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Softstarters Type PSE18...PSE370 Installation and

1. 43 75 mm 1 723 in 19 6 mm 0 772 in 190 mm 7 480 in 163 5 mm 6 437 in 125 5 mm 4 941 in 1SFC132266F 0001 24 Chapter 3 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 3 7 Drilling plan 6 Drilling plan PSE142 170 5 mm 113 Z TOOO ACLZZETIAST FS 14 E S m d vA 2 FU Pk 77 Charter 2 25 Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Drilling plan PSE210 370 ISFCI32273F 0001 26 Chapter 3 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 4 Mounting Receiving unpacking and checking s exe eee eee eee 28 Intermediate storage css ee eee ee eee 28 Pietgugeme 28 miu elgehvia Rapet iuc 28 Requirements mU TNT rr rre rreri rreri rrnrrrrerrn rre rrne 29 Minimum enclosure SIZO TTT 29 Minimum distance to wall and Tont sss sese eee eee 30 So
2. A t cO c EI m g Y N g EE mi in E m O Oo Y Y 13 mm 0 512 in gt 90 mm 3 543 in l 0 UU U UU 000 Hn n r O O o Lie o Te N N Y rei O LL Uu e s N Oo r1 Q E EI wn N lt 00 E c c N rd On m L S o z 8 LL O G z N o m fo ri E U LL Uu e 17 5 mm 0 689 in rt Be 130 mm 5 118 in Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 3 23 Dimensions PSE 210 370 6 5 mm 0 256 in 9 2 mm 0 363 in 40 mm 1 575 in DO ODOOO 0000008 2200000 ry by y I Lr te Li adi XM RUN TOR EVENT Yw Stop al Tp N gaV A PSE210 600 70 c Ready c Run lG Protection Fault 470 mm 18 503 in 550 mm 21 653 in 532 mm 20 944 in 5 mm 0 197 in 236 5 mm 9 311 in
3. 271 4T2 673 Figure 5 3 PSE18 PSE105 connection of the connection Figure 5 4 PSE142 PSE870 connection of the line side and module line side and motor side terminals motor side terminals PSEIS 105 Using connection module Using connection bars max 20 mm AWG 2 0 12 MB Q _ jm 25 70mm M6 Q H 0 787 in 22mm ris 2 5 70 mm ZSS 0 866 m S 10 Nm 88 Ib in EC E 2x2 5 70mm2 9Nm 80 Ib in 0 197 in PSE142 170 1L1 3L2 5L3 ax 22 mm 0 866 in m nC ae 24 mm 0 945 in t3 18 Nm 160 Ib in max 8 mm 0 315 in 2T1 4T2 673 PSE210 370 ILI 3L2 5L3 M10 Q indx 3o mm ASTON lt m 30 mm 1 181 in O ager vg 28 Nm 240 Ib in max 10 mm 0 394 in 2T1 4T2 673 Figure 5 5 Tightening torques and dimensions for terminal bars and lugs Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 When used for marine applications please use standard installation cables with concentric conductors for earth Enclosure Use any type of metal enclosure Our recommendation is that all de tails like door box and assembly plate have a good earthing Control cables Use pair twisted signal cable where the connections are to be made to the softstarter This type of cable always has a screen that shall be con nected to earth Power cables Use a collectively 860 screened shielded power cable for feed ing the motor and when
4. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DO 00000 o0000ee l E I r 100 250V 20 601 COM RUN TOR EVENT Start Stop Reset Vp Vp Analog Out 4 20n4 PSE 18 600 70 3 5 x 0 6 mm 0 138 x 0 024 in 100 250V 1 50 6087 Wp digiti o 5 Nm 4 3 bin Figure 5 15 Tightening torques and wire area 40 Chapter 5 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 5 2 5 6 Status output relays terminals 3 4 5 6 and 7 By connection to terminals 3 4 5 6 and 7 RUN TOR and EVENT are available for a contactor a PLC or a status indicator which can use these signals as an input The COM connection on terminal 3 is a shared neutral connection for terminals 4 5 6 and 7 Run signal is given from terminal 4 during start ramp running and stop ramp if used It can be used to control the line contactor Top of Ramp TOR signal is given from terminal 5 when full voltage to the motor is applied The event relay is available as normal closed outlet on terminal 6 and normal open outlet on terminal 7 It is indicating a present fault or protection The event signal can be used as input for a status indicating lamp or a LED For connection see figures 5 16 and 5 17 Warning The same external voltage 24 V DC or 110 250 V AC must be connected to the output relay terminals 3 4 5 6 and 7 Failure to observe the above may damage
5. Axim AWG 24 10 0 157 x 0 031 in 1 a L ite 100 250V 50 60H7 COM RUN TOR EVENT art Stop Reset Vp Vp Malo Out 4 20 0 5 Nm 4 3 Ib in Figure 5 7 Tightening torques and wire area 36 Chapter 5 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 5 2 5 2 Functional earth terminal 14 Connect the cable to an earthing point close to the softstarter The cable should be as short as possible A suitable earthing point would be next to the softstarter on the mounting plate as shown in figures 5 8 and 5 9 The mounting plate should also be earthed This is not a protective earth it is a functional earth The earthing cable should be as short as possible Maximum length 0 5 m D Figure 5 8 Terminal for functional earth 3 5 x 0 6 mm 0 138 x 0 24 in 1 2 0 LON 100 250V l 50 601 Vp Analog Out 4 0 0 5 Nm 43 Ib in Figure 5 9 Tightening torques and wire area Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter5 37 5 2 5 3 Start and Stop terminals 8 and 9 in circuit with terminals 11 or 12 The PSE Softstarter has a built in holding circuit and does not require sustained signals on start input Use internal control supply voltage from terminals 11 or 12 Connection of start and stop terminals using conventional circuit with push but tons see figures 5 9 and 5
6. HW MANARA gt a m 59 A gt J D 10 1 lA os fn fle E S v jE L el IE re Lielo lt n e 1 JEOL 285 245 rer Dasan JFF LI 1 jEoL 5e e rer 1 fe ox exte Rs S in ES r1 IES lic ice RS JO Li Lj E amp ees rer A x CREE T p s ROUES 25 rer _ x feles Baas ol 1 jEoL EeS E rer l l L SL E aal fol l ol AN e ED Le 1 JEOL NEE LI aG SE rer l cos p um m UL O He dee aie 10 EOL amp es rep n PCI 10 EOL 255 E cap IES iC ice SSK nn Ll Eee E LILI v mE 1 IRO 245 cep OFF OFF or A z CS 2 2695 PBP IES IC ice SSK F ILI Fa 1 JEOL E cap Hie dee RR NEE LI d 1 jE 243 e cap V I ES ede s S DFF LI ca HC 10 EOL 255 rap feo ee SSR O55 em 3 3 jEoL es e m 13 EOL a9 93 XJ lt A a0 92 E x 1SFC132268F 0001 Figure 6 10 Navigating the menu Softstarters Ty
7. 5 3 1 1 Technical data for External Keypad General data Display LCD type otatus indicating LEDs Ready Green Figure 5 18 External keypad Run Green Proction Yellow Fault Red Ambient temperature Storage 40 C to 70 C 40 F to 158 GF Operation 25 C to 60 C 13 F to 140 F Standards IEC EN UL approval Type 1 4x indoor 12 Marine approvals Contact your ABB sales office Figure 5 20 Connection of external keypad 42 Chapter 5 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 5 3 1 2 Transfer of parameters To transfer copy parameters from one PSE Softstarter to another connect the External keypad to the chosen softstarter and follow the sequence below For more information about navigating see PSE EK Installation instruction for External Keypad for softstarters PSE document ID 18IC1320661M0201 available on http www abb com lowvoltage and chapter 6 in this manual 5 3 1 2 1 Transfer of parameters from softstarter to external keypad Transfer of parameters from softstarter to external keypad is possible in all states 1SFC132292F0001 otart in Settings Level with cursor on le icon Press Arrow Up to enter Transfer Pa rameter menu and the text tP will be displayed on the LCD Confirm and continue by pressing Select A text toSS will now be present on the LCD
8. 1SFC132253F0001 Figure 3 1 Integrated By pass Controlled phases 1 and 3 L1 and L3 Figure 3 2 All PSE Softstarters has torque control possible to activate both during start and stop Chapter 3 Description This chapter describes the PSE Softstarter in general specifications as well as available accessories and spare parts 3 1 Overview The PSE Softstarter is a microprocessor based softstarter designed with the latest technology for soft starting and soft stopping of three phase squirrel cage motors The softstarter has several advanced features as standard e Integrated by pass in phases L1 and L3 see figure 3 1 e hyristors are used on phases L1 and L3 for controlling the motor voltage Phase L2 is directly connected to the motor see figure 3 1 e Select between voltage ramp or torque control during start and stop e Motor protection as well as underload and locked rotor protection The keypad on the front is designed to be as user friendly as possible with a clear display showing icons The PSE Softstarter can be controlled in two ways e Hardwire inputs control e Fieldbus communication interface Only one type of control method can be enabled simultaneously Default selection is hardwire inputs control The integrated fans for cooling are operated only during ramping start stop and when the temperature of the heat sink is high The temperature is monitored by a thermistor mounted on the heat sink Ch
9. 1SFC132237F0001 Figure 2 2 Example connection of PSE Softstarter 12 Chapter 2 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 LI Je ese Baia 7 A NE Eat Figure 2 3 Configuration of the parameter Rated Current If disabled press any key to activate the light in the display Enter the application setting by I lex fede RR l l ri IU e dip SI B e fefe RE si JD LJ ER FBP LRR RR SIEN ra Ma m LI 1 9 TIROL 252 Fer I ebebek a N a m T ar _10 JEL 2 2 5 ree Lee ERR ae pea ke La M B _ 10 JEoL ze ses FBP fie Es fn f magi E Bir KS E 9 _ 10 ROLES ses FBP TERESI e ri DEE EOL GS Es rp le ede mic jii EOL L B le ole Rs fis OF LJ Pa oie FBP ZS Biol I Le petet RR U Pd P oom o olii FBP E fe os ese sf g O EN LL TS IBB 3 ca O 2 dlc b eem lt l a o je al ree fe exe TRE l 4 EE eof g er Nes pressing the Select key a second time Press select again to enable editing of the le parameter This is indicated by a flashing value Increase or decrease the value by pressing the Up or Down keys repeatedly Holding the key down will speed up the change Press the Exit key to abort change When the rated current of
10. 80 88 Download of parameters 43 72 60 88 Transfer of parameters 43 72 60 88 Upload of parameters 48 72 60 88 F Fans 16 19 77 82 69 Fault 41 42 46 47 48 49 58 70 72 0 OO O2 09 04 09 DO 87 Faults 41 42 47 49 58 70 72 73 74 75 6 82 84 85 87 68 89 90 91 92 Fault indication 46 47 65 Fault relay gt Event Relay Fieldbus 10 16 17 46 49 51 56 58 70 FT ae Lua xb SU DR OD o v 1 Aaaress 58 70 71 Communication 16 46 56 70 71 73 80 85 88 91 Connection 17 80 87 91 LOHIT o1 50 58 YO T 72 74 00 Fault 47 0 72 73 64 88 66 91 Type 80 Type of operation 58 70 73 Plug 10 58 70 71 80 87 91 Frequency 18 19 Fault Bad network quality Out of range gt Bad network quality Full On 10 Full Voltage 10 41 60 61 62 64 69 Functional earth 13 87 94 95 Functions 56 60 74 Fuse 19 21 22 90 94 H Hardwire 16 49 56 56 70 72 74 87 Hardwire inputs control 16 87 Heat sink over temperature fault gt Soft starter Thermal Overload High current 84 65 91 HMI 46 47 48 49 50 51 52 53 Holding circuit 36 Human Machine Interface 46 47 48 49 90 101 52 039 Humidity 18 la 10 13 20 40 43 50 51 52 57 59 60 63 68 69 77 85 91 IEC 10 17 18 19 21 29 42 Information level 46 49 50 51 52 56 59 F4 79 In Line 12 33 59 60 87 Initial End voltage 51 57 59 62 77 87 92 Softstarters T
11. 59 Settings 12 48 49 51 52 56 59 60 YO 1411r 00 87 Settings level 50 51 52 Settings menu 50 Shorted SCH 87 Shunt fault 64 85 89 Softstarter types 20 Specifications 16 18 30 olar 16 32 Start and Stop 8 12 13 16 38 46 60 62 63 604 66 70 74 5 YO 64 86 G7 91 94 95 Connection 12 17 28 82 33 84 85 36 37 38 39 40 41 42 80 82 86 87 90 94 95 Start Ramp Time 51 57 59 60 64 Start up faults 86 Circuits connection 12 13 17 81 60 82 94 95 Status Information 46 80 Stop Hamp Time 51 57 59 61 65 Storage 18 28 42 T Technical data 17 19 42 Temperature 16 18 42 68 Timing diagram 76 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Thermistor 16 Ihyristor 10 87 89 Thyristor overload protection Softs tarter thermal overload Thyristor short circuit fault gt Shunt fault TOH 10 12 82 41 60 61 62 94 95 Torque 34 36 37 38 39 40 41 60 61 64 65 Torque Control 16 51 57 60 61 64 65 Transfer of parameters 42 43 57 58 Tripping event 12 46 48 49 72 76 65 Troubleshooting 84 Two phase control 32 38 41 46 47 56 57 59 60 62 63 64 66 70 75 82 Type designation 16 18 75 Type of operation 57 58 67 68 69 70 7O U Uc 10 Ue 10 Underload 16 51 58 68 64 85 91 Type of operation 58 68 Protection 58 68 84 85 91 Us 10 Unlocking the keypad 49 Un
12. PSE250 600 70 500A PR221DS LS I PR221DS LS I In600 In800 T6N800 T6S800 PSE300 600 70 600A PR221DS LS I PR221DS LS I In800 In800 T6N800 T6S800 PSE370 600 70 600A PR221DS LS I PR221DS LS I In800 In800 22 Chapter 3 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 3 6 Dimensions Dimensions PSE 18 105 245 mm 9 645 in 30 mm 1 181 in LO Y N 2 z LO 10 11 12 0 M ene MAE me Out TN UT LO o g E o Y N s 00 la m e 80 mm 3 150 in z E Y Dimensions PSE 142 170 s Ce r N 3 S d t E 6 5 mm 0 256 in E m La N N m i i 600 1 Lj Start Stop Reset T m n T 3 dos O LO r4 Pel a E S 2 E E E co E E N N 2 s CO cd cd S z Y m 35 mm 1 378 in 113 5 mm 4 468 in OOOUUUUUUOOO ial MN l
13. Us Rated control supply voltage feeding the electronics in the softstarter Uc Rated control voltage used for controlling the softstarter 10 Chapter 1 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 2 Quickstart EN E E CS B 12 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter2 11 Chapter 2 Quickstart This chapter is a short guide on how to connect do the configuration and start the softstarter in the easiest way This product has been carefully manufactured and tested but there is a risk that damage can occur from such as transportation and incorrect handling Therefore the procedure below should be followed during initial installation c Ready c4 Run Protection 23 I AN E n L J LI a Warning EOL 7 EN S seb FBP Mounting electrical connection and settings of the softstarter shall be made in accordance with existing laws and regulations and be performed by authorized personnel FS Exit N v S Warning 5 Connecting Softstarters PSE18 PSE370 Inside Delta will cause dam 5 age to the equipment and there is a risk of death or serious injury O Figure 2 1 LED status indicators O In Line Inside Delta LCD display with backlight Exit key for cancelling parameter edits and AN moving up one menu level Warning Select Reset key
