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1. ML One way muting with 2 sensors Built in muting sensors with parallel beams One way muting for pallet outfeed 2 photoelectric muting sensors with parallel beams built in pre wired and pre aligned Max time between the 2 muting activation signals 4 sec Operating range 0 2 metres for ML_S2 and 0 3 5 metres for ML TRX models Muting sensor elements adjustable in height and angle Max muting timeout time 30 sec or 90 min selectable Versions with 2 or 3 beams and 2 or 3 beams with passive retroreflector elements Muting enable input available ML TRX models only Characteristics Reduced installation time and costs Sensors positioned in compliance with the regulations regarding the geometry of muting sensors and all the other safety parameters this makes it possible to avoid dangers arising from positio ning errors and from possible tampering The light curtain only allows pallet outfeed The muting function can only be activated from inside the protected zone No possibility to activate a muting sequence from the outside Elimination of bulk outside the protected area as the muting sensors are only present inside the area Correct muting sequence even in the presence of a pallet with reduced width and or length or not centred with respect to the conveyor Muting enable input allows to start a muting sequence only when needed by the machine cycle Special version for transparent mat
2. 3 4 beams for detection of the body in access control 2 self testing solid state PNP safety outputs protected against short circuits and overloads Electrical connections with 5 pole M12 connectors for emitter and 12 poles M16 connectors for receiver Built in manual or automatic restart selectable Feedback input for control of external relays EDM Vision MXL following the same approach as the VXL series can offer a complete range of essential functions and satisfy the most common appli cation needs where the muting function is required together with a very competitive price THE VISION RANGE 86 Safety type 2 with periodic auto test every 0 5 sec Protected heights mm 160 1810 Resolutions mm 20 30 40 50 90 Number of beams for body detection in access control 2 3 4 Max range m 6 for V L models 16 for V H models Response time ms 5 5 28 Safety outputs 2 PNP auto controlled 500 mA at 24 Vdc with short circuit overload polarity reversal protection Signalling LEDs for light curtain s status and diagnostic Restart automatic Power supply Vdc 24 20 Electrical connections M12 5 poles for emitter and receiver Max cable length m 100 Operating temperature C 0 55 Protection rating IP 65 Fastening modes 3 back slot side slot or to the top and lower end Cross section mm 35 x 45 Two self testing solid state PNP
3. AD 751 AD 901 AD 1051 AD 1201 AD 1351 AD 1501 AD 1651 AD 1801 Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 15 30 45 60 75 90 105 120 135 150 165 180 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 20 mm AD 152 AD 302 AD 452 AD 602 AD 752 AD 902 AD 1052 AD 1202 AD 1352 AD 1502 AD 1652 AD 1802 Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 15 30 45 60 75 90 105 120 135 150 165 180 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 30 mm AD 153 AD 303 AD 453 AD 603 AD 753 AD 903 AD 1053 AD 1203 AD 1353 AD 1503 AD 1653 AD 1803 Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 8 16 24 32 40 48 56 64 72 80 88 96 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 40 mm AD 304 AD 454 AD 604 AD 754 AD 904 AD 1054 AD 1204 AD 1354 AD 1504 AD 1654 AD 1804 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 10 15 20 25 30 35 40 45 50 55 60 Ove
4. BK Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 10 15 20 25 30 35 40 45 50 55 60 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 90 mm AX 609 BK AX 759 BK AX 909 BK AX 1059 BK AX 1209 BK AX 1359 BK AX 1509 BK AX 1659 BK AX 1809 BK Protected heights mm 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 9 11 13 15 17 19 21 23 25 Overall height mm 711 861 1011 1161 1311 1461 1611 1761 1911 MASTER MODELS WITH BLANKING Resolution 14 mm AX 301 BKM AX 451 BKM AX 601 BKM AX 751 BKM AX 901 BKM AX 1051 BKM AX 1201 BKM AX 1501 BKM Protected heights mm 310 460 610 760 910 1060 1210 1510 Number of beams 30 45 60 75 90 105 120 150 Overall height mm 421 571 721 871 1021 1171 1321 1671 Resolution 20 mm AX 302 BKM AX 452 BKM AX 602 BKM AX 752 BKM AX 902 BKM AX 1052 BKM AX 1202 BKM AX 1502 BKM Protected heights mm 310 460 610 760 910 1060 1210 1510 Number of beams 30 45 60 75 90 105 120 150 Overall height mm 421 571 721 871 1021 1171 1321 1671 The Master with Blanking models are combined with the Slave models of the Admiral series AX The blanking function is only present on the Master m
5. JANUS M TRX New WITH PASSIVE RETRO REFLECTOR ELEMENTS 5 http muting reer it Safety level Type 4 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosensitive protection devices UL C US mark for USA and Canada ANSI UL 1998 Safety Software in Programmable Components Built in muting function in all the models Ideal for palletiser applications MI models with front M12 connectors for external muting sensors with operating logic with 2 or 4 sensors Two and four beam models with passive retroreflector element MI TRX with front M12 connectors for external muting sensors and operating logic with 2 or 4 sensors and MI TRXL with single M23 connector and operating logic with 2 sensors Patented ML and MT models with muting sensors built into pre wired and pre aligned arms adjustable in height and angle Patented ML TRX and MT TRX models with passive retroreflector elements and reflex muting sensors built into pre wired and pre aligned arms adjustable in height and angle ML pallet outfeed only MT infeed and outfeed Broad flexibility of configuration for the muting timeouts two types of override selecta ble Configuration is carried out via hardware by means of the main connector Standard cables up to 100 m long are used MI Long Range models availa
6. ME 2103 B 1380233 ME 2253 B 1380234 ME 2403 B 1380235 ME 2553 B 1380236 ME 303 C 1380241 ME 453 C 1380242 ME 603 C 1380243 ME 753 C 1380244 ME 903 C 1380245 ME 1053 C 1380246 ME 1203 C 1380247 ME 1353 C 1380248 ME 1503 C 1380249 ME 1653 C 1380250 ME 1803 C 1380251 ME 1953 C 1380252 ME 2103 C 1380253 ME 2253 C 1380254 ME 2403 C 1380255 ME 2553 C 1380256 ME 455 A 1380302 ME 605 A 1380303 ME 755 A 1380304 ME 905 A 1380305 ME 1055 A 1380306 ME 1205 A 1380307 ME 1355 A 1380308 ME 1505 A 1380309 ME 1655 A 1380310 ME 1805 A 1380311 ME 1955 A 1380312 ME 2105 A 1380313 ME 2255 A 1380314 ME 2405 A 1380315 ME 2555 A 1380316 ME 455 B 1380322 ME 605 B 1380323 ME 755 B 1380324 ME 905 B 1380325 ME 1055 B 1380326 ME 1205 B 1380327 ME 1355 B 1380328 ME 1505 B 1380329 ME 1655 B 1380330 ME 1805 B 1380331 ME 1955 B 1380332 ME 2105 B 1380333 ORDERING CODES 15 ME 2107 B 1380433 ME 2257 B 1380434 ME 2407 B 1380435 ME 2557 B 1380436 ME 607 C 1380443 ME 757 C 1380444 ME 907 C 1380445 ME 1057 C 1380446 ME 1207 C 1380447 ME 1357 C 1380448 ME 1507 C 1380449 ME 1657 C 1380450 ME 1807 C 1380451 ME 1957 C 1380452 ME 2107 C 1380453 ME 2257 C 1380454 ME 2407 C 1380455 ME 2557 C 1380456 CONNECTORS FOR METRON page 118 Model ordering co
7. MI 604 1360377 MI 754 1360378 MI 904 1360379 MI 1054 1360380 MI 1204 1360381 MI 1354 1360382 MI 1504 1360383 MI 1654 1360384 MI 1804 1360385 MI 604 LR 1360388 MI 904 LR 1360390 MI 1204 LR 1360392 MI 309 1360541 MI 459 1360542 MI 609 1360543 MI 759 1360544 MI 909 1360545 MI 1059 1360546 MI 1209 1360547 MI 1359 1360548 MI 1509 1360549 MI 1659 1360550 MI 1809 1360551 ML 2B TRX 1360040 ML 3B TRX 1360041 MT 2B TRX 1360050 MT 3B TRX 1360051 MI 2B TRX 1360680 MI 3B TRXL 1360681 MI 2B TRX 1360682 MI 3B TRXL 1360683 JANUS J page 62 Model ordering code J 2B 1360640 J 3B 1360641 J 4B 1360642 J 2B LR 1360630 J 3B LR 1360631 J 4B LR 1360632 J 604 LR 1360363 J 904 LR 1360365 J 1204 LR 1360367 J 2B TRX 1360650 J 2B TRXL 1360651 J 3B TRXL 1360652 ACCESSORIES FOR JANUS Page 69 Model ordering code MJB 1 1360930 MJB 2 1360931 MJB 3 1360932 MJB 4 1360933 SL 1360060 S2L 1360061 S1L 1360064 CONNECTORS FOR JANUS page 70 Model ordering code CJ 3 1360950 CJ 5 1360951 CJ 10 1360952 CJ 15 1360953 CJ 20 1360954 CJ M23 1360955 CD 5 1330950 CD 10 1330956 CD 15 1330952 CD 20 1330957 CDM 9 1330954 CJBR 3 1360970 CJBR 5 1360971 CJBR 10 1360972 CJBE3 1360960 CJBE5 1360961 CJBE10 1360962 CJM9 1360982 CJ
8. up to 60 m a with AUS X control unit b with AUS XM control unit Start Restart interlock EDM Master Slave Blanking Muting I Models L T Models Interlock function manual restart required at machine start or restart External Device Monitoring controls the switching of external contactors via feedback input Two light curtains can be connected in cascade all the outputs are managed by only one of these Master The light curtain can be programmed to ignore a single object of defined dimensions that may also be greater than the resolution see page 11 The protective function of the light curtain can be inhibited under certain safety conditions see page 22 Models with connections for external muting sensors Models with built in muting sensors in pre assembled kits for pallet outfeed only L or infeed outfeed T ADMIRAL TYPE 4 SAFETY LIGHT CURTAIN Interlock function manual restart required at machine start or restart External Device Monitoring controls the switching of external contactors via feedback input Two light curtains can be connected in cascade all the outputs are managed by only one of these Master The light curtain can be programmed to ignore a single object of defined dimensions that may also be greater than the resolution see page 11 The protective function of the light curtain can be inhibited under certain safety conditions see page 22 Models with connect
9. yes Blanking yes floating Muting yes Master Slave yes yes master yes Long Range yes up to 60 m yes up to 60 m SAFETY SENSORS SELECTION GUIDE 2 GLOSSARY SAFETY SENSORS ADMIRAL AD ADMIRAL AX JANUS M JANUS J PHARO VISION V VISION VX VISION VXL VISION MXL ILION ULISSE Sensor Light curtain Light curtain Light curtain Light curtain Laser scanner Light curtain Light curtain Light curtain Light curtain Single beam Single beam Safety type 4 4 4 4 3 2 2 2 2 2 2 Number of beams 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 1 2 3 4 1 2 3 4 Resolution mm 150 Protected heights mm 510 910 510 910 510 910 510 910 510 910 510 910 510 910 510 910 Max range m 18 18 16 60 16 60 4 radius 16 18 8 8 8 6 Start Restart Interlock yes yes yes yes yes yes yes yes a b yes a b EDM yes yes yes yes yes yes yes yes a b yes a b Muting yes I L T models yes yes b yes b Master Slave yes yes Models with passive retroreflector elements yes I L T models 3 5 6 m range yes 6 m range Long Range yes up to 60 m yes
10. Each light curtain of the Vision series can be connected to the dedicated safety interfaces of the Admiral ADSR series or directly to contactors controlled by the light curtain or to safety PLC or suitable commercial safety modules New Special versions in WT watertight housing see page 69 available on request New The AS i connection interface AS i CI5 see page 123 is now available Special models in conformity with the ATEX Directive 94 9 CEE Dust Zone 22 Gas Zone 2 available on request VISION 85 VISION TYPE 2 SAFETY LIGHT CURTAIN VISION V 6 types of detection resolution 20 30 40 mm for hand detection resolution 50 90 mm for detection of the body in a hazardous area 2 3 4 beams for detection of the body in access control 2 self testing solid state PNP safety outputs protected against short circuits and overloads Automatic restart Electrical connections with 5 pole M12 connectors The ideal Type 2 light curtain is ideal for a simple interface with safety modules or PLC VISION VX 6 types of detection resolution 20 30 40 mm for hand detection resolution 50 90 mm for detection of the body in a the hazardous area 2 3 4 beams detection of the body in access control 2 self testing solid state PNP safety outputs protected against short circuits and overloads Electrical connections with 5 pole M12 connectors for emitter a
11. 1036 1136 A RX 476 626 776 926 1076 1226 1376 1526 1676 1826 1976 776 1076 1176 776 1076 1176 B protected heigth 310 460 610 760 910 1060 1210 1360 1510 1660 1810 510 810 910 510 810 910 C 1st beam position 72 120 76 Models ML MT DIMENSION 2B 3B A TX RX 776 1076 B protected heigth 510 810 C 1st beam position 120 DIMENSIONS mm Mounting Models with A 1050 2 LL brackets with 2 inserts Models with A 1200 3 LL brackets with 3 inserts 72 JANUS JANUS ML DIMENSION ML D 330 E 300 F 50 RX JANUS MI J RX TRX M MODELS TX RX I MODELS C POSITION OF THE 1st ACTIVE BEAM 7 http muting reer it JANUS TYPE 4 SAFETY LIGHT CURTAIN JANUS MT DIMENSION MT D 230 E 330 F 200 G 300 RX JANUS ML S2 MT S4 DIMENSION ML S2 MT S4 D 370 E 334 F 84 present on MT S4 models only PASSIVE ACTIVE ML TRX M23 M23 M23 PASSIVE ACTIVE MI TRX ACTIVE MI TRXL 74 DIMENSION 2B 3B A 776 1076 B 723 1023 DIMENSION 2B 3B A 741 1041 B 776 1076 C 723 1023 JANUS JANUS MI TRX JANUS ML TRX PASSIVE ACTIVE MI TRX ACTIVE MI TRXL PASSIVE ACTIVE ML TRXL PASSIVE ACTIVE MT TRX M23 75 http muting reer it DIMENSION 2B 3B A 776 1076 B 723 1023 JANUS T
12. 48 56 64 Overall height mm 261 411 561 711 861 1011 1161 1311 Resolution 40 mm MXL 304 MXL 454 MXL 604 MXL 754 MXL 904 MXL 1054 MXL 1204 Protected heights mm 310 460 610 760 910 1060 1210 Number of beams 10 15 20 25 30 35 40 Overall height mm 411 561 711 861 1011 1161 1311 2 3 4 beams MXL 2B MXL 3B MXL 4B Number of beams 2 3 4 Distance between beams mm mm 500 400 300 Protected heights mm 510 810 910 Overall height mm 711 1011 1111 Two way muting with 2 sensors Two way muting Max time between the 2 muting activation signals 4 sec Possibility to use with photocells proximity sensors and limit switches Max muting timeout time 30 sec or infinite selectable Configuration usable with light curtains with resolution 30 40 mm with protected height from 310 to 1210 mm and with light curtains with 2 3 4 beams Characteristics Suitable for the most common pallet infeed outfeed applications One way muting with 2 sensors One way muting for pallet outfeed only Max time between the 2 muting activation signals 4 sec Possibility to use with photocells proximity sensors and limit switches Max muting timeout time 30 sec or infinite selectable Configuration usable with light curtains with resolution 30 40 mm with protected height from 310 to 1210 mm and with light curtains with 2 3 4 beams
13. Automatic timed automatic manual reset selectable via software Serial interface configuration RS 232 Serial interface data transmission RS 422 Configuration and operating parameter setting via configuration software UCS Configuration Memory Module built into the main connector Signalling Display indications in 7 segments and LEDs for self diagnosis and sensor status Power supply Vdc 24 30 20 External relay control feedback input with enabling selectable Main connection connector with screw terminals 13 pole cable Serial interface connection for configuration cable pre wired with 2 connectors M8 4 pole subD 9 pole Electrical connections cable length 30 m cross section 0 5 mm Protection rating IP 65 Operating temperature C 10 50 GENERAL TECHNICAL DATA Max range m radius 4 Resolution mm 30 40 50 70 150 configurable Min target reflectivity 1 8 Safety outputs 2 PNP self testing 500 mA at 24Vdc Max range m radius 20 for objects with 20 reflectivity Resolution mm depending on the distance of the obstacle Min target reflectivity 20 at 20 m Signalling outputs 1 PNP 200 mA at 24 Vdc WARNING ZONE SAFETY ZONE Max range m radius 49 Resolution mm depending on the distance of the target Signalling output 1 PNP 200 mA at 24 Vdc Data transmission output RS422 Serial with dedicated protocol MEASUREMENT ZONE Model PHR 33
14. MI TRX and MI TRXL 2 3 beams with passive retroreflective element MI 2B TRX MI 3B TRX MI 2B TRXL MI 3B TRXL Number of beams 2 3 2 3 Distance between beams mm 500 400 500 400 Protected heights mm 510 810 510 810 Overall height mm 776 1076 741 1041 Max range m 6 ML 2 3 beams ML 2B ML 3B ML 2B S2 ML 3B S2 MT 2 3 beams MT 2B MT 3B MT 2B S4 MT 3B S4 Number of beams 2 3 2 3 Number of beams 2 3 2 3 Distance between beams mm 500 400 500 400 Distance between beams mm 500 400 500 400 Protected heights mm 510 810 510 810 Protected heights mm 510 810 510 810 Overall height mm 776 1076 776 1076 Overall height mm 776 1076 776 1076 Muting Sensors 2 crossed 2 parallel Muting Sensors 2 crossed 4 parallel Operating range m 1 2 5 0 2 Operating range m 1 2 5 0 2 ML TRX 2 3 beams with passive retroreflective elements ML 2B TRX ML 3B TRX MT TRX 2 3 beams with passive retroreflective elements MT 2B TRX MT 3B TRX Number of beams 2 3 Number of beams 2 3 Distance between beams mm 500 400 Distance between beams mm 500 400 Protected heights mm 510 810 Protected heights mm 510 810 Overall height mm 776 1076 Overall height mm 776 1076 Reflex Muting Sensors 2 parallel Reflex Muting Sensors 4 parallel Operating range m 0 3 5 Operating r
15. PG9 11 cable gland Connectors for Vision MXL receiver C12D 3 M16 straight connector 12 poles pre wired cable 3 m C12D 5 M16 straight connector 12 poles pre wired cable 5 m C12D 10 M16 straight connector 12 poles pre wired cable 10 m Connection between master and slave CDS 03 0 3 m pre wired cable with 2 straight connectors M12 5 poles CJBE 3 3 m pre wired cable with 2 straight connectors M12 5 poles CJBE 5 5 m pre wired cable with 2 straight connectors M12 5 poles CJBE 10 10 m pre wired cable with 2 straight connectors M12 5 poles Each Vision light curtain comprises Emitter and Receiver pair Mounting brackets and T nuts CD ROM containing the multi language instruction manual complete with CE declaration of conformity ORDERING INFORMATION for ordering codes see page 131 ACCESSORIES The Vision VX WT models are already supplied with 10 metres pre wired cables and ring brakets 8 VISION DIMENSIONS mm STANDARD AND SLAVE MODELS MASTER MODELS Model 150 300 450 600 750 900 1050 1200 1350 1500 1650 1800 A 251 401 551 701 851 1001 1151 1301 1451 1601 1751 1901 B protected height 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 C 1st beam position 85 Mounting 2 LS type brackets with 2 inserts 3 LS type brackets with 3 inserts Model 2B 3B 4B A 701 1001 1101 B 510 810 910 C 1st beam position 135 Mou
16. 1653 VX 1803 Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 8 16 24 32 40 48 56 64 72 80 88 96 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 40 mm VX 304 VX 454 VX 604 VX 754 VX 904 VX 1054 VX 1204 VX 1354 VX 1504 VX 1654 VX 1804 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 10 15 20 25 30 35 40 45 50 55 60 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 50 mm VX 305 VX 455 VX 605 VX 755 VX 905 VX 1055 VX 1205 VX 1355 VX 1505 VX 1655 VX 1805 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 8 12 16 20 24 28 32 36 40 44 48 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 90 mm VX 309 VX 459 VX 609 VX 759 VX 909 VX 1059 VX 1209 VX 1359 VX 1509 VX 1659 VX 1809 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 5 7 9 11 13 15 17 19 21 23 25 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 2 3 4 beams VX 2B VX 3B VX 4B Number of beams 2 3 4 Di
17. 19 1990 as well as in the U S Code of Federal Regulations Volume 29 29CFR Part 1910 Subpart O Machine Safeguarding Particular requirements concerning individual machines and or applications can be furthermore found in specific regulations or Standards According to the general rules the formula for the calculation of the safety distance is the following DS HS x TS TC TR TBM DFF DS the minimum safety distance in inches or mm from the hazardous zone to the detection point plan or zone HS the hand speed constant that is a parameter in inches or mm deriving from the data available on the approach spee ds of the human body or its parts TS the machine stopping time measured at the machine tool s final control element TC the control system response time TR response time of the presence sensing device and its interface TBM additional response time allowed to the brake monitoring to compensate brake wear Possible additional delay times have to be kept into account too DPF depth penetration factor that is an additional safety distance introduced in order to compensate for the intrusion inside the dangerous zone prior to the actuation of the ESPE Values vary between 0 25 inches to 48 inches or more depending on the application A typical formula for the calculation of the DPF in vertical applications where the plane of the sensing field is perpendicular to the direction of approach is DPF inch
18. 20 Electrical connections M12 5 poles for emitter M16 12 poles for receiver Max cable length m 100 Operating temperature C 0 55 Protection rating IP 65 Fastening modes 3 back slot side slot or to the top and lower end Cross section mm 35 x 45 Muting function with 2 sensors operating logic two way or one way built in in all models Built in muting timeout functions two types of override selectable Muting Enable input All configuration via hardware by means of 12 pole M16 connectors Use of standard cables up to 100 m long Two self testing solid state PNP safety outputs Periodic auto test every 28 sec Built in start restart interlock selectable Feedback input for control of external relays EDM MAIN FEATURES TECHNICAL FEATURES Safety level Type 2 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibi lity Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosensitive protection devices UL C US mark for USA and Canada ANSI UL 1998 Safety Software in Programmable Components VISION MXL New WITH BUILT IN MUTING AND CONTROL FUNCTIONS 5 TYPE 2 SAFETY LIGHT CURTAIN Resolution 30 mm MXL 153 MXL 303 MXL 453 MXL 603 MXL 753 MXL 903 MXL 1053 MXL 1203 Protected heights mm 160 310 460 610 760 910 1060 1210 Number of beams 8 16 24 32 40
19. 202 x 224 x 55 h Each floor mounting columns includes multi language instruction manual For ordering codes see page 135 TECHNICAL FEATURES AND DIMENSIONS mm FLOOR MOUNTING COLUMNS FOR LIGHT CURTAIN SPIRIT LEVEL FMC 122 Mirror For light grids curtains with protected height mm For light grids with SP 100 S 160 SP 300 S 310 SP 400 S 460 SP 600 S 610 2 beams SP 700 S 760 SP 900 S 910 3 beams SP 1100 S 1060 4 beams SP 1200 S 1210 SP 1300 S 1360 SP 1500 S 1510 SP 1600 S 1660 SP 1800 S 1810 MODELS AND MIRROR LIGHT CURTAIN COMBINATIONS Model H SP 100 S 250 SP 300 S 400 SP 400 S 540 SP 600 S 715 SP 700 S 885 SP 900 S 1060 SP 1100 S 1230 SP 1200 S 1400 SP 1300 S 1450 SP 1500 S 1600 SP 1600 S 1750 SP 1800 S 1900 Each mirror is supplied with two adjustable fixing brackets Each SP Mirror includes multi language instruction manual For ordering codes see page 135 DIMENSIONS mm MAIN FEATURES Extruded aluminium section bar Mirror pre fitted with heights from 250 to 1900 mm Angular orientation adjustable using supplied brackets Optical power Reduction factor 15 for each mirror Special models equipped with mirror with protective anti fragmentation film available on request Can be used to realise perimeter protection up to 4 sides The SP deflection mirrors make it possible to create perimeter p
20. 3 TRXL version only Max range m 6 Response time ms 7 Safety outputs 2 PNP auto controlled 500 mA at 24 Vdc with short circuit overload polarity reversal protection Signalling seven segment display and LEDs for light curtain s status and diagnostic Restart automatic or manual selectable External Device Monitoring external device monitoring feedback input with enabling selectable Power supply Vdc 24 20 Electrical connections active element M12 8 poles for J 2B TRX model M23 19 poles for J_B TRXL models Max cable length m 100 Operating temperature C 0 55 Protection rating IP 65 Fastening modes back or side slot Cross section mm 50 x 60 TECHNICAL FEATURES Safety level Type 4 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosensitive protection devices UL C US mark for USA and Canada ANSI UL 1998 Safety Software in Programmable Components JANUS J TRX WITH BUILT IN CONTROL FUNCTIONS AND PASSIVE RETROREFLECTOR ELEMENT DIMENSION 2B 3B A 741 1041 B 736 C 723 1023 65 http muting reer it For accessories list see page 69 For ordering codes see page 131 Model J 2B TRX J 2B TRXL J 3B TRXL Number of beams 2 2 3 Distance between beams mm 500 500 400 P
21. 450 B 1380522 ME 600 B 1380523 ME 750 B 1380524 ME 900 B 1380525 ME 1050 B 1380526 ME 1200 B 1380527 ME 150 C 1380540 ME 300 C 1380541 ME 450 C 1380542 ME 600 C 1380543 ME 750 C 1380544 ME 900 C 1380545 ME 1050 C 1380546 ME 1200 C 1380547 ME 151 A 1380000 ME 301 A 1380001 ME 451 A 1380002 ORDERING CODES 14 ME 601 A 1380003 ME 751 A 1380004 ME 901 A 1380005 ME 1051 A 1380006 ME 1201 A 1380007 ME 1351 A 1380008 ME 1501 A 1380009 ME 1651 A 1380010 ME 1801 A 1380011 ME 1951 A 1380012 ME 2101 A 1380013 ME 2251 A 1380014 ME 2401 A 1380015 ME 151 B 1380020 ME 301 B 1380021 ME 451 B 1380022 ME 601 B 1380023 ME 751 B 1380024 ME 901 B 1380025 ME 1051 B 1380026 ME 1201 B 1380027 ME 1351 B 1380028 ME 1501 B 1380029 ME 1651 B 1380030 ME 1801 B 1380031 ME 1951 B 1380032 ME 2101 B 1380033 ME 2251 B 1380034 ME 2401 B 1380035 ME 151 C 1380040 ME 301 C 1380041 ME 451 C 1380042 ME 601 C 1380043 ME 751 C 1380044 ME 901 C 1380045 ME 1051 C 1380046 ME 1201 C 1380047 ME 1351 C 1380048 ME 1501 C 1380049 ME 1651 C 1380050 ME 1801 C 1380051 ME 1951 C 1380052 ME 2101 C 1380053 ME 2251 C 1380054 ME 2401 C 1380055 ME 302 A 1380101 ME 452 A 1380102 ME 602 A 1380103 ME 752 A 1380104 ME 902 A 1380105 ME 1052 A 1380106 ME 1202 A 1380
22. 50 90 Number of beams for body detection in access control 2 3 4 Max range m selectable 2 5 for 14 mm resolution selectable 6 18 for 20 30 40 50 90 mm resolutions and 2 3 4 beams Response time ms 6 27 Safety outputs 2 PNP 500 mA at 24 Vdc Signalling 2 PNP auto controlled 500 mA at 24 Vdc with short circuit overload polarity reversal protection Restart automatic Power supply Vdc 24 20 Electrical connections M12 5 poles for emitter and receiver Max cable length m 100 Operating temperature C 0 55 Protection rating IP 65 Fastening modes 3 back slot side slot or to the top and lower end Cross section mm 35 x 45 ADMIRAL AD Two self testing solid state PNP safety outputs All connections and configurations by means of M12 connectors Use of standard 5 pole cables Suppression of optical interference by means of range selection Start Restart interlock and EDM via external ADSR1 interface MAIN FEATURES TECHNICAL FEATURES Safety level Type 4 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electro sensitive protection devices UL C US mark for USA and Canada ANSI UL 1998 Safety Software in Programmable Components 7 Resolution 14 mm AD 151 AD 301 AD 451 AD 601
