Operator manual
Contents
1. H 9 6 OPERATION CONTROLS 1 MAIN POWER SWITCH OPTIONAL Turns the machine ON and OFF 2 KEY SWITCH Turns power on to the machine Standard on Traction Drive Optional on Pad Assist Drive SOLUTION CONTROL LEVEL Controls solution flow Up LESS Down MORE VACUUM SWITCH Turns the Squeegee Vacuum Motor ON and OFF SQUEEGEE LIFT LEVER Raises and lowers the Squeegee BATTERY GAUGE HOUR METER Indicates the amount of Battery charge remaining 7 SCRUBDECK DOWN PRESSURE GAUGE OPTIONAL Shows the amount of down pressure applied to Scrubdeck 8 SCRUBDECK SWITCH Turns the Scrubdeck ON or OFF and UP or DOWN 9 SOLUTION FLOW SWITCH Turns Solution Flow ON or OFF 10 EMERGENCY SHUT OFF SWITCH OPTIONAL Shuts OFF the machine in case of emergency 11 HANDLE BAR Adjustable Handlebar 12 ADJUSTABLE HANDLE BAR LOCK Pull out to adjust Handlebar and release to lock the Handlebar in place 13 REVERSE SWITCH Pull back for reverse 14 DRI2. 15 One Pass Scrubbing Traction 16 A 16 Vacuum 16 Adjust Solution Flow 17 Draining Solution 17 Draining Recovery 17 Open Recovery 1 17 Flush Recovery 18 Clean Drain 18 Clean Vacuum 18 Tank inner 19 Squeegee 19 Squeegee Down 19 Vacuum Motor 20 Solution Filter 20 Cleaning Solution Filter 20 Battery 21 External Battery 21 On Board Charger 22 On Board Battery Charging Optional 22 Battery Maintenance Guide 23 sS 23 Inspection and
3. 23 SS tentent sites ttti tts ittis 23 24 Daily 24 Weekly Maintenance 24 Monthly 24 Yearly 24 Storing Machine 24 Checking Battery Specific Gravity 24 PM Records 25 Trouble shooting s 27 Machine 5 29 Common Wear 30 Round Disk 5 30 Round Disk 5 30 EDGE Pads and Screens 30 Squeegee Blade Kits amp Assemblies 31 Soap 32 Standard Warranty Policy 34 Machine Install Warranty Registration 35 m SAFETY MESSAGES You will see four kinds of safety reminders in this manual ADANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious inju
4. 2 Table of Contents 3 Safety Messages 4 Safety Label Locations 6 Operation Controls 7 Machine Components 8 Machine 9 Machine 10 Un Crating 10 Connecting Batteries 10 Attaching 5 10 Adjusting 11 Removing 4 11 Replacing or Rotating Squeegee Blades 11 Installing Disk Pad Driver or Brush 12 Installing Driver 5 12 Replacing Driver Pads on Machine 12 Installing EDGE 5 13 Adjusting Pad Assist 13 Machine Operation 14 Pre Cleaning _ 14 Operating rana etie tte 14 One Pass Scrubbing Pad Assist 12 SOON 15 Vacuum
5. 8 MACHINE COMPONENTS FRONT SOLUTION FILL POINT LID Front fill port for filling Solution Tank FRAME CURTAIN Helps control water from splashing TANK LATCH Secures Tank to frame NM SOLUTION SIGHT TUBE AND DRAIN HOSE Displays how much clean water the Tank and drains clean water 5 ADJUSTABLE SQUEEGEE HEIGHT WHEELS Height of wheels adjust to height of Squeegee 6 SQUEEGEE PITCH ADJUSTMENT Adjusts pitch of Squeegee Deflection should be even across entire blade 7 SQUEEGEE BLADE Recovers dirty water from floor to be recovered by Vacuum Hose 8 SCRUBDECK FOOTPEDAL OPTIONAL Used to raise and lower the Scrubdeck 9 VACUUM HOSE Creates vacuum for Squeegee NOTE Keep free and clear of blockage 10 REAR SOLUTION FILL POINT Rear fill port for filling Solution Tank 11 RECOVERY DRAIN HOSE Allows for controlled draining of Recovery Tank 9 MACHINE SETUP UN CRATING MACHINE ATTACHING SQUEEGEE Carefully check the crate for any signs of damage and that 1 Lower the Squeegee Mounting Plate by rotating the the Batteries are in the unit Squeegee Lift Lever A in a clockwise motion SEE BELOW To un crate the machine remove banding strips from around the crate Take off the top and sides and dispose properly Remove brackets A from machine wheels Remove bolts B from pallet then remove board C Carefully roll the machine of
6. BES MICROMAG Operating Instructions EN MODELS 17 DISK PAD ASSIST 20 DISK PAD ASSIST 17 DISK TRACTION 9 20 DISK TRACTION pe 20 EDGE TRACTION N LON d a QL lt S N CN p SS Read these Instructions before Wa using the machine Read these Safety Messages before using the machine www rpscorporation com www factorycat com VERSION 14 0117 www tomcatequip com MICROMAG OP EN 2014 RPS Corporation INTRODUCTION This manual is furnished with each new machine This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber Drier Sweeper Burnisher or Orbital Scrubber Read this manual thoroughly before operating or servicing the machine This machine will provide excellent performance but the best results will be obtained at the most minimum costs if e The machine is regularly maintained per the machine Preventative Maintenance instructions provided The machine is operated with reasonable care and caution machine is maintained with manufacturer supplied parts ABOUT THIS MANUAL TABLE OF CONTENTS Tells you where to look in the manual SAFETY MESSAGES Section contains important information regarding hazard or unsafe practices of the machine Lev els of hazards are identified that could result in product or personal injury or
7. into place SEE BELOW LES NOTICE NEVER place aggressive Pads Maroon Prep Dominator HD Strip etc directly onto the Grip Face Always use Red or Blue Spacer pad to prevent Grip Face damage 12 INSTALLING EDGE PADS ADJUSTING PAD ASSIST BIAS 1 Turn off machine power make sure that scrub deck 1 Release 2x Tank latches A SEE BELOW is raised off of the ground Remove Key if Option equipped s lt BN WOW W y A ll 2 With empty Tanks and Squeegee removed tip ma 9 MA p d LA chine back and rest on Triangle Plate 3 Select the correct Pads that best meet your cleaning application Consult your local dealer for assistance 4 Remove any Pad previously attached to the EDGE Grip Face by pulling down from the corners SEE BELOW M J E E SA LJ y _ zu NT er J x 5 Once Grip Face is clear of any Pads place Pad want ed for application centered on the Grip Face This will leave a Y overhang on all sides SEE BELOW C e 4 P p NRA 2 gt 3 Turn the Pad Assist Adjustment wing nut to the ABLA PDA ZAS y right to increase bias and to the left to decrease SEE 6 Press upwards on the Pad to secure it in place 7 With Pad attached securely to Grip Face of EDGE Deck tip the machine back to standard sitting p
