognize sanitary services types of fitting connections and installations 2 0 Resources 2 1 Text 2 1 1 Australian refrigeration and Air conditioning Volume 1 third edition by Graham Boyle 2 1 2 Australian ref
113. ions 1 1 Course Description To extend the students knowledge on relevant engineering applications in the field of Computer Aided Design CAD i 1 2 Learning Targets Outcomes On successful completion of this course students will be able to 1 2 1 Design 3 D parametric CAD models using available parametric features select and apply suitable materials to the model 1 2 2 Assemble engineering components in a CAD model bottom up and top down 1 2 3 Control the CAD model by configurations design tables and equations for a variety of specifications 1 2 4 Render CAD models virtual photograph for use in professional documentation such as a proposals and brochures 1 2 5 Create orthographic and isometric drawings and related section detail and exploded views in accordance to Australian Standard AS1100 and generate bill of materials and 3D animation of CAD models 1 2 6 Determine necessary constraints and simulate dynamic mechanisms assemblies 2 0 Resources 2 1 Text Software manuals relevant to current applications supplied on CD Rom 2 2 Supplementary Materials 1 Supplementary notes will either be given during the lectures or placed on class share 2 Solid Works Getting Started user manual and tutorial 3 COSMOS Motion user manual and tutorial 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Co
114. ithout showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Fabrication and Welding Lecturer Other Lecturers FWG302 Trimester 2 Venue Derrick Title Welding Process and Practice Credit Points LECTURES Students are to attend 1 x 1 hour of lecture per week TUTORIALS N A LABS Workshop Students are to attend 1 x 3 hours of Workshop Practice per week SELF DIRECTED LEARNING Students are to spend about 3 4 hours per week for this course CONSULTATION TIME Students can consult the Lecturer to discuss issues relating to the course according to following times TBA PREREQUISITE The student must have attended form 6 level of education or Equivalent E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours 48 Lectures 12 Tutorials 0 Labs Workshops Practica
115. k 5 5 0 Assignment 3 Week 8 10 0 Laboratory exercises week 1 9 and 11 12 50 0 Class Test 1 Week 7 10 Class Test 2 Week 11 10 Quiz 1 Week 8 10 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the 100 coursework No final exam in this unit The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average At 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 70 74 3 00 3 27 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 Ww Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 l Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the followin
116. k back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your ow
117. kshops Practical s 48 Self Directed Learning during term 48 Self Directed Learning Midterm Break 8 Self Directed Learning Study amp Exam Weeks 8 Total Recommended Learning Hours 136 1 0 Welcome We welcome you to this Unit and hope that you will find it enriching and interesting 1 1 Course Description To enable the development of the elementary knowledge and skills required for efficient workshop safety and practice 1 2 Learning Targets Outcomes On successful completion of this course students will be able to 1 2 1 Identify the hazard in workshop environment and develop procedures through a report for safe working 1 2 2 Perform marking out exercises on plain surfaces 1 2 3 Use a range of measuring instruments to determine accuracy of various shapes and compares them in the form of a report 1 2 4 Use annotated sketches to outline the main features of common machine tools giving typical uses of each 1 2 5 Select various cutting tools with suitable angles for different machine tools and explains the need for cutting fluid 1 2 6 Describe the various marking out tools and techniques for specified components 1 2 7 Mark out a fitting job using the appropriate equipment 1 2 8 Cut and shape material using the correct hand tools 1 2 9 Cut internal and external screw threads 1 2 10 Apply elementary joining techniques 1 2 11 Safety and basic use of machines 1 2 12 Mark out a fitting job using the appropriat
118. l s 36 Field Trip s 0 Self Directed Learning during term 34 Self Directed Learning Mid Term Break Self Directed Learning Study amp Exam Weeks 4 Total Recommended Learning Hours 90 1 0 Welcome We welcome you to this unit and hope that you will find it enriching and interesting 1 1 Course Description The purpose of this unit is to enable the development of intermediate knowledge and skills required for welding in a fitting and machining workshop 1 2 Learning Targets Outcomes As a result of successfully completing this unit the student should be able to 1 Demonstrate safe welding practice 2 Recognize GTAW machine and GMAW machine 3 Perform oxy acetylene welding cutting and brazing 4 Perform electric arc welding 2 0 Resources Text 2 1 F J M Smith 1975 Basic Fabrication and Welding Engineering Craft Studies Series 2 2 Supplementary Materials 2 1 Compiled Notes given by the unit Lecturer 2 2 John R Bedford 1971 Metal Craft Theory and Practice New International Metric Edition 2 3 A Gray amp T Mc Cormick1998 Metal Techniques Second Edition 2 4 George Love 1983 Theory and Practice of METALWORK Third Edition 2 5 C D K irkcaldy 1994 Metal work Longman International Technical Texts 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 SAFETY Personal Safety Haza
119. l Recommended Learning Hours 135 1 0 Welcome We welcome you to this Unit and hope that you will find it enriching and interesting 1 1 Course Description The purpose of this unit is to enable the development of the elementary knowledge and skills required for industrial instrumentation and PLC automation 1 2 Learning Targets Outcomes On successful completion of this course students will be able to 1 2 1 Define the basic fundamentals and principles of industrial instrumentation and applications 1 2 2 Demonstrate the use of measuring instruments such as level pressure and temperature gauges 1 2 3 Demonstrate effects and advantages of measuring instruments such as level pressure and temperature sensors 1 2 4 Demonstrate the use of flow meters and vibration measuring instruments 1 2 5 Distinguish the difference between Decimal Binary Hexadecimal and Octal numbers1 2 6 Logic Gates 1 2 7 Understand the components of industrial automation 1 2 8 Introduction to PLC 1 2 9 Transforming basic wiring diagrams to ladder logic diagram 1 3 0 Build basic circuits 2 0 Resources 2 1 Text 2 1 0 Roger L Tokheim 1999 Degital electronics principles and applications 5th edition McGraw Hill Inc 2 1 1 D Patranabis 1996 Principles of Industrial Instrumentation 2nd Edition Tata McGraw Hill Inc 2 1 2 Jack H Automating Manufacturing System with PLCs Version 4 7 April 14 2005 Chapter 6 2 2 Supplementary Materials 2 2 1 Logi
120. lecture notes 3 Solving Problems 1 Preparation of Laboratory Report 1 Recommended Self Learning Hours Including Reading Time 5 Week 10 Title 1 BOILER OPERATION Start up and shut down procedure for a small boiler plant List steam plant emergency procedures No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Boiler Operation Engineering Questions and Answers 2nd Edition By P Chattopadhyay Reading lecture notes Assignment 2 Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 11 Title BOILER OPERATION Preparation of a small boiler plant for cold and hot inspection by the Inspector of Factories Actions Fulton Boiler Manual Pages 18 36 No of Lectures No of Tutorials Laboratory Practical Test 2 Field Trip s a Oo Oo O amp O a Oo Oo O amp O Readings 1 Fulton Boiler Manual Pages 18 36 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 12 Title 1 BOILER WATER TREATMENT Classification of impurities in feed water and its effect Aim of boiler water treatment Temporary and permanent hardness and their remedies The De Aerator and how it drives off the dissolved gases Class Test 3 No of Tutorials No of Labs Workshops Practical s Field Trip s Readings O A 1 Boiler Operation Engineering Questi
121. ls 1 No of Labs Workshops Practical s 5 Field Trip s 0 Readings Operation of Pumps from the Indian Institute for Production Management by A Jayprakash 1 Operation and Installation of valves and pipelines from the Indian Institute for Production Management by A Jayprakash Pages 4 38 Reading lecture notes 1 Doing tutorial exercise 0 Practical preparation 0 i Recommended Self Learning Hours Including Reading Time 2 4 0 Assessment Component Weighting Minimum Level 2 Assignment 10 2 Class Exercises Quizes 5 ag 4 Laboratory exercises 15 2 Short Tests 20 Final Examination 50 50 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assignment 1 Week 4 5 0 Assignment 2 Week 6 5 0 Laboratory exercises week 1 8 and 11 12 15 0 Class Test 1 Week 7 10 Class Test 2 Week 11 10 Quiz 1 and 2 Week 4 8 5 i b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendence of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average At 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 B 70 74 3 00 3 27 B 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54
122. mmunicating engineering information using technical graphics 1 2 Learning Targets Outcomes On successful completion of this course students will be able to 1 2 1 Understand the overview of engineering drawing system in a workplace 1 2 2 Utilize different line types print letters with correct character heights and able to dimension 2D drawing 1 2 3 Construct geometrical shapes by the use of dividers compass and ruler 1 2 4 Produce orthographic drawings in first and third angle projection 66 48 26 97 1 2 5 Produce isometric drawings with instruments to illustrate basic presentation techniques 1 2 6 Read and understand detail drawing 1 2 7 Draw assembly drawing in first and third angle projection 1 2 8 Develop cones cylinders pyramids and prisms 2 0 Resources 2 1 Text 2 1 1 Boundy A W 1991 Engineering Drawing 3rd 6th and 8th edition ISBN 0074525301 2 1 2 Greer A 1972 Mechanical Engineering Craft Studies Part 2 Edward Anorld 2 2 Supplementary Materials 2 2 1 French T E amp Helsel J 2002 Mechanical Drawing 13th edition 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 Overview of Engineering Drawing System 1 Language of Industry 2 Drawing Office 3 What is CAD 4 Drawing Reproduction 5 Methods of Production and Standards No of Lectur
