mc-95 manual - Absolutely Scooters & Supply
Contents
1. Fuse is loose PRAY i Tighten Faults removal Table for Water Meter and Sensors Parts don t connect well Repair or Replace Phenomenon of Flash frequency Cause of Fault Faults renoval Repair or Replace Fault Loose of inser ng parts Wrong hand Faults of sensors Faults removal Table for Horn indication Faults of heating cail Fault Broken sensor indication Broken double netal coil Low voltage Fuse broke Replace Parts loosen Tighten Mute Hom Button is not well connected Oe Device Phenonrenon of Hard to steer Swing of Steering Handlebar slant one sided Shock of steering Insuffident air in front tire Deadlock of ball lock Front whee locates inqproperly 1 Differenttre pressure 2 Swng wheels 3 Too much run out tolerance 4 Loose wheel hub nut 5 VWeariness and darece of bearings 6 Loose ball locks 7 Loose steering device Sscrens Different weariness of tires Brake problemof one side Different air pressure of tires Uneven steering pulling bar Front whee locates inqoroperly 1 Dermage of shock absorber 2 Different air pressure of tires 3 Veariness of ball locks 4 V eariness and darrage of front bearing 5 Loose front wheel 6 Loose handlebar L Insuffidert air pressure 2 Different diarreters of front wheels 3 Loose or weariness of wheel bearing 4 Swing wheels 5 Uneven caused by tre change Adjust air pressure Repair or Replace Replace Tighten Replace Replace2. on freeway acollisioncan occur with another vehicle caution When driving please notice the vehicle of cartruck on the road THE OPERATOR MUST use proper riding techniques or will result injury avoid paved surfaces pavement may seriously affect handling and control reduce speed and use extra caution at all times when carrying a passenger dismount passenger when conditions require make sure passenger reads and understands this label and passenger safety label LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 250MB 2 Series Motor Vehicle USER S MANUAL
3. Braking Disk Quantist geo o T System Screw Bolt Screw Nut Fastener Tires pt 7 2 Sparking Plug E o vy Take off the cap of Sparkling Plug System yx Dust the tray of Sparkling Plug Suspension E x Take out Sparkling Plug by wrench System Xz Inspect the electrode and replace it if the Engine Oil Ef RR electrode and the nonconductor are burnt in a improper Way A Warning 1 When conducting maintenance please read the operation guidance and warning signs and prepare the necessary tools and auxiliary materials 2 The clean flat ventilating and bright place should be chosen to conduct the maintenance The engine should be stopped unless necessary Please choose the real products if it is necessary to change the components 3 Please ask help from dealers of the producer if you can not conduct the maintenance by yourself 4 It will be better for you to ask the dealers of the producer to repair or maintenance the items with unless you have enough tools maintenance parameters and experiences yx A new one should be installed if Sparkling Plug is apparently burnt or the nonconductor is broken yw Inspect the distance between the electrodes The normal distance is 0 61 0 71 mm You must make it to the right place carefully if the distance is not proper yx Please drive the screw by hand if installing Sparkling Plug to avoid sliding filament yx After the above mentioned step you can drive fasten it 1 2 cir
4. Important Events and Safety Components and Operation Introduction How to Drive vehicle Properly Maintenance of vehicle Schematic Diagram 1 Brief Introduction to vehicle 1 1 Brief Introduction 1 Protect plate 2 Speedmeter 3 Rear mirror 4 Fueltank 5 Front shock absorber 6 Seat 7 Foot rest 8 Exhaust system 9 Rear tire 10 Rear fender 11 Rear lamp 12 Armrest 13 Front fender 14 Front tire 15 Ignition switch The shape of this Vehicle for leisure and entertainment is new and unique The frame is welded with excellent steel pipe which is high in structural strength with reliable safety Front independent suspension and articulated and complicated shock absorber in the rear frame are adopted which is comfortable and is of great help to prolong the life of the components of the whole vehicle Front wheel and rear axle hydraulic disk arrester is adopted which has a good effect and easy and soft operation This type of vehicles has taken an engine with high efficiency and low oil consumption The electrical system is simple and reliable as well which is a leisure and entertainment vehicle based on good function Continuously variable transmission engine is adopted in the vehicle better and convenient customer in energy usage 1 2 Engine and Frame Identification Numbers Engine Identification Number Please remember Engine Identification Number for the check when necessary The location of Engine Ident
