User manual
Contents
1. become warm to the touch on parts red hot and therefore there Is a risk of burns The machine is equipped with several electronic protection systems against electrical surges and overheating The thermal protection of the inductor mainly occurs when heating parts in metallic alloys To start the product again release and press again the button For all the other protections switch off the product using the ON OFF switch Finally there are 2x 32 A fuses on the heating circuitry fuse holder under the metallic cover of the product 053410_01 01 2015_V1 1 4 IMS POWERDUCTION 50L D The fuses should only be replaced after the defect has been eliminated 053410_01 01 2015_V1 1 5 IMS POWERDUCTION 50L D CONTROL PANEL DESCRI PTI ON 6 9 5 10 4 3 2 1 E n 5OL Chauffage par Induction Induction Heater Induktionswarmer Calentamiento por induccion CE CG ATI Z AAA General ON OFF switch Power setting buttons Power indicator 1kW 5 kW Heating na ON heating blinking stand by Cooling a ee alarm machine stopped Inductor alarm wrong inductor or short circuit The alarm indicators above mean from left to right 1 A cooling liquid temperature which is too high Leave the product ON without using the inductor in order for the cooling liquid temperature to decrease 2 An issue with the flow of cooling liquid pump issue blocked pipe 3 A defective inductor contact2. P2 IMS POWERDUCTION P1 220V BOL N Terre Earth 053410 01 01 2015 V1 1 E IMS POWERDUCTION 50L D ELECTRI CAL DI AGRAMS a oom Hi 7 r Pulsante torcia aa F Wiring diagram ai n 1 Inductor switch 1209000420 man ni 4 2 Thermostat 1309000406 E 4 WD To 3 Flow meter 1109000413 3 Flussostato T ____ f 4 Main switch gt 5 Fuse 32 A 1109000211 4 6 Front panel keypad 1209000203 MoS 7 Electronic board 1209000202 gt 8 Fan 1209000205 9 Coupling capacitor 1209000206 6 7 10 Isolation transformer 209000207 6 11 Resonance capacitor 1209000208 af S na Pa 12 Torch junction box 1209000201 a amp p 13 Inductor 1209000210 S o D g 14 Flux concentrator 1209000219 gn H B ra BO rongga LISE ITIR L T E So en J S 10 Pe L 18 ae ILIRA T IT B H ir LB g g i pe a ee ee eT A m QQ Induttore 053410_01 01 2015_V1 1 10 IMS POWERDUCTION 50L D COOLI NG LI QUI D CI RCUI T DI AGRAMS OUT Fan 1209000304 Radiator 1209000305 Thermostat 1309000406 1209000201 junction boxwith heating head Flow 1109000413 Pump 1209000303 Tank 1209000302 HUA OP WN KE Components and parts This section contains a list of the components of this machine Its contents may be used for identification of Spare parts For rapid delivery of spare parts please quote the following order Number in the list Code number design or commercial Name
3. been screwed back on the product and if all the safety devices are not operational 053410_01 01 2015 V1 1 ie IMS POWERDUCTION 50L D WARNI NG This machine has been designed to reduce at the maximum the risks relative to exposure to electromagnetic fields However residual risks may remain and therefore it is recommended to respect a minimum safety distance of 30cm between the inductor and the head or the chest of the operator MAI NTENANCE General recommendations e It is essential that the maintenance of the machine be carried out by qualified and authorized personnel which is aware of the mode of operation thereof e Never perform any cleaning lubrication or maintenance with the machine running e Before any maintenance work switch to 0 the main power switch to turn off the power unplug it from the network to avoid electrical shock or other hazards resulting from mishandling e Do not wear rings watches jewellery dangling clothing such as ties torn garments scarves unbuttoned Jackets or zip open that can be caught at work e Instead you should use suitable clothes for accident prevention for example non slip shoes anti noise headphones goggles appropriate gloves etc e Never use gasoline or flammable solvents to clean the machine Use water and if needed commercial non toxic solvents e After the interventions always refit before restarting the machine the guards eventually removed Preventive Ma
