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Starcraft Folding Camping Trailer Manual

1. Car Frame Right Turn Stop Left Tum Stop Running Lights Brake Controller Battery or Isolator fused Right TurStop Left Turn Stop Clearance Lights Brakes Charge Line WARNING NEVER travel with a hitch set up that does not make the trailer and tow vehicle level Do not allow the hitch weight to overload the tow vehicle s rear axle Failure to comply could result in traffic hazard poor handling damage to the tow vehicle or failure of the axle tires and bearings These resulting failures are not warrantable Dolly Wheel Jack All Models the crank clockwise to raise the camper to connect Weight Distribution System A weight distributing hitch system provides a more stable tow vehicle and traller combination This system will spread the weight evenly to distribute it to the tow vehicle front and rear axles and the trailer axle Consult with your RV dealer to or disconnect from the tow vehicle For travel retract the dolly wheel cranking counter clockwise several inches off the ground and remove the wheel stowing it in the camper or the tow vehicle to familiarize yourself with the operation and requirements of the weight distributing hitch systems Be certain your tow vehicle can carry the hitch weight NOTICE A weight distribution system is recommended with slide out on RT Centennial and camp rooms Wire Harness Pigtail Installation Inaddition to a hitch you will also nee
2. INC Box 458 Topeka Indiana 46571 Telephone 260 593 2550 Special Safety Procedures In order to make your camping experience a safe one it is important that EVERYONE who is going to use your camper be familiar with the operating instructions containedin this manual The following are some safety points which are discussed more fully later in this manual but we want to EMPHASIZE THAT YOU READ THEM HERE AS WELL 4 Learn to drive with your unit Driving with a trailer is not the same as driving your car You must take time and get the instruction necessary to learn the different driving characteristics and maneuvering procedures see TOWING EQUIPMENT and DRIVING RULES sections in this manual 2 Know how to respond to a propane leak A propane leak could cause an explosion DANGER IF YOU SMELL PROPANE Extinguish any open flames pilot lights and all smoking materials 2 Do not touch electrical switches 3 Shut off the propane supply at the container valve s or propane supply connection 4 Open doors and other ventilating openings 5 Leave the area until odor clears 6 Have the propane system checked and leakage source corrected before using again FAILURE TO COMPLY COULD RESULT IN EXPLOSION RESULTING IN DEATH OR SERIOUS INJURY _ 000 3 DO NOT use propane while traveling Themain propane service valve must be shut off while traveling because of the danger of a fire or expl
3. See sample below TIRE AND LOADING INFORMATION TE FRONT SE COLD TIRE PRESSURE scc oumens Recommended tire inflation pressure including a description and explanation of A Cold inflation pressure B Vehicle Placard and location on the vehicle Adverse safety consequences of under inflation including tire failure D Measuring and adjusting air pressure for proper inflation Tire Care including maintenance and safety practices Vehicle load limits including a description and explanation of the following items A Locating and understanding the load limit information total load capacity and cargo capacity Calculating total and cargo capacities with varying seating configurations including quantitative examples showing illustrating how the vehicle s cargo and luggage capacity decreases as combined number and size of occupants increases This item is also discussed Section 3 Determining compatibility of tire and vehicle load capabilities D Adverse safety consequences of overloading handling and stopping on tires Section 2 contains Steps for Determining Correct Load Limit Section 3 contains a Glossary of Tire Terminology including coldinflation pressure maximum inflation pressure recom mended inflation pressure and other non technical terms SECTION I The National Traffic Safety Administration NHTSA has pub lished a brochure DOT HS 809 361
4. WARNING DO NOT use contaminated system until it has been cleaned and thoroughly flushed 4 6 flushes with water Keep children away from unit until the water Is safe to drink NOTE If the chlorine taste or odor lingers pour one quart of vinegar mixed with five gallons of water into the tank Drive a bit and let the vehicle motion agitate this solution allow to sit a day or two Then drain fill and flush again with fresh water 12 Frame amp Running Gear Check the wheel ug nuts before your first trip and again after 25 100 and 500 miles and every 500 miles thereafter They should be kept torqued to 50 to 75 ft LBS Aluminum wheels should be torqued to 85 ft LBS Check the tire Inflation against the manufacturers recommendations as shown on the tire sidewall Also check the rims and hubs for road damage and check jack every 250 miles Spare Bulbs The bulbs used in the clearance lights taillights and interior lights are standard automotive types usually available at service stations and auto parts stores You may wish to purchase spares in advance to avoid an inconvenience later Use the size specified Side Marker amp Turn Dome Light Bunk Light Patio See your towing vehicle owner s manual for the listing of light bulbs and fuses Trailering Driving You may need a litle experience to gain assurance and become familiar with the fee of towing a trailer Practice accel
5. good will repairs and they will not alter the express terms of this limited warranty or extend the warranty coverage period or this limitation period in this paragraph In addition this warranty is not intended to extend to future performance and nothing in this warranty or any action of Starcraft RV Inc or any agent of Starcraft RV Inc shall be interpreted as an extension of the warranty or this limitation period Some states do not allow a reduction in the statue of limitations so this reduction may not apply to you WARRANTY REGISTRATIONS Your warranty registration records should be completed and delivered to the manufacturers of component parts The selling dealership will assist you in completing and filling out the Starcraft RV Inc Owner Protection Warranty Registration form That form must be returned to Starcraft RV Inc within the 10 days of your taking delivery of the RV Your Starcraft RV Inc warranty will not be registered unless this warranty registration is completed and received by Starcraft RV Inc Failure to file this warranty registration with Starcraft RV Inc will not affect your rights under this limited warranty as long as you present proof of purchase but it can cause delays in obtaining the benefits of this limited warranty and may inhibit any servicing facility s ability to provide proper repairs and or part replacement The selling dealer is also obligated to maintain the RV prior to retail sale
6. resealing or damages due to the installation of nonstandard equipment All roof seams and moldings must be resealed sealed at least once each year NOTE Snow loads must be removed from the roof to avoid damage to the roof TENT ASSEMBLY Starcraft RV Inc extends to the original purchaser a limited lifetime warranty on the tent material for seven 7 years against functional defects in material and workmanship Sewing defects zipper problems and leaks will be covered for the first two years only including parts labor and shipping Problems such as these will be remedied by sending the tent section back to the Starcraft RV Inc production facility for repair During years 3 through 7 only Starcraft RV Inc s factory labor and return shipping after repair will be covered Dealer labor to remove and reinstall the tent plus shipping cost to Starcraft RV Inc is not covered during this time EXCLUSIONS TO THE TENT WARRANTY The tent is not warranted against fading discoloration soiling shrinkage dry rotting leaking due to contaminants mold or mildew from condensation or storing tent when wet or problems resulting from misuse or abuse Rips tears and damages caused by insects and or rodents are not covered under any warranty REMINDER Warranties for the floor lifter system roof and tent are not transferable and are limited to functional defects only HOW GET SERVICE obtain warranty service the owner must d
7. E Cho 3 gs DM P0 1 Iin mM o A EM a T 34 i alt 8 8600 5166 9100 8100 SS3NBVH 14083 SS3NNVH 1100 6100 42 Full Height Entrance Door Set up After unhooking and leveling the camper crank up the roof and set the stabilizer jacks Install the bed braces and pull both ends out Set up the bunkends and zipper the tent panels closed at each lifte Unlatch the two wing catches on the off door side of the trailer that are holding the entrance door to the ceiling Fig 46A Let the door hang on the cables Fig 468 On the door side of the trailer you will need to lift the entrance door slightly to unhook it from the storage bracket Fig 46C Move the door toward the off door side of the trailer slightly to allow downward movement of the door Lower the door assembly while pushing the entire door outside of the camper The top of the door will remain inside the camper Lift the door vertically while fitting the top of the door under the roof sideboard Turn the two wing catches located on the roof sideboard to hold the top of the door securely Fig 460 open the door and pull inward on the sides of the door frame until it is seated in the lower door jambs Turn the four wing catches on the door frame to secure it to the jambs Fig 46E Fasten the tent panel
8. Inc employees offer you our warmest welcome We greatly value the confidence you placed in Starcraft RV Inc by your recent purchasing decision We are equally confident you will have many years of pleasant RV experiences in your new Starcraft RV because of our continuing dedication of providing you with the most complete brand of consumer satisfaction in the RV Industry today Starcraft RV Inc To help assure your continued satisfaction and enjoyment of your Starcraft RV we request you take the time right now to study and understand all of the information and pamphlets supplied with your Starcraft The Owner s Manual is an invaluable resource containing important recommendations on proper usage maintenance and servicing of your Starcraft RV A few minutes spent learning the functions of the systems on your Starcraft plus the installation and operation of any appliances supplied with your Starcraft can reduce or eliminate future problems Failure to properly maintain your RV will result in denial of warranty It is very important to validate all accompanying service warranties Please take a minute now to complete the registration cards and mail the cards to the respective manufacturers today If you should require service an authorized Starcraft RV Dealer can properly service your Starcraft as well as answer other questions you may have Thank you for purchasing a Starcraft We hope you are and will continue to be satisfied with you
9. auto supply stores and other retail outlets The recommended tire inflation pressure that vehicle manu facturers provide reflects the proper psi when a tire is cold The term cold does not relate to the outside temperature Rather a coldtireis one thathasnot been driven onforatleastthreehours When you drive your tires get warmer causing the air pressure within them to increase Therefore to get an accurate tire pres sure reading you must measure tire pressure when the tires are cold or compensate for the extra pressure in warm tires Steps for Maintaining Proper Tire Pressure Step 1 Locate the recommended tire pressure on the vehicle s tire information placard certification label or in the owner s manual Step 2 Record the tire pressure tires Step 3 I the tire pressure is too high in any of the tires slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get to the cor rect pressure Step 4 If the tire pressure is too low note the difference between the measured tire pressure and the correct tire pressure These missing pounds of pressure are what you will need to add Step 5 Ata service station add the missing pounds of air pressure to each tire that is underinflated Step 6 Check al the tires to make sure they have the same iir pressure exceptin cases in which the front and reartires are supposed to have different amounts of pressure If you have been
10. hazard Your camper has installed on the inside a propane detector Read the propane detector owner s manual and understand how it operates WARNING DO NOT bring or store propane containers gasoline or other flammable liquids inside the camper Propane botti are equipped with safety devices which relieve excessive pressure by discharging propane to the atmosphere An improperly used or poorly maintained propane system can cau or explosion operate any propane appliance be sure all appliances are off then open the service valve on the bottle found on the A frame Atfirst some air in the propane line may escape as you open a valve extinguishing your lighter Likewise when you close the bottle service valve some propane remains in the line unless you light a burner to burn off the excess Turn the burner off when the flame burns out of September 1 1997 we have been using the new Type 1 valve overfill prevention device on all propane tanks 4 40 Ibs on all RV products This new Type 1 valve is designedwith both male external and female internal threading It will accept the old POL and regulator you re accustomed to seeing and it will accept the new Type I hose connection which became mandatory September 1 1998 on all propane tanks 4 40 Ibs which now connects the detached regulator to the tank The new Type 1 valve now contains a float operated valve which shuts off propane enteri
11. that discusses aspects of Tire Safety as required by CFR 575 6 This brochure is repro duced part below It can be obtained and downloaded NHTSA free of charge from the following web site http www nhtsa dot gov cars rules TireSafety tidesonit tires index html Studies of tire safety show that maintaining proper tire pres sure observing tire and vehicle load limits not carrying more weight in your vehicle than your tires or vehicle can safely handle avoiding road hazards and inspecting tires for cuts 16 slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowoutand flat tires These actions along with other care and maintenance activities can also Improve vehicle handling Help protect you and others from avoidable breakdowns and accidents Improve fuel economy Increase the life of your tires This booklet presents a comprehensive overview of tire safety including information on the following topics Basic tire maintenance Uniform Tire Quality Grading System Fundamental characteristics of tires Tire safety tips Use this information to make tire safety a regular part of your vehicle maintenance routine Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of the flat tire or other failure Safety First Basic Tire Maintenance Properlymaintained ires improve t
12. to the camper attach the regulator and MAKE SURE THAT ALL PROPANE APPLIANCES ARE SHUT OFF BEFORE OPENING THE SERVICE VALVE The service valve should be closed when the camping trailer is not in use WARNING DO NOT smoke strike a match or use any kind of open flame near propane bottles when they are being filled A fire or explosion may result Propane Bottle Maintenance regulator dust cover or a bottle cover should be used at all times Propane bottles should be kept free from rust and painted white or some other highly reflective color to reduce expansion of propane because of heat Propane Line Check After each refill and each 5 000 miles or every 30 days the propane line should be checked Check the propane line connections as follows Turn off burners and pilot lights b Open the door and windows Open the propane bottle service valve d Test all line connections with an approved leak detector bubble solution or soapy water DO NOT use ammonia chlorine solutions or an open flame If bubbles indicate a leak tighten the connections until bubbles stop If bubbles persist close the service valve and contact your Starcraft RV Inc dealer or authorized propane supplier Regulator The regulator pressure should be checked periodically to ensure efficient operation of the appliances The correct line pressure for all of the propane appliances is eleven 11 Inches of water column pressure
13. used outside the camper use the GFI protected recept on the door side exterior side wall Circuit Overload To reset a circuit breaker after an overload 1 Turn off all electrical appliances 2 Reset the breaker by turning it momentarily to the OFF position then back to ON Determine why the circuit breaker tripped The cause could be an overloaded circuit a faulty appliance or other piece of electrical equipment or defective wiring WARNING campers that have 30 amp powei cheater plug that would eli DO NOT use a 15 amp extension cord or us nate the grounding circuit third wire on the power cord Failure to comply could result in electrical shock and or fire 12 Volt DC 12 volt DC power to the interior of the camper Is supplied by an onboard battery or by the converter when the camper is plugged into 110 volt AC power Running lights are powered by the tow vehicle and are fused in the tow vehicle An onboard battery is charged by the converter and can be charged by the tow vehicle provided the tow vehicle is wired for that purpo Refer to the 12 volt schematic at the end of this owner s manual for pigtail hookup The running lights brake lights and turn signals are wired to operate on 12 volt power from the tow vehicle The interior lights and options of water pump furnace and electric toilet operate on 12volt DC supplied by the converter or an onboard battery The converter switches
14. weight tire can support Tire manufacturers also mustindicate the materials in the tire which include steel nylon polyester and others Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions lt lt o 18 Additional Information on Light Truck Tires Please refer to the following diagram Maximum load amp inflation Load range Tires for light trucks have other markings besides those found the sidewalls of passenger tires LT The LT indicates the tire is for light trucks or trailers ST ST is an indication the tire is for trailer use only Max Load Dual kg Ibs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a dual that is when four tires are put on each rear axle a total of six or more tires on the vehicle Max Load Single kg Ibs at kPa psi Cold This informa tion indicates the maximum load and tire pressure when the tire is used as a single Load Range Thisinformationidentifies the tire s load carrying capabilities and its inflation limits Vehicle Load Limits Determining the load limits of a vehicle includes more than understanding the load limits of th
