User Manual - Making Your Complex Connections Simple
Contents
1. CR1 4 Channel 4 Notes 1 Flow rate is in units programmed for MFC NY SIMPLEX 19 Power Hub Basic Serial Commands continued Set MFC High Flow Alarm ASCII Command DWx x xxxx DW module channel Alarm high flow rate Example Module 1 DW 1 4 12 34 Channel 4 High Alarm Flow rate 12 34 Notes 1 Flow rate is in units programmed for MFC Read MFC High Flow Alarm ASCII Command DRx x DR module channel Module 1 Channel 4 Notes 1 Flow rate is in units programmed for MFC Set MFC Low Flow Alarm ASCII Command EWx x xxxx EW module channel Alarm high flow rate Example Module 1 EW 1 4 12 34 Channel 4 High Alarm Flow rate 12 34 Notes 1 Flow rate is in units programmed for MFC Read MFC Low Flow Alarm ASCII Command ERx x SER module channel Module 1 Channel 4 Notes 1 Flow rate is in units programmed for MFC NY SIMPLEX 20 Power Hub Basic Serial Commands continued Set MFC Units ASCH Command O O OOOO O O Example This command is disabled for serial port connections due to safety concerns Contact your Power Hub representative for options if this command is critical to your application Notes Read MFC Units ASCII Command FRx x xxxx FR module channel Module 1 Channel 4 Units 1 SCCM 2 CCM 3 SLM 4 LM Set MFC Channel Name ASCII Command OO Example This command is disabled for serial port2. Appendix B Rack Mount Kit 1 Rack Mount Kit Installation Specifications contained in this manual are subject to change without notification rr ANMAIAICMT Safety Information l This manual contains important information regarding the proper installation and operation of the Power Hub Users should read and understand the contents of this manual before operating the Power Hub 1 1 Precautions Installation The Power Hub should not be installed in a manner that does not make it difficult to disconnect the main power source The Power Hub should be installed mounted on a flat surface but absolute level is not required Operation If the Power Hub Basic is used in a manner not specified in this manual the protection provided by the equipment may be impaired Service Any power source should always be disconnected from the Power Hub prior to the installation or removal of expansion modules There are no user serviceable parts inside the Power Hub with the following two exceptions 1 Expansion module installation or removal See Appendix A Expansion Module Installation for module installation instructions 2 Expansion module fuse replacement See Section 6 3 Fuse Replacement Expansion Module for replacement instructions If a power cord replacement is required always use a cord of the appropriate type and rating See Section 6 1 Power Cord Replacement for details If the Power Hub main fuse needs
3. POWER HUB sisie User Manual With Remote Communication Guide XPH 100 Power Hub Basic MODULE ACTIVITY xCM 1000 MFC CONTROL MODULE 15V ANALOG MFC 9 PIN D SUB A SIMPLEX AN SIMPLEX Wup CONN For sales and support please contact HORIBASIEC Austin Location 9701 Dessau Rd Suite 605 Austin Texas 78754 SIMPLEX CONNECT Tel 512 836 9560 Fax 512 836 8054 Rev B4 07 15 13 Table of Contents l Safety Information 1 1 Precautions 2 Overview 2 1 What is a Power Hub Supported Device Types 3 Expansion Options m No NO 3 Home Summary Screen 3 1 Basic Operation 3 2 Alarms 4 Device Configuration 4 1 Home Screen Set Point Buttons 4 2 Parameter Input 4 3 Channel Labels 4 4 Set Point 4 5 High Low Alarm Values 6 MFC Full Scale and Engineering Units 4 7 Purge Close and Control Buttons 8 MFC Meter Mode 4 9 Utilities 4 10 Logic IO Module 5 Communication and Programming Guide 5 1 Serial Port Connector 5 2 Serial Interface Settings 5 3 ASCII Command Set 6 Maintenance ON Power Cord Replacement Fuse replacement Main Power Inlet Fuse replacement Expansion Module pare W IN SIMPLEX Table of Contents continued 7 Specifications 7 1 Power Hub 7 2 Analog Control Module 7 3 Digital Control Module Logic IO module P Appendix A Expansion Modules 1 Removal of Expansion Slot Covers 2 Expansion Module Installation
