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22F-UM001 - Rockwell Automation

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1. Save a change to a parameter value No LED LED State Description Run Direction Steady Red ndicates drive is running and commanded motor direction Status Flashing Red Drive has been commanded to change direction Indicates actual motor direction while decelerating to zero B Alphanumeric Steady Red ndicates parameter number parameter value or fault code Display Flashing Red Single digit flashing indicates that digit can be edited All digits flashing indicates a fault condition Displayed Units Steady Red ndicates the units of the parameter value being displayed Program Status Steady Red ndicates parameter value can be changed Fault Status Flashing Red Indicates drive is faulted Pot Status Steady Green Indicates potentiometer on Integral Keypad is active Start Key Status Steady Green Indicates Start key on Integral Keypad is active The Reverse key is also active unless disabled by A434 Reverse Disable No Key Name Description e Escape Back one step in programming menu Cancel a change to a parameter value and exit Program Mode Select Advance one step in programming menu Select a digit when viewing parameter value Up Arrow Scroll through groups and parameters TAD Increase decrease the value of a flashing digit AR Down Arrow Enter Advance one step in programming menu PowerFlex 4M Adjustable Frequency Drive FAN 1 xx 2 xx User M
2. AK U0 RJ45 TR1 Terminating Resistor end of network kl or j d or Customer supplied RJ45 male to RJ45 male cables with wires connected at pins 4 and 5 only Both the Master M and Slave S ports on the RJ45 Splitter Cable operate as standard RS 485 ports in this configuration PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E D 4 RJ45 DSI Splitter Cable Notes PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E A AC Supply Ground 1 5 Source 1 3 Ungrounded 1 3 Advanced Program Group Parameters 3 19 Ambient Temperatures 1 2 Armored Cable 1 10 Auto Rstrt Tries Fault 4 4 Auxiliary Input Fault 4 3 B Before Applying Power 2 1 2 2 C Cable Length 1 13 Cable Power 1 9 Catalog Number Explanation P 4 CE Conformity 1 21 Checklist Start Up 2 1 2 2 Circuit Breakers Input 1 7 Comm Loss Fault 4 4 Command Sources for Start and Speed 1 19 Communications Group Parameters 3 17 Contactors Input 1 12 Control 2 and 3 Wire 1 15 1 18 Conventions Manual P 2 Cover Opening 1 1 Cross Reference Parameter by Name 3 31 D Dimensions Drive B 6 Minimum Clearances 1 2 Display 2 3 Display Group Parameters 3 3 Peston Systems Ungrounded Index Drive Frame Size P 2 B 6 Drive Grounding 1 5 Drive Overload Fault 4 4 Drive Ratings P 4 A 1 DriveExecutive 3 1 Dri
3. Cause s Indication Corrective Action Digital input is not selected for None Check Digital Inx Sel See reversing control page 3 13 Choose correct input and program for reversing mode Digital input is incorrectly None Check input wiring See page 1 14 wired Motor wiring is improperly None Switch two motor leads phased for reverse Reverse is disabled None Check A434 Reverse Disable Drive does not power up Cause s Indication Corrective Action No input power to drive None Check the power circuit e Check the supply voltage e Check all fuses and disconnects Jumper between I O Terminals None Install jumper or connect DC Bus P2 and P1 not installed and or DC Bus Inductor not connected Inductor PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 4 8 Troubleshooting Notes PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Appendix A Supplemental Drive Information For information on Drive Fuse amp Circuit Breaker Ratings A 1 Specifications A 2 Drive Fuse amp Circuit Breaker Ratings The tables on the following pages provide recommended AC line input fuse and circuit breaker information See Fusing and Circuit Breakers below for UL and IEC requirements Sizes listed are the recommended sizes based on 40 C 104 F and the U S N E C Other coun
4. PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 1 2 Installation Wiring Mounting Considerations e Mount the drive upright on a flat vertical and level surface Install on 35 mm DIN Rail for frames A and B or Install with screws Table 1 A Screw Mounting Recommendations Minimum Panel Thickness 1 9 mm 0 0747 in M4 8 32 e Protect the cooling fan by avoiding dust or metallic particles e Do not expose to a corrosive atmosphere e Protect from moisture and direct sunlight Minimum Mounting Clearances Refer to Appendix B for mounting dimensions b gt Screw Size Mounting Torque 1 56 1 96 N m 14 17 Ib in a See Table 1 B Ween N A GF ni T 76 2 mm 3 0 in Va 76 2 mm 3 0 in i 0008 Mi A O isa Closest object that San S taw e may obstruct air flow psd 80 m through the drive heat sink and chassis Powerriex Pawerriex 6600 Il ooo LI o Bo 00 Bo lt gt 76 2 mm 3 0 in y 4 76 2 mm 3 0 in v Airflow lu TITMA f TIT Ambient Operating Temperatures Table 1 B Enclosure and Clearance Requirements Horizontal Clearance between drives Ambient Temperature Minimum Maximum 0 mm and greater 10 C 14 F 40 C 104 F 25 mm and greater 10 C 14 F 50 C 122 F
5. 125 4 0 25RB005 11 0 15 0 32 2 68 32RB003 Use MTE RB Series or equivalent inductors PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E B 4 Accessories and Dimensions Table B F EMC Line Filters Drive Ratings S Type Filter L Type Filter Input Voltage kw HP Catalog Number 1 Catalog Number 3 120V 50 60 Hz 0 2 0 25 E 22F RF010 AL 1 Phase 0 4 0 5 22F RFO10 AL 0 75 1 0 Ni 22F RFO2S BL 1 1 15 22F RFO25 BL 240V 50 60 Hz 0 2 0 25 2 22F RFO10 AL l Phase 0 4 0 5 B 22F RF010 AL 0 75 1 0 2 22F RF010 AL 1 5 2 0 2 22F RF025 BL 22 3 0 2 22F RF025 BL 240V 50 60 Hz 0 2 0 25 22F RF9P5 AS 22F RFOPS AL 3 Phase 0 4 0 5 22F RF9P5 AS 22F RF9P5 AL 0 75 1 0 22F RF9P5 AS 22F RF9P5 AL 15 2 0 22F RF9P5 AS 22F RF9P5 AL 22 3 0 22F RF021 BS 22F RFO21 BL 37 5 0 22F RF021 BS 22F RFO21 BL 55 75 22F RF039 CS 22F RF039 CL 75 10 0 22F RF039 CS 22F RF039 CL 480V 50 60 Hz 0 4 0 5 22F RFEPO AS 22F RF6PO AL 3 Phase 0 75 1 0 22F RF6P0 AS 22F RF6P0 AL 1 5 2 0 22F RFEPO AS 22F RF6PO AL 22 3 0 22F RFO12 BS 22F RFO12 BL 37 5 0 22F RFO12 BS 22F RFO12 BL 55 75 22F RF026 CS 22F RF026 CL 75 10 0 22F RF026 CS 22F RF026 CL 11 0 15 0 22F RFO26 CS 22F RF026 CL 1 This filter is suitable for use with a cable length up to 5 meters 16 feet for Class A and 1 meter 3 feet for Class B environments These ratings can be
6. 1 Check the motor and drive output terminal wiring for a shorted condition Replace drive if fault cannot be cleared 1 Clear the fault or cycle power to the drive Program the drive parameters as needed 2 Check load requirements and A448 SW Current Trip setting Reduce load or extend Accel Time Cycle power Replace drive if fault cannot be cleared Cycle power Check communications cabling Check network adapter setting Check external network status If adapter was not intentionally disconnected check wiring to the port Replace wiring port expander adapters or complete drive as required Check connection An adapter was intentionally disconnected Turn off using C304 Comm Loss Action Set P112 Reset To Defalts to option 1 Reset Defaults M FOoONM 3 4 1 Cycle power 2 Replace drive if fault cannot be cleared i See page 4 1 for a descri PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Troubleshooting 4 5 Common Symptoms and Corrective Actions Motor does not Start Cause s Indication Corrective Action No output voltage to the motor None Check the power circuit e Check the supply voltage e Check all fuses and disconnects Check the motor e Verify that the motor is connected properly Check the control input signals e Verify that a Start signal
7. 2 xx User Manual Publication 22F UM001D EN E Integral EMI filters are available on 240V 1 Phase drives and 380V 3 Phase drives Installation Wiring 1 23 EN61000 3 2 0 75 kW 1 HP 240V 1 Phase and 3 Phase drives and 0 4 kW 0 5 HP 240V 1 Phase drives are suitable for installation on a private low voltage power network Installations on a public low voltage power network may require additional external harmonic mitigation Other drive ratings meet the current harmonic requirements of EN61000 3 2 without additional external mitigation PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 1 24 Installation Wiring Notes PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Chapter 2 Start Up This chapter describes how to start up the PowerFlex 4M Drive To simplify drive setup the most commonly programmed parameters are organized in a single Basic Program Group Important Read the General Precautions section before proceeding ATTENTION Power must be applied to the drive to perform the following start up procedures Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning If an event does not occur while performing this procedure Do Not Pr
8. Clear an OverVoltage UnderVoltage or Heatsink OvrTmp fault without restarting the drive 1 Set A451 Auto Rstrt Tries to a value other than 0 2 Set A452 Auto Rstrt Delay to 0 Auto Restart Reset Run The Auto Restart feature provides the ability for the drive to automatically perform a fault reset followed by a start attempt without user or application intervention This allows remote or unattended operation Only certain faults are allowed to be reset Certain faults Type 2 that indicate possible drive component malfunction are not resettable Caution should be used when enabling this feature since the drive will attempt to issue its own start command based on user selected programming PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Fault Descriptions Troubleshooting 4 3 Table 4 4 Fault Types Descriptions and Actions No Fault g Description Action L Z F2 Auxiliary Input Q Auxiliary input interlock is open 1 Check remote wiring 2 Verify communications programming for intentional fault F3 Power Loss Excessive DC Bus voltage ripple 1 Monitor the incoming line for phase loss or line imbalance 2 Check input line fuse F4 UnderVoltage DC bus voltage fell below the Monitor the incoming AC line for low minimum value voltage or line power interruption F5 OverVoltage Q DC bus voltage exceeded Monitor the A
9. 1090 3 Phase Input 0 460V 3 Phase Output with Filter 22F D1P5N113 0 4 0 5 11 5 340 528 1 5 1 8 3 140M C2E B25 100 C09 1655 22F D2PSN113 0 75 1 0 2 5 340 528 13 0 3 5 6 140M C2E B40 100 CO9 1655 22F DAP2N113 1 5 2 0 14 2 340 528 5 0 6 0 10 140M C2E C10 100 CO9 1655 22F D6PON113 2 2 3 0 6 0 340 528 5 2 6 2 10 140M C2E C10 100 C09 1655 22F D8P7N113 3 7 5 0 18 7 340 528 7 0 8 3 15 140M C2E C16 100 C12 1655 22F D013N114015 5 7 5 13 0 1340 528 112 9 15 4 25 140M D8E C20 100 C23 3441 22F D018N114 7 5 10 0 18 0 340 528 16 3 195 130 140M F8E C25 100 C23 13441 22F D024N114 11 0 15 0 24 0 340 528 21 7 261 40 140M F8E C32 100 C30 3441 1 Catalog suffix ending with 4 such as N104 and N114 indicate that an internal brake IGBT is supplied The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings 3 Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high resistance ground systems PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Supplemental Drive Information A 3 4 When using a Manual Self Protected Type E Combination
10. Accel Time 1 Related Parameter s P108 P110 1201 t202 A401 A410 A413 Sets the rate of acceleration for all speed increases Maximum Freq Accel Time pcselfale Values Default 10 0 Secs Min Max 0 0 600 0 Secs Display 0 1 Secs P105 Maximum Freq ry P109 or A401 le wl P110 or A402 ja 0 Accel Time x Time Decel Time x PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 12 Programming and Parameters Basic Program Group continued P110 Decel Time 1 Related Parameter s P108 P109 t201 t202 A402 A410 A413 Sets the rate of deceleration for all speed decreases Maximum Freq Decel Time Decel Rate Values Default 10 0 Secs Min Max 0 1 600 0 Secs Display 0 1 Secs P105 Maximum Freq Speed ry P109 or A401 jq P110 or A402 0 Accel Time x le Decel Time x Time P111 Motor OL Ret Related Parameter s P103 Enables disables the Motor Overload Retention function When Enabled the value held in the motor overload counter is saved at power down and restored at power up A change to this parameter setting resets the counter Options 0 Disabled Default 1 Enabled P112 Reset To Defalts Stop drive before changing this parameter Resets all parameter values to factory defaults Options 0 Idle State Default 1 Reset Defaults e After the reset function is complet
11. e Cycle power e Set A450 Fault Clear to option 1 Clear Faults e Cycle digital input if t201 t202 Digital Inx Select is set to option 7 Clear Fault Incorrect programming e P106 Start Source is set to option 0 Keypad or option 5 RS485 DSI Port e 1201 1202 Digital Inx Select is set to option 5 Local and the input is active None Check parameter settings Incorrect input wiring See 1 15 for wiring examples e 2 wire control requires Run Forward Run Reverse or Jog input e 3 wire control requires Start and Stop inputs e Stop input is always required None Wire inputs correctly and or install jumper Incorrect Sink Source DIP switch setting None Set switch to match wiring scheme Drive does not respond to changes in speed command Cause s Indication Corrective Action No value is coming from the source of the command The drive Run indicator is lit and output is 0 Hz Check 4012 Control Source for correct source e Ifthe source is an analog input check wiring and use a meter to check for presence of signal e Check d002 Commanded Freq to verify correct command Incorrect reference source is being selected via remote device or digital inputs None e Check d012 Control Source for correct source e Check 014 Dig In Status to see if inputs are selecting an alternate source Verify setti
12. on the splitter and configured for Auto default or Master Parameter 9 Device Type on the DSI keypads and Parameter 1 Adapter Cfg on the Serial Converter are used to select the type Auto Master Slave e If two peripherals will be powered up at the same time one must be configured as the Master and connected to the Master port M and the other must be connected as the Slave and connected to the Slave port S PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E D 2 RJ45 DSI Splitter Cable DSI Cable Accessories RJ45 Splitter Cable Catalog Number AK U0 RJ45 SC1 n Fa Slave Port f HHH pa ARARA H s lt t Master Port LI PIN 1 PIN 8 RJ45 Two Position Terminal Block Adapter Catalog Number AK U0 RJ45 TB2P TB2 PIN OK ge 8 TB1 Fa i PIN 4 PIN 1 RJ45 Adapter with Integrated Termination Resistor Catalog Number AK U0 RJ45 TR1 N PIN 1 PIN 8 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E RJ45 DSI Splitter Cable D 3 Connecting an RS 485 Network DSI Drives s 5 SA 0 SM O CY _ Q Iz ooooq Nee Go
13. 0 1 kHz 100 96 92 _ 88 gt 9 8 80 S 76 81 Q 68 12 3 4 5 6 7 8 9 10 Carrier Frequency kHz A448 SW Current Trip Related Parameter s P103 Enables disables a software instantaneous within 100 ms current trip Values Default 0 0 Disabled Min Max 0 0 Drive Rated Amps x 2 Display 0 1 Amps PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 28 Programming and Parameters Advanced Program Group continued A450 Fault Clear Stop drive before changing this parameter Resets a fault and clears the fault queue Used primarily to clear a fault over network communications Options 0 Ready Idle Default 1 Reset Fault 2 Clear Buffer Parameters d007 d009 Fault x Code A451 Auto Rstrt Tries Sets the maximum number of times the drive attempts to reset a fault and restart Clear a Type 1 fault and restart the drive 1 Set A451 Auto Rstrt Tries to a value other than 0 2 Set A452 Auto Rstrt Delay to a value other than O Clear an OverVoltage UnderVoltage or Heatsink OvrTmp fault without restarting the drive 1 Set A451 Auto Rstrt Tries to a value other than 0 2 Set A452 Auto Rstrt Delay to 0 ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and in
14. 018 18 0 7 5 10 0 025 25 0 5 5 7 5 024 24 0 10 0 15 0 033 33 0 7 5 10 0 Additional accessories options and adapters are available See Appendix B for details PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Chapter 1 Installation Wiring This chapter provides information on mounting and wiring the PowerFlex 4M Drive For information on See page For information on See page Opening the Cover 1 1 Fuses and Circuit Breakers 1 7 Mounting Considerations 1 2 Power Wiring 1 9 AC Supply Source Considerations 1 3 VO Wiring 1 13 Recommendations General Grounding Requirements 1 5 EMC Instructions 1 21 Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All items must be read and understood before the actual installation begins ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation Opening the Cover 1 Press and hold in the tabs on each side of the cover 2 Pull the cover out and up to release
