Q3 User`s Manual - Quest Controls Inc.
Contents
1. a Figure 5 Expansion Board Mounting Track Expansion Board Manual 6 Rev 3 1 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com Section 4 Connecting the Power The expansion boards accept 20 to 60 VDC or 24VAC Refer to the product specifications in section 2 of this manual for current draw Warning Do not power these boards from the same transformer providing power to any existing older style boards that uses a 24VAC center tap transformer damage to the board may occur Step 1 Connect an 18AWG wire from the power supply to the PWR and PWR pins Figure 6 on the expansion board Figure 6 Power Connection on Expansion Boards For DC Power Input Observe the proper polarity for DC input power For AC Power Input Use a two wire 24v AC transformer to power the board Connect the leads to the PWR and PWR pins Polarity doesn t matter for AC powered boards Step 2 To power multiple boards from the same transformer daisy chain the boards together connecting all PWR connections to each other and all PWR connections to each other Refer to table below for power consumption requirements Caution Crossing polarity between boards will cause a direct short to the transformer and may cause damage to the boards NOTE If it is necessary to connect one side of the transformer to the earth chassis ground then make sure that this is the same power lead that is connected to al2. i Figure 13 AOB Switches AOP 1 SW3 1 Down default Output level is minimum value on startup or reset Up Output level is maximum value on startup or reset SW3 2 Down default Minimum output is 0 mA and 0 VDC Up Minimum output is 4 mA and 1 VDC SW3 3 Down default Maximum voltage output is 10 VDC Up Maximum voltage output is 5 VDC AOP 2 SW3 4 Down default Output level is minimum value on startup or reset Up Output level is maximum value on startup or reset SW3 5 Down default Minimum output is 0 mA and 0 VDC Up Minimum output is 4 mA and 1 VDC SW3 6 Down default Maximum voltage output is 10 VDC Up Maximum voltage output is 5 VDC AOP 3 SW4 1 Down default Output level is minimum value on startup or reset Up Output level is maximum value on startup or reset SW4 2 Down default Minimum output is 0 mA and 0 VDC Up Minimum output is 4 mA and 1 VDC SW4 3 Down default Maximum voltage output is 10 VDC Up Maximum voltage output is 5 VDC AOP 4 SW4 4 Down default Output level is minimum value on startup or reset Up Output level is maximum value on startup or reset SW4 5 Down default Minimum output is 0 mA and 0 VDC Up Minimum output is 4 mA and 1 VDC SW4 6 Down default Maximum voltage output is 10 VDC Up Maximum voltage output is 5 VDC Table 4 Location and Function of AOP Switches Expansion
3. Board Manual Rev 3 1 6 13 11 12 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com Section 8 Troubleshooting Technical Support and Service 8 1 Troubleshooting The following section is designed to help you isolate the most likely system malfunctions that may occur For additional help contact Quest s Technical Support amp Service Center PROBLEM The boards are not communicating with the Main Controller SOLUTION 1 Verify the wiring of the bus 2 Make sure all power wiring to the boards are correct and all power LEDs are on 3 Check the address settings and make sure every board has a unique address 4 Disconnect boards from the bus one at a time until the remaining boards start communicating Then isolate to the board causing the trouble and replace the board PROBLEM The sensor readings are inaccurate SOLUTION 1 Verify the sensor wiring for the type of sensor being used Make sure there are no shorts or opens in the wiring 2 Verify the configuration switch for current sensors is in the proper position 3 List sensor input UIN verify that it is programmed for proper engineering units 4 Replace the sensor with a known good device PROBLEM The output won t turn on or off SOLUTION 1 Verify that the expansion board is communicating on the bus 2 Review the relay status to determine if there is any soft user programmed or hard bypasses Cle
