Chapter 9:Chapter 9.qxd.qxd
Contents
1. 2nd Ed Rev D 10 09 Chapter 9 Replacement Parts Battery Replacement D2 BAT 1 A X CAUTION The battery used in this device may present a risk of fire or chemical burn if mistreated Do not recharge disassemble heat above 100 C 212 F or incinerate Replace battery with AutomationDirect part number D2 BAT 1 or CR2354 only Use of another battery may present a risk of fire or explosion Dispose of used battery properly Keep away from children Perchlorate Material special disposal handling may apply The C more touch panels are supplied with a SRAM retentive memory backup battery that also is used to backup the internal CPU date time registers The battery should be replaced every 5 years or during any routine maintenance to the touch panel As a note the battery used in the C more touch panels is the same battery that is used for backup in AutomationDirect s DL06 D2 250 1 D2 260 and D3 350 PLCs Battery Replacement Instructions NOTE The lithium battery in your panel is used to maintain the system SRAM retentive memory and the CPU date time registers when the unit is without external power Before replacing the battery back up the data in your SRAM retentive memory as a precaution Input power needs to be maintained to the panel during battery replacement Typical battery life is five years which includes panel runtime and normal shutdown periods However consider installing a fresh battery if yo2. AC CON AC Power Adapter Connector Replacement EA 15 BEZEL 15 Panel Bezel Replacement EA 15 BULB 15 Panel Backlight Bulb Replacement EA 12 BEZEL 12 Panel Bezel Replacement EA 12 BULB 12 Panel Backlight Bulb Replacement EA 10 BEZEL 10 Panel Bezel Replacement EA 10 BULB 10 Panel Backlight Bulb Replacement EA 8 BEZEL 8 Panel Bezel Replacement EA 8 BULB 8 Panel Backlight Bulb Replacement EA 6 ADPTR GSK 6 Adapter Plate Gasket Replacement EA 15 GSK y to 4G 15 inch backlight EA 15 BULB 15 Panel Gasket Replacement Battery D2 BAT 1 6 inch mounting clips EA BRK 1 pk of 2 8 15 inch mounting clips EA BRK 2 pk of 8 DC power connector EA DC CON AC power connector EA AC CON Replacement Parts at a Glance 15 inch gasket EA 15 GSK 12 inch gasket EA 12 GSK 10 inch gasket EA 10 GSK 8 inch gasket 15 inch Bezel EA 15 BEZEL gasket not included 12 inch Bezel EA 12 BEZEL gasket not included 10 inch Bezel EA 10 BEZEL gasket not included 8 inch Bezel EA 8 BEZEL gasket not included 12 inch backlight EA 12 BULB J 7 J 10 inch backlight EA 10 BULB 8 inch backlight EA 8 BULB EA 8 GSK Note 6 inch bezel is not user replaceable 6 inch Adapter Plate replacement gasket EA 6 ADPTR GSK 6 inch gasket EA 6 GSK q yj a J 9 2 o C more EA USER M Hardware User Manual
3. REPLACEMENT PARTS In This Chapter Replacement Parts Overview 2 0 4 6 666s ses ew ees ss eee were eee eewewaes 9 2 Replacement Parts at a Glance 1 0 ee ee eee eee nee 9 2 Battery Replacement amp Installation Instructions 20 9 3 6 Panel Mounting Clip Replacements amp Installation 9 5 8 15 Panel Mounting Clip Replacements amp Installation 9 6 DC Panel Power Connector Replacement 2 eee eee eee eee 9 7 AC Power Adapter Connector Replacement 0 ee eee ee eens 9 7 8 15 Panel Backlight Bulb Replacements amp Installation 9 8 6 15 Panel Gasket Replacement amp Installation 9 11 8 15 Panel Bezel Replacement amp Installation 0 9 12 6 Adapter Plate Gasket Replacement amp Installation 9 14 Chapter 9 Replacement Parts Replacement Parts Overview Part Number D2 BATI 1 Description Battery Replacement Part Number EA 12 GSK Description 12 Panel Gasket Replacement EA BRK 1 6 Panel Mounting Clip Replacements 2 per pk EA 10 GSK 10 Panel Gasket Replacement EA BRK 2 8 15 Panel Mounting Clip Replacements 8 per pk EA 8 GSK 8 Panel Gasket Replacement EA DC CON DC Panel Power Connector Replacement EA 6 GSK 6 Panel Gasket Replacement EA
4. b s wires out of the wire guides so they are free from obstructions Do this for both the upper and lower backlight bulbs Push up on the bulb retaining clip see detail while grasping the plastic end of the bulb assembly and gently slide the bulb from its guide Do this for both bulbs The bulb is glass and fragile so handle with care Note The two replacement bulbs are labeled Upper and Lower This is because the bulbs have different cable lengths for reaching the circuit board connector f Remove the replacement bulb from its shipping tube and the protective bubble wrap Note The replacement bulbs come in pairs and should be replaced in pairs for longevity and maintenance convenience Continued on next page _ more EA USER M Hardware User Manual 2nd Ed Rev D 10 09 9 9 Chapter 9 Replacement Parts Backlight Bulb Installation Instructions Example contd Position the replacement bulb so that the opening in its three sided gold colored reflector faces toward the LCD touch screen Using gentle pressure slide the bulb into the guide until the retaining clip locks Gently position each backlight bulb s wires back into their respective wire guides to help clear any obstructions when inserting the panel s main electronics housing back into the front bezel Position any excess wire length in between the printed circuit board and the LCD to prevent it from becoming pinched between the hou