15. 2 13 4 Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltage of the drive see Appendix A Listed in Table 1 C are certain input power conditions which mav cause component damage or reduction in product life If anv of the conditions exist as described in Table 1 C install one of the devices listed under the heading Corrective Action on the line side of the drive Important Only one device per branch circuit is required It should be mounted closest to the branch and sized to handle the total current of the branch circuit Table 1 C Input Power Conditions Input Power Condition Corrective Action Low Line Impedance less than 1 line reactance e Install Line Reactor e or Isolation Transformer Greater than 120 kVA supply transformer Line has power factor correction capacitors Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V lightning Phase to ground voltage exceeds 125 of normal Remove MOV jumper to ground line to line voltage e or Install Isolation Transformer with grounded secondary if necessary Ungrounded distribution system i Refer to Appendix B for accessory ordering information PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Installation Wiring 1 5 General Grounding Requirements
16. 2 A412 Advanced Program 3 14 Preset Freq 3 A413 Advanced Program 3 28 Process Display d010 Display 3 28 Process Factor A440 Advanced Program 3 29 Process Time Hi A439 Advanced Program 3 26 Process Time Lo A438 Advanced Program 3 17 Program Lock A458 Advanced Program 3 18 PWM Frequency A446 Advanced Program 3 17 Relay Out Level t222 Terminal Block 3 18 Relay Out Sel t221 Terminal Block 3 17 Reset To Defalts P112 Basic Program 3 6 Reverse Disable A434 Advanced Program 3 18 S Curve A403 Advanced Program 3 3 Skip Freq Band A419 Advanced Program 3 25 Skip Frequency A418 Advanced Program 25 Slip Hertz FLA A437 Advanced Program 3 5 Speed Reference P108 Basic Program 3 6 Start At PowerUp A433 Advanced Program 3 26 Start Source P106 Basic Program 3 24 Stop Mode P107 Basic Program 3 23 SW Current Trip A448 Advanced Program 3 23 Testpoint Data d019 Display 3 21 Testpoint Sel A459 Advanced Program 3 3 3 12 3 19 3 6 3 13 3 13 3 4 3 7 3 6 3 7 3 4 3 4 3 4 3 28 3 24 3 20 3 20 3 20 3 17 3 8 3 30 3 8 3 30 3 8 3 8 3 8 3 12 3 31 SE mo 919 je Ido joo loo so 19 ico joo bed K g ES joo ba Ke re e Ie IND D 9 n gt on Io Po in joo loo IS eo Ino INI Ie D ico Ion Qo Mo Io n gt jis Io In IS Qo Ino NJ xo is a Po In joo ss Ino EN ad ko jid is Qo Ino I
17. 200 240V AC 10 3 Phase Input 0 230V 3 Phase Output 22F B1P6N103 0 2 0 25 1 6 180 265 0 8 1 9 3 140M C2E B25 100 C09 1655 22F B2P5N103 0 4 0 5 12 5 180 265 1 2 2 7 6 140M C2E B40 100 C09 1655 22F B4P2N103 0 75 1 0 14 2 180 265 2 1 14 9 10 140M C2E B63 100 CO9 1655 22F B8PON103 1 5 2 0 8 0 180 265 4 0 19 5 15 140M C2E C16 100 C12 1655 22F BO12N103 2 2 3 0 12 0 180 265 6 3 15 0 25 140M C2E C20 100 C23 1655 22F BO17N103 3 7 5 0 17 5 180 265 8 8 21 1 35 140M F8E C25 100 C23 1655 22F BO25N104 1 5 5 7 5 25 0 180 265 11 4 27 2 45 140M F8E C32 100 C37 3441 22F BO33N104 1 7 5 10 0 33 0 180 265 16 1 38 5 60 140M F8E C45 100 C60 3441 380 480V AC 10 3 Phase Input 0 460V 3 Phase Output 22F D1P5N103 10 4 0 5 11 5 340 528 1 5 1 8 3 140M C2E B25 100 CO9 1655 22F D2PS5N103 0 75 1 0 2 5 340 528 13 0 3 5 6 140M C2E B40 100 CO9 1655 22F D4P2N103 1 5 2 0 14 2 340 528 5 0 6 0 10 140M C2E C10 100 C09 1655 22F D6PON103 2 2 3 0 16 0 340 528 5 2 6 2 10 140M C2E C10 100 C09 1655 22F D8P7N103 13 7 5 0 18 7 340 528 7 0 8 3 15 140M C2E C16 100 C12 1655 22F D013N104 5 5 7 5 13 0 340 528 129 15 4 125 140M D8E C20 100 C23 13441 22F DO18N10411 7 5 10 0 18 0 1340 528 116 3 19 5 30 140M F8E C25 100 C23 13441 22F DO24N104 1 11 0 15 0 24 0 340 528 21 7 26 1 40 140M F8E C32 100 C30 3441 380 480V AC
18. Drive enclosure is rated IP20 NEMA UL Type Open PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E A Installation Wiring 1 3 Storage e Store within an ambient temperature range of 40 to 85 C e Store within a relative humidity range of 0 to 95 non condensing e Do not expose to a corrosive atmosphere AC Supply Source Considerations Ungrounded Distribution Systems ATTENTION PowerFlex 4M drives contain protective MOVs that are referenced to ground These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system Disconnecting MOVs To prevent drive damage the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage To disconnect these devices remove the jumper shown in the Figures 1 1 and 1 2 1 Turn the screw counterclockwise to loosen 2 Pull the jumper completely out of the drive chassis 3 Tighten the screw to keep it in place Figure 1 1 Jumper Location Frame A shown Important Tighten screw after jumper removal PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Installation Wiring Figure 1 2 Phase to Ground MOV Removal Three Phase ne On AC Input SiL2 T L3 l Jumper 1
19. Input 4 20mA Input e e iile c I 14 Common 44o ommon 115 1 o B Analog Input PTC For Drive Fault Wire the PTC and External Resistor typically matched to the PTC Hot Resistance to I O Terminals 12 13 14 Wire R2 R3 Relay Output SRC to I O Terminals 5 amp 11 1201 Digital Int Sel 3 Aux Fault 1221 Relay Out Sel 10 Above Anlg V 1222 Relay Out Level Voltage Trip R2 Re y PTC hot mss a 100 P Rete hat Re Retc B los PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 1 16 Connection Example Input 2 Wire SRC Control Non Reversing Installation Wiring Internal Supply SRC External Supply SRC P106 Start Source 2 3 lo 01 or 4 B 02 02 Input must be active for Sona ee the drive to run When P 04 input is opened the drive will stop as specified bv 24V Common P107 Stop Mode If desired a User Supplied ee 24V DC power source can Each digital input draws 6 mA be used Refer to the External Supply SRC example 2 Wire SNK Control Internal Supply SNK Non Reversing lot 9 02 Stop Run 04 2 Wire SRC Control Internal Supply SRC Exter
20. Voltage kW HP Current A Panel Mount Size 480V 50 60 Hz 0 4 0 5 15 22F D1P5N113 A 3 Phase 075 lto 125 22F D2P5N113 A With Integral EMC Filter 1 5 2 0 4 2 22F D4P2N113 A 2 2 3 0 6 0 22F D6P0N113 B 3 7 5 0 8 7 22F D8P7N113 B 5 5 7 5 13 0 22F D013N114 c 75 10 0 18 0 22F DO18N114 3 c 11 0 15 0 24 0 22F D024N114 C 1 This filter is suitable for use with a cable length of up to 5 meters 16 feet for EN55011 class A and 1 meter 3 feet for EN55011 class B environment 2 This filter is suitable for use with a cable length of up to 10 meters 33 feet for EN61800 3 Second environment 3 Catalog suffix ending with 4 such as N104 and N11A indicate that an internal brake IGBT is supplied Table B C Dynamic Brake Modules Drive Ratings Minimum Input Voltage kW HP Resistance Q Catalog Number 1 2 240V 50 60 Hz 5 5 7 5 18 AK R2 030P1K2 3 Phase 75 10 0 12 AK R2 030P1K2 480V 50 60 Hz 5 5 7 5 60 AK R2 120P1K2 3 Phase 7 5 10 0 39 AK R2 120P1K2 11 0 15 0 36 AK R2 120P1K20 1 The resistors listed in this table are rated for 5 duty cycle Use of Rockwell resistors is always recommended The resistors listed have been carefully selected for optimizing performance in a varity of applications Alternative resistors may be used however care must be taken when making a selection Refer to the PowerFlex Dynamic Braking Resistor Calculator publication PFLEX AT001 3 Require
21. and Editing Parameters 2 4 About Parameters 0 3 1 Parameter Organization 3 2 Display Group 3 3 Basic Program Group 3 8 Terminal Block Group 3 13 Communications Group 3 17 Advanced Program Group 3 19 Parameter Cross Reference by Name 3 31 Drive Status sie na ei hii aes 4 1 Faults oath one Klacid b cha 4 1 Fault Descriptions 4 3 Common Symptoms and Corrective Actions 4 5 Supplemental Drive Information Drive Fuse amp Circuit Breaker Ratings A 1 Accessories and Dimensions Specifications 00000 A 2 Product Selection 04 B 1 Product Dimensions B 6 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E ii Table of Contents Appendix C RS485 DSI Protocol Network Wiring LL C 1 Parameter Configuration C 3 Supported Modbus Function Codes C 3 Writing 06 Logic Command Data C 4 Writing 06 Reference C 5 Reading 03 Logic Status Data C 5 Reading 03 Feedback C 6 Reading 03 Drive Error Codes C 6 Reading 03 and Writing 06 Drive Parameters IL Akbar e C 7 Additional Information C 7 Appendix D RJ45 DSI Splitter Cable Connectivity Guidelines D 1 DSI Cable Accessories D 2 C
22. contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss gt Important Identifies information that is critical for successful application and understanding of the product ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you e identify a hazard e avoid the hazard e recognize the consequences Shock Hazard labels may be located on or inside the equipment e g drive or motor to alert people that dangerous voltage may be present Burn Hazard labels may be located on or inside the equipment e g drive or motor to alert people that surfaces may be at dangerous temperatures gt ei D Allen Bradley Rockwell Automation and PowerFlex are registered trademarks of Rockwell Automation Inc DriveExplorer DriveExecutive and SCANport are trademarks of Rockwell Automation Inc PLC is a registered trademark of Rockwell Automation Inc PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Summary of Changes The information below summarizes the changes
23. f g h i j k Weight A 72 0 59 0 174 0 1516 5 4 5 4 5 2 136 0 90 9 81 3 1 6 3 5 283 2 32 6 85 5 97 0 21 0 21 0 20 5 35 3 58 3 20 B 100 89 0 174 0 1685 5 4 5 4 5 2 0 5 136 0 90 9 81 3 2 1 4 6 3 94 3 50 6 85 6 44 0 21 0 21 0 20 0 02 5 35 3 58 3 20 Cc 130 0 116 0 260 0 2475 5 5 55 60 1 0 180 0 128 7 4 8 10 6 5 12 4 57 10 24 9 74 0 22 0 22 0 24 0 04 7 09 5 07 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Accessories and Dimensions B 7 Figure B 2 Dynamic Brake Modules Dimensions are in millimeters and inches Frame B 61 0 _ 310 240 59 0 1 22 2 32 b en a 386 0 405 0 15 20 15 94 i ir GO a I Frame Catalog Number B AK R2 030P1K2 AK R2 120P1K2 Figure B 3 Recommended External Brake Resistor Circuitry T L3 Three Phase S L2 AC Input RUI U 000o L Hee or R Note Applicable to Frame C drives only Power Off Power On anya p DB Resistor Thermostat jw Power Source PowerFlex 4M Adjustable Frequency Drive FAN 1 xx 2 xx User Manual Publication 22F UM001D EN E B 8 Accessories and Dimensions F
24. is present If 2 Wire control is used verify that either the Run Forward or Run Reverse signal is active but not both e Verify that I O Terminal 01 is active e Verify that P106 Start Source matches your configuration e Verify that A434 Reverse Disable is not prohibiting movement Improper boost setting at initial start up None Set A453 Boost Select to option 2 35 0 VT Drive is Faulted Flashing red status light Clear fault e Press Stop e Cycle power e Set A450 Fault Clear to option 1 Clear Faults e Cycle digital input if t201 t202 Digital Inx Sel is set to option 7 Clear Fault Drive does not Start from Integral Keypad Cause s Indication Corrective Action Integral keypad is not enabled Green LED above Start key is not illuminated e Set parameter P106 Start Source to option 0 Keypad e Set parameter t201 t202 Digital Inx Select to option 5 Local and activate the input I O Terminal 01 Stop input is not present None Wire inputs correctly and or install jumper PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 4 6 Troubleshooting Drive does not Start from Start or Run Inputs wired to the terminal block Cause s Indication Corrective Action Drive is Faulted Flashing red status light Clear fault e Press Stop
25. is important to connect I O Terminal 14 common together for all drives I O Terminal 14 common and I O Terminal 13 potentiometer wiper should be daisy chained to each drive All drives must be powered up for the analog signal to be read correctly PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Installation Wiring Start and Speed Reference Control The drive speed command can be obtained from a number of different sources The source is normally determined by P108 Speed Reference However when t201 or t202 Digital Inx Sel is set to option 2 4 5 or 6 and the digital input is active t201 or t202 will override the speed reference commanded by P108 Speed Reference See the chart below for the override priority Jog Input Enabled and Active t201 or t202 2 Drive will Start and Run at Jog Speed Direction comes from Terminal 03 Dir Run REV Local Remote Input Enabled and Active 1201 or t202 5 Start Speed and Direction commands come from Integral Keypad Comm Select Input Enabled and Active 1201 or t202 6 Start Speed and Direction commands come from RS485 DSI port P108 Speed Reference 740r5 Run as specified bv P108 Speed Reference Start and Direction commands come from P106 Start Source 1201 t202 Preset Inputs Active Yes Run as specified by A411 A413 Preset
26. no sensitive circuits the use of shielded wire may not be necessary but is always recommended I O Terminal Block Table 1 H I O Terminal Block Specifications Maximum Wire Size Minimum Wire Size 1 Torque 1 3 mm 16 AWG 0 2 mm 24 AWG 0 5 0 8 N m 4 4 7 Ib in 1 Maximum minimum sizes that the terminal block will accept these are not recommendations Maximum Control Wire Recommendations Do not exceed control wiring length of 30 meters 100 feet Control signal cable length is highly dependent on electrical environment and installation practices To improve noise immunity the I O terminal block Common must be connected to ground terminal protective earth If using the RS485 DSI port I O Terminal 16 should also be connected to ground terminal protective earth PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 1 14 Installation Wiring Figure 1 5 Control Wiring Block Diagram Important I O Terminal 01 is always a coast to stop input except when P106 Start Source is set to 3 Wire control In three wire istert Source vo ee 0 control I O Terminal 01 is controlled by P107 Stop Mode All
27. or A401 jq P110 or A402 0 Accel Time x ha Decel Time x Time PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 20 Programming and Parameters Advanced Program Group continued A403 S Curve Sets the percentage of acceleration or deceleration time that is applied to the ramp as S Curve Time is added 1 2 at the beginning and 1 2 at the end of the ramp Values Default 0 Disabled Min Max 0 100 Display 1 Example Accel Time 10 Seconds 50 S Curve S Curve Setting 50 Target S Curve Time 10 x 0 5 5 Seconds Total Time 10 5 15 Seconds l l Tigi 4 1 2 S Curve Time 4 Accel Time oe 1 2 S Curve Time p 2 5 Seconds 10 Seconds 2 5 Seconds 4 Total Time to Accelerate Accel Time S Curve Time gt A404 Jog Frequency Related Parameter s P105 t201 t202 A405 Sets the output frequency when a jog command is issued Values Default 10 0 Hz Min Max 0 0 P 105 Maximum Freq Display 0 1 Hz A405 Jog Accel Decel Related Parameter s 1201 t202 A404 Sets the acceleration and deceleration time when a jog command is issued Values Default 10 0 Secs Min Max 0 1 600 0 Secs Display 0 1 Secs A409 Internal Freq Related Parameter s P108 Provides the frequency command to the drive when P108 Speed Reference is set to 1 Internal Freq When enabled this parameter will change the freq
28. other op mop Keypad Per P107 Coast stop sources are controlled by P107 Stop Mode 3 Wire Per P107 Per P107 Important The drive is shipped with a jumper installed between I O 2 Wire Per P107 Coast Terminals 01 and 11 Remove this jumper when using I O Terminal RS485 Port Per P107 Coast 01 as a stop or enable input g Two wire control shown For three wire control use a momentary 240V AG input ar on I O Terminal 02 to command a start Use a Resistive 30A 30A 30A maintained input oo for I O Terminal 03 to change direction Inductive 054 05A 0 5A 1 Typical Typical SRC Wiring SNK Wiring g1 Stop ta Q alc nD lt 02 Start Run FWD BAG oo 03 Direction Run REV o ot SNK o Ap SRC 04 Digital Common Vv 05 Digital Input 1 oo ot Digital Input 2 Potentiometer 06 0 o must be 24V 424V DC 1 10k ohm Seed ti 2 Watt Min i HOV J 12 10V DC ii TI l 13 0 10V In l Relav N O l li Analog Common i l Ri 14 G Relav Common R2 3 li 15 4 20mA In Relav N C R3 16 RS485 Shield No Signal Default Description Param R1 Relay N O Fault Normally open contact for output relay 1221 R2 Relay Common i Common for output relay R3__ Relay N C Fault Normally closed contact for output relay 1221 Sink Source DIP Switch Source SRC Pha be wired as Sink SNK or Source SRC via DIP Switch 1 The factory installed jumper or a normally closed input 1 01 Stop Coast must be present for the drive to start P106 02 Start Run FWD Not Active P106 P107
29. the changes to the PowerFlex 4M User Manual since the February 2007 release Manual Updates Description of New or Updated Information Page s Input description and attention text for Multiple Digital Input Connection 1 18 example corrected Description for option 21 of parameter 1221 Relay Out Sel corrected 3 15 Invalid catalog number for L Type Filter deleted B 4 B 10 Graphic for the Connecting an RS 485 Network section corrected D 3 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Preface Chapter 1 Chapter 2 Chapter 3 Chapter 4 Appendix A Appendix B Overview Installation Wiring Start Up Table of Contents Programming and Parameters Troubleshooting Who Should Use this Manual P 1 Reference Materials P 1 Manual Conventions P 2 Drive Frame Sizes 000 000000 P 2 General Precautions P 3 Catalog Number Explanation P 4 Opening the Cover 000 00000 l 1 Mounting Considerations l 2 AC Supplv Source Considerations l 3 General Grounding Requirements l 5 Fuses and Circuit Breakers l 7 Power Wiring LL 1 9 T O Wiring Recommendations 1 13 Start and Speed Reference Control 1 19 EMC Instructions 1 21 Prepare For Drive Start Up 2 1 Integral Keypad 00 2 3 Viewing