8. AA Wed WATER LEVEL SHOULD BE Be 18 ABOVE PLATES ud Mt ad SUN ee EU Clean Battery tops to prevent corrosion Flip Scrubdeck brushes pads 4 Drain and rinse Tanks thoroughly To thoroughly flush out any solution chemicals in solution line valves refill Solution Tank with a few gallons of warm clean water and run the machine until Tank is empty MONTHLY MAINTENANCE 1 Check Scrubdeck and Squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Checkto see if battery cables are tightened Tighten 24 if needed 8 10 ft lb MAX 4 Grease caster swivel Squeegee pivot point YEARLY MAINTENANCE Call your local dealer for yearly maintenance STORING MACHINE 1 Be sure to flush the Tanks out completely To thoroughly flush out any solution chemicals in solution line and valves refill Solution Tank with a few gallons of warm clean water and run machine until Tank 15 empty 2 Open the Recovery Tank lid to promote air circulation 3 Raise Brush Pad and Squeegee CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the Battery specific gravity Checking Gravity e Hydrometer e Battery NOTICE Do not take readings immediately after adding distilled water If water and acid are not thoroughly mixed the reading may not be accurate Check the hydrometer against this chart
9. SPECIFIC GRAVITY 80 F 27 C CONDITION 1 155 25 Charged 1 120 Discharged NOTICE If the readings are taken when the battery electrolyte is any temperature other than 80 F 27 C the reading must be temperature corrected To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 F 27 C add to the specific gravity reading 0 004 4 points for each 10 F 6 C above 80 F 27 C Subtract from the specific reading 0 004 4 points for each 10 F 6 C below 80 F 27 C PM RECORDS CUSTOMER INFORMATION CUSTOMER EMAIL ADDRESS PHONE CITY STATE CONTACT MACHINE INFORMATION MODEL SERIAL WORK ORDER HOUR METER ISOLATOR HOUR METER RE CHARGE COUNTER BATTERY CONDITION CELL 1 CELL 2 CELL 3 CELL 4 CELL 5 CELL 6 BATTERY THYDROMETER J BATTERY 1 WATER CONDITION J BATTERY 2 HYDROMETER BATTERY 2 WATER CONDITION J j L CLEAN BATTERY TOPS CHECK BATTERY CABLE AND TERMINAL CONDITION NOTES PAD CONDITION SCRUB BRUSH FIBER LENGTH ROTATED BRUSHES DISK PAD DRIVER GOOD WORN NEEDS REPLACEMENT EDGE PAD GRIP FACE GOOD WORN NEEDS REPLACEMENT CHECK OPERATION AND CONDITION OF IN SPEC REPAIR PROBLEM KEY SWITCH OPTIONAL BATTERY GAUGE 0 C BRUSH SWITCHON OFE 2 REVERSE SWITCH DRIVE ONLY Jo 2 SOLUTION LEVER C 2 SOLUTION SOLENOID 2 SC
10. clog points vacuum screen removal and cleaning drain saver basket emptied Shroud and pad brush removal and installation Side Wiper and Curtain adjustment and maintenance for water control Solution valve and filter operation removal and cleaning 1 LCD display operation 4 hour meters key switch brush traction drive vacuum Tank tilt back feature only when both tanks are fully drained Squeegee hose removal and checking for clogs BURNISHERS Train and have customer demonstrate proper removal and replacement of burnishing pad Pad pressure gauge and proper operating range to avoid tripping the circuit breaker SWEEPERS Demonstrate proper removal and replacement of main broom and side brooms Method for cleaning the dust filter emptying out the debris hopper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate through standing water EDGE ORBITZ MACHINES EDGE ORBITZ scrubbers must have their isolators amp deck hour meter replaced every 1 000 hours of use Customer understands the Grip Face is not warranted against damage from improper use or direct contact with the floor ALL MACHINES Checking for proper battery electrolyte level electrolyte condition monthly and check that battery terminals are properly torqued
11. in the Tank When you are ready to stop raise the Scrubdeck turn OFF the Solution Switch raise the Squeegee and drive the machine back to the charging area Be sure to drain both Tanks before storing the machine ONE PASS SCRUBBING PAD ASSIST 1 Turn on machine Power Switch A if machine is equipped with Optional Key Switch make sure the Speed Control Knob B is at a lower setting Lower the Squeegee by rotating the Squeegee Lift Lever C all the way to the right Turn on Vacuum Motor with Vacuum Switch on Control Panel D Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel E or by manually lowering the Scrubdeck with Foot Pedal option Move the Solution Flow Lever F to regulate the amount of solution flow Begin scrubbing by pressing the Scrubdeck switch button F on the dash board or use optional green Drive Control Buttons Adjust the Pad Assist adjustment knob B to the desired setting Once the machine begins to move check the Down Pressure Gauge G Optional Start scrubbing at the middle Do not scrub in the red or the Circuit Breaker will blow To operate the machine in reverse simply pull the Reverse switch H back towards the Handlebar The reverse speed is set to approximately 5096 of the forward speed To stop the machine shutoff Scrubdeck switch F and Vac Motor D 1 6
12. this machine in a well ventilated area Before you service a battery always wear face protection protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries AWARNING The batteries in this machine contain sulfuric acid which causes burns to skin If battery acid con tacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immedi ately with cold water and seek medical attention A CAUTION Always use the automatic battery charger provid ed by the manufacturer of this machine to charge the batteries of this machine It is designed to charge the batteries at the appropriate rate If you must use a different charger disconnect the batteries before charging to avoid damage to the electronic speed controller ON BOARD BATTERY CHARGING OPTIONAL 1 Transport machine to a well ventilated area for charging 2 Turn the machine off Tip back tank 3 Check the water in each battery A Do not charge the machine unless the water is slightly higher than the plates If needed add enough distilled water to just slightly cover the plates Be careful not to over fill 22 Batteries can overflow during charging Replace caps before charging Plug the Charger power cord into a grounded standard wall outlet B The green Indicator Light C will come on and the Charger will autom
