Kinetix 5700 DC-bus Power Supply
Contents
1. 120 2 D 0 47 NAMAN C mee h I 2198 P031 DC bus Power Supply is Shown C B a C a E a __ fil ty DC bus Power Supply A B c D Cat No mn in mm in mm in mm in 2198 P031 55 2 17 300 11 8 358 14 1 2198 P070 252 9 9 2198 P141 85 3 35 375 14 8 433 17 0 2198 P208 Rockwell Automation Publication 2198 INO09B EN P June 2015 Kinetix 5700 DC bus Power Supplies 9 Connector Data Use this illustration to identify the DC bus power supply features and indicators DC bus Power Supply Features and Indicators 2198 P031 power supply is shown AN 4 ju u 4 2 6 k 4 Kinetix 5700 7 8 3 2 16 2 10 1 11 1 Allen Bradley DC bus Power Supply DC bus Power Supply top view bottom view C DC bus Power Supply front view a L Item Description Item Description Item Description 1 Digital inputs IOD connector 7 LCD display 13 Shunt resistor RC connector 2 Ethernet PORT1 RJ45 connector 8 Navigation push buttons 14 DC bus DC connector 3 Ethernet PORT2 RJ45 connector 9 Link speed status indicators 15 24V control input power CP connector 4 Zero stack mountin2. DC bus Power Supply typical example Braided Ground Straps 12 mm 0 5 in by 0 8 mm 0 03 in Keep straps as short as possible Item Description 1 Ground screw green 2 0 Nem 17 5 Ibin max 2 Braided ground strap customer supplied 3 Ground grid or power distribution ground 4 Bonded cabinet ground bus customer supplied Rockwell Automation Publication 2198 INOO9B EN P June 2015 14 Kinetix 5700 DC bus Power Supplies dS00L fd1 80Zd 8612 dS0L fd1 Ly Ld 8612 L MW ABTS YTE dS0t fd1 020d 8612 dSSL fd1 L 0d 8617 xew sdu rsep noon none d Na sasn4 IN syuawasinbay ynduy ZH 09 AOSb Ov suoneddy IN 05 999 50rL S7 384 WObL OOVAEWdS Z6rL 0 807d 8612 Lvld 861L2 WATS 743 0L0d 86L7 S7 99 90p1 2 180 WObL OSCCEW 68r1L PL LEOd 86L7 YA S9 ase papjow MS9 g uon oid4010W YA SL ap aungeruy Y4 001 sasny 56 NIG syuawasnb yznduj KMdnsia moqsnq pd 06 99 50pL 00E9 NWD 0YL O 9dEWdS C6rL a ayl t ZH 0S ASLb O8 suoneddy 1n uou 53 Toyeorg UM u1 Jo Sunes IUN MMP YS IYI Ao q aday aq Jsnur pue Jeon ST WIM Jqupleav 1m srr 31ous IY Jo uonenpeag uon3 1o d ynom youve 107 syUstaIINbaz s pnp
3. 0 00 S 6 5 5 ge 5 Upper Mounting Holes Module Top i i 32 0 1 26 Module Top reference 55mm Wide i Module TE E E a c Applies to only j 2198 CAPMOD DCBUS IN i I I Extension Module 176 6 93 H h Lower Mounting Hole i lt 060 0 24 100 mm Wide 85mm Wide 55mm Wide ypical Module Module Module po I Dimensions are in mm in j H Applies to 2198 Pxxx Power Supplies i Gi 2198 Dxxx ERS3 Inverters and i I 2198 CAPMOD 2240 Capacitor Module 345 13 58 l Ao Lower Mounting Hole i Kass i i Applies to 2198 Pxxx Power Supplies 2198 S086 ERS3 and 2198 S130 ERS3 Inverters i and 2198 Dxxx ERS3 Inverters 420 16 54 r k Lower Mounting Hole Applies to only 2198 S160 ERS3 Single axis Inverter 465 18 31 j Lower Mounting Hole Also available to assist you with mounting holes is the Kinetix 5700 System Mounting Toolkit catalog number 2198 K5700 MOUNTKIT Rockwell Automation Publication 2198 INOO9B EN P June 2015 8 Kinetix 5700 DC bus Power Supplies Product Dimensions Refer to the Kinetix Servo Drives Technical Data publication GMC RMO003 for product dimensions of all Kinetix 5700 drive modules Dimensions are in mm in
4. you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United States or Canada 1 440 646 3434 Use the Worldwide Locator at Outside United States or I P Canada http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback United States Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation abo
