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PCM360 User Manual

1. Drag the slider and release click the button OK the size of the font of the measure points will change Edit Menu Edit Picture This command is used to set picture location of machine trains machines and measurement points on PCM Explorer window After you finished configuring plants machine trains machines and measurement points you should select Define PCM Explorer from User menu ensure the DAQ module on local DAQ Server is started to display the related trains on PCM Explorer Example The next lines guide you through the steps to configure Plant Machine train view Machine train Machine view and Machine train Machine Measurement point view Following table shows you the relationship between the plant machine train machine and measurement point This is only an example Plant Rutherford Generator 14 Gear ACC ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 57 PCM360 Plant Condition Management System Plant Rutherford Generator1 VIB Panter Seenen zen me Punmuheiod Generator fe me Pant Ruterord freen fe w Ferme Genera er vet Configure Plant Machine train view 1 Select Plant Rutherford from tree view See current PCM Explorer Fena oy Rumi 2 Select Edit Picture from Edit menu to make it checked Edit View perati 3 Mn 4
2. 110 BIB ra i 0 9 iho E S c eee 111 SYSTEM NO SOLUP EEN 111 PCS FA m 112 Machine Train S Galus SEUD his tasers ess m m m massa nese 113 Custom the picture of the device ccccccccccccsseesseccceeeecaaeeseeceeeseueeeeeeeeeeeesesaasseeeeeeesesueaseeeeeeesessaseeeeeeees 114 PCM360 DISPLAY SOFTWARE OPERATION e eceeenrr rere eene nana aaa I Deme suas saa a an DID musa assa assa aD rr cu assa 115 R n POM3G6O Display S ONWOIEG amusa d erus tone ss t asian pots acudir casquette NUN UAE 115 PCM360 Display Tra 116 SITE EE 116 FLT TA D T E N 116 Eet OV OW M X eens 117 ING OOD 9 117 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com IV PCM360 Plant Condition Management System evr 117 C 117 117 User Account Management 117 duelo ME ez WO NR 117 Delne PEM EXO ONCE M EE 117 Select Status for Historical Data View 118 P
3. gt Select gt gt Modify Delete When checked Data Collection or Time trigger mode the information of the related machine trains in this list will be saved in the text file Follow steps to specify the interested items 1 Check the concerned measurement points machines or machine trains from the tree hierarchy view 2 Click eiect button to move the selected items to Text Content list 3 Modify name of the item as your needs Select an item from the list and then click Modify button or directly double click this message item Type the new name and click OK button This name will be displayed in the text Bodify Hessage Content 4 Delete the items by clicking Delete button Tip Pressing Shift key on keyboard could select more items one time or left click your mouse and drag a rectangle and all items in the rectangle are selected Text File Setup Output Path Setup Output Path D Sip Click Setup button to set the file path to save the text with information of machine trains in Text Content list ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 1 PCM360 Plant Condition Management System Look jn cC PCM360 jo tom Back O TrsTempDataFilesPath Kleng File name pema lt lt S S Files of type Text file txt Cancel A On window above select the
4. ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 317 PCM360 Plant Condition Management System Two items under the NI DAQmx Devices node mark the hardware DAQ cards installed on local DAQ Server They are NI PCI 6013 Devi and NI PCI 6013 Dev2 Following table shows the relation between the hardware cards and virtual cards Hardware DAQ cards installed The mapped virtual cards added by on the local DAQ Server DAQ amp COM software on local DAQ Server NI PCI 6220 Dev1 PCI6013 01 device No is 0 NI PCI 6220 Dev2 PCI6013 02 device No is 5 The relation indicates that hardware cards map the virtual cards by order of their device No from small to large That is to say Dev1 will map the virtual DAQ card with the smallest device No in all DAQ cards added in DAQ Server and Dev2 will map the virtual DAQ card with a larger device No and so forth Appendix IV Register Address for PT371 Channel Property Channel No Register Address 30014 Channel 15 30016 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 318 PCM360 Plant Condition Management System Appendix V Register Address for PT372 Channel Property Channel No Register Address Channel 0 40001 Channel 1 40002 Senko ee Channel 2 40003 Channel 3 40004 Channel 0 1 h 1 Channel 2 Channel 3 HE
5. process is below ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 107 x Select Device DTM 1 Device5 D Select Channel Channel No Channel Name 0 Channel 1 Channel Sampling Value 1 fo Measurement Value 1 fo g Refresh Sampling Value 2 16384 Measurement Value 2 jas g Refresh Cancel or 1 Select Channel 2 Enter 0 in Sampling Value 1 and enter 0 in Measurement Value 1 later click Refresh button 3 Enter 16384 in Sampling Value 2 and enter 0 5 in Measurement Value 2 later click Refresh button Calibrate OPC Client Device Channels For an OPC Client device channel if the unit of the data doesn t match that of OPC Server this OPC Client device channel must be calibrated For example data from OPC Server is measured by mm but the unit of data for display is um In this case you should translate the mm into um x Select Device oPCClient Device5 Select Channel Channel No Channel Name D Channel d Channel1 2 Channel2 3 Channel3 4 Channel4 Sampling Value 1 ja 5 Channel 6 Channel6 Measurement Value 1 ja um T Channel Refresh Sampling Value 2 1 Measurement Value 2 1000 um Refresh cancel _ or 1 Select the device channel you want to calibrate 2 Type 0 in Sampling Value 1 and 0 in Measurement Value 1
6. Channel Detinition Channel9 Channel10 Channel11 Channel Channel Channel A Channel15 t e Select Device List all DAQ devices that belong to the current system Frequency Response ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 71 PCM360 Plant Condition Management System The parameter only applies to DAQ cards and takes effect only when DAQ card works in asynchronous sampling mode The frequency response setting decides the sampling frequency of each DAQ card channel Table below indicates the relationship between frequency response and channel es sampling frequency Frequency Response Channel s Sampling Frequency 0 5 100Hz 0 25KHz 100Hz 2 5 0 5 1 000 Hz 2 5KHz 1000Hz 2 5 2 4 000Hz 10KHz 4 000Hz 2 5 10 20 000Hz 50KHz 20 000Hz 2 5 And meanwhile the channel s sampling frequency can t exceed the channel s maximum sampling frequency which is decided by both the DAQ card s sampling frequency and the enabled channel number That is Channel s Sampling Frequency lt Channel s Maximum Sampling Frequency DAQ Card s Samplin Frequency The Enabled Channel Number Table below shows the sampling frequency of different DAQ cards DAQ Card Type DAQ Card s Sampling Frequency 6013 200KHz 6220 250KHz For example if we use a 6013 card and the enabled ch
7. E E A 165 SPEC eea a E EE E a EEE E E E E E E EA 165 E AY VNAO F EE 166 LEE ea i eeh 167 Shan Centerline F 168 Waveform with DC Coupling H 169 Shaft XY Vibration with DC Coupling Hl 170 OO CF X X 171 FOIA 1A aka C 172 Ba C ce 6 eee 173 leie 175 gor c X 176 CAS CAS asinine M 178 EEE EE E m 179 IN OUTS e S 180 ULITZIEINEELTM 182 Transient List Channel X T m 184 Ree La EED o A E E E E E E A E E T 185 SE E VO Nass 186 AE a 186 Shall Centerline Mode Woo ics seen Sas ot 188 Shaft XY Vibration Mode Ghapne 189 FOE COU SAIN CY m E PPO 191 Plot Group Transient Sample E 191 Plot Group Measurement Pot 192 FUORI VV rau 193 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com
8. Trend Depth It is the maximum number of the points that generate a trend plot Maximum trend depth is 2000 Waterfall Depth It is the maximum number of the spectrum plots to be displayed on a waterfall plot Maximum waterfall depth is 20 Transient Depth Bode Polar Cascade For cascade it is the maximum number of frequency spectra lines that generate a cascade plot for bode and polar it is the maximum number of points that generate the plot Maximum Transient Depth is 300 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 119 PCM360 Plant Condition Management System Maximum Frequency in Waterfall and Cascade It is the maximum frequency domain on cascade and waterfall plot Maximum value is 10000 Maximum Points in Shaft Centerline It is the maximum number of the points that generate a shaft centerline Maximum value is 2000 Frequency Unit Set the units of frequency for display on related plots The options are Hz RPM and NX NX NX indicates the signals components having frequencies equal to n times of the machine train s rated speed N should be a real number between 0 001 and 10 Define the Color of Transient Plot Click this command and Define the Color of Transient Plot window is launched Define the Color of Transient Flot X Low Speed High Speed 1500 En EM o B E RPM Cancel Help The window is used to assign colors for cur
9. To set the right permissions follow the steps below a Inthe Access Permissions group click Edit Default button Add Everyone to the list of Group or user names Refer to following pictures Local Access and Remote Access permissions will be allowed for everyone Click OK button Default Security Group or user names ff ANONYMOUS LOGON ffi INTERACTIVE ff NETWORK n DILE b b Select Users or Groups 3 X Add Remove Select this object type Permissions for Everyone Allow Deny ker Groups or Built in securite principals Object Types Local Access Remote Access Fram this location Pv Locations Enter the object names to select examples E vemong Check Names Advanced Cancel y Cancel b Then click Edit Limits button in the Access Permissions group Add Anonymous Logon required for OPCEnum and Everyone to the list of Group or user names Refer to following pictures Local Access and Remote Access permissions will be allowed for anonymous and everyone Click OK button Security Limits Security Limits Group or user names Group or user names ANONYMOUS LOGON ft ANONYMOUS LOGON t Everyone ffi INTERACTIVE ffi INTERACTIVE ff NETWORK f NETWORK ff SYSTEM ff SYSTEM Add Remove Add Remove Permissions for ANONYMOUS Eis Liens LOGON Allow Deny Permissions for Everyone Allow Deny Local Access Local Access Remote
10. administrator It is the highest level of user access and has full access to operate PCM360 system User with this right must be well trained and be knowledgeable of this field Operation of deleting administrator is not allowed Super User User with this right almost has full access to operate PCM360 system but it can t manage user accounts information calibrate DAQ channels set PCM360 services properties and maintain system database User with Super User rights also should be well trained and be knowledgeable about the operation of the software User It is the lowest level of user access User with this right only has access to define PCM Explorer and view plots Add Button Click Add button to launch Add User window Enter user name password confirm password and select user level and later click OK button User Name Password Confirm Password User Level C Super User User canci Modify Button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 53 PCM360 Plant Condition Management System Select a user not administrator from User Account List and click Modify button You can change user name password and user level x User Name bamboo Password Confirm Password Level Super User User Cancel Delete Button Select a user not administrator from U
11. Regional and Language Options 1 2 xl Customize Regional Options 2 xl Numbers Currency Time Date Regional Options Languages Advanced Standards and formats Sample This option affects how some programs format numbers currencies dates and time Time sample Im 41 45 Select an item to match its preferences or click Customize to choose your own formats English United States D f Time format HH mm ss Samples Time separator y Number 23456578800 AM symbol mm Currency n 2345578800 PM symbol PM d Time py3340 Short date uz308 Long date Wednesday April 23 2008 Time format notation h hour m minute s second t amorpm h 12 hour Location H 24 hour To help services provide you with local information such as news and weather select your present location United Stes tc e OK Cancel Apply hh mm ss leading zero h m s no leading zero Cancel Apply 3 Click Customize button on Regional Options tab 4 On Time tab select Time format as HH mm ss ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 7 PCM360 Plant Condition Management System PCM360 System Installation System Layout Diagram Display Display Display Terminal Printer Terminal Printer Terminal Printer OS D m Ethernet pales SE DAQ DB SMS Output KE Server X Relay Output
12. the industrials computer cons ist of work staton keyboard mouse PCH360 DISP optioned display th he Server consistof B pm IP CM360 DISP optional SE BEE Bett dt dnd doe N IP CM360 DBM mm 8 x SEN d Indus lrial computer e E e Jr D NE Gei SE RER twad S 5 gt ae PT360 SC T PCM GP lA ZS the hardware r a P CM360 DA Q A0 B1 C1 DO x 2 QUE PT373 PCh DPC x2 PCM SERV x 1 PCM 85 x2 PT371 the display of industrial computer and Server are optional standard network system There will be five data acquisition units assume the plant has 10 users Recommendation the standard PCM360 system with the following modules v PCM360 COM AO x 1 Communication and data acquisition module PCM360 DISP AO0 x 1 Display and analysis module PCM360 DBM AO x 1 Database management PCM360 MODBUS A0 x 1 Modbus RTU communication module PCMS360 LIS A05 B10 CO E1 F1 x 1 User option and license module PT360 DAQ A1 B1 C1 D1 x 5 Five data acquisition systems hardware PCM SERV x 1 Server computer equipped with Windows 2003 server operation system PCM SQL x 1 Microsoft amp SQL Server 2008 WorkGroup Edition software PCM DPC x 10 Workstations running DISP software module NN S 8S 8S S S S PCM360 SUP A5 B10 x 1 Five year technical support plan for 10 machines PCM360 Connection to PT2060 Monitor The PCM360 directly interfaces with the PT2060 monitor Each PT2060 can hold a maximum of 48 c
13. zi D 2 2 Delta Time Sampling Transient Samples Stored in SQL Database Seen from the data flow the data no matter collected before triggering or after triggering will be sampled by Delta Time sampling mode See Delta Time Sampling Mode Manual Trigger This option is marked by default User should select the data sampling mode manually If select Delta RPM the data before triggering will be sampled by Delta time sampling mode and the data after triggering will be sampled by Delta RPM sampling mode if select Delta Time the data no matter collected before or after ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 96 are PCM360 Plant Condition Management System evr triggering will be sampled by Delta Time sampling mode Trigger Mode Sampling Mode Alarm Trigger Delta Time z W Speed Trigger Detta RPM i Time Trigger Delta Time Start Time 2009 9 9 8 00 00 z Delta RPM Delta RPM Delta Time I Manual Trigger Delta Time Sampling Mode Delta Time Sampling Mode Delta Time 1000 ms From Us to BU s store data 10 second before triggering Following is an example to sample data by Delta Time sampling mode The setting is shown on the picture above A time trigger occurs at 4 8 2008 13 23 00 v Data before triggering 10 samples are stored The first sample is collected at 1
14. Type the available UDP port in the edit box and click OK button CAUTION To apply the new UDP port after re set the system UDP port you must exit PCM360 software contains DAQ amp COM Display Server and Web Server on all PCM360 Terminals and then re run them System No Setup Click this command to open System No Setup window ensure DAQ module is stopped System No It is used to identify the unique PCM360 system when there are multi PCM360 systems in the same local network By default the system No will be set to 0 If user wants to specify another No for the current system type the new number in the edit box and then click OK button to save the number ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 111 PCM360 Plant Condition Management System System No Setup X System Mo ES 0 255 cance CAUTION To apply the new system No after re specify the system No you must exit PCM360 software contains DAQ amp COM Display Server and Web Server on all PCM360 Terminals and then re run them Define Status Click this command to open Define Status window ensure DAQ module is stopped The function is used to define statuses for machine trains and samples You are allowed to define up to 255 customized statuses xj steady Running Alarm Trigger en Add Button Type the status name in edit box and then clic
15. rovib Tech Innovative Machine Monitoring PCM360 Plant Condition Management System User Manual Installation Operation Maintenance PCM360 Plant Condition Management System Display Module PCM Explorer p 8 xl File User Edit View Plots Operation Setup Decision Support Balance Window Help eo e ll kleene El EE ee T A RER D FI A m 1 X Y amp ay uz e B A 7 an 1x 2x TC TS ld E 3Dynamic Trend Power Generator 1 Steam Turbine Bearing 1 nj xj Power Generator 1 Steam Turbine Bearing 1 E Tm Power Plant DEMO r i Data Acquisition time 2009 3 16 15 04 47 0 ELEM Ki gt My e 1X PKPK 3114RPM Steam Turbine NY TA NN X 45 6 48mil ASP E Ni Bearing 1 x y Y 71350 7 95mil Zem v Dynamic E d d mil Trs Transient m d D Pa gy rrrrrrrrrrIrrrrrrrrrrrrrrrrrrEYY rr y Y Bearing 2 EE A ee oy Dynamic i EE EE RED eae EE Trs Transient 2009 3 16 14 57 37 2009 3 16 15 14 20 i 90 El Ne Bearing 3 T 190 v Dynamic x d i 270 M p E i a 0 Trs Transient Y Bearing 4 2x Dynamic Trs Transient x d i D amp Generator Data Acquisition time 2009 3 16 15 11 08 0 v Bearing 5 Train Status Startup Uncompensated Al 195RPM Smax 2 56mil D77 X 046 4 31mil PK PK 0 33mil Y 1359 3 77mil PK PK 1 75mil Power Generator
16. Cancel Auto Scan Button The function is used to automatically test the communication between software and hardware device When scanning succeeds the communication parameters will be refreshed NOTE Before communication parameters are scanned automatically ensure that slave address and channel register address of device are correctly set Scan Button NOTE Before the communication parameters are scanned ensure that slave address and channel register address of device are correctly set Click this button to launch Communication window x Communication Setup C Auto Manual C Autoe Manual BaudRate Parity Bit C Odd C Even Ge None Dor coii Stop Bit C One Bit Two Bits Auto Search cancer v Port List the available COM ports on DAQ Server Auto If selected PCM360 will automatically scan the available COM port e Manual If selected you should select a COM port from Port combo box v BaudRate Parity Bit Stop Bit mmm ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 285 PCM360 Plant Condition Management System Auto If selected PCM360 will automatically scan the proper communication parameters e Manual If selected you should manually set the communication parameters Auto Search Button Click this button to let software automatically scan the available port and proper communication pa
17. Mode Shape Setup for Shaft XY Vibration Select a machine train from tree view first and then select Shaft XY Vibration Mode Shape from Plots menu or right click the machine train and select Shaft XY Vibration Mode Shape from shortcut menu If you haven t set the mode shape for shaft XY vibration or no measurement points beneath the selected machine train met the condition to show shaft XY vibration by default Point Definition On Shaft XY Vibration Mode Shape window will be launched to let user select measurement points Or else Display software will directly show the Shaft XY Vibration Mode Shape window Point Definition On Shaft XY Vibration Mode Shape E x Required By Mode Shape Cancel Help On Point Definition On Shaft XY Vibration Mode Shape window you can select the measurement points that require or don t require shaft XY vibration mode shape on the current PCM Explorer NOTES 1 Shaft XY vibration mode shape only applies to the dual channel measurement points that mapped the DAQ card s Acceleration Velocity or Vibration from Prox channel Moreover the two measurement point channels should map DAQ card s channel with the same type and other measurement parameter settings 2 he shaft XY vibration mode shape for the measurement points that mapped different type of DAQ Cards channel can t be displayed on the same mode shape window 3 The measurement points on Shaft XY Vibrat
18. Operators v A Alarm Selection Button Select alarm level for relay channel Setup Channel Alarm Level S x Device For Data Collection Alarm Level D ChannelD 1 Channel1 2 Channel2 gu 3 Channel3 4 Channel4 5 Channel5 C Danger 5 Channel6 Channel Cancel Y Delete Button Click this button to delete an operator or channel s alarm level rest your mouse pointer behind an operator or an alarm level v Channel Update Button After finished expression setting user can click this button to check the expression If the expression is legal DAQ amp COM software will save this expression if it is illegal a message box will be launched to inform you Calibration The function is used to calibrate DAQ channels Click this command ensure DAQ module on local DAQ Server is started and a Warning window will be launched The calibration will affect calculating measured value of the PCM360 system and you should type YES in the warning window to continue the operation CAUTION 1 Only administrator has right to execute calibration operation 2 To apply the calibration you must stop DAQ module and re start it Calibrate DAQ Card Channels v All DAQ card channels being used need to be calibrated including the phase reference channels v Inthe calibration average value i e DC voltage is used Calibrate Acceleration and Velocity measured channels ProvibTech Phone 1 713
19. ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 192 Er Ve Ei yew pies Gar eup ection Suppeet E r rie ely fo hk k Ee SEs fq Trend RE taer Cenerater Steam Turbine Bearing 4 Poser Ganesan Semn Turbine Erimga Gunem time 121202009 10 06 54 AME A PEPE Sie X um B Shien 1 D 30m am H DG SI AMI TAS TO A ANM This meh de i ege When viewing plot group of the selected measurement point you can navigate to plot group of previous or next la xj care vivre IB 1 x Shall EY wilir aliam H Parener EC AE rk Heem Psi dit Hd deem Turina Petar 4 max zx TC TS Gi et Diehl Bree LAM REI EAR Ureeerparg abel G Dis X fer PLA 135m T P Stun 2 ben AB Ap D ux x et iam ops Ium W ZG Zl fer H Et Oil 00 Paes di Age Hi B nke Feta Leg d Lunerd Gre LO KILDd AMI Urs ereerg A 13TH x Cen PKP dire TT es r Iu Hatem Pee Sime uum measurement point under the same machine by clicking Or gt on toolbar Plot Group Waveforms Click this command to view a group of waveform plots based on dynamic samples of different measurement points under the same machine moreover those dynamic samples were collected at the same time Display waveform plot group Ensure Display module on local Display Terminal is started Select the dynamic sample and then directly click on toolbar or select Plot Group Wavef
20. 0 5X Phase degree 1X Amplitude mil 1X Phase degree 2X Amplitude mil 2X Phaseidegree 2009 3 16 14 59 35 343 42 391 248 31 202 302 77 0 26 18185 2003 316 14 52 37 281 308 240 40 455 158 31 0 39 225 54 20093 16 14 59 38 62 45 151 265 88 453 208 41 0 56 307 89 2000 3 16 1459 38 687 45 126 273 10 4 36 223 45 049 345 00 2009 3 16 14 59 39 625 45 071 308 38 4 14 230 29 0 58 95 29 2009 3 16 14 59 50 596 210 035 340 71 394 22824 051 2571 1009 416 14 59 50 995 220 0 36 350 00 3 84 226 67 0 52 26 67 2009 3 16 14 59 51 345 230 0 29 338 51 409 23158 046 43 20 2009 3 16 14 59 51 745 240 0 33 345 15 445 230 10 0 52 5250 xl The information shown on the list includes collection time rotative speed amplitudes and phase angle that related to 0 5X 1X and 2X of transient data from channel X Each page of the list displays up to 20 records Click the left or right arrow button to see records on the next or previous page Transient List Channel Y Transient list channel Y shows the information concerning transient data from channel Y of the selected measurement point that mapped DAQ card s Acceleration Velocity or Vibration from Prox channel View transient list of channel Y Ensure Display module on local Display Terminal is started From tree view select Transient symbol under the measurement point first and then select a transient trigger record on Transient Trigger Record List view and finally you could either select Transient
21. 16 192 168 1 104 OPC Client 9 OPC Client DAG Modul 16 192 168 1 104 Tcp client100 8 Modbus TCP Client DAQ Modul 16 192 168 1 100 Add Modify Delete Extended Definition Exit Help Now select Windows Start gt All Programs gt National Instruments gt Measurement amp Automation menu My System Measurement amp Automation Explorer window is launched X Be System Heasurement amp Automation Explorer i mfe x File Edit View Tools Help Configuration e My System a Data Neighborhood National 5 Instruments Measurement amp Autamatian Ewnlarar H Category Help EN tu Devices and Interfaces EN Da Scales fw Software zz IVI Drivers Q Remote Systems From Configuration tree expend My System and Devices and Interfaces and click on NI DAQmx Devices See picture shown below File Edit View Tools Help X WI DAQex Devices Measurement amp Automation Explorer f loj x Configuration A Show Help Q My System a a Data Neighborhood HI DAQmx Devices Device Type a Devices and Interf B 013 Devi Plug in Device aces p PCI 6013 Dev2 Plug in Device p NI PCI 6013 Devi p NI PCI 6013 Dev2 PXI PXI System Unidentified Da Scales x fg Software E PS Attributes
22. DISPLAY SOFTWARE OPERATION Plots Menu Shaft Centerline H Waveform with DC Coupling R Table below represents the measurement point that can generate the real time waveform with DC Coupling Measurement Point Device Channel Type Single Channel Dual Channel plot DAQ Card 6013 6220 6250 Vibration from Prox Display real time waveform with DC Coupling Ensure both DAQ and Display modules are started From tree view select the measurement point and then select Waveform with DC Coupling R from Plots menu or right click the measurement point and then select Waveform with DC Coupling R from shortcut menu Picture below shows a real time waveform with DC Coupling plot ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 169 PCM360 Plant Condition Management System Eg Wavelonn w h DC Coupling CR Poseer Generates I 5team Turkine Bearing d ll xl Power Guemerabar i Sitam Turirie B euarrig 4 Curent time 12 2 2009 10r 26 55 AM 45 FHI x 9359ms 4T703mv v an Sa55ms 4Bl mV mv uy i Ly d al Z d d ei D y T dii VI NT M i dei wl i Ww v V inh Ai Iw l 1 m U u u gau Uu gau DD u gau 18 The functions for historical waveform with DC Coupling plot also apply to real time waveform with DC Coupling plot See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Waveform with DC Coupling Shaft XY Vibration with DC Coupling R
23. NOTES Before test the connection please ensure the following 1 The wiring between Modbus RTU TCP Converter unit and DW devices are correct Refer to Modbus RTU TCP Converter of this manual or else the device can t work normally 2 The Modbus RTU TCP Converter unit was configured by MGate Manager software The communication parameters of the Modbus RTU TCP Converter unit must match those of DW devices Click this button and then PCM360 will try to connect the DW device The communication result will be launched later BM Modbus Group Virtual Device ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 290 PCM360 Plant Condition Management System The DTM of ProvibTech which has only one channel can be organized as one virtual device with two channels which called Modbus Group device the DTM of a modbus group device called Unit If there are Modbus Groups in a PCM360 System the device number from 128 to 255 will reserved for Unit forbid to assign to other type of device A Modbus Group and its units must be assigned continues device number the first unit has the same device number to the Modbus Group device it belongs Select a Modbus Group device click the button extent the Unit Manager will pop up as follows Unit Hannazger Communication Mode RTU TCP Device List Device No Device Name Channel Number Channel List Property ChannelTyp
24. ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 45 PCM360 Plant Condition Management System Put the DBM amp Server Installation Media into DVD ROM From the root folder double click Setup exe and then follow the tips on dialog windows to install the software If Locked File Detected window is launched you can mark Don t display this message again and click Ignore button to continue the installation Locked File Detected X An option you selected requires that files be installed to ar uninstalled fram your system or bath A lacked file D Program Files ProwibT ech PCM 360408 Pem3b0DB LOF was Found while performing the needed file operations To leave this file as itis on your system click the Ignore Button to retry the file operation click Retry or to perform the operation when your system is rebooted click Reboot Installing PCM360 Web Server Software CAUTION Web Server software could be installed on any computer Before installing it ensure the Microsoft Internet Information Server IIS has been installed on the computer To install it please consult Appendix Il Installing Microsoft IIS Put the Web Server Installation Media into DVD ROM From the root folder double click Setup exe and then follow the tips on dialog windows to install the software If Locked File Detected window is launched you can mark Don t display this message again and click Ig
25. Relay Module Setup window ensure DAQ module is stopped The function is used to configure relay devices ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 101 are PCM360 Plant Condition Management System 5 Channel Name Channel0 r Channel Expression Channel Channel Channel2 Channel3 Channel4 Channels Channel6 Channel Channel8 zl 9 Property of Channel And amp Or f Not M Energized J Latching Bypass X EST Delete Alarm Delay fo ms Channel Update 1 2 3 4 5 5 H 8 canci om Relay Device List Display all relay devices in PCM360 system Channel Name Edit box Display name of the selected relay channel Select a relay device and channels of this device are displayed Property of Relay Channel Set property for each channel according to the actual configuration of the relay Note that Latching and Bypass cannot be enabled at the same time v Energized Check box When the relay hardware that maps this channel is set as a Normally Energized relay NE you should mark this option Table below shows the difference between Normally Energized relay and Normally De energized relay NDE Normally Energized Normally De energized State No power No alarm self state With power No alarm With power In alarm Y Latching Check box Latch the alarm status
26. Table below represents the measurement point that can generate the real time shaft XY vibration with DC Coupling plot Measurement Point Point Device Device Channel Type NE Channel Dual Channel DAQ Card 6013 6220 6250 Vibration from Prox Display real time shaft XY vibration with DC Coupling Ensure both DAQ and Display modules are started From tree view select the measurement point and then select Shaft XY Vibration with DC Coupling R from Plots menu or right click the measurement point and then select Shaft XY Vibration with DC Coupling R from shortcut menu Picture below shows a real time shaft XY vibration with DC Coupling plot ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 170 ea Shalt XY Vibration wth UC Coupling RPoveer Generator 1 Steam Turbine Tedarinsg 4 Power Generator 1 Steam Turbiing El PANG 4 Curent Fong 1272 72008 10 29 44 AM 45 ESHI r nh ER P mis Ab yi 135 AT26mv The functions for historical shaft XY vibration with DC Coupling plot also apply to real time shaft XY vibration with DC Coupling plot See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Shaft XY Vibration with DC Coupling Bode R Table below represents the measurement point that can generate the real time bode plot Measurement Point Device Device Channel Type Single Channel Dual Channel DAQ Card 6013 6220 6250 Vibration from Prox Note that the ma
27. on window below when Delta speed exceeds 40 RPM the speed trigger occurs Primary Phase Reference EI YT ETE Sn Speed Trigger Setup Delta RPM gt 40 RPM Speed Interval Sampling Setup Delta RPM 10 RPM Speed Range High 3500 RPM Speed Range Low 200 RPM Cancel ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 95 PCM360 Plant Condition Management System Also it will cause all the precondition matched DAQ channels under the triggered machine train to collect transient data Seen from the data flow with speed trigger the speed triggered data consists of two parts the data before triggering and the data after triggering The data before triggering is sampled by Delta Time sampling mode See Delta Time Sampling Mode while the data after triggering is sampled by Delta RPM sampling mode See Delta RPM Sampling Mode Time Trigger In this trigger mode you should set the start time of the time trigger Trigger Made Sampling Mode Alarm Trigger Delta Time Iw Speed Trigger Delta RPM v Time Trigger Delta Time me weg s Semm Start Time 2009 S 9 j e000 7 Manual Trigger Delta Time The first time trigger will occur at Start Time Picture below presents the data flow in time trigger mode MEET U D Di oO D gt O D Il D zt Q O D pe D ct D a
28. v Maximum flexibility and expandability of the software system with object oriented modular design v Transient data collection dynamic data collection and process data collection Y Build on Microsoft amp SQL Server database to assure better data management and more reliable network v Client Server architecture let Display terminal has access to database to display historical data v Browser Server architecture enables user to access PCM360 system via browser Y Rich hardware input modules ready to integrate with any third party vibration monitors and process monitors v Multiple digital input modules such as modbus and OPC v Multiple hardware output modules ready for further data transfer via relays and current transmission s 24 hours notification via on site alarms operator interface and even SMS messaging on GPRS mobile devices Advanced post processing of transient data minimizes data loss maximizing analysis capability Save plots as bmp format Display the specific status data on Display Terminal Attach notes to dynamic and transient samples NN S S S Multiple trigger modes alarm trigger band alarm trigger time trigger speed trigger and manually trigger ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 3 PCM360 Plant Condition Management System v Multiple real time plots waveform waveform with DC Coupling spectrum shaft XY vibration shaft XY
29. Database Engine Amalytit h erwicet Select Local Servers and open Database Engine node and then select the server name for example DSH Later click OK button to return to Connect to Server window Set Authentication option as Windows Authentication Later click Connect button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 23 PCM360 Plant Condition Management System KL Bicrosoft SQL Server Management Studio File Edit View Tools Window Community Help Quae Query b Eh Pi y Dh C d 3 d Object Explorer ll x Connect 24 d E LUZHAHKUI SQL Server 10 04 Connect Disconnect Register Hew Query Activity Monitor Start stop Pause Resume Restart Policies Facets Start FowerShell Reports Refresh Select the menu item named Properties as it is shown in the Figure above Click it and the follow window will pop up ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 24 PCM360 Plant Condition Management System E Server Properties LUZHANKUI SE Select page E Script v L3 Help E General i 27 Memory 4 0 3K 5 1 0 08 LA Processors Ge AJ A Security az 24 El Connections Name LUZHANKUI m Database Settings Product Microsoft SQL Server Ente
30. Hide Button Click this button to hide the current data collecting window After completed the collection process Display software will sample the data and store them into the database List of Transient Data Storing Storage List Machine Train Name Power Generator 1 Delta Time Iv Select All Stop Storing Stop Storing Button Mark the check box before the machine train and then click Stop Storing button to stop data storage on the machine train If Select All option is marked Display software will stop storing transient data of all machine trains in the list Hide Button Click this button to hide the current data storing window Acknowledge Alarm The function allows user to acknowledge all alarms of machine trains When alarm occurs the function is activated shortcut icon on toolbar is enabled and meanwhile the pictures color bars of the alarmed machine train machine and measurement point start to flash ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 201 PCM360 Plant Condition Management System Click button on toolbar or select Acknowledge Alarm command from Operation menu and then following window is launched Acknowledge Alarm X Table of Machine Train with Alarm Machine Train VVith Alarm Power Generator Select Al Acknowledge Alarm All alarmed machine trains will be listed on the window above Mark th
31. If the system UDP port is being used by other application program when log on PCM360 software following message box will be launched pcmaso xt the current UDP port is being used please login pem360 to reset it Under this condition please log on software first and stop the system and then select UDP Port Setup command from Setup menu UDP Port Setup x UDF Port e e e Type an available UDP port and then click OK button CAUTION To apply the new UDP port after re set the system UDP port you must exit PCM360 software contains DAQ amp COM Display Server and Web Server on all PCM360 Terminals and then re run them Error Window Is Launched PCM360 system can not work well Please plug the SoftDog into USB port of DB Server If the Error window shown like above is launched please check the following 1 The Server software is running normally 2 The Softdog is indeed plugged on the DB Server ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 304 are PCM360 Plant Condition Management System evr PCM360 Application Notes PCM360 Minimum System Configuration For example the PCM360 minimum system is configured to interface with the PT2060 monitor The system consists of v PCM360 COM A0 communication and data acquisition module v PCM360 DISP AO display and analysis module Computers are equipped with Microsoft W
32. after re specify the system No you must exit PCM360 software contains DAQ amp COM Display Server and Web Server and then re run them ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 208 PCM360 Plant Condition Management System Machine Train s Status Setup After defined status by DAQ software user could set status for each machine train by clicking this command from Setup menu Machine Train s Status Setup x Machine Train Name Status Power Generator 1 startup Power Generator 2 Power Generator 3 Set Status cancel e Machine Train Name List List all machine trains in current PCM360 system e Status List List the status of the related machine train You set the status for each machine train by clicking Set Status button The machine train has no status before it is first set so the status will be shown as empty e Set Status Button Select a machine train from the list and click this button to specify a status for the current machine train All statuses you added on Define Status window will be displayed in Machine Train s Status combo box See picture below ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 209 PCM360 Plant Condition Management System Set Machine Train s Status X Machine Train Name Power Generator 1 Machine Train s Status rl startu
33. em Poner Genecaler teen lore Bram Conan ima 2005 4429 EO 43 TeRUSPM FFT Winder Hecangubi KE ARE ATimdPEPK Meee Umi Y Pe miep S4HTSRPM nt 130 00 REM Plot Group Shaft XY Vibration R Click this command to view a group of real time shaft XY vibration plots based on real time data from measurement points under the same machine Display real time shaft XY vibration plot group Ensure both DAQ and Display modules are started From tree view select a machine and then select Plot Group Shaft XY Vibration R from Plots menu or right click this machine and then select Plot Group Shaft XY Vibration R from shortcut menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 198 PCM360 Plant Condition Management System Euri tima 2008 429 HIT 0 ncmpenedted Al TBI HPM x AME ATImdPEPK adni i WX Pain Ol mij Operation Menu Start Display Terminal The command is used to start Display module It has the same function with lo button on toolbar You should ensure that the Display module was started if you want to view plots and do some particular operations such as start data acquisition reset relays etc Stop Display Terminal The command is used to stop Display module It has the same function with oi button on toolbar When the Display module is stopped user could set some parameters for the system such as network setup system No etc S
34. later click Refresh button 3 Type 1 in Sampling Value 2 and 1000 in Measurement Value 2 later click Refresh button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 108 PCM360 Plant Condition Management System Define Unit Click this command to open Define Unit window ensure DAQ module on local DAQ Server is stopped The function allows user to define units for Process measured channel User can define up to 32 units RPM Pa Modify OK Cancel Add Button Add a process unit as your needs Type the unit name in edit box and click OK button The unit can be up to 10 characters long Define Unit Y en The user defined unit will be shown on Measurement Units combo box when you configure a Process measured channel Channel Definition General Measurement Parameter Sc ctrun Bana Channel Type Process EN we Measurement Units EU Sensitivity Full Seale High i e Modify Button Change the defined unit to another one User is allowed to modify the defined units but can t delete them ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 109 PCM360 Plant Condition Management System Note that the user defined units cannot be recognized by PCM360 system So Metric Unit or English Unit conversion is not fit for the u
35. 10 second before triggering v Data before triggering is sampled every 1s Ten samples are stored The first sample is collected at 12 59 51 and the second sample is collected at 12 59 52 and the third sample is collected at 12 59 53 and the tenth sample is collected at 13 00 00 v Data after triggering is sampled every 10 RPM started with 200 RPM 330 samples are stored 3500 200 102330 Data of which speed exceeds 3500 from 3500 to 4000 will not be stored During the speed trigger totally 340 3304 10 transient samples are stored in database Data Acquisition Stop Conditions All stop conditions take effect at the same time Once a marked stop condition can t be matched the data collection will stop ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 98 PCM360 Plant Condition Management System Data Acquisition Stop Condition v Temporary File Mo More Than SUL MB i Time Not Exceed E00 8 4 After No Alarm for Alarm Trigger Iw Timed Defeat for Speed Trigger Y Temporary File No More Than Supposing that this option is marked and meanwhile the file size is set to 800MB When the size of temporary file exceeds 800 MB collection will stop v Time Not Exceed Supposing that this option is marked and meanwhile the collection time is set to 600s When the collection time exceeds 600s collection will stop v After No Alarm for Alarm Trigger This
36. Button To reset a channel Mark the check box before a channel and click Reset Channel button To reset all channels of the relay Mark Select All under Channel List and click Reset Channel button Search Phase Reference Click this command to search the phase reference Ensure both DAQ and Display modules are started and then click this command to update the phase reference The whole process may take you about 20 seconds Note that this command only applies to measurement points that mapped channels of DAQ card and it works only when the trigger mode of the related phase reference channel is set to Auto Trigger Resampling the Last Transient Data The command is used to resample the last transient data by re setting sampling parameters of the collected transient data Ensure Display module on local Display Terminal is started From tree view select the machine train and click Resampling the last Transient Data command from Operation menu Then Transient Data Collection Setup window will be launched User could set the sampling mode on this window to re sample the last transient data set After the operation the data set of all measurement points under the selected machine train will be resampled CATUION Do not change the settings on the related DAQ channels before you re sample the transient data ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 203 PCM360 Plant Co
37. Channel A Channel 5 Channel 6 7 Channel 7 Appendix VI Register Address for PT373 Channel Property Channel No Register Address PT373 Relay Output i n 2 i 14 i Channel 15 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 319 PCM360 Plant Condition Management System Appendix VII Register Address for DTM PT580 and DM200 Channel Property Channel No Register Address PT580 Channel 0 30501 Channel 0 30501 DM200 Input Channel 1 Appendix VIII Field Wiring Diagram PT371 with PCM360 via RS232 PCES60 LISB Rse32 PCE 360 e ER ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 320 PCES60 LIS B Rhs232 Appendix XI Glossary Absolute Vibration Vibration of an object as measured relative to an inertial fixed reference frame Acceleration transducers and velocity transducers measure absolute vibration typically of machine housings or structures thus they are referred to as seismic transducers Acceleration The time rate of change of velocity For harmonic motion this is often expressed as g or a Typical units for acceleration are feet per second per second ft s meters per second per second m s or more commonly g where g acceleration of earth s gravity 386 1 nie 32 17 ft s 9 81 m s Acceleration measurements are generally made with piezoelectric ac
38. ELT D Pas G 8 Sien Turt rae Fucarirsg X ae Dei 2 i Data fcquar ion ime AO E nu ii mic LE 2154 20090 3 18 20090 3 18 20090 3 18 20090 3 18 20090 3 18 Get Da fu ME Dos 18 1 amp 12 6 18 1 amp 15 15 1 amp RR 15 1 amp rk 15 1 XT G v Jue DOS PE Da TERTII Lf bat we M bat we M x Pee Lola LDileTzERU 15 19 o o D SOE Lf SOE Lf SOE Lf 19 19 Uo 05 14 Ve ee U e e e e Wm J Ub dl SA 15 10 05 Q 15 10 03 0 D L d CR CO G Ds Sue Eon Ense LO SE Y PRCESDS nd a 1 Su eared attr ee d tra 1 5 b b E Vb oad ub PERK nudum 15 08 24 OQ 15 68 21 0 5 0 15 0 eg ape TW dam DEI emt ett UrYERd A Shatt Ar Viir akue awer Generator 1 mtean Turbitee T ET Peuar Gengegisr Lem Turk ness im 4 Data Acqunitios tre 2008 3 16 15 11 06 II gre aed JA JIH ei run EK 004 iR OS P i arian FENER Pose Giri aha Tire Leg 2 Fue EET Pani aine Dess Ae 3 Sien Taina Sexe 1 Dau Aquin ee X3 KK vns o ie SES d P Dx 0x5 D COs Da DI Ap D D 45 ED o dux This module is running When viewing plot group of the selected dynamic samples you can navigate to plot group of previous or next dynamic samples of different measurement points under the same machine by clicking Or gt on toolbar Plot Group Waveforms R Click this command to view a group of real time waveform plots based on real time data from measurement points under the same machine
39. From tree view select the machine train or machine measurement point and select Alarm List from Plots menu or right click this node and select Alarm List from shortcut menu On the launched Time Range window select the time range of the alarm events you want to view and then click OK button TimeRange i x Partial alarm list Starting 2009 4 22 9 07 44 z i SA OF ES Ending 2009 4 29 9 07 44 C Total alarm list Cancel Picture below shows a total alarm list ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 186 PERMIAN Plank ordit ien Slanagement Syshem Displvg Pedale Alsen LisbPower iemerator fe pes User dt view pots Operaio getan Decnonsuppert Dance Wow Hel Mo Elie ele E e el E DI ta AY oe ee lu m ix 2x TC TS fet PCM360 Plant Condition Management System Power Generator 1 Alarm List 2008 12 25 11 14 45 Alarm Time Channel Name Vale Type Status Value Alm High Danger High Alert Low Doran Low Band Alarm 2089 3 16 15 14 18 0 Power 3 n ral r 1 Steaam Turbin Bearing 1 ChX Overall Alen 0 539 0 309 D ADa Nomial 20 16 15 15 02 Power Generator 1 Stgam Turbine Bearing 1 ChX Overall Alen 0 31g 0 09 U Aa Moral ALE 3 15 15 15 200 Power Gen ralor 1 Steam Turbine Beanng 1T Ch Lea Ale U 219 U Zi aig Normal AL 3 18 15 15 23 0 Power Sengal Sitam Tubing Bann 1 Chx
40. L B P HB FE m M y m m m eee ba ges qe Bor r ba ra t ba Sib sat 15 15 m A G HRH TECH Moreover most plots generated by these historical data will show the status on the plots It is very convenient for user to analyze the data that have something in common and machine running status in some specific conditions NOTES 1 Display software will display historical data with all status by default when you first run the software 2 The function applies to all machine trains in the system ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 118 PCM360 Plant Condition Management System Unit Setup See PCM360 DAQ amp COM SOFTWARE OPERATION User Menu Unit Setup Change the size of the font of the measurement points Select Measure Point Font command from User menu the dialog for adjusting the size of the font of the measurement points will pop up as follow Drag the slider and release click the button OK the size of the font of the measure points will change Plot Parameter Setup Click this command and Plot Parameter Setup window is launched Plot Parameter Setup x Trend Depth 200 Waterfall Depth 20 H Transient Depth 100 5 Bode Polar Cascade Maximum Frequency in Waterfall and Cascade 250 24 Hz Maximum Points in Shaft Centerline 100 Frequency Unit RPM NX Ja Cancel
41. Microsoft SQL Server 2008 Configuration Tools SQL Server Configuration Manager The Sql Server Configuration Manager window is launched du Sql Server Configuration Manager File Action View Help E 2 MS SQL Server Configuration Manager Local Name State d sar Server Browser Stopped SQL Server Network Configuration ESOL Server MSSQLSERVER Running a Protocols For MSSQLSERVER 8 SQL Native Client 10 0 Configuration Ea SQL Server Agent MSSQLSERVER Stopped Psa Full text Filter Daemon Launcher MSSQLSERVER Stopped ser Server Analysis Services MSSQLSERVER Running fe Eet Server Integration Services 10 0 Running ESOL Server Reporting Services MSSQLSERVER Running Select SQL Server Configuration Manager SQL Server Services from the tree view Then stop SQL Server MSSQLSERVER service Select SQL Server Network Configuration from the left side tree view and then select Protocols for MSSQLSERVER beneath this node jm Sql Server Configuration Manager File Action View Help DEI e HS SQL Server Configuration Manager Local Protocol Name status sd D SQL Server Services YF Shared Memory Enabled d SQL Server Network Configuration Named Pipes Disabled d Protocols For MSSQLSERVER E 8 SQL Native Client 10 0 Configuration Y TCP IP Disabled Ke Disabled Right click TCP IP and select Enable from shortcut menu If the status of TCP IP already shows Enable y
42. ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 113 are PCM360 Plant Condition Management System evr e Machine Train Name List List all machine trains in current PCM360 system e Status List List the status of the related machine train You set the status for each machine train by clicking Set Status button The machine train has no status before it is first set and the status will be shown as empty e Set Status Button Select a machine train from the list and click this button to specify a status for the current machine train All statuses you added on Define Status window will be displayed in Machine Train s Status combo box See picture below Set Machine Train s Status X Machine Train Name Power Generator 1 Machine Train s Status rl startup Coastdown steady Running Alarm Trigger When the machine train is triggered to collect data after the status was set the collected data will be labeled this status User on Display Terminal can view the historical data only with the specified status See PCM360 Display Software Operation User Menu Select Status for Historical Data View for details Custom the picture of the device Custom picture of the devices can be added to the device picture library of PCM360 Select Edit Device Picture command from Setup menu the PCM360 will start the Paint accessory A bitmap file named kong will be se
43. SS E Ss Text Output PT360 SC 9 Modbus RTU TCP TSI System TSI System PT2060 PT2060 DTM DM200 DTM DM200 TM TR etc PT371 etc Third party Third party OPC Device Modbus TCP Device NOTE A single computer can be used as a DB Server a DAQ Server and also a Display Terminal i e for a small setup with relatively few monitoring points single computer can act as the DB Server DAQ Server and Display unit This is a common configuration when a computer is dedicated for diagnosis and analysis on rotating machines In addition if you purchase Web Server you could access the system via browser ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 8 are PCM360 Plant Condition Management System 5 PT360 SC Field Wiring Diagram Sa n br B IT rz Te ber dr dr Pai Pai T rz D rz r5 be SINGAL OUT 1 SIN GAL OUT 2 SIN GAL OUT 3 St MS SQL Server 2008 Setup MS SQL Server 2008 is used for database management of PCM360 system It must be installed on the DB Server Following contents show how to install and configure MS SQL Server 2008 Workgroup 32 bit Edition If the system uses the MS SQL Server 2000 Personal Edition for database management please go to Appendix I Installing SQL Server 2000 CAUTION Before install MS SQL Server 2008 make sure that you log on the computer by account that belongs to Windows Administrators gro
44. T axpiraiicn To wpgreda from oma edition de another edition re fies Vpprada F C geeriiy a fires edi qian ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 15 PCM360 Plant Condition Management System If installing a free edition of SQL Server you should select Specify a free edition and then select Enterprise Evaluation from the list Note that the trial period for the free edition is 180 day After that the SQL Server Setup will launch License Terms window Select I accept the license terms check box and click Next button License Terms Te imitall SQL Sarrar 2000 yra aan accep the Micr ieft Seftears Licuria Tirei MICROSOFT EVALUATION SOFTWARE LICENSE TERMS _ MICROSOFT SQL SERVER 2008 EVALUATION EDITION fatu Zeegern Filar The fon unless ofer ferma accompany those Emma P so those ferma app USING THE SOFTWARE YOU ACCEPT THESE TERMES TE VERE DO NOT ACCEPT THEM POT USE MA Seer wl ud Tva the Purenss Vera Setup Support Files Click faellt te inated Serep Supperi Filed Te imitall er apdala SQL Serer DOOR haie filed en required Prebet Kay The fellewing temperate ama raguirad fer SU Zur xer Date Licuas Taraa Faatura Fus Status Setap Suppert Filex EL e ul Zare Puppert Files Ia Fep Farforning Tinis Inxtallar uiis 5 The SQL Server Setup will launch Setup Support Rules window Setup Support Rulen Zanen Suppe
45. Tree View and Graphics View Introduction When log on the system user could view the PCM Explorer information of the current logon user The PCM Explorer is defined on DAQ or Display module refer to Define PCM Explorer of this manual for details The PCM Explorer includes two parts tree view and graphics view Tree view lists plants machine trains machines and measurement points information that related to the current logon user The features are similar to the tree view of PCM Explorer on DAQ module See PCM360 DAQ amp COM SOFTWARE OPERATION View Menu PCM Explorer Tree View of this manual for details Graphics view provides two types of graphics Static Data list view and Dynamic Data list view On data list view samples will be displayed in Details mode by default and you can right click the graphics view and select the proper mode to view them In addition the color of the sample indicates the alarm status v Red Danger v Yellow Alert v Green Normal Plots Display The toolbar lists all shortcut icons of the functions for displaying the plots and alarm list Note that you could only view one plot or alarm list at a time Ay Display historical waveform plot h Display historical spectrum plot Z Display historical shaft XY vibration plot Display historical dynamic trend plot ES Display historical static trend plot AM Display alarm events of the selected measurement point machine or machine train ali Displ
46. b H Sieta Y de A Munsee Alf km dl eer cuu 15 09 24 OQ 15 02 20 0 L o Oo KR ST ih ST ih ST ih ST ih eg spectrumPower Generator L 5beam Turbine Bearing 4 ER E Pea er binanin ien lubne Beary A Data Acquait s tine 2009 3 16 1455 230 SoH FFT Window Haring E ME 006g FR EEk D v 38 eg Fe G i iiy Pemi Sora eam Taller Bei 1 Trai funr ee OCG Eb XO Zio TTT ice Heu x dg a GE us v fue Spent Olpe Oe tami When viewing plot group of the selected dynamic samples you can navigate to plot group of previous or next dynamic samples of different measurement points under the same machine by clicking Or gt on toolbar Plot Group Shaft XY Vibration Click this command to view a group of shaft XY vibration plots based on dynamic samples of different measurement points under the same machine moreover those dynamic samples were collected at the same time Display shaft XY vibration plot group Ensure Display module on local Display Terminal is started Select the dynamic sample and then directly click A on toolbar or select Plot Group Shaft XY Vibration command from Plots menu or right click this sample and then select Plot Group Shaft XY Vibration from shortcut menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 195 Fab Plant Condition Management System Display Module PCM Explorer le xl Rf o I EE Mele E EE REECH NVA T esx Ye nie ee ele
47. devices added on local DAQ Server are listed Upload Device Parameters x Device List Device Name Upload Cance Select a device from the list and then Upload button is enabled Click this button and software will upload the parameters from the hardware device Before uploading the device parameters please ensure the hardware device and DAQ module can communicate with each other properly For example select DTM and click Upload button If the uploading succeeded you will see picture below and you could go to Channel Setup window to check the channel parameters of this device Soen x4 AN Uploading was successful Picture below shows the channels information of DTM on Channel Setup window when parameters were uploaded successfully ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 70 Channel Setup Channel Channel Channel Wetinition CAUTION If the DW device is re configured you must re upload the parameters otherwise the DAQ module can t collect data from the device Channel Setup Click this command to launch Channel Setup window ensure DAQ module is stopped Channel Setup Chan Channel Description Channel Channel2 Channel3 Channel4 Channel5 Channel6 Channel Channel
48. group are considered inactive and data of this group will not be collected Add New Item From the list select a group under an OPC Server and then select New Item command from Item menu or right click the group and then select New Item from shortcut menu Add Items A x r Item Properties Item ID 4 gt SE Data Type Native m exi Active Iv a PCM360 OPC Server SPRONY 2X55 MW Coal Power Plant PCClient2 O0PCMch2 p3 ChX Alert PRONY 2X55 MW Coal Power Plant PCClient2 PCMch2 p3 ChX Danger SPRONY 2X55 MW Coal Power Plant PCClient2 O0PCMch2 p3 ChX Value SPRONY 2X55 MW Coal Power Plant PCClient2 O0PCMch2 p3 ChY Alert SPRONY 2X55 MW Coal Power Plant PCClient2 O0PCMch2 p3 ChY Danger SPRONY 2X55 MW Coal Power Plant PCClient2 O0PCMch2 p3 ChY Value SPRONY 2X55 MW Coal Power Plant PCClient2 O0PCMch2 p4 ChX Alert SPRONY 2X55 MW Coal Power Plant PCClient2 O0PCMch2 p4 ChX Danger SPRONY 2X55 MW Coal Power Plant PCClient2 0PCMch2 p4 ChX Value PRONY 2355 MW Coal Power Plant PCClient2 O0PCMch2 p4 ChY Alert E m FCM360 OFC Server Item ID Delete Del oft JV Browse flat address space on selected branch Add Items Item Count 0 Froperties e Item ID Display the new added items v Click it to display the previous item If the current item is the first item this button will be disabled v E Click it to display the next item If the c
49. ow 1 80 120 0 80 0 40 n P LU j 4 PF IN CH EUN w see aii D D 11 Fei xa 44 55 Hz Plot Features Auto full scale the spectrum Click 5 on toolbar e Magnify or restore the spectrum Use DI or on toolbar o Display hide spectrum of channel X channel Y For spectrum generated by dynamic or transient sample under the dual channel measurement point by default the Display software will show spectrum mmm ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 150 PCM360 Plant Condition Management System plots of both channel X and channel Y To view single channel s spectrum plot click X or Y on toolbar e Display hide waveform of baseline sample If the baseline sample for this measurement point is specified clicking and P on toolbar will view baseline spectrum plots of channel X and channel Y View harmonics sideband band alarm line full spectrum plot Click the related command from View menu or right click the spectrum plot and then select the related command from the shortcut menu For more information concerning these commands refer to PCM360 DISPLAY SOFTWARE OPERATION View Menu Harmonics View Menu Sideband View Menu Band Alarm Line View Menu Full Spectrum Add note for the sample Click Add Note command from Operation menu or right click the plot and select Add Note from shortcut menu e Show the note on plot To view or edit the sample s n
50. reference signal is not as you wish you are recommended to select Manual Trigger mode to detect the phase reference signal v Manual In this mode you should set the Threshold and Hysteresis voltage manually If the phase reference signal is in leading edge trigger pulse it will be triggered when the input signal passes the threshold voltage plus 1 2 of the hysteresis voltage if itis in trailing edge trigger pulse it will be triggered when the input signal returns to the threshold voltage minus 1 2 of the hysteresis voltage Threshold The voltage level at which the trigger is initiated Hysteresis The minimum voltage shift that is allowed when detecting a phase reference change of state User that select Manual Trigger mode to detect the phase reference signal could get the proper Threshold and Hysteresis voltage from the original voltage waveform window of the phase reference channel 6220 2 Channel15 x Current time 4 6 2009 4 12 59 PM mV Threshold Threshold On Calibration window select the phase reference channel and click Graph button The picture above shows the original voltage waveform of the phase reference channel The pink real line indicates the Threshold Threshold voltage is generally set as 1 2 of PK PK voltage The two pink dashed lines are Hysteresis lines Hysteresis voltage is generally set as the difference between the two hysteresis lines Trigger Pulse Select leading edge or
