DC1103 + DC1107
Contents
1. i Mittelachse Ausschnitt 1 i centerline of front panel cut out Mittelachse Frontplatte 1 i centerline of front panel Alle MaBe in mm All dimensions in mm Frontrahmen front frame 215x156 Frontansicht Front view 2VF100537DG00 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 23 2VF100182FE03 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 gt Dismounting 24 2 3 Mounting and connecting 2 3 1 Mounting and installing The Dialog Controller is designed for automatic convection cooling Installation instructions The Dialog Controller must always be mounted on a flat surface The support points of the Dialog Controller may only differ from one another by max 0 5 mm If the Dialog Controller is nevertheless mounted on an une ven surface mechanical tensions may cause cracks in the faceplate 2 3 2 Snap In mounting for 3 5 devices The Dialog Controller can be placed inside the prepared front panel cut out without any tools gt Thetension springs on the sides and top fix the device in the front panel Snap In mounting Spannfedern Tension springs 2VF100526DG01 cdr Dismounting removal of the Dialog Controller takes place in reverse order Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100182FE03 docx USER MANUAL 1 22. 1 2 3 4 5 6 7 8 9 10 1t 12 13 14 15 EE pie 1i1 o 3o K mp 2 66 Jelalsi jel Screen size diagonal 03 3 5 BASIC extended 07 7 0 basic equipment TL Twin LAN Resolution Processor type Power PC 266 MHz Power PC 400 MHz Activation method T Touchpanel K Keyboard A Touch Keyboard 2VF100519DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100182FE03 docx USER MANUAL 1 2 DC1100 2 2 Layout of the DC1100 Dialog Controller 2 2 1 Block diagram posse A Touch Keyboard USB X7 ES Transceiver e Ethernet X6 o Transceiver o Ethernet X5 Transceiver alternativ alternatively T CAN X4 a Transceiver Display Touch Controller Display Controller Graphic USB Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100182FE03 docx DC1103_HB_en_2D1672003ZD00 docx Display Controller 2VF100521DG02 VSD 17 USER MANUAL 1 2 DC1100 2 2 2 Technical data DC1100 Module data DC1103 DC1105 Display QVGA VGA Diagonal 3 5 7 Wide Art no 270005300 Resolution 320 x 240 pixels 800 x 480 pixels Colours TFT 256 8 bits pixels TFT
3. Y y NV y Before you put the Dialog Controller back into service lock all its cove rings Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 49 2VF100184FE01 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 50 4 1 Real time clock with backup battery The DC11xx is equipped with a real time clock Setting the clock Use either the web configuration or the CODESYS BGHSysLibRtc lib library Power supply A rechargeable battery is incorporated to energise this clock Changing the rechargeable battery There is no need for the user to change the battery o NOTICE The battery must be changed expertly by the manufacturer of the module Type of rechargeable battery Panasonic VL2020 or equivalent Battery service life typ 10 years depending on temperature in use Battery storage gt 1 year voltage free thereafter the data of the RTC may possibly be lost Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103_HB_en_2D1672003ZD00 docx 2VF100184FE01 docx USER MANUAL 1 2 DC1100 5 Chemical resistance 5 1 Resistance of the touch screen The active area of the touch screen is resistant to the following chemicals if it is exposed to these for a period of one hour at a temperature of 21 C Household and industrial chemicals Semi luxury food and beverages Washing agents Tea Multipurpose cleaners Coffee Washing up liquid
4. ooooooccccnnccccooooccncnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnn nana nr nn nn nn nr nana nn nnnnnnnnnns 25 234 Connecting rr reto A AA A PU Ua ERE OR uus 25 2 4 O 26 2 4 1 Plug in connector overview sinne 26 2 4 2 POWSLSUpply 4 tas 26 2 4 8 10 100 Base T network connection Ethernet oococcccnnnccccccccncccconanonannconnncnnnnnnn ocn enne 26 244 USB a 288 AR leer IM ete cui detti 27 2 45 GAN DUS eget ete e LI ede Lote Let Lite Det eee er Le e Deed Naa 28 AS Seiren Ee tei e totes 29 247 EBUSsit iu hale se ects RR E E A EA dtu MILD LT 31 2 5 SD NeT oE D 32 3 DIALOG CONTROLLER OPERATION eeeseseeeeeeeeeenne nennen nnn nnnn nnns nnn n nasi ntn n sss nn nnns 33 3 1 COMMISSIONING m 33 3 2 Function selection indicators diagnostics ccccccccccccccccncccnononononononononononononononnnnnenenennnnnos 33 32 1 Status Indica Sui e eoe ttov IH PON a A E NAE 33 3 3 A m 35 3 9 1 Usingitheiservice Melli a a ini 36 3 3 2 Parameter MO ee ed too le eme ete e 36 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 5 DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 3 3 3 3 4 3 4 1 3 5 3 6 5 1 5 2 5 2 1 5 2 2 7 1 7 1 1 7 1 2 7 2 7 3 7 3 1 7 4 7 5 7 5 1 7 5 2 Config service merui
5. DC1100 2 3 3 Screw on mounting for 7 devices Required tools Box wrench Allan key 7 mm or open end wrench SW Securing The Dialog Controller is equipped with approx 15 mm long M 4 welded on stud bolts The unit is secured using U washers spring washers lock washers and nuts M 4 gt Remove the shipping nuts and washers gt Push the Dialog Controller through the panel cutout gt Secure the Dialog Controller in the panel cutout gt Adjustthe Dialog Controller in the panel cutout and tighten all nuts Li NOTICE Disassembly Follow the reverse sequence to disassemble the Dialog Controller 2 3 4 Connecting Power supply The Dialog Controller is energised via a 24 VDC external power supply Before connecting up check that the specifications required for the external power supply are observed External power supply 24 VDC Output voltage 24 VDC SELV 15 96 20 96 Ripple quantity Max 5 96 The DC voltage level must not drop below 20 4 V Output power Max 2 0 A at 24 VDC at 25 C Installation All connections and lines must be executed so that no faults are caused by inductive and capacitive inter ference in the Dialog Controller The supply lines must be sufficiently resilient to current and voltage gt Protective connector Connect the housing of the Dialog Controller to the pro tective conductor PE wire diameter min Cu 1 5 mm There is a 6 3 x 0 8 mm flat pin on the Dial
6. USER MANUAL 1 2 DC1100 Module data Ethernet interfaces Number type of interfaces 1x 10 100 Base T on RJ45 plug in connector Optional 2 Ethernet interface as the EtherCAT Master USB interface Number type of interface 1 x Host USB Rev 1 1 rear side CAN bus interface Number type of interface 1 x Standard CAN ISO 118968 isolated Serial interfaces Number type of interfaces 1 x RS232 1x RS485 E bus interface Type of interfaces I O extension bus max 7 users alternative to 2 Ethernet interface Other functions Realtime clock Yes battery buffered SD card Optional Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 19 2VF100182FE03 docx DC1103 HB en 2D1672003ZD00 docx USER MANUAL 1 2 DC1100 2 2 3 Front view of the DC1103 QK 2VF100517DG00 cdr 2 2 4 Dimensions of the DC1103 QK 232 2 l e Ed A oo io oo o oo E emus BBB E en Freie Luftzirkulation Alle Ma e in mm DC1103QK 3 5 free air circulation All dimensions in mm Freiraum clearance gt 20 mm 215 6 7 2VF100520DG00 cdr 20 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100182FE03 docx USER MANUAL 1 2 DC1100 2 2 5 Panel cut out for the DC1103 QK The Dialog Controller is intended for front installation A rectangular cu
7. 65536 16 bits pixels CPU user memory CPU 266 MHz CPU 400 MHz CPU Program memory Flash 16 MB 8 MB for application 32 MB Onboard 24 MB for application Program data memory RAM 64 MB 32 MB for application 128 MB Onboard 96 MB for application Retain memory 16 kB Development environment CODESYS PLC programming tool Input Sizes and weights Touch operation and or membrane keyboard Dimensions WxHxD mm 232x105x40 215x156x45 Weight Operating conditions 700g Ambient temperature 0 C to 55 C if installation instructions are observed Relative air humidity Transportation storage Max 85 non condensating Ambient temperature 20 C to 70 C Relative air humidity EMC protection class Max 85 non condensating Emitted interference EN 61000 6 3 residential area Immunity to interference EN 61000 6 2 industrial sector Protection type IP20 front IP54 Energy supply 24 V power supply unit Supply voltage 24 VDC 15 20 SELV max proportion of a c voltage 5 Power consumption typ 1 0 A max 2 0 A at 24 VDC Reverse voltage protection Yes Bridging in case of power failure 10 ms at lt 20 4 VDC Power Fail lt 19 2 VDC Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100182FE03 docx