4. 1t may stop before fully seating in the Power Bus connector as shown in Figure 7 Photo A The back plate of the card 1s likely getting caught on the top edge of the Power Bus connector If this happens lift up slightly on the back side of the card to get it to seat properly see Figure 7 Photo B Typically all that is required is to press up very gently on one of the DB9 connectors on the back of the card while at the same time pushing the card in from the front Yeu a 3 7 A E pa F D Sy A i IAIN AN Aay 1E Fg BN Le J J Rin L z J J l passer n n 34 Expansion Module Installation continued Figure 7 Expansion Module Back After the module card is installed in the expansion slot and fully seated install the two screws removed from the blank cover plate in Step 2 of Section 1 Figure 8 Back of Module Properly Installed CY SIMPLEX CONNECT 35 Expansion Module Installation continued In the box with the expansion module there should be a new front cover with an overlay That cover identifies what type of module is installed in the slot Use the two screws removed from Step 1 of Section 1 to hold the new cover in place Note When installing the front cover be mindful of the LED on the front of the module card as it is designed to fit in the hole in the front cover as shown in Figure 9 Figure 9 LED Hole a TUBULE MOBULE ACTIVITY ACTIVITY xCM_ 1800 10M 1000 MFC CONTROL MODULE MFC CONTROL MODULE I
5. to be replaced review the instructions for locating and accessing the fuse in Section 6 2 Fuse Replacement Main Power Inlet Y SIMPLEX Overview 2 1 2 2 2 3 What is a Power Hub The Power Hub is a combined multi channel MFC controller and readout power supply Supported Device Types Mass Flow Controllers and Mass Flow Meters Both analog and digital flow devices Gas and liquid devices Expansion Options A single four channel controller module is included and pre installed in all new base units There is one additional expansion slot that can be used to add one of the following 1 An additional control module which increases the number of channels from 4 up to 8 2 Logic IO Module with 4 Digital Inputs and 4 Digital Outputs 3 Future module offerings Expansion module Installation instructions can be found in Appendix A SIMPLEX 3 1 Home Summary Screen 3 Upon system power up the first screen you will see is the Home Screen see Figure 3 1 The Home Screen provides a complete summary view and status for a given module The actual flow is continuously updated for all MFCs If a channel is empty the Actual is zero Channel names are user configurable Basic Operation Along the top are tabs which indicate which types of module s are installed in the Power Hub To switch between modules simply press the tab for that module For example to view the An alog Controller Home Page press t
6. to prevent any damage to the expansion module PC board and or surrounding components Figure 6 4 Fuse Holder Location P ertr rrer oo YEE La izi EON 1 cece Freer Card edge power connector Step 5 Replace the fuse with one that meets the following specification Fuse Type 3AB preferred or 3AG shown in figure 6 4 5A 230V Step 6 Re install the card after reviewing Appendix A as it contains some important precautionary notes for expansion card installation rN gt Fi TET f be Te ia ln WES fai gt i washes oe Ge 26 Specifications 7 1 Power Hub Environmental Working Temperature Working Humidity Storage Temperature Regulatory Compliance CE Certified RoHS Compliant Input Power Input Voltage Range Frequency Maximum Current Power Up In Rush Current Leakage Current Power Factor User Display Display Type Colors Display Size Viewing Angle Screen Resolution Display Brightness Contrast Ratio User Interaction Communications Ports Type Protocol Interaction Expansion Slots 0 to 65 Celsius 20 to 95 RH non condensing 20 to 85 Celsius 100 240 VAC auto ranging IEC receptacle 50 60Hz 5 amps fuse protected 40A at 230 VAC Less than 1 mA at 240 VAC gt 0 95 at 230 VAC Color TFT LC 65 536 4 3 inch diagonal 53 9mm X 95mm 130 degrees 480 x 272 WQVGA 350 cd m 400 1 Touch screen resistive RS23