23. 754M 1344324 VX 904M 1344325 VX 1054M 1344326 VX 1204M 1344327 VX 1504M 1344329 VX 304S 1344341 VX 454S 1344342 VX 604S 1344343 VX 754S 1344344 VX 904S 1344345 VX 1054S 1344346 ORDERING CODES 1 VX 1204S 1344347 VX 1504S 1344349 VX 305M 1344421 VX 455M 1344422 VX 605M 1344423 VX 755M 1344424 VX 905M 1344425 VX 1055M 1344426 VX 1205M 1344427 VX 1505M 1344429 VX 305S 1344441 VX 455S 1344442 VX 605S 1344443 VX 755S 1344444 VX 905S 1344445 VX 1055S 1344446 VX 1205S 1344447 VX 1505S 1344449 VX 2BM 1344620 VX 3BM 1344621 VX 2BS 1344640 VX 3BS 1344641 VISION VXL page 92 Model ordering code VXL 153 1344700 VXL 303 1344701 VXL 453 1344702 VXL 603 1344703 VXL 753 1344704 VXL 903 1344705 VXL 1053 1344706 VXL 1203 1344707 VXL 304 1344711 VXL 454 1344712 VXL 604 1344713 VXL 754 1344714 VXL 904 1344715 VXL 1054 1344716 VXL 1204 1344717 VXL 2B 1344720 VXL 3B 1344721 VXL 4B 1344722 VISION MXL page 94 Model ordering code MXL 153 1344800 MXL 303 1344801 MXL 453 1344802 MXL 603 1344803 MXL 753 1344804 MXL 903 1344805 MXL 1053 1344806 MXL 1203 1344807 MXL 304 1344811 MXL 454 1344812 MXL 604 1344813 MXL 754 1344814 MXL 904 1344815 MXL 1054 1344816 MXL 1204 1344817 MXL 2B 1344820 MXL 3B 1344821 MXL
24. Igeldo Loc 12 13 Bajos 4 6 20018 San Sebastian Tel 34 943 316 799 Fax 34 943 316 818 info fegemuautomatismos com www fegemuautomatismos com SWEDEN strategic partnership with SCHMERSAL Nordiska AB Kabel v 4 43533 M lnlycke Tel 46 0 31 338 35 00 Fax 46 0 31 338 35 39 solsten schmersal se www schmersal se SWITZERLAND Canton Ticino Alessandro Franceschini Via Monsignor Proserpio 11 c 21100 Varese Italia Tel Fax 39 332236769 Cell 39 3281417641 franit libero it SWITZERLAND strategic partnership with SCHMERSAL Schweiz AG Freilagerstrasse 25 8047 Z rich Tel 41 43 3112233 Fax 41 43 3112244 info ch schmersal com www schmersal ch TAIWAN LEADER CAMEL ENTERPRISE Co Ltd 453 7 Pei Tun Rd Taichung Taiwan Tel 886 4 2241 3292 Fax 886 4 2241 2923 camel88 ms46 hinet net www leadercamel com tw THAILAND SERVO DYNAMICS Co Ltd 50 37 38 Moo 9 Soi Wad Namdang Srinakarin Rd Bangkaew Bangplee Samutprakarn 10540 Tel 66 2 753 5625 Fax 66 2 753 5650 info servoline com www servoline com TURKEY D N S M END STRI VE OTOMASYON MAM LLERI Atak y 11 Kisim 2 Etap Konutlari ZAMBAK Apt D Blok No 32 34750 Bakirk y ISTANBUL Tel 90 212 6618742 Fax 90 212 6618726 info donusumtr com www donusumtr com USA and CANADA Reer USA 23688 Research Drive Farmington Hills Michigan 48335 Tel 1 248 482 600 Fax 1 248 7416699 info reerusa com www reerusa com Reer SALES AND ASSISTANCE NETWORK 1
25. Severity of damage reversible irreversible fatal Frequency and duration of exposure to the danger Possibility of avoiding danger The Standard also defines the behaviour of the safety related parts in the event of a failure Choice of safety category S severity of damage S1 light injury normally reversible S2 severe injury normally irreversible or death of the person F frequency duration of exposure to the hazard F1 from rare to rather frequent and or short exposure time F2 from frequent to continuous and or long exposure time P possibility of avoiding danger P1 possible in given conditions escape or intervention of third parties P2 almost impossible the phenomenon occurs swiftly When the chosen safety device is a safety light curtain it can be either a type 2 or type 4 as provided for by the International Standard IEC 61496 1 and IEC 61496 2 When the chosen safety device is a laser scanner this can be only type 3 according to IEC 61496 1 and IEC 61496 3 Note on a date still to be determined EN 954 is to be replaced by EN 13849 after an overlap period of 3 years SAFETY IN THE WORKING ENVIRONMENT B 4 1 2 3 Starting point for the risk assessment Suitable category Oversize category Possible category but together with additional protection S1 S2 F1 F2 P1 P2 P1 P2 TABLE FOR CATEGORY SELECTION Categories 12 SAFETY IN THE WORKING ENVIRONMENT Cat
26. TRX New The TRX versions are available both for J and MI ML MT models only for the 2 3 4 beams models for access control They are composed of an active element comprising emitter and receiver and a passive retro reflector element which needs no power supply nor any other wiring JANUS J Janus J is a range of light curtains without the muting function but which has the same dimensional and electrical characteristics of the M versions with muting It includes the J series with 2 3 4 beams useful as a complement to the M versions and JANUS LR The LR Long Range versions are available for J and MI models Their operating range is up to 60 m and they are available in the 2 3 4 beams models for access control or with 40 mm resolution JANUS THE JANUS RANGE The Janus type 4 family of safety light curtains is the ideal solution for the protection of a vast number of high risk industrial applications in particu lar those requiring a high level of integration of the safety functions For example in the models with built in Muting function Janus guarantees the independence of the light curtain from the control circuits of the system often distant from the protected gate and where necessary also the integration of the muting sensors The features of the Janus range include Settings of each function integrally performed via the main connector Integration of the main safety functions including self testing
27. detection of arms and legs 40 lt D 70 S 1600xT 850 The height of the detection zone has to be set so that C1 and C2 are sufficient to prevent reaching over or under the detection zone The height of the lowermost beam must be equal to or lower than 300 mm The height of the uppermost beam must be equal to or higher than 900 mm If there is a possibility of reaching the hazardous point by going over the Light curtains it becomes necessary to define the height of the uppermost beam in accordance with Standard EN 294 Light grids for body detection through access control with a resolution of over 70 mm D gt 70 S 1600xT 850 Number and height of the beams N recommended height 2 400 900 mm 3 300 700 1100 mm 4 300 600 900 1200 mm DETERMINATION OF THE SAFETY DISTANCE 1 SAFETY GUIDE PHOTOELECTRIC SAFETY LIGHT CURTAINS direction of approach parallel to the protected plane with 0 5 Horizontal light curtains for presence control in a dangerous area S 1600xT 1200 0 4xH 1200 0 4 x H must be equal to or greater than 850 mm The height H depends on the resolution D of the light curtains and is determined through the following formula H 15 x D 50 This can also be used to determine the maxi mum resolution that can be used at the different heights D H 15 50 Knowing that maximum height H must be 1000 mm the maximum re
28. diagnosis Power supply Vdc 24 20 Electrical connections on terminal block Operating temperature C 0 55 Protection rating IP 20 for housing IP 2X for terminal block Fastening rail fastening according to EN 50022 35 standard Dimensions h x w x d mm 99 x 22 5 x 114 TECHNICAL FEATURES Each AD SR1 safety interface includes Multi language instruction manual complete with CE declaration of conformity ORDERING INFORMATION for ordering codes see page 133 Safety level Type 4 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosensitive protection devices EN 954 1 Elements of safety related control systems UL C US mark for USA and Canada The AD SR1 safety interface is the dedicated interface system between the Admiral AD Admiral AX BK and Vision V safety light curtains equipped with solid state self controlled safety outputs and the control circuits of the machine AD SR1 also makes it possible to have auxiliary safety functions such as Start Restart interlock and EDM control of the final switching devices MAIN FEATURES AD SR1 107 Model AD SRM Safety Type 4 Two channel inputs for safety light curtains 1 Safety relay outputs 2 NO 2 A 250 Vac Safety system status indicator output PNP 100 mA at 24 Vdc Response time
29. environ ments characterised by the presence of water steam and low temperatures This solution is ideal for applications in the food processing industry and in washing systems inclu ding those under pressure Models are available for protecting light curtains with protected height from 160 to 1810 mm MAIN FEATURES TECHNICAL FEATURES All the main technical features are the same of ADMIRAL AX MODELS Resolution 30 mm AX 153 WT AX 303 WT AX 453 WT AX 603 WT AX 753 WT AX 903 WT AX 1053 WT AX 1203 WT AX 1353 WT AX 1503 WT AX 1653 WT AX 1803 WT Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 8 16 24 32 40 48 56 64 72 80 88 96 Overall height mm 375 525 675 825 975 1125 1275 1425 1575 1725 1875 2025 2 3 4 beams AX 2B WT AX 3B WT AX 4B WT Number of beams 2 3 4 Distance between beams mm 500 400 300 Protected heights mm 510 810 910 Overall height mm 825 1125 1225 The light curtains are supplied already housed in the WT watertight housings Cables and ring brackets are included in the kit Please contact Reer preventively to assess adequacy to your application TYPE 4 SAFETY LIGHT CURTAIN ADMIRAL AX WT WITH IP 67 WATERTIGHT HOUSING 46 Each Admiral light curtain comprises Emitter and Receiver pair Mounting brackets and T nu
30. height in order to create a detection plane that is more or less angled with the purpose to achieve correct and constant detection of the material in transit and therefore reliable operation of the protection system This ensures the maximum speed and simplicity of installation The ML TRX series manages the muting function in one way mode and is particularly suitable for protecting the outfeed gates of palletising systems MT TRX SERIES The MT TRX series features four horizontal arms two for the emitter and two for the receiver with built in pre wired and pre aligned photoelectric muting sensors that do not require any adjustment Both the light grid and the sensor arms are composed of an active emitter recei ver element and of a passive retro reflector element requiring no wiring The arms can be adjusted in height in order to create a detection plane that is more or less angled with the purpose to achieve correct and constant detection of the material in transit and therefore reliable operation of the protection system This ensures the maximum speed and simplicity of installation The MT TRX series manages the muting function in two way mode for the pro tection of the infeed outfeed gates in palletising systems With the ML TRX and MT TRX models system installation is fast and simple moreover compliance with the regulatory requi rements regarding the geometry of the muting sensors and all the other safety parameters is guaranteed
31. ms 20 Restart manual or automatic restart selectable on terminal block External Device Monitoring external relay control feedback input selectable Muting Sensors Inputs 2 inputs for external muting sensors with relay or PNP output 24Vdc dark on logic Muting Enable input Active High 24 Vdc Muting lamp output 24 Vdc 0 5 5 W Muting timeout 30 sec or infinite selectable Override 2 operating modes selectable manual action with hold to run automatic with pulse command Override timeout min 15 Signalling LED indications of input output status muting sensor inputs diagnosis Power supply Vdc 24 20 Electrical connections On terminal block Operating temperature C 0 55 Protection rating IP 20 for housing IP 2X for terminal block fastening rail fastening according to EN 50022 35 standard Dimensions h x w x d mm 99 x 35 x 114 TECHNICAL FEATURES Each AD SRM safety interface includes Multi language instruction manual complete with CE declaration of conformity ORDERING INFORMATION for ordering codes see page 133 The AD SRM safety interface with built in muting function can be combined with the Admiral Vision and Janus safety light curtains of any resolution and protected height as well as with the Pharo safety laser scanner AD SRM operates with 2 muting sensors with simultaneity logic and is equipped with selectable Muting Timeout Override function with timeout
32. necessary when the operator must work close to the danger Barrier resolution must be less than or equal to 40 mm Possibility to lower the dimensions by reducing at the top the space between the protection and the dangerous zone Short time for machine charging and discharging Less operator fatigue more productivity Body Ideal detection for access control and protections of several sides also for long scanning distances The barrier must be placed at least at 850 mm from the danger Barrier normally composed by 1 2 3 4 beams with resolution higher than 70 mm Protection costs reduced by the restricted number of beams Possibility to protect zones with big dimensions by using deflec tion mirrors It must be considered a possi bility that a person may remain undetected between the barrier and the danger In this case it is necessary to foresee supplemen tary safety measure for instance place the machine s push button controls so as to make the dan gerous zone visible and see that it is not possible for someone inside the dangerous zone to reach them Presence in a dangerous zone Detection realized by positioning the light curtains horizontally to control continuosly the presence of an object in a definite zone The light curtains resolution depends on the height of the detection plane anyway it cannot be higher than 116 mm Possibi
33. of being introduced into the hazardous area before the activation of the protective device expressed in mm DETERMINATION OF SAFETY DISTANCE The general requirements for the calculation of safety distances according to the Australian Standards are contained in AS 4024 2 1998 Safeguarding of machinery Installation and commissioning requirements Optoelectronic devices Particular requirements concerning individual machines and or applications can be furthermore found in specific regulations or standards GENERAL FORMULA FOR THE DETERMINATION OF THE MINIMUM SAFETY DISTANCE AUSTRALIA AUSTRALIAN APPROACH 22 PHOTOELECTRIC SAFETY LIGHT CURTAINS MUTING FUNCTION The Muting function is the provisional and automatic cut out of the light curtain protective function in relation to the machine cycle Muting can only occur in a safety condition This function proves indispensable when during the normal automatic cycle of a system the light curtain has to be interrupted by some of the machi ne parts or materials being processed without resulting in the machine stoppage A typical instance of this is a palletising system where the palletised product must be able to go through the gate controlled by the light curtain whilst the passage of a person must stop the system at once Therefore it is necessary to realise a safety system able to distinguish between materials authorized people non authorized The Muting function can be present
34. on both type 2 and type 4 safety light curtains to go through the light curtain 2 SAFETY GUIDE MUTING ESSENTIAL REQUIREMENTS EUROPEAN APPROACH MUTING ESSENTIAL REQUIREMENTS NORTHERN AMERICAN APPROACH PHOTOELECTRIC SAFETY LIGHT CURTAINS The essential requirements regarding the Muting Function are described by the followings Standards IEC 61496 1 Electro Sensitive Protective Equipment EN 415 4 Safety of the Machinery automatic palletizing systems IEC TS 62046 Application of the protective equipment to detect the presence of persons The activation of the Muting function must be fully automatic i e it must not depend on the intervention of an operator The Muting Function must recognize the material and distinguish between an object and an operator The Muting must not be activated de activated through the transmission of a single signal The presence of two distinct signals is therefore necessary The Muting must not depend entirely on software signals It is possible to combine a software signal and a hardware signal or two hardware signals The activation signals of the Muting function must follow a given sequence an incorrect combination must prevent the activation of the Muting function or result in a machine stoppage The duration of the Muting function should be limited to the time period during which the access to the controlled area is obstructed by the presence of the material going through the ga
35. passive reflector element only for models M_TRX and J_TRX Mounting brackets and T nuts CD ROM containing the multi language instruction manual complete with CE declaration of conformity ORDERING INFORMATION for ordering codes see page 130 For Janus light curtains the following accessories to be ordered separately are available AD SR Safety Relays see page 106 LAD laser alignment device see page 124 FMC floor mounting columns see page 120 MJB connection box see page 67 SL accessory muting sensors element see page 68 SP deflection mirrors see page 122 SAV vibrations dampers see page 125 Connectors see below CONNECTORS FOR RECEIVERS TRX MODELS ACTIVE ELEMENT Model Features CJ 3 M23 straight connector 19 poles pre wired cable 3 m CJ 5 M23 straight connector 19 poles pre wired cable 5 m CJ 10 M23 straight connector 19 poles pre wired cable 10 m CJ 15 M23 straight connector 19 poles pre wired cable 15 m CJ 20 M23 straight connector 19 poles pre wired cable 20 m CJM 23 M23 straight connector 19 poles cable gland to be welded CONNECTORS FOR EMITTERS Model Features CD 5 M12 straight connector 5 poles pre wired cable 5 m CD 10 M12 straight connector 5 poles pre wired cable 10 m CD 15 M12 straight connector 5 poles pre wired cable 15 m CD 20 M12 straight connector 5 poles pre wired cable 20 m CDM 9 M12 strai
36. range selection Master and Slave models for serial connection of 2 light curtains Maximum length of the connections between Master and Slave 50 metres with standard cable Start Restart interlock and EDM via external ADSR1 interface MAIN FEATURES TECHNICAL FEATURES ADMIRAL AX BK WITH BLANKING FUNCTION 4 Resolution 14 mm AX 151 BK AX 301 BK AX 451 BK AX 601 BK AX 751 BK AX 901 BK AX 1051 BK AX 1201 BK AX 1351 BK AX 1501 BK AX 1651 BK AX 1801 BK Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 15 30 45 60 75 90 105 120 135 150 165 180 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 20 mm AX 152 BK AX 302 BK AX 452 BK AX 602 BK AX 752 BK AX 902 BK AX 1052 BK AX 1202 BK AX 1352 BK AX 1502 BK AX 1652 BK AX 1802 BK Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 15 30 45 60 75 90 105 120 135 150 165 180 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 40 mm AX 304 BK AX 454 BK AX 604 BK AX 754 BK AX 904 BK AX 1054 BK AX 1204 BK AX 1354 BK AX 1504 BK AX 1654 BK AX 1804
37. safety and fire resistance UL lists safety components such as light curtains and laser scanners as well based on its own Standards which are normally derived from international IEC Standards such as IEC 61496 Furthermore the embedded safety software might be tested too in accordance with Standard UL 1998 UL can certify the compliance with Canadian safety regulations as well on behalf of CSA thus issuing the C US UL mark The Canadian Standard Association CSA The Canadian Safety Association CSA is the main Canadian Standardization body which also acts as a testing laboratory to certify the compliance to the Canadian national regulations of safety components As a Nationally Recognised Test Laboratory NRTL CSA is allowed to test the compliance of all products under OSHA jurisdiction as well as to provi de the CSA NRTL C mark an equivalent of the C US UL mark which applies for example to light curtains The Canadian provinces are developing their own set of Standards and regulations as well For example Regulation 7 of Ontario or Regulations for Industrial Establishment define a set of rules concerning the Pre start Health and Safety Review PHSR PHSR is a preliminary examination which permits to assess the compliance of a new plant or machine to the existing regulations It foresees the issue of a written report which helps the manufacturer to create protections in a well tried and standardized way and to have warranties about being c
38. x n beams x 2 Outputs Metron A 4 solid state 0 24V programmable PNP 100 mA at 24Vdc Metron B RS 485 Serial line up to 8 nodes 2 solid state 0 24V programmable PNP 100 mA at 24Vdc Metron C 2 solid state 0 24V antivalent PNP 100 mA at 24Vdc Inputs on receiver Metron A and B only 1 digital with programmable functions 0 24V Metron A and B programming via Metronconf configuration software Metron A and B programming interface RS 232 serial line Synchronisation between emitter and receiver Optical or via cable selectable Electrical connections Metron A and B 1 connector M12 8 pole emitter 1 main connector M16 12 pole receiver 1 secondary connector M8 3 pole for RS 232 line for programming receiver Metron C Metron C 2 M12 5 pole connectors emitter and receiver Signalling 7 segment display and LEDs for operating status and light curtain self diagnosis Power supply Vdc 24 20 Max length connection cables between light curtain and interface m 50 Operating temperature C 0 55 Protection rating IP 65 Fastening mode 3 back slot side slot or to the top and lower end Cross section dimensions mm 35 x 45 TECHNICAL FEATURES Possibility for on line display on PC screen during operation via RS 232 Status of each individual beam and solid state outputs Configurable parameters Operating logic conditions for output activation parameters of the RS 485 se
39. 10 15 20 25 30 35 40 Overall height mm 411 561 711 861 1011 1161 1311 2 3 4 beams VXL 2B VXL 3B VXL 4B Number of beams 2 3 4 Distance between beams mm 500 400 300 Protected heights mm 510 810 910 Overall height mm 711 1011 1111 For accessories list see page 97 For ordering codes see page 133 VISION VXL WITH BUILT IN CONTROL FUNCTIONS 4 Safety type 2 with periodic auto test every 28 sec Protected heights mm 160 1210 Resolutions mm 30 40 Number of beams for body detection in access control 2 3 4 Max range m 8 Response time ms 4 37 Safety outputs 2 PNP auto controlled 500 mA at 24 Vdc with short circuit overload polarity reversal protection Signalling LEDs for light curtain s and muting sensors status and diagnostic Restart automatic or manual selectable External Device Monitoring External device monitoring feedback input with enabling selectable Muting Sensors 2 inputs for external muting sensors with relay or PNP output 24Vdc dark on logic Muting logic two way with 2 sensors one way with 2 sensors Max muting timeout 30 sec 90 min or infinite selectable Override function Built in override function with 2 operating modes selectable manual action with hold to run automatic with pulse command Max Override Time out min 15 Muting lamp output 24 Vdc 0 5 5 W Power supply Vdc 24
40. 107 ME 1352 A 1380108 ME 1502 A 1380109 ME 1652 A 1380110 ME 1802 A 1380111 ME 1952 A 1380112 ME 2102 A 1380113 ME 2252 A 1380114 ME 2402 A 1380115 ME 2552 A 1380116 ME 302 B 1380121 ME 452 B 1380122 ME 602 B 1380123 ME 752 B 1380124 ME 902 B 1380125 ME 1052 B 1380126 ME 1202 B 1380127 ME 1352 B 1380128 ME 1502 B 1380129 ME 1652 B 1380130 ME 1802 B 1380131 ME 1952 B 1380132 ME 2102 B 1380133 ME 2252 B 1380134 ME 2402 B 1380135 ME 2552B 1380136 ME 302 C 1380141 ME 452 C 1380142 ME 602 C 1380143 ME 752 C 1380144 ME 902 C 1380145 ME 1052 C 1380146 ME 1202 C 1380147 ME 1352 C 1380148 ME 1502 C 1380149 ME 1652 C 1380150 ME 1802 C 1380151 ME 1952 C 1380152 ME 2102 C 1380153 ME 2252 C 1380154 ME 2402 C 1380155 ME 2552 C 1380156 ME 303 A 1380201 ME 453 A 1380202 ME 603 A 1380203 ME 753 A 1380204 ME 903 A 1380205 ME 1053 A 1380206 ME 1203 A 1380207 ME 1353 A 1380208 ME 1503 A 1380209 ME 1653 A 1380210 ME 1803 A 1380211 ME 1953 A 1380212 ME 2103 A 1380213 ME 2253 A 1380214 ME 2403 A 1380215 ME 2553 A 1380216 ME 303 B 1380221 ME 453 B 1380222 ME 603 B 1380223 ME 753 B 1380224 ME 903 B 1380225 ME 1053 B 1380226 ME 1203 B 1380227 ME 1353 B 1380228 ME 1503 B 1380229 ME 1653 B 1380230 ME 1803 B 1380231 ME 1953 B 1380232
41. 2 Protective safety fields 2 Warning fields 2 Memory Configuration Module Yes PHARO TYPE 3 SAFETY LASER SCANNER 80 DIMENSIONS mm INSTALLATION ACCESSORIES Special installation brackets are available for Pharo Fixed bracket PHR B3 Adjustable bracket PHR B4 Floor mounting bracket PHR B5 PHARO bracket PHR B5 bracket PHR B4 bracket PHR B3 installation taps M8x9 optical windows section to be kept clear M8x9 55 35 53 2 78 5 185 211 160 93 65 2 27 8 13 5 23 63 77 5 155 81 http pharo reer it Each Pharo Laser Scanner includes PHR 332 Laser Scanner CD ROM containing configuration software in English and Italian and multi language instruction manual complete with CE declaration of conformity ORDERING INFORMATION ordering codes on page 131 The following accessories are available for Pharo to be ordered separatel Model Description PHR C3L5 30 pole connector pre wired with 13 wire cable 5 m long Built in Configuration Memory Module PHR CSL2 cable for serial connection between Pharo sensor and PC for configuring M8 4 pole subD 9 pole connector length 2 m PHR B3 fixed attachment bracket PHR B4 adjustable attachment bracket PHR B5 floor mounting bracket ACCESSORIES For the main connection of the Pharo sensor it is necessary to provide a 13 wire cable with 0 56 mm2 cross section This cable is supplied with the PH
42. 28 DISCLAIMER The products described in this catalog can be modified by Reer SpA without prior notice The catalogue does not therefore constitute any obligation for the manufacturer at the moment of purchase regarding the availability and the cha racteristics of the products described in it The law and Standard requirements can vary in their turn All the information concerning applications is given as a pure indication and Reer does not assume any responsibility in that sense concerning your application refer only to its detailed risk analysis concerning the use of Reer products refer to their user manual and contact the manufacturer directly in any case of doubt 12 ADMIRAL AD page 36 Model ordering code AD 151 1330000 AD 301 1330001 AD 451 1330002 AD 601 1330003 AD 751 1330004 AD 901 1330005 AD 1051 1330006 AD 1201 1330007 AD 1351 1330008 AD 1501 1330009 AD 1651 1330010 AD 1801 1330011 AD 152 1330100 AD 302 1330101 AD 452 1330102 AD 602 1330103 AD 752 1330104 AD 902 1330105 AD 1052 1330106 AD 1202 1330107 AD 1352 1330108 AD 1502 1330109 AD 1652 1330110 AD 1802 1330111 AD 153 1330200 AD 303 1330201 AD 453 1330202 AD 603 1330203 AD 753 1330204 AD 903 1330205 AD 1053 1330206 AD 1203 1330207 AD 1353 1330208 AD 1503 1330209 AD 1653 1330210 AD 1803 1330211 AD 304 1330301 AD 454 1330302 AD 60