14. stop ramp The voltage and RPM of the motor will follow the graph in figure 7 7 If a torque curve with linear decrease is preferred set Torque Control during stop to On See chapter 7 5 7 This parameter shall be set to OFF for applications with a big flywheel mass involved U Display Default value Setting range l OFF 0 30 s Setting time for voltage D controlled and torque gaude controlled stop ramps l mE i The time set in Stop Ramp Time is also the setting for the time in Torque rom Control Stop if this parameter is enabled 1SFC132162F0001 ee LZ l I Figure 7 7 The function of Stop Ramp Time Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 7 61 Tn J LI _10 EOL g Figure 7 8 Initial End voltage parameter displayed 7 5 4 Initial End Voltage This parameter makes it possible to set the initial voltage level where the start ramp begins The value for end voltage where the stop ramp ends will automati cally be 10 percent lower than the initial voltage During start ramp will then the voltage increase from the initial voltage level to full voltage During stop ramp will the voltage decrease from full voltage to the end voltage level and then cut the power to the motor Figure 7 9 If the initial voltage is set too low it will cause longer starting time and un necessary heating of the motor The motor might not
15. 1SFC132065M0201 Service and repair should be performed by authorized personnel only Note that unauthorized repair may affect the warranty In the event of a short circuit on the load side of a softstarter the device could be completely destroyed and possibly cause danger to personnel By using a correctly rated short circuit protection device i e a fuse or a circuit breaker the damage will be limited to one of the following two categories defined IEC 60947 4 2 and EN 60947 4 2 Type 1 The softstarter might be damaged and some or all parts might need to be replaced The case or enclosure must not be damaged or become live during the short circuit Type 2 The device should be operable after the event of a short circuit Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 10 Troubleshooting Gra e P 84 oca c Roe eio UT 84 pie a SUI eres teats TU TT 85 Stan ap problems and TOUS susacckieieiaks erubescant pam tu iiis siet RB re rt 86 General problems and faults see ee 87 Pre CID ACIS A OM Me RR EET EE E T 88 FC LOCION MICIC ANGIS Re ET o donates 91 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 10 83 Chapter 10 Troubleshooting 10 1 General This chapter is a guide that can be used in case problems should arise with the PSE Softstarter or the application The PSE Softstarter normally indicate
16. 66600 105 2598 aa 50 60Hz COM RUN TOF EVENT 8 9 0 n I oooo i5 ey LU 11 R WEI Start Stop eel p lalm N N PSE 18 600 70 1SFC132243F000 1SFC132242F 0001 4 2 4 Minimum distance to wall and front Check that a sufficient flow of air for cooling purposes can circulate from the bot tom to the top of the softstarter and has a free passage away Figure 4 3 Warning Risk of damage to property Ensure that no liquids dust or conductive parts enter the softstarter Make sure that the distances to the surrounding walls are sufficient and that the mounting angle is within specifications shown in figure 4 5 Follow the minimum distance to front and wall as described in figure 4 4 and the table below Table 4 3 The values in table 4 3 are minimum distances A B C mm mm mm inch inch inch PSE18 105 100 10 20 3 94 0 394 0 788 PSE142 170 100 10 20 3 94 0 394 0 788 PSE210 370 100 10 20 3 94 0 394 0 788 Figure 4 6 Maximum mounting angle Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 1SFC132280F 0001 Chapter 5 Connection eec m TT M miseudeciesaa sie EE RTT Tomo Considerations when controlling two or three phases Before connecting softstarters PSE18 P
17. 7 1SFC132160F0001 7 5 Functions This chapter describes all settings and functions possible in the PSE Softstarter as well as the easiest way of finding them Respective default values setting ranges and parameter strings shown in the display are also stated 7 5 1 Rated Current le of motor This parameter allows for configuring of the current that the softstarter will be exposed to Since the motor must be connected In Line set the rated motor cur rent which can be found on the motor rating plate Individual depending on size Individual Rated motor current depending on size le See tables in chapter 3 7 3 PSE Softstarter types Setting range is 30 100 percent of le Caution Connecting Softstarters PSE18 PSE370 Inside Delta will cause damage to the equipment and there is a risk of death or serious injury 7 5 2 Start Ramp Time The Start Ramp Time parameter allows for tuning of the time for the start ramp to reach full voltage Top of Ramp TOR This parameter is controlling both voltage controlled and torque controlled start ramps When a start signal is given the PSE Softstarter performs a start ramp by control ling the output voltage to the motor so that the voltage is increased linearly from the initial voltage level to full voltage Since the torque depends on both the volt age and the current the torque curve does not always follow the voltage curve This has the effect that the torque curve
18. Dimensions minimum enclosure size 4 2 2 Requirements See chapter 3 Description for environmental requirements The PSE Softstarters exist in three different physical sizes which are designed to be mounted with M6 bolts as well as bolts of equivalent dimension and strength Measures and drilling plans will be found in chapters 3 7 6 Dimensions and 3 7 7 Drilling plan 4 2 3 Minimum enclosure size In applications where the softstarter is installed in an enclosure the following minimum enclosure sizes are recommended Dimensions according to the sketch in figure 4 3 pe 4 1 ae 105 40 500 200 PSE142 170 400 600 260 PSE210 370 600 1000 300 Table 4 2 PSE18 105 PSE142 170 PSE210 370 Dimensions and drilling plan see chapter 3 Description Warning Using a too small enclosure and or failure to follow the instructions in other ways may result in overheating of the PSE Softstarter and operational dis turbances Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter4 29 Figure 4 4 Airways Figure 4 5 Minimum distances to wall and front 30 Chapter 4 ooog0UUU00000 1SFC132240F 0001 O O rr O L 30 505 1 T 2 3 4 5 6 7 6
19. Oa 1 2 eO va 1SFC132238F 0001 Q Q Motor side connection External Keypad connection E SR A yp CF GR Gy p d 7a LSN Figure 3 3 Markings and connections Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 3 17 3 9 Type designation Type designation to be found on the softstarters front See figure 3 4 P S E 18 600 710 G Softstarter type PSE G Current rating 18 18 A 9 Operational voltage 600 208 600 V 50 60 Hz Q Control supply voltage 70 100 250 V 50 60 Hz Figure 3 4 Type designation 3 4 Documentation Documentation such as brochures catalogs certificates and drawings included can be found at www abb con lowvoltage Select the link Control Products and then continue to Softstarters 3 5 Environmental influence The product is designed to minimize the environmental effects during manufactur ing and use of the product Most of the materials used are of recycle type and shall be handled and recycled according to existing laws Further information regarding used material and recycling of the product can be found at www abb corrvlowvoltage 3 6 Specifications Table 3 1 Degree of protection Operational circuit Operating position Vertical at 30 Ambient temperature Storage 40 C to 70 C 40 F to 158 F Operation 25 C to 40 C 13 F to 104 F without derating 40 C to 60 C
20. TOR EVENT Start Stop Reset Vp Vp Analogue Out 4 20mA ooo ABE PSE 18 600 70 opoopo pnoaogugu nannna gol L LECELLLLLLLLLLLLLLLLLLLLLLLLLLELELECLEELELEISeenngn EL EL D G GJ EJ D D D D G G sess uo Ready zi Run gt Protection l Fault L 90000 DIC L o00000 DD EJ EE EJ EJ L tL o00000 Green EEE TEER nunnuub T T lp ooooool VA Jf Jf rlInaennan G reen sister BEBE EE EID DID D D R ff rR Display Y ellow SIS ST Ears EIS DooooolLL Jf Ce laa 009 0 SoogoofLLEp fe EE Jp Red inup ee BDaaggadg o00000gn0 OOO D O DIL LI 101 D D 0 D D DD EG E EJ EID D BD D DID PG P B anmi i poopoo LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLEL Isesssan Baaanan LLLLLLLLLLLLLLLLLLLLELLLLLLLLLLLLLLLLELLLLLLL ssssan pnanmmuogmog EID D P P D E E E oo0000n0 Bpaamganog EID D B D D DID EE E B E b EID DD D D Tanoan L i L erent 1922 ERE Keypad OO0000 L L DD ET B EP E coooool es 1 LU Ha LL 6 a 0 2 0 ionnann L L PP c gugaganaa 000000 L L 000000 oooooo L Lil oooooo Se are v BBSBBEB cr Pe 000000 l lUll LlLl laa 0 O BS EU cree rder code e DER D D EGG gE Ewro mg 1SFA897001 R7000 Made in Sweden IEC 60947 4 2 IAS 80 6 Ce i d di Us 100 250V AC Ue 1210 10 0 400 500 Y es Technical data accor INQ Sp Fieldbus connection A UL508 CAUTION cus to IEC 947 4 2 Us 100 250V ACT Ue ma unus V itt r it FLA 6 18A Wire 1 8 AL Gu 790 only I n Technical data according to UL 508 and CSA C22 2 No 14 05 She
21. for changing and storing Before connecting the Softstarters PSE size 18 PSE170 to opera parameter values moving down one menu tional supply voltage for the first time the control supply voltage must level and to reset tripping events be turned on to ensure that the by pass relays are in the open posi tion This is necessary to avoid unintentional starting of the equipment Navigation keys for navigating the menu and during the connection 9 changing parameter values Flashing numbers or text shown in the display indicates that the 1 Be aware of the ambient temperature Derating is required above 40 C menu value can be changed or scrolled 104 F See chapter 3 6 2 Mount the softstarter according to Chapter 4 Mounting A Caution Hazardous voltage Will cause death or serious injury Turn off and Ll p lock out all power supplying this device before starting work on this L equipment id 3 Connect the terminals 1L1 3L2 and 5L3 to the operational voltage on the C 8 9 i power supply line side KM1 X A Stop a 4 Connect the terminals 211 4T2 and 6T3 to the motor 113253 12 8 9 10 1l 12 13 14 N Run TOR Event Warning RP MN Capacitors for power factor compensation are not allowed between the softstarter and the motor since this can cause current peaks U v Jw which can damage the thyristors in the softstarter If such capaci tors are to be used they should be connected on the line side of the softstarter
22. reach full speed TOR Display Default Setting range Description value initial voltage 30 96 30 70 96 Initial and end voltage for start LA ramp and stop ramp VENE Figure 7 9 The function of Initial End Voltage 62 Chapter 7 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 lc fle Kal L S A LI lL 7 _10__JEOL FBP 7 5 5 Current Limit It is possible to limit the starting current by using this function The limit can not be exceeded during start and stop ramp When the Current Limit is reached the output voltage stays stable until the current level falls below the limit then the ramping continues The relation between Current Limit the current to the motor and the output volt age is described in figure 7 13 Figure 7 12 Current Limit parameter displayed 100 30 The starting current must be high enough to make it possible for the mo tor to reach the rated speed The lowest possible current depends on the performance of the motor and the characteristics of the load If the Current Limit ts set too low it will cause longer starting time and unnecessary heat ing of the motor Display Default Setting Description value range Level of Current Limit in relation to output voltage Current limmit 1SFC132100F0001 Figure 7 13 The relation between the Current Limit the cur rent to the mo
23. terminals 3 4 5 6 and 7 Failure to observe the above may damage the softstarter and the war ranty may no longer be valid Switch ON the control supply voltage Us terminals 1 and 2 Continue to configure parameter le as described in figure 2 3 Complete information about configuration is available in chapter 6 Human Machine Interface and chapter 7 Functions and configurations Switch ON the operational voltage Ue The green Ready LED will turn solid Give start command to the softstarter A Caution Depending on the two phase control a connected motor terminal always carries live hazardous voltage Do not touch terminals when voltage is applied Output terminals will have live voltage even when the device is OFF This can cause death or serious injury Chapter 2 13 14 Chapter 2 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 3 Description DE 16 Markings and connections sse eee eee ee eee 17 Type designation eee 18 Reece vienne CENT TET 16 Environmental influence sese ee eee ee eee eee 18 eese ecusf J MR RENNES 18 ee iee TTT 19 E MEC ERROR ENEN 19 jiu lea mE 19 ETIE n TUBES usasientbrkisti are hedge ena ar ie eea Ip saint e rin etis 20 im WMO e MORD 21 Ds information sss 22 areae NES 2d IRSE PE ET ETUR 2g Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter3 15
24. the motor 71 2 Parameter settings oettings can be done in four different ways e Keypad e Fieldbus communication option e External keypad option With the keypad or external keypad settings can be done as individual parameter setting of all essential parameters When the fieldbus communication option is enabled most parameters can also be modified from this interface User default parameter set is stored in the unit for a possible reset to default val ues See chapter 7 5 3 1 about resetting parameters to user default values Caution The motor may start unexpectedly if there is a start signal present when do ing any of the actions listed below e Switching from one type of control to another fieldbus control hard wire control e Resetting events e Using automatic event reset Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Description Rated Current of motor le otart Ramp time otop Ramp time Initial End Voltage Current limit Torque Control during start ramp Torque Control during stop ramp Kick Start Electronic Motor Overload Protection EOL Tripping Class EOL Type of operation EOL R Readable W Writeable 7 3 List of disposable parameters A list of all disposable PSE18 370 parameters is available in table 7 1 Table 7 1 Display Setting range Default symbol value Individual See tables in 1 chapter 3 7 3 LJ e
