Durahoist POST Operators Manual 18716
Contents
1. S3HSVM SSN 9 9 LNN INN 8 5 S SOHH 2 X 9 n e GL SIHH P X B E MM MEE JI S LAP LAW CG v v LAS 930 LT SQ IONV SOHH 09 X ONN terzi rm 142 215154118722 FXX 0174 H3HSVM SSN L ES LESCL 8 w DEDONGA DODE DED en ean 530 b S3 IONV NOLLVOO1 318VO H3OVvdS GV3H LSVIN E G313D348 38143H10 SSTINN S3ONVMW3 TOL TOLERANCES UNLESS OTHERWISE SPECIFIED 0 040 XX 0 020 40 010 ANGLES 1 DEG METRIC DIMENSIONS TOLERANCES UNLESS OTH CIFIED X 0 60 XX 0 30 ANGLES 1 DEG rmi wm meam Co me as reo TORS 16399 LABEL CAUTION ELECTROCUTION IAZARD M EXCEL NN e Ie ume mI mal NN C A DAVIT ARM ASSEMBLY DH AP 3 Bacou Dalloz 1345 15 Street Franklin PA USA 16323 PHONE 814 432 2118 FAX 814 437 2973 www bacou dalloz com PRINTED IN USA REVISION NUMBER 01 ISSUE DATE November 24 2004 PART NUMBER 187162. Section 3 7 of the Portable Fall Receiver Tube Head Pin Assembly Arrest Post Step 2 Install and secure the Davit Screw Arm Sleeve 8 by closing the sleeve around section 3 7 Figure 12 PFA Post 13 Davit Head 3 3 2 1and hand tightening the clamp Assembly knob screws 12 shown in Figure 3222 LI NN Brackets 16 Figure 3 3 2 1 Figure 3 3 2 Figure 3 3 2 2 Step 3 Insert the Davit Head Assembly 15 The Portable Fall Arrest Post may be used as a and align one of the three 3 8 pin holes in the fall arrest anchor point during a rescue Davit Arm Receiver Tube Using the pin 1 scenario Alternative anchor points for fall secure the Davit Arm into position and to vary protection use should be identified and planned the offset for use during a rescue scenario otep 4 Shown in Figure 3 3 2 4 secure the cable assembly 3 to the Portable Fall Arrest Post 13 using the carabineer 5 provided and connecting it to the Davit Arm Anchor Eye 2 Figure 3 3 2 5 k Figure 3 3 2 3 3 3 3 2 Using the Davit Arm Assembly The Davit Arm Assembly is designed with offset adjustability and 360 degree rotation This Davit Arm Assembly allows the combined use of an entry retrieval winch and a self retracting lifeline SRL See Section 3 3 4 for details on mounting the winch and SRL Step 1 Adjust the offset by pulling the pin assembly 1 and selecting the one of three holes
3. peyijenb Aq peAoudde sjulod yN pue pe oudde eq 1snui siojo uuoS d 41 6 726 X NPMOS2 Ssd1007G I 00 NZD 009 2 MS 41 00 9 NIZ ZD 591 000 Ul G2 ZS 591 OSZE z 5 f lt 294 311 y NOILISOd NOILISOd 3 15 3lvNILl 1 nane SONILVA SNOILISOd CTH INITIA 1 oO E MILLER DURAHOIST ALUMINUM PORTABLE SPECIFICATIONS FALL ARREST ANCHOR POST EXTENSION MODEL DH AP 2 PAGE 1 of 2 Model DH AP 2 includes the following x DH AP 2 MILLER DURAHOIST Aluminum Portable Fall Arrest Anchor Post Extension accessories shown but not included RAE IED DURAHOST Portable P ali Ames DURAHODIST Portable Falil Amest des Pom Lb 2 x P Du IT vy ewe ath U tme Se uestem POS SIG DESCRIPTION The Extension Post is designed for use with MILLER DURAHOIST portable fall arrest system anchor post to provide a single fall arrest tie off point above the swivel tie off rings Ap plication Restrictions 1 This extension is to be used with the Rated Capacity working load 310 Ibs 141 Kgs MILLER DURAHOIST Portable Fall Arrest Max Allowed Arresting Force System Anchor Post ONLY M A F rating for retractable 900 Ibs 4 K
4. H 3 f e 8 8 S S E 8 8 v v v a S E LL N 1 JL 02 2 LABEL APPLICATION 1 ce NY SN SNC Ness LE of lt BJ lt X TOLERANCES UNLESS OTHERWISE SPECIFIED X 0 60 0 30 DIMENSIONS TOLERANCES ANGLES x 1 DEG UNLESS OTHERWISE SPECIFIED TOLERANCES UNLESS OTHERWISE SPECIFIED 0 040 300 020 2000 010 ANGLES 21 DEG 219 3 JE 5 55 Bi ii P 1312 8 5 3 EE 5 4418 u eg y y 2 m ur 90202090960 NOILVOlIidd 38V 1 503 1335 335 ma w G 13315 55314115 LUVd 8969 2999 19 91 6949 LAN 33901 Z L 1 A18W3SSV QHVANVT 9 Nid X B E TE ATQWSSSY 8 Nid 370 x 9 H s ATINd TV139V MOV I8 BL X Z L X 9 j u3OvydS b t U3OVvdS GV3H LSVA N3O0VdS 131 89 SOHH 2 1 Z X 85 09291 98161 79991 Brel
5. ULL MAN RATED CONFINED SPACE ENTRY RETRIEVAL SYSTEMS PORTABLE FALL ARREST SYSTEM OPERATOR S MANUAL SERIAL NUMBER LOCATION Always give your dealer or distributor the serial number of your MILLER DURAHOIST Portable Fall Arrest System when ordering parts or requesting service or other information The serial number plate is located where indicated Please mark the number in the space provided for easy reference MILLER O SERIAL No LE Manufactured by Unique Concepts Ltd WINNIPEG CANADA MADE IN CANADA Pt 19822 SERIAL NUMBER LABEL Model Serial Number Congratulations on your purchase of a MILLER DURAHOIST Portable Fall Arrest System This equipment has been designed and manufactured to meet the needs of a discriminating operator in the variety of fall arrest confined space entry retrieval and rescue situations Safe efficient and trouble free operation and maintenance of your equipment requires that you or anyone else who will be operating maintaining or inspecting the equipment read understand and follow all the Safety Operation Maintenance and Inspection instructions contained in this manual and in any related manuals referenced in this manual and or supplied with the system This manual covers the MILLER DURAHOIST PORTABLE FALL ARREST SYSTEM and Accessories manufactured for MILLER Use the Table of Contents or Index as a guide when searching for specif
6. 08 18REVOO Copyright2004 7 REPLACEMENT PARTS 7 1 General These drawings are to provide you with an easy reference to order replacement labels and parts when required Please follow each of the drawings to locate the part numbers required to order from MILLER by either referencing the bill of materials on the right hand side of the drawing and then locating the balloon pointing out the replacement part for verification or visa versa 31 ATTENWISSV NOISN31X3 Lud Wall NOLLdIHOS3Q NOISN3 LX3 V A ONIY 430 344 T2AIMS ONIY dVNS TWNUSLXS uf A8 GSNOIS30 138V 1 T38V1 QNVZVH 9313 T38V71 JVI 581 006 Tvit33S 103 138V1 SNOILONYLSNI 138V1 EE 2 fm c TM 881 OLE SNINHVM 1389771 SNOSMW3d XVN 13811 930 T SATONV 0 0 20C SNOISN3MIO 930 LF S3 TIONV L ANCHOR POINT 5 gt a gp 20 H Ho r 2 Q MER s ig 8 oui Q 5 3 go 2 8 vi ifii m z s 3 E 2 56 2 9 3 i THHEE s s 89 s LEVEL ADJUSTMENT SCREW DAVIT ARM ANCHOR POINT SWIVEL TIE OFF RING MOUNTING SLEEVE EXTERNAL SNAP RING 1 4 FLAT WASHER PLTD 1 4 x 1 2 TC HWHS PLTD 3 5 EXTERNAL SNAP RING TRI SCREW SHORT PVC SPACER SMALL PVC SPACER L gt
7. Contact your MILLER dealer or Miller for any replacement fasteners that may be required Structural Components Check the components for cracks dents bends or breaks Minor cosmetic damage in the component body will not affect the function of the Portable Fall Arrest System However if there are major dents or any other structural damage the unit should be removed form service and returned to Miller for service Corrosion Check all components for damage from corrosion Although all components resist corrosion working in corrosive environments can lead to damage Inspect all structural components and fasteners for signs of damage If corrosion damage is found remove from service and return to Miller for service Basic Winch Inspection Check the winch following the procedure in the DURAHOIST DH50 50A Winch Operator s Manual Part 18713 and carefully document all findings as listed 21 4 2 2 Functional Inspection A functional check should be performed on the Portable Fall Arrest System prior to every use The following functional tests should be done and the results recorded on the Inspection Log sheet Section 4 3 1 System Operation and Adjustments The Portable Fall Arrest System contains operational parts that may include pulleys and or rollers These parts must be carefully checked for chips cracks or worn areas that can cause malfunction during operation of the system Make sure that all the