30. the safety ground terminal The conduit box option may be used with a cable clamp for a grounding point for the cable shield When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end RFI Filter Grounding Using single phase drives with integral filter or an external filter with any drive rating may result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded bonded to the building power distribution ground Ensure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection Some local codes may require redundant ground connections The integrity of all connections should be periodically checked PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Installation Wiring 1 7 Fuses and Circuit Breakers The PowerFlex 4M does not provide branch short circuit protection This product should be installed with either input fuses or an input circuit breaker National and local industrial safety regulations and or electrical codes may determine additional requirements for these installations ATTENTION To guard a
31. use this function without considering applicable local national and international codes standards regulations or industry guidelines Options 0 Disabled Default 1 Enabled A434 Reverse Disable Related Parameter s d006 Stop drive before changing this parameter Enables disables the function that allows the direction of motor rotation to be changed The reverse command may come from a digital command the keypad or a serial command All reverse inputs including two wire Run Reverse will be ignored with reverse disabled Options 0 Rev Enabled Default 1 Rev Disabled A435 Flying Start En Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM Options 0 Disabled Default 1 Enabled PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 25 Advanced Program Group continued A436 Compensation Enables disables correction options that may improve problems with motor instability Options 0 Disabled 1 Electrical Default Some drive motor combinations have inherent instabilities which are exhibited as non sinusodial motor currents This setting attempts to correct this condition 2 Mechanical Some motor load combinations have mechanical resonances which can be excited by the drive current regulator This setting slows down th
32. 04 f ovoo P_00004 mA mA to x Po o 0 U g S Ue p_ E A A A JO TD ea oy Controller I ope See For information regarding DeviceNet or other communication protocols refer to the appropriate user manual Network Wiring Network wiring consists of a shielded 2 conductor cable that is daisy chained from node to node Figure C 1 Network Wiring Diagram PowerFlex 4M PowerFlex 4M PowerFlex 4M 2 Node n Master lode Node FRONT TxRxD 4 eo NDE 4 DPRD 4 120 ohm resistor 120 ohm resistor TxRxD _t 5 TxRxD 5 TxRxD PIN 1 Shield Shield Shield PIN 8 NOTE The shield should be grounded at ONLY ONE location 01 02 03 04 05 06 01 02 03 04 05 06 DOPOD 11 12 18114 15 16 OOGOSG EEF os U U lt AK U0 RJ45 TB2P TXAXD G TxXRXD x TXAXD GA TR xD Terminal block for Frame A and B drives is shown here PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E RS485 DSI Protocol Only pins 4 and 5 on the RJ45 plug should be wired The other pins on the PowerFlex 4M RJ45 socket contain power etc for other Rockwell Automation peripheral devices and must not be connected Wiring terminations on the master controller will vary depending on the master controller used and TxRxD and TxRxD are shown for illustration purpos
33. 1 t202 Sets the analog input level that corresponds to P104 Minimum Freq if a 4 20mA input is used by P108 Speed Reference Analog inversion can be accomplished by setting this value larger than t214 Anlg In4 20mA Hi or by setting t201 1202 Digital Inx Sel to option 15 Anlg Invert Values Default 0 0 Min Max 0 0 100 0 Display 0 1 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 15 Terminal Block Group continued t214 Anlg In4 20mA Hi Related Parameter s d021 P105 P108 1201 t202 Sets the analog input level that corresponds to P105 Maximum Freq if a 4 20mA input is used by P108 Speed Reference Analog inversion can be accomplished by setting this value smaller than t213 Anlg In4 20mA Lo or by setting t201 t202 Digital Inx Sel to option 15 Anlg Invert Values Default 100 0 Min Max 0 0 100 0 Display 0 1 t221 Relay Out Sel Related Parameter s P103 1222 A451 Sets the condition that changes the state of the output relay contacts Options 0 Ready Fault Relay changes state when power is applied This indicates Default that the drive is ready for operation Relay returns drive to shelf state when power is removed or a fault occurs 1 At Frequency Drive reaches commanded frequency 2 MotorRunning Motor is receiving power fro
34. 1202 Displays the active source of the Start Command and Speed Command which are normally defined by the settings of P106 Start Source and P108 Speed Reference but may be overridden by digital inputs Refer to the flowcharts on pages 1 19 and 1 20 for details WANNA is Start Command Digit 0 0 Keypad 1 3 Wire 2 2 Wire 3 2 Wire Level Sensitive 4 2 Wire High Speed 5 RS485 DSI Port 9 Jog Speed Command Digit 1 0 Drive Potentiometer 1 A409 Internal Freq 2 0 10V ee Potentiometer 3 4 20mA In npu 4 A410 A413 Preset Freq x t201 t202 Digital Inx Sel must be set to 4 5 RS485 DSI Port 9 Jog Freq Reserved Digit 2 Reserved Digit 3 Values Default Read Only Min Max 0 9 Display 1 d013 Conirl In Status Related Parameter s 4002 P104 P10 Status of the control terminal block control inputs Important Actual control commands may come from a source other than the control terminal block GG 1 Input Present 0 Input Not Present Start Run FWD Input I O Terminal 02 Bit 0 Direction Run REV Input I O Terminal 03 Bit 1 Stop Input I O Terminal 01 Bit 2 Dynamic Brake Transistor ON Frame C only Reserved Other Frames _ Bit 3 The stop input must be present in order to start the drive When this bit is a 1 the drive can be started When this bit is a 0 the drive will stop Val
35. 140M C2E C10 100 C09 1655 0 75 1 0 15 140M C2E C16 100 C12 1655 1 5 2 0 35 140M D8E C25 100 C23 1655 2 2 3 0 40 140M F8E C32 100 C30 1655 240V AC 0 2 0 25 3 140M C2E B25 100 C09 1655 3 Phase 0 4 0 5 6 140M C2E B40 100 C09 1655 0 75 1 0 10 140M C2E B63 100 C09 1655 1 5 2 0 15 140M C2E C16 100 C12 1655 2 2 3 0 25 140M D8E C20 100 C23 1655 3 7 5 0 35 140M F8E C25 100 C23 1655 5 5 7 5 45 140M F8E C32 100 C37 3441 7 5 10 0 60 140M F8E C45 100 C60 3441 480V AC 0 4 0 5 3 140M C2E B25 100 C09 1655 3 Phase 0 75 1 0 6 140M C2E B40 100 C09 1655 1 5 2 0 10 140M C2E C10 100 C09 1655 2 2 3 0 10 140M C2E C10 100 C09 1655 3 7 5 0 15 140M C2E C16 100 C12 1655 5 5 7 5 25 140M D8E C20 100 C23 3441 7 5 10 0 30 140M F8E C25 100 C23 3441 11 0 15 0 50 140M F8E C32 100 C30 3441 1 Recommended Fuse Type UL Class J RK1 T or Type BS88 600V 550V or equivalent The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings 3 Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high resistance ground systems When using a Manual Self Protected Type E Combination Motor Controller the drive must be installed in a ventilated or non ventilated
36. 3 10V In Ctrl Selects 0 10V or 10V control as the frequency reference 202 Start source is not changed Options 44 20mA In Ctrl Selects 4 20mA control as the frequency reference Start Cont source is not changed 15 Anlg Invert Inverts the scaling of the analog input levels set in t211 Anlg In 0 10V Lo and 1212 Anlg In 0 10V Hi or 1213 Anlg In4 20mA Lo and 1214 Anlg In4 20mA Hil 16 27 Reserved t211 Anlg In 0 10V Lo Related Parameter s 4020 P104 P108 1201 t202 Sets the analog input level that corresponds to P104 Minimum Freq if a 0 10V input is used by P108 Speed Reference Analog inversion can be accomplished by setting this value larger than t212 Anlg In 0 10V Hi or by setting t201 1202 Digital Inx Sel to option 15 Anlg Invert Values Default 0 0 Min Max 0 0 100 0 Display 0 1 P105 Maximum Freq P104 Minimum Freq 1211 Anlg In 0 10V Lo t212 Anlg In 0 10V Hi t212 Anlg In 0 10V Hi Related Parameter s d020 P105 P108 1201 1202 Sets the analog input level that corresponds to P105 Maximum Freq if a 0 10V input is used by P108 Speed Reference Analog inversion can be accomplished by setting this value smaller than t211 Anlg In 0 10V Lo or by setting t201 1202 Digital Inx Sel to option 15 Anlg Invert Values Default 100 0 Min Max 0 0 100 0 Display 0 1 t213 Anlg In4 20mA Lo Related Parameter s d021 P104 P108 120
37. 3150 MCM SLC Modbus scanner and 8193 for others e g Panel Views PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E C 4 RS485 DSI Protocol Writing 06 Logic Command Data The PowerFlex 4M drive can be controlled via the network bv sending Function Code 06 writes to register address 8192 Logic Command P106 Start Source must be set to 5 RS485 DSI Port in order to accept the commands In addition to being written register address 8192 can be read using Function Code 03 Logic Command Address Decimal Bit s 0 Description 1 Stop 0 Not Stop 1 Start 0 Not Start 1 Jog 0 No Jog 1 2 3 1 Clear Faults 0 Not Clear Faults 5 4 00 No Command 01 Forward Command 10 Reverse Command 11 No Command Controls the C form relay when the value of parameter 1221 is set to 13 1 On 0 Off 1 MOP Increment 0 Not Increment 98 8192 00 No Command 01 Accel Rate 1 Enable 10 Accel Rate 2 Enable 11 Hold Accel Rate Selected 11 10 00 No Command 01 Decel Rate 1 Enable 10 Decel Rate 2 Enable 11 Hold Decel Rate Selected 14 13 12 000 No Command 001 Freq Source P108 Speed Reference 010 Freq Source A409 Internal Freq 011 Freq Source Comms Addr 8193 100 A410 Preset Freq 0 101 A411
38. 4 22 Reserved PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 16 Programming and Parameters Terminal Block Group continued t222 Relay Out Level X9 32 bit parameter Sets the trip point for the digital output relay if the value of t221 Relay Out Sel is 6 7 8 10 or 11 t221 Setting 222 Min Max 6 0 400 Hz 7 0 180 8 0 815 Volts 10 0 100 0 1 Related Parameter s t221 Values Default 0 0 Min Max As above Displav 0 1 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 17 Communications Group C301 Language Selects the language displayed by the remote communications option Options 1 English Default 2 Second Lang Reserved C302 Comm Data Rate Related Parameter s d015 Sets the serial port rate for the RS485 DSI port Important Power to drive must be cycled before any changes will affect drive operation Options 0 1200 1 2400 2 4800 3 9600 Default 4 19 2K 5 38 4K C303 Comm Node Addr Related Parameter s d015 Sets the drive node address for the RS485 DSI port if using a network connection Important Power to drive must be cycled before any changes will affect drive operation Values Default 100 Min Max 1 247 Display 1 C304 Comm Loss Action Re
39. Allen Bradley Adjustable Frequency AC Drive FRN 1 Xx 2 XX User Manual Rockwell Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the
40. C line for high line maximum value voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option F6 Motor Stalled Drive is unable to accelerate Increase P109 and or A402 Accel motor Time x or reduce load so drive output current does not exceed the current set by parameter A441 Current Limit F7 Motor Overload 4 Internal electronic overload trip 1 An excessive motor load exists Reduce load so drive output current does not exceed the current set by parameter P103 Motor OL Current 2 Verify A453 Boost Select setting F8 Heatsink Q Heatsink temperature exceeds a 1 Check for blocked or dirty heat OvrTmp predefined value sink fins Verify that ambient temperature has not exceeded 40 C 104 F for IP 30 NEMA 1 UL Type 1 installations or 50 C 122 F for IP20 Open type installations 2 Check fan F12 HW OverCurrent The drive output current has Check programming Check for exceeded the hardware current excess load improper A453 Boost limit Select setting DC brake volts set too high or other causes of excess current F13 Ground Fault A current path to earth ground Check the motor and external wiring has been detected at one or to the drive output terminals for a more of the drive output grounded condition terminals i See page 4 1 for a description of fault types PowerFlex 4M Adjustable Fr
41. Code Fault 3 Code Fault Clear Flying Start En Internal Freq Jog Accel Decel Jog Frequency Language Maximum Freq Maximum Voltage Minimum Freq Motor NP FLA Motor NP Hertz Motor NP Volts Motor OL Current Motor OL Ret P109 A401 020 021 Basic Program Advanced Program Display Display Terminal Block Terminal Block Terminal Block Terminal Block Advanced Program Advanced Program Advanced Program Advanced Program Communications Communications Communications Communications Communications Display Communications Display Advanced Program Display Display Display Advanced Program Advanced Program Advanced Program Advanced Program Advanced Program Display Basic Program Advanced Program Display Terminal Block Terminal Block Display Display Display Display Display Display Display Advanced Program Advanced Program Advanced Program Advanced Program Advanced Program Communications Basic Program Advanced Program Basic Program Advanced Program Basic Program Basic Program Basic Program Basic Program Page Parameter Name Number Group 3 11 Motor OL Select A444 Advanced Program 3 19 Output Current d003 Display 3 7 Output Freq d001 Display 3 7 Output Voltage d004 Display 3 14 Preset Freq 0 A410 Advanced Program 3 14 Preset Freq 1 A411 Advanced Program 3 15 Preset Freq
42. Command comes from the integral keypad by default To 03 Direction Run REV Not Active disable reverse operation see A095 Reverse Disable a P107 A ii For digital inputs Electronicallv isolated with digital inputs 04 Digital Common from analog VO 05 Digital Input 1 Preset Freq Program with t201 Digital Int Sel 1201 06 Digital Input 2 Preset Freq Program with t202 Digital In2 Sel 1202 ie Drive supplied power for digital inputs ll 28N DG Maximum output current is 100mA PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Installation Wiring 1 15 No Signal Default Description Param 2 woo oo ae 13 0 10V In 6 IMI f d HA di 14 Analog Common ror ie cae bier AC aga isolated with 15 4 20mA in Not Active ied sd dal P108 18 PSMBSIDS Sna a hammer d Only one analog frequency source may be connected at a time If more than one reference is connected at the same requencv reference will result time an undetermined 1 0 Wiring Examples Input Potentiometer 1 10k Ohm Pot Recommended 2 Watt minimum Connection Example P108 Speed Reference 2 0 10V Input Analog Input 0 to 10V 100k ohm impedance 4 20 mA 100 ohm impedance Voltage Current P108 Speed Reference 2 0 10V P108 Speed Reference 3
43. Common Each digital input draws 6 mA 3 Wire SNK Control Reversing O Direction PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 1 18 Installation Wiring Typical Multiple Drive Connection Examples Input Connection Example Multiple Digital Input Connections Customer Inputs can be wired per External Supply SRC examples on page 1 16 Customer Inputs 7 7 7 Optional Ground Connection 02 04 02 04 02 04 02 704 When connecting a single input such as Run Stop Reverse or Preset Speeds to multiple drives it is important to connect I O Terminal 04 common together for all drives If thev are to be tied into another common such as earth ground or separate apparatus ground only one point of the daisy chain of I O Terminal 04 should be connected ATTENTION Digital inputs on multiple drives should not be tied together when using SNK Internal Supply mode In SNK mode if power is removed from one drive inadvertent operation of other drives that share the same I O Common connection may occur Connections OOOO O OOOOO ooa 12 13 14 13 14 13 14 13 14 oeogecollcoegoojkoeecvolooeeco Multiple Analog Remote Potentiometer 7 7 7 Optional Ground Connection When connecting a single potentiometer to multiple drives it
44. Default 60 Hz Min Max 10 400 Hz Display 1 Hz P103 Motor OL Current Related Parameter s P111 t221 A441 A444 A448 A437 Set to the maximum allowable motor current The drive will fault on an F7 Motor Overload if the value of this parameter is exceeded by 150 for 60 seconds or 200 for 3 seconds Values Default Based on Drive Rating Min Max 0 0 Drive Rated Amps x 2 Display 0 1 Amps P104 Minimum Freq Related Parameter s d001 d002 d013 P105 t211 t213 A438 Sets the lowest frequency the drive will output continuously Values Default 0 0 Hz Min Max 0 0 400 0 Hz Display 0 1 Hz P105 Maximum Freq Related Parameter s d001 d002 d013 P104 A404 1212 t214 A438 Stop drive before changing this parameter Sets the highest frequency the drive will output Values Default 60 Hz Min Max 0 400 Hz Display 1 Hz PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 9 Basic Program Group continued P106 Start Source Related Parameter s d012 P107 Stop drive before changing this parameter Sets the control scheme used to start the drive Refer to Start and Speed Reference Control on page 1 19 for details about how other drive settings can override the setting of this parameter Important For all settings except option 3 the drive must receive a leading edge from the start input for the drive to