4. in automatic mode If the switch is moved into the ON state the red LED will light indicating the relay is bypassed and the amber LED will light indicating the contacts are closed When the relay is bypassed on both the red and amber LEDs will be lit 7 5 Expansion UIB When connected to a Q3 TELSEC ESB this board supports the following types of sensors natively without requiring additional external circuitry Thermistors 0 6V sensors 0 10V sensors 0 20mA sensors AD592 temperature sensors Dry contact closures In QC16 compatibility mode the UIN will support the following sensors natively 0 6V sensors 0 20mA sensors AD592 temperature sensors Dry contact closure To connect a 0 20mA current sensor or transducer set the DIP switch ON as shown in Table 3 to switch in the on board 250 ohm resistor for that input Expansion Board Manual 11 Rev 3 1 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com UIB Input SW 2 UIB Input SW 3 1 1 9 1 2 2 10 2 3 3 11 3 4 4 12 4 5 5 13 5 6 6 14 6 7 7 15 7 8 8 16 8 Table 3 Dip Switch Settings Up for Current Down for All Other Sensors 7 6 Expansion AOB The AOB has configuration switches for each analog output AOP Figure 13 to customize the control signal Refer to Table 4 for function and switch location 3 AOI A02 gt conc Aasaa
5. 30455 Capacities 16 separate universal inputs 0 10 VDC 4 20 mA or dry contact closures Accuracy 12 bit analog to digital converter accurate to 1 of full range Indicators and Controls BUS XMIT Indicates the board is sending data over the BUS BUS RECYV Indicates the board is receiving data from the BUS 5 Indicates 5 volts DC is present 10 Indicates 10 volts DC is present 24 Indicates 24 volts DC is present Switches Three 8 position dip switches for bus address and board configuration Termination Two piece pluggable terminal strips Rated 250 VAC 15 amp Terminals provided for M BUS and power inputs Environmental Operating Temp 32 to 120 F 0 to 49 C 0 95 RH Non condensing Electrical 20 60VDC 48VDC max load 0 125 amp 24VDC max load 0 250 amp 24VAC max load 0 370 amp Size 3 25 H x 10 W x 1 3 D in 83 x 25 x 33 mm Weight 1 lb 454g Warranty One 1 year 2 3 Digital Output Board Specifications Part Number 130454 Capacities Eight 8 Form C single pole double throw relay outputs common normally open and normally closed Rated 10A 120 VAC and 8 5A 28 VDC Indicators and Controls Eight 8 relay output state indicators Eight 8 LED for bypass indicators BUS XMIT Indicates the DOB is sending data over the BUS BUS RECYV Indicates the DOB is receiving data from the BUS 5 Indicates 5 volts DC is present Switches One 8 position dip switch for bus address and board configuration
6. CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com Expansion Board User s Manual COPYRIGHT NOTICE Copyright 2007 2011 by Quest Controls Inc QUEST The material discussed in this publication is the proprietary property of QUEST QUEST retains all rights to reproduction and distribution of this publication Specifications are subject to change without notice Rev 3 1 Dated 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com Table of Contents SECTION 1 INTRODUCTION 2 SECTION 2 PRODUCT DESCRIPTION 3 2 2 UNIVERSAL INPUT BOARD SPECIFICATIONS 4 2 3 DIGITAL OUTPUT BOARD SPECIFICATIONS 4 2 4 ANALOG OUTPUT BOARD SPECIFICATIONS 5 2 5 EXPANSION BOARD ENCLOSURE 5 SECTION 3 MOUNTING THE UNITS 6 SECTION 4 CONNECTING THE POWER 7 SECTION 5 BUS CONNECTION 7 SECTION 6 LED STATUS CHECK 9 SECTION 7 CONFIGURATION SWITCHES AND CONTROLS 10 7 1 CONFIGURATION SWITCHES 1 4 ADDRESSING THE BOARDS 10 7 2 CONFIGURATION SWITCHES 5 amp 6 SETTINGS 10 7 3 CONFIGURATION SWITCHES 7 amp 8 CONTROLLER COMPATIBILITY 11 7 4 EXPANSION DOB 11 7 5 EXPANSION UIB 11 7 6 EXPANSION AOB 12 SECTION 8 TROUBLESHOOTING TECHNICAL SUPPORT AND SERVICE 13 8 1 TROUBLESHOOTING 13 8 2 TECHNICAL SUPPORT AND SERVICE 14 8 3 WARRANTY 14 Expansion Board Manual 1 Rev 3 1 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www ques