8. adjustment points are in full functional condition This may include parts that contain pins bolts tri screws and adjusting screws There are also mechanical adjustments which may include adjustable legs sleeves adjustable sliding blocks and brackets These areas must be kept clean from debris and corrosion for proper functional use If any part of the system that includes all listed items above becomes damaged contact your local dealer or manufacturer for parts and or service 2 Basic Winch Inspection Refer to the Basic Winch Operator s Manual Pt 16182 where applicable for proper functional inspection procedures for the Basic winch and lifeline 3 SRL and other Accessory Inspection Refer to the manufacture s operator s manual or instructional material for proper functional inspection procedures for SRL s and accessories not covered by this manual 22 8 1uauoduio Japun Buipeaj r juno3 pue sjequinu 8 Tenue u2uiM Jad se uonejueuin2op pue uo3 dsul YOUIAA anaes 5181181561 peumnbau p 34284107 w aheweg Bn72nJ415 518421 aiqeagddy MOjaq all 886814 51 5191 0160105 Hewes sjuauoduio jo uonesjddy uonaedsu jo ajeg 2 9 abesp ad AL uonesuynusp juaudinb3 jurod Bursn ino D40
9. all labels carefully when setting up for HLL applications and refer to the chart when unsure of load ratings Figure 3 1 42 Figure 3 1 40 Step 1 Follow set up instructions in section 3 1 2 of this manual Step 2 The post can be used without the otep 5 Install HLL using the carabineer installation of a tie back as shown in supplied with the HLL assembly to the Figure 3 1 4a Refer to the HLL Chart HLL Anchor Ring provided on the mast Positions amp Ratings Figure 3 1 6 for as shown in Figure 3 1 5 Follow all maximum ratings without the use of a manufactures instruction carefully when tie back installing a HLL Step 3 Using the mast with the second and or If you require a tie back install the tie third stage erected Positions 4 3 amp 2 back using the opposite eye across from and HLL load ratings that exceed the the installed HLL on the HLL Anchor load rating shown in the chart Figure Ring 3 1 6 must have tie backs installed as shown in Figure 3 1 4b Tie back anchors must be designed and approved by the MILLER and the structure Step 4 Using the davit arm with a HLL requires mounting requirements approved by a the third section Positions 4 amp 3 of the qualified engineer Call MILLER to purchase mast to be erected to install the davit the suitable tie back for the application arm sleeve Refer to the chart to verify tie back use The MILLER Portable Fall Arrest Post with HLL Anchor Ring can also be used as an Re
10. and to maintain documented results of these inspections Follow the inspection procedure contained in this manual and use the inspection form to document the results 3 Keep instructional and safety signs clean and legible at all times Clean or replace as required 4 Lubricate winch as per instructions in the appropriate Winch Operators Manual 5 Remove the equipment from service if a problem is found during the inspection Return to an authorized repair depot or the factory for service 3 OPERATING NEW OPERATOR OR OWNERS The MILLER DURAHOIST PORTABLE FALL ARREST SYSTEM is designed to attach to a person working at a height to provide protection against injuries resulting from a fall Various accessories address a variety of fall arrest requirements as well as confined space entry retrieval and rescue needs Every new operator must read understand and follow the instructions in all applicable manuals No one should be allowed to use the equipment without training The training should be reviewed with experienced operators on a regular basis At regular intervals perform a detailed inspection of the equipment and document the results Remove from service if deficiencies are found Alterations or misuse of this equipment or failure to follow instructions may result in serious injury of death It is the responsibility of the owner s organization or operator to read this manual and to train all other operators before they
11. may vary with system components amp configurations Consult specification sheets for all system components before using to ensure compliance with requirements General Construction Welded Steel Weld Certification CWB 47 1 3 Welding procedure MUST BE approved by Material H R Plate bar amp tube qualified personnel to be compatible with any and all structural amp operational characteristics of the selected installation location 4 Mounting surface MUST BE within 15 of horizontal for Model DH AP 1 and plate MUST BE installed so that the portable fall arrest mast can be leveled for use 5 Each installation MUST BE approved to local standards by a qualified engineer Finish None Mounting Requirements Momemt Vertical Load Model 1 190 000 in bs 1 31001 Portable Fall Arrest Anchor Post 20 8 13 8 CERTIFICATION DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 16323 Phone 814 432 2118 Fax 814 437 2973 www bacou dalloz com Printed in USA MILLER DH AP 7 04 08 18REV00 Copyright2004 PORTABLE FALL ARREST WELD ON PLATE MILLER UNI ANCHOR FOR INCLINED SURFACES SPECIFICATIONS MODEL DH AP 7 PAGE 2 of2 10 000 254mm REF DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 16323 Phone 814 432 2118 Fax 814 437 2973 www bacou dalloz com Printed in USA MILLER DH AP 7 04
12. rings E eM arti 900 Ibs 4 kN 3 The installed Anchor Post MUST BE 72 orce MAF Rating o Shock Aberbers 1830mm or less from any edge where a fall may occur Retractable Devices Test Numbers UCT 357 358 359 360 361 376 378 4 Portable Fall Arrest System Anchor Post 397 398 399 400 MUST BE in a vertical position any time it is Weight 20 5 Ibs 9 3 kg being used as a fall arrest anchor post 5 Retractable devices and shock absorbers MUST a maximum arrest force M A F Materials amp Construction rating of 900 Ibs 4kN or less and MUST General Construction Welded Machined Aluminum installed and used in accordance with the Weld Certification CWB 47 1 CWB 47 2 manufacturer s instructions Material aluminum 6061 T6 Aluminum 6 Each installation MUST BE approved to Cable 3 16 7 X 19 Stainless Steel local standards by a qualified engineer Pully Wheel Black Acetal Certification Finish Aluminum Parts Powder Coat Finish Steel Parts CS 500 Zinc Plate Bearing Material PVC Pipe ASTM D 1785 Hardware Minimum Grade 5 Zinc Plated Plating Specification ASTM Designation B633 85 Type SC2 CS 500 Leachant Sealant Process Phone 814 432 2118 Fax 814 437 2973 www bacou dalloz com Printed in PP MILLER DH AP 3 04 08 18REV00 Canuriahton L DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 16323 5 MILLER DURAHOIST PORTABLE MILLER FALL ARREST ANCHOR POST DAVIT
13. 0 Ibs 17 7KN Position 3 4000 Ibs 17 7KN Position 4 3250 Ibs 14 5KN Please see operator s manual for positions and additional information HLL systems must be approved for each application with this post by a qualified engineer Part 17382 Maximum 3 persons tied off to the UCL Portable Fall Arrest System at any given time with any approved accessories Part 17435 This mast is to maintain a vertical position at all times it is being used as a fall arrest anchor point Part 16994 ELECTROCUTION HAZARD WATCH FOR OVERHEAD POWER LINES 16399 5 Labels con t 9 WARNING Operator Instructions To equipment user you must read and understand the operator s manual or have the instructions explained to you before each using this product Visually inspect the hoist and its components for damage and or missing hardware If defects are found remove from service using lock out tag out procedures Visually inspect all warning labels to make sure they legible if not remove from service and order replacement labels from the manufacturer Any alteration or misuse of this equipment can result in serious injury or death Davit Arm Instructions Clamp the davit arm shell around the third section of the Portable Fall Arrest Post tighten down both screws to secure Connect carabineer to the Davit Anchor marked DVT Pull the pin and adjust the offset according to applications height and reach Maximum
