Modular Safety Interfaces
Contents
1. 1OX card right card in the MSI only MSI mx mix MU5 down MU5 up MU4 down MU4 up MU3 down MU3 up MU2 down MU2 up MU1 down MU1 up For double muting Type 4 sensor to S3 amp S4 range 2 For double muting Type 2 sensor to S3 range 2 For double muting Type 4 sensor to S1 amp S2 range 1 For double muting Type 2 sensor to S1 range 1 Testable muting sensors Non testable muting sensors Muting time limit of 10 min No muting time limit Simple muting serial M1 M4 and parallel M2 M3 Double muting par range 1 M2 M3 par range 2 M1 M4 IO card right card in the device only MSI m mi MU4 down MU4 up MU3 down MU3 up MU2 down MU2 up MU1 down MU2 up Type 4 sensor at S1 amp S2 Type 2 sensor at S1 Type 4 sensor at S1 amp S2 Type 2 sensor at S1 Type 4 sensor at S1 amp S2 Type 2 sensor at S1 Muting off Muting on serial M1 M4 parallel M2 M3 12 Diagnosis Software MSI Leuze electronic2. ME1 ME4 and SS1ta SS2b WITHOUT a red back ground If not then continue to trace the paths of these specific inputs n c means that the connected sensor type was not recognized which can be due to the following reasons 1 S4 safety inputs terminals 22 23 16 17 No sensor or no wire bridge to the corresp test output connected Sensor incorrectly connected Sensor interrupted or no power supply RULES Connect sensor Type 4 semiconductor output e g COMPACT gt without lt test directly to e g S1 and S2 Forsensor Type 4 relay output e g ROBUST Type 4 connect 1 S3 and S2 S4 uncrossed i e connect T1 via relay contact to S1 and T2 via relay contact to S2 For sensor Type 2 semiconductor output e g ECO ROBUST Type 2 connect test output to transmitter test input receiver output to safety input S1 S4 crossed connection i e if T1 to test input then receiver output to S2 S4 or if T2 to test input then receiver output to S1 S3 Unused inputs must be connected from T1 to S1 S3 or T2 to S2 S4 by means of wire bridges Leuze electronic Diagnosis Software MSI 9 Tips for Initial Start up Checklist amp Leuze electronic M1 M4 muting sensor inputs terminals 20 21 31 32 only relevant for muting components if gt non testable sensors lt are used then move the DIP switch MU3 on the I O card right card in the MSI into the up position Wire muting sensor f
3. amp Leuze electronic the sensor people MSI Modular Safety Interfaces MSI s sx i ix mi mix 603820 2009 03 Subject to change witha CONNECTING AND OPERAT amp Leuze electronic About this user manual This user manual is included with delivery Leuze electronic GmbH Co KG is not liable for damages caused by improper use Knowledge of this manual is an element of proper use Reprints and reproduction including excerpts are permitted only with the express permission of Leuze electronic GmbH Co KG Liebigstrasse 4 82256 Fuerstenfeldbruck Germany Phone 49 8141 5350 0 Telefax 49 8141 5350 190 info leuze de www leuze com English version starts on page Seite 12 2 Diagnosis Software MSI Leuze electronic amp Leuze electronic Contents 1 E Teli E EET T 14 2 Quick Start si dises ccivsstdiel aden ttiteiatndhs auatutesnnesite a E A T 14 3 The Individdal Men s 4 0 i cccectcasccicecs sn cscncites tetacececcesaveates saaneniecvceensosen sutavatesocneestcedieeasds 15 4 Tips for Initial Start up Checklist 00 00 cece cree eee cere tena eee eteeeeeaeeseneeeel 16 5 Overview of All Available DIP Switches ooo cece etre eee eeeeeeeeeseeeeeaeee 18 Leuze electronic Diagnosis Software MSI 3 General amp Leuze electronic 1 General The Msidiag allows you to diagnose the safety modules during start up or at any later time An MSI selection provides
4. you with a quick overview of the available terminal connections The status window contains further information regarding the connected MSI such as sensor type and operating mode once data transmission has begun In the time diagram any number of self definable terminals are displayed along a time axis along with their input and output potentials This function greatly simplifies both start up and troubleshooting A data recorder function with selectable trigger condition makes it possible to trace even the most difficult long term errors Errors caused by improper connections internal MSI hardware defects or exceeded time limits are indicated in a separate window in plain text 4 Diagnosis Software MSI Leuze electronic amp Leuze electronic Quick Start 2 Quick Start Information in the status window shows e Make the connection via PC diagnostics cable from the PC to the MSI e Start the MSI diagnostics e Select the menu item Data transfer gt Start the COM connection in the lower left corner of the diagnostics window appears against a green background e Select View gt Status window In the status window located to the right of the MSI top view you should now be able to see the current MSI settings such as program version types of sensors connected and the selected operating modes In the terminal view at the bottom of the status window you can get an initial overview of the terminal assignme