45. Freq 1 3 Start and Direction commands come from P106 Start Source Run as specified by P108 Speed Reference Start and Direction commands come from P106 Start Source PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 1 20 Installation Wiring Accel Decel Selection The selection of Accel Decel rates can be made through digital inputs RS485 DSI communications and or parameters Jog Input Enabled and Active 1201 or t202 2 A405 Jog Accel Decel used Active when A401 Accel Time 2 A402 Decel Time 2 is selected by RS485 DSI port RS485 DSI Port Controls Speed Input is programmed as Accel 2 amp Decel 2 1201 or t202 1 A401 Accel Time 2 A402 Decel Time 2 is active when input is active P109 Accel Time 1 P110 Decel Time 1 A401 Accel Time 2 A402 Decel Time 2 determined by the active Preset Frequency See A410 A413 Preset Freq 0 3 on page 3 21 Speed is controlled by Preset Freq x t201 or t202 4 P109 Accel Time 1 P110 Decel Time 1 are used PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Installation Wiring 1 21 EMC Instructions CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been dem
46. HIM Dimensions are in millimeters and inches Catalog Number 22 HIM C2S 25 93 7 0 98 ji 3 66 gt L 2 a A Hp 180 HB 7 09 k 2m gt aa H _ ee Yy Important The 22 HIM C2S is smaller than the 22 HIM C2 and cannot be used as a direct replacement PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E B 14 Accessories and Dimensions Figure B 10 NEMA Type 1 Bezel Dimensions are in millimeters and inches Catalog Number 22 HIM B1 11 1 93 0 44 25 2 3 66 fess re OO0O0CO CO0O0CO 180 L QOO0O0 7 09 OOOC OOOC k em y ae rt aaran y PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Appendix C RS485 DSI Protocol PowerFlex 4M drives support the RS485 DSI protocol to allow efficient operation with Rockwell Automation peripherals In addition some Modbus functions are supported to allow simple networking PowerFlex 4M drives can be multi dropped on an RS485 network using Modbus protocol in RTU mode 000
47. Manual Publication 22F UM001D EN E Accessories and Dimensions B 9 Figure B 5 Frame A EMC Line Filters Dimensions are in millimeters and inches Catalog Numbers 22F RF010 AL 22F RF9P5 AS 22F RF9P5 AL 22F RFEPO AS 22F RF6P0 AL B 72 0 283 7 TR iil lt 1 97 31 0 ib lt sse 6 Q z i fell T fi Ke 54 0 lt 2 13 229 0 218 5 9 02 8 60 2185 6 8 60 5 oeelelelo TA A y P A om e L i lt 5 5 0 22 i _ 24 0 0 94 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E B 10 Accessories and Dimensions Figure B 6 Frame B EMC Line Filters Dimensions are in millimeters and inches Catalog Numbers 22F RF025 BL 22F RF021 BS 22F RF021 BL 22F RF012 BS 22F RFO12 BL 1010 f 398 50 0 Ea iij a l 250m ay TO EES GF 74 0 lt 291 229 0 216 0 9 02 8 50 216 0 8 50 a Oleefeeo d y y mene s0 ie i f f 059 T 240 bl TA 7 0 94 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx Us
48. Motor Controller the drive must be installed in a ventilated or non ventilated enclosure with the minimum volume specified in this column Application specific thermal considerations may require a larger enclosure Input Output Ratings Output Frequency 0 400 Hz Programmable Efficiency 97 5 Typical Approvals UL508C EMC Directive 89 336 EEC LV Dir 73 23 EEC ID CSA 22 2 LV EN 50178 c US No 14 EMC EN 61800 3 Analog Control Inputs Digital Control Inputs Input Current 6mA SRC Source Mode SNK Sink Mode 4 20mA Analog 250 ohm input impedance 0 10V DC Analog 100k ohm input impedance 18 2AV ON 0 6V ON External Pot 1 10k ohms 2 Watt minimum 0 6V OFF 18 24V OFF Control Output Programmable Output form C relay Resistive Rating 3 0A at 30V DC 125V AC and 240V AC Inductive Rating 0 5A at 30V DC 125V AC and 240V AC Recommended Fuses and Circuit Breakers Fuse UL Class J RK1 T or Type BS88 600V 550V or equivalent Circuit Breakers HMCP or Bulletin 140M or equivalent Protective Features M otor Protection I7t overload protection 150 for 60 Secs 200 for 3 Secs Provides Class 10 protection Overcurrent 200 hardware limit 300 instantaneous fault Over Voltage 100 120V AC Input Trip occurs at 405V DC bus voltage equivalent to 150V AC incoming line 200 240V AC Input Trip occurs at 405V DC bus voltage equivalent to 290V AC incoming line 380 460V AC Input T
49. N 1 1 3 Drive Voltage Rating Rating Enclosure HIM Emission Class Type Table B B PowerFlex 4M Drives Drive Ratings Catalog Number Output Frame Input Voltage kW HP Current A Panel Mount Size Y2oveneoHz 02 025 16 JAFVIPENIOS JALI 1 Phase 04 0 5 25 22F V2P5N103 A 0 75 1 0 45 22F V4P5N103 B 1 1 1 5 6 0 22F VEPON103 B 240V 50 60 Hz 0 2 0 25 1 6 22F A1P6N103 A 1 Phase 04 0 5 25 22F AZPSN103 A 0 75 1 0 42 22F A4P2N103 A 1 5 2 0 8 0 22F ABPON103 B 2 2 3 0 11 0 22F A011N103 B a 50 60 Hz 0 2 0 25 1 6 22F A1P6N113 A rnase o a 104 0 5 2 5 22F A2P5N113 A With Integral EMC Filter as li re Serer 15 2 0 8 0 22F ABPON113 B 2 2 3 0 11 0 22F A011N113 B 240V 50 60 Hz 0 2 0 25 1 6 22F B1P6N103 A 3 Phase 04 0 5 25 22F B2P5N103 A 0 75 1 0 42 22F BAP2N103 A 1 5 2 0 8 0 22F BBPON103 A 2 2 3 0 12 0 22F B012N103 B 3 7 5 0 17 5 22F BO17N103 B 55 75 25 0 22F BO25N104 3 c 75 10 0 33 0 22F BO33N104 3 C 480V 50 60 Hz 0 4 0 5 1 5 22F D1P5N103 A 3 Phase 075 110 25 22F D2P5N103 A 15 2 0 4 2 22F D4P2N103 A 2 2 3 0 6 0 22F DEPON103 B 3 7 5 0 8 7 22F D8P7N103 B 55 75 13 0 22F D013N104 C 75 10 0 18 0 22F D018N104 c 11 0 115 0 124 0 22F D024N104 c PowerFlex 4M Adjustable Frequency Drive FAN 1 xx 2 xx User Manual Publication 22F UM001D EN E B 2 Accessories and Dimensions Drive Ratings Catalog Number Output Frame Input
50. NI je l be do S PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 32 Programming and Parameters Notes PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Chapter 4 Troubleshooting Chapter 4 provides information to guide you in troubleshooting the PowerFlex 4M drive Included is a listing and description of drive faults with possible solutions when applicable For information on See page Drive Status om Descriptions 4 3 Faults FF Common Svmptoms and 4 5 Corrective Actions Drive Status The condition or state of your drive is constantly monitored Any changes will be indicated through the integral keypad LED Indications See page 2 3 for information on drive status indicators and controls Faults A fault is a condition that stops the drive There are two fault types Type Fault Description D Auto Reset Run When this type of fault occurs and A451 Auto Rstrt Tries is set to a value greater than 0 a user configurable timer A452 Auto Rstrt Delay begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault will be reset and the drive will be restarted Non Resetable This type of fault may require drive or motor repair or is caused by wiring or programing errors The
51. Preset Freq 1 110 A412 Preset Freq 2 111 A413 Preset Freq 3 1 MOP Decrement 0 Not Decrement PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E RS485 DSI Protocol C 5 Writing 06 Reference The Speed Reference to a PowerFlex 4M drive can be controlled via the network bv sending Function Code 06 writes to register address 8193 Reference P108 Speed Reference must be set to 5 RS485 DSI Port in order to accept the Speed Reference In addition to being written register address 8193 can be read using Function Code 03 Reference Address Decimal Description A decimal value entered as xxx x where the decimal point is fixed For example a decimal 100 equals 10 0 Hz and 543 equals 54 3 Hz 8193 Reading 03 Logic Status Data The PowerFlex 4M Logic Status data can be read via the network by sending Function Code 03 reads to register address 8448 Logic Status Logic Status Address Decimal Bit s Description 0 1 Ready 0 Not Ready 1 1 Active Running 0 Not Active 2 1 Cmd Forward 0 Cmd Reverse 3 1 Rotating Forward 0 Rotating Reverse 4 1 Accelerating 0 Not Accelerating 5 1 Decelerating 0 Not Decelerating 6 1 Alarm 0 No Alarm T 1 Faulted 0 Not Faulted 8448 8 1 At Reference 0 Not At Reference 9 1 Reference Controlled
52. The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be periodically checked Figure 1 3 Typical Grounding Ground Fault Monitoring If a system ground fault monitor RCD is to be used only Type B adjustable devices should be used to avoid nuisance tripping Safety Ground PE This is the safety ground for the drive that is required by code One of these points must be connected to adjacent building steel girder joist a floor ground rod or bus bar Grounding points must comply with national and local industrial safety regulations and or electrical codes Motor Ground The motor ground must be connected to one of the ground terminals on the drive PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 1 6 Installation Wiring Shield Termination SHLD Either of the safety ground terminals located on the power terminal block provides a grounding point for the motor cable shield The motor cable shield connected to one of these terminals drive end should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to connect the shield to
53. Time 1 0 1 A412 Preset Freq 2 Accel Time 2 Decel Time 2 1 1 A413 Preset Freq 3 Accel Time 2 Decel Time 2 When a Digital Input is set to Accel 2 amp Decel 2 and the input is active that input overrides the settings in this table A418 Skip Frequency Related Parameter s A419 Sets the frequency at which the drive will not operate A setting of 0 disables this parameter Values Default 0 Hz Min Max 0 400 Hz Display 1 Hz PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 22 Programming and Parameters Advanced Program Group continued A419 Skip Freq Band Related Parameter s A418 Determines the bandwidth around A418 Skip Frequency A419 Skip Freq Band is applied above and below the actual skip frequency See the diagram below A setting of 0 0 disables this parameter Values Default 0 0 Hz Min Max 0 0 30 0 Hz Display 0 1 Hz Frequency Command Frequency l Drive Output i u pFrequency i l EEN Sere EPEE ETE ee eee ee OE PN 2x Skip l a i nl i Frequency Band eee ee eee eee a ee A Skip Frequency gt A424 DC Brake Time Related Parameter s P107 A425 Sets the length of time that DC brake current is injected into the motor Refer to parameter A425 DC Brake Level Values Default 0 0 Secs Min Max 0 0 99 9 Secs A setting of 99 9 Continuous Display 0 1 Sec
54. achinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive When the AC line is removed there will be a loss of any inherent regenerative braking effect that might be present the motor will coast to a stop An auxiliary braking method may be required PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Installation Wiring 1 13 O Wiring Recommendations Important points to remember about I O wiring e Always use copper wire e Wire with an insulation rating of 600V or greater is recommended e Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Important I O terminals labeled Common are not referenced to the safety ground PE terminal and are designed to greatly reduce common mode interference ATTENTION Driving the 4 20mA analog input from a voltage source could cause component damage Verify proper configuration prior to applying input signals Control Wire Types Table 1 G Recommended Control and Signal Wirel Wire Type s Description Minimum Insulation Rating Belden 8760 9460 0 8 mm 18AWG twisted pair 100 300V or equiv shield with drain 60 degrees C Belden 8770 0 8 mm 1 8AWG 3 conductor shielded for 140 degrees F or equiv remote pot only 1 Ifthe wires are short and contained within a cabinet which has
55. anual Publication 22F UM001D EN E 2 4 Start Up No LED LED State Description O Speed Used to control speed of drive Default is active L A Potentiometer Controlled by parameter P108 Speed Reference TR D Start Used to start the drive Default is active Controlled by parameter P106 Start Source Reverse Used to reverse direction of the drive Default is active Controlled by parameters P106 Start Source and A434 Reverse Disable Stop Used to stop the drive or clear a fault This key is always active Controlled by parameter P107 Stop Mode Viewing and Editing Parameters The last user selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied The following is an example of basic integral keypad and display functions This example provides basic navigation instructions and illustrates how to program the first Program Group parameter Step 1 When power is applied the last user selected Display Group parameter number is briefly displayed with flashing characters The display then defaults to that parameter s current value Example shows the value of d001 Output Freq with the drive stopped 2 Press Esc once to display the Display Group parameter number shown on power up The parameter number will flash 3 Press Esc again to enter the group menu The group menu letter will flash 4 Press the Up Arrow or Down Arrow to s
56. ary to disconnect power to the motor with the drive outputting power an auxiliary contact should be used to simultaneously disable drive control run commands PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Installation Wiring 1 11 Power Terminal Block The drive utilizes a finger guard over the power wiring terminals To remove 1 Press in and hold the locking tab 2 For the finger guard on the top of the drive slide it down and out For the finger guard at the bottom of the drive slide it up and out Replace the finger guard when wiring is complete Figure 1 4 Power Terminal Block Terminal R LI S L2 Frame A and B RILI S2 Ts SLEE Frame C RILI S L2 TL3 PI P2 OOS Frame A and B SILERS UT1 V T2 WT3 DC DC S 6 Frame C BR UTI VIT2 W T3 DC BR DC BRL 80 B Description 1 Phase Input R L1 S L2 T L3 3 Phase Input DC Bus Inductor Connection Frame C drives only The Frame C drive is shipped with a jumper between Terminals P1 Pi pal and P2 Remove this jumper only when a DC Bus Inductor will be UI U connected Drive will not power up without a ju
57. bare copper grounds in contact with shield Shawflex 2ACD 3ACD or e PVC jacket equivalent Class amp Il Tray rated 600V 75 C or e Three tinned copper conductors with XLPE insulation Division amp Il 90 C 167 F or 194 F e 5 mil single helical copper tape 25 overlap min RHH RHW 2 with three bare copper grounds in contact with shield e PVC copper grounds on 10 AWG and smaller Reflected Wave Protection The drive should be installed as close to the motor as possible Installations with long motor cables may require the addition of external devices to limit voltage reflections at the motor reflected wave phenomena See Table 1 E for recommendations The reflected wave data applies to all frequencies 2 to 10 kHz For 240V ratings reflected wave effects do not need to be considered Table 1 E Maximum Cable Length Recommendations Reflected Wave 380 480V Ratings Motor Insulation Rating Motor Cable Only 1000 Vp p 15 meters 49 feet 1200 Vp p 40 meters 131 feet 1600 Vp p 170 meters 558 feet 1 Longer cable lengths can be achieved by installing devices on the output of the drive Consult factory for recommendations Output Disconnect The drive is intended to be commanded by control input signals that will start and stop the motor A device that routinely disconnects then reapplies output power to the motor for the purpose of starting and stopping the motor should not be used If it is necess
58. blication 22F UM001D EN E P 2 Overview Manual Conventions e In this manual we refer to the PowerFlex 4M Adjustable Frequency AC Drive as drive PowerFlex 4M or PowerFlex 4M Drive e Parameter numbers and names are shown in this format P101 Motor NP Volts Name Number Group d Display Group P Basic Program Group t Terminal Block Group C Communications Group A Advanced Program Group e The following words are used throughout the manual to describe an action Word Can Meaning Possible able to do something Cannot Not possible not able to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary Should Recommended Should Not Not Recommended Drive Frame Sizes Similar PowerFlex 4M drive sizes are grouped into frame sizes to simplify spare parts ordering dimensioning etc A cross reference of drive catalog numbers and their respective frame sizes is provided in Appendix B PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E gt gt PP D Overview P 3 General Precautions ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC and DC terminals on the Power Terminal Block refer to Chapter 1 Power Terminal de