25. the softstarter and the warranty may no longer be valid L 1A LE 34 127 5 Ls Q d Q 1 2 3 4 5 6 7 8 9 10 11 12 13 14 oo000000 222292092 L N s Uo 100 250V 20 60Hz COM RUN TOR EVENT Start Stop Reset Vp Vp Analog Out 4 20nh ADD PSE 18 600 70 Figure 5 16 Terminals for status output signals 4 x 0 8 mm AWG 24 12 0 157 x 0 031 in 0 2 4 mm 2x0 2 1 5 mm 100 250V 50 Figure 5 17 Tightening torques and wire area Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter5 41 5 3 Connection of communication devices optional 5 3 1 External keypad An external keypad for door mounting can be connected to the softs tarter A 3 meter cable including both the USB communication and the power supply to the keypad makes the connection The cable shall be connected to the external keypad connection at the bottom of the softs tarter See figures 5 18 and 5 19 The external keypad can also be used for transferring parameters from one softstarter to another during commissioning temporarily handheld Note that IP54 cannot be achieved when the keypad is not mounted When the external keypad is used both keypads will work in parallel but the softstarter built in keypad always has the highest priority if the keys on both units are pressed simultaneously
26. the softstarter is installed in a separate enclosure also for the cable feeding the softstarter Ensure that the screen is connected to earth It is not necessary to use a special high frequency screened cable Any type of conducting screen will do This earth conductor shall be 360 degree connected to earth in the cable glands or in the near of the gland Warning Capacitors for power factor compensation are not allowed between the softstarter and the motor since this can cause current peaks which can burn the thyristors in the softstarter If such capacitors are to be used they should be connected on the line side of the softstarter Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter5 35 5 2 5 Control supply voltage and control circuit When used for marine applications and if feeding from the outside of the enclo sure then please use a standard cable for feeding the supply voltage and for the control circuit with an auxiliary bare conductor earth conductor and make a 360 degree connection to earth in the glands or close to the glands As long as these cables wires are only internal wiring inside the enclosure there is no need for the 360 degree earth connections protections 5 2 5 1 Control supply voltage terminals 1 and 2 Connect neutral and live to terminal 1 and 2 as shown in figures 5 6 and 5 7 Check that you have the correct control supply voltage Us sas eni
27. 01 Initial end voltage Current limit Stop p C M m he Ready Run Jo Protection C3 Fault ES ic ic RSS LES Ready Run Protection fault Dic RS LHS Ready CO Run C3 Protection C3 Fault T PASATA Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 7 4 Basic settings principal The Settings level menu consists of predefined parameters for the selected application which should be used if an easy and quick set up is required Only a few parameters have to be set before start of the motor is possible A description is found in chapter 6 3 Setting frequently used parameters At any point press Exit to cancel a setting and return to the informa tion level 1 Illuminate the display by pressing any of the keys 2 From Information Level enter Settings Level by pressing oelect key See figure 7 2 3 Enter the setting for the Rated Current le by pressing Select key 4 Set le using the navigation keys Since the motor must be con nected In Line use the motor current on the rating plate 5 Press Exit to Cancel or Select to save 6 Continue to the Start Ramp time setting or press Exit key to return to the Information Level Goto the Start Ramp time setting using the lower navigation key 8 Press Select and adjust the time using the navigation keys 9 Press Select to save and continue or press Exit to c
28. 1 2 Design The appearance of the HMI is showed in figure 6 1 The HMI consists of e LED status indicators e LCD display with backlight e Selection and navigation keys On start up all LCD segments and LEDs will be briefly illuminated The LCD backlight will automatically turn off after some time of inactivity Turn it on by pressing any key When switching on the supply voltage the LCD will first illuminate all available seg ments LEDs and the backlight Thereafter the Information Level is displayed See figure 7 1 46 Chapter 6 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 6 1 2 1 LED status indicators The LED status indicators work as in table 6 1 Table 6 1 Ready Green Off when control supply voltage Us is off or uncon nected Flashing light when control supply voltage Us is On and operational voltage Ue is Off Steady light when control supply voltage Us is On and operational voltage Ue is On Green Off when the motor not is running Flashing light when softstarter is controlling opera tional voltage Ue during start or stop ramp Steady light when full operational voltage Ue is on at Top of Ramp Protection Yellow Off when the softstarter has not tripped on any protection Steady light on protection when reset is not pos sible Flashing light on protection when reset is possible Fault Off when the softstarter has not tripped on any fault Steady light on fault w
29. 104 F to 140 F with derating 0 6 1 C 0 696 1 8 F Altitude 1000 m 8281 ft above sea level without derating 1000 4000 m 3281 13123 ft above sea level with derating 0 00796 m Helative humidity 5 9596 non condensing Standards IEC 60947 1 IEC 60947 4 2 EN 60947 1 EN 60947 4 2 Standards eae Marine approval Contact your ABB sales office 18 Chapter 3 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 3 Technical data 3 7 1 General Table 3 2 anii SSCS SS 4 kV control supply circuit EMC IEC 60947 4 2 Class A Lloyds Register 2002 Hecommended fuse 6A Delayed Supply circuit MCB use characteristics DeviceNet Profibus Modbus CANopen This product has been designed for class A equipment Use of the product in domestic environments may cause radio interference in which case the user may be required to employ additional mitigation methods 3 7 2 Weights Table 3 3 Weight in kg Weight in Ibs PSE18 60 Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 3 19 3 7 3 PSE Softstarter types Table 3 4 Power oss atRatod CurertW 02 oa 05 08 Table 3 5 Rated Curentip e amp v 55 Moorszessov 30 40 50 60 Motorsie gye 40 s 6 75 Table 3 6 Mororszeseo meve s 75 9 M6 Power oss atRatod Curent W 66 121 176 88 Table
30. 11 A conventional circuit with auxiliary relay is also possible see figure 5 10 and 5 11 Warning Do not connect an external voltage to any of the control terminals 8 9 10 11 12 and 13 Failure to observe the above may damage the softstarter and the warranty may no longer be valid E Start ee EE Stop Start Stop ERE Ld do d s Nj 1 L1 34 LR L3 1 LiF 8K USD 3 Oe Q Oe QO Z B 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 1011 12 13 14 Q Q o 09 o OO 0020222 x gw oda Us O0 90000 iro 100 250V ON LY Y f 20 60Hz COM RUN TOR EVENT Start Stop heset Vp Vp Analog Out 1 0 50 60H COM RUN TOR EVENT Star Stop Reset p U Analog Out OM ABS PSE 18 600 70 ABB PSE 18 600 70 Figure 5 9 Terminals for start and stop conventional Figure 5 10 Terminals for start and stop conventional circuit with push button circuit with auxiliary relay 3 5 x 0 6 mm 8 9101112 1314 0 138 x 0 024 in oooooQ i Vp Analog Out 4 09 0 5 Nm 43 Ib in Figure 5 11 Tightening torques and wire area 38 Chapter 5 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 5 2 5 4 Reset event terminal 10 The reset control terminal 10 is in circuit with terminals 11 or 12 used for remote reset of trip eve
31. 18 PSE370 Installation and commissioning manual 1SFC132057M0201 l fie Ss xe Ir ILI 10 EOL zon SL FF A OFF A cD ax 7 o OFF FBP 10 EOL Figure 7 20 Electronic Motor Overload Protection EOL parameter displayed 1000 s D 2 100 B 10 S D 1 1 2 3 4 5 6 Figure 7 21 Tripping curves for the Electronic Mo tor Overload Protection E O L Class 30 Class 20 Class 10 Class 10A EJ O0 Uu K OFF bi c LILI 1 IT 11L 3 9 JEOL sG OFF EG rp EI S E Ri ic gt Figure 7 22 Type of operation for reset of Electronic Motor Overload Protection fault parameter displayed Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 7 5 9 Electronic Motor Overload Protection E O L This parameter makes it possible to set the required class of motor overload pro tection Four different classes are available See figure 7 21 e Class 10A e Class 10 e Class 20 e Class 30 There is an option for type of reset after tripping Hand or automatic is available Hand is default value for reset of Electronic Motor Overload Protection after trip pin
32. 3 7 Rated Current le A 250 302 Motor size 380 415 V KW 250 302 200 200 200 300 18 Motorszeaso vte 200 250 Motor ize Syr 250 30 Power ioss at Rets Cure 125 18 a 21 4 20 Chapter 3 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 3 7 4 IEC information Equipment suitable for use in a circuit with maximum available fault current as shown when protected by devices indicated in table 3 8 Examples of semicon ductor fuses and MCCB according to IEC For more information about fuses see http www abbcontrol fr coordination tables coordtable htm Table 3 8 IEC Type 2 co ordination Type 1 co ordination Fuses MCCB ITI m 600V 400V 400V Iq 85kA Iq 35kA Iq 50kA Semicond Bussmann DIN 43620 Softstarter Type Type Rating Type Type PSE18 600 70 170M1563 AOA T2N160 MA20 128160 MA20 PSE25 600 70 170M1564 50A T2N160 MA32 128160 MA32 PSE30 600 70 170M1566 80A T2N160 MAS2 128160 MAS2 PSE37 600 70 170M1567 100A T2N160 MAS2 128160 MAS2 PSE45 600 70 170M1568 125A T2N160 MAS2 128160 MAS2 PSE60 600 70 170M1569 160A T2N160 MA80 128160 MA80 PSE72 600 70 170M1571 250A T2L160 MA80 128160 MA80 PSE85 600 70 170M1572 315A T2L160 MA100 128160 MA100 PSE105 600 70 170M3819 400A T3N250 MA160 T3S250 MA160 PSE142 600 70 170M5809 450A T3N250 MA200 138250 MA200 PSE170 600 70 170M5810 500A T39N250 MA200 T38250 MA200 PSE210 600 70 170M
33. 5 2 and in chapter 12 Caution Softstarters PSE18 PSE370 must not be connected Inside Delta since this will cause damage to the equipment and there is a risk of death or serious injury Figure 5 2 5 2 2 Before connecting softstarters PSE18 PSE170 Warning Before connecting the Softstarters PSE size 18 PSE170 to operational sup ply voltage for the first time the control supply voltage must be turned on to ensure that the by pass relays are in the open position This is necessary to avoid unintentional starting of the equipment during the connection Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter5 33 5 2 4 Connection of the operational power circuit The softstarter is recommended to be connected with a line contactor as de scribed in figure 5 1 Additional circuit diagrams will be found in chapter 11 Wiring diagrams Softstarters PSE18 PSE105 are provided with Connection Module LD140 The cables must be stripped before connection and the length of the exposed wire should be 20 mm or 0 8 in Connect according to figures 5 3 and 5 5 For Softstarters PSE142 PSE370 the cables must have lugs and be connected to the terminal bars according to figure 5 4 and 5 5 Connect the line side to terminals 1L 1 3L 2 5L3 Connect the motor to terminals 211 4T2 6T3 The terminals marking are printed on the front of the softstarter
34. 57M3101 1SFC132057M4001 Polish 1SFC132057M1101 Russian 1SFC132057M1801 Finnish 1SFC132057M1901 Turkish 1SFC132057M1301 Arabic 1SFC132057M2001 Chinese 1SFC132057M2201 English US version English British version owedish German French Italian opanish Portuguese Dutch an Mw These will only be available as PDF files Please check www abb cormvlowvolt age On this site select the link Control Products and then continue to Softstart ers 1 2 About the Installation and Commissioning Manual This manual contains instructions on how to install commission and maintain the softstarter The manual covers procedures for mechanical and electrical installa tion and installation of communication devices It also covers energizing setting and configuration and verifying settings For brief information see Softstarters Type PSE18 PSES370 User Manual short form containing the same languages as the Installation and Commissioning Manual Soft Starters Type PSE18 PSE370 User Manual short form has docu ment ID 1SFC132059M9901 For quickest possible start read chapter 2 Quickstart A complete compilation of ABB s softstarters can be found in Main catalogue Softstarters document ID 1SFC132005C0201 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 1 2 1 Intended audiences 1 2 1 1 General The installation and commissioning manual is inten
35. 5812 630A T4N320 PR221 1 In320 T48S320 PR221 I In320 PSE250 600 70 170M5813 700A TSN400 PR221 1 In400 T5S400 PR221 1 In400 PSE300 600 70 170M6812 800A TSN400 PR221 1 In400 T5S400 PR221 1 In400 PSE370 600 70 170M6813 900A T5N630 PR221 1 In630 T5S630 PR221 1 In630 Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 3 21 3 7 5 us information Examples of equipment suitable for use in a circuit with maximum available fault current as shown when protected by devices indicated See table 3 9 For more information see htto www abbcontrol fr coordination_tables coordtable htm Fuses Normal breaker Standard breaker 550 600V 440 480V 550 600V 440 480V 550 600V High Fault Current 85kA High High Softstarter High Fault High Fault Fault Fault Standard Type Class J Fuses Current Current Normal breaker Current Current breaker PSE18 600 70 40A 25kA 14kA Ts3NO7OTW 35kA 25kA TsSLO7OTW PSE25 600 70 50A Ts3N100TW TsSL100TW PSE30 600 70 60A Ts3N100TW TsSL100TW PSE37 600 70 80A Ts3N125TW Ts3L125TW PSE45 600 70 100A Ts3N150TW Ts3L150TW PSE60 600 70 125A Ts3N160TW Ts3L160TW PSE72 600 70 150A 18kA T4N250TW T4S250TW PSE85 600 70 175A T5N300TW T5S300TW PSE105 600 70 225A T5N400 In300 T5S400 In300 T5S400 PSE142 600 70 300A TONAJO Pea PR221DS LS I In400 In400 T5S400 PSE170 600 70 350A TONA Eee PR221DS LS I In400 In400 T6N800 T6S800 PSE210 600 70 450A 35kA 20kA PR221DS LS I 5OkA PR221DS LS I In600 In600 T6N800 T6S800
36. Check that the fans are working in a proper way See chapter 9 1 Check that the cooling airways are free from dirt and dust See chapter 9 1 Check that the ambient temperature is not too high Derating is required above 40 C 104 F See chapter 3 6 Check that the mounting angle is not more than 30 See chapter 4 2 4 Check that PSE Softstarter not is too small for the number of starts and stops performed each hour Chapter 10 89 Status Phase loss Hed Fault LED steady lighting and LCD event code EF1x See chapter 6 1 2 1 about LED status indi cators activation for faults and protections Nd 7 SL 7 ui y r3 SEN r3 Run r3 Protection E3 Fault IN NS I ide Ce ru L OFF RR CD ISS 568 E Bad network quality Red Fault LED steady lighting and LCD event code EF20 See chapter 6 1 2 1 about LED status indi cators activation for faults and protections Nl NI 7z Ab r3 acl r3 Run l o binni T gc p L EU L EOL Current lost Red Fault LED steady lighting and LCD event code EF3x Jn L S 25 CD e 5 lep 1SFC132318F 0001 1SFC132311F 0001 See chapter 6 1 2 1 about LED status indi cators activation for faults and protections NI No y Ie REST Run l 3 Protection kx Fault 7 IN Mee elie Rac Ce OU Es N n EOL E E SF Softstarter fault EF External fault P P