7. Termination Two piece pluggable terminal strips Rated 250 VAC 15 amp Terminals provided for M BUS and power inputs Environmental Operating Temp 32 to 120 F 0 to 49 C 0 95 RH Non condensing Electrical 20 60VDC 48VDC max load 0 100 amp 24VDC max load 0 200 amp 24VAC max load 0 300 amp Size 3 25 H x 10 W x 1 3 D in 83 x 25 x 33 mm Weight 1 lb 454g Warranty One 1 year Expansion Board Manual 4 Rev 3 1 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com 2 4 Analog Output Board Specifications Part Number 130456 Capacities Four 4 separate analog outputs 0 10 VDC 4 20 mA Accurate to 40 mV 60 uA 1k ohm minimum input impedance Indicators and Controls BUS XMIT Indicates the board is sending data over the BUS BUS RECYV Indicates the board is receiving data from the BUS 5 Indicates 5 volts DC is present 13 Indicates 13 volts DC is present Switches One 8 position and two 6 position dip switches for bus address and board configuration Termination Two piece pluggable terminal strips Rated 250 VAC 15 amp Terminals provided for M BUS and power inputs Environmental Operating Temp 32 to 120 F 0 to 49 C 0 95 RH Non condensing Electrical 20 60VDC 48VDC max load 0 050 amp 24VDC max load 0 095 amp 24VAC max load 0 160 amp Size 3 25 Hx 10 W x 1 3 D in 83 x 25 x 33 mm Weight 1 lb 454g Warranty One 1 year 2 5 Expansi
8. ar any bypass condition 3 Turn on and off the output by using the bypass command or the switches and verify the relay on the board energizes and de energizes 4 Verify the wiring and control voltage from the board to the device being controlled PROBLEM The Analog outputs are not working properly SOLUTION 1 Verify the AOB is communicating to the main controller 2 Verify the configuration switches for the various output options are set correctly for your application 3 Disconnect the output and verify the signal with a digital voltmeter If the signal is present when disconnected then reconnect the output and verify the control wiring 4 Verify the input impedance of the device being controlled is within the specifications of the expansion board Expansion Board Manual 13 Rev 3 1 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com 8 2 Technical Support and Service For questions regarding technical support service or repair of a product contact us at Quest Controls 208 9th Street Dr West Palmetto FL 34221 Tel 941 729 4799 To return defective products in or out of warranty you must have an RMA To get an RMA call 941 723 4112 For more information about our test and repair center or about customer support services visit our website at www questcontrols com 8 3 Warranty QUEST warrants products of its manufacture to be free from defects in design workmans
9. hip and material under normal and proper use and service for a period of 12 months starting upon shipment from the QUEST factory with the exception of Software noted below Products not manufactured by QUEST will have a 90 day warranty Software is warranted to conform to QUEST s Software Product Description applicable at the time of order QUEST s sole obligation hereafter shall be to remedy any nonconformance of the software to the Software Product Description during the 90 day period following delivery This warranty shall not apply to fuses batteries or any product or parts subjected to misuse neglect accident Acts of God or abnormal conditions of operation QUEST agrees to repair or replace at the place of manufacture and without charge all parts of said products that are returned to the QUEST factory within the warranty period provided the warrantor s examination discloses to its satisfaction that the product was defective and that the equipment has not been altered or repaired other than with QUEST s authorization and by its approved procedures Repair or replacement of QUEST products does not extend the original warranty period A product or board may be deemed beyond repair if QUEST determines that it has been subject to misuse improper maintenance negligence or accident damaged or had its serial number or any part thereof altered defaced or removed If the failure has been caused by misuse neglect accident or abnormal conditio