59. by Comm 10 1 Operation Cmd Controlled by Comm 11 1 Parameters have been locked 12 Digital Input 1 Status 13 Digital Input 2 Status 14 Not Used 15 Not Used PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E RS485 DSI Protocol Reading 03 Feedback The Feedback Output Frequency from the PowerFlex 4M drive can be read via the network by sending Function Code 03 reads to register address 8451 Feedback Feedback Address Decimal Description A xxx x decimal value where the decimal point is fixed For example a decimal 423 equals 12 3 Hz and 300 equals 30 0 Hz 1 Returns the same data as Reading 03 Parameter d001 Output Freq 8451 Reading 03 Drive Error Codes The PowerFlex 4M Error Code data can be read via the network by sending Function Code 03 reads to register address 8449 Drive Error Codes Logic Status Address Decimal Value Decimal Description 0 No Fault 2 Auxiliary Input 3 Power Loss 4 Undervoltage 5 Overvoltage 6 Motor Stalled 7 Motor Overload 8 Heatsink Overtemperature 12 HW Overcurrent 300 13 Ground Fault 29 Analog Input Loss 33 Auto Restart Tries 8449 38 Phase U to Ground Short 39 Phase V to Ground Short 40 Phase W to Ground Short 41 Phase UV Short 42 Phase UW Short 43 Phase VW Short 63 Software Overcurrent 64 Drive Over
60. cause of the fault must be corrected before the fault can be cleared PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 4 2 Troubleshooting Fault Indication Condition Display Drive is indicating a fault The integral keypad provides visual eda F 7 T ovat notification of a fault condition by mo PT Onus displaying the following rs AiAi e Flashing fault number a e Flashing fault indicator Press the Escape key to regain control of the integral keypad Manually Clearing Faults Step LEG 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the integral keypad Access d007 Fault 1 Code to view the most recent fault information 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared See Table 4 A 3 After corrective action has been taken clear the fault by one of these methods Press Stop if P107 Stop Mode is set to a value between 0 and 3 Cycle drive power Set A450 Fault Clear to 1 or 2 Cycle digital input if t201 t202 Digital Inx Select is set to option 7 Clear Fault Automatically Clearing Faults Clear a Type 1 fault and restart the drive 1 Set A451 Auto Rstrt Tries to a value other than 0 2 Set A452 Auto Rstrt Delay to a value other than 0
61. ce Set to 5 RS485 DSI Port if the Speed Reference is Page 3 11 controlled from the network C302 Comm Data Rate Sets the data rate for the RS485 DSI Port All nodes Page 3 17 on the network must be set to the same data rate 303 Comm Node Addr Sets the node address for the drive on the network Page 3 17 Each device on the network requires a unique node address C304 Comm Loss Action Selects the drive s response to communication problems Page 3 17 305 Comm Loss Time Sets the time that the drive will remain in Page 3 18 communication loss before the drive implements A105 Comm Loss Action 306 Comm Format Sets the transmission mode data bits parity and stop Page 3 18 bits for the RS485 DSI Port All nodes on the network must be set to the same setting Supported Modbus Function Codes The peripheral interface DSI used on PowerFlex 4M drives supports some of the Modbus function codes Modbus Function Code Decimal Command 03 Read Holding Registers 06 Preset Write Single Register 16 10 Hexadecimal Preset Write Multiple Registers Important Modbus devices can be 0 based registers are numbered starting at 0 or 1 based registers are numbered starting at 1 Depending on the Modbus Master used the register addresses listed on the following pages may need to be offset by 1 For example Logic Command may be register address 8192 for some master devices e g ProSoft
62. croll through the group menu d P t C and A Press Enter or Sel to enter a group The rightmost digit of the last viewed parameter in that group will flash 5 Press the Up Arrow or Down Arrow to scroll through the parameters in the group Key s oT or p D or 5 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Example Displays 0 Mes e HERTZ a PROGRAM FAULT O O I pevu d U LI l HERTZ PROGRAM FAULT d Inam ER l U L f o HERTZ PROGRAM FAULT o VOLTS o AMPS o HERTZ J Im P ioi PROGRAM FAULT oO l u plo vons l ff loner PROGRAM FAULT O O Step 6 Press Enter or Sel to view the value of a parameter If you do not want to edit the value press Esc to return to the parameter number 7 Press Enter or Sel to enter program mode to edit the parameter value The rightmost digit will flash and the Program LED will illuminate if the parameter can be edited 8 Press the Up Arrow or Down Arrow to change the parameter value If desired press Sel to move from digit to digit or bit to bit The digit or bit that you can change will flash 9 Press Esc to cancel a change The digit will stop flashing the previous value is restored and the Program LED will turn off Or Press Enter to save a change The digit will stop flashing and the Program LED will turn off 10 Press Esc to return to t
63. e this parameter will set itself back to 0 e Causes an F48 Params Defaulted fault PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 13 Terminal Block Group t201 Digital Ini Sel O Terminal 5 t202 Digital In2 Sel O Terminal 6 Related Parameter s d012 d014 P108 P109 P110 1211 1214 A401 A402 A404 A405 A410 A413 Stop drive before changing this parameter Selects the function for the digital inputs Refer to the flowchart on page 1 19 for more information on speed reference control priority Options 0 Not Used Terminal has no function but can be read over network communications via d014 Dig In Status 1 Acc 2 amp Dec 2 e When active A401 Accel Time 2 and A402 Decel Time 2 are used for all ramp rates except Jog e Can only be tied to one input Refer to the flowchart on page 1 20 for more information on Accel Decel selection 2 Jog e When input is present drive accelerates according to the value set in A405 Jog Accel Decel and ramps to the value set in A404 Jog Frequency e When input is removed drive ramps to a stop according to the value set in A405 Jog Accel Decel e A valid Start command will override this input 3 Aux Fault When enabled an F2 Auxiliary Inout fault will occur when the input is removed 4 Preset Freq D
64. e current regulator response and attempts to correct this condition 3 Both A437 Slip Hertz FLA Related Parameter s P103 Compensates for the inherent slip in an induction motor This frequency is added to the commanded output frequency based on motor current Values Default 2 0 Hz Min Max 0 0 10 0 Hz Display 0 1 Hz A438 Process Time Lo Related Parameter s d010 P104 Scales the time value when the drive is running at P104 Minimum Freq When set to a value other than zero d010 Process Display indicates the duration of the process Values Default 0 00 Min Max 0 00 99 99 Display 0 01 A439 Process Time Hi Related Parameter s d010 P105 Scales the time value when the drive is running at P105 Maximum Freq When set to a value other than zero d010 Process Display indicates the duration of the process Values Default 0 00 Min Max 0 00 99 99 Display 0 01 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 26 Programming and Parameters Advanced Program Group continued A440 Process Factor Related Parameter s d010 Scales the value displayed by d010 Process Display Output Process _ Process Freq X Factor Display Values Default 30 0 Min Max 0 1 999 9 Display 0 1 A441 Bus Reg Mode Controls the operation of the drive voltage regulation which is normally operational at deceleration or when t
65. ection and Speed Control Factory default parameter values allow the drive to be controlled from the integral keypad No programming is required to start stop change direction and control speed directly from the integral keypad Important To disable reverse operation see A434 Reverse Disable If a fault appears on power up refer to Fault Descriptions on page 4 3 for an explanation of the fault code Variable Torque Fan Pump Applications For improved motor tuning performance when using a premium efficient motor on a variable torque load set A453 Boost Select to option 2 35 0 VT PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Integral Keypad Menu d Description Display Group View Only Consisi conditions is of commonly viewed drive operating Basic Program Group Consis functions s of most commonly used programmable Terminal Block Group Consis terminals s of programmable functions for control Communications Group Consis communications is of programmable functions for sara fT o Advanced Program Group Consis s of remaining programmable functions conditions Displayed only when fault is present TM Fault Designator Consis s of list of codes for specific fault Start Up 2 3 9 NANE REVO LI UI OHERTZ os se a tO 80 W
66. efault Refer to A410 A413 Preset Freq x Important Digital Inputs have priority for frequency control when programmed as a Preset Speed and are active Refer to the flowchart on 1 19 for more information on speed reference control priority 5 Local When active sets integral keypad as start source and potentiometer on the integral keypad as speed source 6 Comm Port e When active sets communications device as default start speed command source e Can only be tied to one input 7 Clear Fault When active clears an active fault 8 RampStop CF Causes drive to immediately ramp to a stop regardless of how P107 Stop Mode is set 9 CoastStop CF Causes drive to immediately coast to a stop regardless of how P107 Stop Mode is set 10 DCInjStop CF Causes drive to immediately begin a DC Injection stop regardless of how P107 Stop Mode is set 11 Jog Forward Drive accelerates to A404 Jog Frequency according to A405 Jog Accel Decel and ramps to stop when input becomes inactive A valid start will override this command 12 Jog Reverse Drive accelerates to A404 Jog Frequency according to A405 Jog Accel Decel and ramps to stop when input becomes inactive A valid start will override this command PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 14 Programming and Parameters t201 amp 1
67. enclosure with the minimum volume specified in this column Application specific thermal considerations may require a larger enclosure PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E gt Installation Wiring 1 9 Power Wiring ATTENTION National Codes and standards NEC VDE BSI etc and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment damage ATTENTION To avoid a possible shock hazard caused by induced voltages unused wires in the conduit must be grounded at both ends For the same reason if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled This will help minimize the possible shock hazard from cross coupled power leads Motor Cable Types Acceptable for 200 600 Volt Installations General A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than 15 mils 0 4 mm 0 015 in D
68. equency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 4 4 Troubleshooting No Fault Description 2 F33 JAuto Rstrt Tries Drive unsuccessfully attempted to reset a fault and resume running for the programmed number of A451 Auto Rstrt Tries F38 Phase U to Gnd _ A phase to ground fault has been F39 Phase V to Gnd detected between the drive and F40 Phase W to Gnd motor in this phase F41 Phase UV Short Excessive current has been F42 Phase UW Short detected between these two F43 Phase VW Short output terminals F48 Params The drive was commanded to Defaulted write default values to EEPROM F63 SW OverCurrent Q Programmed A448 SW Current Trip has been exceeded F64 Drive Overload Drive rating of 150 for 1 minute or 200 for 3 seconds has been exceeded F70 Power Unit Failure has been detected in the drive power section F71 Net Loss The communication network has faulted F81 Comm Loss RS485 DSI port stopped communicating F100 Parameter The checksum read from the Checksum board does not match the checksum calculated F122 I O Board Fail Failure has been detected in the drive control and I O section ption of fault types Action Correct the cause of the fault and manually clear Check the wiring between the drive and motor Check motor for grounded phase Replace drive if fault cannot be Cleared
69. er Manual Publication 22F UM001D EN E Accessories and Dimensions B 11 Figure B 7 Frame C EMC Line Filters Dimensions are in millimeters and inches Catalog Number 22F RF039 CS 22F RF039 CL 22F RF026 CS 22F RF026 CL ja 130 0 61 7 800 rd IK 32 0 lt _ 1 26 7 99902 4 A Li T TRI eo EE 4 900 y 3 54 309 0 12 17 309 0 12 17 297 0 297 0 11 69 11 69 Ooae l y S A Pm WIETIZTITI i ZI 55 5 0 22 170 B 1 18 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E B 12 Accessories and Dimensions Figure B 8 Remote Panel Mount HIM Dimensions are in millimeters and inches Catalog Number 22 HIM C2 17 6 104 lt e gt j 0 69 4 09 lim B EB 220 8 66 lt 2 9m gt K ral ia UI B i 194 7 64 i A i 125 4 92 60 5 AR 238 38 19 1 1075 1 50 l t Y Y i a 0 19 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Accessories and Dimensions B 13 Figure B 9 Remote Panel Mount Small
70. erage of 75 or better metal conduit or equivalent attenuation 3 Allowable cable length in Table 1 1 is not exceeded Table 1 1 Allowable Cable Length Filter Type Integral 240V EN61800 3 Second Environment 5 meters 16 feet EN61800 3 First Environment Restricted Distribution 2 5 meters 16 feet EN61800 3 First Environment Unrestricted Distribution 3 1 meter 3 feet Integral 480V 10 meters 33 feet External S Type 5 meters 16 feet 5 meters 16 feet 1 meter 3 feet External L Type 100 meters 328 feet 100 meters 328 feet 1 Refer to Appendix B for details on optional external filters 2 Equivalent to EN55011 Class A 3 Equivalent to EN55011 Class B Figure 1 6 Connections and Grounding 2 Shielded Enclosure EMI Filter Li Li File L2 Lo S L2 L3 L3 2 AS Enclosure Ground Connection Building Structure Steel 1 U T1 Shielded Motor Cable 25 meters 82 feet Fittings and Metal Conduit First Environment Unrestricted Distribution installations require a shielded enclosure Keep wire length as short as possible between the enclosure entrv point and the EMI filter 2 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx
71. es 3 1 Viewing and Editing 2 4 Parameter Checksum Fault 4 4 Parameter Cross Reference by Name 3 31 Parameters Advanced Program Group 3 19 Communications Group 3 17 Display Group 3 3 Program Group 3 8 Terminal Block Group 3 13 PE Ground 1 5 Phase Short Fault 4 4 Phase to Ground Fault 4 4 Potentiometer Wiring 1 15 Power Cables Wiring 1 9 Power Conditioning Input 1 4 Power Loss Fault 4 3 Power Unit Fault 4 4 Powering Up the Drive 2 1 2 2 Precautions General P 3 Product Selection B 1 Program Group Parameters 3 8 Programming 3 1 PTC Analog Input Wiring 1 15 R Ratings A 1 Reflective Wave Protection 1 10 Removing Cover 1 1 Repeated Start Stop 1 12 Repeated Start Stop Precautions RFI see EMC RFI RWR Reflective Wave Reducer 1 10 S Safety Ground 1 5 Shielded Power Cables 1 10 Short Circuit Protection 1 7 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Index 3 Software 3 1 Start and Speed Reference Selection and Control 1 19 1 20 Start Stop Repeated 1 12 Start Up Checklist 2 1 2 2 Static Discharge ESD P 3 Status LEDs 2 3 Supply Source AC 1 3 SW OverCurrent Fault 4 4 System Grounding 1 5 T Terminal Block O 1 13 Power 1 12 l l Block Group Parameters Three Wire Control 1 15 1 18 Two Wire Control 1 15 1 18 U UnderVoltage Fault 4 3 Ungrounded Supply 1 3 Unshielded Power Cables 1 9 W Watts Lo
72. es only Refer to the master controller s user manual for network terminations Note that there is no standard for the and 79 wires and consequently Modbus device manufacturers interpret them differently If you have problems with initially establishing communications try swapping the two network wires at the master controller Standard RS485 wiring practices apply e Termination resistors need to be applied at each end of the network cable e RS485 repeaters may need to be used for long cable runs or if greater than 32 nodes are needed on the network e Network wiring should be separated from power wires by at least 0 3 meters 1 foot e Network wiring should only cross power wires at a right angle Control Terminal 16 on the PowerFlex 4M must also be connected to PE ground there are two PE terminals on the drive See Figure 1 5 for more information Network Common is internally tied to I O Terminal 04 Digital Common Tying I O Terminal 04 to PE ground may improve noise immunity in some applications PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E RS485 DSI Protocol C 3 Parameter Configuration The following PowerFlex 4M parameters are used to configure the drive to operate on a network Parameter Details Reference P106 Start Source Set to 5 RS485 DSI Port if Start is controlled from Page 3 9 the network P108 Speed Referen