37. EC P C 19 JEOL Gl Figure 7 34 Reset All Settings to user default values parameter displayed FBP 74 Chapter 7 7 7 Special functions 7 1 Reset all parameter settings to user default values Start from Information Level and press in sequence the keys Exit and Select for a few seconds as described in figure 7 29 The text string rES will be displayed on the LCD as in figure 7 34 Press Select to enter Reset All Settings and the text string rES on the LCD starts flashing Press Exit key to cancel or press Select to reset all settings After reset it is necessary to press Exit for returning to Information Level Caution The motor may start unexpectedly if there is a start signal present when do ing any of the actions listed below e Switching from one type of control to another fieldbus control hard wire control e Resetting all parameters e Resetting events e fusing automatic event reset Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Ready l 3 Run lG Protection 4 Fault l fle s fn eo Rr RS OFF Figure 7 35 Entering PSE parameter WS ciliate I i LI 39 JEOL CS E Figure 7 36 PSE parameter displayed acm K 7 7 2 PSE parameter This parameter contains information about the type of PSE Softstarter which is available The PSE parameter must be configured after repl
38. EEEE 3 9192 611 0g TET 6 Human Machine Interface HMI Functions and configuration 8 Fieldbus communication option SEEN Ua Rigo NT 10 Troubleshooting sss sees e eee ee eee Edere C T IAE 7 E E EREA EENE Customer feedback report esssees 1 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 11 15 ZT 31 45 OO 19 5 6 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 1 Introduction About the complete set of documentation for a softstarter About the installation and commissioning manual sees TRI nie lt e Eie ie M m E TTT Seel ne aT Revision notes and other documents sese eee eee eee Acronyms and GODFE VIAUONS ics da cis EY UAN TERT TEE PU FRE XYTU D HORDE ERU ax R bani Cus O O O k Explanation eie enie eT Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 1 7 8 Chapter 1 Chapter 1 Introduction 1 1 About the complete set of documentation for a softstarter For the Softstarters Type PSE18 PSE370 Installation and Commissioning Manual the following documents are available 1SFC132057M0201 1SFC132057M3401 1SFC132057M01 01 1SFC132057M0301 1SFC132057M0901 1SFC132057M0701 1SFC132057M1601 1SFC1320
39. FF OFF On Control of the softstarter with fieldbus 0 255 Fieldbus Address dPoF dPoF dPon Possible to block parameter down da mM load from PLC 2 z dF oi l r occ LocC trlP Operation When Fault COC C Ep E J HAnd HAnd Auto Type of operation for reset of Field HHn U bus Fault Huta 255 Address of FieldBus Control will be used Accessible only if Fieldbus Control previously is set to On Accessible only if trIP is previously selected HAnd Manual reset gt When tripping will stop the motor a manual reset is required before restart can be done Auto Automatic reset c When tripping will stop the motor an automatic reset is performed before the unit is ready for restart Pop More information about Fieldbus communication and optional accessories is avail 70 Chapter 7 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 LK Ploe Rama ICC r 433 ETE E EOL 5 Figure 7 28 Fieldbus Address parameter displayed gt a Dale o Me m RR nd Or Ol jEoL 9 m wl rar able in chapter 8 Fieldbus communication 7 5 12 1 Fieldbus Address The parameter Fieldbus Address allows setting of address for the fieldbus com munication The setting range for the fieldbus address is O 255 If the address is set to 255 the address stored in internal memory of the fieldbus plug will be us
40. Fieldbus fault Red Fault LED steady lighting and LCD event code EFAO oee chapter 6 1 2 1 about LED status indi cators activation for faults and protections NI 7z NI 7z Pa andia Run gares cu 7 im RE eM I LJ EOL 56b 1SFC132313F 0001 E FBP Low control supply voltage Red Fault LED steady lighting and LCD event code EF50 See chapter 6 1 2 1 about LED status indi cators activation for faults and protections NI 7z Nl c Ready Run l c dnm rx Fault N N DIIN Ic C nh K e llc OFF Jia le OFF CCC r Li JU OFF 10 TE 1S5FC132314F0001 FBP High current Red Fault LED steady lighting and LCD event code EF6x oee chapter 6 1 2 1 about LED status indi cators activation for faults and protections NI 7z S d ou Sls Ready C Run gina E3 bak N e dee Rr e C C C LU I EL 39 JEOL amp S se Feel IN Ac 2 1SFC132315F0001 SF Softstarter fault EF External fault P Protection Possible cause Fault on fieldbus connection or Field BusPlug Accessory Fieldbus communication is not working PLC is not running Fieldbus Control is enabled on a non field bus application The control supply voltage is too low on terminals 1 and 2 Short power loss on the control supply network Operational current higher than 8 x le x phase number 4
41. Fol Download Parameter ence dBaEdBI d Leo pl rel Fieldbus Operation When Fault uci LocC triP o eoi Eg Perl aaaea B HAnd Auto Q eaS fo R Readable W Writeable T Will be transferred uploaded downloadeo HAna Manual reset of the protection or fault G Accessible only if On is previously selected Auto Automatic reset of the protection or fault triP Trip on fault OFF Fieldbus is not allowed to control the motor LocC Local control on fault hardwire control is possible On Fieldbus is allowed to control the motor Q Accessible only if triP is previously selected 255 Address of the FieldBusPlug will be used HAnd Manual reset of the protection or fault Pon Download of parameters from PLC enabled Auto Automatic reset of the protection or fault aPoF Download of parameters from PLC blocked 58 Chapter 7 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Figure 7 2 basic configuration of frequently used parameters Setting Rated current Lra Ready Run Protection Fault IES cs ic Sa LES Ready Run Protection Fault IS IPs ile ga H Ready Run l Protection Fault EE ES Ready Run Protection Fault I eI exte RSS LES Ready Run a Protection Jo Fault eb exe a 1SFC132250F00
42. SE170 MOS connection ON DN RETE CO TT Connection of operational power circuit x ee eee Control supply voltage and control circuit ee eee Control supply voltage terminals 1 and 2 Functional earth terminal 14 eeeenm Start and Stop terminals 8 and 9 in circuit with terminals 11 or 12 Reset event terminal 10 usce eso eere mixer reat a re eu Ep oO reed Analog output terminals 13 and b isuiecovs stes miu rtr uw xo puces Status output signals terminals 3 4 5 6 and 7 Connection of communication devices optional maiz RM e e a E E TT Technical data for External Keypad iransier M CIENTO TTD oT Uploading or parameters ceres ext eee Downloading of parameters sse eee wise ie URDU EO DER TER omo Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 5 32 32 32 33 33 34 36 36 37 38 39 40 41 42 42 42 43 43 43 44 31 N Lp T 1L1 3L2 5L3 1 10 11 12 13 14 Run TOR Event 2T1 4T2 6T3 1SFC132237F 0001 Figure 5 1 Connection of PSE Softstarter and con nection in series with a line contactor Chapter 5 Connection This chapter describes the electrical connections as well as connections for com munication devices that have to be made before you can use the softstarter 5 1 General Caution Mounting and electric
43. acing the PCB This parameter must not be changed if the PCB not has been replaced Read chap ter 3 3 Type designation to get information about how to find out the size of the softstarter otart from Information Level and press in sequence the keys Exit Select and Ar row Up for a few seconds see figure 7 31 The text string Id will be displayed on the LCD as in figure 7 36 Press Select to enter parameter PSE and the text string Id the LCD starts flash ing Press Exit to return to Information level or Scroll to configure according to the softstarters size Press Select to confirm Configure parameter PSE only if the printed circuit board has been replaced Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 7 75 7 8 Representation of signals in time domain Timing diagram for the basic functions of the softstarter with a representation of a set of signals in the time domain is found in table 7 3 Table 7 3 Timing diagram Control supply voltage L N 100 250V 50 60Hz Lo o d Operational voltage on the 4A L17 a L2F 5a L3 line side O O O Control circuit Start input ec L 100 250V 50 60Hz COM RUN TOR EVENT Start Stop Reset Vp Vp Analog Out 1 20 Control circuit Stop input Operational voltage on the motor side Signal output relay Run sig
44. al connection of the softstarter shall be made in ac cordance with existing laws and regulations and be performed by autho rized personnel Warning Hazardous voltage Will cause death or serious injury Turn off and lock out all power supplying this device before starting work on this equipment For basic connection see chapter 2 Quickstart For circuit diagrams for connection of the softstarter see chapter 12 Wiring dia grams 5 2 Electrical connection 5 2 1 Considerations when controlling two of three phases Even when stopped there will be a voltage on the motor on phase 2 This will not start the motor and the motor will not be heated up compare with inside delta connection For more information about two phase control see chapter 3 Description Semiconductors do not replace air isolation and the recommended solution is to use a line contactor to break the current See figure 5 1 Caution Depending on the two phase control a connected motor terminal always carries live voltage Touching terminals and other live parts can result in death or serious injury 32 Chapter 5 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Q Figure 5 2 ABB PSE Softstarter must be con nected In Line only 1SFC132265F0001 1SFC132263F0001 Since Softstarters PSE18 PSE370 has control in two phases the connection must be done In Line only in accordance with the circuit diagrams in figure
45. ancel and return to the Information Level 10 Go to Stop Ramp time setting using the lower navigation key 11 Press Select Choose OFF or adjust the time using the naviga tion keys 12 Press Select to Save and continue to the next parameter or Exit to Cancel and return to the Information level 13 Go to the setting Initial End Voltage using the lower navigation key 14 Press Select and adjust the value using navigation keys 15 Press Exit to Cancel or Select to save and continue 16 Go to Current Limit by pressing the lower navigation key 17 Press Select and set the Current Limit factor On or OFF using the navigation keys 18 Press Exit to Cancel or Select to save and continue 19 Press upper lower navigation key to continue to EOL class 20 Press Select and scroll with the navigation keys to choose the required Tripping Class or OFF 21 Press Exit to Cancel or Select to save and continue 22 Press Select to set User or Auto 23 Scroll using the navigation keys 24 Press Select to save and continue 25 Press Exit to return to the information level Chapter 7 59 D Jede RR C LI A lA 10 JEOL GS s rep Figure 7 3 Hated Current parameter displayed ep ne RSS Tm ILI FBP OFF OFF OFF 10 JEOL C2 2 Figure 7 4 Start Hamp Time parameter displayed U rpm l I Figure 7 5 The function of Start Ramp Time 60 Chapter
46. ase note that the parameter values above are to be used as a guide only Variations in load conditions may require additional tuning lc For Heavy Duty applications the Initial End Voltage In as well as the Current Limit might need to be increased Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 7 77 78 Chapter 8 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 8 Fieldbus communication option avc c mr T 80 Required ACCCSSOMCS ee e 80 ISSUE PE SR NR NT 80 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter8 79 Figure 8 1 Principle of a fieldbus network with PSE Softstarters connected Chapter 8 Fieldbus communication 8 1 Overview The PSE Softstarter has an interface on the front for connecting the ABB Field BusPlug used for fieldbus communication Through this interface it is possible to control the softstarter retreive status information as well as upload and download of parameters The interface between the softstarter and the FieldBusPlug is independent of the fieldbus protocol used Independent of softstarter size or delivery date it is possible to connect any of the avai
47. at start and stop command is not given at the same time Check connection for start and stop See chapter 5 2 5 3 Check that start and stop command is not given at the same time Chapter 10 87 Status Displayed current in LCD is not stable Motor does not start with fieldbus Digital or binary signals incorrect Loading of parameters with fieldbus does not work properly 88 Chapter 10 Possible cause The motor is too small current is out of measuring range ooftstarter has tripped on fault or protec tion Softstarter is in Local Mode Fieldbus Operation When Fault parameter is set to LocC PLC configuration incorrect Fieldbus settings Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Solution Check that the softstarter corre sponds to the motor size Perform a reset on any active event See chapter 6 1 5 Reset of tripping events Check that the Auto Mode bit of the binary output telegram setting is 1 Check that the Local Mode digital input on the FieldBusPlug accessory is set to Remote If the parameter Fieldbus Operation When Fault is set to LocC there will be a 10 second delay before it is pos sible to re start after communication is reestablished Check PLC configuration Verify that parameters are matching between the PLC and the softstarter fieldbus documentation for the field bus protocol used Verify that fieldbus Download Param et
48. ault value for reset of Fieldbus Fault e fHAnd is selected The motor will stop and manual reset is required e f Auto is selected The motor will stop and automatic reset is performed This parameter is accessible only if trlP is previously selected for the parameter fieldbus Operation When Fault Display Default Setting Description value range HAnd HAnd Auto Type of operation for reset of Field HHn o bus Fault Huta 1 HAnd Manual reset gt When tripping will stop the motor a manual reset is required before restart can be done Auto Automatic reset When tripping will stop the motor an automatic reset is performed before the unit is ready for restart 7 6 Reset of tripping events In case of tripping event the PSE Softstarter can be reset via hardwire keypad external keypad or Fieldbus If the setting HAnd is chosen as an action in case of an tripping event for a pa rameter with this option manual resetting of the softstarter is required If the setting Auto is chosen as an action in case of an tripping event for a param eter with this option resetting of the softstarter will be performed automatically Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 7 73 c Ready l G Run l 3 Protection 4 Faut 1 fe E in flee E RS OFF OFF Figure 7 33 Entering menu Reset all settings to user default values V e Exe Rr Ss