13. 7 20 17 55 SCRUBBING RATE HOUR NORMAL 18 474 FT HR 18 474 FT HR SCRUBBING RATE HOUR MAXIMUM 20 525 FT HR 20 525 FT HR MicroMac OP EN 29 COMMON WEAR PARTS ROUND DISK BRUSHES BRUSHES MODEL 17 DISK MODEL 20 DISK Super Grit__ 174256 20W42188 MidiGrit 17421C 204810 The in Disk Column Denotes Desk Pad Size 17 or 20 ROUND DISK PADS DISK PADS DISK LEVEL COLOR Black 422B High Black _ Brown 422BR High Brown Green 422G Medium Green Blue 422BL Moderate Blue Red 422R Moderate Red White 422W White EDGE PADS AND SCREENS DESCRIPTION 20 x14 13 19 SCRUBDECK 30 SQUEEGEE BLADE KITS 8 ASSEMBLIES SQUEEGEE MODEL 17 MODEL 20 MODEL 20 GUM RUBBER LINATEX COMPLETE SIZE DISK DISK EDGE BLADE BLADE KIT SQUEEGEE ASSEMBLIES 26 Squeegee Optional Optional Optional 130 770G 130 770L 130 7180 30 Squeegee Optional 150 770G 150 770L 150 7180 34 Squeegee Standard Standard Standard 180 770G 180 770L 180 7180 NOTICE NOTICE Squeegee Blade kits include 1 Rear Blade 1 Front Squeegee Assemblies complete listed above all come Blade and 2 Backup Wheels with hardware with Linatex Blades NOTICE NOTICE Size is stamped into the top of the painted steel The 26 Squeegee is designed for narrow aisles and Squeegee body on all Squeegees may not have the sam
14. ECK SYSTEM DISK BRUSH SIZE 17 D 1x 17 43cm 17 D 1x 17 43cm 20 D 1x 20 b1cm 20 D 1x 20 51cm DISK SCRUBDECK MOTOR 1x 75 hp 559 watts 200 RPM 1x 75 hp 559 watts 200 RPM OPTIONAL SCRUBDECK MOTOR 1x 1 hp 746 watts 200 RPM 1 1 hp 746 watts 200 RPM SCRUBDECK DOWN PRESSURE 0 125 LB 0 68 kg 0 125 LB 0 68 kg EDGE PAD SIZE N A 20 EDGE 1x 20 x14 EDGE SCRUBDECK MOTOR N A 20 EDGE 1x 1 2 hp 895 watts 2900 RPM SOLUTION SYSTEM SOLUTION TANK CAPACITY 10 GAL 38 liters 10 GAL 38 liters SOLUTION FLOW RATE 0 0 5 GPM 0 2 Ipm 0 0 5 GPM 0 2 Ipm SOLUTION FILTER STAINLESS INLINE STAINLESS INLINE RECOVERY SYSTEM RECOVERY TANK CAPACITY 10 GAL 10 GAL VACUUM POWER 0 75 HP 0 75 HP DRAIN HOSE 1 5 DIAMETER 4 cm 1 5 DIAMETER 4 cm VACUUM SPECS LIFT AIRFLOW 70 70 cfm 178 cm 21cmm 70 70 178 cm 21cmm DEMISTING CHAMBER 1 25 GAL 5 liters 1 25 GAL 5 liters DRAIN SAVER 30 in 70 cm 30 in 70 cm BATTERY SYSTEM SYSTEM VOLTAGE 24 Volts 24 Volts STANDARD BATTERY AH RATING 2x 85 Ah 2x 85 Ah OPTIONAL BATTERY AH RATING 2x 130 Ah 2x 130 Ah BATTERY RUN TIME STANDARD UP TO 3 HRS UP TO 3 HRS CHARGER AUTOMATIC 8 AMP 8 AMP DRIVE SYSTEM STANDARD DRIVE PAD ASSIST 0 4 hp 298 watts All Gear Sealed FORWARD SPEED N A 0 230 ft min 4 mph 6 kph REVERSE SPEED N A 0 130 ft min 2 mph 3 kph PRODUCTIVITY SCRUBBING WIDTH 1
15. HE MACHINE REFER TO MANUAL CALL 011 262 681 3583 8 Ne b ur BATTERY CHARGING LABEL A industriel Com i uf PART 253 7280 p uox E 123456 n EXPLOSION RISK wu FLAMMABLE MATERIALS CAN CAUSE AN EXPLOSION OR FIRE DO NOT USE FLAM MABLE MATERIALS IN TANK OR PICK UP TO AVOID DAMAGE TO THIS MACHINE Ly e USE APPROVED DETERGENTS ONLY e WATER TEMPERATURE MUST NOT EXCEED 130 F 54 C DO NOT USE HIGH PERCENTAGE BLEACH MIXTURE NN SOY REFER TO MANUAL OR CALL 011 262 681 3583 TANK LABEL Sa PART 5 728 U 0
16. ING DEALER CONTACT LOCAL SERVICING DEALER TIGHTEN PLUG CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES OVERNIGHT 97 PROBLEM POOR WATER RECOVER ON TURNS CAUSE WIPERS WORN WIPERS CHATTER SQUEEGEE SWING IS BINDING INCORRECT SQUEEGEE SIZE TIRES NOISY BEARING DRY FAULTY HUBS POOR TRACTION EXCESSIVE BRUSH PRESSURE WORN DRIVE TIRE HEAVY SOAP CONCENTRATION SHORT RUN TIME BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATTERIES OVER CYCLED 28 SOLUTION REPLACE WIPER MATERIAL TIGHTEN PIVOT POINTS CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER GREASE BEARINGS CONTACT LOCAL SERVICING DEALER REDUCE PRESSURE WITH SWITCH REPLACE TIRES CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES TWICE CONTACT LOCAL SERVICING DEALER FILL WITH DISTILLED WATER TO ABOVE THE LEAD PLATES CONTACT LOCAL SERVICING DEALER MACHINE SPECS BODY CONSTRUCTION DIMENSIONS MicRoMac PAD ASSIST MicRoMac TRACTION TANK MATERIAL POLY 79375 cm POLY 79375 cm CHASSIS CONSTRUCTION STEEL 3175 cm 14 STEEL 3175 cm FRONT CASTERS 2x 2 5 x1 38 2x 6 35x3 5cm 2 2 5 x1 38 2x 6 35x3 5cm REAR WHEELS 2x 8 x2 2x 20 x 5 cm 2x 8 x2 2x 20 x 8 cm SIZE L x W x H 35 x18 x38 89x46x97 cm 38 x18 x38 89x46x97 cm SQUEEGEE SIZE 34 34 WEIGHT WITHOUT BATTERIES 115 LB 152 LB WEIGHT WITH BATTERIES 298 LB 317 LB SCRUBD
17. ISK PAD DRIVER OR BRUSH 1 With empty Tanks remove Squeegee and make sure the Tank latches A are locked on 2 Lower the Scrubdeck by depressing the Scrubdeck Switch B on the Handlebars and turn OFF the machine for machines with manual foot pedal Scrubdeck lifting lower manually Remove Key if Option equipped machine back by pulling back on Handlebar and allowing the machine to rest on the Triangle Squeegee Plate C 4 Attach brushes or pads to motor drives Squeeze the scissor locking device and lift brush up on to the Motor Drive Hub Make sure the scissors close and lock on to the Brushes SEE BELOW _ f Le 1 E i qe 1 a 1 1 T n oo me 5 With Brushes locked into place tip machine back down to a level surface INSTALLING DRIVER PADS 1 Select the correct Pads that best meet your cleaning application needs Consult your local dealer for assistance Pad Installation Attach Pads to Pad Drivers before connecting Drivers to Motor Hub Screw center clip E into place SEE BELOW u dee TT _ LI M T is REPLACING DRIVER PADS ON MACHINE 1 Select the correct Pads or Brushes that best meet your cleaning application Consult your local dealer for assistance With empty Tanks and Squeegee removed tip machine back and rest on Triangle Plate Attach Pads to Pad drivers and screw center clip F
18. ON IS DEPRESSED CIRCUIT BREAKER TRIPPED FAULTY SCRUBDECK MOTOR OR WIRES FAULTY VACUUM SWITCH CIRCUIT BREAKER TRIPPED FAULTY VACUUM MOTOR CARBON BRUSHES WORN SOLUTION TANK LOW FLOW LEVER TURNED DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED NO SOLUTION IN TANK SOLUTION SWITCH IS OFF SOLUTION SCREEN CLOGGED FAULTY SOLUTION SOLENOID FAULTY SOLUTION SWITCH RECOVERY TANK IS FULL BALL SCREEN IS CLOGGED VACUUM HOSE IS CLOGGED SQUEEGEE 5 CLOGGED SQUEEGE BLADE IS WORN FAULTY VACUUM HOSE VACUUM MOTOR GASKET TORN TANK GASKET FAULTY DRAIN PLUG LOOSE VACUUM MOTOR FAULTY BATTERY CHARGE LOW CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT DEPRESS BUTTON ON HANDLEBAR RESET amp REDUCE PRESSURE CONTACT LOCAL SERVICING DEALER REPLACE SWITCH RESET amp CHECK HOSE DETERMINE CAUSE AND CORRECT CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER REFILL SOLUTION TANK TURN LEVER MORE OPEN REMOVE COVER AND CLEAN REMOVE AND BLOW OUT WITH COM PRESSED AIR REMOVE COVER AND CLEAN FILL SOLUTION TANK TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER EMPTY RECOVERY TANK REMOVE SCREEN AND CLEAN REMOVE DEBRIS REMOVE DEBRIS ROTATE OR REPLACE BLADES CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVIC
19. RUBDECK ACTUATOR BRUSHMOTOR C VACUUM SWITCH VACUUM MOTOR PREFORMANCE C SQUEEGEE LIFT SYSTEM SQUEEGEE ADJUSTMENT CABLE HEIGHT o SQUEEGEE BLADES DRAIN HOSE AND PLUG 2 SPRAY JET PUMP 8 NOZZLE OPTIONAL ooo BATTERY CHARGER CONNECTORS 8 FUNCTION PITCH OF SCRUB DECK MUST BE LEVEL PITCH OF EDGE DECK MUST BE LEVEL O MicroMac OP EN 25 CLEAN AND OR LUBRICATE IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION SQUEEGEE PIVOT POINTS KNOBS 22 SOLUTION FILTER CLEANING SCRUB DECK LINKAGE 2 2 VISUALLY INSPECT IN SPEC REPAIR PROBLEM pRANSAVER VACUUM FLOATS amp SCREENS VACUUMHOSES solution Hoses 2 BLADE RETAINERS 8 HARDWARE J SQUEEGEE WHEELS BRUSH SKIRTS CASTER CONDITION __ S T DRIVE WHEELS CONDITION COMMENTS SERVICING DISTRIBUTOR TECHNICIAN S NAME DATE SIGNATURE CUSTOMER S NAME DATE SIGNATURE 26 MicroMac OP EN TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO POWER NOTHING OPERATES SCRUBMOTOR DOES NOT OPERATE VACUUM MOTOR DOES NOT OPERATE INSUFFICIENT SOLUTION FLOW NO SOLUTION FLOW POOR WATER RECOVERY FAULTY POWER SWITCH BATTERIES NEED CHARGING FAULTY BATTERIES LOOSE BATTERY CABLE MAIN CIRCUIT BREAKER TRIPPED GREEN DRIVE BUTT
20. SCRUB ONLY Turn on machine Power Switch A while making sure the Speed Control Knob B is at a lower setting Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel E Move the Solution Control Lever to regulate the amount of solution flow Begin scrubbing by pressing one of the green Drive Buttons G on the Handlebars Adjust the Speed Control Knob B to the desired setting To operate the machine in reverse simply pull the Reverse Switch H back towards the Handlebar The reverse speed is set to approximately 50 of the forward speed To stop the machine let go of the Drive Buttons G VACUUM ONLY 1 Turn on machine Power Switch A while making sure the Speed Control Knob B is at a lower setting Lower the Squeegee by rotating the Squeegee Lift Lever C all the way to the right Turn on Vacuum Motor with Vacuum Switch on Control Panel D Begin vacuuming by pressing one of the green Drive Buttons G on the Handlebars 15 ONE PASS SCRUBBING TRACTION 1 Turn on machine Power Switch A make sure the Speed Control Knob B is at a lower setting Lower the Squeegee by rotating the Squeegee Lift Lever C all the way to the right Turn on Vacuum Motor with Vacuum Switch on Control Panel D Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel E Move the Solution Flow Lever F to regulate the amount of s
21. VE BUTTON Press to drive forward release to stop 15 SPEED CONTROL KNOB Controls the speed of the Traction Drive Turn counter clockwise to reduce speed 16 CIRCUIT BREAKER 25 AMP resettable circuit breaker for Vacuum Motor 17 CIRCUIT BREAKER 30 AMP resettable circuit breaker for Scrubdeck Motor 40 AMP for HD 1 2 HP motor option 18 SPRAY JET BLUE BOOT OPTIONAL Activates Spray Pump for remote Spray Wand 19 RECHARGE CYCLE METER Shows the amount of chargers on a machine 20 CHARGER PORT Red 50 used to receive charger input for optional external charger 24V ONLY o ou 7 MACHINE COMPONENTS Pen BHH HHE M Et CE E d 1 CASTER Twin Casters for stability 2 WALL ROLLERS Helps protect machine when scrubbing near walls MAIN TIRES Drive Tires TRACTION DRIVE Propels machine forward reverse SOLUTION FILTER Filters water solution prior to scrubbing SOLUTION FLOW SHUT OFF VALVE Meters solution rate GPM 7 SOLUTION FLOW VALVE Turns solution ON OFF Turns off when motor stops 8 PAD ASSIST DRIVE ADJUSTMENT KNOB Agjusts amount of offset being applied to Brush 9 VACUUM MOTOR Creates vacuum for Tank Squeegee 10 DRAIN SAVER STRAINER Helps prevent clogging of Drain Ports o 1 m 11 VAC SCREEN Protects Vacuum Motor from debris 12 RECOVERY LID Used for flushing out Recovery Tank area with fresh water
22. allow untrained persons to operate this Do not park this machine on ramps or slopes Always machine park this machine on a level hard surface Do not oper ate this machine outdoors or on uneven surfaces AWARN NG AWARN RIDERS Do carry passengers this ma chine Do not use this machine as a stepladder or work The Batteries in this machine contain sulfuric acid platform which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water AWARN NG immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and Understand the dynamic braking system before you seek medical attention operate the machine on ramps Machine may coast AWARNING AWARNING To avoid electrical shock do not operate this machine Before you service a Battery always wear face protec over electrical floor outlets tion protective gloves and protective clothing Battery acid or Battery explosion can cause serious injuries ACAUTION ACAUTION To avoid damage to this machine use only cleaning Always use the automatic battery charger provided by solutions and replacement parts recommended by the the manufacturer of this machine to charge the Batter manufacturer ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different AC AUTION charger disconnect the Batteries before charging to avoid damag
23. and open to allow for drainage of the Recovery Tank SEE BELOW T f 4 77 L f P Pm alia 4 After rinsing reattach the Drain Hose on hook SEE ABOVE NOTICE Keep water off of Control Panel CLEAN DRAIN SAVER With Recovery Lid open and Tank fully drained 1 Remove 2 Squeegee Intake Hose A from Drain Saver strainer B SEE BELOW 2 Remove stainless screen and dispose of debris 3 Rinse screen with fresh water from the outside while holding the screen upside down This will allow for better cleaning 4 Replace the screen into the bracket 5 Replace 2 Squeegee Intake Hose CLEAN VACUUM SCREEN With Recovery Lid open and Tank fully drained 1 Remove Vacuum Screen retaining clip C SEE BELOW 2 Pull Vacuum Screen and Float Ball Assembly D off of the Vacuum Box Rinse with hot water Dry thoroughly Replace the Vacuum Screen onto box S9 Replace and tighten retaining clip pie E ne 18 TIP TANK SQUEEGEE UP 1 Fully drain Solution Tank and the Recovery Tank 1 To raise the Squeegee off the floor rotate Squeegee Lift Lever A counter clockwise 2 Remove Squeegee or place in center all the way to the left SEE BELOW 3 Rotate Handlebar down 90 with the Handlebar Adjustment Knob A Unlatch Tank Latch B on each side of the machin