51. vibration with DC Coupling trend shaft centerline bode polar bar graph etc Data Flow Diagram EC is cx nnum i Relay 4 20mA evices via Modbus i i Output Output d I i or Modbus TCP Client I PT2060 OTM DM200 PT580 i Continuous Data i i DW Devices DIM DM200 d DAQ amp COM with NE S Discrete Data rout DAQ Cards 3 1jird party Modbus erver E Modbus RTU Modbus TCP Client OPC Client Display Terminal Modbus TCP Server Third party Modbus TCP Client OPC Server Third party OPC Client SMS Server SMS Device Text output Server Ps SQL Server Text File Output I PCM360 Web Server IE Terminal Plots and Lists Supported by PCM360 Software e Plots v Waveform plot real time and historical v Waveform plot with DC Coupling real time and historical v Spectrum plot real time and historical v Full spectrum plot real time and historical v Shaft XY vibration real time and historical v Shaft XY vibration with DC Coupling real time and historical ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 4 PCM360 Plant Condition Management System S Trend plot static dynamic transient historical and real time s Waterfall plot dynamic and transient Bar Graph Shaft centerline plot real time and historical Bode plot real time and historical Cascade plot Full cascade plot Polar plot real time
52. www provibtech com 48 are PCM360 Plant Condition Management System E Uninstalling PCM360 Display Software Exit PCM360 Display software first Select Windows Start gt All Programs gt PCM360 Plant Condition Management System gt Uninstall gt Uninstall Display Uninstalling PCM360 DBM amp Server Software Before uninstall DBM amp Server please execute the following first 1 Exit PCM360 software DAQ amp COM Display Server and Web Server on the DB Server 2 Detach PCM360 database from SQL Server Run PCM360 DBM software and click Detach DB button on main window See picture below BE Attach DB Backup DB Restore DB Delete Data Exit Then exit PCM360 DBM software Select Windows Start gt All Programs gt PCM360 Plant Condition Management System gt Uninstall gt Uninstall DBM amp Server CAUTION If uninstalling DBM amp Server software all PCM360 services contain Modbus TCP Server OPC Server SMS Text Output will be removed Uninstalling PCM360 Web Server Software Exit PCM360 Web Server software first Select Windows Start gt All Programs gt PCM360 Plant Condition Management System Uninstall Uninstall Web Server ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 49 are PCM360 Plant Condition Management System evr PCM360 DAQ amp COM Software Operation DAQ amp COM software is an important part of PCM360 system it mainly
53. x 26 0 10 4 E 490 735 340 RPM The functions for historical spectrum also apply to real time spectrum See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Spectrum for details Real time Shaft XY Vibration Ensure DAQ module is started From tree view select a measurement point and then click il button on toolbar ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 226 Power Generator 2 Cenerator B earning 3 Current time 2009 12 23 15 41 31 Compensated All 56RPM x ae 564 13 um PK PK 33 28 um Y 13 56 00 um PK PK 877 um um 30 30 um The functions for historical shaft XY vibration also apply to real time shaft XY vibration See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Shaft XY Vibration for details NOTE You can t directly switch to the real time shaft XY vibration with other frequency components or compensation properties If you want to view the plot with different frequency or compensation properties you should exit the IE terminal and log on Display software to change the parameters refer to Frequency and compensation Setup for details ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 221 PCM360 Plant Condition Management System PCM360 DBM Software Operation DBM software is used to manage and maintain the database of PCM360 system With this software user can attach da
54. 15 16 03 0 Q 2009 3 16 15 15 32 0 amp 2009 3 16 15 15 29 0 Xi Bearing 1 2009 3 18 15 15 26 0 932009 3 16 15 15 23 0 932009 3 16 15 15 20 0 v Dynamic 2009 3 18 15 15 13 0 932009 3 16 15 15 02 0 932009 3 16 15 14 18 0 Trs Transient 2009 3 18 15 11 35 0 932009 3 16 15 11 08 0 932009 3 16 15 10 47 0 Bearing 2 3 2009 3 16 15 10 06 0 932008 3 16 15 10 03 0 2009 3 16 15 10 00 0 SS EE v32008 3 18 15 09 52 0 Q 2009 3 16 15 09 43 0 Q 2009 3 16 15 09 24 0 me Transient 2009 3 16 15 09 21 0 9 2009 3 16 15 09 14 0 Y2009 3 16 15 09 12 0 T To 3 2009 3 16 15 09 08 0 9 2009 3 16 15 09 03 0 amp 2009 3 16 15 08 58 0 A ye Dearing 2009 3 16 15 08 56 0 2009 3 16 15 08 48 0 S32009 3 16 15 08 44 0 Generator By Power Generator 2 El Power Generator 3 x32008 3 16 15 08 42 0 2009 3 16 15 08 36 0 2009 3 16 15 08 33 0 x32008 3 16 15 08 31 0 2009 3 16 15 08 28 0 932009 3 16 15 08 25 0 v jfv32009 3 16 15 08 04 0 Y32009 3 16 15 04 47 0 Y32009 3 18 15 04 31 0 sl This module is running A List List static dynamic and transient samples or trigger records by order of the collected time Rest your mouse pointer on a Data List View or a Transient Trigger Record List View and select List command from View menu or right click anywhere on the view and then select View List from shortcut menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibt
55. 2 8 Hes C3 o E 6 5 Power Generator 1 Steam Turbine Nr Bearing 1 3 2009 3 16 2009 3 16 2009 3 16 2009 3 16 amp Dynamic IESSLISNNIE 15 16 13 0 15 16 09 0 15 16 03 0 15 15 32 0 Trs Transient 2w Dynamic Trs Transient 2009 3 16 2009 3 16 2009 3 16 2009 3 16 2009 3 16 3 W Bearing 3 15 15 29 0 15 15 26 0 15 15 23 0 15 15 20 0 15 15 13 0 Bearing 4 aa Generator Power Generator 2 Power Generator 3 2009 3 16 2009 3 16 2009 35 16 2009 3 16 2009 3 16 15 15 02 0 15 14 18 0 15 11 35 0 15 11 08 0 15 10 47 0 x This module is running WY Small Icon Display static dynamic and transient samples or trigger records by small icon Rest your mouse pointer on a Data List View or a Transient Trigger Record List View and select Small Icon command from View menu or right click anywhere on the view and then select View Small Icon from shortcut menu PCM360 Plant Condition Management System Display Module PCM Explorer g B x File User Edit View Plots Operation Setup Decision Support Balance Window Help 8 x IE 0 8 v du ci lb Si SE i t 2 Y v M Power Generator 1 4 32008 3 16 15 16 17 0 32009 3 16 15 16 13 0 Y32009 3 18 15 16 09 0 4 E A Steam Turbine 2009 3 16
56. 2008 find the NET Framework version 2 0 you will see the window like below F D_Tool Sql Server2008 orkGroup setup exe x Microsoft XR SQL Server 28088 Setup 18 080 1600 22 Copyright lt c gt Microsoft Corporation All rights reserved Microsoft XR NET Framework CasPol 2 0 50727 38053 Copyright lt c gt Microsoft Corporation All rights reserved Success The SQL Server Setup will launch the waiting window You may wait a few minutes Never do any operation during the waiting time After that you will go to step 2 e Ifthe SQL Server Setup can t find Framework version 2 0 you will see the window like below A F D_Tool Sql Server2008 WorkGroup setup exe n x Microsoft XR SQL Server 2888 Setup 180 00 1600 22 Copyright lt c gt Microsoft Corporation All rights reserved Then SQL Server Setup will launch the following dialog box Click OK button to install NET Framework Microsoft SQL Server 2008 Setup i SQL Server 2008 setup requires Microsoft NET Framework and an updated Windows Installer to be installed To install these prerequisites and continue with Setup click Ok To exit Setup click Cancel i Cancel The SQL Server Setup will launch Welcome to Setup window On the window select radio button of l have read and ACCEPT the terms of the License Agreement And then click Install button BS Microsoft NET Framework 3 5 SP1 Setup welcome to Setup P net Fr
57. 281 754 4972 sales provibtech com www provibtech com 135 PCM360 Plant Condition Management System Answer Ensure both the Display and DAQ modules are started On Graphics View double click the picture of the available measurement point and then the real time waveform and spectrum plots of this measurement point will be displayed Note that only the measurement point that maps Acceleration Velocity or Vibration from Prox channel of DAQ cards and DW devices supports this function PIMEN Mant Cendition Management Syshern Display Module PCM Euplorer E alaj xj gx BY oe e ERA x an m 2x TC TS d g Pose Dih ae Tube lrg 4 Lued Sea TO Eee dl BiH FFT Wien Haar X du Sure Se eden T gut idum EMT 1 es Lem Tao Cant dama 1232200 Ee nal Longer G Z4 MET x Hx ee Gigs Gem fiat iiio eer Aer My M y A a s d p Di d Tr s modole i running e Hide or show all measurement points beneath the machine Answer On Machine train Machine View or Machine Measurement point View right click the machine picture and select Hide All Measurement Points or Show All Measurement Points command from shortcut menu Show All Measurement Points Hide All Measurement Points e Hide a single measurement point beneath the machine Answer On Machine train Machine View or Machine Measurement point View right click the picture of the measurement point and select Hide command from shortcut menu ee LLL Pro
58. 3 on toolbar Plot Group Spectrums Click this command to view a group of spectrum plots based on dynamic samples of different measurement points under the same machine moreover those dynamic samples were collected at the same time Display spectrum plot group Ensure Display module on local Display Terminal is started Select the dynamic sample and then directly click Mt on toolbar or select Plot Group Spectrums command from Plots menu or right click this sample and then select Plot Group Spectrums from shortcut menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 194 a AMG Pant Ceaditinn Management System Display Pindule Spectrum ower Generator 1 5heam Tarb ne Besring 1 ale xj Ecore m bp Egk PAIS EA p s pectrunPomer Generator L Stesm Turbast iearing 3 Pausan pop i Sages Turt rae Fearing X AG Ir Data fcquar ion Gime La D EI MAHZ o PUT eee Hej 000 3 1 amp I LE 2000 3 1 amp 2000 3 1 amp 2000 3 18 Gert ni Sow pm 03S 15 1 amp 11 0 18 18 13 0 18 1 amp 6 RO 15 1 amp 63 O 18 18 Xr O v MR IgE RERO O0 SER O OER Lf OER La ele Pee eee o o D SOE Lf SOE Lf SOE W SOE o SOE M II Uo 5 14 21 Ge oa 9 6 eae J Ub mo 15 pan n d 5 08 12 epee beers CGonmeralbar 1 Droen Turbirar Braring 7 Pose A4 A Hi Lagen Te Dane 2 EE dildo Mead ee Bi4BHz FFT Wi rdom Haeg K UT BPP m i Gem WAR
59. 45 C Ew nglmse Eningime ood 5622 Some features of the static trend you viewed on IE terminal are similar to the historical static trend viewed on Display Terminal See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Trend Sta of this manual for details Alarm List Alarm list shows the information concerning the alarm events of the machine train machine and measurement point From tree view select the machine train machine or measurement point and then click button on toolbar On the launched Time Range window select the time range of the alarm events you want to view and then click OK button Some features are similar to the alarm list viewed on Display Terminal See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Alarm List of this manual for details Bar Graph Bar graphs are a popular format for displaying current measured value and status of channels Ensure DAQ module is started Select a node from tree view the node could be a machine train a machine or a measurement point Then directly click HLL on toolbar Picture below shows a bar graph of a measurement point ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 224 PCM360 Plant Condition Management System The features are similar to the bar graph viewed on Display Terminal See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Bar Graph of this manual for details Real time Waveform Ens
60. 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 104 x Select Device Pci6013 1 Device0 D Select Channel Channel No Channel Name 0 Channel Zero Value fe mV 1 Channel i 2 Channel2 3 Channel3 4 Channel4 Sampling Value 1 E 6 5 Channel 6 Channelb Measurement Value 1 fo mV Refresh G Channel 8 Channel 9 Channel9 10 Channel10 Sampling Value 2 5592 11 Channel 12 Channel Measurement Value 2 4000 mV Refresh 13 Channel13 14 Channel14 15 Channel15 Graph cancel_ NN The calibration process is below 1 Select the channel to be calibrated 2 Supply a DC voltage to the DAQ channel and then enter the value in Measurement Value 1 later click Refresh button 3 Supply another DC voltage to the DAQ channel and then enter the value in Measurement Value 2 later click Refresh button After calibrated the channel user could view original signal waveform of this DAQ channel by clicking Graph button Mark Auto Full Scale to automatically full scale the original waveform e Calibrate Vibration from Prox Position from Prox and Process measured channels When calibrate Vibration from Prox Position from Prox and Process measured channels user should type the zero value and then click Refresh button Zero Value The voltage is measured when machine rotor is not running If channel s value is measured by Proximity Probe we recom
61. 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 327 PCM360 Plant Condition Management System The deflected shape of a rotor at a specific rotative soeed caused by an applied specific forcing function such as imbalance Note this is a three dimensional presentation of rotor lateral deflection in vibration mode along the shaft axis Natural Frequency The frequency of free vibration of a system The frequency at which a lightly damped system will oscillate upon momentary displacement from its steady position by a transient force The natural frequencies of a multiple degree of freedom system are the frequencies of the normal modes of vibration Noise Any component of a transducer signal which does not represent the variable intended to be measured 1X In a complex vibration signal notation for the signal component that occurs at the rotative speed frequency Also called synchronous 1 2X 1 3X 2 5X 419X ETC In a complex vibration signal notations for signal components having frequencies equal to fractions of rotative speed Also called sub harmonic and sub synchronous Shaft XY Vibration The dynamic two dimensional path of the centerline motion of a machine component which is observed by XY transducers in the plane of those transducers When the transducers are XY shaft proximity probes it is the shaft centerline lateral vibration called precession Observed with an oscilloscope in the X versu
62. Access Remote Access c Inthe Launch and Activation Permissions group click Edit Default button Add Everyone to the list of Group or user names Refer to the following picture All permissions will be allowed for everyone Click OK button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 251 PCM360 Plant Condition Management System Default Security Group or user names i Administrators P T s amp drministrators Lef ANONYMOUS LOGON f INTERACTIVE ef ACTS Anu Add Remove Permissions for Everyone Allow Deny Local Launch Remote Launch Local Activation Remote Activation Cancel d Then click Edit Limits button in the Launch and Activation Permissions group Add Everyone to the list of Group or user names Refer to the following picture All permissions will be allowed for everyone Click OK button Launch Permission _____ 2o Security Limits Group or user names ep Administrators PVT Administrators ffi ANONYMOUS LOGON ff INTERACTIVE ef KIT TS HOT Fa Add Remove Permissions for Everyone Allow Deny Local Launch Remote Launch Local Activation Remote Activation Cancel 4 Configure Server specific DCOM settings Once the system wide DCOM settings are properly configured turn attention to the server specific DCOM settings which will even
63. Button Select a DAQ channel and then click Mapping button to map the 4 20mA channel and DAQ channel Un mapping Button Click this button to withdraw the mapping relation between the 4 20mA channel and DAQ channel Calibration Example For a PT372 numerical data range is 0 2000 and current output range is 4mA 20mA In calibration numerical data range low is related to current output range low and numerical data range high is related to current output range high Ck x 4 20mA Device PT372 Channel Selection Calibration Numerical Data For Start Current fo Start Current 4000 uA Refresh Channel 1 Channel Un mapped 2 Channel2 Un mapped 3 Channel3 Un mapped 4 Channel4 Un mapped 5 Channel5 Un mapped 5 Channel6 Un mapped 7 Channel Un mapped 8 ChannelB Un mapped Numerical Data For End Current 9 Channel9 Un mapped Channel10 Un mapped 2000 Channel11 Un mapped B S B End Current 20000 BESSER Mapping Channel uA efres Cancel Help The procedure is below 1 Select a mapped channel from Channel Selection list 2 Enter 0 in Numerical Data For Start Current and enter 4000 in Start Current Click Refresh button 3 Enter 2000 in Numerical Data For End Current and enter 20000 in End Current Click Refresh button 4 Repeat steps above to calibrate all channels Relay Module Setup Click this command to launch
64. Cancel Apply Help d On Administrators Properties window click Add button and type OPCUser to add OPCUser user account to Administrators group or you can click Advanced button and then find OPCUser from the use list and then add it to Administrators group Then click OK button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 246 Select this object type Users or Built in security principals Object Types From this location PvT PC Locations Enter the object names to PYT PC OPCUser Advanced b Set Local Security Policies a PCM360 Plant Condition Management System Al xl select examples Check Names DK Cancel a a Click Windows Start menu and select the Run command then type secpol msc in the edit box A Internet r Type the name of a program Folder document or esource and Windows will open it For you Open secpol mse Cancel Browse b On Local Security Settings window Options folder from tree view E Local Security Settings File Action View Help e sp III SS mI 2g Security Settings G Account Policies Local Policies o C Audit Policy 439 User Rights Assignmen 19 Security Options Public Key Policies C Software Restriction Policie 3 IP Security Policies on Loca Network acc
65. Collatism TL Server Databare nqina Dens rerricen will ba configura amicmaiically sbara porzibla te wis a low privilege bpem Gn aen adder Tindews wursisns the unar will peed be specify a Dow pinijen epee Fer mara iaF ermatism slick Kelp Sarrien itin nan Faser d TE Pell taxi filier Presan fa Sarver brear RE V TSGKITTVLEKCK cm m Ceci mm 9 The SQL Server Setup will launch Database Engine Configuration window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 18 Database Engine Configuration Specify Databate Begins 4ulhanticall h racurily boda amp deiniiurateri 4d date Grerteriet Setup Support Belen Accvemt Freviuieniog Baie Surertersan PILETINE Izxiallaiisn Type Tro sct Tay Specify thee am banticaticm sede amd addniz ratxrz fer the Daiabaza Engine livan Terr Asin k tli sts Meds Teater Selection Dmie heni nt ist pris Dames Conii poration uk Spars ee Ce owed Bede GOL Server authaniicaihon aod Windssr uthaniicra ionl Server Confi guralisn Feit SOL Sarver nevi vbislarusr ben Batakase Paginas Conti cur Dose zea zepsd Arr Services Conti paiya Brila Brina Conf parti I mad Error andi Unagn Roper time Spiri fr SUL Servir administrab rg Fran siiagtag Dad aa Heidy e Zeitali KE kees e wmrertricied accer Ee Teatallatien Frapan the Dakalbera Ei Cosglata Ju 177 ca J mer J ewe J me Select Account Provisionin
66. Converter Driver 1 Connect USB RS232 or USB RS485 Converter to a spare USB port on your computer Put the modbus installation media into DVD ROM The computer will launch the window below Select No not this time and click Next button Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software Yes this time only Yes now and every time connect a device S Bessssrdeusrerssrereessreeusd esseeecf Click Next to continue Back Cancel 2 Select Install the software automatically Recommended and then click Next button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 42 Found New Hardware Wizard This wizard helps you install software for USB lt gt Serial Cable If your hardware came with an installation CD lt 6 or floppy disk insert it now What do you want the wizard to do Neen ee Neng ene deng eeng motns Install from a list or specific location Advanced Click Next to continue lt Back Cancel 3 The computer now is beginning to scan the installation file and then install the USB RS converter driver Found New H
67. Crean lunguags inztallatien Taxtallatism Balad Loris ge Tastall Teatallatick Prag eri d Kapsriikgp Zrsr et Catalag Database Fala Tea dhempe ai iiag eluitared er clair prepared initia Comp ate E Reporting Servicer Caialag Temporury Datahkara file Bos d SOL Sanur DOE Fe ratg tiili 3 Dgaratiag Vr amp Umm vuppertad Per additis Ans File mim L SSL Server DO Analyriz Services BA bit imztall aciiom GJ Tastamra Ess Frawaous ralaasar af Bcreaft Pai Sieis 2008 Cie Je Ce If Failed items existed OK button will be inactivated You must correct them before the installation can be continued 13 The SQL Server Setup will launch Ready to Install window ie SOL Sereor 2008 5 Rendy to Install Verify the SUL Server 2008 fileren te ba Bitalled Setup Support Eales Ready t k nt JGL Sarver PEM feature Selection Inri Cen genee Park fpes Beqeresants Server Conf guration Tatabare Engine Comfy guraiiun Bir Zeret eet Cont gaahi sa Reporting Zeen ces Coal per ang E Siren int Bananas Intell cance Hd gases Timir g Eeady ta Bestell Tartallatism Fregest Eagiaa SQL Server Bevis Celine Bawapsssat Tele 7 Paria Banapssant Teele Completa bekl Cohen SDE w X A Condo paratism Fila park Co wagram Files lier evadf u SQL Farver DOD anap RestateapiLagiz0ONST15 36H ep i perth ee iD PO cmm Click Install button to start the installation progress Installation Progress a
68. Data Process DAQ Module For DW eee all Velocity Both Dynamic and Static Modbus RTU Vibration from Prox Data DAQ Module For Process All types Static Data Acceleration Velocity Both Dynamic and Static Vibration from Prox Data DAQ Module For Process All types Static Data Modbus TCP DAQ Module For DW Client ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 91 PCM360 Plant Condition Management System OPC Client DAQ Module For Process All types Static Data Band Alarm Trigger Band Alarm Trigger means when band alarm occurs on a channel that belongs to the machine train all available channels under this machine train will start to collect dynamic data one sample per triggering Time Trigger In this trigger mode you should set the start time and time interval for both static and dynamic data collection Time trigger may cause the DAQ channel under the triggered machine train to collect different types of data See table below Time Interval Device Type Device Property Channel E Data DataType Ia from Prox Process Static Data F tatic dat kd Velocity or State data Modbus RTU TCP DAQ Module For DW ty collection cieni kd Prox DAQ Module For Process All types OPC Client DAQ Module For Process All Aliypes EN e Velocity DAQ Cards DAQ Module MEN Dynamic data collection Acceleration Velocity Both Static dat DW device DAQ Module For DW d Se
69. Display real time waveform plot group Ensure both DAQ and Display modules are started From tree view select a machine and then select Plot Group Waveforms R command from Plots menu or right click this machine and then select Plot Group Waveforms R from shortcut menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 196 Pisk Cher b aes Turbine Diane 2 Contest ere ZEE Zu LO Unni gei A8 TORF x ei Ek Eu wO Z ne el Y PRO Tiaki Sime 2 Ge m i Cune lira SONAL 17 808 Uneompanraed dx Wied AX dp oo e eg 000g v qur od xA ere tong za Foesi Geregtn Steams Tobes Heuge d Cunent ome 2168 475 12 55 d Uarenpemated Al 2979HENM fee armito mm 1 lat y UE IMmdPEPKE We Dni S Plot Group Spectrums R Click this command to view a group of real time spectrum plots based on real time data from measurement points under the same machine Display real time spectrum plot group Ensure both DAQ and Display modules are started From tree view select a machine and then select Plot Group Spectrums R command from Plots menu or right click this machine and then select Plot Group Spectrums R from shortcut menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 197 prr bnn R Power anieraler 1 5bram Turbine Bearing a Pose Steed eaae Turbine Diane 2 G nge P ePeeer Generator 1 Steam Turbine P dal
70. E So amp ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 124 PCM360 Plant Condition Management System Save User Plot This command is used to save user defined window and the information about the window will be saved to the database After finished the window setting select Save User Plot command or directly click the shortcut icon i on toolbar from User menu and then Save User Plot window is launched xj Plot Mame E m ee Name the plot and then click OK button NOTES 1 Maximum 8 customized windows can be defined If there are already 8 windows and you save another the first window will be replaced by the ninth one FIFO 2 When save a customized plot the current status of the historical data you select to view will be recorded It will be displayed behind the plot name Open User Plot This command is used to open a saved user defined plot Select Open User Plot command from User menu 4 or directly click shortcut icon S on toolbar and then select the available plot from the saved plot list Save User Plot Open User Plat Bearing 1_ Startup Startup Bearing 1 Steady Running vall Statusi Refresh PEM Expl ro When you click Open User Plot command all saved plots will be displayed and meanwhile the status of the historical data for view when you saved the plot is also displayed behind the plot name Note that you a
71. ET Cancel Channel Description Edit box Describe the selected channel in short Transducer Orientation List By convention the directions are specified as viewed from the driver end toward the driven end If you select 90 degrees the transducer is fixed 90 degrees up of horizontal Enable Transient Data Collection Check box If the option is selected the channel will be allowed to collect transient data when the related machine train is triggered by transient trigger condition Note that the option only applies to DAQ card s channel and the channel should be used to acquire Acceleration Velocity or Vibration from Prox signal Channel Property Define the type of signal the channel measures according to the actual condition If the channel is used to measure general analog signal select Continuous Analog Signals General if the channel is used to measure phase reference signal select Continuous Analog Signal Phase if the channel receives process data from device based on Modbus or OPC protocol select Discrete Analog Signals and set the value type Overall 1X amplitude 1X phase angle 2X amplitude 2X phase angle NOT1X amplitude according to the actual condition Channel Property Continuous Analog Signals General Ge Discrete Analog Signals Value Type Overall Continuous ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 7
72. Fastest rate at which data changes may be sent for items in this group This also indicates the desired accuracy of Cached Data The value 0 indicates the server should use the fastest practical rate Time Bias min It works when OPC Client and Server are resided over different time zones Percent Deadband Percentage change in the item s value that should cause an update to happen on the Client The deadband is used to keep noisy signals from updating the Client unnecessarily The valid range of values is from 0 0 to 100 0 Deadband will only apply to items in the group that have an Engineering Units EU type of Analog as defined in OPC Specifications A value of 0 indicates that data should be updated for any change in the item s value Following is the calculation used to determine if the item value will be updated when the deadband is a non zero value The EU High EU Low represents the usual range of the item value Data will be updated if ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 21 1 PCM360 Plant Condition Management System Absolute value of last cached value current value gt Percent Deadband 100 EU High EU Low Language ID ID of the language set It is specified as 1033 with shaded edit box Update Notification The OPC interface supported by OPC Server Active State If selected all items beneath this group are configured active otherwise all items beneath this
73. Fax 1 281 754 4972 sales provibtech com www provibtech com X Extended Definition for OPC Client D VICEC ccccccccccccecccccccececcecuccecuccececucaccucuecuceuecueuecuuauseuaeaeeeesesaees 275 Comerio an OF CIV SI M T S 276 Re connect to AN OPC Server 0 cccccccccccccsceeesesseeeeeeeeeeeeeeeeeeeeaaaaeaassseeeeeeeeeeeeeeeessaaaaaseseeeeeeereeeeeeeeeees 277 PAGS NOW GOUD 277 PCI NGL GMM BE 278 Acivate an EE 279 macuvale an NON sorsra EEEE E EEEE ENS EERE SE 280 Set eom Update Mie E 280 Map the Item with Channel ME 280 pc 201 PEN GOO NCODUIS RITU MMC 282 Adding PCM360 Modbus RTU Dewice esses nennen nnne nnn nnne nnne nnns nean nnns nna ns 282 Extended Definition for Modbus RTU Device sse eene 283 PCM360 Modb s TOP CHEM P 287 Adding PCM360 Modbus TCP Client UDevice sessi nennen nnn nnn 288 Extended Definition for Modbus TCP Client Device cesses 288 Modbus Group VITA DEVICE ap 290 PCM360 SYSTEM MAINTENANCE innsro terat zi nern pRuFbRnE Ri XU MPH EVERE HI iu EE ERU RR MIU UEM DE RUE 294 Ae me 294 Be le Noon m o To o mmol 296 Display Module Fails to Acquire Real time Data ccccccccccccsceeccceeceeeeeceeecaeeseeeeeaeee
74. G iun H nk Es Ver Dr yew pes Gergen Zepp Deckion appo aae Wickes Gen i o 9 A Ha 68 0 ZEE ke l I h 2E F XY 85rja 8 1 xw x me TCTs ig at Power Ganei 1 Stemm Tube Beam 1 Data Acqueden treo AAAG 15 10A D 332Hs FET Window Hinaing X E tum PP 2K 1 Sen Y US Sh om EX DR PS Idium P Datt Aguado pe ZO 316 15 10 7 D Uncempamsded AN 3 Ais X A Sun P Taam mun SP n5 Bin ER DR nahe ua umi This predade i running When viewing plot group of the selected sample you can navigate to plot group of previous or next sample under the same dynamic or transient data set by clicking Or gt on toolbar Plot Group Transient Sample Click this command to view plot group of a transient data set User defines the plot group on Plot Group Setup window select Plot Group Setup command from User menu Display plot group of transient data set Ensure Display module is started Select a transient data set transient trigger record on Transient Trigger Record List view and then directly click on toolbar or select Plot Group Transient Sample command from Plots menu Picture below shows a transient data set s plot group that contains bode polar and cascade plots ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 191 lel xi VIEERDPITPEPLDE i WAKA Ebacsix sci EISE x TC TA alc xj e astades ower benerator T Poner G
75. Hardware Output of Programmed Relay Alarms and 4 20mA This is a unique feature of PCM360 PT373 can be programmed with PLC similar logic to drive the dry contact relays PT372 will output up to four channels of 4 20mA signals ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 308 PCM360 Plant Condition Management System Appendix Appendix I Installing MS SQL Server 2000 Personal Edition MS SQL Server must be installed on DB Server Follow the steps below to install MS SQL Server 2000 Personal Edition 1 Put the SQL Server 2000 Personal Edition CD into the DVD ROM It should be normally automatically detected or else select the drive and run the Setup exe file 2 Select SQL Server 2000 Components SCH Server 2000 Components P Browne Satu Upgrade Help ER DOR uei S000 r geet hen e Raed fu Relaxa Motes g Visit Cur Web Sre 3 Select Install Database Server ty retell Dain Server ein F ketall anahaki Tarvisi e Firal Empire Query 4 The Setup will launch Welcome window Click Next button Welcome i x Welcome to the Microsoft SOL Server Installation Wizard The Installation Wizard allows you to install a new instance of QL Server or modify an existing instance E Cancel 5 Select Local Computer ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 309 PCM360
76. In a plane balancing all channels should be configured with the same Channel Type Measurement Unit Sensitivity Measurement Mode and Measurement Type 2 All channels should map the phase reference channel ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 216 are PCM360 Plant Condition Management System evr PCM360 Web Service Introduction PCM360 system with version 3 6 or later provides Web service The function allows user to log on the PCM360 system via any IE terminal to view historical and real time plots of the data Run Web Server Software CAUTION Before run the software ensure the following 1 SQL Server is running 2 The DB Server to be connected is running Select Windows Start gt All Programs PCM360 Plant Condition Management System gt PCM360 Web Server command to run the software After the software was started the tray icon of the software appears in the taskbar Right click the tray icon and then the shortcut menu is launched See picture below Web Server IP Setup DB Server Setup Help About Exil Web Server IP Setup Type the IP address of the Web Server used for internet access This IP address and characters PCM360WEPB constitute the website to log on the PCM360 system website http IP address of the Web Server PCM360WEB DB Server Setup Specify a DB Server to connect to You are allowed to s
77. Its shortcut icon on toolbar is S Following plots support compensation display v Waveform v Shaft XY Vibration v Bode v Polar All Frequency Use this command to display the plot that is generated by signal having all frequency components Its short icon on toolbar is I The command applies to following plots v Waveform v Spectrum v Shaft XY Vibration ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 143 PCM360 Plant Condition Management System v Shaft centerline v Trend v Waterfall v Cascade v Waveform with DC Coupling v Shaft XY Vibration with DC Coupling 1X Use this command to display the plot that is generated by signal having 1X frequency component Its short icon on toolbar is V This command applies to following plots v Waveform v Shaft XY Vibration v Trend v Bode v Polar 2X Use this command to display the plot that is generated by signal having 2X frequency component Its short icon on toolbar is 2X This command applies to following plots v Waveform Shaft XY Vibration Trend Bode NN Ss S Polar ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 144 PCM360 Plant Condition Management System NX Use this command to display the plot that is generated by signal having NX frequency component This command applies to following plots v Waveform v Shaft XY Vib
78. List Channel Y command from Plots menu or right click the trigger record and select Transient List Channel Y from shortcut menu Picture below shows a transient list of channel Y E Channel Y Transient LigtPeser Generator 1 Steam Turbine Bearing 1 PCM360 Plant Condition Management System Power Generator 1 Steam Turbine Bearing 1 Channel Y Transient List 2010 1 20 13 12 01 Diete Time Speedi RPM 0 5X Amplitude mil ON Phase degree 1X Amplitude mil 1X Phase degrea 2X Ampliude mil 2 Phase degrea ZOU 3 16 14 558 35 343 ER 3 70 1788 188 AJ5 P dE 192 99 2009 3 16 14 59 37 781 273 177 3 423 49 an 0 56 117 11 008 2 156 14 59 38 562 3 1 057 ER 41 Be 35 D D I 284 21 ZOU 3 15 14 58 38 D I D 3B 124 14 UD 345 00 7003 35 16 14 59 33 525 g 39 76 377 145 543 0 71 57 94 2009 3 16 14 59 50 696 2 2338 358 147 85 0 65 285 T1 ZOU 3 16 14 58 50 885 fal 235 00 328 143 333 DD KEEN ZOU 3 16 14 59 51 345 43 zu gu 148 7 309 EU 2008 3 16 14 53 51 745 431 95 152 16 315 00 The information shown on the list includes collection time rotative speed amplitudes and phase angle that related to 0 5X 1X and 2X of transient data from channel Y Each page of the list displays up to 20 records Click the left or right arrow button to see records on the next or previous page ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 185 PCM360 Plant Condition Management System Status Lis
79. PEM EON OVC oaa n E E EE E 63 HOO VION 63 PCS WCW oiee E EE E E EE EEE EE E E EEE 64 Peratoner mE T mmm 67 A DA EE 67 TOPDA e ene ene 67 Acknowledge Alari 67 Search Phase Heierence AA 67 SEI BCE E PRENNE 68 Device EE PT aida 68 Upload Local Device Parameters ccccccccscecccccccuceeeeecccaueeeeccaauuceeecauueceeessauecessssaaaecesessaaeeeeessuausesessaages 70 Suc SOTTO mET 71 Caio m T 74 Measurement Parameter Tab eeeesesseseeeseeeeeee eene enne nennen nnn nnne n nnns nnne nnne nsn nennen 75 SOCEM AG MAD E 76 Phase Belerence Parameter TAD cssdicackesicncie tunduaeedcivenketnecsacebonscsaesnnicuelaaweniousiwiaesindeiereebetuaeaneicevidatns 77 Channel Setup for DTM10 201 10 301 20 and DM200 co eeececccccceccseeeeeeeeeeeeseeeeeeeeeeeeseeaeeeeeeeeeseaas 79 i em m 82 MACE Nez elio NN T 84 UEkietiz s j 85 Measurement olt SelllD EE 86 Ue e DAO DOV C c 87 Mapping DAQ Device Chanel 89 Static and Dynamic Data Collection Setup 90 len adole SNNT m 91 Band Alarmi Troger cissie a aE Ea
80. ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 287 PCM360 Plant Condition Management System Adding PCM360 Modbus TCP Client Device Run DAQ amp COM software and log on it Stop the DAQ module and then select Device Management command from Setup menu On Device Management window click Add button x Device Information Device Name TCP P Device No Device Type Modbus TCP Client Device Channel Number 16 Device Property DAQ Module For Process ENTUM Spectrum Resolution IP of Host Cancel v Device Type Modbus TCP Client Y Device Channel Number Type the actual channel number of the device For DW device this field is gray and disabled v Device Property Type the actual device property Set other parameters according to the field requirements and then click OK button For more detailed information refer to PCM360 DAQ amp COM SOFTWARE OPERATION Setup Menu Device Management of this manual Extended Definition for Modbus TCP Client Device Modbus TCP Client devices with different device property may have different extended definition For Modbus TCP Client devices with properties of DAQ Module For Process 4 20mA Output Module and Relay Module they have the same extended definition Note that the device must reside on local DAQ Server e Extended definition for Modbus TCP Client device with properties
81. RPM Tes see Dynamic Ch 2009 3 16 15 16 03 0 206 31 um 3136 RPM Ho sper Transient E 2009 3 16 15 15 32 0 207 60 um 3137 RPM Tes EN Bearing 2 E 2009 3 16 15 15 29 0 206 61 um 3131 RPM Wo 7 Ar Bearing 3 gB 2009 3 16 15 15 ZUE ES um 3 Ho A P deed 5 2009 3 18 15 15 205 62 um No B T eee amp 52009 3 18 1e ien Type some description Ho G2009 3 18 15 15 g 295 AT uy Ho oi E Power Generator 3 amp 2009 3 18 15 15 02 for the sample such as e ET 2009 3 16 15 running status u Ho 2009 3 16 15 11 110 55 um Ho g 2009 3 16 15 Tes g 2009 3 16 15 Ho E 2009 3 16 15 Ho amp 2009 3 16 15 Ho C 2009 3 16 15 Ho E 2009 3 16 15 Wo C 2009 3 16 15 09 bo TENTE Ho EH 2009 3 16 15 09 24 0 211 8T um 2993 RPM Ho E 2009 3 16 15 09 21 0 211 87 um 2993 RPM Ho G3 2009 3 16 15 09 14 0 211 65 um 2992 RPM Ho E 2009 3 16 15 09 12 0 212 33 um 2989 RPM Ho After added a note for a sample the Note column will show Yes in dynamic or transient data list view displayed by details mode NOTES 1 Each dynamic or transient sample could be added only one note 2 User is allowed to add a note for the sample when viewing its historical waveform spectrum and shaft XY vibration plots right click the plot and select Add Note from shortcut menu Show Note The command is used to view and modify the note of the sample Select the sample that has a note and then click Show Note command from Operation menu or right
82. Right click the picture of machine train Generator 2 and select Link Machine Train command ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 58 PCM360 Plant Condition Management System And click anywhere on the picture of Generator 1 See picture below a line that starts with picture of Generator 2 and ends with Generator 1 is displayed Configure Machine train Machine Measurement point view 1 Select Generator1 from tree view or double click picture of Generatori on Graphics View See Graphics View about Generator1 2 r Al WN MM sy pel f pee RE A ar j M ma Lll TN E Ze z d 2 Drag pictures of machines and measurement points beneath Generator1 to the proper location Ensure Edit Picture from Edit menu is checked LTT ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 59 PCM360 Plant Condition Management System f TE z 3 Ke kel TTL n e EN Y T T Y W i D ee ke 3 Click anywhere on picture of Gear 1 See picture below a line that starts with picture of Gear 2 and ends with Gear 1 is displayed rt if me M mr th N zm R 4 Right click picture of measurement point OTH and then select Stud on Machine command Since OTH belongs to machine Gear 2 click anywhere on picture of Gear 2 and then O
83. Server Before the operation please ensure you have exited every PCh3BU workstation that connected to this OB Server Please input YES to continue YES Cancel To confirm the detaching operation type YES and then click OK button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 236 PCM360 Plant Condition Management System Exit PCM360 DBM Software Click Exit button or close button on main window to exit the software If you haven t set the automatic backup mode when exit the software a message box is launched to inform you See picture below PCM360 DEM X 1 Automatic backup mode is not set seb it now We recommend you backup your database periodically On window above click Yes button to set it If you have already set it when exit the software following message box is launched Click Yes button to exit the software PCM360 DBM E sl j Are vou sure to exit ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 23 PCM360 Plant Condition Management System PCM360 Server Software Operation PCM360 Server software is used to manage all PCM360 services such as OPC service Modbus TCP service SMS and Text Output service Run PCM360 Server Software CAUTION After licensed the PCM360 system you should run the PCM360 Server software Select Windows Start Al programs gt P
84. Server Confiiparatuen admiminirakerr have Tatabana Dugine Candiguraiiun Axalpsin Services Contig a Aceh Prerna fie Surerctsri r shrestr slal reng La Analysid Serviced egerkosg Servins Coal ga aiia Levee asd Wrage Lagoa ying Teitalbation Eulas Hesdy ge Tastall Teatallaliss Fezgr ern Cosglege td Currant Dag ad Gm Ce Ber Cea xu Select Account Provisioning tab and click Add Current User button Then click Next button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 19 Annlysis Servicers Configuration Specify Analpaid Serviced amp dmimiitraters amd du directeriet Seing Soppert Paan Accrmt Freirisning Baia B rertarier Feature Selection faalen snfigpuratisn Specify which ererg here adminiriraijiva parminzions fer Aualyrim Samvicer Baak Space Baequiresantin Server Conti purakton er sm z Tatabana Dr tte Conds pores sn i Servizii Axalpuin Serviser amdig Depew tinge Zere zen Coal ga aiia Ter s and Wrage Lage ying T atallatisk Eilen Wesly ge Tastall Tettelletion Fragrers Cag te 11 The SQL Server Setup will launch Reporting Services Configuration window Reporting Services Configuration Specify Ube Leger ting Serviced coalugparati n adds Zaiten Suppari Balar Taxien a Selection Ce anial thee mative srie defauli confupuraiion Inri Cenfaguraiiem Pink B Tamy Satup will imaiall the raport saver and cenfigura it
85. Services gt Computers gt My Computer from tree view i Component Services e Fille Action wiew Window Help gt am x et fe ffs ES Console Root My Computer 4 abject s E e Component Services g n Ge z Computers My te 7 EEE ity Comput d COM DCOM Config Distributed Running Ee a Event Viewer Local Applications Transacti Processes ER SS Services Local d Right click My Computer and then select the Properties command Note that this is not the My Computer icon on your desktop rather it is the My Computer tree control in the Console Services ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 248 PCM360 Plant Condition Management System application t Component Services e File Action View Window Help EE Fe eS My Computer 4 objectts J Console Root EE Sorbonne Services TM EC Computer m m o m e Si Bl Stan MS DTC DCOM Config Distributed Running el ga Event Viewer Lc ns Transacti Processes ly Services Local Refresh all components View k New Window From Here Properties Opens property sheet Far the current selection e Default Properties Setup My Computer Properties j 3 xl Default Protocols MSDTC COMSecuity General Options Default Properties Iw Enable Distributed COM en this computer Enable COM Internet Services o
86. Windows XP SP2 Windows XP SP2 i User Name Administrator User Name OPCUser Windows Logon Account Password password Password 1234 Besides the two computers are located in the same Windows workgroup Configure OPC Server CAUTION Before configuring OPC Server please ensure the OPC Server has been registered In PCM360 system it was registered automatically when user installed the PCM360 OPC Server software Follow steps below to configure OPC Server 1 Remove Windows Security Turn off the Windows Firewall Click the Windows Start menu and select Control Panel and then click Windows Firewall command In the General tab select the Off not recommended radio button ULL ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 244 PCM360 Plant Condition Management System Windows Firewall 1 i x General Exceptions Advanced Your PC is not protected tum on Windows Firewall Windows Firewall helps protect your computer by preventing unauthorized users from gaining access to your computer through the Internet or a network Q C On recommended This setting blocks all outside sources from connecting to this computer with the exception of those selected on the Exceptions tab Don t allow exceptions Select this when you connect to public networks in less secure locations such as airports You will not be notified when Windows Firewall blocks pro
87. bmp format Click Save as bmp command from File menu Spectrum Spectrum plot is commonly a presentation of the amplitudes of a signal s frequency components versus their frequencies It applies to all dynamic samples and transient samples Table below represents the relation between data measurement point device and channel type Measurement Point Point Device Channel Type An Channel Dual Channel DAQ Card Dynamic sample v v 60193 6220 6250 Acceleration DW DWdevioe Velocity T Card Vibration from Prox Transient sample v e 6013 6220 6250 Display spectrum plot Ensure the Display module on local Display Terminal is started Select an available sample first and then select Spectrum command from Plots menu or directly click ks on toolbar or right click the sample and select Spectrum from shortcut menu Picture below shows a spectrum plot with both channel X and channel Y PCA Plant Cordon anagonemt System Displag Fiedule Zppctourcbogper Generator Sheen Turitee Bearing I E la x Pie Lom DR wem Det person daup Deg Support Bae win Hee IT io e b Me PREX Be EI E bt d STAD SAY m s un 8 S 9 x zx TC TS ig st E3spectrumcPower Generator 1 Steam Turbine Dearing i EP ell xj Power Generator 1 Steam Turhine Flaaring 1 Dana Pucgurition AAR 3 16 151150 Train S CH Steady Ru aning ge A T Window H Anning as Ida PK TES3THE Ur Y FU Foil PRP 195 31 ez Ai a
88. centerline and shaft XY vibration make sure Display module on local Display Terminal is started Mode Shape Setup for Shaft Centerline Select a machine train from tree view first and then select Shaft Centerline Mode Shape from Plots menu or right click the machine train and select Shaft Centerline Mode Shape from shortcut menu By default all available shaft centerline mode shape of measurement points beneath this machine train will be launched Then select Shaft Mode Shape Setup from View menu to open Point Definition On Shaft Centerline Mode Shape window On this window you can select the measurement points that require or don t require shaft centerline mode shape on the current PCM Explorer By default all available measurement points will be shown in the Required By Mode Shape list x Not Required By Mode Shape Required By Mode Shape NOTES 1 Shaft centerline mode shape only applies to the dual channel measurement points that mapped the DAQ card s Vibration from Prox channels Moreover the two measurement point channels should have the same measurement parameter settings ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 146 PCM360 Plant Condition Management System 2 The measurement points on Shaft Centerline Mode Shape window should be fixed on the same shaft Or else the mode shape makes no sense for your reference
89. channel7 are able to work PCM360 OPC Client In PCM360 system DAQ device with type of OPC Client can import process data from the third party OPC Servers that are compliant with both OPC data access version 1 0 and 2 0 The retrieved data will be converted into the format that can be understood and used by PCM360 system To successfully get the data from the third party OPC Server both the PCM360 OPC Client and third party OPC Server should be correctly configured The manufacturer of OPC Server should provide the configuration details for the Client and Server ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 4 PCM360 Plant Condition Management System Adding PCM360 OPC Client Device Run DAQ amp COM software and log on it Stop the DAQ module and then select Device Management command from Setup menu On Device Management window click Add button Add Device l x r Device Information Device Name Device No E Device Channel Number t6 Device Type Device Property Daa Module For Process D All channels Spectrum Resolution IP of Host 192 168 1 103 Cancel v Device Type OPC Client Y Device Property DAQ Module For Process Set other parameters according to your requirement and later click OK button For more information about the parameters please refer to PCM360 DAQ amp COM SOFTWARE OPERATION Setup Menu Device M
90. click Start Continue button to start it And mark Auto start service when OS starts ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 314 PCM360 Plant Condition Management System Is Server so FTwARE r Services SQL Server Agent gt Start Eontinye i Pause u Stop Iw Auto start service when OS starts Running SSOFTWARE SOLSererdgent So SOL Server Service Manager o xl WARE Server Services SQL Server M Refresh services Ld Star Eontinde i Pause E Stop M Auto start service when OS starts Starting SOFTWARE MSSOLServer Select SQL Server Agent from Services field and click Start Continue button to start it And mark Auto start service when OS starts ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 315 PCM360 Plant Condition Management System Appendix Il Installing Microsoft IIS Internet Information Server IIS provides a manageable and scalable Web application infrastructure for all versions of Windows Server 2003 Before install Web Server software ensure you have installed IIS on the computer Follow the steps below to install it 1 Put the Operating System Installation Media into the DVD ROM 2 Select Windows Start gt Control Panel command and then double click Add Remove Programs The Add Remove Pr
91. click the sample and select Show Note from shortcut menu Then a yellow note will be launched and user can modify the comments of the selected sample Finally click ll button to save the note NOTE User is allowed to show and modify the note when viewing historical waveform spectrum and shaft XY vibration plots of the sample right click the plot and select Show Note from shortcut menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 206 PCM360 Plant Condition Management System Delete Note The command is used to delete the note of the sample Select the sample that has a note and then click Delete Note command from Operation menu or right click the sample and select Delete Note from shortcut menu Then a message box will be launched Click Yes button to confirm to delete the note NOTE User is allowed to delete the note when viewing historical waveform spectrum and shaft XY vibration plots of the sample right click the plot and select Delete Note from shortcut menu Setup Menu Network Setup Use this command to change setting on network selection of PCM360 system The default is Network To change it to Stand alone select Network Setup from Setup menu ensure Display module is stopped x Stand alone ug Select Stand alone and then click OK button finally re start Display module on local computer UDP Port Setup Click this comman
92. cursor on the trend plot will move at the same time POMS Plant Tenian Managenuent Syehem Display adie Dynamic TreeeePower Geeerator 1 Steam Turbine Bearing 2 ale x eene el el a e wd uw b sx Bv BH Zei ax 2X TC TS e a SN olx i 3 Ber Generar 1 Steam Tuine Beam 7 Data Aeque hioi tere MEE ae ii FFT Win Ge Hasning X has d T5um FK PK wiet Alen v IG 3487 on bn A ANS Dun urn Eg Dyna mir Tremi owe Gemerator 5hesm Turbine Bearing 2 IE arbin i Pea er Ganeegisr ien lubne Sean 2 Pesar Ganira T steam Tugine Paging d Data Acquiitios time 2008 16 15103 25 1 Data Acquidia tine 2009 16 1500 25 UI A PERPE Se Uncempsr See A A8 by He X pa 5137um X ec am m FEPE dim 23 Sem v Ae S i Y fi ros wn FKPK Alim tet un am fum RH 2009 3 16 14 55 23 C Starting time Ending time This module is running e Select different point on the dynamic trend curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 155 PCM360 Plant Condition Management System Waterfall Dyn Dynamic waterfall plot displays a stack of spectrum plots based on all dynamic samples under a measurement point taken over some period time Table below represents the relation between data measurement point device and channel type Measurement Point Point De
93. depends on the waterfall depth When you change the display time range of the waterfall plot the spectrum number may change For example you set the waterfall depth to 20 and currently only 19 transient samples were collected within the display time range under this condition Display software will display the waterfall generated by 19 spectrum curves View waveform and spectrum of the sample Double click a spectrum curve on the transient waterfall curve and the waveform plot and spectrum plot of the sample associated with the spectrum curve are displayed ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 183 ais xi Ti 2 B Ww SSX YR Se Pe eo ox TC TS api xj es SpectrumPorer Generator 1 Steam Turbine tearing 1 Passer Plank DEMO i Romer Generar 1 Steam Tubine Bean 1 IP Peer Greater d Datis Bragtea bee SEY Th 13405 S FOOTER ATERT ATERT k nt TTT Windom Hanning DS lA Si ATO 14 5A XR C X par i i5fum PK PK G r Zi ghun J das5um PK PK SA didum IC EI Generator e WW Power Geregm 2 a m Power Zeg en Aur 3 EA Transient Wal pl s tewer Generates Lottas emt Pew er lognaegisr Steen lubne Seam 1 Tpi See 2009 15 15047550 Data Acgegteon Se 2009 1 ee TFTWindra Hatang Data Acquediea tira 2009 18 150534 ar X ONE dae Eom PRP eH Dum Uncemparbed Al SHE Y PUE Va D Wamp 26 m i dien X hf ATu pE iim Sun FU Shen te EK ds Sen didum um A 2009 16 1506 d 20
94. ene nee ener Sint UN RIEN eee RU NUM MM MEE Mu MEM eee eee DOM ESSEN eee 207 BID Exec 0 6 REC Cr M 207 Adios Dn en ee E EEEE E EE 208 MACHINE Tran S SIGIUS SUID 209 DECISION SUD DOM Cu BE 210 More Setup ON Channels cccccccscccccccccceeccaeeesccceeeeeeaeeseeeeeeeeaaeeeeeeeeeeeesaseeaeeeeeeeeessaesaeeeeeeeeseaaeeeeeeeessaaagasss 210 Modify Decision Database C 212 PAINT DONO c M T 213 PI OCISION FAS SI SI T 213 SAIC CIC P REPERTUS 214 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com VIII Balancing CGalculaton 214 PUM 260 WEB SERVICE Suerg Tea e tinier 217 Run Web Server Software cccccccccccceecsssessseseeeeneeeeeeeeeeeeseeseecccessseseeeneeeeeeeeseeseecooassesseeesseeseneeeeeesess 217 Log on the System via IE Termmmal nennen nennen nnne nnnna nnns nnns sss nnns 218 Downloading ActiveX Controls nnne nennen nnn n nnns n sss snnaa rins nissan naa sas n risa 218 Tree View and Graphics View Iotrocduchon 220 PIOUS LIS OIAY 0cU 220 alise ego m TC 221 lee ee ert TRE E 221 Historical SAAN XY VIDIAQUON Ni 222 FUSION Cal Dynamic LI e 2
95. from Plots menu or directly click on ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 162 PCM360 Plant Condition Management System toolbar or right click the measurement point and then click Trend H from the shortcut menu Picture below shows a historical trend plot Data Acquisition time 2009 3 16 15 06 44 0 AN PK PK 4972Hz 2008 315 14 57 3 2009 3 16 15 14 20 l 2009 3 16 15 16 17 Time Slider Data and Time Picker Auto full scale the historical trend Click on toolbar 2009 3 16 14 55 23 C Starting time Ending time Plot Features e Magnify or restore the historical trend Use 9 or on toolbar View historical trend plot of different frequency components Click All 1X 2X on toolbar or select the related commands All Frequency 1X 2X NX NOT1X from View menu When user views historical trend plot of 1X 2X NX frequency component Display software will also show the phase angle trend plot pil listorical Treni aer Generator L 5team Durbine Bearing 2 Peer G nerat r 1 Steam Turbine Eleanng 2 ip ue e 160 270 aes rs as ee 3 E ERES Sees il y Ei Tad deg E l 2009 3 16 14 55 23 C Starting time Ending time Gong ie x 51617 2009 3 16 15 16 17 e View Gap trend plot Click Gap command from View menu or right click the plot and select Gap from the shortcut menu The function onl
96. iei b S SS Vibration from Prox and Dynamic data Transient Data Collection Setup Click this command to open Transient Data Collection Setup window ensure DAQ module on local DAQ Server is stopped The window is used to configure transient collection settings on the machine trains ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 92 PCM360 Plant Condition Management System Transient Data Collection Setup x CAUTION Before the transient data collection setup make sure that you have finished the configuration for DAQ device channels and all machine trains have mapped the proper DAQ devices Machine Train Power Generator 1 r Trigger Mode Sampling Mode Delta Time Sampling Mode Alarm Trigger Delta Time M Delta Time 500 ms M Speed Trigger Delta RPM D From s to 60 s Time Trigger Delta Time M Start Time 2000 1 1 ES 1050 3 r Delta RPM Sampling Mode I Manual Trigger Delta Time D Delta RPM Setup r Data Acquisition Stop Condition Iv Temporary File No More Than 800 MB iv Time Not Exceed 600 s Store data w second before triggering E After No Alarm for Alarm Trigger 60 s I Timed Defeat for Speed Trigger 20 i Calculate Collection Max Time Cancel o In transient data collection all transient data will be stored in the transient temporary file first and then the t
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99. m your Ge Souk Space Eequiresanta Baisi pally depending op Fuer atematbe plate servings Server Conf purakton Zaudang Dr tte Cardiguraiiun Aralyuis Zerecsg Configuration Tagerting Zerazen Deaik s isen sad mors daat Bicronsft datas und aas Uedate Esser amd Usage Betse ging Teatallatisk Eilen Des ika Ri erates s lle ur S Jarrzr Bri rae and dila Pee eee Lechy ge Install Send Linders and mcer Esser Legerta te gwesafi op puer Ssrpsra s Pipiri trop u kat ren without wrer interaction r Tsatallalisk Frager Thin wetting only applis Conglate oe eaters aragi date ta Bierecett Foaters siege data bRsledas zpf erst sp ales pre barrare comfipmration d kee you ep Hicrersft mefteara amd rarwicam Then you will see Error and Usage Reporting window Click Next button 12 The SQL Server Setup will launch Installation Rules window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 20 Installation Rulee Satup ia running ruled t datarwina if the inatellavion protean will be blecked Fer aere information click Hip Seing Suppsri Balan Operation teaplated PFassado LO Failed Q Turning d Shipped 0 Feature Selection eaieecn Cenfguraiism Tank Space Paquiresanta Hide gesin x Server Conf purakton View detailed rest Tatabana Dr tte Conds parison alysis Zarviras Configuration Bus Depew tinge Zere zen Coal ga aiia E Suns wedhitgtee laalia Fee ai Teste Dering d
100. menu Y Display or hide plot of channel Y It has the same function with Channel Y command from View menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 129 PCM360 Plant Condition Management System Display or hide plot generated by baseline data of channel X It has the same function with Baseline X command from View menu H Display or hide plot generated by baseline data of channel Y It has the same function with Baseline Y command from View menu Other shortcut icons Auto full scales a plot It has the same function with Auto Full Scale command from View menu pe Zoom in a plot It has the same function with Plot Magnify command from View menu EI Restore a magnified plot to original size It has the same function with Plot Original command from View menu Start static and or dynamic data collection by manual It has the same function with Start Static and Dynamic Data Acquisition command from Operation menu K Acknowledge the alarm It has the same function with Acknowledge Alarm command from Operation menu ES Compensate or un compensate a plot It has the same function with Compensated command from View menu All Display plot with all frequency components It has the same function with All Frequency command from View menu 1X Display plot with 1X frequency component It has the same function with 1X command from View menu 2X Display plot wi
101. of this channel Alarm latching lets the channel retain the alarm status even though the alarm condition has gone away And this status will be reset until user resets the relay The feature helps you know whether the channel has ever alarmed In DAQ amp COM software when the channel expression returns TURE the relay channel alarms v Bypass Check box Set the channel to alarm bypass The feature inhibits both Danger and Alert alarm In this case the channel will never alarm and its expression always returns False ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 102 are PCM360 Plant Condition Management System Table below shows the relay status when the channel is set to different properties Channel Property Relay Channel Alarm R J elay Status H _ Last status Alarm No Reset Current status No Alarm Current status In Alarm Last status Alarm No Reset Current status No Alarm Current status In Alarm Y A Alarm Delay Set alarm delay time for each effective channel Channel Expression Setup Define alarm expression for each relay channel Channel Expression D evice D Channal D Alert iz SEO out Nate Alarm Selection Delete ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 103 PCM360 Plant Condition Management System v And amp Or Not
