Instruction YD30
Contents
1. STALLATION AND OPERATING INSTRUCTIONS COBALT SOLUTIONS CONTENTS 1 DESCRIPTION 2 PRODUCT UNBOXED 3 DIMENSIONS 3 1 LOCK 3 2 Strike Plate 3 3 Fitting Tab 3 4 Housing 3 5 Dress Plate O O O O 4 PRE INSTALLATION ASSESMENT o 4 1 Mechanical o 4 2 Electrical 5 INSTALLATION 5 1 Mortise Installation 5 2 Surface installation 6 WIRING 6 1 Fail Safe connection 6 2 Fail Secure connection 6 3 Jumper position 7 OPERATION 7 1 Fail Safe Operation 7 2 Fail Secure Operation 8 SPECIFICATIONS 9 MAINTENANCE 10 WARRANTY 11 UPGRADE Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg Pg A 10 10 10 10 1 DESCRIPTION The COBALT a motor driven low voltage electric lock designed to secure commercial and residential swing through doors It is supplied with a matching strike plate and can be surface mounted with the aid of available accessories or installed into a mortise for a concealed solution The lock has been designed to address the two biggest issues in concealed electric locking today 1 The ability to pull a door into alignment even if the door has not closed in a central position 2 The ability to release when requested even if there is excessive load on the door The design of the COBALT is unique as it has two motors which independently operate two locking pins2. These dual bolt pins offer extra strength but more importantly ensure the door can be secured even when the door has not closed in the correct position This is achieved by the lock sensing which direction the door is closing from and activating the appropriate bolt pin to grab the door and pull it into alignment before the other bolt pin activates A door that is 8mm off alignment in either direction 16mm total window will be secured with the COBALT With the door secured and locked the COBALT can be given an unlock signal and it will instantly unlock If the door is loaded pre load when the unlock signal is given the COBALT will still unlock even with loads in excess of 100Kg on the door Critically the ability of the COBALT to instantly release with excessive pre load on the door even occurs in the event of a power failure if the lock is configured as fail safe Additional features of the COBALT are Multi voltage input 12 24VDC Very low current consumption Door position and Bolt position monitors High physical strength 10 000N holding force Fail safe fail secure on site conversion with the re positioning of a single jumper 2 PRODUCT UNBOXED Along with the COBALT and matching strike there are also 10G Self Tapping and M5 Machine Screws supplied Four fitting tabs are also enclosed and can be used in conjunction with the M5 screws for recessing the lock or strike plate to metal doors and frames The 7 way wire loom s
3. the door approaching and activates the appropriate bolt pin to pull the door into centre alignment Once the first bolt pin has fully extended the second bolt pin activates and drives to its full extension If the door closes to a centre aligned position quickly then both bolt pins activate at the same time rather than one leading the other The Bolt Position and Door Position monitors will have changed state as the door is moved into place and secured To unlock the door voltage 15 applied to the BLUE wire The COBALT will immediately release and will do so even when significant load is being applied to the door With the door now open the Bolt Position and Door Position monitors change state again The COBALT will remain unlocked as long as the door is open but will instantly re lock when voltage is removed from the BLUE wire and the door is closed In the event of a power failure voltage is removed from the BLUE wire and the COBALT locks if the door is closed 8 SPECIFICATIONS _ Bolt Pins Strike Plate Lock Face Plate Cycle Strike Gap Holding Force Side Load Release Door Misalignment Voltage at Lock _ 17 4 10mm Thick 13mm extension 2 Pieces 55304 3mm Thick 69304 3mm Thick gt 300 000 gt 10 000 1000kg gt 1 000 100kg 12 24VDC 15 Holding Current lt 50mA 12V lt 30MA 24V lt 1800mMA 12V lt 600mMA 24V Door position 100VDC 0 5A Pending PCT IB2013 05373
4. 7 15 Subparts Unintentional Radiators 61000 6 1 2007 EMC Directive 2001 108 EC Immunity Initial power up of the lock requires to 1800mA 12VDC and up to 600mMA 24VDC for up to 6 seconds but only occurs when the power has been completely removed for an extended period then re applied for example after a power outage Normal Operating Current after initial power up is lt 250mMA 12VDC and lt 200mA 24VDC 9 MAINTENANCE The COBALT has been lubricated at assembly and applying any other type of lubricant may void the warranty Removing the lock cover may void the warranty A dry cloth can be used to polish the stainless steel face plate and strike plate as required 10 WARRANTY The COBALT is covered with a manufacturers 12month warranty against faulty or malfunctioning parts components or product At the manufacturer s discretion either a replacement lock or affected part will be supplied to remedy the fault or the lock can be returned at the customer s expense to the manufacturer for repair Mistreatment or ill use of the lock may void the warranty COBALT is a trademark of BQT Solutions SEA Pte Limited BQT Solutions SEA Pte Limited will not be liable for any direct indirect incidental or consequential loss or damage in any way related to this product 11 UPGRADE The COBALT is designed by BQT Solutions SEA Pte Limited and manufactured by BQT Solutions NZ Limited BQT Solutions SEA Pte Limit
