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Model 4320/4520

1. Press SET key Use the arrow keys Press SET key to toggle Use the arrow keys 3 TIMES to select mode AC to the next parameter to set Voltage value AC DC IR GND Voltage 0 00 5 00 kV AC SET Press SET key to toggle Use the arrow keysto Press SET key to toggle Use the arrow keys to set to the next parameter set current HI Limit to next parameter current LO Limit HI Limit 0 00 20 00 mA AC LO Limit 0 00 20 00 mA AC Step 9 SET SET gt Press SET key to toggle Use the arrow keys to Press SET key to toggle Use the arrow keys to to the next parameter set Ramp Up value to next parameter set Dwell timer Ramp Up Timer 0 999 9 sec Dwell 0 999 9 sec Step 13 Step 17 SET SET Hm SET Press SET key to toggle X Use the arrow keys to Press SET key to toggle Use the arrow keys to set Press SET key to the next parameter set Frequency value to next parameter Connect On or Off finish editing Frequency 50 Hz 60 Hz Connect On Off Press EXIT to return to Main 11 Seen 5 Setting DC Hipot Test Step 1 Step 2 Step 3 Step 4 SET gt Press SET key Use the arrow keys Press SET key to toggle Use the arrow keys 3 TIMES to select mode DC to the next parameter to set Voltage value AC DC IR GND Voltage 0 00 6 00
2. 2 4320 REAR 4 4520 REAR CONTROLS 5 SETUP INSTRUCTIONS FOR MODEL 4320 4520 6 POWER UP SEQUENCE ERE DEL dd 6 GETTING TO KNOW YOUR TESTER 9 1 WORKING 9 2 PERFORM TEST nom a 9 3 SELECTING MEMORY AND STEP LOCATIONS 10 4 SETTING ANAC HIPOT EXT 11 5 SETTING ____ _ _ ___ 12 6 SEFHINUGAN TE T ___ ___ 13 7 SETTING A GND BOND TESI ceo suat 14 SYSTEM PARAMETER DESCRIPTIONS ssscssccceeccscccucccuscceucsescescceseseusseessseeseescsesseueseensseussss 15 SETTING SYSTEM PARAMETERS ______ _6____ CU M C EIER DIE 16 USING THE DISPLAY _____ __ ___ 17 2 17 MODE DISPLAYS e 18 __ 20 REVIEWING TEST RESULTS FOR MULTISTEP 20 Bremse 21 SIGNALS ON REMOTE I O cseccceeccccecccceccccsccccescccecccnececsecccsscecaeccenecensececuececeucecutesensesens 22 USING THE TESTER ACCESSORIES EY REM EVE NEN ava PA 24 USING THE TEST LEADS orcs spose ____ _ 24 USIN
3. Step 13 Press SET key to toggle Use the arrow keys to Press SET key to toggle Use the arrow keys to set Press SET key to the next parameter set Delay value to the next parameter Connect On or Off finish editing Delay 0 999 9 sec Connect On Off Press EXIT to return to Main 7 Setting GND Bond Test Step 1 SET Press SET key Use the arrow keys Press SET key to toggle Use the arrow keys 3 TIMES to select mode GND to the next parameter to set Voltage value AC DC IR GND Current 3 30 A AC Press SET key to toggle Use the arrow keys to Press SET key to toggle Use the arrow keys to set to the next parameter set current HI Limit to next parameter resistance LO Limit HI Limit 0 0510mQ 3 0 10 0A LO Limit 0 510mO for3 0 10 0A 0 200 for10 1 25 0A 0 200 for10 1 25 0A 0 150m0 for25 1 30 0A 0 150 0 for25 1 30 0A Press SET key to toggle Use the arrow keys to Press SET key to toggle Use the arrow keys to set or to the next parameter set Dwell timer to next parameter press the Test button to Auto Dwell 0 999 9 sec Offset Set Offset Value 0 100 m Ohms Step 13 Step 17 SET SET qn SET 09 0 Press SET key to toggle Use the arrow keys to set the Press SET key to toggle Use the arrow keys to set Press SET key to the next parameter Frequency value to the next param
4. Safety Made Simple a 7 a s a EN _ 4 Ty CURRENT ACW TESTER OPERATION AND SERVICE MANUAL Model 4320 4520 V2 00 MODEL 4320 AC DC HIPOT WITH IR AND GROUND BOND TESTERS MODEL 4520 SOOVA AC DC HIPOT WITH IR AND GROUND BOND TESTERS Item 99 10319 01 Printed October 30th 2014 i Seen DECLARATION OF CONFORMITY Manufacturer Slaughter Company Inc Address 28105 N Keith Drive Lake Forest IL 60045 USA Product Name 4320 Electrical Safety Compliance Analyzer Model Number 4320 Conforms to the following Standards Safety UL 61010 1 2012 CAN CSA C22 2 NO 61010 1 12 EN 61010 1 2010 EN 61010 2 030 2010 EN 61010 031 2002 A1 61010 1 2010 IEC 61010 2 030 2010 IEC 61010 31 2002 A1 EMC EN 61326 1 2006 EN 55011 1998 A2 2002 Class A EN 61000 3 2 2006 EN 61000 3 3 1995 A1 2001 A2 2005 EN 61000 4 2 1995 A2 2000 EN 61000 4 3 2002 EN 61000 4 4 2004 EN 61000 4 5 1995 A1 2000 EN 61000 4 6 2003 EN 61000 4 8 1993 A1 2000 EN 61000 4 11 2004 Supplementary Information The product herewith complies with the requirements of the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC Last two digits of the year the CE mark was first affixed 05 The technical file and other documentation are on file with Associated Research Inc M7 Joseph Guerriero President Slaughter
5. 64 Not Used BIT 7 80H 128 PROMPT SRE value Service Request Enable Command value 0 255 SRE Service Request Enable Query 0 255 IDN Read the tester identification string Company SLA RST Reset the tester to original power on configuration Does not clear Enable register for Standard Summary Status or Standard Event Registers Does not clear the output queue Does not clear the power on status clear flag TST Performs a self test of the tester data memory Returns 0 if it is successful or 1 if the test fails CLS Clears the Status Byte summary register and event registers Does not clear the Enable registers Sets the operation complete bit bit the Standard Event register after command is completed OPC Returns an ASCII 1 after the command is executed WAI After the command is executed it prevents the tester from executing any further query or commands until the no operation pending flag is TRUE PSC 110 Sets the power on status clear bit When set to 1 the Standard Event Enable register and Status Byte Enable registers will be cleared when power is turned ON O setting indicates the Enable registers will be loaded with Enable register masks from non volatile memory at power ON PSC Queries the power on status clear setting Returns O or 1 ESR Queries the Standard Event register Returns the decimal value of the binary weighted sum of bits ESE value Stand
6. LS step number Lists all the Parameters for the individual step indicated by step number 1 30 The response will be formatted as follows step test p1 p2 p3 Where step is the step number test is the test type and p1 p2 etc indicates the parameters of the test IEEE 488 2 Common Commands These commands are required by the IEEE 488 2 standard with the exception of PSC PSC Most of these commands are not available over the RS 232 bus except for the IDN command which can be used to retrieve the tester identification information and the four status reporting commands ESR ESE ESE and STB COMMAND DESCRIPTION IDN Identification Query SLA Model Number Serial Number Firmware Revision ST Self Test Query OOH OK OO CLS Clear Status Command Clear Standard Event Status Register EE RENE OPC Operation Complete Query 1 TEST completed ok Wait to Continue Command PSC 110 Power on Status Clear Command 1 Power on clear enable registers Power on load previous enable registers MMC Poweron Status ESE value Standard Event Status Enable value 0 255 Command ESE Standard Event Status Enable Query 0 255 STB Read Status Byte Query BIT 0 O1H 1 Operation Complete BIT 1 02H 2 Not Used BIT 2 04H 4 Query Error BIT 3 08H 8 Device Error BIT 4 10H 16 Execution Error BIT 5 20H 32 Command Error BIT 6 40H
7. station Signs should be posted DANGER HIGH VOLTAGE TEST IN PROGRESS UNAUTHORIZED PERSONNEL KEEP AWAY Power Voltage Hipot Test Equipment must be connected to a good ground Be certain that the power wiring to the test bench is properly polarized and that the proper low resistance bonding to ground is in place Power to the test station should be arranged so that it can be shut off by one prominently marked switch located at the entrance to the test area In the event of an emergency anyone can cut off the power before entering the test area to offer assistance THE MAINS PLUG IS USED AS THE DISCONNECTING DEVICE AND SHALL REMAIN READILY OPERABLE THE SOCKET OUTLET SHALL BE INSTALLED NEAR THE EQUIPMENT AND SHALL BE EASILY ACCESSIBLE Do not replace the power supply cord with an improperly rated cord For North American UL listed and CSA labeled power cord must used with the tester the United States and Canada The power cord must include a NEMAS 15 style male plug SVT or SJT cord sets and be rated for at least 125VAC 10A number 16 gauge or 125VAC 15A number 14 gauge wire or larger and the length of the cord does not exceed 2 m must be used For European A certified power supply cord not lighter than light PVC sheathed flexible cord according to IEC 60227 designation VV F VVH2 F for equipment mass not exceeding 3 kg or HOS VV F or HOS VVH2 F2 for equipment mass exceeding 3
8. the Insulation Resistance test settings or Ground Bond test settings depending on what has been selected Description AC Hipot test display DC Hipot test display Insulation Resistance test display Ground Bond test display The underscore character may be displayed after the step number i e X X This indicates that another configured test will execute after the displayed setup has completed To view the next test setup Press SET key Memory will be highlighted with a blinking underscore MEMORY displayed on LCD Press SET key once Step will be highlighted with a blinking Use the UP arrow key to memory number is underscore STEP displayed on LCD view the next step selected Use the DOWN arrow key to view the previous step Step 4 SET EXIT Press SET Press EXIT key key 3 Selecting Memory and Step Locations Step 1 Step 2 SET o ee Press SET key Memory will be highlighted with a blinking Use the arrow keys to change underscore MEMORY displayed on LCD the Memory number 1 6 Step 3 Step 4 SET m dn Press SET key once Step will be highlighted with a blinking Use the arrow keys to change memory number is underscore STEP displayed on LCD the Step number 1 6 selected Step 5 YES SET EXIT Press SET Press EXIT key key 4 Setting Hipot Test Step 1 Step 2 Step 3 Step 4 SET