102. path and type the file name Output Mode Setup Output Mode Append C Overwrite If you select Append option the new text information will be recorded behind the old ones in the file and if you select Overwrite option the new information will replace the old one in the file ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 21 2 are PCM360 Plant Condition Management System evr PCM360 Devices DAQ Cards PCM360 system works with three types of DAQ Cards DAQ6013 DAQ6220 and DAQ6250 Adding DAQ Card Before add a DAQ card make sure the related card driver and hardware DAQ cards are installed on local DAQ Server Run DAQ amp COM software and log on it Stop the DAQ module and then select Device Management command from Setup menu On Device Management window click Add button x Device Information Device Name EE Device No fe Device Type DAQ6220 Card Y Device Channel Number jie 1 Device Property DAQ Module T All Channels Spectrum Resolution 800 Y IP of Hast The device type depends on the DAQ Card type you selected when installing PCM360 DAQ amp COM software Set parameters of the card and then click OK button For more information about the parameters refer to PCM360 DAQ amp COM SOFTWARE OPERATONv Setup Menu Device Management of this manual NOTE For DAQ card the channel number is specified as
103. sales provibtech com www provibtech com 161 PCM360 Plant Condition Management System ist art al Shalt Centerline Power Generator 1 Steam Turbine Bearing 1 400 200 D 200 400 um Plot Features Auto full scale the plot Click 5 command on toolbar Once the curve was auto full scaled you can t define zero for it e Select different point on the plot Press Left or Right key on keyboard e Define Zero for the plot If shaft centerline curve isn t at the center of the plot you can move the curve to the center by using Define Shaft Centerline Zero command Select Define Shaft Centerline Zero from View menu first and then click the center of the shaft centerline curve e Save plot as bmp format Click Save as bmp command from File menu Trend H Historical trend plot is a presentation in Cartesian coordinates of a measured variable versus time based on data from DAQ card s Acceleration Velocity or Vibration from Prox channel Table below represents the relation between data measurement point device and channel type Measurement Point Point Device Channel Type ME Channel Dual Channel Historical EN E EECH contains both DAQ Card Velocity d d 6013 6220 6250 M ynamic an Vibration from Prox transient samples Display historical trend plot Ensure the Display module on local Display Terminal is started From tree view select the available measurement point and then select Trend H
104. select Trend Dyn from Plots menu or directly click on toolbar or right click Dynamic symbol and select Trend Dyn from shortcut menu Picture below shows a dynamic trend plot ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 159 Powe Generate 1 Steam Tutne Deamyg 2 Data Acquetios tme 2009 3 35 1508 440 X 7M ARA 4 7 37 j 2009 3 16 14 55 23 C Starting time Ending time 2009 3 16 15 16 17 Time Slider Auto full scale the dynamic trend Click on toolbar Date and Time Picker Plot Features e Magnify or restore the dynamic trend Use 9 or on toolbar e View dynamic trend plot of different frequency components Click All 1X 2X on toolbar or select the related commands All Frequency 1X 2X NX NOT1X from View menu When user views dynamic trend plot of 1X 2X NX frequency component Display software will also show the phase angle trend plot K tt TrenkPower Generator 1 Steam Turbine Bearing 2 Date Ac guidon tne 2003 316 1508440 2X PKPK 4972Hz deg l 15 16 17 ED 2009 3 16 15 16 17 2009 3 16 14 55 23 C Starting time Ending time e View Gap trend plot Click Gap command from View menu or right click the plot and select Gap from the shortcut menu The function only applies to trend generated by samples from DAQ card s Vibration from Prox measured channel e Display hide dynamic trend of channe
105. service Prog ID of PCM360 OPC service PCM360 OPC SERVER GUID of PCM360 OPC service 571ce25f 5ede 40ca 8482 cb331edf70ef PCM360 Modbus TCP Server PCM360 Modbus TCP Server could distribute Modbus data real time measured value and alarm status to third party system via Modbus TCP protocol Before data transmission you should set the configuration and communication parameters Open main window of PCM360 Server software and stop all services ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 297 PCM360 Plant Condition Management System BEE cervices List Modbus TCP Se NA Stat All Services OM ORC S el H stop All Services Text Output Fa Properties Unit English gt E Help Auta start service when OS starts Select Modbus TCP Server from Services List and click Properties button Please enter passrord User Name administrator Password oane Type the logon password of PCM360 administrator and click OK button Then Modbus TCP Server window is launched Communication Parameters Setup Modify Slave Address 1 Modify Range Value 16383 Modify Server Port 502 i amp CBR Power Plant DEMO Value Alarm Information Delete Delete An OK Cancel e Slave Address Modify ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 25
106. trailing edge ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 78 PCM360 Plant Condition Management System Rotation Check box Select either CCW or CW By convention these directions are specified as viewed from driver end toward driven end Sampling Mode v Synchronous Sampling Rate Select Synchronous and sampling rate Sampling rate is the number of samples to be taken per shaft revolution You can select to take 32 64 128 256 512 or 1024 Maximum sampling rate depends on sampling frequency of channel and running speed of machine train Sampling rate should match the following expression Sampling Rate lt 60 DAQ Garde Sampling Frequency The Enabled Channel Number Running Speed of Machine Train For example if the machine train s running speed is set to 3000RPM and we used 6220 card the sampling frequency is 250KHz and meanwhile 8 channels are used Thus the maximum sampling rate is 625 60 250 KHz 8 3000RPM So the maximum sampling rate you can select is 512 Yv Asynchronous If channel works in asynchronous channel s sampling frequency should match Channel s Sampling frequency lt DAQ Card s Sampling Frequency The Enabled Channel Number Channel Setup for DTM10 201 10 301 20 and DM200 After parameters of DW devices are uploaded the device channels will be displayed on Channel Setup window And moreover the most parameters of the device chann
107. tree view select an available measurement point and then select Waveform R from Plots menu or directly click eon toolbar or right click this measurement point and then select Waveform R from shortcut menu Picture below shows a real time waveform plot LEE CN TA Atam Turbine Brari 4 33 on t sn cm ag 18 4 all i m t i Mm i u v q f N vw QA PN l AN V n M i li Uu II T T n ML i I l j D j i We i gi d W W i J The functions for historical waveform also apply to real time waveform plot See_PCM360_ DISPLAY SOFTWARE OPERATION Plots Menu Waveform to get more details Spectrum R Table below represents the measurement point that can generate the real time spectrum plot Measurement Point Device Channel Type Single Channel Dual Channel DAQ Card 6013 6220 6250 Card 6013 6220 6250 Acceleration v v Velocity ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 165 PCM360 Plant Condition Management System Display real time spectrum Ensure both the Display and DAQ modules are started From tree view select an available measurement point and then select Spectrum R from Plots menu or directly click he on toolbar or right click this measurement point and then select Spectrum R from shortcut menu Picture below shows a real time spectrum plot Spectrum R kenger Gen
108. 0 41 0 92009 5 22 14 49 28 0 E 2009 5 22 14 48 16 CO 2009 5 22 14 51 54 0 amp 2009 5 22 14 50 35 0 Q 2009 5 22 14 49 23 0 amp 2009 5 22 14 48 11 H sa Generator My Power Generator 3 This module is running From Static Data List View you can set the starting time of the display samples Once you selected the ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 134 PCM360 Plant Condition Management System starting time of the static samples the Display will show the latest 2000 static samples from the time e Dynamic Data List View From tree view directly select the Dynamic under the measurement point Picture below shows a dynamic data list view arranged by Details n PCIE Plant Condition Management System Display SEodule PEH Explorer 1 Statut P Pireser Germ aer 1 i a Steady kursing E AP Bess Tur lure I SoH 3 16 15 16 13 0 16 ail i Steady Eunsing P0 c09 3 L6 15 16 02 0 8 14 ail ai Shaady Burmi ig o 2009 3 18 1 16 03 0 B lZ mil Sieady Buming DO zmXE 3 IB 15 15 7 f SIT ail at Steady kursing DI ei 15 15 29 0 13 ail Steady Eunsing P16 15 15 38 0 8 14 el o Sheedy Burmi ig DORSAL 18 18 23 0 8 10 wil Siaady Running x z1XXE 3 I amp 15 15 20 0 S LS ail Steady Farsi ng SoH 3 16 16 15 13 0 09 ail Steady Eunsing P0 2S L6 15 15 07 0 S 1T mol o Shaady Breng 0 2009 3 18 15 14 18 0 8 14 wil Waunually Trigger j 2005 37 LB 15 11 35 4
109. 005 3 16 15 04 55 0 Star ngrecord Speed3114 RPM Dita Ac quisition a de 2009 3 16 15 04 44 1 Ending record Speed 210 RPM Dat initan 2003 3 16 15 05 37 706 Mad imum amplitude 3175 15 um Con on NE ine 3 0 Be M FFT Wingi Hann img X F 4E PIP Speed RPM e 100 150 200 Frequency Hz Plot Features e Display hide cascade of channel X channel Y For cascade plot generated by transient data under the dual channel measurement point by default Display will show cascade of channel X Click X or Y on toolbar to view cascade plot based on data from channel X or channel Y e Save plot as bmp format Click Save as bmp command from File menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 178 PCM360 Plant Condition Management System Full Cascade Full cascade plot displays a series of full frequency spectra plotted as a function of shaft rotative speed based on data from both channel X and channel Y Full cascade plot is also generated by signals collected during machine startup or coastdown transient status Table below represents the relation between data measurement point device and channel type Measurement Point Point Device Channel Type ae Channel Dual Channel Acceleration DAQ Card Transient samples Velocity 6013 6220 6250 Vibration from Prox NOTE The measurement point channel must map phase reference Display full cascade plot En
110. 01 Fax 1 281 754 4972 sales provibtech com www provibtech com 286 are PCM360 Plant Condition Management System 5 NOTE Before communication parameters are scanned automatically ensure that slave address and channel register address of device are correctly set Scan Button NOTE Before the communication parameters are scanned ensure that slave address and channel register address of device are correctly set Click this button to launch Communication window x Communication Setup C Auto Manual C Auto Manual BaudRate Parity Bit C Odd C Even None Port com D Stop Bit C One Bit Two Bits Auto Search concer v Port List the available COM ports on DAQ Server Auto If selected PCM360 will automatically scan the available COM port e Manual If selected you should select a COM port from Port combo box v BaudRate Parity Bit Stop Bit Auto If selected PCM360 will automatically scan the proper communication parameters e Manual If selected you should manually set the communication parameters Auto Search Button Click this button to let software automatically scan the available port and proper communication parameters If scanning succeeds all communication parameters will be refreshed And if it fails a failed window will be launched to inform you PCM360 Modbus TCP Client Device with Modbus TCP Client type transfers Modbus data via Modbus TCP Protocol
111. 08 WorkGroup Edition software Take Windows XP operating system as an example and try the following 1 Open Control Panel double click Administrator Tools On Administrator Tools window double click Services shortcut 2 Onright panel of the Services window find the following five services options v SQL Server MSSQLSERVER v SQL Server Agent MSSQLSERVER v SQL Server Analysis Services MSSQLSERVER v SQL Server Integration Services 10 0 v SQL Server Reporting Services MSSQLSERVER Set the five services Take SQL Server MSSQLSERVER as an example Double click this option and following window appears ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 302 PCM360 Plant Condition Management System SQL Server MSSOLSERVER Properties Local Computer General Log On Recovery Dependencies Service name MSSGLSERVER Display name EEA Description Provides storage processing and controlled access of data and rapid transaction processing Path to executable C Program Files Microsoft SQL Server MSSGL10 MSSQLSERVER SMSS Startup type Automatic v Service status Stopped You can specify the start parameters that apply when you start the service from here Start parameters Switch to Log On tab mark This account if the current setting is Local System account Ensure the logon setting is set the same
112. 1 Steam Turbine Bearing 1 Triggering time 2009 3 16 15 04 56 0 Data Acquisition time 2009 3 16 15 05 07 971 mil Train Status Coastdown 200 Uncompens ated 1X PKPK esl P x 2110RPM 45Bmil Zap 1 00 Y ABP 240RPM 15 68mil Ze D Unit of speed RPM Unit mil 1 00 22 0 2 00 Lx D 2 00 00 0 1 02 00 mil Eig Shaft xY Vibration Power Generator 1 Steam Turbine Bearing 1 _ Power Generator 1 Steam Turbine Bearing 1 15 x amp Polar Power Generator 1 Steam Turbine Bearing 1 E 3spectrum Power Generator 1 Steam Turbine Bearing 1 Power Generator 1 Steam Turbine Bearing 1 Data Acquisition time 2009 3 16 15 11 08 0 Train Status Startup 195RPM FFT Window Hanning X 046 4 31mil PK PK Y 1359 3 7 mil PK PK mil 3 60 2 88 562RPM D m 562 50RPM 0 08mil G3 Full Cascade Power Generator 1 Steam Turbine Bearing 1 Power Generator 1 Steam Turbine Bearing 1 Triggering time 2009 3 16 15 04 55 0 Train Status Coastdown 1 Starting record Speed 3114 RPM Data Acquisition time 2009 3 16 15 04 44 187 Ki 1 3 750 RPM Ending record Speed 210 RPM Data Acquisition time 2009 3 16 15 05 37 706 Maximum amplitude 23 20 mil Corresponding speed 2020 RPM FFT Window Hanning Power Generator 1 Steam Turbine Bearing 1 Data Acquisition time 2009 3 16 15 11 08 0 Train Status Startup Uncompensated All 195RPM X 0459 4 31mil PK PK 749 75ms 0 33mil Y 1
113. 129 RPM No Steady Running 2009 3 16 15 15 02 0 207 45 um 3125 RPM No Steady Running 2009 3 16 15 14 16 0 206 69 um 3129 RPM No Manually mal b This module is running A PCM Explorer Use this command to hide or display PCM Explorer The PCM Explorer of PCM360 system mainly consists of Tree View and Graphics View Tree View See PCM360 DAQ amp COM SOFTWARE OPERATION View Menu PCM Explorer Tree View of this manual Graphics View PCM360 system features three different levels of alarm severity The color of picture bars indicates the real time alarm status of the related measurement point machine and machine train v Red Danger status ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 132 ave PCM360 Plant Condition Management System ez Yv Yellow Alert status v Green Normal status Status of the picture bars v Flashing The related measurement point has ever alarmed and the alarm was not acknowledged yet v Solid No alarm occurs or the alarm has been acknowledged on the related measurement point machine and machine train If the color of a measurement point picture bar shows flashing green it indicates that currently the measurement point is in normal status but the measurement point has ever alarmed and you haven t acknowledged the alarm on this measurement point PCM360 Display Graphics View displays seven types of grap
114. 16 and can t be changed Extended Definition for DAQ Card On Device Management window select a DAQ card device and then click Extended Definition button DAQ Parameter Setup window appears Note that the DAQ card must be installed on local DAQ Server ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 213 PCM360 Plant Condition Management System zi Input Configuration About BCS Cancel Available work modes for DAQ card NRSE RSE Differential e NRSE Nonreferenced single ended mode all measurements are made with respect to a common NRSE measurement system reference but the voltage at this reference can vary with respect to the measurement system ground e RSE Referenced single ended mode all measurements are made with respect to a common reference measurement system or a ground Also it is called a grounded measurement system Differential A differential measurement system has neither of its inputs tied to a fixed reference such as earth or building ground A differential measurement system is similar to a floating signal source in that the measurement is made with respect to a floating ground that is different from the measurement system ground Hand held battery powered instruments and DAQ devices with instrumentation amplifiers are examples of differential measurement systems If you set the work mode as Differential only 8 channels from channelO
115. 2007 13 87 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 212 Copy and Paste button Copy data of a machine type or a channel type 1 Select a machine type or a channel type from list select Machine Type ae Acentric Machine N Acceleration radial e Y gt Acceleration axial N Velocity radial e Y gt Velacity axial i Displacement radial i Displacement axial 2 Click Copy and Paste button Select Machine Type Ek Acentric Machine Er x Acentric Machine W Acceleration radial i Acceleration axial gt Velacity radial i Velacity axial i Displacement radial Displacement axial Alarm Diagnosis PCM360 Plant Condition Management System Use this command to display alarm diagnosis list of a machine or a machine train Select a machine train or a machine from tree view ensure Display module on local Display Terminal is started and then Select Alarm Diagnosis command from Decision Support menu Decision Assist Measure Value 0 218 U 02g 0029 3 719 4 759 78 Sum 320 40um 8 75um 10 88um 5 fum 11 49um 3 24um E Alarm Dtagnosis Power Generator 1 PCM360 Plant Condition Management System Power Generator 1 Alarm Diagnosis Channel Name Alarm Type Alium Status Power Generator 1 Steam Turbine Beanng 1 ChY Qv Low level Power Generator 1 Steam Torbine Beanng 1 ChY 2X Low bevel Power Generator 1 Steam
116. 2008 Server type Server nee Mstbeanta cata on Legis Eateword 7 Remember password Then following window is launched D Browse for Servers Local Ferrari Bateerk Sarvarz Sgleet the cerver ia conmert ta Database Engine 1 Amalytit h erwicet a Fegor ting Services a Sarver Compech Edilion Databaia xol Integration Services Select Local Servers example DSH D Browse for Servers Local Ferrari Hateosrk Sarvaril Salari the erger ta connert ta ig Database Engune ndssis Services a Eagar ling Serviced SO Server Compart Edition Tetebeces Xo ZZ Isblagralion Serviced Later click OK button to return to Connect to Server window a SOL Server2008 Server type Database Engine Server nee DSH Astheotication TYindowz Anthentication ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 31 ave PCM360 Plant Condition Management System EA Set Authentication option as SQL Server Authentication Type sa in Login edit box and type logon password of Windows Administrator account in Password edit box Later click Connect button E Connect to Secver 4 SQLServer 2002 Sarver type Databas Engling jarwar mama TEH innt i cali on SQL Sarwar Kuxhintication Legian 3 Eattward D TI Ben ssbar password If succeeded launched File Edit View Tess isio Commcn
117. 21 O SE ter GQPROWY 2X55 MW Coal Power Plant OPCC Float 1 62667 0 Good Set Inactive CJPRO NY 2X55 MW Coal Power Plant PCC Float 1 6228 0 Good C JPRONY 2X55 MW Coal Power Plant OPCC Float 1 64615 0 Good V S nmapping ME 2X55 MW Coal Power Plant OPCC Float 5 51028 0 Good O48 n SJPROWY 2355 MW Coal Power Plant OPCC Float 2 43812 V1 n Method 3 Select the item and then select Mapping command from Item menu Unmap the item Two methods to unmap an item Method 1 Right click a mapped item and then select Unmapping from shortcut menu Ej PCM380 OPC Server SJ Software Server ETT NR I SN D NEN SE a tapping Channel Double Click PRONY 2X55 MW Coal Power Plant OPCC ero 2 2X55 MW Coal Power Plant PCC ICT New Item Set Active GQPRONY 2X55 MW Coal Power Plant OPCC Float 2 44121 Good i GQPRONY 2X55 MW Coal Power Plant OPCC Float 2 44001 Good SAU Guactive CJPRONY 2X55 MW Coal Power Plant PCC Float 1 6229 Good Mapping C JPRONY 2X55 MW Coal Power Plant OPCC Float 1 64615 C JPRONY 2X55 MW Coal Power Plant OPCC Float 8 26539 CJPRONY 2X55 MW Coal Power Plant OPCC Float 2 43812 Good Good Good eeececec Delete Method 2 Select the mapped item and select Unmapping command from Item menu Delete Delete a server On OPC Client window select an OPC Server and select Delete command from Edit menu or right
118. 23 FUSIONICA Stat Trend m 223 Ter MT at T atonanetaeaee 224 E2 A m 224 giscim AE og ro NR 225 ee ODECIDIITI ce ee iun metn A Tee E E ee eee te ee E Uu T ee a m eee eee UE 226 Reakime Sanl edili M 226 PCM360 DEM SOFTWARE OPERATICIN RE 228 mU RB SONN LER 228 Attach the Database to SQL GENEI NOR 229 Backup Latabeee NENNEN 229 AOT BAC U Pr 230 Manua e U e A 231 Restore Database cccccccccssssseeeeeeeeeeeesseeeeeeeeseeaeasaeeeeeeeeseeeasaceeeeeeeseeaasaeeeeeeesssaaaaeeeeeeessesseasaeeeeeeessnnaaaes 231 palle HIK One al DA enn E AE a a E ESE R E E E EE 234 ACON PAORO EE 234 Manual Data Ueleg 235 STAG Ee 236 Exit aO ERR Ee ml 237 PCM360 SERVER SOFTWARE OPERATION 00 0 ccccccsccceesseeeeeeeeceseeeeeseeeeaeeseaeeeeasaseeaeeeoaaeesoaseesoasessonenes 238 R n POM3GO Server SONNY die PRETIUM 238 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com IX are PCM360 Plant Condition Management System 5 PCM360 Server Tra 238 TIMES USES OF FAV ICO E M m 238 Shortcut Menu INTO OUCTION E 238 Main Window Introduction cccccccccneeeeeeeeeeeeeeaeeeeeeeeeeeeaaaaeeeeeeeeaaeeseeeeeeeeesaeaaeeee
119. 3 16 1806 241 MLE 1525195 AY 2008316 15 05 16 28 Y aam 1505 1B 209 3 15 15 05 09 708 2008 3 16 15 06 06 644 rn ee AGS 55 254 55 749 Dt rr Ri 6044087 1m Ge lU an mji Hri Select different point on the same spectrum curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu Transient List Channel X Transient list channel X shows the information concerning the transient data from channel X of the selected measurement point that mapped DAQ card s Acceleration Velocity or Vibration from Prox channel View transient list of channel X Ensure Display module on local Display Terminal is started From tree view select Transient symbol under the measurement point first and then select a transient trigger record on Transient Trigger Record List view and finally you could either select Transient List Channel X command from Plots menu or right click the trigger record and select Transient List Channel X from shortcut menu Picture below shows a transient list of channel X ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 184 PCM360 Plant Condition Management System Eat bau X Drawer Li urere Deeerabor t te ane Vurbire Bearimg 1 PCM360 Plant Condition Management System Power Generator 1 Steam Turbine Bearing 1 Channel X Transient List 2040 1 20 13 08 47 Date Time Speed RPM 0 5X Amplitude mi
120. 3 22 51 The second sample is collected at 13 22 52 the tenth sample is collected at 13 23 00 v Data after triggering We suppose DAQ module will collect at least 10 minutes so data after triggering between 4 8 2008 13 23 01 to 4 8 2008 13 33 00 is sampled Since data is sampled every 1s 10 minutes 600 seconds will store 600 samples During this time trigger totally 610 samples are stored in the database Delta RPM Sampling Mode Delta RPM Sampling Mode Delta RPM Setup Click Delta RPM Setup button to set soeed sampling parameters ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 97 PCM360 Plant Condition Management System Primary Phase Reference MEPA TAR TE Speed Trigger Setup Delta RPM gt 40 RPM Speed Interval Sampling Setup Delta RPM 10 RPM Speed Range High 3500 RPM Speed Range Low 200 RPM Cancel If data is collected by speed trigger data before triggering is sampled by Delta Time sampling mode and data after triggering is sampled by Delta RPM sampling mode Following is an example to sample data when a speed trigger occurs In a startup speed increases from 160 to 4000 and speed trigger occurs at 4 9 2008 13 00 00 When speed reaches 200 Delta RPM exceeds 40 RPM speed trigger occurs Delta Time Sampling Made Delta Time 1000 ms From M to BUD a store data
121. 3 6220 6250 Process Static samples Acceleration Vibration from Prox Display static trend plot Ensure the Display module on local Display Terminal is started From tree view EL NM Channel Type select Static symbol beneath the measurement point and then select Trend Sta from Plots menu or directly click on toolbar or right click Static symbol and select Trend Sta from shortcut menu Picture below shows a static trend plot 2009 5 22 14 44 40 Starting time 2009 5 22 Refresh 2009 5 22 14 53 08 Plot Features Auto full scale the static trend Click on toolbar e Magnify or restore the static trend Use EI or on toolbar Display hide static trend of channel X channel Y For plot generated by static samples under the dual channel measurement point by default the Display software will show static trend plots of both ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 160 PCM360 Plant Condition Management System channel X and channel Y To view single channel s static trend plot window click X and on toolbar View trend plot within selected time range User can view the trend plot in a time period There are three methods to specify the time range Method 1 Right click a point on the trend and then select Set Starting Time from shortcut menu The time that relates to this point is specified as the starting
122. 35 ail Steady Fora ng Sg sel 15 11 08 0 4 33 ail ai Steady Breng ES CM IARU OT 4 31 el Transient Trigger Record List View From tree view directly select the Transient under the measurement point Picture below shows a transient trigger record list view arranged by Details BER File User Edit View Plots Operation Setup Decision Support Balance Window Help Seel amp 7 f amp ges Me E3 o E3 6 V 2 9 HVA PCM Explorer Power Plant DEMO Power Generator 1 EL Steam Turbine E N Bearing 1 oe Dynamic Tzs Transient v Bearing 2 oe Dynamic Trs Transient Ne Bearing 3 Bearing 4 K Generator Bi Power Generator 2 This module is running Coastdown 2009 3 16 15 11 44 0 2009 3 16 15 04 55 0 Delta RPM Trigger 2009 3 16 14 59 42 0 Manually Trigger 4 2009 3 16 14 56 39 0 Startup e Transient Data List View From Transient Trigger Record List View double click a trigger record Picture below shows the transient data list view arranged by Details PCM360 Plant Condition Management System Display Module PCM Explorer E E Oo sl te File User Edit View Plots Operation Setup Decision Support Balance Window Help 8 x 0 amp 27 1 amp eC9z2sa amp iueli JloEuuze w vx2 EpDuie Power Plant DEMO Collection Time of Transient Data Measure Yale Spee Ms status 4
123. 359 3 77mil PK PK 7498 75ms 1 5mil mil 1 90 0 95 D 200 150 100 100 150 200 Frequency Hz ve D 0 30 0 60 0 90 1 20 1 50 s This module is running ProvibTech 11011 Brooklet Dr Ste 300 Houston TX 77099 USA Phone 1 713 830 7601 Fax 1 281 754 4972 Email sales provibtech com Web www provibtech com PCM360 USR E C 14 Copyright 2008 by ProvibTech PCM360 Plant Condition Management System Contents ABOUT EES 1 en KENG INTROD e WE 2 DONNU ON BE 2 OV ST li EE 3 DEICH OVE BITTE TT mE 4 Plots and Lists Supported by PCM360 Gottware 4 Plots Supported by Different Measurement Ponts 6 EIERE Eegenen E TO EET OLET 7 Pe ee ae EE o 8 RY SII Layout RI Tee EE 8 PT360 SC Field Wiring Diagram nennen nennen nennen nnne nnns rss n nnns aen nnn nnns 9 MS SQL SSIVer 2008 9 Eeer 9 Update Microson lie ceci 10 About Microsoft Windows Installer eeeeeesssssssessseeesseeeeeeeennnenennnnn nnne nennen 10 Installing Microsoft Windows Installer VA D 11 Additional patches ele ET 12 ez oue NUR EE 12 Solo Vi a Ro 9 NE uU E 22 Activate the Sa PAC COUN c 22 SOL Server Login Mo NR 30 Network Protocols SEN EE 33 SETI ee D 35 Modbus RTU TCP Converter ccccccccccccssseessssssseeeeeeeceeeeeeeeeeesaaaesaeseeeeeeeeeeeeeeeeeeaaaaaaaaadedeeeeeeeeeeeessesnaaaaagas 36 System Layout
124. 4 are PCM360 Plant Condition Management System 5 Measurement Parameter Tab xl General Measurement Parameter Spectrum Band Phase Reference Parameter Output Conversion Channel Type Acceleration Normal Measurement Units g m i C From Acceleration to Velocity Sensitivity 00 mv g C From Velocity ta Displacement Full Scale High fo 5 g Filter Full Scale Low o g Measurement Type Clearance PK Circul v Enable Alarm KHEN EI C PK PK Danger High 04 g C RMS Alert High fo 3 g C AVER Alert Low D Normal Thrust Direction gt C Toward Probe Danger Low a g te Away fom Probe Channel Type List Select the type of channel according to the actual signal coming from the connected transducer Measurement Units List Select appropriate measurement unit for the variable Sensitivity Edit box Input actual sensitivity of the transducer Full Scale High Edit box Input maximum value of full scale range Full scale range defines the entire span of the data to be displayed A larger range can accommodate a wider set of data values Full Scale Low Edit box Input minimum value of full scale range Enable Alarm Check box Mark it to enable alarm on current channel When the channel alarms the measured value exceeds the related alarm set points and meanwhile the machine train the channel belongs to is set to Alarm Trigger pr
125. 41 0 Power LGong saton 1 Steam Tubing Bearing 1 Chx Duall Danger 0 33y 0 209 U S i Moama A 12 5 10 43 47 Oo Power n r l r 1 Steam Turbine Bearing 1 Chx Overall Alen 0 zh 0 209 D 304 Nomaal Alarm list represents the alarm time of the alarm event name of the alarmed channel value type the related measure value and alarm status alarm set points and the band alarm information Each page of the list displays up to 20 records Click the left or right arrow button to see records on the next or previous page e Status column Indicate the alarmed channel s alarm severity If the channel s measure value exceeded the danger set point the alarm severity of this channel will be Danger and if the channel s measure value exceeded the alert set point but was less than danger set point the alarm severity will be Alert e Band Alarm column Indicate the alarmed sample s band alarm condition It will show Alert only when the alarmed sample is collected because of band alarm triggering And if the value of this sample doesn t exceed alarm set points its alarm status will show Normal CAUTION Sometimes you may see that the channel s alarm status is Alert or Danger whereas the measured value doesn t exceed alert set point For example see picture below the channel s overall is 0 15g which doesn t exceed alert set point with 0 30g but its status is shown as Alert severity E Alarm List Power Generator 2 Steam Turbine
126. 6 1505 05 eo CIE are Al 33 Hz SCH ME E um BK ER Grlim Aium ZS 1 B um EK EK ikse elju um x fas 298 Dum AT Y Ap iF 43am Jue em RO JARAG 151525 1h zo db ST TT P imm s mmm DEMENS PT Ma 4 2008 3 16 15 0444 Starting time Ending time This module is running 50444 34 Refresh 30022 16 15 05 38 2009 116 F Select different point on the transient trend curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu Waterfall Trs Transient waterfall plot displays a stack of spectrum plots based on transient samples taken over some period of time Table below represents the relation between data measurement point device and channel type Measurement Point Point Device Channel Type NN Channel Dual Channel Acceleration DAQ Card Transient samples v v Velocity 6013 6220 6250 Vibration from Prox Display transient waterfall plot Ensure Display module on local Display Terminal is started From tree view select Transient symbol under the measurement point first and then select a transient trigger record on the Transient Trigger Record List view and finally click li on toolbar or select Waterfall Trs command from Plots menu or right click the trigger record and select Waterfall Trs from shortcut menu Picture below shows a transient waterfall plot with both channel X and channel Y P
127. 8 PCM360 Plant Condition Management System Slave Address Slave address of Modbus TCP Server User can click Modify button and type a slave address in the edit box See picture below Modify button changes to Confirm button Click this button to save the slave address PCM360 automatically specifies the default slave address as 1 Modify sieve Address 1 Confirn Range Value Modbus full scale range The analog signal will be converted into a digital format So this e Range Value Modify field allows you to specify the range of the digital format Click Modify button to change the value See picture below Modify button changes to Confirm button Click this button to save the range value PCM360 automatically specifies the default range value as 16383 Range Value e Server Port Modify A Socket port for communication between Modbus TCP Server and Client the default is 502 To change the network port click Modify button and type the available port in the edit box later click Confirm button Transferred Items Setup Modbus TCP Server transfers real time measured value and alarm status of measurement points machines machine trains and plants Following steps show detailed operation of specifying the transferred items a Select items There are two methods to select items to transfer Method 1 From tree hierarchy view check the check box before a node and then all components beneath this node are checke
128. 81 754 4972 sales provibtech com www provibtech com 268 PCM360 Plant Condition Management System Trigger Mode Setup e Data Collection In this mode once the machine train displayed in Text Content list starts to collect data information of the items of this machine train will be saved in the text file The Data Collection parameters were set on Static and Dynamic Data Collection Setup window and Transient Data Collection Setup window on DAQ amp COM software Picture below shows the text information that was recorded because of static and dynamic data collection trigger on Power Generator 1 Bast oral eT File Edit Format View Help rigger Mode Static and Dynamic Data Co ml ty C e 3 009 12 41 46 PM Power Generatorl Time Trigger Power Plant Power Generatorl Machinel Acc Chx 0 03g Power Plant Power Generatori Machinel Acc chv 0 03c Picture below shows the text information that was recorded because of transient data collection trigger on Power Generator 1 BLOE File Edit Format View Help Power Plant DEMO Power Generator 1 Steam Turbine Bearing 2 ChX 21 13 um Power Plant DEMO Power Generator 1 Steam Turbine Bearing 2 ChY 34 63 um rigger Mode Transient Data Collection 22 08 2008 09 46 45 ower Generator 1 Manual Trigger ower Plant DEMO Power Generator 1 Steam Turbine Bearing 1 ChX 37 88 um ower Plant DEMO Power Generator 1 Steam Turbine Bearing 1 ChY 54 06 um
129. A Channel6 Un mapped Channel Un mapped ChannelB Un mapped Numerical Data For End Current Channel8 Un mapped n Channel10 Un mapped Channel11 Un mapped z Se g End Current fo Mapping Channel uA Cancel LO CO 4 Co C P Colo Cc 4 20mA Device List all 4 20mA output devices in PCM360 system Channel Selection List all channels of the selected device Mapping Status Indication Mapped indicates the channel has already mapped a DAQ channel Un mapped indicates the channel hasn t mapped any DAQ channel Suspect indicates the channel has mapped a DAQ channel but currently the mapped DAQ channel doesn t exist Mapping Channel Button Select a channel first and then click this button to open Mapping Channel window On this window you may either map the selected channel with a DAQ channel or un map the selected channel with the DAQ channel DAQ Device Modbus 1 Device3 Channel No Channel Name D Channel Mapping Un mapping Cancel Channel Name Display name of the selected 4 20mA channel User can change the channel name DAQ Device List all DAQ devices Select a DAQ device and all channels of this device are displayed For DAQ cards phase reference channels won t be displayed ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 100 PCM360 Plant Condition Management System Mapping
130. BM amp Server software has been installed on the DB Server Put the Modbus Installation Media into DVD ROM From the root folder open Modbus TCP Server Setup folder Double click Setup exe and then follow the tips on dialog windows to install the software Installing PCM360 OPC Server CAUTION OPC Server should be installed on DB Server Before installing it ensure the DBM amp Server software has been installed on the DB Server Put the OPC Installation Media into DVD ROM From the root folder open OPC Server Setup folder Double click Setup exe and then follow the tips on dialog windows to install the software Installing PCM360 SMS CAUTION SMS should be installed on DB Server Before instalingl it ensure the DBM amp Server software has been installed on the DB Server Put the SMS Installation Media into DVD ROM From the root folder double click Setup exe and then follow the tips on dialog windows to install the software Installing PCM360 Text Output CAUTION Text Output should be installed on DB Server Before installing it ensure the DBM amp Server software has been installed on the DB Server ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 47 PCM360 Plant Condition Management System Put the Text Output Installation Media into DVD ROM From the root folder double click Setup exe and then follow the tips on dialog windows to install the software L
131. Bearing 1 PCM360 Plant Condition Management System Power Generator 2 Steam Turbine Bearing 1 Alarm List 2010 1 19 12 43 57 Channel Name Value Type Status Value Alert High Danger High Alert Low Danger Low Band Alarm 2010 1 19 12 43 33 0 Power Generator 2 Steam Turbine Bearing i ChX Overall Alert 0 159 0 309 040g Alarm Time Normal ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 187 CA PCM360 Plant Condition Management System evr The case may occurs under the condition that the DW device channel was set with Alarm Latching property And once the channel alarmed it will keep the alarm status unless the device is reset As you see in the list above though the channel s measure value is in normal range now it still alarms Shaft Centerline Mode Shape Click this command to view the real time shaft centerline mode shape of the measurement points under the selected machine train Table below shows the measurement point that supports shaft centerline mode shape Measurement Point Point Device Channel Type Em J Channel Dual Channel plot BEEN AN DAQ Card 6013 6220 6250 Vibration from Prox Display shaft centerline mode shape Ensure both DAQ and Display modules are started From tree view select a machine train and then select Shaft Centerline Mode Shape command from Plots menu or right clic
132. CM Explorer of current logon user _ lt lt Left shift button gt gt Right shift button The PCM Explorer is empty when you first log on PCM360 DAQ amp COM After finished the system configuration you should add the concerned machine trains on the PCM Explorer by moving them from Available Machine Train list to Selected Machine Train list NOTES 1 Name Display In Selected Machine Train list machine trains are described by following format Power Flant Trainone Train1 Plant Name Machine train name in system Machine train name on PCM Explorer of current user ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 55 are PCM360 Plant Condition Management System 5 The first name from left is plant name plus train name in PCM360 system and the second name is train name displayed on PCM Explorer of current user Example Machine train name on PCM Explorer of current user is Train1 and the Machine train name in system is TrainOne a PCM360 Plant Condition Ma Machine Train Setup X He User Edit View Oper IE 0 ee rainone 3 Ej Power Plant H p Power Plant eE e Power Generator 9 Generator Power Generator 3 f Trainz 2 Display a new machine train machine or measurement point on PCM Explorer After adding a new machine train machine or measurement point in system user should display it on PCM Explorer If a ne
133. CM360 Plant Condition Management System PCM360 Server to run the software NOTE To make your system work normally you must keep Server software running since the software periodically detects the softdog hardware plugged on the DB Server PCM360 Server Tray PCM360 Server software is a taskbar application and follows the standard behavior of taskbar applications When the software is minimized its tray icon appears in the area of the taskbar clock on the right of the taskbar Three Statuses of Tray Icon 1 No services that reside on your DB Server FCM3B Server No service Salle Ro 13 15 2 Al services that reside on your DB Server are running FCNS60 Server Started Fp TF La Si 3 All services that reside on your DB Server are stopped FCMS60 Server Stopped ec oir 13 54 Shortcut Menu Introduction Right click the tray icon of PCM360 Server software to launch the shortcut menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 238 PCM360 Plant Condition Management System Reztore Start All Services Stop All Services Help About Exit Restore Click this command to normally display the main window of PCM360 Server software BE cervices List Modbus TCP Server p Start All Services SMS OPC S PM B stop All Services Text Output Ca Properties Unit English z E Help Auta start service when OS s
134. Click this button and click Yes button on the confirmation window to close the window with machine train information to be updated on all DAQ Servers and Display Terminals Cancel Button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 84 PCM360 Plant Condition Management System Click this button to close the window without updating all machine train information e Help Button Click this button to view the help contents Machine Setup Click this command to open Machine Setup window make sure DAQ module on local DAQ Server is stopped On this window you can add new machines change machine s properties and delete machines x Plant Plant Rutherford Se Seneratorl Gearl Gear2 H Generator2 Add Button Select a machine train from the list and then click Add button Enter machine name and then click Select Picture button to select a picture for this machine and finally click OK button to save the information Note that the acceptable picture type is omp e Modify Button Select the machine from the list and then click Modify button You could enter a new name or click Select Picture button to select another picture for this machine and then click OK button to save the changed information Delete Button Select the machine from the list and then click Delete button and final
135. Completing the Found New Hardware Wizard The wizard has finished installing the software for e USB Serial Converter Click Finish to close the wizard After the USB RS converter driver was installed the computer begins to install COM port The installation process is the same as the installation of USB RS converter driver so we don t mention it here After the two are installed a new USB Serial Port COM is added below Ports COM amp LPT and USB Serial Converter is added below Universal Serial Bus controllers See picture below E computer Management _ ______ 10 xl m Fie Action View Window Help e Amea RaRa 1 amp 3 IDE ATA ATAPI controllers x Keyboards 12 Mice and other pointing devices 2 Monitors Sai Network adapters UY Ports COM amp LPT Computer Management Loc El lh System Tools E E Event viewer i Shared Folders 2 Local Users and Gro z Performance Logs ar m e DT 8 8 Device Manager EI Communications Pork COM1 Storage EI Communications Port COM2 E Removable Storage EI Printer Port LPT1 m j Disk Defragmenter EI USB Serial Port COM3 8f8 Processors Sound video and game controllers System devices A Universal Serial Bus controllers SiS 7001 PCI to USB Open Host Controller SiS 7001 PCI to USB Open Host Controller SiS PCI to USB Enhanced Host Controller USB Root Hub USB Root Hub USB
136. Condition Management System Error reporting xj If you enable SOL Server s error reporting feature SOL Server will be configured to automatically send fatal service error report to Microsoft or a Corporate Error Reporting server If a fatal error occurs the server sends information about the error to Microsoft over a secure connection where it is stored with limited access or to a Corporate Error Reporting server To setup a Corporate Error Reporting server to control the information sent to Microsoft see http oca microsoft com cerintro asp Microsoft uses the reports only to improve SQL Server and treats all information as confidential For more information on the error reporting feature and the type of information sent click Help Automatically send fatal error reports to Microsoft Click Next button Start Copying Files X Setup has enough information to start copying the program files If vou want to review or change any settings click Back If you are satisfied with the settings click Next to begin copying files Cancel Click Finish button Setup has finished installing an instance of Microsoft SOL Server Gi 2000 Service Pack 4 on your computer 17 Restart your computer again 18 Select Windows Start gt All Programs gt Microsoft SQL Server gt Service Manager Make sure SQL Server and SQL Server Agent Services are started Select SQL Server from Services field and
137. DAQ Server i e DAQ devices that are mapped by a machine train must have the same IP Address Mapping DAQ Device Channel Mapping is the process of linking a data source to a measurement point This process links a monitored location on a machine train with hardware device that is actually collecting the data Ensure DAQ module on local DAQ Server is stopped and then select Mapping DAQ Device Channel from Setup menu Napping DAQ Device Channel i xj gt Select Measurement Point Plant 2 Plant Rutherford E Generatorl E Gearl Ace Vib1 H Gear2 H Generator2 Mapping To map DAQ device channel with measurement point channel e oe 1 On Mapping DAQ Device Channel window select a measurement point and then click Mapping button Mapping Channel window is launched Happing Channel x Plant Machine Train Machine Measurement Point Plant Rutherford Generatori Gearl Acct Mapping Channel Select Device DAQ6220 1 Select Channel Channel X Ineffective Channel Continuous analog Wib Channel Y Ineffective Channel Continuous analog Mib gt Phase Reference Channel Channel15 Cancel Help ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 89 PCM360 Plant Condition Management System 2 Select a device you want to m
138. Data Sets Ae Vel On tree view colors of the measurement point machine machine train and plant indicate the alarm severity of the latest collected sample under them Following table gives you the description of different colors Description The latest collected sample under the related measurement point is a danger data In this condition colors of machine machine train and plant that are associated with this measurement point will show red The latest collected sample under the related measurement point is an alert data For machine Yellow machine train and plant if the color shows yellow that indicates there is no danger data among all the latest collected samples under this machine machine train and plant Meanwhile at least ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 63 PCM360 Plant Condition Management System E one latest collected sample is an alert data The latest collected sample under the related measurement point is a normal data For machine Green machine train and plant if the color shows green that indicates all the latest collected samples under this machine machine train and plant are normal data Date Sets Introduction DAQ module could collect three types of data static data dynamic data and transient data From tree view you may see nodes Static Dynamic and Transient The three data types won t be displayed u
139. Diagram Where the Converter Is sed 36 Modbus RTU TCP Converter Field Wiring uagoram nnne nnne nnn nnns 37 Installing MGate Manager Software 38 Configuring MGate Manager Software 38 PCM360 Software Installation ccccccccccccccceeenseeessseeeeeeeeeeeeeeeeeeeaaaaaeasassececeeeeeeeeeeeeseeeaaaaaaasseseseeeeeeeeeeeeees 42 Installing DAQ Card DAV 42 Installing USB RS485 or USB RS232 Converter Dtver 42 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com Installing PCM360 DAQ amp COM Goiiware 44 installing PCM360 Display Sofftware eeee eee eee uuiieeeess eee s sana anas sa acr sana aad asas ESAE AEA 45 Installing PCM360 DBM amp Server Software sss issssssseeesesee essen nnn 45 Installing PCM360 Web Server Software 46 Installing PEM360 MOG DUS RTU 46 Installing PCM360 Modbus TCP Cent 46 Installing PCM360 OPC Cent 47 Installing PCM360 Modbus TCP Geer 47 Installing POCM360 OPO Server 47 Installing FCM360 SMS 47 Installing PCM360 Text ET 47 License PDCM GU System 48 PCM360 Software Un mstallaton nnne 48 Uninstalling PCM360 DAQ amp COM Software ccccccccccceseeeeececeeeeceaeeeseceeeeesueeseeeeeeesssssaaseeeeeeeeessaaaeeeeenees 48 Uninstalling PCMS360 Display Softwar
140. Display plot group of shaft XY vibration plots It has the same function with Plot Group Shaft XY Vibration command from Plots menu View plot group of the previous item It has the same function with Previous command from View menu gt View plot group of the next item It has the same function with Next command from View menu Y Display plot group of the measurement point It has the same function with Plot Group Measurement Point command from Plots menu Shortcut icons for real time plots Au Display real time waveform plot It has the same function with Waveform R command from Plots menu bh Display real time spectrum plot It has the same function with Spectrum R command from Plots menu a Display real time shaft XY vibration plot It has the same function with Shaft XY Vibration R command from Plots menu Display real time trend plot It has the same function with Trend R command from Plots menu er Display real time shaft centerline plot It has the same function with Shaft Centerline R command from Plots menu Display bar graph It has the same function with Bar Graph command from Plots menu KW E Display real time bode plot It has the same function with Bode R command from Plots menu Si Display real time polar plot It has the same function with Polar R command from Plots menu Shortcut icons for channels X Display or hide plot of channel X It has the same function with Channel X command from View
141. ES Bearing 2 ES Bearing 3 S Bearing 4 E Power Generator 2 Gg Power Generator 3 v Browse flat address space on selected branch Add Items Item Count 10 v OPC Server s View Show hierarchy of the selected OPC Server and all components beneath this Server v Items List Display available items Yv Type List Use this to filter items with other data types If you select Float items only with float data type are displayed on Items list v Browse flat address space on selected branch Check box If selected all items under the selected node on OPC Server s View will be shown on Items List If not selected items will be shown only when the selected node is the direct parent node of the items v Add ltem Button Select an item from Items List and then click this button to add the item to the group Try following methods to add multi items once Press Shift key on keyboard and then select the items you want to add or left click the mouse and then drag a rectangle The items in the rectangle are selected Activate an Item Select the inactive item from item list and then select Set Active from Item menu Or right click this item and select Set Active from shortcut menu em ID eet lant PLL It m FRO r e hl LL MY m CAPE Hew Item Set Active amp UPR Set Inactive LOI Lant OPCC appl ILE CAPR Lant OPCC g
142. Legal Alert 0 314 0 309 040a Moral 205 416 15 15 28 0 Power neral r Sitam Turbine Bearing 1 Chx Overall Alan 0 349 0 309 D Ana Nomaal 20 16 15 15 28 0 Power Generator 1 Steam Turbine Bearing 1 ChX Coverall Alen 0 31g D Sin Di dna Hnrmal JXE 2 16 15 15 22 Power Generator 1 Stgam Turbine Bearing 1 ChX Geral Ale 0 31g 0 309 U AD3 Moral ALE 1 15 15 403 Power Generale 1 Steam Turbine Beenng EAA berall Ale U 219 U 21 U i Normal JU f 16 15 16 DR D Pewter enerat r 1 Steam Tubing Beaumng 1 Chx berall Alert WK LU sig 040g Moral A 16 15 16 17 0 Power G ner l r 1 Steam Turhine Bearing 1 Chx Overall Alen U 319 0 309 D Ana Nomaal 2009 12 25 10 24 53 D Power Ganerator 1 Steam Turbine Bearing 1 ChX Cesrall Danger 1 D n D 21 0g Normal ZE AS 1056 0 Power Generates Steam Turbune Besamng 1 ChX Overall Danger 0 75g 0 209 Uy Moral AULT 2S 1 0 0 Power Gen ralor 1 Steam Turbine Beanng 1T ChX berall Larger 0 759 U 20g U Zi Normal PU 526 1 2 LOI Pwr Sonera 3 Strom Turbine Beaming 1 Chx Tall Danger 387g VU Ain LU 30 Moral AB 12 35 10 43 77 D Power Generator 1 Steam Turbine Bearing 1 Chx Overall Danger 0 30g D 20g D 304 Nomaal 2009 12 25 10 43 77 D Power Ganerator 1 Steam Turbine Bearing 1 ChX Chverall Alar D 25g D 20g D 33 Normal OS 1 0 Power Generator 1 Steam Turbine Baaring 1 Ch Overall Danger 0 35g 0 209 Ug Moral AULE 12 25 10543 AU Power Generales 1 Steam Forbine Bieinng T Ch berall Ale LU ig U Ain LU 33g Normal 2 12 25 10 83
143. M GP General purpose interface kit that includes PT360 DAQ cable and converter box PCM SMS SMS cellular phone message transmission and receiving hardware module This module works with any GSM system PCM PT2060 XXX PT2060 and PT360 DAQ interconnection cable XXX Cable length in meters PT2060 80 BK Back panel of the data acquisition module on PT2060 Rack Specially designed to directly interface with PT360 DAQ PT371 16 channels universal input module PT372 4 20mA 4 channels output module PT373 Relay alarm module 16 channels ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 295 PCM360 Plant Condition Management System Troubleshooting Display Module Fails to Acquire Real time Data If Display Terminal can t acquire the real time data from other PCM360 DAQ Servers in the same PCM360 system please first check the following The network communication Ensure the network is good e System configuration Ensure system configuration is correct If the two options above can be eliminated then you should check the system UDP Port Probably the current system UDP Port is being used by other application program To change the system UDP Port please refer to PCM360 SYSTEM MAINTENANCE Troubleshooting UDP Port Is Being Used Fail to Launch My Computer Property Window when Configuring OPC System Wide DCOM Error Description The error may occur when you c
144. M SSP based including secure RPC servers Find the Network access Sharing and security model for local accounts item and set it to Classic local users authenticate as themselves ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 247 Network access Sharing and security model for local accounts Local Security Setting eq Network access Sharing and security model for local accounts Classic local users authenticate as themselves sl Classic local users authenticate as themselves Guest only local users authenticate as Guest cot za 3 Configure System Wide DCOM settings a Click Window Start menu and select the Run command SSS lS Type the name af a program Folder document or Internet resource and Windows will open iE For you Open DCOMCMFEG Cancel Browse b Inthe Run dialog box type DCOMCNFCG to initiate the DCOM configuration process and then click the OK button The PEIUS Services window will appear CC Component Services g Eile Action wiew Window Help e olli Console Root e Component Services amp il Event viewer Local Sy Services Local wE onsale Rook H ge Component Services H n Event viewer Local ey Services Local c On Component Services window which is initiated by DCOMCNFG as above navigate the Console Root Component
145. Machine Type Channel Type Parameter Cancel Help ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 210 ProvibTech l oral Type Deliortien By Expert Solect Machine Type je fC Acentric Machine Machine Type Channel Type Low Level Middle Level High Level Severe ov lo n n ven D ix E n n n m ay 5x n n n ex LB MB n n o HB o Select a machine type and channel type Point Type Deliortisn By Expert Solect Machine Type a D I Acentric Machine Mac hind Typi scenic Wachina Charnel Ty per Acceleration radi BEE T lela Low Level Middle Level High Level Severe WW Velovity axial om nan p 35 0 40 W Displacement radial l Displacement axisl tax Du DIS Ira Ux Tm 0 08 FE 0 30 o TE 0 20 0 15 3x IEEE WLIS UAL 15 a 00 om ac 0 10 Im 0 05 0 03 To EN Tair WS II 010 ig jon omg E 0 30 ve ce 0 08 0 30 0 30 HB IEEE ULIB Ira Ux Update Cancel Help You can change the parameters value in the related blank and to save the change click Update button To set the current channel data as the decision database data select a channel type or a machine first right click this channel type and then click Import Standard Database bu
146. Message Queuing 0 0 MB W MSN Fsnlorer 207 MR STI Description Includes Web and FTP support along with support for FrontPage transactions Active Server Pages and database connections Total disk space required 54 6 MB Detail Space available on disk 15256 7 MB Details lt Back Cancel ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 316 PCM360 Plant Condition Management System Appendix Ill How to Map Hardware DAQ Cards and Virtual DAQ Cards Following contents show how to map hardware DAQ cards installed on local DAQ Server to virtual DAQ cards added by DAQ amp COM software on local DAQ Server See picture below On Device Management window two DAQ6013 cards PCI6013 01 and PCI6013 02 are added on local DAQ Server IP address is 192 168 1 101 The devices No are 0 and 5 Device List No DewiceType Propety Cha IP Address Spectrum Reso DAQ1 1 No Item DAQ Module 16 192 168 1 111 800 2 No Item DAG Module 16 192 168 1 111 800 3 No Item DAG Module 16 192 168 1 111 800 4 No Item DAG Module 16 192 168 1 111 800 PCI 5013 01 DAQ6013 Card DAQ Module PCI 5013 02 5 DAQ6013 Card DAG Module 16 192 168 1 101 12800 PDM1201 6 Modbus RTU DAQ Modul 192 168 1 108 DTM F Modbus RTU DAQ Modul 192 168 1 108 TCP PDM 10 Modbus TCP Client DAQ Modul 192 168 1 108 MTC 11 Modbus TCP Client DAG Modul
147. NER v 5 d S a T H i in eee i H t d CH Es m e ae Fi i fj 120 00 7 120 00 t j 130 D I 120 007 Be J Eu ren d BA e fe icu B Ho i d 120 00 e 170 00 Bearing 3 Bearing 4 x as 120 00 120 um X A45 120 00 120 00 um v F135 120 00 120 0O um Y FSS 120 00 120 00 um Uncompensated All Uncampensated All Plot Feature Auto full scale the plot Click on toolbar ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 190 Plot Group Sample PCM360 Plant Condition Management System Click this command to view plot group of a dynamic or transient sample User defines the plot group on Plot Group Setup window select Plot Group Setup command from User menu Display plot group of sample Ensure Display module is started Select the available sample first and then directly click a on toolbar or select Plot Group Sample command from Plots menu Picture below shows a dynamic sample s plot group that contains waveform spectrum and shaft XY vibration plots PC Sai Plank Cendibien Managenvent Sysibrm Displon Module SpectrunePooer Gereraknr L Steam Tuorbine Beairg 1 E al xj L IIO NM mO 3 I amp 2000 3 L CEU NAE B ZUFFE 2000 3 6 I5 15 23 0 CM 15 13 3 amp 0 I Data Acauping Dre A008 x fe 15 i Uncompamsted Al SHE X du 109 Gam ER P 10 en AS o Pius PC
148. Plant Comditien Managemen System Display Module SpectrunePower Generator 1 Steam Turbine Bearing 2 D use dt View pits Operation Getup ection Support ance Window Help BT o o A Ae ot D KT ale x M Ale DS SIVA Z a E SIXTY ZAPIS AlL ww x ax TC T Out x SpectrunkPower Generator 1 Steam Turbine Bearing 2 Generator 1 Steam Turbine Bearing 2 Pow et Data Acgeeden See 209316 1506 17 639 201747 FFT Window Hanning X As 11423um PRPO JOSH dam IS 7a bam PPK Wz 91um bann os Le Powe Generator T Steam Tubme Beanng 2 Data Acquedea tree 2009 3 16 1505 17 69 Data Acquedion See 2009 3 16 1505 17 639 AB PPK 2017H Uncempenssted AE 20 T7Hz X har 117 Mun X AS Aue PKP oft 21 tls 7 77 Fi w 73 hom iP Oe 9 kom 2m 203316 15 14 20 This module is running Select different point on the historical trend Press Left or Right key on keyboard Save plot as bmp format Click Save as bmp command from File menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 164 PCM360 Plant Condition Management System Waveform R Table below represents the measurement point that can generate the real time waveform plot Measurement Point Device Channel Type Single Channel Dual Channel DAQ Card 6013 6220 6250 Card 6013 6220 6250 Acceleration Velocity Display real time waveform Ensure both the Display and DAQ modules are started From
149. Plant Condition Management System Computer Name Enter the name of the computer on which you want to create a new instance of SOL Server or modify an existing instance of SQL Server Or enter the name of anew or evisting Virtual SOL Server to manage SOFTWARE Remote Computer C Virtual Server Browse Installation Selection Uporade remove or add components to an existing instance of SUL Server Advanced options Create a New Installation This option allows you to create a new instance of SQL Server 2000 or install Client Tools on any supported Operating System 7 Enter your name and your company name Click Next button to continue 8 The Setup will launch Software License Agreement window Click Yes button Software License Agreement x Please read the following License Agreement Press the PAGE DOWN key to see the rest of the agreement DDENDUM TO THE MICROSOFT END USER LICENSE AGREEMENT FOR MICROSOFT SQL SERVER 2000 The software accompanying this Addendum Microsoft SQL Server Personal Edition the Client Software is provided to you for use under the terms and conditions of the end user license agreement you acquired with Microsoft SQL Server Standard or Enterprise Edition the EUL4 Please refer to the EULA for license rights and requirements associated with Client Software The Client Software is deemed part of the Product as defined in the EULA and as such i