5. e protective coating on the dress plate can be removed once it is in place 5 2 5 Fitting the strike plate into the housing The strike plate is placed into the housing and secured in place with the supplied M5 machine SCrews 5 2 6 Checking the operation With the lock and strike installed and wiring complete the door is closed to check the alignment and operation The key area for alignment is the bolt pins the pins are designed to touch the leading edge of the strike plate hole to pull the door in but they cannot be allowed to touch the sides of the hole as this will limit the unlocking ability If they rub or touch the side of the strike plate hole either the lock or strike plate needs to be re positioned Solutions SEA Pte Limited Page 7 6 WIRING The COBALT is supplied with a 7 way wire loom that plugs directly into the lock The wires are colour coded with three being essential connections and four optional Control of the lock is achieved by using the three power wires whilst door and bolt position monitoring are available when desired Connect the COBALT per the chart Positive connection to DC power supply 12 24 Negative connection to DC power supply 12 24 Power Switched positive control input VIOLET Contacts closed when pins are extended and VIOLET contacts open when pins are retracted Position Switch Contacts closed when door is alig
6. e the holes are on the housing face that goes against the wooden frame Push the supplied grommet s into the drilled hole s The two 10G Hex head self tapping screws supplied with the housing can then be screwed into the wood but not tightened The two keyhole shaped cut outs in the housing fit over these screw heads which are tightened with a ring Spanner once the housing is in place 5 2 2 Wiring the lock Wires are run from the power supply to the lock through the drilled hole s in the housing A connection can be made to the supplied wire loom which in turn plugs into the lock The jumper needs to be positioned for fail safe fail secure configuration as per the instructions on the lock cover The Red Black and Blue wires are essential connections whilst the Violet and White are optional Detailed wiring instructions can be found in Section 6 BQT Solutions SEA Pte Limited Page 6 5 2 3 Fitting the lock into the housing Once wired the lock is slid into the housing and secured in place with the supplied M5 machine screws Make sure that the wiring integrity is maintained as the lock is screwed in place 5 2 4 Fitting the strike plate housing to glass For simple application to glass the YD30 housing is supplied with self adhesive tape With the backing removed the housing can be applied directly to the glass A flat stainless steel dress plate is fitted on the opposite side of the glass to give a clean finish Th
7. ed reserves the right to upgrade or change this product without prior notice For more information visit www batsolutions com BQT Solutions SEA Pte Limited Page 10 NOTES BQT Solutions SEA Pte Limited Page 11 Version
8. il Safe position 7 Jumper in Fail Secure position Fail Safe Fail Unlocked Power To Lock PTL Fail Secure Fail Locked Power Open 7 OPERATION 7 1 Fail Safe Operation Assume the lock is installed and wired the door is open and there is voltage applied to the BLUE wire As the door closes the COBALT senses the door approaching and activates the appropriate bolt pin to pull the door into centre alignment Once the first bolt pin has fully extended the second bolt pin activates and drives to its full extension If the door closes to a centre aligned position quickly then both bolt pins activate at the same time rather than one leading the other The Bolt Position and Door Position monitors will have changed state as the door is moved into place and secured To unlock the door voltage is removed from the BLUE wire The COBALT will immediately release and will do so even when significant load is being applied to the door With the door now open the Bolt Position and Door Position monitors change state again The COBALT will remain unlocked as long as the door is open but will instantly re lock when voltage is applied to the BLUE wire and the door is closed In the event of a power failure voltage is removed from the BLUE wire and the COBALT unlocks 7 2 Fail Secure Operation Assume the lock is installed and wired the door is open and voltage is removed from the BLUE wire As the door closes the COBALT senses
9. ned and contacts open when door is open Door Position Switch 6 1 Fail Safe Connection When wiring the COBALT the positive voltage is connected to RED negative is connected to BLACK and switched positive voltage wire connected to BLUE In Fail Safe configuration applying voltage to the COBALT signals it to lock The lock signal in Fail Safe configuration is active high Door Position Switch 0 0 VIOLET Bolt Position Switch VIOLET Q Wire loom from lock NC Unlocked BLUE NO Locked 5 RED 6 2 Secure Connection When wiring the COBALT the positive voltage is connected to RED negative is connected to BLACK and switched positive voltage wire connected to BLUE In Fail Secure configuration applying voltage to the COBALT signals it to unlock The lock signal in Fail Secure configuration is active low Door Position Switch Q Q VIOLET Bolt Position Switch EEE ire loom from loc Locked NC Unlocked BLACK DC Power Supply RED 6 3 Jumper position The fail mode of the COBALT is factory set as Fail Safe i e in the event of a power cut the COBALT will unlock Before the lock Is installed this can be changed to Fail Secure by repositioning the jumper located next to the 7 way plug on the end of the lock Select the desired jumper location as indicated Jumper in Fa