24. atically begin charging When finished the Charger will automatically shut off as well as the green indicator light check Battery gauge After the Charger has turned off unplug the Charger from the wall outlet Recheck the cell level after charging If needed add distilled water up to the correct level Be certain to replace the caps securely and to wipe off the top of the Batteries with a clean cloth O Pie M WATER LEVEL SHOULD BE P b 1 8 ABOVE PLATES 715 gt J 1 ue N 0 Sra Fr 1 uw Me i pc ie Ya AE AOS A ESTE k fe L f E i ES VE EOS ZA w ul J ir nr gt m ATE k ES P m ur LL B CM I y Mi E TTL x E a ers ce E m El Rs Ap im AT s r d ae m rf a f El lt amp if 1 BATTERY MAINTENANCE GUIDE SAFETY ADANGER Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or proper ty damage could occur Only charge the Batteries in this machine in a well ventilated area AWARNING Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries The B
25. atteries in this machine produce hazardous voltage which can cause electrical shock burns and or electrocution Always disconnect Batteries before servicing this machine AWARNING The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area imme diately with cold water and seek medical attention AWARNING Dress safely Do not wear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING e Keep Batteries clean and dry from residue e Check that all vent caps are tight e Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals e Protective spray of petroleum jelly should be applied to terminals to reduce corrosion STORAGE e Batteries should be fully charged prior to and during storage e Never store discharged Batteries e Store batteries in a cool dry place but never below freezing Recharge in storage a minimum of every 30 days e Recharge Batteries before putting them back into service WATERING e Add water NEVER ACID to cells distilled water recommended e Do not over water e Before charging the Batteries only add water if t
26. chine SEE BELOW power lh A 2 Disconnect Vacuum Hose A from Squeegee and Y loosen both knobs B SEE BELOW ew 3 Pull Squeegee assembly backward from the lifting ENS lt JA carrier 4 Inspect or repair as needed and reinstall 2 Adjustable Wheel B SEE ABOVE has 3 holes The AN ex AIR Y closer to the machine the wheel is the further from 528 a the ground the wheel becomes The farther from the MS machine the wheel is the closer to the ground the wheel becomes NS 3 This Squeegee is adjusted too far back and will not tc ick up on the corners SEE BELOW NOTE Tips off of the REPLACING OR ROTATING SQUEEGEE BLADES FOR SAFETY Before leaving or servicing the machine stop on a level surface turn off machine and remove key 1 Remove the Squeegee Assembly from the machine Remove Blade Retainer Strap and remove Squeegee Blade 2 Rotate the Squeegee to new edge position or replace as required Install Blade on the locating pins of Squeegee 4 This Squeegee is adjusted too far forward and will not Assembly pick up in the center SEE BELOW 4 Install Squeegee Retainer Strap NOTE Center spaced off the floor 5 Fasten and lock knobs starting in the center and moving outwards T T dim lt 4 Low 5 This Squeegee is adjusted just right with good deflection across the entire rear Blade SEE BELOW MicroMac OP EN 11 INSTALLING D
27. defect in materials or workmanship Tank warranty void if water used exceeds 135 F 57 C NOTE Freight coverage for 3 Years under the parts section of warranty BATTERIES Warranted through battery manufacturer for One 1 Year pro rated from the date of delivery The battery manufacturer approves or denies the warranty coverage after analysis We rely solely on their review NOTE NOT COVERED Damage from lack of water failure to use OEM charger or non distilled water Battery terminals Battery terminals and cable connections are covered for 30 days from the shipment of the machine Battery terminals tightness should be inspected every 30 days and performed according to the manufacturer s recommendations 94 MicroMac OP EN MACHINE INSTALL WARRANTY REGISTRATION Installing Dealer Installed By Location City State Install Date End User Company Name End User Contact Address City State Zip Phone Fax Email Model Serial Hour Meter BUYER S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES SCRUBBERS _ Filling solution tank Solution tank sight tube Solution drain hose or valve for flushing and freezing conditions Adjusting controls amp operation Double scrubbing Squeegee lift delay High Recovery RED Light vacuum switch horn honking and vacuum timer _ Recovery tank draining amp cleaning in APPROVED locations only Common Squeegee hose
28. dispensing on the floor and adjust to the desired flow To increase the solution flow rate pull the Solution Control Lever down To shut the solution OFF completely just release the Drive button or use dash mounted switch Keep an eye on the clear Vacuum Cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam begins to develop pour a recommended foam control solution into the Recovery Tank Foam is usually an indication of excessive soap Always operate at lower speeds when scrubbing around walls and objects You should reduce the speed to maintain control when turning If squeegee starts to streak raise and wipe the Blades with a clean cloth If the problem continues check the Squeegee Blades for wear or damage and rotate if needed You may need to pre sweep before scrubbing Only Use OEM Parts Change or turn over Pads when dirty Stay clear of objects protruding from the floor such as sockets grates etc for they will damage the Pads and Squeegee Blades Always keep an eye on your gauges They let you know the status of a particular system at a glance If your Battery Gauge is reading low you much stop immediately and recharge Running the batteries dead will result in damage to the batteries When you run out of solution raise the Scrubdeck and continue to vacuum the remaining water until it is all consumed The Solution Sight Tube is used to indicate the level of detergent remaining
29. e SEE BELOW 4 Tip Tank Back carefully until supported by strap as well as the Rubber Grommets on the Handlebar SEE BELOW SQUEEGEE DOWN 1 To Lower the Squeegee to the floor rotate Squeegee Lift Lever B clockwise all the way to the right To turn on Vacuum Motor use the Vacuum Switch C on the Control Panel SEE BELOW MicroMac OP EN 19 VACUUM MOTOR SOLUTION FILTER 1 The machine is equipped with 24 volt The solution system has an Inline Filter A to filter out 75HP Vacuum Motor A SEE BELOW cleaning solution prior to scrubbing SEE BELOW 2 If foam or water gets past the Recovery Tank s CLEANING SOLUTION FILTER Vac Screen Ball system adjust the bracket B in the Tank upwards SEE BELOW 1 To clean the Solution Filter first close Solution Flow Valve by moving lever B upwards Then unscrew the clear cap from house and remove the stainless steel screen E SEE BELOW 2 Rinse any debris from the screen with clean water Reinstall screen and screw cap back on tightly ES 4 Re open valve e 3 Vacuum Motor has an Optional Foam Muffler C sound reduction walls D and vibration dampeners E that are available to quiet machine operation 20 MicroMac OP EN BATTERY CHARGING Charger Specifications 4 First plug the red 50 Charger plug into the machine s Charger Port B W
