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ToxiRAE Pro PID user manual

1. 4 to 131 F 20 to 55 C 0 to 95 relative humidity non condensing Two years on non consumable components per RAE Systems Standard Warranty one year on fan sensor battery and other consumable components ToxiRAE Pro PID User s Guide 3 Overview The ToxiRAE Pro PID 1s a wireless personal volatile organic compounds VOC monitor the world s smallest The ToxiRAE Pro PID takes worker protection to the next level by providing safety professionals wireless access to real time instrument readings and alarm status from any location for better visibility and faster response The ToxiRAE Pro PID features RAE Systems next generation PID sensor that delivers fast reliable detection and accurate monitoring of a wide variety of VOCs in a broad range of temperature and humidity conditions 4 User Interface The ToxiRAE Pro PID s user interface consists of the display four LEDs an alarm buzzer and two keys MODE and Y The LCD displays real time reading in specified measurement units sensor type alarm type when in alarm including cal overdue battery status datalog if on and radio and connection quality if available Gas inlet oe Top cap Belt clip on back LED Alarm Buzzer Display voc e 287 ppm EX Y key ToxiRAE Pro PID User s Guide 4 1 Display Overview The LCD display provides visual feedback that includes the sensor types readings time battery condition
2. To exit without saving the new value 1 Make sure your previous setting 1s selected 2 Press MODE repeatedly to advance to Exit 3 Press Y to exit Factory Reset Selecting this resets the wireless settings to their original factory configurations CAUTION A factory reset of the wireless settings deletes any customized settings and cannot be undone 1 Press Y to select Factory Reset You will see the message Reset wireless settings 2 Press Y for Yes or MODE for Exit If you select Exit the ToxiRAE Pro exits without performing a factory reset Exit the Wireless Submenu Press Y to exit Wireless is exited and Monitor Setup is highlighted Site ID Choose and enter an 8 digit alphanumeric Site ID to uniquely identify the particular site where the instrument is to be used This Site ID is included in the datalog report 1 Press Y and the display shows the current Site ID Example SITEO001 The left most digit is highlighted 2 Press Y repeatedly to select a desired character Letters increase from current value to Z followed by digits from 0 to 9 Once 9 1s reached pressing Y again wraps around to the letter A For the last four characters that must be numerical numbers increase from 0 to 9 Once 9 1s reached pressing Y again wraps around back to 0 Note The last four characters must be numerals 3 Press MODE to advance to the next charac
3. TWA limit Beep flash per second calibration Offline Offline from network 1 beep flash per second communcations Bat Low battery 1 flash 1 beep per minute plus battery icon flashes on display The alarm priority is as follows in the event of multiple simultaneous alarms Super Alarm gt Man Down Alarm gt Man Down Warning gt Lamp gt Fan gt Max gt Over gt High gt Low gt Neg gt STEL gt TWA gt Cal Failed gt Bump Failed gt Cal Required gt Bump Required gt Offline gt Bat 49 ToxiRAE Pro PID User s Guide 16 Downloading Datalogs And Performing PC Based Instrument Configuration and Firmware Upgrades The ToxiRAE Pro PID communicates with a PC running ProRAE Studio II Instrument Configuration and Data Management software version 1 03 or higher to download datalogs configure the instrument or upload new firmware The ToxiRAE Pro PID must be connected to a PC through the supplied Charging PC Communications Cradle and must be in the PC communications mode l 2 Make sure the Charging PC Communications Cradle has power from its AC adapter the LED on the front of the cradle should be illuminated Use the supplied PC Communications Cable USB to mini USB cable to connect the Cradle to a PC Turn on the ToxiRAE Pro PID Make sure it is running in Normal mode with the main measurement screen with VOC reading showing Insert the ToxiRAE Pro PID in the cradle Activate the PC commu
4. ToxiRAE Pro PID User s Guide e WIOXIRAEPrO a ORE P N G02 4008 000 Rev C March 2013 Copyright 2013 RAE Systems Inc ToxiRAE Pro PID User s Guide Contents Read Before Opera 25259 oO ee en te Net tite 3 1 General InfOrriatIOD ss decus sates hectare DOORS cd dandus 6 2 D Pe CLIC ALLO 1 stus etse MIS EN EE MM III eee ees 7 SUE SUME DNE C E I E TM 8 OS CRUE WIL E UNS 8 4 1 Display OVerview suai eee eae Ue eee eae eee eee en 9 4 2 Status IndiedtOr ICONS 52 9 A S 9 S C hareimmpg The TOXIR ATE Pro PPS ns Re eheu e bue tee 10 Si Removing The ToxiRAE Pro PID From The Charging Cradle 1 3 25 Low eicere 11 o Lure The To RAR Pro PIDE ON ces ED teet dU ati b ui 12 T Durndie The TOIRSE Pro PUD OFT niet pex bee a at Dd e pad eed etd 13 S Testne The Alarms Manually ssisvnteas t octo entier node 13 9 Low Battery Warne Se ion toa cin Dur eon auta eu int osten cie tai eased 14 IU Dead Battery Warno e SRUIOTE es Lane odores eee 14 iL Operatne The ToxiR AE PrO PID oossiieeneei en i tener ieee reo ces 15 11 1 OVENI OW aereu tentent tutud inq M entes ed Ma tu tudipa Mte dd Mub cS 15 ILE d Normal VOUS oia durer Eb ub o dose ue aet etie e nono avait nrbe vont end e hee ren dabei MES 15 IH elds Basic User MOGSG utis tob utut aote MEN MEL td 16 HE S Gy anced User MONS atento reddat ua erede cd 17 11 2 Navigation In Normal Modes sn ne EURO DRE Mens 17 L2 l1 TW S TEE Peak rici n a i ecu
5. Press MODE to acknowledge the connection and return to the Wireless menu If the network is not joined the display shows Join network failed You have two options Exit and Retry If you want to retry check that your network setting 1s correct matches the EchoView Host and that the EchoView Host is turned on and operating Then press Y to retry Interval This sets the amount of time between data transmissions to the EchoView Host To change the Interval 1 Press MODE to step from one option to the other The highlighted option changes each time you press MODE 2 Press Y to make your selection the dark circle in the radio button indicates the option has been selected 3 When you have completed your selection press MODE repeatedly until Exit is highlighted 4 Press Y to save your selection exit the Interval menu and advance to Off Netwk Alarm Off Netwk Alarm When this is enabled the unit goes into alarm whenever an active network connection is lost This informs you that connectivity has been broken between the ToxiRAE Pro and the EchoView Host 31 ToxiRAE Pro PID User s Guide 1 Choose On or Off by pressing MODE until your choice is highlighted the dark circle in the radio button indicates that an option has been selected 2 Press Y to select it 3 Press MODE repeatedly until Exit 1s highlighted 4 Press Y to register your selection and exit
6. Press Y to save your selection exit the Time submenu and advance to Temp Unit Note If you do not want to save the change press MODE until Cancel 1s highlighted Press Y to exit to Temp Unit without saving the changes Temp Unit The display unit of the internal temperature sensor can be switched between Fahrenheit and Celsius To change the Temp Unit 1 Press MODE to step from one option to the other The highlighted option changes each time you press MODE 2 Press Y to make your selection the dark circle in the radio button indicates the option has been selected 3 When you have completed your selection press MODE repeatedly until Exit is highlighted 4 Press Y to save your selection exit the Temp Unit menu and advance to Language Language English is the default language but other languages can also be selected for the instrument 1 Press MODE to step from one option to the next The highlighted option changes each time you press MODE 2 Press Y to make your selection the dark circle in the radio button indicates this option has been selected 34 ToxiRAE Pro PID User s Guide 3 When you have completed your selection press MODE repeatedly until Exit is highlighted 4 Press Y to save your selection exit the Language submenu and advance to Zero At Start Zero At Start When Zero At Start is turned on the instrument starts with a zero calibration ev
7. ToxiRAE Pro PID Raised lip on rear of ToxiRAE Pro PID amp e locks into cradle s latch Charging status LED TFRTEW SE ToxiRAE Pro Charging and PC Communications Cradle E Latch release Rear view of ihe charging cradle Connect AC adapter to the charging cradle Note Before setting the ToxiRAE Pro PID into its charging cradle visually inspect the contacts to make sure they are clean If they are not wipe them with a soft dry cloth Do not use solvents or cleaners 10 ToxiRAE Pro PID User s Guide Follow this procedure to charge the ToxiRAE Pro PID the procedure is applicable to the instrument with or without the rubber boot installed 1 Plug the AC DC adapter into the ToxiRAE Pro PID s cradle 2 Plug the AC DC adapter into the wall outlet 3 Place the ToxiRAE Pro PID into the cradle and press down until it is locked in place The ToxiRAE Pro PID begins charging automatically The LED in the cradle should glow red to indicate charging When charging is complete the LED in the cradle glows green WARNING To reduce the risk of ignition of hazardous atmospheres recharge the instrument only in areas known to be non hazardous Remove and replace batteries only in areas known to be non hazardous 5 1 Removing The ToxiRAE Pro PID From The Charging Cradle To remove the ToxiRAE Pro PID from its charging cradle press down on the latch release on the back of the charging cradle while s
8. Datalog running i 1 I Sensor annl DP i Stop s initializing I I B Datalog i I L I I Yie 1 Press Y F 1 to ping network Note The gray boxes indicate the datalog functions when datalogging is in Manual mode When datalogging is in Automatic mode these screens do not appear Refer to page 28 for information on selecting Automatic or Manual datalogging 16 ToxiRAE Pro PID User s Guide 11 1 3 Advanced User Mode Note To enter Advanced User mode from Basic User mode you must enter Programming mode on an instrument that 1s running in Basic User mode by simultaneously pressing and holding both the buttons for 3 seconds and supply a password To exit Programming Menu and return to the measurement screen in Advanced User mode press the MODE button repeatedly to highlight the Exit icon in Programming Menu and press Y to exit to the measurement screen When the ToxiRAE Pro PID is in Advanced User mode pressing MODE steps through the same screens but with the addition of a screen that allows for selection of different measurement gases from the internal library Also once in Advanced User mode you may enter Programming without using a password Note In Advanced User Mode you may select different measurement gases from the internal library Main Display TWA Date STEL 5 Time Peak Temperature Clear peak 9 Peak cleared Wireless Equipped Only PAN ID