123. n for a right angle the sine of an angle the cosine of an angle the tangent of an angle 4 Practical problems on sine cosine and tangent of angles e g sine bars measurement of tapers screw thread and gear calculations No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Chapman W A 1972 Elementary Workshop Calculations Chapter 1 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 11 Mensuration 1 Units length area volume 2 Properties of common plain figures square rectangle circle trapezium triangle etc O O N O O a mna 3 Volumes and surface area of solids uniform cross sectional area cones and pyramids 4 Area of similar shapes and volumes of similar solids 5 Bending allowances for sheet metal work No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Greer amp Howell 1972 Mechanical Engineering Craft Studies Part 1 2 and 3 Chapter 1 pages 30 37 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 12 Mensuration cont d O O N O O a mna No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Greer amp Howell 1972 Mechanical Engineering Craft Studies Part 1 2 and 3 Ch
124. n lifting equipment maintenance and adjustment d Operation and maintenance of electrical hoists including the sliding rotor hoist No of Lectures No of Tutorials No of Labs Workshops Practicals Field Trip s Readings i 1 A guide to rigging Second Edition edited by David West Expert advice from Des High field Ivan Bignold Phil Court Chris Turner Barry Haines Roy Cullen and Jack Campbell Work cover New south Wales Certification guide a Rigging b Certification c OHS Pages 81 102 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 4 LIFTING AND HANDLING EQUIPMENT a Handling and care of slings lifting chains and wire rope B Testing of chains and wire rope C Ladders scaffolding and other access equipment safety D Dangers of overhead bare electrical power lines No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 A guide to rigging Second Edition edited by David West Expert advice from Des High field Ivan Bignold Phil Court Chris Turner 1 Barry Haines Roy Cullen and Jack Campbell Work cover New south Wales Certification guide a Rigging b Certification c OHS Pages 81 102 Reading lecture notes 1 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 4 Week 5 INSTALLATION OF PLANT Pre plannin
125. n refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no long
126. n systems 1989 IPT Publishing and training Ltd Pages 60 107 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 4 LUBRICATION a Define a lubricant and identify their many types and forms O A Se 1 Oils 3 Solids 5 Powders graphite 2 Greases 4 Liquids 6 other forms of bearing lubricants etc No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Millwright 1989 IPT s Industrial Trades Training Manual IPT Publishing and training Ltd 2 1 2 Basaraba Bruce M B Ed M A Power Transmission systems 1989 IPT Publishing and training Ltd Pages 46 60 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 5 LUBRICATION b Define the following lubricant properties i on a gt 1 Viscosity 5 Pour point 2 Viscosity index 6 Flash point 3 Oxidation stability 7 Fire point 4 Demulsibility No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Miillright 1989 IPT s Industrial Trades Training Manual IPT Publishing and training Ltd 2 1 2 Basaraba Bruce M B Ed M A Power Transmission systems 1989 IPT Publishing and training Ltd Pages 46 60 Reading lecture not
127. n under minimal supervision and take responsibility for other team members and maintain and set up tools equipment to perform a range of standard tasks in a safe and workmanlike manner 1 3 Philosophy The philosophy of the course is based on student outcomes and the production of a portfolio of work including both practical and theoretical assignments to demonstrate competencies This portfolio will include examples of both institutional and industrial work The program is offered provides a recognisable qualification and a sound base for mechanical engineering students intending to specialise trade practices in Plant Maintenance Engineering The training develops student skills and knowledge of the processes involved The course aims to develop the maintenance aspect of heat engines Dynamic amp Positive displacement pumps power transmission devices hydraulics pneumatic boiler plants compressors Industrial Instrumentation controls PLC automation building services and mechanical handling of equipment 1 4 Aims and Objectives Aims To provide a basic technical skills course for industry which forms the basis for employment as a tradesman in Plant Maintenance work To provide industry with adequate number of capable and trained personnel who have acquired a sound knowledge and understanding of the principles and processes of Maintenance Engineering trade skills To provide a core of technical k
128. n work 6 Turning in previously written work when that practice is prohibited by your instructor Lecturer Other Lecturers FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Kitione S Fesaitu SME Vishal Charan SEE PLM410 Trimester 2 Venue Derrick Campus Title Industrial instrumentation and PLC Credit Points LECTURES TUTORIALS LABS Workshops Practical s SELF DIRECTED LEARNING CONSULTATION TIME PREREQUISITE E INFORMATION Students are to attend 1 x 1 hours of lectures per week Students are to attend 1 x 1 hour tutorial class per week Students are to attend 1 x 3 hour of Labs per week Students are to spend about 5hrs X 11wks 4hrs X 1wk and 8hrs X 2wks for this unit Students can consult the Lecturer to discuss issues relating to the unit according to the following day and time Day amp Time To be advised The student must have completed PLM303 MEN304 and MEN305 All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours 60 Lectures 10 Tutorials 11 Labs Workshops Practical s 33 Field Trip 6 Self Directed Learning during term 59 Self Directed Learning Midterm Break 8 Self Directed Learning Study amp Exam Weeks 8 Tota
129. nd Answers 2nd Edition By P Chattopadhyay Pages 1 10 2 Notes for Boiler Operators Part 1 and 2 Combined Edition By A Darnley Pages 1 8 Reading lecture notes 3 Solving Problems 1 Preparation of Laboratory Report 1 i Recommended Self Learning Hours Including Reading Time Week 2 Title INTRODUCTION TO STEAM 1 What is steam Why use steam Why so widely used in industries How steam is formed Advantages and disadvantages of steam used as a source of power over Alternatives of power production The formation of steam No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Boiler Operation Engineering Questions and Answers 2nd Edition By P Chattopadhyay Page 1 19 Part 1 and 2 Combined Edition By A Darnley Pages 8 10 Reading lecture notes Solving Problems Preparation of Laboratory Report i 2 Notes for Boiler Operators on a gt Recommended Self Learning Hours Including Reading Time 5 Week 3 Title BOILERS AND STEAM PLANT 1 Early development of boilers haystack scotch economic Lancashire Wet back and dry back boilers Fire tube and water tube boilers differences 2 Application of fire tube and water tube boilers 3 Typical boiler layout and parts No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 4 Field Trip s 0 Readings 1 Notes for Boiler Operators Part 1 and 2 Combined Edition By A Darnley Pages 10 25 Reading lecture
130. ndition Based Maintenance Points to be considered in formulating corrective maintenance Replacement instead of maintenance policy Planned replacement of production units advantages and disadvantages No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Reading lecture notes pp 9 11 Assignment 1 i O N N gt Practical preparation Recommended Self Learning Hours Including Reading Time Week 5 PLANNED MAINTENANCE DOCUMENTATION AND CONTROL Inventory Asset Register Maintenance Schedule Work Specifications Format of the Asset Register and Inventory Sheet No of Lectures No of Tutorials Test1 No of Labs Workshops Practical s Field Trip s Readings Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Reading lecture notes pp 36 38 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 6 PLANNED MAINTENANCE DOCUMENTATION AND CONTROL Relevant information required to be entered in the documents O N N gt Exercises in the preparation of the above documents Work Order Functions and Data Included No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Reading lecture notes pp 27 31 Doing tutorial exercise Prac
131. ned in full in the University Academic Student Regulations UASR 5 TEACHING AND LEARNING METHODS 5 1 Introduction A variety of teaching methods are used as detailed below to cater for different learning styles and to promote guidance to learning in both structured and unstructured situations 5 2 Student Centred Learning This is catered for in assigned tasks and projects as well as gaining experience in the industry attachment periods 5 3 Methods Information lectures coupled with workshop instruction and workshop practicals to develop hands on skills and knowledge Drawing practicals should be emphasised to develop representational abilities Tutorials for practicing problem solving and other analytical skills and project work to develop initiative and teamwork 6 MONITORING EVALUATING AND REVIEW OF PROGRAM 6 1 School Board The School Board as detailed in the USAR sits to review discuss and amend individual results by consensus at the end of every stage 6 2 Academic Board The Academic Board as detailed in the USAR sits to review pass rate statistics and approve results by consensus at the end of every stage following the School Board 6 3 On going Monitoring Progressive monitoring of the program is exercised in the following ways I Discussions within the Section s staff meetings the School Board and the Academic Board frequency monthly ii Feedback from the IAC individual employers and employer groups