73. eter is set to 1 Normal RA Res and an appropriate RA resistor is used see selection Table B C the drive provides calculated resistor overload protection However the drive cannot protect against a brake IGBT failure external resistor package must be self protected from over temperature or the protective ATTENTION A risk of fire exists if external braking resistors are not protected The A circuit shown in Figure B 3 on page B 7 or equivalent must be supplied Values Default 0 Min Max 0 3 Display 1 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 24 Programming and Parameters Advanced Program Group continued A428 DB Duty Cycle Related Parameter s A427 Stop drive before changing this parameter Selects the duty cycle allowed for an external dynamic braking resistor when A427 DB Resistor Sel is set to 3 This parameter applies only to Frame C drives Values Default 5 Min Max 1 99 Display 1 A433 Start At PowerUp Stop drive before changing this parameter Enables disables a feature that allows a Start or Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored Requires a digital input configured for Run or Start and a valid start contact ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not
74. gainst personal injury and or equipment damage caused by improper fusing or circuit breaker selection use only the recommended line fuses circuit breakers specified in this section Fusing The PowerFlex 4M has been UL tested and approved for use with input fuses The ratings in the table that follows are the maximum recommended values for use with each drive rating The devices listed in this table are provided to serve as a guide Bulletin 140M Self Protected Combination Controller UL489 Circuit Breakers When using Bulletin 140M or UL489 rated circuit breakers the guidelines listed below must be followed in order to meet the NEC requirements for branch circuit protection e Bulletin 140M can be used in single and group motor applications e Bulletin 140M can be used up stream from the drive without the need for fuses PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 1 8 Installation Wiring Table 1 D Minimum Recommended Branch Circuit Protective Devices Voltage Drive Rating Fuse Rating 140M 3 Recommended Min Enclosure Rating kW HP Amps Catalog No MCS Contactors Volumeld Catalog No Inches 120V AC 0 2 0 25 10 140M C2E C10 100 C09 1655 1 Phase 0 4 0 5 15 140M C2E C16 100 C12 1655 0 75 1 0 30 140M D8E C20 100 C23 1655 1 1 1 5 40 140M F8E C32 100 C30 1655 240V AC 0 2 0 25 10 140M C2E B63 100 C09 1655 1 Phase 0 4 0 5 10
75. he bus voltage rises Refer to the Attention statement on page P 3 for important information on bus regulation Values 0 Disabled 1 Enabled Default A442 Current Limit Maximum output current allowed before current limiting occurs Values Default Drive Rated Amps x 1 5 Min Max 0 1 Drive Rated Amps x 1 8 Display 0 1 Amps A444 Motor OL Select Related Parameter s P102 P103 Drive provides Class 10 motor overload protection Settings 0 2 select the derating factor for the et overload function Options 0 No Derate Default 1 Min Derate 2 Max Derate No Derate Min Derate Max Derate 100 100 100 3 5 3 S 80 S 80 S 80 o 3 60 5 60 3 60 8 8 8 40 40 40 8 8 8 a 20 a 20 a 20 2 0 So 3 0 0 25 50 75 100 125 150 175 200 i 0 25 50 75 100 125 150 175 200 0 25 50 75 100 125 150 175 200 96 of P102 Motor NP Hertz of P102 Motor NP Hertz of P102 Motor NP Hertz PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 27 Advanced Program Group continued A446 PWM Frequency Sets the carrier frequency for the PWM output waveform The chart below provides derating guidelines based on the PWM frequency setting Important Ignoring derating guidelines can cause reduced drive performance Values Default 4 0 kHz Min Max 2 0 10 0 kHz Display
76. he parameter list Continue to press Esc to back out of the programming menu If pressing Esc does not change the display then d001 Output Frequency is displayed Press Enter or Sel to enter the group menu again Key s or Be PG eb Start Up Example Displavs cau PROGRAM FAULT O O 379 Z J U PROGRAM von 30 PROGRAM JU FAULT O PROGRAM FAULT O m U FIQ Mo PROGRAM O FAULT O Pi PROGRAM m I UI FAULT The Basic Program Group page 3 8 contains the most commonly changed parameters 2 5 e VOLTS o AMPS o HERTZ e VOLTS o AMPS o HERTZ e VOLTS o AMPS o HERTZ e VOLTS o AMPS o HERTZ e VOLTS o AMPS o HERTZ o VOLTS o AMPS o HERTZ PowerFlex 4M Adjustable Frequency Drive FAN 1 xx 2 xx User Manual Publication 22F UM001D EN E 2 6 Start Up Notes PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Chapter 3 Programming and Parameters Chapter 3 provides a complete listing and description of the PowerFlex 4M parameters Parameters are programmed viewed edited using the integral keypad As an alternative programming can also be performed using DriveExplorer or DriveExecutive software a personal computer and a serial converter module Refer to Appendix B for catalog numbers For informati
77. igure B 4 Bulletin 1321 3R Series Line Reactors Dimensions are in millimeters and inches Weights are in kilograms and pounds Catalog Number A B Cc D E Weight 1321 3R2 A 112 4 40 104 4 10 70 2 75 50 1 98 37 1 44 1 8 4 1321 3R2 B 112 4 40 104 4 10 70 2 75 50 1 98 37 1 44 1 8 4 1321 3R4 B 112 4 40 104 4 10 76 3 00 50 1 98 37 1 44 1 8 4 1321 3R4 C 112 4 40 104 4 10 86 3 38 60 2 35 37 1 44 2 3 5 1321 3R4 D 112 4 40 104 4 10 92 3 62 66 2 60 37 1 44 2 7 6 1321 3R8 A 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 3 1 7 1321 3R8 B 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 3 6 8 1321 3R8 C 152 6 00 127 5 00 85 3 35 63 2 48 51 2 00 4 9 11 1321 3R12 A 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 4 1 9 1321 3R12 B 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 4 5 10 1321 3R18 A 152 6 00 133 5 25 79 3 10 54 2 13 51 2 00 4 1 9 1321 3R18 B 152 6 00 135 5 30 89 3 50 63 2 48 51 2 00 5 5 12 1321 3R25 A 183 7 20 146 5 76 85 3 35 60 2 35 76 3 00 4 9 11 1321 3R25 B 183 7 20 147 5 80 89 3 50 60 2 35 76 3 00 6 4 14 1321 3R35 A 193 7 60 146 5 76 91 3 60 66 2 60 76 3 00 6 3 14 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User
78. lated Parameter s d015 P107 C305 Selects the drive s response to a loss of the communication connection or excessive communication errors Options 0 Fault Default Drive will fault on an F81 Comm Loss and coast to stop 1 Coast to Stop Stops drive via coast to stop 2 Stop Stops drive via P107 Stop Mode setting 3 Continu Last Drive continues operating at communication commanded speed saved in RAM PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 18 Programming and Parameters Communications Group continued C305 Comm Loss Time Related Parameter s d015 C304 Sets the time that the drive will remain in communication loss before implementing the option selected in C304 Comm Loss Action Values Default 5 0 Secs Min Max 0 1 60 0 Secs Display 0 1 Secs C306 Comm Format Selects the protocol RTU only data bits 8 data bits only parity None Even Odd and stop bits 1 stop bit only used by the RS485 port on the drive Refer to Appendix C for details on using the drive communication features Important Power to drive must be cycled before any changes will affect drive operation Options 0 RTU 8 N 1 Default 1 RTU 8 E 1 2 RTU 8 0 1 3 RTU 8 N 2 4 RTU 8 E 2 5 RTU 8 0 2 C307 Comm Write Mode Determines whether parameter changes made over communication port a
79. limit is exceeded PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 11 Basic Program Group continued P108 Speed Reference Related Parameter s d001 d002 d012 P109 P110 t201 t202 A409 A410 A413 t211 1212 1213 1214 Sets the source of the speed reference to the drive The drive speed command can be obtained from a number of different sources The source is normally determined by P108 Speed Reference However when t201 t202 Digital Inx Sel is set to option 2 4 5 6 11 12 13 14 and the digital input is active the speed reference commanded by P108 Speed Reference will be overridden Refer to the flowchart on page 1 19 for more information on speed reference control priority Options 0 Drive Pot Default Internal frequency command from the potentiometer on the integral keypad InternalFreq Internal frequency command from A409 Internal Freq 2 0 10V Input External frequency command from the 0 10V analog input or remote potentiometer 3 4 20mA Input External frequency command from the 4 20mA analog input Preset Freq External frequency command as defined by A410 A413 Preset Freq x when t201 and 1202 Digital Inx Sel are programmed as Preset Frequencies and the digital inputs are active 5 Comm Port External frequency command from the communications port P109
80. ll start automatically when power is cycled PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 10 Programming and Parameters Basic Program Group continued P107 Stop Mode Active stop mode for all stop sources e g keypad run forward I O Terminal 02 run reverse I O Terminal 03 RS485 port except as noted below Important I O Terminal 01 is always a coast to stop input except when P106 Start Source is set for 3 Wire control When in three wire control I O Terminal 01 is controlled by P107 Stop Mode Related Parameter s P106 A418 A425 A427 C304 Options 0 Ramp CF Default Ramp to Stop Stop command clears active fault 1 Coast CF Coast to Stop Stop command clears active fault 2 DC Brake CF Prl njection Braking Stop Stop command clears active ault 3 DCBrkAuto CF DC Injection Braking Stop with Auto Shutoff e Standard DC Injection Braking for value set in A424 DC Brake Time OR e Drive shuts off if the drive detects that the motor is stopped Stop command clears active fault 4 Ramp Ramp to Stop 5 Coast Coast to Stop 6 DC Brake DC Injection Braking Stop 7 DC BrakeAuto DC Injection Braking Stop with Auto Shutoff 1 Stop input also clears active fault e Standard DC Injection Braking for value set in A424 DC Brake Time OR e Drive shuts off if current
81. load 70 Power Unit Fail 80 AutoTune Fail 81 Communication Loss 100 Parameter Checksum Error 122 I O Board Fail PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E RS485 DSI Protocol C 7 Reading 03 and Writing 06 Drive Parameters To access drive parameters the Modbus register address equals the parameter number For example a decimal 1 is used to address Parameter d001 Output Freq and decimal 39 is used to address Parameter P109 Accel Time 1 Additional Information Refer to http www ab com drives for additional information PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E C 8 RS485 DSI Protocol Notes PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Appendix D RJ45 DSI Splitter Cable The PowerFlex 4M drive provides a RJ45 port to allow the connection of a single peripheral device The RJ45 DSI Splitter Cable can be used to connect a second DSI peripheral device to the drive Connectivity Guidelines peripherals may not perform as intended if these Connectivity Guidelines are not followed Precautions should be taken to follow these Connectivity Guidelines ATTENTION Risk of injury or equipment damage exists The e Two peripherals maximum can be attached to a drive e Ifa single peripheral is used it must be connected to the Master port M
82. m the drive 3 Reverse Drive is commanded to run in reverse direction 4 Motor Overld Motor overload condition exists 5 Ramp Reg Ramp regulator is modifying the programmed accel decel times to avoid an overcurrent or overvoltage fault from occurring 6 Above Freq Drive exceeds the frequency Hz value set in t222 Relay Out Level 7 Above Cur Drive exceeds the current Amps value set in t222 Relay Out Level Important Value for t222 Relay Out Level must be entered in percent of drive rated output current 8 Above DCVolt Drive exceeds the DC bus voltage value set in t222 Relay Out Level 9 Retries Exst Value set in A451 Auto Rstrt Tries is exceeded 10 Above Anlg V e Analog input voltage I O Terminal 13 exceeds the value set in 1222 Relay Out Level e This parameter setting can also be used to indicate a PTC trip point when the input I O Terminal 13 is wired to a PTC and external resistor e Use t222 to set threshold 11 ParamControf Enables the output to be controlled over network communications by writing to t222 Relay Out Level 0 Off 1 On 12 NonRec Fault e Value set in A451 Auto Rstrt Tries is exceeded e A451 Auto Rstrt Tries is not enabled e ANon resettable fault has occurred 13 I O Control Enables the output to be controlled by bit 6 of the logic command word See Writing 06 Logic Command Data on page C 4 for more information 1
83. mms Power Supply Optional 100 240V AC Power Supply for External DSI Communications Kit 20 XCOMM AC PS1 Compact I O Module Three channel 1769 SM2 Serial Converter Module RS485 to RS232 Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software Includes DSI to RS232 serial converter 1 1203 SFC serial cable 1 22 RJ45CBL C20 cable 1 DriveExplorer Lite CD 1 22 SCM 232 DSI Cable 2 0 meter RJ45 to RJ45 cable male to male connectors 22 RJ45CBL C20 Serial Cable 2 0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9 pin sub miniature D female connector to connect to a computer 1203 SFC Null Cable Converter For use when connecting the serial converter to DriveExplorer on a handheld PC 1203 SNM Splitter Cable RJA5 one to two port splitter cable AK U0 RJ45 SC1 Terminating Resistors RJ45 120 Ohm resistors 2 pieces AK U0 RJ45 TR1 Terminal Block RJA5 Two position terminal block 5 pieces AK U0 RJ45 TB2P DriveExplorer Software Windows based software package that provides 9306 4EXP01ENE CD ROM Version 3 01 an intuitive means for monitoring or configuring or later Allen Bradley drives and communication adapters online Compatibility Windows 95 98 ME NT 4 0 Service Pack 3 or later 2000 XP and ce DriveExecutive software Windows based
84. mper or inductor connected UTI To Motor U T1 Q Switch any two motor W T2 To Motor V T2 G 1G leads to change forward W T3 To Motor W T3 direction PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 1 12 Terminal Installation Wiring Description DCHO DC JDC Bus Connection BR BR Dynamic Brake Resistor Connection Safety Ground PE i For Frame C only 5 5 kW 7 5 HP ratings and higher Not applicable to 120 V 1 Phase drives A Table 1 F Power Terminal Block Specifications Frame Maximum Wire Size Minimum Wire Size Torque A 3 3mm 12 AWG 10 8 mm 18 AWG 1 4 1 6 N m 12 14 Ib in B 8 4 mm 8 AWG 0 8 mm 18 AWG 1 6 1 9 N m 14 17 Ib in c 13 3mm 6 AWG 13 3mm 12 AWG _ 2 7 3 2 N m 24 28 Ib in 1 Maximum minimum sizes that the terminal block will accept these are not recommendations Motor Start Stop Precautions ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If used the input device must not exceed one operation per minute or drive damage can occur ATTENTION The drive start stop control circuitry includes solid state components If hazards due to accidental contact with moving m
85. nal Supply SRC Run FWD Run REV P106 Start Source 2 3 7 jo Input must be active for Sop Run 03 Forward the drive to run When Forward OTO input is opened the drive oe slop Pun will stop as specified by Stop Run P107 Stop Mode ve sV Common If both Run Forward and Run Reverse inputs are igital j dosed at th same time Each digital input draws 6 mA an undetermined state could occur 2 Wire SNK Control Internal Supply SNK Run FWD Run REV J01 Sio un pa 02 Foward S 03 os od Stop Run Reverse PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Installation Wiring 1 17 Input Connection Example 3 Wire SRC Control Internal Supply SRC External Supply SRC Non Reversing P106 Start Source 1 A momentary input will 6 01 01 start the drive A stop B jo2 02 input to I O Terminal 01 will stop the drive as i specified bv P107 Stop e Mode 24V Common Each digital input draws 6 mA 3 Wire SNK Control Non Reversing 3 Wire SRC Control Reversing P106 Start Source 1 A momentary input will start the drive A stop input to I O Terminal 01 will stop the drive as specified by P107 Stop Mode I O Terminal 03 determines direction External Supply SRC 9 01 9 02 08 9 04 O 24V
86. ngs for t201 t202 Digital Inx Select e Check P108 Speed Reference for the source of the speed reference Reprogram as necessary e Review the Speed Reference Control chart on page 1 19 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Troubleshooting 4 7 Motor and or drive will not accelerate to commanded speed Cause s Indication Corrective Action Acceleration time is excessive None Reprogram P109 Accel Time 1 or A401 Accel Time 2 Excess load or short None Compare 4003 Output Current with acceleration times force the A441 Current Limit drive into current limit slowing Remove excess load or reprogram or stopping acceleration P109 Accel Time 1 or A401 Accel Time 2 Check for improper A453 Boost Select setting Speed command source or _ None Verify d002 Commanded Freq value is not as expected Check d012 Control Source for the proper Speed Command Programming is preventing the None Check P105 Maximum Freq to drive output from exceeding insure that speed is not limited by limiting values programming Motor operation is unstable Cause s Indication Corrective Action Motor data was incorrectly None 1 Correctly enter motor nameplate entered data into P101 P102 and P103 2 Enable A436 Compensation 3 Use A453 Boost Select to reduce boost level Drive will not reverse motor direction