150. RATION User Menu Modify Password Define PCM Explorer See PCM360 DAQ amp COM SOFTWARE OPERATION User Menu Define PCM Explorer ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 117 PCM360 Plant Condition Management System Select Status for Historical Data View The function allows user to only view the historical data labeled the selected status Click this command from User menu and then Select Status for Historical Data View window is launched Select Status for Historical Data View X status far Historical Data A status steady Running Coastdown Manually Trigger Status for Historical Data List all data statuses user defined on Define Status window on PCM360 DAQ amp COM software On Select Status for Historical Data View window when a status is selected all historical data static dynamic and transient with this status will be displayed on Graphics View and others will automatically be filtered out For example Select Steady Running status and the software will only display the historical data with Steady Running status of all machine trains PLML Plant Condition Management System splay Module PCM Explorer SE at Ele Mer ER ew D n pension ebe Qexkaan Segel Dalanoe Widow De 218 f us ie CG a Tra Te Pe loan w TS Ed pi eo ee i li X0 3 18 15 15 75 0 SSD ih 15 15 20 0 Eas 15 15 13 0
151. Root Hub USB Serial Converter Disk Management E Services and Application CD EEE Installing PCM360 DAQ amp COM Software Put the DAQ amp COM Installation Media into DVD ROM From the root folder double click Setup exe and then follow the tips on dialog windows to install the software If Locked File Detected window is launched you can mark Don t display this message again and click Ignore button to continue the installation Locked File Detected xX An option you selected requires that files be installed to or uninstalled from your system or bath A locked file D WWINDOWS systemde mtcd dll was found while performing the needed file operations To leave this file as itis on your system click the Ignore button to retry the file operation click Retry or to perform the operation when your system is rebooted click Reboot ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 44 are PCM360 Plant Condition Management System evr Installing PCM360 Display Software CAUTION The contents below only apply to Display Terminals that are not used as DB Server If your Display Terminal runs on Windows 2000 operating system Microsoft Data Access Components MDAC exe 2 9 1 or later version should be installed lf your Display Terminal runs on Windows Vista operating system please download the most recent version of Service Package from M
152. Shared Taatell Disas las amca Dumaci ary E Frege FilasWicrersft S Zare Bink Space baguirmin Sarver Conf i purakton Database Dugine Conds poets on Aralyuim Zerecsg Cenit paraji en Depew tinge Zerei zen Coal garaitia Eevee asl Wrage Legee ine T atallatisk Falen Tecdr ge lastall Teatallatisk Prag eri Cm 8 Server services button 12556 ED required Auer Cs regres Filasiersseln SQL Server 1 H erh 644 RR required sme II x The SQL Server Setup will launch Server Configuration window Click Use the same account for all SQL ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 17 Server Configuration Specify Uke confi poration Setng Soppert Bular Service Accra Feature Selection Fraisen Cerfipuraiism icreseft raccmmandr ag yra wre a mapurata acceunt fer each SOL Server mavrice Task Spera far Sarvice ewe Bes faymrar d Siwrtzp Tree Cellunen Server Canfiguratiam PS Sarver pent Hansal Tatabana Duguna Conds pores sn Axalyuis Xarwiras Conii paraji en i puli Servieas Call pur Ai on TL Sarver Analykuir Sarvican Ankomaklc Error snd Weare Leper ting fal firre Raper ling Sirina reme Teatalbatisk Balas Server Integration Dirvi NT AUTSDOKITT ieee kat smi Bi Liiip ge Install Tiatallatisk Pragroti P d Easgiags Ese the ts ereewAd far all SEES Server sevice Si Server Databare nqina dk caw be Dhns rerricen will ba confi gored amisma ically sba
153. T aa SNS Power Generar 1 Ste im Tuhin t Beam 2 Data Acquisiea tree nee DL TU SET FFT Window Haning x Mf gen PK 5m tur v fux senn Seat KC umm Pte et Geneegiir t enm Tut se rat 2 Dar Gener PER Steam Tusini mE 5 n FFT Windom ting Data Acqua tne 2009 3 15 15 0E LT ve R Tae Um am Unicom Pete Al db tHe ee SE ee Sim Mm Stim 7Xum THE 15 15 AY ap 3 16 16 1605 Sif 25 315 m A 2000316 151814 Si DEHE 150828 f 2008 316 150422 DES ae 2635 1513 38 2003316 145523 e Select different point on the same spectrum curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 157 PCM360 Plant Condition Management System Waveform with DC Coupling Waveform plot with DC Coupling is a presentation of the instantaneous DC voltage of a signal as a function of time based on data from DAQ card s Vibration from Prox channel Table below represents the relation between data measurement point device and channel type Measurement Point Device Channel Type Single Channel Dual Channel Dynamic sample sample DAQ Card v oe Vibration from Prox v Transient 6013 6220 6250 Display waveform with DC Coupling Ensure the Display module on local Display Terminal is started Select the available sample and then select Waveform with DC Coup
154. TH is fixed on Gear 2 See picture below ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 60 Repeat operations mentioned above to configure other Machine train Machine Measurement point View CAUTION To apply all configurations on Graphics View before the PCM Explorer is refreshed you should select Edit Picture from Edit menu to make the command unchecked Or else the configuration information will be lost Other functions Withdraw the linking between two machine trains and two machines Answer Take Generator 1 and Generator 2 as an example We have linked Generator 1 and Generator 2 The line started with picture of Generator 2 and ended with picture of Generator 1 Follow the steps below 1 Select Edit Picture from Edit menu to make it checked If the command is already checked skip the step and directly go to step 2 2 Right click picture of Generator 2 and select Link Machine Train command 3 Click anywhere beyond picture of Generator 1 After that the line between pictures of Generator 2 and Generator 1 will disappear The method mentioned above also applies to withdraw lines between two machines ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 61 PCM360 Plant Condition Management System Hide or show measurement points on Machine Train Machine Measurement point View and Machine Measurem
155. Turbine Bearing 1 ChY LB Low bevel Power Generator 1 Steam Turbine Searng 2 Chx 1X Middle level Power Generator 1 Steam Turbine Bearmg 2 ChX LB Middle level Power Generator 1 Steam Turbine Bearing 3 ChX OV Severe Power Generator 1 Steam Turbine Bearing 3 ChY OV Severe Power Generator 1 Steam Turbine Beanng 3 ChY 1 2X Severe Power Generator 1 Steam Turbine Bearing 3 ChY 1x Severe Power Generator 1 Steam Turbine Bearing 3 ChX 2X Low level Power Generator 1 Steam Turbine Beanng 3 ChY 2x Severe Power Generator 1 Steam Turbine Bearing 3 ChY x High level Power Generator 1 Steam Turbine Dearing 3 ChY AX Middle level 1 52um 2009 12 25 17 21 48 Standard Value Ug 0 029 0028 2 008 2 0g 54 00um 10 00um um 7 um 300um 4 Dum 2 5Dum 1 25um Use this command to view decision assist list of a machine or a machine train Select a machine train or a machine from tree view ensure Display module on local Display Terminal is started and then select Decision Assist from Decision Support menu ProvibTech 213 Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com Bg Decision Assist Poerers Generator 1 PCM360 Plant Condition Management System Power Generator 1 Decisian Assist ZIRL S UI Machine Mame Deier Mame Deier Possibility Deier Seventy Suggesine Acton Steam Turbine Lnbalance ECK High lineal thin one month Genera ter Misalignrmnant 10096 Severe Ipmeediatety Balance Menu Balanci
156. X or 2X shaft vibration vector from a single channel as a function of shaft rotative soeed The Polar Plot is generated by in phase and quadrature signals usually during machine startup or coast down transient operation Probe Gap The physical distance between the surface of a proximity probe tip and the observed surface The distance can be expressed in terms of displacement mils micrometers or in terms of voltage millivolts Standard polarity convention dictates that a decreasing gap results in an increasing less negative output signal Probe Specifically a proximity probe transducer although sometimes used to describe any transducer Probe Orientation The angular location of a probe with respect to a polar coordinate system when viewed from the driver end of the machine Typically zero degrees are at top dead center vertical or at the horizontal right 3 o clock position on the coordinate system Proximity Probe A non contacting device which measures the displacement motion and position of an observed surface relative to the probe mounting location Typically proximity probes used for rotating machinery measurements operate on the eddy current principle and measure shaft displacement motion and position relative to the machine bearing s or housing Radial A direction on a machine which is perpendicular to the shaft centerline in the XY plane usually refers to direction of shaft lateral or casing motion or measureme
157. XY Vibration plot Power Plant DEMO Power Generator 1 Power Generator 1 Steam Turbine Bearing 1 Data Acquisition time 2009 03 15 15 11 35 0 Steam Turbine Uncompensated All 192RPM Ei Nr Bearing 1 X 045 4 33mil PK PK 2 20mil Dynamic LE DEN 3 78mil PK PK 1 08mil Ye Bearing 2 Nje Bearing 3 mil Y Bearing 4 e Generator ly Power Generator 2 lf Power Generator 3 2 00 1 00 2 00 2 00 1 00 D 1 00 2 00 mil Some features of the shaft XY vibration you viewed on IE terminal are similar to the historical shaft XY vibration viewed on Display Terminal See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Shaft XY Vibration of this manual for details ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 222 PCM360 Plant Condition Management System NOTE You cant directly switch to the shaft XY vibration with other frequency components or compensation properties If you want to view the plot with different frequency or compensation properties you should exit the IE terminal and log on Display software to change the parameters refer to Frequency and compensation Setup for details Historical Dynamic Trend Dynamic trend plot is a presentation in Cartesian coordinates of a measured variable versus time based on all dynamic samples under a measur
158. Ye 74m TS 102124 AM kung me T2250 10 21 25 AM M PRPE 514E lg yii a Hu Y HE 11 Tien U TAOS 10 19 27 AM Functions for real time trend plots of different measurement points may be different That depends on the DAQ channels the measurement point mapped So for real time trend plot of measurement points that mapped DAQ card s Acceleration Velocity or Vibration from Prox channels you can consult PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Trend H and for real time trend plot of measurement points that mapped other DAQ channels you can consult PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Trend Sta Shaft Centerline R Table below represents the measurement point that can generate the real time shaft centerline plot Measurement Point Device Channel Type Single Channel Dual Channel O ae DAQ Card 6013 6220 6250 Vibration from Prox Display real time shaft centerline Ensure DAQ and Display modules are started From tree view select the measurement point and then select Shaft Centerline R from Plots menu or directly click e on toolbar or right click the measurement point and then select Shaft Centerline R from shortcut menu Picture below shows a real time shaft centerline plot ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 168 The functions for historical shaft centerline plot also apply to real time shaft centerline plot See PCM360
159. a ia TARERE Taa ES 92 TMe OO e eea 92 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com Hl are PCM360 Plant Condition Management System 5 Transient Data Collection Setup sssssssssssssisssssseseeee eese nena nnns nsns sns a annes ss sn naar nns 92 The Precondition for DAQ Channel to Collect Transient Data 94 Alari diee c RT 94 Ped FON rere Sees este teers E 95 Hime IIe qe 96 Manual GOON quem mr 96 Delta Time Sampling Mode nnne nnne nennen nnne sss nna rns n rris nnn n naar nns 97 Dela RPM Sampling ModE eresien 97 Data Acquisition Stop CONGITIONS ERES 98 Collected Data before Triggering nnnnnsn0001nnnenosennnnnnnensrnnnnnrnnonrrnnrrnossrnnrrrrenssnnnrrnrressnnnrrrennnnnnnnneeen 99 AU E eiu 99 Relay Module SEUD rsi R a a E E A EREA AR 101 CUD O 104 Calibrate DAQ Card Channels cccccccccccceccceeeeneeeeesseeeeeeeeeeeeeeeeenaaaaaasssdeeeeeeeeeseeessaaaeaaagsesessseseess 104 Calibrate Modbus DAQ Channels eee en nee ee 107 Calibrate OPC Client Device Channel 108 B Eb C 109 FFT oorr EE 110 NOWO dvi
160. a mewo rk Be sure to carefully read and understand all the rights and restrictions described in the license terms You must accept the license terms before you can install the software MICROSOFT SOFTWARE SUPPLEMENTAL 5 e m m mo gg mp Sen Press the Page Down key to see more text I have read and ACCEPT the terms of the License Agreement C Send information about my setup experiences to Microsoft Corporation Details regarding the data collection policy Download File Size 55 MB Download Time Estimate 2 hr 15 min 56 kbps 14 min 512 kbps The SQL Server Setup will launch Download and Install Progress window And it will automatically connect to the internet to download the most recent version of NET Framework If the connection failed ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 13 PCM360 Plant Condition Management System the Setup will try another 4 times And if it still failed the Setup will install the NET Framework from the local computer BS Microsoft NET Framework 3 5 SP1 Setup Download and Install Progress net Fra mewo rk Downloading Status Total Download Progress i Cancel The NET Framework is installed successfully Click Exit button BS Microsoft NET Framework 3 5 SP1 Setup Setup Complete net Framework Microsoft NET Framework 3 5 SP1 has been installed successfully It is highly recommend
161. aandwaddiniunlabaininvaisdiucduaddiaantdtas 145 Delne hatt Centere Zelg eege 146 Shaft Mode Shape Zetup sss enne nnne nnn nnne nnne nennen nnne nen n nnne nnne nnns nns 146 Mode Shape Setup for Shaft Centerline ccccccccccccecseesssseseeeeeeeeeeeeececeaaaaaeaesedeeeeeeeeeeeeeeeesaneaaaegs 146 Mode Shape Setup for Shalt XY VIDratlOri uiieeno oio terne oe Lana RE ke onec aee oo pesas ee gege 147 uuo 9 147 NOK 148 meque X 148 Lf V4 o EE 148 vocc WH 150 cedi m S 151 ee DOE e M T 153 VOT YR T 156 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com VI are PCM360 Plant Condition Management System evr Waveform with DC Coupimmg nnn nennen nenne nennen nnne nnns nns 158 Shalt XY Vibration with DC Coupling 5 aesti thue ottiene asas Ia saab prkesbP E dEi 159 TET Dea r 160 Shaft Centerline H 161 Re e EENE EN E NE AA 162 WE Olde a A EE EEEE EINEN
162. acement and added to the shaft relative signal the summation represents 4 shaft absolute motion Dual Voting ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 325 PCM360 Plant Condition Management System A logical AND relationship between two independent monitor inputs they must agree before any action is taken For example two transducer input signals must both exceed an amplitude set point usually the Danger set point only before an actual alarm condition is indicated by the monitor If only one transducer input exceeds the set point then no alarm is initiated in the monitor Dynamic Data Data steady state and or transient which contain that part of the transducer signal representing the dynamic e g vibration characteristics of the measured variable Typical dynamic data presentations include shaft XY vibration waveform spectrum Cascade and Waterfall Error The difference between the indicated value and the true value of the measured variable It is often expressed as relative error i e as a percent of the output reading of the transducer Essential Machinery That group of rotating equipment which is critical to part of the plant process When essential machinery is not operating the overall plant is not operating to full capacity Machines in this category can have a spareor not and are typically monitored continuously Frequency The repetition rate o
163. ading ActiveX Controls First time to log on the system you should download activex360 to your computer to let the IE terminal computer has access to the web server over a network connection Type the correct website and then an information bar will be launched near the top of your browser See picture below Z PCM360 Web Client Microsoft Internet Explorer i Bl x File Edit View Favorites Tools Help ae a r CH sek o x ix EN ue Search f Favorites cm w L4 rel rr Address Le http 192 168 1 112 pcm360web Go Links ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 218 PCM360 Plant Condition Management System Click the information bar and select Install ActiveX Control command from the pop up menu Then a security warning window is launched Click Install button on the window to install the security control After installed the security controls the logon window Is launched NOTE If you re forbidden to install the security control follow steps below to set the internet security settings 1 Select Internet Options command from Tools menu on Internet Explorer 2 On Internet Options window select Security tab and then select Internet item and click Custom Level button 3 On Security Settings window find item ActiveX controls and plug ins Security Settings xl Settings I Automatic prompting Fo
164. akise abeak the Dates vtsrsltep zg Frttrrbie maai tegt Teu SAL Serrar E imsiallatisom complatad muccergfully iupplamanial Dr srmaiisn fellewing Sagar apply te Gin releace af SL Server saly Hereaatt Update er Lmfermadism abrat kee pe una W crereft Update ds identify updaiar for SOL Servar 2008 ven the Bereet piate Tab vita hiipi ga sierf pa felis Te AT IORADREE ai Lop ge aa cree com fel inh Li nel el G Br BE Zerekget w Casse Please restart your computer after the MS SQL Server 2008 was installed Configure MS SQL Server 2008 After installing SQL Server you should configure the MS SQL Server Activate the sa Account Select Windows Start gt All Programs gt Microsoft SQL Server 2008 gt SQL Server Management Studio Then Connect to Server window is launched Set Server type option as Database Engine E Connect to Secver Micrasalt SOL Server mg al Server dype darvar eng Ait bans cais on If the Server name option is blank you should select Browse for more from the list ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 22 E SQL Server2008 Server type Database Engine Server Deng Astbanticatson TL Server Ku thenti Lecia TSN Ader ns ate ater Eateword 7 Renember password Caed Sais Grieg gt Then following window is launched Local Serveri Mateork Servers
165. al Edition snnssnennnnnnnnnnseenssssennnnnnnnnnnnnrreeeesssrnrnnnnn 309 Appendix Il Installing Microsoft II 316 Appendix IIl How to Map Hardware DAQ Cards and Virtual DAQ Garde 317 Appendix IV Register Address for HIT 318 Appendix V Register Address for HI 319 Appendix VI Register Address for HI 319 Appendix VII Register Address for DTM PT580 and DM200 cc cceeeecceeeeeeeeeeeeeeeeeeeeeeaeaaeeeseeeeneaeees 320 Appendix VIII Field Wiring Diagram PT371 with POM360 via H 320 Appendix IX Field Wiring Diagram PT372 with PCM360 via HG 320 Appendix X Field Wiring Diagram PT373 with PCM360 via H 321 Appendix XL QI OSS E 321 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com XII PCM360 Plant Condition Management System d About This Manual This PCM360 Plant Condition Management System User Manual focuses on the system and is applicable to the PCM360 formal edition PCM360 demo edition and PCM360 M edition It introduces the features of the system and the operations of all the system software in details And it also guides you to configure the system service modules and DAQ devices In the chapter concerning maintenance it illustrates some typical application examples which could help you understand the functional operation of the PCM360 system ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 1 PCM360 Plant Co
166. alyze the file you selected Restore From Osa oe AutoBackup BAK AutoBackup EECH E 2009 12 17 9 Pem360D6 Ba Valid Pem360 2008 12 17 9 53643KB Pem360DB Da Walid Pem360 NIOKQ H ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 232 PCM360 Plant Condition Management System Y Creation Date The time when the backup record is created v Physical Size The physical size of the backup record which is measured by KB v Record Name The name of the record that is assigned in Record Name edit box on Backup Database window v State Valid and Invalid are used to describe the file s state Note that user is only allowed to restore database with the valid record Table below indicates the description associated with the invalid code o The current backup record is created by the MS SQL Server with a higher version than current MS SQL Server The type of the backup record is not Database Database was damaged when backed up but the backup operation was requested to continue despite errors The backup set is compressed using software based compression v DB Name The name of the database from which the record was backed up v System SN Serial No of the system to which the backup record belongs If the SN doesn t match your current PCM360 system a message box will be launche
167. amed sa as follows ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 PCM360 Plant Condition Management System E Bicrosoft SQL Server Management Studio File Edit View Tools Window Community Help Elen Query D fh D Bp Ds 2 A Object Explorer Connect ER E gH T EN EA E f LUZHANKUI SQL Server 10 0 1800 LUZHANKUIADSH j Databases E security Lg Lezins A HANS FPolicyEventFrocessingLozinee A HANS FolicyT sqlExecuti onLogi nii A HT AUTHORITY SYSTEM ch FPROVIBTE 106 Administrator E PROVIBTE 1064DSH AE ES Server Roles ES Credentials Cryptographic Providers Audits Ld Server Audit Specifications server Ubjects i Replication Management D SUL Server Agent E EH E Ed H H Right click on the node named sa to open the Properties window Click on the node named General and check the button Map to Credentials ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 28 PCM360 Plant Condition Management System ol iS Seript E LE Help m Server Roles 0 09K5 T E m User Mapping Login name St m Status Windows authentication SOL Server authentication Password seek ke eee E E E E Confirm password LEE E E a E E s e E E E E E L Specify old password Old password L Enforee password policy Enforce password expiration User must change password at next
168. amps or the engineering units of the measured variable e g mils micrometers for displacement inches per second for velocity etc The amplitude of a signal can be measured in terms of peak to peak zero to peak root mean square or average Asynchronous or Non synchronous Vibration frequency component which is different than shaft rotative speed Sometimes used to mean any vibration frequency which is not an integer multiple or fraction of rotative frequency Attitude Angle The included angle between the direction of the vector sum of all the unidirectional steady state radial loads Preloads on a rotor and a line connecting the bearing and shaft centers Sometimes confused with Rotor Position Angle since the preload historically and incorrectly was considered to be primarily gravity on horizontal machines Average An amplitude detection technique used for sine wave vibration signals the half cycle average is 0 637 x zero to peak amplitude Average amplitude detection is not used by ProvibTech because machinery vibration signals are most often non sinusoidal in form and the peak to peak or peak amplitude cannot be correctly computed Average Shaft Position The static or average position of the shaft relative to a stationary component on the machine to which the probe is mounted The most common application is rotor axial thrust position relative to the thrust bearing Another important application is shaft average radial pos
169. anagement of this manual Extended Definition for OPC Client Device On Device Management window select an OPC Client device and then click Extended Definition button OPC Client window appears see picture below Server Group Item Edit Help ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 5 PCM360 Plant Condition Management System Connect to an OPC Server Select New Server Connection command from Server menu Server Properties 3 x General Registered Servers in local computer OPC Data Access Servers Version 1 0 H 6 OPC Data Access Servers Version 2 0 H OPC General Prog ID Remote Machine Name Registered Servers in local computer List List all registered servers supported with different OPC versions on local computer Prog ID The ID that is registered by the OPC Server The OPC Client uses Prog ID to identify the OPC Server from which data will be retrieved This ID can be in local or remote computer specified by the OPC Server name If it is in local computer you can directly select the Prog ID from Registered Servers in local computer list otherwise you should manually enter the Prog ID Remote Machine Name Machine name of the registered OPC Server IP Address and computer name all work OK Button Click this button to establish the connection between OPC Client and the selected OPC Server v f OPC Client succeeded
170. and dynamic data a message that contains information of the triggered machine train will be sent The conditions of data collection were set on Static and Dynamic Data Collection Setup window on DAQ amp COM software v Transient If checked when the machine train is triggered to collect transient data a message that contains information of the triggered machine train will be sent The conditions of data collection were set on Transient Data Collection Setup window on DAQ amp COM software e ASK trigger mode The function allows user to receive messages by sending a message with content of ASK to SMS module When the SMS module receives your message it will reply messages that contain real time data information of all machine trains in Message Content list ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 263 PCM360 Plant Condition Management System Message Content Settings Message Content Power Plant DEMO Power Generator 1 Steam T Power Plant DEMO Power Generator 1 Steam T DH When checked Data Collection or Time trigger mode the information of the related machine trains in this list will be sent Follow steps to specify the interested items ERE Power Plant EMO EMM Power Generator 1 EE E eteam Turbine E Hr Bearing 1 fo he pY ChY E B P Bearing 3 B Bearing 4 BI NS Generator 1 Check the concerned mea
171. and historical Shaft centerline mode shape Shaft XY vibration mode shape NN S ON 8S S S S Plot group e Lists Y Transient list v Alarm list v Status list ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 5 PCM360 Plant Condition Management System Plots Supported by Different Measurement Points Measurement Point Device Type Channel Type Data Type Plots and Lists Single Dual Channel Channel bar graph waveform spectrum bode polar cascade dynamic transient waterfall dynamic transient historical trend status list alarm list transient list Dynamic data Acceleration Velocit y Transient data bar graph waveform spectrum full spectrum shaft XY vibration bode polar cascade full cascade dynamic transient waterfall dynamic transient historical trend status list alarm list transient list bar graph waveform spectrum bode polar cascade waveform with DC Coupling dynamic transient waterfall dynamic transient historical trend status list alarm list transient list DAQ Card 6013 6220 6250 bar graph waveform spectrum full spectrum shaft XY vibration shaft centerline waveform with DC Coupling shaft XY vibration with DC Coupling bode polar cascade full cascade dynamic transient waterfall dynamic transient historical trend status list alarm list transient list Position
172. annel number is 8 the channel s maximum sampling frequency is 25 KHz Under this condition you can t set the frequency response to 10 20 000Hz for the related channel s sampling frequency reaches 50 KHz exceeds 25 KHz And if you did so software will automatically change the value to 2 4000Hz e Running Speed Type running speed of machine the current DAQ device channels are mapped to NOTE The running speed is in effect only when there is no phase reference channel under the current DAQ device or the DAQ device works in asynchronous sampling mode e Select Channel Display all channels of the selected device v Enable Check box Check it to let the channel work Since the enabled channel number has effect on the channel s sampling frequency The larger the enabled channel number the lower the channel s ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 72 PCM360 Plant Condition Management System sampling frequency we recommend that you do not enable the channels that are not being used v Channel No Display channel No v Channel Description Display what user inputs in Channel Description field on General tab e Select Primary Phase Reference PCM360 system allows user to define maximum 4 phase reference channels for each DAQ card The combo box lists all phase reference channels under the selected device Select one as the primary phase reference cha
173. antaneous amplitude of a signal as a function of time It applies to all dynamic samples and transient samples Table below represents the relation between data measurement point device and channel type Measurement Point Device Channel Type Single Channel Dual Channel DAQ Card Vibration from Prox 6013 6220 6250 DAQ Card Dynamic sample v v 6013 6220 6250 Acceleration Transient sample ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 148 PCM360 Plant Condition Management System Display waveform plot Ensure the Display module on local Display Terminal is started Select a dynamic sample or transient sample first and then select Waveform command from Plots menu or directly click v on toolbar or right click the sample and select Waveform from shortcut menu Picture below shows a waveform plot with both channel X and channel Y Dr ks Pont ombi ian Harnup Syair Disable Haule 7 Waeschbuer aczu rakir l Shears Tori Bearig 1 slg xi Eje Ler L t wes Plots Qperanon epp econ support ance Window Help Ho mh SEA Ee tt eo RIVA CMH Se XY a We PP se a 17cm ux zx TC TS Bot Wavelornidower Lererabor 1 Sheanm Darbine De sing 1 Data Aquarion bene CE 3 18 13 11 060 Train Status Steady Running I pcomgengsated A Hz x 9 Ami PEPR S3 T5ms 1 10m Y 367 377mil PPK 32375ms 1 0dmil Plot Features e On waveform curve points th
174. ap in this example we select a DAQ device named DAQ6220 1 and then the un mapped channels under the device are displayed Select a measurement point channel for example Channel X and meanwhile select the device channel and then click the activated E button Select Channel Channel X Blei Channell Continuous analog vib Channel Y Ineffective Channel Continuous analog Wib Select Channel Channel X Channel Ma DAQ6220 1 Channel Continuous analog vib Channel Y Ineffective Ea If the selected measurement point has two channels repeat the step to map Channel Y Select Channel Channel x Channel Y 3 df there are phase reference channels under the device mark Phase Reference Channel and then select a phase reference channel If multiple DAQ cards share one physical phase reference signal please ensure that current DAQ Card hardware correctly connected to the phase reference signal WwW Phase Reference Channel Channels 4 After finished the mapping operation click OK button to save the information CAUTION For the dual channel measurement points the two measurement point channels should map the DAQ channels that have the same setting on measurement parameters tab the same channel property and the same data collection condition Static and Dynamic Data Collection Setup Click this command to open Static and Dynamic Data Collection Setup window make sure DAQ module on lo
175. ar plots of channel X and channel Y kaltclae Popner Generator L S eam Turbine Bearing 1 Firea Tnggenng tine AU 16 1544 550 Dala Aoquiadien tine AUAA 15 08 44 187 Uncempensated IS PEPE K duer S14RPM 155 tum dem Y Z 314RPM 194 12um 104 Unit ef speed RPM Unit um 545 0 m ae a e GI m m ee r 1900 r e Ee Fas vq870 M d A Vi o W i saag S A var EN Bur A Age en d 1790 KH ig F kS DN A160 T s Im XT d MD Kr d a 160 zm 71500 1520 PP A760 ol Ze SEEMS asp 1410 LA Zap su MA Y j Se EI j d HD d ft 1a KO x ar Plot Features Compensate or un compensate the plot Click on toolbar e View polar of different frequency components Click 1X 2X on toolbar or select the related commands 1X 2X NX from View menu Display hide polar of channel X channel Y For polar plot generated by transient data under the dual channel measurement point by default Display will show polar curves of both channel X and channel Y To view polar plot of a single channel click X or on toolbar e Show Speed and Cross cursor Right click anywhere on the plot and select the related command from the shortcut menu By default Show Speed and Show Cross Cursor are marked v Show Speed Mark this command and then rotative speeds that related to the points on the curve will be shown v Show Cross Cursor With this command marked the selected point on the curve
176. ardware Wizard P Please wait while the wizard searches Dua p USB Serial Cable Next gt Picture below shows the condition that the USB RS converter driver hasn t been installed To view the information right click My Computer and select Manage command On Computer Management window navigate to Device Manager and then select Other devices USB Serial Port Computer Management Bl x m Fie Action View Window Help E i System Tools P Computer EH E Event viewer H Disk drives Shared Folders Display adapters r Local Users and Gro 4 DVD CD ROM drives EH Performance Logs ar Floppy disk controllers a Device Manager zi bi Human Interface Devices E eu Storage Sy IDE ATA ATAPI controllers E Removable Storage Keyboards E Disk Defragmenter E LN Mice and other pointing devices e Disk Management H E Monitors Ta Services and Application Network adapters E 4 Other devices fe USB Serial Port F Communications Port COM2 UY Printer Port LPT1 8 Processors Sound video and game controllers A System devices Universal Serial Bus controllers El FE FE 4 The installation of USB RS converter driver was finished Click Finish button mmm ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 43 Found New Hardware Wizard
177. are oere Lant OPCC ED garp Delete Lant OPCC ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 9 PCM360 Plant Condition Management System Inactivate an Item Select an activated item and select Set Inactive from Item menu Or right click this item and select Set Inactive from shortcut menu Item ID Hew Item set Active Set Inactive SAFRO Mapping EFRO Unmrappine color shows gray Set Item Update Interval Select Item Update Interval from Item menu In the window below type interval value and then click OK button The value should be integer within the range from 100 to 30000 x OF Interval ms poog Cancel This operation applies to all items beneath this OPC Server Map the Item with Channel e item List Select a group from OPC Server hierarchy and items beneath this group are all displayed v Item ID The identifier of the item in OPC Server v Data Type The data type of item displayed on OPC Client v Value Display item value v Timestamp Timestamp indicates the time at which the server updated and validated the value and quality in its cache Timestamp is supported by OPC Server of 1 0 with timestamp and later version OPC Server with higher version returns timestamp for data along with the value v Quality It represents the quality state for an item s data value e Map the item with channel Three methods to map an item with a device chann
178. as the current Windows logon account information SOL Server MSSOLSERVER Properties Local Computer pmm General Log On Recovery Dependencies Log on as Local System account 2 fo Interact witt dest tor Administrator Password MA Confirm password eeeeseeeeecssos Y ou can enable or disable this service for the hardware profiles listed below Hardware Profile Service Profile 1 Enabled Later click OK button to apply all settings Then consult the instruction above to set other four services Tree View on Display Module Can t Work Normally Unpredictable Error Happens Check the following options e f Display software wasn t installed on DB Server and meanwhile your Display Terminal runs on Windows 2000 operating system or Windows XP operation system with version former than SP2 you should install MDAC version 2 9 1 or later on Display Terminal Please visit Microsoft Website to download the most recent version of MDAC ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 303 PCM360 Plant Condition Management System e f Display software wasn t installed on DB Server and meanwhile your Display Terminal runs on Windows Vista operating system please visit Microsoft Website to download the most recent version of Service Pack package and then upgrade the current operating system UDP Port Ils Being Used
179. assword Rk Start Mode Confirm password aokk kk Manual Service status Running Start Stop Pause Restart Binary Path Path to the executable file For this service Set the Start Mode to Automatic and then click OK button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 30 PCM360 Plant Condition Management System SQL Server Agent MSSQLSERVER Properties Log On Service Advanced E Start Mode Manual Disabled Manual Start Mode The start mode of this service Now you have finished all the settings on MS SQL Server 2008 NOTE To apply all configurations you must re start the computer Modbus RTU TCP Converter System Layout Diagram Where the Converter Is Used 3 Display SS Display SS Display Terminal Terminal Terminal Ss i Ss Ss IE Terminal Ethernet Phase Reference Phase Reference output Reference output ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 36 PCM360 Plant Condition Management System Modbus RTU TCP Converter Field Wiring Diagram The converter is a 1 port advanced modbus gateways that converts between modbus TCP and modbus ASCII RTU proto
180. asurement point and then select Shaft XY Vibration R from Plots menu or directly click on toolbar or right click this measurement point and then select Shaft XY Vibration R from shortcut menu Picture below shows a real time shaft XY vibration plot Ea Shalt XY Vibration A k oner Generator L Steam Turbine Bearing 4 Poet cuereratar 1 Stesrm Turbine B euririg 4 Are ime 12 HU 10 18 d AM 51 55 s The functions for historical shaft XY vibration plot also apply to real time shaft XY vibration plot See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Shaft XY Vibration to get more details Trend R Real time trend plot applies to all measurement points Display real time trend Ensure both the Display and DAQ modules are started From tree view select the measurement point and then select Trend R from Plots menu or directly click on toolbar or right click this measurement point and then select Trend R from shortcut menu Picture below shows two real time trend plots ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 167 Pat Mant Condition Managenvent System Display Module Trend B ePesier Generator 1 5team Turbine Bearing 4 Ele ker Get yes pins Gergen Zeg pacion ngpi Galette Wiker Den jJ n Id b vele le Fle S i SE G E Treml 2 Power fearrabee ieam Turbine Brari 3 Cunami time 12 2 2005 3021244 AM A PEPE 3 it e ap A Hie Y e
181. at are marked by pink color are phase reference Auto full scale the waveform Click on toolbar e Magnify or restore the waveform Use ge Or e on toolbar Compensate or un compensate the waveform Click on toolbar e View waveform of different frequency components Click All 1X 2X on toolbar or select the related commands All Frequency 1X 2X NX NOT1X from View menu e Display hide waveform of channel X channel Y For waveform generated by dynamic or transient sample under the dual channel measurement point by default the Display software will show waveform plots of both channel X and channel Y To view single channel s waveform plot click X or Y ontoolbar e Display hide waveform of baseline sample If the baseline sample for this measurement point is specified clicking and P on toolbar will display baseline waveform plots of channel X and channel Y Add note for the sample Click Add Note command from Operation menu or right click the plot and select Add Note from shortcut menu e Show the note on plot To view or edit the sample s note on the plot click Show Note command from Operation menu or right click the plot and select Show Note from shortcut menu e Select different point on waveform curve Press Left or Right key on keyboard ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 149 PCM360 Plant Condition Management System e Save plot as
182. ation for the program or service vou want En use Mame PCOM Port number 138 v TCP UDP What are the risks of opening a part Change scope Cancel Type DCOM in Name edit box and type 135 in Port number edit box And then select TCP option Configure OPC Client Most configuration settings are the same as those of OPC Server user could consult Configure OPC Server of this chapter for detailed operation 1 Remove Windows security Please refer to Configure OPC Server Remove Windows security of this chapter 2 Setup mutual User Account recognition a Adding User Account Ensure logon user name and password are matched those on PCM360 OPC Server Add a new user called Administrator on third party OPC Client and type the password of this user as password Ensure the current Administrator is added to Administrators group See Configure OPC Server Setup mutual User Account recognition of this chapter for details b Turning off Simple File Sharing Double click My Computer on the desktop and select Folder Options command from Tools menu m File Edit View Favorites Tools Help oe 8 Map Network Drive Q 0 2 Disconnect Network Drive Address x My Computer Synchronize ne art LIE I Folder Options System Tasks la View system information Hard Disk Drives Click the View tab and then clear the Use Simple File Sharing Recommended check box to tur
183. aveform R Power Generator 1 Steam Turbine Uearing 4 wll x Pos ei Generator 1 Steam Tudine Beareg 4 Current Gene 12 20009 10 33 12 AM Uncompensated Al 4943M K 3XHS6um PKPK 13138 290m Y E 20 52u PKPK 1313m Gen sm This module i5 running ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 174 PCM360 Plant Condition Management System CAUTION Sometimes even though the channel s real time measured value doesn t exceed the alarm set point the channel is still in alarm severity See picture below Modbus TCP DM200 10 That indicates the device channel was set with Alarm Latching property once the channel alarmed it will keep the alarm status unless the device is reset Bode Bode plot presents a pair of graphs in Cartesian format displaying the NX vibration vector amplitude and phase angle as a function of shaft rotative speed The Y axis of the top graph represents NX amplitude while the Y axis of the bottom graph represents NX phase angle The common X axis represents rotative speed Bode plot is generated by signals during machine startup or coastdown transient status Table below represents the relation between data measurement point device and channel type Measurement Point Point ME a DR Channel Dual Channel Device Channel Type Acceleration l DAQ Card l Transient samples v v Velocity 6013 6220 6250 Vibration
184. ax 1 281 754 4972 sales provibtech com www provibtech com 241 PCM360 Plant Condition Management System S PCH360 Server 5 x Services List Modbus TCP Server gt Start All Services Shs OPC Server l Text Output H stop All Services Ped Properties Unit English E Help W Auta start service when OS starts On PCM360 Server window stop all services and select a unit from Unit combo box and then start all Services Auto start service when OS starts If checked all services will be automatically started when the operating system starts Properties Button Click this button to set properties of the selected service Note that only PCM360 administrator has access to Set service s property Ensure all services are stopped Select the service from Services List for example select SMS EATER PASE ES cerices List Modbus TCP Server 5 Start All Services OPC S Sie m stop All Services 2 Properties Unit English Help Auto start service when OS starts Text Output Click Property button and a message box below is launched User Name administrator Password e ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 242 PCM360 Plant Condition Management System Type the logon password of PCM360 administrator and click OK button Then the SMS Setting window is launched For more d
185. ay bar graph of the selected measurement point machine or machine train j Display real time waveform plot Nas Display real time spectrum plot Z Display real time shaft XY vibration plot X Display or hide the plot that is generated by data from channel X of a measurement point Y Display or hide the plot that is generated by data from channel Y of a measurement point ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 220 PCM360 Plant Condition Management System A Auto full scale the plot JS Zoom in the plot P Restore a magnified plot to original size Historical Waveform From graphics view select a dynamic sample and then click d button on toolbar Picture below shows a waveform plot with both channel X and channel Y Power Generator 1 Steam Turbine Beanng 1 Power Generator 1 Data AcquisiDon ume 2009 03 16 15 11 35 0 Steam Turbine ncompensated All 192RPM Y Bearing 1 X 045 4 33mil PK PK 31125ms 0 77mil Dee Y d er 378mil PK PK 31125ms 1 14mil mil Some features of the waveform viewed on IE terminal are similar to the historical waveform viewed on Display Terminal See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Waveform of this manual for details NOTE You can t directly switch to the waveform with other frequency components or compensation properties If you want to view the plot with different frequency or compensation properties y
186. be 1259 24m y JOP 21 Due Fw Dae 10Qum 1 5t eam Turbine Gearing 4 Pow et Getucgtor t Sear Tubes Sesrng Cement time 1222009 1006 4 AM M PRPK Gr m 1220009 1006 40 AM This module p running e Sample Plot Group To display the plots on the sample s plot group window please mark the check box before the plots Available options are waveform spectrum and shaft XY vibration Picture below shows a sample s plot group window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 123 PCM360 Plant Condition Management System PLM 324 Plant Condition Management System Display Module Spectrum Power Generator Steam Turbine Derangeg 1 Pus er Generate 1 Steam Tote Beamg 1 Date Acquation te 2008 3 16 05 102 0 2009 2716 2009 32 16 2009 39 16 2009 23 16 TOREM FET Window Messe 15 16 13 0 15 16 00 0 men IS 1 30 0 X ie HR E ent PR 1171089M D I os Y JO 923m PP 117168PM DO en o 0o 2000 3 16 2000 3 16 2009 3 16 318 15 15 25 0 15 1 23 0 15 1 20 0 1 1 130 2000 3 10 DOI 2000 3 16 X9 3 16 209 3 16 15 15 08 0 18 16 18 0 15101 3 0 15101080 1 10 400 100 336 rr 200003016 rrii 35 10 05 0 15 10 03 0 15 10 09 0 DN gt woo 2002 36 20092 16 MOI 2009 32 16 2009 32 16 1 09210 1509140 1909120 1 09000 vw MN DA 2008901 TOF O06 MER Ih Pre t Pow vi Gerarater t Steam Tutae Fours P Outs Argaios t
187. button Type the name of a program folder document or Internet resource and Windows will open itfor you Open cmd This task will be created with administrative privileges Cancel Browse On the cmd exe window type msdtc resetlog and press Enter on keyboard and then exit the window 5s Administrator C Windows system32 cmd exe Microsoft Windows Version 6 6 66611 Copyright amp c 2666 Microsoft Corporation All rights reserved C Users Administrator msdtc reset log Later re start Distributed Transaction Coordinator service If it can t be started yet try Method 2 e Method 2 Click Windows Start gt Run menu On Run window below type cmd and click OK button On the cmd exe window type msdtc uninstall and press Enter on keyboard and then exit the window ca Administrator C Windows system32 cmd exe Microsoft Windows Version 6 H 6HH1 Copyright 4c 2006 Microsoft Corporation All rights reserved C Users Administrator msdtc uninstall Then open Local Area Connection Properties window Please check whether NWLink IPX SPX NetBIOS Compatible Transport Protocol was installed If it was installed uninstall it and then re start the computer ProvibTech Local Area Connection Properties 2 xi General Advanced Connect using E SiS 900 Based PCI Fast Ethemet Ade This connection uses the following ite
188. ca Philadelphia Pennsylvania 3 Electronic Engineer s Handbook McGraw Hill Book Company New York New York 4 Mark s Mechanical Engineering Handbook McGraw Hill Book Company New York New York 5 Mechanical Equipment Standards for Refinery Service American Petroleum Institute Washington D C ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 334
189. cal DAQ Server is stopped On this window you can set trigger conditions for the machine train to collect static and dynamic data ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 90 Static and Dynamic Data Collection Setup EX Machine Train Power Generator 1 Band Alarm Trigger Time Trigger Start Time Dynamic Data Collection Time Interval BO s static Data Collection Time Interval 10 s Select the machine train and then check the trigger modes finally click OK button Alarm Trigger Alarm Trigger means when alarm occurs on a channel that belongs to the machine train channels under this machine train will start to collect dynamic or and static data one sample per triggering The data collection will be started only when the alarm severity of the measured value of the related measurement point channel changed The change could be an alarm severity conversion from Normal to Alarm Alert or Danger or Alarm Alert or Danger to Normal or Alert to Danger or Danger to Alert Table below indicates the relations between DAQ device type DAQ device property DAQ channel type and the type of data to be collected when alarm trigger for dynamic and static data collection happens Device Type Device Property Channel Type The Collected Data Type Acceleration Velocity penance Osa Vibration from Prox d DAQ Cards DAQ Module Position from Prox l Static
190. celerometers and are typically used to evaluate high frequency machine casing or bearing housing response characteristics Acceleration transducer An Acceleration transducer is a seismic transducer which converts the acceleration character of vibration into a proportional electric signal Aliasing False frequency components caused by sampling a dynamic signal at a sampling frequency too low The sampling frequency must be at least twice of the highest frequency of interest or the highest frequency component in the signal This effect can be eliminated by adjusting the sampling frequency or using a low pass filter on the signal prior to sampling ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 321 PCM360 Plant Condition Management System anti aliasing The primary disadvantage of anti aliasing as is the case with virtually any type of filtering is that phase and amplitude errors would incur Alignment The positioning of machine components bearings rotors casing foundation piping etc with respect to each other for efficient transfer of power Various alignment requirements utilize different techniques of cold and hot machine measurement including optical mechanical dial indicators electronic proximity probes and laser Amplitude The magnitude of periodic dynamic motion vibration Amplitude is typically expressed in terms of signal level e g millivolts or milli
191. ch Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 172 D D I d SES e A E EE AN e KEE AT Te Sampir Eg Poser Generator d iaa Pe Cune Fre 12 2000 8 55 SAM Unc oper aad IX Pere xy Hs EZE EE Th CH Lind cl etreag REM Lk Jung ef i JS ann ls s y dr 1900 mr d F 1070 hi i ana TC d my mi e mao A ii ra T ST vun H hano FT LL Aun Ip 2370 eng xa EL um 7 ck T leg EU Men ae A P em M Ti d tuj M i kee EU W M 2 ar aT wr imt hy a t T Tra gsteihde i ar Some functions for historical polar plot also apply to real time polar plot See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Polar NOTE Display software supports showing real time polar plots of up to two measurement points four channels at the same time Bar Graph Bar graphs are a popular format for displaying current measured value and statuses of channels The color of the bar graph indicates the channel s real time alarm severity the background color is blue v Red Danger v Yellow Alert v Green Normal Color status indication v Flashing The channel has ever alarmed and the alarm was not acknowledged yet v Solid On the channel no alarm occurs or the alarm has been acknowledged ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 173 PCM360 Plant Condition Management S
192. ch Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 87 PCM360 Plant Condition Management System Ensure DAQ module on local DAQ Server is stopped and then select Mapping DAQ Device from Setup menu Mapping DAQ Device x Trainone Mapped Power Generator 2 Mapped Power Generator 3 Un mapped Mapping DAG Device Cancel mr e Mapping Status Mapped indicates the machine train has mapped DAQ devices while Un mapped indicates the machine train hasn t mapped any DAQ devices e Mapping DAQ Device Button Select a machine train first and then click this button Machine Train Name Mapped Device List Un mapped Device List IP Address Name IP Address PCI5220 1 192 168 1 111 PCI6220 2 192 168 1 112 PT3 1 192 168 1 112 Cancel Mapped Device List List DAQ devices that are mapped by the selected machine train Un mapped Device List List DAQ devices that haven t been mapped by any machine trains _ lt lt Left shift button gt gt Right shift button To map a DAQ device with the machine train you should select the device from Un mapped Device List and then click ES button to move it to Mapped Device List Note that a machine train only maps DAQ devices ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 88 PCM360 Plant Condition Management System that are added on the same
193. chine train must be speed triggered and collecting transient data Display real time bode Ensure both DAQ and Display modules are started From tree view select the measurement point and then select Bode R from Plots menu or directly click E on toolbar or right click the measurement point and then select Bode R from shortcut menu Picture below shows a real time bode plot ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 171 Some functions for historical bode plot also apply to real time bode plot See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Bode NOTE Display software supports showing real time bode plots of up to two measurement points four channels at the same time Polar R Table below represents the measurement point that can generate the real time polar plot Measurement Point Device Device Channel Type Single Channel Dual Channel DAQ Card 6013 6220 6250 Vibration from Prox Note that the machine train must be speed triggered and collecting transient data Display real time polar Ensure both DAQ and Display modules are started From tree view select the measurement point and then select Polar R from Plots menu or directly click e on toolbar or right click the measurement point and then select Polar R from shortcut menu Picture below shows a real time polar plot ProvibTe
194. ck OK button to logon Attach the Database to SQL Server Click Attach DB button to attach the PCM360 database to SQL Server If DBM software succeeded in attaching the PCM360 database message box below is launched LICINIUS x Lal Kl Succeed in attaching the database NOTES 1 Before attach PCM360 database you cannot operate the database by the software 2 After attach the database you should license the PCM360 system or else you cannot operate the database except detaching it Backup Database Backing up a database produces a copy of data and system configuration This copy allows you to quickly restore corrupt database resulting from unpredictable problems We recommend that you backup your PCM360 database periodically to guard against any accidental loss Click Backup DB button on main window Then following window is launched ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 229 are PCM360 Plant Condition Management System evr Backup Database x System SN NIOKQ PEGE2 J44RE 9W2K0 Database Information Name Pem360DB File Version 3600 Setup Record Name Siege zB aj Dr els Automatic Every 30 day s on 13 08 07 ER Backup Path R M Manual Backup Path e en On Backup Database window the SN of the system name and DB file version information of the current database are displa
195. click the OPC Server and then select Delete from shortcut menu Hew Group Reconnect Properties After the operation all groups and items under this OPC Server are removed Delete a group On OPC Client window select a group under an OPC Server and then select Delete command from Edit _ ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 281 PCM360 Plant Condition Management System menu or right click this group and then select Delete from shortcut menu i FCM3B50 OFC Server Item ID aS New Item Delete Properties After the operation all items under this group will be removed Delete an item items On OPC Client window select an item from Item List and then select Delete command from Edit menu or right click this item and then select Delete from shortcut menu sg PCM360 OPC Server Data Value T Quality Mapping Channel Double Click a CURES GQPRONY 2X55 MW Coal Power Plant OPCC Float 1 82564 1 New Item Unmapped GQPROWY 2X55 MW Coal Power Plant OPCC Float 2 44121 1 Set Active Unmapped CJPRONY 2X55 MW Coal Power Plant OPCC Float 1 62667 1 Set Inactive Unmapped GQPROWY 2X55 MW Coal Power Plant OPCC Float 1 6229 1 Unmapped CJPRONY 2X55 MW Coal Power Plant OPCC Float 1 64615 1 Map
196. cols It can be used to allow Ethernet master to control serial slaves or to allow master to control Ethernet slaves Up to 31 serial slaves can be connected simultaneously Dual power input and relay output Ethernet SWTTCH Copper Ethernet SWITCH Ethernet KTM TaD A Note v Power Supply 2 is optional ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 37 PCM360 Plant Condition Management System Installing MGate Manager Software Put the MGate Manager Installation Media into the DVD ROM Find MGate Manager folder and double click MGM Setup Ver1 2 Build 07081514 exe Then follow the tips on the windows to install the software Configuring MGate Manager Software To run MGate Manager Software select Windows Start gt All Programs gt MGate Manager MGate Manager The software main window is launched f MGate Manager BE xl No Name Model MAC Address IP Address Specify by IP Address NE E E cud E mem locate Configuration Upgrade Firmware Monitor Language Export Import Exit Before running the MGate Manager software make sure the computer and Modbus RTU TCP Converter are connected to the same network For configuration purpose the converter unit must be connected the available power source Please refer to Modbus RTU TCP Converter Field Wiring Diagram MGate Manager soft
197. condition only applies to alarm trigger Supposing the time is set to 60s When normal state after the alarm trigger lasts 60s collection will stop v Timed Defeat for Speed Trigger This condition only applies to speed trigger Supposing the time is set to 20s and the Delta RPM to cause the trigger is 40 RPM When the state in which Delta RPM is less than 40 RPM after the speed trigger lasts 20s collection will stop Collected Data before Triggering The setting decides the collected data before triggering If you set the time to 10s DAQ amp COM software will automatically collect the data for 10s before triggering store data 10 second before triggering 4 20mA Module Setup The current output module transforms digital signal into the 4 20mA current signal and then outputs the signal to other information systems such as PLC DCS etc Ensure DAQ module is stopped and then click this ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 99 PCM360 Plant Condition Management System command to launch 4 20mA Module Setup window The function is used to configure 4 20mA output modules 4 20m Hodule Setup E x 4 20mA Device Channel Selection Calibration Name Mapping Sta Numerical Data For Start Current ChannelO Mapped NN Channel Un mapped R Channel Un mapped Channel3 Un mapped Start Current Channel4 Un mapped Channel5 Un mapped 2 u
198. cy measurement in cycles per second High Frequency For purposes of studying rolling element bearings a frequency range typically above 5 kHz used to measure the very high vibration frequencies associated with microscopic faults in bearing components While this technique may provide the earliest warning of impending bearing failure for some types of bearing faults there are several other machine malfunctions which can produce vibrations in this range e g cavitation rubs etc In addition the high frequency measurement technique sometimes provides warnings too early long before any maintenance bearing replacement needs to be considered Hysteresis The difference in levels dead band between the trigger threshold and the reset designed to reduce false triggering Inertially Referenced Motion that is referenced to a mass whose inertia keeps it stationary yielding absolute motion Also describes a transducer with an internal inertial reference mass Phase Reference Pulse That change in the output signal of the phase reference transducer caused by the phase reference event Micro inch A unit of length or displacement equal to 10 6 inches or 10 3 mils Micro meter A unit of length or displacement equal to 10 6 meters One micro meter equals 0 0394 mil Also called micron obsolete Mil A unit of length or displacement equal to 0 001 inch One mil equals 25 4 micrometers Mode Shape ProvibTech Phone 1 713
199. d For example if check Bearing 1 the measured values and alarm statuses of both ChX and ChY beneath Bearing 1 are all selected EIB Power Generator 1 O BEPA Steam Turbine EM Bearing 1 EM Value lA Alert Pa B E Danger BH Bearing 2 BN Bearing 3 00 E Bearing 4 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 259 PCM360 Plant Condition Management System Method 2 Right click a node from tree hierarchy and a shortcut menu pops up Click the related command to select items E Power Plant DENO E op Power Generator 1 Er Ee oteam ae Eq caring M EH 15 ChY Select all value EIE Vali Cancel allivalue os Alei Select all Alert M ER Dans Cancel all Alert i ep Vali Select all Danger AA dle Cancel all Danger MEE G Danger Hole Bearing 2 Select all Value If selected all value items beneath this node are checked Cancel all Value If selected all selected value items beneath this node are unchecked Select all Alert If selected all alert items beneath this node are checked Cancel all Alert If selected all selected alert items beneath this node are unchecked Select all Danger If selected all danger items beneath this node are checked NN S 8 Ss S Cancel all Danger If selected all selected danger items beneath this node are unchecked b Move specified items to items to be tran