5. meter 3 turn signal show 4 Oil meter 5 Beam pressure warning 6 Distance show 7 Gear shifts show yx Oil Tank Cover There is a blowhole on Oil Tank Cover which should not be blocked Please add the petrol no more than the neck bottom of oil feeding mouth when adding You must fasten Oil Tank Cover after finishing adding petrol 6 How to Drive Vehicle Properly A Special Attention 1 The petrol in the oil tank and the engine oil in the engine have been emptied for the safe transportation Before starting please add petrol and engine oil to the defined place 2 If the vehicle has gear shift then you must shift the gear into the correct position before starting the vehicle and then run with the necessary gear 6 1 Preparations before Driving Such preparations are necessary as receiving the proper training and guidance checking your vehicle and making sure that it is in good condition and learning the rules of driving safely You must put on the protecting equipment such as helmet and long sleeve clothes 6 2 Vehicle Check before Driving lt is necessary for you to spend few minutes on checking your vehicle before driving so that you can save time and keep safe in the long way driving This includes the following items a Adding of engine oil lf you use it for the first time you must add petrol and engine oil in it The petrol number is 90 or above You must add oil to the engine in time according to the using req
6. than 3 mm thick x Please replace the braking pedal if it is not active Please pay attention to spring screw bolt linchpin and the pipe when replacing 7 5 Accelerator yy The Free Path of Accelerator is 3 5 mm which can be measured from the initial position to the position where the revolution begins to rise w It is necessary to adjust Accelerator Cable and the screw nut in the end of Carburetor if Free Path of Accelerator is not in its proper distance You should lock it after adjustment yw Please replace Accelerator Cable if it is damaged yx Inspect the return spring of Accelerator Pole and replace if it can not work properly 7 6 Tire Check vy The tires of the vehicle are low pressure ones The over high or over low Air Pressure benefits nothing to the proper performance The measure of Air Pressure should be conducted under the cool state yx Depth of Tire Checker Please check surface and side and make sure that there is no crack on it no foreign substances in it and no leakage of air You should replace the tire if the depth of tire checker is less than 2 mm 7 7 Battery yx You must connect the red wire to pole and the black wire to pole when installing the battery You should replace the battery if it cannot store electricity Generally speaking battery should be replaced every 2 3 years yx Safety Wire Safety Fuse must be installed in the safety wire box lf safety wire is frequently damage
7. Tighten Adjust or Replace Fill air to Regulations Replace Replace Tighten Tighten Fill air to regulations Adjust or Replace Replace Replace Adjust 6 Front wheel locates improperly Adustto reguations _ 1 Loose screws 2 Loose stea plate spring 3 Dange whee bearing 4 Weariness of ball locks Insufficient lubricant Faults removal Table for Brakes Phenomenon of a Cause of Fault Faults rerrovel a Too much free path Shock when braking 1 Too much space between shoe amp drum 2 Airin the braking path of oll 3 Oil leakage 4 Not enough braking liquid 5 Serious weariness of braking drum 6 Distortion of braking shoe A Ineffective rubber bow of braking Oylinder 8 V eariness of braking shoe Vveariness of main braking cylinder Inqproper installment of brake Soft or broken of retum sping 4 Daneace of braking punp 5 Brake hande cable or bar problem 6 Inqproper braking space 1 Derrvage of whee bearings 2 Distortion of steering joints and rear hub Adjust to regulations Errpty air Repair to cause Acd oil and empty air Replace Repair or Replace Replace Replace Replace Re install Replace Replace Repair or Replace Adjust to regulations L Too srmrocth or foreign things on Repair or Replace 4 Imeguar moving of floats in Repair or Replace friction pad sensor 2 Weariness or loose of friction Replace L Wire is broken pad 2 Broken of winding Replace pla