10. o accommodate the strike plate Strike plate installed in the door using the fitting tabs ps ne LCA PA Cut out in wooden door frame to accommodate the lock Lock secured directly into the door frame Page 5 5 1 4 Checking the operation With the lock and strike installed and wiring complete the door is closed to check the alignment and operation The key area for alignment is the pins the pins are designed to touch the leading edge of the strike plate hole to pull the door in but they cannot be allowed to touch the sides of the hole as this will limit their unlocking ability If they rub touch the side of the strike plate hole either the lock or strike plate needs to be re positioned Clearance Bolt pin Clearance The bolt pin touches the leading edge of the strike plate hole but there needs to be clearance around the sides of the hole 5 2 Surface Installation By using a YD30 housing the lock and or strike plate can be surface mounted to the door or door frame eliminating the need for cutting mortises Housings are available with adhesive tape supplied for easy application to glass doors in addition to having screw hole mounting points for wood and metal doors 5 2 1 Securing the lock housing to wood Before fitting the housing determine exactly where the wiring will enter the housing and drill one or two 8mm holes through the housing wall Ensur
11. or and door frame Suitable to fit the strike plate and lock Wooden doors and frames require full mortises where metal doors and frames being hollow often only require a single rectangle cut out to accommodate the lock face plate or strike plate For these installations the supplied fitting tabs can be used to secure the lock and sirike plate place The mortise behind the lock body needs to have enough space to accommodate the wire connections 5 1 2 Wiring the lock Wires are run from the power supply to the lock A hole needs to be drilled in the back of the mortise to bring the wires out and a connection can be made to the supplied wire loom which in turn plugs into the lock The jumper needs to be positioned for fail safe fail secure configuration as per the instructions on the lock cover The Red Black and Blue wires are essential connections whilst the Violet and White are optional Detailed wiring instructions can be found in Section 6 5 1 3 Fitting the lock and strike plate The lock is slid back into the mortise making sure that the wiring integrity is maintained and secure in place with the supplied 10G self tapping screws Before the strike plate is installed the fitting tabs are secured in behind the cut out using the supplied M5 machine screws The strike plate is then placed into the cut out and the remaining M5 screws are used to secure it BQT Solutions SEA Pte Limited Cut out in a metal door t
12. ry power connections whilst the remaining four provide optional door and bolt position feedback These optional connections can be integrated into access control or alarm systems to provide full monitoring The correct gauge of wire needs to be chosen as voltage drop across the power wires and can limit the locks operation For all the remaining connections a lower gauge wire can be used as these are only signal wires The following chart shows the maximum distance that the power supply can be away from the lock assuming the power supplies output 12VDC or 24VDC MAXIMUM DISTANCE m AREA mm2 12VDC 24VDC 2406 _ RC 5 INSTALLATION Two installation examples are detailed on the following pages mortise and surface however any combination of the two can be achieved Whichever installation method is chosen it is vital to ensure that the lock face plate and the strike plate align correctly and the gap between the lock face plate and strike plate does not exceed 8mm when the door is closed 5 1 Mortise Installation A typical mortise installation is described on the flowing page with the lock fitted into the door frame and the strike plate secured into the door It is possible to install the lock into the door and the strike plate into the frame however with this method running wiring to the lock requires additional work 5 1 1 Cutting the mortises Referring to the dimension drawings in Section 3 mortises are cut into the do
13. upplied is used to ease installation as the wiring can be done without the lock being installed until the very end a 4 gS 2 SEE wr Wire Loom vas D o D Mounting Screws Fitting Tabs Strike Plate Lock Solutic ns SEA Pte Limited Page 2 3 DIMENSIONS 3 1 Lock 3 2 Strike Plate 3 5 Dress Plate Available separately BQT Solutions SEA Pte Limited Page 3 4 PRE INSTALLATION ASSESMENT 4 1 Mechanical The first decision regarding installation is whether the COBALT will be mortised or surface mounted to the door door frame Mortise installation ensures a discrete solution as the lock and strike plate can be embedded into the door and frame however in some instances this is not possible Glass doors for example require surface mounting which is done with the aid of the YD30 housing Whichever method is chosen it is important that the lock and strike plate are aligned correctly The strike plate has two openings to accept the dual bolt pins and centring these openings with the bolt pins will ensure correct operation The COBALT can be installed vertically or horizontally but is not designed to be mounted in a floor cavity firing upwards or in a wet environment 4 2 Electrical The first consideration is to establish where to run the wires and decide on what feedback is required from the lock There are a total of seven available connections three are compulso
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