15. 2 pulling the 20 amp fuse in the battery to converter harness at the battery 3 pulling the battery to converter fuse in the converter This fuse is located at the far right end of the fuse block in the right face of the converter A red wire can be seen coming Into the fuse holder When in 12 volt mode a refrigerator operates on battery power only The 12 volt mode for the refrigerator is a maintenance mode only to be used only while in transit The refrigerator could be powered by an onboard battery but only if it is being charged by the tow vehicle Preferably the refrigerator should be powered directly from the tow vehicle through the chassis plug When not in transit the refrigerator should be in propane mode or to 110 volt AC mode See the 12 volt schematic at the back of this manual NOTE All Starcraft RV Inc fold down campers have kill switch for the dome lights These switches are located either to the fold over sink cabinet base top or the dinette seat base top depending on the model See Fig 29 amp 29 When the sink cabinet and dinette seat back lid are in the set up to use 12volt power is supplied to the dome lights When the sink cabinet and the dinette back are stored in the travel position the dome lights will not operate due to the kill switch cutting off the power supply 29 Fig 29 Sink cabinet kill switch Fig 29A Dinette seat lid kill switch Electric Brakes Electr
16. 23 Aside from the bunk ends other beds are made using either the tables or gaucho The tables are placed on supports between the dinette seats The seat back cushions are spread over the table Carry Out Range carry out range is standard on some models It can be used inside the camper or outside hanging on the exterior sidewall A propane flex hose with a quick disconnect is provided at both locations To make the propane connection the shutoff handle must be at right angles to the coupler See Figs 19A amp 198 Pull the collar on the coupler toward the hose while inserting the male fitting on the stove box into the coupler Once connected push the collar back toward the range making the connection Rotate the shutoff handle making it parallel with the coupler turning on the propane and locking the coupler To remove reverse this process Valve closed Valve open Figs 194 amp 198 Quick disconnects for carry out range When used outside the range hangs on an extrusion on the door side sidewall to the rear of the door The flex hose with the propane quick disconnect is found in a hatch like the one used for the power cord See Fig 30 For travel stow the portable range inside on the floor Depending on the model a stove bracket like the one on the outside of the camper is provided on a cabinet front wall or dinette front See Fig 20 warning label has been located in the cooking area
17. Entrance Doon Setup Swine Down Sink Faucer Starcraft RV Inc 1 Year Limited Warranty WHAT AND WHO IS COVERED The Starcraft RV Inc warranty covers the recreational vehicle RV when used only for its intended purpose of recreational travel and camping for one 1 year The warranty period begins on the date that the RV is delivered to the first retail purchaser by an independent authorized dealer of Starcraft RV Inc or if the dealer places the vehicle in service prior to retail sale the date the RV is first placed in such service In the event that a substantial defect in material or workmanship attributable to Starcraft RV Inc is found to exist during the warranty period it will be repaired or replaced at Starcraft RV Inc s option without charge to the RV owner in accordance with the terms conditions and limitations of this limited warranty This limited warranty applies to the first consumer purchaser and the next subsequent owner only This limited warranty may be transferred once during the warranty period However the subsequent owner must submit a warranty transfer form to Starcraft RV Inc to make the warranty transfer effective You may contact an independent authorized dealer for details rights and limitations within this warranty are applicable to the original owner and the subsequent owner of the RV The subsequent owner s warranty coverage period is the remaining balance of the warranty coverage p
18. IN DEATH OR SERIOUS INJURY WARNING Propane containers shall not be placed or stored inside the vehicle Propane containers are equipped with safety that relieve excessive pressure by discharging propane to the atmosphere WARNING IT IS NOT SAFE TO USE COOKING APPLIANCES FOR COMFORT HEATING Water When a disinfectant or antifreeze solution has been put into the unit s water system do not use the system until it has been thoroughly flushed with water Starcraft RV Inc recommends that you fill the water system with water 4 6 times to assure that it has been flushed thoroughly Keep children away from the unit until the water is safe to drink Use only the following types of antifreeze A 60 glycerol by weight in water undiluted or B 22 magnesium chloride by weight in water undiluted Store bought potable non toxic RV antifreeze may be used WARNING Automotive radiator or windshi washer antifreeze could be harmful or fatal swallowed Do not use them in the fresh water system or to protect drain traps from freezing 7 Hookup to campground electrical system The power cord provided with your unit is normally adequate but if you needan extension be sure to a3 wire extension cord rated for at least 30 amps If you use a 2 wire extension cord cheater plug with the third pin removed your unit would not be properly grounded and someone could receive a ser
19. The combined weight of those installed regular production options weighing over 2 3 kilograms 5 Ibs in excess of those standard items which they replace not previously considered in curb weight or accessory weight including heavy duty brakes ride levelers roof rack heavy duty battery and special trim Radial ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at substantially 90 degrees to the centerline of the tread Recommended inflation pressure This is the inflation pres sure provided by the vehicle manufacturer on the Tire Informa label and on the Certification VIN tag Reinforced tire A tire designed to operate at higher loads and at higher inflation pressures than the corresponding stan dard tire Rim A metal support for a tire or a tire and tube assembly upon which the tire beads are seated Rim diameter This means the nominal diameter of the bead seat Rim size designation This means the rim diameter and width Rim type designation This means the industry of manufac turers designation for a rim by style or code Rim width This means the nominal distance between rim flanges Section width The linear distance between the exteriors of the sidewalls of an inflated tire excluding elevations due to labeling decoration or protective bands Sidewall That portion of a tire between the tread and bead Sidewall separation The parting o
20. a recall Information on Passenger Vehicle Tires Please refer to the diagram below Radial _ Rim diameter Ratio of height to width aspect ratio and temperature Max load rating P The indicates the tire is for passenger vehicles NOTE Passenger car tires are not recommended for use on trailers because the capacity ratings are not marked on the side walls of these tires In the event a passenger car tire is used the capacity must be derated by 10 Next Number This three digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge In general the larger the number the wider the tire Next Number This two digit number known as the aspect ratio gives the tire s ratio of height to width Numbers of 70 or lower indicate short sidewall for improved steering response and better overall handling on dry pavement R The stands for radial Radial ply construction of tires has been the industry standard for the past 20 years Next Number This two digit number is the wheel or rim di ameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Next Number This two orthree digit numberis the tire s load index It is measurement of how much weight each tire can support You may find this information in your owner s manual not contact local tire dealer Note You may not find this information on a
21. and water hookups and switch the refrigerator to 12 volt DC operation via the outside access panel 32 4 Unfasten the velcro that holds the lifter covers in place Unfasten the velcro and shock cord loops that hold the canvas to the underside of the bunk ends and fold the canvas in neatly Fold the bunkend side curtains and place on top of the bed with the outside of the panels against the outside of the bunkend top Lay out as neat as possible avoiding bunched up tent material Pull the corners of the bunkend off of the corners of the bed to prevent them being damaged at the end of the wall cap bed slides when pushing the bed in 5 On 60 and larger beds remove the outer single tube bed supports which are not hooked over the end wall Slide the beds into the camper Store the bed braces and supports under the bed mats The beds MUST be pushed in before lowering the roof even part way to avoid tearing the tent side panels 6 Retract the stabilizer jacks up to the travel position CAUTION To keep the lifters from binding raise the stabilizer jacks BEFORE lowering the roof 7 Lower the roof by turning the lifter crank in a counterclockwise direction Keep the canvas tucked inside the camper and well away from the lifter posts to prevent tears and rips Do not pinch the canvas between the roof and the sidewall NOTE ifan awning screen room optionis used they will be easier to remove when the roof is at a convenient w
22. automatically to battery when powered down NOTE When a charge line is installed to charge an onboard battery the factory battery charge harness which is 10 gauge cable contains a 30 amp fuse at the battery When the tow vehicle is wired use at least 10 gauge wire which must also be fused at the tow vehicle battery There must be a fuse appropriately sized at each power source Prolonged battery use or long term storage with the battery connected to the converter will run a battery down therefore requiring recharging To minimize battery draw down use deep cycle battery with not less than 150 minutes of reserve Conserve power use Wire your camper and tow vehicle to charge the battery while in transit The converter used in the 2007 campers is an all electronic converter using the latest high tech circuitry and therefore can produce steady clean output voltage even during low or high input voltage variations All converters have charging 28 capability from low trickle charge to maximum output of 30 amp To access the 110 volt AC circuit breakers the 12 volt DC output fuses and the battery to converter fuse open down the plastic door The fuse to the far right is the battery to converter fuse NOTE Do not use replacement fuses with higher ratings These converters will not self destruct when subjected to short circuits or overloads An internal overload short circuit sensor wil
23. cost to you as provided by this limited warranty See below under WHAT IS NOT COVERED If two 2 or more service attempts have been made to correct any covered defect that you believe impairs the value use or safety of the RV or if it has taken longer than thirty 30 days for those types of repairs to be completed you must to the extent permitted by law notify Starcraft RV Inc directly in writing at the above address of the unsuccessful repair s of the alleged defect s so that Starcraft RV Inc can become directly involved in making sure that you are provided service pursuant to the terms of this limited warranty WHAT IS NOT COVERED By way of example only this Limited Warranty does not cover any of the following defects in materials components or parts of the RV not attributable to Starcraft Inc items that are added or changed after the RV leaves the possession of Starcraft RV Inc additional equipment or accessories installed at any dealership or other place of business or by any other party other than Starcraft RV Inc any RV used for rental or other commercial purposes Note It shall be concluded that the RV has been used for commercial and or business purposes if the RV owner or user files a tax form claiming any business or commercial tax benefit related to the RV or if the RV is purchased in a business name any RV not used solely for recreational travel and camping or any RV used as a permanent or semi perma
24. gently apply the trailer brake if so equipped to gain control then gradually slow down Winds or passing vehicles can cause some sway but if it continues follow the procedure above to regain control and carefully pull off the road and check for the cause such as low tire pressure loose wheel lug nuts improper loading rear heavy car suspension or alignment or tow vehicle inadequacy Grades Reducing your speed using a lower transmission range or shifting to a lower gear will assist in braking and uphill it will help prevent the engine from overheating Its best not to park on a grade but it is necessary apply the brakes and have someone place wheel blocks against the trailer tires Then release the brakes slowly until the unitis stopped by the blocks Apply the parking brake and place the transmission in park or in gear if manual transmission Backing This is a skill best learned from experience perhaps in empty parking lot Place yourself so your approach will favor yourleft view campsiteto thelleft forexample Station someone at the rear of the unit to make sure everything is clear and help guide you Place your hand at the bottom of the steering wheel and move it in the direction you want the trailer to go If the trailer starts to jackknife stop pull forward enough to align the units and try again When backing into your campsite remember to also watch above for branches and limbs that could harm your
25. improve the handling characteristics of the vehicle Read through all the weighing instructions before you begin you have further questions consult with your RV dealer or the scale operator Your RV must be weighed fully loaded that is with food clothing fuel water propane supplies eto 1 Weigh the RV including the tongue weight while detached from the tow vehicle This actual overall weight must be less than or equal to the GVWR for safe operation If the overall weight is greater than the GVWR some contents must be removed until the actual overall weight is less than or equal to GVWR Hitch the RV to your tow vehicle Weigh the RV and the tow vehicle to determine the GCW Make sure that this rating is less than or equal to the GCWR as specified by the manufacturer of your tow vehicle if this overall weight is greater than the GCWR some contents must be removed to bring the combination into compliance with the listed ratings j Weigh the RV while attached to but excluding the tow vehicle This will result in the actual weight that is exerted all of the RV tires This weight may be subtracted from the overall RV GVWR to determine the actual tongue weight 14 TRAILER WEIGHT INFORMATION VIN OR SERIAL NUMBER 1SAASO1F681AC3024 MODEL 2102 STARCRAFT CAMPING TRAILER GVWR GROSS VEHICLE WEIGHT RATING is the maximum permissible weight of his trailer when Tul loaded It includes all weight a
26. or are attached to the appliance Complete the warranty cards mail them as indicated and record each unit s model and serial number on the page provided at the end of this manual Open flame combustion consumes oxygen fromthe air Flame burning propane units each have an outside fresh air supply except for the range DO NOT use the range to heat your camper Also see Special Safety Procedures page 8 WARNING Laws in some states prohibit the operation of any propane appliance while in motion because of the danger of fire or expl if an propane line under pressure happens to be ruptured in an accident Furnace Starcraft RY Inc campers can be equipped with a propane furnace which has a thermostat When operating the furnace make sure that the inlet exhaust vent is free from obstructions Thethermostatalso has an on off switch at the bottom Read the manufacturer s instructions thoroughly before operating the furnace CONSULT THE MANUFACTURER S INSTRUCTION SHEETS FOR IMPORTANT SAFETY AND OPERATING INFORMATION ON THE FOLLOWING APPLIANCES Water Heater The fast recovery propane fired water heater provides continuous supply of hot water Instructions for lighting and operation ofthe waterheaterare located in the water heater compartment which is accessible from the outside of the trailer NOTE New chamber coatings may give off a slight odor the first few hours of use Refrigerator three way refrigerat
27. season Rinse with water after salt chemical contamination repaint as necessary Inflation see page 12 Clean and repaint as needed Check torque the first 25 100 and 500 miles and every 500 miles thereafter Lubrication Obtain new cotter pins and repack with high temperature wheel bearing grease per Service Interval Chart Check linings or adjust if needed See Service Interval Chart Coat threads lightly with axle grease lube with WD 40 Wheel bearing grease on the release lever and socket Wheel bearing grease or soap Check all lines for crimps or damage Check for leaks with soapy water Pressure regulator line pressure 15 11 Inches of water column Paint propane bottles white as necessary Check all hoses fittings and connections for signs of leakage Checked and cleaned Sanitize water system when needed See page 1 37 AVOID Abrasives When hot Abrasives Dry cleaning Dry cleaning Dry cleaning amp machine washing Abrasive cleaners Use of water harsh cleansers alcohol or petroleum base solvents Getting excess lubricant on surrounding canvas and upholstery as it could produce stains Road chemicals Over or under inflation Either may cause problems Road damage See Dexter Axle Manual for cautions oit Overfilling bottles refilling with engine running or near flame Allowing water to stand in tank after a trip Too much pressure Hooking up to an u