8. matically identified and mounted in the media usbXmounted When the USB stick is unplugged the relevant media usbX directory automatically vanishes again if it is no longer being accessed by a program see above gt Either the first partition or if there is no partition the entire memory is mounted on the memory stick i e the relevant directory appears automatically gt Thefirst stick is mounted under media usbo the second under media usb1 etc Maximally 8 sticks can be plugged in and used at once media usb 0 7 If a new stick is plugged in or one which has previously been plugged in and then removed it will be placed in the directory bearing the lowest free number By connecting a USB hub it is possible to operate multiple sticks on one USB interface In this case attention must be paid that there are no USB devices still attached to the hub itself when it is plugged in and unplugged Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 27 2VF100182FE03 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 i NOTICE The mechanical structure of the USB port is designed for max 1 000 mating iL T X7 pin assignment B1 VCC B2 D USB B3 D B4 GND The maximum current available on the USB ports is 0 5 A A device requiring more current is not serviceable and may be damaged by this 2 4 5 CAN bus The CAN interface CANO CAN1 conforms to the ISO
9. 2 DC1100 7 Annex 7 1 Environmental Protection 7 1 1 Emission When used correctly our modules do not produce any harmful emissions 7 1 2 Disposal At the end of their service life modules may be returned to the manufacturer against payment of an all inclusive charge to cover costs The manufacturer will then arrange for the modules to be recycled 7 2 Maintenance Upkeep Do not insert apply detach or touch connections while in operation risk of destruction or malfunction Disconnect all incoming power supplies before working on our modules this also applies to connected peripheral equipment such as externally powered sensors programming devices etc All ventilation openings must always be kept free of any obstruction gt The modules are maintenance free when used correctly gt Clean only with a dry non fluffing cloth gt Do not use detergents 7 3 Repairs Service Repair work may only be carried out by the manufacturer or its authorised ser vice engineers 7 3 1 Warranty Sold under statutory warranty conditions Warranty lapses in the event of unauthorised attempts to repair the equipment and or product or in the event of any other form of intervention Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 55 2VF100055FE04 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 7 4 Nameplate Nameplate descriptions example O E
10. 2 3 Mounting Dialog Controllers are designed for installation on the front panel or for building into a switching cabinet in a rough industrial environment The fanless design and the flash memory make the cost and effort for mainte nance minimal Processors The Dialog Controller is equipped with either a 266 MHz or a 400 MHz clocked POWERPC processor from Freescale Display There are 3 5 and 7 TFT displays to choose from Ethernet Up to two 10 100 Mbit s Ethernet interfaces are available Thanks to the TCP IP and UDP IP protocols it is possible to link it very variably to visualisation software to higher order control units or an IT infrastructure The second Ethernet interface is implemented as an EtherCAT interface USB The USB host interface provides a widely used peripheral interface For example it can be used to carry out application updates or data migration simply via a USB stick Please contact our Technical Support if no driver support is available for a specific USB device CAN interfaces The Dialog Controller possesses 1 standard CAN interface which can be used up to 1 Mbit s Serial interfaces In all 2 serial interfaces can be deployed on the Dialog Controller The RS232 is supplemented by an RS485 interface E bus extension The I O level of the Dialog Controller can be extended by a maximum of 7 E bus users via the E bus plug in connector The E bus interface is not available in the EtherCAT device o
11. ACTIVE gt Display gt Display Service Menu Brightness Config Status display or contrast and backlighting adjustment Dialog Controllers with TFT displays The brilliance of the backlighting can be set by means of the keys Changes are applied immediately and will remain in effect until the next restart even if you leave the menu with the EXIT button The new value is saved by means of the Save button The EXIT button allows you to leave the menu without saving any changes which may have been made although such changes will remain in effect until the next restart Dialog Controllers with monochrome displays The contrast can be adjusted here 42 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100183FE01 docx USER MANUAL 1 2 DC1100 3 3 3 PLC window Sevice Menu The following states of the PLC Controller can be repre gt STOP sented in line 1 of the PLC window in the Service menu gt STOP SWITCH ACTIVE gt PLC STOPPED m gt PLC NO PROGRAM gt PLC ERROR STOP PLC STOPPED 21 RTSEXCPT_IOUPDATE_ERROR Display Description STOP SWITCH ACTIVE Operating mode selection switch S1 is set to the STOP position The PLC program can only be started with a programming tool if S1 is set in the RUN position PLC STOPPED Operating mode selection switch S1 is set to the RUN position Howev
12. and set each indivi dual gateway IP address byte The Save G IP button is then used to save the settings New settings will only take effect after a restart The EXIT button allows you to leave the menu without saving any changes which may have been made Check and adjust the communications parameters Link Mode Auto Automatic parameter setting negotiated among the communications parameters default setting The default settings should only be changed under special circumstan ces e g communications problems 100base Tx FD 100 MBit s full duplex 100base Tx HD 100 MBit s half duplex 10base T FD 10 MBit s full duplex 10base T HD 10 MBit s half duplex The Save button is used to save the new setting New settings will only take effect after a restart The EXIT button allows you to leave the menu without saving any changes which may have been made Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100183FE01 docx USER MANUAL 1 2 DC1100 IP ADDRESS Niontiar GATEWAY DES SIO Mode YEAR 2008 MONTH oO y L PET HOUR MINUTE SECOND BEESSH DHCP Mode Disabled The IP ADDRESS set on the Dialog Controller is valid Enabled The IP ADDRESS is automatically retrieved from a DCHP server Caution If DHCP is enabled and there is no DHCP server available the Controller will no
13. by application software Ethernet status LED Refer to the section 10 100 Base T Network Connection Ethernet 3 3 Service menu Functional scope The Dialog Controller s service menu allows the user to define and examine device and communications pa rameters as well as device states It also represents a valuable service and commissioning aid The service menu thus permits setting definition at the Ethernet interface and diagnostics functions in case of errors to be simplified and accelerated The service menu has a two part structure gt Basic structure Parameter window The following four menu items are displayed here Each menu item can contain additional subject related submenu items gt Config gt PLC gt Info gt Display PLC window Up to two lines reflecting the current PLC status can be displayed Line 1 will always be visible while line 2 will only appear when an error occurs ice Menu IP Config PLC Info Displa LI LI 1 LI 1 LI LI LI Li BOOTPROJECT REJECTED RETAIN ERROR 2VF100273DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 35 2VF100183FE01 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 3 3 1 Using the service menu Touch screen In Dialog Controllers with a built in touch screen the service menu can be operated directly via screen input Keyboard Ifthe Dialog Controller is equ