43. 334568 AX 1509BK 1334569 AX 1659BK 1334570 AX 1809BK 1334571 AX 301BKM 1334081 AX 451BKM 1334082 AX 601BKM 1334083 AX 751BKM 1334084 AX 901BKM 1334085 AX 1051BKM 1334086 AX 1201BKM 1334087 AX 1501BKM 1334089 AX 302BKM 1334181 AX 452BKM 1334182 AX 602BKM 1334183 AX 752BKM 1334184 AX 902BKM 1334185 AX 1052BKM 1334186 AX 1202BKM 1334187 AX 1502BKM 1334189 CONNECTORS FOR ADMIRAL page 46 Model ordering code CD 5 1330950 CD 10 1330956 CD 15 1330952 CD 20 1330957 CD 95 1330951 CD 910 1330958 CD 915 1330953 CDM 9 1330954 CDM 99 1330955 C8D 5 1330980 C8D 10 1330981 C8D 15 1330982 C8D 95 1330983 C8D 910 1330984 C8D 915 1330985 C8DM 9 1330986 C8DM 99 1330987 C8DM 11 1330978 C8DM 911 1330979 CDS 03 1330990 CJBE 3 1360960 CJBE 5 1360961 CJBE 10 1360962 JANUS M page 53 Model ordering code MI 2B 1360660 MI 3B 1360661 MI 4B 1360662 MI 2B LR 1360670 MI 3B LR 1360671 MI 4B LR 1360672 MI 2B TRX 1360680 MI 2B TRXL 1360681 ML 2B 1360020 ML 3B 1360021 ML 2B S2 1360024 ML 3B S2 1360025 MT 2B 1360030 MT 3B 1360031 MT 2B S4 1360034 MT 3B S4 1360035 MI 303 1360241 PRODUCT ORDERING CODES 11 MI 453 1360242 MI 603 1360243 MI 753 1360244 MI 903 1360245 MI 1053 1360246 MI 1203 1360247 MI 304 1360375 MI 454 1360376
44. 3B 4B A 701 1001 1101 B 510 810 910 C 1st beam position 135 Mounting 2 LS type brackets with 2 inserts When the light curtain works in the presence of strong vibrations presses weaving machines etc in order to avoid damages to the light curtain it is necessary to use the vibration dampers SAV available as accessories When long range protections or perimeter protections employing mirrors have to be realised it is advisable to use the LAD laser pointer as an alignment aid as well as the adjustable swivel brackets SWB WARNING TYPE 4 SAFETY LIGHT CURTAIN ADMIRAL JANUS http muting reer it TYPE 4 SAFETY LIGHT CURTAIN 50 JANUS M Janus M is a range of light curtains designed specifically for the protection of dangerous systems where the muting function is necessary The range includes the MI series with connectors for connecting external sensors of any type the ML series and the MT series which feature an innovative system of horizontal arms with built in photoelectric muting sensors pre wired and pre aligned adjustable in height in order to be able to calibrate the optical plane and the intensity of the signal of the sensors and the reby obtain a reliable and constant detection of the material in transit The ML and MT models including a wide variety of models and special versions make it possible to resolve any problem of muting detection for all palletiser applications JANUS
45. 4 1330303 AD 754 1330304 AD 904 1330305 AD 1054 1330306 AD 1204 1330307 AD 1354 1330308 AD 1504 1330309 AD 1654 1330310 AD 1804 1330311 AD 305 1330401 AD 455 1330402 AD 605 1330403 AD 755 1330404 AD 905 1330405 AD 1055 1330406 AD 1205 1330407 AD 1355 1330408 AD 1505 1330409 AD 1655 1330410 AD 1805 1330411 AD 309 1330501 AD 459 1330502 AD 609 1330503 AD 759 1330504 AD 909 1330505 AD 1059 1330506 AD 1209 1330507 AD 1359 1330508 AD 1509 1330509 AD 1659 1330510 AD 1809 1330511 AD 2B 1330600 AD 3B 1330601 AD 4B 1330602 ADMIRAL AX page 38 Model ordering code AX 151 1334000 AX 301 1334001 AX 451 1334002 AX 601 1334003 AX 751 1334004 AX 901 1334005 AX 1051 1334006 AX 1201 1334007 AX 1351 1334008 AX 1501 1334009 AX 1651 1334010 AX 1801 1334011 AX 152 1334100 AX 302 1334101 AX 452 1334102 AX 602 1334103 AX 752 1334104 AX 902 1334105 AX 1052 1334106 AX 1202 1334107 AX 1352 1334108 AX 1502 1334109 AX 1652 1334110 AX 1802 1334111 AX 153 1334200 AX 303 1334201 AX 453 1334202 AX 603 1334203 AX 753 1334204 AX 903 1334205 AX 1053 1334206 AX 1203 1334207 AX 1353 1334208 AX 1503 1334209 AX 1653 1334210 AX 1803 1334211 AX 304 1334301 AX 454 1334302 AX 604 1334303 AX 754 1334304 AX 904 133430
46. 4 80 Overall height mm 261 411 561 711 861 1011 1161 1311 1611 MASTER Resolution 50 mm AX 305M AX 455M AX 605M AX 755M AX 905M AX 1055M AX 1205M AX 1505M SLAVE Resolution 50 mm AX 305S AX 455S AX 605S AX 755S AX 905S AX 1055S AX 1205S AX 1505S Protected heights mm 310 460 610 760 910 1060 1210 1510 Number of beams 8 12 16 20 24 28 32 40 Overall height mm 411 561 711 861 1011 1161 1311 1611 MASTER 2 3 beams AX 2BM AX 3BM SLAVE 2 3 beams AX 2BS AX 3BS Number of beams 2 3 Distance between beams mm mm 500 400 Protected heights mm 510 810 Overall height mm 711 1011 In the Master models the total light curtain height is increased by 10 mm due to the presence of the secondary connector For accessories list see page 45 For ordering codes see page 129 MASTER SLAVE MODELS 41 Example of serial connection between a Master light curtain and a Slave light curtain It is possible to combine any Master model with any Slave model All the electrical connections are made using 5 pole M12 connectors except for the Master receiver which requires an 8 pole M12 connector Accessory cables pre wired with 2 connectors are available for the connection between Master and Slave Example of serial connection between a Master light curtain and a Slave light cur
47. 4240 AX 303S 1334241 AX 453S 1334242 AX 603S 1334243 AX 753S 1334244 AX 903S 1334245 AX 1053S 1334246 AX 1203S 1334247 AX 1503S 1334249 AX 305M 1334421 AX 455M 1334422 AX 605M 1334423 AX 755M 1334424 AX 905M 1334425 AX 1055M 1334426 AX 1205M 1334427 AX 1505M 1334429 AX 305S 1334441 AX 455S 1334442 AX 605S 1334443 AX 755S 1334444 AX 905S 1334445 AX 1055S 1334446 AX 1205S 1334447 AX 1505S 1334449 AX 2BM 1334620 AX 3BM 1334621 AX 2BS 1334640 AX 3BS 1334641 ADMIRAL AX BK page 42 Model ordering code AX 151BK 1334060 AX 301BK 1334061 AX 451BK 1334062 AX 601BK 1334063 AX 751BK 1334064 AX 901BK 1334065 AX 1051BK 1334066 AX 1201BK 1334067 AX 1351BK 1334068 AX 1501BK 1334069 AX 1651BK 1334070 AX 1801BK 1334071 AX 152BK 1334160 AX 302BK 1334161 AX 452BK 1334162 AX 602BK 1334163 AX 752BK 1334164 AX 902BK 1334165 AX 1052BK 1334166 AX 1202BK 1334167 AX 1352BK 1334168 AX 1502BK 1334169 AX 1652BK 1334170 AX 1802BK 1334171 AX 304BK 1334361 AX 454BK 1334362 AX 604BK 1334363 AX 754BK 1334364 AX 904BK 1334365 AX 1054BK 1334366 AX 1204BK 1334367 AX 1354BK 1334368 AX 1504BK 1334369 AX 1654BK 1334370 AX 1804BK 1334371 AX 609BK 1334563 AX 759BK 1334564 AX 909BK 1334565 AX 1059BK 1334566 AX 1209BK 1334567 AX 1359BK 1
48. 48 56 64 72 80 88 96 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Max range m 6 V L models 16 V H models Resolution 40 mm V 304 V 454 V 604 V 754 V 904 V 1054 V 1204 V 1354 V 1504 V 1654 V 1804 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 10 15 20 25 30 35 40 45 50 55 60 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Max range m 6 V L models 16 V H models Resolution 50 mm V 305 V 455 V 605 V 755 V 905 V 1055 V 1205 V 1355 V 1505 V 1655 V 1805 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 8 12 16 20 24 28 32 36 40 44 48 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Max range m 6 V L models 16 V H models Resolution 90 mm V 309 V 459 V 609 V 759 V 909 V 1059 V 1209 V 1359 V 1509 V 1659 V 1809 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 5 7 9 11 13 15 17 19 21 23 25 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Max range m 6 V L models 16 V H models 2 3 4 bea
49. 4B 1344822 CONNECTORS FOR VISION page 97 Model ordering code CD 5 1330950 CD 10 1330956 CD 15 1330952 CD 20 1330957 CD 95 1330951 CD 910 1330958 CD 915 1330953 CDM 9 1330954 CDM 99 1330955 C8D 5 1330980 C8D 10 1330981 C8D 15 1330982 C8D 95 1330983 C8D 910 1330984 C8D 915 1330985 C8DM 9 1330986 C8DM 99 1330987 C8DM 11 1330978 C8DM 911 1330979 C12D 3 1330991 C12D 5 1330992 C12D 10 1330993 CDS 03 1330990 CJBE 3 1360960 CJBE 5 1360961 CJBE 10 1360962 ILION page 100 Model ordering code IL 10 1200201 IL 20 1200202 CONNECTORS FOR ILION page 101 Model ordering code CD 5 1330950 CD 10 1330956 CD 15 1330952 CD 20 1330957 CD 95 1330951 CD 910 1330958 CD 915 1330953 CDM 9 1330954 CDM 99 1330955 ULISSE page 102 Model ordering code UPC 1200300 CONNECTORS FOR ULISSE page 103 Model ordering code C 85 1200217 C 815 1200219 C 895 1200216 SAFETY INTERFACES page 105 Model ordering code AD SR1 1330900 AD SRM 1330904 AD SR0 1330902 AD SR0A 1330903 AU SX 1201710 AU SXM 1201711 METRON page 111 Model ordering code ME 150 A 1380500 ME 300 A 1380501 ME 450 A 1380502 ME 600 A 1380503 ME 750 A 1380504 ME 900 A 1380505 ME 1050 A 1380506 ME 1200 A 1380507 ME 150 B 1380520 ME 300 B 1380521 ME
50. 4L 1340303 V 754L 1340304 V 904L 1340305 V 1054L 1340306 V 1204L 1340307 V 1354L 1340308 V 1504L 1340309 V 1654L 1340310 V 1804L 1340311 V 304H 1340321 V 454H 1340322 V 604H 1340323 V 754H 1340324 V 904H 1340325 V 1054H 1340326 V 1204H 1340327 V 1354H 1340328 V 1504H 1340329 V 1654H 1340330 V 1804H 1340331 V 305L 1340401 V 455L 1340402 V 605L 1340403 V 755L 1340404 V 905L 1340405 V 1055L 1340406 V 1205L 1340407 V 1355L 1340408 V 1505L 1340409 V 1655L 1340410 V 1805L 1340411 V 305H 1340421 V 455H 1340422 V 605H 1340423 V 755H 1340424 V 905H 1340425 V 1055H 1340426 V 1205H 1340427 V 1355H 1340428 V 1505H 1340429 V 1655H 1340430 V 1805H 1340431 V 309L 1340501 V 459L 1340502 V 609L 1340503 V 759L 1340504 V 909L 1340505 V 1059L 1340506 V 1209L 1340507 V 1359L 1340508 V 1509L 1340509 V 1659L 1340510 V 1809L 1340511 V 309H 1340521 V 459H 1340522 V 609H 1340523 V 759H 1340524 V 909H 1340525 V 1059H 1340526 V 1209H 1340527 V 1359H 1340528 V 1509H 1340529 V 1659H 1340530 V 1809H 1340531 V 2BL 1340600 V 3BL 1340601 V 4BL 1340602 V 2BH 1340610 V 3BH 1340611 V 4BH 1340612 VISION VX page 88 Model ordering code VX 152 1344100 VX 302 1344101 VX 452 1344102 VX 602 1344103 VX 752 1344104
51. 5 AX 1054 1334306 AX 1204 1334307 AX 1354 1334308 AX 1504 1334309 AX 1654 1334310 AX 1804 1334311 AX 305 1334401 AX 455 1334402 AX 605 1334403 AX 755 1334404 AX 905 1334405 AX 1055 1334406 AX 1205 1334407 AX 1355 1334408 AX 1505 1334409 AX 1655 1334410 AX 1805 1334411 AX 309 1334501 AX 459 1334502 AX 609 1334503 AX 759 1334504 AX 909 1334505 AX 1059 1334506 AX 1209 1334507 AX 1359 1334508 AX 1509 1334509 AX 1659 1334510 AX 1809 1334511 AX 2B 1334600 AX 3B 1334601 AX 4B 1334602 AX 301M 1334021 AX 451M 1334022 AX 601M 1334023 AX 751M 1334024 AX 901M 1334025 AX 1051M 1334026 AX 1201M 1334027 AX 1501M 1334029 AX 151S 1334040 AX 301S 1334041 AX 451S 1334042 AX 601S 1334043 AX 751S 1334044 AX 901S 1334045 AX 1051S 1334046 AX 1201S 1334047 ORDERING CODES 10 AX 1501S 1334049 AX 302M 1334121 AX 452M 1334122 AX 602M 1334123 AX 752M 1334124 AX 902M 1334125 AX 1052M 1334126 AX 1202M 1334127 AX 1502M 1334129 AX 152S 1334140 AX 302S 1334141 AX 452S 1334142 AX 602S 1334143 AX 752S 1334144 AX 902S 1334145 AX 1052S 1334146 AX 1202S 1334147 AX 1502S 1334149 AX 303M 1334221 AX 453M 1334222 AX 603M 1334223 AX 753M 1334224 AX 903M 1334225 AX 1053M 1334226 AX 1203M 1334227 AX 1503M 1334229 AX 153S 133
52. 5 1925 2075 2225 2375 2525 Number of beams 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 2061 2211 2361 2511 2661 Beam spacing 30 mm ME 303 ME 453 ME 603 ME 753 ME 903 ME 1053 ME 1203 ME 1353 ME 1503 ME 1653 ME 1803 ME 1953 ME 2103 ME 2253 ME 2403 ME 2553 Controlled heights mm 270 420 570 720 870 1020 1170 1320 1470 1620 1770 1920 2070 2220 2370 2520 Number of beams 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 2061 2211 2361 2511 2661 Beam spacing 50 mm ME 455 ME 605 ME 755 ME 905 ME 1055 ME 1205 ME 1355 ME 1505 ME 1655 ME 1805 ME 1955 ME 2105 ME 2255 ME 2405 ME 2555 Controlled heights mm 400 550 700 850 1000 1150 1300 1450 1600 1750 1900 2050 2200 2350 2500 Number of beams 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 Overall height mm 561 711 861 1011 1161 1311 1461 1611 1761 1911 2061 2211 2361 2511 2661 DBeam spacing 75 mm ME 607 ME 757 ME 907 ME 1057 ME 1207 ME 1357 ME 1507 ME 1657 ME 1807 ME 1957 ME 2107 ME 2257 ME 2407 ME 2557 Controlled heigh
53. 611 1761 1911 Resolution 40 mm AX 304 AX 454 AX 604 AX 754 AX 904 AX 1054 AX 1204 AX 1354 AX 1504 AX 1654 AX 1804 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 10 15 20 25 30 35 40 45 50 55 60 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 50 mm AX 305 AX 455 AX 605 AX 755 AX 905 AX 1055 AX 1205 AX 1355 AX 1505 AX 1655 AX 1805 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 8 12 16 20 24 28 32 36 40 44 48 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 90 mm AX 309 AX 459 AX 609 AX 759 AX 909 AX 1059 AX 1209 AX 1359 AX 1509 AX 1659 AX 1809 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 5 7 9 11 13 15 17 19 21 23 25 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 2 3 4 beams AX 2B AX 3B AX 4B Number of beams 2 3 4 Distance between beams mm 500 400 300 Protected heights mm 510 810 910 Overall height mm 711 1011 1111 For accessories list see page 46 For ordering codes see page 129 WITH BUILT IN CONTROL FUNCTIONS TYPE 4 SAFETY LIG
54. 7 SAFETY IN THE WORKING ENVIRONMENT They are technical Standards conceived to meet the essential requirements of the Directives They are written by the various technical committees on a mandate by the Commission of the European Union They are approved and adopted by the CEN European Committee for Standardization or the CENELEC European Committee for Electrotechnical Standardization Then they are translated and published in the Official Journal of the European Committee and the Official Gazette of each Member State Status of the Standards prEN a proposed standard draft which has not yet been definitely approved EN an approved standard already in force TS a technical specification The European Standards concerning safety are subdivided into 3 groups TYPE A STANDARDS They specify the general design principles applying to all types of machine e g EN 292 safety of machines basic concepts and general design principles EN 1050 risk assessment TYPE B STANDARDS They are divided into two classes type B1 Standards concerning a specific aspect of safety e g EN 999 positioning of protective equipment with respect to approach speeds of parts of the human body EN 294 safety distances for the protection of the upper limbs EN 60204 1 safety of machinery Electrical equipment of machine EN 954 1 will eventually be replaced by EN 13849 1 after an overlap per
55. 95 1360983 CONNECTORS FOR JANUS J TRX page 69 Model ordering code C8D 5 1330980 C8D 10 1330981 C8D 15 1330982 C8D 95 1330983 C8D 910 1330984 C8D 915 1330985 C8DM 9 1330986 C8DM 99 1330987 C8DM 11 1330978 C8DM 911 1330979 PHARO page 78 Model ordering code PHR 332 1350041 PHR C3L5 1350061 PHR CSL2 1350070 PHR B3 1350050 PHR B4 1350051 PHR B5 1350052 VISION V page 86 Model ordering code V 152L 1340100 V 302L 1340101 V 452L 1340102 V 602L 1340103 V 752L 1340104 V 902L 1340105 V 1052L 1340106 V 1202L 1340107 V 1352L 1340108 V 1502L 1340109 V 1652L 1340110 V 1802L 1340111 V 152H 1340120 V 302H 1340121 V 452H 1340122 V 602H 1340123 V 752H 1340124 V 902H 1340125 V 1052H 1340126 V 1202H 1340127 V 1352H 1340128 V 1502H 1340129 V 1652H 1340130 V 1802H 1340131 V 153L 1340200 V 303L 1340201 V 453L 1340202 V 603L 1340203 V 753L 1340204 V 903L 1340205 V 1053L 1340206 V 1203L 1340207 V 1353L 1340208 V 1503L 1340209 V 1653L 1340210 V 1803L 1340211 V 153H 1340220 V 303H 1340221 V 453H 1340222 V 603H 1340223 V 753H 1340224 V 903H 1340225 V 1053H 1340226 V 1203H 1340227 V 1353H 1340228 V 1503H 1340229 V 1653H 1340230 V 1803H 1340231 PRODUCT ORDERING CODES 12 V 304L 1340301 V 454L 1340302 V 60
56. B RS 485 serial line 2 solid state outputs 0 24V with programmable functions e g ME 1801 B Models C 2 solid state outputs 0 24V antivalent without the need for programming e g ME 1801 C Each type of Metron light curtain includes Emitter and Receiver pair Mounting brackets and T nuts CD ROM containing the Metronconf programming software and the multi language instruction manual ORDERING INFORMATION for ordering codes see page 133 In the case of optical synchronism the beam adjacent to the upper end cap cannot be used for measurement as it constitutes the synchronism beam 118 For Metron light curtains the following accessories to be ordered separately are available LAD laser alignment device see page 124 FMC floor mounting columns see page 120 SP deflection mirrors see page 122 SFB swivel fixing brackets see page 125 SAV vibrations dampers see page 125 Connectors see below Connectors for Metron A and B emitter Model Description C8D 5 M12 straight connector 8 poles pre wired cable 5 m C8D 10 M12 straight connector 8 poles pre wired cable 10 m C8D 15 M12 straight connector 8 poles pre wired cable 15 m C8D 95 M12 90 angle connector 8 poles pre wired cable 5 m C8D 910 M12 90 angle connector 8 poles pre wired cable 10 m C8D 915 M12 90 angle connector 8 poles pre wired cable 15 m C8DM 9 M12 strai
57. Characteristics The light curtain only allows pallet outfeed The muting function can only be activated from inside the protected zone No possibility to activate a muting sequence from the outside Elimination of bulk outside the protected area as the muting sensors are only present inside the area Correct muting sequence even in the presence of a pallet with reduced width and or length or not centred with respect to the conveyor For accessories list see page 97 For ordering codes see page 133 VISION MXL WITH BUILT IN MUTING AND CONTROL FUNCTIONS 6 Protection rating IP 67 Operating temperature C 0 55 Max water pressure jets 40 bar with temperature from 10 to 40 Max range m 5 15 selectable Available Resolution mm 30 Number of beams for body detection in access control 2 3 4 Light curtain electrical connections cable 10 metres pre wired with cable gland Fastening by means of set of 4 WFB ring brackets included Dimensions mm Total light curtain height 124 x 75 The WT watertight housing enables the use of Vision VX light curtains in harsh working environ ments characterised by the presence of water steam and low temperatures This solution is ideal for applications in the food processing industry and in washing systems inclu ding those under pressure Models are available for protecting light curtains with protecte
58. HT CURTAIN ADMIRAL AX 40 WITH BUILT IN CONTROL FUNCTIONS ADMIRAL AX MASTER Resolution 14 mm AX 301M AX 451M AX 601M AX 751M AX 901M AX 1051M AX 1201M AX 1501M SLAVE Resolution 14 mm AX 151S AX 301S AX 451S AX 601S AX 751S AX 901S AX 1051S AX 1201S AX 1501S Protected heights mm 160 310 460 610 760 910 1060 1210 1510 Number of beams 15 30 45 60 75 90 105 120 150 Overall height mm 261 411 561 711 861 1011 1161 1311 1611 MASTER Resolution 20 mm AX 302M AX 452M AX 602M AX 752M AX 902M AX 1052M AX 1202M AX 1502M SLAVE Resolution 20 mm AX 152S AX 302S AX 452S AX 602S AX 752S AX 902S AX 1052S AX 1202S AX 1502S Protected heights mm 160 310 460 610 760 910 1060 1210 1510 Number of beams 15 30 45 60 75 90 105 120 150 Overall height mm 261 411 561 711 861 1011 1161 1311 1611 MASTER Resolution 30 mm AX 303M AX 453M AX 603M AX 753M AX 903M AX 1053M AX 1203M AX 1503M SLAVE Resolution 30 mm AX 153S AX 303S AX 453S AX 603S AX 753S AX 903S AX 1053S AX 1203S AX 1503S Protected heights mm 160 310 460 610 760 910 1060 1210 1510 Number of beams 8 16 24 32 40 48 56 6
59. INES DIRECTIVE SOCIAL DIRECTIVES Social Directives 89 655 EEC and 89 391 EEC are aimed at the improvement of safety in working environment The Directives Determine the preventive measures to be adopted in the working environment Supply information on risk analysis program of prevention and achievement of compliance of the machines procedures concerning the compliance of machines responsibilities of the employer education and training of the people in charge of system operation Imposes the adaptation of existing machinery in compliance with the provisions of the Machine Directive on Machines within 1997 6 SAFETY IN THE WORKING ENVIRONMENT LOW VOLTAGE DIRECTIVE 2006 95 EC formerly 73 23 EEC is aimed at Ensuring that electrical materials are designed and manufactured so as to guarantee the protection of people against any risk of injury arising from the use of such materials This Directive applies to all electrical materials meant for use at a nominal voltage of between 50V and 1000V for alternating current 75V and 1500V for direct current ELECTROMAGNETIC COMPATIBILITY DIRECTIVE The aim of Electromagnetic Compatibility Directive 89 336 EEC is to ensure that electrical devices are designed and manufactured so that Electromagnetic emissions are limited and low enough to permit other electrical devices to operate according to their intended purpose The level of b
60. INTRODUCTION TO THIS EDITION 1 Founded in 1959 Reer today is the leading Italian manufacturer of optoelectronic safety sensors and one of the most important in the world Our catalogue presents a vast range of optoelectronic safety light curtains and grids monitoring sensors laser scanners and dedicated interface modules Thanks to our extensive experience as a supplier to the major manufacturers in the machine tool automotive robotics and palletiser sectors among many others Reer is now able to offer the perfect solution for the protection of each individual industrial application The wide selection of optoelectronic sensors of the needed safety categories makes the Reer catalogue one of the most complete in the world of safety thanks to the practically limitless variety of models but above all to the particular application characteristics drawn from the needs of the users Our participation on the main European and IEC committees for optoelectronic safety sensors means that Reer is always in the forefront in following the evolu tion of the regulatory requirements at the same time our experience is placed at the service of safety in the workplace On the strength of our know how in safety sensor production Reer now presents a new range of safety barriers for detection measurement and control that is state of the art in terms of both cost and performance Reer is present throughout the industrialised world with an extensive and highl
61. IP 65 Dimensions h x w x d mm 58 x 15 x 25 PHOTOELECTRIC SENSOR TECHNICAL DATA MAIN FEATURES Safety level Type 2 with AUS X or AUS XM control unit Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosensitive protection devices ULISSE 10 Each Ulisse photocell includes Emitter and Receiver pair Multi language instruction manual complete with CE declaration of conformity ORDERING INFORMATION for ordering codes see page 133 he following connectors are available for the Ulisse photocells to be ordered separately Connectors for Ulisse emitter and receiver Model Description C 85 M8 straight connector 3 poles pre wired cable 5 m C 815 M8 straight connector 3 poles pre wired cable 15 m C 895 M8 90 angle connector 3 poles pre wired cable 5 m ACCESSORIES TYPE 2 SINGLE BEAM SAFETY PHOTOCELL ULISSE SAFETY INTERFACES 106 Model AD SR1 Safety Type 4 Two channel inputs for safety light curtains 1 Safety relay outputs 2 NO 2 A 250 Vac Safety system status indicator output PNP 100 mA at 24 Vdc Response time ms 20 Restart manual or automatic restart selectable on terminal block External Device Monitoring external relay control feedback input selectable Signalling LED indication of input output status and
62. M 9 M12 straight connector 5 poles with screw terminal PG9 cable gland CDM 99 M12 angle connector 5 poles with screw terminal PG9 cable gland ACCESSORIES Model Description IL FB Set of 2 brackets The IL FB bracket permits both vertical and horizontal adjustment of the optical axis of the photocell ADJUSTABLE FIXING BRACKET ILION TYPE 2 SINGLE BEAM SAFETY PHOTOCELL 102 ULISSE is a Type 2 safety photocell with metal body and 3 pole M8 connector The protection system can be composed of 1 2 3 or 4 single beam photocells connected to an AUS X standard or AUS XM control unit with muting for details on the interface see AUS X and AUS XM control units Thanks to the very small size the container in anodised aluminium and the glass lenses free from electrostatic dust attraction ULISSE is the ideal solution for the protection of weaving machines as well as of other applications characterised by high levels of mechanical stress or very restricted spaces Model UPC Safety type 2 with control unit AUS X or AUS XM Minimum detectable object mm 8 Max range m 6 Number of photocells per control unit from 1 to 4 Response time for each photocell ms 7 Output PNP 100 mA Signalling led status Power supply Vdc 24 20 Electrical connections M8 3 poles for emitter and receiver Max cable length m 50 between sensor and control unit Operating temperature C 0 55 Protection rating
63. MI TRX models Characteristics Correct muting sequence even in the presence of pallets with reduced width and or length or not centred with respect to the conveyor Possibility of two way transit of the pallets and simultaneous protection in the two directions against unauthorised access of personnel Muting enable input allows to start a muting sequence only when needed by the machine cycle MI TRX and MI TRXL models only MI MI TRX One way muting with 2 sensors One way muting for pallet outfeed only Max time between the 2 muting activation signals 4 sec Possibility to use with photocells proximity sensors and limit switches Max muting timeout time 30 sec or 90 min selectable Configuration usable with light curtains with resolution 30 40 90 mm with protected height from 310 a 1810 mm with light grids with 2 3 4 beams and light grids with 2 or 3 beams with passive retroreflector element Muting enable input available only for MI TRX models Characteristics The light curtain only enables the pallet outfeed The muting function can only be activated from inside the protected zone No possibility to activate a muting sequence from the outside Elimination of bulk outside the protected area as the muting sensors are only present inside the area Correct muting sequence even in the presence of a pallet with reduced width and or length or not centred with respect to t