132. nguish between full film lubrication boundary lubrication their construction and applications stating where they are of a particular advantage 1 2 6 List requirements of good sealing practice and differentiate between static and dynamic seal materials for specific purposes Select and install the appropriate filters and seals 2 0 Resources 2 1 Text 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Millwright 1989 IPT s Industrial Trades Training Manual IPT Publishing and Trainig Ltd 2 1 2 Basaraba Bruce M B Ed M A Power Transmission systems 1989 IPT Publishing and Training Ltd 2 2 Supplementary Materials Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 BEARINGS a Describe the construction application removal uses and maintenance of the following types of bearings 1 Bush 6 Porous 11 Roller 2 Sleeve 7 Non metallic 12 Ball 3 Journal 8 Radial 13 Air 4 Collar thrust 9 Thrust 14 Pin 5 Pivot 10 Tapered rollers b Describe methods of performing bearing alignment No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Millwright 1989 IPT s Industrial Trades Training Manual IPT Publish
133. nificant figures scientific notation 3 Averages Percentages Ratio and Proportions 4 Use practical exercises to solve problems No of Lectures 2 No of Tutorials 1 No of Labs Workshops Practical s 0 Field Trip s Readings Chapman W A 1972 Elementary Workshop Calculations Chapter 1 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 3 Arithmetic Average Ratio Proportion and Percentage cont d No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Chapman W A 1972 Elementary Workshop Calculations Chapter 1 Reading lecture notes Doing tutorial exercise Practical preparation O O a O O N Recommended Self Learning Hours Including Reading Time Week 4 Algebra 1 Brackets solving equations requiring addition and subtraction 2 Equations containing the unknown quantity on both sides 3 Equations containing brackets 4 Equations containing fractions 5 Formulae s 6 Use the spindle speed and cutting speed formulae to illustrate the above No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Greer amp Howell 1972 Mechanical Engineering Craft Studies Part 1 2 and 3 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time O O
134. ning style 4 Dimension style families 5 Modifying multileader style dialog box No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Tickoo S Prof Calumet P U C Saravan D 2011 Chp 10 p 2 31 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 9 Adding Constraints to Sketches 1 Adding geometric constraints 2 Applying horizontal constraints vertical coincident perpendicular parallel 3 Controlling and display of constraints i O A O O na a mna 4 Concept of fully defined sketch No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Tickoo S Prof Calumet P U C Saravan D 2011 Chp 11 p1 16 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 10 Model Space Viewports Paper Space Viewports and Layouts 1 Model space and paper space layouts 2 Creating tile viewports 3 Editing viewports 4 Controlling the properties of viewports layers No of Lectures No of Tutorials No of Labs Workshops Practical s O A O O na na mna Field Trip s Readings Tickoo S Prof Calumet P U C Saravan D 2011 Chp 12 p1 20 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learnin
135. notes Doing tutorial exercise Practical preparation No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Recommended Self Learning Hours Including Reading Time oO CO GO oO GO GO Week 14 No of Lectures No of Tutorials Readings No of Labs Workshops Practical s Field Trip s James Stewart Calculus Thomson Brooks Cole 6th Edition Chapter 12 pages 804 815 Reading lecture notes Doing tutorial exercise Practical preparation 4 0 Assessment Recommended Self Learning Hours Including Reading Time O O O O Component Weighting Minimum Level 2 Assignment 10 2 Class Exercises Quizes 5 sii 4 Laboratory exercises 15 i 2 Short Tests 20 Final Examination 50 50 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting i Assignment 1 Week 4 5 0 Assignment 2 Week 6 5 0 Laboratory exercises week 1 9 and 11 12 15 0 Class Test 1 Week 7 10 Class Test 2 Week 10 10 Quiz 1 and 2 Week 4 8 5 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average At 90 100 4 33 5 00 A 85 89
136. nowledge to students who may wish to extend their studies to higher qualifications and specialisation in plant maintenance and other mechanical fields To develop the craft skills of the student to enable them to make a positive contribution to the standards and quality of plant maintenance work in their field of employment Objectives To provide the course student with a sound core of skills based on a broad analysis of essential competencies for employment as plant maintenance foremen within industry To provide the student with a sound core of skills based on a broad analysis of essential competencies for employment as a maintenance worker within industry Particular attention being drawn to safety good working practices quality of workmanship materials selection numeracy and other skills such as drafting and measurement Emphasis is also placed on quality control and the maintenance standards To further provide the student with the basic technical knowledge and competencies essential for employment within the engineering industry and related occupations To provide the theoretical input to balance the practical experience and development of the student engaged in related industrial activities To support and cooperate with industry and relevant training agencies in the development of competent craft skills to meet employment needs 2 PROGRAM REGULATIONS
137. nser 2 4 Flow control No of Lectures No of Tutorials On oOo Oo GO GO No of Labs Workshops Practical s Field Trip s Readings Australian refrigeration and Air conditioning Volume 1 third edition by Graham Boyle chapter 29 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 3 Major Applications 3 1 scope of industry 3 2 domestic refrigeration 3 3 Commercial refrigeration 3 4 Industrial refrigeration 3 5 Transport marine refrigeration 3 6 Comfort air conditioning 3 7 Industrial air conditioning No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Australian refrigeration and Air conditioning Volume 1 third edition by Graham Boyle chapter 29 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 4 Tubing 4 1 Types wall thickness annealing 4 2 Safety and use of dry nitrogen to prevent oxidization 4 3 Cutting and bending 4 4 Using bending springs 4 5 Lever benders 4 6 Left side right side and offset bending 4 7 Tubing cleanliness No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Australian refrigeration and Air conditioning Volume 1 third edition by Graham Boyle chapter 29 Reading lecture notes Doing tutorial exercise Practical preparation
138. ntent and Reading References Week 1 Drawings Parts 1 Parts View options sketch planes sketching relationships feature creation concept of parametric modeling and design intent symmetry 2 Parts Extrude cut shell fillet chamfer system and document setting options No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Solid Works Getting Started and User Manual Reading lecture notes Solving Problems Preparation of practical reports Recommended Self Learning Hours Including Reading Time Week 2 Assemblies 1 Assemblies mate relationships add and edit components fix and float parts constraints configurations 2 Drawings Basic drawing creation templates inserts model items text entry drawing created to AS1100 Standard O A O No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Solid Works Getting Started and User Manual Reading lecture notes Solving Problems Preparation of practical reports Recommended Self Learning Hours Including Reading Time Week 3 Drawings Parts 1 Parts copy in sketch mirror feature introduction to loft and sweep 2 Assemblies Bottom up assembly create new add and edit components explode collapse No of Lectures No of Tutorials No of Labs Workshops Practical s O A O Field Trip s Readings Solid Works Getting Started and User Manual
139. nuals such as Cummings MAN B amp W diesel Mirlees Blackstone KV major Ruston Lister Patter Caterpillar Wartsila and Pielstick for Plant engine references Pages 83 100 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 9 POWER MEASUREMENT Perform brake test and calculations on the following Electrical dynamometer brake test b Rope brake test c Prony brake d Hydraulic brake No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 2 Extracted notes from training manuals such as Cummings MAN B amp W diesel Mirlees Blackstone KV major Ruston Lister Patter Caterpillar Wartsila and Pielstick for Plant engine references Pages 83 100 a o Oo Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 10 POWER MEASUREMENT Perform brake test and calculations on the following Electrical dynamometer brake test b Rope brake test No of Lectures No of Tutorials Test 2 No of Labs Workshops Practical s Field Trip s Readings 2 Extracted notes from training manuals such as Cummings MAN B amp W diesel Mirlees Blackstone KV major Ruston Lister Patter Caterpillar Wartsila and Pielstick for Plant engine references Pages 83 100 Reading lecture notes Doing tutorial exercise Practical preparation i a
140. oO oO Recommended Self Learning Hours Including Reading Time Week 11 FUELS AND COMBUSTION a Types of fuel b Calorific values c Principle of combustion No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Diesel engines and fuel systems second edition by Alana Asmus amp Barry Wellington Pages 37 42 45 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 12 INTERCOOLERS INJECTION AND VALVE TIMING a Principle of intercoolers b Valve injector and ignition timing O A Se O gt N Readings No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s 1 Diesel engines and fuel systems second edition by Alana Asmus amp Barry Wellington Pages 26 Reading lecture notes Doing tutorial exercise Practical preparation 4 0 Assessment Recommended Self Learning Hours Including Reading Time on 3 gt Component Weighting Minimum Level 2 Assignment 10 2 Class Exercises Quizzes 5 iii 5 Laboratory exercises 15 i 2 Short Tests 20 Final Examination 50 50 i Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assignment 1 Week 4 5 0 Assignment 2 Week 6 5 0 Laboratory exercises week 1 8 and 11 12 15 0 Class Test 1 Week 7 10 Class Test 2