9. Gu Bucheon Kyungki Do Korea Phone 82 32 328 7123 Fax 82 32 328 7127 Email krsales raesystems com 66 ToxiRAE Pro PID User s Guide 21 Appendix A Regulatory Information SAFETY INSTRUCTIONS Read Before Operating This manual must be carefully read by all individuals who have or will have the responsibility of using maintaining or servicing this product The product will perform as designed only if it is used maintained and serviced in accordance with the manufacturer s instructions The user should understand how to set the correct parameters and interpret the obtained results CAUTION Only use RAE Systems battery pack P N G02 3004 000 Do only charge the battery pack using RAE Systems charger outside hazardous area Use of non RAE Systems components will void the warranty and can compromise the safe performance of this product Warning Substitution of components may impair intrinsic safety ToxiRAE Pro Marking The ToxiRAE Pro is certified according to the IECEx scheme ATEX and CSA for US and Canada as protected by intrinsic safety The ToxiRAE Pro is marked with the following information RAE SYSTEMS 3775 N 1 St San Jose CA 95134 USA ToxiRAE Pro Type PGM 1800 Serial No barcode XXX X XXXX XX IECEx SIR C 0575 1 iG GR 10 0096X SIRA 10 ATEX 2189X 5919 2360054 Ex ia IIC I Ga Ex ia IIC T4 Ga LS for CLI Dv 1 Grps A B C D T Code T4 Class I Zone 0 A Exia IC T4 Only as to int
10. Inspect to make sure the ribbon connector is still connected and plug it back in if it has come unplugged 9 Place the cover over the compartment by tilting 1t up and then fitting it in place 10 Tighten all four screws by turning them clockwise with a torque limiting screwdriver preferably an electric one Tighten them in the numerical order shown here to a torque rating of 3 54 to 4 43 Ibf in 4 08 to 5 10 kgf cm Note Incorrectly tightening the screws may compromise the instrument s IP rating 53 ToxiRAE Pro PID User s Guide 11 Replace the top cap and tighten the Philips screw C Important Charge the battery completely before using the ToxiRAE Pro PID and check the calibration before placing the instrument in service 17 2 Proper Battery Disposal The Waste Electrical and Electronic Equipment WEEE directive 2002 96 EC 1s intended to promote recycling of electrical and electronic equipment and their components at end of life This symbol crossed out wheeled bin indicates separate collection of waste electrical and electronic equipment in the EU countries This product may contain one or more MN ickel metal hydride NiMH Lithium ion or Alkaline batteries Specific battery information is given in this user guide Batteries must be recycled or disposed of properly w X At the end of its life this product must undergo separate collection and recycling from general or household waste Please use the ret
11. Interval e Off Network Alarm e Factory Reset Radio On Off This turns the wireless modem on or off Note Turning the radio off does not change any of the settings They are stored and ready for use the next time the wireless modem is turned on 1 Choose an On or Off by pressing MODE until your choice is highlighted the dark circle in the radio button indicates that an option has been selected 2 Press Y to select it 3 Press MODE repeatedly until Exit is highlighted 4 Press Y to register your selection and exit To exit without saving the new value 1 Make sure your previous setting is selected 2 Press MODE repeatedly to advance to Exit 3 Press Y 4 to exit PAN ID All units on a network must be programmed with the same Pan ID Personal Network Identifier to ensure communication compatibility Important The allowed range for Pan ID numbers is 001 through 999 Choose and enter a 3 digit PAN ID l 3 Press Y and the display shows the current PAN ID Example 866 The left most digit is highlighted Press Y repeatedly to select a desired number Once 9 is reached pressing Y 4 again wraps around back to 0 Press MODE to advance to the next digit Repeat this process until all eight characters of the new PAN ID are entered To save your new PAN ID and exit press MODE repeatedly until OK is highlighted Then press Y It says Ap
12. MODE until Exit is highlighted Then press Y to save the change and exit to Buzzer and Light 25 ToxiRAE Pro PID User s Guide Buzzer amp Light The buzzer light and vibration alarms can be programmed so that any combination all or none of them are activated when the ToxiRAE Pro PID goes into alarm Important If you program the ToxiRAE Pro PID so that no alarms are activated in an alarm condition you may put yourself or your workers at risk of being exposed to a hazardous atmosphere and being unaware of it as the indication of a dangerous condition will be limited to the concentration shown in the display and the name of the type of alarm flashing on the display 1 Choose an alarm combination setting by pressing MODE until your choice is highlighted 2 Press Y to select it 3 Press MODE repeatedly until Exit is highlighted 4 Press Y to register your selection and exit To exit without saving the new value 1 Make sure your previous setting is selected 2 Press MODE repeatedly to advance to Exit 3 Press Y to exit Man Down Alarm The Man Down Alarm is a critical and potentially lifesaving safety feature of every ToxiRAE Pro PID The Man Down Alarm is based on the premise that if the instrument is motionless when it is not supposed to be something wrong may be happening to its user If that 1s the case the ToxiRAE Pro PID not only goes into alarm locally on the instrument
13. More than 12 hours on full charge normal operation Charging and PC communication cradle AC DC adapter with international prong kit 100 to 240V 50 60 Hz AC to 12V DC Multi unit charging station for up to 5 units data download from one AC DC adapter for the multi unit charging station Audio alarm 95 dB 30cm Visual alarm 4 bright red LED lights Vibration alarm Activated display backlighting and on screen indication of alarm conditions Wireless alarm notification sent to remote observers wireless versions only Monochrome dot matrix graphical LCD display Manually and on alarm 2 programming operation keys Real time reading of VOC concentrations in parts per million or mg m battery status data logging on off status wireless reception quality STEL TWA and peak values calibration and measurement gases correction factors Fan assisted diffusion Capacity 3 months at 1 minute interval Datalog interval user configurable from 1 to 3 600 seconds Two point field calibration of zero and standard reference gas Adjustable span value Maintains calibration date IP 54 AutoRAE 2 Automatic Test and Calibration Station Password protected calibration settings alarm limits and data 18 Class I Div 1 Gr A B C D T4 Class I Zone 0 A Exia IIC T4 ATEX C 9 11 16 Ex ia WC Ga T4 IECEx Ex ia IIC Ga T4 China Ex 1a IIC T4 EMC directive 2004 108 EC R amp TTE directive 1999 5 EC ATEX directive 94 9 EC
14. Start Channel Datalog Measurement Gas Calibration Gas UnitID Interval Correction Factor Measurement Gas Parent ID 60 sec Change M Gas Correction Factor Datalog stopped Enter Communications c and stop measurement g I Communications Mode ready Gas Library Gas names Save Quit Datalog running 7 Sensor initializing Single Ping Sent D ed Gas Library atalog Received 9 o Use v to step through ng ases in list Use o to re 2 hlight the qas list Press Y 4 9 g 3 to ping Datalog un Save or Quit Use I to rustiniale stopped register Save or Quit Note The gray box indicates the datalog functions when datalogging is in Manual mode When datalogging is in Automatic mode these screens do not appear Refer to page 28 for information on selecting Automatic or Manual datalogging 11 2 Navigation In Normal Mode Step through the screens in Normal Mode by pressing MODE Some screens allow actions on your part such as clearing the data In these instances pressing Y performs the action 17 ToxiRAE Pro PID User s Guide 11 2 1 TWA STEL Peak The first screen includes a readout for TWA STEL and Peak readings TWA The TWA time weighted average reading 1s the average reading of the gas concentration times that the monitor has been on prorated to an 8 hour period STEL Short Term Exposure Li
15. The value is saved and the menu advances to TWA Alarm To exit without saving the new value l 2 TWA Press MODE to advance to Cancel Press Y to exit the STEL Alarm submenu and advance to the TWA Alarm submenu Set the TWA Alarm as follows l In the TWA Alarm submenu press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 Press MODE to move to the next digit When you are satisfied with the number press MODE until OK is highlighted To save the new value press Y The value is saved and the menu advances to Alarm Mode To exit without saving the new value 1 Press MODE to advance to Cancel 2 Press Y to exit the TWA Alarm submenu and advance to the Alarm Mode submenu Alarm Mode There are two selectable alarm types Auto Reset When an alarm is triggered and after the alarm condition is no longer present the alarm stops and resets by itself Latch When the alarm is triggered it will not cease until you manually turn it off The latched setting only controls alarms for High Alarm and Low Alarm not the STEL or TWA alarms Note To clear an alarm when the instrument is set to Latched press Y when the main measurement display is shown 1 Press MODE to step from one alarm type to the other 2 Press Y to select an alarm type 3 When you have completed your selection press
16. and other functions Calibration and bump Sensor name and Alarm are test up to date displayed alternately when in alarm Wireless on off status Wireless signal strength Datalog on Bump test due Battery status Sensor calibration due Man Down alarm on Reading Unit of measure Alarm type when in alarm Soft keys functions change by activity 4 2 Status Indicator Icons Along the top of most screens are status indicators that tell you whether a function 1s operating and or its strength or level Wireless status the radio is on Wireless status the radio 1s off MEN The instrument is not equipped with a radio no icon Wireless strength 0 to 5 bars only when radio is turned on Datalogging status shown when datalogging 1s on blank when off Battery status three segments show battery charge level Man Down alarm enabled d Sensor calibration due Bump test due and calibrated no sensor is overdue for a bump test or calibration according to the intervals configured on the instrument ui All sensors tested and calibrated tick mark all sensors have been bump tested ToxiRAE Pro PID User s Guide 5 Charging The ToxiRAE Pro PID Always fully charge the battery before using the ToxiRAE Pro PID The ToxiRAE Pro PID s Li ion battery is charged by placing the ToxiRAE Pro PID in its cradle Contacts on the bottom of the ToxiRAE Pro PID meet the cradle s contact pins transferring power Rear view of