49. ble this parameter allows for different operations in case of a fault reactions to the fault Setting Fieldbus fault reaction to trlP will make the softstarter trip on a fieldbus fault Selecting trlP makes reset of the fault necessary in case of a tripping event When LocC is selected the control of the softstarter will automatically switch from fieldbus control to local control The switch to local control will make hard wire control possible When the Fieldbus starts working again the control is automati cally switched back to the Fieldbus There is a 10 second delay before controlling the motor is possible Display Default Setting Description value range LocC triP Operation When Fault 1 triP rip on fieldbus fault LocC Automatically move to local control on fieldbus fault Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 S OFF OFF Dre a c 10 JEOL 2 hw icy _f TTT TU OFF WS K Figure 7 31 Type of operation for reset of Fieldbus fault parameter displayed cx Ready co Run l G3 Protection t3 Fautt ls le KS ea 161 LILI A OFF OFF 10 EOL OFF 5 rer Figure 7 32 Reset of trioping events 7 5 12 4 Type of Operation for Reset of Fieldbus Fault Select what operation shall be asserted if a fieldbus communication fault occurs Manual or automatic options are available HAnd is the def
50. cation devices 8 42 46 56 Connection 32 42 Fieldbus 16 17 31 46 49 51 56 57 50 70 Y 1 72 73 74 60 64 Bb GI Communication protocols 19 27 Compressor 7 Configuration 12 19 48 56 59 70 65 68 91 Connection 12 17 32 95 04 385 90 97 38 39 40 41 42 43 80 82 66 67 91 Control circuit 10 13 17 36 Connection 17 38 Earthing 37 Start and Stop 38 Control supply voltage 10 12 13 16 18 19 33 96 38 47 76 82 85 86 87 89 91 Conventional circuit 38 Conveyor belt 77 Cooling 16 19 30 82 89 Cooling system 16 19 30 82 89 CosPhi 51 56 Curent TO TZ I3 16 20 21 2242 95 46 50 52 56 57 59 60 61 63 66 68 69 77 85 87 90 91 92 Current Limit 22 51 56 57 59 63 66 7 01 92 D Default values 51 56 57 60 74 DeviceNet 19 60 Dimensions 28 24 25 26 Display at start up 46 83 Document ID 8 Document number 3 Download of parameters 58 1 80 Download Parameter 58 71 Drilling plan 25 26 E Earthing 37 Connection 37 Electrical connection 37 Start and stop terminals 38 Supply voltage and control circuit 37 Electronic Motor Overload Protection 51 57 D 045 09 92 Class 51 59 67 Type of operation 57 67 EMC Class 19 Enclosure sizes 29 Environmental influence 18 FOL 10 51 57 Of 04 65 92 Event 12 82 89 41 46 47 48 49 56 70 72 74 76 84 85 88 89 90 91 92 94 95 Event relay 41 External keypad 17 42 43 56 57 72
51. d start the voltage U and RPM of the motor will appear as the graphs in figure 7 15 Display Default Setting Description value range On OFF Torque Control during start The time for the Torque Control during start ramp is set in the parameter Start Ramp time Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 7 5 7 Torque Control during stop ramp m 5w When activating this parameter On makes it possible to control the motor torque 1 during stop Using torque control will result in a more suitable decelerating of the speed mainly requested when stopping pumps When using torque control the output voltage to the motor is controlled so that zoe les the motor torque will follow a predefined optimal curve for best possible stop This l If aa ez BAM has the benefit that the mechanical stopping behavior of the equipment driven by lt z the motor will be much softer compared to using voltage ramp This can be espe L L cially useful in pump applications where a sudden stop can cause water hammer l l l l ing and pressure surges During the torque controlled stop the motors voltage m m o T and RPM will follow the graphs in figure 7 17 10 EOL 16 rap Display Default Setting Description Figure 7 16 Torque Control during stop value range ramp parameter displayed On OFF Torque Control during stop ramp U i The time for the Torque Cont
52. ded for the installation com missioning and maintenance personnel responsible for getting the softstarter into normal service and out of service 1 2 1 2 Requirements The installation personnel must have a basic knowledge in handling electric equip ment The commissioning and maintenance personnel must be well experienced in using this kind of equipment 1 2 2 Revision notes and other documents For latest information on revisions and other documents related to the PSE ooftstarters please check www abb corrvlowvoltage On this site select the link Control Products and then continue to Softstarters Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 1 9 1 2 3 Acronyms and abbreviations The acronyms and abbreviations described in table 1 1 are used in this manual Table 1 1 Acronym abbre Description viation Bh Bypss EOL Electronic overload protection for the Motor le Rated operational curen SCR Silicon Controlled Rectifier thyristor TOR Top of Ramp full voltage Full On Rated control circuit voltage Rated operational voltage Hated control supply voltage For definition see IEC 60947 1 edition 5 0 1 2 4 Explanation of concepts The setting of current le is the setting for the rated operational current main cur rent of the motor Ue Rated operational voltage on the motor s operational current three phase main voltage feeding the motor
53. display Scroll to FrSS and confirm selection by pressing Select key and the text string FrSS will now be flashing Continue and save by pressing Select If the transfer was Figure 5 21 Iransfer of parameters from softstarter successful the text string donE will be displayed on the LCD otherwise a fault to external keypad code see PSE EK Installation instruction for External Keypad for softstarters PSE Confirm and save by pressing Select Press Exit or Select to return to Transfer Parameter menu Press then exit for returning to a higher menu level 5 9 1 2 2 Transfer of parameters from external keypad to softstarter Transfer of parameters from external keypad to softstarter is possible only in stand by state otart in Settings Level with cursor on le icon Press Arrow Up to enter Transfer Pa rameter menu and the text tP will be displayed on the LCD Confirm and continue gO Os by pressing Select A text string toSS will now be present on the LCD display CIS y Confirm selection of toSS by pressing Select key and the text string toSS will now n be flashing Continue by pressing Select If valid parameters will be accepted a value for parameter Rated Motor Current le will be displayed otherwise a fault code see PSE EK Installation instruction for External Keypad for softstarters PSE ocroll and select a setting for le see chapter 7 5 1 Confirm selection and save by pressing Select if transfer is performed
54. eck that you have the correct product in regards to operational voltage control supply voltage and rated motor data See chapter 3 3 Type designation The PSE18 PSE370 Softstarters operates over wide voltage ranges e Rated operational voltage 208 600 V AC e Rated control supply voltage 100 250 V AC A Warning The product should only be used within the specified ratings Be aware of the ambient temperature and altitude above sea level Derating is required above 40 C 104 F and above 1000 m 3281 ft 16 Chapter 3 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 3 2 Markings and connections Line side connection Q O 1 LiF 34127 5 3 Om Lg O Supply voltage Us 1 2 3 4 5 6 7 8 9 1011 121314 Terminal marking of oo JJOO G Aa control circuits LAN LY Y 3 e ee oh 100 250V 50 60Hz COM RUN
55. ed See docu mentation for the fieldbus plug for more details on address setting It is possible to read and set this parameter via the keypad when Fieldbus Control is set to On or OFF Changing this parameter will automatically reset the fieldbus interface and the new address will be active If PLC was communicating with the old address the PLC needs to be re configured Display Default Setting Description value range EE 255 0 255 Fieldbus Address SS T ume 7 5 12 2 Download Parameter This parameter allows for blocking parameter download from the fieldbus Note that download of parameters works differently for different fieldbus protocols See documentation for the protocol used It is possible to read and set this parameter via the keypad when Fieldbus Control is set to On or OFF Figure 7 29 Download Parameter displayed Display Default Setting Description value range S dPon dPoF dPon Download Parameter enabled dron d D Download Parameter blocked C F Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 7 71 e le im OFF V E n LILL 1 JEOL l Figure 7 30 Fieldbus Operation When Fault parameter displayed ON FBP TE 72 Chapter 7 7 5 12 3 Fieldbus Operation When Fault This parameter is accessible only if Fieldbus Control is previously set to On In case of fieldbus malfunction for instance due to power loss or a broken ca
56. en Telephone 46 0 21 32 07 00 Telefax 46 0 21 12 60 01 http www abb com lowvoltage Manual 1SFC132057M0201 rev B January 2011 Power and productivity Ah HR IE for a better world P x RIS BE
57. er is set to dPon Ensure that block parameters are enabled Status Software fault Hed Fault LED steady lighting or flashing and LCD event code SF20 oee chapter 6 1 2 1 about LED status indi cators activation for faults and protections NS UE our Nl m Ready r3 Run Protectan rx Fault LUN DN e le Tie RR RS C Con fo ROL 1255 Shunt fault Red Fault LED steady lighting and LCD event code SF3x oee chapter 6 1 2 1 about LED status indi cators activation for faults and protections x E CD R7 1SFC132300F 0001 S rar yiz Nod ow p w s Run ddnde m Lan I ede HR CCU so z l EOL amp R TE By pass open Red Fault LED steady lighting and LCD event code SF4x oee chapter 6 1 2 1 about LED status indi cators activation for faults and protections 1SFC132317F0001 65 rar NU ou NE o a Ready r3 Run Protection E3 Fault 7 d N lL fi E eS flee ez RS C C U LU m l E EOL E Softstarter thermal overload Red Fault LED steady lighting and LCD event code SF50 See chapter 6 1 2 1 about LED status indi cators activation for faults and protections ISFC132302F 0001 NI 7 wol 7 E Run owed eam L e Cron JI Ju EOL 62 A FBP x lG GD 2 1SFC132303F 0001 SF Softstarter fault EF External fault P Protec
58. found in table 10 2 Event list Table 10 2 Event list Event Event Cause code SF20 Software fault Fault in software SF3x Shunt fault By pass relay contactor does not open or thyristor short circuit SF4x By pass open By pass relay or by pass contactor does not close or opens oho ooftstarter thermal overload Thyristors overheated EF1x Power loss on operational current on one or several phases EF20 Bad network quality Excessive disturbances in the operational supply network EF3x Current lost Operational current on one or several phases lost EFAO Fieldbus fault Fault on Fieldbus communication EF50 Low control supply voltage Voltage too low or briefly interrupted in control supply network for softstarter EF6x Operational current higher than 8 x le P1 Electronic motor overload Load on motor higher than motor rating and corresponding selected EOL protection Class Current limit parameter is set on a too low value Underload protection Load on motor too low Locked rotor protection Load on motor too high for a short time SF Softstarter fault EF External fault P Protection X phase number 4 indicates multiple or unknown phase Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 10 85 10 3 Start up problems and faults Status Possible cause Solution LED s not lighting and LCD is blank Control supply voltage Us is not con e Connect according to a circu
59. ftstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter4 27 Figure 4 1 Unpacking PSET18 PSE170 E t e Figure 4 2 Unpacking PSE210 PSE370 1SFC132239F0001 Chapter 4 Mounting This chapter describes instructions on how to receive the softstarter and how to mount it in a proper way 4 1 Receiving unpacking and checking e Check that the package is turned with the correct side up figures 4 1 and 4 2 Check for transport damages Remove the transport casing Visually inspect the softstarter Check that the order code corresponds with the delivery documents Check that all items are included according to the delivery note Check the softstarter as well as the package If you find any damages please contact the transport company or the supplier immediately 4 1 1 Intermediate storage Until the softstarter is mounted it should be stored in its package 4 2 Mounting 4 2 1 Handling when mounting The softstarter is available in three physical sizes All models of PSE can be taken out of the packages and be mounted without lifting equipment See chapter 3 7 2 for weights Warning Never lift the softstarter by the connection bars since it may cause damage to the product 28 Chapter 4 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 1SFC132269F 0001 Figure 4 3
60. g Heset of this protection is not possible before measuring a lower temperature which must be reached by the motor Display Default Setting Description value range ES 10 OFF 10A Tripping class for Electronic Motor 10 Eor 10 20 30 Overload Protection E O L HAnd Auto Type of operation for reset of Electronic Overload Protection EOL HAnd Auto 1 HAnd Manual reset gt When tripping will stop the motor a manual reset is required before restart can be done Auto Automatic reset When tripping will stop the motor an automatic reset is performed before the unit is ready for restart Chapter 7 67 7 5 10 Underload Protection When active the Underload Protection trip if the current la will fall to a lower level i K than the set value for 30 seconds or more ACIS OCC E i This protection could be used to avoid for example a pump running dry Se detect a broken belt or similar m EOL TE f3 FBP There is an option for type of reset after tripping hand or automatic HAnd is default value for reset of Locked Rotor Protection after tripping E OFF Aa CD Figure 7 23 Underload Protection param uaue dodici eter displayed Level of Underload Protection HAnd HAnd Auto Type of operation for reset of H 2 r1 Ci Underload Protection UE H LJ L l A d SIM HAnd Manual reset gt When tripping will stop the motor a manua