14. e Eee ete ER NER DE 55 MEI cte m 56 Nameplate descriptions example nennen nnnm nnne 56 Addresses and Bibliography uuusssannnseennnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnneeennnnnnnnnnnnen 57 Addresses 2 2 2 2 update e 57 Standards Bibliograpliy 2 E ORE RII REG RA EERC ER 58 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx USER MANUAL 1 2 DC1100 1 General Documentation This equipment manual is intended for qualified personnel and contains information regarding the moun ting installation commissioning and maintenance of the Dialog Controller The information contained in this manual is subject to change without prior notice 1 1 About this manual This equipment manual is an integral part of the product Make sure the equipment manual is always avail able near the product s point of employment The manual contains information about the following topics Areas of application Safety Mechanical construction Electrical construction Connections Commissioning Care and maintenance Decommissioning Disposal VUVVVVVVY Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 7 2VF100196FE02 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 1 2 Hazard categories and terminology A DANGER Immediate danger Failure to observe the information indicated by this warning
15. not be inserted or re moved otherwise the functions of the Dialog Controller may be impaired The SD card may only be inserted when the Dialog Controller is de energised The compact SD card drive is equipped with a push in push out insertion and ejection mechanism Gold plated contacts guarantee low contact resis tances and a service life of 10 000 push in cycles At present the write protection switch on the SD card is not identified The SD card drive has to be activated via the web configuration The files on the SD drive can be written read and copied The drive can be accessed via the following path media sd At present data memory cards with a memory capacity of up to 1 GB can be used 2VF100527DG01 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100182FE03 docx USER MANUAL 1 2 DC1100 3 Dialog Controller operation Never plug in apply disconnect or touch connections while the device is operating This could result in malfunction or destruction of the device Before working on the modules always switch all infeeds to them off including infeeds from con MALFUNCTION nected peripheral devices such as remote feed encoders programming devi ces etc 3 1 Commissioning Before applying the supply voltage recheck all connections to ensure they are properly wired and have the correct polarity Switching on The Dialog Con
16. via 200 Q at multiple points on the bus 30 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103_HB_en_2D1672003ZD00 docx 2VF100182FE03 docx USER MANUAL 1 2 DC1100 2 4 7 E bus If an E bus interface is available there is no second Ethernet interface The E bus X2 enables up to 7 E bus users to connect up to the Dialog Controller Please note that some E bus modules represent 2 E bus users owing to their functions such as for example QDIO E 16 16 Z2 Type Ethernet patch cable 1 1 assignment not crossed Wire cross section Min 0 22 mm Category CAT 5 Length Max 7 m The Dialog Controller provides the E bus modules with 0 5 A maximum current As a rule this current is sufficient to supply 7 E bus modules However if this power consumption is exceeded it may impair the serviceability of the E bus and the connected modules Therefore take note of the total power consumption of all E bus modules and all connected users together In special cases the connection of consumer devices such as an encoder causes the power limit to be exceeded Therefore use only consumer devices with the lowest possible power require ments Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 31 2VF100182FE03 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 32 2 5 SD Card While the module is in operation the SD card may
17. 11898 standard and can be operated up to the maxi mum baud rate of 1 Mbit s The lowest baud rate which can be set is 50 kbit s X4 pin assignment NC Do not connect a n CAN CAN_GND transceiver NC Do not connect NC Do not connect NC Do not connect CAN_H NC Do not connect oe O NI OO a 5 WO D NC Do not connect 28 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103_HB_en_2D1672003ZD00 docx 2VF100182FE03 docx USER MANUAL 1 2 DC1100 NOTICE A terminating resistor can be connected by means of the S2 CANO switch This is necessary if the appropriate CAN interface is located at the beginning or end of the relevant CAN bus topology 2 4 6 Serial interfaces The module has a total of 2 serial communication interfaces which can be connected via a joint RJ45 plug in connector X3 encompasses an RS232 and an RS485 interface NOTICE The RS232 interface X3 has an exceptional position Depending on the configuration it can be used either as a Linux console or as a PPP interface for remote maintenance or as a CODESYS programming in terface If the Dialog Controller is started in the configuration mode the module can be configured via a serial PPP connection in this mode Here too the connection is made via X3 The interfaces in the software are addressed by the following names Plug
18. AN in Automation international manufacturers and users organisation for CAN users in the field ofauto gt CiA mation CAN in Automation e V CiA Am Weichselgarten 26 D 91058 Erlangen Germany headquarters can cia de www can cia de EtherCAT Technology Group gt ETG ETG Headquarters Ostendstra e 196 D 90482 Nuremberg Germany info ethercat org www ethercat org Beuth Verlag GmbH 10772 Berlin gt DIN EN or Standards VDE Verlag GmbH 10625 Berlin VDE Verlag GmbH 10625 Berlin gt IEC Standards or Internet search www iec ch Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 57 2VF100055FE04 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 7 5 2 Standards Bibliography Standard Label IEC61131 1 EN61131 1 Programmable controllers Part 1 General information IEC61131 2 EN61131 2 Programmable controllers Part 2 Equipment requirements and tests IEC61131 3 EN61131 3 Programmable controllers Part 3 Programming languages IEC61131 4 EN61131Bl1 Programmable logic controllers Supplementary Sheet 1 User guidelines 1EC61000 6 4 EN61000 6 4 German EMC Standard Emitted interference IEC61000 6 2 EN61000 6 2 German EMC Standard Noise immunity ISO DIS 11898 Draft International Standard Road vehicles Interchange of digital information Controller Area Network CAN for high speed communication DIN EN ISO 13849 1 Safe
19. C1000 MP400 00 1131 vo 3 Num 204900100 ms o N Versi n 0000 SELV 24V DC 12A max OC www berghof com o o oe o0 2VF100080DG02 cdr Barcode same as identification number Module type plain text name of module Identification no is the unique labeling of the module consists of two elements Part no the first nine digits The designation of this number suffices for ordering a module The delivery takes place in each current hard and software version Serial no five digits behind the hyphen Version defines the design level of the module as supplied ex works Supply voltage Production date year calendar week of the production CE mark NOTICE The Version supply version panel specifies the design level of the 56 module as supplied ex works When replacing a module users with the CNW CANtrol Node Wizard tool can read off the current software version of the newly supplied module and then reload their own software version for a particular project if necessary With the latter in mind before the download you should always keep a record of the existing software levels in your project documentation software version node IDs baud rate etc Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103_HB_en_2D1672003ZD00 docx 2VF100055FE04 docx USER MANUAL 1 2 DC1100 7 5 Addresses and Bibliography 7 5 1 Addresses C
20. Ketchup Glass cleaner Mustard Hydrogen peroxide 3 Vinegar Lysol Soy sauce Ethanol Beer Isopropyl alcohol Red wine Acetone White wine Methyl ethyl ketone Cola Toluene Edible oil Concentrated hydrochloric acid Petroleum Gasoline Petrol Engine oil Diesel Gear oil Brake fluid Anti freeze Hydraulic oil Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 51 2VF100173FE01 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 5 2 Resistance of the front REFLEX foil towards chemicals 5 2 1 General resistance of the foil REFLEX is based on a polyester foil and possesses good resistance to solvents In compliance with DIN 42 115 part 2 REFLEX is resistant to the following chemicals after expo sure for over 24 hours without visible changes Chemicals Group Chemicals used Acids diluted inorganic 10 hydrochloric acid organic 95 acetic acid Alcohols Methanol Ethanol Isopropanol Aliphatic hydrocarbons n Heptane Alkaline lye diluted 2 sodium hydroxide solution Aromatic hydrocarbons Toluene Chlorinated hydrocarbons 1 1 1 trichloroethane Methylenchlorid Ester Ethyl acetic acid Ketone Acetone The product is not resistant to the following chemicals and impact which may damage the front foil Concentrated mineral acids Concentrated alkaline substances SURFACE Benzyl alcohol STABILITY Methyl alcohol Iodine or iodine solution High pressure vapo
