MODEL XCHSPA – HSPA+ CELLULAR
Contents
1. x ib THE OPTION CARD LABEL Place the option card label on your outer plastic cover of the Data Station Plus Modular Controller Master or PTV The label displays the FCC ID of the particular modem being used in the XCHSPA option card POWER SUPPLY REQUIREMENTS NEW AND EXISTING INSTALLATIONS The XCHSPA option card draws all of its power from the main board of the Data Station Plus Modular Controller Master or PTV The specifications of the Modular Controller Master Data Station Plus or PTV account for the power needs of an option card SOFTWARE UNIT OPERATION CRIMSON SOFTWARE Crimson 3 0 software is available as a free download from www redlion net or it can be purchased on a CD see Ordering Information for part number The latest version of the software is always available from the web site and updating your copy is free LED LINK STATUS MODEM STATUS LED The Link Status LED is a green LED that provides information regarding the SIM CARD INSTALLATION amp DETAILS A SIM Card with data plan enabled has to be installed on the XCHSPA option card before installing the option card in the Data Station Plus Modular Controller Master or PTV Please contact your GSM HSPA cellular network provider on setting up an account and data plan The carrier should provide you with a SIM card to insert into the module along with the APN username and password for data connectivity TROUBLESHOOTING YOUR XCHSPA2. 3688 Fax 86 21 6113 3683
3. EMENTS See Installing the XCHSPA Option card for more details 7 WEIGHT 3 0 oz 85 05 g effective The following EMI suppression devices or equivalent are recommended Fair Rite part number 0443167251 RLC part number FCOR0000 Line Filters for input power cables Schaffner FN2010 1 07 Red Lion Controls LFIL0000 6 To protect relay contacts that control inductive loads and to minimize radiated and conducted noise EMI some type of contact protection network is normally installed across the load the contacts or both The most effective location is across the load a Using a snubber which is a resistor capacitor RC network or metal oxide varistor MOV across an AC inductive load is very effective at reducing EMI and increasing relay contact life b Ifa DC inductive load such as a DC relay coil is controlled by a transistor switch care must be taken not to exceed the breakdown voltage of the transistor when the load is switched One of the most effective ways is to place a diode across the inductive load Most RLC products with solid state outputs have internal zener diode protection However external diode protection at the load is always a good design practice to limit EMI Although the use of a snubber or varistor could be used RLC part numbers Snubber SNUB0000 Varistor ILS11500 or ILS23000 7 Care should be taken when connecting input and output devices to the instrument When a separate input and output com
4. OPTION state of the modem module s cellular connection The status is described below CARD If for any reason you have trouble operating connecting or simply have questions concerning your new XCHSPA option card contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers OFF No power to the unit Powered and not registered on the cellular network BLINKING Powered and registered on the cellular network CONFIGURING A XCHSPA OPTION CARD The XCHSPA option card is configured using Crimson 3 0 or later software After choosing the appropriate Cellular modem option card it is set up as a PPP Modem client choosing HSPA modem in the drop down box selection PPP Modem Server or SMS via HSPA Modem Additional information can be found in your Data Station Plus Modular Controller Master or PTV hardware bulletin and the Crimson User Manual EMAIL techsupport redlion net Web Site http www redlion net LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for a
5. Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No XCHSPA B Drawing No LP0966 Released 04 15 MODEL XCHSPA HSPA CELLULAR MODEM OPTION CARD FOR DATA STATION PLUS MODULAR CONTROLLER AND PTV GENERAL DESCRIPTION The XCHSPA option card allows the user to add HSPA cellular modem capability to their Data Station Plus Modular Controller Master or PTV The cellular standard adopted in this option card is HSPA with fallback capability to 3G and 2G It can get speeds up to 21 Mbps downlink and 5 76 Mbps uplink It s built upon the GSM standard and widely available throughout the world HSPA can be used for services such as Wireless Application Protocol WAP access Short Message Service SMS and for Internet connectivity The XCHSPA option card is penta band allowing it to work in frequencies across the Americas Europe and Asia US and Canada work in the 850 1900 MHz bands while Europe Middle East Africa and most of Asia work in the 900 1700 2100 MHz HSPA frequencies The XCHSPA requires the addition of a SIM Subscriber Identity Module card which is inserted into the holder prior to installation of the XCHSPA card The SIM card securely stores the service subscriber key IMSI used to identify a subscriber and is used to connect to the network to obtain an IP address from the provider The XCHSPA communication card is easily installed by removing the blank expansion port cover of your Data Station Pl