64. Muting Enable input sy stem status signalling output and all the characteristics necessary for realising muting protection in compliance with the most updated regulatory requirements AD SRM also makes it possible to have auxiliary safety functions such as Start Re start interlock and EDM control of the final switching devices MAIN FEATURES Safety level Type 4 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosensitive protection devices EN 954 1 Elements of safety related control systems UL C US mark for USA and Canada TYPE 4 SAFETY INTERFACES AD SRM 108 Model AU SX Safety Type 2 Number of photocells 1 4 Safety relay outputs 2 NO 2 A 250 Vac Safety system status indicator output PNP 100 mA at 24 Vdc Response time ms 30 Restart manual or automatic restart selectable on terminal block External Device Monitoring external relay control feedback input selectable Signalling LED indication of input output status and diagnosis Power supply Vdc 24 20 Electrical connections on terminal block Operating temperature C 0 55 Protection rating IP 20 for housing IP 2X for terminal block fastening rail fastening according to EN 50022 35 standard Dimensions h x w x d mm 99 x 22 5 x 114 TECHNICAL FEATURES E
65. R 1200517 FMC B2000R 1200519 FMC S2 1200520 FMC S3 1200521 FMC S4 1200522 FMC S1700 1200525 FMC S2000 1200523 ACCESSORIES SP page 122 Model ordering code SP 100S 1201805 SP 200S 1201800 SP 300S 1201806 SP 400S 1201801 SP 600S 1201811 SP 700S 1201802 SP 900S 1201812 SP 1100S 1201803 SP 1200S 1201810 SP 1300S 1201807 SP 1400S 1201804 SP 1500S 1201808 SP 1600S 1201813 SP 1800S 1201814 ORDERING CODES ACCESSORIES AS i CI5 page 123 Model ordering code AS i CI5 133910 ACCESSORIES LAD page 124 Model ordering code LAD 2 1220301 LAD 3 1220302 ACCESSORIES SFB page 125 Model ordering code SFB 1330974 ACCESSORIES SAV page 125 Model ordering code SAV 1 1200084 SAV 2 1200085 SAV 3 1200088 SAV 4 1200089
66. R C3L5 main connector To use the PHR B4 adjustable bracket it is also necessary to order the PHR B3 fixed bracket To use the PHR B5 floor mounting bracket it is also necessary to order the PHR B3 fixed bracket and the PHR B4 adjustable bracket AD SR0 and AD SR0A relay modules can be used for interfacing the safety output of Pharo Laser Scanner WARNING PHARO TYPE 3 SAFETY LASER SCANNER VISION TYPE 2 SAFETY LIGHT CURTAIN 84 The Vision Type 2 family of safety light curtains is the ideal solution for the protection of the majority of industrial applications in Category 2 Its features include Extremely easy connection and installation thanks to the M12 connectors and the use of standard cables Integration of the main safety functions including self monitoring of the safety circuits and only for the VX VXL MXL models external device monitoring EDM and the Start Restart interlock function The built in auto test function activated automatically and periodically without interruption of the operation of the machine being controlled The breadth of the range including Master Slave models for cascade connection of two light curtains the VXL models with the lowest cost performance ratio and the MXL models with built in muting function The utmost reliability in the field thanks to the rugged construction and to the high level of immunity to external disturbances optical EMC etc
67. RX models Muting sensor elements adjustable in height and angle Max muting timeout time 30 sec or infinite selectable Versions with 2 or 3 beams and 2 or 3 beams with passive retroreflector elements Muting enable input available MT TRX models only Characteristics Reduced installation time and costs Sensors positioned in compliance with the regulations regarding the geometry of muting sensors and all the other safety parameters this makes it possible to avoid dangers arising from positioning errors and from possible tampering Correct muting sequence even in the presence of a pallet with reduced width or not centred with respect to the conveyor Possibility of two way transit of the pallets and simultaneous protection in the two direc tions against unauthorised access of personnel Muting enable input allows to start a muting sequence only when needed by the machine cycle Special version for transparent materials Ideal for the glass and bottling industry MT_S4 MT TRX JANUS M WITH MUTING FUNCTION 61 http muting reer it SENSOR ELEMENT ADJUSTMENT ML and MT versions Example of application of Janus ML light curtain for protection of palletiser outfeed zone TYPE 4 SAFETY LIGHT CURTAIN The sensor elements present in the Janus ML and MT versions are adjustable in height and angle This important and unique feature enables the
68. S Steel base with springs for a perfect adjustment of the column vertical axis Columns made by aluminium extrusion poles with adjustable angular orientation Easy assembling and disassembling of the light curtain in order to adjust the first beam s height easy adjustment of the first beam s height FMC B models for light curtains FMC B_R models for light curtains complete with PG11 rear union for light curtain cable sheath FMC S models with pre assembled deflector mirrors to realize perimeter protections up to 4 sides Optical power Reduction factor 15 for each mirror Special models equipped with mirror with protective anti fragmentation film available on request Steel foundation inserts included with the product Built in spirit level for a correct positioning of the vertical axis Can be used with the following light curtains Admiral Janus Vision Metron The following rules should be taken into consideration when using deflector mirrors the working distance range is given by the sum of the lengths of all the sides giving access to the protected area for each mirror used the maximum working range between the Emitter and the Receiver is reduced by 15 place the mirrors so as to ensure compliance with the minimum safety distance on each side from which the danger zone can be accessed when light curtains and grids are working with long distance or w
69. T J 3B LR WT J 4B LR WT Number of beams 2 3 4 Distance between beams mm 500 400 300 Protected heights mm 510 810 910 Overall height mm 900 1200 1300 Max range m selectable 25 50 J WT Long Range Resolution 40 mm J 604 LR WT J 904 LR WT J 1024 LR WT Protected heights mm 610 910 1210 Number of beams 20 30 40 Overall height mm 900 1200 1300 Max range m selectable 25 50 The light curtains are supplied already housed in the WT watertight housings Cables and ring brackets are included in the kit Please contact Reer preventively to assess adequacy to your application For accessories list see page 69 For ordering codes see page 131 WITH IP 67 WATERTIGHT HOUSING JANUS J WT 67 http muting reer it Lighted button for light curtain restart with green LED for indicating output status and weak signal Key selector controlling the override function Indicator lamp for muting function active Connector for connection to the light curtain receiver Connector for connection to the light curtain emitter Dipswitches for configuration of light curtain functions Built in safety relay with guided contacts driven and controlled by the light curtain Internal terminal blocks for cable connections Selector for connection of external muting lamp Selector for internal or external relay control Connection with cable gland for cable passage in output towards the
70. The minimum size of the object to be detected must be equal to or greater than the chosen light curtain resolution 15 SAFETY GUIDE PHOTOELECTRIC SAFETY LIGHT CURTAINS 1 Definition of the zone to be protected 2 Definition of the parts of the body to be detected fingers or hands approaching body of a person presence of a person in a hazardous area 3 Definition of the safety distance between the light curtain and the hazardous point 4 Definition of the safety category Type to be adopted See page 11 Choice of the safety category Definition of the zone to be protected Take into account the configuration of the zone shape and dimensions width and height of the access area positions of hazardous parts possible access points The light curtain must be positioned so as to prevent the access to the dangerous area from above from below and from the sides without having intercepted the field protected by the light curtain It is possible to install one or more deflection mirrors in order to protect areas with access from several sides This results in a considerable reduction in costs as this solution eliminates the need of installing many separate light curtains SELECTION CRITERIA OF A SAFETY LIGHT CURTAIN 16 DEFINITION OF TYPE OF DETECTION PHOTOELECTRIC SAFETY LIGHT CURTAINS Detection Characteristics Advantages Finger or hand Detection
71. VX 1055S VX 1205S VX 1505S Protected heights mm 310 460 610 760 910 1060 1210 1510 Number of beams 8 12 16 20 24 28 32 40 Overall height mm 411 561 711 861 1011 1161 1311 1611 MASTER 2 3 beams VX 2BM VX 3BM SLAVE 2 3 beams VX 2BS VX 3BS Number of beams 2 3 Distance between beams mm mm 500 400 Protected heights mm 510 810 Overall height mm 711 1011 In the Master models the total light curtain height is increased by 10 mm due to the presence of the secondary connector For accessories list see page 97 For ordering codes see page 132 VISION VX WITH BUILT IN CONTROL FUNCTIONS 1 EXAMPLE OF SERIAL CONNECTION BETWEEN MASTER AND SLAVE LIGHT CURTAINS It is possible to combine any Master model with any Slave model All the electrical connections are made using 5 pole M12 connectors except for the Master receiver which requires an 8 pole M12 connector Accessory cables pre wired with 2 connectors are available for the connec tion between Master and Slave EXAMPLE OF SERIAL CONNECTION BETWEEN MASTER AND SLAVE LIGHT CURTAINS The Master light curtain is positioned horizontally for detecting the presence of the body while the vertical Slave light curtain carries out hand detection However it is possible to invert the combination and have the Master light curtain positioned vertically for hand protection and the Slave light curtain ho
72. VX 902 1344105 VX 1052 1344106 VX 1202 1344107 VX 1352 1344108 VX 1502 1344109 VX 1652 1344110 VX 1802 1344111 VX 153 1344200 VX 303 1344201 VX 453 1344202 VX 603 1344203 VX 753 1344204 VX 903 1344205 VX 1053 1344206 VX 1203 1334207 VX 1353 1344208 VX 1503 1344209 VX 1653 1344210 VX 1803 1344211 VX 304 1344301 VX 454 1344302 VX 604 1344303 VX 754 1344304 VX 904 1344305 VX 1054 1344306 VX 1204 1344307 VX 1354 1344308 VX 1504 1344309 VX 1654 1344310 VX 1804 1344311 VX 305 1344401 VX 455 1344402 VX 605 1344403 VX 755 1344404 VX 905 1344405 VX 1055 1344406 VX 1205 1344407 VX 1355 1344408 VX 1505 1344409 VX 1655 1344410 VX 1805 1344411 VX 309 1344501 VX 459 1344502 VX 609 1344503 VX 759 1344504 VX 909 1344505 VX 1059 1344506 VX 1209 1344507 VX 1359 1344508 VX 1509 1344509 VX 1659 1344510 VX 1809 1344511 VX 2B 1344600 VX 3B 1344601 VX 4B 1344602 VX 153M 1344220 VX 303M 1344221 VX 453M 1344222 VX 603M 1344223 VX 753M 1344224 VX 903M 1344225 VX 1053M 1344226 VX 1203M 1344227 VX 1503M 1344229 VX 153S 1344240 VX 303S 1344241 VX 453S 1344242 VX 603S 1344243 VX 753S 1344244 VX 903S 1344245 VX 1053S 1344246 VX 1203S 1344247 VX 1503S 1344249 VX 304M 1344321 VX 454M 1344322 VX 604M 1344323 VX
73. YPE 4 SAFETY LIGHT CURTAIN JANUS MT TRX PASSIVE ACTIVE ML TRXL http pharo reer it PHARO TYPE 3 SAFETY LASER SCANNER 78 PHARO The PHARO Safety Laser Scanner is an optoelectronic protection device for accident prevention PHARO is suitable for the protection of personnel exposed to risks deriving from both machines and systems with dangerous organs as well as from possible collisions with automatic guided vehicles AGVs With the PHARO Safety Laser Scanner it is possible to create programmable protected horizontal or vertical areas of variable shape suitable to all applications without the need to use a separate reflector or receiver The device does not require an external control unit because all the safety functions are built in The PHARO Safety Laser Scanner features a Configuration Me mory Module built into the removable connector which stores the data related to the protected zones programmed and to the operating parameters set This module enables the user to replace a faulty sensor with a new device without the need for reconfiguration and therefore maintai ning the pre existing configuration without the possibility of errors or tampering The stored data can only be modified by authorised personnel It is also possible to use the data measured by the scanner to aid the navigation of AGV automatic guided vehicles or for dimensional detection of objects Each sensor can create 2 independently progra
74. ach AUS X safety control unit includes Multi language instruction manual complete with CE declaration of conformity ORDERING INFORMATION for ordering codes see page 133 The AU SX control unit combined with the safety photocells of the Ilion or Ulisse series is a Type 2 optoelectronic safety system that can include from 1 to 4 photocells AU SX is equipped with relay outputs and makes it possible to have auxiliary safety functions such as Start Restart interlock with control of the Re start contact and EDM control of the final switching devices MAIN FEATURES MAIN FEATURES Safety level Type 2 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosensitive protection devices EN 954 1 Elements of safety related control systems UL C US mark for USA and Canada AU SX 10 Model AU SXM Safety Type 2 Number of photocells 1 4 Safety relay outputs 2 NO 2 A 250 Vac Safety system status indicator output PNP 100 mA at 24 Vdc Response time ms 30 Restart manual or automatic restart selectable on terminal block External Device Monitoring external relay control feedback input selectable Muting Sensors Inputs 2 inputs for external muting sensors with relay or PNP output 24Vdc dark on logic Muting Enable input Active High 24 Vdc Mu
75. al PG9 cable gland C8DM 99 M12 angle connector 8 poles with screw terminal PG9 cable gland C8DM 11 new M12 straight connector 8 poles with screw terminal PG9 11 cable gland C8DM 911 new M12 angle connector 8 poles with screw terminal PG9 11 cable gland ACCESSORIES In perimeter and or long range applications and with the use of deflection mirrors we recommend using the LAD laser alignment device to obtain a simple quick and correct alignment of the light curtains In perimeter and or long range applications and with the use of deflection mirrors we recommend using the FMC adjustable floor mounting columns If the light curtain system is subject to strong vibrations applications on presses etc it is necessary to use the special SAV vibration dampers available as accessories to prevent mechanical damage to the light curtain elements WARNING 71 http muting reer it JANUS TYPE 4 SAFETY LIGHT CURTAIN Models J DIMENSION 16 m range Long Range 2B 3B 4B 600 900 1200 2B 3B 4B A TX RX 736 1036 1136 736 1036 1336 736 1036 1136 B protected heigth 510 810 910 610 910 1210 510 810 910 C 1st beam position 120 76 Models MI DIMENSION 16 m range Long Range 300 450 600 750 900 1050 1200 1350 1500 1650 1800 2B 3B 4B 2B 3B 4B A TX 436 586 736 886 1036 1186 1336 1486 1636 1786 1936 736 1036 1136 736
76. all height mm 736 1036 1336 Max range m selectable 30 60 For accessories list see page 69 For ordering codes see page 131 WITH BUILT IN CONTROL FUNCTIONS JANUS J J Long Range 2 3 4 beams J 2B LR J 3B LR J 4B LR Number of beams 2 3 4 Distance between beams mm 500 400 300 Protected heights mm 510 810 910 Overall height mm 736 1036 1136 Max range m selectable 30 60 TYPE 4 SAFETY LIGHT CURTAIN 64 Passive optical retroreflector element Two self testing solid state PNP safety outputs Built in start restart interlock selectable Feedback input for control of external relays EDM All configuration via hardware by means of the M12 J 2B TRX model or M23 J 2B TRXL and J 3B TRXL connector Use of standard cables up to 100 m long JANUS series J TRX is a safety light grid with 2 or 3 beams composed of an active emitter receiver element and a passive retro reflector element that does not require any electrical connection JANUS series J TRX is the simplest and quickest installation solution for detection of a person in access control in hazardous areas and the ideal solution for all applications in which it is difficult or costly to cable electrical lines Special models in conformity with the ATEX Directive 94 9 CEE Dust Zone 22 Gas Zone 2 available on request MAIN FEATURES Safety Type 4 Number of beams for body detection in access control 2
77. ange m 0 3 5 JANUS M WITH MUTING FUNCTION 57 http muting reer it MI Resolution 30 mm MI 303 MI 453 MI 603 MI 753 MI 903 MI 1053 MI 1203 Protected heights mm 310 460 610 760 910 1060 1210 Number of beams 16 24 32 40 48 56 64 Overall height mm 476 626 776 926 1076 1226 1376 Max range m selectable 6 16 MI Resolution 40 mm MI 304 MI 454 MI 604 MI 754 MI 904 MI 1054 MI 1204 MI 1354 MI 1504 MI 1654 MI 1804 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 10 15 20 25 30 35 40 45 50 55 60 Overall height mm 476 626 776 926 1076 1226 1376 1526 1676 1826 1976 Max range m selectable 6 16 MI Long Range Resolution 40 mm MI 604 LR MI 904 LR MI 1204 LR Protected heights mm 610 910 1210 Number of beams 30 45 60 Overall height mm 776 1076 1376 Max range m selectable 30 60 Models MI Resolution 90 mm MI 309 MI 459 MI 609 MI 759 MI 909 MI 1059 MI 1209 MI 1359 MI 1509 MI 1659 MI 1809 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 5 7 9 11 13 15 17 19 21 23 25 Overall height mm 476 626 776 926 1076 1226 1376 1526 1676 1826 1976 Max range m selectable 6 16 For acc
78. art contact and EDM control of the final switching devices MAIN FEATURES Safety level Type 2 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosensitive protection devices EN 954 1 Elements of safety related control systems UL C US mark for USA and Canada AU SXM TYPE 2 SAFETY CONTROL UNIT FOR ILION AND ULISSE 110 The AD SR0 and AD SR0A modules can only be connected to safety sensors equipped with feedback input for monitoring external relays EDM that is the models of the Janus Admiral AX excluding the AX BK models with Blanking Pharo and Vision VX VXL and MXL ranges Please contact Reer for any other type of application WARNING Model AD SR0 AD SR0A Safety relay outputs 2 NO 1 NC 2 A 250 Vac 2 NO 2 A 250 Vac EDM 2 NC 2 A 250 Vac series contacts dedicated to relay monitoring made by the safety sensor Response time ms 20 Power supply Vdc 24 20 Electrical connections on terminal block Operating temperature C 0 55 Protection rating IP 20 for housing IP 2X for terminal block Mounting rail fastening according to EN 50022 35 standard Dimensions h x w x d mm 101 x 35 x 120 TECHNICAL FEATURES Each AD SR0 and AD SR0A safety relay includes Multi language instruction manual complete with CE declar
79. ation of conformity ORDERING INFORMATION for ordering codes see page 133 The AD SR0 and AD SR0A relay modules have been especially designed for interfacing the Admiral AX Vision VX VXL MXL Janus safety light curtains and the Pharo safety laser scanner equipped with feedback input for controlling external relays with the control circuits of the machine The module operates with 2 relays with guided contacts for safety applications driven and monitored directly by the safety sensor MAIN FEATURES MAIN FEATURES In AD SR0 safety relay each NO safety output line is interrupted twice by the two relays AD SR0 AD SR0A SENSORS FOR MEASUREMENT AUTOMATION AND CONTROL METRON 112 METRON Light curtains for industrial and civil applications where it is necessary to detect measure and recognise objects Depending on the number and position of the beams engaged by an object METRON can provide real time information to a PLC or PC useful to Detect the presence or absence of objects Perform a count Detect a position Detect a shape or a profile Measure dimensions Models A equipped with 4 programmable solid state outputs Models B equipped with 2 programmable solid state outputs and an RS 485 serial interface Models C equipped with two antivalent solid state outputs for status of controlled area Metronconf Configuration software for PC with practical graphic interface supplied with each light cu
80. be examined by the various national Committees involved for com ments proposals and the subsequent final approval Drafting of the definitive formulation of the text of the Standard EN official publication and acceptance into the legislation of the individual Member States The Directives concerning the protection of workers are 89 391 EEC Health and safety at work Framework directive 89 655 EEC Use of work equipment and amendments additions The Directives governing safety components are 98 37 EEC Machines Directive 2006 95 EC formerly 73 23 EEC Low Voltage Directive 89 336 EEC Electromagnetic Compatibility Directive and amendments additions INTERNATIONAL STANDARDS In many cases in this safety guide we will distinguish between the European and the Northern American approach to the various topics and regulations concerning machine safety This is done to better explain the details of this very varied and sensitive field In practice however in many cases concerning protective equipment an International Standard has been established on the two sides of the Atlantic and often in all the main industrialised countries That is thanks to the work of the IEC and the ISO international committees In particular the 61496 series Standards about optoelectronic protection devices have been developed in the IEC framework and than adopted as harmonized Standards in Europe thanks to the Dr
81. ble with range up to 60 m MJB Connection Box for quick connection of the light curtains and providing the main commands necessary for their operation close to the protected gate Special models in compliance with the ATEX Directive 94 9 CEE Dust Zone 22 Gas Zone 2 available on request MAIN FEATURES JANUS MT TYPE 4 SAFETY LIGHT CURTAIN JANUS M WITH MUTING FUNCTION 54 Safety Type 4 Response time ms 7 30 Safety outputs 2 PNP auto controlled 500 mA at 24 Vdc with short circuit overload polarity reversal protection Light curtain status indication and weak signal output PNP 100 mA at 24 Vdc Muting status indication output PNP 100 mA at 24 Vdc only M TRX models Muting Enable input Active High 24 Vdc only M TRX models Light signals 7 segment display and LEDs for self diagnosis and light curtain status Restart Automatic or manual restart selectable External Device Monitoring External device monitoring feedback input with enabling selectable Max muting timeout 30 sec 90 min or infinite selectable depending on the models Override function Built in override function with 2 operating modes selectable manual action with hold to run automatic with pulse command Max Override Time out min 15 Muting lamp output 24 Vdc 0 5 5W Power supply Vdc 24 20 Electrical connections MI ML MT models Emitter M12 5 pole receiver M23 19 pole muting sens
82. bstructed with the light curtain remaining in an ON condition A3 3 beams without compulsory object presence 3 1 2 or 3 adjacent beams can be obstructed with the light curtain remaining in an ON condition B1 2 beams with compulsory object presence 1 2 at least 1 beam and no more than 2 adjacent beams must be obstructed for the light curtain to remaining in an ON condition B2 3 beams with compulsory object presence 1 2 3 at least 1 beam and no more than 3 adjacent beams must be obstructed for the light curtain to remaining in an ON condition The Floating Blanking function is available on the Admiral AX BK models Floating Blanking allows the detected object to move freely inside the light curtain s protected field under the condition that the intercepted beams are adjacent and that their number is not higher than the configured one ADMIRAL AX BK WITH BLANKING FUNCTION 45 Protection rating IP 67 Operating temperature C 0 55 Max water pressure jets 40 bar with temperature from 10 to 40 Max range m 5 15 selectable Available Resolution mm 30 Number of beams for body detection in access control 2 3 4 Light curtain electrical connections cable 10 metres pre wired with cable gland Fastening by means of set of 4 WFB ring brackets included Dimensions mm Total light curtain height 124 x 75 The WT watertight housing enables the use of Admiral light curtains in harsh working
83. ce it must be chosen as a function of the risk level characterising the machine When the chosen safety device is a photo electric barrier the latter shall necessary belong to TYPE 2 or TYPE 4 as established by the International Standard IEC 61496 1 2 NOTE why Type and not Category When talking about light curtains and laser scanners we normally refer to their safety type while for all other safety devices the term of choice is safety category This distinction is due to the International Standard IEC 61496 in which the term type is introduced to determine the safety level of optoelectronic pro tective equipment In practice type adds some optical requirements to the requirements which define categories for non optical safety devices Therefore a type 2 light curtain is a light curtain which complies with the requirements for category 2 safety electronics and furthermore whose beams have certain characteristics among which a given aperture angle immunity to light interference and so on The same applies for type 4 light curtains and type 3 laser scanners Type can be used in the same way as category is used to determine which device should fit into a given protection circuit For example a type 2 light curtain connected with a category 2 control system forms a category 2 protection circuit If the control system is category 3 a type 2 light curtain will downgrade it to cate gory 2 while a type 4 li
84. d height from 160 to 1810 mm MAIN FEATURES TECHNICAL FEATURES All the main technical features are the same of VISION VX MODELS Resolution 30 mm VX 153 WT VX 303 WT VX 453 WT VX 603 WT VX 753 WT VX 903 WT VX 1053 WT VX 1203 WT VX 1353 WT VX 1503 WT VX 1653 WT VX 1803 WT Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 8 16 24 32 40 48 56 64 72 80 88 96 Overall height mm 375 525 675 825 975 1125 1275 1425 1575 1725 1875 2025 2 3 4 beams VX 2B WT VX 3B WT VX 4B WT Number of beams 2 3 4 Distance between beams mm 500 400 300 Protected heights mm 510 810 910 Overall height mm 825 1125 1225 The light curtains are supplied already housed in the WT watertight housings Cables and ring brackets are included in the kit Please contact Reer preventively to assess adequacy to your application VISION VX WT WITH IP 67 WATERTIGHT HOUSING 7 VISION TYPE 2 SAFETY LIGHT CURTAIN For Vision light curtains the following accessories to be ordered separately are available AD SR Safety Relays see page 105 LAD laser alignment device see page 124 FMC floor mounting columns see page 120 SP deflection mirrors see page 122 SFB swivel fixing brackets see page 125 SAV vibrations dampers see page 125 Connect