8. arburetor rubber pipe and the lathe dog 3 Start the engine and operate for 2 3 minutes add the cooling liquid to the radiator and tighten the cover of it 4 Pull out the water jug cover add the cooling liquid to the water jug until the surface is between UPPER and LOWER recover the cover A Warning Io avoid being scalded the radiator cover is forbidden to loosen when the engine is hot A Note cooling liquid must be antirust and resisting frostbite d Brake Please check the operation of the brake and adjust the free path when necessary e Tires You should check the tightness of the screw bolt and screw nut the state and the air pressure of the tires to see if it is suitable to drive f Accelerator Please check the accelerator if it can move freely and if it can resume its position g Ignition Key and Blanket Switch Please check the joints and plugs if they are tight and work properly h Screw Bolt Screw Nut Fastener Please check the wheel axles to see if the screw bolts are tight and to see if the other screw bolts and screw nuts are tight and reliable You must make sure that the screw bolts of Handlebar is tight and reliable and the front wheels turn in the same direction of Handle freely i The Lower Part of Vehicle and Exhaust System Please check and clear the dust plants and the other foreign substances that will possibly cause fire or wrong operation You must clear all the faults
9. before driving and you can also ask help from the dealer of franchiser if you fail to do so A Warning It will increase the possibility of the accidents if you don t check the vehicle and clear the faults before driving You should check it according to the procedures and maintenance in the Manual and make sure that the vehicle is in good and safe condition 6 3 Steps of Start the Engine yx Put the vehicle on the flat place and unlock it yx Then push the starting button of the engine with no more than 8 seconds every time Please press slightly Gas Handle and repeat the above mentioned steps if you fail to start it for several times 6 4 Running in The new vehicle must experience the running in period before normal use The running in period is during the first 1000km traveling distance The oil in engine must be replaced after running in Mileage Km Limit of Speed Km h 0 500 500 800 800 1000 Reaching the max speed gradually Please dont run at a too fast speed or even tread Gas Handle to the bottom in the first few weeks driving the new vehicle The right way to run in the engine will be of great help for the life and performance It will be better to run in the engine at a various revolving speed 6 5 Driving You should choose a safe and flat place without any obstacles and vehicles to conduct the initial driving After starting the engine and allowing running for a moment for warming up you can drive by gras
10. cle for new Sparkling Plug or 1 4 1 8 circle for used Sparkling Plug by the special wrench for Sparkling Plug A Attention You should tighten Sparkling Plug and otherwise it will cause the damage of engine as a result of overheating 7 3 Air Cleaner Routine cleaning is necessary because dust will be left in Air Cleaner during the use Frequent cleaning should be conducted if driving in the dusty area 7 3 1 Cleaning of Air Cleaner yx Take off the plastic protecting jacket yx Take off the cover of Air Cleaner yw Take the filter out of the of Air Cleaner yx You can clean the cleaner in the dissolvent of inflammable and high flash point Then soak the filter in the clean engine oil for 5 minutes and squeeze out the rest engine oil A Attention You should not tighten it to squeeze out the rest engine oil and the otherwise will damage the filter yx Dust the empty Air Filter Box the cover and the entrance and place the dry filter into Air Filter Box 7 4 Brake Disk Brake is adopted in the vehicle and you should inspect the free path of Brake Pedal the joints of the braking system and the leakage Routine inspection is necessary for the braking disks to make sure that it doesn t reach the extreme points yx Free Path of Brake Pedal The distance between the initial position of the pedal and working position means Free Path of Brake Pedal yw It is necessary for you to replace the braking disk if it is less
11. d 060 SERIES MOTOR VEHICLE USER S MANUAL Dear Sir or Madam Thank you very much for your choice of the vehicle This vehicle is manufactured according to the full Survey of market demand We hope that it will bring you driving pleasure Please read the manual carefully before driving because it will help you learn the basic knowledge of structure function operation and maintenance of the Vehicle which will be of great help for you to keep it in good condition and drive more safely The materials and pictures provided in the Manual is the latest information made according to the newest products There possibly are differences between the contents in the manual and the actual situation of Vehicle as a result of the improvement or changes of the products But the user has to operate by the real situation The producer preserves the rights revision of the Manual at any time with no further information or notice No one can copy quote or print any part of the Manual without permission from the producer Please contact the dealers if you have any problems about the Vehicle s operation and maintenance A Warning Drivers and Parents should read and follow the rules in Section 4 before driving vehicle which is about the important events and safety Abide by nation area local law and statute prescriptive item Contents Brief Introduction to vehicle Main Technical Parameter Table Vehicle Assemblage