28. taken longer than thirty 30 days for those types of repairs to be completed you must to the extent permitted by law notify Starcraft RV Inc directly in writing at the above address of the unsuccessful repair s of the alleged defects s so that Starcraft RV Inc can become directly involved in making sure that you are provided service pursuant to the terms of this limited warranty WHAT IS NOT COVERED By way of example only this Limited Warranty does not cover any of the following defects in materials components or parts of the RV not attributable to Starcraft RV Inc items that are added or changed after the RV leaves the possession of Starcraft RY Inc or installation of nonstandard equipment normal wear tear or usage failure to maintain the RV in accordance with the owner s manual or other routine maintenance surface finish resealing or the cost of labor or shipping for any service work the roof after the first two years WARRANTY REGISTRATIONS Your warranty registration records should be completed and delivered to the manufacturers of component parts The selling dealership will assist you in completing and filling out the Starcraft RV Inc Owner Protection Warranty Registration form That form must be returned to Starcraft RV Inc within ten 10 days of your taking delivery of the RV THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE STARCRAFT
29. the lifter water covers around the lifter and velcro to the tent side panel See Figs 11 amp 118 Fig 11A and 11B Velcro fastener on corners on wall cap bed slide molding Wrap the bunkend side panels under the bed edges hooking the shock cord loops around the metal retainers on the under side of the bed edges See Fig 12 Fig 12 Using shock cord retainers on bottom of bunk 9 Inside the unit in the bunkend clip the overhead support pole onto the tent bow which will be laying on the bed mat Push the support pole and tent bow up and out raising the bunkend Insert the adjuster end of supportinto the bracket the inside of the roof end board Adjust the length of the support bar at the adjuster until the bunkend canvasis tight See Figs 13A 13B amp 14 10 Release the screen door from the roof by turning the twist locks Swing the door down to the lower door Lift up and insert the tabs found at the bottom of the screen door into the notches located in the top of the door posts in the 22 sidewalls See Figs 15 amp 158 At the top of the screen door push the bifold hinge flat against the roof side board positioning the two white turn buttons to come through the slots in the hinge Turn the two turn buttons 90 degrees to hold screen door against the roof 11 Fasten the latch that holds the screen door and lower door together 12 Attach the canvas to the screen door with
30. the opposite side of the RV wheel position weight subtract the first side s weight from the weight determined in step 3 If there is a difference in the weights on one side of the vehicle as compared to weights on the other side components tires wheels brakes springs etc on the heavier side could be overloaded even though the total axle load is within the GAWR It is important to redistribute the load to avoid component failure improve the handling characteristics of the tow vehicle and not void your camper s warranty With these actual weights itis now possible to compare them against the Trailer Weight Information label weight ratings to ensure you are below the posted minimum ratings 15 Fig 6B Weight Distribution amp Rating Definitions Cargo carrying capacity for your unit is defined on a weight label placed in your unit Refer to the label contained in your unit for specific weight information pertaining to your unit This weight label is affixed on the inside of a cabinet door NOTE While every effortis made to provide an accurate weight itis possible that weight of your specific unit may vary from the weight shown on the label Gross Axle Weight Rating GAWR The value specified bythe vehicle manufactureras the maximum load carrying capacity of a single axle system as measured at the tire ground interfaces Gross Combination Weight Rating GCWR Means the maximum permissible loaded weight of
31. the velcro strips Fig 13A amp 13B Roof bracket for tent pole valance not shown for clarity Fig 14 Tent support bar Fig 15A amp 15B Tab at bottom of screen door Exterior Setup slideout models Exterior setup of slideout model campers is the same as all others See pages 14 amp 15 Set up of the slideout room is as follows 1 Pull out the slideout until it stops 2 Tuck slideout tent into tent retainer under the velcro strip and then press onto the velcro on both ends of slideout See Fig 16 3 Inside the slideout tent raise the bunkend tent in the same manner as the front and rear bunkends Fig 16 Exterior slideout showing tent retention Interior Set Up Sink Cabinet Fold Over Swing the cabinet into place on the base cabinet See Fig 18 Fig 18 Fold over Sink Tables NOTE Store tables inside overnight and during bad weather tables are of the freestanding type unhook the retaining strap to free the legs unfold and lock in position For travel the table stows between the dinette seats be sure that the table extrusion is inserted in the wall extrusion correctly Beds The bed ends on either end of the trailer are rated for approximately 1000 LBS WARNING DO NOT leave children unattended in the bunk ends A child might work his way out between the bunk and the tent and become caught in the istic strapping or fall to the ground
32. to remind you to provide an adequate supply of fresh air for combustion Unlike homes the amount of oxygen supply Is limited due to the size of the camper Proper ventilation when using the cooking appliance will avoid the dangers of asphyxiation Itis especially important that cooking appliances not be used for comfort heating as the danger for asphyxiation 15 greater when the appliances are used for long periods of time Also see Special Safety Procedures page NOTE Store the range inside overnight and during bad weather Fig 20 Carry out range attached to outside of camper AWARNING ITIS NOT SAFE TO USE COOKING APPLIANCES FOR COMFORT HEATING Cooking appliances need fresh air for safe operation Before operation 1 Open overhead vent or turn on FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS INJURY pm Drape Retainer Cord Installation To prevent the possibility of drapes entering flame area of range install drapes as follows 1 The drapes that have straps sewn to the bottom are to be hung behind the range area 2 Thread the shock cord A through the loops on the drape strap B 3 Attach each end of the shock cord to the plastic pulley C mounted on the bed slide extrusion Uter Bed Slide Extrusion Diagram of drape retainer cord installation 24 Accessory Installation and Set Up Step Operation For single steps 1 Lift front of step an
33. turns on to meet the demand If it turns on between uses check the system for leaks Do not run the pump when the tank is empty Before breaking camp turn the pump switch to off and make sure it s off by turning on the cold water faucet When you re sure the pump is off close the faucet See Step 4 under Storage page 21 for cold weather protection Water Heater The water heater will fill automatically either from the fresh water tank or when connected to the city waterfill When filling the fresh water tank open a hot water faucet briefly with the pump switch ON to allow the water heater to fill Make sure the water heater is full before trying to light it NOTE Sethe instructions provided by the manufacturer of the water heater for important operating and safety information NOTE When draining the water heater use a 1 1 16 socket to remove the drain plug The drain plug is also the sacrificial anode which protects the tank from chemical deterioration and electrolysis As the water heater is used and aged the anode will deplete It will have a rather disgusting eaten away appearance This is normal When completely or mostly gone it should be replaced 12 Volt Cassette Toilet Availableasanoptiononsomemodelsthe 12voltrecirculating toiletis a completely self contained unit that requiresno outside water connection or inside holding tank Complete operating instructions are included in the manufacturer s literature in the
34. unit Tire Change A tire change on the road may present extra problems and distractions Be careful Turn on the hazard warning flashers and set up flares or warning lights Block the opposite tire When raising the trailer use a scissor or hydraulic type jack a wood block directly under the main beam just behind the axle DO NOT use a bumper jack If the trailer must be left on the jack while you get the tire repaired place a block orsomething more solid and substantial than the jack next to or near the jack directly under the frame main beam Lower the jack putting most of the trailer weight onthe block BLOCK THE TRAILER WHEELS BEFORE YOU UNHITCH Fig 6 Tire capacity and pressure statement Before jacking up the trailer loosen all the wheel lug nuts Jack up the trailer until the wheel spins freely Remove the wheel lug nuts and the wheel and tire Remove the center cap from the wheel and set it in the new wheel Place the new wheel and tire on the hub Hand tighten lug nuts being careful to center the countersunk wheel holes on the chamfered lug nuts Lightly seat the lug nuts with the lug wrench Lower trailer on to ground Tighten wheel lug nuts to 50 75 foot pounds in the alternate pattern 1 3 5 2 4 1 3 2 4 or 1 3 5 2 4 6 Tighten to 50 75 foot pounds on 12 wheels and 13 wheels and 90 120 foot pounds on 14 wheels and 15 wheels REMEMBER after changing wheels it is very important to check the wh
35. will produce heat Care should be taken when handling the fixture after the light has been on for some time 25 Fig 22 Bunkend dome light Fig 23 Slideout dome light Battery Installation The battery rack is standard on all A frames No cover is available See Figs 24A B and C Refer to wiring schematic in the back of the book NOTE Also read about battery function in discussion of 12 volt electrical on page 21 Fig 24A 248 Different model battery rack applications Fig 24C Different model battery rack applications Our battery charge harness contains a fuse Whenever a battery charge line is connected to a tow vehicle battery that charge line should also be fused at the tow vehicle battery Fuse according to wire siz charge line should be minimum 10 gauge wire with a 30 amp fuse Water Systems Fresh water may be supplied to the sink from one of two sources either awater tank or a city water hookup Fixtures for both sources are located adjacent to each other on the same side of the camper and are labeled You should install a pressure reducer in the campground faucet that will the pressure to 60PSIif the source pressure exceeds that amount The city water bypasses the internal water tank but does fill the water heater Open a hot water faucet to help fill the heater tank In either case put only clean drinkable water in the system Water is moved through the
36. E OF COVERAGE OF THIS LIMITED WARRANTY Starcraft RV Inc makes no warranty of any nature beyond that contained this limited warranty Starcraft RY Inc does not authorize any person to create any other obligation or liability for it regarding this RV and Starcraft RV Inc is not responsible for any representation promise or warranty made by any dealer or other person beyond what is expressly stated in this limited warranty and no one has the authority to enlarge amend or modify this limited warranty Any selling or servicing dealer is not Starcraft RV Inc s agent but an independent entity STARCRAFT RV INC SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT MAY RESULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY THIS EXCLUSION OF CONSEQUENTIAL AND INCI DENTAL DAMAGES SHALL BE INDEPENDENT OF ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY WARRANTY AND THIS EXCLUSION SHALL SURVIVE ANY DETERMINATION THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY HAS FAILED OF ITS ESSENTIAL PURPOSE Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you HOW TO GET SERVICE To obtain warranty service the owner must do all of the following 1 Notifyanindependent authorized dealer of Starcraft RV Inc orStarcraftRV Inc ofthe substantialdefectin material or workmanship a
37. Most propane suppliers have the equipment to make this check for you line pressure should bbe tested at least every six month NOTE Propane regulators must always be installed with regulator vent facing downward Regulators that are not in compartments have been quipped with a protective cover Make sure that regulator vent faces Freeze Up Freeze up of propane bottles is usually caused by one of three things 1 Moisture in the bottle 2 Agreaterdemandthan the bottle capacity ata particular temperature You can use these precautions to prevent this problem 1 Use molsture free propan 2 Keep the service valves closed during storage 3 Have the dealer add anhydrous methanol Ifmoisture is present have the dealer purge the bottle Since propane does not vaporize as rapidly in cold weather normal demands may become excessive and cause a refrigeration effect which can freeze up the regulator Your dealer can tell you about appliance demands which can be met by your bottle at various temperatures Lifter System Note Some Starcraft RY Inc tent campers have an optional power winch Please refer to the Powerwinch operation manual included in your owners packet AllStarcraft RY Inc lifter systems are brake winch operated When you crank the roof up the weight of the roof is ultimately supported by a locked up brake mechanism inside the winch To lower the roof you simply turn the crank handle counter clockwise On
38. Owner s Packet Shower Before shower use remove the cap from the shower drain under the floor and replace it with a 90 degree hose fitting provided with the shower option Either connectto a portable holding tank or use a garden hose to drain into the park service ora bucket A Y connection to the sink drain will reduce the amount of hose needed To use the shower be sure the drain is open Open the faucets until the water flows steadily Use ON OFF switch the shower head to wet down and then shut off the water This maintains proper temperature and conserves water Once fully lathered switch ON and rinse NOTE To prevent excessive moisture buildup use cross ventilation when the weather permits but also open the vent Sanitizing the Water Storage Tank Sanitize the fresh water storage tank periodically using chlorine solution followed by several clear water rinses Prepare a solution of 1 4 cup of household type liquid chlorine bleach to one gallon of water for each 15 gallons tank capacity Close drains and valves pour chlorine solution into the storage tank and complete filling the tank with fresh water Open faucets in turn until water flows steadily to purge air from lines Top off the tank with fresh water and allow the solution to work for three hours Drain the tank and flush the entire system with fresh water the chlorine taste lingers pour a solution of one quart of vine
39. RV Inc RV unit will help you better enjoy the safe operation of your unit and will help you achieve lower operating costs Regular and proper maintenance should be performed Insurance Coverage Make sure your unitis insured Contact your insurance agent prior to picking up your unit for information concerning your policy coverage Dealer Review At the time of delivery we recommend the following steps be taken 1 Review the Owner s Manual with the dealer If you have any questions he has the expertise to answer them and explain such things as hitch requirements and the weight information decal 2 Go through the complete setup procedure and visually inspect the unit for any minor adjustments you feel are necessary Have the dealer demonstrate the operation of all appliances systems and options 3 Once you re satisfied that you understand the internal external workings road test it with the dealer If you notalready familiar with cornering and backing procedures you ll appreciate having a veteran with you 4 Thismaybeagoodtimeto consider purchasing the following items that are mentioned throughout the manual These items will provide a greater capacity for camping ease and enjoyment a Electric Brake Control The trailer brakes equipped can be operated separately for surer stopping and better bad weather handling b Voltage Line Monitor This lets you check the voltage entering your trailer I
40. Remove safety snap pins from side rails and loading ramps Remove side rails secure ramps to frame with strap and hook before loading or 38 STARCRAF Ts CRAFTED TO EXCEED YOUR EXPECTATIONS IMPORTANT INFORMATION AQUALON CLEANING INSTRUCTIONS TENT CARE AND MAINTENANCE TOP SURFACE 1 2 3 4 5 6 7 8 Dry brush the area to be cleaned to remove surface dirt and dust Following label instructions apply pre wash Allow to soak agitating occasionally Scrub using common household scrub brush or scrubbing pad Following label instructions add vinyl cleaner Allow to soake agitating occasionally Scrub using common household scrub brush or scrubbing pad Rinse thoroughly allow to air dry Do Not Store Wet NOTE The longer solutions are allowed to soak the more effective they will be BACK SURFACE MILDEW REMOVAL 1 2 3 4 5 6 Dry brush the area to be cleaned to remove surface dirt and dust Following label instructions apply Tilex X 14 or a solution of 1 4 cup of Clorox per gallon of warm water Allow to soak agitating occasionally Scrub using common household scrub brush or scrubbing pad Rinse thoroughly Failure to completely remove bleaching compound by rinsing can cause thread deterioration Allow to air dry As with any cleaning procedure these methods should be tested on a small unobtrusive area to judge their effectiveness Any questions about clean