17. be used and the only option is to turn off the instrument e Can Bypass If calibration is due but the user does not want to perform a calibration the instrument can still be used Must Bump e Can t Bypass Unless a bump test is performed the instrument cannot be used and the only option is to turn off the instrument e Can Bypass If a bump test is due but the user does not want to perform one the instrument can still be used 39 ToxiRAE Pro PID User s Guide These are the screens that are shown on a ToxiRAE Pro PID after startup if Can Bypass is selected Monitor must be bump tested Monitor must be calibrated before use before use Calibrate now Calibrate now If Can t Bypass is selected the display looks like this and only allows the options of performing the test or shutting down Monitor must be Monitor must be calibrated before bump tested use before use Calibrate now Calibrate now 12 1 2 ToxiRAE Pro PID Desktop Cradle Or Travel Charger Make sure the AC adapter is connected and that a USB cable is connected to a computer running ProRAE Studio II Turn on the ToxiRAE Pro PID Hold down MODE and Y to enter Programming Mode Provide the password Press MODE until Enter Communications Mode is displayed Press Y The screen shows that it is ready by saying Communications Mode ready It is now ready to communicate with the computer running ProRAE Studio I
18. but also remotely over the RAE Systems Dedicated Wireless Network to notify people in the vicinity as well as remote safety officers at a command center that a person is down so that help can be dispatched quickly Whenever the Man Down feature is on the main screen displays a Man Down icon along the top to indicate it 1s active 26 ToxiRAE Pro PID User s Guide When the Man Down feature is on and there is no gas alarm the ToxiRAE Pro PID senses that itis motionless for the amount of time set in the Motionless Time parameter If the instrument is not moved during that time then a pre alarm is activated to alert the user and shows the Are You OK screen Pressing Y clears the alarm and returns the ToxiRAE Pro PID to its normal operation Pressing MODE sets it into Man Down Alarm and if wireless connectivity is enabled a Man Down message is sent in real time to remote observers If neither key 1s pressed then after the countdown it goes into Man Down Alarm again sending a message to remote observers if wirelessly enabled MAN DOWN ALARM ARE YOU OK Press Yes Within 28 Sec Settings are available for e Off On e Motionless Time time the instrument is motionless before initiating a pre alarm e Sensitivity set to low medium or high to compensate for ambient vibration or motion e Warning Time countdown in seconds from pre alarm to Man Down alarm When the Man Down alarm is activated the bu
19. correction factors argest display in its class Reliable rugged and intrinsically safe Continuous datalogging capability Fully automated bump testing and calibration with AutoRAE 2 i e Easy to maintain with replaceable sensor fan and Lithium ion battery e Available in Industrial Hygiene advanced or Safety basic configurations e Wireless or non wireless versions are available availability in other regions Available with Industrial Hygiene configurations only Contact RAE Systems for availability Wireless versions have a functioning wireless modem and are ready for wireless deployments Non wireless versions cannot be upgraded to wireless in the future Additional equipment and or software licenses may be required to enable remote wireless monitoring and alarm transmission O3 N Wireless functionality is currently offered in 2011 in North America and Europe Contact RAE Systems for ToxiRAE Pro PID User s Guide 2 Specifications Dimensions Weight Battery Charging Time Operating Time Charger Alarms Display Display Backlight Keypad Direct Readout Sampling Method Datalogging Calibration IP Rating Docking Station Protection Hazardous Location Approvals CE Compliance European Conformity Operating Temperature Humidity Warranty ToxiRAE Pro PID Specifications 118 mm x 60 mm x 30 mm 4 6 x 2 4 x 1 2 235g 8 3 oz Internal rechargeable Li ion Less than 4 hours
20. manuel d instructions en entier avant d utiliser ou d entretenir l quipement e Une v rification d talonnage est d finie par une exposition du d tecteur au gaz d talonnage qui doit d clencher le seuil d alarmes bas e es p riodes de calibration peuvent varier suivant les l gislations locales RAE Systems pr conise d utiliser les gaz de calibration suivants Isobutylene 34L 100 ppm balance air PN 600 0002 000 Isobutylene 100 ppm 103L Cylindre acier PN 600 0002 001 Isobutylene Calibration 100 ppm 34L cylindre d bit constant CGA 600 regulateur avec adaptateur PN 002 3025 000 Isobutylene 100 ppm balance air 34L cylindre Air sec 0 ppm 34L cylindre d bit constant DGA 600 regulateur avec adaptateur PN 007 3001 000 ToxiRAE Pro PID User s Guide 1 General Information ToxiRAE Pro PID is a personal wireless monitor for volatile organic compounds VOCs the world s smallest Featuring RAE Systems next generation PID sensor the ToxiRAE Pro PID can promptly detect and accurately monitor over 300 VOCs With an onboard library of 190 correction factors the ToxiRAE Pro PID can be programmed to automatically read in concentrations of the specified compound Key Features Wireless Personal Proven Wireless access to real time instrument readings and alarm status from any location Unmistakable five way local and remote wireless notification of alarm conditions Cutting edge PID with 190 built in
21. messages is displayed shut off the ToxiRAE Pro PID by pressing MODE e Sensor error e Wrong sensor If any of the following error messages occurs you can either shut off the instrument by pressing MODE or continue to the next startup test by pressing Y No fan or fan error Real time clock error Memory error Sensor changed Failed to turn on lamp For any of these error types try restarting the instrument If the error message appears again after five more attempts to restart the instrument consult the distributor from whom the instrument was purchased for technical support 12 ToxiRAE Pro PID User s Guide 4 After self testing two start up options are available for the ToxiRAE Pro PID Normal and Fast Start up The following information is displayed in sequence under Normal Start up and skipped under Fast Start up Sensor type Sensor serial number Date time and temperature Calibration gas Last calibration date Measurement gas Correction factor User mode Battery type voltage and shutoff voltage Alarm mode Buzzer enabled disabled status Light enabled disabled status Vibration alarm enabled disabled status Alarm settings for High Low STEL and TWA Datalog type and interval 5 Once the startup process is complete a sensor warm up screen is shown with countdown if necessary Then the main measurement screen is shown The type of monitored hazard is displayed with current reading The T
22. the AutoRAE 2 Cradle connected to a power source and a USB PC communications cable 1 Connect a USB cable between a PC with ProRAE Studio II and the AutoRAE 2 Cradle 2 Apply power to the AutoRAE 2 Cradle 3 Turn off the ToxiRAE Pro PID or put the ToxiRAE Pro PID into PC Communications Mode and set it in the cradle Start ProRAE Studio II software on the PC Select Administrator and input the password the default is rae 6 Click Detect the instruments automatically the magnifying glass icon with the letter A in it After a few seconds the AutoRAE 2 Cradle is found and it is shown along with its serial number dm 36 ToxiRAE Pro PID User s Guide 7 Click on the icon to highlight it and then click Select ToxiRAE Pro Cradle V1 10 0250029PE 37 8 10 11 ToxiRAE Pro PID User s Guide In ProRAE Studio II the AutoRAE 2 Cradle is shown including its Serial Number under Online fl ProRAE Studio II Untitled ToxiRAE Pro Cradle TU250023P B 5 115200bps Administrator Zl oxiRAE Pro Cradle V1 10 Expand the view to show the ToxiRAE Pro PID in the AutoRAE 2 Cradle by clicking the to the left of the image of the AutoRAE 2 Cradle fl ProRAE Studio II Untitled ToxiRAE Pro Cradle T0250029P B vm 8 ToxiRAE Pro PID G0200004N5 i OT hee E Double click on the icon representing the ToxiRAE Pro PID Click Setup M ProRA
23. E Studio II Untitled File Operation Help v Firmware 38 ToxiRAE Pro PID User s Guide 12 In the menu that now appears on the left side click Policy Enforcement It is highlighted and the Policy Enforcement pane is shown D ProRAE Studio II Untitled 5 x File Operation Help are ToxiRAE Pro PID 4 amp c TESA Datalog ToxiRAE Pro CO2 E Pu E Online A M p Ei Tox RAE Pro Cradle T0250029PB ToxiRAE Pro PID G0200004N5 mm E KO General Policy Enforcement A Alarm Information Get and set the units policy enforcement feature EE Clock Information Date Format ie Reports at Em IBI Time Format Last Run Time min Dion Hm LcD Contrast Must Calibrate ll B Temperature Unit a id Startup Mode Q Cant Bypass E Site ID and User ID Can Bypass TR Firmware User Mode Language MM 9 Password Access Must Bump Zu Tool Cant Bypass i l 2 Enforcemen 9 Can Bypass ToxiRAE Pro Cradle V1 10 COMS 115200bps Administrator For Must Calibrate and Must Bump you have the options of no enforcement or enforcement including Can t Bypass and Can Bypass Must Calibrate The user is prompted to calibrate the instrument when calibration 1s due as set by the calibration interval There are two programmable options e Can t Bypass Unless calibration is performed the instrument cannot
24. I If you want to exit press MODE Start ProRAE Studio II Select Administrator Input the password the default is rae Click OK 10 Click A detects instruments automatically 11 Click on the instrument s icon when it appears to highlight it 12 Click Select 13 Click Setup 14 Click Policy Enforcement eee ae ee eck 40 ToxiRAE Pro PID User s Guide The Policy Enforcement pane 1s shown Policy Enforcement Get and setthe units policy enfarcement feature LI Must Calibrate o Cant Bypass Carn Bypass Must Bump Can t Bypass Can Bypass You can select Must Calibrate and or Must Bump and then set whether the user must perform the selected operation in order to use the instrument 15 Once you have made your selections in ProRAE Studio II you must upload the changes to the instrument Click the icon labeled Upload all settings to the instrument Upload all settings to the instrument 16 A confirmation screen is shown Click Yes to perform the upload or No to abort PROMPT Es a i Do you want to upload all configurations to the instrument Yes No Uploading takes a few seconds and this progress bar is shown You can abort the upload by clicking Cancel Upload Setup X Miu Time Hapsed 2 41 ToxiRAE Pro PID User s Guide 17 Exit ProRAE Studio II 18 P