12. d there is possibly a short circuit or over loading The change of Safety Wire a Open safety wire box and take out the safety wire plate b Insert the new safety wire plate into safety wire box c Resume the cover of safety wire box 7 8 Carburetor The idle speed adjusting screw bolt on Carburetor is used to adjust the speed of idle speed Tighten the screw and the speed will slow down loosen the screw and the speed will soeed up You must adjust the speed to the lowest stable position when adjusting The rest inspections of Carburetor need certain experiences and please contact the dealers of franchiser for technicians help 7 9 Steering System Routine screw inspections for the Steering Pole Steering Machine and Turning Pole are necessary Toe in You adjust them by pulling Pole and the distance is 3 6 mm 7 10 Frequent Faults removal Table 1 Bad connection and increased resistance Faults removal Table for Direction Signal Lights 2 J oints darraged Phenomenon of 3 Mertbranre is broken Faut Cause of Fault Faults renoval L Fuse is broken Replace Faults removal Table for Discharge Pipe and Noise 2 Connecting wires are loose Tighten Deadener 3 Flash is broken Repair or Replace Phenomenon of Faut Cause of Fault Faults removal a L Wire disconnects D teering switch does onNnnect epal or eplace I oise deade eI g well 5 Deadener touches the kart Adjust Vire disconnects Repair Recharge the
13. d and safe Before starting the engine you must make sure that the driver is on the seat and the vehicle is in the controllable state You must drive with defined loading capacity with no over loading driving Never carry a passenger who is too young to hang up the armrest A multi seats vehicle can only carry defined number of persons don t pick up more The passenger can only sit on the passenger seat never sit on other location and must grip the armrest tightly during driving You must put your hands on Handle all the time when driving and make sure that the running direction is under your control You must abide by the operating procedures and methods when turning the vehicle You must practice the low speed turning before you conduct the high speed operation Please dont turn at an excessive speed You must do warming up exercises before driving the vehicle Please read the Manual and all the warning notes carefully before driving and operate by following strictly the procedures and methods Don t lend the vehicle to anybody that can t drive it You mustn t drive the vehicle on the freeway You mustn t drive vehicle under the influence of drink or anesthesia agents because this will badly reduce you judging ability and cause serious injury and even death You must drive on the slippery and steep road after mastering the skills of driving for it is dangerous to do so Attention driving on th
14. e slippery broken stone or soft road will prolong the braking distance You must drive on the strange road slowly and carefully You must learn how to drive vehicle in a proper way and a qualified training coach is a necessity The driver must be more than 16 years old and of adequate understanding intelligence and judging ability for controlling the driving safely You must add petrol to the oil tank before you drive it for the first time If it is two stroke engine you must add the petrol with proper quantity of engine oll and the ratio of petrol and engine oil is 25 1 If it is four stroke engine you must add the engine oil in time according to the requirement of the engine Attention please don t add the fuel when the engine is in operation or it is hot You must keep the source of heat and the flame away from the oil tank You must adopt the tires of size and type defined in the Manual and keep the tire at the defined air pressure The proper air pressure can ensure the reliable braking and turning Please don t change the position and the state of the components or add any attachments at your will You mustn t operate the engine in a closed environment because end gas from it will be dangerous to life Itis dangerous for any parts of body or clothes to touch the engine noise deadener or any other revolving parts Please keep away from them You must follow the local suggestions and rules to drive the veh