9. 01 mA 2 of setting 6 counts Failure Detector Audible and Visual Discharge Time Maximum Capacitive 1 uF Load in DC Mode 1kV 0 75 uF 2 0 08 uF 4 kV 0 04 uF 5 kV 0 5uF 3kV 0 01 uF 6 kV AC Output Waveform Sine Wave Crest Factor 1 3 1 5 AC Output Frequency Range Accuracy 60 or 50 Hz User Selectable 0 1 Output Regulation 1 of setting 5 V from no load to full load Dwell Timer Range Resolution Accuracy 0 0 2 999 9 sec 0 Continuous 0 1 sec 0 1 0 05 sec Range 0 1 999 9 sec Resolution 0 1 sec Accuracy 0 1 96 0 05 sec INSULATION RESISTANCE TEST MODE Output Voltage Range 100 1000 V DC Resolution 1V Accuracy 2 of reading 2 counts Voltage Display Range 0 1000 V Resolution 1V Accuracy 2 of reading 2 counts Resistance Display Range 1 1000 4 Digit Auto Ranging Resolution 500VDC 1000VDC 0 01 1 00 40 00 1 00 80 00 0 1 35 0 999 9 75 0 999 9 3 of reading 2 counts at test voltage gt 500V 7 of reading 2 counts at test voltage lt 500V Range 1 1000 MQ HI Limit 0 OFF Accuracy Same as Resistance Display Accuracy Delay Timer Range 0 0 5 999 9 sec 0 Continuous ae Resolution 0 1 sec Accuracy 0 1 0 05 sec GROUND BOND TEST MODE Output Voltage Range 6
10. Company Inc Lake Forest Illinois USA October 2014 DECLARATION OF CONFORMITY Manufacturer Slaughter Company Inc Address 28105 N Keith Drive Lake Forest IL 60045 USA Product Name 4520 Electrical Safety Compliance Analyzer Model Number 4520 Conforms to the following Standards Safety EN 61010 1 2010 EN 61010 2 030 2010 EN 61010 031 2002 A1 EMC EN 61326 2006 Class A EN 61000 3 3 2008 EN 61326 1 2006 Industrial Locations EN 61000 4 2 2008 EN 61000 4 3 2006 A1 2007 A2 2010 EN 61000 4 4 2004 A1 2010 EN 61000 4 5 2005 EN 61000 4 6 2008 EN 61000 4 8 2009 EN 61000 4 11 2004 Supplementary Information The product herewith complies with the requirements of the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC Last two digits of the year the CE mark was first affixed 12 The technical file and other documentation are on file with Associated Research Inc Joseph Guerriero President Slaughter Company Inc Lake Forest Illinois USA October 2014 Warranty Policy Slaughter Company certifies that the tester listed in this manual meets or exceeds published manufacturing specifications This tester was calibrated using standards that are traceable to the National Institute of Standards and Technology NIST Your new tester is warranted to be free from defects in workmanship and material for a period of 1 year from date of shipment Slaughter Company recommends that your te
11. LO Limit EL 0 0 20 000 0 0 5 000uA 1000M22 0 510m O ACW DCW IR GND EO ERU DCW EV value Edit Voltage ACW EV DCW IR System Parameter Editing Commands and Companion Queries 5kV 6kV 100 1000V These commands are used to modify the system parameters for the tester These commands require a parameter value to be included with the command COMMAND SDH 1 0 DUT HV Setup ON OFF 1 On 0 0 SDH SPR 1 0 PLC Remote ON OFF 1 On 0 SPR SSI 1 0 Single Step ON OFF 1 On 0 5512 SF 110 Fail Stop ON OFF 1 On 0 SF SL 1 0 System Lock 1 On 0 Off SL SML 1 0 System Memory Lock 1 On 0 Off SML Query Commands These query commands will retrieve data from the tester These commands include functions for retrieving test data test results and remote hardware COMMAND NAME VALUE we List Testing Data Data from test in Process RD step number Result Data Query CN Read Reset Query 1 0 Closed Read Interlock 1 O Closed Query LS List Step Parameters LS step number List Step step number 1 6 Parameters by step number TD Read the active data being displayed on the LCD display while the test is in process It will also read the last data taken when the test sequence has completed Each parameter is separated by commas and includes step number test type test status and metering The syntax for this
12. V AC Fixed Output Frequency Range 60 or 50 Hz User Selectable Accuracy t 0 1 9 Output Current Range 3 0 30 0 A AC Resolution 0 1 Accuracy 2 of setting 0 02 A Current Display Range 0 0 30 0 Resolution 0 1 3 of reading 0 1 A HI and LO Limit Range 0 510mO for3 0 10 0A 0 200 for10 1 25 0A 0 150mQ for25 1 30 0A Resolution 2 of setting 2 Dwell Timer Range 0 0 5 999 9 sec 0 Continuous Resolution 0 1 sec b Accuracy 0 1 0 05 sec Milliohm Offset Range 0 100 Resolution 1 2 of setting 2 GENERAL SPECIFICATIONS PLC Remote Control Input Test Reset Interlock Recall Memory 1 6 Output Pass Fail Test in Process Memory 6 memories 6 steps per memory All steps are linkable Single step mode Security Key Lock capability to avoid unauthorized access to all test parameters Memory Lock capability to avoid unauthorized access to memory locations plug Terminations 6 ft 1 8 m high voltage and return leads 2 with clips An optional remote receptacle box may be purchased for testing items terminated with a line cord International receptacles are also available Mechanical Tilt up front feet Dimensions WxHxD 16 9 x 5 2 x 15 7 inches 430 x 133 x 400 Weight 54 Ibs 24 5 Kg Operating Temperature 32
13. any remote test switches connected to the Hipot Double check the return and high voltage connections to be certain that they are proper and secure NEVER TOUCH THE ITEM UNDER TEST OR ANYTHING CONNECTED TO IT WHILE HIGH VOLTAGE IS PRESENT DURING THE HIPOT TEST When testing with DC always discharge the capacitance of the item under test and anything the high voltage may have contacted such as test fixtures before handling it or disconnecting the test leads Hot stick probes can be used to discharge any capacitance the item under test as a further safety precaution A hot stick is a non conducting rod about two feet long with a metal probe at the end which is connected to a wire To discharge the device under test two hot sticks are required First connect both probe wires to a good earth ground Then touch one probe tip to the same place the return lead was connected While holding the first probe in place touch the second probe tip to the same place where the high voltage lead was connected 6 Test Station Location Select an area away from the main stream of activity which employees do not walk through in performing their normal duties If this is not practical because of production line flow then the area should be roped off and marked for HIGH VOLTAGE TESTING No employees other than the test operators should be allowed inside If benches are placed back to back be especially careful about the use of the bench opposite the test
14. command response is step test type status meter 1 meter 2 meter 3 Each meter will contain both the value and the units RD step number Read the results for an individual step The step number is the actual step number that has been saved within the file not the order of which the steps were executed For example if the test was executed starting from step 3 and ending with step 5 then the first step test results will be found in location 3 not in location 1 Each parameter is separated by commas and includes step number test type test status and metering The syntax for this command response is memory step test type status meter 1 meter 2 meter 3 Each meter will contain both the value and the units RR Read the remote Reset input signal When the remote reset has be activated by closing the contacts the query will return a value of 0 to indicate the tester is being Reset RI Read the remote Interlock input signal When the remote Interlock has be activated by opening the contacts the query will return a value of 1 to indicate the tester is in the Interlock state and will not be able to generate output voltage or current LS Lists all the Parameters for the individual step that is currently selected The response will be formatted as follows step test p1 p2 p3 Where step is the step number lt test gt is the test type and p1 p2 etc indicates the parameters of the test
15. display will show Press the Up A or Down v arrow keys to enter the reading of the standard AC Voltmeter into the tester Then press SET key to store the voltage setting and to advance to the next calibration point or press the RESET button to return to the calibration menu without changing the calibration setting Press the EXIT key to exit from the calibration mode and to return to the test mode 3 To calibrate DC Voltage Please connect a standard 6000V DC Voltmeter to the HV and RETURN connectors Press the Up A or Down v arrow keys until the display shows Then press the TEST button on the front panel The tester will provide around 6000VDC on the output connectors and the display will show Press the Up Down v arrow keys to enter the reading of the standard DC Voltmeter the tester Then press SET key to store the voltage setting and to advance to the next calibration point or press the RESET button to return to the calibration menu without changing the calibration setting Press the EXIT key to exit from the calibration mode and to return to the test mode 4 To calibrate IR Voltage Please connect a standard 1000V DC Voltmeter to the HV and RETURN connectors Press the Up A or Down v arrow keys until the display shows Then press the TEST button on the front panel The tester will provide around 1000VDC on the output connectors and the display will show Press the Up A or Down v arrow keys to ent