14. 0 in Ibs 310006 Ibs Portable Fall Arrest Anchor Post 20 8 kN 2m 13 8 kN CERTIFICATION DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 16323 Phone 814 432 2118 Fax 814 437 2973 www bacou dalloz com Printed in USA MILLER DH AP 4 04 08 18REVOO Copyright2004 LILLER PORTABLE FALL ARREST WELD ON PLATE SPECIFICATIONS MODEL DH AP 4 clw TIE OFF ANCHOR PAGE 2 of 2 8 000 203mm REF 10 000 254mm REF 4 170 105 92mm REF DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 16323 Phone 814 432 2118 Fax 814 437 2973 www bacou dalloz com Printed in USA MILLER DH AP 4 04 08 18REV00 Copyright2004 PORTABLE FALL ARREST WELD ON PLATE SPECIFICATIONS MODEL DH AP 5 PAGE 1 2 Model DH AP 5 includes the following i winbie DESCRIPTION The DH AP 5 Weld on Plate is designed to be permanently welded to existing structures in locations of frequent work or where use of a portable base is impractical Compatible with all MILLER DURAHOIST portable fall arrest masts amp accessories The weld on plate permanently addresses your fall arrest anchor point requirements General Specifications Application Restrictions Proof Load Moment 190 000 in Ib 20 8 KN m 1 The Weld on Plate is designed for use with Proof Tests UCT 140 UCT 185 UCT 186 all MILLER DURAHOIST portable fall arrest Weight 11 6 Ibs 5 2 Kgs masts amp accessories O
15. 2 4 uogaadsuri uels abed ajduies Jo abeg 150g 8 23 LEF bo uorn edsu T cN 22 5 LABELS 5 1 Warning Labels The MILLER DURAHOIST PORTABLE FALL ARREST SYSTEM uses a label rating system that is attached to all components on the system The operator and or entrant must establish the local standards by a qualified engineer and only then a decision can be made by the rating labels as to which is the lowest rated component and if it meets or exceeds local standards Proper maintenance of the labels must be established by the operator entrant to keep system use safe If labels are damaged the operator entrant must enforce a lock out tag out procedure New labels are available from Miller This product is approved for use with retractable devices and shock absorbers with a MAXIMUM ARRESTING FORCE M A F RATING OF 900 LB 4KN OR LESS Retractable devices and shock absorbers must be installed maintained and used according to the manufacturer s instructions Part 13818 This component is rated for a working load of 310 Ibs 141 kg when used with approved components in an approved configuration Refer to component specifications and rating stickers to establish system design factor Part 16970 Horizontal Lifeline HLL Anchor Point Ultimate Strength Rating Position 1 5700 Ibs 25kN Position 2 400
16. 23 Phone 814 432 2118 Fax 814 437 2973 www bacou dalloz com Printed in USA MILLER DH AP 6 04 08 18REVOO Copyright2004 PORTABLE FALL ARREST WELD ON PLATE UNI ANCHOR FOR INCLINED SURFACES SPECIFICATIONS MODEL DH AP 7 PAGE 1 of 2 Model DH AP 7 includes the following PAG EUM S qeu pas 2 PIDPA LOVER Eni uni 5905 t Ee TASS 5 HAS MSF iV Portabie Fall Arrest Sane XX DESCRIPTION The DH AP 7 Weld on Plate is designed to be permanently welded to existing structures in locations of frequent work or where use of a portable base is impractical Compatible with all MILLER DURAHOIST portable fall arrest masts amp accessories The weld on plate permanently addresses your fall arrest anchor point requirements General Specifications Proof Load Moment 190 000 in Ib 20 84 KN m Weight 23 4 Ibs 10 6 Kgs The Weld on Plate when installed amp used in accordance with the manufactures instructions is designed to support the loads required by all portable fall arrest masts and accessories when installed and used in accordance with manufactures instructions Materials amp Construction Application Restrictions 1 The Weld on Plate is designed for use with all MILLER DURAHOIST portable fall arrest masts amp accessories ONLY 2 Ratings capacities and design factor
17. 3 persons tied off to the UCL Portable Fall Arrest system at any given time with any UCL approved accessories Horizontal lifeline HLL Instructions For HLL applications refer to Section 3 1 3 of the operator s manual Pt 17022 or 17451 for combined use with the davit arm Specifications Personnel Load Capacity 310 lbs 10 1 Safety Factor Material Load Capacity 620 lbs 5 1 Safety Factor Materials and Construction General construction Powder Coated Welded Aluminum Weld Certification CWB 47 2 Tubular Components 6061 T6 Alum Other Components HD Plastic HR Steel Steel Components CS500 Plated Block Anchor Stainless Steel Hardware Gr 5 Gr 8 Steel Zinc Plated Compliance ANSI Z117 1 1989 OSHA 1910 ANSI Z359 1 1992 Anchor Point Only EN 795 EN 364 ISO 14567 Pt 17434 23 6 SPECIFICATION SHEETS 6 1 General These specification sheets contain information necessary for the proper installation and use of the equipment mentioned in this manual These specifications contain application specific ratings and mounting requirements determined through design and testing Please read and follow these specification sheets carefully to ensure the proper installation of each item 24 MILLER DURAHOIST ALUMINUM SPECIFICATIONS FALL ARREST ANCHOR POST MODEL DH AP 1 PAGE 1 of 2 Model DH AP 1 includes the Den 0000000 m 1 MILLER Aluminum Port
18. 310 165 141 kg using the equipment model DH AP 3 Davit Arm 2 The Portable Fall Arrest Anchor Post MUST BE Safety Factor 10 1 in a vertical position at any time it is being used as Rescue 310 Ibs 141 kg a fall arrest anchor post Safety Factor 10 11 3 The installed Anchor Post assembly MUST BE Proof Load 4200 Ib 18 7kN Pulled from 72 72 1830mm or less from any edge where a fall 1828 8 from post centerline 53 to may occur vertical 4 Retractable devices and shock absorbers MUST Proof Load Moment 190000 in Ib 20 8 kN m HAVE a maximum arresting force M A F of 900 Ibs 4 kN or less and MUST BE installed and used in accordance with manufacturer s instructions 5 The Portable Fall Arrest Mast MUST ONLY BE used with accessories supplied by or approved by Horizontal Lifeline Anchor Point See Page 2 of 2 Proof Load Proof Tests UCT 343 344 345 346 347 368 369 370 371 372 373 374 389 MILLER 390 391 401 6 H L L MUST BE installed using chart on Page 2 Weight 38 Ibs 17 5 kg of 2 giving due consideration to strength limitations Materials amp Construction at val Ous postions General Construction Welded Steel Aluminum f The Anchor Post MUST BE used with a tie back Weld Certification CWB 47 1 CWB 47 2 in Horizontal Lifeline applications at ANY extended Material aluminum 6061 T6 Aluminum height Failure 4 this instruction may
19. ARM SPECIFICATIONS ASSEMBLY MODEL DH AP 3 PAGE 2 of2 0 00 6 1524mm 36 25 Seimm 870mm NP 1 c 0 5 wre 9 Nh i c2 n 5 Ou e v An DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 16323 Phone 814 432 2118 Fax 814 437 2973 www bacou dalloz com Printed in USA MILLER 3 04 08 18 00 Copyright2004 SPECIFICATIONS PAGE 1 of 2 PORTABLE FALL ARREST WELD ON PLATE MODEL DH AP 4 c w TIE OFF ANCHOR Model DH AP 4 includes the following DH AP 4 PFAS Weld on Plate c w Tie Off Anchor ACCESSORIES SHOWN IN GREY BUT ARE NOT INCLUDED AES 4 Ms eM CHEST i MAT SUME qe EMO ds A Ete f amp od 4 naga fs eh atest Peli B SEPP ERP Rie fe Wii SAY eger ess Hs d RP OTERO I QUCMAPTENSI cy DESCRIPTION The DH AP 4 Weld on Plate is designed to be permanently welded to existing structures in locations of frequent work orwher use of a portable base is impractical Compatible with all MILLER DURAHOIST portable fall arrest masts amp accessories The weld on plate permanently addresses your fall arrest anchor point requirements General Specifications Application Restrictions Proof Load Mom