15. icle in helmet and protection clothes You must pull the helmet on the head When driving with no hand foot or head overstepping verge of the vehicle You must follow the rules and the regulations of the sports ground or the local authorities when driving for pleasure Please don t drive the vehicle if your body dimension or health status are not suitable Please keep the vehicle far away from the resource of heat and fire if you store it for a short time Please empty the petrol in the oil tank if you store it for a long time Please store the Manual properly for the necessary usage Certain experiences are required to repair and maintenance the vehicle and all the actions of its kind must be done under the safe conditions 5 Components and Operation Introduction 5 1 Location of Components see Picture 1 1 5 2 Operation of Components yw Handlebar Handlebar is used to control the direction of the vehicle and the vehicle will turn right or left according to the corresponding operation A Warning You must keep the hands grip handlebar to avoid the losing control of the vehicle when driving the vehicle Otherwise it may cause serious accidents even death x Braking Braking Pedal is operated by right foot It will work when step hard forward and the vehicle will slow down Avoid hard or sudden braking it may cause the vehicle to skid or overrun A Warning Be sure to apply the brake carefully if leani
16. ification Number is at the top side of the engine transmission shell Frame Identification Number Frame Identification Number is the unique number for all the vehicles and please make a record for the check when necessary It is under the cushion on the framework and shell 2 Main Technical Parameter Table _tem_ _ Parameters _ 2480 1685 1130 Size Frad 160kg 2 Frad J aaa a Single Cylinder Four Strokes Type Engine Liquid Cooling Fomor Trensirission CVT with back gear with back gear Dispaceret o m AA Power Type Air Pressure 166 79R 1379T 40PS Front myn lhe 165 70R 13 79T 40PS I Electrical Battery 12Ah 3 Vehicle Assemblage 1 Take off the cover and fixing poles by using wrench 2 Take out Handlebar and pan head cruciform slot screws or hexangular flange face screws and install Handlebar on the Handlebar fixing base Fasten the screw and put on the cover of Handlebar 3 If it is equipped put the protective small plastic jacket into the pipe of goods shelf put the screw bolt backings into the hexangular flange face screws and then fix the goods shelf with the backing screw 4 If it is equipped put the protective large plastic jacket into the pipe of bodywork put the screw bolt backings into the hexangular flange face screws and then fix the protective pipes with the backing screw 5 Take the oil tank from the box and fix on the oil output mouth Fix oil tank on the supp
17. ng over to one side Improper braking could lead to skid x parking When near the parking lot turn on the turning light and check the traffic behind Close the throttle grip completely and apply brake After the vehicle has come to a complete stop switch off the turning light turn the main switch to off position Tparking brake p in io Xx Gear engaging Device lf there is gear engaging device in your Vehicle you must make clear the function and operating ways of each gear so that you can avoid the danger arising from the unexpected running The reverse gear controller for this vehicle is near the front left footrest A Warning Attention You must stop when change reversed gear yy Exhaust Exhaust syetom have bearded nooner and second ime ar vihi wei iphis ihi dhiiil Poe Exhaust system have been added accelerant and second time air valve which improved the exhaust jx Left Control Panel 1 High Low beam 2 Turn signal light 3 Horn button x Right Control Panel 1 Starting switch 2 Light switch Fianbim mb eh 1 Starting switch 2 Light switch 3 Electric start x Start button Turn the Ignition Key clockwise to the first gear Engine start Electric Start you can start the engine by press the Electric Start button to run the engine Flameout If you want to stop the engine you can press the red function Switch until it stops Xx Speed meter 1 Water temperature meter 2 Speed
18. orter by hexangular flange face screws Put one end of non burning rubber oil input pipe into the oil output mouth Take off the dust free cover on the mouth of the carburetor put the other end to the input oil mouth on the carburetor 6 Take out the hexangular screws and hexangular flange face nuts and fix the seat 7 Connect the wires by the plugs and screw nuts which on the poles of the battery to the corresponding place attention the positive wire connects to the positive pole of the battery black wire connects to the negative pole of the battery Tighten the screws 8 Plug in the joints of all lights on proper position Check and make sure that every screw is tight and then you can prepare to use the vehicle 4 Important Events and Safety This Vehicle is not a toy and it will cause danger if driving improperly Please abide by the following suggestions strictly to avoid the injury You mustn t drive at an excessive speed You must control the speed properly according to the road situation the field of vision your driving experiences and your operating conditions Keep a proper gap with the other vehicles to avoid collision Please examine the vehicle before driving making sure that it is in the condition that safe driving can be obtained You can inspect according to the process and maintenance specified in the Manual and the explanation attached to the components making sure that all the joints are tightene