200. d also set the running speed and rotation direction of the machine on Phase Reference Parameter tab ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 80 Channel Definition x General Measurement Parameter Spectrum Band Phase Reference Parameter Running Speed enm RPM Rotation Clockwise C Counter clockwise e DM200 For DM200 that supports condition monitoring by default three channels are defined xi All Channels Select Device DOC X Frequency Response Select Channel Enable Chan Channel Description Running Speed Iz 0 Channel 3000 RPM 1 Channel1 2 Channel2 Channel Definition Select Primary Phase Reference D on we Channel 0 and channel 1 are defined as general continuous analog channels to collect both dynamic and static data while channel 2 is used as a phase reference channel to get phase reference signal To change parameters select the channel and then click Channel Definition button For channel 0 and channel 1 on General tab you can change the channel description and set the transducer orientation according to field requirement ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 81 PCM360 Plant Condition Management System Channel Definition I Continuous Analog Signals General F Discrete Analog Signals v Enable Static and D
201. d to inform you We recommend that you restore the database with the record marked the same SN v DB File Version DB file version of the database that produced the backup record Note that you are forbidden to restore the database with a higher version record v Position The position No of the backup record in the file Select a valid backup record from the list and then click OK button Warning window is launched AN This operation will overwrite current database and all historical data will be last Before the operation please ensure you have exited every DC workstation that connected to this DB Server Also you are strongly recommended to back up the current database first Please input TES to continue cance To confirm restore the database type YES and click OK button If succeeded following message box will be launched ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 233 PCM360 Plant Condition Management System PCM360 DEM x Lad 1 1 Succeed in restoring the database Delete Historical Data Click Delete Data button on the main window Delete Data x System SN NIOKQ PEGE2 J44RE 9W2K0 Database Information R Name Pem360DB File Version 3600 Setup F Automatic Delete slaw rall data and baseline data Every 60 day s on 13 08 49 delete historical data 365 day s ago M Manual F Delete slaw rall data and base
202. d to set the available UDP port ensure the Display module is stopped When the system UDP port is used by other application program a message box will be launched to inform you I the current UDP port is being used please login pem360 to reset it ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 207 PCM360 Plant Condition Management System Under this condition you should assign another UDP port for PCM360 system To re set the UDP port ensure the DAQ module is stopped UDP Port Setup xj UOP Part B000 Cancel Help Type the available UDP port in the edit box and click OK button CAUTION To apply the new UDP port after re set the system UDP port you must exit PCM360 software contains DAQ amp COM Display Server and Web Server and then re run them System No Setup Click this command to open System No Setup window ensure Display module is stopped The function is used to specify a system No for current PCM360 system System No It is used to identify the unique PCM360 system when there are multi PCM360 systems in the same local network By default the system No will be set to 0 If user wants to specify another No for the current system type the new number in the edit box and then click OK button to save the number System No Setup X System Mo ES 0 255 un CAUTION To apply the new system No
203. dit Picture command from Edit menu is unmarked On Machine train Machine View or Machine Measurement point View right click this measurement point and select Hide command from shortcut menu Stud on Machine Channel 0 00 g ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 66 are PCM360 Plant Condition Management System evr Operation Menu Start DAQ Click this command to start DAQ module on local DAQ Server With the DAQ module started all devices on local DAQ Server will start to work This command has the same function with ol button on toolbar Stop DAQ Click this command to stop DAQ module on local DAQ Server Once the DAQ module is stopped all devices on local DAQ Server will stop working and you can configure the system This command has the same function with ol button on toolbar Acknowledge Alarm When alarm occurs this command is enabled and meanwhile the picture bars of the related machine train machine and measurement point start to flash And if alarm severity of the related value returns Normal to stop flashing status of picture bars you should acknowledge the alarm Click this command and Acknowledge Alarm window is launched Acknowledge Alarm X Table af Machine Train with Alarm Machine Train Mtb Alarm Power Generatord Select Al Acknowledge Alarm By default Select All will be marked Directly click Acknow
204. dress r Plant DEMCO Pawer Generator 1 Steam Turbine Bearing 1 Ch Vvalue d Delete items from items list ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 260 PCM360 Plant Condition Management System Y Delete Button Use this button to delete an item from items to be transferred list Select an item and click Delete button The selected item is deleted Y Delete All Button Use this button to delete all items from items to be transferred list Directly click Delete All button and all items are deleted PCM360 SMS PCM360 SMS Service is used to send messages that contain collected data information of predefined measurement points to the cellular phones Before data transmission you should set the configuration and communication parameters Open main window of PCM360 Server software and stop all services See picture below 5 x cervices List Modbus TCP Server b Start All Services OPC Sich l Text Output m stop All Services Properties Unit English gt E Help W Auto start service when OS starts Select SMS from Services List and click Properties button User Mama administrator Password cen Type the logon password of PCM360 administrator and click OK button Then SMS Settings window is launched ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 261 PCM360 Plant Co
205. e Calchfode noMeasurely Unit Add Device Extent Delete Device Upload Choose RTU or TCP mode according to the actual Note only one mode for a DAQ node is permitted Click the button named Add Device the Device Information window will popup as follows ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 291 PCM360 Plant Condition Management System Device Information Device Mao The device numbers for the units will auto arrange and cannot be reassigned but you can name the unit as your will Click the button OK the unit will be added to the Device List one by one Unit Mannager x Communication Mode ATU O TCP Device List Device No Device Name Channel Number 126 one 0 129 two 0 Channel List Property Channellype Calchfode nMeasureTy Unit Select one unit and click the button Extent refer pre part for the RTU device or the TCP Client device to setup the commutation parameter for every unit Select one unit and click the button name Delete Device the unit will be deleted Select one unit and click the button Upload to upload the parameter of the unit the parameter will show in the list at bottom of the window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 292 Unit Hannager Communication Mode RTU TCP Device List Device No De
206. e Center C Other Message Center SIM Message Center Use message center of internal SIM card Other Message Center Use another available message center If checked you should type an available message center number in the edit box Message Language Setup Message Language English Only C Other Language Choose a proper message language as your needs If the message only contains letters and numbers we recommend that you select English Only option if the message also contains other symbols like Chinese characters you should select Other Language option Each message can contain up to 160 characters in English message language and contain up to 70 characters in others ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 267 PCM360 Plant Condition Management System PCM360 Text Output With Text Output service PCM360 system could record measured value information of the selected channels into a user customized text file Open main window of PCM360 Server software and stop all services T PCM360 Server Modbus TCP Server eis ELTE SMS l Text Qut put Type the logon password of PCM360 administrator and click OK button Then Text Output Settings window is launched Text Output Settings HRY Power Plant CP Plant 192 168 1 101 ProvibTech Phone 1 713 830 7601 Fax 1 2
207. e Reference Parameter Tey ee PCIE220 1 Transducer Orientation Channel No o Channel Description Channel Property Continuous Analog Signals General Discrete Analog Signals v Enable Static and Dynamic Data Collection Value Type Y 3 S J Enable Transient Data Collection C Continuous Analog Signals Phase 7 7 cl deeg Mapping Discrete Analog Channel Cancel Alarm Trigger For machine train that is set to Alarm Trigger once alarm occurs on a channel that belongs to the machine train channels under this machine train will start to collect transient data The data collection will be started only when the alarm severity of the measured value of the related measurement point channel changes from normal to alert or danger Picture below presents the data flow in alarm trigger mode Seen from the data flow the data no matter collected before triggering or after triggering will be sampled by Delta Time sampling mode See Delta Time Sampling Mode ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 94 Delta Time Sampling Transient Samples Stored in SQL Database Speed Trigger Picture below presents the data flow in speed trigger mode Data Collection Data Sampling Stored in SQL Database Once the actual Delta RPM of machine train exceeds the specified value speed trigger occurs For example
208. e check box before the machine train and click Acknowledge Alarm button to acknowledge the alarm of this machine train By default Select All will be marked and clicking Acknowledge Alarm button will acknowledge alarms of all machine trains When alarm is acknowledged and the alarm status of related machine train returns to normal the picture bar of the alarmed machine train will stop flashing Reset Relays The command is used to reset the latched and alarmed relay channels Ensure both DAQ and Display modules are started Click this command will launch the Reset Relays window xj Device List Channel List Channel Mame Channel Channel Channel Channels Channel Channels Channel Device Mame 2 SEN S ES ES IST IST ST SC Select All Reset Device Select All Reset Channel Exit Help Device List List all relays in current PCM360 system ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 202 PCM360 Plant Condition Management System Channel List Select a relay from Device List and channels that are set to Latched property of this relay will be listed e Select All Check box Reset Device Button To reset a relay Mark the check box before a relay and click Reset Device button To reset all relays Mark Select All under Device List and click Reset Device button e Select All Check box Reset Channel
209. e command from Plots menu SC Display historical transient full cascade plot It has the same function with Full Cascade command from Plots menu Display historical transient trend plot It has the same function with Trend Trs command from Plots menu lbs Display historical transient waterfall plot It has the same function with Waterfall Trs command from Plots menu Shortcut icons for historical plots of both dynamic data and transient data OF Display historical shaft centerline plot that is generated by both dynamic data and transient data It has the same function with Shaft Centerline H command from Plots menu Display historical trend plot that is generated by both dynamic data and transient data It has the same function with Trend H command from Plots menu Shortcut icons for plot group ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 128 PCM360 Plant Condition Management System Qe Display plot group of a sample It has the same function with Plot Group Sample command from Plots menu Ed Display plot group of transient data It has the same function with Plot Group Transient Sample command from Plots menu CG Display plot group of waveform plots It has the same function with Plot Group Waveforms command from Plots menu kt Display plot group of spectrum plots It has the same function with Plot Group Spectrums command from Plots menu ai
210. e database you should contact your local ProvibTech representative Fail to Backup Database PCM360 DBM x AN Failed to back up the database by manual made If the message box above is launched when software is backing up the database please check 1 SQL Server is running normally ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 299 PCM360 Plant Condition Management System 2 Disk space for saving backup record is available Make sure the disk available space is at least three times the size of the backup record If still cannot backup the database please contact your local ProvibTech representative Fail to Restore Database PCM360 DEM X e Failed to restore the database If the message box above is launched when software is restoring the database please check 1 SQL Server is running normally 2 The related backup record is produced by DBM software 3 The related disk available space is at least three times the size of the backup record If still cannot restore the database please contact your local ProvibTech representative DB File Isn t Compatible with PCM360 Software If the version of the current DB file is not supported by the PCM360 software a message box will be launched to inform you when log on the software Solution Uninstall the DBM amp Server software and re install it or replace the DB file under the DB folder of the desti
211. e essen nennen nennen nnn nnne nennen nnn nnns 49 Uninstalling PCM360 DBM amp Server Software sisse esee 49 Uninstalling PCM360 Web Server Software 49 PCM360 DAQ amp COM SOFTWARE OPERATION eeeeee enne enne nenne nnn nnnnn nsn nana snas anas nnns sana assa nas na assa s 50 Run PCM360 DAQ amp COM Software nennen nennen nenne ness nnnneneni nnn nnn n nnne nsns nnns 50 PEM GODA S COMTI m T ee 51 By US IMGT 52 Transient Temp Data File Path Gen 52 ej 52 Usor MOTU E 52 User ACCOUNT Management MM 52 DOO FAS SVU OM MNT crear Renae 54 Define PCM Explorer 55 Reresh euE i S 56 Blg o 56 Change the size of the font of the measurement points eese nnns 57 maji et PA 57 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com II are PCM360 Plant Condition Management System evr EOI SIC OG ante 57 AMI an E EE A A EEA I ET A EA 62 TOOD E 62 Sl eebe 63
212. e in temperature as a function of resistance RUB Machine malfunction consisting of contact between the rotating and stationary parts of a machine involving friction impacting and changes in system stiffness Seismic Transducer Any vibration transducer which measures the absolute vibration of an object Acceleration transducer and velocity transducers measure absolute vibration typically of machine housing or structures and thus are both referred to as seismic or inertial transducers Sensitivity ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 330 PCM360 Plant Condition Management System The ratio of the change in the output to a change in the input A typical sensitivity for a proximity probe transducer is 200 millivolts per mil 7 84 volts per millimetre Shaft Centerline Plot Transient or trend plot of the shaft average radial centerline position within the bearing clearance presented in Cartesian format Shaft Rotative Speed The frequency at which a shaft is rotating at a given moment usually expressed in units of revolutions per minute rpm may also be expressed in radians per second mostly for laboratory work 100 rpm equals approximately 10 radians per second 100 rpm 100 PI 30 radians per second Slow Roll Speed Low rotative speed at which dynamic motion effects from such forces as imbalance are negligible The speed at which shaft bow can be
213. e of static and dynamic data collection trigger on Power Generator4 BER File Edit Format View Help Trigger Mode Static and Dynamic Data Collection 3 6 2009 12 39 17 PM OPC for PGl Time Trigger v Transient If checked when the machine train is triggered to collect transient data the information concerning trigger mode of the machine train will be saved The conditions of data collection were set on Transient Data Collection Setup window on DAQ amp COM software Picture below shows the text information that was recorded because of transient data collection trigger on Power Generator4 pcm360 Notepad E Bl x File Edit Format View Help Power Plant Power Generatorl Machinel Acc Chx 0 03g Power Plant Power Generatorl Machinel Acc chv 0 03g rigger Mode Transient Data Collection 3 6 2009 12 53 07 PM Generator4 Manual Trigger Trigger Mode Static and Dynamic Data Collection ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 0 PCM360 Plant Condition Management System Text Content Settings r Text Content DO Power Plant DEMO 2 D S Power Generator 1 E Bry Steam Turbine El or Bearing 1 OO chx oy chy W Bearing 2 OO Bearing 3 CIS Bearing 4 a ET Generator o E Power Generator 2 a D S Power Generator 3 Refinery Plant DEMO o D Air Separator o D Distiller Test Content E E E
214. ech com www provibtech com 131 PCM360 Plant Condition Management System PCM360 Plant Condition Management System Display Module PCM Explorer Bl x File User Edit View Plots Operation Setup Decision Support Balance Window Ge 8 x IIS 6 9 4 7 le e e 3 qe Ie E 7 E Power Generator 1 e GACA KAI lt 2009 3 16 15 14 16 0 32009 3 18 15 09 14 0 C 2 Steam Turbine 3 2009 3 16 15 16 13 0 2009 3 16 15 11 35 0 92009 3 16 15 09 12 0 9X Bearing 1 63 2009 3 16 15 16 09 0 2009 3 16 15 11 08 0 S 2009 3 16 15 09 08 0 amp Dynamic 3 2009 3 16 15 16 03 0 2009 3 16 15 10 47 0 2009 3 16 15 09 03 0 oe eer 3 2009 3 16 15 15 32 0 2009 3 16 15 10 06 0 2009 3 16 15 08 58 0 i Bearing 2 3 2009 3 16 15 15 29 0 2009 3 16 15 10 03 0 2009 3 16 15 08 56 0 ove Dynamic 2009 3 16 15 15 26 0 S 2008 3 16 15 10 00 0 S 2009 3 16 15 08 48 0 2009 3 16 15 15 23 0 S 2008 3 16 15 09 52 0 2009 3 16 15 08 44 0 S 2008 3 16 15 15 20 0 S 2008 3 16 15 09 43 0 2009 3 16 15 08 42 0 2009 3 16 15 15 13 0 S 2008 3 16 15 09 24 0 2009 3 16 15 08 36 0 S 2008 3 16 15 15 02 0 S 2009 3 16 15 09 21 0 S 2009 3 16 15 08 33 0 9 Trs Transient E Ne Bearing 3 v Bearing 4 Kid Generator Power Generator 2 Power Generator 3 20990000 E This module is ru
215. ed e g for balancing purposes will be described as a magnitude mils or micrometres acting in a particular direction degrees The vector data presentation which is easiest to interpret is the polar format Velocity The time rate of change of displacement Typical units for velocity are inches second or millimeters second zero to peak Velocity measurements are used to evaluate machine housing and other structural response characteristics Electronic integration of a velocity signal yields displacement Vibration The oscillatory back and forth motion of a physical object Waterfall Plot Similar to Cascade plot except that one vertical axis is usually time instead of shaft rotative speed rpm Waveform A presentation or display of the instantaneous amplitude of a signal as a function of time XY Orthogonal perpendicular axes in a Cartesian coordinate system Usually used as a reference for orthogonal mutually perpendicular radial vibration transducers Y represents the vertical axis and X represents the horizontal axis Zero to Peak Value One half of the peak to peak value REFERENCES ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 333 PCM360 Plant Condition Management System 1 Dictionary of Instrumentation Technology Machine Design Penton IPC Inc Cleveland Ohio 2 Electrical Transducer Nomenclature and Terminology Instrument Society of Ameri
216. ed that you download and install the latest service packs and security updates For this product For more information see Windows Update 2 Fi ant og i y Hirirare and Sedteare aquiremantz View the hardware and ge Qe Pap Ph Semi ty Documankakicm ig View tha zacuriiy documankakticn l Celine Kelause Reien m View the batasi tn sraak sh absut the Palawan Seite Contigo aicn Checker i a Lach o kl to che Cer phali hians tbe prevent Piperal SQL Farver oer Treated lesion imztall Upgrads Bai wor A Upgrade Adrizcer analyres any ML Server SU ar DAL Server REI ceagenan bat awe kmxballad asd id niili ca ixsuss Le fim erlker balises sr adi W eki Qe SUL Server ZU Celine Enxtallairton Reis Laumch the cmdline inztallairon dacumantaticm l H r Le Gan Shee viih SQL XZarvar DO Pet lower Clustaring e Feed inilructishi of how to gel Tarted with SOL Sarver J000 fal lever clusiaring ie wpe Ae DIL Server 200 fren BOL Server Select Installation on the installation guide left side and select New SQL Server stand alone installation or add features to an existing installation from the right side ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 14 ze SQL Server Installation Center Planning E H i L a a os tn a ES i A Lemah siperi ia eil 8 pede Va ap inti E vernm Server ERD am SL Sarees Leech a virei is wpprade ap
217. eeeeesaaaageeeseeeeesaaageneeeeees 241 Sen Kg AT Le E 244 me uve eSI c 244 OPC and DCOM Settings EE 244 TEE SENET trc 244 Seige ORO 6 i e 256 Register POM360 OPC Gervice aurrin a aiaia a iaiia 257 PCM360 M db s TOP SErVEP FN Tc 257 Communication Parameters Sein 258 Transferred Items Setup EE 259 mec 261 VIO CI leei Po ijsm P 262 Message COM CE Oe TOS cssisssisteutusime ntn iesu EE as seedea une EE EE UU SUMMUS QUDES TEENS 264 Communication Parameter Sells EE 265 Connection TOSUNG EE 266 FHECEIVEl LIS SOCIO M 267 Message e E 267 Message Language Getup 267 xS SUE ue mm 268 TVG OCT MOE E E 269 TONE COTTON SC IIIS PRONTO 271 N d xre g0o 271 wb KH Nee A lo lE 273 BORO e M E 273 Dos DA FCG a 0 sae T E ee eee ee ee ee eee eee 273 Extended Definition for DAC Card 273 PONSO OPC ee 274 Adding PCMS60 OPC Client DOVICC EE 275 ProvibTech Phone 1 713 830 7601
218. eeessaaaeeeeessaeeseessssaaees 296 Fail to Launch My Computer Property Window when Configuring OPC System Wide DCOM 296 Fail to Log on the Computer by Windows Administrator Account 298 Fail to Log on DBM Eet EC 299 FAO GaC ONADA SE si M TH 299 e Ee EE e c 300 DB File Isn t Compatible with PCMS360 ZGoifware cesses eene 300 Error in Connecting to Database EE 300 Tree View on Display Module Can t Work Normally Unpredictable Error Happens 303 UDP Port Is Being USO essen nennen nenne EEE EE EEEE ssa anri sss EEE 304 ETOP eeler ee M 304 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com Xl are PCM360 Plant Condition Management System 5 PCM360 Application Notes nennen enne nnne nenne ener n nnn n nnns nena nnn n nennen nnns 305 PCMS360 Minimum System Configuration eee eene nennen nnne n nennen 305 PCM360 Standard Network System Configuration eese nnns 306 PCMS360 Connection to PT2060 Monitor 307 PCMS60 Connection with Modbus Devices or Any Process Data Motore 308 PCM360 Connection Direct To fGensorg en 308 PCM360 Hardware Output of Programmed Relay Alarms and 4 20mA sse 308 d 309 Appendix I Installing MS SQL Server 2000 Person
219. efault is password and then click OK button x D Proviblech PCM360 Plant Condition Management System UserName b ie Password ee Cancel DB Server Selection DB Server Selection Button Click this button to change the DB Server PCM360 Display software connects to DB Server Selection xX DE Server Name test Cancel Type the name or IP address of DB Server and click OK button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 115 PCM360 Plant Condition Management System PCM360 Display Tray PCM360 Display software is a taskbar application and follows the standard behavior of taskbar applications When Display software is minimized its shortcut icon appears in the area of the taskbar clock on the right of the taskbar v Tonormally display the software double click the task icon v Toget the task shortcut menu right click the task icon Restore Help About Exit PCM360 Display Bed Restore Select this command to normally display the software It does the same work with double clicking the task icon Exit PCM360 Display Select this command and message box shown below is launched To exit the software click OK button x 1 2 j Are vou sure vou want to quit Note that when PCM360 Display is normally displayed clicking the close button on the window does not terminate the a
220. el E A GMHBH E H EH EEENEENEN ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 280 E rq PCM360 OPC Server J Software Server CJPRONY 2X55 MW Coal Power Plant OPCC 2 43801 0 CJPRONY 2X55 MW Coal Power Plant PCC Float 2 438465 0 Good CPRONY 2355 MW Coal Power Plant OPCC Float 2 44121 Q0 Good C JPRONY 2X55 MW Coal Power Plant OPCC Float 1 62667 0 Good CJPRONY 2X55 MW Coal Power Plant OPCC Float 1 6229 0 Good C JPRONY 2X55 MW Coal Power Plant OPCC Float 1 64615 Q0 Good CIPRONY 2355 MW Coal Power Plant OPCC Float 8 26539 0 Good C JPRONY 2X55 MW Coal Power Plant OPCC Float 2 43812 0 Good CJPRONY 2X55 MW Coal Power Plant OPCC Float 0 Dez Good C JPRONY 2X55 MW Coal Power Plant OPCC Float 1 62828 Q0 Good CPRONY 2355 MW Coal Power Plant OPCC Float 0 325409 0 Good CJPRONY 2X55 MW Coal Power Plant PCC Float 0 064 Q0 Good Method 2 Right click this item and then select Mapping from the drop down list and later select the channel from the list Ej PCM380 OPC Server 3 Software Server EIDEM STEM METH CN Se Mapping Channel Double Click PRONY 2X55 MW Coal Power Plant OPCC Goog Delete 0 GQPROWY 2X55 MW Coal Power Plant DPCC 0 abode GQPRONY 2X55 MW Coal Power Plant OPCC Float 2 441
221. els are defined and can t be changed e DTM For DTM DTM10 201 10 301 20 that supports condition monitoring by default two channels are defined ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 79 x All Channels Select Device inn v Frequency Response Select Channel Enable Chan Channel Description Running Speed 0 Channel E RPM 1 Channel1 Channel Definition Select Primary Phase Reference o omoa wo Channel 0 is defined as a general continuous analog channel to collect both dynamic and static data while channel 1 is used as a phase reference channel to get phase reference signal To change parameters select the channel and then click Channel Definition button For channel 0 on General tab you can change the channel description and set the transducer orientation according to field requirement x General Measurement Parameter Spectrum Band Phase Reference Parameter DEOR NT DTM Transducer Orientation Channel No Channel Description gt Channel Property Continuous Analog Signals General Discrete Analog Signals Value Type Continuous Analog Signals Phase v Enable Static and Dynamic Data Collection Enable Transient Data Collection Cancel And for channel 1 besides the channel description and transducer orientation you shoul
222. ement System PCM 360 Plant Condition Management System Remote Assistance CO Remote Desktop UPnP Framework Add Program Add Port Edit Delete IV Display a notification when Windows Firewall blocks a program What are the risks of allowing exceptions Cancel On Exception tab of Windows Firewall window click Add Program button Add a Program i X Ta allow communications with a program by adding it ta the Exceptions list select the program or click Browse to search Far ane that i not listed Programs ES iActivex Control Test Container p API Text Viewer ES Application Peformance Explorer amp Automation Manager B Client Network Utility m D atatlbject Viewer D ataS acket Server DataSocket Server Manager TRE DDE Spy li Depends DocFile Viewer gt Path CNProgram Files Microsoft Visual Studios Com Browse Change scope Select the program to the Exceptions list o b Port and protocol level Specify that the firewall should allow or deny traffic on a specific port for either TCP or UDP traffic On Exception tab of Windows Firewall window click Add Port button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 255 PCM360 Plant Condition Management System x Use these settings to open a port through Windows Firewall To find the port number and protocol consult the document
223. ement point taken over different times From tree view select Dynamic symbol beneath the measurement point and then click E button on toolbar Picture below shows a dynamic trend plot with both channel X and channel Y E 2009 03 16 14 5523 E tadng me C Ending ime 2 ei 3 16 s 1502 ae Rebesh 2009 03 16 151647 Some features of the dynamic trend you viewed on IE terminal are similar to the historical dynamic trend viewed on Display Terminal See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Trend Dyn of this manual for details NOTE You can t directly switch to the dynamic trend with other frequency components If you want to view the plot with different frequency you should exit the IE terminal and log on Display software to change the parameters refer to Frequency and compensation Setup for details Historical Static Trend Static trend plot is a presentation in Cartesian coordinates of a measured variable versus time based on static samples under a measurement point taken over different times From tree view select Static symbol beneath FFL ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 223 are PCM360 Plant Condition Management System evr the measurement point and then click ES button on toolbar Picture below shows a static trend plot with both channel X and channel Y ZUD DES ZI 124545 AUS 22 T4 Sb 2059 04 12 14 44
224. enerar 1 Steam Tubing Be sig ai Digig mme AXES 3 156 1455542 H 3a mo a Be Stating raced Spead d3 EPH Data Arquaition time 2008 3 85 14 55 76 1901 fa iad wami IE Ending coed Seed APM Data Arorgten te 2009 3 16 1500 58 378 ed apid um Cemesgoningspesd dA HPM FFT Window Hanny X y PEPE i EE Lr Firquaney Hz Egi nlarPower Generates Shears Turbine Pen TIN f S lol xj Kmntetoeer Generator 1 Stan Turbine Bearmg i Pew ert Gorete n im Tur ne et oe 1 Posar Generar 1 n ene zz 2 1 Thggemtg Spe 20S LI 14550 42 Data Argosgten See 27911 14 57 Taoggeon gj Brie men 14554 Diti Acguaidion m 22631 15001728 Mer pers 2A ie F E PR Unicom pets ded TA PEPE x mam t oam o un Zo 1 T5MORPM V Sun Ze um Liedivm ESHI EH bk nnn gr me T p 750 This module bs running When viewing plot group of the selected transient data set you can navigate to plot group of previous or next transient data set under the same measurement point by clicking Or gt on toolbar Plot Group Measurement Point Click this command to view a real time plot group of a measurement point User defines the plot group on Plot Group Setup window select Plot Group Setup command from User menu Display real time plot group of a measurement point Ensure both DAQ and Display modules are started From tree view select the measurement point and then directly click ke on toolbar or select Plot Group Measurement Point command from Plots menu
225. ent point View Answer Ensure Edit Picture from Edit menu is not checked On the view right click picture of machine and then select Show All Measurement Points or Hide All Measurement Points command After that measurement points that belong to the machine are shown or hidden e Hide a single measurement point beneath the machine Answer Ensure Edit Picture command from Edit menu is unmarked On Machine train Machine View or Machine Measurement point View right click this measurement point and select Hide command from shortcut menu S Stud on Machine Channel 0 00 g e Zoom in or zoom out pictures of machine train and machine Answer Take picture of machine Gear 2 as an example Ensure that Edit Picture from Edit menu is marked Rest the mouse pointer on the side edge of the picture for example on the right side When the mouse pointer changes to a straight double arrow to zoom in picture of Gear 2 you should drag the picture to the outside direction in this example you should drag it to the right side And to zoom out picture of Gear 2 you should drag the picture to the inside direction in this example you should drag it to the left side Pictures of machine trains and machines can be zoomed in or zoomed out from 4 directions up down left and right View Menu Toolbar Toolbar menu contains shortcut icons of some commands E Click this shortcut icon to hide or display PCM Explorer This shortcut icon
226. erator 1 Steam Turbine earing 4 Power Generator 1 Steam Turbine Bearing 4 Current fine 12 2 2009 10 16 24 AM 5143Hz FFT Window Manning Zen M45 39 56 106 25Hz 1 Atum X 5 5 56um PF d y 135 22 32um PK PK 106 25Hz 071um um When you are viewing a spectrum right click the plot and select Full Spectrum from shortcut menu or select Full Spectrum command from View menu and real time full spectrum is displayed See picture below tag Spectrum R kPower Generator 1 Steam Turbine Bearing 4 Power Generator 1 Steam Turbine Bearing 4 x 045 40 05um PK PK Y 7 35 22 05um PK PK um Some functions for historical spectrum plot also apply to real time spectrum plot See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Spectrum to get more details Shaft XY Vibration R Table below represents the measurement point that can generate the real time shaft XY vibration plot Note that the two channels of the measurement point must map the same type of DAQ channel ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 166 PCM360 Plant Condition Management System Measurement Point Device Channel Type Single Channel Dual Channel DAQCard 6013 6220 6250 Card 6013 6220 6250 Acceleration v DW d Velocity vi me Vibration from Prox Display real time shaft XY vibration Ensure both the Display and DAQ modules are started From tree view select an available me
227. ervice Start selected service NOTE To apply all configurations you must re start the computer Start Mode Setting If the database is SQL Server Express the agent function is disabled Instead start the service named SQL Server Browser in a similar way as follows Set the start mode of SQL Server Agent to Automatic On Sql Server Configuration Manager window select SQL Server Services Currently the SQL Server Agent s start mode is set as Manual qn Sql Server Configuration Manager File Action View Help e 2 PS SQL Server Configuration Manager Local i SQL Server Services Name State Start Mode sar Server Integr Running Automatic Psa Full text Filter Stopped Other Boot System EpsQL Server M550 Running Automatic Ksa Server Analysi Running Automatic SQL Server Report Running Automatic FSQ Server Browser Stopped Other Boot System EbsQL Server Agent Running Hd SQL Server Network Configuration SQL Native Client 10 0 Configuration Double click SQL Server Agent and the window below is launched Select Service tab SQL Server Agent MSSQLSERVER Properties fx SQL Server Agent MSSQLSERVER Properties Log On Service Advanced Log On Service Advanced Log on as El General Binary Path Program Files Error Contre 1 Built in account Account Name Administrator Browse ervice Type P
228. es button on the confirmation window to close the window with plant information to be updated on all DAQ Servers and Display Terminals e Cancel Button Click this button to close the window without updating all plant information e Help Button Click this button to view the help contents ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 83 PCM360 Plant Condition Management System Machine Train Setup Click this command to open Machine Train Setup window make sure DAQ module on local DAQ Server is stopped On this window you can add new machine trains change machine train s properties and delete machine trains Bachine Train Setup Generatorl Add Generator2 canci m Add Button Select a plant from the list and then click Add button Enter machine train name and click Select Picture button to specify a picture for the new machine train and finally click OK button to save the information Note that the acceptable picture type is omp e Modify Button Select the machine train from the list and click Modify button You could change the machine train name or select another picture for this machine train and then click OK button to save the changed information Delete Button Select the machine train from the list and click Delete button and finally click Yes button on confirmation window e OK Button
229. ess Network access Network access Network access 82 Network access Network access Network access Network access work access Network security Network security Network security Network security Network security Network security Ui 82 Microsoft network server Amount of idle time required before suspending session 82 Microsoft network server Digitally sign communications always 82 Microsoft network server Digitally sign communications if client agrees 82 Microsoft network server Disconnect clients when logon hours expire 2 llp accusari cancole Allow aukamatic adminicty ative lanan navigate to Security Settings gt Local Policies gt Security ll x Allow anonymous SID Name translation Do not allow anonymous enumeration of SAM accounts Do not allow anonymous enumeration of SAM accounts and shares Do not allow storage of credentials or NET Passports For network authentication Let Everyone permissions apply to anonymous users Named Pipes that can be accessed anonymously Remotely accessible registry paths Shares that can be accessed anonymously Sharing and security model For local accounts Do not store LAN Manager hash value on next password change Force logoff when logon hours expire LAN Manager authentication level LDAP client signing requirements Minimum session security For NTLM SSP based including secure RPC clients Minimum session security For NTL
230. etails about four services OPC service Modbus TCP service SMS and Text Output please go to the related chapter of this manual ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 243 PCM360 Plant Condition Management System PCM360 Services Currently PCM360 system provides four services OPC service Modbus TCP service SMS and Text Output service In this chapter we will detailedly introduce the configuration and application of each service PCM360 OPC Server As an OPC Server PCM360 system could transfer real time measured value and alarm status information to the third party OPC Client OPC and DCOM Settings OPC technology provides an interoperable reliable and secure communication platform However OPC relies on a properly configured DCOM infrastructure This includes setting Windows security and firewalls access control lists server identities etc OPC may not always work as expected if it is not properly configured But usually it is frustrating for new user to configure DCOM properly The section will guide you step by step to help you successfully establish an OPC connection and transfer OPC data In this example PCM360 system is used as OPC Server to distribute data to the third party OPC Client Table below indicates the Windows logon accounts for PCM360 OPC Server and third party OPC Client MEER PCM360 OPC Server Third party OPC Client Operating System
231. f a periodic vibration per unit of time Vibration frequency is typically expressed in units of cycles per second Hertz or cycles per minute to more easily relate to shaft rotative speed frequency In fact since many common machine malfunctions produce vibration which has a fixed relationship to shaft rotative speed vibration frequency is often expressed as a function of shaft rotative speed 1X is a vibration with a frequency equal to shaft rpm 2X vibration is twice shaft rpm 0 5X is a frequency equal to one half shaft rpm etc Frequency Component The amplitude frequency and phase characteristics of a component of a dynamic signal Frequency Response The measured amplitude and phase response characteristics of a mechanical or electronic system with respect to frequency g The value of acceleration yielded by the force of earth s gravity which varies somewhat with latitude and elevation By international agreement 9 8 m s 386 in s 32 17 ft s has been chosen as the standard acceleration due to gravity ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 326 are PCM360 Plant Condition Management System 5 Harmonics A series of vibration signal components whose frequencies are integer multiples of the fundamental or lowest frequency vibration component Harmonic Vibration Sinusoidal vibration with a single frequency component Hertz Hz Unit of frequen
232. f you do not have a validly licensed copy of the Product you are not authorized to use the Client Software Any capitalized terms used in this Addendum shall have the same meaning as set forth in the EULA unless otherwise set forth in this Addendum Al terms and conditions of the EULA remain in full force and effect Do you accept all the terms of the preceding License Agreement If you choose No Setup will close To install Microsoft SOL Server 2000 you must accept this agreement lt Back Yes No 9 Select Server and Client Tools And click Next button Installation Definition E x You can select one of the following types of installations D Client Tools Only m Server and Client Tools Lt C Connectivity Only This option allows you to install a server and the client tools Use this option if you want to set up a server with administration capabilities 10 Mark Default and click Next button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 310 11 Select Typical and click Next button Setup Type 12 Select Use the same account for each service Auto start SQL Server Service And select Use the Local System account in Service Settings Click Next button 13 Select Mixed Mode Windows Authentication and SQL Server Authentication and mark Blank Passw
233. ference Parameter TUER ee PCIE220 1 Transducer Orientation Channel No o Channel Description Channel Property Continuous Analog Signals General Discrete Analog Signals IV Enable Static and Dynamic Data Collection Value Type Y z MV Enable Transient Data Collection C Continuous Analog Signals Phase 8 g Signals Mapping Discrete Analog Channel Cancel From tree view select the machine train and then select Start Transient Data Acquisition command from Operation menu ensure both DAQ and Display modules are started Then Display software launches the List of Transient Data Collecting window and the selected machine train starts to collect transient data When one machine train is collecting transient data user can also manually trigger other machine trains to start transient data ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 200 PCM360 Plant Condition Management System List of Transient Data Collecting f Collection List Machine Train Mame Trigger Mode Power Generator 1 Manual Trigger Power Generator Manual Trigger W Select All Stop Collecting Button Mark the check box before the machine train and then click Stop Collecting button to stop the data acquisition on the machine train If Select All option is marked all machine trains in the list will stop collecting transient data
234. figure static v Confirm Password IP Address 192 168 1 160 Netmask 255 255 255 0 Gateway 192 168 1 10 DNS1 os nm DNS2 cogis d VEER Parameters are set as follows v Se e SN 5 708 US ZS Name You can enter a name to help you identify this unit Network Configure Select Static in this field IP Address Set a unique IP Address on the LAN The default is 192 168 127 254 Netmask Set the same netmask address with the computer the unit currently connected to Gateway Set the same gateway address with the computer the unit currently connected to DNS1 Set the same DNS1 address with the computer the unit currently connected to DNS2 Set the same DNS2 address with the computer the unit currently connected to Password Leave this field blank Confirm Password Leave this field blank Serial Tab ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 40 PCM360 Plant Condition Management System Part 1 Park 2 Port 3 Port d Baudrate Flow Control Baudrate Flow central Baudrate How Gontrol Baudrate Flow Control possel el Parity rir Parity FIR Parity Iro mmm SERE mur l i l i None Enable Stop bit Interface Stop bit InterFace Stop bit Interface Stop bit InterFace E R5485 2W e F Data bits Data bits Pata bits Dake bits fe bal ka ha Parameters are set as follows v Baudra
235. find the PK point which is nearest to the selected point in a lateral direction And take this PK point as the center to find another four PK points with two on the left and two on the right beside the center PK point Display sideband on spectrum plot Rest your mouse pointer on a spectrum plot and select Sideband from View menu or right click the mouse pointer and select Sideband from shortcut menu and then select a point on the plot See picture below all sideband cursors are crossed with red symbol X Ipae pectrumcheser Generator 1 5b68ni Turbine Iearing 1 Data Acauretion hime JULES 1b 14 59 14 0 ARPM FFT Window Hanning M as 107 Ain PRP 152 WRP 1 Baum Y 136 Ce urn PPR 152 34RPM 2 3Tum NOTES 1 Press Left or Right key on keyboard to select different point on the curve ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 139 PCM360 Plant Condition Management System 2 Onthe spectrum plot harmonics and sideband can t be displayed at the same time 3 Ifthe sideband is beyond the display range of spectrum plot it won t be shown Therefore sometimes you can t view the whole five sideband cursors Band Alarm Line The function allows user to view band alarm lines of DAQ card s Acceleration Velocity or Vibration from Prox channel on a spectrum plot Rest the mouse pointer on the spectrum plot and select Band Alarm Line from View men
236. from Prox NOTE The measurement point channel must map phase reference Display bode plot Ensure Display module is started From tree view select Transient symbol under the measurement point first and then select a transient trigger record on Transient Trigger Record List view and finally click on toolbar or select Bode command from Plots menu or right click the trigger record and select Bode from shortcut menu Picture below shows a bode plot of 1X frequency with both channel X and channel Y ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 175 PCM360 Plant Condition Management System Eg BodePower Generator Steam Turbine Bearing E Power Genaratar 1 Sbeam Turbina Besrnng 1 Triggering time 2009 3 16 15 04 55 0 Dat Acquisition time 2009 3 16 15 0506 EA ed dX PKPK X AMS ARPM 1 id e v de 2220 RPM 259 08 Filii lum 3110 RPM Plot Features Compensate or un compensate the plot Click on toolbar e View bode of different frequency components Click 1X 2X on toolbar or select the related commands 1X 2X NX from View menu e Display hide bode of channel X channel Y For bode plot generated by transient data under the dual channel measurement point by default Display software will show bode curves of both channel X and channel Y To view bode plot of a single channel click X or Y on toolbar Define Slow Roll Right click a point on t
237. from Prox bar graph static trend Static data Process status list alarm list Acceleration Velocity Modbus DAQ Vibration from Prox bar graph static trend Static data status list alarm list Dynamic data Vibration from Prox Transisn dara for Process Position from Prox Process bar graph waveform spectrum dynamic waterfall alarm list Acceleration static dynamic trend status list DW device Velocity Vibration from Prox Dynamic data l bar graph waveform spectrum Static data id H full spectrum shaft XY vibration dynamic waterfall alarm list static dynamic trend status list Acceleration Velocity pet Vibration from Prox bar graph static trend OPC Client D Static data d P Position from Prox status list alarm list Process ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 6 PCM360 Plant Condition Management System System Requirements Recommended Operating System Windows XP SP2 or later version Processor P4 3 0GHz or faster Memory RAM 512MB or more Hard Disk 80GB or more Drive A DVD Drive Screen Resolution 1280 1024 high color 32 bit Recommended System Time Format Setting You are strongly recommended to set System Time Format as HH mm ss Please follow the steps to check or change the system time format 1 Open Control Panel 2 Double click Regional Options tab
238. g tab and select Mixed Mode SQL Server authentication and Windows authentication radio button Then type the logon password of the current Windows account Later click Add Current User button arver SUR Setup Databaze Engine Configuration Specify Databare Engine walhenlicatien decurily mie adini ilari atl data direcleriat Satay Support Bolen Repeat reriaiend E Bata Di Ixxiallaiism Type fredsct Kay Specify the auihaniicathon moda and adminiztraiorz for the fa abara npima mac orian License Tarea duthentiration Bade Teater Selection Eapdeen eutkantisati n mete Insiunrs Configuration Wish Spare TEREN 2 iced Beds CS Server mibenticsiien amd T ndows authaniicatien Server Cont Eer vireg Puilt in SOL Ser pitas eer mt Batebace Engine Cent kt Ester pevererd hal yal Drie Conall par a ee Ieper ting Zerst et Conf pare ae Erri wh Mrsgs Reporting Speci fix UL Deezer alee aren ere apices E end andy t Ianya Ee ueni din warar rictad accarz te Tiatallatiss Frapis lk Dalcbase Bags Caplets Confirm panmword nn bei ber 3 Conceal mus 10 The SQL Server Setup will launch Analysis Services Configuration window Annlysis Servicers Configuration Specify Analpaid Serviced adminiitrators wel Dita darect rj t Zaiten Saperi Falen Feature Selection Inri Cenfigpuraiiom SZperify which ererg hara adeinirirativa parminzisnm er Aualyrin farvicar Baak Space Baquiresantin Analpiii Serviced
239. gement Local Full Mame Map Network Drive E system pees W Administrator Disconnect Network Drive EVE eMe rou DSH X Shared Folders cet Send To zd EE BE HelpAssistant Remote Desktop Help Assi Cut i putt ker PNT leer 3 On Computer Management window see picture above select Computer Management Local gt System Tools gt Local Users and Groups gt Users 4 From the right panel double click Administrator item and the Administrator Properties window is launched On General tab deselect Account is disabled and click OK button Administrator Properties General Member Of Profile La Administrator f l Full name Description Built in account for administering the computer dom User cannot change password Password never expires ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 298 Cancel Fail to Log on DBM Software When you log on the DBM software following message box is launched PCM360 DBM X j Database was damaged Do you want to drop it That indicates current database was damaged Solution Click Yes button to drop the database and then click Attach button on Database Manager window If succeed in attaching database software will launch following message box PCM360 DBM x amp s Succeed in attaching the database If software failed to attach th
240. go 119 Change the size of the font of the measurement points 119 aed qiiid 119 Define the Color of Transient Plot 120 Frequency and Compensation Gefiup eese nennen nnn nnnni nnn nnns nnns a ann rrr nnn 121 mieatechw m 123 S VEUSA SI 125 82 78 14 E 125 Peren eui is M 125 zeoldujMe c M 126 PASIAN M T 126 p 126 cs d T 127 MIA RR 127 I2 E 127 OS E e 130 20 131 uu 131 E 131 BIE E E 132 E elle 132 MOS NION 132 GPC S M eas
241. grams Selections on the Exceptions tab will be ignored quee e hee nnn nnn hen n huh nn hn nnn nnn nnn ntn nnn ne nnn nnne d Avoid using this setting Turning off Windows Firewall may make this computer more vulnerable to viruses and intruders What else should know about Windows Firewall Cancel 2 Set mutual User Account recognition To enable both OPC Server and Client to properly recognize User Accounts it is necessary to ensure that User Accounts are recognized on both of them This includes all the User Accounts that will require OPC access a Adding User Account Ensure logon user name and password are matched those on third party OPC Client Add a new user called OPCUser on PCM360 OPC Server and set the password of this user to 1234 a Right click My Computer and then select Manage command to launch Computer Management window 915 File Action View Help oi i3 E Computer Management Local A Full Mame E j System Tools A Administrator Task Scheduler Sep computer D Computer F Event Viewer Fy Guest Shared Folders a PEM360 PCM3en EN a Local Users and Group fiev pu A SQLDebugger SQLDebugger FE Reliability and Perform oak Device Manaae bd b Select Computer Management Local gt System Tools Local Users and Groups Right click Users and select New User command mmm ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech co
242. hannels with condition monitoring modules ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 307 CA PCM360 Plant Condition Management System evr The 4 slot from the right output dynamic signal of channel 1 to 24 The 3 output channel 25 to 48 On each of the PT2060 80 BK modules there are two multi pin connectors the top connector output data of channel 1 to 12 25 to 36 with dual phase references The bottom connector output data of channel 13 to 24 37 to 48 with dual phase references PT360 DAQ can be mounted next to PT2060 monitor to form a complete protection and data acquisition system PCM360 Connection with Modbus Devices or Any Process Data Monitors Modbus RTU communication is available with PCM360 Each system can hold a maximum of 240 Modbus devices For a large system we recommend obtaining static and process data through Modbus communication This will save many dynamic data acquisition channels on both hardware and software PT371 can be used to collect process data from any third party monitors A PCM 485 is required for this configuration PCM360 Connection Direct To Sensors Optional rack mount hardware PT360 SC is required to connect sensors directly without monitors Each PT360 SC can hold 16 or 32 channels including phase reference channels This signal conditioner can directly drive current mode accelerometers and velocity sensors PCMS360
243. has the same function with PCM Explorer command from View menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 62 PCM360 Plant Condition Management System oi Click this shortcut icon to start DAQ module With the DAQ module started all devices on local DAQ Server will start to work The shortcut icon has the same function with Start DAQ command from Operation menu EI Click this shortcut icon to stop DAQ module Once the DAQ module is stopped all devices on local DAQ Server will stop working and you can configure the system The shortcut icon has the same function with Stop DAQ command from Operation menu Status Bar Activate or deactivate the status bar displaying at the bottom of the screen This display usually contains additional information about the function or feature the mouse pointer is resting on PCM Explorer Use this command to hide or display PCM Explorer The PCM Explorer of PCM360 system mainly consists of two parts Tree View and Graphics View Tree View The route of tree view is configured for five hierarchy layers plants machine trains machines measurement points and data sets Refer to picture below Q0 n Plant Plant Power Generatori Machine Train SA Machinel Machine v Acc Measurement Point ces Drame ms Transienk
244. has two functions 1 Collect real time data and status of monitored machine train The software supports multiple data acquisition interfaces 4 20mA and voltage signal input continuous vibration signal from transducers process data from Modbus digital meters dynamic waveform data from DW devices and buffer output from ours or the third party monitors 2 Configure the entire system for example add and set DAQ devices set the channels parameters calibrate DAQ channels add plants machine trains machines and measurement points monitored by the system etc Run PCM360 DAQ amp COM Software select Windows Start gt All Programs gt PCM360 Plant Condition Management System gt PCM360 DAQ amp COM command On User Logging On window type the user name default is administrator and password default is oassword And then click OK button to log on x J PreviBiech PCM360 Plant Condition Management System A A E l J 4 Wu L d 4 x LA b As User Name administrator 0 Password pu ones Cancel DB Server Selection DB Server Selection Button Click this button to change the DB Server PCM360 DAQ amp COM software connects to ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 50 PCM360 Plant Condition Management System DB Server Selection xX DB Serer Mame eeii arce Type the name or IP address of DB Server and click OK butt
245. he curve and then select Define Slow Roll from shortcut menu after that the transient sample that related to the point is defined as slow roll sample e Select different point on the curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu Polar Polar plot is a polar format presentation of the locus of the NX shaft vibration vector from a single channel as a function of shaft rotative speed where N is user definable Polar plot is generated by signals during machine startup or coastdown transient status Table below represents the relation between data measurement point device and channel type Measurement Point Point NEN Channel Dual Channel Device Channel Type Acceleration l DAQ Card l Transient samples v v Velocity 6013 6220 6250 Vibration from Prox NOTE The measurement point channel must map phase reference ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 176 PCM360 Plant Condition Management System Display polar plot Ensure Display module is started From tree view select Transient symbol under the measurement point first and then select a transient trigger record on Transient Trigger Record List view and finally click 8 on toolbar or select Polar command from Plots menu or right click the trigger record and select Polar from shortcut menu Picture below shows pol
246. hics e Plant Machine train View Directly select a plant from tree view De muslim m rrj Different from the Plant Machine train View on DAQ amp COM software you can t edit machine trains pictures on Display s Plant Machine train View e Machine train Machine View Directly select a machine train from tree view or double click a machine train picture on Plant Machine train View Picture below shows the Machine train Machine View with all measurement points shown Also different from the Machine train Machine View on DAQ amp COM software you can t edit machines pictures on Display s Machine train Machine View ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 133 stat gales It M Hi mh Ad reir Seq Aa yes lp Jt De uem D fe Dun eee ep Dees ke M i De pekt m rrj e Machine Measurement point View Directly select a machine from tree view or double click a machine picture on Machine train Machine View iHi md TESI SLUT EUNT TU D Si agens jt De Ve CR pe Den Gee eg Dien bere Queis dudes eb PITE Hie Sk x y DR deet i 1 Tim rush m carri e Static Data List View From tree view directly select the Static under the measurement point Picture below shows a static data list view arranged by List PCM360 Plant Condition Management System Display Module PCM Explorer D m ni x tr File User Edit View Plots Operation Setup Decision Su
247. ibtech com 152 PCM360 Plant Condition Management System PESEN Plank Condition Mana agement System Dirpiay Madue Shalt XY Weration Posser Gonerster T staam Tinie Sena Wow Vb 2 E p E ae Me loc eo es VA EL a wer Genaratar 1 Steam Turbing Baanmg 1 bas 4 38 mil d hu t 3 Y Wer 3 Tamil Pb Ph d DE mi Add note for the sample Click Add Note command from Operation menu or right click the plot and select Add Note from shortcut menu e Show the note on plot To view or edit the sample s note on the plot click Show Note command from Operation menu or right click the plot and select Show Note from shortcut menu e Select different point on shaft XY vibration Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu Trend Dyn Dynamic trend plot is a presentation in Cartesian coordinates of a measured variable versus time based on all dynamic samples under a measurement point taken over different times Table below represents the relation between data measurement point device and channel type Measurement Point Point Device Channel Type NE Channel Dual Channel DAQ Card Acceleration Dynamic samples v v 6013 6220 6250 Velocity DW device Vibration from Prox Display dynamic trend plot Ensure the Display module on local Display Terminal is started From tree view select Dynamic symbol beneath the measurement point and then
248. icense PCM360 System CAUTION To license PCM360 System please install PCM360 License software on DB Server Before installing License software make sure MS SQL Server and DBM amp Server software are installed and the PCM360 database is attached to SQL Server To attach the database please consult PCM360 DBM SOFTWARE OPERATION Attach the database to SQL Server of this manual 1 Put the License Installation Media into DVD ROM and double click Setup exe to launch the Check the Serial Number of PCM360 System window 2 Enter 20 character serial number The serial number can be found on the PCM360 License Installation CD And then click Next button x In the boxes below type 20 character Serial Number of your PCM360 system Y ou will find this number on the face of PCM360 License CD or in SN txt file contained in the CD Serial Number Noka PEGE2 44RE EE lt Bach Cancel 3 Ifthe license succeeds a message box will appear Click OK button PCM360 Software Uninstallation Uninstalling PCM360 DAQ amp COM Software Exit PCM360 DAQ amp COM software first Select Windows Start All Programs gt PCM360 Plant Condition Management System gt Uninstall gt Uninstall DAQ amp COM CAUTION If uninstalling DAQ amp COM software all devices contain DAQ cards Modbus RTU Modbus TCP Client OPC Client on local DAQ Server will be removed ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com