7. 2 local DCE Female DB9 ASCII based commands See Section 4 Expansion Slots 2 Maximum Number of Flow Controllers 8 Analog or Digital flow controllers Module Configurations Any combination of two modules Accepted Module Types Analog controller digital controller logic module future developed modules Module Address Each Module has an address switch must be set to a unique address within each system SIMPLEX 27 7 2 Analog Control Module Output Voltage Output Channels Maximum Current per channel Analog Input Actual Flow Analog Output Set Point Valve Open Close System Ground Scheme Protection Alarms per module 15 VDC 15 VDC 5 4 250 mA 0 25 to 10 VDC 16 bit resolution Accuracy 0 25 FS 0 to 5 VDC 15mA Sink Source 16 bit resolution Accuracy 0 25 FS Rev E or later 0 1 FS 15 VDC open 15 VDC close Signal and Power grounds connected at source Power Hub Over current limit Short circuit protection Over and under voltage shutdown user reset Thermal Shutdown Over temperature Over Current Over or under voltage Flow rate limits Figure 7 1 Analog Module Connector Pin Out Analog Flow Rate Setting signal Signal Common N C N C Valve Override Open Close Analog flow rate output signal 15 VDC Power Power Common 15 VDC Power Y SIMPLEX 28 7 3 Digital Control Module Output Voltage Output Channels Maximum Current per channel D
8. ORIBA STEC INCORPORATED 9701 Dessau Rd Suite 605 Austin Texas 78754 Tel 512 836 9560 Fax 512 836 8054 The Power Hub Series Proudly Designed and Manufactured in the USA 2 Model xPH 100 g Input Voltage 100 240 VAC 50 60 Hz Fuse 5 Amp Type 3AB 250 VAC Serial 02 1155 SIMPLEX CONNECT
9. SV ANALOG MFC ISV ANALOS MFC S PIN e SUs HPN SU SIMPLEX SIMPLEX After installation of the module is complete and the Power Hub is turned on a second tab at the top of the main screen will appear as shown in Figure 10 The label on the new tab will reflect the type of module installed Figure 10 Main Screen With Two Modules Installed Two Modules Installed AN NARARPrNT lt SIMPLEX CONNEC 36 Appendix B Rack Mount Kit xPH 100 Power Hub Basic AN SIMPLEX What s included Qty 2 mounting brackets Qty 2 sets of two screws y y PH100 RMK y Section 1 Installation Step 1 Remove the two screws closest Step2 Next remove the same two to the front on the left side panel screws on the right side panel continued next page CY SIMPLEX CONNECT 37 Rack Mount Kit continued Step 3 Attach the mounting brackets to the sides of the Power Hub using the longer screws that came in the box with the rack mount kit Screw removed from the sides in Steps 1 and 2 Screw included with the kit axo _ Please Note Screws to hold the mounting brackets to the rack are not included as the required screw type and size for a specific rack will vary Completed Installation PW 100 Power Hub Basic J CONNECT rr ANAIAIC AT VS SI M PLEX a I iN 1 F J 38 Notes CY SIMPLEX CONNECT Distributed by HORIBAS EC For sales and support please contact H
10. connections due to safety concerns Contact your Power Hub representative for options if this command is critical to your application Notes Read MFC Channel Name ASCII Command GRx x xxxxxx GR module channel Module 1 Channel 4 NY SIMPLEX 21 Power Hub Basic Serial Commands continued Set MFC Control ASCII Command IWx x x IW module channel mode Example Module 1 IW1 4 1 Channel 4 Mode 0 Off 1 On flow control 2 Purge 3 Close Read MFC Control ASCII Command IRx x IRmodule channel Module 1 Channel 4 Mode 0 Off 1 On flow control 2 Purge 3 Close 4 Meter 5 Alarm Active NY SIMPLEX 22 Maintenance 6 6 1 Power Cord Replacement All Power Hubs when new are shipped with a 3 conductor IEC power cord Typically the included cord is 16 gauge and rated for 13A at 125V In the event that a replacement cord is required please use a 3 conductor cord with a minimum rating of 10A at 125V 6 2 Fuse Replacement Main Power Inlet IMPORTANT Before attempting to replace any fuse always disconnect the power cord from the back of the Power Hub If the main fuse for the Power Hub requires replacement the following section describes how to access the fuse holder compartment The fuse holder compartment is integrated into the main IEC Power Inlet socket located on the back of the Power Hub case Fuse holder is Figure 6 1 IEC Power Inlet located behind c