5. below Avoid over tightening the screws a the point that they start to deform or bend the mounting clip cabinet door and hold in place The mounting clips are positioned into the slots around the outside edge of the touch panel rear The above photo shows all mounting clips in place and the touch panel secured The 8 10 and 12 touch panels require 6 mounting clips and the 15 touch panel requires 8 mounting clips a The mounting clips are positioned into the larger portion of f the slot at two locations and then slid toward the smaller Touch a hice Mounting Clip portion of the slots to lock them in place Some slots are Panel Size Re ness Screw Torque ange arranged to slide to the left and others to the right 6 0 20 0 63 inch 35 50 oz in upper mounting i clip position 5 16 mm 0 25 0 35 Nm 9 6 l C more EA USER M Hardware User Manual 2nd Ed Rev D 10 09 Chapter 9 Replacement Parts DC Panel Power Connector Replacement EA DC CON C more touch panel 5 position DC power connector terminal block replacement One 1 DC Power Connector is supplied with each touch panel 24 VDC 15 20 20 4 28 8 VDC Tightening Torque Power supply l F cable torque 71 85 oz in 0 5 0 6 Nm conductors only AC Power Adapter Connector Replacement EA AC CON 9 C more AC power adapter 3 position AC power connector terminal block replacement One 1 AC Power Connector is s
6. e touch panel before proceeding Be careful not to pinch the ribbon cable between the housing and bezel when re assembling the panel Preparation Disconnect input power and all other connections then remove the touch panel from the control cabinet In a clean environment place the panel face down on a lint free soft surface to prevent scratching the front of the panel Ribbon cable recess With power disconnected use a 2 Phillips screwdriver to Lift the touch panel s main electronics housing from the remove the four outer screws holding the touch panel s main front bezel Set the front bezel and four screws to the side electronics housing to the front bezel Observe the ribbon cable recess on the front bezel see detail for use in re assembling the panel Continued on next page 9 8 l C nore EA USER M Hardware User Manual 2nd Ed Rev D 10 09 Chapter 9 Replacement Parts Backlight Bulb Installation Instructions Example contd Place the touch panel s main electronics housing facing up on a lint free soft surface Position the housing so that the backlight bulb connectors are in plain view Unplug the backlight bulb s power cable connector from the circuit board connector Again do this for both the upper and lower backlight bulbs This photo shows the backlight bulb completely removed from its guide in the panel s main electronics housing Only one bulb shown Carefully lift the bul
7. nced in working with electronic equipment Take the necessary steps to prevent damage from static electricity discharge Disconnect input power to the touch panel before proceeding Be careful not to pinch the ribbon cable between the housing and bezel when re assembling the panel With power disconnected use a 2 Phillips screwdriver to Lift the touch panel s main electronics housing from the remove the four outer screws holding the touch panel s main front bezel Set the four screws to the side and discard the electronics housing to the front bezel Original bezel Observe the ribbon cable recess on the front bezel see detail for use in re assembling the panel Continued on next page 12 l C more EA USER M Hardware User Manual 2nd Ed Rev D 10 09 Chapter 9 Replacement Parts Bezel Replacement Instructions Example contd Place the new bezel facing down on the lint free soft surface Position the touch panel s main electronics housing into the along with main electronics and four screws new bezel so that the flat ribbon cable on the housing matches up with the recess in the front bezel Insert the four screws and tighten to a maximum of 70 oz in 0 5 Nm C mor f EA USER M Hardware User Manual 2nd Ed Rev D 10 09 9 13 Chapter 9 Replacement Parts 6 Adapter Plate Gasket Replacement EA 6 ADPTR GSK 6 inch replacement NEMA 4 4X gasket for the C more touch panel adapter plate 6 Adap