5. e monitoring during muting Muting operating mode simple or double e Timing diagram Operate and visualize the data records Select the terminals to be visualized Set a trigger Start stop the playback Start stop the recorder Start stop the display e MSI selection By clicking on the MSI type designation you can receive an overview of the terminal assignments and top view of the corresponding MSI Menu e Help This Help text e About Information about the program Msidiag 8 Diagnosis Software MSI Leuze electronic amp Leuze electronic Tips for Initial Start up Checklist 4 Tips for Initial Start up Checklist Problems during start up are often due to simple causes The following checklist is intended to help you check that the switch settings and terminals wiring are correct Basic procedure Check the points in the order given The questions must be answered with Yes Has the connection been made between the PC and MSI Is the power supply to the MSI intact terminal 4 24 V terminal 9 0 V Choose the operating mode With or Without restart interlock if With does terminal 13 go to 24 V via n o c and terminal 14 to 0 V if Without does terminal 13 go to 0 V and terminal 14 to 24 V Change to View gt Status window Data transfer gt Start Are terminals 15 and 24 flashing indicates that data connection is OK Are all of the inputs S1 54
6. ector DS4 always down no function only MSI s sx i ix mi mix DS3 down DS3 up only MSI m mx DS3 down DS3 up DS2 down DS2 up DS1 down DS1 up Without start interlock for all operating modes The operating mode Without restart interlock or with Start restart interlock is selected with terminal 13 Reset and with terminal 14 EDM Meaning no test procedure necessary for the sensor connected to S1 Start interlock available only in the operating mode Without start restart interlock terminal 13 0 V terminal 14 24 V Meaning A test procedure is necessary for the sensor connected to S1 start up testing For MSI i ix mi mix remote controlled operation via Clear Test terminal 20 is also possible e g start up testing via PLC Muting restart possible i e at least one muting sensor dampened and sensor to be muted dampened then a muting restart is possible via RESET button press 2 times No muting restart possible Dynamic relay monitoring relays are monitored in the ON and OFF state only in the operating mode With start restart interlock gt terminal 13 14 Static relay monitoring or without relays are only monitored in OFF state or terminal 14 to 0 V For MSI i ix mi mix Cycle time limit 30 sec Cycle time limit 30 min Leuze electronic Diagnosis Software MSI 11 Overview of All Available DIP Switches amp Leuze electronic
7. he time diagram also possible by using cursor keys page up down Pos 1 End or clicking with the mouse directly into the time diagram At the left side of the time diagram you can see the start and stop time of the recording Under Current you can see the current date time of the cursor position red line in the timing diagram e The terminals to be diagnosed can be changed later at any time since records are always made for all terminals during recording 6 Diagnosis Software MSI Leuze electronic amp Leuze electronic The Individual Menus 3 The Individual Menus Menu File e data recorder start and stop Record the data received by the MSI e playback start and stop Recall recorded data e Print Prints the current window e End Ends Msidiag Menu Data transfer e Start and stop Switches the online visualization off and on Leuze electronic Diagnosis Software MSI 7 The Individual Menus amp Leuze electronic Menu Extras e Language Select German or English as the operating language e Com port Select the serial connection to be used COM1 COM4 Menu View e Status window Overview of the connected MSI such as version number safety inputs muting inputs and safety door contacts Selected operating mode such as restart interlock feedback circuit Additional information regarding Relay early warning and current relay cycles Start test emulation time monitoring during cyclical Muting sensor test tim