11. e Power Hub Basic ships with either an Analog or Digital Control module installed The other slot can be used for a second control module or a Logic IO module All of the following combinations are valid 1 Analog controller 1 Analog controller 1 Analog controller 1 Logic IO module 1 Analog controller 1 Digital controller 1 Digital controller 1 Logic IO module 1 Digital controller 1 Digital controller Safety Note Always turn off and un plug the Power Hub before installing or replacing a control module or Logic IO module Section 1 Removal of Expansion Slot Covers To install a Control module or Logic IO module you must first remove two covers Step 1 Looking at the front of the Power Hub remove the two round head screws from the cover plate for the expansion slot to be accessed See Figure 1 Save the screws for the new cover that comes with the expansion module Figure 1 Expansion Slot Cover Screws Front MODULE ACTIVITY xCM 1000 MEC CONTROL MODULE 15V ANALOG MFC 9 PIN D SUB AN SIMPLEX CY SIMPLEX C Removal of Expansion Slot Covers continued Step 2 Next looking at the back of the Power Hub locate the other end of the slot from step 1 Remove the two screws shown in Figure 2 Photo A Save the screws After the two screws holding the cover are removed the cover may slide down slightly behind the internal Power Bus The easiest way to remove the cover is to reach into the bay from the front
12. e type Local Parameter Change Notification ASCII String XX XX is sent out over the serial port whenever any value is changed on the local user interface All parameters should be poled by the remote host to determine what changed Alarm Notification ASCII String XAz y XAmodule channel Example Module 1 XA1 4 Channel 4 Notes 1 When an alarm occurs the Alarm Notification string is sent out over the serial port This string is sent one time for each alarm occurrence SIMPLEX 18 Power Hub Basic Serial Commands Set MFC Set Point ASCII Command A Wx x xxxx AW module channel flow rate Example Module 1 AW1 4 12 34 Channel 4 Flow rate 12 34 Notes 1 Flow rate is in units programmed for MFC 2 An error response Error xx 1 Bad data received by Power Hub 2 Wrong module type Read MFC Set Point ASCII Command ARx x SAR module channel Example Module AR1 4 Channel 4 Notes 1 Flow rate is in units programmed for MFC Read MFC Flow Rate ASCII Command BRx x BR module channel Example Module BR1 4 Channel 4 Notes 1 Flow rate is in units programmed for MFC Set MFC Maximum Flow Rate This command 1s disabled for serial port connections due to safety concerns Contact your Power Hub representative for options if this command is critical to your application Read MFC Maximum Flow Rate ASCII Command CRx x CR module channel Example Module
13. full scale value Press here to change units COY SIMPLEX CONNECT 13 4 7 Purge Close and Control Buttons The Close button fully closes the MFC and the Purge button fully opens the MFC The corresponding button will change colors when active The MFC will stay in the fully open or closed position until the user reactivates the flow via the Control button Figure 4 12 Channel Control Buttons Alarm High seo Alarm Lowe PE MFC Full Scale 30 0 eng Units L SECM Power Hus Basic When the Close button is pushed 15 volts is applied to pin 1 of the associated MFC When the Purge button is pushed 15 volts is applied to pin 1 of the associated MFC To return the MFC to normal flow the user must press the Control button COY SIMPLEX CONNECT 14 4 88 MFC Meter Mode Any controller channel can also be configured for use with a Mass Flow Meter The mode is toggled by pressing the Mode button see Figure 4 13 In Meter Mode the Purge Close Control and Set Point buttons will be inactive Figure 4 13 Controller Meter Button Alarm High aro Alarm Low Current Mode MFC Full Scale eng Units L SCCM J Power Hus BAsic Press here to toggle mode Alarm High 15 5 Alarm Low Current Mode MFC Full Scale 30 0 Eng Units SCCM Power Hus BASIC COY SIMPLEX CONNECT 15 4 9 Utilities The Utility Menu i
