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GlasCraft Recirculation Kit Instructions-Parts

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Contents

1. Air Motor Attachment either side Mount the bottle bracket to the top for hydraulic units Section 2 General Information Assembly Drawing GC1845 Fluid Section Recirculation kit Ref Part Description Qty el GC0430 ELBOW FITTING 2 2 GC1831 PLASTIC BOTTLE 1 3 GC1834 SPRING 2 4 GC1836 SOLVENT CUP ADAPTER 1 5 GC1837 SOLVENT CUP INSERT al 6 GC1838 PISTON 1 7 GC1839 SHAFT EXTENSION al 8 GC1840 BOTTLE BRACKET 1 9 GC1841 SPRING al 10 GC1928 O RING 2 1 GC1929 O RING pl 12 GC1930 O RING al 13 GC1934 O RING af 14 GC1843 STEEL BALL 2 15 TUBING 6 FT 16 GC2256 SCREW 4 AT GC2110 SPRING WASHER 4 Purchase locally Not shown lt x Flush material that is used MUST be compatible with the following products B EPR Polyethylene UHMW It MUST also be compatible with out volitant reaction to the material system used Consult the material manufacture before use GlasCraft Suggestions Light weight non detergent oil Dynasolve dynaflush Section 3 Warranty and Reference Informatio mited Warranty Policy Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited war
2. equipment To help our technical representatives expedite your call and better address your questions please have the following information ready and available when you phone GlasCraft If your questions are not urgent please call 1 800 328 0211 For Air Powered Systems Model Air compressor size Serial number CFM generated Type of spray gun Pressure at the system Serial number Hydraulic Pneumatic Is your equipment Dynamic fluid pressure Single phase Three phase ISO POLY What is the inbound voltage Spray gun chamber size to your equipment Material being sprayed Temperature setting ISO Viscosity ISO POLY Temperature setting POLY Approximate material temperature Temperature setting HOSE 10 GlaScrasFt DISPENSING EXCELLENCE Date Purchased Distributor Contact Phone E mail GlasCraft manufactures a complete line of polyurethane foam and polyurea coating spray systems If your application is in plant or a field contractor GlasCraft has a system package to meet your requirements GUARDIAN AIR POWERED A5 amp A6 SERIES EQUIPMENT 6000 OR 12000 WATTS OF HEAT 1600 2200 OR 3000 PRESSURE SET UPS AVAILABLE MH MH II amp MH Ili HYDRAULIC POWERED SYSTEMS UP TO 45 LBS MINUTE OUTPUT EXCELLENT PERFORMANCE AND RELIABILITY GUARDIAN MMH MOBILE MODULAR HYDRAULIC SYSTEMS SPECIFICALLY DESIGNED FOR ANY TYPE OF SPRAY RIG GIVE COMPLETE UTILIZATION OF FLOOR SPACE I
3. Glascrart 0 DISPENSING EXCELLENCE Recirculation Kit Iso Pump Lubrication System For pump lubrication on Guardian proportioners Important Safety Instructions Read all warnings and instructions in this manual and your proprtioner man ual Save both sets of instructions LLI gt Uv a LLI N x U D O An ISO 9001 Approved Company Section 1 Installation 1 1 Introduction 1 1 2 Standard Equipment 2 1 3 Installation 3 Section 2 General Information 2 1 Assembly Drawing 005 re Section 3 Warranty and Reference Information 3 1 Limited Warranty Policy asii 9 3 2 Technical Assistance For Your Reference INSIDE BACK COVER Introduction Before operating maintaining or servicing any GlasCraft system read and understand all of the technical and safety literature provided with GlasCraft products If you do not have the proper or related manuals and safety literature for your GlasCraft system contact your GlasCraft distributor In this GlasCraft technical and safety publication the following advisories will be provided where appropriate lt lt AS Is information about the procedure in progress dni 4 Is imperative information about equipment protection A CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury A WARNING Indicates a hazardous situation
4. N MOBILE RIG PROBLER P2 SPRAY GUN IMPINGEMENT MIX AIR PURGE OPTIONAL NOZZLE FOR SPRAYING STUD WALLS POURING amp STREAM JET For more information concerning any of these GlasCraft products contact your local authorized GlasCraft distributor or visit www glascraft com Quality and Performance GENUINE GLASCRAFT o Craft DISPENSING EXCELLENCE ARS e ADVANCED DISPENSE GRACO INC POTE P O BOX 1441 www glascraft com MINNEAPOLIS MN 55440 1441 313285A Phone 612 623 6921 Toll Free 1 800 328 0211 Fax 612 378 3505