25. ck to 0 2 Press MODE to move to the next digit 3 When you are satisfied with the number press MODE until OK is highlighted 4 To save the new value press Y The value is saved and the menu advances to Low Alarm To exit without saving the new value 1 Press MODE to advance to Cancel 2 Press Y to exit the High Alarm submenu and advance to the Low Alarm submenu Low Alarm Set the Low Alarm as follows 1 In the Low Alarm submenu press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 1s reached pressing Y again wraps around back to 0 2 Press MODE to move to the next digit When you are satisfied with the number press MODE until OK is highlighted 4 To save the new value press Y The value is saved and the menu advances to STEL Alarm d To exit without saving the new value 1 Press MODE to advance to Cancel 2 Press Y to exit the Low Alarm submenu and advance to STEL Alarm submenu STEL Alarm Set the STEL Alarm as follows 1 Inthe STEL Alarm submenu press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 1s reached pressing Y again wraps around back to 0 2 Press MODE to move to the next digit 3 When you are satisfied with the number press MODE several times until OK is highlighted 24 4 ToxiRAE Pro PID User s Guide To save the new value press Y
26. d and Measurement is highlighted in the Programming Menu screen 11 5 2 Measurement The submenus for Measurement are Measurement Gas and Measurement Unit Meas Gas Measurement gases are organized in a list called Gas Library The Gas Library consists of 190 compounds found in RAE Systems Technical Note TN 106 available online at www raesystems com 1 Scroll through the Gas Library by pressing Y until you find the gas you want as your Measurement gas 2 When you are on the gas of your choice press MODE to highlight Save 3 To save your choice press Y Otherwise press MODE to highlight Quit followed by Y the newly selected gas will not be saved Meas Unit Standard available measurement units include Abbreviation parts per million milligrams per cubic meter Choose between the two measurement units by pressing MODE If you switch to a different measurement unit press Y to select the new choice Press MODE until Exit is highlighted 3 Press Y to save your choice and exit NO m Exit Press Y to exit Measurement is exited and Alarm Setting is highlighted in the Programming Menu screen 23 ToxiRAE Pro PID User s Guide 11 5 3 Alarm Setting High Alarm Set the High Alarm as follows 1 In the High Alarm submenu press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around ba
27. endix A Regulatory Information ss 67 ToxiRAE Pro PID User s Guide A WARNINGS Read Before Operating This manual must be carefully read by all individuals who have or will have the responsibility of using maintaining or servicing this product The product will perform as designed only if it is used maintained and serviced in accordance with the manufacturer s instructions CAUTION Never operate the monitor when the cover is removed Remove the monitor top cap rear cover fan or battery only in an area known to be non hazardous Product Registration Register your product online by visiting http www raesystems com support product registration By registering your product you can e Receive notification of product upgrades or enhancements e Be alerted to Training classes in your area e Take advantage of RAE Systems special offers and promotions ToxiRAE Pro PID User s Guide A WARNINGS A Use only RAE Systems lithium ion battery part number G02 3004 000 3 7V 1 800mAh This instrument has not been tested in an explosive gas air atmosphere having an oxygen concentration greater than 21 Substitution of components may impair suitability for intrinsic safety Replace batteries only in non hazardous locations STATIC HAZARD Clean only with a damp cloth to avoid damage from electrostatic discharge For safety reasons this equipment must be operated and serviced by qualified personnel only Read and understand t
28. ent Configuration and Data Management software for downloading datalogs configuring the instrument or uploading new firmware the ToxiRAE Pro PID must be set to communicate with the computer Press MODE repeatedly until you reach the Enter Communications and stop measurement screen Then press Y Measurement and datalogging are stopped and the instrument is now ready to communicate with the PC 11 3 Programming You must provide a 4 digit password to enter Programming Mode unless the ToxiRAE Pro PID is already running in Advanced User mode The default password is 0000 11 4 Entering Programming Mode 1 Press and hold MODE and Y simultaneously until the Password screen appears Password CEE Cancel 2 Input the 4 digit password e Press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 e Step from digit to digit using MODE e When you are done continue pressing MODE until OK or Cancel is highlighted e Press Y to register the password if OK is highlighted or to exit without entering the password if Cancel is selected If you make a mistake you can cycle through the digits by pressing MODE repeatedly and then using Y to change the number in each position Note The default password is 0000 19 ToxiRAE Pro PID User s Guide When you have successfully entered Programming Mode the followin
29. ery time it is turned on 1 Press MODE to choose between Off and On 2 Press Y to make your selection the dark circle in the radio button indicates your selection 3 When you have completed your selection press MODE repeatedly until Exit is highlighted 4 Press Y to save your selection exit the Zero At Start submenu and advance to LCD Contrast LCD Contrast The display s contrast can be increased or decreased from its default setting You may not need to ever change the default setting but sometimes you can optimize the display to suit extreme temperature and ambient brightness darkness conditions 1 Press and hold Y to select a desired level of contrast The range is 1 to 100 Once 100 is reached pressing Y again wraps around back to 1 2 When you have completed your selection press MODE repeatedly until OK is highlighted 3 Press Y to save your selection and exit the LCD Contrast Note If you do not want to save the change press MODE repeatedly until Cancel is highlighted Press Y to exit without saving the changes Exit Monitor Setup Submenu Press Y to exit Monitor Setup is exited Exit to exit Programming Mode is highlighted 11 6 Exit Exit Programming Mode To exit Programming Mode and return to normal operation press MODE until the Exit icon is highlighted Press Y to exit You will see Updating Settings as changes are reg
30. fers access to a few changeable parameters that you may rarely 1f ever need to change A password is required to enter Diagnostic Mode the password is the same as and automatically kept in sync with the one used to enter Programming Mode The default password is OOOO To enter Diagnostic Mode power the instrument off and then turn it back on by pressing and holding both the buttons In Diagnostic Mode ToxiRAE Pro PID displays readings in raw counts instead of units such as parts per million ppm It is not possible to switch to Programming from Diagnostic Mode without turning off the instrument first and then restarting it in the desired mode 11 1 1 Normal Mode Normal Mode is the default mode of the ToxiRAE Pro PID when it 1s turned on The selected sub mode Basic or Advanced determines the number of screens that are accessible 15 ToxiRAE Pro PID User s Guide 11 1 2 Basic User Mode When the ToxiRAE Pro PID is in Basic User Mode pressing MODE allows you to step through the screens in the following fashion Main Display Wireless Equipped Datalog stopped Only g stopp Enter Date L PANID La Start mEMME Time Channel Datalog eiat nd Communications i D Temperature Unit ID Interval FHSUFESTIERE Sad and stop I Q 1 n a 1 Radio Typel i 1 Ra I 8 Device _ i Communications 1 Le Region started 1 Mode ready 1 I I cleared vs
31. g screen appears Calibration Note The password can only be changed by connecting the instrument to a PC running ProRAE Studio II software Follow the instructions in ProRAE Studio II to change it The Calibration icon 1s highlighted first by default but you can press MODE to step from one programming menu item to the next with the name of the menu shown at the top of the display and the corresponding icon highlighted As you repeatedly press MODE the selection moves from left to right and the following screens appear in sequence Calibration Measurement Alarm Setting Tea SEA rire Pie GT Pie Datalog Monitor Setup Exit HONRA pu EU BE 99 pm EP Ite E Uo Note When you reach Exit and press MODE the menu cycles back to Calibration To exit the Programming Menu highlight Exit by pressing the MODE button and press the Y key 20 ToxiRAE Pro PID User s Guide 11 4 1 Navigating Programming Menus Navigating through the Programming menus is easy and consistent using a single interface format of a forward arrow and Select controlled by the MODE key and Y key respectively In the submenus the functions of a down arrow and Select are controlled by the MODE key and Y key respectively Also in submenus the functions of the keys may correspond to the instruction directly above each key Therefore if 1t says OK above the MODE key pressi
32. ging Span Gas Concentration If you selected Change for span gas concentration the following screen appears Span i 0 0 Oppm Cancel qq 1 Press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 2 Step from one digit to the next by pressing MODE 3 When you are done press MODE until either OK or Cancel is selected Press Y to register your selection if OK is highlighted or to exit without registering it 1f Cancel is selected 47 ToxiRAE Pro PID User s Guide 14 Diagnostic Mode In Diagnostic Mode the ToxiRAE Pro PID provides raw counts for sensor battery and other readings Most of these screens are useful only to service technicians Therefore if you require information on Diagnostic Mode refer to the ToxiRAE Pro PID Service Guide The ToxiRAE Pro PID s Diagnostic Mode can only be accessed at startup time In Diagnostic Mode ToxiRAE Pro PID displays readings in raw counts instead of units such as parts per million ppm 14 1 Entering Diagnostic Mode With the ToxiRAE Pro PID turned off press and hold both MODE and Y When the display turns on and the password screen appears release the keys 3 Enter the 4 digit password the password is the same as the one for the Programming Mode NO me e Step from one position in the four character string to the other by press
