Air King Deluxe Quiet Exhaust Fan User Manual
Contents
1. SECTION 4 Ducting CAUTION ALL DUCTING MUST COMPLY WITH LOCAL AND NATIONAL BUILDING CODES 1 Connect the ducting to the fan s duct collar Figure 4 Secure in place using tape or screw clamp Always duct the fan to the outside through a wall or roof cap Ducting Zz TN SECTION 5 Wiring CAUTION MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL BEFORE STARTING INSTALLATION CAUTION ALL ELECTRICAL CONNECTIONS MUST BE MADE IN ACCORDANCE WITH LOCAL CODES ORDINANCES OR NATIONAL ELECTRICAL CODE IF YOU ARE UNFAMILIAR WITH METHODS OF INSTALLING ELECTRICAL WIRING SECURE THE SERVICES OF A QUALIFIED ELECTRICIAN NOTE This unit includes a side access panel for wiring that does not require the removal of the fan s blower assembly If you choose to wire the unit from the inside you will need to remove the blower assembly and internal wiring compartment Both methods are equally effective la External Wire Compartment Remove the wire compartment cover screw and place cover in a secure place Figure 5 Wire Compartment Cover WWW AIRKINGLIMITED COM 2 of 8 1b Internal Wire Compartment Remove the screw holding the venturi 4 Carefully tuck wire back inside wire compartment and replace wire in place Lift the venturi up and at an angle to slide it out of the compartment cover securing with the screw that was removed earlier housing Figure 6 Remove the wire compartment cover screw and plac2. Instruction Safety Sheet 2 Choose the location for your fan To ensure the best air and sound performance it is recommended that the length of ducting and the number of elbows be kept to a minimum and that insulated hard ducting be used Larger duct sizes will reduce noise and airflow restrictions This fan will require at least 8 of clearance in the ceiling or wall and will mount through drywall up to 3 4 thick The fan mounts between 16 or 24 on center joists using the 4 provided mounting rails 3 Select the most convenient electrical knockout and remove using a straight blade screw driver Figure 1 S SECTION 2 New Construction Figure 1 1 Install the side rails on the housing and position the housing next to the joist Line up housing so that it will be flush with the finished ceiling Secure the ends of the rails with screws or nails not included to the joists and slide the housing into the final position Figure 2 Hanger Bar SECTION 3 Existing Construction 1 Set housing in position between the joist and trace an outline onto the ceiling material Figure 3 Set housing aside and cut opening being careful not to cut or damage any electrical or other hidden utilities Install the side rails on the housing and position the housing in the previously cut hole so that it is flush with the finished ceiling Secure the ends of the rails to the joists Figure 2 210572048 Rev B 2 06
3. date of purchase place of purchase and model purchased Failure to meet these requirements will void your warranty Air King will not be held responsible for any bodily injury or damages to personal property or real estate whether caused directly or indirectly by the product Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages and some states do not allow limitations on how long an implied warranty lasts so these exclusions or limitations may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state and province to province FOR PARTS OR TECHNICAL ASSISTANCE Please call 1 800 465 7300 MONDAY THROUGH FRIDAY BETWEEN THE HOURS OF 8 AM AND 4 00 PM EST PLEASE DO NOT RETURN PRODUCT TO PLACE OF PURCHASE Reference the type and style of product located on label inside of the product when you call For more information please visit our website wwwairkinglimited com Description Replacement Part Fan Housing 581202001 Mounting Rails 591299002 Collar 581299003 Damper 581299004 Motor 582202001 Screw 582202002 3 4 5 6 9 Blower Wheel 58220200 Blower Screws 58220200 Motor Plate 55220200 Venturi 55220200 Screw 55199900 Motor Cap Harness AK50LS 552202031 AK80LS 1 582202007 AK80 582202008 AK90 582202009 AK110PN 582202012 AK110 582202010 AK130 582202011 Screw 551999010 Internal Wire Cover 58120
4. the exhaust ducting 2 Check for any obstructions in the ducting The most common are bird nests in the roof cap or wall cap where the fan exhausts to the outside 3 Fan is operating louder than normal 3a Motor is loose 3a Turn off power to unit Remove grill and check that all screws are fully tightened Restore power to unit 3b Fan blade is hitting housing of unit 3b Call your dealer for service 210572048 Rev B 2 06 WWW AIRKINGLIMITED COM 3 of 8 LIMITED WARRANTY All products manufactured by Air King Limited are warranted for one year from the date of purchase against defects in workmanship and or material In addition all ventilating exhaust fans heaters combination fan lights and or heaters and range hoods are guaranteed for five years from the date of purchase against defects in workmanship and or material This warranty does not cover any labor or shipping costs or the cost of replacement components as part of routine maintenance such as range hood grease filters charcoal filters or combination charcoal grease filters replacement light bulbs in range hoods or bathroom fan light bulb heater combinations As well any damage or failure caused by abuse misuse abnormal usage faulty installation or improper maintenance will not be covered by this warranty In order to make a claim on this warranty you must be the original consumer of the product You will be required to present to Air King the original bill of sale showing