14. ger an alarm event 1f the actual exceeds this limit Alarm Low The Low Alarm must be less than or equal to the MFC Max Flow Rate The Low alarm will trigger an alarm event if the actual flow value goes below the programmed limit Figure 4 9 Channel Configuration Alarms Press here to change high alarm Actual Alarm High Press here to AlarmLow 25 current Mode change low alarm MFC Full Scale 30 0 eng Units SECM Power Hus Basic After an alarm button is pushed the numerical keypad will appear on the screen see figure 3 10 Figure 4 10 Alarm Value Input Cancel Clear POWER HUB BASIC When the desired alarm value has been entered press the Enter button to confirm the value and return to the previous screen COY SIMPLEX CONNECT 12 4 6 MFC Full Scale and Engineering Units Configuring a specific MFC Full Scale requires the input of two values See Figure 4 11 1 MFC Full Scale 2 Engineering units The choice of engineering units includes SCCM CCM SLM LM Note When configuring a Meter you will not be able to enter values for set point Meters are discussed further in Section 4 8 Figure 4 11 Channel configuration MFC Full Scale amp Engineering units Actual 13 1 _ Alarm High 155 Exit Purge AlamLow 25 ee MFC Full Scale 300 Eng Units SCCM i POWER Hus BASIC Press hereto change
15. he Analog MFC tab Figure 3 1 Home Screen 13 00 20 00 SLi 30 10 20 00 CoM 24 51 20 00 SLi FPOWER HUBS BASIC To activate an MFC press the Channel button The button will change colors from Red Off to Green On To turn the flow off press the Channel button again which shuts the flow off and returns the color to Red Yellow indicates the channel is in the purge mode blue indicates the channel is in the closed mode Purge and Close are discussed in more detail in Section 4 7 To configure a particular channel press the Set Point button on the screen for that channel Section 4 Device Configuration explains how to configure each channel CY SIMPLEX CONNECT 3 2 Alarm Indication When a high or low alarm value is exceeded several actions are initiated 1 The MFC with the alarm is turned off Set Point goes to zero 2 The screen is switched to the MFC module with the alarm and an 3 Alarm icon is displayed under the Full Scale heading on the Home Screen See Figure 3 2 Figure 3 2 Home Screen Alarm Indication All alarms are latched and remain active until the user acknowledges and clears the alarm by pressing the Channel Label button Pressing the Channel Label button a second time restarts the MFC flow The actual flow must exceed the alarm value for 10 seconds before the alarm is activated The delay timer resets if the values fall back with
16. igital Interface Valve Open Close per channel System Ground Scheme Protection Alarms per module N C Signal Common N C N C 15 VDC 15 VDC 5 4 250 mA RS485 F Net Protocol 15 VDC open 15 VDC close Signal and Power grounds connected at source Power Hub Over current limit Short circuit protection Over and Under voltage shutdown user reset Thermal shutdown Over temperature Over Current Over or under voltage Flow rate limits Figure 7 2 Digital Communication Module Connector Pin Out Valve Override Open Close N C 15 VDC Power Power Common 15 VDC Power Pin 1 Signal Common Pin 2 Signal Common Pin 3 N C Pin 4 RS485 B Pin 5 RS485 A Pin 6 N C Pin 7 N C Pin 8 N C Y SIMPLEX 29 7 4 Logic I O Module Input channels Output channel relays Maximum Current per channel Maximum voltage applied to any pin Connector type Wire size Figure 7 3 Logic IO Module Inputs Pin Out or Relay Open Collector Closure Transistor 4 active low optically isolated For additional circuit detail see Figure 7 5 below 4 Form C type 2A 125VAC 30VDC Screw type detachable terminal block Phoenix Block 28 16 AWG Figure 7 4 Logic IO Module Output Relays Pin Out Out 1 Out 2 Out 3 Out 4 CY SIMPLEX CONNECT 30 Appendix A Expansion Module Installation The Power Hub Basic has two slots for expansion modules When new th