87. o not route more than three sets of motor leads in a single conduit to minimize cross talk If more than three drive motor connections per conduit are required shielded cable must be used UL installations in 50 C ambient must use 600V 75 C or 90 C wire UL installations in 40 C ambient should use 600V 75 C or 90 C wire Use copper wire only Wire gauge requirements and recommendations are based on 75 degree C Do not reduce wire gauge when using higher temperature wire Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 1 10 Installation Wiring Shielded Location Rating Type Description Standard 600V 75 C or 90 C 167 F e Four tinned copper conductors with XLPE insulation Option 1 jor 194 F RHH RHW 2 e Foil shield and tinned copper drain wire with 85 braid Belden 29501 29507 or coverage equivalent e PVC jacket Standard Tray rated 600V 75 C or e Three tinned copper conductors with XLPE insulation Option 2 90 C 167 F or 194 F e 5 mil single helical copper tape 25 overlap min RHH RHW 2 with three
88. oceed Remove All Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to the drive Correct the malfunction before continuing Prepare For Drive Start Up Before Applying Power to the Drive 1 Confirm that all inputs are connected to the correct terminals and are secure 2 Verify that AC line power at the disconnect device is within the rated value of the drive 3 Verify that any digital control power is 24 volts 4 Verify that the Sink SNK Source SRC Setup DIP Switch is set to match your control wiring scheme See Figure 1 5 on page l 14 for location Important The default control scheme is Source SRC The Stop terminal is jumpered I O Terminals 01 and 11 to allow starting from the keypad If the control scheme is changed to Sink SNK the jumper must be removed from I O Terminals 01 and 11 and installed between I O Terminals 01 and 04 5 Verify that the Stop input is present or the drive will not start Important If I O Terminal 01 is used as a stop input the jumper between I O Terminals 01 and 11 must be removed PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 2 2 Start Up Applying Power to the Drive 6 Apply AC power and control voltages to the drive 7 Familiarize yourself with the integral keypad features see page 2 3 before setting any Program Group parameters Start Stop Dir
89. on on See page About Parameters 3 1 Parameter Organization 3 2 Display Group 3 3 Basic Program Group 3 8 Terminal Block Group 3 13 Communications Group 3 17 Advanced Program Group 3 19 Parameter Cross Reference by Name 3 31 About Parameters To configure a drive to operate in a specific way drive parameters may have to be set Three types of parameters exist e ENUM ENUM parameters allow a selection from 2 or more items Each item is represented by a number e Numeric Parameters These parameters have a single numerical value i e 0 1 Volts e Bit Parameters Bit parameters have four individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true Some parameters are marked as follows Stop drive before changing this parameter W 32 bit parameter Parameters marked 32 bit will have two parameter numbers when using RS485 communications and programming software PowerFlex 4M Adjustable Frequency Drive FAN 1 xx 2 xx User Manual Publication 22F UM001D EN E PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Programming and Parameters Parameter Organization Group Basic Display Display To Basic Program Terminal Block Communications Advanced Program Publication 22F UM001D EN E Parameters Output Freq Commanded Freq Output Curren
90. onnecting an RS 485 Network D 3 Index PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Preface Overview The purpose of this manual is to provide you with the basic information needed to install start up and troubleshoot the PowerFlex 4M Adjustable Frequency AC Drive For information on See page Who Should Use this Manual P 1 Reference Materials P 1 Manual Conventions P 2 Drive Frame Sizes p2 General Precautions P 3 Catalog Number Explanation P 4 Who Should Use this Manual This manual is intended for qualified personnel You must be able to program and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions Reference Materials The following manuals are recommended for general drive information Title Publication Available Online at Wiring and Grounding DRIVES INO01 Guidelines for Pulse Width Modulated PWM AC Drives Preventive Maintenance of DRIVES SB001 Industrial Control and Drive System Equipment Safety Guidelines for the SGI 1 1 www rockwellautomation com Application Installation and literature Maintenance of Solid State Control A Global Reference Guide for 0100 2 10 Reading Schematic Diagrams Guarding Against Electrostatic 8000 4 5 2 Damage PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Pu
91. onstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to the User Manual CE Declarations of Conformity are available online at http www ab com certification ce docs Low Voltage Directive 73 23 EEC e EN50178 Electronic equipment for use in power installations EMC Directive 89 336 EEC e EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes e The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents e Use of line filters in ungrounded systems is not recommended e Conformity of the drive with CE EMC requirements does not guarantee an entire machine installation complies with CE EMC requirements Many factors can influence total machine installation compliance PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 1 22 gt Installation Wiring Essential Requirements for CE Compliance Conditions 1 3 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 1 Grounding as described in Figure 1 6 Refer to page 1 6 for additional grounding recommendations 2 Output power control I O and signal wiring must be braided shielded cable with a cov
92. ordered with internal S Ty explanation on page P 4 and Table B B for detai S pe filters Refer to the Catalog Number 3 This filter is suitable for use with a cable length up to 100 meters 328 feet for Class A and 25 meters 82 feet for Class B environments PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Accessories and Dimensions B 5 Table B G Human Interface Module HIM Option Kits and Accessories Item LCD Display Remote Panel Mount Description Digital speed control CopyCat capable IP66 NEMA Type 4X 12 indoor use only 22 HIM C2 includes 2 9 meter cable 22 HIM C28 includes 2 meter cable Catalog Number 22 HIM C2 22 HIM C2s 1 LCD Display Remote Handheld Digital speed control Full numeric keypad CopyCat capable IP30 NEMA Type 1 Includes 1 0 meter cable Panel mount with optional Bezel Kit 22 HIM A3 Bezel Kit Panel mount for LCD Displav Remote Handheld unit IP30 NEMA Tvpe 1 22 HIM B1 DSI HIM Cable DSI HIM to RJ45 cable 1 The 22 HIM C2S is smaller than the 22 H 1 0 Meter 3 3 Feet 2 9 Meter 9 51 Feet Table B H Communication Option Kits Item External DSI Communications Kit Description External mounting kit for 22 COMM C D E P 22 HIM H10 22 HIM H30 M C2 and cannot be used as a direct replacement Catalog Number 2 22 XCOMM DC BASE External Co
93. re saved and stored in Non Volatile Storage NVS or RAM only If they are stored in RAM the values will be lost at power down Options 0 Save Default 1 RAM Only ATTENTION Risk of equipment damage exists If a controller is programmed to write parameter data to Non Volatile Storage NVS frequently the NVS will quickly exceed its life cycle and cause the drive to malfunction Do not create a program that frequently uses configurable outputs to write parameter data to NVS unless C307 Comm Write Mode is set to option 1 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 19 Advanced Program Group A401 Accel Time 2 Related Parameter s P109 When active sets the rate of acceleration for all speed increases except jog Refer to the flowchart on page 1 20 for details Maximum Freq Accel Time Accel pate Values Default 20 0 Secs Min Max 0 0 600 0 Secs Display 0 1 Secs P105 Maximum Freq Speed ry P109 or A401 jq P110 or A402 0 Accel Time x le Decel Time x Time A402 Decel Time 2 Related Parameter s P110 When active sets the rate of deceleration for all speed decreases except jog Refer to the flowchart on page 1 20 for details Maximum Freq Decel Time Decel Rate Values Default 20 0 Secs Min Max 0 1 600 0 Secs Display 0 1 Secs P105 Maximum Freq A P109
94. rip occurs at 810V DC bus voltage equivalent to 575V AC incoming line Under Voltage 100 120V AC Input Trip occurs at 210V DC bus voltage equivalent to 75V AC incoming line 200 240V AC Input Trip occurs at 210V DC bus voltage equivalent to 150V AC incoming line 380 480V AC Input Trip occurs at 390V DC bus voltage equivalent to 275V AC incoming line Control Ride Through Minimum ride through is 0 5 Secs typical value 2 Secs Faultless Power Ride Through 100 milliseconds Dynamic Braking Internal brake IGBT included with power ratings 5 5 kW 7 5 HP and 7 5 kW 10 0 HP for 240V 3 phase drives and 5 5 kW 7 5 HP 7 5 kW 10 0 HP and 11 0 kW 15 0 HP for 480V 3 phase drives See Appendix B for ordering information PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E A 4 Supplemental Drive Information Category Specification Environment Altitude 1000 m 3300 ft max without derating Maximum Surrounding Air Temperature without derating IP20 10 to 50 C 14 to 122 F IP20 zero stacking 10 to 40 C 14 to 104 F Cooling Method Convection 120V 1 Phase 0 75 kW 1 HP and below 240V 1 Phase 0 4 kW 0 5 HP and below 240V 3 Phase 0 75 kW 1 HP and below 480V 3 Phase 0 75 kW 1 HP and below Fan All other drive ratings Storage Temperature 40 to 85 degree
95. roup continued A457 Maximum Voltage Sets the highest voltage the drive will output Values Default Drive Rated Volts Min Max 20 Drive Rated Volts Display 1 VAC A458 Program Lock Protects parameters against change by unauthorized personnel Options 0 Unlocked Default 1 Locked A459 Testpoint Sel Used by Rockwell Automation field service personnel Values Default 400 Min Max O FFFF Display 1 Hex A461 Motor NP FLA Set to the motor nameplate rated full load amps Values Default Drive Rated Amps Min Max 0 1 Drive Rated Amps x 2 Display 0 1 Amps PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters Parameter Cross Reference by Name Parameter Name Number Group Accel Time 1 Accel Time 2 Analog In 0 10V Analog In 4 20mA Anlg In 0 10V Hi Anlg In 0 10V Lo Anlg In4 20mA Hi Anlg In4 20mA Lo Auto Rstrt Delay Auto Rstrt Tries Boost Select Bus Reg Mode Comm Data Rate Comm Format Comm Loss Action Comm Loss Time Comm Node Addr Comm Status Comm Write Mode Commanded Freq Compensation Contrl In Status Control Source Control SW Ver Current Limit DB Duty Cycle DB Resistor Sel DC Brake Level DC Brake Time DC Bus Voltage Decel Time 1 Decel Time 2 Dig In Status Digital In1 Sel Digital In2 Sel Drive Status Drive Temp Drive Type Elapsed Run Time Fault 1 Code Fault 2
96. s PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 23 Advanced Program Group continued A425 DC Brake Level Related Parameter s P107 A418 Defines the maximum DC brake current in amps applied to the motor when P107 Stop Mode is set to either Ramp or DC Brake Values Default Drive Rated Amps x 0 05 Min Max 0 0 Drive Rated Amps x 1 8 Display 0 1 Amps Ramp to Stop Mode DC Injection Braking Mode lt S a a Speed DC Brake Time Volts Speed Volts Speed DC Brake Level Time Time Stop Command Stop Command ATTENTION Ifa hazard of injury due to movement of equipment or material exists A an auxiliary mechanical braking device must be used ATTENTION This feature should not be used with synchronous or permanent A magnet motors Motors may be demagnetized during braking A427 DB Resistor Sel Related Parameter s A428 Stop drive before changing this parameter Enables disables external dynamic braking This parameter applies only to Frame C drives Setting Min Max 0 Disabled 1 Normal RA Res 5 Duty Cycle Refer to Table B C on page B 2 2 No Protection 100 Duty Cycle 3 Duty Cycle Limited 1 99 of Duty Cycle see A428 The drive is able to provide full braking indefinitely Braking power is limited by the external DB resistor When this param
97. s C 40 to 185 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 0 to 95 non condensing Shock operating 15G peak for 11ms duration 1 0ms Vibration operating 1G peak 5 to 2000 Hz Control Carrier Frequency 2 10 kHz Drive rating based on 4 kHz Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input Within 0 5 of maximum output frequency Speed Regulation Open Loop 2 of base speed across a 40 1 speed range with Slip Compensation Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and Curve Acceleration Deceleration Two independently programmable acceleration and deceleration times Each time may be programmed from 0 600 seconds in 0 1 second Increments Intermittent Overload 150 Overload capability for up to 1 minute 200 Overload capability for up to 3 seconds Electronic Motor Overload Provides class 10 motor overload protection Protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File 29572 Electrical Voltage Tolerance 200 240V 10 380 480V 10 460 600V 10 Frequency Tolerance 48 63 H
98. s Default Read Only Min Max Based on Drive Rating Display 1 VDC PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 4 Programming and Parameters Display Group continued d006 Drive Status Related Parameter s A434 Present operating condition of the drive ANA Wii 1 Condition True 0 Condition False Running Bit 0 Forward Bit 1 Accelerating Bit 2 Decelerating Bit 3 Values Default Read Only Min Max 0 1 Displav 1 d007 Fault 1 Code d008 Fault 2 Code d009 Fault 3 Code A code that represents a drive fault The codes will appear in these parameters in the order they occur d007 Fault 1 Code the most recent fault Repetitive faults will only be recorded once Refer to Chapter 4 for fault code descriptions Values Default Read Only Min Max F2 F122 Display FI d010 Process Display Related Parameter s d001 A440 A438 A439 7 32 bit parameter The output frequency scaled by A440 Process Factor or by A438 Process Time Lo and A439 Process Time Hil Output Process _ Process Freq Factor Display Values Default Read Only Min Max 0 00 9999 Display 0 01 1 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 5 Display Group continued d012 Control Source Related Parameter s P106 P108 t201
99. s two resistors wired in parallel PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Accessories and Dimensions B 3 Table B D Bulletin 1321 3R Series Line Reactors Maximum Fundamental Continuous Watts Catalog Input Voltage kW HP Amps Amps Inductance Loss _ Number 1 240V 50 60 Hz 0 2 10 25 12 3 12 0 mh 7 5W 1321 3R2 A grase o4 105 14 6 120mh 21W 1321 3R4 D 0 75 1 0 8 12 3 0 mh 29W 1321 3R8 B 1 5 20 8 12 1 5 mh 19 5 W 1321 3R8 A 2 2 3 0 12 18 1 25 mh 26 W 1321 3R12 A 3 7 5 0 18 27 0 5 mh 36 W 1321 3R18 A 5 5 7 5 125 37 5 0 5 mh 48 W 1321 3R25 A 7 5 10 0 35 52 5 0 4 mh 49 W 1321 3R35 A 480V 50 60 Hz 0 4 10 5 2 3 20 0 mh 11 3W_ 1321 3R2 B 3 Phase 0 75 11014 6 9 0mh 20W 11321 3A4 C 15 2 0 4 6 6 5 mh 20 W 1321 3R4 B 2 2 3 0 8 12 5 0 mh 25 3 W 1321 3R8 C 3 7 5 0 12 18 2 5 mh 31 W 1321 3R12 B 55 7 5 12 18 2 5 mh 31 W 1321 3R12 B 75 10 0 18 27 1 5 mh 43 W 1321 3R18 B 11 0 15 0 25 37 5 1 2mh 52 W 1321 3R25 B 1 Catalog numbers listed are for 3 impedance open style units NEMA Type 1 and 5 impedance reactor types are also available Refer to publication 1321 TD001 Table B E DC Bus Inductors Inductance Input Voltage kw HP Amps Imh MTE Catalog Number 2 240V 50 60 Hz 5 5 75 32 0 85 32RB001 S phase 75 100 40 05 40RB001 480V 50 60 Hz 5 5 7 5 18 3 75 18RB004 3 Phase 75 100
100. scriptions The voltage must be zero Darkened LEDs or a darkened LCD display is not an indication that capacitors have discharged to safe voltage levels ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION The bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads However it can also cause either of the following two conditions to occur 1 Fast positive changes in input
101. software package that provides 9303 4DTEO1ENE CD ROM Version 1 01 or later an intuitive means for monitoring or configuring Allen Bradley drives and communication adapters online and offline Compatibility Windows 98 ME NT 4 0 Service Pack 3 or later 2000 and XP i See www ab com drives driveexplorer htm for supported devices 2 For pricing information refer to the PowerFlex 4 Class Price List Publication 22 PL001 PowerFlex 4M Adjustable Frequency Drive FAN 1 xx 2 xx User Manual Publication 22F UM001D EN E B 6 Accessories and Dimensions Product Dimensions Table B I PowerFlex 4M Panel Mount Drives Ratings are in kW and HP oO 120V AC 1 Phase 240V AC 1 Phase 240V AC 3 Phase 480V AC 3 Phase L A 102 025 0 2 0 25 0 2 0 25 0 4 0 5 0 4 0 5 0 4 0 5 0 4 0 5 0 75 1 0 0 75 1 0 0 75 1 0 1 5 2 0 1 5 2 0 B 10 75 1 0 1 5 2 0 2 2 3 0 2 2 3 0 1 1 1 5 22 3 0 3 7 5 0 3 7 5 0 C 5 5 7 5 5 5 7 5 7 5 10 0 75 10 0 11 0 15 0 Figure B 1 PowerFlex 4M Panel Mount Drives Dimensions are in millimeters and inches Weights are in kilograms and pounds a e mb 19 5 Gan dc f Note Wee So fi 1 m DIN rail mounting is not applicable to Frame C i i Shipping Frame a b c d e