141. of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Boundy A W 1991 Engineering Drawing 3rd Edition p 197 199 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 10 Detail and Assembly Drawing con t 1 Draw complete sectional views including material list balloon reference and dimensioning 2 Draw a general assembly view in third angle projection showing a complete front view and sectional end view 3 Draw complete assembly view of a pulley and bracket and conveyer bracket including dimensioning No of Lectures No of Tutorials No of Labs Workshops Practical s O O gt A Field Trip s Readings Boundy A W 1991 Engineering Drawing 3rd Edition p 26 31 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 11 Development of Cones Pyramids 1 Four basic shapes in sheet metal development prism cones cylinders and pyramids 2 Three methods of construction parallel line development radial line development triangulation 3 Development of cones and pyramids using radial line method of development No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Boundy A W 1991 Engineering Drawing 3rd Edition p 233 235 i Reading lecture notes
142. ons and Answers 2nd Edition By P Chattopadhyay 2 International site for spirax sarco slides 1 10 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time STUDY Recommended Self Learning Hours Including Reading Time 4 0 Assessment Component Weighting Minimum Level Assignment 10 Class Exercises z 50 Laboratory Practical Test 25 Short Test 15 Final Examination 50 50 Dates a Short Test and Other assessment will be as follows i Assessment Date Weighting Assignment 1 Week5 5 Assignment 2 Week 10 5 Class Test 1 Week 4 5 Class Test 2 Week 8 5 Class Test 3 Week 12 5 Laboratory Practical Test 1 Week 9 10 Laboratory Practical Test 2 Week 11 15 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination It is highly recommended that students attend all tutorials labs workshops The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average A 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 70 74 3 00 3 27 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27
143. orces resultant of forces parallelogram of forces 3 Moment of a force principle of moments reaction at the fulcrum centre of gravity balance and unbalance 4 Examples and exercises to be workshop oriented No of Lectures No of Tutorials Class Assessment 1 No of Labs Workshops Practical s Field Trip s O oO o oO O O gt a N Readings Greer A amp Howell W H 1972 Mechanical Engineering Part 1 2 3 and 4 pages 47 56 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 4 Force and Moments cont d 1 Effect of force Units of force mass weight types of forces effect of force on engineering materials tension compression and bending 2 Stress and strain force as a vector quantity representation of forces resultant of forces parallelogram of forces 3 Moment of a force principle of moments reaction at the fulcrum centre of gravity balance and unbalance 4 Examples and exercises to be workshop oriented No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Greer A amp Howell W H 1972 Mechanical Engineering Part 1 2 3 and 4 pages 47 56 i O O O O gt w Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 5 Friction 1 Causes of friction wear and the e
144. ources types water treatment and distribution O N a No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s On Readings 2 1 4 Plumbing and mechanical Services1 2 and 3 By A H Masterman and R M Boyce amp Plumbing Cold Water Supplies Drainage amp Sanitation By F Hall 2 1 5 Building Services Engineering By David V Chadderton ISBN 978 0 415 41355 8 5th Edition 2007 2 1 6 Water and Plumbing Volome IIl Lfte Choudhury J Trost ISBN 0 13 080337 5 2 1 8 Plumbing Cold Water Supplies Drainage and sanitation Third Edition By F Hall IBSN 0 582 23405 0 Recommended Self Learning Hours Including Reading Time No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Week 8 Types of distribution systems and Types of pipes and Jointing methods Selection of materials O N a gt O Connection from main to meter types of water meters Direct and indirect system advantages and disadvantages amp applications i reticulation system rectifying problem Readings 2 1 4 Plumbing and mechanical Services1 2 and 3 By A H Masterman and R M Boyce amp Plumbing Cold Water Supplies Drainage amp Sanitation By F Hall 2 1 5 Building Services Engineering By David V Chadderton ISBN 978 0 415 41355 8 5th Edition 2007 2 1 6 Water and Plumbing Volome III Lfte Choudhury J Trost ISBN 0 13 080337 5 2 1 8 Plumbing Cold Water Supplies Drainage and sanitation Thi
145. p of equipment striking the arc Single run fillets on and 6mm m s plates Pad welds multiple beads on 6mm m s plate in flat position arc welding No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings F J M Smith Basic Fabrication and Welding Engineering page 272 302 National Metals amp Engineering Curriculum Metals Consortium Training Publications of Western Australia Manual Metal Arc Welding Resource Notes Pages 27 33 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time 4 0 Assessment O WwW O Component Weighting Minimum Level Assignments 10 Classroom Assessment 10 Short Tests 10 ane Practical Test 70 Final Examination 0 0 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assignment 1 Week 6 5 Assignment 2 Week 10 5 Classroom Assessment 1 Week 5 5 Classroom Assessment 2 Week 11 5 Short Test 1 Week 6 5 Short Test 2 Week 10 5 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the coursework and score at least 50 ie 50 100 It is highly recommended that students attend all tutorials labs workshops The following grading system will be used Letter Grade Scale
146. p s on 3 gt Intensifiers and Pressure on 3 gt Readings 1 Hydraulics and Pneumatics Technician s and Engineer s Guide By Andrew Parr Pages167 183 Textbook can be found at FNU Samabula Library Reading lecture notes Assignment 2 Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 10 Title 1 HYDRAULIC PUMPS ACTUATORS AND ACCESSORIES 1 Industrial Circuits and Fault Diagnosis Charts Examples of industrial hydraulic and pneumatic circuits Fault diagnosis and logical trouble shooting charts No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Hydraulics and Pneumatics Technician s and Engineer s Guide By Andrew Parr Pages185 208 Textbook can be found at FNU Samabula Library Reading lecture notes Assignment 2 an Oo Oo O amp O Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time 4 Week 11 Title PNEUMATICS 1 Introduction Comparison of hydraulic and pneumatic power transmission Uses of compressed air Statutory regulations relating to compressed air systems Compressor layout Identification of parts and their functions 2 Compressors Compressor types reciprocating rotary and axial piston lobe screw turbo and centrifugal Construction application and maintenance Advantages and disadvantages No of Lectures 1 No of Tutorials 1 Practical Test1 4 Field Trip s 0
147. r boilers 1 2 3 Carry out basic maintenance work on boilers and their associated accessories 1 2 4 Draw up a checklist for the routine inspection of boilers 1 2 5 Carry out test procedures to assess the reliability of safety devices fitted to boilers 1 2 6 Safely run a small package boiler and competently bank the fires during an emergency 1 2 7 To understand the implications of using impure feed water for steam generation 2 0 Resources 2 1 Text 1 Boiler Operation Engineering Questions and Answers 2nd Edition By P Chattopadhyay 2 International site for spirax sarco 3 Boiler operations by M P Murgai Ram Chandra 4 Notes for Boiler Operators Part 1 and 2 Combined Edition By A Darnley 2 2 Supplementary Materials 1 Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 Title 1 BASIC TERMS AND DEFINITIONS Heat temperature pressure work power specific heat capacity enthalpy Energy chemical kinetic potential pressure mechanical and potential energy Conversion of one form of energy to another e g chemical energy to electrical Energy Slide No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 4 Field Trip s 0 Readings 1 Boiler Operation Engineering Questions a
148. raining Ltd Pages 40 46 47 60 Reading lecture notes Doing tutorial exercise Practical preparation Week 10 SEALS AND GASKETS i Recommended Self Learning Hours Including Reading Time on 3 gt c Discuss the following seal materials and their applications 1 Compressed cork 6 PTFE 11 Labyrinth 2 Paper 7 Cord 12 Mechanical seals 3 Rubber 8 Graphite impregnated cloth 4 Varnished paper 9 Copper covered asbestos 5 Hard and soft materials 10 Piston Rings No of Lectures No of Tutorials Test 2 No of Labs Workshops Practical s Field Trip s Readings 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Miillright 1989 IPT s Industrial Trades Training Manual IPT Publishing and training Ltd 2 1 2 Basaraba Bruce M B Ed M A Power Transmission systems 1989 IPT Publishing and training Ltd Pages 40 46 47 60 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time a oO oO Week 11 FILTERS a Identify the types functions of the following filtering devices 1 Screens 3 Paper 5 Centrifugal 2 Cloth 4 Absorbent No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Miillright 1989 IPT s Industrial Trades Training Manual IPT Publishing and training Ltd 2 1 2 Basaraba Bruce M B Ed M A Power Transmission syst
149. rd Edition By F Hall IBSN 0 582 23405 0 Recommended Self Learning Hours Including Reading Time 1 Week9 Taps and valves Types of taps parts of the taps types of valves part of the valves method of installation of taps and valve Maintenance taps and valves Uses of taps and valves noise control in taps and valves No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practicals 2 Field Trip s 0 Readings 2 1 4 Plumbing and mechanical Services1 2 and 3 By A H Masterman and R M Boyce amp Plumbing Cold Water Supplies Drainage amp Sanitation By F Hall 2 1 5 Building Services Engineering By David V Chadderton ISBN 978 0 415 41355 8 5th Edition 2007 2 1 6 Water and Plumbing Volome III Lfte Choudhury J Trost ISBN 0 13 080337 5 2 1 8 Plumbing Cold Water Supplies Drainage and sanitation Third Edition By F Hall IBSN 0 582 23405 0 Recommended Self Learning Hours Including Reading Time 0 No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s e N a week 10 CENTRALISED SYSTEMS Direct system indirect system Sealed primary circuit Primatic cylinder Combined cylinder and tank system Indirect conventional amp secondary circuit COMPONENTS Cold feed cistern Hot water cylinders Primary flow pipes Primary return pipes Independent boilers vents cold feed over flow Secondary return Materials and pipe fixing Secondary return Materials and pipe fix