5. 4 RC 1 SH 15 6 0 5 0 6 Shunt resistor RC 2 D 16 10 12 0 0 47 45 53 I0D 1 IN ote 10D 2 COM 0 14 1 5 Q Digital inputs 10 3 IND 26 16 10 0 0 39 N A 10D 4 COM 1 Shared DC bus power connections are always made from drive to drive over the bus bar connection system These terminals do not receive discrete wires 2 This connector uses spring tension to hold wires in place ATTENTION To avoid personal injury and or equipment damage observe the following e Make sure that installation complies with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices The National Electrical Code NEC and local codes outline provisions for safely installing electrical equipment Use motor power connectors only for connection purposes Do not use them to turn the unit on and off e Ground shielded power cables to prevent potentially high voltages on the shield Rockwell Automation Publication 2198 IN009B EN P June 2015 Kinetix 5700 DC bus Power Supplies 13 Ground Your DC bus Power Supply to the Subpanel Ground Kinetix 5700 drives and Bulletin 2198 capacitor modules to a bonded cabinet ground bus with a braided ground strap Keep the braided ground strap as short as possible for optimum bonding Connect the Braided Ground Strap Kinetix 5700 Servo Drives typical system
6. 8 P141 85 2198 P208 Before You Begin Input Voltage 324 528V rms three phase Continuous Continuous Output Power Output Current kW Apc rms 7 10 5 7 25 5 31 46 9 46 69 2 Remove all packing material wedges and braces from within and around the components After unpacking check the item nameplate catalog number against the purchase order Parts List The DC bus power supplies ship with the following e DC bus end caps e Wiring plug connector set for mains input power IPD 24V control input power CP digital inputs IOD shunt power RC and contactor enable CED e Wiring plug connector for shunt power RC connections installed on the drive e These installation instructions publication 2198 IN009 TIP Replacement connector sets are also available See the Kinetix Servo Drives Specifications Technical Data publication GMC TD003 for more information Remove the Grounding Screw in Select Power Configurations Remove the grounding screw when using ungrounded corner grounded and impedance grounded power configurations IMPORTANT If you have grounded wye power distribution you do not need to remove the screw Go to Install the DC bus Power Supply on page 5 EMC performance can be affected if you remove the grounding screw Rockwell Automation Publication 2198 INOO9B EN P June 2015 4 Kinetix 5700 DC bus Power Supplies We recommend that you remove the grounding sc
7. Installation Instructions Kinetix 5700 DC bus Catalog Numbers 2198 P031 2198 P070 Allen Bradley Power Supply 2198 P141 2198 P208 Topic Page About the DC bus Power Supply 1 Important User Information 2 Catalog Number Explanation 3 Before You Begin 3 Remove the Grounding Screw in Select Power Configurations 3 Install the DC bus Power Supply 5 Drilling Hole Patterns 6 Connector Data 9 Wiring Requirements 12 Circuit Breaker Fuse Specifications 14 Specifications 15 Additional Resources 15 About the DC bus Power Supply The Kinetix 5700 DC bus converter power supply with 400V class three phase AC input provides continuous output power and current to servo drives for applications with requirements in the range of 7 46 kW and 10 5 69 2 A respectively See the Kinetix 5700 Servo Drives User Manual publication 2198 UM002 for detailed information on wiring applying power troubleshooting and integration with ControlLogix EtherNet IP communication modules or CompactLogix 5370 controllers Rockwell Allen Bradley Rockwell Software Automation 2 Kinetix 5700 DC bus Power Supplies Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with
8. Mount the DC bus Power Supply Observe these clearance requirements when mounting the DC bus power supply Additional clearance is required for cables and wires or the shared bus connection system connected to the top of the drive module Additional clearance is required if other devices are installed above and or below the drive and have clearance requirements of their own Additional clearance left and right of the drive module is required when mounted adjacent to noise sensitive equipment or clean wire ways The recommended minimum cabinet depth is 300 mm 11 81 in Rockwell Automation Publication 2198 IN009B EN P June 2015 6 Kinetix 5700 DC bus Power Supplies Minimum Clearance Requirements 40 mm 1 57 in clearance above drive for airflow and installation Kinetix 5700 DC bus Power Supply Clearance left of the a B Clearance right of the drive is not required drive is not required Refer to Product Dimensions on page 8 for DC bus power supply dimensions 100 mm 3 94 in clearance below drive for airflow and installation IMPORTANT Mount the drive module in an upright position as shown Do not mount the drive module on its side The Kinetix 5700 drive system must be spaced by aligning the zero stack tab and cutout For mounting sizing and configuring shared bus configurations refer to the Kinetix 5700 Servo Drives User Manu