249. ick Select All button and use the default feature directory And then click Next button ra The SQL Server Setup will launch Instance Configuration window Select Default instance radio button and use the default Instance ID and root directory And then click Next button Inzntance Configuration Specify tha name and initamcs ID fer Ube JOL Server tt Zaiten Saperi Falen Feature Selection Bsxiance enigwratiem Baak Space Baquiresanin Server Conf purakton Tatabana Dr tte Conds pores on Andy Zerecsg Ceai paraji en Depew ting Zere zen iali ga aiia Drea and Wange lapestissg Tevtalbetvion Bales Loris ge Tastall Tettelletion Prag eri Cag te CE ate beth spe Cj pad iustus Tastanzs JD T amp atim s peat diracTergy SSL Servrar diractsry kzalyzin furwicer dorectery Raperlimg Sarwican iractory Tea elle ik t M us Initanca Teuisa e KmTn C Wwagraa Tier eegaf SQL Server Crepe FilazMicrersft SUL Sarrar RGL 210 ee E Vrape Filer iicreceft S Farrar Waati ELSE E Vrepe Filavlicrezaft 23 Sarrar RK ED KS ENER Ea Li Vario Iastamca ID tee Ber Ceci xa The SQL Server Setup will check the disk space and show the result on the Disk Space Requirements window Click Next button Disk Space Requirement a ege the diik apace Fumeury for Un SOL Server featur n pea dalected Dink Usage Zar ip Drive c HH NB required ZO ER available Eram Laien Cots porate Sysiam a Ei
250. icrosoft Website to upgrade the operating system For convenience we supply SP1 for Windows Vista x86 Platforms and it is located in the folder Windows vista x86 SP1 at the directory of DBM amp Server Installation MS Update Pack lf your Display Terminal runs on Windows XP SP2 or later version operating system there is no need to install MDAC 2 9 1 or later version Put the Display Installation Media into DVD ROM From the root folder double click Setup exe and then follow the tips on dialog windows to install the software If Locked File Detected window is launched you can mark Don t display this message again and click Ignore button to continue the installation Locked File Detected xX An option you selected requires that files be installed to or uninstalled from your svstem or bath A lacked file D WINDOWS Ssustema3z mfcA2 dll was found while performing the needed file operations To leave this file as it iz on your system click the Ignore button to retry the file operation click Heim or to perform the operation when your system iz rebooted click Reboot Reboot tenore Heim Cancel Installing PCM360 DBM amp Server Software CAUTION The File system property of the disk in which the DBM amp Server software s destination folder located must be NTFS format Local Disk C Properties l KE General Tools Hardware Sharing Quota un PO Type Local Disk File system NTFS
251. ield is gray and disabled v Device Property Type the actual device property Table below lists the Modbus RTU devices from ProvibTech Device Property Device Channel Number DIM 1 DAQ Module For Process ae D h f signal PT2060 Rack epends on the number of signa modules on the Rack PT371 Relay Modue Module PT373 DAQ Module For DW NOTE When DTM and DM200 are used for transferring DW data we strongly recommend that user sets the baud rate of hardware device as 38400bps or 115200bps Set other parameters according to the field requirements and then click OK button For more detailed information refer to PCM360 DAQ amp COM SOFTWARE OPERATION Setup Menu Device Management of this manual Extended Definition for Modbus RTU Device Devices based on Modbus RTU with different device property may have different extended definition window AHSBH HE EHEEEEENEENEN ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 283 ane PCM360 Plant Condition Management System 5 e Modbus RTU devices with properties of DAQ Module For Process 4 20mA Output Module and Relay Module On Device Management window select the device and then click Extended Definition button Picture below shows the Channel Definition and COM Setting window of the device Channel Definition and COM Setting Channel Definition COM Selection Slave Add
252. iews transient trend plot of 1X 2X NX frequency component Display software will also show the phase angle trend plot ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 180 fg Transient Trengtzbouwer Generates Steam Turbine Bearing I Pasar Ganeratar Heen Iutee Beame 1 Tagg eng See 2009 3 16 15404555 Data Acquniti n time 2065 3 15 1505711 4459 iX P EK i Ae BD tiun Zo Y fie 103 Man aT ur 2009 3 16 15 04 44 Starting pme C Ending time Zi Refresh 2009 3 16 1505 35 e View Gap trend plot Click Gap command from View menu or right click the plot and select Gap from the shortcut menu The function only applies to trend generated by samples from DAQ card s Vibration from Prox measured channel e Display hide transient trend of channel X channel Y For transient trend plot generated by transient samples under the dual channel measurement point by default the Display software will show transient trend plots of both channel X and channel Y To view single channel s transient trend plot click X and Y on toolbar e View trend plot within selected time range User can view the trend plot in a time period There are three methods to specify the time range Method 1 Right click a point on the trend and then select Set Starting Time from shortcut menu The time that relates to this point is specified as the starting time Set the ending time in the same way and fi
253. iginal voltage waveform click Graph button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 106 6220 2 Channel15 s E xj Current time 4 6 2009 4 12 59 PM mV 6088 4566 3656 mV Threshold Threshold 3044 1522 0 0 015 0 030 0 046 0 060 0 075 s Iv Auto Full Scale ELLEN The picture above shows the original signal of the phase reference channel The pink real line indicates the Threshold Threshold voltage is generally set as 1 2 of PK PK voltage The two pink dashed lines are Hysteresis lines Hysteresis voltage is generally set as the difference between the two hysteresis lines Calibrate Modbus DAQ Channels When you calibrate Modbus RTU or Modbus TCP Client device that has property of DAQ Module For Process there is no need to calibrate channel of DW device Modbus proportional range and full scale range are used Modbus proportional range represents the sampling value while full scale range represents the measurement value They are all set by the device s configuration software See pictures below x Trigger Voltage Gap Bi Adjust Zero Position sap BI Adjust Proportional full scale range 16384 p Full Scale High 0 5 g Full Scale Low g sample Rate 4 0KHZ Take DTM as an example Modbus proportional range 0 16384 Full scale range 0 0 5g The calibration Download To DTM Upload From DTM
254. ign a No for device when it is added and user can change the device No PCM360 system supports maximum 240 devices The No range is from 0 to 239 Device Type Display device type Totally four device types are supported by PCM360 system Modbus RTU Modbus TCP Client OPC Client and DAQ Cards including DAQ6013 DAQ6220 and DAQ6250 Property The properties of different device types are different User should set correct property for the related device according to actual application If in doubt please contact ProvibTech Representative for types of devices Channel Number Set and display channel number of the related device Maximum value is 32 IP Address Display IP address of the DAQ Server that connects the related device Spectrum Resolution Spectrum resolution decides the number of points contained in each sample Table below shows the relationship between spectrum resolution and the number of points ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 68 PCM360 Plant Condition Management System Spectrum Resolution Points number per sample E ee ee SE Add Button Click this button to add a new device Note that when add DAQ cards or Modbus RTU based devices ensure the DAQ Server has connected the actual hardware DAQ devices and the related device driver is already installed on the DAQ Server e Modify Button Select a device from the list and click this bu
255. in connecting to OPC Server the OPC Server name will be marked with green icon as follows v SSIPCE360 OPC Server v f OPC Client failed to connect to OPC Server the OPC Server name will be marked with red icon as follows ESEPCE360 OFC Server Cancel Button Click this button to cancel the connection operation ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 6 are PCM360 Plant Condition Management System evr Re connect to an OPC Server Reconnect command is used to recover communications between OPC Client and OPC Servers OPC Groups and OPC Items Select the OPC Server and then select Reconnect from Server menu or right click the OPC Server and then select Reconnect from shortcut menu E gj PCN360 re Ir Tm i Softiar Hew Group Delete Del Properties Add New Group Select an OPC Server from OPC Server list first and then select New Group from Group menu or right click the OPC Server and then select New Group command from shortcut menu Group Properties x General Name Update Rate ms 1 oo Time Bias rin o Percent Deadband o Language ID Update Notification orc 2 0 D IV Active State Hew Group Reconnect Delete Del Cancel Properties Name The name of the group to be added under the OPC Server The group name should be unique beneath the same OPC Server Update Rate ms
256. indows XP professional or higher operational system v PCMS360 DBM AO0 database management v PCM360 LIS A01 B01 C1 D1 E0 F1 user options and licenses module v PT360 DAQ AO B1 CO DO data acquisition system hardware The Industrial computer consist of PCM360 COM PCM360 DISP PCM360 DBM Display Am Industrial computer E P ae pa O DER mouse EISE i Cable F i PCM PT2060 2 AL 41 DOT Im E LEES E2179 ILE 12 LL P3 LE The hardware PT360 DAO AO0 B 1 CO DO The minimum system It is a 12 channel system The entire system with hardware and software has been put into an industrial computer This system will perform data acquisition with process data and dynamic data The system is ideal for plant operators maintenance engineers and managers that perform general data analysis and maintenance The features of the system include v ntegral system with one industrial computer v Single user v 12 dynamic channels 2 phase reference channels v Directly interfaces with PT2060 monitor ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 305 PCM360 Plant Condition Management System v Microsoft SQL Server 2008 WorkGroup Edition software v Capable of collecting analyzing and storing dynamic data Since PCM360 is a modular system the system can easily expand into a standard plant wide co
257. indowsServer2003 KB942288 v4 x86 exe e For Windows Server 2003 Service Pack 2 x64 Platform WindowsServer2003 KB942288 v4 x64 exe e For Windows XP 64 bit Editions IA64 Platform WindowsServer2003 KB942288 v4 ia64 exe e For Windows XP Service Pack 2 and Windows XP Service Pack 3 32 bit platforms x86 Platform WindowsXP KB942288 v3 x86 exe For complete information on installing or upgrading Windows installer please see the Microsoft Website ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 10 PCM360 Plant Condition Management System In this chapter we take Windows XP Service Pack 2 32 bit operating system as an example and will guide you through steps to install MSI 4 5 Installing Microsoft Windows Installer V4 5 1 Insert DBM amp Server CD into the DVD ROM and select MS Update Pack Microsoft Windows Installer V4 5 Windows XP x86 from the root folder of the DVD ROM And then double click WindowsXP KB942288 v3 x86 exe You will see the Extracting Files window Extracting Files Extracting File sp3qfe msihnd dll To Directory f AfSdbcdf c208d1071fa53f8538a3 A few seconds later you will see the following dialog box Click Next button to proceed with the installation Software Update Installation Wizard Use this wizard to install the following software update Hotfix for Windows XP KB942288 v3 Before you install this update we
258. ion Mode Shape window should be fixed on the same shaft Or else the mode shape makes no sense for your reference Previous It is always used in two conditions ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 147 PCM360 Plant Condition Management System When you are viewing plot group of an item such as a sample or a measurement point or a transient trigger record you can use this command to switch to plot group of the previous item When you are viewing the waveform and spectrum by double clicking the point on trend plot you can use this command to switch to waveform and spectrum of the sample that related to the previous point The point cursor on the trend curve will also move at the same time The short icon of this command on toolbar is E Next It is always used in two conditions When you are viewing plot group window of an item such as a sample or a measurement point or a transient trigger record you can use this command to switch to plot group window of the next item When you are viewing the waveform and spectrum by double clicking the point on trend plot you can use this command to switch to waveform and spectrum of the sample that related to the next point The point cursor on the trend curve will also move at the same time The shortcut icon of this command on toolbar is Sek Plots Menu Waveform Waveform plot is a presentation of the inst
259. is a continuous monitoring system generally used on turbo generator sets It can include such measurement parameters as shaft radial vibration shaft absolute vibration axial position differential expansion case expansion valve position eccentricity peak to peak zero speed and shaft rotative speed The system may also include a vector filter which measures vibration phase lag angle for each vibration frequency ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 332 PCM360 Plant Condition Management System The TSI system consists of measurement transducers monitors interconnecting wiring and usually strip chart recorders or a microprocessor based monitoring data acquisition system 2X 3X ETC In a complex vibration signal notation for signal components having frequencies equal to exact multiples of shaft rotative speed Also called harmonic super harmonic and super synchronous Unbalance Unequal radial mass distribution on a rotor system a shaft condition where the mass centerline principal inertial axis does not coincide with the geometric centerline Also the effective mass that causes rotor vibration Vector A quantity which has both magnitude and direction For a vibration vector magnitude is expressed as amplitude displacement velocity or acceleration and direction as phase lag angle degrees For example the 1X vibration vector measured at shaft operating spe
260. is a temporary file that stores the latest collected transient data These transient data will be stored as TrsCollectDevice O dat format After PCM360 DAQ amp COM installing and first run it will automatically specify a default path to save the transient temporary file User can click Browse button to select another path and PCM360 DAQ amp COM software will create a folder TrsTempDataFilesPath under the selected path Then the transient temporary file will be saved in Selected path TrsTempDataFilesPath For example if you select a path D Program Files ProvioTech PCM360 the path in which transient temporary data is stored is D Program Files Provib Tech PCM360 Trs TempDataFilesPath OK Button Save the path setting before closing the window Cancel Button Close the window without saving any changes on this window Help Button Click this button to view help files Close Clicking this command doesn t exit the software but minimizes the software to the taskbar User Menu User Account Management The function is used to manage user account information and only administrator has right to execute this function ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 52 User Account Management User Account List administrator OK Cancel NOTE PCM360 system provides three levels of user access administrator Super user and User
261. is node and select Delete command from shortcut menu To apply the changed setting please refresh the PCM Explorer Note that the node is deleted from the current PCM Explorer rather than from the whole system so the deleted node can be recovered Also this command doesn t apply to plants e Howto recover the nodes deleted from PCM Explorer Case 1 The deleted node is a machine train Answer Open Define PCM Explorer window The deleted machine train is displayed on Available Machine Train field Move the machine train to Selected Machine Train field and click OK button to close the window After the PCM Explorer is refreshed the machine train will be displayed on the current PCM Explorer again Case 2 The deleted node is a machine or a measurement point ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 126 PCM360 Plant Condition Management System Answer Open Define PCM Explorer window The machine train that the machine or measurement point is related to is displayed on Selected Machine Train field Move the machine train to Available Machine Train field and click OK button to close the window Then open Define PCM Explorer window again and move the machine train from Available Machine Train field to Selected Machine Train field and then click OK button After the PCM Explorer is refreshed the deleted machine or measurement point will be displa
262. it Click this command to exit PCM360 Server software NOTES 1 To apply the services ensure the services have been started 2 Clicking the close button on the main window won t exit the software but only minimize it to taskbar ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 240 PCM360 Plant Condition Management System Main Window Introduction amp PCE360 Server Er ES cervices List Modbus TCP Server RS Start All Services SMS OPC Server Text Ouiput H stop All Services A Froperties Unit English z Help Auto start service when OS starts The status of the main window indicates the status of the services stopped or running For detailed information please go to PCM360 SERVICES Services List Display all services that reside on the DB Server Start All Services Button Click this button to start all services It has the same function with Start All Services command on shortcut menu Stop All Services Button Click this button to stop all services It has the same function with Stop All Services command on shortcut menu Help Button Click this button to see help file of PCM360 Server software It has the same function with Help command on shortcut menu Unit Selection This function is used to specify the display format of units for the data that is to be distributed by PCM360 services ProvibTech Phone 1 713 830 7601 F
263. ition in the bearing These measurements are made using the dc position component of the proximity probe signal Two proximity probes mounted in an XY configuration are required for the two dimensional radial position measurement Axial ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 322 PCM360 Plant Condition Management System In the same direction as the shaft centerline Axial Position The average position or change in position of a rotor in the axial direction with respect to some fixed reference Typically the reference is the thrust bearing support structure or other casing member to which the probe is mounted The probe may observe the thrust collar directly or some other integral axial shaft surface as long as it is within about 12 inches of the thrust bearing Also called thrust position Balancing Adjusting the radical mass distribution of a rotor so that the mass centerline principal inertia axis approaches or coincides with the rotor rotational axis This reduces the 1X lateral vibration of the rotor and the forces on the bearings due to imbalance inertia forces Bandwidth The span between the corner frequencies of a band pass filter Normally expressed in terms of frequency for constant bandwidth filters and as a percent of the center frequency for constant percentage constant Q filters Bode Plot A pair of graphs in Cartesian format displaying the 1X
264. ity Help Dike wey Dy Ch 0h 3 d 4 4 X L3 Databases s 3 Security 3 Lopas B e rolicylventlrocesss angles amp gm FolieyTusalEweerutionLogind L3 Credentials 3 Oryptegraphie Providers 3 mits a Server kuedit Specifications a L3 Server Objects KE L3 Replication a L3 Nasagenant AL Server Agent 5 Login Properties Select a page J Seript UN Help User Mapping Login pane gt Status Password ee Confirm password ees C Specify old password Old password i V Enforce password policy C Enforce password expiration zer ust change pass Click Enforce password policy to make it unchecked And empty Password and Confirm Password to leave the sa password blank Later click OK button E Login Properties sa E LS Script E Help LA Server Roles S gt User Mapping Login name CG Search A Status Password Confirm password C Specify old password ld password C Enforce password policy ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 32 33 Note that the login password of sa should be set as blank otherwise PCM360 system can t connect to SQL Server Network Protocols Setting If the database is SQL Server Express the key word SQL Server SQLEXPRESS should take the place of the key word SQL Server MSSQLSERVER Select Windows Start gt All Programs
265. k OK button The name can be up to 31 characters long x Status Name Shutdown cecal After added all statuses you need user could set the status for the machine train and the available sample dynamic and transient sample See PCM360 DAQ Software Operation Setup Menu Machine Train s ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 112 PCM360 Plant Condition Management System Status Setup PCM360 Display Software Operation Setup Menu Machine Train s Status Setup PCM360 Display Software Operation Operation Menu Define Sample Status for details e Modify Button Click this command to change the status name Type the new name in edit box and then click OK button Modify Status X The Orignal Status Mama Startup The Mew Status Mama Startup Test cen If the status name is changed the new name will apply to the entire system e OK Button Click this button to save all changes information concerning status Cancel Button Click this button to exit the Define Status window without saving any changes Machine Train s Status Setup Click this command to open Machine Train s Status Setup window The function is used to set status for each machine train in PCM360 system Machine Train s Status Setup X Machine Train Mame status Power Generator 1 Power Generator 2 Power Generator 3 Set Status cancel
266. k the machine train and then select Shaft Centerline Mode Shape from shortcut menu By default Display software will show the shaft centerline mode shape of all the available measurement points under the machine train Even so you can define the measurement points of which shaft centerline you want to view on the mode shape window See PCM360 DISPLAY SOFTWARE OPERATION View Menu Shaft Mode Shape Setup Mode Shape Setup for Shaft Centerline ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 188 la xi fe Ela User dk Yew D s Opere getup acion Support f xl ce 7 He 8 ER RE E XE EL IO EE 8 LRL A a Cl Hm Y a ae eee a m 1x 2x TC TS ll et Power GIMENO 1 5THET Centermne made Snape Current time 12 2 2008 10 54 34 AM f 2540 pons t ic pe d f a To EPI we F m i i a j j y r d d j j y P v i 7 CT A SRbabtarneraEnEIRER EE a e e wb j n d ri j j Fi r J i f i f r F H i f bh d d f d y fi an 254 d 2540 A e H r H f ae i we d c 2840 M 2540 Bearing 3 Bearing 4 X Aas 240 2540 um x eS 2540 240 jum Y Se 2540 2540 um Y 135 2540 2540 um Shaft XY Vibration Mode Shape Click this command to view the real time shaft XY vibration mode shape of the measurement points that mapped the same type of DAQ card s channel
267. l X channel Y For dynamic trend plot generated by dynamic samples under the dual channel measurement point by default the Display software will show dynamic trend plots of both channel X and channel Y To view single channel s dynamic trend plot click X and Y on toolbar ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 154 PCM360 Plant Condition Management System e View trend plot within selected time range User can view the trend plot in a time period There are three methods to specify the time range Method 1 Right click a point on the trend and then select Set Starting Time from shortcut menu The time that relates to this point is specified as the starting time Set the ending time in the same way and finally click Refresh button Method 2 Mark Starting time and directly select the time on the time slider Then set the ending time in the same way and finally click Refresh button Method 3 Mark Starting time and orderly select date and time from date and time picker Then set the ending time in the same way and finally click Refresh button e View waveform and spectrum of the sample Double click a point on the dynamic trend and then the waveform and spectrum plot of the sample associated with this point are displayed By clicking or gt on toolbar user can view the waveform and spectrum generated by the previous or the next dynamic sample and the point
268. l type Measurement Point Point Device Channel Type EN ee Channel Dual Channel Dynamic sample DAQ Card Vibration from Prox Transient Transient sample 60139 6220 6250 Display shaft XY vibration with DC Coupling Ensure the Display module on local Display Terminal is started Select the available sample and then select Shaft XY Vibration with DC Coupling from Plots menu or right click this sample and select Shaft XY Vibration with DC Coupling from shortcut menu Picture below shows a shaft XY vibration with DC Coupling plot rg Shalt XY Vibe ation with DC LouplingPower Generator 1 Steam Turbine Hearing 1 ata Acquesibion bme 2009 3 16 15 11 35 0 us 4unnin Plot Features e On the curve points that are marked by pink color are phase reference Auto full scale the plot Click on toolbar e Select different point on the curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 159 PCM360 Plant Condition Management System Trend Sta Static trend plot is a presentation in Cartesian coordinates of a measured variable versus time based on static samples taken over different times Table below represents the relation between data measurement point device and channel type Measurement Point Single Channel Dual Channel 601
269. le hibernation check box Power Options Properties Power Schemes Advanced Hibernate UPS memory on your hard disk and then shuts down When your hy When your computer hibernates it stores whatever it has in computer comes out of hibernation it returns to its previous state Hibernate Disk space for hibernation Free disk space 12 773 MB Disk space required to hibernate 504 MB Finally click OK button to apply all settings The Windows Firewall is on You could directly turn off the Windows Firewall to solve the problem And if you want to keep the Windows Firewall on you should follow instructions below ool ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 301 PCM360 Plant Condition Management System 1 Open Control Panel and click Windows Firewall 2 On Exception tab of Windows Firewall window click Add Port button x Use these settings to open a port through Windows Firewall Ta find the port number and protocol consult the documentation for the program or service you want to use Mame t Server Port number 433 Ge TCP C UDP What are the risks of opening a part Change scope Cancel Name the port as SQL Server and type 1433 in Port number edit box And then select TCP option You have changed the Windows account information for SQL Server service and meanwhile the PCM360 system uses MS SQL Server 20
270. ledge Alarm button to acknowledge all alarms Search Phase Reference Click this command to search the phase reference ensure the DAQ module is started After you clicked this command system will update the phase reference The whole process may take you about 20 seconds Note that this command only applies to measurement points that mapped channels of DAQ card and it works only when the trigger mode of the related phase reference channel is set to Auto Trigger oooO ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 67 PCM360 Plant Condition Management System Setup Menu Device Management Click this command to launch Device Management window ensure DAQ module on local DAQ Server is stopped On this window you can add new devices change device properties and delete devices Device Management Device List No Device Type Property Chan IP Address__ Spectrum Resolution PCI6220 1 DAQB220 Card DAQ Module 16 192 168 800 DM200 Modbus RTU DAQ Module For DW 192 168 DTM10 201 Modbus RTU DAQ Module For Process 192 158 PT3 1 Modbus TCP Client DAQ Module For Process 182 158 PT372 Modbus TCP Client 4 20mA Output Module 192 168 PT373 Modbus RTU Relay Module 192 168 Device Parameters Introduction Name Display device name No Display device No This number identifies a unique device in PCM360 system PCM360 will automatically ass
271. line data GG Delete historical data before 2009 12 17 Y Delete all historical data On Delete Data window the SN of the system name and DB file version information of the current database are displayed Automatic Data Deleting If the database is SQL Sever Express this function is disabled Automatic Delete slow roll data and baseline data If checked all slow roll data and baseline data will be removed from the database e Time setting Software will give the default time setting delete historical data collected 365 days ago every 60 days You can change the time variables as your needs To apply automatic data deleting setting click OK button on the window A Warning window is launched ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 234 AN This operation will delete the historical data You are strongly recommended to back up the current database first Please input TES to continue To confirm the operation type YES and then click OK button Manual Data Deleting Manual If selected software will check the option Delete historical data before and set current day as the time variable by default you are allowed to modify this setting Moreover when select this option you can decide that whether delete slow roll and baseline data in the database If select Delete all historical data all data including the slow roll and baseli
272. ling from Plots menu or right click the sample and select Waveform with DC Coupling from shortcut menu Picture below shows a waveform with DC Coupling plot with both channel X and channel Y pip awelor with DL Looaplrgd ower Generator I 5team Turbine Bearing I Data Acauretion times AUER fb 1511350 A3atus Steady Runni Plot Features e On the curve points that are marked by pink color are phase reference Auto full scale the plot Click on toolbar e Magnify or restore the plot Use P and EI on toolbar e Display hide the plot of channel X channel Y For plot generated by sample under the dual channel measurement point by default the Display software will show plots of both channel X and channel Y To view single channel s plot window click X and Y on toolbar Select different point on the curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 158 PCM360 Plant Condition Management System Shaft XY Vibration with DC Coupling Shaft XY vibration with DC Coupling is a presentation of DC voltage in two dimensional path of the shaft centerline motion perpendicular to the rotor axis during precession based on data from DAQ card s Vibration from Prox channel Table below represents the relation between data measurement point device and channe
273. login Mapped ta certificate Mapped to asymmetric key Map to Credential Add Mapped Credentials Credential Provider Connection Server LUZHAHELL Connection LVZHAHKUI DEH ag View connection properties Remove Default database Teste ear Click on the node named Status on the left and set all the status of the popup window as follow ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 29 j E Login Properties sa z feo Select a page E Script z 3 Help Ey General S83 Server Roles l 4K 5 T 0 1 Settings Permission to connect to database engine Grant obs Login Enabled Q Disabled Status SQL Server authentication Login is lacked out Connection Server LUZHANKUI onnection LUZHAHKUT ISH a View connection properties Progress SQL Server Login Setting Select Windows Start gt All Programs gt Microsoft SQL Server 2008 gt SQL Server Management Studio Then Connect to Server window is launched Set Server type option as Database Engine Micrasoft 4 SQLServeroos Server dvpe garvar Deng Albans calis on If the Server name option is blank you should select Browse for more from the list ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 30 PCM360 Plant Condition Management System al Connect to Server E SQL Server
274. ly click Yes button on the confirmation window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 85 PCM360 Plant Condition Management System e OK Button Click this button and click Yes button on the confirmation window to close the window with machine information to be updated on all DAQ Servers and Display Terminals Cancel Button Click this button to close the window without updating all machine information Help Button Click this button to view the help contents Measurement Point Setup Click this command to open Measurement Point Setup window make sure DAQ module on local DAQ Server is stopped On this window you can add new measurement points change measurement point s properties and delete measurement points Beasurement Point Setup x Plant Plant Rutherford Generator1 amp E Searl Add Acct ib1 Gear2 Generator2 Delete un o Add Button Select a machine from the list and then click Add button Add Measurement Point x Measurement Point Information Measurement Point Name Measurement Point Picture Type Acc C Vel C Proximity Probe Other Cancel ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 86 PCM360 Plant Condition Manageme
275. m 245 PCM360 Plant Condition Management System SE hl User name OPCUser Full name Description Password m Confirm password mE vw User must change password at next logon User cannot change password Password never expires Account is disabled ee On New User window type the user name OPCUser of the OPC Client and password 1234 and then click Create button c Select Computer Management Local System Tools Local Users and Groups Groups Double click Administrators item Administrators Properties 2 x General Be Administrators Description Administrators have complete and unrestricted access to the computer domain ES Computer Management I Ioj xj Members a Administrator File Action View Help a D Computer e e 5g Xess bla A PCM350 Zu Actions E Computer Management Local a El il System Tools 3 Task Scheduler il Event viewer 7 Shared Folders El E Local Users and Group Administrators Adr E Backup Operators Backu A Cryptographic Operators Memb J Distributed COM Users Memb J Event Log Readers Memb Groups a More F Administra 4 P gie Ze fauests uest ge Ch i bershi roups E dens users Built i anges to a user s group membership gp Reliability and Perform e Add Remove are not effective until the neut time the bh E EE of fe Network Configuration m user logs an k 4 k
276. m Turbine Bearing P pear Geneedion 1 Sge Tarbes Beanng 1 Data Acauptap time 2093 15 15 10 1 S22Hz PFTWdow Hoang gd a ME Sum IP DEN Y FS 96 dum PEPE 10 1642 58um TU TbHz 510m urs NOTE Only dual channel measurement point that has mapped the DAQ card s Acceleration Velocity and Vibration from Prox channel can generate the full spectrum plot Make sure the two measurement point channels mapped the same type of DAQ channel Channel X The function is used to display or hide the plot that is generated by data from channel X of a measurement point Its short icon on toolbar is X Make sure the channel X has mapped the DAQ channel Following plots support the Channel X display v Waveform Waveform with DC Coupling Spectrum Trend Waterfall Bode Half cascade NX e SS e N Polar When you view plots above the plot with Channel X will be displayed by default ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 141 PCM360 Plant Condition Management System Channel Y The function is used to display or hide the plot that is generated by data from channel Y of a measurement point Its shortcut icon on toolbar is yY Make sure the channel Y has mapped the DAQ channel Following plots support the Channel Y display v Waveform Waveform with DC Coupling Spectrum Trend Waterfall Bode Half cascade SNS 00 e S amp S SN Polar Ba
277. md din Ti Ha een e rm D Mercier iar aka EU BbUaAt n ewch Tur paduri uwpdat Zeech Bieretrstf bala fer SQL Jerre TUO poit updated Maintenance Tools 5 H L EE Bee SQL Server stend alene installation er add features te am existing Advanced E n installakinn i L Launch a wizard to install SQL Server 2000 in a non clurtarad enviromeant er to ptions S add features Le an exigting SUL Server 200G instance 3 The SQL Server Setup will launch Gees Support Rules window Setup Support Rules Setup Seppert Bier L t prekleai that adght erer shat yea instal SOL Serer Satay Teppsrt filas Faileas eanp be corrected bafera Zaie can cewtioms Xatup Support Balen eration Peapl tad Fassel amp Failed O forming D Tipqed C Click Show details gt gt button to view the details If Failed items existed OK button will be inactivated You must correct them before the installation can be continued 4 The SQL Server Setup will launch Product Key window Select Enter the product key radio button and then enter the 25 character product key You could get the product key on the installation CD Product Key Specify tha aditish of SQL Server DOD te rd Speen ty e fren ediibse ef DEL Farver dx providi a SUL Saswar Wel ee rr EF imziamca amp Server 208 Enter the heracter key fren ihe Hicrerafi cartafic af mikealigaty er prediri packaging Di res specid Dakargrise Dealualism be Kass it Satay Support Files ha prx with a
278. measured Spectrum Commonly a presentation of the amplitudes of a signal s components as a function of its frequency Spectrum Plot An XY plot in which the X axis represents vibration frequency and the Y axis represents vibration amplitude Static Data Data which describes the quantitative characteristics of the measured parameter Static data can also include quantitative values describing the conditions under which the parameter was measured For predictive maintenance purposes static data is typically presented in various forms of trend plot Sub harmonic Sinusoidal component of a vibration signal that is a sub multiple integer fraction of a fundamental frequency Sub synchronous Component of a vibration signal which has a frequency less than shaft rotative speed Super harmonic Sinusoidal component of a vibration signal that is an integer multiple of a fundamental frequency Super synchronous Component of a vibration signal which has a frequency greater than shaft rotative speed Synchronous ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 331 PCM360 Plant Condition Management System The component of a vibration signal that has a frequency equal to the shaft rotative frequency 1X Thermocouple A temperature sensing device comprised of two dissimilar metal wires which when thermally affected heated or cooled produce a proportional change in elec
279. mend that user locates transducer on a proper position to adjust this value to about 10V the linearity range of Proximity Probe is from 18V to 2V ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 105 Calibration x Select Device RS Device1 D Select Channel Channel No Channel Name Channel Zero Value 10000 M Channel eae m Refresh Channel2 Channel3 Channel4 Channel Channel Channel Channel15 Refresh el OI Oe GAMM za OH Lan Measurement Value 2 10000 mV Refresh Graph Cance Hep The calibration process is below 1 Select the channel to be calibrated 2 Input the zero value and then click Refresh button 3 Supply a DC voltage to the DAQ channel and then enter the value in Measurement Value 1 later click Refresh button 4 Supply another DC voltage to the DAQ channel and then enter the value in Measurement Value 2 later click Refresh button Especially for Vibration from Prox measured channel after the calibration user could view original signal waveform of this DAQ channel by clicking Graph button Calibrate the phase reference channel The process of calibrating phase reference channel is the same as that of calibrating Acceleration or Velocity measured channels And after calibrated the channel user could check the phase reference signal by viewing its or
280. ms Bi File and Printer Sharing for Microsoft Networks V NwLink NetBIOS aie me Nw Link IPX SPX NetBIOS Compatible Transport Prot Internet Protocol TCP IP Install Uninstall Properties Description An implementation of the IPX and SPX protocols which are used by NetWare networks Show icon in notification area when connected Je Notify me when this connection has limited or no connectivity Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 297 PCM360 Plant Condition Management System Later open the cmd exe window again Type the msdtc install and press Enter on keyboard and then exit the window cx E WINDOWS system32 cmd exe CC Copyright 1985 2061 Microsoft Corp C2sDocuments and Settings PUT_113 gt msdtc install Finally re start the Distribute Transaction Coordinator service Fail to Log on the Computer by Windows Administrator Account To install MS SQL Server 2008 WorkGroup Edition you should log on the computer by Windows Administrator account If you can t log on the computer by this account please try the method mentioned below 1 Logon the computer by other account 2 Right click My Computer on the Desktop and select Manage from the shortcut menu C Computer Management moB m File Action View Window Help l m Eg Open Explore Search Computer Mana
281. multiple Display Terminals Web Server The computer that is installed with Web Server software Each PCM360 system only needs one Web Server PCM360 DAQ amp COM Software Data acquisition and communication software which is used to collect data in the field and receive data from digital meters based on modbus protocol or through buffer output PCM360 DBM amp Server Software Database Manager and Server software DBM software is used to maintain the system database and Server software is used to manage and configure the system services PCM360 Display Software Display and analysis software which is used to display historical plots real time plots and lists PCM360 Web Server Software The software provides Web service and users can log on the system on any ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 PCM360 Plant Condition Management System browser DW Device A digital modbus device of Provib Tech that is used for condition monitoring PCM360 system can receive DW data dynamic waveform data from these devices via modbus RTU TCP protocol Currently following meters of ProvibTech could be used as DW device Device Name Firmware Version DTM10 201 301 27 or Later DTM20 101 28 or Later 11 or Later System Features Y ntegrate plant condition monitoring and process data into one database Y User friendly interface for instant data analysis with minimum training
282. n off Simple File Sharing ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 256 PCM360 Plant Condition Management System General View File Types Offline Files Folder views fou can apply the view such as Details or Tiles that you are using for this folder to all folders HH Apply to All Folders Reset All Folders Advanced settings 9 Do not show hidden files and folders Q Show hidden files and folders Hide extensions for known file types Hide protected operating system files Recommended C Launch folder windows in a separate process Remember each folder s view settings C Restore previous folder windows at logon O Show Control Panel in My Computer Show encrypted or compressed NTFS files in color Show pop up description for folder and desktop items Use simple file sharing Recommended m Restore Defaults OK Cancel Apply 3 Configure System Wide DCOM settings Please refer to Configure OPC Server Confiqure System Wide DCOM settings of this chapter 4 Restore Windows security Please refer to Confiqure OPC Server Restore Windows security of this chapter Register PCM360 OPC Service In PCM360 system OPC service will be registered automatically when you install the PCM360 OPC Server software And note that after installed the PCM360 OPC Server software you should exit and restart the PCM360 Server software to enable OPC
283. n this computer Default Distributed COM Communication Properties The Authentication Level specifies security at the packet level Default Authentication Level The impersonation level specifies whether applications can determine whois calling them and whether the application can do operations using the client s identity Default Impersonation Level Identify Security for reference tracking can be provided if authentication is used and that the default impersonation level is not anonymous Provide additional security for reference tracking Cancel Apply In Default Properties tab ensure that three specific options are set as follows check the Enable Distributed COM on this computer option and note that you have to reboot the computer if make change to this checkbox set the Default Authentication Level to Connect set the Default Impersonation Level to Identify e Default Protocols Setup ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 249 My Computer Properties 3 xl General Options Default Properties Default Protocols MSOTE COM Security DCOM Frotocols CL Bae hts R eoe He det iE S nech reoriented TCP IP 4 Connection oriented SFS Add Remove Move Up Move Down Properties Description The set af network protocols available to DCOM on this machine The ordering of the protocol
284. nally defined as horizontal and b is the Y clearance traditionally defined as vertical Clearance DEES Spectrum Band Tab x General Measurement Parameter Spectrum Band Phase Reference Parameter V Enable Band Alarm No of Bands Start Freq Mz End Freq Hz Alarm Level um H rs 240 fs 125 228 i25 175 203 T5 1TT 10 Y 152 127 D O a c un 4 ct N rs Ko e The function is used to enable band alarm on current channel Mark Enable Band Alarm first then set band number from combo box and later enter each frequency band range and its corresponding alarm level For example if you select 10 you should set the end frequency and band alarm line for ten frequency bands You can view band alarm information on alarm list E ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 76 PCM360 Plant Condition Management System When band alarm occurs on the channel the measured value exceeds the related alarm level and meanwhile the machine train the channel belongs to is set to Band Alarm Trigger property see picture below all channels under the machine train that are allowed data collection start to collect dynamic data xi Machine Train Trigger Mode A Iv Alarm Trigger iv Band Alarm Trigger M Time Trigger Start Time NOTE Only Acceleration Velocity and Vibration from Pro
285. nally click Refresh button Method 2 Mark Starting time and directly select the time on the time slider Then set the ending time in the same way and finally click Refresh button Method 3 Mark Starting time and orderly select date and time from date and time picker Then set the ending time in the same way and finally click Refresh button e View waveform and spectrum of the sample Double click a point on the transient trend and then the waveform and spectrum plot of the sample associated with this point are displayed By clicking Or gt on toolbar user can view the waveform and spectrum generated by the previous or the next transient sample and the point cursor on the trend plot will move at the same time ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 181 BCE SIXTY spe ER Za ame TC T5 el at Pomar th aneraart 3 Steam m D Bine Beam 1 IP Power Gere Data Arguin bene ZEEE Tb 1545 L5 Ai Steam Turbine aHa sa I ATERT Sl FFT Windas Has nni og d A E l4 Sh az 0 4 KH X Ae 305 6m PK PR amp 00H D Ben a renum v us Team PEP SUDUH Oban urn i Coeraerab r H E Power Gemerstor 2 a m Power Zeg en Abu 3 By Transient Trerebtower Generator L Steam Turbine Bearing 1 Genemi Heem Turtine Egamg 1 ae ach See 2009 916 15 04 55 D MNA S nn Gic 2009 3 15 15 05 06 52 PKPK Xi5DHr P vela PERS rt Steam Tugine Baaging 1 Data Acquadoa tee 2008 31
286. nation path Error in Connecting to Database If system failed to connect to the database message box below will be launched A Error in connecting the database Please check the following e The network condition is not stable ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 300 PCM360 Plant Condition Management System Reconnect the network cable and restart PCM360 system The DAQ amp COM software or Display software has connected to a wrong DB Server Check it on software s Logging On window The DB Server is powered off or the DB Server is hibernating You must keep the DB Server always on Follow the instructions to set the computer power properties Open Control Panel and double click Power Options Power Options Properties window is launched On Power Schemes tab set Power schemes to Always On set Turn off hard disks to Never set System standby to Never Power Options Properties Power Schemes Advanced Hibernate UPS NI Select the power scheme with the most appropriate settings for this computer Note that changing the settings below will modify the selected scheme Power schemes Mwss n 5 5 5 M Settings for Always On power scheme Turn off monitor After 20 mins Turn off hard disks Never System standby And then switch to Hibernate tab de select Enab
287. nder the same measurement point Some measurement points only collect static data some measurement points collect both static and dynamic data and some measurement points collect both dynamic and transient data The type of data a measurement point is capable of collecting depends on the type of the mapped device channel Data Type Device Type Device Property Channel Type DAQ Cards DAQ Module ee rocess Only static data Modbus RTU TCP Client OPC Client DAQ Module For Process All types Acceleration Velocity Both static data and dynamic data Eee MA Vibration from Prox Both dynamic data and Acceleration Velocity transient data PAG CANS REES Vibration from Prox Graphics View PCM360 system features three different levels of alarm severity The color of picture bars indicates the real time alarm status of the related measurement point machine and machine train v Red Danger The danger set point is exceeded v Yellow Alert The alert set point is exceeded v Green Normal No alarm set points are exceeded Status of the picture bars Y Flashing The related measurement point has ever alarmed and the alarm has not been acknowledged yet v Solid No alarm occurs or the alarm has been acknowledged on the related measurement point machine and machine train ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 64 PCM360 Plant Condition Management System If
288. ndition management system additional features can be realized by adding more modules Transient data collection and analysis Up to 128 users access Up to 24 PT360 DAQ Up to 240 Modbus RTU devices Dedicated server computer High frequency data acquisition Hardware output of programmed alarms and 4 20mA Remote access to the system with CitrixTM server Interface with any third company process data and dynamic data NO Se 0708 X amp N 0N e Se Onsite technical service and training PCM360 Standard Network System Configuration Example A plant has 10 machine trains Each machine train includes a compressor and an electrical motor The compressor has four proximity probes to measure shaft X Y vibration one proximity probe to measure thrust position and one proximity probe to measure phase reference The motor has four channels of case mounted accelerometers to measure case vibration Five PT2060 monitors are mounted in the control room Each PT2060 can monitor two machine trains with 18 dynamic channels and 2 phase reference channels ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 306 ethernet De Mo ia IPCHIS60 COM DISP asp d EN FRTITITTITITIE ian Sa CE i i work station key board mouse BAUR mc e a TS anban E S PT2060 key board mouse EE A E e PT360 SC amm the work station PCM GP HIT consist of 9 PT371 PCM260 DISP
289. ndition Management System v RR Power Plant CPP Plant 192 168 1 101 Trigger Mode Setup Data Collection In this mode once the machine train displayed in Message Content list starts to collect data messages that contain information about this machine train will be sent The Data Collection parameters were set on Static and Dynamic Data Collection Setup window and Transient Data Collection Setup window on DAQ amp COM software e Time ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 262 PCM360 Plant Condition Management System In this mode you should set the start time and interval The SMS module will be triggered at the Start Time and send messages at regular intervals beginning with Start Time The messages contain information of all machine trains in Message Content list e Plant Wide Monitoring NOTE It works only when Data Collection trigger mode is unchecked In this mode once a machine train monitored by your PCM360 system is triggered to collect data a message that contains information of the triggered machine train will be sent The machine train that is sent in the messages has no relations with what you specified in Message Content list v Static and Dynamic If checked when the machine train is triggered to collect static
290. ndition Management System Define Baseline Baseline sample is a dynamic collection of data that is taken at a particular time to provide sample data for a particular machine condition You can compare other samples with this baseline sample under the same measurement point to see if they have deviated enough to cause concern Define Baseline sample Ensure Display module is started Select a dynamic sample under a measurement point and then select Define Baseline command from Operation menu or right click this sample and then select Define Baseline from shortcut menu The baseline sample is marked with red symbol BL just like picture shown below 3L 2008 4 2 4 E5 11 37 0 NOTE User could only define one baseline sample for a measurement point Define Slow Roll Slow roll is such sample that is collected at the low rotative speed of a rotor at which dynamic motion effects from forces are negligible because the motion is always seen as defects of the rotor Slow roll could be taken to compensate the plots at the same vector Define Slow Roll sample Ensure Display module is started Select a dynamic sample or transient sample under the measurement point and then select Define Slow Roll command from Operation menu or right click this sample and then select Define Slow Roll from shortcut menu The slow roll sample is marked with red symbol SR just like picture shown below NOTES 1 Phase reference channel must be set befo
291. ndition Management System PCM360 System Introduction ProvibTech s PCM360 is a machine condition management system that collects stores analyzes and distributes machine status monitoring information via LAN or Internet The PCM360 provides static dynamic and transient data collection and analysis such as graphical indication of vibration level trend waveform spectrum bode plots cascade plots and much more All ProvibTech s monitors and transmitters can quickly and easily be integrated to upload static and dynamic data to the PCM360 The PCM360 can obtain both critical machiner running status and balance of plant running status The PCM360 is also capable of collecting process data from 4 20mA modules modbus digital meters and third party monitors etc In summary the PCM360 can provide an integrated system solution for asset management supplying a total solution for machine maintenance and protection Definition DAQ Server The computer that is installed wtih DAQ amp COM software and directly connects to DAQ devices hardware Each PCM360 system can have multiple DAQ Servers DB Server The computer that is installed MS SQL Server 2008 or MS SQL Server 2000 and PCM360 DBM amp Server software Each PCM360 system only needs one DB Server NOTE To make PCM360 work normally user should keep the softdog in the USB port of DB Server Display Terminal The computer that is installed with Display software Each PCM360 system can have
292. ne data will be deleted Select a deleting option and then click OK button on the Delete Data window A Warning window is launched AN This operation will delete the historical data You are strongly recommended to back up the current database first Please input TES to continue To confirm the operation type YES and click OK button Then the software starts to delete the historical data ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 235 System SN NIOKQ PEGE2 J44RE 9V2kK0 Database Information Name Pem360DB File Version 3600 Setup Iv Automatic v Delete slaw rall data and baseline data Every 60 day s on 13 08 delete historical data 355 day s ago Iv Manual 49 Delete slaw rall data and baseline data Delete historical data before 2009 12 a C Delete all historical data Deleting data 3050 10985 If the current database is already empty or the data you want to delete doesn t exist software will launch a message box to inform you Detach Database CAUTION Before the operation ensure you have exited PCM360 software DAQ amp COM software Display software Server software and Web Server software Click Detach DB button on the main window to detach current database from SQL Server and then Warning window is launched AN This operation will disconnect PCMIBU D I files from SOL
293. ng Calculation Balancing adjusts the radial mass distribution of a rotor so that the mass centerline principal axis of inertia approaches or coincides with the rotor geometric centerline Ensure Display module on local computer is started Select a machine train or a machine in the list select Balancing Calculation command from Balance menu Select Number of Balancing Plane 2 DI Select Type of Balancing Channels Acceleration D r setup Measurement Point Description on Balancing Plane Plane Name Measurement Point Channel Selected Selection of Channels on the Plane R Beie 1 Power Generator 1 Steam Turbine Bearing 3 Chx Power Generator 1 Steam Turbine E sl Generator 1 Steam Turbine ER Select Number Of Balancing Plane Select the number of planes to be balanced Select Type of Balancing Channels Select the type of the channels the balanced plane maps Selection of Channels on the Plane Displays measurement point channels with the selected channel type If select Acceleration all acceleration channels under the selected machine train will be displayed Plane List First column shows the plane name and second column shows the channel this plane maps Planes balancing process is below 1 Select the plane number 2 Select the channel type 3 Select a plane and channel to map ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 214 PCM360 Plant Conditi
294. nnection LUZHAHKUI SISH Enable CZ audit tracing EF View connection properties C Cross database ownership chaining Progress Select the tree node name Connections on the left and check the button named allowing remote connections to this server ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 26 PCM360 Plant Condition Management System E Server Properties LUZHANKUI Select a page LAA General i Memory A Processors A Security LA Connections LAA Database Settings LAA Advanced SP Permissions Connection Server LUZHANKUI Connection LUZHANKUI DSH 37 View connection properties GA Script Te Help O 3kK S 1 0 0 Connections Maximum number of concurrent connections D unlimited Dam d s Use query governor to prevent long running queries Default connection options implicit transactions eursor close on commit ansi warnings ansi padding C ANSI NULLS arithmetic abort arithmetic ignore quoted identifier Remote server connections GT TT E Remote query timeout in seconds O no timeout 600 wji Require distributed transactions for server to server communication Configured values Running values Click the button OK and exit the window Manage to find the account n
295. nnel Note that it only applies to DAQ cards Channel Copy and Paste Copy channel settings from one channel to another It will be very convenient while channels are to be configured with almost the same parameters This saves time and avoids repetitive work Take channelO and channel1 as an example and in the case of that channel has been configured Right click Channel and select Copy command and then right click Channel1 and select Paste command Channel Definition Button The function is used to define and set all channel parameters Select an enabled channel and click Channel Definition button Channel Definition window is launched See General Tab Measurement Parameter Tab Spectrum Band Tab Phase Reference Parameter Tab and Channel Setup for DTM10 201 10 301 20 101 and DM200 of this chapter to get more details ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 73 PCM360 Plant Condition Management System General Tab Channel Definition x General Measurement Parameter Spectrum Band Phase Reference Parameter Drs Nam PCIB220 1 Transducer Orientation Channel No Channel Description M Channel Property Ce Continuous Analog Signals General Discrete Analog Signals v Enable Static and Dynamic Data Collection Value Type i MV Enable Transient Data Collection C Continuous Analog Signals Phase TEE EMT ER UE
296. nning N Details List static dynamic and transient samples or trigger records by order of the collected time The detailed information of samples or trigger records is also displayed Rest your mouse pointer on a Data List View or a Transient Trigger Record List View and select Details command from View menu or right click anywhere on the view and then select View Details from shortcut menu PCM360 Plant Condition Management System Display Module PEM Explorer m oj x c File User Edit View Plots Operation Setup Decision Support Balance Window Help 18 x MARRE le Feed See AENEA Power Plant DEMO TETEE Power Generator 1 e 2009 18 15 16 17 0 206 23 Steam Turbine NS 3 16 15 16 13 0 3129 RPM ees Deren Bearing 1 2009 3 16 15 16 09 0 206 84 um 3121 RPM Yes Steady Running Dynamic 2009 3 16 15 16 03 0 206 31 um 3136 RPM No Steady Running Ers Transient 2009 3 16 15 15 32 0 207 60 um 3137 RPM Yes Steady Running om Bearing 2 2009 3 18 15 15 29 0 206 61 um 3131 RPM Ho Steady Running a Gearing S 3 16 15 15 26 0 206 69 um 3125 RPM No Steady Running gt Bearing 4 2009 3 16 15 15 23 0 205 62 um 3121 RPM No Steady Running e K Generator Bh Power Generator 2 By Power Generator 3 2009 3 16 15 15 20 0 206 31 um 3132 RPM No Steady Running 2009 3 16 15 15 13 0 205 47 um 3