5. 2004 Screw 55199901 Grill 55120200 Grill Springs 58120200 10 Ground Screw 58199900 14 ga Ground Wire 58199900 Screw 55199901 External Wire Cover 58120200 CO CO MI Od Cn J CO RO Installer Installation Date Place of Purchase Model Number 210572048 Rev B 2 06 WWW AIRKINGLIMITED COM 4 of 8
6. Models AK50LS AK80LS 1 AK80 AK90 AK110PN AK110 AK130 IMPORTANT INSTRUCTIONS OPERATING MANUAL e d Ventilation Products g READ AND SAVE THESE INSTRUCTIONS READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE INSTALL OPERATE OR MAINTAIN THE PRODUCT DESCRIBED PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE GENERAL SAFETY INFORMATION When using electrical appliances basic precautions should always be followed to reduce the risk of fire electric shock and injury to person including the following Read all instructions before installing or using exhaust fan Use this unit only in the manner intended by the manufacturer If you have questions contact the manufacturer Before servicing or cleaning the unit switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally When the service disconnecting means cannot be locked securely When cutting or drilling into wall or ceiling do not damage electrical wiring and other hidden utilities Ducted fans must always be vented to the outdoors This unit must be grounded To avoid motor bearing damage and noisy and or unbalanced impellers keep drywall spray construction dust etc off power unit fasten a prominent warning device such as a tag to the serv
7. e approved methods for all connections 4 Restore power and test your installation Supply from SECTION 7 house Use and Care CAUTION MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL BEFORE SERVICING THE UNIT Ground White 1 Cleaning the Grill Remove grill and use a mild detergent such as Hot Black dishwashing liquid and dry with a soft cloth NEVER USE ANY ABRASIVE PADS OR SCOURING POWDERS Completely dry grill before reinstalling Refer to instructions in Section 6 Finishing the Installation to reinstall grill NOTE The fan s receptacle wires might need to be pulled outside i compartment for connection Only pull the three loose wires outside of 2 Cleaning the Fan Assembly Wipe all parts with a dry cloth or gently comnparimenesaddiional wines wall be qiesent vacuum the fan NEVER IMMERSE ELECTRICAL PARTS IN WATER Troubleshooting Guide Trouble Probable Cause Suggested Remedy 1 Fan does not operate when the switch is on 1a A fuse may be blown or a circuit tripped 1a Replace fuse or reset circuit breaker 1b Connector plug from motor is not plugged in 1b Turn off power to unit Remove Grill and plug motor into receptacle in housing Restore power to unit 1c Wiring is not connected properly 1c Turn off power to unit Check that all wires are connected 1d Motor has stopped operating 1d Replace motor 2 Fan is operating but air moves slower than normal 2 Obstruction in
8. e the cover in a secure place Figure 7 SECTION 6 Completing the Installation P 1 If the fan s blower assembly was removed during the wiring ug Ea process reinstall the blower by reversing the directions in Step 1b in Section 5 Wiring 2 Plug the fan s quick connect motor cord into the receptacle This cord will only fit one way into the receptacle Figure 9 Venturi Figure 6 NOTE If the fan motor plug is connected to the fan housing receptacle unplug so the venturi can be completely removed Figure 9 3 Install the grill by squeezing the two ends of the springs together and installing them up into the slots on the fan s housing Push the grill up into position Figure 10 2 Run wiring from an approved wall switch carrying the appropriate rating One neutral white one ground green or bare copper and one hot black lead connected to the switch Secure the electrical wires to the housing with an approved electrical connector Make sure you leave enough wiring in the box to make the connection to the fan s receptacle 3 From where you have chosen to access the fan s junction box connect the White wire from the house to the White wire from the fan s receptacle Connect the Black wire from the wall switch to the Black wire from the fan s receptacle Connect the ground wire Figure 10 from the house to the Green wire from the fan s receptacle Figure 8 Us
9. ice panel WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK 4 Installation work and electrical wiring must be done by DO NOT USE THIS FAN WITH ANY SOLID STATE SPEED CONTROL qualified person s in accordance with all applicable codes DEVICE and standards including fire related construction 5 Sufficient air is needed for proper combustion and exhausting of gases through the flue chimney of fuel burning equipment to prevent back drafting Follow the heating equipment manufacturer s guideline and safety standards such as those published by the National Fire Protection Association NFPA and the American Society for Heating Refrigeration and Air Conditioning Engineers ASHRAE and the local code authorities CAUTION FOR GENERAL VENTILATING USE ONLY DO NOT USE TO EXHAUST HAZARDOUS OR EXPLOSIVE MATERIALS AND VAPORS 10 Acceptable for use over a bathtub or shower when installed in a GFCI protected branch circuit 11 NEVER place a switch where it can be reached from a tub or shower WARNING DO NOT USE IN KITCHENS SAVE THESE INSTRUCTIONS 210572048 Rev B 2 06 WWW AIRKINGLIMITED COM 10f8 INSTALLATION INSTRUCTIONS CAUTION MAKE SURE POWER IS SWITCHED OFF AT SERVICE PANEL BEFORE STARTING INSTALLATION SECTION 1 Preparing the Exhaust Fan 1 Unpack fan from the carton and confirm that all pieces are present In addition to the exhaust fan you should have 1 Grill 1 Damper Assembly attached 4 Mounting Rails 1
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