33. he boot simply reverse the procedure sliding the boot onto the instrument and then carefully stretching it over the bottom portion of the instrument Do not forget to replace the belt clip 55 ToxiRAE Pro PID User s Guide 17 4 Filter Replacement A filter is permanently attached inside the ToxiRAE Pro s top cap which helps to keep debris and moisture out This filter should be inspected periodically and the cap and rubber insert should be inspected for damage If the filter is dirty or the cap or rubber insert shows signs of damage replace the entire instrument cap assembly including the cap screw filter and the rubber insert part number G02 0305 003 package of three To replace the cap assembly 1 Remove the top cap First remove the small Phillips screw on the back side D 2 Then use the special tool part number G02 0306 003 package of three and apply leverage at the middle of the instrument to push the top cap loose and then remove it with your fingers 56 ToxiRAE Pro PID User s Guide 3 Once the top cap 1s removed install the new top cap assembly 4 Place the new rubber insert onto the ToxiRAE Pro PID being careful to align the insert correctly and that it is not distorted Also make sure that you do not press on the fan 5 Press the new top cap onto the ToxiRAE Pro until it is fully seated Check to see that the pin on the front side of the cap went into the corresponding groove on the front
34. he components may not be modified in any way The appropriate regulations for service and repair must be properly observed during such activities 68 ToxiRAE Pro PID User s Guide Year of manufacture To identify the year of manufacture refer to the serial number of the instrument The second to last digit in the serial number indicates the year of manufacture For example M indicates the manufacturing year is 2010 69 m e cn M g m tn 5 D T y Honeywell RAE Systems by Honeywell World Headquarters 3 75 N First St San Jose CA 95134 1708 USA Phone 408 952 8200 Fax 408 952 8480 E mail customerserv raesystems com Web Site www raesystems com P N G02 4008 000 Rev C March 2013
35. his instruction manual completely before operating or servicing The monitor should be calibrated every time it does not pass a bump test but no less frequently than every six months depending on use and exposure to gas and contamination and its operational mode Calibration intervals and bump test procedures may vary due to national legislation RAE Systems recommends using RAE calibration gas cylinders with one of the following Isobutylene 34L 100 ppm balance air PN 600 0002 000 Isobutylene 100 ppm 103L steel cylinder PN 600 0002 001 Isobutylene Calibration Gas 100 ppm 34L cylinder constant flow CGA 600 regulator with adapter PN 002 3025 000 Isobutylene 100 ppm balance air 34L cylinder Dry Air 0 ppm 34L cylinder Constant flow DGA 600 regulator with adapter PN 007 3001 000 ToxiRAE Pro PID User s Guide A AVERTISSEMENT Utiliser seulement la batterie Lithium 10n RAE Systems r f rence G02 3004 000 3 7V 1 800mAh Cet instrument n a pas t test dans une atmosph re de gaz air explosive ayant une concentration d oxygene plus lev e que 21 La substitution de composants peut compromettre la s curit intrins que Ne changer les batteries que dans un emplacement d sign non dangereux RISQUE D ORIGINE ELECTROSTATIQUE Nettoyer uniquement avec un chiffon humide Pour des raisons de s curit cet quipement doit tre utilis et entretenu uniquement par un personnel qualifi Etudier le
36. ing MODE e Press Y repeatedly to select a desired number Numbers increase from 0 to 9 e Once 9 is reached pressing Y again wraps around back to 0 4 When you are done press MODE until either OK or Cancel is selected Press Y to register the password 1f OK is highlighted or to exit without entering the password if Cancel is selected 14 2 Navigating Diagnostic Mode Step through Diagnostic Mode by pressing MODE 14 3 Exiting Diagnostic Mode 1 Turn off the ToxiRAE Pro PID by pressing and holding MODE There will be a standard shutoff countdown 2 When the instrument shuts off you will be alerted Release your finger Note The next time you start ToxiRAE Pro PID hold only MODE and it will automatically start in Normal Mode 48 ToxiRAE Pro PID User s Guide 15 Alarm Signal Summary Alarm types include Alarm Condition Alarm Signal Message Priority Super Alarm 4 beeps flashes per second Down Warning LAMP Lamp failure 3 beeps flashes per second MAX Gas exceeds electronics 3 beeps flashes per second maximum range OVER Gas exceeds measurement 3 beeps flashes per second range HIGH Gas exceeds High Alarm 3 beeps flashes per second limit LOW Gas exceeds Low Alarm 2 beeps flashes per second limit NEG Gas reading measures less 1 beep flash per second than zero STEL Gas exceeds STEL limit 1 Beep flash per second TWA Gas exceeds
37. inutes prior to automatic shutoff 10 Dead Battery Warning amp Shutoff If you turn on the ToxiRAE Pro PID and the battery s charge is below its lowest threshold the display shows this message Battery too low Needs charging Powering off It then automatically shuts off You must charge the ToxiRAE Pro PID s battery before you can continue to use this instrument Important Do not operate the ToxiRAE Pro PID again until its battery has been charged WARNING To reduce the risk of ignition of hazardous atmospheres charge the battery only in areas known to be non hazardous 14 ToxiRAE Pro PID User s Guide 11 Operating The ToxiRAE Pro PID 11 1 Overview The ToxiRAE Pro PID has two operational modes e Normal see page 15 for detailed instructions e Diagnostic see page 48 for detailed instructions The following is an overview of the two modes Normal Mode is the default mode It is accessed when you turn on the ToxiRAE Pro PID Two sub modes are available Basic User and Advanced User In Basic User some restrictions are applied including password protection that guards against entering Programming Mode by unauthorized personnel In Advanced there are no such access restrictions you do not need a password and it provides the indications and data you need most for typical monitoring applications Diagnostic Mode is primarily intended for technicians to use during troubleshooting although it also of
38. istered and the mode changes to normal operation 35 ToxiRAE Pro PID User s Guide 12 Policy Enforcement The ToxiRAE Pro PID can be configured to enforce a facility company s requirements that calibration and or bump testing be performed at specified intervals and to warn the user that calibration bump testing 1s required In addition it can require calibration or bump testing and not allow normal operation of the instrument unless calibration or bump testing 1s performed If Policy Enforcement is enabled and if the instrument has been bump tested and calibrated in compliance with the policy settings a check mark icon is included along the top of the ToxiRAE Pro PID screen Y If Policy Enforcement is enabled then after startup the ToxiRAE Pro PID displays a screen that informs the user that the instrument requires either a bump test or a calibration If both are required then they are shown in sequence 12 1 Setting Policy Enforcement You must use ProRAE Studio II to make changes to Policy Enforcement settings The procedure differs depending on whether you are using an AutoRAE 2 Cradle a ToxiRAE Pro PID Travel Charger or a ToxiRAE Pro PID Desktop Cradle 12 1 1 AutoRAE 2 Cradle Note This procedure only works with a single AutoRAE 2 Cradle It will not work with an AutoRAE 2 Controller To program a ToxiRAE Pro PID via an AutoRAE 2 Cradle you need ProRAE Studio II Instrument Configuration and Data Management Software
39. les raeeurope com service raeeurope com Web www raesystems eu 64 ToxiRAE Pro PID User s Guide RAE Systems UK Ltd D5 Culham Innovation Centre Culham Science Centre Abingdon Oxon OX14 3DB United Kingdom Phone 44 1865408368 Fax 44 1235531119 Mobile 44 7841362693 Email raeuk raeeurope com RAE Systems France ZI des Ayats 679390 MILLERY France Phone 33 4 78 46 16 65 Fax 33 4 78 46 25 98 Email info france raeeurope com Web www raesystems fr RAE BeNeLux BV Hoofdweg 34C 2908 LC Capelle a d IJssel The Netherlands Phone 31 10 4426149 Fax 31 10 4426148 Email info rae nl Web www rae nl RAE Systems Spain s l Av Remolar 31 08820 El Prat de Llobregat Spain Phone 34 933 788 352 Fax 434 933 788 353 Mobile 34 687 491 106 Email mdelgado raespain com Web www raespain com RAE Middle East LOB 7 Ground Floor Office 19 Jebel Ali Free Zone Dubai United Arab Emirates Phone 971 4 887 5562 Email mesales raesystems com 65 ToxiRAE Pro PID User s Guide RAE Systems Hong Kong Ltd Room 6 F Hong Leong Plaza 33 Lok Yip Road Fanling N T Hong Kong Phone 852 2669 0828 Fax 852 2669 0803 Email hksales raesystems com RAE Systems Japan 403 Plaza Ochanomizu Bldg 2 1 Surugadai Kanda Chiyoda Ku Tokyo Japan Phone 81 3 5283 3268 Fax 81 3 5283 3275 Email jpsales raesystems com RAE Systems Korea 1010 DaeMyungAns Vill First Sang Dong 412 2 Wonmi
40. lightly tilting the ToxiRAE Pro PID toward the front of the cradle and lift 1t out Lift ToxiRAE Pro PID out of charging cradle Press on latch 5 2 Low Voltage Shutoff When the battery s charge falls below the shutoff voltage the ToxiRAE Pro PID then turns itself off Recharge the battery by placing the ToxiR AE Pro PID in its cradle the cradle should be connected to the AC adapter 11 ToxiRAE Pro PID User s Guide 6 Turning The ToxiRAE Pro PID On To turn the ToxiRAE Pro PID on press and hold MODE for 3 seconds Caution The alarm buzzer is very loud During startup you can mute most of the sound by holding a finger over the alarm buzzer port Note Never put tape over the alarm buzzer port to permanently mute it or otherwise limit the loudness of the buzzer l When the ToxiRAE Pro PID turns on the buzzer vibration alarm and LEDs are tested The firmware version is shown in the display for example V1 00 indicates firmware version 1 00 A battery test is performed If the battery has sufficient charge then the next step is a self test of the system Note If the battery is almost fully discharged the message Battery too low Needs charging Powering off shows in the display and the ToxiRAE Pro PID shuts off You must charge the battery before you can use the instrument Self testing 1s performed by the ToxiRAE Pro PID Note If one of the following error
41. mit STEL data based on 15 minute STEL values expressed in ppm or mg m A STEL value is only displayed after the ToxiRAE Pro PID has been on for 15 minutes or longer After exiting PC Communications mode the STEL is reset Peak The Peak value tells you the highest reading for the sensor since the ToxiRAE Pro PID was turned on Press Y twice to clear the Peak value Note If you do not press a key within 1 minute the display reverts to the normal reading Press MODE to advance from screen to screen 11 2 2 Date Time And Temperature The current Date is expressed as Month Day Year with two digits for month and day and four digits for the year Below the date is the time which is expressed as Hours Minutes Seconds with two digits for each The time is in 24 hour military format Below the time 1s the internal temperature which can be in degrees Fahrenheit or Celsius settable in Programming Mode 11 2 3 Wireless Settings The current wireless settings are shown here These include the PAN ID Channel and Unit ID which are helpful when creating or troubleshooting networks Parent ID data does not apply 11 2 4 Calibration Gas Measurement Gas Correction Factor This screen shows calibration gas Cal Gas measurement gas Meas Gas and correction factor CF 18 ToxiRAE Pro PID User s Guide 11 2 5 Enter Communications and stop measurement Before communicating with a PC running ProRAE Studio II Instrum