8. nts for the MSI being diagnosed Information in the time diagram depicts e Now change to View gt Timing diagram in order to show individual terminals in their time sequence e To select terminals click with the mouse on the right side of the terminal window small arrow pointing down next to the terminal number and set the desired terminal number A total of 9 terminals can be displayed at the same time e To start the display click on Display start and to stop on Display Stop Leuze electronic Diagnosis Software MSI 5 Quick Start amp Leuze electronic Recording data with the recorder e Click on Recording start The window for file selection is opened e In this window click on OK to open the pre selected file default log for the recording e Confirm the query for overwriting the file with yes The recorder is now running The recorder makes a record of every signal change at gt all lt terminals You can now change any of the inputs on the MSI such as interrupting sensors e To stop the recorder click on Recording stop The recording is now complete and the data are saved in the file default log Recalling data with the recorder e Click on Playback start The window for file selection is opened e In this window click on OK to open the pre selected file default log for the data recall At the bottom edge of the time diagram you can see a scroll bar used for controlling the red cursor in t
9. or dark switching Corresp muting sensor input M1 M4 turns green if dampened If gt testable sensors lt are used then move the DIP switch MU3 on the I O card right card in the MSI into the down position Wire test as for Type 2 semiconductor output gt S1 S4 crossed Wire muting sensor for dark switching Corresp muting sensor input M1 M4 turns green if dampened Unused inputs do not need to be wired Depending on the type of sensor connected to S1 and S3 it may be necessary to set the two DIP switches on the I O card Type 2 Sensor e g ECO or ROBUST Type 2 to S1 gt MU4 up in position only S1 Type 4 Sensor e g COMPACT or ROBUST Type 4 to S1 S2 gt MU4 down in position S1 and S2 Type 2 Sensor to S3 gt MU5 up in position only S3 Type 4 Sensor to S3 S4 gt MU5 down in position S3 and S4 If the setting is incorrect the MSI reports this error as soon as the connected sensor is recognized at the corresponding input S1 S4 S1 1 SS2 2 safety doors terminals 25 26 34 35 The safety switch inputs act like Type 4 relay sensors or like wire bridges i e connect test outputs T1 and T2 via safety switch contacts to e g SS1 1 and SS1 2 not crossed i e connect T1 via 1st safety switch contact to SS1 1 and T2 via 2nd safety switch contact to SS1 2 SS2 analog to this Unused inputs must be connected from Ti to SS1 1 SS2 1 or T2 to S 1 2 SS2 2 by means of wire bridges Reset input te
10. rminal 13 without restart interlock 0 V terminal 13 red with restart interlock high impedance terminal 13 yellow or when reset button is pressed terminal 13 green EDM input terminal 14 EDM External Device Monitoring gt relay monitoring without restart interlock 24 V terminal 14 green with restart interlock depending on the type of relay monitoring dynamic relay monitoring DIP switch DS2 down on the CPU card card with diagnostics connector MSI output off then O V feedback circuit is closed terminal 14 red MSI output on then high impedance feedback circuit has opened terminal 14 yellow static or without relay monitoring DIP switch DS2 up on the CPU card card with diagnostics connector MSI output off then O V feedback circuit is closed terminal 14 red MSI output on then high impedance or 0 V terminal 14 yellow or red gt is not tested All of the basic functions of the MSI are now available 10 Diagnosis Software MSI Leuze electronic amp Leuze electronic Overview of All Available DIP Switches 5 Overview of All Available DIP Switches Factory setting all DIP switches down Relay card left card in the MSI only in X versions of the MSI Warning relay operations 1 000 000 RX2 down RX1 down Warning relay operations 500 000 RX2 up RX1 down Warning relay operations 200 000 RX2 down RX1 up Warning relay operations 100 000 RX2 up RX1 up CPU card card with diagnostics conn
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