61. gs menu eee o0 uetus ga PUN d NR EO OT 52 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter6 45 e fi es nS le P IS cif OFF 1SFC132235F 0001 Figure 6 1 LED status indicators Q LCD display with backlight Exit key for cancelling parameter edits and exiting one menu level 9 Select Reset key for changing and storing parameter values entering one menu level and to reset tripping events O Navigation keys for navigating the menu and changing parameter values Flashing numbers or text shown in the display indicates that the menu value can be changed or scrolled Chapter 6 Human Machine Interface This chapter describes how the Human Machine Interface keypad LED status indicators and LCD display works 6 1 Overview 6 1 1 Application The Human Machine Interface is used for several purposes such as setting up the PSE Softstarter parameters including protection functions and fieldous communi cation The HMI is also providing status information by LED status indicators and the LCD display The PSE Softstarter monitors and displays different values When switching on the supply voltage the LCD will first display the Information Level which is showing motor current input voltage on the line side power factor and voltage to the mo tor The Information Level also displays information on whether the keypad is locked or unlocked 6
62. he menu is navigated by the keypad The Navigation keys are used to scroll up A or down The Select key is used to select a setting and save The Exit key is used to cancel without selecting or saving a setting and to go to a higher level of the Select v Reset 1SFC132291F0001 Figure 6 9 Press Exit key to cancel and to go to a higher level of the menu 52 Chapter 6 1 E menu as illustrated in figure 6 9 Turn on the backlight by pressing any key On the Information level use the Navigation keys for scrolling the different operational information Press the Select key to Enter the Settings level See in figure 6 10 A cur sor is marking the accessible parameter in this case Rated Current le Press Select key again to enable editing of the parameter Rated Current See Q9 in figure 6 10 A flashing value on the middle row indicates that the param eter is available for scrolling and for selection Increase or decrease the value by pressing Navigation key repeatedly Hold ing the key down will speed up the scrolling See 9 in figure 6 10 When the rated current of the motor is reached press the Select key again to save See in figure 6 10 It is possible to select and adjust the other parameters by following the same procedure At any point press Exit to cancel a setting and return to the information level Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201
63. hen reset is not possible Flashing light on fault when reset is possible When fault or protection LED is activated the LCD display will show the actual fault or protection as an event code See table 10 1 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter6 47 Ready l 3 Run l 3 Protection 3 Fault V e fi E S le RE PERS OFF OFF 1161 LILI a OF to EOL qe E FBP BH Figure 6 2 Cursor indicating parameter accessible for configuration 48 Chapter 6 6 1 2 2 LCD display and keypad The keypad is based on the same user concept as common on mobile phones See figure 6 1 The LCD display contains three rows The top row has 8 parameter icons The middle row has a lock symbol 4 digits and units The bottom row has 4 param eter icons On the middle row various information is presented A cursor indicates which parameter value is possible to change at each posi tion as shown in figure 6 2 The Exit key for cancelling parameter edits and for exiting one menu level The Select Reset key normally has more than one function such as selecting changing storing and manual reset of tripping events depending on present view The navigation keys are used for navigating in the menu and changing parameter values Flashing numbers or text shown in the display indicates that the parameter value can be changed or scrolled If key is held down sc
64. ie Se PSE Softstarter ZI TS a S gual IL e Eoi fg Fe Y D le peiores m U _ 10 eoii a Leelee LI o _EoL i 75 rer e Harana a M 2 S I fee al ri e Eoi Eg Fee Ee KZ Nee IDs fete ie Eol E d K MANATA fr L e o eoio rar Danaa ILI o oil 10 JEOL It ic If ILI 10 Eoi g M e eoe T Will be transferred uploaded downloaded Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 types Setting range is 30 100 percent of le Ee S 30 0 96 1 5x7 le OFF On OFF On OFF 30 100 96 OFF 10 A 10 20 30 Individual 10s OFF 40 96 7 0 x le OFF OFF kd kd Fieldbus mE Parameter transfer with External Keypad Actual setting Chapter 7 of Description Display Setting range Default symbol value Actual setting External Keypad Parameter transfer with Fieldbus Underload Protection FF OFF ZAA ze 7 Haaa a AEE OFF Ode Le eo Tle x le obi Pace HAnd Auto 6 I eo rg C rel Locked Rotor eo I LJ Protection GU EE Level OFF 05 6 0 x le Type of operation Me ed HAnd Auto o jeu Ee enl Fieldbus Control E TEE TET e eot rp E F 1SFC13235F0001 gt es I e os ete se Fieldbus address ret e eoi Eel
65. indicates multiple or unknown phase Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Solution Check that the correct type of Field BusPlug accessory is used See chap ter 8 or contact your ABB Sales Office Check that the connection of the FieldBusPlug is correct See chapter dues Check the connection of the fieldbus accessory Perform a reset on any active event oee chapter 6 1 5 Reset of tripping events Check that the correct type of Field BusPlug accessory is used See chap ter 8 or contact your ABB Sales Office Check that the connection of the FieldBusPlug is correct See chapter Oi Check the connection of the fieldbus accessory Check PLC configuration Possible Fieldbus fault Put PLC in run mode Check PLC configuration Set Fieldbus Control parameter to OFF Check and correct control supply voltage Check control supply network for short interruptions Check if the motor is locked or running Stiff Check the bearings in the motor and connected equipment Check if the load on the motor is too heavy Check isolation on the motor wind ings Heplace the motor Chapter 10 91 Status 10 6 Protection indications Possible cause Solution Electronic Motor Overload Protection EOL Red Fault LED steady lighting and LCD event code P1 See chapter 6 1 2 1 about LED status indi cators activation for faults and protections Remark that ti
66. ion of signals in the time domain esee 76 Application Selling seeccitwsvnko citivbri aibi rne i na cerne EORR RR Ce wo cnini Reni TT Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 7 55 Ien ic a TE lJ a 10 EOL 255 E Ferl Ve e E ex le ana EFIS Ou 10 EOL 255 E FBP fe E ex le ee S 1 U cos p LJ 10 EOL 255 E FBP efe ede re unn LUI LU v LE Es lrer 1SFC132295F0001 Figure 7 1 Information Level displayed information Chapter 7 Functions and configuration How to navigate the menu see chapter 6 Human Machine Interface HMI espe cially chapter 6 2 Navigating the menu 7 1 Softstarter operational data The information level is the top level of the user menu Information about output current line voltage power factor and voltage to the motor is displayed On the information level the softstarter displays current values for Motor current A Voltage to the motor 96 Power factor Cos 0 Input voltage on the line side V The motor current is calculated as the maximum RMS value of the three phases Using the motor current displayed on Information level as input for setting of Cur rent Limit may result in too low Current Limit This may cause a longer starting time and unnecessary heating of
67. it dia nected gram See chapter 5 Connection and G Ready l G Run l G Protection G Fautt chapter 11 Wiring diagrams Green Ready LED steady lighting or flash LCD display backlight auto shut off e ouch any key on the keypad ing and LCD faint X TP y m Ready l G Run Protection 5 Fault 7 tN 1SFC132298F 0001 86 Chapter 10 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Status Motor humming starts without given start signal Bad motor sound during start and opera tion Bad motor sound during stop Motor does not start when giving start command using hardwire inputs 10 4 General problems and faults Possible cause By pass relay closed after transport PSE18 PSE1 0 only By pass contactor relay stuck in closed position Shorted thyristor The motor connection is not correct Must be connected In Line The motor connection is not correct Must be connected In Line Incorrect ramp time for start Incorrect Initial End Voltage Incorrect current limit The motor is too small current is out of measuring range Incorrect ramp time for stop Incorrect Initial End Voltage otart and stop command given at the same time Control wiring not correct otart and stop command given at the same time Solution Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 owitch off operational vo
68. l reset is required before restart can be done l l l l IL l Auto Automatic reset When tripping will stop the motor an automatic reset is E performed before the unit is ready for restart 10 JEoL Ee Ee Figure 7 24 Type of operation for reset of Un derload Protection fault parameter displayed ee d LG FBP 68 Chapter 7 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 7 5 11 Locked Rotor Protection This protection will when activated trip if the motor current exceeds the set level when the motor is running at full voltage The Locked Rotor Protection parameter SI will be activated when the motor has been running at full voltage Top of Ramp for 30 seconds The reaction time for tripping is 1 second p LII I OFF 10 OL E FBP o EOL i E Display Default Setting Description value range OFF 0 5 7 Level of protection for locked X le yaks HAnd Auto Type of operation for reset of paG Locked Rotor Protection Figure 7 25 Locked Rotor Protection param eter displayed HAnd Manual reset gt When tripping will stop the motor a manual reset is required before restart can be done Auto Automatic reset When tripping will stop the motor an automatic reset is performed before the unit is ready for restart Dee RESET gym TTI 19 JEOL EG Figure 7 26 Type
69. lable Fieldbus protocols later on since this is defined in the FieldBusPlug itself The following Fieldbus protocols are available e DeviceNet CANopen Profibus Modbus More information about the installation of fieldbus communication is available in chapter 7 5 12 Fieldbus Control 8 1 1 Required accessories To connect the PSE Softstarter to a fieldbus system the following accessories are required e ABB FieldBusPlug Accessory FBPA e ABB FieldBusPlug for present fieldbus protocol check that the cable length is sufficient e Connectors for bus connection e End plug some protocols e Software for PLC set up 8 1 2 Instructions To do the set up of input and output telegrams parameter settings instructions etc are available at www abb com lowvoltage e DeviceNet 1SFC132066M0201 e Profibus DP 1SFC132067M0201 e Modbus 1SFC132068M0201 e CANopen 1SFC132069M0201 80 Chapter 8 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 9 Maintenance misse Mec ene MN ET 82 Service and repair ee 82 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter9 81 82 Chapter 9 Chapter 9 Maintenance This chapter describes the maintenance required for the PSE Softstarter In prin ciple this product is maintenance free but some components should be checked regularly Caution Do not open the softstarter or touch any live parts when the
70. lation and commissioning manual 1SFC132057M0201 At start Check and correct the reason for the overload e Increase Initial End Voltage e Check the motor rating plate for le e Increase Current Limit e Make Start Ramp Time shorter At start Chose a motor with more power and a softstarter rated for higher current Check and correct the reason for the overload Check that the ramp time for start not is too long Check that correct EOL Class is used Continuous run Check the rating of the plate for le Check operational voltage Chose a motor with more power and a softstarter rated for higher current Check and correct the reason for the overload Check that correct EOL Class is used Check and correct the reason for the underload Check that the setting le are accord ing to the operation conditions See chapter 7 5 1 Check that the Underload Protection parameter is set according to opera tional conditions Se chapter 7 5 10 Check the bearings of the motor and load Check voltage Chapter 11 Wiring diagrams Circuit diagram PSE18 PSE370 fuse and contactor version 94 Circuit diagram PSE18 PSE370 MCCB version 95 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 11 93 L1 L2 L3 T N H H ae o 9 11 KM1 N A LLL 3L2 5L3 8 9 10 1 12 13 14 Run TOR Event 211 412 673 1SFC132237F 0001 Circuit diagram PSE18 PSE370 Fuse and contact
71. ltage and control supply voltage Switch on volt age in correct succession 1 Control supply voltage on terminals 1 and 2 See chapter 5 2 5 2 Wait 4 seconds and then switching on operational voltage on terminals L1 L2 and L3 See chapter 5 2 5 If same fault remains contact your ABB Sales Office Check and replace relay or contactor If same fault remains contact your ABB Sales Office Check and replace thyristor Contact your ABB Sales Office Check and correct the wiring Con nect the control supply voltage according to a circuit diagram See chapters 5 and 11 Connecting Inside Delta not allowed 1SFC132263F0001 Check and correct the wiring Con nect the control supply voltage according to a circuit diagram See chapters 5 and 11 Connecting Inside Delta not allowed 1SFC132263F0001 Try different ramp times some adjust ments can be necessary for best result See chapter 7 5 2 Try different settings for the parameter Initial End Voltage See chapter 7 5 4 or contact your ABB Sales Office Try different settings for the parameter Current Limit See chapter 7 5 5 or contact your ABB Sales Office Check that the softstarter corre sponds to the motor size Try different ramp times for stop some adjustments can be necessary for best result See chapter 7 5 3 Try different settings for the parameter Initial End Voltage See chapter 7 5 4 or contact your ABB Sales Office Check th