297. nore button to continue the installation installing PCM360 Modbus RTU CAUTION Modbus RTU should be installed on DAQ Server Before installing it ensure the DAQ amp COM software has been installed on the DAQ Server Put the modbus Installation Media into DVD ROM From the root folder open Modbus RTU Setup folder Double click Setup exe and then follow the tips on dialog windows to install the software installing PCM360 Modbus TCP Client CAUTION Modbus TCP Client should be installed on DAQ Server Before installing it ensure the DAQ amp COM software has been installed on the DAQ Server Put the Modbus Installation Media into DVD ROM From the root folder open Modbus TCP Client Setup folder Double click Setup exe and then follow the tips on dialog windows to install the software ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 46 PCM360 Plant Condition Management System Installing PCM360 OPC Client CAUTION OPC Client should be installed on DAQ Server Before installing it ensure the DAQ amp COM software has been installed on the DAQ Server Put the OPC Installation Media into DVD ROM From the root folder open OPC Client Setup folder Double click Setup exe and then follow the tips on dialog windows to install the software Installing PCM360 Modbus TCP Server CAUTION Modbus TCP Server should be installed on DB Server Before installing it ensure the D
298. nt Radial Vibration ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 329 are PCM360 Plant Condition Management System 5 Shaft dynamic motion or casing vibration which is measured in a direction perpendicular to the shaft axis Relative Vibration Vibration measured relative to a chosen reference Proximity probes measure shaft dynamic motion and position relative to the probe mounting usually the bearing or bearing housing Relative Transducer A proximity probe observing shaft motion relative to the probe mounting usually the bearing or bearing housing Repeatability The ability of a transducer or readout instrument to repeat measurements under the same conditions within narrow limits Precision is the measure of repeatability Resolution The smallest change in applied stimulus that will produce a detectable change in the instrument output Resonance The condition in which a forcing frequency coincides with a natural frequency of the system A resonance typically is identified by an amplitude peak accompanied by a maximum rate of change of phase lag angle Root Mean Square RMS Square root of the arithmetic average of a set of squared instantaneous values Used as a measure of amplitude rms equals 0 707 x peak sine wave only 0 707 1 squareroot 2 RTD An acronym for Resistance Temperature Detector a sensor which measures temperature and chang
299. nt System Enter the name and then select the picture type for the new measurement point DAQ amp COM will automatically specify the picture that relates to this type finally click OK button to save the information PCM360 system is capable of monitoring maximum 3200 measurement points v Acc For measurement points that connect acceleration transducer v Mel For measurement points that connect velocity transducer v Proximity Probe For measurement points that connect proximity probe v Other For measurement points that connect other types of transducer e Modify Button Select the measurement point from the list and click Modify button You could change the name or picture of the measurement point Delete Button Select the measurement point from the list and click Delete button and finally click Yes button on the confirmation window e OK Button Click this button and click Yes button on the confirmation window to close the window with measurement point information to be updated on DAQ Servers and Display Terminals Cancel Button Click this button to close the window without updating measurement point information Help Button Click this button to view the help contents Mapping DAQ Device Mapping is the process of linking a data source to a measurement point This process links a monitored location on a machine train with hardware device that is actually collecting the data ProvibTe
300. nt is usually incorporated as part of a TSI system Differential Phase A technique which measures the phase difference between vibration signals of a chosen single frequency at different longitudinal locations on a rotor system It is used for location of the source of instability The vibration signal whose phase leads all others usually indicates the transducer location closest to the source of the instability Direct Data Data or a signal which represents the original transducer signal Sometimes called unfiltered raw all pass or overall data or signal Displacement The change in distance or position of an object relative to a reference Machinery vibration displacement is typically a peak to peak measurement of the observed vibrational motion and is usually expressed in units of mils or micrometres Proximity probes measure displacement directly Signal integration is required to convert a velocity signal to displacement Dual Probe A transducer set consisting of a proximity probe and velocity transducer installed radially at the same point usually in a common junction box on the machine bearing housing Four separate measurements are provided by this transducer system The proximity probe measures 1 shaft relative radial position within the bearing clearance and 2 shaft dynamic motion relative to the bearing The velocity transducer measures 3 machine casing absolute vibration When the velocity signal is integrated to displ
301. of DAQ Module For Process 4 20mA Output Module and Relay Module On Device Management window select a device with the property above and click Extended Definition button Then Channel Definition window appears See picture below ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 288 PCM360 Plant Condition Management System Channel Definition Server Address 0 00000 192 5 7158 5 Dt Ab d 00000 Z 00000 Advanced Setting 3 00000 4 00000 5 00000 6 00000 7 00000 8 00000 Connection 3 00000 Testing 10 00000 11 00000 12 00000 13 00000 14 00000 15 00000 About Cancel Channel Definition Double click a channel following dialog box pops up Type the proper register address and description words And then click OK button Channel Mo fo Address E Description Cancel v Channel No Display channel No list v Address The register address indicates the location in the device where the data is read v Description Short words to describe this channel Server Address Type the IP address of the Modbus TCP Server Server Address 192 sc 1 111 Advanced Setting Button Click this button to launch Advanced Setting window Advanced Setting x Slave Address Server Port 1 502 i Cancel v Slave Address Slave address of the third party Modbus TCP Server v Server Port A Socket por
302. ograms window will appear Click Add Remove Windows Components command on the window E Add or Remove Programs Bl x Si Currently installed programs Show updates Sort by Name DI Ek j E Adobe Flash Player 10 Activex dil 5 D Link DFES30Tx Size 3 02MB js D Link PCI Fast Ethernet Adapter Add New j5 FTDI USB Serial Converter Drivers n Ka Microsoft Office Professional Edition 2003 Size 615 00MB fen E Microsoft SQL Server 2000 Size 117 00MB Holen E PCM360 DBM amp Server Size 81MB See Fig PCM360 Web Server Size 81MB ER PCM 26 DAQ Size 24 20MB d 4 PCM626 Display Size 83MB prid amp g PT520 Size 79MB Goes j5 Realtek AC 87 Audio Size 1 32MB iB sis YGA utili cac 141 g 3 The Windows Components Wizard window will appear Notice that if you are using Windows 2003 Server you need to highlight Application Server and then click Details to display the Windows Components Wizard Check the box labeled Internet Information Services IIS and then click Next button IIS will be installed on your system Windows Components You can add or remove components of Windows XP To add or remove a component click the checkbox 4 shaded box means that only part of the component will be installed To see what s included in a component click Details Components 4B Internet Explorer gt amp Internet Information Services IIS dei Management and Monitoring Tools l S
303. ol E Power Generator 1 CO 2009 3 16 15 11 55 507 93 39 um 1070 RPM No Startup FG Steam Turbine 2009 3 16 15 11 55 378 95 90 um 1060 RPM No Startup A Bearing 1 E 2009 3 16 15 11 55 194 95 60 um 1050 RPM No Startup ST E 2009 3 16 15 11 55 37 95 68 um 1040 RPM No Startup d Q 2009 3 16 15 11 54 950 95 14 um 1030 RPM No Startup S Y Se Q 2009 3 16 15 11 54 780 96 74 um 1020 RPM No Startup T 932009 3 16 15 11 54 642 98 42 um 1010 RPM No Startup v Bearing 4 C9 2009 3 16 15 11 54 499 98 96 um 1000 RPM No Startup amp 2009 3 16 15 11 54 375 100 25 um 990 RPM No Startup C9 2009 3 16 15 11 54 247 96 44 um 980 RPM No Startup e Generator ll Power Generator 2 Steam Turbine Bearing 1 Q 2009 3 16 15 11 54 31 99 03 um 970 RPM No Startup Sta Static Q 2009 3 16 15 11 53 836 99 26 um 960 RPM No Startup o Dynamic Q 2009 3 16 15 11 53 642 97 74 um 950 RPM No Startup E se Zeg f E 4 ceo 4 EE ran DAC o0 n nmmss LIES a pn ed Fa This module is running Zi To return to the Transient Trigger Record List View you should select Back command from Edit menu or right click anywhere on the Transient Data List View and then select Back command from the shortcut menu Other functions Display a measurement point s waveform plot and spectrum plot ProvibTech Phone 1 713 830 7601 Fax 1
304. on PCM360 DAQ amp COM Tray PCM360 DAQ amp COM software is a taskbar application and follows the standard behavior of taskbar applications When minimized its shortcut icon appears in the area of the taskbar clock on the right of the taskbar v Tonormally display the software double click the task icon v Togetthe task shortcut menu right click the task icon See picture below Restore Help About Exit DOG DOG or Restore Select this command to normally display PCM360 DAQ amp COM software It does the same work with double clicking the task icon Exit PCM360 DAQ amp COM Select this command and a Warning window is launched To exit the software Type YES and then click OK button This operation may cause the local DAG devices to stop collecting data If you are sure to exit please input YES YES cancel Note that when PCM360 DAQ amp COM software is normally displayed clicking the close button on the window does not terminate the application but minimizes it to the taskbar ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 51 are PCM360 Plant Condition Management System evr File Menu Transient Temp Data File Path Setup Transient Temp Data File Path Setup x Select Transient Temp Data File Path D Program Files ProvibTech PCM360 TrsTempDataF OK Cancel Help Transient Temp Data File
305. on Management System Plane E Train Demo Machine 18 PointAcc1 ChX C Plane2 Train Demo Machine 1 PointAcc1 Train Demo Machine 1 PointAcc1 Ch 4 Click Next button if all planes are mapped Multi Plane Balancing P s dE ITraini Demo Machine 1 PointAcc 5 In window below select a plane type the trial weight and phase and then click Balancing button Later measure value will be displayed on the list Multi Plane Balancing IERE Train Demo M achine 1 amp PointAcc1 ChX in Demo Machine 1 PointAcc1 ChY 6 Repeat step5 until all planes are balanced 7 Click Balancing Calculation button to calculate the required mass and phase ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 215 PCM360 Plant Condition Management System Multi Plane Balancing x Balancing By Splitting Plane Measurement Point Channel Selected Measure V Trial Weight 1 Bala Train Demo Machine 1 PaintAcc1 Chx 10 gram s 2 Bala Train Demo Machine 1 amp PointAcc1 ChY Trial Weight Phase E degree s Balancing Trial Weight Calculated Balancing Calculation 3uired g Trial Weight Phase deg 1 Balancing 10 00 355 00 2 Balancing NOTES 1
306. onfigure the System Wide DCOM settings on OPC Server and OPC Client On Component Services window see picture shown below rest the mouse pointer on My Computer node inside Computers folder and you will find it is marked with a red light icon Right click My Computer and there is no Property shortcut command appeared in the shortcut menu Component Services rs File Action View Window Help em X est 3 2 eE E My Computer 4 objectis J Console Root B e Component Services EI E CN l 3 er d Event Zeg ET l Services Local com DCOM Config Distributed Running Applications Transacki Processes Solution Open Services Local folder on the Component Services window and find the following three services v Distributed Transaction Coordinator v Remote Procedure Call RPC v Security Accounts Manager ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 296 PCM360 Plant Condition Management System Ensure the three services are started and Startup Type feature of the three services are set to Automatic CAUTION If the Distributed Transaction Coordinator service can t be normally started for some unpredictable reason try Method 1 mentioned below first if the service can t be started yet try Method 2 e Method 1 Click Windows Start Run menu On Run window below type cmd and click OK
307. oose No Setup will close To install Microsoft SQL Server 2000 Service Pack 4 you must accept this agreement EE Click Next button x v Default To apply Service Pack to the default instance check the Default box and click Next To apply Service Pack to a named instance of SQL Server on this computer clear the Default checkbox and type or select an instance name A new name must be 16 characters or less and should start with a letter or other acceptable character For more information click Help Instance name ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 312 PCM360 Plant Condition Management System Select The SQL Server system administrator login information SQL Server authentication and leave the Enter sa password field blank And then click Next button Connect to Server i x Select the authentication mode setup should use to connect to SOL Server The SOL Server system administrator login information SQL Server authentication i fen et tert eg eer e Enter sa password C The Windows account information use to log on to my computer with Windows authentication lt Back Cancel The Setup will launch the window below Select Ignore the security threat warning leave the password blank and then click OK button SA Password Tarning Service pack setup has detected
308. operty all channels under the machine train that are allowed data collection start to collect data For Acceleration Velocity and Vibration from Prox channels two alarm levels should be set for Position from Prox and Process channels four alarm levels should be set Output Conversion Check box Output Conversion determines variable type that will be displayed on Display software If transducer type is acceleration but you want to get velocity you should select From Acceleration to Velocity mode Measurement Type PK PK PK RMS and AVER Normal Thrust Direction Define the normal direction as movement toward the transducer or away from the transducer If the normal movement of the machine rotor is toward the transducer then Toward Probe ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 75 PCM360 Plant Condition Management System should be selected Otherwise select Away from Probe The function is in effect only for Vibration from Prox and Position from Prox channels Clearance Check box Clearance is distance between the rotor and the bearing shell This is normally a very small value measured in few mils or micrometers Select the shape of bearing shell first Circular or Elliptical For a circular bearing type clearance value in the edit box For an elliptical bearing type value of a and b in the related edit boxes a is the X clearance traditio
309. ord not recommended Click Next button g e Mi dd password forthe sa login Enter password Contin password ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 311 Start Copying Files x Setup has enough information to start copying the program files If you want to review or change any settings click Back If you are satisfied with the settings click Next to begin copying files 15 Restart the computer 16 Insert Standard Edition Service Pack 4 Installation CD into DVD ROM and install it Click Next button Telcome 1 x Welcome to the Microsoft SQL Server 2000 Service Pack 4 Installation Wizard The Installation Wizard allows you to upgrade an existing instance of SQL Server 2000 Click Yes button Software License Agreement x Please read the following License greement Press the PAGE DOWN key to see f the rest of the agreement SERVICE PACK A FOR MICROSOFT SOL SERVER 2000 SUPPLEMENTAL END USER LICENSE AGREEMENT SOFTWARE UPDATE FOR MICROSOFT SOFTWARE PLEASE READ THIS SUPPLEMENTAL END USER LICENSE AGREEMENT SUPPLEMENTAL EULA CAREFULLY BY INSTALLING OR USING THE SOFTWARE THAT ACCOMPANIES THIS SUPPLEMENTAL EULA YOU AGREE TO THE TERMS OF THIS SUPPLEMENTAL EULA IF YOU DO NOT AGREE DO NOT INSTALL OR USE THE SOFTWARE 1 General el Do you accept all the terms of the preceding License Agreement If you ch
310. orms command from Plots menu or right click this sample and then select Plot Group Waveforms from shortcut menu ml Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com ProvibTech 193 o 000939 000 3 1 amp 2000 3 1 amp 2000 3 1 amp 2000 3 1 amp 2000 3 18 15 1 amp 17 0 15 1 amp 6 TEO 7 1 amp 6 dE Eo 0105 15 pn SER O OER Lf OER La x Vo 19 ERU Pee DilezRU 15 19 o o amp OQ SOE Lf SOE Lf SOE W SOE o SOE M II Uo 5 14 21 Ge Poa eae J Ub 15 08 52 o a SA 15 08 14 0 15 03 12 0 15 e e Se eee dA E3Wav velon uwer Generator 1 Steam Turbine Bearing 4 Poser Ganaan Ste gm uine Erara Data Acquaitios time 2008 15 14 55 231 E Al Sih MEg 3539ms ding Y 139 wipo 3358m 04g This module is running Seen d rer aos mda LES Daa fecquar Exon re LA ETE 30 Urine d B 270r x xr o zem mer 009 W Ium Oigh Gu fig tal i ial oe d o N iy Pose Steere eaae Tere Leg 2 D EE dildo eas ee Urne abd i Oil C UT Rum PRR ere Tx Cum use A Num iito eee oe teen Paes Sora eam Tier Beir 1 Trata funr nr ee OCG en XO i When viewing plot group of the selected dynamic samples you can navigate to plot group of previous or next dynamic samples of different measurement points under the same machine by clicking Or
311. ot Original The function is used to restore the magnified plot to the original size Restore the magnified plot Rest the mouse pointer on the magnified plot and then select Plot Original command from View menu or directly click e on toolbar After that the magnified plot will be restored to the original size Harmonics Use this command to find five points of which frequencies equal integral multiplies of the selected point s frequency Display harmonics on spectrum plot Rest your mouse pointer on a spectrum plot and select Harmonics from View menu or right click the mouse pointer and select Harmonics from shortcut menu and then specify a point on the plot See picture below all harmonics cursors are crossed with red symbol X ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 138 p35pectrumcPower Generator 1 Steam Turbine earing 1 Data Acquesibion tone 2009 3 16 14 59 14 0 45RPM FFT Window Hanning X fos 107 43um PK PK 2344RPM ddum y 7135 9674um PK PK 23 44RPM 8 06uen um 0 111 222 313 AM SEARPM NOTES 1 Press Left or Right key on keyboard to select different point on the curve 2 Onthe spectrum plot harmonic and sideband can t be displayed at the same time 3 Ifthe harmonic is beyond the display range of spectrum plot it won t be shown Therefore sometimes you can t view the whole five harmonic cursors Sideband Use this command to
312. ote on the plot click Show Note command from Operation menu or right click the plot and select Show Note from shortcut menu Select different point on waveform curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu Shaft XY Vibration Shaft XY vibration is two dimensional path of the shaft centerline motion perpendicular to the rotor axis during precession The curve can be observed with an oscilloscope in orbital mode connected to XY vibration measuring transducers Shaft XY vibration only applies to dynamic samples and transient samples under the dual channel measurement point that must map the same type of DAQ channel Table below represents the relation between data measurement point device and channel type Measurement Point Device Channel Type Single Channel Dual Channel DAQ Card Vibration from Prox Transient sample DAQ Card Dynamic sample vi 6013 6220 6250 Acceleration ia 6013 6220 6250 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 151 PCM360 Plant Condition Management System Display shaft XY vibration plot Ensure the Display module on local computer is started Select an available sample first and then select Shaft XY Vibration from Plots menu or directly click on toolbar or right click the sample and select Shaft XY Vibration from shortcut menu Picture below shows a shaf
313. ou needn t do the operation LLL ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com EN Click OK button If the database is SQL Server Express the TCP port must be assigned manually Double click the left button of the mouse on the item named TCP IP the TCP IP propriety window will popup Click the label named IP Address on the top Clear the contents of all the items with the name of TCP Dynamic Ports and set the contents of all the items with the name of TCP Port as 1433 Protocol IP Addresses Ei iri hetive Tes Enabled Wo P Address 132 158 1 105 TCP Drnamic Ports TCP Por 1433 ir Actiwe Tes Enabled No IP Address 127 0 0 1 TCP Dynamic Forts TCE Fort i433 H vrai TCP Drnamic Ports TCR For Actiwe Indicates whether the selected IP Address iz active Re select SQL Server Configuration Manager SOL Serve Services from the tree view and select SQL Server MSSQLSERVER Right click SQL Server MSSQLSERVER and select Start from shortcut menu to start SQL Server service ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 34 PCM360 Plant Condition Management System 2 im Sql Server Configuration Manager File Action View Help ez SR emm gerere prey eer i 57 E SQL Server Configuration Manager Starting s
314. ou should exit the IE terminal and log on Display software to change the parameters refer to Frequency and compensation Setup for details Historical Spectrum From graphics view select a dynamic sample and then click M button on toolbar Picture below shows a spectrum plot with both channel X and channel Y ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 221 PCM360 Plant Condition Management System Power Plant DEMO Power Generator 1 Steam Turbine Bearing 1 PF Power Generator 1 Data Acquisition time 2009 03 16 15 11 35 0 B Steam Turbine 192RPM FFT Window Hanning Bearing 1 X ot Ee 109 87 mil PK PK 398 44RPM 5 30mil v Dynamic K 135 95 98mil PK PIK 398 44RPM 7 61 mil v Bearing 2 i Nj Bearing 3 mil Bearing 4 47 5 eo Generator El Power Generator 2 ly Power Generator 3 2 410 RPM Some features of the spectrum you viewed on IE terminal are similar to the historical spectrum viewed on Display Terminal See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Spectrum of this manual for details Historical Shaft XY Vibration Shaft XY vibration is two dimensional path of the shaft centerline motion perpendicular to the rotor axis during precession From graphics view select an available dynamic sample and then click C button on toolbar Picture below shows a Shaft
315. ower Plant DEMO Power Generator 1 Steam Turbine Bearing 2 Chx 22 13 um ower Plant DEMOQ Power Generator 1 Steam Turbine Bearing 2 ChY 34 00 um e Time In this mode you should set the start time and interval The information of all items in Text Content list will be saved at regular intervals beginning with Start Time Picture below shows the text record of the measurement point named ACC BEE File Edit Format View Help OPC for PGl Time Trigger Machinel Acc Cnx 0 03g Power Plant Power Generatorl Machinel Acec chy 0 03q ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 269 PCM360 Plant Condition Management System e Plant Wide Monitoring NOTE It works only when Data Collection trigger mode is unchecked In this mode once a machine train monitored in your PCM360 system is triggered to collect data the information of the triggered machine train will be saved in the text file The machine train of which information is saved has no relations with what you specified in Text Content list v Static and Dynamic If checked when the machine train is triggered to collect static and dynamic data the information concerning trigger mode of the machine train will be saved The conditions of data collection were set on Static and Dynamic Data Collection Setup window on DAQ amp COM software Picture below shows the text information that was recorded becaus
316. p Coastdown steady Running Alarm Trigger When the machine train is triggered to collect data after the status was set the collected data will be labeled this status User on Display Terminal can view the historical data only with the specified status See PCM360 Display Software Operation User Menu Select Status for Historical Data View of this manual to get more details Decision Support Menu Decision support menu provides expert assist function for user Different types of reference data in different local conditions are defined and saved in standard database The local expert can change the standard database according to the requirement of the local field PCM360 system records the alarm data and analyzes them With those commands PCM360 can predict the defect name calculates defect possibility and severity and also gives a suggestion action More Setup on Channels Use this command to define additional parameters for every measurement point 1 Select a measurement point from tree view ensure Display module on local Display Terminal is stopped and then select More Setup on Channels command from Decision Support menu Bore Setup on Channels x Channel ChX Y Channel Information Drive End Vertical DE v w Measurement Mode On Line Bearing Information Rolling Element Bearing Machine Speed 2000 RPM Gearbox And Blower 1 t6 Teeth Blade Gearbox And Blower 2 t6 Teeth r Machine Type
317. ping Unmapped CJPRONY 2X55 MW Coal Power Plant OPCC Float 5 51028 1 ___Unmappine Unmapped 1 QPRONY 2X55 MW Coal Power Plant OPCC Float 2 43812 anan Unmapped To remove multi items once follow the methods below Drag a rectangle on the Item List and then items in this rectangle are selected or press Shift on keyboard and select the items you want to remove and later select Delete from Edit menu to remove all the selected items gj PCM380 OPC Server EE M MEET MM MEME Good Gooi Good Gooi Gooi Gooi Gooi Gooi e ant UPLL Gooi 2 wer Plant PCC 55 Co Y oat 0 2169 Goo C JPRONY 2X55 MW Coal Power Plant OPCC Float 0 064 aus Good Unmapped PCM360 Modbus RTU Device with Modbus RTU type transfers Modbus data via Serial Protocol Adding PCM360 Modbus RTU Device Run DAQ amp COM software and log on it Stop the DAQ module and then select Device Management command from Setup menu On Device Management window click Add button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 282 ban Deviee x Device Information Device Name Ierzen 0 Slot1 Device No E Device Type Modbus RTU Device Channel Number 4 Device Property Pe E Spectrum Resolution IP of Host Cancel Y Device Type Modbus RTU v Device Channel Number Type the actual channel number of the device For DW device this f
318. pplication but minimizes it to the taskbar File Menu Print The command is used to print the selected plot or list Rest your mouse pointer on the selected plot or list and then select Print command from File menu To optimize the print effect the plot or list window should be maximized before it is printed ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 116 PCM360 Plant Condition Management System Print Preview The command is used to preview a plot or list before it is printed Rest your mouse pointer on the selected plot or list and then select Print Preview command from File menu Print Setup The command is used to set properties of the printer Directly select Print Setup command from File menu Save as bmp The command is used to save the current plot in the computer as bmp format Rest your mouse pointer on the selected plot and then select Save as bmp command from File menu To optimize the picture effect we recommend that user adjusts the plot to a proper size before save it Close Clicking this command doesn t exit the software but minimizes the software to the taskbar To exit the software right click the tray icon of the software and then select Exit PCM360 Display command User Menu User Account Management See PCM360 DAQ amp COM SOFTWARE OPERATION User Menu User Account Management Modify Password See PCM360 DAQ amp COM SOFTWARE OPE
319. pport Balance Window Help 81 xl I 9 9 A 2 ele e e s amp e p e Bv zie vvk2 E Power Plant DEMO ENNER X 2009 5 22 14 51 48 0 X32009 5 22 14 50 30 0 2009 5 22 14 49 17 z E Power Generator 1 392009 5 22 14 53 03 0 2009 5 22 14 51 43 0 9 2009 5 22 14 50 25 0 2009 5 22 14 49 12 7 My Power Generator 2 3 2009 5 22 14 52 57 0 amp 2009 5 22 14 51 38 0 amp 2009 5 22 14 50 20 0 3 2009 5 22 14 49 07 2 Steam Turbine 3 2009 5 22 14 52 51 0 X 2009 5 22 14 51 32 0 S32009 5 22 14 50 15 0 X92009 5 22 14 49 02 EY Bearing 1 3 2009 5 22 14 52 46 0 2009 5 22 14 51 26 0 amp 2009 5 22 14 50 10 0 2009 5 22 14 48 57 i D 2009 5 22 14 52 40 0 32009 5 22 14 51 19 0 392009 5 22 14 50 05 0 932009 5 22 14 48 52 ynamic X 2009 5 22 14 52 34 0 2009 5 22 14 51 13 0 2009 5 22 14 50 00 0 E 2009 5 22 14 48 47 CO 2009 5 22 14 52 28 0 2009 5 22 14 51 08 0 2009 5 22 14 49 55 0 amp 2009 5 22 14 48 42 CO 2009 5 22 14 52 22 0 2009 5 22 14 51 02 0 Q 2009 5 22 14 49 50 0 2009 5 22 14 48 37 C 2009 5 22 14 52 15 0 2009 5 22 14 50 57 0 2009 5 22 14 49 44 0 2009 5 22 14 48 32 CO 2009 5 22 14 52 10 0 amp 2009 5 22 14 50 52 0 2009 5 22 14 49 39 0 amp 2009 5 22 14 48 27 CO 2009 5 22 14 52 05 0 amp 2009 5 22 14 50 46 0 amp 2009 5 22 14 49 33 0 2009 5 22 14 48 21 C 2009 5 22 14 52 00 0 32009 5 22 14 5
320. r Activex controls CG Disable Enable Fj Binary and script behaviors Administrator approved Disable Enable rm Download signed Actives controls Disable Enable Ch Prompt rm Download unsigned Actives controls m k FK Dis klen Reset custom settings Fo Medium Reset c 4 Find Download unsigned ActiveX controls item and you see the default setting of this item is Disable You should change this setting to Prompt See pictures below Security Settings i xl Security Settings xl Settings Settings Download signed Actives controls Download signed Actives controls Disable Disable Enable Enable E Ch Prompt GH Prompt wl Download unsigned Actives controls rm Download unsigned Actives controls Disable Enable Enable Prompt e Prompt rm Initialize and script Activex controls not marked as safe rm Initialize and script Activex controls not marked as safe Disable amp Disable Enable Enable C Prompt Prompt rm Run Activex controls and plug ins z rm Run ActiveX controls and plug ins EN SS ee Pe ae EX ee EE D ee ee P Reset custom settings Reset custom settings D to Medium Reset to Medium Reset cma cma ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 219 PCM360 Plant Condition Management System
321. ra Sara te wa ee privilege epee n von adder fDupieen versisns the gear will peed te wparidy a Pow primilags wa Fer aape Lioegngkep click Kelg koerant Bess Pasari H ANTHDRITT LOCAL sme Jue J x On the following window type the name and password of the current Windows account Later click OK button Note that the account must belong to the Windows Administrators group and the password must not be blank Use the same account for all SQL Server 2008 services Specify a user name and password for all SQL Server service accounts Account Name a d Password For example the current Windows account is Administrator Use the same account for all SQL Server 2008 services Specify a user name and password for all SQL Server service accounts Account Hame Administrator v Password ree Picture below shows the window after the account information was set Later click Next button to continue the installation Server Configuration Specify tha diali gilin Set Spot bales erat Feature Selection Intus Cenfiguration Nicreieft raccmmandr ag yra urs a mapurata acceunt fer asch SOL Server service Rank Space Raquiresantn Sarwica ES Dwte Type Server Cesir Car sin en TEE Sarver Agent imiztraibsr des Bags Zuang Tagura Candiguraiiun Adr Services Conii parai ien Depew tine Zere zen Coal ga aiia Heres andi Wenge Depo nite T atallatisk Balad Yael ze Tata Isitallatiss Progett Caaglat
322. rameters If scanning succeeds all communication parameters will be refreshed And if it fails a failed window will be launched to inform you e DW device based on Modbus RTU On Device Management window select a DW device and click Extended Definition button Then Communication Setting window appears Communication Setting Communication Setting Slave Address D Auto Scan COM Selection coii Setup Scan Slave Address A field which allows multiple devices to share the same computer These devices would be connected to the same COM port but would be distinguished by their individual slave address For DW devices slave address is always set by the configuration software of the related device You should type correct slave address of the current device in this field COM Selection Select an available COM port and click Setup button COM Port Setting window appears Set proper communication parameters and click OK button We recommend that user sets the baud rate of DW device to 38400 or 115200 Bps COM Setting COM Name coi z Baud Rate 9200 O x Data Bits a bits Stop Bits 2 bits Parity NONE gt Restore to Default Cancel Auto Scan Button The function is used to automatically test the communication between software and hardware device When scanning succeeds the communication parameters will be refreshed ProvibTech Phone 1 713 830 76
323. ransient data will be sampled by the specified sampling conditions After the sampling all transient samples will be stored in SQL Server database The transient data collection flow is below Data Collection c Data before Triggering Data after Triggering Data Sampling ki Delta Time RPM Sampling Stored in Database Transient Samples The collected data consists of two parts data before triggering and data after triggering The size of the data before triggering depends on the setting in following edit box store data 10 second before triggering And the size of data after triggering depends on data acquisition stop condition you set Data Acquisition Stop Condition W Temporary File Mo More Than SUL MB W Time Not Exceed 600 s I After No Alarm for Alarm Trigger B s Iv Timed Defeat for Speed Trigger 20 e ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 93 PCM360 Plant Condition Management System The Precondition for DAQ Channel to Collect Transient Data Only DAQ card s Acceleration Velocity and Vibration from Prox measured channels are capable of collecting transient data Meanwhile the DAQ channel under the transient triggered machine train must be set Enable Transient Data Collection property on the channel s Channel Definition window Channel Definition x General Measurement Parameter Spectrum Band Phas
324. ration v Trend v Bode v Polar NOT1X Use this command to display the plot that is generated by signal having all frequency components but with 1X frequency component filtered out This command applies to following plots v Waveform v Shaft XY Vibration v Trend Gap Use this command to display the related Gap trend plot when user views a dynamic or transient trend plot of a measurement point Note that the measurement point must map DAQ card s Vibration from Prox channel Show Transient Collection List Use this command to display a hidden List of Transient Data Collecting window Its shortcut icon on toolbar IS TC Show Transient Storage List Use this command to display a hidden List of Transient Data Storing window Its shortcut icon on toolbar is TS ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 145 PCM360 Plant Condition Management System Define Shaft Centerline Zero Use this command to define zero for the shaft centerline Rest the mouse pointer on the shaft centerline plot window and select Define Shaft Centerline Zero from View menu and then click the point that is located on the center of the shaft centerline curve After that the shaft centerline curve will be moved to the center of the window Shaft Mode Shape Setup This command is used to define mode shape for shaft centerline and shaft XY vibration To set the mode shape for shaft
325. re only allowed to open plots marked the same status as current status of the historical data you select to view For example you saved a plot marked Startup status when current status of the historical data for view is also Startup you could view the plot The plots marked other statuses can t be opened Refresh PCM Explorer This command is used to refresh the PCM Explorer To refresh the current PCM Explorer make sure the LULL ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 125 are PCM360 Plant Condition Management System evr Display Terminal is started Edit Menu Rename Use this command to change name of the machine train machine and measurement point displayed on PCM Explorer Select a machine train machine measurement point from tree view and select Rename command from Edit menu or right click this node and select Rename command from shortcut menu and then type the new name on Rename window shown below and later click OK button x Old Mama Generatarl New Marne caen To apply the new name you should refresh the PCM Explorer NOTE The command doesn t apply to plants Delete Use this command to delete machine train machine and measurement point from the current PCM Explorer Select the machine train machine measurement point from tree view and then select Delete command from Edit menu or right click th
326. re slow roll sample is defined 2 Only the sample from measurement points that mapped DAQ card s Acceleration Velocity or Vibration from Prox channel can be defined as slow roll sample 3 User could only define one slow roll sample for a measurement point ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 204 are PCM360 Plant Condition Management System evr 4 Another method to define slow roll sample Right click a bode plot and then select the related command See PCM360 Display Software Operation Plots Menu Bode for details Define Sample Status The command is used to set status for dynamic sample and transient sample Ensure Display module is stopped From Dynamic Data list view select a dynamic sample or from Transient Trigger Record list view select a transient trigger record and click this command from Setup menu Define Sample Status window is launched Define Sample Status X Status Mone steady Running DOK latam Trager On the window above specify a status for the sample and then click OK button You can view the status information of the data on Graphics View by details display mode And you could also select to view the historical data with specified status on Display Terminal See PCM360 Display Software Operation User Menu Select Status for Historical Data View of this manual to get more details NOTES 1 If you change the s
327. recommend that you Back up your system Close all open programs You might need to restart your computer after you complete this update To continue click Next 2 License Agreement dialog box is launched Select I Agree button and then click Next button Software Update Installation Wizard License Agreement Ay D Please read the following license agreement To continue with setup you must accept the agreement MICROSOFT SOFTWARE LICENSE TERMS MICROSOFT WINDOWS INSTALLER VERSION 4 5 These license terms are an agreement between Microsoft Corporation or based on where you live one of its affiliates and you Please read them They apply to the software named above which includes the media on which you C Do Not Agree KB942288 v3 Setup In order to successfully complete this installation the following services will automatically be stopped and restarted RW Installer ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 11 PCM360 Plant Condition Management System 4 The Setup is inspecting the current configuration and updating the files Software Update Installation Wizard Updating Your System Please wait while setup inspects your current configuration and updates your files Stopping services a Details Stopping service Windows Installer Completing the Hotfix for Windows XP KB942288 v3 Installation Wizard You have
328. ree 2009 3 15 1047 0 Der Acquetee eee 2009 316 05 10 2 0 Urcempemated AJ 1G38PM lanmpensated Al TEGREM LOE 26 uwn PEPK OD um LS w6XanPrPO T Mm pw 60 um fxev Der Y e Sel m S935 em mr Gorteit 1 Steam Totee Basing 1 the module o running e Transient Plot Group To display the plots on the transient samples plot group window please mark the check box before the plots Available options are bode cascade and polar Picture below shows a transient samples plot group window PUM IL 0 Port Condition Menegemoan System Dipley Module Cas ede ower Generabor Steams Turbine Bearing I wll sl igo vik7i kiesSrw bil jo 2e vN vyk2 0DucsiXY wi 22 5 i mmx rcriga alt sl Lach av ade Hower Generator 1 Steam Turbine Bearing 1 d Pus er Generate 1 Steam Tote Bezing 1 Trgpeang tree 2009 3 16 1445 390 200036 Prie 2009 16 2009 2 16 Stating wend Speed ES SPM Ca Acquetion tme 2009 3 06 1446 20 187 1 11 44 0 1504550 Wao m 90 Ending mco Speed 210 RPM Der Acquedue Seve 20053 16 1457 26 113 Macreom ampibi 23 ap Conmpetdeg speed 2370 RPM FFT Window Reeg Le P px Fee er Ueragie L Seen Tybee Batpeg Bee Getnighzi Steam Tasse Bourg 1 Pappe bo 00 3 HE Darts especie ee CG 311 1455 78 097 Tajga tree FO 1455 390 Duda Areenten fee 2005 3 5 La Dc 56 755 Urrzgam gei 1 bb Mirman 1 PEPE A Lo XEDPPM 1557 en T X Mu GRP Sos iar r neg EEHEPM TES um en Ee san zue Dat Ust ol ape EN or C ON Tt
329. ress l es z 0 30501 00000 Auto Scan 00000 o CD 1 O OI C9 P9 o o o o o Cancel Slave Address Slave address is used to distinguish devices that connect to the same COM port It is usually set by the configuration software of the related device You should type correct slave address of the current device in this field Channel Definition Double click a channel and following dialog box pops up Type the proper register address and description words And then click OK button Channel Ma Address ESCH Description v Channel No Display channel No list v Address The register address indicates the location in the device where the data is read To get the register address of devices please go to Appendix IV Appendix V Appendix VI and Appendix VII v Description Short words to describe this channel COM Selection Select an available COM port and click Setup button COM Port Setting window appears Select proper communication parameters and click OK button On the window clicking Restore to Default ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 284 PCM360 Plant Condition Management System button will set communication parameters to the default value See picture below COM Setting COM Name Baud Rate 9200 xl Data Bits 8 bits zs Stop Bits bits H Parity won rj Restore to Default
330. rovibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 182 PCM360 Plant Condition Management System E Trae Water aloes Lewes at me abeam Dorliee earing L Poet Generator 1 Steam Tarbin Bann Tnggenng Time JAIE 15804 SU Data Acquisitian img JULES 16 15 04 44 TET FFT Window Hanning X D45 Max 216 Mum PKP OO Dm Y aer Max 493 um FREE OUR O 00um oi Refresh 2009 316 15 05 34 Plot Features Auto full scale the transient waterfall Click on toolbar Display hide transient waterfall of channel X channel Y For transient waterfall generated by transient samples under the dual channel measurement points by default the Display software will show transient waterfall plots of both channel X and channel Y To view single channel s transient waterfall plot window click and 7 on toolbar e View waterfall plot within selected time range Similar to dynamic waterfall plot user can view the transient waterfall plot in a time period Two methods to specify the time range Method 1 Mark Starting time and directly select the time on the time slider Then set the ending time in the same way and finally click Refresh button Method 2 Mark Starting time and orderly select date and time from date and time picker Then set the ending time in the same way and finally click Refresh button By default the number of the spectrum curve on the transient waterfall
331. rprise Edition Advanced Operating System Microsoft Windows NT 5 1 2600 Permissions Platform NT INTEL X86 Version 10 0 1600 22 Language RS EE Mem ory 20 39 MB Processors 2 Root Directory C Program Files Microsoft SQL Server MSSQLIO SOL Server Collation Chinese PRC_CI_AS Is Clustered False Connection Server LUZHANEUI Connection LUZHANKUI DSH Sana Name of the server and instance 37 View connection properties Progress EN Changes to server properties and settings may affect the performance security and availability of this SQL Server instance Before making any such changes consult the product documentation Ready Select the tree node name Security on the left and check the button named SQL Server and Windows Authentication ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 25 PCM360 Plant Condition Management System E Server Properties LUZHAWEDI Sele Select a page S I v 3 Help T General E Memory Decke Tt 0 1 T Processors Server authentication GT Security Connections f E Dataa nee Q Windows Authentication mode T Advanced n Permissions Login auditing None e Failed logins only Q Successful logins only Q Both failed and successful logins Server proxy account Enable server proxy account Fassword Be E EE Connection server Options LIZHANEUI Fi Enable Common Criteria compliance Co
332. rt Beier L t prekleai Chai gage erer shat pea instal SQL Farrer Satay qeppert filas Faileas eat be corrected balers Setup can ceniimma Xatup Support Balen eration eapletad Passed Failed O Tarwing Shipped d Ge exem A aaa ERRARE RR E RRRR RENE EERRERRRARRR E ERE ERRARRRR ARRA an EE NE eva was ste SI ess Inxiallaiian Balen View detailed rest Jasdy go Install Tevtallation Fragravt Rabe Sake Caaglals D Fasia kaniva Peaglare Library OTL Faved d luaupp ertad SL Server products niiti di Parfermahce Psenlar rPeplitry Live con dleney Iur AB release of SQL Denver SN Barikers Imallig Eu inxtallatiamn Tiiti Tarti Lar biain Gere Ler E BLererstr EIT Agplicalisn Seceair Edition FOV platform M Tisbes Power thal A Finders Furamald Beer 3 Ceci Rip If Failed items existed OK button will be inactivated You must correct them before the installation can be continued 6 The SQL Server Setup will launch Feature Selection window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 16 Fenture Seleetion Select the Entarprita Iwaluathen a4terai te inated Tar clastarad isilallatisai only DPa tabade Engine Services amd Anda Services cum ba clevtered Zaiten Saperi Balan ease eg Deserigti an Fosters Selection Baak Space faquiresantin Error wi Zus Leper ting Inrtallatiam Balen Bedy ge Install Invialiaiias Fragravt anglats Server uskurat ura imn umra mda ad
333. s Display shaft XY vibration mode shape Ensure both DAQ and Display modules are started From tree view select a machine train and then select Shaft XY Vibration Mode Shape command from Plots menu or right click the machine train and then select Shaft XY Vibration Mode Shape from shortcut menu By default Display software will launch the following window And on this window you can select the measurement points of which shaft XY vibration plot you want to view on the mode shape window ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 189 Point Definition On Shaft X ibration Mode Shape Required By Mode Shape Cancel Help Not Required By Mode Shape list shows the measurement points that support shaft XY vibration plot Move the measurement point to Required By Mode Shape list and then click OK button Picture below shows a shaft XY vibration mode shape of two measurement points that mapped DAQ card s Vibration from Prox channels To view other measurement points shaft XY vibration mode shape select Shaft Mode Shape Setup command from View menu See PCM360 DISPLAY SOFTWARE OPERATION View Menu Shaft Mode Shape Setup Mode Shape Setup for Shaft XY Vibration ea Shalt XY Vibration Made Shape omer Generator T Power Generator 1 Shat xr vibration Mode Shape Current eng 72 2 2003 TOA AM 20 00 pine bee as d jii ae e i ge a ioe o T Des
334. s 571ce25f 5ede 40ca 8482 cb331edf70ef Then select the Properties command 5 Component Services i File Action View Window Help EI EISE EIER J Console Root 5 D Component Services Ed Computers El g My Computer H E COM Applications DCOM Config sc Distributed Transaction C o T7EFABAA7 o 6 DOC Dap 1ID215781D d 4 995C996E a BIBSCBB2 B3F97836 h ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 253 PCM360 Plant Condition Management System In the OPC Server specific settings only the Identify tab needs to change from the default settings The rest of the tabs can refer to the default configuration that was set in Configure System Wide DCOM settings Check The interactive user option and click OK button 57 1ce25f Sede 40ca 8482 cb331 edf70ef Properties ajx General Location Security Endpoints Identity Which user account da you want to use to run this application C The launching user This user User Browse Pazsivord Egnir password The system account services only e 1 ze 5 Restore Windows security Windows Firewall x General Exceptions Advanced Windows Firewall is helping to protect your PC Windows Firewall helps protect your computer by preventing unauthorized users from gaining access to
335. s Y mode Sometimes called orbital motion Peak to Peak Value The difference between positive and negative extreme values of an electronic signal or dynamic motion See Amplitude Period The time required for a complete oscillation or for a single cycle of events The reciprocal of frequency Periodic Vibration Oscillatory motion whose amplitude pattern repeats in time Phase Lag Angle The timing relationship in degrees between two vibration signals or a phase reference pulse and a vibration signal also the phase difference between two signals such as the input force signal and output response signal The lag corresponds to minus in mathematical formulations ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 328 PCM360 Plant Condition Management System Polarity In relation to transducers the direction of output signal change positive or negative caused by motion toward or away from the transducer in its sensitive axis Convention is that motion toward the transducer will produce a positive signal change Polar Format A graphical format consisting of a center reference point surrounded by concentric circles Vector information is graphed on this format by plotting magnitude vibration amplitude as the length of a radial line and phase vibration phase lag angle as the clock position of the line Polar Plot Polar format presentation of the locus of the 1
336. s dynamic waterfall plot window click X and Y on toolbar e View waterfall plot within selected time range Similar to dynamic trend plot user can view the dynamic waterfall plot in a time period Two methods to specify the time range ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 156 PCM360 Plant Condition Management System Method 1 Mark Starting time and directly select the time on the time slider Then set the ending time in the same way and finally click Refresh button Method 2 Mark Starting time and orderly select date and time from date and time picker Then set the ending time in the same way and finally click Refresh button By default the number of the spectrum curve on the dynamic waterfall depends on the waterfall depth When you change the display time range of the waterfall plot the spectrum number may change For example you set the waterfall depth to 20 and currently only 15 dynamic samples were collected within the display time range under this condition Display software will display the waterfall generated by 15 spectrum curves View waveform and spectrum of the sample Double click a spectrum curve on the dynamic waterfall and then the waveform plot and spectrum plot of the sample associated with the spectrum curve are displayed POMS60 Mant Candition Management System Display Module PEM Explore a x o be Lt Yew Dus e ihe Laci et Bia Wt S
337. s reflects the priority in which they will be used with the top protocol having first priority Gud Jet In Default Protocols tab set the DCOM protocols to Connection Oriented TCP IP It is possible to delete the rest of DCOM protocols However if these protocols are indeed required for non OPC applications you can leave them there The only consequence is that timeouts may take a little longer to reach e COM Security Setup My Computer Properties l P xl General Options Default Properties Default Protocols MSDTC COM Security Access Permissions Cou may edit who is allowed default access to applications ou may alzo set limits on applications that determine their own permissions E dit Limits Launch and Activation Permissions You may edit who is allowed by default to launch applications or activate objects rou may also set limits on applications that determine their own permissions Edit Limits Edit Default OF Cancel Apply Windows uses the COM Security tab to set the system wide Access Control List ACL for all objects The ACLs are included for Launch Activation ability to start an application and Access ability to exchange data with an application Note that in some systems the Edit Limits buttons are not available ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 250 PCM360 Plant Condition Management System
338. sated Cascade All Polar 1X Uncompensated Transient List 1X 2X 0 5X Bar Graph All Alarm List All Status List All Waveform with DC Coupling All Shaft XY Vibration with DC Coupling All Setup Plots supporting frequency component display v Waveform v Shaft XY Vibration v Trend v Bode v Polar Plots supporting compensation display v Waveform v Shaft XY Vibration v Bode ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 121 are PCM360 Plant Condition Management System evr v Polar From Plot List select a plot and then click Setup button This button is disabled when select spectrum shaft centerline waterfall cascade transient list bar graph alarm list status list waveform with DC Coupling and shaft XY vibration with DC Coupling Below is the Frequency and Compensation window x Plot Name Waveform Frequency All Compensation Uncompensated B Frequency Setup v All In a complex vibration signal notation for signal with all frequencies components v 1X In a complex vibration signal notation for the signal component that occurs at the actual rotative speed frequency v 2X Ina complex vibration signal notation for signal component having frequencies equal to two times of actual rotative speed frequency v NX In a complex vibration signal notation for signal component having frequencies equal to N
339. se Manager AN The backup operation only applies to the Peomabl s database To backup the historical transient data for resampling you should manually save the TrsTempDataFilesPath folder under the installation path of PCMISBO software on each DAC Server or the path you have set Click OK button to complete the operation Manual Backup Manual In manual mode you should first click to select a backup path and then click OK button on Backup Database window Software will launch the prompt dialog box shown below Database Manager AN The backup operation only applies ta the Pomabl s database To backup the historical transient data for resampling you should manually save the TrsTempDataFilesPath folder under the installation path of PCh3BI software on each DAG Server or the path you have set Click OK button to complete the operation If succeeded in backing up the database the backup file will be saved in the path you set Restore Database CAUTION Before restore the database you must exit DAQ amp COM software Display software Server software and Web server software Click Restore DB button on the main window Then following window is launched ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 231 Click FS button to select the backup file from which the database to be restored and software will automatically an
340. seline X The command is used to view the baseline sample s plot of channel X It is enabled only when the baseline sample under the related measurement point is defined and the measurement point s Channel X has mapped DAQ channel Its shortcut icon on toolbar is Rest the mouse pointer on a historical waveform plot or spectrum plot and then select Baseline X from View menu or directly click on toolbar Data Acque ton ime 2003 3 16 15 11 00 0 Uncompensated Al 3 25th 1 Zap 109 48un PKPK 748750 8 32um BA 109 87 um generated by baseline data of channel X 0 0 120 150 3 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 142 PCM360 Plant Condition Management System Baseline Y The command is used to view the baseline sample s plot of channel Y It is enabled only when the baseline sample under the related measurement point is defined and the measurement point s channel Y has mapped DAQ channel Its shortcut icon on toolbar is P Rest the mouse pointer on a historical waveform plot or spectrum plot and then select Baseline Y from View menu or directly click P on toolbar Wardin ree Leenerater Steam Turbine ledring I Pon i Grae too 1 5163r amp Terbre Bean 1 Data Brorstea bres XE 16 15 11 4E LU Uncen pa neater A TM Y US 95 Thun E DK 1156 Son 21 hum Er 95 Sen Compensated Use this command to compensate or un compensate a plot
341. ser Account list and then click Delete button This operation will delete all information that relates to this user Type YES in edit box and click OK button on warning window Se E Ku This operation will delete all the related information If you are sure to delete the user please input YES Cancel OK Button Click this button to save all settings before close the window Cancel Button Click this button to close the window without saving the settings on this window Modify Password Select Modify Password from User menu to launch Modify Password window Type the old password new password twice and then click OK button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 54 PCM360 Plant Condition Management System Bodify Password xj Old Password New Password Confirm New Password Cancel Define PCM Explorer Ensure DAQ module on local computer is started Select Define PCM Explorer from User menu xl Selected Machine Train Available Machine Train Power Plant Power Generator 3 Power Plant Trainone Train1 Power Plant Power Generator 2 Train2 Selected Machine Train List List machine trains that are displayed on PCM Explorer of the current logged on user Available Machine Train List List machine trains that are monitored by PCM360 system but not displayed on P
342. ser defined units FFT Window Setup Click this command to open FFT Window Setup dialog box ensure the DAQ module on local DAQ Server is stopped x FFT Window Window Factor Rectangular Hamming Hanning Blackman In this dialog box you should select an appropriate window that will be applied to the waveform sample before it undergoes FFT analysis The choices are Rectangular Hamming Hanning and Blackman By default PCM360 system will specify Hanning as the FFT window Network Setup Click this command to change setting on network selection of PCM360 system ensure DAQ module is stopped The default is Network If you want to change it to Stand alone select Stand alone and then click OK button Finally re start DAQ module on local DAQ Server x Stand alone ug ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 110 PCM360 Plant Condition Management System UDP Port Setup Click this command to set the available UDP port ensure the DAQ module is stopped When the system UDP port is used by other application program a message box will be launched to inform you xi the current LIDP part is being used please login pcem360 to reset it Under this condition you should assign another UDP port for PCM360 system To re set the UDP port ensure the DAQ module is stopped UDP Port Setup X UDF Part og cms pm
343. sferred list After finished selecting the items click gt button to add them to the items to be transferred list In following picture the list shows all value items beneath Steam Turbine The first column displays name of the item and the second column displays the register address that related to the item E DIS Power Plant DEMO am Power Generator 1 IM Power Plant DEMO Power Generator 1 Steam Turbine Bearing 1 Chx Value 30001 E Steam Turbine V Power Plant DEMO Power Generator 1 Steam Turbine Bearing 1 ChY Value 30002 E oat Bearing 1 V Power Plant DEMO Power Generator 1 Steam Turbine Bearing 2 ChX Value 30003 t E Ch IM Power Plant DEMO Power Generator 1 Steam Turbine Bearing 2 Chy Value 30004 mv chy V Power Plant DEMO Power Generator 1 Steam Turbine Bearing 3 Chx Value 30005 ge Bearing 2 V Power Plant DEMO Power Generator 1 Steam Turbine Bearing 3 ChY Value 30006 E pv Bearing 3 V Power Plant DEMO Power Generator 1 Steam Turbine Bearing 4 ChX Value 30007 t ge Bearing 4 IM Power Plant DEMO Power Generator 1 Steam Turbine Bearing 4 Chy Yalue 30008 zm ET Generator Power Generator 2 x E CS Steam Turbine c Change register address System will automatically assign a register address for every selected item You can change the register address to another unused one double click register address of an item and type another one in the edit box rm Information Register Ad
344. successfully completed the KB942288 v3 Setup Wizard To apply the changes the wizard has to restart Windows To restart Windows automatically click inish If vou want to restart later select the Do not start now check box and then click Finish I Bo not restart now Since MSI version 4 5 won t take effect until the computer is restarted you should leave Do not restart now unchecked and then click Finish button Additional patches for SQL Server Express Additional patches as follows Windows Power Shell KB926140 Windows Remote Management KB936059 Select the corresponding operating system patches and install all the patches in a similar way as Microsoft Windows Installer Installing SQL Server 2008 If the DB Server uses Windows XP SP2 operating system we recommend that you purchase the MS SQL Server 2008 Workgroup 32 bit Edition 1 Insert the SQL Server 2008 Work Group Installation Media into the DVD ROM From the root folder double click Setup exe SQL Server Setup will scan the system environment first In some Windows operating system the result might not be displayed normally but it doesn t affect the installation process ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 12 PCM360 Plant Condition Management System The version information about SQL Server 2008 work group and NET Framework is checked by SQL Server Setup e lf SQL Server