21. USER MANUAL 1 2 DC1100 Dialog Controller Basic Plus B pt gt Content gt Completeness Copyright Berghof Automationstechnik GmbH Reproduction and duplication of this document and utilisation and communication of its content is prohibited unless with our express permission All rights reserved Damages will be payable in case of in fringement Disclaimer The content of this publication was checked for compliance with the hardware and software described How ever discrepancies may arise therefore no liability is assumed regarding complete compliance The infor mation in this document will be checked regularly and all necessary corrections will be included in subse quent editions Suggestions for improvements are always welcome Subject to technical changes Trademarks gt CANtrol and CANtrol dialog are registered trademarks of Berghof Automationstechnik GmbH gt Microsoft Windows and the Windows Logo are registered trademarks of Microsoft Corporation in the USA and other countries gt EtherCATS is a registered trademark and patented technology licensed from Beckhoff Automation GmbH Germany gt CiA and CANopen are registered community trademarks of CAN in Automation e V All rights reserved by the individual copyright holders General Information on this Manual This equipment manual contains product specific information valid at the time of publication This equipment manual is only c
22. cility Make sure the battery is fully discharged before disposing of it If necessary HAZARDOUS place an insulating strip across the contacts to prevent short circuits MATERIAL EMISSIONS 3 5 Maintenance Cleaning In order to prevent accidental activation and possible problems the Dialog Controller must be switched off when the front panel is cleaned Use a clean moistened lint free cloth to clean the front ofthe Dialog Con troller Please note the following to avoid damaging the front panel when cleaning it gt Never use high pressure or steam washers gt Never use caustic cleaning agents even diluted abrasives or hard objects to clean the panel gt Do not apply excessive pressure to the front panel when cleaning it 3 6 Help in case of problems Please read the section Basic safety measures Ifthe measures described there do not solve the problem please contact your supplier s Service Department Fault Possible cause Recommended action No function after the Dialog No power supply to the Make sure the power cord is plugged in Controller is started Dialog Controller Check the pin assignment for reversed pola rity Check measure the connecting voltage The Dialog Controller fails to Memory fault Return the device for service completely boot Corrupted software Put the device in the configuration mode and reload the firmware Berghof Automationstechnik GmbH Harretstrasse 1 72800 Enin
23. eneric standard electrostatic discharge for industrial environments 12 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100196FE02 docx USER MANUAL 1 2 DC1100 1 8 Transport and setup Please note the specified storage conditions in the section Technical specifica tions Transport Protect the Dialog Controller against extreme mechanical stress during transport Always transport the Dia log Controller in its original packaging The built in components are extremely sensitive to jarring and strong vibrations Condensation hazard resulting from climatic fluctuations Risk of damage as a result of moisture forming on or in the Dialog Controller condensation This can result in destruction of the device or consequential damages CONDENSATION After storage or transport in cold weather or under conditions of strongly fluctu ating temperatures the Dialog Controller must be allowed to slowly adjust to the ambient temperature at its point of use before it can be taken into service In case of condensation the unit may not be taken into service for at least 12 hours temperature compensation Unpacking Proceed as follows gt Inspect the packaging for any external damage If the packaging is severely damaged or if damage to the contents can be detected do not open the packaging any further Immediately contact your shipper and your suppli
24. ensive property damage Only open the housing cover once the Dialog Controller has been safely dis HAZARDOUS connected from the power supply VOLTAGE 10 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100196FE02 docx USER MANUAL 1 2 DC1100 1 6 Intended use This is a modular automation system based on the CANbus intended for industrial control applications with in the medium to high performance range The automation system is designed for use within Overvoltage Category I IEC 364 4 443 for the controlling and regulating of machinery and industrial processes in low voltage installations in which the rated supply voltage does not exceed 1 000 VAC 50 60 Hz or 1 500 VDC Qualified project planning and design proper transport storage installation use and careful maintenance are essential to the flawless and safe operation of the automation system The automation system may only be used within the scope ofthe data and applications specified in the present documentation and associated user manuals The automation system is to be used only as follows gt asprescribed gt in technically flawless condition gt without arbitrary or unauthorized changes and gt exclusively by qualified users The regulations of the German professional and trade associations the German technical supervisory board T V the VDE Association of German electrician
25. er gt Remove the packaging Do not discard the original packaging The packaging can be used for sub sequent transport gt Inspect the contents for visible shipping damage gt Check the contents against the order for completeness Save all included documentation This docu mentation contains important information concerning the Dialog Controller and is an integral part of the product gt Ifshipping damage is detected or if the received contents do not agree with the order please contact your supplier immediately Setup This Dialog Controller is designed for installation in fully enclosed circuit cabinets of industrial machinery and equipment When installing the Dialog Controller take particular care to ensure that the included seal profiles are not damaged Also ensure compliance with the ambient conditions specified under Technical specifications Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 13 2VF100196FE02 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 Blank page 14 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103_HB_en_2D1672003ZD00 docx 2VF100196FE02 docx USER MANUAL 1 2 DC1100 2 Product description The Dialog Controller is a realtime capable control module with a display and a broad range of data inter gt Brief description faces The module can be programmed in conformity with IEC 61131 3 CODESYS
26. er the PLC program has been put into the STOP state or there is another upcom ing error which has not yet been acknowledged with RESET PLC NO PROGRAM Operating mode selection switch S1 is set to the RUN position but no PLC program is loaded PLC ERROR STOP Operating mode selection switch S1 is set to the RUN position However the PLC program could not be started due to an error Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 43 2VF100183FE01 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 If an error occurs when the PLC program is started the following states may be displayed on line 2 in the PLC window Display Description BOOTPROJECT REJECTED RETAIN ERROR The Dialog Controller has detected a difference be tween the PLC program saved as the boot project and the most recently loaded PLC program The latter was only loaded to RAM and was not saved as a boot project If the Dialog Controller is switched off in this situation the system notes the ID number of the program previously loaded to RAM The displayed message now prevents the automatic startup of a possibly outdated PLC pro gram Error correction Either load save and then start the new PLC pro gram or use a reset command to start the saved and possibly outdated program RETAIN IDENTITY MISMATCH The Dialog Controller was unable to correctly reestablish the retain variables Error correction By per