20. ICATIONS MODEL DH AP 2 PAGE 2 of 2 22 48 63mm DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 16323 Phone 814 432 2118 Fax 814 437 2973 www bacou dalloz com Printed in USA MILLER DH AP 1 04 08 78REVOO Copvriaht2004 MILLER DURAHOIST PORTABLE FALL ARREST ANCHOR POST DAVIT ARM ASSEMBLY MODEL DH AP 3 SPECIFICATIONS PAGE 1 of 2 MILLER Model DH AP 3 includes the following DH AP 3 MILLER DURAHOIST Portable Fall Arrest Anchor Post Davit Arn Assembly accessories shown but not included a oth Be SE Aves C DESCRIPTION The MILLER DURAHOIST Anchor Post Davit Arm attaches quickly without the use of any tools to the Portable Fall Arrest System Anchor Post Fitted with a suitable winch or self retracting lifeline the Davit Arm can be used for a wide variety of access egress rescue and material handling applications Lightweight aluminum construction and durable powdercoat finish General Specifications Working Load Application Restrictions Material Handling 310 Ib 141 kg RE Safety Factor 10 1 1 This device is to be used with the MILLER Rescue 31015 141 kg DURAHOIST Portable Fall Arrest System Safety Factor 10 1 Anchor Post ONLY ProofLoad 2 Use of this device de rates the Anchor post Outer Anchor Point 3100 Ibs 13 8 kN to a maximum of two 2 workers tie off to the Winch SRL Bracket 3100 Ibs 13 8 KN swivel tie off
21. LE FALL ARREST WELD ON PLATE SPECIFICATIONS MODEL DH AP 5 PAGE 1 of 2 4 170 106 mm 2 88 73 15mm 10 00 254mm DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 16323 Phone 814 432 2118 Fax 814 437 2973 www bacou dalloz com Printed in USA MILLER DH AP 5 04 08 18REV00 Copyright2004 PORTABLE FALL ARREST WELD ON PLATE INCLINED SURFACES w TIE OFF ANCHOR MODEL DH AP 6 SPECIFICATIONS PAGE 1 2 MILLER Model DH AP 6 includes the following Item Part no Description WELD ON PLATE FOR INCLINED SURFACES w TIE OFF ANCHOR DESCRIPTION The DH AP 6 is designed to be permanently welded to existing structures in locations of frequent work or where use of a portable base is impractical Compatible with all MILLER DURAHOIST portable fall arrest masts amp accessories The weld on plate permanently addresses your fall arrest anchor point requirements General Specifications Application Restrictions Proof Load Moment 190 000 in Ib 20 84 KN m 1 The Weld on Plate is designed for use with Anchor Eye Proof Load 5000 Ibs 22 2 kN all MILLER DURAHOIST portable fall arrest Weight 24 0 Ibs 10 9Kgs masts amp accessories ONLY 2 Ratings capacities and design factor may vary with system components amp configurations Consult specification sheets for all system components before using to ensure compliance with requi
22. N _ 2 The Extension may be used to anchor 1 Devices or shock absorbers P worker ONLY Proof Load s Snstalled Anchor Post and accessories Anchor point eye 2250 Ibs 10 KN 45 MUST BE 72 1830mm or less from any Proof Tests 2 UCT 353 354 355 356 375 edge where a fall may occur Weight u 4 5 Ibs 2 1 Kgs 2 4 Use of the extension derates the portable fall arrest anchor post assembly to a maximum of TWO 2 workers tied off to the swivel tie off head 5 Portable fall arrest system anchor post MUST BE in a vertical position any time it is Materials amp Construction being used as a fall arrest anchor point Up Me 6 Retractable devices and shock absorbers General Construction mE Machined Altis iw MUST HAVE a maximum arrest force Tubular Components 6061 T6 Aluminum rating of 900 Ibs 4 KN or less and Anchor Point Eye Mild Steel CS 500 Zinc Plated MUST BE installed and used in accordance Finish _ Powder Coat with the manufacturer s instructions Leachant Sealant Process local standards by a qualified engineer CERTIFICATION General Specifications DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 16323 Phone 814 432 2118 Fax 52 437 2973 www bacou dalloz com F rinted in USA DH AF 2 04 00 TORE VOOO Copyright2004 MILLER DURAHOIST ALUMINUM PORTABLE MILLER _ FALL ARREST ANCHOR POST EXTENSION SPECIF
23. NLY The Weld on PLate when installed amp used in accordance with the manufacturer s 2 Ratings capacities and design factor may _ instructions is designed to support the loads required by all portable fal arrest vary with system components amp configurations masts and accessories when installed and used in accordance with manufactures Consult specifications sheets for all system instructions components before using to ensure compliance with requirements 3 Welding procedure MUST BE approved by qualified personnel to be compatible with any General Construction Welded Steel and all structural amp operational characteristics Weld Certification 47 1 of the selected installation location Material H R Plate amp bar 2 4 Mounting surface MUST BE within 15 of Finish Provided in bare steel for welding horizontal for DH AP 1 and plate MUST BE installed so that the portable fall arrest mast can be leveled for use Mounting Requirements uirements 5 Each installation MUST BE approved to Momemt Vertical Load local standards by a qualified engineer Model DH AP 1 Portable Fal Amest DH AP 1 Portable Fall Arrest BET UO ae in Ibs 3100 Ibs Post 20 8 kN m 1 3 8 kN CERTI FICATION Materials amp Construction DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 16323 Phone 814 432 2118 Fax 814 437 2973 www bacou dalloz com Printed in USA MILLER DH AP 5 04 08 18REVO0 Copyright2004 PORTAB
24. able Fall Arrest Anchor Post accessories shown but not included MILLER DURAHOIST n Portable Fall Amest Anchor Post Extension DURAHORST moni inum Por Fail Arrest Anchor Davi Arm Ass 5 Wen Plate Bare Steel We On Plate Tie Off Anchor Bare Stes Plate Tor nones Surfaces Cw Tie Off Anchor Bare Steel Wreld On Plate far inclined Su Steel DESCRIPTION The MILLER DURAHOIST Portable Fall Arrest System Anchor Post provides 3 independant swivelling tie off points for fall arrest anchorage Increased height over previous models more than doubles the protection area around the post 3 section telescoping design is manufactured from lightweight aluminum and collapses to only 33 838mm for transport and storage Durable powder coat finish with zinc plated steel components for long corrosion resistance Adjustable to compensate for up to 15 of mounting surface incline Application Restrictions 1 Amaximum of three 3 workers may be tied off to the Anchor Post at any one time Use of various accessories may reduce the number of workers General Specifications Working Loa Fall Arrest 3 Workers using 900 MAF Shock that may be anchored Consult product Absorbers specification sheets for all components of any Safety Factor Minimum 2 1 system and be aware of any restrictions before Material Handling with
25. ank handle is on to eliminate interference between the crank handle and the Davit Arm Assembly and the mounting brackets Not following these instructions can impair retrieval capabilities that can cause serious injury or death Bracket bolts 3 3 4 2 Using the Mounting Brackets Install and use the winch and or SRL according to manufacturer s instructions Proper operation and maintenance of the winch and or SRL are critical to the safe usage of your MILLER DURAHOIST PORTABLE FALL ARREST SYSTEM 3 3 5 Winch and SRL Operation Shown with the accessories in Section 3 3 is the DURAHOIST DH50 50A Man Rated Winch available for use with the MILLER DURAHOIST PORTABLE FALL ARREST SYSTEM The winch is necessary for worker positioning and rescue situations when using the Davit Arm Assembly The winch is available in a variety of lifeline capacities and lifelines are available in a variety of lengths and materials Winches and SRL s must used and maintained in accordance with Miller s instructions please refer to the instruction manual provided with your winch or SRL 3 7 STORAGE Prior to storage the Portable Fall Arrest System should be thoroughly inspected and maintained Return for repair or replacement of any worn or damaged components to prevent any unnecessary down time at the next use Follow this procedure 1 Thoroughly clean the Portable Fall Arrest system using mild soap on the body and labels Be sure the labe