17. in limits before the alarm is activated Configuring alarms is explained in Section 4 Device Configuration CY SIMPLEX CONNECT Device Configuration 4 4 1 Home Screen Set Point Buttons When the user presses the Set Point button for a particular channel on the Home Screen the screen changes to the Channel Configuration screen see Figure 4 2 The user can enter data relative to that channel NOTE Any value on the Home Screen that is highlighted with a rectangular box is user changeable Figure 4 1 Home Screen 13 00 30 00 SLM 20 10 30 00 CoM 24 51 30 00 SLi POWER HIUS Basic Figure 4 2 Channel Configuration Screen Alarm High i Close Alarm Low 2a Current Mode MFC Full Scale Controller 2 es Eng Units Power Hus Basic CY SIMPLEX CONNECT 4 2 Parameter Input To change any variables on the Channel Configuration Screen press that variable and the input screen for the variable will appear Figure 4 3 and Figure 4 4 show examples of the input screens IMPORTANT NOTE When configuring a channel some values must be entered in a particular order as those values may be checked against limits For example the user can not enter a Set Point of 95 if the MFC Full Scale value is set to 80 In this case the MFC Full Scale should be adjusted first and then the Set Point can be changed If configuring a new device start by e
18. its SELM Power Hus Basic Figure 4 6 Channel Label Input Screen Back Space 3 POWER HUBS BASIC 2 Press the Up Down buttons to scroll through the alphabet numbers 0 9 and characters and space 3 Once the correct letter number is found press the desired key to build the label When the label is complete press the Exit button to return to the Set Point menu COY SIMPLEX CONNECT 10 4 4 Set Point To program a Set Point value 1 Press the Set Point box on the Channel Configuration Screen see Figure 4 7 The screen will change to the Channel Set point Input screen shown in Figure 4 8 Figure 4 7 Channel Configuration Screen Set Point Current Mode MFC Full Scale 30 0 Eng Units SECM power Hus Basic Figure 4 8 Channel Set point Input Screen Cancel Clear POWER HUB BASIC 2 Program the Set Point using the numerical keypad Press Enter to confirm the value Note The Set Point must be less than or equal to both the MFC Max Flow Rate and High Alarm If configuring a new device start by entering the MFC Full Scale first Whenever a new value is entered the MFC is turned off set point set to zero the High Alarm is set to the new Max Flow Rate and Low Alarm set to zero COY SIMPLEX CONNECT 11 4 5 Alarm High Alarm Low Alarm High The High Alarm must be less than or equal to 110 of the MFC Max Flow rate The High alarm will trig
19. ncludes the following useful tools Digital to Analog Mode Conversion This utility allows users of HORIBA STEC digital MFCs that are operating in Digital mode to be returned to Analog Mode by pressing the Analog Mode button Note 1 When the Analog Mode button is pressed all connected HORIBA STEC Digital MECs are switched to Analog mode at the same time Note 2 After the Analog Button is pressed any installed Digital Control modules will go off line You can bring them back on line by turning the power off and back on Raw Voltage Display The Raw Voltage displayed on the utility page is the read back voltage value from the MFC If the connected MFC had an offset from zero it can be viewed here This is a viewing only convenience feature Any changes to the actual zero must be performed at the MFC Please be aware the offset detection limit from zero is 250mV Software Version Convenient place to look to determine which software version 1s installed Figure 4 14 Utility Page Analog Mode Raw Voltage 0 145 Y POWER Hus BASIC CY SIMPLEX CONNECT 16 4 10 Logic IO Module If there is a Digital Logic Module installed in the Power Hub there will be a corresponding tab for that module at the top of the Home Screen Pressing the tab will change to the screen shown in Figure 4 15 The Digital Logic Module provides 4 Digital Inputs and 4 Digital outputs The 4 Digital inputs are active low with b