42. ng MODE selects OK When setting numerical data the MODE key typically selects which digit is highlighted while each press of Y increases the digit by 1 11 5 Programming Menus Programming allows anyone with the password to change the instrument s settings calibrate the instrument enter user information etc Programming has five menus Each menu includes several submenus to perform additional programming functions This table shows the menus and their icons and submenus aima LCD Contrast Note There is also an Exit icon It has only one function When you select it the instrument exits Programming Mode updates the settings and returns to monitoring Man Down Temp Unit Alarm 21 ToxiRAE Pro PID User s Guide Once you enter Programming the LCD displays the first menu Calibration Each subsequent menu is accessed by pressing MODE repeatedly until the desired menu 1s displayed To enter a submenu of a menu press Y 11 5 1 Calibration Two types of calibration are available Zero fresh air and Span In the Calibration submenu select Zero or Span Calibration by pressing MODE Once your choice is highlighted press Y Zero Calib The procedure for performing a zero calibration is covered on page 36 22 ToxiRAE Pro PID User s Guide Span Calib The procedure for performing a basic span calibration is covered on page 46 Exit Press Y to exit Calibration is exite
43. nications mode on the ToxiRAE Pro PID by pressing MODE repeatedly starting from the main measurement screen until you reach the Enter Communications Mode and stop measurement screen Press Y Measurement and datalogging stop and the instrument is now ready to communicate with the PC The display now says PC comm ready Start up the ProRAE Studio II software enter a password and detect the instrument following the directions provided in the ProRAE Studio II User s Manual Follow the instructions in the ProRAE Studio II User s Manual to download the datalog configure the instrument settings or update the ToxiRAE Pro PID s firmware When you are done press MODE to exit the PC communications mode on the ToxiRAE Pro PID The screen displays Sensor initializing after which the instrument returns to operating in Normal mode 50 ToxiRAE Pro PID User s Guide 17 Maintenance N WARNING N Maintenance should be performed only by a qualified person who has proper training and fully understands the contents of this manual The following guidelines should be followed when changing the battery 1 Turn off the unit before changing the battery 2 When replacing the battery take note of its orientation The connectors on the circuit board should go into the matching slots in the battery WARNING To reduce the risk of ignition of hazardous atmospheres replace the battery only in areas known to be non haza
44. o PID 13 3 Zero Calibration This operation sets the zero point of the sensor calibration curve for clean air Expose the ToxiRAE Pro PID to a clean air source with 20 9 oxygen and without any organic toxic or combustible gas impurities This Zero Air can come from a cylinder or clean ambient air Note If you use a zero air cylinder you must use the ToxiRAE Pro PID Calibration Adapter Using a calibration adapter is not necessary for calibration in fresh air Turn on the ToxiRAE Pro PID Once it has been through its startup enter Programming Mode 1 Press and hold MODE and Y until you see the Password screen Password o ES Cancel 2 Input the 4 digit password e Press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 Step from digit to digit using MODE When you are done press MODE until OK or Cancel is highlighted e Press Y to register the password if OK is highlighted or to exit without entering the password 1f Cancel 1s selected 45 ToxiRAE Pro PID User s Guide If you make a mistake you can cycle through the digits by pressing MODE and then using Y to change the number in each position Note The default password is 0000 If you do not know the password do not enter anything Just press MODE repeatedly to highlight OK and then press Y Note If the ToxiRAE Pro PID is in Pr
45. ode and with Span Calib highlighted follow this procedure 1 Press Y The screen displays the current or default calibration gas and its concentration For example Cal Gas Isobutylene Span 100ppm Change e Press MODE if you do not want to change it 46 ToxiRAE Pro PID User s Guide e Press Y if you want to change it If you entered the Calibration Menu without supplying the correct password or supplied the correct password but chose not to change the Cal Gas you will see a message like this Cal Gas Isobutylene Span 100ppm Apply gas 2 Press Y to start calibration 3 Press MODE if you want to quit without calibrating During calibration the calibration gas name its concentration and the countdown are displayed Depending upon the device alarm settings the monitor may go into low and then high alarm once span calibration is complete which is expected in response to the test gas Note You can abort span calibration during its countdown by pressing MODE Upon completion the screen Span is done appears along with the reading it should be within 10 of the span gas concentration Important After calibration is complete you must remove the Calibration Adapter from the ToxiRAE Pro PID If the Calibration Adapter is attached during normal operation inconsistent and lower than normal readings will occur because of decreased concentration of the gas being monitored 13 4 1 Chan
46. ogramming Mode and you do not press a key within 60 seconds it exits Programming Mode and re enters Normal Mode 1 At the Calibration screen press Y Zero Calib is highlighted Make sure the ToxiRAE Pro PID 1s in clean air Otherwise attach a cylinder of zero gas to the Calibration Adapter installed on the instrument Press Y The message Apply zero gas 1s displayed Start the flow of the zero gas if used and press Y to start the zero calibration 5 There is a 60 second countdown during which time the screen shows the word Zeroing and the countdown 6 Upon completion it says Zeroing is done Reading 0 0ppm along with the reading it should be 0 0 ppm or very close to it 7 Span Calib is highlighted pU Note You can abort the zero calibration during its countdown by pressing the MODE key Important If you used the Calibration Adapter and a zero air cylinder you must remove the Calibration Adapter from the ToxiRAE Pro PID If the Calibration Adapter 1s attached during normal operation inconsistent and lower than normal readings will occur because of decreased concentration of the gas being monitored 13 4 Span Calibration This procedure determines the second point of the sensor calibration curve for the sensor To begin calibration connect the calibration gas cylinder flow regulator and calibration adapter to the ToxiRAE Pro PID With the ToxiRAE Pro PID in Programming M
47. oxiRAE Pro PID is now ready for use 7 Turning The ToxiRAE Pro PID Off Press and hold MODE In 2 seconds a 5 second countdown to shutoff begins accompanied by one buzzer beep per second You must hold your finger on the key for the entire shutoff process If you remove your finger from the key during the countdown the shutoff operation is canceled and the ToxiRAE Pro PID continues normal operation When you see Unit Off release your finger from the MODE key The ToxiRAE Pro PID is now off 8 Testing The Alarms Manually Under normal non alarm conditions the buzzer vibration alarm and LEDs can be tested at any time by pressing and holding Y Important If any of the alarms does not respond to this test check the Alarm Settings It is possible that any or all of the alarms have been turned off If all the alarms are turned on but one or more of them buzzer LED lights or vibration alarm does not respond to this test do not use the instrument contact your RAE Systems distributor for technical support 13 ToxiRAE Pro PID User s Guide 9 Low Battery Warnings If during operation the battery s charge is low the battery icon in the display screen turns empty and blinks once every second At the same time the following notifications occur every minute the buzzer beeps and LEDs blink once followed by a vibration and a screen message Battery low Shut off in X minutes The countdown to shutoff starts 10 m
48. p At Yel einen 44 ToxiRAE Pro PID User s Guide 15 2 Calibration Adapte 0 i eo ihe uckeutea e UTI duoi rt 44 13 2 1 Connecting The Calibration Adapter 44 13 2 2 Disconnecting The Calibration Adapter Rs 45 13 3 Zero C aiDan Eb dO o bo Meade taco eaim 45 13 4 Span C AlDEOLUIOE s sssasdeceden te ere dU o cec Dub pet ida oed de rende trees 46 15 41 Chaneine Span Gas Concentration isa 47 PR Di ruere SEC VO esata Sa eh era arate E reece 48 14 1 Entenno DIASnosHe Modes atia ence edt ratte mr doi one 48 14 2 Navieatne Diagnostic MOS oi Ee E o Eom erat Re 48 14 3 Exitine 1a enOstic Mode sin in etienne tait 48 Alm OTSA S UITittidb y eoe Sn nn seco te cata 49 16 Downloading Datalogs And Performing PC Based Instrument Configuration and Firmware Upgrades ss 50 eas Eun hove lel E TER 51 17 1 Replacing the ToxiRAE Pro PID Li Ion Battery 51 172 Proper Battery DISDOSdlu s n eoi eru A 54 17 3 Removing And Installing The Rubber Boot 55 17 4 Filtet RG Pla Ce iC PIE soes e nee nome es 56 17 5 Cleanine Or Replacing The PID a uu iet nie ait 58 17 6 Replacing The Pan oui ne nn de nt 60 17 7 Cleanimne TNC EXI TION eset obe ot rotos eek retina et Du utu da steigen acude 62 Vrk Ordemng Replacement Parts t EH IA EE adr 62 IS 1 OUDICS MOONS ES Rs ne domains et a pH E 63 I9 crechnreab SUPPO ee ined TR re tu D RT UE GE Be DEAN et obe 64 20 RAE Systems COMACIS en ne Denim Ait tue seen tea es ensue tod acce I mods 64 21 App
49. pleted your selections press MODE repeatedly until Exit is highlighted 4 Press Y to save the changes and exit Datalog Type The instrument has two datalog types Auto Collects datalog information when the instrument 1s sampling until the datalog memory is full Manual Datalogging occurs only when you manually initiate datalogging see below for details 1 Press MODE to step from one option to the next 2 Press Y to make your selection the dark circle in the radio button indicates 3 4 that an option has been selected When you have completed your selection press MODE until Exit is highlighted Press Y to save your selection and exit About Manual Datalog When the instrument is set to Manual Datalog you can turn datalogging on and off from the main measurement display in the Normal Mode by pressing the MODE key three times When you reach the screen that says Start Datalog press Y to start 1t You see Datalog Started confirming that datalogging is now on When you reach the screen that says Stop Datalog press Y to stop it You see Datalog Stopped confirming that datalogging is now off Exit the Datalog Submenu Press Y to exit Datalog is exited and Monitor Setup is highlighted 29 ToxiRAE Pro PID User s Guide 11 5 5 Monitor Setup Wireless There are seven Wireless parameters e Radio On Off e PAN ID e Channel e Join Network e