5. R GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 PARA EFETUAR ENCOMENDAS OU PARA ASSIST NCIA TECNICA contate o seu distribuidor da Graco POUR PLACER UNE COMMANDE OU DEMANDER DU SERVICE contactez votre distributeur Graco PARA REMITIR UN PEDIDO O SOLICITAR SERVICIO p ngase en contacto con el distribuidor de Graco 9 Sec 3 2 Section 3 Warranty and Reference Information Technical Assistance Thank You for selecting GlasCraft spray equipment Should you have any questions or need technical assistance contact your factory authorized GlasCraft distributor Distributor Phone Contact For any issues your distributor cannot address the GlasCraft technical service department is always available to assist you with the operation of your spray
6. art Description GC1845 RECIRCULATION KIT 313285 USER MANUAL 1 Dump pressure off system Ay WARNING Be sure air and power are off to system This is achieved by removing side blocks from the gun opening ball valves and purging materials into clean containers es 2 Flush system with suitable solvent 3 Disconnect inlet and outlet fittings from the ISO pump a remove outlet hose b remove inlet hose 4 Disconnect the din connector from over pressure switch a remove plug A Do not immerse Over Pressure Valve in solvents externally Flushing will not affect 5 Remove the ISO pump from the proportioning unit 6 Remove the ISO pump shaft extension 9 Disassemble the sub assembly a Remove the support washer a a 7 Remove the retaining ring and felt wipers from the ISO pump b Remove the seal Save or discard the solvent cup and o ring 7 r 10 Install the seal and support washer to the new solvent X The parts removed in steps 6 amp 7 will NOT be used cup adapter assembly included with the kit gt in the new assembly They can be saved or discarded 8 Remove the housing from the pump head Lightly lubricate the o ring and seal with a light weight gt non detergent oil or grease 4 11 Install the new sub assembly to the pump head 13 Reattach the ISO pump to
7. ranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equip ment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence acci dent tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco dis tributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equip ment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of part
8. s labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUD ING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FIT NESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COM PONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FO
9. the pump plate Attach the gt x Lightly lubricate the o rings with a light weight non detergent oil or grease 12 Assemble the shaft extension GC1839 includ ed with the kit to the ISO pump shaft Use blue Loctite on the threads pump shaft extension to the pump saddle ONE and TWO Tighten the pump to the plate using the new mounting bolts and lock washers provided with the kit this will allow for proper alignment Xx To ensure proper alignment a With shaft nut 1 and mounting bolt 2 loosely threaded slightly rotate pump back and forth within pump plate until it is centered b Tighten shaft nut 1 Must perform this step before tightening mounting bolts c Tighten four mounting bolts 2 Ul eS 14 Reinstall the safety guards lt a Pump Plate Attachment F either side 15 Assemble the bottle bracket GC1840 included with 16 a Install the plastic bottle GC1831 included with kit to kit to the fluid section The bottle bracket can be attached to either side of the air motor or either side of the pump plate as shown the bottle bracket b Assemble the tubing included with kit from the plastic bottle to the fittings on the ISO pump
10. which if not avoided could result in death or serious injury ELECTRICAL SHOCK HAZARD Indicates a hazardous situation which if not avoided could result in electrical shock or serious injury The information in this document is intended only to indicate the components and their normal working relationship typical use Each assembly should be directed by a GlasCraft distributor or made from the GlasCraft Assembly instructions provided This manual provides information for the assembly opera tion maintenance and service of this GlasCraft product as used in a typical configuration While it lists standard specifi cations and procedures some deviations may be found In order to provide our users with the most up to date technology possible we are constantly seeking to improve products If technological change occurs after a product is on the market we will implement that technology in future production and if practical make it available to current users as a retrofit up date or supplement If you find some discrepancy between your unit and the available documen tation contact your GlasCraft distributor to resolve the difference Careful study and continued use of this manual will pro vide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting Recirculation Kit Standard Equipment P

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