150. rds to burns sight Electric shocks Procedures to be taken when a person is in contact with a live wire First Aid for electrical shocks Safety when handling cylinders oxy welding and arc welding equipment No of Lectures 1 No of Tutorials No of Labs Workshops Practical s Field Trip s Readings F J M Smith 1975 Basic Fabrication and Welding Engineering Craft Studies Series Pages 1 23 1 Reading lecture notes 1 Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time 2 12 Week 2 GAS WELDING Introduction to oxy acetylene welding explanation of basic principles Equipment used Flame adjustment neutral carburising oxidising Application involving the use of flames and their advantages Filler rods selection of rods and welding nozzles Effects of variable defectors in oxy acetylene welding influence of filler rod and blow pipe manipulation welding speed and gas consumption Defects recognition of defects in welding No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings F J M Smith Basic Fabrication and Welding Engineering page 272 302 T A Gray amp T Mc Cormick1998 Metal Techniques Second Edition Pages 158 170 Reading lecture notes Tutorial Exercise Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time O WN O gt Week 3 ELECTRIC ARC WELDING Introduction
151. refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer hones
152. rials 12 Labs Workshops Practical s 24 Field Trip s 0 Self Directed Learning during term 7 Self Directed Learning Midterm Break 2 Self Directed Learning Study amp Exam Weeks 3 Total Recommended Learning Hours 60 1 0 Welcome We welcome you to this unit and hope that you will find it enriching and interesting 1 1 Course Description This unit aims to enable the development of the elementary knowledge and skills required for the refrigeration trade and principles of water installations and distribution systems that exist in industrial buildings 1 2 Learning Targets Outcomes On successful completion of this course students will be able to 1 2 1 Explain the operation of the vapour compression refrigeration cycle 1 2 2 Identify the condition of the refrigerant in an operating vapour compression system 1 2 3 Identify the major application for the vapour compressor cycle in the refrigeration and air conditioning industry 1 2 4 Accurately and neatly bend copper tube to specification 1 2 5 Construct mechanical and brazed joints in refrigerant tubing that meet specification i 1 2 6 1 2 7 1 2 8 1 2 9 1 3 0 1 3 1 1 3 2 1 3 3 1 3 5 1 3 6 1 3 7 1 3 8 1 3 9 1 4 0 1 4 1 1 4 2 Fit and remove service gauges to operating refrigeration systems Define and classify water and its sources of supply treatment and Distribution Understand the requirements of the relevant model and local water bye laws Describe methods of jo
153. rigeration and Air conditioning Volume 2 third edition by Graham Boyle 2 1 3 Modern refrigeration and Air conditioning 2 1 4 Plumbing and mechanical Services1 2 and 3 By A H Masterman and R M Boyce amp Plumbing Cold Water Supplies Drainage amp Sanitation By F Hall 2 1 5 Building Services Engineering By David V Chadderton ISBN 978 0 415 41355 8 5th Edittion 2007 2 1 6 Water and Plumbing Volume IIl Lfte Choudhury J Trost ISBN 0 13 080337 5 2 1 8 Plumbing Cold Water Supplies Drainage and sanitation Third Edition By F Hall IBSN 0 582 23405 0 2 2 Supplementary Materials 2 2 1 Supplementary notes details will be provided 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 Introduction Heat Pressure and temperature 1 1 Heat Heat flow Heat transfer Conduction Convection radiation 1 2 Heat measurement i 1 3 Application of gas laws 1 4 Operation of the vapour compression system No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Australian refrigeration and Air conditioning Volume 1 third edition by Graham Boyle chapter 29 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 2 Heat Pressure and temperature 2 1 Compressor 2 2 Evaporator 2 3 Conde
154. rioration in power transmission devices 1 2 4 Carry out workshop exercises to demonstrate an understanding of the adjustments for accurate performance of power transmission devices 2 0 Resources 2 1 Text 2 1 1 Doug Bruce Mechanical Power Transmission Training Publication of Australia 2 1 2 M J Neale Drives and Seals Tribology Handbook 2 2 Supplementary Materials Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 BELT DRIVES Advantages disadvantages and application v belt toothed belts flat belts timing belts adjustable belts Materials fastening and tensioning Belt tensioning devices jockey wheel adjusting nut and spring Belt and pulley speeds No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Doug Bruce Mechanical Power Transmission National Metal and Engineering Curriculum pp 7 13 Reading lecture notes Doing tutorial exercise Practical preparation onan O a a mna Recommended Self Learning Hours Including Reading Time Week 2 BELT DRIVES Angle of wrap slippage Alignment of pulleys and measurement of tension Use of manuals No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Doug
155. rning Hours Including Reading Time Week 8 SEALS AND GASKETS a Discuss describe and identify the materials applications and functions of the following seals i on a gt Gaskets 5 Square packing O rings 6 Rings Gland packings 7 Labyrinth seals Lip and Felt seals 8 Scrapers we ee ee Ne 1 2 3 4 No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Miillright 1989 IPT s Industrial Trades Training Manual IPT Publishing and training Ltd 2 1 2 Basaraba Bruce M B Ed M A Power Transmission systems 1989 IPT Publishing and training Ltd Pages 47 60 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 9 SEALS AND GASKETS b Discuss between Static and Dynamic seals on 3 gt 1 Compressed cork 2 Paper 3 Rubber 4 Varnished paper 5 Hard and soft materials Readings 6 PTFE 11 Labyrinth 7 Cord 12 Mechanical seals 8 Graphite impregnated cloth 9 Copper covered asbestos 10 Piston Rings No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s 2 1 1 Basaraba Bruce M B Ed M A and Journeyman Miillright 1989 IPT s Industrial Trades Training Manual IPT Publishing and training Ltd 2 1 2 Basaraba Bruce M B Ed M A Power Transmission systems 1989 IPT Publishing and t
156. s direct look glass type float types single bellow elements level transmitter differential bellow element level types Displacer types nozzle orifice types ball valve actuated types level gauge magnetic float types or switch type variation of resistance r with current i in liquid or vapour thermal type level control scheme of resistance switching level type gauge No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 3 Field Trip s 0 Readings 2 1 1 Roger L tokheim 1999 Degital electronics principles and applications 5th edition McGraw Hill Inc 1 2 1 2 D Patranabis 1996 Principles of Industrial Instrumentation 2nd Edition Tata McGraw Hill Inc Pages 4 64 Reading lecture notes 2 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 5 Week 3 INSTRUMENTATION 3 2 0 Pressure measurement 3 2 1 a Force and its effects b Fluid pressure measurement c Measuring Limitations d Atmospheric reference gauge e Strain Gauge F Types of strain shearing axial Poisson bending and torsional strain G Sensors Bonded resistance sensors 3 2 2 a Installations and diagnostics b pressure gauge and switches 3 2 3 a Mechanical to electronic pressure sensors b Capacitance pressure transducers c Potentiometer pressure transducer d Piezoelectric pressure sensor e Magnetic pressure transducer designs f Optical pressure transducer 3 2 4 a 3 wa
157. s of heat energy 3 Heat heat exchange heat exchange and cutting fluids examples and exercises related to workshop situations No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Greer A amp Howell W H 1972 Mechanical Engineering Part 1 2 3 and 4 pages 57 62 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 2 Temperature and Heat cont d 1 Temperature effects of heat temperature measuring temperature and high temperature fusible cones and pellets expansion of metals 2 Heat transmission of heat by conduction convection and radiation heat energy specific heat sources of heat energy 3 Heat heat exchange heat exchange and cutting fluids examples and exercises related to workshop situations No of Lectures O O gt WwW No of Tutorials Class Assessment 1 No of Labs Workshops Practical s Field Trip s Readings Greer A amp Howell W H 1972 Mechanical Engineering Part 1 2 3 and 4 pages 57 62 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 3 Force and Moments 1 Effect of force Units of force mass weight types of forces effect of force on engineering materials tension compression and bending 2 Stress and strain force as a vector quantity representation of f
158. s still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarised it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor
159. se Practical preparation Recommended Self Learning Hours Including Reading Time u Week 3 MARKING OUT TOOLS 1 The selection and safe and correct use of the following instruments a on Cen een ona ao i a Ce 2 Centre punches 3 Prick punch 4 Surface plates 5 Scribers scribing block 6 Engineers square No of Lectures No of Tutorials Class Assessment 1 No of Labs Workshops Practical s Field Trip s Readings Gray T A amp McCormick T 1997 pp 28 32 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 4 MARKING OUT TOOLS 1 The selection and safe and correct use of the following instruments 2 Dividers 3 Engineers protractor 4 Odd leg calipers 5 Angle plates 6 Marking medium ORANO a EE en A No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Gray T A amp McCormick T 1997 pp 28 32 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 5 FITTING HAND TOOLS 1 Selection safety and correct use of the following hand tools for each particular applications 2 Spanners and wrenches 3 Pliers 4 Hammers 5 Cold chisels 6 Bench vices 7 Stock and dies 8 Stud extractor No of Lectures OA a i een Cen Cen No of Tutorials Class Assessment 2 No