26. ber of the unit 3 The part item number of the component consult the appropriate section of this manual 4 Any other numbers stamped on the components SAFETY ALERT SYMBOL This Safety Alert symbol means The Safety Alert symbol identifies important ATTENTION BECOME ALERT safety messages on your MILLER Equipment and in the manual When you see this symbol be alert to the possibility of personal injury of death Follow the instructions in the safety message YOUR SAFETY IS INVOLVED Why is SAFETY important to you Accidents Disable and Kill Accidents Cost You Money Accidents Can Be Avoided 3 Big Reasons SIGNAL WORDS DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations or for hidden or unseen hazards Note the use of the signal words DANGER WARNING and CAUTION with the safety messages he appropriate signal word for each message has been selected using he following guide lines WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes obvious and hidden hazards It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices SAFETY YOU are respo
27. e devices and shock absorbers with a MAXIMUM ARRESTING FORCE M A F RATING OF 900 LB 4KN OR LESS Retractable devices and shock absorbers must be installed maintained and used according to the manufacturer s instructions Part 13818 Shock absorbers and retractable devices must be installed maintained and used according to Miller s instructions WARNING This mast is to maintain a vertical position at all times it is being used as a fall arrest anchor point Part 16994 14 3 3 2 14 Anchor Post Extension The 14 inch Post Extension Pt DH AP 2 is designed to provide a single fall arrest tie off point 14 inches above the post s swivel tie off rings See Figure 3 3 1 Use of the 14 inch Post Extension de rates the Portable Fall Arrest Post to only two anchor points on the swivel tie off rings For use of the Anchor Post Extension amp Davit Arm Assembly together refer to Section 3 3 3 of this manual 3 3 2 1 Set Up of the 14 Anchor Post 8 Extension Install the Portable Fall Arrest Post following the installation procedure in Section 3 1 2 Step 1 Shown in Fig 3 3 1 insert the 14 inch Post Extension 14 into the post 9 Pin the post into position by aligning the holes and inserting the 1 2 inch pin 7 completely through the Post Step 2 Attach the Fall Arrest Device to the anchor point eye 15 3 3 2 2 Using the 14 Anchor Post Extension Connect a shock absorber
28. efer to Section 4 2 2 Record results and keep documentation Keep instructional and safety labels clean and legible at all times Clean or replace as required See Section 5 for label information and part numbers Lubricate winch as per instructions in Winch Operator s Manual Remove the equipment from service if a problem is found during the inspection Return to an authorized repair depot or the factory for service Annually or As Required 1 Clean Portable Fall Arrest System Thoroughly clean the Portable Fall Arrest system using mild soap on the body and labels Be sure the labels are legible Refer to Section 5 for information on ordering replacement labels if any are damaged or become illegible Complete Inspection Perform a complete inspection Refer to Section 4 2 amp 4 3 Record results and keep documentation 4 2 Inspection 4 2 1 Visual Inspection A complete visual inspection should be performed on the Portable Fall Arrest System equipment you are using prior to the operation The following items should be checked and the results recorded on the Inspection Log sheet see Section 4 3 1 Labels Check that all labels are clean and legible Clean the labels if any are dirty using a mild soap and a damp cloth Replace if any are illegible Refer to Section 5 for a listing of all labels Fasteners Check that all screws and other fasteners are tight If any are loose tighten as required
29. ent 190 000 in lb 20 84 KN m 1 The Weld on Plate is designed for use with Anchor Eye Proof Load 5000 Ibs 22 2 kN all MILLER DURAHOIST portable fall arrest Weight 11 8 Ibs 5 3 Kgs masts amp accessories ONLY 2 Ratings capacities and design factor may vary with system components amp configurations Consult specification sheets for all system components before using to ensure compliance with requirements 3 Welding procedure MUST BE approved by qualified personnel to be compatible with any The Weld on Plate when installed amp used in accordance with the manufacturer s instructions is designed to support the loads required by all portable fall arrest masts and accessories when installed and used in accordance with manufactures instructions Materials amp Construction General Construction Welded Steel and all structural amp operational characteristics Weld Certification CWB 47 1 of the selected installation location Material H R Plate amp bar 4 Mounting surface MUST BE within 15 of Finish Provided in bare steel for welding horizontal for Model DH AP 1 and plate MUST BE installed so that the portable fall arrest mast can be leveled for use 5 Each installation MUST BE approved to local standards by a qualified engineer Mounting Requirements Re uirements Momemt Vertical Load ModelDR AP 1 DH AP 1 190000indbs 00
30. ents f Sharp edges Workers or the rescue equipment can be injured by or damaged by sharp edges or components g Electrical hazards Stay away from power lines or components carrying electrical power h Overload Do not exceed rated working load limit during operation i Follow confined space regulations in Standards Noise wear appropriate noise protection where necessary k Environmental hazards do not operate equipment during electrical storms 3 1 PORTABLE FALL ARREST POST 3 1 1 General The MILLER DURAHOIST PORTABLE FALL ARREST POST is a modular unit consisting of a 3 section tubular body constructed of welded aluminum featuring 1 A head assembly equipped with 3 independent swivel tie off rings 2 Various accessories to address different situations 3 Adjusting screws for vertical leveling of the Fall Arrest Post when installed on inclined surfaces 4 Featuring adjustable height option from 33 0 840mm to 57 5 1460mm inches 44 WARNING This mast ts to maintain a vertical position at all times it is being used as a fall arrest anchor point Part 2 16994 A WARNING The Davit Arm Assembly and Anchor Post Extension have some application restrictions when used in different types of applications Use of Portable Fall Arrest System Accessories may affect the rating of the Portable Fall Arrest System Anchor Post in various situations The rating of any system is the rating of the low
31. est rated component in that system Figure 3 1 1 When using a MILLER DURAHOIST PORTABLE FALL ARREST SYSTEM the rating of any particular system is defined as the rating of the lowest rated component in the system Check the rating label on each system component before using to ensure that the rating meets all applicable regulatory requirements Do not use any equipment on which any of the warning rating or other labels have been removed become damaged or are otherwise illegible Refer to Section 5 of this manual Labels or to the appropriate section of the applicable system manual for information on ordering replacement labels 3 1 2 Setting Up the Portable Fall Arrest Post The MILLER DURAHOIST PORTABLE FALL ARREST SYSTEM POST is designed for use with a variety of portable and permanent mount support bases Consult the appropriate section of this manual or separate manuals when setting up or installing any MILLER Portable Fall Arrest Bases Step 1 Before setting up for any work at heights fall arrest or confined space entry be sure that you have all equipment required to safely carry out the work to be performed and to meet all applicable standards and regulations for your area otep 2 Set up or locate the Portable Fall Arrest System Base intended for use in the application according to the instructions in the applicable section of this manual Ensure that the base is structurally sound and free of any cor