72. me delay for reset can be long depending on temperature wd 7 Nl x pes Run i acd LRR RS U I l d EOL Fep MED CD e e Underload Protection Red Fault LED steady lighting and LCD event code P2 See chapter 6 1 2 1 about LED status indi cators activation for faults and protections Noo NI uw lec Ready Run Protection ws Fault N N IMAS DI EOL Locked Rotor Protection Hed Fault LED steady lighting and LCD event code P3 gt E 1SFC132320F 0001 1SFC132316F 0001 See chapter 6 1 2 1 about LED status indi cators activation for faults and protections xd NI 4 lGa Ready l G Run l c3 aere rx Feault N I 2 D eS ies Rs f Je x EOL 7 LES OFF Fep o CA 92 Chapter 10 1SFC132322F 0001 Load on motor higher than motor rating and corresponding selected EOL Class Too many starts and stops during a short time The motor has been exposed to an over load condition because the current over a certain time is too high The load on the motor shaft is too high The motor current is below set level and time The motor is running stiff for some reason A damaged bearing or a stuck load could be possible causes Decrease in operational voltage can give a higher operational current Softstarters Type PSE18 PSE370 Instal
73. n 12 82 85 Non opening by pass contactor 65 Index 97 O Operational circuit 18 Connection 34 Operational supply voltage 12 33 Output relays 15 41 Overload c Electronic Motor Overload Protection Overload Class gt Electronic Motor Overload Protection 57 59 67 85 91 86 Overload protection Electronic Motor Overload Protection Overview 16 46 80 84 P Parameter 12 13 40 42 43 46 48 49 QU 51 82 00 07 090 09 DU OT 62 53 64 65 66 BZ 68 69 7 0 71 2 73 Basic settings 59 Download of parameters 43 80 List of disposable parameters 57 56 Reset 12 46 49 51 56 70 71 74 Reset of all settings 49 51 Settings 56 61 62 63 64 65 66 67 68 09 70 7 1 42 73 Transfer of parameters 43 80 Upload of parameters 43 80 Php P kW 20 Phase L1 12 16 82 84 87 89 94 95 Phase L2 12 16 82 84 87 89 94 95 Phase L3 12 16 82 84 87 89 94 95 Phase loss 64 85 90 PLC 10 41 58 70 71 80 88 91 Pollution degree 18 Profibus DP 80 Protection 10 12 16 18 36 41 42 46 47 48 49 51 57 58 67 68 69 70 74 75 82 83 84 85 86 87 89 90 91 92 Type of operation 57 58 67 68 69 70 S PSE parameter 75 89 98 Index Q Quickstart 5 6 T1 12 138 R Real time clock 80 Relay 12 13 33 38 41 76 82 65 87 69 90 Hequirements 9 20 29 Reset all settings 49 74 S Selection key 13 50 52 59 Semiconductor fuse 21 Setting current la 10 50 52
74. nal Signal output relay TOR signal 50 602 COM RUN TOR EVENT Start Stop Reset Vp Vp Analog Out 4 20nk Signal output relay Tripping event NC signal 100 250V 50 60Hz COM Signal output relay Tripping event NO signal ez fn 1 L 9 E it oe e S E TES EST E ESTEE TES E Bf EET E S J IES PEGE EEEELGELEREE Stel FEEELEEEEREELEEEEEEELL Soussorai RexyLeo Pemi T T M A IS a a fa a G LT ST a ET EE ETE EE JE ES EET l S ESTEE TES TESTES L L Status signal Run LED near PHE Fun e mean DUNT T Ml lke k d el e l e l e le le kr ETE ETE ETE RE JE LE EET TEE MEAE TE EAE IEEE C ELE IE E LEE E LLL ETE Ra 1SFC132254F 0001 Status signal Fault LED Ready Run Protection E Fault E sempers E E E E E s E por pee preteen pene fg ff fg T fr eg S BEELER EEE EERE EEEEEE BEE EEE LE EEIBEDB EL LBELB EIE 76 Chapter 8 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 7 9 Application settings In table 7 4 the recommended parameter settings for different applications are described Table 7 4 Application settings Recommended basic setting OFF OFF Ple
75. nts See figures 5 12 and 5 13 Warning Do not connect an external voltage to any of the control terminals 8 9 10 11 12 and 13 Failure to observe the above may damage the softstarter and the warranty may no longer be valid 1 L17 3a L27 8 L3 Og Q 1 2 3 4 5 6 7 8 9 10 11 12 13 14 QO 00000 000400 LW LAA EA aa tim 100 250 Z COM RUN TOR EVENT Start Stop Reset Yp Vp Analog Out 4 20n4 PAP PSE 18 600 70 Figure 5 12 Terminal for reset event 3 5 x 0 6 mm 10 1112 13 14 0 138 x 0 024 in ooooQ RII l op Reset Vp Vp Analog Out 4 20nk 0 5 Nm 4 3 Ib in Figure 5 13 Tightening torques and wire area Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 5 39 5 2 5 5 Analog output terminals 13 and 14 Analog output can be used for the connection of analog instruments If the analog output is used the cables shall be connected to terminals 12 and 13 See figures 5 14 and 5 15 Analog out signal can vary in the range 4 20 mA corresponding to O 120 per cent of set value for parameter le 100 percent corresponds to 17 3 mA Warning Do not connect an external voltage to any of the control terminals 8 9 10 11 12 and 13 Failure to observe the above may damage the softstarter and the warranty may no longer be valid
76. oducts are developed to the latest technological standards As a result there may be some differences between the softstarter and the infor mation in this manual Author s address ABB AB Cewe Control SE 721 61 V ster s Sweden Telephone 46 0 21 32 07 00 Telefax 46 0 21 12 60 01 htto www abb conViowvoltage Copyright 2010 All rights reserved Specification subject to changes without notice Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 3 4 2 Safety This chapter describes warning and information signs used in this manual which the user should pay attention to The softstarter shall be installed by authorized personnel only This manual is a part of the PSE Softstarter and should always be accessible to personnel working with this product The manual shall always be read through before performing any installation or commissioning tasks 2 1 Use of signs caution warning and information Caution Caution icon indicates the presence of a hazard which could result in per sonal injury Warning Warning icon indicates the presence of a hazard which could result in dam age to equipment or property Information Information sign alerts the reader to pertinent facts and conditions Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 1 Jaiicero Blei o eroaren i ee 1 brad ee ZD BECU erae EESE ASS A MOURN 6
77. of operation for reset of Locked Rotor Protection fault parameter displayed FBP Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 7 69 7 5 12 FieldBus Control optional hardware required This parameter is used for configuration of the fieldbus communication Con necting the PSE Softstarter to the FieldBusPlug automatically enables fieldbus aa S M communication To enable control of the softstarter using fieldbus this parameter OFF must be set to On If FieldBus Control is set to OFF fieldbus can only be used for T L L monitoring softstarter data x iy 2 If this parameter is set to On the softstarter might trip on fieldbus fault if no field bus communication is available If the intention is to run without fieldbus control 1 IEOL TE 3s FBP this parameter should be set to OFF EE OFF FBP Caution The motor may start unexpectedly if there is a start signal present when do ing any of the actions listed below e Switching from one type of control to another fieldbus control hard wire control Remember that when parameter Fieldbus Fault Reaction is set to LocC this switch can happen automatically e Resetting of events s fusing automatic event reset Figure 7 27 Fielabus Control parameter displayed Fieldbus Control parameters and settings Display Default Setting Description value range O
78. ooftstarters Type PSE18 PSE370 Installation and commissioning manual AA EP ED FAILED Power and productivity for a better world his manual belongs to 2 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Installation and Commissioning Manual ABB Softstarters PSE18 PSE370 1 General This is the Installation and Commissioning Manual for Softstarters Type PSE18 PSE370 based on software version 01 01 00 Document number 1SFC132057M0201 Edition 01 Revision A Issue date 2010 10 21 Data subject to change without notice We reserve all rights to this document even in the event that a patent is issued and a different commercial proprietary right is registered Improper use in particu lar reproduction and dissemination to third parties is not permitted This document has been carefully checked If the user nevertheless detects any errors he is kindly asked to notify us as soon as possible The data contained in this manual is intended solely for the product descrip tion and is not to be deemed to be a statement of guaranteed properties In the interests of our customers we constantly seek to ensure that our pr
79. operational voltage and control supply voltage are connected Due to the two phase control a connected motor terminal always carries live hazardous voltage Do not touch terminals when voltage is applied Output terminals will have live voltage even when the device is OFF This can cause death or serious injury 9 1 Regular maintenance Check that all mounting bolts screws are fastened Tighten if necessary Check that all connections of main control and supply circuits are fastened Tighten the terminal screws and bolts on the connection bars if necessary Check that the cooling airways are free from dirt and dust If required use pressurized air to clean Check external filters Clean if necessary e Check that the fan is working and rotating freely The blades shall rotate with out any resistance This can be checked at voltage free state e Check the Real Time Clock and adjust if necessary e n case of a fault or if a fault can not be reset see chapter 10 Refer to the timing diagram for the basic functions of the softstarter 9 2 Service and repair In case the PSE Softstarter has to be repaired a spare parts list and necessary instructions are available at www abb corrvlowvoltage Select the link Control Products and then continue to Softstarters e Spare part list 1SFC132062M0201 e Changing of HMI module 1SFC132063M0201 e Changing of Thyristor and By pass relay contactor 1SFC132064M0201 e Changing of fans
80. or version The earthing is not a protective earth it is a functional earth The earthing cable should be as short as possible Maximum length 0 5 m The earth ing cable should be connected to the mounting plate which should also be earthed 94 Chapter 11 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 L1 L2 L3 MCCB LLL 3L2 5L3 1 2 10 11 12 13 14 Run TOR Event 211 412 6T3 Circuit diagram PSE18 PSE370 MCCB version The earthing is not a protective earth it is a functional earth The earthing cable should be as short as possible Maximum length 0 5 m The earth ing cable should be connected to the mounting plate which should also be earthed Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 11 1SFC132274F 0001 95 96 Chapter 11 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 12 Index A Abbreviations 10 Acronyms 10 Active 68 71 84 86 91 Airways 30 82 69 All settings 48 49 51 60 74 Altitude 16 18 Analog out 13 19 40 Range 40 Analog outout 40 Application Setting 13 76 Axial Fan 77 B Bad network quality 84 85 9O Basic settings 59 By pass 10 12 16 33 50 82 84 65 87 89 By pass doesn t close 85 87 By pass open 87 By pass relays 12 33 89 C Centrifugal Fan 77 Centrifugal Pump 77 Circuit diagram 94 95 Communi
81. packing 28 Upload of parameters 43 80 W Warning 4 12 13 16 28 29 30 32 33 39 90 99 40 4T 50 64 Warning high current 84 85 91 Warning low current Bad network quality Warnings tripping events 85 Weights 19 Wire dlagrams 94 95 D O amp 5 c O D gt G D Customer feedback report ABB would appreciate your comments on this product Please grade the following questions by se lecting one alternative per category Your answer will enables us to improve our products Product How do you grade the quality of the product Excellent Poor Total impression Usability Functionality Human machine interface Comments How do you grade the quality of the documentation Excellent Poor Total impression Layout Illustrations Readabillity Easy to find Content structure Comments Suggestions for improvements RR D O lt D O 3 oO Q D a Please send this report to ABB AB Cewe Control SE 721 61 Vasteras oweden Contact us ABB AB Copyright 2010 ABB All rights reserved Cewe Control Specifications subject to changes without notice SE 721 61 Vasteras Swed
82. pe PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter6 53 54 Chapter 6 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 7 Functions and configuration Softstarter operational data nasctsxvdesesinze vtta otra a nit Era d rr net pan Sepe San ke dis 56 Faramelor SetUnNgS aote centu settee senden tend AEn a aa foerenitasqitatdittenetan aaaea 56 List of disposable parameters see Df Sele costes MN RT Nt 59 Stine e Soot EE A O A EE E A AEE AE E E A A EN 60 Raed CUr nt e Ol mO er e E AEE r ey 60 RIMO LINE iresi irin ia iai Ar eee ri 60 a ein Ia III E E E E E A E N 61 mu End Vage eaaeo ER NEUEN 62 CA E eT TET 63 Tereue Conmwel during start VAIO aeccuscamdsdpmadvitei urne ated ariaa 64 TORQUE Controli eund StOD nie 65 e o ET 66 Electronic Motor Overload Protection EOL sse 67 Wise icio mre ei S ON TOO DO TOT 68 Locked Rotor TPFOLSOUDII eesis iiie eec ese cute ide naher Tumdl tuti N aR 69 messe eque Niels TR E I T TIT 70 PICTOU e SS aaiae eE AEE dark nein ete in AARRE i 71 Downoad Mae claticl gt Geter hers eet ee ee ee et nen eee rand 71 Fieldbus Operation When Kaut eee ee fe Type of Operation for Reset of Fieldbus Fault sess 23 Reset Of tripping venta see eee ee 3 Olas TUNIC S cC RE TM 74 Reset all parameter settings to user default values 74 ieeMu Kc ii MORE m TS Representat
83. rking the parameter Rated Current le which by pressing Select key a second time will be accessible for tuning Warning The rated motor current must never exceed the AC 3 rating of the integrated by pass contactor For details see chapter 3 Description 50 Chapter 6 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Information Level A Cos Q V www ock Unlock Settings Level O AM Mise Reset all parameter settings to user default values d le Rated current of motor Individual gali ad es ic Start Ramp time OFF 1 30s Gees Dl Stop Ramp time OFF 1 30 s E L Initia End Voltage 30 70 96 ie Current Limit 1 5 7 Xle Torque Control during start ramp Torque Control during stop ramp oh mh Geesseen RRR RRR RRR Setting of time must be performed in Start Ramp time Setting of time must be performed in Stop Ramp time I F Kick Start opm 30 100 OFF a Electronic Motor Overload Protection d HAnd 10A 10 20 30 Auto _ OFF Ee Underload Protection HAnd Ba d ses Auto m OFF ees Locked Rotor Protection Hand 0 5 7 x le 1 Auto agl L FieldBus Control dPoF OFF 0 255 readable A dPon dPoF HAnd On 0 255 J wp dPon Auto LocC Figure 6 8 Menu structure PSE Softstarter Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter G 51 6 2 Navigating the menu T