4. flammable liquids electrical equipment Metal objects may not be worn in the vicinity of the inductor as they will become hot rings on finger for example It is forbidden for people wearing pace makers or any other biomedical equipment to use this product Noise and vibrations The machine produces a sound pressure level for continuous use of less than 60dB A The machine does not generate significant vibrations that may cause danger Demolition and disposal Some materials with which the machine is built can be recycled therefore the recycling of the product should be performed in accordance with relevant local regulations Unpacking and installation The machine is supplied ready for use Before operating you must remove all packing material and place the product carefully in a suitable place ground even dry and ventilated place WARNI NG The installation must be designed to allow easy access to all its parts A minimum space around the product must be guaranteed for good operation and maintenance without problems and risks for the operator Replacing the inductor WARNI NG The replacement of the inductor should be performed only by authorized staff and only after removing power to the machine WARNI NG During maintenance and or repair wear protective gloves Electrically isolate the machine by disconnecting it from the mains WARNI NG It is forbidden to start using the machine if all the metallic covers have not
5. much more effective if it is correctly used and regular maintenance is done Always read the instructions contained in this manual they provide important information for safety RECOMMENDATI ONS OF USE This machine should be used only for the purpose for which it has been designed namely generate heat within ferrous materials Any other use not expressly provided in this manual is strictly forbidden as improper and therefore dangerous The machine is semi automatic and requires the presence of the operator WARNI NGS The operator has the personal responsibility to respect not only for himself but also those who may be exposed to the risks of the machine all the rules that relate to security Before performing any operation with the machine therefore carefully read this manual as it gives guidelines and procedures to operate the product correctly and safety e The use of the machine must be carried out only by trained adult personnel and in full compliance with local regulations and the instructions contained in the manual Strictly follow the signs and mandatory signs and hazard on the machine Before any maintenance electrically isolate the machine to prevent accidental starting In the event of injury or breakage of connecting pipes or electrical cables act promptly to replace them In case of leakage of cooling liquid the floor must be cleaned to avoid risks of people falling Do not leave the equipment exposed to the we
6. J BDC after sales or your local distributor Note in case of alarm the product does not heat up 053410 01 01 2015 V1 1 6 IMS POWERDUCTION 50L D INSTRUCTIONS OF USE The product is delivered with a single phase 220V 50 Hz plug In order to ensure an optimum use the product Should be connected to an electrical installation with minimum protection 25A ideally 32A and protected according to applicable standards See the instructions for electrical connections on page 20 Turn the ON OFF switch to the ON position Press the induction heating activation button 4 described on page 5 The light on button 6 blinks indicating that the product is ready to heat Position the inductor 8 flat on the part or the area to heat up placing the open part of the ferrite against the part Press the red button 7 on the handle of the inductor to start heating if necessary move the inductor in order to heat up a larger surface on the part After stopping the heating decrease the heating power level on the control panel and secondly only switch off the product this way the cooling circuit will reduce the temperature of the inductor before switching off completely the product RESI DUAL RISKS WARNI NG The machine has been designed to ensure maximum safety The possibility exists that the operator may get burnt if he touches hot parts WARNI NG The machine must not be used near sensitive materials or dangerous explosives compressed gases