27. error The program error can be identified from the diagnostic data and or the Breakpoint List file BPL generated by CODESYS and eliminated Further information on debugging with the aid of BPL files and debug ging in general is to be found in the CODESYS Online Help in the Berghof Target section RTSEXCPT DIVIDEBYZERO Division by zero in the PLC program prompts an error stop Notes on how to eliminate the error The program error can be identified from the diagnostic data and or the Breakpoint List file BPL generated by CODESYS and eliminated Further information on debugging with the aid of BPL files and debug ging in general is to be found in the CODESYS Online Help in the Berghof Target section 3 4 Decommissioning 3 4 1 Disposal Disassembly The Dialog Controller must be disassembled into its component parts for disposal All metal components can be disposed of as recyclable metal Electronic waste All electronic components such as PCBs drives etc must be set aside and disposed of separately Disposal is generally regulated by national and local ordinances which must be complied with 46 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100183FE01 docx USER MANUAL 1 2 DC1100 Battery Batteries contain materials which represent health and environmental hazards Batteries may only be disposed of at an authorized waste disposal fa
28. f the power supply the module mode as well as fault and error messages LED Logical state 1 PWR green ON Correct supply voltage to the module electronics Status LEDs for CP1131 P programs Status 3 green Status 4 red Status 5 red Description on off any Application program status RUN off on any Application program status STOP off flashing any Application program status ERROR STOP flashing on any Application program status Breakpoint STOP any any on CP1131 mode FORCE Basic recovery procedure in case of an ERROR STOP gt determine the cause of the error indicated in the service menu on the display or can be read using a web browser gt correct the cause of the error gt perform a controller reset or alternatively Mode selection switch Service menu CODESYS web browser gt return the controller to operation Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100183FE01 docx USER MANUAL 1 2 DC1100 NOTICE CP1131 P FORCE mode FORCE indicates that the application program is running and CODESYS forc es a value to be written to at least one variable at the start of every cycle This makes it evident to the user that the application program might react differently if no such forced access to the PLC program s process were to occur Status LEDs for CPC programs LEDs 3 to 5 can each be separately controlled
29. formation generated by the de vice should be saved for this reason Save Diag is used to store the relevant diagnostic data for example on a plugged in USB stick After such an error the Controller must be rebooted This takes place after data backup using the Reboot button Note The diagnostic data must definitely be saved prior to re booting because only at this time can all the important data be saved Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100183FE01 docx DC1103_HB_en_2D1672003ZD00 docx 45 USER MANUAL 1 2 DC1100 Display Description ACCESS_VIOLATION Illegal memory access by the PLC program e g by an invalid pointer Notes on how to eliminate the error The program error can be identified from the diagnostic data and or the Breakpoint List file BPL generated by CODESYS and eliminated Further information on debugging with the aid of BPL files and debug ging in general is to be found in the CODESYS Online Help in the Berghof Target section RTSEXCPT WATCHDOG It was not possible for a task within the PLC program which is moni tored by a watchdog to become active during the monitoring time This important watchdog monitoring makes it possible to find errors in the execution behaviour and in the tasking of the PLC program For such errors to be found at all it is important that each task is monitored by a watchdog Notes on how to eliminate the
30. forming a reset the saved PLC program can be started using the reset retain variables RTSEXCPT IOUPDATE ERROR One or all of the E bus modules were not detected after the PLC program started The E bus modules also include the I O expansion cards installed in the Dialog Controller All E bus modules entered in the controller configuration must be present and must be supplied with power at the time the program starts Error correction Check the number and type of E bus modules en tered in the controller configuration Check the con tacts and wiring connections on these E bus modu les Once the number of actually available E bus modules agrees with the controller configuration setting the controller can be restarted using a reset command 44 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100183FE01 docx USER MANUAL 1 2 DC1100 Exception Mode FATAL SYSTEM ERROR Hits A 81 ACCESS_VIOLATION SYSTEM HAS TO BE REBOOTED This display appears if an error has occurred when the PLC program is executed i e during program run The following error statuses can be displayed gt ACCESS_VIOLATION gt RTSEXCPT_WATCHDOG gt RTSEXCPT_DIVIDEBYZERO Standard procedure in case of an error Saving all relevant data is an important factor for error gt EXCEPTION Major exceptional errors analysis The diagnostic in
31. gen www berghof com 47 2VF100183FE01 docx DC1103 HB en 2D1672003ZD00 docx USER MANUAL 1 2 DC1100 Blank page 48 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100183FE01 docx USER MANUAL 1 2 DC1100 4 Maintenance Maintenance work Maintenance work to the Dialog Controller especially such work that entails opening the housing may only be carried out by qualified personnel Before starting any maintenance work please first read the General information section and in particular the section on Basic safety measures Do not open housing while it is energised Danger if you touch parts which are under high voltage The result can be death serious injuries or major material damage DANGEROUS Do not open the housing covers until the Dialog Controller has definitely been disconnected from the power supply VOLTAGE Damage can be caused by maintenance work to the Dialog Controller gt ifmetal objects such as screws nuts tools or other conductive objects fall onto printed circuit boards gt if connecting cables have been loosened removed or plugged in incorrectly After maintenance Before you put the Dialog Controller back into service ensure that there are no foreign bodies in it there is a battery in the battery compartment that all connections have been made and are secure the protective earth PE is connected correctly
32. h a low voltage difference between lines A and B There are two measures which can prevent this state gt An appropriate protocol ensures that one of the bus users operates the bus actively at all times gt If the state of the inoperative bus is to be kept under control a sufficient signal to noise ratio must be established by means of an asymmetric bus termination atthe same time reducing the symmetrical signal to noise ratio With a suitable resistance network as the line termination a voltage difference between the signals can be produced in the inoperative state Generally speaking it is impossible to specify favorable dimensioning be cause it is influenced by the length of the bus and the transmission rates By way of example reference is made to the line termination in the case of the Profibus Li NOTICE How to connect GND Despite differential signal transmission depending on the topology and length of the connected lines it may be imperative to connect the ground reference GND The longer the line the greater the potential differences between bus subscri bers may be In such cases despite potential isolation common mode inter ference may exceed voltage limits causing differential signal interference and hence a functional disorder It is urgently advised to carry along the GND sig nal for isolated interfaces with a connection to the reference ground in one spot An attenuating connection for example