41. STARCRAF Ts OWNER S MANUAL Folding Camping Trailers To our customers for your safety and that of others it is necessary that you read and understand this entire manual prior to your first camping excursion MTER S iwle 2 Camper As the owner of this Starcraft RV Inc brand product you are eligible for active membership in the Starcraft RV Inc Camper Club For details write Director Starcraft RV Inc Camper Club Box 176 Osceola IN 46561 0176 The Starcraft RV Inc Camper Club consists of the Starcraft RV Inc RV owners from coast to coast who enjoy organized recreational vehicle activity As member you can attend several of the camping events organized each year by your state chapter and international office Each July you can spend a week at the Starcraft RV Inc International Camper Club Rally an event that attracts hundreds of Starcraft RV Inc families from all over North America If that s not enough to convince you here are more reasons why you should join Friendship Rallies Regional Rallies Yearly International Rally New Membership Kit amp Membership Plaque Chatter Newspaper Discounts on Atlas Campground Guides and Magazines Club Camping with other Starcraft RV Inc Members 5 Dear Starcraft Consumer Congratulations on your purchase of a Starcraft RV On behalf of Starcraft RV Inc we the Starcraft RY
42. Velcro to the entrance door Velcro To store door for travel reverse this procedure Fig 46B Models with Swing Down Sink Faucet Before closing the camping trailer it is important that the sink faucet is lowered to allow the beds to be pushed in Otherwise serious damage to the faucet and mounting board will occur Turn the spout as shown in Fig 47A so itis parallel with the back of the sink Grab the knob on the faucet mounting board and pull up slightly while twisting the thumb latch Gently lower the swing down faucet assembly into the cavity behind the sink Fig 478 sure the faucet spout is low enough before trying to push the beds in If not lift the assembly by the knob and readjust the spout to the correct position Fig 47C Fig 47 N 44 RVing Starcraft RV Inc 536 Michigan St P O Box 458 Topeka IN 46571 800 945 4787 260 593 2550 www starcraftrv com
43. allation Accessory INSTALLATION AND Step Operation Installing the Awning amp Screen Room Bunk End Hide Away Installation Instructions Spare Tire Installation Bunk Light Installation Battery Installation Waren Systems Water Fills Sink Drain Demand Pump Water Heater 12 Volt Cassette Toilet Shower Sanitizing the Water Storage Tank Draining the Water System and Heater Winterizing the Water system Execruicat System Volt AC Circuit Overload 12 Volt DC Electric Brakes Propane System Single Propane Bottle Double Propane Bottles Auto Switch Over Valve Filling Propane Bottles Propane Bottle Maintenance Propane Line Check Regulator Freeze Up Lirrer Syste Taxe Down NON MODELS Interior Exterior Taxe Down supeour Interior Appliances amp Accessories Furnace Water Heater Refrigerator Air Conditioner Fine Sarevy Fire Extinguisher Locations Emergency Exits Coun Wearnen Use Conpensarion Effects of Long Term Cool Weather Occupancy Controlling Condensation Warranty Repairs Service amp Service CHART StaNDARD Care Front Deck Tent CARE AND MAINTENANCE Senin NUMBER IDENTIFICATION For Oprion Wears 12 5 Crassis 5
44. ater heater you will need to make or purchase means of bypassing the water heater so as not to fill it with antifreeze Pump antifreeze through all water lines and all faucets The best way to winterize is to use air You can purchase at yourlocal hardware store or perhaps from your dealer enough parts to adapt the city water fill connection to an air hose connection Simply blow all water out by opening all drains and faucets Set regulator for not more than 60 PSI REMEMBER you must use RV antifreeze to winterize the pump even if you winterize with air WARNING Automotive or windshield washer type antifreeze can be fatal swallowed DO NOT use them in the fresh water system Electrical System Volt 110 volt AC power 15 distributed to the camper through the converter Two circuit breakers can be found on the left front of the converter face Unlock the door for access The 15 amp breaker powers the converter and the recepts in the camper The 20 amp breaker is for an air conditioner power the converter and interior recepts find the 30 amp power cord on the off door side of the camper located in a round hatch Pull the cord out and plug into the campground power stand Most campgrounds provide 30 amp recepts Avoid cheater plugs and 15 or 20 amp recepts as much as possible You can plug into a 15 or 20 amp recept but you will not be able to run an air conditioner If 110 volt AC powered devices are
45. care and maintenance of the lifter system see the Service Interval Chart on page 36 and Standard Care on pages 37 amp 38 NOTE If mechanical operational orlevelness difficulties develop with the lifter system in your camper contact a Starcraft RV Inc Dealer Take Down non slideout models Interior 1 Zip up the plastic windows and close the curtains or remove them from the curtain tracks Close the roof vent and unzip the canvas corners three fourths of the way 2 Turn the range control knobs to OFF and turn off the furnace propane valve and the thermostat Putthe sink cabinet into its storage position 3 Turn off the interior lights the patio light Place the carryout range in storage position Store the table and the seat cushions 4 Unfasten the velcro that holds the bunk ends to the top of the sidewall Remove the overhead poles and store them under the bunk cushions Fold down the bed bows and close or remove the privacy drapes The bed bows must be down all the way to prevent damage to the bunk end canvas 5 Detach the canvas sidewall flaps from the screen door frame swing the screen door to the roof and secure it in place 6 Make sure that all loose items are stowed properly and that nothing sticks up above the sidewalls Exterior 1 Shut off the service valve on the propane 2 Turn the water heater and refrigerator propane controls to OFF 3 Disconnect the electrical
46. ce the brake releases it will continue to slip as you continue to crank allowing a smooth descent If you stop cranking going up or down the brake and pawl hold the roof in place When cranking the roof up you must hear a continuous clicking sound The clicking is a spring loaded pawl clicking across a toothed wheel between the brake pads It is this pawl and toothed wheel that physically supports the roof If you do not hear the clicking BEWARE the roof may fall If the pawl disengages and the roof falls the crank handle will spin rapidly and freely Carefully lower the roof and take your camper to a Starcraft RV Inc Dealer for repairs This failure while possible is rare See Fig 35 Fig 35 Winch showing brake and pawl When lowering the roof you will not hear the clicking sound because the brake is slipping not turning Winches do not have up and down stops They have only an up stop indicator in the form of a red cable between the lower side wall and the roof Over cranking or cranking against a latched down roof can have serious consequences in the form of bent frame members ruptured spring tubes or broken cables DO NOT FORGET TO UNLATCH ROOF LATCHES Serious damage can occur which is not warranted After raising the camper roof the lifter arm safety posts must be installed as shown The safety posts should be installed in opposite corners left front and right rear or right front and left rear For
47. covered under this limited lifetime warranty The vinyl floor covering linoleum is NOT part of this limited lifetime warranty nor is it warranted against gouges cuts or tears unless noted at time of delivery Normal wear and tear on the vinyl flooring are also excluded from this warranty LIFTER SYSTEM Starcraft RV Inc extends to the original purchaser a limited lifetime warranty on the lifter system against functional defects in material and workmanship This warranty will provide both parts and labor required to correct any defects in material and workmanship for the lifetime of the folding camping trailer EXCLUSIONS TO LIFTER SYSTEM WARRANTY Any damage caused by improper installation maintenance or repair alterations to the lifter system or use of other than Starcraft RV Inc recommended parts Normal adjustments to the lifter system are covered for the first 12 months only Normal use wear and tear and excess exposure to the elements are not covered Adjustments to the roof height on units using the power winch are not covered under this limited lifetime warranty ROOF ASSEMBLY Starcraft RV Inc extends to the original purchaser a limited lifetime warranty on the roof assembly of the camper against functional defects in material and workmanship Parts are covered forever but labor and shipping for the first two years only EXCLUSIONS TO THE ROOF WARRANTY This warranty does not include routine maintenance surface finish
48. creases shock loads on all equipment and contents Annual tire and wheel balancing can help give better tire mileage Tires should be inspected regularly Check for uneven wear road damage foreign objects bulging or peeling Replace a tire when it is worn to 1 16 depth in two or more adjacent grooves or to the level of the tread indicators molded into the bottom of the tread grooves New camper tires should be of the same size ply rating and load range as the tires they replace and they should be designated for trailer service Wheel Lug Nuts Before towing the camper make sure that the wheel lug nuts are tight On a trip check the wheel lug nuts frequently and tighten them whenever necessary See Service Interval Chart page 36 and Tire Change page 13 Before using your new camper for the first time the wheel lug nuts should torqued witha torque wrenchbyeitheryouoryourdealer Twelve and thirteen inch wheel lug nuts should be torqued to 50 to 75 ft Ibs fourteen and fifteen inch wheel lug nuts should be torqued at 90 to 120 ft Ibs Wheels that come off or bolts that break because they are loose are not a warranty matter Refer to the Axle Manufacture Operation Maintenance and Service Manual in your Starcraft RV Inc Owner s Packet Federal Information Sticker A federally required sticker Fig 6A which is located on the roadside frame of the camping trailer lists the unit serial number and the gross vehicle wei
49. d pull outward to disengage the cross bar on the back of the step from the notch at the rear of the slots in the step side frames 2 Slide step out until the cross bar on the back of the step hits the end of the slots in the step side frames at the front end Lower front of step to engage slot 3 To stow the step for travel lift the front end of step push in then lower front of step to engage retention notch See Figs 21 amp 218 Fig 21A amp 21B Step operation Installing the Awning amp Screen Room The awning and screen room available for your new Starcraft RY Inc tent camper have multiple manufactures Please refer to the instructions provided for each of these accessories NOTE For added security or in windy weather the uprights should be anchored to the ground with hook stakes The awning is not designed to withstand winds greater than 15m p h Roll up your awning if you suspect winds of this magnitude approaching if it is raining lower one of the front corner posts about 4 to allow the water to escape Bunk End Hide Away Installation Instructions Rear end bed only 1 Attach male snaps to the bottom side of the slideout bunk board at the two corners see Drawing 1 2 Snap the hideaway vinyl skirt corner female snaps to the corner male snaps They are located directly above the stake hook slots in the hideaway skirt 3 All existing male snaps should be fastened to the bunk board Use the female snap l
50. driving your vehicle and think that a tire is underinflated fillitto the recommended cold inflation pressure indicated on your vehicle s tire information placard or certifi cation label While your tire may still be slightly underinflated due to the extra pounds of pressure in the warm tire itis safer to drive with air pressure that is slightly lower than the vehicle manufacturer s recommended cold inflation pressure than to drive with a significantly underinflated tire Since this is tem porary fix don t forget recheck and adjust the tire s pressure when you can obtain a cold reading Tire Size To maintain tire safety purchase new tires that are the same size asthe vehicle s original tires or another size recommended by the manufacturer Look at the tire information placard the owner s manual or the sidewall of the tire you are replacing to find this information If you have any doubt about the correct size to choose consult with the tire dealer Tire Tread The tire tread provides the gripping action and traction that prevent your vehicle from slipping or sliding especially when the roadis wet oricy In general tires are not safe and should be replaced when the tread is worn down to 1 16 of an inch Tires have built in treadwear indicators that let you know when itis time to replace your tires These indicators are raised sections 17 spaced intermittently in the bottom of the tread grooves When they appear e
51. dto attach the camper pigtail to the towing vehicle electrical harness Contact your tow vehicle dealer for correct gauges of wire connection assistance heavy duty flasher and battery isolatorifnecessary for charging the battery in your unit Make certain the instalation allows sufficient slack for turning but not enough to touch the ground Although the factory has already tested your electrical system check all Stare IN the dolly lights before you tow Break Away Switch Starcraft RY Inc fold down camping trailers that have been equipped with electric brakes are also supplied with a break away switch which is capable of operating the brakes in case the trailer and tow vehicle are separated on board deep cycle battery can supply power to the brakes through the break away switch The break away switch plunger cable should be connected to the tow vehicle with enough slack to allow the vehicle to turn without actuating the switch Use an eyebolt to attach the cable to tow vehicle s bumper DO NOT loop the cable over the hitch ball attach it to the hook on the safety chain or attach it in any other manner that might cause the break away features to operate accidentally Fig 2 Dolly wheel jack in retracted travel position Fig 4 Starcraft RV Inc coupler open Coupler To operate the coupler lift the latch lever While holding the latch lever up pull the latch nose upward and rearward The mechanis
52. e After each trip empty and clean the refrigerator or ice box Use warm soapy water dish soap and wipe dry Prop the door open when the unit is not in use 33 Fig 36 and Fig 37 Refrigerator controls Air Conditioner An optional air conditioner is available to provide comfort cooling during the warm summer months All 2007 fold down camper roofs are A C ready as standard equipment Starcraft RV Inc will not be responsible for any damages resulting from the installation of any unapproved air conditioners ANY SUCH UNAPPROVED INSTALLATION WILL VOID THE WARRANTY ON THE ROOF AND LIFTER SYSTEM NOTE The total weight in addition to the standard roof and canvas configuration that can be added to the lifter system is not to exceed 175 LBS for the 3 stage lifter system These figures are the total combined weight of items such as the air conditioner A C prep package awning bike rack boat rack etc Any combined weight above these figures will void the lifter warranty Fire Safety Make certain everyone in your party is familiar with the emergency features of your trailer location of exits and location and operation of the fire extinguisher Fire Extinguisher Locations Fire extinguishers are located close to the entrance door of the trailer mounted on the wall or side of a cabinet Know where the extinguishers located and CHECK IT FREQUENTLY to assure that it is in good working condition If a fire does
53. e tires alone On a trailer there is a Federal certification label located the forward half of the left road side of the unit The certification label will indicate the vehicle s gross vehicle weight rating GVWR This is the most weight the fully loaded vehicle canweigh Itwillalso provide the gross axle weightrating GAWR This is the most a particular axle can weigh If there are multiple axles the GAWR of each axle will be provided the same location as the certification label described above there is a vehicle placard This placard provides tire and loading information In addition this placard will show a statement regarding maximum cargo capacity Cargo Capacity Cargo canbe addedto the vehicle upto the maximum weight specified on the placard and the total weight of the fully loaded vehicle cannot exceed the stated GVWR or GAWR Water and propane also need to be considered The welghtof fully filled propane containers is considered part of the weight of the RV before it is loaded with cargo and is not considered part of the disposable cargo load Water however is a cargo weight and is treated as such If there is a fresh water storage tank of 100 gallons this tank when filled would weigh about 800 pounds If more cargo is being transported water can be off loaded to keep the total amount of cargo added to the ve hicle within the limits of GVWR so as not to overload the vehicl Understanding this flexibility wi
54. eel lug nuts for tightness at 25 100 500 and every 500 miles thereafter to assure tightness See also the Service Interval Chart on page 36 DO NOT return tire to your Starcraft RV Inc Dealer or to Starcraft RV Inc Tires are warranted separately by each tire manufacturer Contact the tire manufacturer or his authorized dealer Check the tire warranty in the Starcraft RV Inc Owners Packet that came with your unit Tires Proper tire inflation is extremely Important Pressures for trailer tires are higher than car tires The correct pressure for any tire stated on the tire sidewall Generally the capacity of the tire is stated in pounds followed by the required air pressure as PSI Following are typical capacities and pressures 530x12 load range B 8408 S5PSI 5 30 x12 load range 110458 BOPSI B78 13 load range B 0654 35751 B78 13 load range 113158 50PSI 37175800 13 load range C 13608 50 PSI 57185 800 13 load range 114808 50 PSI LT235 75R15 load range 18954 50 PSI Trailer cargo carrying capacities are based ontire capacities However DO NOT underinflate a tire because you are underloaded Regularly check the tire air pressure when the tires are cold The tire pressure may increase due to heat generated while traveling DO NOT bleed the air from a hot tire Under inflated tires decrease the load limit tend to sway shorten tread life andcanrunhot Overinflating causes a bouncy rough ide that in