16. is within the metering range Displayed if the leakage current does not exceed the low limit setting and is not within the metering range Displayed if the resistance exceeds the metering range For current range 3 0 10 0 Displayed if the resistance exceeds the metering range For current range 10 1 25 0 Displayed if the resistance exceeds the metering range For current range 25 1A 30 0A Displayed if the resistance exceeds the high limit trip setting but do not exceed the metering range Displayed if the resistance does not exceed the low limit setting For all failures the red RESET button will illuminate and an alarm will be activated To stop the alarm please press the RESET button once The alarm will stop and the display will retain the failure information The tester is now ready for the next test If the RESET button is pressed again the failure information will be cleared and the display will indicate the setting data of the executed test Error Messages Display Description This message appears on the display if the tester s output reading does not match the setting When the tester has an output problem and the TEST button is pressed the Output Error screen will appear The RESET button is not active in this situation Only the EXIT key will allow you to return to the test mode When the EXIT key is pressed the tester will continue with its normal failure indication process The failu
17. kV DC Step 5 Step 6 Step 7 Step 8 SET 9 gt o0 Oo Press SET key to toggle Use the arrow keys to set to next parameter current LO Limit 0 00 5 00 mA DC Press SET key to toggle Use the arrow keys to to the next parameter set current HI Limit HI Limit 0 00 5 00 mA DC LO Limit Step 9 SET n0 SET O0 Use the arrow keys to Press SET key to toggle Use the arrow keysto Press SET key to toggle to the next parameter set Ramp Up value to next parameter set Dwell timer Ramp Up Timer 0 999 9 sec Dwell 0 999 9 sec Step 15 SET SET Press SET key to toggle Use the arrow keys to set Press SET key to the next parameter Connect On or Off finish editing Connect On Off Press EXIT to return to Main 12 4 6 Setting an IR Test Step 1 Step 2 Step 3 Step 4 lt START gt gt gt gt 5 Use the arrow keys Press SET key to toggle Use the arrow keys 3 TIMES to select mode IR to the next parameter to set Voltage value AC DC IR GND Voltage 100 1000 V DC SET SET Press SET key to toggle Use the arrow keysto Press SET key to toggle Use the arrow keys to set to the next parameter set resistance HI Limit to next parameter set resistance LO Limit HI Limit 1 100 MO LO Limit 1 1000
18. the Not Acknowledge NAK ASCII control code The ACK or NAK response allows for software handshaking to monitor and control data flow When requesting data from the tester it will automatically send the data back to the controller input buffer The controller input buffer will accumulate data being sent from the tester including the ACK and NAK response strings until it has been read by the controller RS 232 Interface Command List The RS 232 bus will automatically send any response back to the controller s input buffer Note that the commands are case sensitive and must be typed in capital letters Each command string should be terminated by the ASCII control code New Line lt NL gt or OAh The following conventions used to describe the commands syntax for the 4320 4520 Braces enclose each parameter for a command string Triangle brackets lt gt indicate that you must substitute a value for the enclosed parameter The Pipe is used to separate different parameter options for a command The command and the parameter data must be separated with a space All commands that end with a question mark 2 are query commands and require an IEEE 488 read command to retrieve the data from the device s output buffer Test Execution Commands The following commands are used to control actual output voltage and current from the tester Please observe all safety precautions COMMAND DESCRIPTION TEST Execute a Test RESET
19. 104 F 0 40 C Relative Humidity 0 to 80 Calibration Traceable to National Institute of Standards and Technology NIST Calibration controlled by software Adjustments are made through front panel keypad in a restricted access calibration mode Calibration information stored in non volatile memory Why use the term Counts Slaughter publishes some specifications using COUNTS which allows us to provide a better indication of the tester s capabilities across measurement ranges A COUNT refers to the lowest resolution of the display for a given measurement range For example if the resolution for voltage is 1V then 2 counts 2V Appendix 4320 4520 Options Introduction This section contains a list and descriptions of available factory installed options at the time of this printing The list of options contains an option code number which can be referenced on the model option label on the rear panel of the unit when options are present Model Option Label On the rear panel of the tester you will find a label that contains the option code MODEL 4320 OPT 0102 For example your options code will appear as follows fitted with option 01 01 fitted with option 01 and 2 0102 4320 4520 Options Option List CODE DESCRIPTION RS232 Interface Optional Rear Panel Outputs 4320 VOLTAG RETURN CURRENT T6 3A 250V m o Qe 1 HIGH VOLTAGE OUTPUT JA
20. Abort a Test in Process or Reset Failures SAO Set Auto Offset TEST Starts the test sequence at the selected step loaded into memory RAM RESET Stop or abort a test Also used to reset a latched failure condition SAO Set the offset for the Ground bond test The cables and any test fixture should be connected before executing the command This command will perform an actual test and all safety precautions should be observed when using this command File Editing Commands and Companion Queries The following commands are used to create or modify Test Setup Files COMMAND DESCRIPTION VALUE FL lt file number gt File Load file number 1 6 FL SS step number Step Select step number 1 6 SS FL file number Load a file from non volatile memory into random access memory RAM SS step number Selects the active selected step to load into RAM The step must first be selected before any specific parameters can be edited The parameter values should use complete text and not use the coded values that are associated with the individual parameter setting commands Such as ON and OFF and any toggle field that use words or phrases like OPEN CLOSE The LS companion command will also list all parameters in complete text as they appear on the setting screen DCW IR Voltage Voltage Voltage feum ti B nim 4 Ame rm S fFrequeny 0 DUT Output ON OFF Connect ON OFF DUT Output ON OFF Co
21. Bond AC DC Hipot IR Ground Bond AC DC Hipot IR Ground Bond Description Displayed when the test voltage is ramping up from 0 0 VAC VDC to full test voltage Displayed when the test voltage or test current has reached full potential Dwell is the amount of time the potential or current is held at the set value Displayed when a test sequence has passed The green TEST button will illuminate and a short audible beep tone will be activated Displayed if the operator elects to stop a test in process This can be accomplished by pressing the RESET button during the test Displayed while the test is in process If the IR value exceeds the set limits the test will fail after the DELAY time has expired Failure Mode Displays Failure Mode Display Test Type Description Displayed if the leakage current exceeds the high limit AC Hipot setting but does not exceed the metering range Displayed if the leakage current does not exceed the low AC Hipot limit setting Displayed if there is a short circuit in the DUT during the test AC Hipot 4320 only Displayed if a flash over occurs in the DUT during the test which results in an OFL condition due to the current exceeds the maximum metering range AC Hipot 4520 only Displayed if a flash over occurs in the DUT during the test which results in an OFL condition due to the current exceeds the maximum metering range AC Hipot 4320 only Displayed i
22. CK For the connection of the detachable 6 foot 1 8 red high voltage test lead or three prong receptacle adapter box The jack is recessed for safety when this lead is not being used This jack is always used when performing the Hipot or Insulation Resistance tests Please refer section E Adapter Box connection for details on connecting the adapter box between the tester and the device under test 2 CURRENT OUTPUT JACK This jack uses for the connection of the detachable 5 foot 1 52 m red high current test lead or adapter box This jack is always used when performing a Ground Bond test Please refer section E Adapter Box connection for details on connecting the adapter box between the tester and the device under test 3 RETURN OUTPUT JACK For the connection of the detachable 5 foot 1 52 m black return test lead or three prong receptacle adapter box This jack is always used when performing a test Please refer section E Adapter Box connection for details on connecting the adapter box between the tester and the device under test 4 Optional RS 232 Interface This option may be added as a serial type communication protocol This option provides all of the function control of the RS 232 interface The 9 pin D type subminiature connector labeled RS 232 is for connection of the 4320 4520 to any compatible PC When selecting RS232 the protocol for interfacing and communicating with a PC can be found on Annex D Remote Bus Interface RS232 o