85. d to an AU SX standard or AU SXM control unit with muting for details on the interface see AU SX and AU SXM control units The compact size of the photocells makes it possible to fit the protection system into very small spaces while the possibility to use more photocells provides the maximum flexibility in positioning the protective beams ILION Safety level Type 2 with AUS X or AUS XM control unit Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosensitive protection devices 101 Each Ilion photocell includes Emitter and Receiver pair Multi language instruction manual complete with CE declaration of conformity ORDERING INFORMATION for ordering codes see page 133 The following connectors are available for the Ilion photocells to be ordered separately Connectors for Ilion emitter and receiver Model Description CD 5 M12 straight connector 5 poles pre wired cable 5 m CD 10 M12 straight connector 5 poles pre wired cable 10 m CD 15 M12 straight connector 5 poles pre wired cable 15 m CD 20 M12 straight connector 5 poles pre wired cable 20 m CD 95 M12 90 angle connector 5 poles pre wired cable 5 m CD 910 M12 90 angle connector 5 poles pre wired cable 10 m CDM 915 M12 90 angle connector 5 poles pre wired cable 15 m CD
86. d y kong servodynamics com cn www servodynamics com cn CZECH REPUBLIC and SLOVAKIA SYSTEMOTRONIC Spol s r o Hybesova 38 602 00 Brno Tel 420 538707111 Fax 420 538707110 sale systemotronic cz www systemotronic cz DANMARK GYCOM Danmark A S Vall r kken 26 Vall by DK 4600 K GE Tel 45 56266635 Fax 45 56267778 admin gycom dk www gycom dk FINLAND UTU POWEL OY Components P O Box 33 Palopellonkatu 7 FIN 04251 Kerava Tel 358 9 2746411 Fax 358 9 27464141 komponentit urhotuominen fi www urhotuominen fi FRANCE strategic partnership with ASTEEL JAYSENSOR 176 rue Lavoisier BP53 F 38331 St Ismier Cedex Tel 33 4 76616590 Fax 33 4 76616599 jaysensor asteel fr www jaysensor asteel fr GERMANY strategic partnership with K A SCHMERSAL GmbH M ddinghofe 30 D 42279 Wuppertal Tel 49 202 6474 0 Fax 49 202 6474 100 Info schmersal com www schmersal com GREAT BRITAIN and IRELAND OEM Automatic Ltd Whiteacres Cambridge Road Whetstone Leicester LE8 6ZG Tel 44 1162849900 Fax 44 1162841721 information uk oem se www oem co uk HUNGARY INFOCONTROL HUNGARIA KFT Bocskay t 77 79 01113 Budapest Tel 36 1 317 8235 Fax 36 1 309 3884 contact infocontrol hu www infocontrol hu INDIA ASH amp ALAIN S 100 Fiee Okhla Industrial Area Phase II New Delhi 110020 Tel 91 11 51616268 Fax 91 11 51616264 sales ashalain com www ashalain com ISRAEL MICRONTEC Industrial Equipment Ltd 54 Hdeckle St Mos
87. de C8D 5 1330980 C8D 10 1330981 C8D 15 1330982 C8DM 9 1330986 C8DM 11 1330978 C12D 3 1330991 C12D 5 1330992 C12D 10 1330993 CSL 3 1330994 CD 5 1330950 CD 10 1330956 CD 15 1330952 CD 20 1330957 CD 95 1330951 CD 910 1330958 CD 915 1330953 CDM 9 1330954 CDM 99 1330955 ME 2255 B 1380334 ME 2405 B 1380335 ME 2555 B 1380336 ME 455 C 1380342 ME 605 C 1380343 ME 755 C 1380344 ME 905 C 1380345 ME 1055 C 1380346 ME 1205 C 1380347 ME 1355 C 1380348 ME 1505 C 1380349 ME 1655 C 1380350 ME 1805 C 1380351 ME 1955 C 1380352 ME 2105 C 1380353 ME 2255 C 1380354 ME 2405 C 1380355 ME 2555 C 1380356 ME 607 A 1380403 ME 757 A 1380404 ME 907 A 1380405 ME 1057 A 1380406 ME 1207 A 1380407 ME 1357 A 1380408 ME 1505 A 1380409 ME 1657 A 1380410 ME 1807 A 1380411 ME 1957 A 1380412 ME 2107 A 1380413 ME 2257 A 1380414 ME 2407 A 1380415 ME 2557 A 1380416 ME 607 B 1380423 ME 757 B 1380424 ME 907 B 1380425 ME 1057 B 1380426 ME 1207 B 1380427 ME 1357 B 1380428 ME 1505 B 1380429 ME 1657 B 1380430 ME 1807 B 1380431 ME 1957 B 1380432 ACCESSORIES FMC page 120 Model ordering code FMC CB 1200500 FMC B2 1200510 FMC B3 1200511 FMC B4 1200512 FMC B1700 1200518 FMC B2000 1200516 FMC B2R 1200513 FMC B3R 1200514 FMC B4R 1200515 FMC B1700
88. dule AS i CI5 connected to the AS i Safety at Work system The AS i CI5 is directly connected to the light curtain receiver CONN 1 The light curtain receives its 24 VDC power supply via the second M12 cable connection CONN 2 The AS i CI5 itself is connected via the M12 connector AS i CONN to the AS i network The module has to be previously programmed with an individual adress 1 31 The light curtain emitter has to be connected separately AS i CI5 124 MAIN FEATURES The LAD laser alignment device makes it possible to obtain a fast and reliable optical alignment of the Reer light curtains of the Admiral Vision Metron and Janus series they are also compatible with the use of the FMC floor mounting columns The LAD devices emit a laser beam with visible red light with useful range up to 100 m Their use is recommended for aligning light curtains that operate over long distances or multiple sides with the use of deflection mirrors Light source laser diode wavelength 650 nm Class light source II EN 60825 1 Range m 100 Beam divergence mrd lt 0 5 Model for Max power mW 1 LAD 2 Admiral Vision Metron Power supply Vdc 3 2 AAA batteries LAD 3 Janus Fastening quick fastening to the light curtains Dimensions h x w x d mm 117 x 48 x 80 LAD 2 70 x 78 x 70 LAD 3 TECHNICAL FEATURES Each LAD model includes multi language instruction manual For o
89. e machine life cycle up to the decommissioning and dismantling 3 Risk estimation Each hazardous situation identified is derived from a combination of the following elements Severity of injuries or damage to health reversible irreversible fatal Probability of occurrence of that injury which is a function of frequency and duration of exposure to danger Possibility of avoiding danger with reference to rapidity of occurrence of the event possibility by the operator to perceive hazards and react promptly possibility to escape 4 Risk evaluation Following the risk estimation a risk evaluation is required to determine if a risk reduction is necessary or whether safety has been achieved If risk reduction is required the protective measures selected and applied shall be evaluated to determine if an adequate risk reduction has been achieved SAFETY IN THE WORKING ENVIRONMENT identification of dangerous phenomena determination of the limits of the machine risk estimate risk evaluation purpose elimination or reduction of risk 11 SAFETY GUIDE EUROPEAN APPROACH Safety Categories Since for different machines or different parts of a machine the risk assessment might lead to different risk levels it is necessary to establish the safety level of the measures to be adopted in proportion to the risk The Standard EN 954 defines the categories of safety related parts according to the following parameters
90. egory Requirements Behaviour Safety principles B Devices designed manufactured and combined in compliance with the reference Standards so as to be able to cope with foreseeable events A fault may result in the loss of the safety functions Use of selected components 1 Same requirements as for category B but with the use of reliable and well tested safety principles and components A fault may result in the loss of the safety functions but with lower probability than in category B 2 The requirements of category 1 apply Moreover The safety func tion of the device is based on cyclic control managed by the control system of the machine A fault may result in the momentary loss of the safety function The fault is detected when performing the test before starting the next working cycle and the start of a new machine cycle is disabled Use of structures and safety circuits able to detect the fault and stop the machine 3 The requirements of category 1 apply Moreover A single fault shall not lead to the loss of the safety function Whenever possible the individual fault must be detected Not all faults can be detected When an individual fault occurs the safety function is always active The build up of undetected faults may result in the loss of the safety function 4 The requirements of category 1 apply Moreover A single fault shall not result in the loss of the
91. electrical electronic programmable electronic safety related systems Australia also has a number of type C standards for example AS 1219 1994 Power presses Safety requirements AS 1755 2000 Conveyors Safety requirements AS 2939 1987 Industrial robot systems Safe design and usage AS 1893 1997 Code of practice for the guarding and safe use of metal and paper cutting guillotines Local OH amp S regulations and codes or practices also need to be taken into consideration SAFETY IN THE WORKING ENVIRONMENT 10 RISK ASSESSMENT The European Standard EN 1050 puts forward a systematic procedure for the examination of the hazards associated with machinery with the aim of selecting and adopting the most suitable safety measures to reduce or eliminate the risks For USA an equivalent procedure is described in the ANSI Technical Report B11 TR3 The risk assessment can thus be broken down into 4 stages 1 Determination of the limits of the machine Consists in the examining of the intended use and of all the reasonably foreseeable misuses in relation to the level of training experience and attitude of the user 2 Identification of the hazards Consists in the listing of The risks and the hazardous elements mechanical electrical chemical etc Hazardous situations manual loading unloading access to the system etc Events that might cause damages machine failures or anomalies During all phases of th
92. enerated by the machine for example by the PLC upon a logical series of conditions that must not derive only from the sensors in the field In this way it is possible to obtain correct material man discrimination and prevent the signal from being generated by the presence of personnel at the protected gate with the serious risks that could ensue WARNING SL and S2L Models S1L Model TECHNICAL FEATURES The SL series accessory muting sensor elements arms can be combined with the Janus MI light curtain model making it possible to create an L barrier with built in sensors with 30 40 90 mm resolution and protected height from 310 to 1810 mm The SL and S2L models have 2 built in sensors pre wired and pre aligned with intersecting or parallel beams The S1L model with only one beam is designed to create a special mixed system composed of a single in field sensor while the second muting si gnal will be supplied by the machine according to a dedicated logic sequence This system is useful for the infeed of materials with reduced or irregular dimensions that cannot be managed with normal sensors with intersecting or parallel beams ACCESSORY MUTING SENSOR ELEMENTS FOR JANUS MI JANUS SL 6 http muting reer it JANUS TYPE 4 SAFETY LIGHT CURTAIN Each Janus light curtain comprises Emitter and Receiver pair including integrated sensor only for L and MT models Emitter Receiver active element
93. er machine loading unloading operations Reduced times of approach to the working areas Elimination of the risk of tampering since any irregular intervention on the light curtain stops the machine Simple and quick installation with greater flexibility of adjustment on the machine even in the case of subsequent repositioning Possibility to build up large sized protections either linear or along a perimeter on several sides at greatly reduced costs Facilitated and fast maintenance of the machine as there is no need to remove physical guards such as grids gates etc Improved appearance and ergonomic effectiveness of the machine ADVANTAGES OF LIGHT CURTAINS CONDITIONS OF USE PHOTOELECTRIC SAFETY LIGHT CURTAINS For the photoelectric safety protections to be effective it is necessary to verify that It must be possible to electrically interface them to the control unit of the machine It must be possible to stop the hazardous movements of the machine at once In particular it is important to know the machine stopping time to place the light curtain at the correct distance The time taken to reach the hazardous point must be greater than the time necessary to stop the hazardous movement The machine must not create secondary dangers due to the projection or fall from above of materials If this danger exists additional protections of a mechanical nature have to be provided
94. erials Ideal for the glass and bottling industry ML_S2 ML TRX TYPE 4 SAFETY LIGHT CURTAIN WITH MUTING FUNCTION JANUS M 60 Two way muting with 2 sensors Built in muting sensors with crossed beams Two way muting for pallet infeed outfeed 2 photoelectric muting sensors with intersecting beams built in pre wired and pre aligned Max time between the 2 muting activation signals 4 sec Operating range from 1 to 2 5 metres Muting sensor elements adjustable in height and angle Max muting timeout time 30 sec or 90 min selectable Versions with 2 or 3 beams Characteristics Reduced installation time and costs Sensors positioned in compliance with the regulations regarding the geometry of muting sensors and all the other safety parameters this makes it possible to avoid dangers arising from positioning errors and from possible tampering Standard solution for the most common pallet infeed outfeed applications MT Two way sequential muting with 4 sensors Built in muting sensors with parallel beams Two way muting pallet infeed outfeed 4 photoelectric muting sensors with parallel beams built in pre wired and pre aligned Max time between the muting activation signals 4 sec or infinite selectable Operating range 0 2 metres for MT_S4 and 0 3 5 metres for MT T
95. es 3 4 x Object sensitivity 0 26 but not less than 0 GENERAL FORMULA FOR THE DETERMINATION OF THE MINIMUM SAFETY DISTANCE USA 21 SAFETY GUIDE PHOTOELECTRIC SAFETY LIGHT CURTAINS hand protection in a vertical application the light curtain response time is TR 7 ms the response time of the safety controller is TS 15 ms the machine stopping time is TC 100 ms the brake monitor response time is TBM 30 ms the depth penetration factor is DPF 1 8 inches Considering a hand speed HS 63 inches per second and a light curtain object sensitivity 20 mm 0 79 inches DS 63 x 0 1 0 015 0 007 0 04 1 8 12 006 inches When using mirrors for perimeter safeguarding take care that the safety distance is maintained on all the sides The Blanking function usually increases the minimum object sensitivity Thus the safety distance has to be recalculated Be careful that also the DPF parameter should be recalculated EXAMPLE S K x T C S minimum safety distance between the protection and hazardous point expressed in mm K speed of approach of the body or parts of the body expressed in mm sec T total stopping time of the machine consisting of t1 reaction time of the protective device in seconds t2 reaction time of the machine in seconds until it stops the hazardous action C an additional distance which is based on the possibility of the body or part there
96. esden Agreement even though it is better to know that minor differences still exist today between the European EN and the international IEC versions of these Standards Another important set of Standards IEC 61508 1 7 deals with the safety of electric and electronic programmable equipment Safety Integrity Levels SILs are established based on the probability of the occurrence of dangerous faults in the device during its lifetime In an approximate fashion one could say that the behaviour under the occurrence of a fault for Category 4 and SIL 3 on one side and Category 3 and SIL 2 on the other have very similar requirements when it comes down to electronic protective devices The IEC International and CENELEC European Electro technical Standardization Committees are drawing new Standards based on the IEC 61508 series more tailored to the machinery world in which the SIL and the Category approaches are uniformed SAFETY GUIDE 5 SAFETY IN THE WORKING ENVIRONMENT The Machines Directive 98 37 EEC is meant for the manufacturers of machines and safety components and has the following objectives The definition of safety and health protection requirements for the improvement of the degree of protection offered to the operators of hazar dous machinery The design construction and marketing in the European Union of safety machines and components complying with the minimum safety require ments laid down by the Directive itself The f
97. essories list see page 69 For ordering codes see page 130 TYPE 4 SAFETY LIGHT CURTAIN WITH MUTING FUNCTION JANUS M 58 Two way muting with 2 sensors Two way muting Max time between the 2 muting activation signals 4 sec Possibility of use with photocells proximity sensors and limit switches Max muting timeout time 30 sec or 90 min selectable Configuration usable with light curtains with resolution 30 40 90 mm with protected height from 310 to 1810 mm with light grids with 2 3 4 beams and light grids with 2 or 3 beams with passive retroreflector element Muting enable input available only for MI TRX models Characteristics Suitable for the most common pallet infeed outfeed applications Muting enable input allows to start a muting sequence only when needed by the machine cycle MI TRX and MI TRXL models only MI MI TRX MI TRXL Two way sequential muting with 4 sensors Two way muting sequence Max time between the muting activation signals 4 sec or infinite selectable Possibility to use with photocells proximity sensors and limit switches Max muting timeout time 30 sec or infinite selectable Configuration usable with light curtains with resolution 30 40 90 mm with protected height from 310 a 1810 mm with light grids with 2 3 4 beams and light grids with 2 or 3 beams with passive retroreflector element Muting enable input available only for
98. expressed in mm K speed of approach of the body or parts of the body expressed in mm sec T total stopping time of the machine consisting of t1 reaction time of the protective device in seconds t2 reaction time of the machine in seconds until it stops the hazardous action C an additional distance which is based on the possibility of the body or part there of being introduced into the hazardous area before the activation of the protective device expressed in mm GENERAL FORMULA FOR THE DETERMINATION OF THE MINIMUM SAFETY DISTANCE One side protection Three side protection using deflection mirrors 18 PHOTOELECTRIC SAFETY LIGHT CURTAINS direction of approach perpendicular to the protected plane with 90 5 Light curtains with resolution equal to or lower than 40 mm for the detection of hands and fingers D 40 S 2000xT 8x D 14 if S gt 500 then S 1600xT 8x D 14 The distance S must not be lower than 100 mm If the distance S is greater than 500 mm it is possi ble to re calculate the distance through the following formula In these circumstances the distance must in no case be lower than 500 mm If there is a possibility of reaching the hazardous point by going over the light curtains it becomes necessary to define the height of the uppermost beam in accordance with Standard EN 294 Light curtains with a resolution greater than 40 mm and less than 70 mm for
99. fast and safe and to provide the main controls necessary for their operation close to the protected gate All MJB connection boxes can work with any kind of Janus light curtain with or without muting Using muting versions of Janus light curtains with MJB2 and MJB4 models it is necessary to connect an external muting lamp For accessories list see page 69 For ordering codes see page 131 TYPE 4 SAFETY LIGHT CURTAIN CONNECTION BOX FOR JANUS SAFETY LIGHT CURTAINS JANUS MJB MAIN FEATURES 68 DIMENSION SL S2L A 330 mm 370 mm B 300 mm 250 mm C 50 mm 84 mm MAIN FEATURES MODELS SL S2L S1L Optoelectronic sensors 2 crossed beams 2 parallel beams 1 Operative range 1 2 5 0 2 0 2 The use of the S1L sensor unit enables the infeed of pallets or materials with reduced or irregular dimensions solving a precise application problem In fact the irregular dimensions of the load do not permit a sure discrimination between man and material only by using in field sensors positioned in the usual way e g with 2 intersecting beams and 4 parallel beams as a consequence there would be a risk of activating anomalous muting sequences and the consequent shutdown of the machine The system must therefore be composed of a Janus MI light curtain configured with L logic and the S1L accessory sensor element with only one beam that generates the S2 signal The S1 signal will be g
100. ght curtain Light curtain Light curtain Light curtain Laser Scanner Light curtain Light curtain Light curtain Light curtain Safety type 4 4 4 4 4 3 2 2 2 2 Resolution mm 20 30 40 20 30 40 20 40 30 40 40 30 40 20 30 40 20 30 40 30 40 30 40 Protected heights mm 160 1810 160 1810 160 1810 310 1810 610 1210 160 1810 160 1810 160 1210 160 1210 Max range m 18 18 18 16 60 60 2 6 radius 16 18 8 8 Start Restart Interlock yes yes yes yes yes yes yes EDM yes yes yes yes yes yes yes Blanking yes floating Muting yes yes Master Slave yes yes master yes Long Range yes up to 60 m yes up to 60 m ADMIRAL AD ADMIRAL AX ADMIRAL AX BK JANUS M JANUS J PHARO VISION V VISION VX Sensor Light curtain Light curtain Light curtain Light curtain Light curtain Laser Scanner Light curtain Light curtain Safety type 4 4 4 4 4 3 2 2 Resolution mm 50 90 50 90 40 90 40 90 40 50 70 selez 50 90 50 90 Protected heights mm 310 1810 310 1810 310 1810 310 1810 610 1210 310 1810 310 1810 Max range m 18 18 18 16 60 60 4 radius 16 18 Start Restart Interlock yes yes yes yes yes EDM yes yes yes yes
101. ght connector 5 poles with screw terminal cable gland CABLES WITH 2 CONNECTORS FOR JANUS RECEIVERS TRX MODELS ACTIVE ELEMENT AND MJB BOXES CONNECTION Model Features CJBR 3 3 m pre wired cable with 2 straight connectors M23 19 poles CJBR 5 3 m pre wired cable with 2 straight connectors M23 19 poles CJBR 10 10 m pre wired cable with 2 straight connectors M23 19 poles ACCESSORIES 70 JANUS CABLES WITH 2 CONNECTORS FOR JANUS EMITTERS AND MJB BOXES CONNECTION Model Features CJBE 3 3 m pre wired cable with 2 straight connectors M12 5 poles CJBE 5 3 m pre wired cable with 2 straight connectors M12 5 poles CJBE 10 10 m pre wired cable with 2 straight connectors M12 5 poles CONNECTORS FOR MUTING SENSORS JANUS MI SERIES Model Features CJ 95 M12 90 angled male connector 5 poles pre wired cable 5 m CJM 9 M12 90 angled male connector 5 poles with screw terminal cable gland PG9 CONNECTORS FOR J 2B TRX MODEL ACTIVE ELEMENT ONLY Model Features C8D 5 M12 straight connector 8 poles pre wired cable 5 m C8D 10 M12 straight connector 8 poles pre wired cable 10 m C8D 15 M12 straight connector 8 poles pre wired cable 15 m C8D 95 M12 90 angle connector 8 poles pre wired cable 5 m C8D 910 M12 90 angle connector 8 poles pre wired cable 10 m C8D 915 M12 90 angle connector 8 poles pre wired cable 15 m C8DM 9 M12 straight connector 8 poles with screw termin
102. ght connector 8 poles with screw terminal PG9 cable gland C8DM 99 M12 angle connector 8 poles with screw terminal PG9 cable gland C8DM 11 new M12 straight connector 8 poles with screw terminal PG9 11 cable gland C8DM 911 new M12 angle connector 8 poles with screw terminal PG9 11 cable gland Connectors for Metron A and B receiver Model Description C12D 3 M16 straight connector 12 poles pre wired cable 3 m C12D 5 M16 straight connector 12 poles pre wired cable 5 m C12D 10 M16 straight connector 12 poles pre wired cable 10 m CSL 3 3 metre cable for connecting light curtain and PC for system configuration equipped with one M8 3 poles connector and one DB9 connector Connectors for Metron C emitter and receiver Model Description CD 5 M12 straight connector 5 poles pre wired cable 5 m CD 10 M12 straight connector 5 poles pre wired cable 10 m CD 15 M12 straight connector 5 poles pre wired cable 15 m CD 20 M12 straight connector 5 poles pre wired cable 20 m CD 95 M12 90 angle connector 5 poles pre wired cable 5 m CD 910 M12 90 angle connector 5 poles pre wired cable 10 m CD 915 M12 90 angle connector 5 poles pre wired cable 15 m CDM 9 M12 straight connector 5 poles with screw terminal PG9 cable gland CDM 99 M12 angle connector 5 poles with screw terminal PG9 cable gland ACCESSORIES METRON ACCESSORIES 120 MAIN FEATURE
103. ght curtain or a type 3 laser scanner will keep it in category 3 Only a type 4 light curtain will keep a category 4 safety circuit in category 4 Resolution The resolution of a light curtain is the minimum size of an object that placed into the controlled area will obscure the controlled zone and hence stop the hazardous movement of the machine Single beam light barriers their resolution R is the same as the diameter of the lens Multibeam light curtains their resolution R is the same as the sum of the lens diameter the distance between two adjacent lenses CHARACTERISTIC ELEMENTS R D R P D Protected height This is the height controlled by the light curtain If it is positioned horizontally this value shows the depth of the protected zone Range This is the maximum working distance that may exist between the emitter and the receiver When deflection mirrors are used it is necessary to take into account the attenuation factor introduced by each of them which it is about 15 Response time This is the time it takes for the light curtain to transmit the alarm signal from the time the protected zone is interrupted P Pitch D Lens diameter R Resolution P D 14 Effective protection in the event of fatigue or distraction of the operator Increase in the productive capacity of the machine as the light curtain does not require the manual handling of physical guards or waiting for them to open Fast
104. hav 42095 Udim Tel 972 9 8354951 Fax 972 9 8354952 micron actcom co il MALAYSIA SERVO ENGINEERING Sdn Bhd No 9 2 Highway Centre Jalan 51 205 46050 Petaling Jaya Selangor Malaysia Tel 60 3 77823540 Fax 60 3 77841013 servo tm net my www servo com my Reer SALES AND ASSISTANCE NETWORK 127 NETHERLANDS FORTOP Oeverlandenweg 2a 7944 HZ Meppel Tel 31 522 466688 Fax 31 522 466699 info 4top nl www 4top nl NORWAY TREOTHAM AS Olav Brunborgsv 27 N 1396 Billingstad Tel 47 66778320 Fax 47 66778329 treotham treotham no www treotham no POLAND CONTEC SP Z O O UL Lipowa 7 62 052 Komorniki Tel 48 61 8108350 Fax 48 61 8108445 biuro contec net pl www contec net pl PORTUGAL BRESIMAR Lda Quinta do Simao E N 109 Esgueira 3801 901 Aveiro Tel 35 1234303320 Fax 35 1234303328 bresimar bresimar pt www bresimar pt SINGAPORE SERVO DYNAMICS Pte Ltd No 10 Kaki Bukit Road 1 01 30 KB Industrial Building Singapore 416175 Tel 65 68440288 Fax 65 68440070 marketing servo com sg www servo com sg SOUTH AFRICA SHORROCK Automation Route 21 Corporate Park Irene Ext 30 Centurion Pretoria Tel 27 12 345 4449 Fax 27 12 345 5145 sales shorrock co za www shorrock co za SOUTH KOREA K amp S KOREA Co Ltd 306 office A Dong Jung Ang Yu Tong 1258 Gurobon dong Guro gu Seoul Tel 82 2 26190244 Fax 82 2 26190243 koyo koyo co kr www koyo co kr SPAIN FEGEMU AUTOMATISMOS SL C Zuatzu 2 Edif