50. plying settings and then Settings applied successfully to indicate they have been registered The menu now advances automatically to Channel 30 ToxiRAE Pro PID User s Guide Channel Every network operates on its own channel between 01 and 10 do not use 00 If you need to know the network s channel check the EchoView Host s setting Note In Europe only Channel 00 can be used and it is preset it cannot be changed Choose and enter a 2 digit Channel 1 Press Y and the display shows the current Channel Example 10 The left most digit is highlighted 2 Press Y repeatedly to select a desired number Once 9 is reached pressing Y again wraps around back to 0 3 Press MODE to advance to the next digit Repeat this process until all eight characters of the new Channel are entered To save your new Channel number and exit press MODE repeatedly until OK is highlighted Then press Y It says Applying settings and then Settings applied successfully to indicate they have been registered The menu now advances automatically to Join Network Join Network This screen is for joining an existing network When you see this screen press Y to join or MODE to exit without joining While searching for the network the message Joining network is displayed If the network is found and successfully joined then Join network successful is displayed
51. r selection press MODE repeatedly until Exit is highlighted 4 Press Y to register your selection exit the User Mode submenu and advance to Date Date The Date is expressed as Month Day Year with two digits for each MM DD YY The left most digit 1s highlighted to indicate it 1s selected when you enter the Date submenu 1 Press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 2 Press MODE to advance to the next digit Repeat this process until all six digits of the new date are entered 3 Press MODE repeatedly until OK is highlighted 33 4 Time ToxiRAE Pro PID User s Guide Press Y 4 to save your selection and advance to Time Note If you do not want to save the change press MODE repeatedly until Cancel is highlighted Press Y to exit to Time without saving the changes The Time is expressed as Hours Minutes Seconds with two digits for each The time is in 24 hour military format of HH MM SS The left most digit 1s highlighted to indicate it 1s selected l Press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 Press MODE to advance to the next digit Repeat this process until all six digits of the new time are entered 3 Press MODE repeatedly until OK is highlighted 4
52. rdous 17 1 Replacing the ToxiRAE Pro PID Li lon Battery Caution Turn off the ToxiRAE Pro PID before removing or replacing the battery 1 If the rubber boot is on the ToxiRAE Pro PID remove it refer to page 55 for details Place the ToxiRAE Pro PID face down on a soft surface 3 Usea Philips screwdriver to loosen the screw holding the top cap in place and then carefully use the provided tool to pry up the top cap from the middle in the front and back and use your fingers to remove the top cap 91 ToxiRAE Pro PID User s Guide 4 Remove the four screws on the back of the instrument by turning them counterclockwise 5 Hold the ToxiRAE Pro PID down and separate the rear cover from the front by pulling from the top and tilting it open without disconnecting the ribbon cable connecting the two halves 6 Carefully disconnect the battery from the battery connectors on the circuit board by pulling it toward the bottom of the instrument Be careful not to damage the ribbon cable 52 ToxiRAE Pro PID User s Guide 7 Before installing a new battery visually inspect the contact pins on the ToxiRAE Pro PID circuit board to make sure they are not bent If they are carefully straighten them before installing the battery Install the new battery part number G02 3004 000 making sure it 1s inserted fully Make sure the battery connectors on the circuit board go all the way into the connector slots in the battery 8
53. res Ese eut uf doces oH 18 11 22 Date Mine Atd TeniperatUfe sod eme eee 18 12 WW meless SS CONI SES Re RNA tn ne hi Rien ds 18 11 2 4 Calibration Gas Measurement Gas Correction Factor 18 11 2 5 Enter Communications and stop measurement 19 11 3 TO SANS ee ce do dictate edit 19 11 4 Entenne Pro cramming Mode icio eee ten aite ceo dp HM eie tue anaes 19 11 4 1 Navigating Programming Menus 21 11 5 Programme MODUS siii nana Aile tien 21 LS PERCIPIT due denis 22 LES 2 WAC AS UTC INCI a SSSR irait Atte uen 23 5 Alarm se Bg nn o eM teda ab ob RM a a aab nt dits 24 Iss coi X X 28 15 5 MOBDIOE SDS ui ot pecie ed entered Eu dM an de de io 30 11 6 Exit Exit Proorammin Mode nan a 33 12 PON V En Orce HII S 5 50 20 tatio eate tron ceste alita osa et france t s quu nea os 36 1251 Setting POLICY EnLOrcement 1 ed ioe Sue uer Denuo tesi Ed Doe SR uaa 36 12 D NUTORZXE 2 Cradle necesite ia Sr mener tese po die stas Corti to ppt 36 12 1 2 ToxiRAE Pro PID Desktop Cradle Or Travel Charger 40 122 Deactivating Policy Enforcement ss 42 12 2 L PORE Z Cridi c at eed an diet 42 12 2 2 ToxiRAE Pro PID Desktop Cradle Or Travel Charger 42 13 Bump Testing amp Calibrating The ToxiRAE Pro PID 44 15 1 Bump Testing amp Calibrating With An AutoRAE 21M uuu 44 I5 T Bump cbE unctionab Tesini sido ripe eio
54. resistance while pressing the new fan into the slot remove it and check that the electrical pins are not bent and that all alignment is correct before inserting the fan again Indexing key 5 Gently press the fan into place to make sure it 1s completely seated 6 Replace the top cap 7 Turn the instrument on and test it 61 ToxiRAE Pro PID User s Guide 17 7 Cleaning The Exterior Occasional external cleaning of the instrument with a soft cloth 1s recommended Do not use detergents or chemicals If necessary you can use a damp cloth water only It is a good idea to install the Calibration Adapter before cleaning the ToxiRAE Pro PID s housing to keep dirt dust or moisture away from the sensor openings and to keep the filter clean Visually inspect the contacts at the base of the ToxiRAE Pro PID and on the charging cradle to make sure they are clean If they are not wipe them with a soft dry cloth Never use solvents or cleaners 17 7 1 Ordering Replacement Parts If you need replacement parts contact your local RAE Systems distributor A list of authorized distributors 1s available online http www raesystems com 62 ToxiRAE Pro PID User s Guide 18 Troubleshooting Possible Reasons amp Solutions Cannot turn on power Reasons Depleted battery Defective battery Solutions Replace battery Lost password Solutions Use ProRAE Studio II software to change the password Call Technical Suppo
55. ress Y on the ToxiRAE Pro PID to exit Communication Mode 12 2 Deactivating Policy Enforcement 12 2 1 AutoRAE 2 Cradle To deactivate Policy Enforcement when using an AutoRAE 2 Cradle follow the procedure for changing settings See page 36 for details 12 2 2 ToxiRAE Pro PID Desktop Cradle Or Travel Charger If the ToxiRAE Pro PID screen displays the message that it must be bump tested or calibrated and if the option to bypass bump testing or calibration 1s not available you should shut off the instrument and follow the procedure outlined here if you want to change the Policy Enforcement settings 1 Use a USB cable to connect the ToxiRAE Pro PID in its Travel Charger or Desktop Cradle to a computer running ProRAE Studio II 2 Enter Diagnostic Mode on the ToxiRAE Pro PID with the instrument turned off press and hold Y and MODE until it starts up 3 After startup enter the password when prompted default is 0000 and press MODE Press MODE repeatedly until you see the Enter Communications Mode screen Press Y to enter Communications Mode Start ProRAE Studio II Select Administrator Input the password the default is rae Click OK 10 Click A detect instruments automatically 11 Click on the instrument s icon when it appears 12 Click Select 13 Click Setup 14 Click Policy Enforcement The Policy Enforcement pane is shown 15 Deselect Policy Enforcemen
56. rinsic safety for use in hazardous loc Intrinsically safe Securite Intrinseque Exia 20 C lt Tamb lt 55 C Um 20V Battery pack G02 3004 000 Warning Read User s Manual for Intrinsic Safety Precautions Warning Substitution of components may impact intrinsically safety 67 ToxiRAE Pro PID User s Guide Operation Area and Conditions Hazardous Areas classified by Zones ToxiRAE Pro PID PGM1800 are intended to be used in hazardous areas classified zone Q zone or zone 2 where gases of explosion groups ITA IIB or IC and T4 may be present For North America and Canada the equipment can further be used in Class I Zone 0 Hazardous Areas classified by Divisions ToxiRAE Pro is intended to be used in hazardous areas classified for Class I Div 1 or 2 within the temperature range of 20 C to 55 C where gases of explosion groups A B C or D and temperature clode T4 may be present Instruction For Safe Use Strictly follow the instructions for safe use Application of the ToxiRAE Pro requires full understanding and strict observation of the instructions Only use RAE Systems battery pack P N G02 3004 000 Do only charge the battery pack using RAE Systems charger outside hazardous area Um 20V Use In Hazardous Areas Equipment which is intended for use in explosive atmospheres and which has been assessed and certified according to international regulations may be used only under specified conditions T
57. rt at 1 408 752 0723 or toll free at 1 888 723 4800 Reading abnormally Reasons Calibration Adapter is Low attached Incorrect calibration Solutions Remove Calibration Adapter Calibrate the ToxiRAE Pro PID Buzzer LEDs or Reasons Alarms may be turned vibration alarm off Inoperative Blocked alarm port Bad buzzer LEDs or vibration alarm Solutions Enable alarms in the Buzzer amp Light section of the Alarm Settings sub menu in the Programming menu Unblock alarm port Call authorized service center 63 ToxiRAE Pro PID User s Guide 19 Technical Support To contact RAE Systems Technical Support Team Monday through Friday 7 00AM to 5 00PM Pacific US Time Phone toll free 1 888 723 4800 Phone 1 408 952 8461 Email tech raesystems com Critical after hours support is available 1 408 952 8200 select option 9 20 RAE Systems Contacts RAE Systems World Headquarters 3775 N First St San Jose CA 95134 1708 USA Phone 1 408 952 8200 Fax 1 408 952 8480 E mail customerserv raesystems com Web Site www raesystems com RAE Systems Technical Support Monday through Friday 7 00AM to 5 00PM Pacific Time Phone 1 408 952 8461 Email tech raesystems com Life critical after hours support is available 1 408 952 8200 select option 9 RAE Systems Europe ApS Kirstinehg 23 A DK 2770 Kastrup Denmark Phone 45 86 52 51 55 Fax 45 86 52 51 77 orders raeeurope com sa