23. EFERENCE DESCRIPTION NUMBER DESIGNATOR 102050913 1 HighVoltagerrobe _________ 102055913 i _ Wigh Voltage Output cable ________ 91000801 i Reuncbe 91000901 i 11 a PowerWransstorsonAMPASID 4520 Only 4320 Only Appendix Service and Maintenance User Service To prevent electric shock do not remove the tester cover There are no user serviceable parts inside Routine maintenance or cleaning of internal parts is not necessary Any external cleaning should be done with a clean dry or slightly damp cloth Avoid the use of cleaning agents or chemicals to prevent any foreign liquid from entering the cabinet through ventilation holes or damaging controls and switches also some chemicals may damage plastic parts or lettering Schematics when provided are for reference only Any replacement cables and high voltage components should be acquired directly from Slaughter Company Inc Refer servicing to a Slaughter Company Inc authorized service center PHONE 1 847 932 3662 SLAUGHTER COMPANY INC 1 800 504 0055 28105 N KEITH DRIVE FAX 1 847 932 3665 LAKE FOREST IL 60045 4546 U S A E MAIL support hipot com www hipot com Service Interval The tester and its power cord test leads and accessories must be returned at least once a year to a Slaughter Company authorized service center for calibration and inspection of safety related components Slaughter Company wi
24. ER SWITCH Line voltage selection is set by the position of the switch In the left position it is set for 115 volt operation in the right position it is set for 230 volt operation 5 THERMAL FAN To cool the tester 6 CHASSIS GROUND EARTH TERMINAL This safety terminal should be connected to a good earth ground before operation 7 CALIBRATION ENABLE KEY To enter the calibration mode press this key while the tester is being powered ON 8 REMOTE INPUT 9 pin D subminiature male connector for remote control of test reset and interlock functions as well as remote memory tests selection 9 REMOTE OUTPUT 9 pin D subminiature female connector for monitoring PASS FAIL and PROCESSING output relay signals 10 BUS INTERFACE Optional connector for interconnection to RS 232 bus interface 4 4520 Rear Panel Controls 0 6 5232 pio i e 1 V e RETURN cL T15A 250V CURRENT e POWER INPUT 115V 230V 15A 50 2 60 2 5206 Ce 1 POSITION FOR OPTIONAL REMOTE OUTPUT JACKS Please refer section Optional Rear Panel Controls for details 2 CALIBRATION ENABLE KEY To enter the calibration mode press this key while the tester is being powered ON 3 REMOTE INPUT 9 pin D subminiature male connector for remote control of test reset and interlock functions as well as remote memory tests selection 4 REMOTE OUTPUT 9 pin D submin
25. G THE ADAPTER 25 APPENDIX A INSTALLATION AND TEST OPERATOR 26 26 1 UNPACKING AND INSPECTION esses ne ee enne ese sese esee enar seres 26 2 SAFE LIFTING AND CARRYING INSTRUCTIONS eese ene nennen ees 26 3 CONT NT OF PH CARTON 27 4 PREPARATION FOR 27 5 28 OPERATING ENVIRONMENT 28 SOR AGE AND SHIPMENT _____ ___ _ ___ 28 ___4__ _____ __ _ 29 TEST OPERATOR AND SAFETY CONSIDERATIONS 30 1 e ON REEL IM 30 2 SAPE PROCEDURES _______ _ ____ 30 3 DETO Spero ecco MEE MM MEE EE 30 4 MEDICAL RESTRICTIONS 30 5 30 6 31 APPENDIX 4000 SERIES TESTER 5 33 APPENDIX C 4320 4520 OPTIONS sscsscsscsessscsssnnnscssesansccssensnscssesanssessseansseoseeannsessenensesss 39 APPENDIX D REMOTE BUS INTERFACE RS 232 41 APPENDIX E REPLACEMENT PARTS LIST MODEL 4320 4520 50 APPENDIX F SERVICE AND MAINTENANCE ccccc
26. N the tester will respond to simple switch or relay contacts closures When the PLC Remote function is ON the TEST button on the front panel will be disabled Remote Memory Bit Selection Memory BIT 3 e o Where 1 Momentary Contact closure between COMMON 0 NO Contact closure between BIT and COMMON The memory select bits need to be set simultaneously and remain set for a minimum of 20ms to guarantee that the correct memory will be selected The memory select bits may be set in sequential manner provided that the time delay between each bit is less than 4ms When the desired bit pattern has been established it needs to remain set for a minimum of 20ms to guarantee that the correct memory will be selected ACTIVATING TEST PROGRAM FUNCTIONS THROUGH THE REMOTE CONNECTOR SELECTS THE MEMORY AND STARTS THE TEST THAT IS PRE PROGRAMMED INTO THAT MEMORY Using the Tester Accessories NEVER CONNECT THE ADAPTER BOX OR TEST LEADS TO THE TESTER WHILE THE HIGH VOLTAGE OUTPUTS ARE ENERGIZED Using the Test Leads Silaughter 4370 POWER POWER CAUTION CURRENT 6 EKVOL HUY 5 POWER BET 7 e e ACW DCW IRA TESTER Connect the black return lead 99 10008 01 to the front panel return output terminal and connect the other end of the lead to the dead metal on the chassis of the DUT If you are performi
27. SET button will silence the alarm and reset the tester Keylok Lock 4000 Series Security Feature There are two different lockout selections The first selection is Key Lock Within Lock ON OFF this selection you can lockout all front panel control functions except TEST RESET and memory selections o ON OFF Memory Lock and is used in conjunction with the Key Lock Lock must be ON for Memory Lock to function Use the following chart to set the Key Lock and Memory Lock for your application KEY LOCK MEMORY LOCK ACCESSIBLE KEYS Tor foe OFF TEST RESET and SET Up Down arrows for memory selection Setting System Parameters Step 1 Step 2 Step 3 Step 4 SET gt gt O0 Oo Press EXIT key to Use the arrow keys to set Press SET key to toggle Use the arrow keys to set access System PLC Remote ON OFF the next parameter Single Step ON OFF Parameters Single Ste SET 9 O0 Press SET key to toggle Use the arrow keys to set Press SET key to toggle Use the arrow keys to set to the next parameter Fail Stop ON OFF to next parameter Lock ON OFF Fail Stop Lock Press EXIT to Press SET key to toggle Use the arrow keys to set return to Main to the next parameter Memory Lock ON OFF Memory Lock Using the Display Test Mode Displays Test Mode Display Test Type AC DC Hipot AC DC Hipot Ground
28. TECTIVE GROUND EARTH TERMINALS OF THIS TESTER MUST BE CONNECTED TO THE PROTECTIVE CONDUCTOR OF THE LINE MAINS POWER CORD THE MAIN PLUG SHALL ONLY BE INSERTED INA SOCKET OUTLET RECEPTACLE PROVIDED WITH A PROTECTIVE GROUND EARTH CONTACT THIS PROTECTIVE GROUND EARTH MUST NOT BE DEFEATED BY THE USE OF AN EXTENSION CORD POWER CABLE WITHOUT A PROTECTIVE CONDUCTOR GROUNDING This tester is shipped with a three wire power cable When this cable is connected to an appropriate AC power source this cable connects the chassis to earth ground The type of power cable shipped with each tester depends on the country of destination Operating Environment This equipment is intended for indoor use only The equipment has been evaluated according to Installation Category and Pollution Degree 2 as specified in 664 This tester may be operated within the following environmental conditions Temperature 41 104 F 5 40 C Relative humidity 0 80 Altitude 6 560 feet 2 000 meters DO NOT BLOCK ANY VENTILATION OPENINGS TO PREVENT OVER HEATING OF WARNING THE EQUIPMENT KEEP THE VENTILATION SLITS UNCOVERED DURING OPERATION FAILURE TO DO SO COULD CAUSE THE TESTER TO OVERHEAT AND MAY DAMAGE INTERNAL COMPONENTS If the tester is used in a matter not specified by the manufacturer the protection provided by the tester may be impaired Storage and Shipment Environment This t
29. ard Event enable register controls which bits will be logically ORed together to generate the Event Summary bit 5 ESB within the Status Byte ESE Queries the Standard Event enable register Returns the decimal value of the binary weighted sum of bits 5182 Read the Status Byte Returns the decimal value of the binary weighted sum of bits SRE lt value gt Service Request enable register controls which bits from the Status Byte should be use to generate a service request when the bit value 1 SRE Queries the Service Request enable register Returns the decimal value of binary weighted sum of bits Appendix Replacement Parts List Model 4320 4520 Rev D PART QTY REFERENCE DESCRIPTION NUMBER DESIGNATOR HV AC DC Switch Boardas20 i i fahCometo 991001801 1i MghVokageComedor 991067301 i RewnTemid 991067401 1 i feeWtw oRibberiwets 01059 i 250V Slow Blow Sx20mm 91065601 i Fuse 15A 250V slow Blow 9102970 i Fuse Holder 20mm 91065001 i FuseHolder 30mm 991035501 1i Lc Display 16x2 characters i PowerSwitch 2358 i Power Switch 2P250V108 330113001 i restswitch Gren 3011300 i ReetSWih Red i Power Cable 104 6 _________ 50 PART QTY R
30. at 6 KV DC 8 5 mA resistive load Discharge Time 1 uF Maximum Capacitive Load in DC Mode 1kV 0 75 uF lt 2 0 08 uF lt 4 0 04 uF lt 5 kV 0 5 3kV 0 01 uF lt 6 kV AC Output Waveform Sine Wave Crest Factor 1 3 1 5 AC Output Frequency Range Accuracy 60 or 50 Hz User Selectable 0 1 Output Regulation 1 of setting 5 V from no load to full load Dwell Timer Range Resolution Accuracy 0 0 2 999 9 sec 0 Continuous 0 1 sec 0 1 0 05 sec Range Resolution Accuracy INSULATION RESISTANCE TEST MODE Output Voltage Range Resolution Accuracy Range Resolution Accuracy Range Resolution Voltage Display Resistance Display Accuracy HI Limit Accuracy Delay Timer Range Accuracy 0 1 999 9 sec 0 1 sec 0 1 96 0 05 sec t 2 96 of reading 5 V 0 1000 V 100 1000 V DC 1V 1V 2 of reading 2 counts 1 1000 4 Digit Auto Ranging 500VDC 0 01 1 00 40 00 0 1 35 0 999 9 3 of reading 2 counts at test voltage gt 500V 7 of reading 2 counts at test voltage lt 500V 1 1000 0 OFF Same as Resistance Display Accuracy 0 0 5 999 9 sec 0 Continuous 0 1 sec 0 1 96 0 05 sec 1000VDC 1 00 80 00 75 0 999 9 GROUND BOND TEST MODE Output Frequency Range Accu