160. signment 1 on 3 gt Recommended Self Learning Hours Including Reading Time Week 6 Title STEAM PLANT LAYOUT 1 Closed feed cycle and Open feed cycle application and advantage of one over the other 2 Disadvantage of one against the other 3 Sketch of layout of both types of cycles Cycles appropriate for process work and power production No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Boiler Operation Engineering Questions and Answers 2nd Edition By P Chattopadhyay 2 Boiler operations by M P Murgai Ram Chandra Pages 17 27 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time MID TRIMESTER BREAK No of Lectures O A Se No of Tutorials No of Labs Workshops Practical s Field Trip s Readings STUDY Recommended Self Learning Hours Including Reading Time WEEK 7 Title STEAM CONDITIONING Concept of wet and dry steam production advantages and disadvantages Construction and function of the following Steam Traps Balanced pressure type Liquid expansion Bi metallic Float and Lever type and inverted bucket Need for a relief valve downstream a pressure regulating valve No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Boiler Operation Engineering Questions and Answers 2nd Edition By P Chattopadhya
161. sment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The student can apply for re check of the grade as per the procedures laid down in the UASR Plagiarism and Dishonest Practice Regulations Plagiarism is taking another person s words or ideas and using them as if they were your own It can be either deliberate or accidental Plagiarism is taken very seriously in higher education If even a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by
162. spring spider barrel Coupling misalignment parallel angular performance and wear Coupling alignment techniques selection No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Doug Bruce Mechanical Power Transmission National Metal and Engineering Curriculum pp 104 108 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 9 CLUTCHES Advantages disadvantages principles of operation Positive clutches mechanical jaw square jaw dog spiral jaw No of Lectures No of Tutorials No of Labs Workshops Practical s oon gt oo a gt Field Trip s Readings Doug Bruce Mechanical Power Transmission National Metal and Engineering Curriculum pp 125 131 Reading lecture notes 56 59 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 10 CLUTCHES Friction clutches single plate multi plate Damage heat lubrication adjustment No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Doug Bruce Mechanical Power Transmission National Metal and Engineering Curriculum p 125 131 Reading lecture notes i O na mna nena O a gt Doing tutorial exercise Practical preparation 0 Recommended Self Learning Hours Including Reading Time 3 Week 11 VARIABLE SPEE
163. st 1 Week 7 5 Class Test 2 Week 12 5 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination The following grading system will be used Letter Grade Scale Grade Marks Grade Point Average At 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 B 70 74 3 00 3 27 B 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 W Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 l Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student ca
164. stem will be used Letter Grade Scale Grade Marks Grade Point Average At 90 100 4 33 5 00 A 85 89 4 00 4 27 A 80 84 3 73 3 93 B 75 79 3 33 3 60 70 74 3 00 3 27 65 69 2 67 2 93 C 60 64 2 33 2 60 C 55 59 2 00 2 27 C 50 54 1 67 1 93 D 45 49 1 33 1 60 D 40 44 1 00 1 27 D 35 39 0 67 0 93 E Below 35 0 DNQ Did Not Qualify 0 W Withdrawn from Unit 0 CT Credit Transfer 0 NV Null amp Void for Dishonest Practice 0 l Results Withheld Incomplete Assessment 0 X Continuing course 0 DNC Did Not Complete 0 CP Compassionate Pass 0 AEG Aegrotat Pass 0 PT Pass Terminating 0 P Pass 0 NP Not Passed 0 Dissatisfaction with Assessment The academic conduct of the students is governed by the University Academic and Students Regulation UASR All students must obtain a copy of the UASR from the FNU academic office and familiarize themselves with all academic matters Should a student be dissatisfied with either the internal or external assessment they can take the following steps to get redress of their grievance Internal Assessment The student can refer the work back to the unit coordinator for checking and reassessment Following this reassessment if the student is still dissatisfied the student may refer the work to the HOD The HOD will then appoint another lecturer to examine the work and result will then stand Final Exam The stud
165. stitute for Production Management by A Jayprakash Operation and Installation of valves and pipelines from the Indian Institute for Production Management by A Jayprakash 39 55 93 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 4 WATER TREATMENT a Classification Rain Surface Well b Properties of soft and hard water No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings a Industrial waste water control by Nancy riikonen and Clay Jones Pages 94 111 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 5 WATER TREATMENT c Domestic Water Treatment d Distillation Filtration Boiling Aeration and Chlorination No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings a Industrial waste water control by Nancy riikonen and Clay Jones Pages 94 111 oon gt Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 6 WATER TREATMENT e Industrial Crystallization and Precipitation f Coagulation and ion exchange process g Chemical water treatment No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings a Industrial waste water control by N
166. t metal parts 1 Introduction to sheet metal parts design methods bends corner breaks auto relieves flat pattern forming tools 2 Tutorial sheet metal No of Lectures No of Tutorials No of Labs Workshops Practical s Class Test 2 Readings COSMOS Motion Manual and Tutorial Reading lecture notes Assignment 2 Preparation of practical reports Recommended Self Learning Hours Including Reading Time STUDY BREAK No of Lectures O A O No of Tutorials 0 No of Labs Workshops Practical s 0 Class Test 1 0 Readings Solid Works Getting Started and User Manual Reading lecture notes 2 Project 2 10 Preparation of practical reports Recommended Self Learning Hours Including Reading Time 12 4 0 Assessment Component Weighting Minimum Level Assignment 10 Class Exercises N A Laboratory 10 70 Project 20 Short Test 30 Final Examination 30 30 Dates a Short Test and Other assessment will be as follows Assessment Date Weighting Assignment 1 Week 7 5 Assignment 2 Week 12 5 Class Test 1 Week 8 15 Class Test 2 Week 12 15 Laboratory x10 During the semester 10 Project 1 Week 6 10 Project 2 Week 12 10 b In order to pass the course that is to obtain a grade of C or better it is necessary for students get a minimum attendance of 75 and pass the coursework and score at least 50 ie 50 100 in the final examination
167. t of intermediate scientific knowledge and skills for mechanical trades trainees 1 2 Learning Targets Outcomes On successful completion of this course students will be able to 1 2 1 Measure temperature and heat 1 2 2 Calculate electrical power consumption and the efficiency of machines driven by electric motors 1 2 3 Determine the causes of friction and its effect on moving parts 1 2 4 Calculate work done energy and power 1 2 5 Identify different types of machines and solve practical problems on machines 1 2 6 Calculate atmospheric pressure using a barometer or a manometer 2 0 Resources 2 1 Text 2 1 1 Greer A amp Howell W H 1972 Mechanical Engineering Part 1 2 3 and 4 Edward Arnold London 2 1 2 Cleghorn W 1 2005 Mechanics of machines ISBN 13 978 0195154528 2 1 3 Bottomley J T 2012 Hydrostatics Nabu Press ISBN 13 978 1279210925 2 2 Supplementary Materials Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 Temperature and Heat 1 Temperature effects of heat temperature measuring temperature and high temperature fusible cones and pellets expansion of metals 2 Heat transmission of heat by conduction convection and radiation heat energy specific heat source
168. ted notes from training manuals such as Cummings MAN B amp W diesel Mirlees Blackstone KV major Ruston 1 Lister Patter Caterpillar Wartsila and Pielstick for Plant engine references Pages 111 135 Reading lecture notes 1 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 4 Week 7 ENGINE AUXILLARIES AND ACCESSORIES a Maintaining engine accessories e g Boilers Turbochargers fuel pumps Lub oil pumps coolant pumps blowers drives gears Vacuum pumps radiators etc No of Lectures No of Tutorials Test 1 No of Labs Workshops Practical s Field Trip s O A Se Readings i 1 Diesel engines and fuel systems second edition by Alana Asmus amp Barry Wellington Pages 111 2 Extracted notes from training manuals such as Cummings MAN B amp W diesel Mirlees Blackstone KV major Ruston Lister Patter Caterpillar Wartsila and Pielstick for Plant engine references Pages 55 82 103 111 Reading lecture notes Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 8 STEAM TURBINES a Construction details and Tip speeds lubrication b Rankine cycle specific steam consumption c Boiler amp condenser pressures d Scavenge and feed pumps No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s O A Readings 2 Extracted notes from training ma
169. tical preparation Recommended Self Learning Hours Including Reading Time Week 7 PLANNED MAINTENANCE DOCUMENTATION AND CONTROL Exercises in the preparation of the above documents Work Order Functions and Data Included No of Lectures No of Tutorials No of Labs Workshops Practical s O N N gt Field Trip s Readings Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Reading lecture notes pp 27 38 Doing tutorial exercise Practical preparation Recommended Self Learning Hours Including Reading Time Week 8 MAINTENANCE STORES CONTROL Functions Spares rationalization benefits and procedures Requisition notes information supplied Choice of supplier factors to be considered No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings O N N gt Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Reading lecture notes pp 39 43 Assignment 1 Practical preparation Recommended Self Learning Hours Including Reading Time Week 9 MAINTENANCE STORES CONTROL Receipt of goods Stores layout factors Location Identification of parts No of Lectures No of Tutorials No of Labs Workshops Practical Test 1 Field Trip s Readings Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Reading lecture notes Doing tutorial exercise Practical preparation i O N N O N N Recommended Self Learning