33. in connector Software interface X3 RS232 COM1 X3 RS485 COM2 X3 pin assignment X3 RS232 RS485 gt RS232 RS485 isolated 1 RTXD a 2 RXD NC Do not connect RS232 3 TXD NC Do not connect ae 4 RTXD 5 GND GND 6 NC Do not connect NC Do not connect 7 NC Do not connect NC Do not connect 8 NC Do not connect NC Do not connect 9 NC Do not connect NC Do not connect The interface is softly closed at 500 Q in the Dialog Controller A 120 O differential terminating resistor can be activated for each S4 switch Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 29 2VF100182FE03 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 In order to use the symmetrical terminating resistor S4 on the inopera tive bus On an inoperative bus the terminating resistor causes a qualitatively un stable signal state which can give rise to faulty received data Background information Thanks to the differential signal transmission the RS485 interface achieves a high signal to noise ratio and facilitates high data rates and large ranges An operative bus with defined states logical 1 A B lt 0 2 V or logical 0 A B gt 40 2 V is prerequisite for a high symmetrical signal to noise ratio In the inope rative bus the signals are high ohmic and hence susceptible to interference Thanks to the terminating resistor which can be activated a signal state is produced wit
34. ipped with a keyboard the following keys are used to operate the service menu gt Cursor block gt Enter key The cursor block is used to navigate between the indivi dual menu items on a given menu level The Enter key is used to confirm an input If asubmenu permits values to be modified this modifica tion is performed with the Enter key The keys do not function in the service menu However using the cursor block you can navigate to a symbol displayed on the screen then use the Enter key to either increment or decrement the associated value gt Esc key The Esc key is used to exit a menu without saving any changes which may have been made 3 3 2 Parameter window gt Parameter Checking and setting options are accessed through this window section window structure The following four menu items are available for selection gt gt gt 36 Config to check and adjust Ethernet parameters system time and the COM1 serial interface X4 PLC to check and operate the PLC Info to display the hardware and software version levels as well as diagnostic data and it also offers the save function USB SD Flash Display to adjust contrast values Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100183FE01 docx USER MANUAL 1 2 DC1100 Config service menu Service Menu Check and adjust the parame
35. lusively for an aa EtherCAT Master function Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103_HB_en_2D1672003ZD00 docx 2VF100182FE03 docx USER MANUAL 1 2 DC1100 X5 6 pin ssignment X 5 6 1 TX O 2 TX e 3 RX RJ45 4 75 Ohm 5 75 Ohm 6 RX 7 75 Ohm 8 75 Ohm LED LNK green ON ready to operate LED RCV yellow FLASHING Data Receive 2 4 4 USB Devices with USB interfaces can be connected to the two USB master ports Rev 1 1 The USB on the rear side X7 and the front USB at the front under the IP65 cover are connected via an internal USB hub The only classes of USB devices which can be used by CODESYS users are USB sticks A mouse can only be used at the level of Linux The following issues must be taken into account when using USB sticks A USB stick may only be unplugged during operation if all file operations have been completed otherwise the USB may become unserviceable If programs still have files open the directory cannot be deleted when the USB stick is removed In this situation file or directory operations cause blockages because a reading must be taken from a device which is no longer available in the system Therefore when removing the USB stick always make sure that no program has any files still open on the USB stick gt USB memory sticks can be plugged in and removed during operation The plugged in device is auto
36. mand see above gt PLC RUN PLC Diagnostics gt Info INFO Diagnostic data displayed SAVE DIAG Diagnostic data is saved on USB stick or SD card _STOP SWITCH ACTIVE KR Info gt Info en Diagnostic data displayed MAC Adresse DD ED BA70 39 53 gt Parameter display IP Adresse 10 2052 gt Hardware and software versions pd eer ens gt Event logger CRE erm Erweiterung OK Displays all user activities as well as messages and software module problems To aid in diagnostics the entire content of the displayed page can be uploaded to a PC using the integrated Web Configuration where it can then be saved and sent to Berghof The individual event logger messages as well as the web configuration are explained in the CANtrol PPC Sys tem Introduction manual Sic Henn Select a device gt Info The currently available storage media are displayed here If SAVE DIAG TENE neither a USB stick nor an SD card is available the selection sd is empty a TRY sd Data partition of the SD card Ee sd system System partition of an SD card is used for ex ample for the PLC program usbo the first USB to be plugged in a maximum of 8 sticks can be plugged in via a USB hub Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 41 2VF100183FE01 docx DC1103 HB en 2D1672003ZD00 docx USER MANUAL 1 2 DC1100 Display service menu Service Menu re ye STOP SWATCH
37. mployment of the Dialog Controller gt that only properly qualified and authorized personnel mount install commission and maintain the Dialog Controller gt that these specialists receive regular and ongoing instruction in all pertinent questions related to work safety and environmental protection and that they are familiar with the contents of the equipment manual in particular with the safety information it contains gt thatthe equipment identifiers as well as safety and warning information applied to the Dialog Control ler are not removed and that they are maintained in a legible condition gt thatall international federal state and local ordinances governing the control of machinery and equipment applicable at the location at which the Dialog Controller is employed are complied with gt thatthe users always have available all relevant information they require with regard to the Dialog Controller and its employment Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 9 2VF100196FE02 docx DC1103 HB en 2D1672003ZD00 docx USER MANUAL 1 2 DC1100 1 5 Basic safety measures If damage can be seen on the faceplate of the Dialog Controller the device must not be operated any more It must be disconnected from the supply voltage immediately Besides the danger of injury owing to the visibly sharp edges there is also the HAZARDOUS risk of touching parts under high voltage Contact with high
38. nnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnneennnnnnnnnnnnneeennnnnnnnnnnnenennn 10 1 6 Intended EIC 11 1 7 Declaration of conformity coomonmccccccnnnnnnnnnccccnnnnnnnn nacer 12 1 8 Transport and setup unnsssnnnneennnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnennnnn 13 2 PRODUCT DESCRIPTION 6 0c 0c0ccsececeectene cacy r rra ar p e ear aaraa a Pp aaas Pereda eE noria pa esaia indhi nanasi 15 2 1 e Eie ON AT T E T A TT 16 2 2 Layout of the DC1100 Dialog Controller uuusuununnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 17 2 21 Blockdiagramz net t eee ete ee Eb a 17 2 2 2 Technical data DCi Rn eT Te Ted e TEE Te YT ERES 18 2 2 3 Front view of the BC1103 OK id 20 2 2 4 Dimensions of the DC1103 QK oniran irante ie a aa e aa a e a a iae e 20 2 2 5 Panel cut Quttorthe DC1108 OK freee eek 21 2 2 6 Front view of the DC1107 WT eee een dalla ladies 22 2 2 7 Dimensions of the DC1107 WT estii iie ieaiai e aaa aa Eia iea aiaia iaiia 22 2 2 8 Panel cut out for the DC1107 WT oooccccccnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnns 23 2 3 Mounting nd connecting 2 2 ideados 24 2 9 1 Mounting and installing 2 2 2 22 ter err a eit 24 2 32 Snap In mounting for 3 5 deviCes 3 died ERE RR EE DERE RR EE E EE RR Red n 24 2 3 3 Screw on mounting for 7 devic8S