55. ehicle s placard 2 This figure equals the available amount of cargo and luggage load capacity 3 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the available cargo and luggage load capacity 19 SECTION 3 Glossary of Tire Terminology Accessory weight The combined weight in excess of those standard items which may be replaced of automatic transmis sion power steering power brakes power windows power seats radio and heater to the extent that these items are avail able as factory installed equipment whether installed or not Bead The part of the tire that is made of steel wires wrapped or reinforced by ply cords and that is shaped to fit the rim Bead separation This is the breakdown of the bond be tween components in the bead Bias ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at alternate angles substantially less than 90 degrees to the center line of the tread Carcass The tire structure except tread and sidewall rubber which when inflated bears the load Chunking The breaking away of pieces of the tread or side wall Cold inflation pressure The pressure in the tire before you drive Cord The strands forming the plies in the tire Cord Separation The parting of cords from adjacent rubber compounds Cracking Any parting within the tread sidewall or inner liner of the tire ext
56. ending to cord material A pneumatic tire with an inverted flange tire and rim system in which the rim is designed with rim flanges pointed radially inward and the tire is designed to fit on the underside of the rim in manner that encloses the rim flanges inside the air cavity of the tire Curb weight The weight of motor vehicle with standard equipment including the maximum capacity of fuel oil and coolant and if so equipped air conditioning and additional weight optional engine Extra load tire tire designed to operate at higher loads and at higher inflation pressure than the corresponding standard tire Groove The space between two adjacent tread ribs Gross Vehicle Weight Rating GVWR The maximum permis sible weight of this fully loaded vehicle Gross Axle Weight Rating The value specified as the load carrying capacity of a single axle system as measured at the tire ground interfaces Hitch Weight The vertical trailer load supported by the hitch ball Innerliner The layer s forming the inside surface of a tubeless tire that contains the inflating medium within the tire Innerliner separation The parting of the innerliner from cord material in the carcass Intended outboard sidewall The sidewall that contains white wall bears white lettering or bears manufacturer brand and or model name molding that is higher or deeper than the same molding on the other sidewal
57. ent Check lifters for damage scoring and freedom of movement Lubricate with spray silicone Blow clean with high pressure air Apply a few drops of light machine on the cable drive shaft bolt and the brake shaft bolt Also apply a few drops of oll on the pawl pivot shaft to prevent seizure not clicking when raising roof Clean evaporator and condenser coils filter and pan Cover outside of conditioner when not in use See cleaning instructions page 33 AVOID Overfilling or low liquid level below plates Not replacing after use Corrosion Abrasives Washing or waxing in hot sun Oil grease or graphite on lifters or cables Heavy oil or grease on exposed gears and threaded shaft Avoid any spray lubricant on brake mechanisms Low voltage Front Deck Models Your RV is equipped with front deck for hauling extra cargo Make sure that you stay within all weight limits for the deck and the loading ramps It is critical for proper handling and trailer maintenance that you weigh your RV completely loaded before heading out on your trip Make sure to unload the front deck before unhitching your RV from the tow vehicle Fig 45A Fig 45B 11 13RT 14RT amp 34RT shown with dual function loading ramps and side rails Remove clevis pins unfold secure to frame with strap and hook before 36RT shown with loading ramps stored underneath loading or unloading ATV s unloading ATV s deck
58. erating turning backing and braking at home under favorable conditions before you take a trip By doing this you will get an idea of the effect of the additional weight and length of your unit This wil help you to remember to allow greater distances for safe passing and stopping Some states require slow moving vehicles on two way roads to pull off at the first opportunity whenever several vehicles have lined up behind them waiting to pass This sa courtesy that might protect you from impatient drivers who may pass you without enough room Driving tps 1 Move into traffic slowly and accelerate gradually 2 Stay nthe lane as much as possible Allow faster Vehicles the right of way Before passing a slower vehicle be certain that you have sufficient speed and highway space available to safely complete the maneuver Signalalliane changes Allow enough room between you and the vehicle you pass before retuming to the right lane When turning swing wide ofthe curb The unitwilturn closer to the curb than your car Shift to a lower gear when either descending a hill or steep grad Avoid sudden stops Learn all you can about the Starcraft RV Inc RV you are planning to purchase Get the facts about the actual traller length width unloaded weight with options GVWR and cargo carrying capacity These are valuable pieces of Information you should know when choosing an RV This information is available in the manufacturer s sales li
59. eriod that the prior owner was entitled to under this limited warranty Starcraft RV Inc s obligation to repair or replace defective materials or workmanship is the sole obligation of Starcraft RV Inc under this limited warranty Starcraft RV Inc reserves the right to use new or remanufactured parts of similar quality to complete any work and to make parts and design changes from time to time without notice to anyone Starcraft RV Inc re serves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any product previously manufactured Starcraft RV Inc makes no warranty as to the future performance of this RV and this limited warranty is not intended to extend to the future performance of this RV or any of materials components parts In addition the RV owner s obligation to notify Starcraft RV Inc or one of its independent authorized dealers of a claimed defect does not modify any obligation placed on the RV owner to contact Starcraft RV Inc directly when attempting to pursue remedies under state or federal law LIMITATIONS EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS IS LIMITED IN DURATION TO THE DURATION SET FORTH IN THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF COVERAGE TO THE SCOP
60. es of the roof and at the corners of the trailer should be checked every 60 days Check the roof for damage such as punctures from falling objects frequently Damage to the roof can result in leaks and subsequent damage to interior parts of the trailer 36 COMPONENT Appliances Countertops Sink Stove Refrigerator upholstery Fabric Fabric Vinyl Drapes Vinyl Floor Covering Woodwork Pre finished Stained Bed Slides MAINTENANCE Frame Running Gear Tires Rims amp Hubs Wheel Lug Nuts Wheel Bearings Brakes Dolly Wheel Jack Coupler Ball Propane Water Tank Discharge Filter Standard Care STANDARD CARE Clean with hot soapy water Clean with hot soapy water Use appropriate cleaners Use appropriate cleaners and coat with film or vegetable oil after cleaning Remove food after each trip Foam type cleaners or hand wash with warm soapy water Vinyl cleaner Drapes must be hand washed using a mild detergent and dripped dry Use detergent soap and water rinse well and follow with a clear paste wax or equivalent to obtain best results Use house hold furniture wax or polish Cover scuffs and scratches with a wax and stain mixture or matching putty stick Sand and re stain as required Periodic lubrication with silicone lubricant will enhance the ease of operation and prolong track life Check at least every 1000 miles or twice a
61. f the rubber compound from the cord material in the sidewall Test rim The rim on which a tire is fitted for testing and may any rim listed as appropriate for use with that tire Tread That portion of a tire that comes into contact with the road Tread rib A tread section running circumferentially around a tire Tread separation Pulling away of the tread from the tire carcass Treadwear indicators TWI The projections within the principal grooves designed to give a visual indication of the degrees of wear of the tread Vehicle capacity weight The rated cargo and luggage load plus 68 kilograms 150 Ibs times the vehicle s designated seating capacity Vehicle maximum load on the tire The load on an individual tire that is determined by distributing to each axle its share of the maximum loaded vehicle weight and dividing by two Vehicle normal load on the tire The load on an individual tire that is determined by distributing to each axle its share of the curb weight accessory weight and normal occupant weight distributed in accordance with Table I of CFT 49 571 110 and dividing by two Weather side The surface area of the rim not covered by the inflated tire Wheel center member In the case of non pneumatic tire assembly incorporating a wheel a mechanical device which attaches either integrally or separably 0 to the non pneumatic rim and provides the connection between the non
62. f the voltage in the campground drops your appliances may be damaged c Drain Ablackgardenhose should be used to distinguish the drain from the white fresh water hose d Stabilizer Jacks When at the four corners of your unit they provide added stability e Hose City Fill Just in case city water hookup is provided at your campsite carry a white garden hose 1 Water Pressure Reducer Waterpressureatthe campsite may be more than 60 PSI A reducer will protect your water lines from bursting 9 Extension Cord Foruse ifthe 36 foot cord providedisnot long enough to reach the campsite hookup Use a heavy 3 wire type extension rated for 30 amp ten gauge wire Step Ramp Use to level the trailer if the campsite is not level It can be built at home using 2x6 s Pre Planning Pre Delivery Hitch Requirements A top quality Class hitch properly installed to pull your trailer level is essential for trouble free towing On a flat surface measure from the bottom of the frame to the ground underthe frontand rear of the unit When these measurements agree measure from the top of the coupler to ground This is your hitch height This information will be needed by the installer of your hitch Starcraft RV Inc fold down camping trailers use 2 or 2 5 16 hitch ball sizes Make sure you use the correct ball size to match you WARNING NEVER use the breal parking brake The current ne Car Hookup
63. from the roadway to the vehicle generates the tractive forces that provide the directional control of the vehicle and does not rely on the containment of any gas or fluid for providing those functions Non pneumatic tire assembly A non pneumatic tire alone orin combination with a wheel or wheel center member which can be mounted on a vehicle Normal occupant weight This means 68 kilograms 150 Ibs times the number of occupants specified in the second column of Table of 49 CFR 571 110 Occupant distribution The distribution of occu pants in a vehicle as specified in the third column of Table of 49 CFR 571 110 Open splice Any parting at any junction of tread sidewall or innerliner that extends to cord material Outer diameter The overall diameter of an inflated new tire Overall width The linear distance between the exteriors of the sidewalls of an inflated tire including elevations due to labeling decorations or protective bands or ribs Pin Weight The vertical trailer load supported by the king pin of a fifth wheel hitch Ply A layer of rubber coated parallel cords Ply separation A parting of rubber compound between adjacent plies Pneumatic tire A mechanical device made of rubber chemi cals fabric and steel or other materials that when mounted on automotive wheel provides the traction and contains the gas or fluid that sustains the loac Production options weight
64. gar and five gallons of fresh water into the tank and allow it to remain there for a day or two agitated by the normal motion of driving Then drain the tank and flush the system until the vinegar taste disappears WARNING DO NOT use contaminated system until it has been cleaned and thoroughly flushed 4 6 with water Keep children away from unit until the water is safe to drink g the Water System and Heater Ifthe campers to be stored in temperatures below freezing the fresh water system should be drained as follows 1 Empty the fresh water storage tank by opening the tank drain valve If the tank is above the floor the valve is on the end of the tank and Is accessed from inside the camper If the tank is under the floor in the frame the tank drain is under the floor also to the rear of the tank off to the side hanging from the frame The drains that are accessed from inside the camper are attached directly to the end of the tank with a piece of white hose connected which passes through the floor Rotate the valve handle to open the valve to drain the tank The drain valve for tanks under the floor is a push pull T handle To open the valve pull the handle outward To close the valve push the handle back in Turn the pump to On and open cold water faucets 3 Turn the pump to when the flow of water stops 4 Open the drains on the hot and cold water pipes located under floor of unit The drains co
65. ght rating GVWR for a specific tire size Weight limits for the frame and axle are also listed Load Limits and Weight Distribution The tires axle and the hitch support the entire weight of the trailer For safety and to prevent damage to these parts of the camper maximum load limits have been established for each Starcraft RV Inc camper These limits are published on the INFORMATION STICKER Fig 68 Damage or accident caused by overloading or improper loading will void any and all portions of your camper s warranty When loading for a trip distribute the weight of loose items evenly around the inside of the camper Heavy objects should be stored at floor level and secured to prevent shifting and possible damage to the camper Assign permanently carried loose items a fixed storage area Have your RV weighed periodically at a public scale to determine the proper load distribution Keep in mind that individual scales will operate differently The surroundings of the scale need to be adequate to accommodate weighing each side of your RV WEIGH YOUR TOW VEHICLE AND RV AWARNING Total weight of your tow vehicle and RV must not exceed the GCWR Do not assume that you can tow a RV that happens to be within the capacity of the tow vehicle hitch By doing so you may exceed the total GCWR of your tow vehicle and RV towing combination AWARNING Itis important to redistribute the load to avoid component failure as well as to
66. he steering stopping trac tion and load carrying capability of your vehicle Underinflated tires and overloaded vehicles major cause of tire failure Therefore as mentioned above to avoid flat tires and other types of tire failure you should maintain proper tire pressure observe tire and vehicle load limits avold road hazards and regularly inspect your tires Finding Your Vehicle s Recommended Tire Pressure and Load Limits Tire information placards and vehicle certification labels con tain information on tires and load limits These labels indicate the vehicle manufacturer s information including Recommended tire size Recommended tire inflation pressure Vehicle capacity weight VCW the maximum occupant and cargo weight a vehicle is designed to carry Front and rear gross axle weight ratings GAWR the maximum weight the axle systems are designed to carry Both placards and certification labels are permanently at tached to the traller on the forward half of the left side and are easily readable from outside the vehicle without moving any part of the vehicle You can also find the recommended tire pressure and load limit for your vehicle in the vehicle owner s manual Understanding Tire Pressure and Load Limits Tire inflation pressureis the level of airin the tire that provides it with load carrying capacity and affects the overall perfor mance ofthe vehicle The tire inflation pressure is anumberthat ind
67. iable in that it is a 3 sided handle with cast into the handle The new Type hose connection uses the external threading on the Type I OPD valve and black or green plastic The new regulations mandating this new propane equipment and rules were created and established by the NFPA National Fire Protection Association and are administered by the See Fig 31 a fire Fig 31 New OPD ADANGER IF YOU SMELL PROPANE 1 Extinguish any open flames pilot lights and all smoking materials 2 Do not touch electrical switches 3 Shut off the propane supply at the container valve s propane supply connection 4 Open doors and other ventilating openings 5 Leave the area until odor clears 6 Have the propane system checked and leakage source corrected before using again FAILURE TO COMPLY COULD RESULT IN EXPLOSION RESULTING IN DEATH OR SERIOUS INJURY 00 20 Single Propane Bottle Single propane bottles are mounted to a bracket or tray welded to the A frame using tie down hook straps See Figs 32A amp 32B Fig 32A amp 32B Single propane bottle and retainer straps Double Propane Bottles Double propane bottles come installed on some models The regulator is somewhat different from that on the single bottle and the hold down brackets are different Refer to the photographs See Fig 33 and Fig 34 Fig 33 Auto switch over valve Fig 34 D
68. ic brakes are powered by the tow vehicle and are actuated by an electronic controller mounted under the dash in front of the driver The brakes will operate automatically during deceleration or can be hand operated Connection to the trailer is provided for in the car to camper pigtail and trailer chassis harness Install and adjust an electronic brake controller according to manufacturer specifications See 12 Volt Schematic See also Service Interval Chart page 36 Propane System Propane isan efficient inexpensive portable fuel that burns readily with intense heat It is used for cooking heating and refrigeration The propane systems are designed and built to rigid standards They are tested before leaving the factory and with proper care and maintenance they are safe Except for simple connection tightening take your unit to the dealer for propane problems The propane bottle should always be filled and the regulator checked by an authorized propane supplier Read the manufacturers instructions before using propat STARCRAFT RV Inc is not responsible for personal injury or property damage resulting from improper use or maintenance of propane appliances or systems Propane has a distinctive odor you might notice this you light the appliances If you smell propane immediately investigate the source The propane is heavier than air and settles in low areas could cause suffocation or create a fire