31. ccccccccccccccccccccccccccccccccccccccccccssees 52 APPENDIX CALIBRATION PROCEDURE wasicusisscsscsscavsecascsesiccovevseustacsisvssdevseceseseseceosenions 53 ii SAFETY PRECAUTIONS REQUIRED FOR HIGH VOLTAGE TESTING GENERAL This product and its related documentation must be reviewed for familiarization with safety markings and instructions before operation This product is a Safety Class tester provided with a protective earth terminal Before applying power verify that the tester is set to the correct line voltage 115 or 230 and the correct fuse is installed INSTRUCTION MANUAL SYMBOL PLEASE REFER TO THE INSTRUCTION MANUAL FOR SPECIFIC WARNING OR CAUTION INFORMATION TO AVOID PERSONAL INJURY OR DAMAGE TO THE PRODUCT N INDICATES HAZARDOUS VOLTAGES MAY BE PRESENT GS CHASSIS GROUND SYMBOL CALLS ATTENTION TO A PROCEDURE PRACTICE OR CONDITION THAT COULD POSSIBLY CAUSE BODILY INJURY OR DEATH A HIPOT PRODUCES VOLTAGES AND CURRENTS WHICH CAN CAUSE HARMFUL OR FATAL ELECTRIC SHOCK TO PREVENT ACCIDENTAL INJURY OR DEATH THESE SAFETY PROCEDURES MUST BE STRICTLY OBSERVED WHEN HANDLING AND USING THE TEST TESTER Front Panel Controls CURRENT CAUTION 5KVAC MAX 6KVDC MAX 1 RESET BUTTON This is a momentary contact switch used to reset the tester If an out of range reading is detected during a test the red failure lamp within the button will light To reset the system for the next test press and r
32. e contacts and will not provide any voltage or current The ratings of the contacts are 1 AAC 250 VAC 0 5 ADC When a terminal becomes active the relay closes thereby allowing the external voltage to operate an external device Remote Input Output Signal Description A normally open momentary switch can be wired across pins 3 and 5 to allow remote TEST 5 operation of the TEST function A normally open momentary switch can be wired across pins 2 and 5 to allow remote operation of the RESET function For safety the front panel RESET button remains RESET 2 and 5 active even when remote reset switch is connected so that high voltage can shut down from either location Remote Interlock utilizes a set of closed contacts to enable the tester s output The output of the tester will be disabled under the following conditions lf the Interlock contacts are open and the TEST button is pushed e lf the interlock contacts are opened during a test test will automatically abort A pop up message will be displayed on the screen T7 mem The tester can still be used without the external interlock device as long as the Interlock Connector P N 99 10040 01 provided with unit is plugged into the Remote Interface Signal Input port If there is nothing connected to the Remote Interface Signal Input port to provide a connection to the interlock the tester will not perform tests When the PLC Remote mode is O
33. elease this button This button may also be used to abort a test in progress 2 TEST BUTTON This is a momentary contact switch used to start a test Press the green button to turn on the high voltage output when in test mode The indicator lamp within the button will light when test expires with pass condition 3 LCD DISPLAY The Liquid Crystal Display is the main readout for the operator and programmer of the test settings and test results 4 CURRENT OUTPUT JACK Use this jack for the connection of the detachable 5 foot 1 52 m red high current test lead or adapter box This jack is used when performing a Ground Bond test Please refer section E Adapter Box connection for details on connecting the adapter box between the tester and the device under test 5 POWER SWITCH Rocker style switch with international ON and OFF 0 markings 6 SET KEY Use this key to advance forward through the setup menus 7 DOWN ARROW v Use this key to decrement numeric values in the setup mode This key also used to toggle ON OFF functions Also may be used to decrease output voltage during a test in 10 volt increments UP ARROW A Use this key to increment numeric values the setup mode This key also used to toggle ON OFF functions Also may be used to increase output voltage during a test in 10 volt increments Front Panel Controls Slaughter CURRENT CAUTION 5KVAC MAX 6KVDC MAX RETURN 8 EXIT KEY Use this key to e
34. er the reading of the standard DC Voltmeter into the tester Then press SET key to store the voltage setting and to advance to the next calibration point or press the RESET button to return to the calibration menu without changing the calibration setting Press the EXIT key to exit from the calibration mode and to return to the test mode 5 To calibrate AC Current Please connect 100 resistor in series with the standard 20mA AC Milliammeter and connect these across the HV and RETURN connectors of the tester Press the Up A or Down v arrow keys until the display shows Then press the TEST button on the front panel The tester will provide around 1000VAC on the output connectors and the display will show Press the Up or Down v arrow keys to enter the reading of the standard AC Milliammeter into the tester Then press SET key to store the current setting and to advance to the next calibration point or press the RESET button to return to the calibration menu without changing the calibration setting Press the EXIT key to exit from the calibration mode and to return to the test mode 6 To calibrate DC Current Please connect a 100 resistor in series with the standard 5mA DC Milliammeter and connect these across the HV and RETURN connectors of the tester Press the Up or Down v arrow keys until the display shows Then press the TEST button on the front panel The tester will provide around 500VDC on the output co
35. ester may be stored or shipped in environments with the following limits Temperature 40 167 F 40 75 C OG RE 50 000 feet 15 240 meters The tester should also be protected against temperature extremes which may cause condensation within the tester Packaging Contact our customer support department 1 847 932 3662 for an RMA return materials authorization number Please enclose the tester with all options accessories and test leads Indicate the nature of the problem or type of service needed Also please mark the container FRAGILE to insure proper handling Please refer to the RMA number for all correspondence Packaging Instructions 1 sure to REMOVE ALL ACCESSORIES and the INTERLOCK DISABLE from the tester 2 Wrapthe tester in a bubble pack or similar foam Enclose the same information as above 3 Use a strong double wall container that is made for shipping instrumentation 350 test material is adequate 4 Usea layer of shock absorbing material 70 to 100 mm 3 to 4 inch thick around all sides of the tester Protect the control panel with cardboard 5 Seal the container securely 6 Mark the container FRAGILE to insure proper handling 7 Please ship models 4320 4520 via Federal Express or UPS air 8 Please refer in all correspondence to your RMA number Test Operator and Safety Considerations 1 Qualifications This tester generates voltages and curre
36. eter Connect On or Off finish editing Frequency 50 Hz 60 Hz Connect On Off Press EXIT to return to Main 14 Seem System Parameter Descriptions System Parameter Setting Description Allows the user to initiate a test through the REMOTE INPUT on the rear panel of ON OFE the tester If PLC Remote ON the front panel TEST button is disabled and a test may only be started through the rear panel 1 0 If PLC Remote OFF the test must be initiated via the front panel TEST button Temporarily overrides the automatic connection feature If Single Step ON the tester will pause after each step is completed even if step Connect function is set to ON To continue the test sequence press the TEST button to execute the next Sims Sue ON OFF connected step Each time the TEST button is pressed the next connected step will execute If you press the RESET button before completing all connected steps it will return the tester to the original starting step If a step fails and you wish to continue to the next step do not press the RESET button but press the TEST button If Fail Stop ON a sequence of tests will stop if a failure occurs If Fail Stop OFF the sequence of tests will continue to the end of the sequence regardless of Fail Stop ON OFF whether or not a failure has occurred If a failure has occurred the red RESET button will light and alarm will sound indicating failure during the sequence Pressing the RE
37. ey to exit from the calibration mode and to return to the test mode 10 Exit Calibration Mode When all calibration parameters are completed successfully the display will show Please press the EXIT key to exit from the calibration mode and to return to the test mode
38. f the leakage current exceeds the metering range and neither a short circuit nor flash over occurred AC Hipot 4520 only Displayed if the leakage current exceeds the metering range and neither a short circuit nor flash over occurred AC Hipot Displayed if the leakage current exceeds the high limit DC Hipot setting but does not exceed the metering range Displayed if the leakage current does not exceed the low Hipot limit setting Displayed if there is a short circuit in the DUT during the test DC Hipot 4320 Only Displayed if a flash over occurs in the DUT during the test which results in an OFL condition due to the current exceeds the maximum metering range DC Hipot 4520 Only Displayed if a flash over occurs in the DUT during the test which results in an OFL condition due to the current exceeds the maximum metering range DC Hipot 18 4320 only Displayed if the leakage current exceeds the DC Hipot metering range and neither a short circuit nor flash over occurred 4520 only Displayed if the leakage current exceeds the DC Hipot metering range and neither a short circuit nor flash over occurred Displayed if the insulation resistance exceeds the high limit setting but does not exceed the metering range Displayed if the insulation resistance exceeds the high limit setting and exceeds the metering range Displayed if the leakage current does not exceed the low limit setting and