345. sure Display module is started From tree view select Transient symbol under the measurement point first and then select a transient trigger record on Transient Trigger Record List view and finally click Y on toolbar or select Full Cascade command from Plots menu or right click the trigger record and select Full Cascade from shortcut menu Picture below shows a full cascade plot ESI ull LascadedPower Generator L S beam lurbine Bearing 1 Power Generator 1 5 Team Turbine Bearing 1 Triggering trie 2008 3 16 15 04 55 0 Starling record Speed 3114 RPM Data Acquisition Dre 2009 3 16 15 04 44 187 Ending record Speed 210RPM Data Acquisition time 2009 3 16 15 05 37 706 M iacira um amplitude 559 358 um Cormespandadimg speed 2020 FM FF T WY inet Happ Speed RPM 200 150 LL SU D E T r 150 Zu Frequency Hz On full cascade plot the frequency spectra in different rotative speed range could be displayed with different colors That depends on the color definition for all transient plots on Define the Color of Transient Plot window Plot Feature e Save plot as bmp format Click Save as bmp command from File menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 179 PCM360 Plant Condition Management System Trend Trs Transient trend plot is a presentation in Cartesian coordinates of a measured variable versus time based on transient data from DAQ card s Accelera
346. surement points machines or machine trains from the tree hierarchy view 2 Click zelect 23 button to move the selected items to Message Content list 3 Modify name of the item as your needs Select an item from the list and then click Modify button or directly double click this message item Type the new name and click OK button This name will be displayed in the message Bodify Hessage Content 4 Delete the items by clicking Delete button Tip Pressing Shift key on keyboard could select more items one time or left click your mouse and drag a rectangle and all items in the rectangle are selected NOTES ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 264 PCM360 Plant Condition Management System 1 One message only contains information of items underneath the same machine train For example two machine trains Power Generator 1 and Power Generator 2 are triggered at the same time And you will receive two messages one contains all selected items about Power Generator 1 and another contains all selected items about Power Generator 2 2 Length limit In English message language a message can contain up to 160 characters And in other languages a message can contain up to 70 characters In a transmission if the message content exceeds the maximum length this message will be split into two or more messages 3 The message conten
347. t Status list shows the real time information concerning the machine train machine and measurement point View status list Ensure both DAQ and Display modules are started From tree view select the machine train or machine measurement point and then select Status List command from Plots menu or right click the node and then select Status List from shortcut menu Picture below shows a status list of a machine train AMSA Plant esu tu Hamngren Sara LDispiag F enhgke Shabu EL ada end b INL ru B 18 Jt Hle user L t yew Pkt Operen getup Decision Support Bancs Widow Hep ol xi LO 1k amp 8 EXE JEep tr lu 32 X Y oy e E E AA X Ec m ox ox TC T8 T Power Generator Steam Turbine Satusg List Name ensure Value Aler High Danger High Bearing 1 Ch Charel 005a O06 nibg garng 1 Ch darmi Ig Weg Sg garng Ch Lka rgt 29 bien 100 Gium 105 0Q0um Dearep sohr hegrell TWF Vum 110 hum 115 00um Dear 3 his Leer A8 Hen 35 llhurr bU en Bearer Chir Larei ZU 28ham d 00m SU Un The real time information shown on the list includes value type overall 1X amplitude 1X phase angle 2X amplitude 2X phase angle and NOT1X amplitude real time measure value and alarm set points of the measured channel Alarm List Alarm list shows the information concerning the alarm events of the machine train machine and measurement point View alarm list Ensure Display module on local Display Terminal is started
348. t 132 UE T 137 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com V are PCM360 Plant Condition Management System 5 FO NAON 5 137 3 0897 6 138 acus T Cc 138 eoe m 139 PC FAITE WMG 140 FSI MIAN E E ES 141 CGE 141 Quumque 142 Ug d T 142 FAS GTN 143 COMP CH EE 143 ALT OGU iieestesie aos S A 143 p 144 144 P 145 279p T 145 r T COTES 145 Show Transient Collection et 145 SNOW Transient Storage LIST iscrtcscandasianavaiiinantabaiininusacvouat ositexanlabaiinenndcdaaidi
349. t Display module It has the same function with Start Display Terminal command from Operation menu oi Stop Display module It has the same function with Stop Display Terminal command from Operation menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 127 PCM360 Plant Condition Management System Shortcut icons for historical plots Au Display historical waveform plot It has the same function with Waveform command from Plots menu h Display historical spectrum plot It has the same function with Spectrum command from Plots menu P Display historical shaft XY vibration plot It has the same function with Shaft XY Vibration command from Plots menu Shortcut icons for static plot Display historical static trend plot It has the same function with Trend Sta command from Plots menu Shortcut icons for dynamic plots Display historical dynamic trend plot It has the same function with Trend Dyn command from Plots menu iE Display historical dynamic waterfall plot It has the same function with Waterfall Dyn command from Plots menu Shortcut icons for transient plots Display historical transient bode plot It has the same function with Bode command from Plots menu Si Display historical transient polar plot It has the same function with Polar command from Plots menu Display historical transient cascade plot It has the same function with Cascad
350. t XY vibration plot Cat Plank Condition Management System Display Piedule Shalt XY Vibration reer Generater Sbeam Turbine Bearing d g Ele Liner de wen Det Qpeeranon epp Decnon Suppan ance wink Mee Rip ad 7 1 e A EEA N G OY eee ee a TE EA Hei Eg Shalt XY Vibration Power Generater Steam Turbine Eearing L Power Genaratar 1 Steam Turbing Bagarmg 1 Plot Features e Onthe curve points that are marked by pink color are phase reference Auto full scale the shaft XY vibration Click on toolbar Compensate or un compensate the shaft XY vibration Click on toolbar e View shaft XY vibration plot of different frequency components Click All TX 2X on toolbar or select the related commands All Frequency 1X 2X NX NOT1X from View menu e Show SMax and Cross Cursor Right click anywhere on the shaft XY vibration and select the related Show Sax vw Show Cross Cursor By default Show Cross Cursor is marked Once this command is marked the selected point on the command from shortcut menu curve will be marked by the cross cursor just like Show SMax SMax is maximum RMS value of the points on the shaft XY vibration Select this command to display the SMax point on the plot And the SMax information that contains amplitude and vector angle of the SMax point will also be shown above the plot ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www prov
351. t for communication between Modbus TCP Client and Server the default is 502 Modbus TCP Client must have the same server port with Modbus TCP Server Connection Testing Button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 289 are PCM360 Plant Condition Management System evr NOTE Before testing the connection please ensure that you have correctly set device channels on both Client and Server Click this button and then PCM360 will automatically test the communication between the Client and Server The communication result will be launched then e Extended definition for DW device based on Modbus TCP On Device Management window select a DW device and click Extended Definition button Then Server Setting window is launched See picture below Server Address 192 158 1 211 Connection Testing Advanced Setting Cancel Server Address Type the IP address of the current Modbus RTU TCP Converter unit that connects the DW devices Advanced Setting Button Click this button to launch Advanced Setting window x Slave Address Server Port 5 502 v Slave Address Type the slave address also called slave ID or device ID of the current DW device v Server Port The port that is used by PCM360 and Modbus RTU TCP Converter to communicate with each other The default is 502 Connection Testing Button
352. tabase to SQL Server backup database to avoid data loss and damage restore database with a backup record to repair the corrupt database or review the former data and configuration and delete the unconcerned data of current database Note that only administrator has access to operate DBM software Run DBM Software CAUTION Before you run DBM software ensure both SQL Server service and SQL Server Agent service are started Select Windows Start gt All Programs gt PCM360 Plant Condition Management System gt PCM360 DBM command to run the software When you first run DBM software Database Manager window will be launched BE Detach DB Backup DB Restore DB Delete Data Exit You should attach the PCM360 database to SQL Server otherwise you can t license the PCM360 system Click Attach DB bution if the software succeed in attaching database it will launch a message box below xi L 1 Succeed in attaching the database Then you should license your PCM360 system After license the system when you run DBM software PCM360 Database Manager Login window will be launched ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 228 ES PCM360 Database Manager Login Dr Proviblech PCM360 Database Manager User Name administrator Password een cancel Type the password of administrator the default is password and cli
353. tart Static and Dynamic Data Acquisition Click this command to manually collect the static and dynamic data of measurement points under the selected machine train From tree view select the machine train ensure both DAQ and Display modules are started ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 199 are PCM360 Plant Condition Management System evr and then directly click on toolbar or select Start Static and Dynamic Data Acquisition command from Operation menu NOTE For measurement points that are available to collect static and dynamic data a static sample and a dynamic sample will be collected during a data collection for measurement points that are only available to collect static or dynamic data a static sample or a dynamic sample will be collected Start Transient Data Acquisition Click this command to manually collect transient data of measurement points under the selected machine train Note that the measurement points that are capable of collecting transient data must map the DAQ cards channels with following properties 1 The type of the channel must be Acceleration Velocity or Vibration from Prox 2 The channel must be enabled to collect transient data mark the Enable Transient Data Collection option on the Channel Definition window Channel Definition i l x General Measurement Parameter Spectrum Band Phase Re
354. tarts As an alternative to this operation you can double click the shortcut icon Start All Services Click this command to start all services It has the same function with Start All Services button on main window SE Services List Modbus TCP Server b Start All Services SMS OPC Server Text Output stop All Services gt Properties Unit English gt E Help W Auta start service when DS starts When the services are running this command and the related Start All Services button on main window will turn gray ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 239 PCM360 Plant Condition Management System Stop All Services Click this command to stop all services It has the same function with Stop All Services button on main window TE PCH360 Server i DJ xl cervices List Modbus TCP Server be Start All Services SMS OPC Server Text Output Bi stop All services Properties Unit English B Help W Auta start service when OS starts When services are stopped this command and the related Stop All Services button on main window will turn gray Help Click this command to see help file of PCM360 Server software It has the same function with Help button on main window About Click this command to see information such as the version copyright build serial number of the current PCM360 Server software Ex
355. tatus of the sample to None status the sample s former status information will be deleted i e the sample will has no status 2 You cant set status only for a transient sample If you want to set or change a transient sample s status you should select the transient trigger record the sample belongs to and click this command Then all these transient samples will be labeled with this status Add Note The function allows user to attach a special description to the dynamic or transient sample for future viewing ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 205 PCM360 Plant Condition Management System Select an available sample and click Add Note command from Operation menu or right click the sample and select Add Note from shortcut menu Then a yellow note will be launched and user can type comments of the selected sample Finally click Il button on the note to save the comments PCM360 Plant Condition Management System Display Module PEM Explorer File User Edit View Plots Operation Setup Decision Support Balance Window Help Ile 0 6 bh 2 de o XJ EPUM Explorer eelere t Caen D Power Plant DEMO Suus pecie Ae Swell eS E L Power Generator 1 PX 2009 3 16 15 16 17 0 206 23 um 3125 RP Yes GC Steam Turbine Gh 2009 3 16 15 16 13 0 207 30 um 3129 RPM Ho Sr Bearing 1 E 2009 3 16 15 16 09 0 206 84 um 3121
356. te Parity Stop bit The three communication parameters should match the communication parameters of DW devices that are connected to this unit v Flow Control Select None in this field v FIFO Select Enable in this field Y interface Select RS485 2W or RS485 AW in this field e Slave ID Map Tab Use the default parameters setting on this tab Modbus Tab Use the default parameters setting on this tab Priority Control Tab Use the default parameters setting on this tab After parameters on tabs above are configured click OK button on Configuration window and following window is launched Search Progress X Searching EBEN ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 41 PCM360 Plant Condition Management System If parameters are successfully downloaded to converter unit software will return to the main window PCM360 Software Installation installing DAQ Card Driver There are an installation disks named DAQ Driver Please follow the tips on the windows to install the software NOTES 1 DAQ Card Driver must be installed on DAQ Servers that connect with the hardware DAQ card devices 2 The DAQ caras that are installed on the same DAQ Server should have the same card type otherwise DAQ cards can t function normally For instance DAQ6220 and DAQ6013 can t be installed on one DAQ Server Installing USB RS485 or USB RS232
357. th 2X frequency component It has the same function with 2X command from View menu TC Display a hidden List of Transient Data Collecting window It has the same function with Show Transient Collection List command from View menu TS Display a hidden List of Transient Data Storing window It has the same function with Show Transient Storage List command from View menu WM Save a user defined window It has the same function with Save User Plot command from User menu Open a user defined window It has the same function with Open User Plot command from User menu Status Bar Activate or deactivate the status bar displaying at the bottom of the screen This display usually contains additional information about the function or feature the mouse pointer is resting on ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 130 PCM360 Plant Condition Management System Big Icon Display static dynamic and transient samples or trigger records by big icon Rest your mouse pointer on a Data List View or a Transient Trigger Record List View and select Big Icon command from View menu or right click anywhere on the view and then select View Big Icon from shortcut menu PCM360 Plant Condition Management System Display Module PCM Explorer 1 Bl x File User Edit View Plots Operation Setup Decision Support Balance Window Help 8 x JI 0 A 2 ib 5 9
358. that part of the process is not operating Machines in this category are usually without spare and are typically monitored continuously Critical Speed s In general any shaft rotative speed which is associated with high dangerous level vibration amplitude Often critical speed is used to describe a shaft rotative soeed equal to a rotor system natural frequency This is more correctly called a balance resonance speed Cycle One complete sequence of values of a periodic quantity Decibels ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 324 PCM360 Plant Condition Management System A numerical expression of the ratio of the power or voltage levels of electrical signals dB 10 log P1 P2 20 log V1 V2 Difference Analysis A method for evaluating the change in a measurement variable Two sets of data are collected at different points in time or under different conditions and are subtracted from each other Differential Expansion The measurement of the axial position of the rotor with respect to the machine casing at some distance from the thrust bearing Changes in axial rotor position relative to the casing affect axial clearances and are usually the result of thermal expansion during startup and shutdown The measurement is typically made with a proximity probe transducer mounted to the machine casing and observing an axial surface e g collar of the rotor The measureme
359. that your SA password is set to blank It is highly recommended that you set a strong password and secure your database server even if you are using Windows authentication C do not want a blank password set password Enter SA Password Confirm SA Password Mark Upgrade Microsoft Search and apply SQL Server 2000 SP4 required and then click Continue button SQL Server 2000 Service Pack 4 Setup x Backward Compatibility Checklist Verify the following SP4 security enhancements Click Help for more information Cross database ownership chaining is turned off by default in SP4 After installation you can enable cross database ownership chaining for individual databases If you must use cross database ownership chaining select the check box below Enable cross database ownership chaining for all databases not recommended SP4 will upgrade Microsoft Search service and automatically rebuild all full text catalogs for all applications using the service During the rebuild full text functionality may not be fully available Select the check box below to continue upgrading to SP4 v Upgrade Microsoft Search and apply SQL Server 2000 SP4 required Click Cancel to exit Setup without installing SP4 The Setup will launch Error reporting window and later click OK button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 313 PCM360 Plant
360. the color of a measurement point picture bar shows flashing green it indicates that currently the measurement point is in normal status but the measurement point has ever alarmed and you haven t acknowledged the alarm on this measurement point PCM360 DAQ amp COM Graphics View displays three types of graphics e Plant Machine train View Directly select a plant from tree view MH Bi At Lares eed Ars res PATA Seeds H TY Lepr P TE De uem DN fe oe um Neb lit xj moe e Machine train Machine View Directly select a machine train from tree view or double click a machine train picture on Plant Machine train View MH Ebesi sajen apaan byi PAJA Hi l RH par p tpe i DA Pe Gee eur aljaj MN o De rali m ri e Machine Measurement point View Directly select a machine from tree view or double click a machine picture on Machine train Machine View ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 65 Other Functions Hide or show all measurement points beneath the machine Answer Ensure Edit Picture command from Edit menu is unmarked On Machine train Machine View or Machine Measurement point View right click the machine picture and select Hide All Measurement Points or Show All Measurement Points command from shortcut menu Show All Measurement Points Hide All Measurement Points e Hide a single measurement point beneath the machine Answer Ensure E
361. time Set the ending time in the same way and finally click Refresh button Method 2 Mark Starting time and directly select the time on the time slider Then set the ending time in the same way and finally click Refresh button Method 3 Mark Starting time and orderly select date and time from date and time picker Then set the ending time in the same way and finally click Refresh button e Select different point on the plot Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu Shaft Centerline H Shaft centerline displays average DC value of rotor shaft position based on data from DAQ card s Vibration from Prox channel Table below represents the relation between data measurement point device and Measurement Point Point Device Channel Type eee ee Channel Dual Channel channel ERE Historical INN contains both DAQ Card l Vibration from Prox dynamic and 6013 6220 6250 transient samples Display the historical shaft centerline plot Ensure the Display module on local Display Terminal is started From tree view select the available measurement point and then select Shaft Centerline H from Plots menu or directly click Li on toolbar or right click this measurement point and then select Shaft Centerline H from shortcut menu Picture below shows a historical shaft centerline plot ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972
362. times of actual rotative speed frequency while N is user definable v NOT AX In a complex vibration signal notation for signal components with 1X frequency component filtered out B Compensation Setup Compensation is to subtract slow roll from sample before it is plotted To compensate the plot following preconditions must be matched v The related measurement point must map the phase reference channel v Therelated measurement point must be defined slow roll sample v The slow roll sample must be at least one full cycle ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 122 ave PCM360 Plant Condition Management System EA Plot Group Setup Click this command and Plot Group Setup window is launched Plot Group Setup i X Measurement Point Plot Group Sample Plot Group Transient Plot Group Waveform R Waveform Bode Spectrum R Spectrum Cascade Shaft XY Vibration R Shaft XY Vibration Polar Trend R e Measurement Point Plot Group To display the plots on the measurement point s plot group window please mark the check box before the plots Available options are waveform R spectrum R shaft XY vibration R and trend R Picture below shows a measurement point s plot group window PUM ID Plant Condit ion Menegemen System Display Module Trend B Power Generator 1 5team Turbine Gearing 4 E alaj xj OIX Ya vige 2I a mem TC 1s Oat x fur o
363. tion Velocity or Vibration from Prox channel Table below represents the relation between data measurement point device and channel type Measurement Point Point E X Channel Dual Channel Device Channel Type Acceleration DAQ Card Transient samples v v Velocity 6013 6220 6250 Vibration from Prox Display transient trend plot Ensure Display module on local Display Terminal is started From tree view select Transient symbol under the measurement point first and then select a transient trigger record on the Transient Trigger Record List view and finally click on toolbar or select Trend Trs command from Plots menu or right click the trigger record and select Trend Trs from shortcut menu Picture below shows a transient trend plot with both channel X and channel Y ua Tronssent TrendfPower Generator 1 Steam Turbine Bearing 1 P Inggenng time 2009 3 16 15 04 550 Data Acquisibion bene 2009 316 15 05 13 449 2009 3 16 15 04 53 42009 3 16 1 05 36 2009 3 16 15 04 44 E Starting ime C Ending time Time Slider Date and Time Picker Auto full scale the transient trend Click on toolbar Plot Features e Magnify or restore the transient trend Use D or e on toolbar View transient trend plot of different frequency components Click All 1X 2X on toolbar or select the related commands All Frequency 1X 2X NX NOT1X from View menu When user v
364. tion of another e g vibration amplitude versus time trend amplitude versus frequency spectrum and nX amplitude versus shaft rotative soeed Bode Cascade Plot A graph in Cartesian format displaying amplitude versus frequency spectra at series shaft rotative soeeds Shaft rotative speed and amplitude are usually presented on two separate vertical axes Frequency is measured on the horizontal X axis This data format is used to evaluate the change in vibration frequency characteristics during machine transient conditions Casing Expansion A measurement of the axial position of the machine casing relative to a fixed reference usually the foundation The measurement is typically made with an LVDT installed on the foundation at the opposite end of the machine from the point where the casing is attached to the foundation Changes in casing axial position are the result of thermal expansion and contraction of the casing during startup and shutdown The measurement is usually incorporated as part of a TSI system Center Frequency For band pass filters the arithmetic center of a constant bandwidth filter or the geometric center midpoint on a logarithmic scale of a constant percentage filter Channel A transducer and the instrumentation hardware to display its output signal Critical Machinery That group of rotating equipment which is absolutely necessary to a major part of the plant process When critical machinery is not operating
365. to Support Bolen Vuauag walidats em essliguratisk Tania serine emirde nun a Imie Configuration Disk Space Bequirsmanit ZLK SAC CS Posper tnrialh gpatdafaultcenfig Cpu Sarver Conf ter eiis Batahana Engine Confoguratiam And Furrier Comfy pera Lapeer ling Lerserek Conds par et yee Levee ail uage Reporting Tea al lates Fier Teal te Trane Taxtallaiisa Fraprezss Comp ate Click Next button ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 21 Inateal lation Progress aty Saperi Balar Satu Rr4bekd diaplot gesture Selection TTTITTTTTTTTTTTLTTLTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTITTITITTITTTITIT nri Configuration Baak Space Begair enie Server Conf purakton Datekese Dugine Candi garwii sn Aralyuis Xarwiras Configuration Depew ting Zere zen Coal ga aiia ETETEN Trees ard Waigo Repssting GM Reperting Suen T atallatisk Bales Loris ge Tastall Tastallal ism Fragress Cam ate Dear e Wah D A TINI Rip Comp le te Teu SQL Serva 2008 imatallatienm cosplatad guccsiifully Satu Sepperi Falen Zenter Deg Fila Aan keet gered ve the sllewimg leratisk Fartura Selection lex te m spars n Emte Conti peri Jess ba SO Eas LG uai Wonk Space Baquiresantn Server Conf paretuen Tatabana Tagura Conds pores on Anik Services Conii parai ien Leper tinge Services iali gparatusn Ter s asd Wrage Lagoa ying Teitellation Elan Herdy ge Tastall Teatallatiss Prag eri Complete lefare
366. trical potential at the point where they join Threshold The level at which a trigger or other function is initiated Transducer A device for translating the magnitude of one quantity into another quantity The second quantity often has units of measure different from the first and serves as the source of a useful signal Vibration transducers convert mechanical motion into a proportional electronic signal typically a voltage proportional signal Transient Data Data acquired under transient machine conditions startup and coast down Trend Data The periodic recording storage of static and or dynamic data for the purpose of observing changes as a function of time Trend data is the most fundamental level of information in any predictive maintenance program Trend Interval The time period between consecutive data points on a Trend Plot Trend Plot A presentation in Cartesian format or polar format of a plot with the measured variable versus time Trigger Any event which can be used as a timing reference A trigger for an oscilloscope will initiate the sweep of the beam across the face of the CRT A trigger signal for a digital vector filter is a phase reference pulse which serves to align the center frequency of the band pass filter to shaft rotative speed It provides a reference from which to measure shaft rotative speed 1X amplitude and phase lag angle TSI Acronym for Turbine Supervisory Instrumentation A TSI system
367. ts will be a little different when SMS module is triggered by different trigger mode e In Data Collection mode the message content is shown like below Trigger Mode Static and Dynamic Data Collection 2009 12 9 10 57 17 Power Generator 1 Manual Trigger Power Plant DEMO Power Generator 1 Steam Turbine Bearing 1 ChX 318 58um e In Time mode the message content is shown like below Trigger Mode Time 2009 12 9 10 45 00 Power Plant DEMO Power Generator 1 Steam Turbine Bearing 1 ChX 259 25um e In Plant Wide Monitoring mode the message content is shown like below Plant Wide Monitoring Static and Dynamic Data Collection 2009 12 9 11 02 53 Power Generator 1 Alarm Trigger e in ASK mode the message content is shown like below 2009 12 9 14 45 00 Power Plant DEMO Power Generator 1 Steam Turbine Bearing 1 ChX 218 63um Communication Parameter Settings Configure the proper communication parameters to ensure that Server software can well communicate with the SMS module Select COM Port COM Name COM COM Port Settings ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 265 PCM360 Plant Condition Management System 1 Select an available COM port first COM1 or COM2 2 Click COM Port Settings button to open COM Port Settings window and set the related parameters COM Port Settings x COM Name Baud Rate Data Bits Stop Bits Pari
368. tton Select Machine Type Ei e Acentric Machine Machine Te 2 E Y Wr Acc Y Velocity radial Y Velocity axial 2 A T Displacement radial ios T Displacement axial Import Standard Database Finally click OK button 211 Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com PCM360 Plant Condition Management System Modify Decision Database Use this command to change decision database Select Modify Decision Database command from Decision Support menu ensure Display module on local Display Terminal is stopped Add Button Add decision data about a new machine type or a channel type 1 Input name for the new machine type or channel type Machine Typa Acerre Channel Type P esition radial Low Level Middle Level High Level Severe Dv e wx l o ve zx n H 3x ax o k p EX o o p LB jo e MB d B HA D B Select Machine Type Acenmric Machine Auc eleratinn radial W Acceleration axial Machine Typo Acemica Channel Typo Besten dial Low Leval fiddle Level High Lewel Severe We Velocity radial v Welocity axial ow ab 33 99 Ab 3 Sa 10 Cieplacemant radial t Ors placement amal 12x 305 10 92 27 94 Siu et v ES 109305 10 82 27 84 3088 Et he rasis L E 305 10 22 13 97
369. tton to launch Modify Device Information window User could rename the selected device on the window And if the type of device is DAQ Card user could also modify the spectrum resolution of the device Delete Button Select a device from the list and click this button then a message box will be launched Click Yes button to delete the selected device PCM360 X P d WW Confirm bo delete this device CAUTION We do not recommend deleting the devices that were added on other DAQ Servers Extended Definition Button The function only applies to devices that are added on local DAQ Server Select the device and then this button is enabled For different types of devices clicking this button will launch different windows See PCM360 Devices DAQ Cards PCM360 Devices PCM360 OPC Client PCM360 Devices PCM360 Modbus RTU and PCMS360 Devices PCM360 Modbus TCP Client of this manual to get more details Especially for DW ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 69 PCM360 Plant Condition Management System devices after finished the extended parameter settings you should upload the device parameters from the hardware device See PCM360 DAQ amp COM Software Operation Setup Menu Upload Local Device Parameters for more details Upload Local Device Parameters Click this command to launch Upload Device Parameters window ensure DAQ module is stopped DW
370. tually be different for different OPC Server a Click Windows Start menu and select the Run command ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 252 PCM360 Plant Condition Management System SS 21s Type the name of a program Folder document or Internet resource and Windows will open it For you Open Di OMCNFG Cancel Browse b Inthe Run dialog box type DCOMCNFG to initiate the DCOM configuration process and click the OK button The bierg Services window will appear Component Services Gm File Action view Window Help e mi e Console Root e Component Services lai Event Viewer Local m Services Local mz E ansole Rant c On Component Services window which is initiated by DCOMCNFG as above navigate Console Root gt Component Services Computers folder then expand My Computer and finally click the DCOM Config folder i Component Services e Fille Action wiew Window 2e e 5 lame Jet Console Root G Component Services ER Computers E al My Computer AccStore Class AFE Client APE Expediter APE Instance APE Job Manager Manager 9 9 9 AFE Logger APE Manager APE Pool AFE Server APE Worker Manager Manager d In the list of objects in the right window pane find the OPC Server to configure and right click it for PCM360 OPC Server the GUID i
371. tup and the current directory will be assigned to the directory of the device picture of the PCM360 system PCM360 Picture Draw the picture for a plant train or machine save and named the bitmap as your will the extent device picture will be valid latterly There is an alternate way to extend the device picture library copy the custom picture of the device to the directory of the device picture of the PCM360 system PCM360 Picture directly ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 114 PCM360 Plant Condition Management System PCM360 Display Software Operation Display software is a display and analysis software It supports many plots and lists such as waveform spectrum full spectrum shaft XY vibration shaft XY vibration mode shape trend waterfall shaft centerline shaft centerline mode shape bode polar cascade full cascade plots group alarm event list status list and transient list And also it provides multiple analysis tools such as compensation analysis contrast analysis harmonic sideband etc With these plots and analysis functions user can analyze machine running status and make an effective plant asset management strategy Run PCM360 Display Software Select Windows Start gt All Programs gt PCM360 Plant Condition Management System PCM360 Display On User Logging On window type the proper user name default is administrator and password d
372. ty COM 1 le bits H bit NONE Cancel Connection Testing Before sending message make sure Server software and SMS module can communicate with each other Following steps introduce how to test the communication 1 Click Connection Testing button to launch Connection Testing window x COM Name Baud Rate Auto Data Bits Auto Stop Bits Auto Parity Auto Manual Q Manual Manual Manual Manual NONE e Search Cancel 2 Configure proper communication parameters If you don t know the communication parameters you can select Auto option and click Search button to let software scan parameters automatically If the scanning succeeds you will be asked to refresh the parameters on COM Port Settings window To reduce the scanning time we recommend that you manually set the parameters you knew ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 266 are PCM360 Plant Condition Management System 5 Receiver List Settings Edit cell phone number and name of the related receivers You can add and delete receivers and modify their phone number or name by clicking the related buttons Receiver List 13810880850 4 13545390836 Modity Delete Message Center Settings Set number of the message service center Message Center Number Ge SIM Messag
373. u or right click the mouse pointer and select Band Alarm Line from shortcut menu pedum omer Generator 1 5beam Turbine Iearing 1 Dana Agina tree A08 Te 15011299 0 AM FFT Windom Hanning X SE MrRHTum PEPK 1951Hz Dum Y fit ge g nt PE SH ume um a 310 20 l WE d FA ae zs ilii ili emmer 85 Wu NOTE To display band alarm lines on the spectrum plot ensure the channel mapped this measurement point has set the band alarm information on Spectrum Band tab of Channel Definition window Or else the Band Alarm Line command is disabled Channel Definition x General Measurement Parameter Spectrum Band Phase Reference Parameter v Enable Band Alarm No of Bands Start Freq Hz End Freq Hz Alarm Level um a 1 2 3 4 5 6 T 8 8 ke CH ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 140 PCM360 Plant Condition Management System Full Spectrum Use this command to view the full spectrum plot that is generated by data from both channel X and channel Y to calculate the amplitudes of the forward and reverse backward frequency components Rest the mouse pointer on the spectrum plot and then select Full Spectrum from View menu or right click anywhere and select Full Spectrum from shortcut menu Picture below shows a full spectrum plot Ea Spectrunelower Generates I Stea
374. up and the account password can t be blank After MS E AEZEHE EH EEHEHENENNN ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 9 PCM360 Plant Condition Management System SQL Server 2008 was installed user could log on the computer by other Windows accounts but user is forbidden to change or disable the Windows account for SQL Server Services Any changes on the account may cause the SQL Server Services to stop Update Microsoft Windows Installer About Microsoft Windows Installer Microsoft Windows Installer MSI is an application installation and configuration service for Windows that centrally manages application installation configuration and application uninstall MS SQL Server 2008 Setup requires Microsoft Windows Installer 4 5 or a later version It can be downloaded from Microsoft Download Center ProvibTech provides MSI 4 5 setup package on DBM amp Server Installation CD It is located in the directory of MS Update Pack Microsoft Windows Installer V4 5 Please select the proper setup edition according to your operating system version and platform e For Windows Vista x86 Platform Windows6 0 KB942288 v2 x86 msu e For Windows Vista Service Pack 1 x64 Platform Windows6 0 KB942288 v2 x64 msu e For Windows Server 2008 IA64 Platform Windows6 0 KB942288 v2 ia64 msu e For Windows Server 2003 Service Pack 1 x86 Platform W
375. ure DAQ module is started From tree view select a measurement point and then click DM button on toolbar Power Generator 2 Cenerabor B caring 3 Current time 28 12 23 16 3173 Untompensaled All SIRP M X Zap 4 05 um PR PK X 045 PK 2437 50ms 25 72 um w 135 55 73 um PK PK 2497 50ms 18 26 um um The functions for historical waveform also apply to real time waveform See PCM360 DISPLAY SOFTWARE OPERATION Plots Menu Waveform for details NOTE You cant directly switch to the real time waveform with other frequency components or compensation properties If you want to view the plot with different frequency or compensation properties you should exit the IE terminal and log on Display software to change the parameters refer to Frequency and compensation E A YHBH EEHEHEHENNN ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 225 PCM360 Plant Condition Management System Setup for details Real time Spectrum Ensure DAQ module is started From tree view select a measurement point and then click Iw button on toolbar E N i Porever Plant DEH Power Generator 2 Generatar Bearnng 3 E BS Beware Gover aber Current tine 2009 12 23 16 39 59 i Steam Turbine HRPM FFT Window Hanning E Basing x D45 pA 20 um PK PR TOSIRPM 519um eee Dynamic 7135 5801 um FK PK 70 31RPM 531 um Bearing Z Eyam um ye Bearing 3
376. urrent item is the last item this button will be disabled Y 8 Click it to delete the selected item e Date Type here are two options Native and Float If you select Native type of the data retrieved from OPC Server won t be converted if you select Float the data type will be converted to float type compulsively by OPC Client Active Check box Check it to active the new added items e Browsing ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 8 PCM360 Plant Condition Management System Browsing m Due M ZS boer Plant DEMO Power Generator 1 Steam Turbine Bearing 1 ChX Alert 4 BPower Plant DEMO Power Generator 1 Steam Turbine Bearing 1 ChX Dange Power Plant DEMO Power Generator 1 Steam Turbine Bearing 1 ChX Value BPower Plant DEMO Power Generator 1 Steam Turbine Bearing 1 ChY Alert 8Power Plant DEMO Power Generator 1 Steam Turbine Bearing 1 ChY Dange BPower Plant DEMO Power Generator 1 Steam Turbine Bearing 1 ChY Value BPower Plant DEMO Power Generator 1 Steam Turbine Bearing 2 ChX Alert BPower Plant DEMO Power Generator 1 Steam Turbine Bearing 2 ChX Dange 8Power Plant DEMO Power Generator 1 Steam Turbine Bearing 2 Chi Value Power Plant DEMO Power Generator 1 Steam Turbine Bearing 2 ChY Alert e PCM360 OPC SERVER i Power Plant DEMO id Power Generator 1 Sa Steam Turbine ES Bearing 1
377. ves on transient plots taken over different speeds There are three Click buttons on the window Click any of them and then Color window pops up The Color window provides 48 basic colors To create a custom color click Define Custom Colors button Basic colors EI WEE LI LE UU mmMENH CEET EE E Custom colors WW E E Define Custom Colors gt Cancel e Click Button from the left Assign a color for the curve on which the actual rotative speed of points is lower than Low Speed Low Speed Edit box Type the low rotative speed ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 120 PCM360 Plant Condition Management System e Click Button in the middle Assign a color for the curve on which the actual rotative speed of points is between Low Speed and High Speed e High Speed Edit box Type the high rotative speed Click Button from the right Assign a color for the curve on which the actual rotative speed of points is higher than High Speed Frequency and Compensation Setup This command has two functions one is to specify the signal s frequency component that generated the plot another is to set the particular plots to be compensated or uncompensated x Plot List V A Uncompensated Spectrum All Shaft XY Vibration All Uncompensated Shaft Centerline All Trend All Waterfall All Bode 1X Uncompen
378. vibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 136 Studion Machine Channel 0 00 g Auto Full Scale The function is used to automatically adjust the scales for plots and best display the selected data Following plots support the auto full scale display Waveform Waveform with DC Coupling Spectrum Full soectrum Shaft XY Vibration Shaft XY Vibration with DC Coupling Shaft centerline Trend Waterfall x Ss NS e Ss KR SB SN Shaft XY Vibration mode shape Auto full scale a plot Rest the mouse pointer on an available plot window and select Auto Full Scale command from View menu or directly click shortcut icon on toolbar Al Plot Magnify The function is used to zoom in plots as your needs Following plots support this function v Waveform v Waveform with DC Coupling ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 137 are PCM360 Plant Condition Management System 5 v Spectrum v Full spectrum v Trend real time trend is not contained Magnify the curve on plot Rest the mouse pointer on an available plot and select Plot Magnify from View menu or directly click shortcut icon Be on toolbar and then left click the mouse and drag a rectangle on the plot After that the curve in the rectangle will be magnified to the size of the plot range Pl
379. vibration vector phase and amplitude response as a function of shaft rotative speed The Y axis of the top graph represents 1X phase angle while the Y axis of the bottom graph represents 1X amplitude The common X axis represents shaft rotative speed Sometimes called an imbalance response plot Also used for 2X 3X etc vibration response vectors Bow A shaft condition such that the geometric shaft centerline is not straight Usually the centerline is bent in a single plane due to gravity sag thermal warpage etc however the bow may be three dimensional corkscrew Shaft bow can be detected by measuring the shaft relative displacement with a proximity probe s at rotor slow roll speed Calibration Weight Used in rotor balancing procedures a weight of known magnitude which is placed on the rotor at a known location under known operating conditions in order to measure the resulting change in machine 1X vibration response In effect such a procedure calibrates the rotor system a known input is applied and the resultant output is measured for its susceptibility to imbalance Sometimes called trial weight Cartesian Format ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 323 PCM360 Plant Condition Management System A rectangular graphical format consisting of a vertical Y axis and a horizontal X axis This format is used to graph the results of one variable as a func
380. vice Channel Type ees Channel Dual Channel DAQ Card Acceleration Dynamic samples 6013 6220 6250 Velocity DW device Vibration from Prox Display dynamic waterfall plot Ensure the Display module on local Display Terminal is started From tree view select Dynamic symbol beneath a measurement point and then select Waterfall Dyn from Plots menu or directly click lle on toolbar or right click Dynamic symbol and select Waterfall Dyn from shortcut menu Picture below shows a dynamic waterfall plot Ej Dynami WakerlalkPesier Generat nr Steam Turbine Bearing 2 Power Ganerator Sisam Turbine Bearng 2 Data Acquistion time 2009 31 15 14 20 FFT Windya Hanning X AS Maz vu Sum PE PEJ XE SHE Zbum Y fiat MaxB7J5um PK PK 20 amp 25Hz 2 07um 5 pumi Bu 42 6 3n 70 P IL 41 amp 5 ll T r p y pi A 7 E n a 5 oF FER A mm L Ae 146 3 TOTTI TT DOT TII TTT TTT f BI Vu fen KOU edd ka l 2004416 14 55 23 C Starting time amp Ending time Refresh 2009 3 16 15 16 13 Time Slider Date and Time Picker Plot Features Auto full scale the dynamic waterfall Click on toolbar e Display hide dynamic waterfall of channel X channel Y For dynamic waterfall generated by dynamic samples under the dual channel measurement points by default the Display software will show dynamic waterfall plots of both channel X and channel Y To view single channel
381. vice Name Channel Number 128 fone r 129 two 0 Channel List No Name Property Channellype CalcMode nMeasurely 0 Channel Signal Yel Normal Pk 1 Channell Phase Add Device Extent Delete Device Upload ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 293 PCM360 Plant Condition Management System PCM360 System Maintenance Accessories PCM360 SUP AX BXX Extended technical support agreement AX Additional years X Number of additional years with the agreement BXX Machines XX Number of machines PT360 SC AX BX Signal conditioning module that directly interfaces and powers with accelerometers velocity sensors or proximity probes No monitor is required AX Number of dynamic channels AO 16 A1 32 BX Power supply BO 230VAC B1 110VAC PCM SERV Pre configured server which is configured with PCM360 software and Microsoft SQL Server software is purchased separately PCM DPC Pre configured workstation computer with PCM360 software software is purchased separately PCM LPC Pre configured laptop notebook computer with PCM360 software software is purchased separately PCM 485 RS485 module on PCI slot ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 294 PCM360 Plant Condition Management System PCM SQL Microsoft SQL Server 2008 WorkGroup Edition PC
382. w machine train is added directly move it from Available Machine Train list to Selected Machine Train list and if the new machine or new measurement point is added please follow the steps below 1 Open Define PCM Explorer window and move the machine train that contains the new item to Available Machine Train list and later click OK button to exit the window 2 Open Define PCM Explorer window again and then move the same machine train to Selected Machine Train list and finally click OK button to exit the window Refresh PCM Explorer Click this command to refresh PCM Explorer Note that to refresh the explorer make sure the DAQ module on local DAQ Server is started Unit Setup This command is used to set unit for the collected data on DAQ module Note that the configuration of the PCM360 should be in the same units in Metric English as selected for the display on the screen ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 56 x select the Unit English Metric Select English or Metric and then click OK button Change the size of the font of the measurement points Select Measure Point Font command from User menu the dialog for adjusting the size of the font of the measurement points will pop up as follow Adjust Font Sire Set Measure Point Font Height 000000000 00
383. ware should be connected with the unit before it can be configured Click Broadcast Search bution to find every converter on the LAN When the search is complete every converter that is found on the LAN will appear in the window with MAC Address and IP Address Picture below indicates the condition that a converter was found ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 38 MGate Manager 3 Comntigrobion Upgrade Firmware Select the converter unit and then Configuration button is activated Click this button to open Configuration window See picture below Configuration f RTO Slave Mode RTU Slave Made A RTO Slave Mode RTO Master Mode RTO Master Mode F RTU Master Mode amp SCII Slave Mode DCH Slave Mode GC Slave Mode SCIT Master Mode amp SCII Master Mode LG ASG Master Made e Mode Tab On Mode tab select RTU Slave Mode option ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 39 PCM360 Plant Condition Management System Port 1 RTU Slave Mode RI Slave Mode J PTU Slava ads ETUDES Nee C RTU Master Mode C RTU Master Mode C RTU Master Made C RTU Master Mode C ASCII Slave Mode C ASCII Slave Mode C ASCII Slave Mode C ASCII Slave Mode C ASCII Master Mode C ASCII Master Mode C ASCII Master Mode C ASCII Master Mode Network Tab Name MG MB3170_2278 Password Network Con
384. will be shown with the black cross just like e Select different point on the curve Press Left or Right key on keyboard e Save plot as bmp format Click Save as bmp command from File menu ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 177 PCM360 Plant Condition Management System Cascade Cascade plot displays a series of frequency spectra plotted as a function of shaft rotative speed In PCM360 system cascade plot is generated by signals collected during machine startup or coastdown transient status Table below represents the relation between data measurement point device and channel type Measurement Point Point Device Channel Type mE Channel Dual Channel Acceleration DAQ Card Transient samples Velocity 6013 6220 6250 Vibration from Prox NOTE The measurement point channel must map phase reference Display cascade plot Ensure Display module is started From tree view select Transient symbol under the measurement point first and then select a transient trigger record on Transient Trigger Record List view and finally click E on toolbar or select Cascade command from Plots menu or right click the trigger record and select Cascade from shortcut menu Picture below shows a cascade plot with channel X L scade Poner Generator 1 5besnm Turbine IDearing 1 Power Generator 1 5 Team Turbine Bearing l Triggering bme 2
385. witch to different DB Servers in the network DB Server Setup l x DE Server Name Cancel Type the name or the IP address of the DB Server and click OK button NOTE Web Server IP address and DB Server name or IP address were set when you installed the Web Server software If the information was not changed you needn t modify them here ooo ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 217 PCM360 Plant Condition Management System Exit Click this command to exit the software Log on the System via IE Terminal CAUTION Before log on the system ensure the Web Server software is running User can log on the system on any IE terminal Type the correct website in the browser for example the IP address of your Web Server is 192 168 1 112 so the website is http 192 168 1 112 PCM360WEB Then the logon window will be launched See picture below A PCM360 Web Client Microsoft Internet Explorer Bl x File Edit View Favorites Tools Help ae a i Qe i M ix EN A Search Se Favorites dux wj L4 rel Address Lei http 192 168 1 112 pcm360web Go Links El et LLL LLL LLL mee 7 All PCM360 system user accounts could log on the system via IE terminal Type the available user name and the related password PCM360 system allows up to 5 users to log on the system at the same time Downlo
386. www provibtech com VII are PCM360 Plant Condition Management System 5 Plot Group Spectrums ee 194 PIOCGIOUP PaA VIO AU 195 egeo u odlz m 196 Plot Group Spectrums R esee e eee i ieeeeesee ness nn aaa naa sa i asas a D sas aa daa asa cr sas aura ananas 197 Plot Group Shaft XY Vibration Fi E 198 er clio m NET NR R 199 Start Display tr TEE 199 SIO DEPIW TCA m ET 199 Start Static and Dynamic Data ACQUISITION ccccccccceeeeeccceeeecenseeseeeceeceeeaaneceeeeeeeeaaansseeeeeeeseaaeaseeeeeeeeenaas 199 Start Transient Data Acquisition eeeesissssssssseeeeeeeeee eese nnnnnnan nnne nnns ss nnsa rins neris nnns airs sns naa 200 Acknowledge EA ENERO 201 Reset IAC A TEE TE E Emm 202 Search Phase Ee 203 Resampling the Last Transient Uata 203 EE e 204 TEE 204 Denne T 6 e US ence ee eee ne 205 PRO IN ON KS c aa a sc chats tere coi be asses Sia ce ine sels ea ens ete da das be woh pad ene nese die ee cose dee decent 205 dp 206 gp P M 207 wiped e Q 207 NOWO COE IUD ane
387. x measured channel of DAQ card can be set band alarm function Phase Reference Parameter Tab Channel Definition ME xl General Measurement Parameter Spectrum Band Phase Reference Parameter Running Speed Trigger Mode Trigger Pulse Auto Trigger C Manual Trigger Threshold fo mv Leading Edge C Trailing Edge Hysteresis fo my Sampling Mode Rotation Synchronous Sampling Rate 128 e Clockwise C Counter clockwise Asynchronous Running Speed Edit box Type the rated running speed of the machine trains It is in effect only when the current device works in synchronous sampling mode Trigger Mode Check box v Auto In this mode when user uses Search Phase Reference command software will automatically detect the phase reference signal About twenty seconds later open the related waveform plot the phase ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com T PCM360 Plant Condition Management System reference signal will be displayed To verify the phase reference signal you can go to Calibration window of the phase reference channel to view the original voltage waveform Since the field circumstance is complicated software may fail to detect the phase reference signal for some unpredictable reason If there is no phase reference signal present on the waveform or the detected phase
388. y applies to trend generated by samples from DAQ card s Vibration from Prox measured channel e Display hide dynamic trend of channel X channel Y For historical trend plot generated by samples ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 163 PCM360 Plant Condition Management System under the dual channel measurement point by default the Display software will show trend plots of both channel X and channel Y To view single channel s historical trend plot click X and on toolbar View trend plot within selected time range User can view the trend plot in a time period There are three methods to specify the time range Method 1 Right click a point on the trend and then select Set Starting Time from shortcut menu The time that relates to this point is specified as the starting time Set the ending time in the same way and finally click Refresh button Method 2 Mark Starting time and directly select the time on the time slider Then set the ending time in the same way and finally click Refresh button Method 3 Mark Starting time and orderly select date and time from date and time picker Then set the ending time in the same way and finally click Refresh button View waveform and spectrum of the sample Double click a point on the historical trend and then the waveform plot and spectrum plot of the sample associated with this point are displayed PCM360
389. yed And also you can name your backup record of the database in Record Name edit box The name can be up to 31 characters long and will be displayed on restoring list when restore the database In PCM360 system the database could be backed up by two modes automatic mode and manual mode And the final output of a backed up database is a single BAK file that you can copy and move like any other computer file type Automatic Backup If the database is SQL Server Express this function is disabled Automatic In automatic mode when the backup interval time and path are set DBM software will automatically backup the database at the time and save the backup record with the name you set in Record Name Time setting By default the backup interval is set to 30 days and backup time is set to current time You can change default settings as your needs Backup Path Click button to specify a file as the backup file When DBM software first backs up PCM360 database by automatic mode the backup file will be created in the Back folder beneath the destination folder of PCM360 system ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 230 PCM360 Plant Condition Management System To apply the automatic backup click OK button on Backup Database window and then a prompt dialog box will be launched Pay attention to the contents mentioned on it Databa
390. yed on the current PCM Explorer again Back Use this command to back to Transient Trigger Record List View from Transient Data List View Rest the mouse pointer on a Transient Data List View See picture below File User Edit View Plots Operation Setup Decision Support Balance Window Help Dum Power Plant NOT PF Power Generator 1 Steam Turbine ye Bearing 1 2w Dynamic Trs Transient Bearing 2 gt r1 Des zaiten 3 This module is running 2009 3 16 15 05 37 TO6 2009 3 16 15 05 35 986 amp 2009 3 2009 3 16 15 05 37 324 2009 3 16 15 05 35 792 amp 2009 3 2009 3 16 15 05 36 964 2009 3 16 15 05 35 58T amp 2009 3 2009 3 16 15 05 36 652 2009 3 16 15 05 35 346 amp 2009 3 2009 3 16 15 05 36 396 2009 3 16 15 05 35 95 amp 2009 3 Ini x File User Edit View Plots Operation Setup Decision Support Balance Window Help 8 x kooni i e e 9 e sc e ri DET e Power Plant TT 2009 3 16 15 11 44 0 F Power Generator 1 2009 3 16 15 04 55 0 Steam Turbine 2008 3 18 14 59 42 0 Bearing 1 2009 3 16 14 56 39 0 w Dynamic Trs Transient T Bearing 2 gt Di Da vina 2 This module is running View Menu Toolbar KE Show or hide PCM Explorer It has the same function with PCM Explorer command from View menu ol Star
391. ynamic Data Collection Value Jupe zi MOS TETTE Enable Transient Data Collection Fe Continuous Analog Sianals hase IMMO 7 Mapping Discrete Analog Channel And for channel 2 besides the channel description and transducer orientation you should also set the running speed and rotation direction of the machine on Phase Reference Parameter tab Channel Definition Plant Setup Click this command to open Plant Setup window make sure DAQ module on local DAQ Server is stopped On this window you can add new plants change plant s properties and delete plants ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 82 x Plant List Plant Plant Rutherford Add Jelete Cancel Help Add Button Click this button to add a new plant Enter the plant name and then click Select Picture button to specify a picture for this plant and finally click OK button to save the information Note that the acceptable picture type is bmp e Modify Button Select the plant from the list and click Modify button You could change the plant name or select another picture for this plant and then click OK button to save the changed information Delete Button Select the plant from the list and then click Delete button and finally click Yes button on confirmation window e OK Button Click this button and then click Y
392. your computer through the Internet or a network This setting blocks all outside sources from connecting to this computer with the exception of those selected on the Exceptions tab Don t allow exceptions Select this when you connect to public networks in less secure locations such as airports You will not be notified when Windows Firewall blocks programs Selections on the Exceptions tab will be ignored Q C Off not recommended Avoid using this setting Turning off Windows Firewall may make this computer more vulnerable to viruses and intruders What else should know about Windows Firewall Cancel Turn on the Windows Firewall again This will block all unauthorized network traffic You will also need to provide exception on two main levels a Application level Specify which applications are able to respond to unsolicited requests mmm ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 254 PCM360 Plant Condition Management System Windows Firewall 1 i x General Exceptions Advanced Windows Firewall is blocking incoming network connections except for the programs and services selected below Adding exceptions allows some programs to work better but might increase your security risk Programs and Services File and Printer Sharing Microsoft A Visual Studio YSA APC Event Creator Microsoft Management Console PCM360 Plant Condition Manag
393. ystem Display bar graph Ensure both DAQ and Display modules are started Select a node from tree view the node could be a machine train a machine or a measurement point Then directly click ull on toolbar or right click this node and then select Bar Graph from shortcut menu or select Bar Graph from Plots menu Picture below shows a bar graph of a machine train P8360 Plant Condition Management System Deploy Module Ear GrasphiPoser Generator I 55eam Turbine si rn 5 Ge Qum pk iem pes Creation Zeta Grenn Support Balance rv Help Roe amp ll Xe 1i S E XE l Im E158 M eI lu c L a aa Ela Y e vl 2 lA alc xterm Plot Feature View real time waveform and spectrum of channel For channel that mapped Acceleration Velocity or Vibration from Prox channel of DAQ cards and DW devices double clicking the bar graph of the channel will display the real time waveform and real time spectrum plot P3850 Plant Condition Management System Display Modhe Bar Geoghidfower Generator 1 5 bea Turbine E E alajx De er dt wam pots Operation getup Decision Support fixer window Heb i EE E AAE a AN OMe OXY A AAEL EAA T Eg Spectrum RfPower Generator 1 Steam Turbine b g4 E ell x Pow et Generator 1 Steam Tudine Baamng 4 Current me 1272 2009 10 33 12 AM te FFT Wndee Hinang X AAP 30 Sum PK PK Sit 1052 m Y JI 20 Qum EEN 46 PEN d 290m um n 142 n 45 i mags erator 1 Steam Turbine W

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