6. engages from the unit as shown in Figure 2 3 Verify that the option card knobs are in the unlocked position as shown in Figure 3 4 Carefully insert the option card into the expansion port opening while aligning the card edge connector on the option card with the main board s header as shown in Figure 4 Once aligned gently press on the front of the card until it is flush with the front of the case 5 Turn the option card knobs to the locked position as shown in Figure 5 OF XCHSPA a O satus 0s red In i O C i Ey a Na N 7 Lz red ign Figure 5 Oe Figure 4 Caution The expansion and main circuit boards contain static sensitive components Before handling the cards discharge static charges from your body by touching a grounded bare metal object Ideally handle the cards at a static controlled clean workstation Also handle the cards by the edges only Dirt oil or other contaminants that may contact the cards can adversely affect circuit operation Warning Risk of Danger Be sure to remove all power before removing the expansion port cover Ore XCHSPA LINK O STATUS red lign ey Figure 2 Figure 3
7. feguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller ZN SPECIFICATIONS 1 POWER REQUIREMENTS HSPA Mode During continuous active webserver traffic Instantaneous maximum 24 V 300 mA Average 24 V 200 mA GPRS Mode Instantaneous maximum 24 V 650 mA 1 1 msec every 4 6 msec Average 24 V 275 mA Power is supplied to the option card from the main board of the Modular Controller Master Data Station Plus or PTV 2 LINK STATUS LEDs Link Status Link Status LED shows cellular link condition 3 COMMUNICATIONS Isolation from XCHSPA Antenna connector to Modular Controller Master Data Station Plus or PTV 500 VDC for 1 minute 2 ANTENNA CONNECTOR SMA Female connector requires 50 Ohm antenna with SMA male connector Penta band HSPA antenna 850 900 1700 1900 2100 MHz for global support Dual band 850 1900 MHz antenna for US and Canada only Dual band 900 2100 MHz for Europe only Voltage Standing Wave Ratio VSWR should not exceed 2 0 1 The antenna cable should be 50Q impedance RG178 U or RG174 U type and be able to connect to the RSMA Male jack bulkhead The antenna could be horizontal vertical or right angled Longer antenna cable would equate to signal loss This device is intended for connection to an antenna mounted within the building or a UL certified enclosure suitably rated for application CAUTION Risk of Danger Read complete instructions prior to i
8. mended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz 3 Never run Signal or Control cables in the same conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls and heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 4 Long cable runs are more susceptible to EMI pickup than short cable runs 5 In extremely high EMI environments the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is 4 ENVIRONMENTAL CONDITIONS Refer to the specifications of the Data Station Plus Modular Controller Master or PTV you are installing this card in See Thermal Performance and Consideration section when installing in DSP extended temperature units 5 CONSTRUCTION For indoor use only Installation Category II Pollution Degree 2 6 INSTALLATION REQUIR
9. mon is provided they should not be mixed Therefore a sensor common should NOT be connected to an output common This would cause EMI on the sensitive input common which could affect the instrument s operation Visit RLC s web site at http www redlion net emi for more information on EMI guidelines Safety and CE issues as they relate to Red Lion Controls products THERMAL PERFORMANCE AND CONSIDERATIONS This option card is rated for operation from 20 C to 70 C See below for thermal de ratings when the proper thermal considerations are taken into account Please refer to the following information to maximize the performance of this option card when it s operated under extreme temperatures High Temperature Operating Conditions This option card has many modes of operation which can cause the power consumption and corresponding heat dissipation to vary greatly This factor along with others can affect the performance and longevity of the unit The maximum ambient temperature rating is further defined as follows e 60 C maximum for continuous data usage and webserver operation with refresh rate set at 0 seconds in Crimson e 65 C maximum for continuous webserver operation with refresh rate set to 10 seconds in Crimson e 70 C maximum for continuous web server operation with a refresh rate set to 30 seconds in Crimson e 70 C maximum for SMS mode of operation sending and receiving text messages These units may al