170. tly your own work 6 Turning in previously written work when that practice is prohibited by your instructor FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Lecturer Atunaisa Lewenilovo Other Lecturer s TBA PLM409 Trimester 2 Venue Derrick Title Electro Hydraulics amp Pneumatics Credit Points LECTURES Students are to attend 1 x 1 hours of lectures per week TUTORIALS Students are to attend 1 x 1 hours tutorial class per week PRACTICAL Students are to spend 4 hrs of Labs per week SELF DIRECTED Students are to spend 4hrsX7wks 3hrsX3wks 5hrsX1wk amp 8hrsX2wks for this course LEARNING CONSULTATION TIME Students can consult the Lecturer to discuss issues relating to the course according to following times TBA PREREQUISITE The student must have completed PLM303 MEN304 and MEN305 E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours 72 Lectures 11 Tutorials 11 Labs Workshops Practical s 44 Field Trip s 6 Self Directed Learning during term 63 Self Directed Learning Mid Term Break 8 Self Directed Learning Study amp Exam Weeks 8 Total Recommended Learning Hours 135 1 0 Welcome The aim of this unit is to enabl
171. trade and student unions and external moderators frequency approx quarterly iii An established roster for staff vocational training locally and overseas frequency approx bi annually iv Introductions of new technologies and industrial practices legislation frequency periodic and v Reviews by internal and external consultants frequency periodic The monitoring process is implemented by the application of TQM procedures which ensure timely scheduling and recording of various meetings regular calls to employer groups launching and recording questionnaires setting of internal and external reviews and maintaining close liaisons with industries governments and educational bodies locally and abroad 6 4 External Moderation The unit assessments are not externally moderated but the program is reviewed and approved by the IAC 6 5 Industry Advisory Committee IAC Composition at the time of publication Chairman Uate Tukana FEA Secretary Head of School of Mechanical Engineering Members Representatives from 1 FEA 5 FIT 2 Telesource 6 Fletcher Steel 3 Fiji Ships Ltd 4 TPAF Cert IV Plant Maintenance Engineering 2014 Proposed name Cert IV Mechanical Plant Engineering Trimester 1 stage1 Total Contact Hours in a Total Code Unit name Trimester Self directed learning L P 12Weeks learning hours CP hrs 1 FMG317 Basic Mach
172. tudents will be able to As a result of successfully completing this module the student will be able to 1 2 1 Understand how iron and steels are produced and classifying engineering materials into various grades of steels as ferrous and non ferrous metals and non metals 1 2 2 Explain the principles of basic manufacturing processes of steels 1 2 3 Identify materials used in standard industrial processes and practice through visual and simple tests 1 2 4 Describe with notes the characteristics of common materials and identify the properties related to use 1 2 5 Select materials and combinations of materials for specific tasks and state reasons for selection 1 2 6 Describe the processes of heat treatment with reference to application 1 2 7 Identify and explain the mechanisms of various types of corrosion and methods of surface protection of steels 2 0 Resources 2 1 Text Engineering Material Material Science By S C Rangwala 2 2 Supplementary Materials 1 Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 Title 1 ENGINEERING MATERIALS Manufacturing of iron and steel Classification of engineering materials into ferrous amp non ferrous metals non metals synthetic amp natural No of Lectures
173. turer to discuss issues relating to the unit according to the following day and time Day amp Time To be advised The student must have completed PLM303 PLM406 PLM409 MEN305 E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours 84 Lectures 11 Tutorials 11 Labs Workshops Practical s 50 Field Trip 12 Self Directed Learning during term 35 Self Directed Learning Midterm Break 8 Self Directed Learning Study amp Exam Weeks 8 Total Recommended Learning Hours 135 1 0 Welcome We welcome you to this Unit and hope that you will find it enriching and interesting 1 1 Course Description The purpose of this unit is to enable the development of intermediate knowledge and skills for studying related units in plant engineering and the concepts of Plant Technology 1 2 Learning Targets Outcomes On successful completion of this course students will be able to i 1 2 1 Specify rotodynamic and reciprocating pumps for typical application 1 2 2 Demonstrate an understanding of water treatment for domestic and industrial use 1 2 3 Identify and prevent the danger of pollution from industrial waste 1 2 4 Demonstrate knowledge of construction application and maintenance of valves and pipelines 1 2 5 Understand the basics of industrial instrumentation application
174. tures per week Students are to attend 1 x 1 hours tutorial class per week Students are to attend 1 x 4 hours of Labs per week Students are to spend ShrsX6wks 7hrsX1wk 4hrsX1wk 6hrsX2wks8hrsX2wks for this course Students can consult the Lecturer to discuss issues relating to the course according to following times TBA The student must have completed PLM303 PLM406 PLM409 MEN305 All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer Contact Hours 72 Lectures 10 Tutorials 10 Labs Workshops Practical s 40 Field Trip s 12 Self Directed Learning during term 78 Self Directed Learning Mid Term Break 8 Self Directed Learning Study amp Exam Weeks 8 Total Recommended Learning Hours 150 1 0 PURPOSE The purpose of this unit is to enable the participant to develop the basic knowledge and skills to operate and carry basic maintenance on a small steam power plant 1 1 PERFORMANCE CRITERIA Assignments and practical tasks should be designed to the prescribed standards Written or oral tests and practical should reflect stated objectives 1 2 Learning Targets Outcomes As a result of successfully completing this module the student will be able to 1 2 2 Produce diagrams to illustrate the principles of a conventional steam plant including the mountings as legislated in the statutory requirements fo
175. ty malleability Hardness toughness abrasion resistance Rigidity fusibility temperature stability Conductivity electrical amp thermal Perform testing of engineering materials tensile hardness Class Test 1 No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Engineering Material Material Science By S C Rangwala Pages 10 42 Reading lecture notes Oo Me OO PP Assignment 1 Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 5 Title MANUFACTURING PROCESSES Processes of hot and cold working work hardening grain flow forging hot rolling extrusion cold rolling wire drawing and pressing No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Engineering Material Material Science By S C Rangwala Reading lecture notes Assignment 1 Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 6 Title MANUFACTURING PROCESSES i O MS PM Processes of hot and cold working work hardening grain flow forging hot rolling extrusion cold rolling wire drawing and pressing No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s Readings Engineering Material Material Science By S C Rangwala Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Read
176. udents will be able to 1 2 2 Show how where and when the different types of maintenance would be used justifying the circumstances for their use 1 2 3 Recognize the importance of maintenance documentation and produce examples of such documents used in a planned maintenance system 1 2 4 Explain the importance of maintenance stores and the functions it plays in a maintenance system 1 2 5 Demonstrate through annotated sketches and examples the principle of stock control 1 2 6 Produce a schedule of planned maintenance programme for the equipment of a typical mechanical engineering workshop 1 2 7 Carry out cost analysis for the maintenance of a particular piece of an equipment 2 0 Resources 2 1 Text Compiled Notes Lindley R Higgins Maintenance Engineering Handbook Fifth Edition Joel Levitt Managing Factory Maintenance First Edition Terry Wireman Inspection and Training for TPM 2 2 Supplementary Materials Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 NEED FOR PLANT MAINTENANCE Frequent plant failure Need for frequent repairs Lost production Productivity planning and co ordination of work Maintenance benefits Financial Technical Organsational and human considerations No of
177. ure notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 3 Title Basic functional circuit on a gt 1 Components of a basic hydraulic and pneumatic circuit And their functions Examples of hydraulic and pneumatic circuits for hydraulic Jacks ramps forklifts clamps machine tools etc No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 4 Field Trip s 0 Readings 1 Hydraulics and Pneumatics Technician s and Engineer s Guide By Andrew Parr Pages 1 33 Reading lecture notes 3 Solving Problems Preparation of Laboratory 1 Report Recommended Self Learning Hours Including Reading Time 4 Week 4 Title Fluids Primary functions power transmission lubrication sealing and cooling Quality requirements Fluid properties viscosity effects of high and low viscosity viscosity measurements viscosity index Pour point oxidation resistance demulsibility rust and corrosion prevention Fluid Conditioning filters and seals filter materials filter types Reservoirs and Receivers construction basic parts and functions Reservoir and receiver capacities Class Test 1 No of Tutorials No of Labs Workshops Practical s Field Trip s on a oa Readings 1 Hydraulics and Pneumatics Technician s and Engineer s Guide By Andrew Parr 175 180 Reading lecture notes Assignment 1 Preparation of Laboratory Report Recommend
178. ut showing a quotation and adding proper citation 3 Paraphrasing or summarising a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Lecturer Other Lecturers ACR 228 TRIMESTER 2 Venue Derrick Title Building Services Credit Points LECTURES Students are to attend 1 x 1 hour of lectures per week TUTORIALS Students are to attend 1 x 1 hour of tutorial per week LABS WORKSHOP PRACTICE Students are to attend 1 x 2 hours of Workshop practice per week SELF DIRECTED LEARNING Students are to spend about 6 8 hours per week for this course CONSULTATION TIME Students can consult the Lecturer to discuss issues relating to the course according to following times TBA PREREQUISITE The student must have completed MEN304 MEN305 E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours 48 Lectures 12 Tuto