39. f this manual APPENDIX Remote BUS Interface RS 232 This section provides information on the proper use and configuration of bus remote interface The RS 232 remote interface is optional on all 4320 4520 models Please see the OPTIONS section of the manual for details RS 232 Interface This interface provides all of the control commands and parameter setting commands All commands can be found in the command list of this manual The RS 232 cabling should be configured as follows for a 9 pin serial port interface RS 232 Port 2 RD RD 2 PC Bus mus Signal Ground The COM port should have the following configuration 9600 baud 8 data bits 1 stop bit no parity This interface does not support XON XOFF protocol or any hardware handshaking The controller should be configured to ignore the handshaking lines DTR pin 4 DSR pin 6 CTS pin 8 and RTS pin 7 If the port cannot be configured through software to ignore the lines then the handshake lines should be jumpered together in two different sets Pins 4 and 6 jumpered together and pins 7 and 8 jumpered together at the controller end of the cable When sending command over the RS232 bus the tester will send a response string of 06 hex or 6 decimal the Acknowledge ACK ASCII control code if the transfer was recognized and completed by the tester If there is an error with the command string that is sent the tester will respond with 15 hex or 21 decimal
40. fted by one individual or requires additional support Make sure that your balance is centered and your feet are properly spaced shoulder width apart behind the tester e Bend at the knees and make sure your back is straight Grip the tester with your fingers and palms and do not lift unless your back is straight e Lift up with your legs not your back Keep the tester close to your body while carrying e Lower the tester by bending your knees Keep you back straight 3 Contents of the Carton Inside the carton will be the following DESCRIPTION SLA PART NUMBER 4000 Series Tester High Voltage Probe High Voltage Cable High Current Return Lead High Current Output Lead Fuse Interlock Connector Line Cord The Line Cord listed is American Other combinations of the Line Cord are available upon request WARNING ONLY ACCESSORIES WHICH MEET THE MANUFACTURER S SPECIFICATION SHALL BE USED 4 Preparation for Use Power Requirements and Line Voltage Selection Do not switch the line voltage selector switch located on the rear panel while the tester is on or operating model 4320 only This may cause internal damage and represents a safety risk to the operator NOTE For operation at 115 Volts AC and 230 Volts AC use a 6 3 A slow blow fuse model 4320 For operation at 115 Volts AC and 230 Volts AC use a 15 A slow blow fuse model 4520 5 Power Cable BEFORE CONNECTING POWER TO THIS TESTER THE PRO
41. iature female connector for monitoring PASS FAIL and PROCESSING output relay signals 5 BUS INTERFACE Optional connector for interconnection to RS 232 bus interface 6 CHASSIS GROUND EARTH TERMINAL This safety terminal should be connected to a good earth ground before operation 7 FUSE RECEPTACLE To change the fuse unplug the power mains cord and turn the fuse cap counter clockwise to remove the fuse 8 INPUT POWER RECEPTACLE Standard IEC 320 connector for connection to a standard NEMA style line power mains cord 9 THERMAL FAN To cool the tester Setup Instructions for Model 4320 4520 Power Up Sequence 1 Check to be sure the correct input line voltage has been selected on the rear panel either 115 volts AC or 230 volts AC NOTE The 4520 has an automatic input range selection 4320 1 4520 Automatic Selection f eo oc D E L 2 Connect the power input plug into its socket on the rear panel of the tester 3 Connect the male end of the plug to the outlet receptacle 4320 4520 To Grounded Power Source PLEASE BE SURE THAT THE SAFETY GROUND ON THE POWER LINE CORD IS NOT DEFEATED AND THAT YOU ARE CONNECTING TO A GROUNDED POWER SOURCE ALSO CONNECT THE REAR PANEL CHASSIS GROUND FOR ADDITIONAL SAFETY 4 Connect the Interlock Disable key to the Remote Input connector on the back panel of the tester This is required in order to run a test For more information o
42. ipot tests in a combustible atmosphere or in any area where combustible materials are present KEY SAFETY POINTS TO REMEMBER Keep unqualified and unauthorized personnel away from the test area Arrange the test station in a safe and orderly manner Never touch the product or connections during a test n case of any problem turn off the high voltage first Properly discharge any item tested with DC before touching connections Appendix 4000 Series Tester Specifications Model 4320 Functional Specifications Unless otherwise stated 5 are relative to a laboratory standard measurement INPUT 115 230V selectable 10 variation HIPOT TEST MODE Voltage Setting Range Resolution Accuracy Voltage Display Range Resolution Accuracy Current Display Range Resolution Accuracy HI and LO Limit Range Resolution Accuracy Range Resolution Accuracy 50 60 Hz 5 6 3 A slow blow 250V AC Output Rating 5 kV 20 mA AC 6 kV 5 mA DC 0 00 5 00 kV AC 0 00 6 00 kV DC 0 01 kV 2 of setting 5 V 0 00 5 00 kV AC 0 00 6 00 kV DC 0 01 kV t 2 of reading 10 V 0 00 20 00 mA AC 0 00 5 00 mA DC 0 01 mA t 2 of reading 0 02 mA 0 00 20 00 mA AC 0 01 mA 2 of setting 0 02 mA 0 00 5 00 mA DC 0 01 mA 2 of setting 0 02 mA Audible and Visual DC Output Ripple lt 5 Ripple RMS
43. kg and be rated for at least 3G 0 75 mm for rated current up to 10 A or 3G 1 0mm for rated current over 10 A up to 16 A wire or larger and the length of the cord does exceed 2 m must be used Work Area Perform the tests on a non conducting table or workbench if possible There should not be any metal in the work area between the operator and the location where products being tested will be positioned 31 Position the tester so the operator does not have to reach over the product under test to activate or adjust the tester If the product or component being tested is small it may be possible to construct guards or an enclosure made of a non conducting material such as clear acrylic such that the item being tested is within the guards or enclosure during the test and fit them with switches so that the tester will not operate unless the guards are in place or the enclosure closed The outlet which is used to provide power to the tester should be easily accessible Keep the area clean and uncluttered All test equipment and test leads not absolutely necessary for the test should be removed from the test bench and put away It should be clear to both the operator and to any observers which product is being tested and which ones are waiting to be tested or have already been tested If the tester is used in matter not specified by Slaughter Company Inc the protection provided by the tester may be impaired Do not perform H
44. ll not be held liable for injuries suffered if the tester is not returned for its annual safety check and maintained properly User Modifications Unauthorized user modifications will void your warranty Slaughter Company will not be responsible for any injuries sustained due to unauthorized equipment modifications or use of parts not specified by Slaughter Company Testers returned to Slaughter Company with unsafe modifications will be returned to their original operating condition at your expense Appendix Calibration Procedure This tester has been fully calibrated at the factory in accordance to our published specifications It has been calibrated with standards traceable to NIST You will find in this manual a copy of the Certificate of Calibration It is recommended that you have this tester recalibrated and a safety check done at least once per year Slaughter recommends you use Calibration Standards that are NIST traceable or traceable to agencies recognized by NIST to keep this tester within published specifications End user metrology standards or practices may vary These metrology standards determine the measurement uncertainty ratio of the calibration standards being used Calibration adjustments can only be made in the Calibration mode and calibration checks or verification can only be made while operation in Test mode Calibration Equipment Required The following standard equipment will be needed to properly calib
45. minated in a three prong plug you are also required to perform a Ground Bond test on the ground conductor of the DUT to the chassis or dead metal of the product The high current is wired to the ground pin of the receptacle box and from there the test is performed on the ground conductor of the DUT to the chassis or dead metal of the product With the model 4320 4520 you can perform the Hipot and Ground Bond tests sequentially Appendix Installation and Test Operator Information Installation 1 Unpacking and Inspection Your tester was shipped in a custom foam insulated container that complies with ASTM D4169 92a Assurance Level II Distribution Cycle 13 Performance Test Sequence If the shipping carton is damaged inspect the contents for visible damage such as dents scratches or broken meters If the tester is damaged notify the carrier and the Slaughter Company customer support department immediately Please save the shipping carton and packing material for the carrier s inspection Our customer support department will assist you in the repair or replacement of your tester Please do not return your product without first notifying us and receiving an RMA return materials authorization number 2 Safe Lifting and Carrying Instructions Proper methods of lifting and carrying can help to protect against injury Follow the recommendations below to ensure that testers are handled in a safe manner e Determine if the tester can be li