9. V supply COM i of 3 Digital input 2 IN2 O D 4 1 0 cable shield termination point SHLD O g Ethernet Communication PORT1 and PORT2 Pinout Port Pin Description Signal 1 Transmit port data terminal TX 2 Transmit port data terminal TX Standard RJ45 3 Receive port data terminal RX 1 4 _ x 3 E 6 Receive port data terminal RX 7 8 Rockwell Automation Publication 2198 INOO9B EN P June 2015 12 Kinetix 5700 DC bus Power Supplies Wiring Requirements Wire must be copper with 75 C 167 F minimum rating Phasing of mains AC power is arbitrary and earth ground connection is required for safe and proper operation IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and methods provided DC bus Power Supply Wiring Requirements DC busPowerSupply yo rine Connects to Terminals Wiresize Strip Torque Cat No scription j mm2 WG ond ae Pin Signal mm in Nem Ibsin 2198 P031 i L 6 10 0 5 0 8 2198 P070 i0 8 100039 qa 74 Mains input power b b 2198 P141 L2 L2 10 35 20 0 0 79 2545 2198 P208 L1 L 8 2 na 22 40 x a P 1 24V 05 25 962g 0 22 0 25 power CP 2 24V 20 14 SaN 19 2 2 connector plug DC i 1 i DC Bus power Bus bar DC N A N A N A EN CONTEN 0 14 2 5 0 4 0 5 2198 Pxxx Contactorenable fp CONTEN 26 12 0028 35 a
10. al publication 2198 UMO002 Shared bus connection system is not shown for clarity Zero stack Tab and Cutout Aligned Mount the Kinetix 5700 drive module to the cabinet subpanel with M5 10 32 steel bolts torqued to 4 0 Nem 35 4 lbein max Drilling Hole Patterns This section provides hole patterns for Kinetix 5700 drive modules that are mounted in zero stack shared bus configurations e The DC bus power supply is always mounted in the far left position e Inverter modules with a higher power rating are always mounted to the left of any inverter module with a lower power rating Rockwell Automation Publication 2198 INO09B EN P June 2015 Kinetix 5700 DC bus Power Supplies 7 Calculate the left to right hole pattern for any Kinetix 5700 drive module configuration by following these steps 1 2 3 4 Kinetix 5700 Mounting Hole Patterns The first hole location is zero The next hole location is 55 mm Repeat step 2 and step 3 for the remaining holes The second hole location is module width minus 55 mm 27 5 1 08 45 0 1 77 See Mounting Hole Pattern Calculations First Mounting Hole typical Upper and Lower 30 0 1 18 See Mounting Hole Pattern Calculations Mounting Hole all drive modules a E 06 0 0 24 Typical PEE ae ae ral ae 00 0
11. ctor kits drive power components and other servo drive accessory items Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or pap P y y Rockwell Automation sales representative Rockwell Automation Publication 2198 IN009B EN P June 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If
12. g tab cutout 10 Link Activity status indicators 16 AC Input power IPD connector 5 Module status indicator 11 Contactor enable CED connector V7 Cooling fan 6 Network status indicator 12 Ground lug Rockwell Automation Publication 2198 INOO9B EN P June 2015 10 Kinetix 5700 DC bus Power Supplies DC bus Power Supply Connectors Designator Description Connector IPD AC mains input power 4 position plug terminal screws DC DC common bus power DC bus links and end caps cP 24V control input power 2 position plug terminal screws RC Shunt power 2 position plug terminal screws 10D Digital inputs 4 position plug spring terminals CED Contactor enable 2 position plug terminal screws PORT1 PORT2 Ethernet communication ports RJ45 Ethernet Mains Input Power IPD Connector Pinout IPD Pin Description Signal al Chassis ground call _ 13 L3 HIN L2 Three phase input power L2 u L1 Shunt Power RC Connector Pinout RC Pin Description Signal 1 SH r Shunt connections 1l 2 DC 2 Contactor Enable CED Connector Pinout CED Pin Description Signal EN CONT EN r Contactor enable connections H EN CONT EN mT Tl r The contactor enable circuitry includes a relay driven contact wit