7. POWER Iaio mole E User manual WY e A E R E E ata nntiana manent 2 Identification of the Machine ssssssssrsrersrenrnrnrnrerrrrnrnrnrarnrrrrnrerrrnrrrrererrrrrrne 2 Product SOECINCAUIONS crsesaaccarseauacscnssqunarsanandes AR ROEIEN E TIEA rara 2 Dimensions and weight ssssssersrsrrnrnrerersrrrrnrnrsrrrnrrnrernrnrnrrnrnrrrnrrrrererrrrrrno 2 Norma verer r CMC CS or aanne ra E E EET 2 USAO UU NaN A reenen EEEE E EEEE E A E TE 3 General notes ON SAFELY ccccccecsecseceeceeeeeeeseeeeeeeaeeeeeeeaeeseseeaeeeesuteeeetanteees 3 Recommendations Of USC acts sedans cc totertatesmoiesa ees ae E EAEE aR 3 Constructions featureS ss ss srsrerrrrrrrrrrsrsrrrrrrsrsrsrerrnrrrrrsrsrererrnrrrrrrrsrerene 4 Sions ana Warning SIGNS essarirrsan reena Aa aa OIN RR AEEA 4 LISCO POPC CTON rE EEE A EAEE TS 4 C ntrolpanel descrPUON ruorissa ni a AEO Ei 5 EAS OCHON S OT USC errn E EEE E 6 Moo CU Eds ES senri e E ee eee E 6 NORG aNG VID ONS een E E E E tates 6 Demolition and disposal s sssssrsrsrsrsrsrsrsrerererrrersrrrrrrrrrrrrrrrrrerrrrrrrrrrrrrrene 6 Unpacking and installation ccccccecsececseceeeeeueeeeeeeeeeueeeaueeeaeseteeauteeaererantes 6 PC CLIC aC ON ECHO anrora A E A 6 FS AG A MacNN erarnan A E E E EA RETE 6 PEDIACING Le AUCO eor S EE EEOAE 6 EEE E E E A E A A A N 7 ECI CAE COMM CCTIONS i cstengheacdinnnanetmeniecacimincan heed nendmenngan E E 8 Electrical GACT 21 NS nspnuee ceiscenesitsinsnpehaamntanhkca
8. ather rain wind etc Do not leave the equipment unattended in the hands of children Should you decide not to use the equipment you will make it inoperative fulfilling to all practices relating to disposal in accordance with law 053410_01 01 2015 V1 1 sje IMS POWERDUCTION 50L CONSTRUCTIONS FEATURES The machine was designed and built in compliance with the essential health and safety requirements laid down by the Machinery Directive 89 392 EEC and subsequent amendments In particular given that the operator Is in direct contact with the machine e Eliminate sharp edges and sharp angles e Avoid unstable conditions that can result in a risk of overturning falling or inappropriate movements e Ensure that the operator cannot come into direct contact with live parts during machining which may cause electric shock or injury And everything else needed to secure its use The main parts of the POWERDUCTION can be Summarized as follows 1 ON FF switch 2 Control panel 3 Inductor 4 PCB 5 Fan 6 Cooling unit Signs and warning signs On the machine are placed signal warnings and mandatory signs that the operator must follow for his personal Safety and security Protections The machine Is safe to use however the utmost attention is recommended i during use as heated materials can burn on contact for a long time after the passing of the inductor The inductor itself even if continuously cooled may
9. he request of spare parts PRODUCT SPECI FI CATIONS Induction heater Power 5 2 kW Voltage 220 V Mains frequency 50 Hz Heater frequency 20 40 kHz controlled by a microprocessor Insulation Class F No of poles 2 T Cooling liquid provided Standard automotive cooling liquid water 30 max glycol Mains cable 8 m Inductor cable 3 m DI MENSI ONS AND WEI GHT Weight 65 kg height 900 mm 96 mm wheels Width 520 mm Depth 420 mm NORMATIVE REFERENCES Directive CE2004 40 Exposure to electromagnetic fields The Low Voltage Directive CE 2006 95 Machinery Directive 2006 42 EC EMC Directive 2004 108 EC Directive 2002 95 EC EC Directive 2002 96 053410 01 01 2015 V1 1 E IMS POWERDUCTION 50L D USI NG THI S MANUAL It is very important that this manual designed to provide the user with a general knowledge of the machine as well as instructions for use and maintenance deemed necessary for the proper operation be kept with the machine for future reference The user manual as mentioned by the law is an integral part of the machine and must accompany it until its destruction The warnings given must be read carefully for safety reasons before installation and use It is prohibited for any reason to modify this manual without the written permission of the manufacturer or dealer GENERAL NOTES ON SAFETY The machine is constructed in a workmanlike manner Its durability and reliability will be