46. n the interlock see section 5 3 Remote Interlock 5 Turn the POWER switch located on the lower left hand side of the front panel Upon powering the tester up a POWER ON SELF TEST POST will automatically be performed This test will check for the condition of the ram chips PCB s and other critical components In addition the display will show the following message with the actual model number and software version number 6 The tester will recall the last memory program that was active and the display will show the parameters that were programmed into that memory The tester is now ready for operation Getting to Know Your Tester 1 Working with Memories The model 4320 4520 is equipped with 6 memory programs numbered 1 through 6 Each memory location contains 6 separate steps that can be connected sequentially to the next consecutive step Each step contains 4 separate locations one for each function Only one function can be selected for each step but the other three function parameters remain stored in the memory The following memory map illustrates the separate location for each function Memory 2 Perform Test Screen The Perform Test Screen displays 6 parameters Memory and tee Status Indicator Test Time Voltage or Current or Current Setting Resistance Limit Follow the setup procedures to set the desired parameters The display will show the either the Hipot test settings
47. ng a Ground Bond test connect one end of the high current lead 99 10009 01 to the front panel current output terminal and the other end to the ground pin of the DUT line cord If you are using the high voltage lead 102 055 913 w red clip or probe connect it to the front panel high voltage terminal and connect the other end of the cable to both the hot and neutral pins of the line cord Using the Adapter The adapter box is an optional accessory and is not provided as standard equipment with the model 4320 4520 If you would like to acquire an adapter box for use with your tester please contact The Slaughter Company using the contact information provided in the Safety section of this manual The following diagram shows how to connect the adapter box to the 4320 4520 and to the device under test The rear output connections may also be used for connecting the adapter box Connect the black return lead 99 10008 01 to the front panel return output terminal and connect the other end of the lead to the dead metal on the chassis of the DUT Connect the high current lead 99 10009 01 from the adapter box to the front panel current output terminal Connect the high voltage lead 102 055 913 from the adapter box to the front panel high voltage terminal Plug your DUT into the adapter box This adapter box allows for connection to an item that is terminated in a three prong line cord If testing a product which is ter
48. nnect ON OFF GND 3 6 Frequency 0 0 0 0000 7 Connect ON OFF L Test Parameter Editing Commands These commands are used to modify the test parameter within each step These commands require a parameter value to be included with the command The companion query command will read the parameter The writing of the parameter requires that the unit not be included with the value only the numeric value should be included with the command Also when the query commands are used the response will not include the units characters Many of the commands will function the same way for multiple test types however the input range may be different and therefore used a different possible set of values COMMAND NAME TEST TYPES ee B Edit Arc Detect 1 0 Off forse it ECC 110 Edit Step Connect 1 On 0 Off ee rmm EDE lt value gt Edit Delay 0 0 0 5 999 95 EDE 0 0 Continuous EDW lt value gt Edit Dwell ACW 0 0 0 5 999 9s EDW DCW 0 0 0 5 999 9s GND 0 0 0 5 999 9s 0 0 Continuous EF 110 Edit Frequency 1 60Hz 0 50Hz EF EH lt value gt Edit HI Limit 4320 0 0 20 000 EH 4520 0 0 99 990uA 4320 0 0 5 000 4520 0 0 10 000 1000MQ 0 510m22 5 EL lt value gt Edit
49. nnectors and the display will show 1 The tester will output one short beep and advance to the next calibration point when the automatic process is completed successfully otherwise the tester will output two short beeps and will not advance to the next calibration point When previous calibration point was completed successfully display will show Please connect a standard resistor across the HV and RETURN connectors Then press the TEST button on the front panel The tester will execute automatic calibration process The process does not require data entry The tester will provide around 1000VDC on the output connectors and the display will show The tester will output one short beep and advance to the next calibration point when the automatic process is completed successfully otherwise the tester will output two short beeps and will not advance to the next calibration point When previous calibration point was completed successfully display will show The 50MQ standard resistor should be connected across the HV and RETURN connectors of the tester Then press the TEST button on the front panel The tester will execute automatic calibration process The process does not require data entry The tester will provide around 150VDC on the output connectors and the display will show The tester will output one short beep and advance to the next calibration point when the automatic
50. nnectors and the display will show Press the Up or Down v arrow keys to enter the reading of the standard DC Milliammeter into the tester Then press SET key to store the current setting and to advance to the next calibration point or press the RESET button to return to the calibration menu without changing the calibration setting Press the EXIT key to exit from the calibration mode and to return to the test mode 7 calibrate Insulation Resistance range Please connect standard resistor across the HV and RETURN connectors Press the Up A or Down v arrow keys until the display shows Then press the TEST button on the front panel The tester will execute automatic calibration process The process does not require data entry The tester will provide around 300VDC on the output connectors and the display will show The tester will output one short beep and advance to the next calibration point when the automatic process is completed successfully otherwise the tester will output two short beeps and will not advance to the next calibration point When previous calibration point was completed successfully display will show Please connect 1M standard resistor across the HV and RETURN connectors Then press the TEST button on the front panel The tester will execute automatic calibration process The process does not require data entry The tester will provide around 300VDC on the output co
51. nter the test mode screen to initiate a test Also use this key to enter the System menu parameters and to exit from the System menu 9 HIGH VOLTAGE OUTPUT JACK For the connection of the detachable 6 foot 1 8 m red high voltage test lead The silicone rubber insulation is flexible for easy handling and is rated at 30KVDC The jack is recessed for safety when this lead is not being used 10 HIGH VOLTAGE ARROW LED INDICATOR This indicator flashes to warn the operator that high voltage is present at the high voltage output terminal 11 RETURN OUTPUT JACK For the connection of the detachable 5 foot 1 52 m black return test lead or three prong receptacle adapter box This jack is always used when performing a test Please refer section E Adapter Box connection for details on connecting the adapter box between the tester and the device under test 4320 Rear Panel Controls RETURN CURRENT T6 34 250V 115V 230V 6 3A MAX 50HZ 60Hz E GND 6 7 8 9 9 1 POSITION FOR OPTIONAL REMOTE OUTPUT JACKS Please refer section Optional Rear Panel Controls for details 2 FUSE RECEPTACLE To change the fuse unplug the power mains cord and turn the fuse cap counter clockwise to remove the fuse 3 INPUT POWER RECEPTACLE Standard IEC 320 connector for connection to a standard NEMA style line power mains cord 4 INPUT POW
52. nts which can cause harmful or fatal electric shock and must only be operated by a skilled worker trained in its use The operator should understand the electrical fundamentals of voltage current and resistance 2 Safety Procedures Operators should be thoroughly trained to follow these and all other applicable safety rules and procedures before they begin a test Defeating any safety system should be treated as a serious offense and should result in severe penalties such as removal from the Hipot testing job Allowing unauthorized personnel in the area during a test should also be dealt with as a serious offense 3 Dress Operators should not wear jewelry which could accidentally complete a circuit 4 Medical Restrictions This tester should not be operated by personnel with heart ailments or devices such as pacemakers 5 Test Procedures WARNING NEVER PERFORM A HIPOT TEST ON ENERGIZED CIRCUITRY OR EQUIPMENT If the tester has an external safety ground connection be sure that this is connected Then connect the return lead first for any test regardless of whether the device under test is a sample of insulating material tested with electrodes a component tested with the high voltage test lead or a cord connected device with a two or three prong plug Plug in the high voltage test lead only when it is being used Handle its clip only by the insulator never touch the clip directly Be certain that the operator has control over