84. rol during stop ramp is set in the parameter Stop Ramp time RPM 1SFC132163F 0001 Figure 7 17 The function of Torque Control during stop ramp Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 7 65 M OFF S e fne OCE LII 1 JEOL G E Figure 7 18 Kick Start parameter displayed zon FBP NI Set Initial Voltage Operational time c Normal ramp Ramp with Kick Start Figure 7 19 The function of Kick Start 7 5 8 Kick Start This parameter makes it possible to tune the kick start voltage level which is ap plied for a short time duration before a normal start ramp is performed Kick Start provides enough torque during start but still ensuring a soft start It can be set on any of the predefined voltage levels For each voltage level there is a fixed time duration relation t which is increasing with the different kick voltage levels This function can be useful for applications with high initial friction or having a need of extra power in the first part of the start as jammed pumps or conveyor belts See table 7 2 and graph in figure 7 19 Table 7 2 Kick Start settings Ue percent t s Note that the Current Limit function is not working during Kick Start Display Default Setting range Description value de L OFF 30 100 Level of Kick Start OFF _ Ff 66 Chapter 7 Softstarters Type PSE
85. rolling will be faster When selecting from a list the scrolling is done in a closed loop You will find a description of all settings in chapter 7 Functions and configuration The menu structure of the keypad is illustrated in figure 6 7 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 6 1 3 Locking unlocking the keypad Ready l 3 Run l 3 Protection 3 Fault DANAN amp Y 1161 to the right LI ge Press the Exit key to exit to the Information Level WS 5 i changes of the parameter settings Figure 6 3 Locking unlocking the keypad 6 1 4 Reset of all settings The keypad is unlocked if the middle row is not indicating the lock icon 3 Press both Navigation keys 4 seconds to lock the keypad and protect all parameter settings from unintentional change from the keypad See figure 6 3 FBP 4 The keypad is locked if the a padlock is present on the middle row o Press both Navigation keys 2 seconds to unlock the keypad and allow How to reset all the changed parameters back to user default settings is de scribed in chapter 7 6 1 Ready l 3 Run l 3 Protection 3 Fault A D ewe Rn SS L ii OFF 6 1 5 Reset of tripping events Figure 6 4 Reset of tripping events Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 The Select Reset key can be used to reset tripping events
86. rotection 1SFC132310F0001 Possible cause Fuse blown Power loss on operational current on one or several phases The main contactor or circuit breaker is open Main contactor opens too quickly at stop Excessive disturbances in the operational supplying network Short power loss on all three phases in the operational network Operational current too low or lost on one or several phases Phase loss on line side or motor side Thyristors not able to conduct The motor is too small current is out of measuring range x phase number 4 indicates multiple or unknown phase 90 Chapter 10 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Solution e Check and replace fuses in all three phases e Check and correct supplying opera tional network e Check and close contactor breaker or any external switching device e Control main contactor with Run signal relay on terminal 4 See chapter OZ 04D e Add atime relay before contactor opening e f Stop Ramp not is needed set Stop Ramp Time to O e Check and correct supplying opera tional network e Check and correct supplying opera tional network e Check and correct supplying network Check and correct supplying network e See Phase loss EF14 e Check and replace PCB thyristor Contact your ABB Sales Office for replacement kit e Check that the softstarter corresponds to the motor size Status
87. s a fault with LED Fault status indicator and the LCD displays type of fault When a protection is activated it will be indicated with the LED protection status indicator and the LCD displays what type of protection is active More information about LEDs and LCD display is available in chapters 6 1 2 1 and 6 1 2 2 Faults not displayed on the PSE Softstarter Human Machine Interface can also be found in this chapter 10 2 Overview of indications This table shows in which state the different indications for protections faults and warnings may show up Table 10 1 Owerview of indications for protections faults and warn ings Motor control states At stop command Stop Ramp Event code At start command At Start Ramp At completed Start Ramp At stop ramp At completed Electronic Motor Overload Protection Locked Rotor Protection 84 Software fault F20 GNANAEENARNEEEEANE Shunt faut sx 4 4 j By pass open sa e pf of feta ft ft Softstarter thermal overload SF50 T CC A 02 du Phase loss EF1x O sree Dem 1144 1 1 1 2 1L Displayed as Current lost External x phase number 4 indicates multiple or unknown phase Activated after 30 s Chapter 10 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 7 8 Tripping events Depending on PSE Softstarter configuration different events may be signalled on the LCD All event codes are
88. the motor is reached press the Select key again to save If needed continue to set other parameters according to the application following the same procedure Press the Exit key to return to the top level Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 o 6 Connect control supply voltage to terminals 1 and 2 100 250 V 50 60 Hz Connect the functional earth to terminal 14 with an earthing point close to the softstarter The earthing is not a protective earth it is a functional earth The earthing cable should be as short as possible Maximum length 0 5 m The earthing cable should be connected to the mounting plate which should also be earthed Connect the start stop and other control circuits including the analog out to the terminals 8 9 10 11 12 13 if needed This section is using an internal 24 V DC Do not feed with any external voltage A Warning Do not connect an external voltage to the control terminals 8 9 10 11 12 13 and 14 Failure to observe the above may damage the softs tarter and the warranty may no longer be valid Connect terminals 3 4 5 6 and 7 when using the signal output relays These are potential free contacts for maximum 250 V AC 1 5 A AC 15 Make sure you are using the same voltage level within this terminal section A Warning The same external voltage maximum 24 V DC or maximum 250 V AC must be connected to the output relay
89. the text donE will be displayed otherwise a fault code Press Exit or Select to return to Transfer Parameter menu Press Exit for returning to a higher menu level 1SFC132293F0001 Figure 5 22 Transfer of parameters from external keypad to softstarter A list showing all parameters which will be transferred is available in chapter 7 3 List of disposable parameters The parameters Rated Current of the motor and PSE will not be transferred toSS Transfer of parameters t U 5 5 from external keypad to softstarter Transfer of parameters F T 6 6 from softstarter to exter nal keypad Confirmation of success d on E ful transfer How to operate the External keypad see chapter 6 Human Machine Interface HMI Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter5 43 5 3 1 Fieldbus communication See chapter 8 Fieldbus communication 44 Chapter 5 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 6 Human Machine Interface HMI 7 46 PONG A e MNT TETTE ETT 46 Bre T 46 LED SAUS RTI TENET LETS 47 ESPZ o nanle cM TT TU TT 48 LOCKING UMIGCKING the Keypad sadeesasesaspt statt end raten eu rix esente eses edo nbeK rise 49 pisci Ec ne c RETRO EE UU IT 49 FS Se end MODNO TET E T T TT 49 lusu Met pc AA E E A TT TT T mS o0 HEMT eai eT P o0 Settings level and settin
90. tion 10 5 Fault indications Possible cause Fault in software PSE parameter fault By pass relays closed after transport PSE18 PSE170 only The by pass contactor s relays are not opening Thyristors short circuit Power loss on control supply circuit By pass relays contactor s open or by pass relays contactor s do not close Thyristors overheated If the fault remains after reset the heat sink temperature is too high x phase number 4 indicates multiple or unknown phase Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Solution Disconnect and reconnect the control supply voltage Us and make a re start See chapter 5 2 5 If same fault remains contact your ABB Sales Office Check parameter PSE and select cor rect setting corresponding to the type of PSE Softstarter See chapter 7 6 2 owitch off operational voltage and control supply voltage Switch on volt age in correct succession 1 Control supply voltage on terminals 1 and 2 See chapter 5 2 5 2 Wait 4 seconds and then switching on operational voltage on terminals L1 L2 and L3 See chapter 5 2 4 Check and replace relay Contact your ABB Sales Office for replacement kit Check and replace thyristor Contact your ABB Sales Office for replacement kit Check control supply voltage Check and replace by pass relay con tactor Contact your ABB Sales Office for replacement kit
91. tor and the output voltage U Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Chapter 7 63 OFF zo fle OCC LII I 10 EOL idioma OFF OFF FBP Figure 7 14 Torque Control during start ramp parameter displayed HPM 1SFC132161F0001 Figure 7 15 The function of Torque Control during start 64 Chapter 7 7 5 6 Torque Control during start ramp It is possible to use the torque control during the start by activating this parameter Torque control results in a more linear accelerating of the speed in a majority of applications When using the torque control the output voltage to the motor is controlled so that the motor torque will follow a predefined optimal curve from the initial voltage level to full voltage during start This has the benefit that the mechanical starting behavior of the equipment driven by the motor will be much softer compared to the use of voltage ramp During the torque controlled start the motors voltage and RPM will follow the graph in figure T 1595 During start ramp the output voltage to the motor is controlled so that the torque will follow a predefined optimal curve from the initial voltage level to full voltage during start This has the benefit that the mechanical starting behavior of the equipment driven by the motor will be much softer compared to the use of voltage ramp During the torque controlle
92. via the keypad see figure 6 4 For details about resetting of tripping events see chapter 7 6 Chapter6 49 lec OFF V OFF nn LILI A L1 Eon Figure 6 5 Information Level a Figure 6 6 Enter Settings Level pressing the Select key AE S FBP ss aAA N C LI J A 10 EOL EES E Figure 6 7 Settings Level OFF OFF FBP 6 1 6 Menu structure The structure of the menu is described in figure 6 8 All different parameters and levels of the menu and how they can be reached by scrolling are also described 6 1 6 1 Information Level By pressing a key the backlight will be switched on and the Information Level will be displayed The Information Level contains general operational information described in chapter 7 1 Use navigation keys to present all selections The selections are presented one by one on the middle row See figure 6 5 and menu structure in figure 6 8 6 1 6 2 Settings Level and settings menu The Settings Level is reached from the Information Level by pressing the Select key See figure 6 6 and menu structure in figure 6 8 The settings menu is used to set up the PSE Softstarter with parameters for the current application Available settings are presented one by one on the top and bottom of the display Use navigation keys to move the cursor to present all selections In figure 6 7 the cursor is currently ma
93. will not increase linearly If parameter Torque Control Start is set to OFF a voltage ramp will be performed during the start ramp The voltage and RPM of the motor will follow the graph in figure 7 5 If a torque curve with linear increase is preferred choose Torque Control during start ramp described in chapter 7 5 6 Setting time for volt age controlled and torque controlled start ramps f 10s 0 30 s N 4 The time set in Start Ramp Time is also the setting for the time in Torque Control Start If this parameter is enabled Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Di OFF Jm 7 5 3 Stop Ramp Time The Stop Ramp Time parameter allows for tuning of the time for the stop ramp to reach the End Voltage from Top of Ramp TOR When a stop signal is given the PSE Softstarter performs a stop ramp by control ling the output voltage to the motor so that the voltage is decreased linearly from c Nin Ie full voltage to the end voltage level Since the torque depends on both the voltage id OFF Sree Woe el ere a lois and the current the torque curve does not always follow the voltage curve This L LII f 1 9 JEOL 255 Eb Figure 7 6 Stop Hamp Time parameter displayed FBP has the effect that the torque curve will not decrease linearly If parameter Torque Control during stop is set to OFF will a voltage ramp be performed during the
94. ype PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Inputs 16 19 87 Internal control supply voltage 38 J K Keypad 16 17 46 48 49 52 56 71 82 86 Locking 49 Status 46 47 Status indicators 46 47 Unlocking 49 Kick Start 51 57 66 Level 66 L LOD IO 12 42 40 47 46 4 64 05 86 87 69 LCD backlight 12 46 50 52 86 LCD display automatic switch off 46 LED 12 18 41 46 47 76 84 86 69 90 91 92 Locked Rotor Protection 16 51 58 68 69 84 85 92 Level 51 58 69 Type of operation 58 Low current warning gt Bad network quality Level 12 51 56 69 Altitude 16 18 Current level 63 Information level 46 49 50 51 52 56 59 74 75 Kick Start 66 Locked Hotor Protection 58 69 Menu level 12 46 50 52 Settings level 50 51 52 59 Underload Protection 58 68 Voltage level 13 60 61 62 64 65 M Maintenance 9 82 Markings 17 MCCB 21 22 95 Menu description 46 47 48 49 50 57 57 63 Menu tree 51 Minimum distance to wall front 30 Minimum enclosure sizes 29 Mixer 7 7 Modbus 19 80 Motor overload protection 51 57 67 64 85 92 Tripping class 51 59 67 Type of operation 51 57 Motor side terminals 17 34 Motor sound 87 Motor Underload Protection 51 58 68 84 85 92 Level 58 68 Type of operation 58 68 Mounting 12 13 28 29 30 80 82 98 94 95 N Navigation keys 12 46 46 49 50 52 59 Non closing by pass contactor 12 65 87 By pass ope

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