13. hin the 2198 Pxxx DC bus power supply The relay protects the Kinetix 5700 drive system in the event of overloads or other fault conditions An AC three phase mains contactor must be wired in series between the branch circuit protection and the DC bus power supply In addition the AC three phase contactor control string must be wired in series with the contactor enable relay at the contactor enable CED connector Refer to the Kinetix 5700 Servo Drives User Manual publication 2198 UM002 for wiring examples Rockwell Automation Publication 2198 INO09B EN P June 2015 Kinetix 5700 DC bus Power Supplies 11 Control Input ATTENTION Wiring the contactor enable relay is required To avoid personal injury or damage to the Kinetix 5700 drive system wire the contactor enable relay into your control string so that e three phase power is removed and the DC bus power supply is protected under various fault conditions e three phase power is never applied to the Kinetix 5700 drive system before control power is applied Power CP Connector Pinout CP Pin Description Signal 2 24V common 24V r 2 I 1 24V power supply customer supplied 24V I Digital Inputs 10D Connector Pinout 10D Pin Description Signal 1 Digital input 1 IN1 Pin 1 2 1 0 common for customer supplied 24
14. installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal i
15. nding Screw Configurations Ground Configuration M Grounding Screw Configuration Installed Grounded wye default setting Benefits of Configuration UL and EMC compliance Reduced electrical noise Most stable operation Reduced voltage stress on components and motor bearings AC fed ungrounded Corner grounded Removed Impedance grounded 1 Refer to the Kinetix 5700 Servo Drives User Manual publication Install the DC bus Power Supply Helps avoid severe equipment damage when ground fault occurs Reduced leakage current 2198 UM002 for example configurations These procedures assume that you have prepared your panel and understand how to bond your system For installation instructions regarding equipment and accessories not included here refer y g geq to the instructions that came with those products SHOCK HAZARD To avoid hazard of electrical shock perform all mounting and wiring of the Kinetix 5700 drive prior to applying power Once power is applied connector terminals can have voltage present even when not in use ATTENTION Plan the installation of your system so that you can perform all cutting drilling tapping and welding with the system removed from the enclosure Because the system is of the open type construction be careful to keep any metal debris from falling into it Metal debris or other foreign matter can become lodged in the circuitry and result in damage to components
16. njury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence P P IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE p P P gt Rockwell Automation Publication 2198 IN009B EN P June 2015 Kinetix 5700 DC bus Power Supplies 3 Catalog Number Explanation This publication applies to the following Kinetix 5700 DC bus power supplies DC bus Power Supply Catalog Numbers DC bus Power Supply te Cat No mm 2198 P031 55 2198 P070 219