105. he conveyor Muting enable input allows to start a muting sequence only when needed by the machine cycle MI TRX and MI TRXL models only MI MI TRX MI TRXL JANUS M WITH MUTING FUNCTION 5 http muting reer it One way muting with 2 sensors Built in muting sensors with crossed beams One way muting for pallet outfeed 2 photoelectric muting sensors with intersecting beams built in pre wired and pre aligned Max time between the 2 muting activation signals 4 sec Operating range 1 2 5 metres Muting sensor elements adjustable in height and angle Max muting timeout time 30 sec or 90 min selectable Versions with 2 or 3 beams Characteristics Reduced installation time and costs Sensors positioned in compliance with the regulations regarding the geometry of muting sensors and all the other safety parameters this makes it possible to avoid dangers arising from positioning errors and from possible tampering The light curtain only allows pallet outfeed The muting function can only be activated from inside the protected zone No possibility to activate a muting sequence from the outside Elimination of bulk outside the protected area as the muting sensors are only present inside the area Correct muting sequence even in the presence of a pallet with reduced width and or length or not centred with respect to the conveyor
106. ight connector 8 poles pre wired cable 15 m C8D 95 M12 90 angle connector 8 poles pre wired cable 5 m C8D 910 M12 90 angle connector 8 poles pre wired cable 10 m C8D 915 M12 90 angle connector 8 poles pre wired cable 15 m C8DM 9 M12 straight connector 8 poles with screw terminal PG9 cable gland C8DM 99 M12 angle connector 8 poles with screw terminal PG9 cable gland C8DM 11 new M12 straight connector 8 poles with screw terminal PG9 11 cable gland C8DM 911 new M12 angle connector 8 poles with screw terminal PG9 11 cable gland CONNECTION BETWEEN MASTER AND SLAVE Model Description CDS 03 0 3 m pre wired cable with 2 straight connectors M12 5 poles CJBE 3 3 m pre wired cable with 2 straight connectors M12 5 poles CJBE 5 5 m pre wired cable with 2 straight connectors M12 5 poles CJBE 10 10 m pre wired cable with 2 straight connectors M12 5 poles ACCESSORIES The Admiral AX WT models are already supplied with 10 metres pre wired cables and ring brackets ADMIRAL 47 DIMENSIONS mm STANDARD AND SLAVE MODELS MASTER MODELS Model 150 300 450 600 750 900 1050 1200 1350 1500 1650 1800 A 251 401 551 701 851 1001 1151 1301 1451 1601 1751 1901 B protected height 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 C 1st beam position 85 Mounting 2 LS type brackets with 2 inserts 3 LS type brackets with 3 inserts Model 2B
107. igned pre wired with adjustable height and angle ML SERIES Number of beams for access control 2 3 with passive retro reflector element Operating range m 0 3 5 Muting logic one way with 2 sensors Muting Sensors Reflex optoelectronic with 2 parallel beams built in pre aligned pre wired with adjustable height and angle ML TRX SERIES Number of beams for access control 2 3 Operating range m 1 2 5 0 2 for MT_S4 Muting logic two way with 2 sensors models MT two way sequential with 4 sensors models MT_S4 Muting Sensors optoelectronic with 2 crossed or 4 parallel beams built in pre aligned pre wired with adjustable height and angle MT SERIES Number of beams for access control 2 3 with passive retro reflector element Operating range m 0 3 5 Muting logic two way sequential with 4 sensors Muting Sensors Reflex optoelectronic with 4 parallel beams built in pre aligned pre wired with adjustable height and angle MT TRX SERIES TYPE 4 SAFETY LIGHT CURTAIN WITH MUTING FUNCTION JANUS M 56 MI and MI LR 2 3 4 beams MI 2B MI 3B MI 4B MI 2B LR MI 3B LR MI 4B LR Number of beams 2 3 4 2 3 4 Distance between beams mm 500 400 300 500 400 300 Protected heights mm 510 810 910 510 810 910 Overall height mm 776 1076 1176 776 1076 1176 Max range m selectable 6 16 selectable 30 60
108. inclination of the detection plane of the sensors to obtain correct and constant detection of irregular materials in transit the variation of the intensity of the sensor signal for better detection of semitransparent objects MAXIMUM ANGULAR ADJUSTMENT ALLOWED 8 MAXIMUM VERTICAL ADJUSTMENT ALLOWED 70 mm WITH MUTING FUNCTION JANUS M 62 Safety level Type 4 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosensitive protection devices UL C US mark for USA and Canada ANSI UL 1998 Safety Software in Programmable Components Two self testing solid state PNP safety outputs Built in start restart interlock selectable Feedback input for control of external relays EDM All configuration via hardware by means of main connector Use of standard cables up to 100 m long J Long Range models available with range up to 60 m for access control with 2 3 4 beams or with resolution 40 mm also ideal for perimeter protection with the use of deflec tion mirrors FMC floor mounting columns available MJ Box for quick connection of the light curtains and availability of the restart command in the area of the protected gate Special models in conformity with the ATEX Directive 94 9 CEE Dust Zone 22 Gas Zone 2 available on req
109. ins LAD Laser alignment devices SFB Swivel fixing brackets SAV Vibration dampers REER SALES AND ASSISTANCE NETWORK DISCLAIMER PRODUCT ORDERING CODES CONTENTS Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page SAFETY IN THE WORKING ENVIRONMENT 4 SAFETY IN THE WORKING ENVIRONMENT EUROPEAN APPROACH EUROPEAN DIRECTIVES The aim of the EC Directives is to harmonize the national legislation of the Member States so as to have common regulations concerning technical economic social aspects etc and to facilitate the free circulation of goods service and people within the European Union In particular where the safety of workers is concerned the harmonization of legal provisions has resulted in the formulation and approval of Directives and Standards of great importance DIRECTIVES Define the objectives to be achieved STANDARDS Define the means and methods by which to achieve the objectives established by the Directives A product service that complies with the harmonized Standards is presumed to conform to the Directives Stages for the realization of a Standard Creation of a Working Group WG made by experts of the subject to be treated which represent the Member States Preparation of a draft version of the Standard prEN to
110. iod of 3 years elements of safety related control systems type B2 Standards concerning safety devices e g EN 61496 1 electro sensitive protective equipment general requirements and tests EN 61496 2 electro sensitive protective equipment Particular requirements for equipment using active optoelectronic protective devices i e light curtains EN 61496 3 electro sensitive protective equipment Particular requirements for Active Optoelectronic Devices responsive to diffuse reflection i e laser scanner EN 418 emergency stop devices TYPE C STANDARDS They concern specific types of machine e g EN 692 mechanical presses EN 693 hydraulic presses EN 415 packaging machines EN 415 4 palletising and de palletising systems EN 10218 1 industrial robots HARMONIZED STANDARDS 8 SAFETY IN THE WORKING ENVIRONMENT NORTHERN AMERICAN APPROACH NORTHERN AMERICAN STANDARD AND TEST BODIES The Body overseeing health and safety of the workplace and machine safety in the USA is the Occupational Health and Safety Administration OSHA Furthermore individual states may have their own safety organizations enforcing regulations which can be stricter than the ones provided by OSHA OSHA oversees the application of laws and regulations which are in force at a federal level and in its turn issues safety Standards concerning the use and the construction of safety devices and or machine tools A
111. ion The MT series manages the muting function in two way mode for the protection of the infeed outfeed gates in palletising systems The MT series also includes MT_S4 special models for the correct detection of transparent objects JANUS M WITH MUTING FUNCTION With the ML and MT models system installation is fast and simple moreover compliance with the regulatory requirements regarding the geometry of the muting sensors and all the other safety parameters is guaranteed TYPE 4 SAFETY LIGHT CURTAIN 52 JANUS M TRX MI TRX SERIES The MI TRX series is composed of an active element and of a passive retro re flector element requiring no wiring It features dedicated connections for connecting external muting sensors of any type such as photocells proximity sensors limit switches etc The MI series can manage the muting function in both two way and one way mode Models with 2 or 3 beams provide the solution to any application problem in access control ML TRX SERIES The ML TRX series with 2 or 3 beams for detecting the presence of a person uses an original system of horizontal arms one for the emitter and one for the receiver with built in pre wired and pre aligned photoelectric muting sensors which do not require any adjustment Both the light grid and the sensor arms are composed of an active emitter recei ver element and of a passive retro reflector element requiring no wiring The sensor arms can be adjusted in
112. ions for external muting sensors Models with built in muting sensors in pre assembled kits for pallet outfeed only L or infeed outfeed T 4 The Admiral Type 4 family of safety light curtains is the ideal solution for the protec tion of the majority of high risk industrial applications Its features include Extremely easy connection and installation thanks to the M12 connectors and the use of standard cables Integration of the main safety functions including self monitoring of the safety circuits and only for the AX models the external device monitoring EDM and the Start Restart interlock functions The utmost reliability in the field thanks to the rugged construction and to the high level of immunity to external interference optical EMC etc The breadth of the range including Master Slave models for cascade connection of two or three light curtains models with floating blanking and the widest variety of heights and resolutions Each light curtain of the Admiral series can be connected to the dedicated ADSR safety interfaces of the Admiral series or directly to contactors controlled by the light curtain or to safety PLCs or suitable commercial safety modules New Special WT versions in watertight housing see page 45 are available New The AS i connection interface AS i CI5 see page 123 is now available Special models conforming to the ATEX Directive 94 9 EEC Dust Zone 22 Gas Zone 2 available
113. ith deflector mirrors it is recommendable to use the LAD laser pointer for a quick and reliable alignment of the system WARNING Support columns for Reer safety light curtains and for deflection mirrors designed to provide secure fastening to the floor fast installation and a simple and precise adjustment of the optical alignment of the system FMC 121 COLUMNS FOR LIGHT GRIDS CURTAINS Standard models FMC B2 FMC B3 FMC B4 FMC B1700 FMC B2000 Models with PG11 rear union for cable sheath FMC B2R FMC B3R FMC B4R FMC B1700R FMC B2000R Overall height with base mm 1055 1255 1385 1725 2025 or light grids curtains with 2 beams 3 beams 4 beams controlled height up to 1360 mm controlled height up to 1660 mm COLUMNS WITH DEFLECTION MIRROR MODELS FMC S2 FMC S3 FMC S4 FMC S1700 FMC S2000 Overall height with base mm 1055 1255 1385 1725 2025 or light grids curtains with 2 beams 3 beams 4 beams controlled height up to 1360 mm controlled height up to 1660 mm BASE FOR COLUMNS Model FMC CB One base must be ordered for each column Model A B COLUMNS FOR LIGHT GRIDS CURTAINS FMC B2 1000 1055 FMC B3 1200 1255 FMC B4 1330 1385 FMC B1700 1670 1725 FMC B2000 1970 2025 COLUMNS WITH DEFLECTION MIRROR FMC S2 1000 1055 FMC S3 1200 1255 FMC S4 1330 1385 FMC S1700 1670 1725 FMC S2000 1970 2025 BASE FOR COLUMNS FMC CB
114. iver Max cable length m 100 Operating temperature C 0 55 Protection rating IP 65 Fastening modes 3 back slot side slot or to the top and lower end Dimensioni sezione mm 35 x 45 Two self testing solid state PNP safety outputs Periodic auto test every 28 sec Built in start restart interlock selectable Feedback input for control of external relays EDM All connections and configuration by means of M12 connectors Use of standard 5 pole and 8 pole cables up to 100 m long MAIN FEATURES TECHNICAL FEATURES VISION VXL WITH BUILT IN CONTROL FUNCTIONS Safety level Type 2 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosen sitive protection devices UL C US mark for USA and Canada ANSI UL 1998 Safety Software in Program mable Components TYPE 2 SAFETY LIGHT CURTAIN Resolution 30 mm VXL 153 VXL 303 VXL 453 VXL 603 VXL 753 VXL 903 VXL 1053 VXL 1203 Protected heights mm 160 310 460 610 760 910 1060 1210 Number of beams 8 16 24 32 40 48 56 64 Overall height mm 261 411 561 711 861 1011 1161 1311 Resolution 40 mm VXL 304 VXL 454 VXL 604 VXL 754 VXL 904 VXL 1054 VXL 1204 Protected heights mm 310 460 610 760 910 1060 1210 Number of beams
115. lave M12 5 poles for emitter and receiver Max cable length m 100 50 between master and slave Operating temperature C 0 55 Protection rating IP 65 Fastening modes 3 back slot side slot or to the top and lower end Cross section mm 35 x 45 Two self testing solid state PNP safety outputs Periodic auto test every 0 5 sec Built in start restart interlock selectable Feedback input for control of external relays EDM All connections and configuration by means of M12 connectors Use of standard 5 pole and 8 pole cables up to 100 m long Suppression of optical interference by means of range selection Master and Slave models for serial connection of 2 light curtains Maximum length of the connections between Master and Slave 50 metres with standard cable MAIN FEATURES TECHNICAL FEATURES VISION VX WITH BUILT IN CONTROL FUNCTIONS 8 TYPE 2 SAFETY LIGHT CURTAIN Resolution 20 mm VX 152 VX 302 VX 452 VX 602 VX 752 VX 902 VX 1052 VX 1202 VX 1352 VX 1502 VX 1652 VX 1802 Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 15 30 45 60 75 90 105 120 135 150 165 180 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 30 mm VX 153 VX 303 VX 453 VX 603 VX 753 VX 903 VX 1053 VX 1203 VX 1353 VX 1503 VX
116. le part of the machine In practice it is possible to keep the light curtain s safety outputs in an ON condition and the machine working even if a pre determined number of beams within the protection fields are being intercepted Fixed Blanking allows a fixed portion of the protection field i e a fixed set of beams to be occupied while all the other beams operate normally Floating Blanking allows the object to move freely inside the light curtain s protection field occupying a given number of beams at the condition that the occupied beams are adjacent and that their number is not higher than the configured one Floating Blanking with compulsory object presence makes the light curtain work in a reverse way within the blanked portion of the protection field That is the blanked beams must be occupied during blanking and therefore the object has to be inside the protection field for the light curtain to remain in the ON state In this case too the object can move freely within the protection field if the above conditions are respected Requirements for the blanking function can be found in the Technical Specification IEC TS 62046 describing additional means that may be required to prevent a person from reaching into the hazard through the blanked areas of the detection zone 25 SAFETY LASER SCANNER SAFETY GUIDE The Safety Laser Scanner is an electro sensitive device for the protection of operators against the risk of accidents caused b
117. lity to control zones not visible from where the machine s push button controls are located 17 SAFETY GUIDE PHOTOELECTRIC SAFETY LIGHT CURTAINS EUROPEAN APPROACH DETERMINATION OF THE SAFETY DISTANCE The effectiveness of the protection depends greatly on the correct positioning of the light curtain with respect to the danger The light curtain must be located at a distance greater than or equal to the minimum safety distance S so that reaching the dangerous point will be possible only when the dangerous action of the machine has been stopped The light curtain must be positioned so that It is impossible to reach the dangerous point without going through the zone controlled by the light curtain A person cannot be present in the dangerous zone without his her presence being detected To this end it might be necessary to resort to additional safety devices i e photoelectric light curtains arranged horizontally European Standard EN 999 provides the elements for the determination of the safety distance If the machine in object is governed by a specific C type Standard the latter shall be taken into due account If the distance S determined in this manner is too big it is necessary a to reduce the total stopping time of the machine b to improve the detection capability resolution of the light curtain S K x T C S minimum safety distance between the protection and hazardous point
118. machine Versions without restart and override commands for connection with Janus J light curtain without muting Special models in compliance with the ATEX Directive 94 9 CEE Dust Zone 22 MODELS MJB 1 MJB 2 MJB 3 MJB 4 Restart button yes yes yes yes Override command yes no yes no Built in Muting lamp yes no yes no Safety relay output 2 NO 2A 250 Vac 2 NO 2A 250 Vac 2 NO 1 NC 2A 250 Vac 2 NO 1 NC 2A 250 Vac Connectors M12 5 poles for emitter light curtain connection M23 19 poles for receiver light curtain connection Dimensions h x w x d mm 110 x 180 x 110 TECHNICAL FEATURES MJB 1 MJB 3 MJB 2 MJB 4 MODELS J WT Long Range 2 3 4 beams J 2B LR WT J 3B LR WT J 4B LR WT Number of beams 2 3 4 Distance between beams mm 500 400 300 Protected heights mm 510 810 910 Overall height mm 900 1200 1300 Max range m selectable 25 50 J WT Long Range Resolution 40 mm J 604 LR WT J 904 LR WT J 1024 LR WT Protected heights mm 610 910 1210 Number of beams 20 30 40 Overall height mm 900 1200 1300 Max range m selectable 25 50 in MJB 3 and MJB 4 boxes each NO safety output line is interrupted twice by the two relays The Janus MJB boxes are accessory devices designed to make the wiring of the Janus light curtains
119. mm to 1810 mm with resolution of 30 40 90 mm and models with 2 3 4 beams provides the solution to any application problem ML SERIES The ML series with 2 or 3 beams for detecting the presence of a person uses an original system of horizontal arms one for the emitter and one for the receiver with built in pre wired and pre aligned photoelectric muting sensors which do not require any adjustment The arms can be adjusted in height in order to create a detection plane that is more or less angled with the purpose to achieve correct and constant detection of the material in transit and therefore reliable operation of the protection system This ensures the maximum speed and simplicity of installation The ML series manages the muting function in one way mode and is particularly suitable for protecting the outfeed gates of palletising systems The ML series also includes ML_S2 special models for the correct detection of transparent objects MT SERIES The MT series features four horizontal arms two for the emitter and two for the receiver with built in pre wired and pre aligned photoelectric muting sensors that do not require any adjustment The arms can be adjusted in height in order to create a detection plane that is more or less angled with the purpose to achieve correct and constant detection of the material in transit and therefore reliable operation of the protection system This ensures the maximum speed and simplicity of installat
120. mmable con trolled zones 2 safety zones with maximum radius of 4 metres 2 warning zones with maximum radius of 20 metres Safety level Type 3 SIL 2 according to IEC 61508 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 3 Electrosensitive protection devices IEC 61508 Functional safety of electrical electronic program mable electronic safety related systems UL C US mark for USA and Canada MAIN FEATURES Scanning area 190 4 m radius Resolution configurable from 30 mm to 150 mm from hand detection to access control Configuration software via RS232 serial port 2 safety zones and 2 warning zones programmable Programming by means of 1 graphic user interface 2 teach in 3 data transfer from file from PC or from another laser scanner Configuration Memory Module for easy re installation Detailed self diagnosis via display and remote serial output Built in start restart interlock selectable Feedback input for control of external relays EDM 7 http pharo reer it Safety Type 3 SIL according to IEC 61508 2 Light source Laser diode wavelength 905 nm Laser source class 1 according to EN 60825 1 Scanning angle 190 Angular resolution 0 25 0 50 Response time ms configurable 60 120 with 2 scans Restart
121. ms V 2B V 3B V 4B Number of beams 2 3 4 Distance between beams mm 500 400 300 Protected heights mm 510 810 910 Overall height mm 711 1011 1111 Max range m 6 V L models 16 V H models TYPE 2 SAFETY LIGHT CURTAIN VISION V For accessories list see page 97 For ordering codes see page 131 88 Safety level Type 2 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosen sitive protection devices UL C US mark for USA and Canada ANSI UL 1998 Safety Software in Program mable Components Safety type 2 with periodic auto test every 0 5 sec Protected heights mm 160 1810 Resolutions mm 20 30 40 50 90 Number of beams for body detection in access control 2 3 4 Max range m Selectable 6 18 Response time ms 5 5 28 Safety outputs 2 PNP auto controlled 500 mA at 24 Vdc with short circuit overload polarity reversal protection Signalling seven segment display and LEDs for light curtain s status and diagnostic Restart automatic or manual selectable External Device Monitoring feedback input Power supply Vdc 24 20 Electrical connections for VX and VX Master M12 5 poles for emitter M12 8 poles for receiver Electrical connections between Master and S
122. n important example of OSHA Standard is OSHA 1910 217 Mechanical Power Presses where among other things the concept of Control Reliabi lity is introduced Control Reliability is the ability of the safety system to continue working properly in the presence of a single fault alongside with detecting the fault through self monitoring A control reliable system is equivalent to a category 3 or a category 4 system according to the European approach The American National Standard Institute ANSI issues Standards about the safety of machine tools or about particular aspects of their ope ration or of their construction For their development ANSI often relies on the contribution of voluntary consensus associations such as the Robotic Industry Association RIA or the Association for Manufacturing Technology AMT Examples of relevant ANSI Standards B11 Standards such as B11 1 Mechanical Power Presses B11 2 Hydraulic Power Presses B11 3 Power Press Brakes B11 4 Shears B11 19 Performance Criteria for the Design Construction Care and Operation of Safeguarding When Referenced by other B11 Machine Tool Safety Standards Other ANSI Standards B20 1 Conveyor Belts ANSI RIA R15 06 Safety Requirements for Industrial Robots Underwriters Laboratories Inc UL is a not for profit organization that lists industrial components which have been tested and have proved to be safe and reliable concerning parameters such as electrical
123. nd 8 pole M12 connectors for receiver Built in manual or automatic restart selectable Feedback input for control of external relays EDM Master and Slave models for serial connection of two light curtains even of different height and resolution The ideal Type 2 light curtain for directly controlling and monitoring the circuits of the machine without the need for external safety modules The Master Slave models are also the ideal solution for connecting two light curtains in series and constituting a combined detection of the hand and of the presence of a person or of two different sides of the machine VISION VXL 3 types of detection resolution 30 40 mm for hand detection 2 3 4 beams for detection of the body in access control 2 self testing solid state PNP safety outputs protected against short circuits and overloads Electrical connections with 5 pole M12 connectors for emitter and 8 pole M12 connectors for receiver Built in manual or automatic restart selectable Feedback input for control of external relays EDM Vision VXL similar to the VX models but available in a limited number of versions and with max range of 8 metres especially conceived to satisfy the most frequent application needs at a very competitive price VISION MXL new Built in muting function with 2 sensors operating logic 3 types of detection resolution 30 40 mm for hand detection 2
124. ns dampers 310 1060 2 3 4 SAV 2 set 6 vibrations dampers 1210 1810 SAV 3 set 2 vibrations dampers 160 1060 2 3 4 SAV 4 set 3 vibrations dampers 1210 1810 2 sets must be ordered for each light curtain 1 set for the emitter 1 for the receiver For ordering codes see page 135 TECHNICAL FEATURES TECHNICAL FEATURES SFB 126 ARGENTINA SILGE Electronica S A Av Mitre 950 RA 1602 Florida Prov Bs As Tel 54 11 47301001 Fax 54 11 47604950 info silge com ar www silge com ar AUSTRALIA and NEW ZELAND NHP Electrical Engineering Products Pty Ltd 43 67 River Street Richmond Victoria 3121 Melbourne Tel 61 3 94292999 Fax 61 3 94291075 products nhp com au www nhp com au AUSTRIA strategic partnership with AVS SCHMERSAL GmbH Bir stra e 17 1232 Wien Tel 43 1 610280 Fax 43 1 61028130 info avs schmersal at www avs schmersal at BELGIUM AND LUXEMBOURG FORTOP H Consciencestraat 36 1600 Sint Pieters Leeuw Tel 32 70210009 Fax 32 70210014 info 4top be BRASILE strategic partnership with ACE SCHMERSAL Eletroeletronica Indl Ltda Rod Boituva Porto Feliz km 12 Cep 18550 000 Boituva Sao Paulo SP Tel 55 15 32639800 Fax 55 15 32639898 9 info aceschmersal com br www schmersal com br CHINA SERVO DYNAMICS Co Ltd Block No 5 Shishang Industrial Park No 9 Zhuyuan Road Suzhou New District Jiangsu Province 215011 Tel 86 5126809 7596 200 Fax 86 5126809 7691