30. e to the electronic speed controller Do not operate this machine if any parts have been damaged or removed CAUTI O N To avoid damage to the electronic control components of this machine Do not store this machine outdoors Do not pressure wash this machine MicroMac OP EN 5 SAFETY LABEL LOCATIONS Read and obey all Safety Labels on your Floor Scrubber If you have questions about these labels ask your supervisor These images indicate where on the MICROMAG Safety Labels are located If ever the labels become illegible worn off or torn promptly report it to your supervisor and replace it DA 3 EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES IN THIS ile P N DANGER CHINE IN WELL VENTILATED AREA USE ONLY DISTILLED WATER BATTERIES USE ONLY THE OEM CHARGER PROVIDED WITH THE MA 5 CHINE ALWAYS DISCONNECT THE BATTERY BEFORE DANGER SERVICING T
31. e water control around tight turns as the large Squeegees MicroMac OP EN 31 SOAP CHOICES y K Industrial e Commercial Environmentally Safe TRADITIONAL DRUMS TOTES DEMO RENTAL QUARTS maka PA zu a WALL MOUNTED SUPERCON ONBOARD AUTO DISPENSING n 32 FORMULAS 707 Citrus Green oped pov 733 Low pH 755 High Power 757 Gloss Below Sold bulk concentrate only Not available as a SuperCon PowerDose or SUDS product 727 Pretreat 744 Tough Stuff PowerCat P O Box 503 Racine WI 53404 0503 Phone 414 745 9337 Fax 262 632 1630 www powercatsolutions com environmentally cleaner that works It is solvent free degreaser that works on oil carbon even rubber marks Incorporates the latest technology in Green Cleaning Safe on most surfaces not harmed by water alone Low scale formula to prevent alkali buildup in cleaning equipment while offer detergent to emulsify oil Ideal solvent fortified degreaser This butyl based detergent is penetrating fast acting and deep cleaning with built in corrosion inhibitors It is our most effective degreaser A high gloss detergent designed to dry to a bright shine It is ideal for use on finished surfaces tile epoxy or enamel The special formula removes salt residue scuff marks and dirt while lea
32. f of the base Notify the carrier immediately if concealed damage is discovered CONNECTING BATTERIES 2 Loosen the two knobs B on the Squeegee and slide them into the slots in the Squeegee Mounting Plate SEE BELOW Your machine is equipped with 2x 12 Volt 85 AH 2x 12 Volt 130 AH or 2x 12 Volt 150 AH Wet Lead Acid AGM or Deep Cycle Batteries which form a 24 Volt system SEE PICTURE BELOW OR BATTERY DISCONNECT LABEL FOR CORRECT CABLE CONNECTIONS xm mas 1 Turn all switches to the OFF position and remove Key if machine is equipped with Optional Key Switch 2 Attach all Battery Cables as shown below cd an Turn ON main Key Switch and check the Battery Condition Meter to ensure correct installation Charge Batteries if needed SEE BATTERY CHARGING NOTICE 3 Tighten the two knobs and connect the Vacuum Hose Batteries are a possible environmental hazard Consult C from the machine to the Squeegee SEE BELOW your Battery supplier for safe disposal methods NOTICE p gt Orientation of Batteries 15 critical for cables to reach 24 VOLTS 4 You may have to adjust the Squeegee Pitch SEE ADJUSTING SQUEEGEE ON THE NEXT PAGE zi 10 MicroMac OP EN ADJUSTING SQUEEGEE REMOVING SQUEEGEE 1 Turning Adjustment Knob A clockwise tightening will lower tips and raise the center of the Squeegee 1 With the Squeegee in the up position turn ma
33. flame or spark can cause this gas not use flammable materials in Tank or pick up to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area 4 MicroMac OP EN AWARNING AWARNING The Batteries in this machine produce hazardous Dress safely Do not wear rings or metal wrist watches voltage which can cause electrical shock burns and when servicing this machine as they can cause an or electrocution Always disconnect batteries before electrical short circuit which can cause serious burns servicing this machine AWARNING A WARNING Do not remove paint over or destroy warning decals If When climbing or descending ramps always drive warning decals become damaged call 1 262 681 3583 machine forward To avoid overturning the machine Do for free replacements not back down ramps Do not drive across inclines Do not turn while ascending or descending ramps Over ING turning the machine can cause serious injury or death Dress safely Do not wear a neck tie scarf or any AWARN loose dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in Do not use water that exceeds 135 F 57 C If wa rotating parts causing serious injury or death ter is above said temperature this will void the Tank Warranty AW ARNIN T WARNING Always turn off this machine before leaving it unat tended Do not
34. h cold water immediately battery acid gets on your face or your eyes flush the area imme M diately with cold water and seek medical attention dr ACAUTION il Always use the automatic battery charger provid ed by the manufacturer of this machine to charge E the Batteries of this machine It is designed to charge the Batteries at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller N LE EXTERNAL BATTERY CHARGING bs ES 1 Transport machine to a well ventilated area for ES charging gt lass 2 Turn the machine off Tip back Tank Check the water in each Battery A Do not charge the machine unless the water is slightly higher than B the plates If needed add enough distilled water to just slightly cover the plates Be careful not to over fill Batteries can overflow during charging Replace caps before charging MicroMac OP EN 21 ON BOARD CHARGER Charger Specifications e Output voltage of 24 Volts e Output current of 12 amps max e Input voltage of 110 Volts 60 Hz 220V 50 Hz available e Automatic shut off circuit e Made for Deep Cycle Batteries ADANGER Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or proper ty damage could occur Only charge the Batteries in