10. nstallation and operation of the unit 3 CERTIFICATIONS AND COMPLIANCES Refer to main unit manual or Agency Approvals section of Red Lion s website for agency certifications ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Reference Data Station Plus Modular Controller Master or PTV unit for EMC specifications The XCHSPA option card has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC rules EMC INSTALLATION GUIDELINES Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or troublesome installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 A unit should be mounted in a metal enclosure which is properly connected to protective earth 2 Use shielded cables for all Signal and Control inputs The shield connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recom
11. ny affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safe Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warran Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except ly Yy those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls Red Lion Controls Headquarters 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Red Lion Controls Red Lion Controls Europe India Softwareweg 9 201 B 2nd Floor Park Centra NL 3821 BN Amersfoort Opp 32 Mile Stone Sector 30 Tel 31 0 334 723 225 Gurgaon 122002 Haryana India Fax 31 0 334 893 793 Tel 91 984 487 0503 China Unit 1102 XinMao Plaza Building 9 No 99 Tianzhou Road ShangHai P R China 200223 Tel 86 21 6113
12. so be operated at 70 C if data usage is brief and intermittent e g downloading a 100 kB log file once an hour e For best performance and longevity try to maintain an ambient air temperature less than 60 C e The ambient temperature is defined as the temperature of the air immediately surrounding the unit Reduced wireless performance may occur when operating above 60 C in continuous webserver mode of operation with refresh rate set at 0 seconds e Running at temperatures above 60 C for extended periods of time may reduce the performance and longevity of the unit If your wireless communications is atypically high or frequent then the maximum ambient operating temperature may be reduced The wireless circuit s in this option card may shutdown to protect from permanent damage when the internal circuitry temperature becomes extreme INSTALLING THE XCHSPA OPTION CARD The first step is to buy a SIM Card from one of the GSM HSPA providers and insert it into the SIM Card slot of the option card The SIM Card slot is the A rectangular slot on top of the GSM HSPA Cellular Modem in the XCHSPA N option card as shown in Figure 1 See SIM Card details in the Software Unit A Operation Section for more details 1 Remove power from the unit 2 Insert a flat bladed screwdriver into the slot at the top of the expansion port cover Gently apply pressure on the screwdriver in an upward direction until the expansion port cover dis
13. us Modular Controller Master or PTV and plugging the XCHSPA card into the expansion port Configuration is simple using Red Lion s free Crimson 3 0 software CONTENTS OF PACKAGE XCHSPA option card This hardware bulletin ORDERING INFORMATION XCHSPA GSM HSPA Modem Option Card 1 XCHSPA00 2G 3G 3 hinged antenna ANT TG090113 2G 3G 4G LTE low profile direct ANT G30B108111 permanent mount antenna IP67 rated 2G 3G 4 5 whip magnetic mount antenna ANT GA107201111 IP65 rated 2G 3G low profile direct permanent mount ANT G21B301111 antenna IP65 rated Antenna is NOT included with the card Must be purchased separately if needed SUPPORTS HSPA CELLULAR DATA CONNECTIVITY WITH FALL BACK TO 3G AND 2G UP TO 21 MBPS DOWNLINK 5 76 MBPS UPLINK SPEEDS CONFIGURED USING CRIMSON 3 0 SOFTWARE FOR INSTALLATION WITH A DATA STATION PLUS A MODULAR CONTROLLER MASTER OR A ProducTVity STATION PTV INSTALLATION AND CONNECTION HARDWARE ARE INCLUDED WITH CARD SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with sa
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