69. icates the amount of air pressure measured in pounds per square inch psi a tire requires to be properly inflated You will also find this number on the vehicle information placard expressed in kilopascals kPa which is the metric measure used internationally Vehicle manufacturers determine this number based on the vehicle s design load limit that is the greatest amount of weight vehicle can safely carry and the vehicle s tire size The proper tire pressure for your vehicle is referred to as the recommended coldinflation pressure you will read below it is difficult to obtain the recommended tire pressure if your tires are not cold Because tires are designed to be used on more than one type of vehicle tire manufacturers list the maximum permis sible inflation pressure on the tire sidewall This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions Checking Tire Pressure It is important to check your vehicle s tire pressure at least once a month for the following reasons Most tires may naturally lose air over time Tires can lose air suddenly if you drive over a pothole or other object or if you strike the curb when parking With radial tires it is usually not possible to determine underinflation by visual inspection For convenience purchase a tire pressure gauge to keep in your vehicle Gauges can be purchased at tire dealerships
70. ing Aqualon will be answered by The Astrup Company 800 78 7601 NOTE Starcraft RV Inc also has available through the Parts Department cleaning agents to help keep tents in like new condition They are Apseal Fabric Protector Vinyl Clean and Fabric Shampoo 39 Serial Number Identification Form The following information will be necessary one of your appliances requires warranty service Fill in the available information as soon as possible EQUIPMENT MAKE Camping Trailer MODEL NUMBER SERIAL NUMBER Door Key Furnace Range Refrigerator Ice Box Water Heater Option Weights OPTION Tires 5 30 x 120 57175 80D 13C 17235 75 R15 ST205 75 014 Vinyl Tire Cover Vinyl Bottle Cover Single Double WEIGHT Bicycle Carrier Boat Rack Self Storing Awning 7 Screen Room Sus w 22 9 LBS 1 5 LBS 19LBS Bunk Light Double propane Bottles w Auto Regulator 40 OPTION Battery Gauge Suburban Furnace Refrigerator 3 way Dometic RM 2193 Dometic RM 4223 Slideouts 3 way Dometic RM 7401 Air Conditioner 13 5 Domestic Brisk Air Water Heater w Faucet amp Pump Electric Brakes Outside 110 Volt Recept Step Clothes Bar Outside Shower Outside Access Door WEIGHT 2LBS 119 2 LBS 23 2 LBS Convenience Package Deluxe Package Space Sta
71. ious even fatal shock Your system might burn out a power cord rated at less than 30 amps WARNING If using 110 volt appliances outside the camper use only the exterior receptacle which is protected by GFI ground fault interrupter circuit breal electrical shock to protect against 8 Towing your vehicle Never travel with ahitch mounting below or more than 3 inches above a level traller or a hitch weight that overloads the tow vehicle axle Carefully calculate and follow the weight capacity instructions contained in this manual Folding Camping Trailer Owner s Manual Printed in U S A 6 2007 Introduction This manual contains operating and maintenance information that will familiarize you with your unit along with some helpful suggestions to get you started Most information applies to the fullrange of camping trailers Starcraft RY Inc RV manufactures specific characteristics of certain units are clearly titled Photographs of unfamiliar items will help you quickly become acquainted with them Dealer s Responsibility Your Starcraft RV Inc RV dealer is responsible for servicing your warranty claims under Starcraft RV Inc s Warranty program but he does not himself warrant the unit The dealer also responsible for pre delivery inspection on all new units sold to his customers and for the Dealer Review described below Owner s Responsibility Proper maintenance and care of your Starcraft
72. ity of our dealers and they can handle just about any problem that might come up with your unit If you find after going to the dealer that you do not receive satisfaction you may write Starcraft RV INC Warranty Service Box 458 Topeka IN 46571 Service amp Service Chart The operations listed in the Service Chart should be performed on a regular basis If you are not prepared or equipped to handle these steps please have them performed by your Starcraft RV Inc Dealer or other qualified service technician SERVICE INTERVAL Each 500 1 000 2 500 3 000 5000 10 000 T p Miles Miles Miles Miles Miles Miles Weekly 3Oday 90day 3months 6months Yearly Service To Be Performed Pack wheel bearings x Check brake operation x Adjust brakes Service brakes Inspect safety chains Inspect wiring Check tire inflation amp wear Inspect hitch components Lubricate coupler latch amp Lubricate hinges Lubricate locks Inspect and clean vents Check lug nut torque Sanitize fresh water system Clean drapes and interior fabrics Inspect exterior seams and openings Reseal exterior seams and openings Clean battery cables terminals Check battery fluid levels Inspect suspension Fresh water tank screen Check clean and lubricate winch see Standard Care Grease master tube on lift system The seal along the edg
73. l increase the heating load on the furnace somewhat but it will greatly reduce condensation You should increase ventilation when large numbers of people are present NOTE Even when it is raining or snowing outside air is much drier than interior air and will effectively reduce condensation 2 Install a dehumidifier The use of a dehumidifier will reduce the need for outside ventilation As a result the heating load on the furnace will be reduced 35 Warranty Repairs Your new unitis the result of Starcraft RV Inc s dedication to provide a product that will assure years of camping enjoyment This dedicationis extended through the design engineering and manufacturing as well as customer service and repairs Should problem develop with your new Starcraft RV Inc as a result of workmanship or materials we want it corrected and back in service just as much and just as quickly as you do The first place to seek correction of a warranty problem is always at the dealership where you bought the trailer There is a network of dealers across the United States and Canada who are authorized to perform warranty repair work For prompt efficient service please use your Owner Protection Service Identification Card at the Starcraft RV Inc servicing dealer or facility where the repairs are being made Keeping the respect and satisfaction of our customers is most important at Starcraft RV Inc We are proud of the qual
74. l of the tire or the outward facing sidewall of an asymmetrical tire that has a particular side that must always face outward when mounted on a vehicle Light truck LT tire A tire designated by its manufacturer as primarily intended foruse on lightweight trucks or multipurpose passenger vehicles Load rating The maximum load that a tire is rated to carry for a given inflation pressure Maximum load rating The load rating for a tire at the maxi mum permissible inflation pressure for that tir Maximum permissible inflation pressure The maximum cold inflation pressure to which a tire may be inflated Maximum loaded vehicle weight The sum of curb weight accessory weight vehicle capacity weight and production options weight Measuring rim The rim on which a tire 15 fitted for physical dimension requirements Non pneumatic rim A mechanical device which when a non pneumatic tire assembly incorporates a wheel supports the tire andattaches either integrally or separably tothe wheel center member and upon which the tire is attached Non pneumatic spare tire assembly A non pneumatic tire assembly intended for temporary use in place of one of the pneumatic tires and rims that are fitted to a passenger car in compliance with the requirements of this standard Non pneumatic tire A mechanical device which transmits either directly or through a wheel or wheel center member the vertical load and tractive forces
75. l shut the converter down Ifthis overload short circuit situation develops and 12 volt DC output ceases determine the cause and location A short circuit will shut the converter down instantly even before a fuse is blown A red LED at of the fuse locations indicates a blown fuse or open 12V circuit such as a loose or cut wire Once the fault is corrected the converter will come on again If an output fuse has been blown replace it When the converter 12 volt DC output has shut down 110 volt AC will still be available in the camper An AC input fuse is built into the circuit board to protect the converter board from high AC voltage input spikes If the AC input fuse blows there will be no 12 volt output but you will still have 110 volt AC in the camper recepts The AC input fuse is replaceable The converter has an automatic battery maintenance processor which keeps the battery charged while the unit is plugged in This prevents overcharging of the battery and also Prevents sulfating of the battery Because of circuit design the converter when not in operation will draw current from the battery on an average of 10 milliamperes Additionally the propane detector will draw approximately 75 milliamperes To avoid a dead battery during long termsstorage which will occur in 10 to 20 days depending on battery condition disconnect the battery from the converter This can be accomplished by 1 disconnecting the positive battery cable
76. ll allow you the owner to make choices that fit your travel and camping needs When loading your cargo be sure it is distributed evenly to prevent overloading front to back and side to side Heavy items should be placed low as close to the axle positions as reason able many items on one side may overload a tire The best way to know the actual weight of the vehicle is to weigh it at public scale Talk to your RV dealer to discuss the weighing methods needed to capture the various weights related to the RV This would include weights for the following axles wheels hitch or pin in the case of a trailer and total weight How Overloading Affects Your RV and Tires The results of overloading can have serious consequences for passenger safety Too much weight on your vehicle s sus pension system can cause spring shock absorber or brake lure handling or steering problems irregular tire wear tire failure or other damage An overloaded vehicle is hard to drive and hard to stop In case of serious overloading brakes can fall completely Particularly on steep hills The load a tire will carry safely is a combination of the size of tire its load range and correspond ing inflation pressure Excessive loads and or underinflation cause tire overloading and as aresult abnormal tire flexing occurs This situation can generate an excessive amount of heat within the lire Excessive heat may lead to tire failure Itis the ai
77. ll not be covered under warranty NOTE If at all possible we recommend storing the unit inside Condensation Effects of Long Term Cool Weather Occupancy Yourtent camper was designed primarily forrecreational use and short term occupancy If you expectto live in your camper for extended periods of time or in cold or cool weather be prepared to deal with condensation and the humid conditions that may be encountered The normal activities of even a small number of occupants in the relatively small volume of modern recreational vehicle with its thin walls and tight construction will lead to rapid saturation of the air inside the trailer and the appearance of visible moisture especially during cold weather Estimates indicate that a family of four can vaporize up to three gallons of water daily through breathing cooking bathing and washing Unless this vapor is carried outside it will condense on the inside of the tent sides or bunkend ceiling as moisture In cold weather it will appear as frost or ice It may also condense in the walls or the ceiling and appear as stains the paneling Condensation is function of nature and is not a warranty matter Controlling Condensation Interior condensation can be reduced during cold weather with the following steps 1 Ventilate with outside air Partially open a roof vent and windows to provide controlled circulation of outside air to the inside of the trailer This wil
78. ll tires because it is not required by law M S 5 or M S indicates thatthe tire has some mud and snow capability Most radial tires have these markings Speed Rating The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time The ratings range from 99 miles per hour mph to 186 mph These ratings are listed below Note You may not find this information on all tires because it is not required by law Letter Rating Speed Rating 99 mph 106 mph 112 mph 118 mph 124 mph 130 mph 149 mph 168 mph 186 mph For tires with a maximum speed capability over 149 mph tire manufacturers sometimes use the letters ZR For those with a maximum speed capability over 186 mph tire manufacturers always use the letters ZR U S DOT Tire Identification Number This begins with the letters DOT and indicates that the tire meets all federal stan dards The nexttwo numbers or letters are the plant code where it was manufactured and the last four numbers represent the week andyear the tire was built For example the numbers 3197 means the 31st week of 1997 The other numbers are marketing codes used at the manufacturer s discretion This informationis used to contact consumers if a tire defect requires a recall Tire Ply Composition and Materials Used The number of plies indicates the number of layers of rubber coated fabric in the tire In general the greater the number of plies the more
79. m slides rearward to operate ball clamp To latch on the ball simply slide the mechanism forward NOTE Starcraft RV Inc couplers are not adjustable for ball fit See Figs 3 amp 4 NOTE For safety and to prevent possible unlatching all trailer coupler latches when in transit should be secured with a safety pin a 1 4 bolt or a padlock Safety Chain Installation NOTE IT IS THE DEALER S RESPONSIBILITY TO ENSURE THAT THE SAFETY CHAIN IS INSTALLED CORRECTLY BEFORE THE UNIT IS DELIVERED Fold Down Camper Safety Chain Installation 1 Thread the chain into the frame structure from the underside where the coupler and A frame join threading the chain around the jack tube 2 Center the chain for equal lengths on each side With chains at equal lengthsinserta 3 8 x 1 1 2 grade 5 bolt with a 3 8 washer through a link of each chain as close to the coupler as possible with a second washer and a locknut turned flush with the end of the bolt See Fig 5 amp 5 Fig 5 amp SA Starcraft RV Inc safety chain installed and bolted Safety Chain Usage Cross the safety chains provided with your camper under the frame and attach them to the hitch platform or to eyebolts installed in the towing vehicle NOTE State regulations require that the safety chains must be crossed under the tongue to prevent a hitch or coupling failure from dropping the tongue on the road If a chain is damaged regulati
80. ming the interior The vinyl windows or bunk ends may crack 4 Do not use butane in your propane system It will not vaporize below 32 F Propane will continue to vaporize to44 below zero Note thatheating consumes propane rapidly so monitor the supply closely 5 When cooking keep the vent and or window open to prevent condensation buildup and possible asphyxiation 6 When camping in cold weather cross ventilation helps slow condensation forming on the canvas Storage NOTE Open the camper every two months and inspect its general condition It instead of using your camper during the winter months you must store it follow these steps 1 Cleanitout thoroughly Remove all perishable or usable food and medicine Wipe the refrigerator out with a damp cloth and baking soda and leave door propped open Vacuum the upholstery and remove all the stains Clean the floor Remove draperies and clean and store them inside the unit Shut off the propane outlet at the tanks Level the unit for good drainage Open all the faucets and the drain valve on the water heater Remove the drain cap to empty the pipes andreinstall cap Close all the faucets and drains Blow out water heater Pour about 1 2 cup of potable RV antifreeze or one of the solutions listed below into the sink and shower drains to prevent freezing If so equipped run the 12 volt pump to make certain that it is protected by the antifreeze sol
81. ndividual problems between you your dealer or Starcraft RV Inc To contact NHTSA you may either call the auto Safety hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline STARCRAFT RY INC Box 458 Topeka Indiana 46571 Telephone 260 593 2550 EXTENDED LIMITED WARRANTY FOLDING CAMPING TRAILERS FLOOR LIFTER SYSTEM ROOF TENT SUMMARY OF LIMITED WARRANTY Starcraft RV Inc provides extended limited warranties on the floor liter system roof and tent of folding camping trailers as outlined below Starcraft RV Inc warrants that all parts of our manufacture are free from substantial detects in materials and workmanship during the warranty period under normal use and service when used for its intended purpose of recreational travel and camping The warranty period shall begin on the date the vehicle is sold to the first retail purchaser These extended warranties are not transferable to a second purchaser FLOOR Starcraft RV Inc extends to the original purchaser a limited lifetime warranty on the floor against functional defects in material and workmanship in the structural integrity of the floor itself for the lifetime of the folding camping trailer EXCLUSIONS TO FLOOR WARRANTY Damages to the floor itself caused by standing water are not