39. og Controller for this purpose 2VF100523DG00 jpg Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 25 2VF100182FE03 docx DC1103 HB en 2D1672003ZD00 docx USER MANUAL 1 2 DC1100 26 2 4 Pin assignment 2 4 1 Plug in connector overview X3 X4 RS485 232 CAN JE He d i _ xi S3 S2 S1 X5 X6 24VDC RS485 CAN Ethernet Ethernet USB Termination Termination 2VF100524DG00 cdr 2 4 2 Power supply Internal power supply unit A power supply unit is installed in the Dialog Controller to provide 24 VDC input voltage 15 20 The power supply possesses integrated polarity reversal protection and inrush current limitation The supply line and the power supply unit must both be protected by an external short circuit and overload protection with a maximal tripping current of 5 A in each case depending on the number of I O Energy buffering The power supply unit can bridge voltage dips lasting max 10 ms at lt 20 4 VDC X1 pin assignment E 1 external power supply 24 VDC 15 20 2 2 external power supply GND Phoenix MSTB 2 5 2 G 5 08 2 4 3 10 100 Base T network connection Ethernet The 10 100 Base T on board Ethernet adapter with RJ 45 connection enables connection to the network The LNK and RCV status LED give information about successful connection to the network Li NOTICE The 2 Ethernet interface X5 can currently be used exc
40. omplete in conjunction with the product related hardware and software user manuals required for the individual application You can reach us at Berghof Automationstechnik GmbH Harretstr 1 72800 Eningen Germany T 49 7121 894 0 F 49 7121 894 100 e mail controls berghof com www berghof com Berghof Automationstechnik GmbH works in accordance with DIN EN ISO 9001 2000 USER MANUAL 1 2 DC1100 Update Version Date Subject 1 01 12 09 2012 First Version 1 1 23 11 2012 Update of the title page Update of the trademarks Update in the Conformity Declaration section Integration of DC1107 WT in chapter Product description sections Techni cal data Front view Dimensions Panel cut out and Screw on mounting 1 2 19 07 2013 Transition into new CD Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 3 DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 Blank page 4 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 Contents 1 GENERA Loi een 7 1 1 About this MANUAL coccion scene ceesucceuee ccndeeveeusteueeevwedevenueteueeeeees 7 1 2 Hazard categories and terminology uuuusunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnn 8 1 3 AENA AAA A 9 42 5 A er A a A 9 1 5 Basic safety measures uunuuunnnnnnnn
41. ption Realtime clock A battery buffered realtime clock can be set at the current time via a software interface SD card reader With the off the shelf MMC SD card interface data can be written onto or read off memory cards Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 15 2VF100182FE03 docx DC1103 HB en 2D1672003ZD00 docx USER MANUAL 1 2 DC1100 gt Scope of supply Performance features an overview VYVYVYYVYYVYYVYVVVVvV Freescale POWERPCTM CPU 266 400 MHz User program and data memory RAM 64 128 MB on board 32 96 MB for application User program memory Flash 16 32 MB on board 8 24 MB for application RetainMemory 16 kB 1 Ethernet 10 100 interface optional second Ethernet interface for EtherCAT 1 USB Host interface 1 CAN interface 1 RS232 serial interface for programming tools and application 1 RS485 serial interface I O level can be extended locally via the internal E bus for up to 7 users digital analog optional Realtime clock MMC SD card slot The scope of supply of the controller module consists of gt 2 1 Dialog Controller DC11xx incl 2 pin plug in connector for power supply Identification Product Dialog Controller Type DC11xx Identification code The features of the Dialog Controller see Annex Nameplate can be itemised according to the identifica tion code Q QVGA 320 x 240 MP266 W WVGA 800 x 480 MP400
42. r an error occurs the PLC program can be reset With the exception of the RETAIN variables all of the variables are reset including the RETAIN variab les RUN PLC Starting the PLC program NOTE RETAIN data are remanent data They are saved when the Controller is switched off and are available to it when it is rebooted If these data are deleted important system data of the application may be deleted Info Acknowledgement of the RESET WARM command PLC program and all variables with the exception of the RETAIN variables have been reset Warning Acknowledgement of the RESET COLD command As soon as the CONTINUE button is pressed the PLC program and all variables including the RETAIN variab les are reset Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100183FE01 docx USER MANUAL 1 2 DC1100 Service Menu RESET WARM RES R Stop switch active INFO service menu Service Menu Info If there is a PLC program on the Dialog Controller and it was possible to start it successfully the Service Menu is ter minated and PLC program executed If the PLC program is not executed the following may be the causes gt There is no PLC program on the Dialog Controller gt Mode selector switch is set at STOP gt Anerror in the PLC program was not acknowledged by a RESET com
43. rect nee ette ett nee tct err eicere bove del 37 E54 NN P HER 40 SINFO service merits reading 41 Display service MO oii Heer a tag i a e a he ue ete Eo utet euo idus 42 PECSWIBOOW 3 mt RU t etc c Sh aed ctc M en tcc Beto docto td 43 Decormmissioning e raa EE eei e EC eee nere Eee 46 Disposal nt A p ep 46 LETTORI CST STE To PER ERE DEMETRII 47 Help in case of problems uunnssnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnn 47 MAIN TENAN C E r r 49 Real time clock with backup battery uuunssnnnnneennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 50 CHEMICAL RESISTANDGE conc cinia tantnm ta 51 Resistance of the touch screen uuussnunnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnenennnnn nn 51 Resistance of the front REFLEX foil towards chemicals eeereeeeeeeeeneee 52 General resistance of the foil ssssssssssssssss mener nnns 52 Environmental values cis dpa p ED p eei eate tte 52 COPYRIGHT AND SOFTWARE LICENSES eeeeeeeeeeeeeeeeene nennen nennen nnn nnne nnn nnn nnns 53 ul2cce Hm 55 Environmental Protection ries iia 55 Emission nn EE 55 A IO 55 Maintenance Upkeep wiiociiiiinnicci essen 55 LCPEIDCII2AT e ricas 55 Warranty oir ERR RERO
44. s or other corresponding national bodies are to be ob served Safety oriented fail safe systems Particular measures are required in connection with the use of SPC in safety oriented systems If an SPC is to be used in a safety oriented system the user ought to seek the full advice of the SPC manufacturer in addi tion to observing any standards or guidelines on safety installations which may be available As with any electronic control system the failure of particular components may result in uncontrolled and or unpredictable operation All types of failure and the associated fuse systems are to be taken into account at system level The advice of the SPC manufacturer should be sought if necessary Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 11 2VF100196FE02 docx DC1103 HB en 2D1672003ZD00 docx USER MANUAL 1 2 DC1100 1 7 Declaration of conformity Both the standard version of the Dialog Controller and with the extension modules mentioned below comply with and make allowance for the following directives and standards gt EMP Directive 2004 108 EC gt EN 61131 2 2009 1 Programmable logic controllers Part 2 Equipment requirements and tests Class B connector cable of the I O max 30 m gt EN61000 6 2 2011 6 Electromagnetic compatibility EMP Part 6 2 Generic standard immunity for industrial environments gt EN61000 6 3 2011 9 Electromagnetic compatibility EMP Part 6 4 G
45. t boot The Control ler waits for a DHCP to allocate a valid IP address to it If no DHCP server is present the Dialog Controller can only boot if the DHCP disabled setting has been config ured For this purpose the device must be put into configu ration mode and can be converted via COMa X4 by means of web configuration see manual CP1131 P intro duction gt Ethernet DHCP Mode gt SIO MODE SIO MODE Setting the COM1 X4 serial interface User only COM1is available for CODESYS application Console Debug outputs of the operating system PPP TCP IP over PPP protocol PG Tool CODESYS can upload and debug serial pro grams CNW reserved RTC Setting the battery buffered realtime clock gt CLOCK RTC Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 39 2VF100183FE01 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 gt PLC gt PLC gt PLC RESET WARM PLE RESET COLD 40 PLC service menu Service Menu PLC Display STOP SMTCH ACTIVE Service Menu RESET WARM RESET COLD Display RUN PLC Service Menu lt a Service Menu Warning L Retain data will be deleted Change the PLC state RESET WARM After an error occurs the PLC program can be reset With the exception of the RETAIN variables all variables can be reset RESET COLD Afte