58. side of the instrument housing Then tighten the Phillips screw C 57 ToxiRAE Pro PID User s Guide 17 5 Cleaning Or Replacing The PID Follow the instructions for removing the top cap in the previous section 1 Gently lift out the PID module with your fingers being careful not to damage the fan 2 If the module requires replacement because the lamp does not illuminate or the module has been used past its expiration date place a new module into the slot being careful to match the indexing keys The sensor can only go into its slot one way Refer to step 11 for alignment information 3 If you want to open the sensor module to inspect and clean the lamp and sensor electrode panel you must use the special tool The special tool s C shaped end has small teeth inside Slide the tool so that the teeth slip into the notch between the module s cap and body 8 gore W ee atte 2 Ses d rpm sit t Jr seis ac at s RO amp eee ye 8 ag tepant QU o 4 Gently pry up the cap using a rocking motion 58 ToxiRAE Pro PID User s Guide 5 Once the cap is removed set it aside 6 Now lift the sensor electrode panel from the module 7 Clean the sensor electrode panel in a solution of methanol lamp cleaner included along with cleaning swabs in a PID Lamp Cleaning Kit part number 500 0014 010 package of 10 and allow it to dry 8 Clean the lamp s windo
59. t features you do not wish to use 16 Click Upload all settings to the instrument i EUN AR LE Upload all settings to the instrument 42 ToxiRAE Pro PID User s Guide 17 When you see this confirmation Click Yes mi 1 2 Do you want to upload all configurations to the instrument CET _ Uploading will take a few seconds and this progress bar is shown Upload Setup E X e Ts 18 When the upload is done exit ProRAE Studio II 19 Press Y on the ToxiRAE Pro PID to exit Communication Mode 43 ToxiRAE Pro PID User s Guide 13 Bump Testing amp Calibrating The ToxiRAE Pro PID Note Calibration intervals and bump test procedures may vary due to national legislation 13 1 Bump Testing amp Calibrating With An AutoRAE 27M Bump testing and calibrating a ToxiRAE Pro PID can be done with an AutoRAE 2 Automatic Test And Calibration Station Follow all instructions in the AutoRAE 2 User s Guide for successful bump testing or calibration 13 1 1 Bump Functional Testing With the ToxiRAE Pro PID in Normal Mode 1 Connect the calibration gas cylinder flow regulator and calibration adapter to the ToxiRAE Pro PID and start the gas flow 2 Make sure the unit goes into alarm and that the buzzer produces at least two beeps per second the LED lights flash on and off and the vibration alarm functions The display backlight should illuminate and an alarm message should be sho
60. ter Repeat this process until all eight characters of the new Site ID are entered To save your new Site ID and exit press MODE repeatedly until OK is highlighted Then press Y User ID Enter an 8 digit alphanumeric User ID to uniquely identify a user This User ID is included in the datalog report 32 ToxiRAE Pro PID User s Guide 1 Press Y and the display shows the current User ID Example USEROO000 The left most character 1s highlighted 2 Press Y repeatedly to select a desired character Letters increase from current value to Z followed by digits from 0 to 9 Once 9 is reached pressing Y again wraps around to the letter A 3 Press MODE to advance to the next character Repeat this process until all eight characters of the new User ID are entered To save your new User ID and exit press MODE repeatedly until OK is highlighted Then press Y User Mode The ToxiRAE Pro PID has two user modes Basic Basic users can only see and use a basic set of functions Advanced Advanced users can see all screens and take advantage of all available functions Note The default value for User Mode 1s Basic To change the User Mode 1 Press MODE to step from one option to the other The highlighting changes each time you press MODE 2 Press Y to make your selection the dark circle in the radio button indicates the option has been selected 3 When you have completed you
61. urn and collection system available in your country for the disposal of this product Sensor Specifications Cross Sensitivities And Calibration Information For information on sensor specifications cross sensitivities and calibration information refer to RAE Systems Technical Note TN 114 Sensor Specifications And Cross Sensitivities available for free download from www raesystems com All specifications presented in this Technical Note reflect the performance of standalone sensors Actual sensor characteristics may differ when the sensor is installed in different instruments As sensor performance may change over time specifications provided are for brand new sensors 54 ToxiRAE Pro PID User s Guide 17 3 Removing And Installing The Rubber Boot The protective rubber boot on the ToxiRAE Pro PID must be removed before the sensor top cap or back of the instrument can be removed When removing the boot follow these steps outlined here 1 Flip up the tab on the belt clip on the rear of the instrument 2 Remove the Philips screw that holds the clip in place 3 Stretch the bottom corners of the boot and gently slide the bottom of the boot over the rear of the ToxiRAE Pro PID 4 Slide the boot up until it comes off of the instrument Make sure that you do not force it to move if it sticks against the top cap Gently nudge it 5 Inspect the rubber boot for damage and replace it if it is cracked or torn When replacing t
62. w with a cleaning swab dipped in methanol lamp cleaner and allow it to dry Do not touch the lamp window with your fingers as the residual oils will shorten its life 9 Inspect the electrical contacts Clean them with a swab dipped in lamp cleaner if they appear to need cleaning 59 ToxiRAE Pro PID User s Guide 10 Reassemble the sensor module by placing the sensor electrode panel back in place and firmly pressing the cap back onto the top 11 Place the sensor module back into the ToxiRAE Pro PID Make sure the index points are aligned it can only go in one way Match index points on sensor module with ToxiRAE Pro PID 12 Carefully place the cap back onto the ToxiRAE Pro PID and tighten the screw Note Always calibrate the ToxiRAE Pro PID after replacing the sensor module 17 6 Replacing The Fan If the fan stops working or is damaged it can be replaced part number G02 3006 000 Before replacing the fan make sure the instrument 1s turned off 1 Remove the top cap as shown in Section 15 2 page 56 2 Grip the fan with two fingers and pull up 60 ToxiRAE Pro PID User s Guide 3 Inspect the new fan and make sure its two electrical pins are straight 4 Align the fan so that the indexing key the raised rectangular portion on its body matches with the keyway in the slot and the electrical pins and carefully slide into the contact points at the bottom of the slot Important If you encounter
63. want to clear the datalog When it has been cleared the display shows Datalog Cleared e Press MODE if you do not want to clear the datalog You are taken to the next submenu Interval Interval Intervals are shown in seconds The default value 1s 60 seconds The maximum interval 1s 3600 seconds and the minimum is 1 second 1 Press Y repeatedly to select a desired number Numbers increase from 0 to 9 Once 9 is reached pressing Y again wraps around back to 0 2 Press MODE to advance to the next digit 3 Repeat this process until the desired value is entered When you have completed your selections press MODE repeatedly until OK is highlighted e To save the new value press Y e To cancel the changes and keep the settings as they were press MODE to highlight Cancel Then press Y You are taken to the next submenu Data Selection Data Selection Data Selection allows you to select which types of data are recorded and made available when you download your datalog to a computer via ProRAE Studio II software You can choose any or all of four types of data you must choose at least one 28 ToxiRAE Pro PID User s Guide e Minimum e Average e Maximum e Real Time 1 Press MODE to step from one option to the next The highlighter indicates your choice 2 Press Y to toggle your selection on or off the check box indicates on with an 4X 3 When you have com
64. wn in the display 3 Turn off the gas flow 4 Remove the calibration adapter Note Bump testing and calibration can also be performed by using the RAE Systems AutoRAE 2 Automatic Test And Calibration Station Refer to the AutoRAE 2 User s Guide for instructions 13 2 Calibration Adapter The ToxiRAE Pro PID must be calibrated using a fixed flow regulator with a flow rate between 0 5 and 1 0 liters per minute The ToxiRAE Pro PID 1s supplied with a special calibration adapter that covers the gas fan inlet If the local air has impurities that might interfere with zero fresh air calibration the calibration adapter and a cylinder of clean zero air should be used 13 2 1 Connecting The Calibration Adapter 1 Place the Calibration Adapter on the top cap of the ToxiRAE Pro PID by pressing it into place 2 Attach the hose from the regulator calibration gas cylinder to the Calibration Adapter s inlet 44 ToxiRAE Pro PID User s Guide Caution After calibration is complete remove the Calibration Adapter When monitoring never operate the ToxiRAE Pro PID with the Calibration Adapter attached If the Calibration Adapter is attached during normal operation inconsistent and lower than normal readings will occur because of decreased concentration of the gas being monitored 13 2 2 Disconnecting The Calibration Adapter After calibrating the ToxiRAE Pro PID you must remove the Calibration Adapter by lifting it off the ToxiRAE Pr
65. zzer sounds and LEDs flash continuously and a countdown begins e Ifthe ToxiRAE Pro PID s user presses Y 4 for Yes in response to the Are You OK question on the screen before the countdown reaches zero the Man Down alarm stops and the main reading screen is displayed e Ifthe person does not press Y for Yes in response to the Are You OK question on the screen before the countdown reaches zero the Man Down alarm is sounded and LEDs flash continuously e Ifthe person presses MODE during the countdown answering the Are You OK question with No the Man Down alarm starts If the ToxiRAE Pro PID s wireless connectivity is enabled a Man Down message 1s also sent to remote observers Exit the Alarm Settings Submenu Press Y to exit the Alarm Settings submenu Alarm Settings is exited and Datalog is highlighted If you want to cycle through the Alarm Setting submenus press MODE instead of Y 27 ToxiRAE Pro PID User s Guide Exit the Alarm Settings Submenu Press Y to exit the Alarm Settings submenu Alarm Settings is exited and Datalog is highlighted If you want to cycle through the Alarm Setting submenus press MODE instead of Y 11 5 4 Datalog Clear Datalog This operation erases all data stored in the datalog Note Once the datalog is cleared the data cannot be recovered Press Y to clear the datalog The display asks Are you sure e Press Y if you

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