35. he plates are exposed Add just enough water to cover the plates then charge the Batteries Once fully charged add water to the proper level as indicated below e For full charge plus series Batteries add water to the maximum water level indicator A e After watering secure vent caps back on Batteries WATER LEVEL SHOULD BE 1 8 ABOVE PLATES 23 MAINTENANCE DAILY MAINTENANCE 1 Remove the clean Pads or Brushes Never use soiled Pads when cleaning Replace Pads when they become packed with residue 2 Remove and clean debris from the float shut off screen and Drain Saver located inside the Recovery Tank Drain and rinse Tanks thoroughly and flush out Solution Feed to deck 4 Inspect Vacuum Hose for any objects obstructing the air flow 5 HRaise Squeegee and wipe Blades with a clean cloth Store Squeegee in the raise position to prevent damage or setting of the Blades 6 Wipe down machine if needed Use a non abrasive non solvent cleaner or a clean damp cloth 7 Recharge the Batteries if needed WEEKLY MAINTENANCE 1 Check Battery water level in each cell of the Batteries and fill as needed Always use distilled water to refill Batteries Batteries should be filled approximately 4 to 1 above the plates Overfilling will cause the batteries to leak during charging The charging process creates gas bubbles inside the Battery which effectively increases the volume of the electrolyte A yy
36. hile the Charger plug Output voltage of 24 Volts is connected plug the charger power cord into a grounded 110 Volt standard wall outlet C 5 The Charger will automatically begin charging and e Output current of 12 amps max e Input voltage of 110 Volts 60 Hz automatically shut off when fully charged check 220V 50 Hz available Battery gauge e Automatic shut off circuit 6 After the Charger has turned off First unplug the Charger from the wall outlet Second unplug the red e Made for Deep Cycle Batteries 50 Charger plug from the machine 7 Recheck the cell level after charging If needed add A DANG ER distilled water up to the correct level Be certain to Explosive hydrogen gas forms when Batteries are replace the caps securely and to wipe off the top of the batteries with a clean cloth charging An open flame or spark can cause this gas to explode Serious personal injury or proper ty damage could occur Only charge the Batteries P din WATER LEVEL SHOULD in this machine a well ventilated area SEM n 1 8 ABOVE PLATES Before you service a Battery always wear face protec En tion protective gloves and protective clothing Battery ig acid or battery explosion can cause serious injuries AWARNING The Batteries in this machine contain sulfuric 1 acid which causes burns to skin If battery acid PEN contacts clothing or skin rinse the effected area A wit
37. meter Labor 12 months Travel 3 months 150 mile maximum Poly Tanks 7 Years Water must not exceed 135 F 57 C 3 000 Hours OEM Parts 90 Day New Part Warranty Validity Fully completed Machine Delivery Form online or fax is on record at RPS and machine is serviced by Factory Authorized Personnel Limitation Warranty will begin on date of machine installation to end user or 6 months after shipment from RPS Corp to the distributor if unsold at that time This warranty includes all parts on the machine except normal wear parts Some examples of wear parts are e EDGE ORBITZ isolators with evidence of deck damage images required or gt 1 000 hours e Squeegee Blades Wiper Blades Skirts and Curtains e Caster Wheels Squeegee Wheels and Bumpers e Lights Strobe Headlights or Bulbs e Chains and Belts e Filters Screens and Vacuum Bags e Motor Brushes and commutater wear Brooms Brushes Pads and Pad Retainers Hoses and Tubing e Drive Tires Pneumatic Wheels and Tubes Rubber Floor Seals and Gaskets e Vacuum motors with evidence of moisture or debris intrusion or gt 400 hours e The Batteries see below COVERED Routine maintenance adjustments or parts damaged from abuse neglect improper use of the machine or lack of scheduled daily weekly monthly maintenance in accordance with our published PM Sheets POLY TANKS 7 Years Coverage against leakage due to manufacturer s
38. n Control Panel D Begin vacuuming by pressing one of the green Drive Buttons G on the Handlebars FHL H EPA SHYOUMYT ADJUST SOLUTION FLOW DRAINING RECOVERY TANK 1 Push down on the Solution Flow Lever A to increase Always empty Recovery Tank when refilling the Solution the solution flow and push up on the lever to decrease Tank You can refill the Solution Tank while the Recovery solution flow SEE BELOW Tank is draining To drain the Recovery Tank remove Drain Hose B from hook at rear of Tank and pop off cap SEE BELOW Rinse with fresh water DRAINING SOLUTION TANK To drain unwanted cleaning solution from the Solution Tank perform the following steps SEE BELOW 1 Pull the clear Sight Tube Drain Hose A off barbed fitting APPROVED locations only NOTICE Leave Recovery Lid open while draining Tanks Rinse 2 Rinse out Tank and Solution Flow thoroughly system with clean water Get Supervisor APPROVAL first drain at APPROVED locations only OPEN RECOVERY LID 1 Rotate Tank Lid B forward and full open to rest in a tipped open position SEE ABOVE MicroMac OP EN 17 FLUSH RECOVERY TANK 1 Rinse the Recovery Tank after every use A This will prevent heavy build up on the bottom of the tank foul odors as well as clogging of the drain hose SEE BELOW 2 Remove Drain Hose B
39. olution flow Begin scrubbing by pressing one of the green Drive Buttons G on the Handlebars Adjust the speed control knob B to the desired setting To operate the machine in reverse simply pull the Reverse switch H back towards the Handlebar The reverse speed is set to approximately 50 of the forward speed To stop the machine let go of the Drive Buttons G p NE ET 287 5 E d dedo au VET OW Es w a oe a 1a Me 22 4 6 16 E en ge E a i SCRUB ONLY 6 Turn on machine Power Switch A while making sure the Speed Control Knob is at a lower setting Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel E Move the Solution Control Lever F to regulate the amount of solution flow Begin scrubbing by pressing one of the green Drive Buttons G on the Handlebars Adjust the Speed Control Knob B to the desired setting To operate the machine in reverse simply pull the Reverse Switch H back towards the handle bar The reverse speed is set to approximately 50 of the forward speed To stop the machine let go of the Drive Buttons G VACUUM ONLY 1 Turn on machine Power Switch A while making sure the Speed Control Knob B is at a lower setting Lower the Squeegee by rotating the Squeegee Lift Lever C all the way to the right Turn on Vacuum Motor with Vacuum Switch o