53. process is completed successfully otherwise the tester will output two short beeps and will not advance to the next calibration point 8 To calibrate Ground Bond test voltage Please connect a standard 6V AC Voltmeter across the CURRENT and RETURN connectors of the tester Press the Up A or Down v arrow keys until the display shows Then press the TEST button on the front panel The tester will generate an output of about 6 VAC and the display will show Press the Up A or Down v arrow keys to enter the reading of the standard AC Voltmeter into the tester Then press SET key to store the voltage setting and to advance to the next calibration point or press the RESET button to return to the calibration menu without changing the calibration setting Press the EXIT key to exit from the calibration mode and to return to the test mode 9 To calibrate Ground Bond test current Please connect the standard 30A AC Ammeter across the CURRENT and RETURN connectors of the tester Press the Up A or Down v arrow keys until the display shows Then press the TEST button on the front panel The display will show Press the Up A Down v arrow keys to enter the reading of the standard Ammeter into the tester Then press SET key to store the current setting and to advance to the next calibration point or press the RESET button to return to the calibration menu without changing the calibration setting Press the EXIT k
54. racy Output Current Range Resolution Accuracy Current Display Range Accuracy Output Voltage Range 6 V AC Fixed Resolution HI and LO Limit Range Resolution Accuracy Dwell Timer Range Resolution Accuracy 60 or 50 Hz User Selectable 0 1 9 3 0 30 0 AC 0 1 2 of setting 0 02 A 0 0 30 0 A AC 0 1 3 of reading 0 1 A 540 for3 0 10 0A 0 200mQ for10 1 25 0A 0 150mQ for25 1 30 0A 1 2 of setting 2 0 0 5 999 9 sec 0 Continuous 0 1 sec 0 1 0 05 sec Milliohm Offset Range 0 100 Resolution 1 2 of setting 2 GENERAL SPECIFICATIONS Input Test Reset Interlock Recall Memory 1 6 Output Pass Fail Test in Process Memory 6 memories 6 steps per memory steps are linkable Single step mode Memory Lock capability to avoid unauthorized access to memory locations Detachable 6 ft 1 8 m power cable terminated in a three prong grounding plug Terminations 6 ft 1 8 m high voltage and return leads 2 with clips An optional remote receptacle box may be purchased for testing items terminated with a line cord International receptacles are also available Mechanical Tilt up front feet DE Dimensions WxHxD 11x 3 5 x 17 inches 280 x 89 x 430 mm Weight 33 Ibs 15 Kg Operating Temperature 32 104 F 0 40 C Relative Humidity O to 8096 Calib
55. rate your tester A Standard AC Voltmeter with 5 000 Volts range A Standard AC Voltmeter with 6 Volts range A Standard DC Voltmeter with 6 000 Volts range A Standard DC Voltmeter with 1 000 Volts range A Standard AC Ammeter with 30 A range A Standard AC Milliammeter with 20 mA range A Standard DC Milliammeter with 5 mA range A Standard Resistor 100 kQ 20Watt 1500VAC A Standard Resistor 1 MQ 0 25Watt 300VDC A Standard Resistor 50 MQ 0 25Watt 1000VDC 1 Calibration Initialization To enter the calibration mode the tester must be in the OFF position Using a pen or small screwdriver press and hold the recessed calibration key on the rear panel then turn on the input POWER switch The display will show To calibrate AC voltage please follow procedure on next paragraph to calibrate other parameters use Up A or Down v arrow keys to scroll to the desired calibration point then follow procedure on relative paragraph below When the calibration process is completed successfully and the tester accepts the entered calibration data it will output one short beep and advance to the next calibration point otherwise the tester will output two short beeps and will not advance to the next calibration point 2 To calibrate AC Voltage Please connect a standard 5000V AC Voltmeter to the HV and RETURN connectors Then press the TEST button on the front panel The tester will provide around SOOOVAC on the output connectors and the
56. ration Traceable to National Institute of Standards and Technology NIST Calibration controlled by software Adjustments are made through front panel keypad in a restricted access calibration mode Calibration information stored in non volatile memory Why use the term Counts Slaughter publishes some specifications using COUNTS which allows us to provide a better indication of the tester s capabilities across measurement ranges A COUNT refers to the lowest resolution of the display for a given measurement range For example if the resolution for voltage is 1V then 2 counts 2V Model 4520 Functional Specifications Unless otherwise stated 5 are relative to a laboratory standard measurement INPUT 115 230V Auto Range 15 variation HIPOT TEST MODE Voltage Setting Range Resolution Accuracy Voltage Display Range Resolution Accuracy Current Display Range Accuracy Output Rating 5 kV 100 mA 6 kV 10 mA DC Resolution HI and LO Limit Range Resolution Accuracy Range Resolution Accuracy 50 60 Hz 5 15 A slow blow 250V AC 0 00 5 00 kV AC 0 00 6 00 kV DC 0 01 kV t 2 96 of setting 5 V 0 00 5 00 kV AC 0 00 6 00 kV DC 0 01 kV 2 of reading 10 V 0 00 99 99 mA AC 0 00 10 00 mA DC 0 01 mA 2 of reading 6 counts 0 00 99 99 mA 0 01 mA 2 of setting 6 counts 0 00 10 00 mA DC 0
57. re light and Alarm can be cleared by pressing the RESET button If Output Error occurs please call the Slaughter Company Customer Support Center at 1 800 504 0055 for assistance All of the buttons and keys are not active in this situation This type of failure permanently locks the tester in the Fatal Error mode and required that the tester be serviced by a Slaughter Company authorized service center Contact the Slaughter Company Customer Support Center at 1 800 504 0055 to receive further instruction FATAL ERROR 9002 will appear on the display if the tester s System data or the Model Option data are corrupted and do not match the setting FATAL ERROR 9003 will appear on the display if the tester s Calibration data is corrupted Reviewing Test Results for Multistep Sequences After the test is performed the test results will be indicated on the front panel display Pass If the DUT passes the test you will hear a short audible beep and the display will indicate the test result Fail If a failure occurs you will hear a long audible alarm and the red flashing indicator will light up To stop the alarm press the RESET button The test results from the memories that are executed can be reviewing by pressing the Up or Down v arrow keys Successive key presses will continue advancing to the next result The results of the last step in the process will be followed by the first step when scrolling through the results Result
58. s can be reviewed at any time before the next test is executed All results are cleared at the start of the next test cycle Using the Remote 1 0 Two 9 pin D type connectors are mounted on the rear panel that provides REMOTE INPUT OUTPUT control and information e These connectors mate with standard 9 pin D sub miniature connector provided by the user The output mates to a male plug connector while the input mates to a female receptacle connector e For best performance a shielded cable should be used To avoid ground loops the shield should not be grounded at both ends of the cable Suggested AMP part numbers for interconnecting to the Remote I O 205204 4 PLUG SHELL WITH GROUND INDENTS 205203 3 RECEPTACLE SHELL REMOTE I O Pinouts RESET L TEST L INTERLOCK FAIL PASS PROCESSING COMMON Signals on Remote I O REMOTE INPUT OUTPUT Remote Output The relay contact closes after detecting that the device under test passed all tests The PASS 1 and 2 n WM Mu i connection is opened when the next test is initiated or the reset function is activated EM 3and4 The relay contact closes after detecting that the device under test failed any test The connection is opened when the next test is initiated or the reset function activated The relay contact closes while the tester is performing a test The connection is opened PROCESSING 5 and 6 at the end of the test These are normally open fre
59. ster be calibrated on a twelve month cycle A return material authorization RMA must be obtained from Slaughter Company Please contact our Customer Support Center at 1 847 932 3662 to obtain an RMA number Damages sustained as a result of improper packaging will not be honored Transportation costs for the return of the tester for warranty service must be prepaid by the customer Slaughter Company will assume the return freight costs when returning the tester to the customer The return method will be at the discretion of Slaughter Company Except as provided herein Slaughter Company makes no warranties to the purchaser of this tester and all other warranties express or implied including without limitation merchantability or fitness for a particular purpose are hereby excluded disclaimed and waived Any non authorized modifications tampering or physical damage will void your warranty Elimination of any connections in the earth grounding system or bypassing any safety systems will void this warranty This warranty does not cover accessories not of Slaughter Company manufacture Parts used must be parts that are recommended by Slaughter Company as an acceptable specified part Use of non authorized parts in the repair of this tester will void the warranty TABLE OF CONTENTS SAFETY PRECAUTIONS REQUIRED FOR HIGH VOLTAGE TESTING 1 ____ ___

Model 4320/4520

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