20. ntering the MFC Full Scale first Whenever a new value is entered the MFC is turned off set point set to zero the High Alarm is set to the new Max Flow Rate and Low Alarm set to zero Figure 4 3 Numeric Value Input Screen The Message Window prompts the user for the necessary information As data is entered the Message Window updates the values entered When the user presses the Enter button one of two actions occur gjoja o 1 Ifthe value entered is valid the POWER HUB BASIC Power Hub changes back to the previous screen and displays the new entered value Figure 4 4 Alpha Numeric Input Screen 2 Ifthe value is invalid the message window will display an error message outlining the error and give the user an opportunity to re enter the value In addition the user can cancel the operation via the Cancel button in which case the value is not altered and the Power Hua Basic Power Hub returns to the previous screen CY SIMPLEX CONNECT 4 3 Channel Labels The user can customize the channel labels by using any combination of up to six 6 alpha numeric characters To change a channel label 1 Press the Channel Label on the Channel Configuration Screen see Figure 4 5 The screen will change to the Channel Label Input Screen See Figure 4 6 Figure 4 5 Channel Configuration Screen Channel Label Alarm High ame Alarm Lows 2a Current Mode MFC Full Scale 300 eng Un
21. opening which can be seen in Figure 3 Photo A CAUTION Ifthe cover has slid down behind the Power Bus as shown in Figure 3 Photo B lift up slightly on the cover so as not to damage the Power Bus as the cover is pulled forward for removal Figure 2 Expansion Slot Cover Screws Back CY SIMPLEX CONNECT 32 Section 2_ Expansion Module Installation When more than one module is installed in a Power Hub each module card must have a unique address If more than one card has the same address one of the modules will not appear on the screen when the Power Hub is turned on The address is set using the rotary switch located toward the front of the card See Figure 4 The module with the lowest address will appear on the main screen as the first tab on the left The next highest address will be the next tab over to the right Most cards will ship with the following pre programmed address values Analog Module 3 when shipped inside a Power Hub 5 when shipped separately Digital Module 2 when shipped inside a Power Hub 4 when shipped separately Logic IO Module 6 always shipped separately Note An automatic module card addressing feature has been added to the Power Hub starting with Revision B and expansion modules starting with Revision E Revision B or later Power Hubs will have the revision included at the end of the serial number on the back of the unit Expansion modules have the revision printed on the s
22. oth Dry Contact Closure and Open collector implementations being acceptable see Figure 7 5 The 4 Digital Outputs are configured with Form C relays Relays can be assigned to any alarm trigger within the Power Hub Basic system Assignment is done by selecting the desired module and channel for each output input relay port Multiple relay contact closures can be assigned to the same alarm if necessary Figure 4 15 Logic IO Module Output 2 Module 1 _ Output 4 Channel 2 Alarm High Input 1 Input 2 Input 3 Input 4 CY SIMPLEX CONNECT 17 Remote Communication Guide 5 1 5 2 5 3 Serial Port Connector Electrical Signals for the DB 9 Female connector Pin 2 Transmit data Pins 7 amp 8 are tied together Pin 3 Receive data Pins 4 amp 6 are tied together Pin 5 Signal ground Serial Interface Communication Settings Baud rate 9600 Parity None Start Bit 1 Format ASCII Stop Bit 1 Parity None ASCII Command Set For those users who would like to write their own software to remotely communicate with the Power Hub this section includes the complete ASCII command set Note 1 Each command must be followed by a Line Feed Ctrl J from keyboard or Hex 0A Power Hub Basic ASCII Response Strings Read Write Error Response ASCII String SERROR x SERROR Example 1 Data out of range or not recognized ERROR 2 2 Unrecognized module number or command invalid for modul