32. fer to section 3 3 3 1 of this manual for Davit intermediate for a HLL to spanning across Arm set up longer distances 11 Figure 3 1 6 HLL Load Ratings Chart No Tie back Required Maximum Load Rating Ring Height 159 2 4250 lbs 44 inches 12 3 2 MOUNTING BASES 3 2 1 DH Anchor Plates DH Anchor Plates are designed to be permanently welded to existing structures in locations of frequent work or where use of portable base is impractical These mounting plates are compatible with all MILLER DURAHOIST PORTABLE FALL ARREST SYSTEM Posts and Accessories DH Anchor Plates permanently address Portable Fall Arrest Anchor Post mounting base requirements for steel structures 3 2 2 Installing DH Anchor Plates opecific installation instructions are beyond the scope of this product operator s manual Consult MILLER DURAHOIST Product opecification Sheets for detailed information on welding procedures mounting requirements and application restrictions 3 2 3 Set up of the Portable Fall Arrest Post Install and level the Portable Fall Arrest Post as outlined in Section 3 1 2 A WARNING All anchor points or mounting set up locations for permanent or portable systems must be approved to local standards by a qualified engineer and must comply with all mounting requirements and application restrictions as outlined on the applicable MILLER Product Specification Sheet Failure to follow this restriction may result i
33. ic information This product is a part of a Man Rated Confined Space Entry Retrieval System The user must read understand and follow the instructions contained in the manual for each component or total system before using this equipment Establish an appropriate training maintenance and inspection program for your people and the equipment Failure to follow these instructions could result in serious injury or death Keep this manual handy for frequent reference and to pass to new operators Establish a regular training program for experienced and new operators per these instructions Establish a regular maintenance and inspection program to keep the equipment in top condition The MILLER DURAHOIST PORTABLE FALL ARREST SYSTEM is a modular system of Portable Fall Arrest Anchor Posts Extensions and Support Bases designed to address a wide variety of Fall Arrest and Confined Space Entry Retrieval and Rescue applications Modular components are labelled with the capacities and rating to which they were designed tested and manufactured The rating of any system is considered to be the rating of the lowest rated component contained is the system Do not use the equipment if rating labels are damaged or illegible New labels are available from Miller or your local authorized dealer When ordering replacement labels be sure to include 1 The part number from the bottom right hand corner of the label when available 2 The serial num
34. lf and others to possible serious injury or death e Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment e Think SAFETY Work SAFELY 2 1 10 11 12 GENERAL SAFETY Read understand and follow the User Manual and all safety signs before using maintaining or inspecting the equipment Refer to and follow applicable ANSI OSHA CE or other Standards and local regulations Comply with requirements of local regulations for your applications Establish an equipment use training program for experienced employees Only trained competent persons shall use the equipment An untrained operator is not qualified to operate the system Have a first aid kit available for use should the need arise and know how to use it Provide a fire extinguisher for use in case of an accident Store in a highly visible place Install and properly secure all guards and shields before operating Wear appropriate protective gear This list includes but is not limited to A hard hat Safety glasses Protective shoes with slip resistant soles Heavy gloves Protective clothing Face protection Review and follow the Pre Operation Inspection before using a component in the system or the system itself Establish a regular Maintenance and Inspection program with your equipment and maintain detailed records Review safety rela
35. ls are legible Refer to Section 5 for information on ordering replacement labels if any are damaged or become illegible 2 Usea neutralizing solution to clean lifeline This is particularly important if the unit had been used in corrosive or toxic environments 3 Perform a complete inspection of the unit and document the results 4 Touch up all nicks and scratches to prevent corrosion 5 Store in a cool dry place Proper operation and maintenance of the winch are outlined in the DH50 50A Winch Operator s Manual MILLER Pt 18713 supplied with every winch 19 4 MAINTENANCE AND INSPECTION 4 1 4 1 1 MAINTENANCE INSPECTION SAFETY Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting the equipment ANSI and OSHA requires a regular inspection program for all Confined Space Entry Retrieval Equipment and to maintain documented results of these inspections Follow the inspection procedure contained in this of any other applicable the manual and use the inspection form s to document the results Maintenance Maintenance Intervals Daily 1 Visual Inspection Perform a complete visual inspection Refer to Section 4 2 1 Remove from service if a defect is found Refer to Winch Operator s Manual for visual inspection procedure for the DURAHOIST DH50 50A winch Weekly 1 20 Functional Inspection Perform a functional inspection R
36. n serious injury or death 13 3 3 PORTABLE FALL ARREST POST ACCESSORIES y IN WARNING 3 3 1 General The 14 inch Anchor Post Extension and Davit Arm Assembly have some application The MILLER DURAHOIST PORTABLE FALL restrictions when used in different types of ARREST POST may be equipped with a variety applications The use of these accessories de of accessories to meet additional confined rates the system to two workers tied of to the space entry retrieval rescue or fall protection swivel tie off head 8 Fig 3 1 3 Failure to requirements Use of these accessories may follow this restriction may result in serious injury affect the rating and load carrying capacities of or death the Portable Fall Arrest Post Be aware of any limitations imposed on the system by the use of various accessories and follow any restrictions given on the various product specification sheets warning labels this manual and or related manuals 5 WARNING This component is rated for working load All MILLER DURAHOIST PORTABLE FALL of 310 Ibs 141 kg when used with approved ARREST SYSTEM and Accessories are components in an approved configuration designed for use with shock absorbers and Refer to component specifications retractable devices having Maximum Arrest rating stickers to establish system design Force MAF rating of 900 Ib 4 kN or less ind Part 16970 WARNING This product is approved for use with retractabl