8. nel and work all away around the perimeter of the touch panel Re install the touch panel more EA USER M Hardware User Manual 2nd Ed Rev D 10 09 9 11 Chapter 9 Replacement Parts 8 15 Panel Bezel Replacement EA xx BEZEL The NEMA 4 4X bezels used on the C more 8 10 12 and 15 touch panels can be easily replaced The replacement bezel includes the clear membrane element that protects the touch sensitive area A gasket is not included The bezel and membrane element do not require replacement under normal use In the event that the clear membrane is scratched from the use of sharp objects or abrasive materials follow the procedure outlined below to replace the front bezel The part number is completed by substituting the panel size 08 10 12 or 15 for the xx shown above Note The bezel on the 6 C more touch panels is not user replaceable and can only be replaced by AutomationDirect Contact the AutomationDirect returns department 1 800 633 0405 to make arrangements for returning the unit for repair Bezel Replacement Instructions Example a A Preparation Disconnect input power and all other connections then remove the touch panel from the control cabinet In a clean environment place the panel face down on a lint free soft surface to prevent scratching the front of the panel Ribbon cable recess Warn nc This procedure should only be performed by qualified personnel who are experie
9. orm or bend the mounting clip Position the touch panel through the cutout in the control cabinet door and hold in place The mounting clips can be positioned into one of two different set of slots for different cabinet thicknesses See table below The above photo shows both mounting clips in place and the touch panel secured Enclosure Thickness Range Touch Mounting Clip Panel Size Screw Torque The above photo shows one mounting clip in place The example is using the lower mounting clip slots that accommodates an enclosure thickness of 0 039 0 24 6 k inches 1 6 mm The upper slots can be used for an lower mounting a ean 0 35 0 38 Nin enclosure thickness of 0 20 0 63 inches 5 16 mm clip position 6 upper mounting S clip position 5 16 mm 0 25 0 35 Nm 0 20 0 63 inch 35 50 0z in more EA USER M Hardware User Manual 2nd Ed Rev D 10 09 9 5 Chapter 9 Replacement Parts 8 15 Panel Mounting Clip Replacements EA BRK 2 Spare panel mounting clips for the 8 inch through 15 inch C more touch panels Package of 8 clips with 8 screws alternating fashion at all clips while observing the front of the touch panel The goal is to make sure the front bezel is pulled up against the enclosure sheet metal uniformly and the touch panel gasket is fully compressed all the way around its perimeter Tighten the screws to a torque rating shown in the table
10. r door downward until the upper latch tab locks into place Make a note of the date the battery was installed CAUTION The battery used in this device may present a risk of fire or chemical burn if mistreated Do not recharge disassemble heat above 100 C 212 F or incinerate Replace battery with AutomationDirect part number D2 BAT 1 or CR2354 only Use of another battery may present a risk of fire or explosion Dispose of used battery properly Keep away from children X Additional precautions e Do not short circuit the battery and be sure to make the correct polarity connections e Avoid extremely high or low temperatures and high humidity when storing e Do not dismantle the battery Perchlorate Material special disposal handling may apply 9 4 l C more EA USER M Hardware User Manual 2nd Ed Rev D 10 09 Chapter 9 Replacement Parts 6 Panel Mounting Clip Replacements EA BRK 1 Spare panel mounting clips for 6 inch C more touch panels Package of 2 clips with 4 screws Installation Instructions Tighten the mounting screws in an alternating fashion while observing the front of the touch panel The goal is to make sure the front bezel is pulled up against the enclosure sheet metal uniformly and the touch panel gasket is fully compressed all the way around its perimeter Tighten the screws to a torque rating shown in the table below Avoid over tightening the screws to the point that they start to def