125. nse time ms 6 27 Safety outputs 2 PNP auto controlled 500 mA at 24 Vdc with short circuit overload polarity reversal protection Signalling seven segment display and LEDs for light curtain s status and diagnostic Restart selectable automatic or manual External Device Monitoring external device monitoring feedback input with enabling selectable Power supply Vdc 24 20 Electrical connections per AX e AX Master M12 5 poles for emitter poles for receiver Electrical connections tra Master e Slave M12 5 poles for emitter and receiver Max cable length m 100 50 between master and slave Operating temperature C 0 55 Protection rating IP 65 Fastening modes 3 back slot side slot or to the top and lower end Cross section mm 35 x 45 WITH BUILT IN CONTROL FUNCTIONS Safety level Type 4 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosensitive protection devices UL C US mark for USA and Canada ANSI UL 1998 Safety Software in Pro grammable Components Two self testing solid state PNP safety outputs Built in start restart interlock selectable Feedback input for external device monitoring EDM All connections and configurations by means of M12 connectors Use of standard 5 pole and 8 pole cables Suppression of
126. nt of the height of objects in transit on conveyor systems Quality control verification of presence absence position of holes Two dimensional detection of objects in transit on conveyor systems with use of 2 light curtains If necessary the calculation of the volume can be made by means of a third horizontal light curtain or considering the transit speed Automatic warehouses detection of maximum height of the objects present in the boxes for efficient management of the machine s capacity Measurement and identification of cylinders of various sizes Detection of position and profile of pieces in automatic painting systems APPLICATION EXAMPLES 114 METRON Loop control Quality control verification of correct positioning of objects Detection of overall dimensional limits of vehicles for vehicle handling in automatic parking garages Measurement of the width and position of panels or sheets of material in transit on roller units or conveyor belts Special customised models available on request Special models in conformity with the ATEX Directive 94 9 CEE Dust Zone 22 Gas Zone 2 available on request APPLICATION EXAMPLES 115 Controlled heights mm 140 2525 Beam spacing mm 5 10 25 30 50 75 Max range m 2 for models with beam spacing 5 mm 6 for models with beam spacing 25 50 75 mm 16 for models with beam spacing 10 30 mm Measurement time 2 25 ms 70 s
127. nting 2 LS type brackets with 2 inserts When the light curtain works in the presence of strong vibrations presses weaving machines etc in order to avoid damages to the light curtain it is necessary to use the anti vibration dampers SAV available as accessories When long range protections or perimeter protections employing mirrors have to be realised it is advisable to use the LAD laser pointer as an alignment aid as well as the adjustable swivel brackets SWB WARNING ILION ULISSE 100 Model IL 10 IL 20 Safety type 2 with control unit AUS X or AUS XM type 2 with control unit AUS X or AUS XM Minimum detectable object mm 12 12 Max range m 8 20 Number of photocells per control unit from 1 to 4 from 1 to 4 Response time for each photocell ms 7 7 Output 2 PNP 100 mA 2 PNP 100 mA Signalling led status led status Power supply Vdc 24 20 24 20 Electrical connections M12 4 poles for emitter and receiver M12 4 poles for emitter and receiver Max cable length m 50 between sensor and control unit 50 between sensor and control unit Operating temperature C 0 55 0 55 Protection rating IP 67 IP 67 Dimensions mm 18 x 85 18 x 85 PHOTOELECTRIC SENSOR TECHNICAL DATA MAIN FEATURES ILION is a Type 2 safety photocell with M18 cylindrical metal body The protection system can be composed of 1 2 3 or 4 single beam photocells connecte
128. ntrolled areas as well as all the other configurable parameters are programmable through a dedicated user interface software installed on a laptop or pc and connected with the scanner via a serial interface CHARACTERISTIC ELEMENTS 26 SAFETY LASER SCANNER The Safety Laser Scanner emits ultra short infrared laser light pulses If the emitted beam hits an obstacle inside the controlled zone then part of the light is reflected back towards the point of emission With its state of the art technology the Laser Scanner is able to measure the time billionth of second taken by the light to travel across the space between the sensor and the obstacle and back and to convert it into a distance with a precision of 3 cm Using a rotating optical system these measurements are made on a 190 semi circular area every 0 25 for a total of 760 measurements per scan The device performs 33 scans per second The Safety Laser Scanner creates a controlled safety area with a maximum radius of 4 meters and a warning area with a maximum radius of 20 meters The safe detection of a person inside the safety zone is assured independently from the reflectivity of its clothes or skin The shape of the two controlled areas is fully programmable Therefore for each of the 760 measurements per scan the laser scanner will compare the programmed distance to the measured distance If the measured distance is less than the programmed one this means that an obstacle i
129. odels with resolution 14 and 20 mm For accessories list see page 46 For ordering codes see page 130 TYPE 4 SAFETY LIGHT CURTAIN ADMIRAL AX BK WITH BLANKING FUNCTION 44 The AX BK light curtains with blanking function do not have the feedback input EDM therefore they cannot be combined with the AD SR0 and AD SR0A relay modules but they should be connected with the ADSR1 or ADSRM safety interfaces The use of the blanking function and the type of configuration selected depend on the characteristics of the application to be protected You need to verify based on the risk analysis of your application whether the use of this function is permitted or not and what configuration it is possible to use Reer SpA does not assume responsibility for the improper use of the blanking function and for any consequent damage The use of the blanking function may need a recalculation of the safety distance due to the modified detection capability WARNING THE BLANKING FUNCTION Information on the blanking function can be found on page 24 in the Safety Guide section CONFIGURATION MODES OF THE BLANKING FUNCTION IN THE ADMIRAL AX BK MODELS Mode Type of blanking configuration N of beams in blanking Detection characteristics A1 1 beam without compulsory object presence 1 1 beam can be obstructed with the light curtain remai ning in an ON condition A2 2 beams without compulsory object presence 2 1 or 2 adjacent beams can be o
130. of the solid state outputs external device monitoring EDM and the Start Restart interlock function Integration of the muting function for the MI models and of the muting sensors for the ML and MT models The utmost reliability in the field thanks to the rugged construction and to the high level of immunity to external interference optical EMC etc Long Range LR versions with 60 m range and TRX versions with passive retro reflector element are available for many models of the Janus range Special models conforming to the ATEX Directive 94 9 EEC Dust Zone 22 Gas Zone 2 for applications in potentially explosive atmospheres or at risk of fire are available on request along with versions with watertight housing for applications for example in the food processing industry Dedicated accessories are also available for the JANUS light curtains such as pre wired cables and MJB connection boxes complete with restart and override controls as well as the muting lamp and built in relays that permit a simple fast and reliable interface between the light curtains and the machine 51 http muting reer it JANUS M MI SERIES The MI series features dedicated connections for connecting external muting sensors of any type such as photocells proximity sensors limit switches etc it can manage the muting func tion in both two way and one way mode A wide range of models with protected height from 310
131. ompliant SAFETY GUIDE AUSTRALIAN APPROACH AUSTRALIAN STANDARD AND TEST BODIES Established in 1922 Standards Australia is recognized by the Australian Government as the peak non government standards development body It is a company with 72 members representing groups interested in the development and application of standards and related products and services Standards Australia develops and maintains around 7000 Australian Standards and related publications which are prepared by over 1500 commit tees with over 8000 members and is Australia s representative on the ISO IEC and PASC The Australian Standards for safety of machinery are based upon and also reference EN ISO and IEC standards with minor changes to suit Australian requirements A similar hierarchy is followed as per the European Standards Examples of type A and B standards are AS 4024 1 2006 Safety of machinery AS 4024 2 1998 Safeguarding of machinery Installation and commissioning requirements for electro sensitive systems Optoelectronic devices AS 4024 3 1998 Safeguarding of machinery Manufacturing and testing requirements for electro sensitive systems Optoelectronic devices AS 60204 1 2005 Safety of Machinery Electrical equipment of machines General requirements AS 62061 2006 Safety of Machinery Functional safety of safety related electrical electronic and programmable electronic control systems AAS 61508 0 2006 Functional safety of
132. on request ADMIRAL 5 ADMIRAL AD 7 types of detection resolution 14 mm for finger detection resolution 20 30 40 mm for hand detection resolution 50 90 mm for detection of the body in a hazardous area 2 3 4 beams for detection of the body in access control 2 self testing solid state PNP safety outputs protected against short circuits and overloads Automatic restart Electrical connections with 5 pole M12 connectors The ideal light curtain for a simple interface with safety modules or PLC ADMIRAL AX 7 types of detection resolution 14 mm for finger detection resolution 20 30 40 mm for hand detection resolution 50 90 mm for detection of the body in a hazardous area 2 3 4 beams for detection of the body in access control 2 self testing solid state PNP safety outputs protected against short circuits and overloads Electrical connections with 5 pole M12 connector for emitter and 8 pole M12 connector for receiver Built in manual or automatic restart selectable Feedback input for control of external relays EDM Master and Slave models for serial connection of two light curtains even of different height and resolution The ideal light curtain for directly controlling and monitoring the circuits of the machine without the need for external safety modules The Master Slave models are also the ideal solution for connecting two light curtains in se
133. optical interference by means of range selection Master and Slave models for serial connection of 2 light curtains Maximum length of the connections between Master and Slave 50 metres with standard cable TECHNICAL FEATURES ADMIRAL AX MAIN FEATURES Resolution 14 mm AX 151 AX 301 AX 451 AX 601 AX 751 AX 901 AX 1051 AX 1201 AX 1351 AX 1501 AX 1651 AX 1801 Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 15 30 45 60 75 90 105 120 135 150 165 180 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 20 mm AX 152 AX 302 AX 452 AX 602 AX 752 AX 902 AX 1052 AX 1202 AX 1352 AX 1502 AX 1652 AX 1802 Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 15 30 45 60 75 90 105 120 135 150 165 180 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 30 mm AX 153 AX 303 AX 453 AX 603 AX 753 AX 903 AX 1053 AX 1203 AX 1353 AX 1503 AX 1653 AX 1803 Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 8 16 24 32 40 48 56 64 72 80 88 96 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1
134. ormula In these circumstances the distance must in no case be lower than 500 mm If there is a possibility of reaching the hazardous point by going over the light curtains it becomes necessary to define the height of the uppermost beam in accordance with Standard EN 294 Light curtains with a resolution greater than 40 mm and less than 70 mm for detection of arms and legs 40 lt D 70 S 1600xT 850 The height of the detection zone has to be set so that C1 and C2 are sufficient to prevent reaching over or under the detection zone The height of the lowermost beam must be equal to or lower than 300 mm The height of the uppermost beam must be equal to or higher than 900 mm If there is a possibility of reaching the hazardous point by going over the Light curtains it becomes necessary to define the height of the uppermost beam in accordance with Standard EN 294 Light grids for body detection through access control with a resolution of over 70 mm D gt 70 S 1600xT 850 Number and height of the beams N recommended height 2 400 900 mm 3 300 700 1100 mm 4 300 600 900 1200 mm DETERMINATION OF THE SAFETY DISTANCE 20 PHOTOELECTRIC SAFETY LIGHT CURTAINS NORTHERN AMERICAN APPROACH DETERMINATION OF SAFETY DISTANCE The general requirements for the calculation of the safety distance according to the USA regulations are contained in ANSI B11
135. ors M12 5 pole Electrical connections MI TRX ML TRX MT TRX models Active element M23 19 pole muting sensors M12 5 pole Electrical connections MI TRXL Active element M23 19 pole Max length electrical connections m 100 Operating temperature C 0 55 Fastening modes back or side slot Protection rating IP 65 Cross section dimensions mm 50 x 60 GENERAL TECHNICAL DATA WITH MUTING FUNCTION JANUS M 55 http muting reer it Protected heights mm 310 1810 for light curtains with 40 and 90 mm resolution 310 1210 for light curtains with 30 mm resolution Resolutions available mm 30 40 90 Number of beams for access control 2 3 4 Max range m selectable 6 16 Max range for Long Range models m selectable 30 60 Muting logic two way with 2 or 4 sensors one way with 2 sensors Muting Sensors External muting sensors with relay or PNP output dark on logic MI SERIES Number of beams for access control 2 3 with passive retro reflector element Max range m 6 Muting logic two way with 2 or 4 sensors 2 sensors only for MI TRXL one way with 2 sensors Muting Sensors External muting sensors with relay or PNP output dark on logic MI TRX SERIES Number of beams for access control 2 3 Operating range m 1 2 5 0 2 for ML_S2 Muting logic one way with 2 sensors Muting Sensors optoelectronic with 2 crossed or parallel beams built in pre al
136. ors see below Model Description Connectors for Vision V emitter and receiver VX VXL MXL emitter CD 5 M12 straight connector 5 poles pre wired cable 5 m CD 10 M12 straight connector 5 poles pre wired cable 10 m CD 15 M12 straight connector 5 poles pre wired cable 15 m CD 20 M12 straight connector 5 poles pre wired cable 20 m CD 95 M12 90 angle connector 5 poles pre wired cable 5 m CD 910 M12 90 angle connector 5 poles pre wired cable 10 m CD 915 M12 90 angle connector 5 poles pre wired cable 15 m CDM 9 M12 straight connector 5 poles with screw terminal PG9 cable gland CDM 99 M12 angle connector 5 poles with screw terminal PG9 cable gland Connectors for Vision VX VXL receiver C8D 5 M12 straight connector 8 poles pre wired cable 5 m C8D 10 M12 straight connector 8 poles pre wired cable 10 m C8D 15 M12 straight connector 8 poles pre wired cable 15 m C8D 95 M12 90 angle connector 8 poles pre wired cable 5 m C8D 910 M12 90 angle connector 8 poles pre wired cable 10 m C8D 915 M12 90 angle connector 8 poles pre wired cable 15 m C8DM 9 M12 straight connector 8 poles with screw terminal PG9 cable gland C8DM 99 M12 angle connector 8 poles with screw terminal PG9 cable gland C8DM 11 new M12 straight connector 8 poles with screw terminal PG9 11 cable gland C8DM 911 new M12 angle connector 8 poles with screw terminal
137. perating current 50 mA AS i specification V 2 1 Profile IO Code ID Code ID Code1 ID Code2 S 0 B 0x0 0xB 0xF 0xE Inputs Contact Status Data bits 1 1 2 2 on off on off D0 D1 dynamic code transmission D0 D1 static code 00 D2 D3 dynamic code transmission D2 D3 static code 00 Outputs A0 A3 not used Parameter bits P0 P3 not used Input module address default on address 0 programmable via the AS Interface Master or Hand held programming device Signalling AS i voltage and communications OSSD1 2 enabling status Power supply for light curtain PELV power supply to IEC 364 4 41 Operating temperature C 25 60 Response time ms 20 Module dimensions M30 x 1 5 lenght 70mm Cable length CONN1 500 mm CONN2 2000 mm For ordering codes see page 135 Safety level Type 4 Complying with EN 50295 Controller and device interface systems AS i EN 60947 5 1 Control circuit devices and switching elements EN 954 1 Safety Related Parts of Control Systems General Principles EN 61496 1 Electro sensitive protective equipment General requirements UL C US mark for USA and Canada TECHNICAL FEATURES Note A separate address connector is not available as an option The addressing must take place via the cable end or the M12 connector The wiring diagram shows a light curtain with a safety input mo
138. protection devices UL C US mark for USA and Canada ANSI UL 1998 Safety Software in Programmable Components Safety Type 4 Protected heights mm 160 1810 Resolutions mm 14 20 40 90 Max range m selectable 2 5 for 14 mm resolution selectable 6 18 for 20 40 90 mm resolutions Response time ms 6 27 Safety outputs 2 PNP auto controlled 500 mA at 24 Vdc with short circuit overload polarity reversal protection Signalling seven segment display and LEDs for light curtain s status and diagnostic Restart automatic Blanking floating selectable Blanking configurations 5 modes 1 2 or 3 beams without compulsory object presence 1 or 2 beams with compulsory object presence Power supply Vdc 24 20 Electrical connections per AX e AX Master M12 5 poles for emitter M12 8 poles for receiver Electrical connections tra Master e Slave M12 5 poles for emitter and receiver Max cable length m 100 50 between master and slave Operating temperature C 0 55 Protection rating IP 65 Fastening modes 3 back slot side slot or to the top and lower end Cross section mm 35 x 45 Two self testing solid state PNP safety outputs Built in floating blanking function with 5 configuration modes All connections and configurations by means of M12 connectors Use of standard 5 pole and 8 pole cables Suppression of optical interference by means of
139. quirements concerning individual machines and or applications can be furthermore found in specific regulations or standards and also AS4024 1904 2006 Displays controls actuators and signals indication marking and actuation Requirements for visual auditory and tactile signals MUTING ESSENTIAL REQUIREMENTS AUSTRALIAN APPROACH 24 The use of the blanking function can be allowed depending on the characteristics of the application to be protected Based on the risk analysis of your application check whether the use of the blanking function is allowed for that particular application and with what features Reer SpA does not assume responsibility for the improper use of the blanking function nor for the possible damages deriving from it The use of the blanking function may need a recalculation of the safety distance due to the modified detection capability WARNING PHOTOELECTRIC SAFETY LIGHT CURTAINS BLANKING FUNCTION Blanking is an auxiliary function of safety light curtains for which the introduction of an opaque object inside parts of the light curtain s protection field is allowed without causing the stoppage of the machine Blanking is only possible in the presence of determined safety conditions and in accordance with a configurable operating logic The blanking function is therefore particularly useful when the light curtain s protection field must be inevitably intercepted by the material being worked or by a fixed or mobi
140. rall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 50 mm AD 305 AD 455 AD 605 AD 755 AD 905 AD 1055 AD 1205 AD 1355 AD 1505 AD 1655 AD 1805 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 8 12 16 20 24 28 32 36 40 44 48 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Resolution 90 mm AD 309 AD 459 AD 609 AD 759 AD 909 AD 1059 AD 1209 AD 1359 AD 1509 AD 1659 AD 1809 Protected heights mm 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 5 7 9 11 13 15 17 19 21 23 25 Overall height mm 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 2 3 4 beams AD 2B AD 3B AD 4B Number of beams 2 3 4 Distance between beams mm 500 400 300 Protected heights mm 510 810 910 Overall height mm 711 1011 1111 For accessories list see page 46 For ordering codes see page 129 ADMIRAL AD TYPE 4 SAFETY LIGHT CURTAIN 8 Safety Type 4 Protected heights mm 160 1810 Resolutions mm 14 20 30 40 50 90 Number of beams for body detection in access control 2 3 4 Max range m selectable 2 5 for 14 mm resolution selectable 6 18 for 20 30 40 50 90 mm resolutions and 2 3 4 beams Respo
141. rdering codes see page 135 LAD 2 LAD 3 DIMENSIONS mm LASER ALIGNMENT DEVICE FOR LIGHT CURTAINS LAD 125 SWIVEL FIXING BRACKETS FOR LIGHT CURTAINS SAV VIBRATION DAMPERS FOR LIGHT CURTAINS MAIN FEATURES The SFB swivel brackets allow the rotation of the light curtain around its longitudinal axis as well as the adjustment of its vertical and horizontal position The use of the SFB swivel brackets is recommended to align those Admiral Vision and Metron light curtains which are employed in applications having a long range or using deflector mirrors SFB swivel brackets can only be used with Admiral Vision or Metron MAIN FEATURES The SAV vibration dampers have been designed to avoid mechanical damage to the light curtains installed in those applications which have a high level of vibrations The unprotected light curtains might resent the vibrations produced by e g presses weaving machines etc In these cases the use of SAV vibration dampers is highly recommended SAV 1 and SAV 2 dampers are to be used with Janus light curtains SAV 3 and SAV 4 dampers are to be used with Admiral Vision and Metron Model Description SFB set of 4 swivel brackets One set must be ordered for each light curtain couple emitter receiver For ordering codes see page 135 models and light curtains conbination Model Description for light grids curtains with protected height mm beams SAV 1 set 4 vibratio
142. ree circulation in the Member States of machines and safety components complying with the Directive The Machines Directive It applies to all new machines and safety components that are sold lent or hired and to used machinery in the event of sale rental or loan It sets forth the essential safety requirements relating to the design and construction of machines and safety components and it defines the respective certification procedures It is mandatory for machines and for safety components Only products conforming to the Directive can be marketed or commissioned in the European Union Certification procedures The Directive Lays down stringent procedures for safety components and highly hazardous machines which are listed in Annex 4 Lays down simplified procedures for low and medium risk machines not included in annex 4 Requires that manufacturers prepare a technical dossier for each product stating the safety principles adopted in the design manufacture transport use and maintenance of the machine or the safety component Declaration of conformity In order to certify the conformity of a product to the Directive the manufacturer must Affix the CE mark to the product Attach the CE declaration of conformity attesting compliance to the Directive Note the new Machines Directive 2006 42 EC will be in force starting from 29 12 2009 and will replace 98 37 EEC entirely THE MACH
143. rial line transmission method baud rate parity start stop characters binary hex ascii format etc CHARACTERISTICS OF METRONCONF CONFIGURATION SOFTWARE METRON LIGHT CURTAINS FOR MEASUREMENT AUTOMATION AND CONTROL 116 MODELS Beam spacing 5 mm ME 150 ME 300 ME 450 ME 600 ME 750 ME 900 ME 1050 ME 1200 Controlled heights mm 145 295 445 595 745 895 1045 1195 Number of beams 30 60 90 120 150 180 210 240 Overall height mm 261 411 561 711 861 1011 1161 1311 Beam spacing 10 mm ME 151 ME 301 ME 451 ME 601 ME 751 ME 901 ME 1051 ME 1201 ME 1351 ME 1501 ME 1651 ME 1801 ME 1951 ME 2101 ME 2251 ME 2401 Controlled heights mm 140 290 440 590 740 890 1040 1190 1340 1490 1640 1790 1940 2090 2240 2390 Number of beams 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 2061 2211 2361 2511 Beam spacing 25 mm ME 302 ME 452 ME 602 ME 752 ME 902 ME 1052 ME 1202 ME 1352 ME 1502 ME 1652 ME 1802 ME 1952 ME 2102 ME 2252 ME 2402 ME 2552 Controlled heights mm 275 425 575 725 875 1025 1175 1325 1475 1625 177
144. ries to perform a combined detection of the hand and of the presence of the person or of two different sides of the machine ADMIRAL AX BK 4 types of detection resolution 14 mm for finger detection resolution 20 and 40 mm for hand detection resolution 90 mm for detection of the body in a hazardous area 2 self testing solid state PNP safety outputs protected against short circuits and overloads Electrical connections with 5 pole M12 connectors for emitter and 8 pole M12 connectors for receiver Automatic restart Built in functions of floating blanking with 5 selectable configurations Master and Slave models for serial connection of two light curtains even of different height and resolution The ideal light curtain for protecting press brakes automatic machines and robotised areas where the material being processed or moving parts of the machine cross the field protected by the light curtain With the blanking models with 14 and 20 mm resolution it is also possible to have the Master Slave function present only on Master models in a protection system composed of two light curtains connected in series and to perform a combined detection of the hand and of the presence of the person or of two different sides of the machine TYPE 4 SAFETY LIGHT CURTAIN THE ADMIRAL RANGE ADMIRAL 6 Safety Type 4 Protected heights mm 160 1810 Resolutions mm 14 20 30 40