82. nent residence Note It shall be concluded that the RV has been used as a residence if you use it as your primary residence or for full time travel normal wear tear or usage such as tears punctures soiling mildew fading or discoloration of exterior plastic or fiberglass or soft goods such as upholstery drapes carpet vinyl screens cushions mattresses and fabrics the effect of condensation or moisture from condensation inside the RV mold or any damage caused by mold to the inside or outside of the RV imperfections that do not affect the suitability of the RV for its intended purpose of recreational use or items that are working as designed but that you are unhappy with problems including water leaks related to misuse mishandling neglect or abuse including failure to maintain the RV in accordance with the owner s manual or other routine maintenance such as proper use storage inspections lubricating adjustments tighten ing of screws tightening of lug nuts sealing rotating tires damage due to accident whether not foreseeable including any acts of weather or damage or corrosion due to the environment theft vandalism fire or other intervening acts not attributable to Starcraft RV Inc damage resulting from tire wear or tire failure defacing scratches dents chips on any surface or fabric of the RV damage caused by off road use overloading the RV or alteration of the RV or any of its components or parts wheel alig
83. nfamiliar city water connection without first checking whether a pressure reducing coupler is required It must not be over 60 PSI COMPONENT 110 Volt AC Auxiliary Battery Fire Extinguisher Pigtail or Connector Aluminum Fiber glass amp ABS Plastic Locks Roof amp Seams Extrusions Starcraft RV Inc Lifter System Winch Air Conditioner Tent Assembly STANDARD CARE Examine wires and ground Check liquid level twice month Keep charged Keep terminals clean Disconnect battery from converter for long term storage sure it is charged Check pressure monthly and note on inspection tag Check wires and insulation Use warm soapy water mild detergent and a soft bristled brush Wax with a nonabrasive liquid or paste wax Lubricate with graphite Inspect at least every 60 days Check for gaps and re caulk using a 4999A Dow silicone sealer available from Starcraft RV Inc or another brand of pure 100 silicone caulk A similar procedure should be followed for the roof vent and screws This procedure must be done at least once a year or sooner if necessary All should be waxed with a good nonabrasive liquid or paste wax to help preserve the finish and avoid pitting Inspect cable for fraying Inspect spring tubes and spring tube connections at master tube and litters for damage Grease master tube annually Two grease zerks are provided on the master tube One good pump of grease should be suffici
84. ng the tank when being filled at the 80 level preventing It also contains new improved more sensitive excess flow valve which will prevent propane escaping into the atmosphere on all full tanks with no hoses or regulators connected On the old tank valves you could open the valve and empty the tank into the atmosphere Because of the new more sensitive excess flow valve we all must learn how to open tank valves After filling a tank and reconnecting it to the propane system you MUST open the Type 1 tank valve SLOWLY Opening the tank valve quickly will lock out the new excess flow valve preventing propane flow into the propane system If this happens close the tank valve disconnect the L P hose at the tank to bleed off pressure Reconnect the hose and open the valve very slowly check the reconnection for leaks with 50 50 solution of liquid soap and wat flow valve will not lock out when an furnace comes on Regarding old tanks and valves and the new regulations now effect As of October 1 1998 any propane tank 4 40 Ibs which has reached its 12 year recertification date 12 years from date of manufacture stamped onto the tank must either be replaced or refitted with the new Type 1 valve It will probably beless expensive toreplace the tankas areplacement valve will likely be more expensive than a new tank with a new Type valve on it The new Type OPD valve is easily identif
85. nment or adjustments to axles when caused by improper maintenance loading or damage from road hazards including off road travel wheel damage or balancing or damage from tire failures In addition this limited warranty does not cover any material component or part of the RV that is warranted by another entity including by way of example handling braking wheel balance muffler tires tubes batteries gauges generator jacks inverter microwave television DVD VCR CD player tape player radio speakers television refrigerator range water heater stove carbon monoxide detector smoke detector furnace or any air conditioner Note The written warranty provided by the manufacturer of the component part is the direct responsibility of that manufacturer Defects and or damage to interior and exterior surfaces trim upholstery and other appearance items may occur at the factory during delivery of the RV to the selling dealer or on the selling dealer s lot These items are usually detected and cor rected at the factory or by the selling dealer prior to delivery to the retail customer You must inspect your RV for this type of damage when you take delivery If you find any such defect or damage you must notify the selling dealer or Starcraft RV Inc immediately to have these items covered by this limited warranty and to have work performed on the items at no cost to you as provided by this limited warranty The owner is responsible to inspec
86. nsist of male pipe thread fittings with screw on caps See Fig 27 5 Open the drain valve on the bottom of the water heater as well as the water heater safety valve See Fig 28 s Fig 27 Low point drains typical Fig 28 Water heater pressure relief valve at top drain valve anode at bottom DO NOT run the pump without water in the system Always keep the pump switch off when the system is empty or when connected to city water Running the pump dry can damage it and will void the warranty NOTE when draining the water heater use a 1 1 16 socket to remove the drain plug The drain plug is also the sacrificial anode which protects the tank from chemical deterioration and electrolysis As the water heater is used and ages the anode will deplete It will have rather disgusting eaten away appearance This is normal When completely or mostly gone it should be replaced Winterizing the Water system Once you have drained the water system as instructed above the system can be winterized in two ways The first step in either approach is to pour at least half gallon of potable antifreeze into the water tank Then turn on the pump to draw antifreeze through the water pump thus winterizing the pump You may use store bought potable non toxic RV antifreeze It you choose to do so you can winterize the whole trailer with antifreeze This will require additional antifreeze If your camper has aw
87. ntil the coupler is clear of the hitch ball When setting up on soft ground place board under the dolly wheel 2 Release the roof latches See Fig 7 Fig 7 Roof latch 3 Slide the crank handle into the crank shaft and turn the crank handle clockwise until red gauge wire becomes tight DO NOT OVER CRANK THE WINCH 4 After the roof has been raised set the stabilizer jacks The main corner jacks are BAL screw jacks which are crank operated To operate the BAL screw jacks simply place crank handle onto shaftandturn To lower turn clockwise Toretract turn counter clockwise 5 Find bed supports under bed mats Hang front U bed supports onfrontwall placing legs in A frame bracket hole closestto front wall Hang rear scissor supports on rear wall placing legs in bumper slots See Fig 8 9 and 10 Fig 9 Set up bed with braces in place 21 Fig 10 Rear bed braces 6 Pull beds out Install single tube supports on frontbeds using A frame bracket hole toward coupler Larger campers with 60 beds on the rear will also have single tube supports CAUTION The bunk braces must be in place before pulling out the bunk The bunk will not support itsel Damage to the slide mechanism could result 7 Zip down the tent at the four lifters The bunkend side panel goes between the lifter and the wall cap bed slide moulding Velcro the bunkend side panel to the wall cap bed slide at the lifters Wrap
88. o all of the following 1 Notifyanindependent authorized dealer of StarcraftRV Inc or Starcraft RY Inc of the substantial defectinmaterialor workmanship attributable to Starcraft RV Inc within the warranty coverage period designated 2 Provide the notification mentioned in 1 above within ten 10 days of when the owner discovered or should have discovered the substantial defect in material or workmanship attributable to Starcraft RY Inc 3 Promptly schedule an appointment with and take the RV to an independent authorized dealer of Starcraft RV Inc or Starcraft RV Inc for repairs and 4 Pays any freight or transportation costs import duties fees and all incidental expenses associated with obtaining warranty service For warranty service simply contact one of Starcraft RV Inc s independent authorized service centers for an appointment and then deliver your RV to the service center on the specified appointment date If you need assistance you may contact Starcraft RV Inc at 458 Topeka Indiana 46571 Attn Warranty Department 260 593 2550 or http www starcraftrv com NOTE Starcraft RV Inc does not control the scheduling of service work at the independent authorized dealerships You may encounter some delay in scheduling or completion of work If two 2 or more service attempts have been made to correct any covered defect that you believe impairs the value use or safety of the RV or if it has
89. ocated on the hideaway skirt to space the male snap 4 Insert four metal stake hooks through the metal grommets on the bottom of the skirt Press firmly into the ground See Drawing 2 EXTERIOR OF TRAILER 1 CORNER SNAP LOCATIONS h L con INTERIOR OF TRAILER BOTTOM VIEW OF SLIDE OUT BACK BUNK Diagram shows 4a bed with 19 snaps Drawing 1 RETAINER WASHER 8 p Drawing 3 Starcraft RV Inc spare tire bracket bolt washers amp nut assembly N Drawing 2 Spare Tire Installation All Starcraft RV Inc s have a rear spare tire mount assembly For installation proceed as follows see Drawing 3 1 Insert bolt A through the square hole in the spare tire bracket D 2 Holding bolt A in place slide one retainer washer over thread portion of bolt 3 Follow steps 1 amp 2 for both bolts 4 Place the spare tire over the two bolts and attach nuts C and tighten securely Bunk Light Installation Dome lights now contain a 12 volt power jack for connecting remote bunk lights See Fig 22 amp 23 1 Place the 12 volt light at midpoint on the tent roof and snap it to the tent support bar The cord should be extended toward the light receptacle 2 It is recommended that you wrap the cord around tent support bar a minimum of two times 3 Insert the cord plug into the 12 volt jack in the dome light CAUTION 12 volt lighting
90. ons prohibit welding or splicing new length of chain to it Replace the entire chain and hook assembly Provide enough slack to turn corners freely but do not allow the chain to drag on the pavement Mirrors The mirrors on your car must allow you to see beyond your trailer A set of auxiliary mirrors are invaluable during backing and driving Most not permanent and are quickly installed or removed Propane Set Up If the dealer has not already done request he install the propane bottle holder and bottle s as well as make the necessary connections to the regulator and bulkhead For instructions check the Owner s Packet Either the Starcraft Inc dealer or a qualified propane dealer should then fill the bottle s and check all connections with a leak detector and also check the propane regulator to ensure proper propane pressure to the appliance NOTE Check state regulations where you intend to travel concerning restrictions for propane bottles and equipment WARNING The propane service valve must be shutoff while traveling Failure to comply may result in a fire or explosion if involved in an accident NOTE Starcraft RV Inc is not responsible for personal injury or property damage resulting from improperly maintained propane appliances and systems Pre Travel Check Refrigerator amp Ice Box Loose Items Tires Wheel Lug Nuts Lights both vehicles Hoses drain amp fill Po
91. or is offered as an option to the standard ice box in tent campers A refrigerator has three operating modes propane and 110 volt AC which are primary and 12 volt DC which is for in transit use only Propane or110 volt AC should be used to getthe refrigerator cold initially and for continuous operation while parked The 12 volt DC mode is a temporary maintenance mode only and ONLY beused to keep the refrigerator cold while traveling In the 12 volt DC mode the refrigerator will run on a battery drawing 10 amps continuously as there is no thermostat in the 12 volt DC mode The battery to which the refrigerator is connected must be continuously charged by the tow vehicle If the power source is an on board battery the battery must be charged by the tow vehicle alternator Otherwise connect the refrigerator to the tow vehicle battery NEVER connect the refrigerator to the converter REMEMBER to switch from 12 volt DC to propane or 110 volt AC when stopped for extended periods or when at the campground See also Electrical System page 28 More detailedinstructions will be foundin the manufacturer s owner s manual pertaining to startup operation and defrosting of the refrigerator NOTE On electrical switches ON and OFF Several suggestions to reduce the cooling load are 1 Cool the night before departure in propane or 110 volt mode 2 Freeze or precool the items you can 3 Park your camper in the shad
92. orking height Roof mounted awnings should have the poles and rafters removed or collapsed as the roof is lowerec 8 Lower the roof and latch the roof latches 9 Stow the step Take Down slideout models Takedownforslideoutmodel campers exceptforthe slideout itself is the sameas any other camper Before lowering the roof the slideout must be knocked down and pushed in Interior 1 Remove slideout dinette cushions Store seat back cushions dinette Store seat cushions whereveryou can find space Fold seatbacks downand place the table in the storage position between the dinette seats 2 Remove bunkend tent support pole and store under the bed mattress Fold tent bow down onto dinette Exterior 1 Unfasten the velcro and pull the tent out of the tent retainer the front and rear slides of the slideout room See Fig 16 page 16 2 Push slideout room in 3 Pull slideout tent outside camper allowing it to hang down onthe outside of slideout before pushing bedinto camper When beds are in replace the slideout tent inside the camper on top of the beds This procedure is performed to avoid damaging the slideout tent when pushing the beds into the camper Miscellaneous Appliances amp Accessories Although the appliances operate much like the ones in your home carefully read the operation and maintenance instructions Specific instruction sheets manuals and warranty cards are found in the owner s packet
93. osion if a propane line under pressure were ruptured in an accident In addition to being unsafe it is ILLEGAL in some states to operate a propane appliance while the vehicle is in motion 4 Refilling the propane bottle Never smoke or light an open flame either inside your unit or near it while the propane bottle is being refilled Use an approved leak detector kit or soapy water solution when checking for leaks never use an open flame To avoid an explosion when you reinstall your bottle make sure that all valves are off and pilot lights out BEFORE YOU OPEN THE SERVICE VALVE ON THE REFILLED BOTTLE 5 Cooking Great caution should be exercised when cooking inside your camper Cooking devices emit exhaust fumes which contain deadly carbon monoxide Combustion also consumes oxygen which is necessary for breathing to sustain life therefore steps mustbe taken to disburse carbon monoxide and supply combustion in order to avoid asphyxiation Open the roof vent and a window to provide adequate ventilation when cooking Portable cooking devices including grills and stoves which burn wood or charcoal should never be used inside your camper as they may cause fire or asphyxiation AWARNING ITIS NOT SAFE TO USE COOKING APPLIANCES FOR COMFORT HEATING Cooking appliances need fresh air or safe operation Before operation 1 Open overhead vent or turn on exhaust fan 2 Open window FAILURE TO COMPLY COULD RESULT
94. ouble propane bottle installation Auto Switch Over Valve The auto switch over valve is part of the pressure regulator and is at the top of the regulator Notice the plastic dome with pop up red green indicator The purpose of the switch over is to allow automatic switching from an empty tank to the second presumably full tank See Fig 33 When two full tanks are installed open both tank valves When one tank goes empty a red indicator will pop up in the dome The valve will automatically switch to the full tank On the front of the switch over valve is a black plastic lever Move the lever toward the full tank Whichever way you move it it will be to the full tank Once you have moved the lever toward the full tank the green indicator will again appear You may now close the valve on the empty tank remove the tank and have it refilled Reinstall the full tank connect the hose and open the tank valve NOTE Both tank valves must be open in order for auto Switch over to occur Filling Propane Bottles Turn propane appliances in the camper to the OFF position and close the service valve on top of the propane bottle s finger tight Disconnect POL nut right hand thread from the propane bottle then remove the bottle s from the mounting frame Take the bottle s to an authorized propane supplier to be filled Always transport the bottle in an upright position When installing filled bottles fasten the bottle s securely