37. nsible of the SAFE operation maintenance and inspection of your MILLER DURAHOIST Portable Fall Arrest System YOU must ensure that you and anyone else who is going to operate maintain inspect or work around the equipment be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety and operating practices while using the equipment Hemember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program Be certain that EVERYONE operating this equipment is familiar with the procedures recommended and follows safety precautions Remember most accidents can be prevented Do not risk injury or death by ignoring good safety practices e Owners must give operating instructions to operators or employees before allowing them to use the equipment and at least annually thereafter e he most important safety device on this equipment is a SAFE operator It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these All accidents can be avoided e Aperson who has not read been trained in using and understood all operating and safety instructions is not qualified to operate this equipment An untrained operator exposes himse
38. offered in the Davit Arm receiver tube 9 as shown in Figure 3 3 2 3 3 3 3 3 Rescue The Davit arm can be rotated 360 degrees in a rescue retrieval situation so an injured worker can be moved to a safe environment The Portable Fall Arrest Post must be used in a vertical position at all times to effectively rotate the Davit Arm 17 3 3 4 Mounting Brackets for Winch and SRL The mounting brackets are for use with the Davit Arm Assembly Winches and SRL s must have a 310 lbs working load and SRL used with the system must have an MAF rating of 900 Ibs or less 3 3 4 1 Set up of the Mounting Brackets The mounting brackets will be bolted onto the Davit Arm Assembly when shipped from Miller The brackets are arranged to most common Winch SRL configuration If these brackets need to be repositioned to suit your application remove the two bolts securing the bracket to the Davit Arm Receiver Tube 9 shown in Figure 3 3 3 reposition to other bracket mount location and replace bolts and tighten 45 WARNING This product is approved for use with retractable devices and shock absorbers with a MAXIMUM ARRESTING FORCE M A F RATING OF 900 LB 4KN OR LESS Retractable devices and shock absorbers must be installed maintained and used according to the manufacturer s instructions Part 13818 Bracket locations 18 A WARNING The Adaptor Brackets for your winch or SRL must be offset to the side that the cr
39. omponents which are worn damaged corroded or loose must be tagged marked with DO NOT USE or like wording and prevented from being used until repaired or replaced as required Step 9 Following all instructions contained in 10 Miller s instructions for any PFAS or any other devices being used the appropriate section of this manual or other manuals for any MILLER Accessories being used and all applicable standards or regulations governing Fall Protection Confined Space Entry Retrieval and Rescue for your area proceed with the work Figure 3 1 3 B Swivel Tie Off Extension Sleeve 6 10 DH Anchor Plate 211 Carrying Handle Davit Anchor Hing 3 1 3 Using the Portable Fall Arrest Mast for Horizontal Lifeline HLL Applications HLL Anchor 3 1 3 1 General Ring HLL The MILLER DURAHOIST Portable Fall Arrest Dr Mast can be used for most temporary Peu ediate nchar Horizontal Lifelines HLL applications therefore using existing mounting bases as the temporary base for HLL applications HLL HLL 3 1 3 2 Setting up the Portable Fall Arrest Post for HLL use When using this post for HLL applications it is critical to know when to use a tie back and when not to use a tie back to support the HLL PL loads Refer to the chart Figure 3 1 6 to confirm HL what loads can be sustained by the MILLER Portable Fall Arrest Post unsupported by a tie back Follow
40. rements 3 Welding procedure MUST BE approved by The Weld on Plate when installed amp used in accordance with the manufactures instructions is designed to support the loads required by all portable fall arrest masts and accessories when installed and used in accordance with manufactures instructions Materials amp Construction General Construction Welded Steel qualified personnel to be compatible with any Weld Certification CWB 47 1 and all structural amp operational characteristics Material H R Plate bar amp tube of the selected installation location Finish None 4 Mounting surface MUST BE within 15 of horizontal for Model DH AP 1 and plate MUST BE installed so that the portable fall arrest mast can be leveled for use 5 Each installation MUST BE BUS to local standards by a qualified engineer Mounting Requirements Momemt Vertical Load Model DH AP 1 190 000 in Ibs 3100 165 Portable Fall Arrest Anchor Post 20 8 kN m 13 8 kN CERTIFICATION DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 16323 Phone 814 432 2118 Fax 814 437 2973 www bacou dalloz com Printed in USA MILLER DH AP 6 04 08 18REVO00 Copyright2004 PORTABLE FALL ARREST WELD ON PLATE MILLER INCLINED SURFACES w TIE OFF ANCHOR SPECIFICATIONS MODEL DH AP 6 PAGE2o0f 10 875 276mm DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 163
41. result in i serious injury or death PADS 8 Each installation MUST BE approved to local Finish steel CS 500 Zinc Plated standards by a qualified engineer 1 Swivel Ring Bushing PVC Pipe ASTM D 1785 Hardware Gr 5 Gr 8 Zinc Plated Plating Specification ASTM Designation B633 85 Type Il SC2 CS 500 Leachant Sealant Process DALLOZ FALL PROTECTION 1345 15th Street Franklin PA USA 16323 Phone 814 432 2118 Fax 814 437 2973 www bacou dalloz com Printed in USA MILLER DH AP 1 04 08 18REVOO Copyright2004 NOISNAWIG LHOI3H TVENOZIHOH ANO 9 Z SNOILISOd 1SOd NI q3Sn 38 NYO dV HG 1d WHY LIAVG SWALSAS LSIOHVYNG XITIN I3 3l39oVdans LL O N Lu O lt Printed in USA MILLER DH AP 1 04 08 18REVOOGCopyright2004 S s 8 0570 lt proi WELLE OO Q De 2 2601 2 O g OS LY Hr Q 00 v 91 1 50 5 P Lt IET gt N 1 0675 lt lt lt x 60775 9 gk rot E gt Wr E LAT 1 NOILISOd t lt 9 gt CNOILISOd 4 S NOILISOd Seas E
42. retractable device using a sufficiently rated carabineer to anchor point eye 15 Using the 14 inch anchor post extension 14 limits the use of only 2 attendants anchored to the Portable Arrest post swivel rings 8 for kas wes fall protection Figure 3 3 1 44 WARNING Maximum 3 persons tied off to the UCL Portable Fall Arrest System at any given time with any approved accessories or horizontal lifelines ELECTROCUTION HAZARD WATCH FOR OVERHEAD POWER LINES Pt 15390 Part 17435 15 3 3 3 Anchor Post Davit Arm Assembly 10 The Anchor Post Davit Arm Pt DH AP 3 is designed to provide a means of access egress rescue and material handling applications See Figure 3 6 1 Use of the Anchor Post Davit Arm de rates the Portable Fall Arrest Post to only two anchor points on the swivel tie off rings 13 Using the 14 Anchor Post Extension combined with the Anchor Post Davit Arm de rates the Portable Fall Arrest Post to only one anchor point on the swivel tie off rings 3 3 3 1 Set Up of the Anchor Post IE Davit Arm Assembly Assembly 2 Davit Anchor Eye 3 Cable Assembly 4 U Braket 5 Carabineer 6 Section 2 Step 1 Shown in Figure 3 3 2 1 8 Davit Arm Sleeve clamp the Davit Arm Sleeve 8 over Davit Arm Install the Anchor Post Davit Arm Assembly starting with and following the installation procedure in Section 3 1 2 cO