23. over Step 1 To open the fuse holder compartment insert a small flat blade screw driver or spudger into the slots as shown in Figure 6 2 Photo A Very gently pry up the cover taking turns in each slot until the cover pops up as shown in Figure 6 2 Photo B Figure 6 2 Fuse Compartment Cover Continued next page CY SIMPLEX CONNECT 23 6 2 Fuse Replacement Main Power Inlet continued Step 2 Step 3 Once the cover pops up lift the cover all the way open as shown in Figure 6 3 Photo A To remove the fuse holder gently pry the holder up using a small screwdriver or sprudger as shown in Figure 6 3 Photo B The procedure works best when the pry tool is applied to the bottom location as shown in the yellow circle Figure 6 3 Removing Fuse Holder Step 4 Step 5 Once the fuse holder is removed flip it over to reveal the fuse as shown in Figure 6 3 Photo C Any time the fuse for IEC Power Inlet is replaced it should meet the following specification Fuse Type 3AB 5A 230V After the fuse 1s replaced in the holder put the fuse holder back inside the fuse holder housing and close the cover Note that the fuse holder is keyed so it will go in only one way The fuse replacement procedure is now complete CY SIMPLEX CONNECT 24 6 3 Fuse Replacement Expansion Module IMPORTANT Before attempting to replace any fuse always disconnect the power cord from the back of the Power Hub All of the Powe
24. r Hub expansion modules include a board level fuse for added safety If a board level fuse needs to be replaced the following section will explain where to find the fuse and specify the type of replacement fuse to be used Because the board level fuses are located toward the back of the module card the card will need to be removed from the case to allow easy access to the fuse holder Step 1 Remove the front cover plate to expose the module card that requires a new fuse Each cover plate is held in place by two screws See Figure 6 1 Figure 6 1 Cover Plate Removal MODULE ACTIVITY Step 2 There are 2 screws on the back of the Power Hub that prevent the module card from sliding forward out of the case Those two screws need to be removed See Figure 6 2 Figure 6 2 Rear Module Screws Continued next page CO SIMPLEX CONNECT 25 6 3 Fuse Replacement Expansion Module continued Step 3 After the two screws from the back are removed pull the card out from the front Please note that a firm pull may be required to un seat the card edge power connector from the power bus connector in the back of the expansion slot Figure 6 3 Module Card Removal Power bus connector in the back of the expansion slot The mating card edge connector can be seen in Figure 6 4 Step 4 Locate the clip style fuse holder on the card as shown in Figure 6 4 Remove the fuse using a fuse puller designed for removing type 3AG 3AB fuses
25. urface of the circuit board see Figure 4 for location When a Revision B or later Power Hub Basic is used with a Revision E or later expansion module addresses will automatically be assigned as follows regardless of switch setting Slot 1 Address 1 This is the slot closest to the touch screen Slot 2 Address 2 When mixing auto addressing Power Hubs and module cards with earlier non auto addressing module cards the easiest way to avoid a conflict is to not use address 1 or address 2 for those earlier module cards Figure 4 Expansion Module Address Switch SWi WF 9 07 Me cece DEEE ee eee ma p Ter pR es PTET p ARRP 33 A a Qa m gg E l9 gn t Module Address Switch Note Board level fuse For replacement see Section 6 Maintenance Expansion module revision can be found here CO SIMPLEX CON Vii 1 be OS l 33 Expansion Module Installation continued To confirm the address being used for the first module look through the opening for the second module card after 1t s cover is removed See Figure 5 Figure 5 Expansion Slot Inside After the blank cover plate is removed and the address is checked adjusted as necessary the module can be installed by sliding it in from the front See Figure 6 Figure 6 Expansion Module Installed XCM 1000 MEC CONTROL MODULE 16V ANALOG MEE SPIN D SUB SIMPLEX As the card gets close to the back of the slot
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