102. ss A 5 Wiring 1 1 Block Diagram 1 14 I O 1 13 O Examples 1 15 1 18 Potentiometer 1 15 Power 1 9 PTC Example 1 15 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Index 4 Notes PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E o www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 22F UM001D EN E June 2013 Supersedes 22F UM001C EN E July 2008 Copyright 2013 Rockwell Automation Inc All rights reserved
103. start after a stop input loss of power or fault condition Options 0 Keypad Default e Integral keypad controls drive operation e 1 O Terminal 1 Stop coast to stop e When active the Reverse key is also active unless disabled by A434 Reverse Disable 1 3 Wire I O Terminal 1 Stop stop according to the value set in P107 Stop Mode 2 2 Wire I O Terminal 1 Stop coast to stop 3 2 W Lvl Sens Drive will restart after a Stop command when e Stop is removed and e Start is held active ATTENTION Hazard of injury exists due to unintended operation When P106 Start Source is set to option 3 and the Run input is maintained the Run inputs do not need to be toggled after a Stop input for the drive to run again A Stop function is provided only when the Stop input is active open 4 2 W Hi Speed Important There is greater potential voltage on the output terminals when using this option e Outputs are kept in a ready to run state The drive will respond to a Start command within 10 ms e O Terminal 1 Stop coast to stop 5 Comm Port e Remote communications Refer to Appendix C for details e 1 0 Terminal 1 Stop coast to stop W When using option 5 Comm Port if the drive is using a network for control and the user s program is maintaining a Start or Jog command without sending a Stop command the drive wi
104. t Output Voltage DC Bus Voltage Drive Status Fault 1 Code Fault 2 Code Fault 3 Code Process Display Motor NP Volts Motor NP Hertz Motor OL Current Minimum Freq Maximum Freq Start Source Digital In1 Sel Digital In2 Sel Analog In 0 10V Lo Analog In 0 10V Hi Language Comm Data Rate Comm Node Addr Comm Loss Action Comm Loss Time Comm Format Comm Write Mode Accel Time 2 Decel Time 2 S Curve Jog Frequency Jog Accel Decel Internal Freq Preset Freq 0 Preset Freq 1 Preset Freq 2 Preset Freq 3 Skip Frequency Skip Freq Band DC Brake Time DC Brake Level DB Resistor Sel DB Duty Cycle Start At PowerUp Reverse Disable Flying Start En d001 d002 d003 d004 d005 d006 d007 d008 d009 d010 P101 P102 P103 P104 P105 P106 t201 t202 t211 t212 C301 C302 C303 C304 C305 C306 C307 A401 A402 A403 A404 A405 A409 A410 A411 A412 A413 A418 A419 A424 A425 A427 A428 A433 A434 A435 Control Source Contrl In Status Dig In Status Comm Status Control SW Ver Drive Type Elapsed Run Time Testpoint Data Analog In 0 10V Analog In 4 20mA Drive Temp Stop Mode Speed Reference Accel Time 1 Decel Time 1 Motor OL Ret Reset To Defalts Analog In 4 20mA Lo Analog In 4 20mA Hi Relav Out Sel Relav Out Level Compensation Slip Hertz FLA Process Time Lo Process Time Hi Process Factor Bus Reg Mode Current Limit Motor OL Select PWM Frequency SW Current Trip Fault Clear Auto Rs
105. t Protection Number Voltage 140M Motor Min Enejosurg kW HP Amps Range kVA Amps Fuses Protectors 3 Contactors Volume in 100 120V AC 10 1 Phase Input 0 230V 3 Phase Output 22F V1P6N103 0 2 0 25 1 6 90 126 0 8 6 4 10 140M C2E C10 J100 CO9 1655 22F V2P5N103 0 4 0 5 12 5 90 126 71 1 9 0 15 140M C2E C16 100 C12 1655 22F V4P5N103 0 75 1 0 14 5 90 126 2 2 18 0 30 140M D8E C20 100 C23 1655 22F V6PON103 1 1 1 5 6 0 90 126 29 24 0 40 140M F8E C32 100 C30 1655 200 240V AC 10 1 Phase Input 0 230V 3 Phase Output 22F A1P6N103 0 2 0 25 1 6 180 265 0 7 5 3 10 140M C2E B63 100 C09 1655 22F A2P5N103 0 4 0 5 12 5 180 265 1 6 6 5 10 140M C2E C10 100 C09 1655 22F A4P2N103 0 75 1 0 14 2 180 265 2 0 8 2 15 140M C2E C16 100 C12 1655 22F A8PON103 1 5 2 0 8 0 180 265 5 4 22 3 35 140M D8E C25 100 C23 1655 22F AO11N103 2 2 3 0 11 0 180 265 5 9 24 3 40 140M F8E C32 100 C30 1655 200 240V AC 10 1 Phase Input 0 230V 3 Phase Output with Filter 22F A1P6N113 0 2 0 25 1 6 180 265 1 3 5 3 10 140M C2E B63 100 C09 1655 22F A2P5N113 0 4 0 5 12 5 180 265 1 6 6 5 10 140M C2E C10 100 C09 1655 22F A4P2N113 0 75 1 0 14 2 180 265 2 0 8 2 15 140M C2E C16 100 C12 1655 22F A8PON113 1 5 2 0 8 0 180 265 5 4 22 3 35 140M D8E C25 100 C23 1655 22F A011N113 2 2 3 0 11 0 180 265 5 9 24 3 J40 140M F8E C32 100 C30 1655
106. ternational codes standards regulations or industry guidelines Values Default 0 Min Max 0 9 Display 1 A452 Auto Rstrt Delay Related Parameter s A451 Sets the time between restart attempts when A451 Auto Rstrt Tries is set to a value other than zero Values Default 1 0 Secs Min Max 0 0 120 0 Secs Display 0 1 Secs PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 29 Advanced Program Group continued A453 Boost Select Related Parameter s d004 P101 P102 Sets the boost voltage of P101 Motor NP Volts and redefines the Volts per Hz curve 1 i Drive may add additional voltage unless option 5 is selected Options 1 30 0 VT 35 0 VT Variable Torque 3 40 0 VT 4 45 0 VT 5 0 0 no IR 6 0 0 7 2 5 CT Default for 3 7 5 5 7 5 amp 11 0 kW 5 0 7 5 10 0 amp 15 0 HP Drives 8 _ 5 0 CT Default Constant Torque 7 5 CT 10 10 0 CT 11 12 5 CT 12 15 0 CT 13 17 5 CT 14 20 0 CT 100 1 2 Motor NP Volts 50 F 4 5 E a a a T F 1 v Settings i a 5 14 l 2 e LE 4 50 100 96 P102 Motor NP Hertz PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 30 Programming and Parameters Advanced Program G
107. time drive is outputting power Time is displayed in 10 hour increments Values Default Read Only Min Max 0 9999 Hrs Display 1 10 Hrs d019 Testpoint Data Related Parameter s A459 The present value of the function selected in A459 Testpoint Sel Values Default Read Only Min Max O FFFF Display 1 Hex d020 Analog In 0 10V Related Parameter s t211 t212 The present value of the voltage at I O Terminal 13 100 0 10 volts Values Default Read Only Min Max 0 0 100 0 Display 0 1 d021 Analog In 4 20mA Related Parameter s 1213 t214 The present value of the current at I O Terminal 15 0 0 4mA 100 0 20mA Values Default Read Only Min Max 0 0 100 0 Display 0 1 d022 Drive Temp Present operating temperature of the drive power section Values Default Read Only Min Max 0 120 degC Display 1 degC PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 8 Programming and Parameters Basic Program Group P101 Motor NP Volts Related Parameter s 004 A453 Stop drive before changing this parameter Set to the motor nameplate rated voltage Values Default Based on Drive Rating Min Max 20 Drive Rated Voltage Display 1 VAC P102 Motor NP Hertz Related Parameter s A453 A444 Stop drive before changing this parameter Set to the motor nameplate rated frequency Values
108. to the PowerFlex 4M User Manual since the July 2008 release Manual Updates Description of New or Updated Information Page s Minimum Enclosure Volume column and new footnotes added 1 8 A 2 Drive Fuse amp Circuit Breaker Ratings topic updated A 1 Electronic Motor Overload Protection description updated A 4 The information below summarizes the changes to the PowerFlex 4M User Manual since the August 2007 release Manual Updates Description of New or Updated Information Page s Footnote 2 deleted from EN61800 3 Second Environment in Table 1 1 1 22 Note to stop drive before changing parameter t211 Anlg In 0 10V Lo 3 14 removed New option 13 I O Control for parameter t221 Relay Out Sel added 3 15 Fault description for F3 corrected 4 3 Corrected Table B F by adding the 0 75 kW 1 0 HP and 1 5 kW 2 0 HP B 4 ratings for the 22F RF025 BL EMC line filter Description for bits 14 13 and 12 of register address 8192 corrected C 4 Information on reading register address 8192 clarified C 4 Description for bits 6 7 and 15 of register address 8192 updated C 4 C 5 Ci Information on reading register address 8193 clarified Figure C 1 Network Wiring Diagram updated Guidelines on standard RS485 wiring practices added O el PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E soc 2 The information below summarizes
109. trt Tries Auto Rstrt Delay Boost Select Maximum Voltage Program Lock Testpoint Sel Motor NP FLA d012 d013 d014 d015 d016 d017 d018 d019 d020 d021 d022 P107 P108 P109 P110 P111 P112 d213 d214 1221 1222 A436 A437 A438 A439 A440 A441 A442 A444 A446 A448 A450 A451 A452 A453 A457 A458 A459 A461 Programming and Parameters 3 3 Display Group d001 Output Freq Related Parameter s d002 d010 P104 P105 P108 Output frequency present at T1 T2 amp T3 U V amp W Values Default Read Only Min Max 0 0 P105 Maximum Freq Display 0 1 Hz d002 Commanded Freq Related Parameter s d001 d013 P104 P105 P108 Value of the active frequency command Displays the commanded frequency even if the drive is not running Important The frequency command can come from a number of sources Refer to Start and Speed Reference Control on page 1 19 for details Values Default Read Only Min Max 0 0 P105 Maximum Freq Display 0 1 Hz d003 Output Current The output current present at T1 T2 amp T3 U V amp W Values Default Read Only Min Max 0 00 Drive Rated Amps x 2 Display 0 01 Amps d004 Output Voltage Related Parameter s P101 A453 A457 Output voltage present at terminals T1 T2 amp T3 U V amp W Values Default Read Only Min Max 0 Drive Rated Volts Displav 0 1 VAC d005 DC Bus Voltage Present DC bus voltage level Value
110. try state or local codes may require different ratings Fusing The recommended fuse types are listed below If available current ratings do not match those listed in the tables provided choose the next higher fuse rating e IEC BS88 British Standard Parts 1 amp 2 EN60269 1 Parts 1 amp 2 type gG or equivalent should be used e UL UL Class RK1 T or J must be used 2 Circuit Breakers The non fuse listings in the following tables include inverse time circuit breakers instantaneous trip circuit breakers motor circuit protectors and 140M self protected combination motor controllers If one of these is chosen as the desired protection method the following requirements apply e IEC Both types of circuit breakers and 140M self protected combination motor controllers are acceptable for IEC installations e UL Only inverse time circuit breakers and the specified 140M self protected combination motor controllers are acceptable for UL installations 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH 2 Typical designations include Type J JKS LPJ DFJ Type T JJS JIN Type RK1 LPS KTS KTN PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E A 2 Supplemental Drive Information Specifications Drive Ratings Catalo Output Ratings Input Ratings Branch Circui
111. uency command in real time using the integral keypad Up Arrow or Down Arrow when in program mode Important Once the desired command frequency is reached the Enter key must be pressed to store this value to EEPROM memory If the ESC key is used before the Enter key the frequency will return to the original value following the normal accel decel curve Values Default 60 0 Hz Min Max 0 0 400 0 Hz Display 0 1 Hz PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 21 Advanced Program Group continued A410 Preset Freq 0 Related Parameterfs P108 P109 P110 t201 1202 A411 Preset Freq 1 i A412 Preset Freq 2 A413 Preset Freq 3 Values A410 Default 0 0 Hz A411 Default 5 0 Hz A412 Default 10 0 Hz A413 Default 20 0 Hz Min Max 0 0 400 0 Hz Display 0 1 Hz Provides a fixed frequency command value when t201 t202 Digital Inx Sel is set to 4 Preset Frequencies An active preset input will override speed command as shown in the flowchart on page 1 20 1 To activate A410 Preset Freq 0 set P108 Speed Reference to option 4 Preset Freq 0 3 Input State of Digital In 1 Input State of Digital In 2 I O Terminal 05 I O Terminal 06 Frequency Source Accel Decel Parameter Used 0 0 A410 Preset Freq 0 Accel Time 1 Decel Time 1 1 0 A411 Preset Freq 1 Accel Time 1 Decel
112. ues Default Read Only Min Max 0 1 Displav 1 PowerFlex 4M Adjustable Frequency Drive FAN 1 xx 2 xx User Manual Publication 22F UM001D EN E 3 6 Programming and Parameters Display Group continued d014 Dig In Status Related Parameter s t201 t202 Status of the control terminal block digital inputs AAAI LIL i 1 Input Present 0 Input Not Present Digital Int Sel I O Terminal 05 Bit 0 Digital In2 Sel I O Terminal 06 Bit 1 Reserved Bit 2 Reserved Bit 3 Values Default Read Only Min Max 0 1 Displav 1 d015 Comm Status Related Parameter s C302 C306 Status of the communications ports ANIA WILL IL l 1 Condition True 0 Condition False Receiving Data Bit 0 Transmitting Data Bit 1 RS485 DSI Based Option Connected Bit 2 Allen Bradley devices only Communication Error Occurred Bit 3 Values Default Read Only Min Max 0 1 Displav 1 d016 Control SW Ver Main Control Board software version Values Default Read Only Min Max 1 00 99 99 Display 0 01 d017 Drive Type Used by Rockwell Automation field service personnel Values Default Read Only Min Max 1001 9999 Display 1 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Programming and Parameters 3 7 Display Group continued d018 Elapsed Run Time Accumulated
113. veExplorer 3 1 E Earthing see Grounding EMC RFI Grounding Filter 1 6 Interference 1 21 Enclosure Rating Changing 1 2 ESD Static Discharge P 3 F Faults Auto Rstrt Tries 4 4 Auxiliary Input 4 3 Comm Loss 4 4 Drive Overload 4 4 Ground Fault 4 3 Heatsink OvrTmp 4 3 HW OverCurrent 4 3 O Board Fail 4 4 Motor Overload 4 3 Motor Stalled 4 3 OverVoltage 4 3 Parameter Checksum 4 4 Phase Short 4 4 Phase to Ground Short 4 4 Power Loss 4 3 Power Unit 4 4 SW OverCurrent 4 4 UnderVoltage 4 3 Filter RFI 1 6 Frame Designations P 2 A 1 B 6 Fuses Input 1 7 Ratings A 1 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Index 2 G General Precautions P 3 Ground Fault 4 3 Grounding Filter 1 6 General 1 5 H Heatsink OvrTmp Fault 4 3 HW OverCurrent Fault 4 3 I O Wiring 1 13 Wiring Examples 1 15 1 18 I O Board Fail Fault 4 4 Input Contactor 1 12 Input Fusing 1 7 Input Potentiometer 1 15 Input Power Conditioning 1 4 Installation 1 1 Integral Keypad 2 3 Interference EMC RFI 1 21 K Keypad 2 3 L LEDs 2 3 M Minimum Clearances 1 2 Motor Cable Length 1 10 Motor Overload Fault 4 3 Motor Stalled Fault 4 3 motor starter 1 7 Mounting Options and Clearances MOVs 1 3 0 Opening the Cover 1 1 Operating Temperatures 1 2 Operator Interface 2 3 OverVoltage Fault 4 3 P Parameter Descriptions 3 1 Typ
114. voltage or imbalanced input voltages can cause uncommanded positive speed changes 2 Actual deceleration times can be longer than commanded deceleration times However a Stall Fault is generated if the drive remains in this state for 1 minute If this condition is unacceptable the bus regulator must be disabled see parameter A441 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E P 4 Overview Catalog Number Explanation 1 3 4 5 6 8 9 10 11 12 13 14 22F AA i Optional Code Code Version 22F PowerFlex 4M 3 No Brake IGBT 4 Standard Code Voltage Ph Code Rating V 120VAC 1 0 Not Filtered A 240VAC 1 i Filtered B 240V AC 3 D 480V AC 3 Code Interface Module 1 Fixed Keypad Code Purpose AA Reserved for thru custom firmware ZZ Code Enclosure N Panel Mount IP 20 NEMA Type Open Output Current 100 120V Input Output Current 200 240V Input Output Current 380 480V Input W H H kW HP Code Amps kW HP Code Amps kW HP Code Amps 1P6 1 6 0 2 0 25 1P6 1 6 0 2 0 25 1P5 15 0 4 0 5 2P5 25 0 4 0 5 2P5 25 0 4 0 5 2P5 25 0 75 1 0 4P5 45 0 75 1 0 4P2 42 0 75 1 0 4P2 42 1 5 2 0 6PO 6 0 1 1 1 5 8PO 8 0 1 5 2 0 6PO 6 0 2 2 3 0 011 11 0 2 2 3 0 8P7 87 3 7 5 0 012 12 0 2 2 3 0 013 13 0 5 5 7 5 017 17 5 3 7 5 0
115. z Input Phases Three phase input provides full rating Single phase operation provides 35 rated current Displacement Power Factor 0 98 across entire speed range Maximum Short Circuit Rating 100 000 Amps Symmetrical Actual Short Circuit Rating Determined by AIC Rating of installed fuse circuit breaker Transistor Type Isolated Gate Bipolar IGBT PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Supplemental Drive Information A 5 PowerFlex 4M Estimated Watts Loss Rated Load Speed amp PWM Voltage kW HP Watts Loss 100 120V 1 Phase 0 2 0 25 17 0 4 0 5 28 0 75 1 0 50 1 1 1 5 76 200 240V 1 Phase 0 2 0 25 14 0 4 0 5 25 0 75 1 0 43 1 5 2 0 82 2 2 3 0 109 200 240V 3 Phase 0 2 0 25 16 0 4 0 5 26 0 75 1 0 44 1 5 2 0 84 2 2 3 0 115 3 7 5 0 159 5 5 7 5 239 7 5 10 329 380 480V 3 Phase 0 4 0 5 24 0 75 1 0 4 1 5 2 0 74 2 2 3 0 92 3 7 5 0 135 5 5 7 5 190 7 5 10 294 11 15 378 PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E A 6 Supplemental Drive Information Notes PowerFlex 4M Adjustable Frequency Drive FRN 1 xx 2 xx User Manual Publication 22F UM001D EN E Appendix B Accessories and Dimensions For information on See page Product Selection B 1 Product Dimensions B 6 Product Selection Table B A Catalog Number Description 22F D 8P7

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