17. our yorga sapod qe1d o oe 1 ur pue payeUIpI0O0D jz doxd are syusuoduros p 15 s IYI WEYI INS IJE s snJj se OM se YSNIUF I1UIIINI YSTY PULY OU OP SIILI WNN asn IYI 107 suon3aru TE DIDYI u Iu AUO2 IUOS 19JJO S193e 1q NN IMA s1 3e rq MIM Y 000 S9 pur s snJ Y 000007 O2 dn z At 9p ue3 Wey NINI P UO asn 10 pores are uon3221o1d mom uputaq qearns Aq p 35323o1d uay pue uonnord na119 1J0Ys 1030W 31e3s pt os euz sur sn s r ddns amod 004S XNIUTY u L suoneoypads asn4 sayearg YNNN Rockwell Automation Publication 2198 INO09B EN P June 2015 Kinetix 5700 DC bus Power Supplies 15 Specifications Attribute 2198 P031 2198 P070 2198 P141 2198 P208 Surrounding air temperature Operating 0 50 C 32 122 F Storage 40 70 C 40 158 F Weight kg Ib approx 4 33 9 55 4 42 9 74 6 91 15 2 7 04 15 5 Short circuit current rating 200 000 A rms symmetrical Branch circuit short circuit Integral solid state short circuit protection does not provide branch circuit protection Branch rotection circuit protection must be provided in accordance with the Nation al Electric Code NEC and any P additional local codes e Kinetix 5700 drives produce leakage current in the protective earthing conductor that exceeds 3 5 mA AC and or 10 mA DC The minimum size of the protective earthing grounding conductor used in the application Leakage must comply with local safety regula
18. rew when the drive module is removed from the panel and placed on its side on a solid surface equipped as a grounded static safe workstation ATTENTION When you remove the grounding screw the risk of equipment damage exists because the unit no longer maintains line to neutral voltage protection ATTENTION To avoid personal injury the grounding screw access door must be kept closed when power is applied If power was present and then removed wait at least 5 minutes for the DC bus voltage to dissipate and verify that no DC bus voltage exists before accessing the grounding screw To access the grounding screw open the small plastic door on the right side of the module Remove the Grounding Screw AN Grounding Screw DC bus Power Supply r Access Door side view Grounding Screw T Gul Con Grounding screw installed for grounded power configuration screw installed is default setting fo H Remove screw for ungrounded corner grounded and impedance grounded power configurations ATTENTION Risk of equipment damage exists The drive module ground configuration must be accurately determined Leave the grounding screw installed for grounded power configurations default Remove the screw for ungrounded corner grounded and impedance grounded power Rockwell Automation Publication 2198 INO09B EN P June 2015 Kinetix 5700 DC bus Power Supplies 5 Grou
19. tions for high protective earthing conductor current equipment current e Kinetix 5700 drives produce DC current in the protective earthing conductor and can reduce the ability of a residual current device RCD or residual current monitor RCM of type A or AC to provide protection for the drive module and other equipment in the installation Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Kinetix 5700 Servo Drives User Manual publication 2198 UM002 Description Information on installing configuring starting and troubleshooting your Kinetix 5700 servo drive system Kinetix 5000 AC Line Filter Installation Instructions publication 2198 IN003 Information on installing and wiring the Kinetix 5500 and Kinetix 5700 AC line filters Kinetix 5700 Passive Shunt Modules Installation Instructions publication 2198 IN011 Information on installing and wiring Kinetix 5700 external shunt modules Kinetix Servo Drives Specifications Technical Data publication GMC TD003 Provides product specifications for the Kinetix Integrated Motion over EtherNet IP network Integrated Motion over sercos interface EtherNet IP networking and component servo drive families Kinetix Motion Accessories Specifications Technical Data publication GMC TD004 Provides product specifications for Bulletin 2090 motor and interface cables low profile conne
20. ut us sustainability ethics product environmental compliance page Allen Bradley CompactLogix ControlLogix Kinetix Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A S Kar Plaza s Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 AN PN 315847 Publication 2198 IN009B EN P June 2015 Supersedes Publication 2198 IN009A EN P March 2015 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
Download Pdf Manuals
Related Search