19. ping Handle seeing the front ways and treading Gas Handle gradually 6 6 Turning You should control the speed properly when turning and it will be difficult to run in the expected direction and track if you run at an excessive speed You should use greaser and Braking properly to ensure the security when turning And you should lurch to the turning direction A Attention You should practice the turning at a low speed firstly and increase the speed gradually to get familiar with the operating features of the vehicle 6 7 Stop lt will be better for you to choose a flat place to park the vehicle When parking you should loosen greaser and tread Braking reducing the speed until it stops After parking the Vehicle you can loosen the brake so that you can avoid the automatic moving 7 Maintenance of Vehicle 7 1 Routine Maintenance The following is the routine maintenance table It is made according to the general situation and you must conduct the maintenance more frequently if the driving environment is worse and dust is more Routine Maintenance Table Notes I lInspection clean adjust and lubricate or replace when necessary C Clean R Replace L Lubricate A Warning You should cut off the engine when conducting maintenance and otherwise it will possibly damage the moving and hot parts in 1 Week Maintenance Maintenance Petrol Pipe System Air Filter Sparkling Plug eee S Speed Drive chars BEBE
20. te L Different air pressure of tires Adjust to reguiations Different bake space right and Adjust to regulations 3 Water in brake or leakage of Repairor Replace purp Tighten or R 4 Loose whee hub bearing i PRAE Faults removal Table for Oil Pressure Warning Light Fault Bulb is broken Fuse is broken V ire is broken Oil pressure sensor is broken Faults removal Table for Burning Oil and Sensors Phenonenon of Cause of Fault Fault Vong hand Indication i plate Temperature Fuel Meter Meter Rear Left Pa Turning Light Front Left turning light Turning Light C7 Speed Meter C a dlana Z l a O 2 Switch i i Xs b aA Rear Light fede aa oe Da D O 3 US gt Blink Unit ibe th rake Lig 3 gt l S L9 HIGH VOLTAGE BAG cee ig a High Dripped Switch Spark Engine Starter Brake light Plug Stuf f Carburetor Enrichment Jet Velve Switch ee D Rear Right Turning Light Switch Horn Switch Flameout V2 L Relay b a a eal m SS Starter Relay LA P OOO Speed Temperature Fuel Ignition Sensor Switch Sensor Switch Starter Moter Horn Battery eA Bt Improper use can result in SEVERINJURY or DEATH P ia ALW AY E USE NEVER USE AN APPROVED WITH DRUGS HELMET AND OR ALCOHOL PROTECTIVE GEAR FOR DRIVER AND PASSENGER operate without proper vehicle training or instruction at speeds too fast for your skills or the conditions
21. uirement and the engine oil number is Crank case SAE15W 40SE 1 20 05L Gear case 85W 90 0 375 0 025L A Warning Attention Please don t add petrol or engine oil when the engine is running and keep the oil tank away from the heat resources and flame b Quantity of Petrol You must add petrol in time if the quantity of petrol is not adequate so that it will not break down on the way You should check the leakage of Oil Tank c Adding of cooling liquid When you use it for the first time or when the cooling liquid is not enough you must add cooling liquid to the radiator The cooling liquid must be mixed by a specific ratio It is 60 water and 40 coolant in summer and 50 50 in winter The water must be distilled water or boiled water You should be careful and slow to open the cover of radiator when adding cooling liquid for the water maybe is hot A Attention Before starting the engine the radiator must be checked to be full of the cooling liquid and you must add if it is not enough You must add the cooling liquid according to the follow steps if there is no cooling liquid 1 Get off the cover of the radiator loosen the lathe dog of heat water pipe that connecting the carburetion and radiator get off the pipe 2 Prepare the cooling liquid according to the ration required add the cooling liquid until you can see cooling liquid outflow from the water pipe connecting the carburetor and the radiator put on the c
Download Pdf Manuals
Related Search