10. intenance Meticulous inspections carried out at regular intervals of time are necessary in order to detect and eliminate faults quickly before they can cause damage A WARNING Every time you need to use the I MS POWERDUCTION 50L product check first the safety devices of the product and any anomaly which could lead to bad operation of the product Check daily for wear and legibility of the warning signs WARNING The operational safety of the machine can only be guaranteed if repairs are carried out using only the original Spare parts and if approved maintenance instructions are carried out correctly After each use with the electrical system turned off the machine should be cleaned promptly to remove dust or dirt in general because they may decrease ventilation and alter the proper functioning of the product and its durability Before each use check the operation of the control devices safety devices and the integrity of the electrical connection cables WARNING Make periodic visual checks on the inductor to verify that there are no fluid leaks and air inlet port to verify that they are free 053410 01 01 2015 V1 1 ee IMS POWERDUCTION 50L ELECTRICAL CONNECTIONS The product has been designed for 220V 50 Hz single phase electrical supply WARNING do not use on 60Hz electrical supply Single phase 220V electrical supply IMS POWERDUCTION P1 220V BOL Terre Earth 3 phase electrical supply P3
11. ninnnseniaieaneieateninnisesniubeadabnan 9 Cooling liquid circuit diagramS sssssssssssrrrrrrrrrrrrnrnrnrnrnrnrererererererersrsrererne 10 RoHS declaration of compliance sssssssssssrerererererrrrrrrrrrrrrrrrrrrrrrererererrrene 11 CE Geciarati n Of CORPORA EY aa sencocinscmtacin sendnerntannser eat Ei EE EE Oi 11 053410_01 01 2015 V1 1 sT IMS POWERDUCTION 50L D WARRANTY Upon delivery the buyer will have to make sure that the machine is complete of all parties Deficiencies and anomalies must be reported within the terms of the law Any attempt to tamper with any part of the machine and or any plaque on the machine itself invalidate the warranty CE marking if affixed by the manufacturer the declaration of conformity and or the manufacturer s declaration The manufacturer is also considered exempt from liability arising from the following cases Incorrect installation Improper use of the machine by personnel not adequately trained Improper use of the relevant safety regulations Lack of maintenance Modification of the machine or use of non original parts for the repair I DENTI FI CATI ON OF THE MACHINE On the back of the machine appears an identification plate on which in addition to CE marking is reported e Name and address of the manufacturer Year of manufacture Model Type of machine Weight Voltage These data must be mentioned whenever it requires the intervention of technicians or for t
12. of part Quantity Serial number of the machine Year of manufacture GH UI B WN FF 053410 0101 2015 V1 1 men te IMS POWERDUCTION 50L D ROHS CERTI FI CATE OF COMPLI ANCE Directive 2002 95 EC of the European Parliament and of the Council of 27 J anuary 2003 on the restriction of use of certain hazardous substances in electrical and electronic equipment J BDC declares that The IMS POWERDUCTION 50L product complies with this directive and does not contain concentrations that exceed the limits for the following substances Lead Pb Mercury Hg Cadmium Cd Hexavalent chromium Cr VI Polybrominated biphenyls PBB Polybrominated diphenyl ethers PBDEs CE DECLARATION OF CONFORMITY JBDC certifies that the product IMS POWERDUCTION 50L is compliant with the following directives and standards Directive CE2004 40 Exposure to electromagnetic fields C 4 The Low Voltage Directive CE 2006 95 Machinery Directive 2006 42 EC EMC Directive 204 108 EEC Directive 200 2 95 CE EC Directive 2002 96 Changes which would have effects on the technical specifications of the product and affect the use in conformity with the user manual make this declaration of conformity not valid 01 01 2015 Nicolas BOUYGUES J BDC Pr sident Directeur G n ral CEO 134 BD des Loges 53941 Saint Berthevin NS UUS CAs oun heri 053410 01 01 2015 V1 1 vee
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