10. l of the PWR pins on the expansion boards Make this connection as close to the power transformer as possible Section 5 Bus Connection The expansion boards use a three wire connection between the main controller and the expansion board for communications Use Belden 3106A or equivalent 3 conductor 22 AWG shielded twisted pair with drain Step 1 Connect the A B and C BUS Terminal connections on the expansion board to the A B and C BUS connections on the Q3 TELSEC ESB or QC16 Figure 7 Daisy chain the boards together maintaining the correct polarity on all communication terminals Figure 7 The type and order of board connection does not matter Expansion Board Manual 7 Rev 3 1 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com NOTE Terminal C is the ground reference Do not tie shield drain wires to this terminal Step 2 Carry the shield drains through tying them together and only ground at the chassis of the QC16 or Q3 TELSEC ESB Figure 7 UIN Board J 21 jumper connects pins 2 amp 3 since this is not the last board a 5 OW Sia A B CO DO Board J 6 jumper AO Board J 6 jumper connects pins 2 amp 3 since connects pins 1 amp 2 since this is not the last board this is the last board connected to the bus Bus connection originates at the Q3 Telsec ESB or Q16 Figure 7 Example of Communication BUS Connection Ground stud o
11. n Up UIB 1 UIN 17 32 7 60 Dn Dn Dn Dn UIB 2 UIN 33 48 8 61 Dn Dn Dn Up UIB 3 UIN 49 64 9 62 Dn Dn Dn UIB 4 UIN 65 80 10 63 Dn Dn Up UIB 5 UIN 81 96 11 64 Dn Dn Dn UIB 6 UIN 97 112 12 65 Dn Dn Up UIB 7 UIN 113 128 13 66 Dn Up Dn AOB 1 AOP 3 6 10 70 Dn Dn Dn Dn AOB 2 AOP 7 10 11 71 Dn Dn Dn Up Table 1 Configuration Addresses NOTE When defining bus modules use the Address for the Q3 TELSEC ESB and the Hex for the QC16 For example on the Q3 TELSEC ESB the command is DEFINE BUS 07 where on the QC16 the command would be DEFINE BUS 60 7 2 Configuration Switches 5 amp 6 Settings Switches 5 and 6 are for future use and must remain in the down position Expansion Board Manual 10 Rev 3 1 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com 7 3 Configuration Switches 7 amp 8 Controller Compatibility The expansion boards are compatible with the communications settings for the QC16 and Q3 TELSEC ESB Set the switches as shown in Table 2 Controller C 7 C 8 Q3 TELSEC ESB Dn Dn QC16 Dn Up Table 2 Communication Settings 7 4 Expansion DOB The DOB has relay status LEDs Figure 12 Each output has an amber LED indicating the relay is energized normally open contacts are closed when lit The red LED indicates that switch has been moved into either the ON or OFF state and the corresponding output is not
12. n chassis Step 3 The expansion boards have a terminating resistor that should be enabled for the last board in a chain Ensure that the jumper is on pins 2 amp 3 for all boards except the last one On the last board connected jump pins 1 amp 2 Figure 8 Jump 1 amp 2 best board in chain Jump 2 amp 3 all othar boards shown Figure 8 Location of BUS Jumper Pins Expansion Board Manual 8 Rev 3 1 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com Section 6 LED Status Check The expansion boards have various status LEDs to denote proper operation These LEDs will be located on the left side of the board below the power terminals Figure 9 Each board has one or more green LEDs for the voltages present on the board Additionally each expansion board will have transmit and receive LEDs displaying bus communication status and a heartbeat LED to indicate the status of the board OSA SS YO gt Figure 9 Location of Status LEDs Step 1 Check that the green LED s on the board are illuminated to ensure power is present to the board Figure 10 Step 2 Check that the Receive LED is flashing frequently showing that there is traffic on the bus and that the Transmit LED is flashing when data is being sent from the expansion board to the main controller Figure 10 Step 3 Check that the heartbeat LED is flashing at approximately one flash per second under normal circ
13. ns of operation or if the warranty period has expired repairs will be billed at a nominal cost This warranty is in lieu of all other warranties expressed or implied including but not limited to any implied warranty of merchantability fitness or adequacy for any particular purpose or use In no event shall QUEST be liable for any special incidental or consequential damages whether in contract tort or otherwise Expansion Board Manual 14 Rev 3 1 6 13 11