11. sing and bezel Plug each backlight bulb s power cable connector back into its respective circuit board connector Position the touch panel s main electronics housing into the front bezel so that the flat ribbon cable on the housing aligns with the recess in the front bezel Insert the four screws and tighten to a maximum of 70 oz in 0 5 Nm 10 C more EA USER M Hardware User Manual 2nd Ed Rev D 10 09 Chapter 9 Replacement Parts a 6 15 Panel Gasket Replacements EA xx GSK Replacement NEMA 4 4X touch panel gaskets for C more 6 8 10 12 and 15 touch panels The part number is completed by substituting the panel size 06 08 10 12 or 15 for the xx shown above Gasket Replacement Installation Instructions Preparation Disconnect input power and all other connections then remove the touch panel from the control cabinet In a clean environment place the panel face down on a lint free soft surface to prevent scratching the front of the panel Start at one corner and pull the old gasket out of the channel Lay the new gasket over the channel so that the long and that holds the gasket in place Pull the gasket up as you work Short sides of the gasket match up to the long and short around the entire perimeter of the touch panel Discard the Sides of the touch panel Start at one corner and match the old gasket gasket s corner to the channel s corner Press the gasket into the chan
12. ter Plate Gasket Replacement Instructions Preparation Disconnect input power and all other connections remove the touch panel from the 6 adapter plate and then remove the adapter plate from the control cabinet by removing the six 6 screws that secure the adapter to the control cabinet In a clean environment place the adapter plate face down on a lint free soft surface to prevent scratching the adapter plate Start at one corner and pull the old gasket out of the channel Lay the new gasket over the channel so that the long and that holds the gasket in place Pull the gasket up as you work Short sides of the gasket match up to the long and short around the entire perimeter of the adapter plate Discard the Sides of the adapter plate Start at one corner and match the old gasket gasket s corner to the channel s corner Press the gasket into the channel and work all away around the perimeter of the ace plate Re install the adapter plate and then the touch panel O 14 l C nore EA USER M Hardware User Manual 2nd Ed Rev D 10 09
13. upplied with each AC DC Power Adapter EA AC Equipment Ground WAUTOMATIONDIRECTE ELECTRONICS INDUSTRIES CO LTO AC Power Adapter CE Not re psi ll m ehi us when nie ai an to be above uo gece ae MADE IN CHINA Tightening Torque 71 85 oz in 0 5 0 6 Nm 57 71 oz in 0 4 0 5 Nm Recommended AC Supply Fuse 3 0 Atime delay ADC p n MDL3 NOTE Use 60 75 C copper ee conductors only C nore EA USER M Hardware User Manual 2nd Ed Rev D 10 09 9 7 Chapter 9 Replacement Parts 8 15 Panel Backlight Bulb Replacements EA xx BULB Backlight assembly customer replaceable for C more 8 10 12 and 15 touch panels The 8 10 and 15 touch panels use two bulbs per panel and the 12 touch panels use one bulb per panel The bulbs are packaged two per box for the 8 10 and 15 touch panels and one per box for the 12 touch panels The part number is completed by substituting the panel size 08 10 12 or 15 for the xx shown above Backlight Bulb Installation Instructions Example See the Data Sheet insert for the specific backlight bulb that is being replaced for more detailed information Warnine This procedure should only be performed by qualified personnel who are experienced in working with electronic equipment Take the necessary steps to prevent damage from static electricity discharge Disconnect input power to th
14. ur battery has not been replaced recently and the unit will be without power for a period of more than ten days Preparation If the touch panel is not mounted in or has been removed from a control cabinet then it is recommended the panel be placed face down on a lint free soft surface to prevent scratching the front of the panel The battery door is located on the rear just below and to the left of the DC Power Connector Open the battery O Battery door pe al latch tab x holder door by pressing down on the upper pii latch tab while lifting upward and rotating the door in a downward motion The battery door will pivot toward its bottom hinge point The coin cell style battery is located in the battery holder To remove the battery use the slot in the top of the holder to pry the battery away from the holder and while grasping the battery lift it upward Continued on next page C more EA USER M Hardware User Manual 2nd Ed Rev D 10 09 9 3 Chapter 9 Replacement Parts Battery Replacement Instructions contd Battery A retaining tab Above shows the empty battery holder and also points out To install the battery hold the battery so that the larger the location of the battery retaining tab for reference in the diameter symbol is outward Set the battery to the inside next step of the retaining tab and then press the upper top of the F 1 battery into the holder Press the battery holde
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