179. ut showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor Lecturer Other Lecturers FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Kitione S Fesaitu Semesa Lewanituva and Atunaisa Lewenilovo PLM303 Trimester 1 Venue Derrick Campus Title Bearing and Lubrication Credit Points LECTURES TUTORIALS LABS WORKSHOP PRACTICALS SELF DIRECTED LEARNING CONSULTATION TIME PREREQUISITE E INFORMATION Students are to attend 1 x 1 hours of lectures per week Students are to attend 1 x 1 hour tutorial class per week Students are to attend 1 x 4 hours of Labs per week Students are to spend about 3hrsX 10 wks 1hr X 2 wks and 8hrsX2wks for this unit Students can consult the Lecturer to discuss issues relating to the unit according to the following day and time Day amp Time To be advised The student must have completed FSLC All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to ch
180. ven a small section of your work is found to have been plagiarized it is likely that you will be assigned a mark of 0 for that assignment In more serious cases it may be necessary for you to repeat the course completely In some cases plagiarism may even lead to your expulsion from the university Actions that constitute plagiarism 1 Downloading and turning in a paper from the Web including a Web page or a paper from an essay writing service 2 Copying and pasting phrases sentences or paragraphs into your paper without showing a quotation and adding proper citation 3 Paraphrasing or summarizing a source s words or ideas without proper citation 4 Including a graph table or picture from a source without proper citation 5 Getting so much help from a tutor or writing helper that the paper or part of the paper is no longer honestly your own work 6 Turning in previously written work when that practice is prohibited by your instructor FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Lecturer Semesa Lewanituva Other Lecturers Kitione S Fesaitu Atunaisa Lewenilovo PLM408 Trimester 3 Venue Derrick Campus Title Mechanical Power Transmission Credit Points LECTURES Students are to attend 1 x 1 hours of lectures per week TUTORIALS Students are to attend 1 x 1 hour tutorial class per week LABS Students are to
181. when lifting irregular loads and shapes 1 2 9 Demonstrate crane signals for overhead cranes and Automobile hoist cranes 1 3 0 Describe the uses and applications for all types of conveyors 2 0 Resources 2 1 Text i 2 1 1 David West Expert advice from Des High field Ivan Bignold Phil Court Chris Turner Barry Haines Roy Cullen and Jack Campbell 1997 A guide to rigging Second Edition edited and published by Work covers New south Wales Certification guide a Rigging b Certification c OHS 2 1 2 Extracted information for engine foundations from manuals of MAN and B amp W diesel Mirlees Blackstone Caterpillar Cummings and Wartsila 2 2 Supplementary Materials 2 2 1 Supplementary information for engine foundations from manuals of MAN and B amp W diesel Mirlees Blackstone Caterpillar Cummings and Wartsila 2 2 2 Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 LIFTING AND HANDLING EQUIPMENT a Lifting appliances and jacks crowbars rollers and ramps b Slings and slinging practice No of Lectures No of Tutorials No of Labs Workshops Practical s Field Trip s O UO mS a Readings 1 A guide to rigging Second Edition edited by David West Expert advice from Des
182. workshop problems 1 2 4 Calculate speeds and feeds and also cutting times for different machines 1 2 5 Calculate and draw graphs 1 2 6 Use Pythagoras Theorem to solve triangular problems 2 0 Resources 2 1 Text 2 1 1 Greer amp Howell 1972 Mechanical Engineering Craft Studies Part 1 2 and 3 Edward Arnold London 2 1 2 Chapman W A 1972 Elementary Workshop Calculations Edward Arnold London 2 2 Supplementary Materials Supplementary notes will either be given during the lectures or placed on class share 2 3 Class Shares Notices amp Announcements Unit descriptor Assessment and Assessment details and supplementary notes details will be provided 3 0 Course Content and Reading References Week 1 The Metric System 1 What is the metric system millimeter centimeter and meter 2 Conversion of units 3 Practical examples and exercise of measurements in the metric system No of Lectures No of Tutorials No of Labs Workshops Practical s 0 Field Trip s 0 Readings Chapman W A 1972 Elementary Workshop Calculations Chapter 1 1 Reading lecture notes 1 Doing tutorial exercise 0 Practical preparation 0 Recommended Self Learning Hours Including Reading Time 2 Week 2 Arithmetic Average Ratio Proportion and Percentage 1 Addition subtraction multiplication and division of fractions and decimals 2 Convert from fractions to decimal from and vice versa Accuracy importance of decimal places sig
183. y Pages 56 68 Reading lecture notes Solving Problems i O A Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time Week 8 Title BOILER CLEANING How fouling of tubes occur Procedure for cleaning fire tube and water tube boilers Chemical cleaning of water side of boilers Soot blowers for cleaning fire side of water tube boilers Need for operating soot blowers in a pre determined sequence Collecting fly ash from boilers using cyclone separators and electro static precipitators Class Test 2 No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 1 Notes for Boiler Operators Part 1 and 2 Combined Edition By A Darnley Pages 62 64 Reading lecture notes Solving Problems Preparation of Laboratory Report Recommended Self Learning Hours Including Reading Time O A Se Week 9 Title FUEL BURNING AND AIR SUPPLY EQUIPMENT Construction operation and maintenance of the following types Chain grate stockers inclined grate stockers Pressure atomization and spinning cup oil burners Need for correct amount of air supply Methods of air supply natural mechanical induced and balanced draught No of Lectures 1 No of Tutorials 1 Laboratory Practical Test 1 4 Field Trip s 0 Readings 1 Boiler operations by M P Murgai Ram ChandraFNU Samabula Pages 28 96 2 Notes for Boiler Operators Part 1 and 2 Combined Edition By A Darnley Pages 72 78 Reading
184. y valve instrument isolation b Calibration c dead weight tester d Flow meters and Vibration measurement No of Lectures 1 No of Tutorials 1 No of Labs Workshops Practical s 3 Field Trip s 0 Readings 2 1 1 Roger L tokheim 1999 Degital electronics principles and applications 5th edition McGraw Hill Inc 1 2 1 2 D Patranabis 1996 Principles of Industrial Instrumentation 2nd Edition Tata McGraw Hill Inc Pages 4 64 Reading lecture notes 2 Doing tutorial exercise 1 Practical preparation 1 Recommended Self Learning Hours Including Reading Time 5 Week 4 INSTRUMENTATION 3 3 0 Pressure measurement a Force and its effects b Fluid pressure measurement c Measuring Limitations d Atmospheric reference gauge e Strain Gauge F types of strain shearing axial Poisson bending and torsional strain G Sensors Bonded resistance sensors 3 3 1 a Installations and diagnostics b pressure gauge and switches 3 3 2 a Mechanical to electronic pressure sensors b Capacitance pressure transducers c Potentiometer pressure transducer d Piezoelectric pressure sensor e Magnetic pressure transducer designs f Optical pressure transducer 3 3 3 a 3 way valve instrument isolation b Calibration c dead weight tester 3 3 4 Flow meters and Vibration measurement No of Lectures 1 No of Tutorials No of Labs Workshops Practical s Field Trip s Readings 2 1 1 Roger L tokheim 1999 Degital electronics pr
185. your instructor FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Lecturer Atunaisa Lewenilovo Other Lecturers Kitione S Fesaitu MEN305 Trimester 2 Venue Derrick Campus Title Introduction to Mechanics Credit Points LECTURES Students are to attend 1 x 2 amp 1 x1 hours of lectures per week TUTORIALS Students are to attend 1 x 1 hour tutorial class per week LABS Students are to attend 1 x 1 hour of Labs in week 5 7 and 9 SELF DIRECTED LEARNING Students are to spend about 1 2 hours per week for this unit CONSULTATION TIME Students can consult the Lecturer to discuss issues relating to the unit according to the following day and time Day amp Time To be advised PREREQUISITE The student must have completed FSLC E INFORMATION All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer TOTAL LEARNING HOURS Contact Hours Lectures Tutorials Labs Workshops Practical s Self Directed Learning during term Self Directed Learning Midterm Break Self Directed Learning Study amp Exam Weeks Total Recommended Learning Hours 1 0 Welcome We welcome you to this Unit and hope that you will find it enriching and interesting 1 1 Course Description This course offers the developmen
186. your own work 6 Turning in previously written work when that practice is prohibited by your instructor FIJI NATIONAL UNIVERSITY College of Engineering Science amp Technology School of Mechanical Engineering Certificate IV in Mechanical Plant Engineering Lecturer Kitione S Fesaitu Other Lecturers Semesa Lewanituva and Atunaisa Lewenilovo PLM407 Trimester 1 Venue Derrick Campus Title Lifting and material handling Credit Points LECTURES Students are to attend 1 x 1 hours of lectures per week TUTORIALS Students are to attend 1 x 1 hour tutorial class per week LABS WORKSHOP PRACTICALS Students are to attend 1 x 3 hours of Labs per week SELF DIRECTED LEARNING Students are to spend about 4hrs X 11wks 2hrs X 2wk and 8hrs X 2wks for this unit CONSULTATION TIME PREREQUISITE E INFORMATION TOTAL LEARNING HOURS 1 0 Welcome Students can consult the Lecturer to discuss issues relating to the unit according to the following day and time Day amp Time To be advised The student must have completed FSLC All pertinent information relating to the course shall be posted on Moodle Class shares and emails Students are required to check emails regularly for communication from the lecturer Contact Hours 60 Lectures 11 Tutorials 12 Labs Workshops Practical s 33 Field Trip 4 Self Directed Learning during term 44 Self Directed learning Midterm Break 8 Self Directed Learning Study amp Exam Weeks 8 Tot

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