14. on Board Enclosure Part Number 150774 includes 120VAC to 24VDC power supply or 150775 requires separate power supply Capacity Houses up to three expansion boards in any I O configuration Dimensions Enclosure 22 H x 15 25 W x 3 5 D 559mm H x 387mm W x 89mm D Weight 20 Ib 9kg Environmental Operating Temp 32 to 120 F 0 to 49 C 0 95 RH Non condensing Electrical P N 150774 Input 85 264VAC 1 5A LISVAC Output 24VDC 45W Warranty One 1 year Expansion Board Manual 5 Rev 3 1 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com Section 3 Mounting the Units The expansion boards should be housed in an external enclosure Use Quest s TELSEC Expansion Panel P N 150775 requires separate power supply or P N 150774 includes a 120VAC to 24VDC power supply Figure 4 Quest s Expansion Board Enclosure can house up to any combination of three 3 I O boards Contact Quest Controls for other enclosure options if needed TELSEC EXP PA f s a Figure 4 Expansion Board Enclosure Step 1 Mount the expansion board enclosure on the wall near the item you wish to control Step 2 Secure the Expansion Board mounting track Figure 5 within the Expansion Board Enclosure using sheet metal screws Step 3 Insert the Expansion Board into the mounting track and press down To release an Expansion Board from the mounting track spread the edge of Snap Track
15. tcontrols com Section 1 Introduction This User s Manual is intended to provide the information needed to add Quest Controls expansion boards to Quest s Q3 TELSEC ESB or QC16 controllers For information on how to program the controllers please refer to the respective product User Manual Contact us at Quest if you have product questions or suggestions for improving this manual Expansion Board Manual 2 Rev 3 1 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com Section 2 Product Description Three different expansion boards can be added to the Quest Controls QC16 Q3 and TELSEC ESB monitor and control panels The Universal Input board UIB Figure 1 allows up to 16 individual inputs to be added these include contact closure and analog inputs as well as an array of sensors and transducers The Digital Output Board DOB Figure 2 and Analog Output Board AOB Figure 3 allow for additional control points to be added The digital board has eight outputs and the analog output board has four D1 INTERNATIONAL j ae fe i j Universal Input Board ie S Sinn 4AW12 CONVERTER Digital Output Board Topo oo Co ja Figure 3 Analog Output Board AOB Part Number 130456 Expansion Board Manual 3 Rev 3 1 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com 2 2 Universal Input Board Specifications Part Number 1
16. umstances Figure 10 NOTE If the board doesn t sense any communications specific to its address the heartbeat led will begin to beat faster indicating an error condition After a few minutes the LED will flash faster indicating that the entire board is being automatically reset Once normal bus traffic is detected the Heartbeat LED will go back to normal flashing Figure 10 Status LEDs Expansion Board Manual 9 Rev 3 1 6 13 11 CQ Quest Controls Inc Smart Control Solutions for Buildings www questcontrols com Section 7 Configuration Switches and Controls Each expansion board has an 8 position switch for configuration Figure 11 NOTE When making changes to board configurations you must press the reset switch for the settings to take affect A power cycle will also reset the board Sw2 CONFIG me OD t O the z anl ARRAREN 9 PB on oo K Figure 11 Configuration Switches 7 1 Configuration Switches 1 4 Addressing the Boards The first four configuration switches set the address for each board Every board in the network must have a unique address Set the addresses as shown in Table 1 Board Bus Address Hex C 1 C 2 C 3 C 4 DOB 1 RLY 17 24 1 00 Dn Dn Dn Dn DOB 2 RLY 25 32 2 01l Dn Dn Dn Up DOB 3 RLY 33 40 3 02 Dn Dn Dn DOB 4 RLY 41 48 4 03 Dn Dn Up DOB 5 RLY 49 56 5 04 Dn Dn Dn DOB 6 RLY 57 64 6 05 Dn D
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