43. rking load during operation Establish a regular training program for new and experienced workers Establish a detailed inspection program for your equipment and document the findings Return the equipment to Miller for rework if any problems are found 13 Plan your work program before starting Have the required people equipment and procedures available to do the job Do not use the equipment around physical or environmental hazards This list includes but is not limited to a Corrosion that may affect the structural integrity of the life line or other components b Chemicals which can degrade components and not be visible c Toxic gases Rescuers or workers can be killed in toxic environments d Heat or elevated temperatures e Moving machinery Workers or auxiliary equipment can be contacted by or pulled into moving components f Sharp edges Workers or the equipment can be injured or damaged by sharp edges or components g Electrical hazards Stay away from power lines or components carrying electrical power h Overload Do not exceed rated working load limit during operation i Follow confined space regulations in otandards 23 MAINTAINANCE INSPECTION SAFETY 1 Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting the equipment 2 ANSI OSHA amp CE require a regular inspection program for all Confined Space Entry Retrieval Equipment
44. rosion or contamination which may affect the insertion of the connecting pin or the structural integrity of the base Regulations governing Fall Protection Confined Space Entry Retrieval and Rescue Procedures vary with jurisdiction It is the responsibility of the owner and or user of this equipment to be aware of applicable regulations and ensure that equipment selected for each job complies with these requirements Refer to the appropriate section of this or any other applicable manuals for specific information on the installation and use of the type of base you are using prior to using the system Step 3 As shown in Fig 3 1 3 insert the Portable Fall Arrest Post 13 between the base plates tabs 1 and visually align the 34 holes as shown in Fig 3 1 3 B Secure the Post by inserting the 34 pin 2 through the base plate tabs 1 and sleeve 13 Make sure the pin fully engages both the base plate tabs 1 and the entire Post to lock the Post firmly in place Step 4 Extend the post 13 by loosening tri screw 4a and removing section 1 pin 5 from section 1 Figure 3 1 2 A lift section 2 and align the pin holes secure section 2 in section 1 by fully engaging section 1 pin 5 The post should look like Figure 3 1 2 B Loosen tri screw 4b and lift section 3 and align pin holes with section 2 Figure 3 1 2 B and secure the Post section 3 by using section 2 pin 6 The post should look like Figure 3 1 3 A Hand
45. s work in teams One person works in the confined space and the other one pays out the line and reels it in Do not use the winch when the brake wear indicator displays excessive wear the overload indicator on the snap has been activated or Miller s service interval has been exceeded Return winch to manufacturer for service Refer to the appropriate Winch Operators Manual for detailed information on winch operation Use only retractable lifelines or shock absorbers with a maximum arrest force MAF rating equal or lower than of the strength of the lowest rated component of your system 11 Establish a regular training program for 12 13 14 new and experienced workers Establish a detailed inspection program for your equipment and document the findings Return the equipment to Miller for rework if any problems are found Plan your work program before starting Have the required people equipment and procedures available to do the job Do not use the equipment around physical or environmental hazards This list includes but is not limited to a Corrosion that may affect the structural integrity of the life line or other components b Chemicals which can degrade components and not be visible c Toxic gases Rescuers or workers can be killed in toxic environments d Heat or elevated temperatures e Moving machinery Workers or auxiliary equipment can be contacted by or pulled into moving compon
46. start working with the equipment Follow all safety instructions exactly Safety is everyone s business By following recommended procedures a safe working environment is provided for the operator bystanders and the area around the work site Untrained operators are not qualified to operate the equipment Many features incorporated into this equipment are the result of suggestions made by customers like you Read this manual carefully to learn how to operate the equipment safely and how to set it to perform as intended By following the operating instructions in conjunction with a good maintenance program your equipment will provide many years of trouble free service OPERATING SAFETY 10 Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting the equipment Train all operators before allowing them to use the equipment An untrained operator exposes themselves bystanders and workers to possible serious injury or death Visually inspect the equipment and all auxiliary components and equipment before using Correct any problems before using the equipment Securely anchor the winch before using Use only certified anchor and connector components in your system All anchor points or mounting setup locations for permanent or portable systems must be approved to local standards by a qualified engineer Use only an approved body harness for the workers Alway
47. ted items and operating instructions with all personal on a regular basis Be aware of your environmental surroundings be sure not to use the equipment during an electrical storm this equipment is conductive When using our winch with our equipment the noise level does not exceed 70 dB A 3 2 2 OPERATING SAFETY 10 11 12 Read understand and follow the User Manual and signs on the equipment before using maintaining or inspecting the equipment Train all operators before allowing them to use the equipment An untrained operator exposes themselves bystanders and co workers to possible serious injury or death Visually inspect the equipment and all auxiliary components and equipment before using Correct any problems before using the equipment Securely anchor all winches and or SRL s before using where applicable Use only certified anchor and connector components in your system Use only an approved full body harness for the workers Always work in teams One person works in the confined space and the other one pays out the line and reels it in Do not use the winch when the brake wear indicator displays excessive wear the overload indicator on the snap has been activated or Miller s service interval has been exceeded Return winch to manufacturer for service Refer to the appropriate Winch Operators Manual for detailed information on winch operation Do not exceed the winch s rated wo
48. tighten both tri screws 4 otep 5 The Portable Fall Arrest Post Fig 3 1 3A must be in a vertical position at all times when it is being used as a Fall Arrest anchor point Depending onthe 13 type of base you are using the Post may be leveled by using the adjuster screws 3 the base plate 10 or a combination of these The adjuster screws are alternately loosened and tightened to level the Post 4 WARNING This mast is to maintain vertical position at all times it is being used as a fall arrest anchor point Part 16994 otep 6 Install any accessories eg Anchor Post Extension that installs in the sleeve 9 at the top of the Portable Fall Arrest Post Refer to the applicable section of this or other applicable accessory manuals for any accessories being used with this system Step 7 Depending on the nature of the entry and the standards and regulations governing Confined Space Entry Retrieval and Rescue requirements in your area a Personal Fall Arrest System PFAS connected to the entrant may be required It is the responsibility of the operator to be aware of these requirements and follow them Always wear a full body harness when attached to a PFAS to minimize potential injury Step 8 Once the system Is set up inspect all components fasteners and other parts for wear damage corrosion looseness or any other condition that may reduce the integrity of the system C
Download Pdf Manuals
Related Search