145. rizontally for detecting the presence of the body The application illustrated is one of the most common types the horizon tal light curtain is used to eliminate the possibility that the operator goes undetected between the vertical light curtain and the dangerous machine at system start or restart EXAMPLE OF SERIAL CONNECTION BETWEEN MASTER AND SLAVE LIGHT CURTAINS FOR THE PROTECTION OF 2 SIDES OF THE MACHINE In the Vision VX light curtains the length of the connection cable between Master and Slave can be up to 50 metres This characteristic enables the application of 2 light curtains in series positioned on the front and back of the dangerous machine with a single connection towards the power supply and control circuits of the machine TYPE 2 SAFETY LIGHT CURTAIN VISION VX WITH BUILT IN CONTROL FUNCTIONS MASTER SLAVE 2 Safety type 2 with periodic auto test every 28 sec Protected heights mm 160 1210 Resolutions mm 30 40 Number of beams for body detection in access control 2 3 4 Max range m 8 Response time ms 4 37 Safety outputs 2 PNP auto controlled 500 mA at 24 Vdc with short circuit overload polarity reversal protection Signalling LEDs for light curtain s status and diagnostic Restart automatic or manual selectable External Device Monitoring feedback input Power supply Vdc 24 20 Electrical connections M12 5 poles for emitter M12 8 poles for rece
146. rotected heights mm 510 510 810 Connector M12 8 poles M23 19 poles M23 19 poles Overall height mm 736 741 1041 Max range m 6 6 6 DIMENSIONS mm M12 M23 PASSIVE ACTIVE J TRX ACTIVE J TRXL WITH BUILT IN CONTROL FUNCTIONS AND PASSIVE RETROREFLECTOR ELEMENT JANUS J TRX PASSIVE ACTIVE J TRX ACTIVE J TRXL TYPE 4 SAFETY LIGHT CURTAIN 66 Protection rating IP 67 Operating temperature C 0 55 Max water pressure jets 40 bar with temperature from 10 to 40 Max range m selectable 4 14 selectable 25 50 for long range models Available Resolution mm 40 long range only Number of beams for body detection in access control 2 3 4 Light curtain electrical connections cable 10 metres pre wired with cable gland Fastening by means of set of 4 WFB ring brackets included Dimensions mm Total light curtain height 124 x 95 The WT watertight housing enables the use of Janus light curtains in harsh working environmen ts characterised by the presence of water steam and low temperatures This solution is ideal for applications in the food processing industry and in washing systems inclu ding those under pressure Models are available for protecting light curtains with protected height from 160 to 1810 mm MAIN FEATURES TECHNICAL FEATURES All the main technical features are the same of JANUS J MODELS J WT Long Range 2 3 4 beams J 2B LR W
147. rotection of areas with access points on multiple sides with a considerable reduction of costs This solution eliminates the need to use more than one safety light curtain DEFLECTION MIRRORS FOR LIGHT CURTAINS SP The following rules should be taken into consideration when using deflector mirrors the working distance range is given by the sum of the lengths of all the sides giving access to the protected area for each mirror used the maximum working range between the Emitter and the Receiver is reduced by 15 place the mirrors so as to ensure compliance with the minimum safety distance on each side from which the danger zone can be accessed when light curtains and grids are working with long distance or with deflector mirrors it is recommendable to use the LAD laser pointer for a quick and reliable alignment of the system WARNING 12 AS i MONITORING MODULE FOR LIGHT CURTAINS MAIN FEATURES MAIN FEATURES Input module for 2 monitored PNP semiconductor outputs for safety light curtains and light grids AS Interface LED status display AS Interface M12 connector Thermoplastic enclosure Robust construction Protection ratings IP 67 Safety Type 4 Enclosure glass fibre reinforced thermoplastic self extinguishing AS i connection type connector M12 x 1 Protection rating IP 67 AS i operating voltage 26 5 31 6 Vdc via AS i reverse polarity proof AS i o
148. rtain models A and B only Beam spacing available from 5 mm to 75 mm Protected height from 140 mm to 2525 mm Max range 16 m 10 mm and 30 mm models Connections with M12 and M16 connectors Up to 50 m of electrical connections without shieldied cables Possibility of connection of up to 8 Metron B light curtains as nodes of an RS 485 serial line for simultaneous detection of multiple dimensions and complex measurements MAIN FEATURES METRON A 4 solid state outputs 0 24V with programmable functions Solution providing simple on off information related to the occurrence of the programmed conditions Ideal for object recognition quality control detection of dimensional limits METRON B RS 485 serial line two solid state outputs 0 24V with programmable functions Solution providing complete and detailed information on the status of each beam via the RS 485 serial line and by means of the two solid state outputs further on off information related to the occurrence of the programmed conditions Ideal for dimensional measurement detection of object profile and position METRON C Two solid state antivalent outputs 0 24V without the need for programming Solution providing simple on off information related to the status of the controlled area Ideal for piece counting and detection of object presence absence in the controlled field THE METRON RANGE 11 METRON LIGHT CURTAINS FOR MEASUREMENT AUTOMATION AND CONTROL Measureme
149. s inside the safety zone A stop command will thus be sent to the machine PRINCIPLE OF OPERATION 4 m 20 m 49 m Safety Zone Warning Zone Max detection Zone 27 SAFETY LASER SCANNER SAFETY GUIDE SAFETY ZONE This is the effective protection zone in which the laser scanner assures the detection of any obstacle having a minimum reflectivity to infrared light of 1 8 This means any human body in any possible clothing The occupation of this zone causes the switching of the two safety outputs that control the emergency stopping of the machine The shape of the zone can be programmed according to the application requirements WARNING ZONE This is the zone in which the laser scanner is able to detect the presence of an obstacle approaching the safety zone The occupation of this zone causes the switching of the auxiliary output that can be used to activate light or sound signals or in order to slow down the hazardous movement This zone is generally larger than the safety zone In this case also the shape of the zone can be programmed according to the application requirements ADVANTAGES OF THE LASER SCANNER No receiving and reflecting elements Simple programming of differently shaped controlled areas Monitoring and protection of large areas Horizontal mount for the detection of the body in a dangerous area Vertical mount for the detection of hands and arms or for the detection of the body in access control Use on moving
150. safety function An individual fault is detected before or at the time of the request for the safety function If this is not possible the buildup of faults shall not lead to the loss of the safety function Fault detection shall occur in time to prevent the loss of the safety function SAFETY CATEGORIES According to OSHA 1910 217 B 13 control reliability is defined as the ability of a system to continue its safe operation in the presence of a single fault while detecting it in the shortest possible time Upon the detection of the fault the system shall stop the dangerous machine and switch to a safe lockout condition unless the fault is temporary and the system can be reset Using this definition a Control Reliable system can fall in both categories 4 and 3 NORTHERN AMERICAN APPROACH The general requirements for the Risk Assessment according to the Australian Standards are contained in AS 4024 1301 2006 Principles for Risk Assessment Particular requirements concerning individual machines and or applications can be furthermore found in specific regulations or stan dards AUSTRALIAN APPROACH DEVICES GRADING 1 SAFETY GUIDE PHOTOELECTRIC SAFETY LIGHT CURTAINS Light curtains are electro sensitive devices using one or more light beams emitted by an Emitter and received by a Receiver to create an intangible area controlled Safety type defines the self monitoring and safety principles contained in the devi
151. safety outputs Periodic auto test every 0 5 sec All connections and configuration by means of M12 connectors Use of standard 5 pole cables up to 100 m long Suppression of optical interference by means of range selection Start restart interlock and EDM via external ADSR1 interface MAIN FEATURES TECHNICAL FEATURES Safety level Type 2 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosen sitive protection devices UL C US mark for USA and Canada ANSI UL 1998 Safety Software in Program mable Components VISION V 87 Resolution 20 mm V 152 V 302 V 452 V 602 V 752 V 902 V 1052 V 1202 V 1352 V 1502 V 1652 V 1802 Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 15 30 45 60 75 90 105 120 135 150 165 180 Overall height mm 261 411 561 711 861 1011 1161 1311 1461 1611 1761 1911 Max range m 6 V L models 16 V H models Resolution 30 mm V 153 V 303 V 453 V 603 V 753 V 903 V 1053 V 1203 V 1353 V 1503 V 1653 V 1803 Protected heights mm 160 310 460 610 760 910 1060 1210 1360 1510 1660 1810 Number of beams 8 16 24 32 40
152. solution limits will be for H 1000 mm D 116 mm for H 0 mm D 50 mm If H is greater than 300 mm at the stage of risk assessment it becomes necessary to take into consideration the possibility of access from beneath the beams direction of approach angled to the protected plane with 5 lt lt 85 Slanted light curtains to detect hands and arms and for presence control in the dangerous area With angle gt 30 refer to the case of approach perpendicular to the protected plane The distance S refers to the closest beam to the hazardous point With angle lt 30 refer to the case of approa ch parallel to the protected plane The distance S refers to the beam farthest away from the hazardous point The height of the beam away farthest from the hazardous point must not be greater than 1000 mm For the determination of height H or resolution D apply the following formulas to the lowermost beam H 15 x D 50 D H 15 50 direction of approach perpendicular to the protected plane with 90 5 Light curtains with resolution equal to or lower than 40 mm for the detection of hands and fingers D 40 S 2000xT 8x D 14 if S gt 500 then S 1600xT 8x D 14 The distance S must not be lower than 100 mm If the distance S is greater than 500 mm it is possi ble to re calculate the distance through the following f
153. stance between beams mm mm 500 400 300 Protected heights mm 510 810 910 Overall height mm 711 1011 1111 For accessories list see page 97 For ordering codes see page 132 VISION VX WITH BUILT IN CONTROL FUNCTIONS 0 MODELS MASTER SLAVE MASTER Resolution 30 mm VX 153M VX 303M VX 453M VX 603M VX 753M VX 903M VX 1053M VX 1203M VX 1503M SLAVE Resolution 30 mm VX 153S VX 303S VX 453S VX 603S VX 753S VX 903S VX 1053S VX 1203S VX 1503S Protected heights mm 160 310 460 610 760 910 1060 1210 1510 Number of beams 8 16 24 32 40 48 56 64 80 Overall height mm 261 411 561 711 861 1011 1161 1311 1611 MASTER Resolution 40 mm VX 304M VX 454M VX 604M VX 754M VX 904M VX 1054M VX 1204M VX 1504M SLAVE Resolution 40 mm VX 304S VX 454S VX 604S VX 754S VX 904S VX 1054S VX 1204S VX 1504S Protected heights mm 310 460 610 760 910 1060 1210 1510 Number of beams 10 15 20 25 30 35 40 50 Overall height mm 411 561 711 861 1011 1161 1311 1611 MASTER Resolution 50 mm VX 305M VX 455M VX 605M VX 755M VX 905M VX 1055M VX 1205M VX 1505M SLAVE Resolution 50 mm VX 305S VX 455S VX 605S VX 755S VX 905S
154. tain The Master light curtain is positioned horizontally for detecting the presence of the person while the vertical Slave light curtain detects fingers or hands However it is possible to invert the combination and have the Master light curtain positioned vertically for protection of fingers or hands and the Slave light curtain horizontally for detecting the presence of the person The application illustrated is one of the most common the horizontal light curtain is used for eliminating the possibility for the operator not to be detected between the vertical light curtain and the dangerous machine at the start or restart of the system Example of serial connection between a Master light curtain and a Slave light curtain for protection of 2 sides of the machine In the Admiral AX light curtains the connection cable between Master and Slave is a standard cable that can be up to 50 metres long This characteristic allows the application of 2 light curtains in series positioned on the front and on the back of the dangerous machine with a single connection towards the power and control circuits of the machine WITH BUILT IN CONTROL FUNCTIONS TYPE 4 SAFETY LIGHT CURTAIN MASTER SLAVE MODELS ADMIRAL AX 42 Safety level Type 4 Complying with 98 37 EEC Machine Directive 89 336 EEC Electromagnetic Compatibility Directive 73 23 EEC Low Voltage Directive EN 61496 1 and IEC 61496 1 2 Electrosensitive
155. te The protective function of the light curtain must be restored immediately after the passage of the materials recognized by the Muting sensors as authorised to go through In the event of an unwanted stop of the material in the zone controlled by the light curtain the Muting function must be disabled and the machi ne stopped The removal of the fault and the resumption of the regular machine cycle shall be possible only through a deliberate reset action by means of a manual control when the safety conditions have been restored The Northern American and European approaches are very similar both in underlying concept and in detailed prescriptions The most relevant American Standard dealing with Muting is ANSI B11 19 2003 According to it the machine control system responsible for the Muting function i e a safety module or the light curtain itself if it integrates the muting function has to be Control Reliable For this reason if we stick to the European definitions it is recommended to use only type 4 light curtains for Muting applications in the USA whereas in Europe type 2 is also allowed it has to be remembered once more that type 3 light curtains do not exist The general requirements for Muting according to the Australian Standards are contained in AS 4024 2 1998 Safeguarding of machinery Installa tion and commissioning requirements Optoelectronic devices Particular re
156. ting lamp output 24 Vdc 0 5 5 W Muting timeout 30 sec or infinite selectable Override 2 operating modes selectable manual action with hold to run automatic with pulse command Override timeout min 15 Signalling LED indications of input output status muting sensor inputs diagnosis Power supply Vdc 24 20 Electrical connections on terminal block Operating temperature C 0 55 Protection rating IP 20 for housing IP 2X for terminal block fastening rail fastening according to EN 50022 35 standard Dimensions h x w x d mm 99 x 35 x 114 TECHNICAL FEATURES Each AUS XM safety interface includes Multi language instruction manual complete with CE declaration of conformity ORDERING INFORMATION for ordering codes see page 133 The AUS XM control unit with built in muting function combined with the safety photocells of the Ilion or Ulisse series is a Type 2 optoelectronic safety system that can include from 1 to 4 photocells AU SXM operates with 2 muting sensors with simultaneity logic and is equipped with selectable Muting Timeout Override function with timeout Muting Enable input system status signalling output and all the characteristics necessary for realising muting protection in compliance with the most updated regulatory requirements AU SXM equipped with relay outputs also makes it possible to have auxiliary safety functions such as Start Restart interlock with control of the Rest
157. trol of zones or areas where dangerous processes are carried out as they ensure adequate protection to the people who might enter such areas or introduce their limbs into them It is therefore advisable to break down the applications of optoelectronic safety devices into four groups which may be summarized as follows Finger detection Hand detection Detection of the presence of the body in a dangerous area Detection of the body in access control In the rest of the catalog for each of the applications listed above the appropriate solutions realized with the devices in the Reer range are presented Depending on the functions to be performed by the safety system on the resolution required or on the maximum scanning distance it is possible to select among the different families of Reer s safety protective devices the right tool for the safeguarding of dangerous machines SELECTION GUIDE 1 ADMIRAL AD ADMIRAL AX ADMIRAL AX BK Sensor Light curtain Light curtain Light curtain Safety type 4 4 4 Resolution mm 14 14 14 Protected heights mm 160 1810 160 1810 160 1810 Max range m 5 5 5 Start Restart Interlock yes EDM yes Blanking yes floating Master Slave yes yes master ADMIRAL AD ADMIRAL AX ADMIRAL AX BK JANUS M JANUS J PHARO VISION V VISION VX VISION VXL VISION MXL Sensor Light curtain Li
158. ts CD ROM containing the multi language instruction manual complete with CE declaration of conformity ORDERING INFORMATION for ordering codes see page 129 For Admiral light curtains the following accessories to be ordered separately are available AD SR Safety Relays see page 105 LAD laser alignment device see page 124 FMC floor mounting columns see page 120 SP deflection mirrors see page 122 SFB swivel fixing brackets see page 125 SAV vibrations dampers see page 125 Connectors see below CONNECTORS FOR ADMIRAL AD emitter and receiver AX AX BK emitter Model Description CD 5 M12 straight connector 5 poles pre wired cable 5 m CD 10 M12 straight connector 5 poles pre wired cable 10 m CD 15 M12 straight connector 5 poles pre wired cable 15 m CD 20 M12 straight connector 5 poles pre wired cable 20 m CD 95 M12 90 angle connector 5 poles pre wired cable 5 m CD 910 M12 90 angle connector 5 poles pre wired cable 10 m CD 915 M12 90 angle connector 5 poles pre wired cable 15 m CDM 9 M12 straight connector 5 poles with screw terminal PG9 cable gland CDM 99 M12 angle connector 5 poles with screw terminal PG9 cable gland CONNECTORS FOR ADMIRAL AX and AX BK receiver Model Description C8D 5 M12 straight connector 8 poles pre wired cable 5 m C8D 10 M12 straight connector 8 poles pre wired cable 10 m C8D 15 M12 stra
159. ts mm 525 675 825 975 1125 1275 1425 1575 1725 1875 2025 2175 2325 2475 Number of beams 8 10 12 14 16 18 20 22 24 26 28 30 32 34 Overall height mm 711 861 1011 1161 1311 1461 1611 1761 1911 2061 2211 2361 2511 2661 METRON For accessories list see page 118 For ordering codes see page 133 117 METRON LIGHT CURTAINS FOR MEASUREMENT AUTOMATION AND CONTROL Model ME 150 300 450 600 750 900 1050 1200 A 251 401 551 701 851 1001 1151 1301 B controlled height B number of beams 1 x beam spacing with cable synchronisation B number of beams 2 x beam spacing with optical synchronisation C 1st beam position 85 for 10 30 models 93 for 25 50 75 models Mounting 2 LS type brackets with 2 inserts Model ME 1350 1500 1650 1800 1950 2100 2250 2400 2550 A 1451 1601 1751 1901 2051 2201 2351 2501 2651 B controlled height B number of beams 1 x beam spacing with cable synchronisation B number of beams 2 x beam spacing with optical synchronisation C 1st beam position 85 for 10 30 models 93 for 25 50 75 models Mounting 3 LS type brackets with 3 inserts DIMENSIONS mm In addition to the height and beam spacing to uniquely define a Metron light curtain the model must also be indicated A B or C Models A 4 outputs with programmable functions e g ME 1801 A Models
160. uest MAIN FEATURES JANUS J WITH BUILT IN CONTROL FUNCTIONS 6 http muting reer it Safety Type 4 Protected heights mm 510 1210 Resolutions mm 40 long range only Number of beams for body detection in access control 2 3 4 Max range m selectable 6 16 selectable 30 60 for long range models Response time ms 7 28 5 Safety outputs 2 PNP auto controlled 500 mA at 24 Vdc with short circuit overload polarity reversal protection Light curtain status indication and weak signal output PNP 100 mA at 24 Vdc Signalling seven segment display and LEDs for light curtain s status and diagnostic Restart automatic or manual selectable External Device Monitoring External device monitoring feedback input with enabling selectable Power supply Vdc 24 20 Electrical connections M12 5 poles for emitter M23 19 poles for receiver Max cable length m 100 Operating temperature C 0 55 Protection rating IP 65 Fastening modes back or side slot Cross section mm 50 x 60 TECHNICAL FEATURES J 2 3 4 beams J 2B J 3B J 4B Number of beams 2 3 4 Distance between beams mm 500 400 300 Protected heights mm 510 810 910 Overall height mm 736 1036 1136 Max range m selectable 6 16 J Long Range Resolution 40 mm J 604 LR J 904 LR J 1204 LR Protected heights mm 610 910 1210 Number of beams 30 45 60 Over
161. uilt in immunity to external disturbances enables them to operate according to their intended purpose This Directive applies to all electrical and electronic devices able to cause electromagnetic disturbances and whose operation can be affected by external factors ACCREDITED BODIES In each Member State the role of the accredited Bodies is to assess and verify the compliance and the application of the Directives concerning machines and safety components Each State is responsible for the appointment and control of its own Bodies The Accredited Bodies must have the expertise and the resources which are necessary to perform their activities of inspection analysis technical support measuring etc NOTIFIED BODIES Notified Bodies are authorized to examine and certify machines and safety components in compliance with the applicable Directives Each Member State of the European Union is required to Appoint the Notified Bodies by specifying their tasks Submit a list of the Notified Bodies to the European Commission and to the other Member States The European Commission publishes a Directory of all the Notified Bodies on the Official Journal of the European Commission together with a list of the services the machines and or the safety components on which they are authorised to intervene The Member States of the European Union must make sure that these Bodies respect specified ethical and technical criteria SAFETY GUIDE
162. vehicles AGVs Measurement of object size shape and position Fast and reliable installation CONTROLLED AREAS 28 SAFETY LASER SCANNER APPLICATIONS Area control Example of an horizzontally mounted protective field permanently monitored by Pharo In this way a larger area can be monitored through the detection of the lower limbs of the body Access control If the controlled plane is installed in a vertical position even very large accesses can be protected Hands arms or the whole body can be detected depending on the chosen resolution Note the contour detection is mandatory for the vertical mount access control applications Protection of Automatic Guided Vehicles AGV The vast size of the controlled area allows the AGV to travel at higher speeds with respect to bumper protection The warning area permits speed reduction in the presence of ob stacles The data measured by the sensor can be sent to the vehicle on the serial interface and used as navigation aid Dimensional measurement The sensor is first of all a measurement device Therefore the measurement data of the surrounding environment which are always available during operation can also be used for object profile position and dimensions measurement in industrial automation SAFETY LASER SCANNER SAFETY GUIDE SAFETY SENSORS 0 SAFETY SENSORS Optoelectronic safety devices are ideally suited for the con
163. y industrial machines and plants with potentially dangerous moving parts and against possible collisions with Automatic Guided Vehicles AGV For EN 61496 3 Laser Scanners must be certified in accordance to type 3 Regarding the SIL level they have to comply with SIL 2 as specified in EN 61508 Using the Safety Laser Sensor precise programmable horizontal protected areas of variable shape can be created i e semi circular rectangu lar or segmented suitable for all applications with no need of a separate reflective or receiving element It is also possible to use the Laser Scanner in a vertical mount for the protection of the access to a dangerous area Any person or object entering or remaining in the safety zone during survey causes through the self monitored static safety outputs of the device an emergency stop command to the control system of the protected machine The machine s hazardous movement will thus be interrupted If the warning zone is instead occupied thanks to a non safety dedicated solid state output a signal is sent to the machine control system which can be used to activate a light or a sound signal in order to prevent operators to break into the safety zone and stop the machine Or on an AGV applica tion the warning signal can be used to slow the vehicle down so that a possible further break of the safety zone will not force it to stop abruptly thus reducing the mechanical wear of the AGV The profiles of the co
164. y qualified distribution and after sales network stretching over the five conti nents Our constant growth year by year confirms that the Reer formula product safety and quality reliability and customer service continues to be the right approach to today s industrial safety market Turin April 2007 4 7 8 9 10 12 13 15 17 22 24 25 26 27 30 34 50 78 84 100 102 106 108 112 120 122 123 124 125 125 126 128 129 2 SAFETY GUIDE SAFETY IN THE WORKING ENVIRONMENT European directives Harmonised standards Northern American approach Australian approach Risk assessment Safety categories PHOTOELECTRIC SAFETY LIGHT CURTAINS Characteristic elements Selection criteria Determination of the safety distance Muting Function Blanking Function SAFETY LASER SCANNER Characteristic elements Principle of operation Controlled areas SAFETY SENSORS Selection guide ADMIRAL Type 4 light curtains JANUS Type 4 light curtains PHARO Type 3 laser scanner VISION Type 2 light curtains ILION Type 2 photocells ULISSE Type 2 photocells SAFETY INTERFACES AD SR Type 4 Safety relays AU SX Type 2 Control units SENSORS FOR MEASUREMENT AUTOMATION AND CONTROL METRON ACCESSORIES FMC Floor mounting columns SP Deflection mirrors AS i Monitoring module for light curta

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