46. t out is required The thickness of the carrier material must not exceed 1 5 to 3 5 mm a o amp q gt 0 2 t Fronttafel Ausschnitt 1 front parlel cut out 1 217 3 x 89 7 i LE i lt 89 7 Y d j Alle Ma e in mm All dimensions in mm Frontrahmen front frame Frontansicht Front view 232 x 105 2VF100518DG00 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 21 2VF100182FE03 docx DC1103 HB en 2D1672003ZD00 docx USER MANUAL 1 2 DC1100 22 2 2 6 Front view of the DC1107 WT 2VF100535DG00 cdr 2 2 7 Dimensions of the DC1107 WT 215 38 5 6 E u 156 119 y es 2 yY Alle Ma e in mm All dimensions in mm Dialog Controller DC1107 WT Freie Luftzirkulation free air circulation 195 6 Freiraum clearance gt 20 mm 2VF100541DG00 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103_HB_en_2D1672003ZD00 docx 2VF100182FE03 docx USER MANUAL 1 2 DC1100 2 2 8 Panel cut out for the DC1107 WT The Dialog Controller is intended for front installation A rectangular cut out is required The thickness of the carrier material must not exceed 1 5 to 3 5 mm ne e 85 e E CN E A A E A Sn een eee 10 1 NRI e i Bohrungen drills 5 mm 6x i Fronttafel Ausschnitt 1 D front panel cut out 1 197 6 x 121
47. ters gt Config us STOP SWATCH ACTIVE Service Menu Check and adjust Ethernet parameters gt NETWORK Settings Ethemet h Check and adjust the IP address gt Ethernet IP ADDRESS Display IP address The keys can be used to adjust and set each indivi dual IP address byte The Save IP button is then used to save the settings New settings will only take effect after a restart The EXIT button allows you to leave the menu without saving any changes which may have been made Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 37 2VF100183FE01 docx DC1103 HB en 2D1672003ZD00 docx USER MANUAL 1 2 DC1100 Met mask L pes Joss Jes Lo ERE Wa IP ADDRESS Se IP ADDRESS HET MASK I Link Mode GATEM 10baseT FD LINK P 10baseT HD LJ gt Ethernet Net mask d gt Ethernet Gateway IP gt Ethernet LINK PARAM d 38 Check and adjust the network mask Net mask The keys can be used to adjust and set each indivi dual network mask byte The Save Mask button is then used to save the settings New settings will only take effect after a restart The EXIT button allows you to leave the menu without saving any changes which may have been made Check and adjust the gateway IP address Gateway IP The keys can be used to adjust
48. troller is not equipped with its own main power switch The Dialog Controller starts when the associated equipment is switched on or when the power supply is connected Switching off The Dialog Controller switches off when the associated equipment is switched off or the power supply is dis connected 3 2 Function selection indicators diagnostics 3 2 1 Status indicators The function of the status indicators frequently depends on the software development environment employ ed on the Dialog Controller gt CP1131 P PLC programming using CODESYS and Berghof Target Support Package gt CPC Cprogramming directly on the LINUX operating system state LED 1345 000 Ho run 310 zo LITT S1 operation mode Ethernet state LEDs Selector switch 2VF100528DG00 cdr Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 33 2VF100183FE01 docx DC1103 HB en 2D1672003ZD00 docx USER MANUAL 1 2 DC1100 34 Operating mode selection switch S1 Used to change the operating mode and for module restart Switch position CP1131 P CPC RUN CP1131 P program in the RUN mode Canbe Freely programmable changed with the programming device STOP CP1131 P program in the STOP mode Freely programmable RESET CP1131 P program is restarted with deleted Freely programmable variables RETAIN variables are not deleted Status LED Four operating status LEDs provide information about the current status o
49. ty of machinery Safety related parts of control systems Part 1 Bibliography A variety of specialist publications on the CANbus is available from specialist bookshops or can be obtained through the CiA users or ganisation Notice Our Technical Support team will be glad to provide other literature references on request 58 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103_HB_en_2D1672003ZD00 docx 2VF100055FE04 docx
50. ur above 100 C 5 2 2 Environmental values Temperature in use REFLEX foils have a specified application range between 40 C and 80 C Outdoor use Like all polyester based foils REFLEX is not suitable for long term exposure to direct sunlight 52 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100173FE01 docx USER MANUAL 1 2 DC1100 6 Copyright and software licenses The firmware of terminals controllers with displays and Industrial PCs with displays contains free software Parts of this software are subject to the following licenses gt GPL refer to GPL license gt LGPL refer to LGPL license gt MPL refer to MPL license gt FTL refer to free type license FTL When required the source code for the free software can be requested from Berghof within three years after delivery at cost price The exact address for this Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen Germany Li NOTICE The licenses used by Berghof are listed in the Copyright and software licen ses manual Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com 53 2VF100170FE01 docx DC1103_HB_en_2D1672003ZD00 docx USER MANUAL 1 2 DC1100 Blank page 54 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103 HB en 2D1672003ZD00 docx 2VF100170FE01 docx USER MANUAL 1
51. voltage can still oc VOLTAGE cur even some time after the supply voltage has been shut off Working on the Dialog Controller Before beginning work on the Dialog Controller you must always gt first ensure that the equipment is in a safe state gt then first switch the Dialog Controller off followed by the equipment and gt only then disconnect the Dialog Controller from the equipment Hazards due to unforeseeable functional and processing movements when the Dialog Controller is disconnected These can result in death serious injury or extensive property damage All equipment components must be disconnected from the Dialog Controller HAZARDOUS whenever the Dialog Controller is not being used for operational or control pur PROCESSES poses e g during maintenance or during functional checks after repairs Lock out and tag out all equipment components after they have been switched off Opening the Dialog Controller First please note all the tasks steps outlined in the above section Working on the Dialog Controller The supply voltage must be switched off before opening the housing or when components are being installed or removed To do this switch the power supply to the Dialog Controller off Then remove the plug from the power sup ply socket on the Dialog Controller Do not open the housing cover with the power switched on Hazard due to contact with live components This can result in death serious injury or ext
52. will result in death serious injury or extensive property damage Potential danger Failure to observe the information indicated by this warning may result in death serious injury or extensive property damage Danger Failure to observe the information indicated by this warning may result in injury or property damage NOTICE No hazard a Information indicated in this manner provides additional notes concerning the product 8 Berghof Automationstechnik GmbH Harretstrasse 1 72800 Eningen www berghof com DC1103_HB_en_2D1672003ZD00 docx 2VF100196FE02 docx USER MANUAL 1 2 DC1100 1 3 Qualified personnel Only qualified personnel may install operate and maintain the Dialog Controller Within the context of this documentation and the safety information it contains qualified personnel consti tutes trained specialists who have the authority to mount install commission ground and identify equip ment systems and power circuits in accordance with the standards of safety technology and who are familiar with the safety concepts of automation technology 1 4 Due diligence The operator or original equipment manufacturer OEM must ensure gt that the Dialog Controller is only employed for its intended use gt thatthe Dialog Controller is only employed in a fault free operational state gt thatthe equipment manual is always maintained in a complete and legible condition and is available at the point of e
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