40. osition and reattach Squeegee for machine to be ready to ALES ZA MG use Leo 6 yo MicroMac OP EN 13 MACHINE OPERATION PRE CLEANING CHECKLIST Head and understand the Safety Messages section on Pages 3 and 4 before operating the machine 1 Check Battery Condition Gauge on the Control Panel Make sure Batteries are fully charged before using 2 Check the condition of the Pads or Brushes Check the condition of the Squeegee Blades Raise the Scrubdeck and Squeegee before transporting then transport the machine to the filling station Turn the machine OFF Fill the Tank with up to 10 gallons of clean water either at the front fill port or rear fill port B SEE BELOW 7 Add APPROVED cleaning chemical to the Tank Use the proper dilution ratio indicated on the bottle Contact us at 1 800 634 4060 or 011 262 681 3583 if unsure NOTICE The clear tube Solution Sight Tube C at the rear of the machine indicates the amount of water in the tank SEE BELOW ADANGER EXPLOSION RISK Flammable materials can cause an explosion or fire Do not use flammable materials in tank or pick up ACAUTION TO AVOID DAMAGE TO THIS MACHINE e Use approved detergents only e Water temperature must not exceed 130 F 54 C e Do not use high percentage bleach mixture OPERATING HINTS 1 Observe the amount of solution the machine is
41. ry AAWARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury or damage to this machine or nearby objects CAU TION also can be used to alert against unsafe practices NOTICE NOTICE indicates information considered important but not hazard related This safety message may be related to property damage or warranty warnings Your safety and that of others is very important Operating this machine safely is an important responsibility DO NOT OPERATE THIS MACHINE UNLESS e You are trained and authorized to do so e You have read and understood this Operators Manual e On surfaces with greater than a 2 grade unless this machine is equipped with a functional Parking Brake WHEN OPERATING THIS MACHINE Remove loose objects from the floor that could be projected from the rotating Brushes Keep your hands and feet away from the rotating Brushes e Do not operate this machine where flammable liquids are present e Use caution when maneuvering BEFORE LEAVING THE MACHINE e Park the machine on a level surface e Turn the machine off BEFORE SERVICING THE MACHINE e Disconnect the Batteries ADANGER ADANGER Explosive hydrogen gas forms when Batteries are Flammable materials can cause an explosion or fire Do charging An open
42. severe injury resulting in death OPERATION CONTROLS MACHINE COMPONENTS Shows you the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing Squeegee and Brushes MACHINE OPERATION Section is to familiarize the operator with the operation and function of the machine BATTERY CHARGING Shows you how to charge the Batteries on board and off board charging MAINTENANCE This section contains preventative maintenance to keep the machine and it s components in good work ing condition They are listed in this general order e Batteries e Scrub Brushes Adjusting Squeegee e Service Schedule e Machine Trouble Shooting TROUBLE SHOOTING A list of common problems that may occur MACHINE SPECS Tells you Machine Specifications for the various parts of the machine MACHINE INSTALL FORM Should be filled out upon machine installation and faxed to 1 866 632 6961 or on line at WWW rpscorporation com WARRANTY POLICY Tells you coverage exclusions and limitations to Warranty NOTE The Serial Number of your machine is located on the lower half of the Control Panel of the machine AO O Y DI Wk SA J SERIAL NUMBER AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT ALL INFORMATION AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE 2 TABLE OF CONTENTS Introduction 2 About This
43. to 10ft Ibs Parking Brake works and Park Brake Override functions if installed Always park on a solid and level surface NEVER on a movable or inclinded surface C Charging operation and customer understands batteries have limited cycles and recharging 1 cycle Seat and steering wheel adjustment Customer has read and understands the list of WARNINGS CAUTIONS in the Operator manual Battery and Machine Maintenance Guide posters hung up and reviewed Manufacturer s website is a good source of information Videos PM Sheets and sign up for quarterly newsletters J Operators and Parts manuals were delivered reviewed understood and confirmation preventive maintenance is done every 100 hours of use and recorded on PM Sheets provided online or in manuals Installed By print Signature Buyers Representative print AhA33A 3A Signature Buyer agrees to pay for any repairs adjustments or secondary training that manufacturer determines is excluded from the warranty Complete and Fax form to 1 866 632 6961 or Online at www rpscorporation com 35 CORPORA TION 1711 South Street Racine WI 53404 www rpscorporation com www factorycat com www tomcatequip com Tel US 800 634 4060 Tel Int 011 262 681 3583 Fax 866 901 3335 RPS Corporation 2014
44. ving no residue behind The result is a clean non slip surface ready for immediate use The Heavy Duty concentrate is a Super alkaline detergent formulated for heavy soil grease and thick buildup Popular in machine shops auto and truck repair and other facilities with oil hydraulic fluids and cutting oils Designed to quickly remove tire marks oil stains and buildup that has accumulated This pretreat uses the powerful cleaning of natural citrus extract and is intended to be used directly on the floor at 10096 concentrate Ideal for applications with Hard Water problems It is safe to use in pressure washers and automatic scrubbers The formulation enhances soil suspension digests oil and grease while supporting extra water conditioner Distributed by PowerCat LLC 2008 STANDARD WARRANTY POLICY RPS Corporation warrants its machines parts and accessories to be free of manufacturer s defects for the periods specified below Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by R P S Corporation and its vendors This policy is effective January 1 2014 and is subject to change on production units at a future date COVERAGE EXCLUSIONS AND LIMITATIONS Coverage All Models Except Floor Machines 1 Year Parts 2 Years 1 500 hrs Motor 90 Days Labor No Travel ZerO3 Wall Mount Units 6 Months Parts Parts 36 months 1 500 hours on Power On hour
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