95. pneumatic rim and the vehicle or in the case of non pneumatic tire as sembly not incorporating a wheel a mechanical device which attaches either integrally or separably to the non pneumatic tire and provides the connection between tire and the vehicl Wheel holding fixture The fixture used to hold the wheel and tire assembly securely during testing Exterior Set Up non slideout models Before setting up If a boat bicycles or any luggage is being transported remove it from the roof carrier BEFORE raising the roof Block the trailer wheels whenever you unhitch DO NOT raise or lower the roof with the stabilizer jacks set The jacks may induce some twist in the frame which could throw the lift system temporarily out of alignment Raising or lowering the roof under these conditions could cause damage to the lifter system REMEMBER The stabilizer jacks should not be used to levelthe camper Release the roof latches BEFORE attempting to crank up the roof FAILURE TO DO SO WILL RESULT IN DAMAGE TO THE LIFTER SYSTEM which will not be covered by warranty NOTE Canopy or add a room options should be attachedto the camperbefore the roofisraised Camping trailers equipped with awnings should have the poles and other hardware removed from the roof mounted carrying case 1 Position the trailer on a level spot and lower the dolly wheel jack until the dolly wheel touches the ground Release the coupler and crank the jack down u
96. r RV and will feel free to recommend a Starcraft to other members of your family your friends and neighbors as well Most Cordially Starcraft Inc Family of Employees Starcraft RV Inc Box 458 Topeka IN 46571 www starcraftrv com of Contents Stanceart RV Inc 1 Year Livrreo WARRANTY 5 RV Inc Liurreo Roor WARRANTY Spectat Pnoctpunts Iyrnopucriov Dealer s Responsibility Owner s Responsibility Insurance Coverage Dealer Review Pre PLannina Pre Deuiverey Hitch Requirements Wire Harness Pigtall Installation Break Away Switch Dolly Wheel Jack Coupler Safety Chain Installation Safety Chain Usage Mirrors Propane Set Up Pre Travet Tur PREPARATION Sanitize Water System 12 Frame amp Running Gear 12 Spare Bulbs 12 1 Driving 13 Braking amp Emergency Stops Runaway Camper 13 13 Backing 13 Tire Change 13 Tires Wheel Lug Nuts Federal Information Sticker Load Limits and Weight Distribution To Wace vour Tow Ano RV Weight Distribution amp Rating Definitions Traller Weight Information Tine Savery Set Up Non Serup supeour Intenion Sink Cabinets Tables Beds Carry Out Rang Drape Retainer Cord Inst
97. r pressure that enables a tire to support the load so proper inflation is critical Since RVs can be configured and loaded in many ways air pressures must be determined from actual loads determined by weighing and taken from the load and inflation tables provided by the tire manufacturer These air pressures may differ from those found on the certification abel However they should never exceed the tire limitation for load air pressure you discover that your tires cannot support the actual weights the load will need to be lightened Tire Safety Tips Preventing Tire Damage Slow down if you have to go over a pothole or other object in the road Do not run over curbs or other foreign objects in the roadway and try not to strike the curb when parking Tire Safety Checklist Check tire pressure regularly at least once month including the spare Inspect tires for uneven wear patterns on the tread cracks foreign objects other signs of wear or trauma Remove bits of glass and foreign objects wedged in the tread Make sure your tire valves have valve caps Check tire pressure before going on a long trip Do not overload your vehicle Check the Tire Information and Loading Placard or User s Manual for the maximum recommended load for the vehicle SECTION 2 trailers only Steps for Determining Correct Load Limit 1 Locate the statement The weight of cargo should never exceed XXX kg or XXX Ibs on your v
98. start get all people outside Use the fire extinguisher If the fire cannot be extinguished quickly GET OUT Close the propane service valve and call the fire department DO NOT re enter the unit until officials declare it safe Replace a used fire extinguisher as soon as possible Emergency Exits Emergency exits are identified by an EXIT sticker located on the ceiling or on bunk end panel See Fig 38 Make sure that everyone who uses the camper knows where the exits are and is able to operate them in an emergency In the unlikely event of an emergency grab the zipper pull at the lower edge of the tent assembly at the corner lifter post and pull up This same procedure can be used at all four corner lifter posts Prevention is the best form of safety Follow the same rules you would at home Follow the propane systeminstructions carefully and perform the periodic maintenance suggestions 1 DO NOT smoke in bed lectrical circuits or lighters as 2 DO NOT overload 3 DO NOT 5 DO NOT permit children to play with the propane or electrical appliances Fig er Cold Weather Use Ifthe camperis tobe used during the winter months several precautions must be taken 1 Donotusethe stove for comfortheating Asphyxiation could result 2 Use anontoxic antifreeze solution in the water system or blow the system dry 34 3 Do not attempt to raise the roof when the temperature is below 20 F without pre war
99. system by a 12 volt water pump or city water pressure Water Fills There are two water fils on Starcraft RV Inc campers See Fig 25 and Fig 26 The city water fill uses a hose connection which can be used to provide water pressure without the use of the 12 volt pump The country or gravity water fill is used to pour water into the storage tank when water hook ups are not available Fig 25 City water fill Fig 26 Gravity water fill 26 When an optional water heater is installed conventional hot cold mixing faucet willbe installed This faucet will operate on 12 volt demand pump or city water pressure Sink Drain The outlet port for the sink drain is located directly beneath the sink area under the trailer Connect black garden hose to the sink drain fixture and run it to a park service septic outlet or drain directly into a portable holding tank NOTE Sink drainage through a garden hose will be very slow The longer the hose is the slower it will drain To avoid contaminating your water system use a white hose for fresh water and a black hose for drainage If you use buckets paint or label them Demand Pump The pressure in the internal water system comes from a 12 volt demand pump Open the faucet the first time you turn on the demand pump until the water flows steadily then close the faucet When the system is pressurized the pump will stay until you use water Then the pump
100. t the RV prior to signing the Inspection and Acceptance Declaration section of the Owner Protection Warranty Registration EVENTS DISCHARGING STARCRAFT RV INC FROM OBLIGATION UNDER WARRANTY Certain things completely discharge Starcraft RV Inc from any obligation under this warranty and void it By way of example the following shall discharge Starcraft RV Inc from any express or implied warranty obligation to repair or replace any defect that results from any rental or other commercial use or purchase of the RV as defined in this warranty any defect in a separately manufactured component part owner neglect or failure to provide routine maintenance See Owner s Manual unauthorized alteration off road use collision or accident whether or not foreseeable including any acts of weather or damage corrosion due to the environment theft vandalism fire explosions overloading in excess of weight ratings and tampering with any portion of the RV LEGAL REMEDIES Any action to enforce any portion of this limited warranty or any implied warranty shall be commenced within six 6 months after expiration of the warranty coverage period designated above Any performance of repairs shall not suspend any limitation period from expiring Any performance of repairs after the warranty coverage period has expired or performance of repairs regarding any thing excluded from coverage under this limited warranty shall be considered
101. t the tralleraxle s and tongue or pin UVW Unloaded Vehicle Weight is the total weight of this trailer as manufactured at the factory It GWR Minus UVW CCC for this taller includes all weight at the trailers axie s and tongue or pi It applicable it also includes full generator including fuel engine and coolants ccc Cargo Carrying Capacity is equal to GVWR minus each of the following UVW full fresh potable water weight including water heater and full propane gas weight CARGO CARRYING CAPACITY COMPUTATION Minus feesh water weight of 25 gallons 8 3 ibsial Minus propane weight of gallons 4 2 gt Dealer installed equipment wil reduce CCC Calculated using average vehicle weights CONSULT OWNER MANUAL S FOR SPECIFIC WEIGHING INSTRUCTIONS AND TOWING GUIDELINES POUNDS KILOGRAMS 2820 1279 2022 E 208 94 20 9 259 Fig 6A 4 With the RV still attached to the tow vehicle weigh each wheel position separately to ensure each tire is not overloaded TO DETERMINE THE WHEEL POSITION WEIGHT 5 Pull the RV onto the scale so only one tire is on the scale Record the weight Your RV must remain as level as possible on the scale even though an axle of side is not physically on the scale Obviously to obtain the side to side weights there must be enough space on either side of the scale to accommodate the RV being partially off the scale 6 To calculate
102. terature or from the cargo carrying capacity label located in each trailer 4 5 iscending or Verify the towing capacity of your tow vehicle If you don t know aren t sure ask your automotive dealership sure to match its tow rating to the loaded not dry weight of your trailer GVWR Include the weight of water LP gas additional accessories clothing food and gear Be sure the weight of the tow vehicle plus the weight of your trailer do not exceed the GVWR of the tow vehicle Braking amp Emergency Stops Anticipate stops well in advance so you can avoid panic stops which can cause your camper to Jackknife resulting in possible accident and injury When adjusted correctly the brake controller in your tow Vehicle should apply the camper brakes if so equipped slightly before the brakes on the tow vehicle take effect This will avoid the tendency of the camper to jackknife in emergency braking situations or on slick pavement Runaway Camper In the event your camper should disconnect from the hitch on the tow vehicle reduce your speed slowly and edge over into the shoulder as soon as you can do so safely Properly connected safety chains will keep the camper connected to the tow vehicle Swaying If your trailer starts to sway or fishtail DO NOT let up on the 13 gas or apply the car brakes Avoid quick corrective steering changes Keep a steady or slightly increased pressure on the gas pedal
103. the fully loaded towing vehicle including passengers for motorized products 150 pounds each all cargo fluids etc plus the weight of the fully loaded towed vehicl Gross Vehicle Weight Rating GVWR Means the maximum permissible weight of the trailer The GVWR is equal to or greater than the sum of the unloaded vehicle weight plus the net carrying capacity Unloaded Vehicle Weight UVW Means the weight of the trailer as built at the factory If applicable itincludes full generator fuel engine and coolants The UVW does not include cargo fresh water propane dealer installed accessories Net Carrying Capacity Means the maximum weight of all personal belongings food fresh water propane tools dealer installed accessories etc that can be carried by the trailer NCC is equal to or less than GVWR minus UVW Tongue or Hitch Weight Following are a couple simple formulas to express the above UVW NCC GVWR UW GVWR NCC Tire Safety NHTSA Hotline Number 1 888 327 4238 This portion of the Owner s Manual contains tire safety in formation as required by 49 CFR 575 6 Section 1 basedin parton the National Highway Traffic Safety Administration s Brochure entitled Tire Safety Everything Rides It contains the following items Tire labeling including a description and explanation of each marking on the tires and information about the DOT Tire Identification Number TIN
104. tion TJ eT ERT 90 20 80 TIA 6600 5109 orra mw i SINGI 149808915 ahve WALSAS 5002 se 31m HOLIAS N NDI123NNDO AV LIVAOUELS ossi 3wos 3190 A8 S3ONVED NUITSTS TUUS 30123130 ADLANDI 329Nan4 lt m le 85 RR 5 G e R E E lt lo OLVW3HOS SISSVHO 335 BET 5 S SUR AN3I1VE 01 rb B ES ESC YENES 3979 30g TABA m z INNE a z ama 3LIH 33438 en WE HOLIAS 5600 6109 I 4 135 WDRECHOE i 0 100 forra man SINGI OLLWW3HIS GION si l MAY wo 2 Or eem 2520 oS EL 1 EL J H i Alle 8 AND i AVAV AV3SE
105. to perform pre delivery inspection with the customer and to repair and replace any parts sary and correct defects in materials or workmanship prior to delivery AND MAINTENANCE It is the Owner s responsibility to perform proper care and maintenance of the RV and to assure correct load distribu tion For details regarding this please see your Starcraft RV Inc owner s manual and the owner s manuals of other compo nent part manufacturers These outline various care and maintenance that is required to maintain your RV Please review all manuals supplied with your RV and contact your selling dealership or supplier of the component part if you have questions Note Failure to maintain the RV as noted in those manuals voids this limited warranty and any damage to the RV result of your failure to perform such care is not covered by this limited warranty THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Starcraft RV Inc NHTSA receives similar complaints it may open an investigation and it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in i
106. ttributable to Starcraft RV Inc within the warranty coverage period designated above 2 Provide the notification mentioned in 1 above within ten 10 days of when the owner discovered or should have discovered the substantial defect in material or workmanship attributable to Starcraft RV Inc 3 Promptly schedule an appointment with and take the RV to an independent authorized dealer of Starcraft RV Inc or Starcraft RV Inc for repairs and 4 Pays any freight transportation costs import duties fees and all incidental expenses associated with obtaining warranty service For warranty service simply contact one of Starcraft RV Inc s independent authorized service centers for an appointment and then deliver your RV to the service center on the specified appointment date If you need assistance you may contact Starcraft RV Inc RV Inc at Box 458 Topeka Indiana 46571 Attn Warranty Department 260 583 2550 or http www starcraftrv com NOTE Starcraft RY Inc does not control the scheduling of service work at the independent authorized dealerships You may encounter some delay in scheduling or completion of work Also you must notify the selling dealer or Starcraft RV Inc within three 3 days of delivery to have work performed on any defect or damage to appearance items that occurred at the factory during manufacturer during delivery of the RV to the selling dealer or on the selling dealer s lot at no
107. ution a 60 Glycerol by weight in water undiluted 22 Magnesium Chloride by weight in water undiluted WARNING Automotive radiator or windshi washer antifreeze could be fatal if swallowed DO NOT use them in the fresh water system 5 Squirt graphite lubricant into all door locks and apply lubricant to the door hinges Whenever possible block the trailer up taking the weight off the wheels Jack and block the trailer at the frame not the axle beam Reduce tire pressure to about 14 PSI Spin the wheels to coat all roller bearings and races with grease This procedure will prolong tire life reducing cracking prevent rust from condensation inside the wheel bearings and extend torsion axle life by reducing axle settlement during long term storage DO NOT use stabilizer jacks to lift the camper Complete lubrication of the winch lifter system and cable as described in the Standard Care section pages 30 amp 31 should be completed before long periods of storage to prevent rust or corrosion from damaging moving parts 8 Wax trailer with an automobile wax 9 Ifthe traileris covered with plastic or canvas the door and or roof vent should be opened to provide adequate ventilation so that moisture will evaporate 10 Sweep snow off the roof as soon as possible DO NOT allow snow to accumulate because the weight in addition to freezing and thawing may damage the roof Damage due to such a condition wi
108. ven with the outside of the tread it is time to replace your tires Another method for checking tread depth is to place a penny in the tread with Lincoln s head upside down and facing you If you can see the top of Lincoln s head you are ready for new tires Tire Balance and Wheel Alignment Toavoid vibration or shaking of the vehicle when atirerotates the tire must be properly balanced This balance is achieved by positioning weights on the wheel to counterbalance heavy spots onthe wheel and tire assembly A wheel alignment adjusts the angles of the wheels so that they are positioned correctly relative to the vehicle s frame This adjustment maximizes the life of your tires These adjustments require special equipment and should be performed by a qualified technician Tire Repair The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole Punctures through the tread can be repaired if they are not too large but punctures to the sidewall should not be repaired Tires must be removed from the rim to be properly Inspected before being plugged and patched Tire Fundamentals Federal law requires tire manufacturersto place standardized information on the sidewall of all tires This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of
109. wer Cord Step Stabilizing Jacks Access doors amp Hatches Propane Bottle s Hitch Safety Chains Break Away Switch Connector Front Jack Mirrors carefully perform these specific checks AREA BE SURE Interior Lights Off Vents Doors amp Drawers Closed amp secured Secured with travel lock Stored or lashed down Exterior NOTE Whenever you depart from home gas station rest area or campsite take some time to Properly inflated amp in good condition Tight Brake turing headlights and taillights all work Disconnected amp stored caps secured Disconnected amp stored Pushed in Retracted Closed amp locked Connections secured amp service valve closed Secure Properly crossed amp attached Properly attached Raised Properly adjusted Trip Preparation Sanitize Water System To assure complete sanitation of your drinking water supply you should cleanse a new system or one that may have been contaminated Read Water Systems page 19 and then proceed as follows 1 Mix a solution of household bleach 5 sodium hypochlorite and water 1 4 cup of bleach per 1 gallon of water for each 15 gal tank capacity Pourthis mixture into your water tank completely filling the tank and water heater Open each faucet until water flows steadily then turn off all faucets Allow the solution to work for three hours Drain and thoroughly flush the system with fresh water 4 6 flushes

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