TIRE BALANCER
Contents
1. REVISION REPORT The user is obligated to perform tests and revisions of electrical equipment of the machine in accordance with valid rules and regulations Result report REVISION TECHNICIAN Number SIGNATURE TECHNICAL SPECIFICATION Item Voltage Power input Use max tire diameter max tire width max min disk diameter min disk width max disk tire weight balancing speed tire disk balancing functions length of one cycle data entr self calibration automatic start breaking technique balancing point weight length entry options balancing precision Acoustic noise level operational temperature Weight dimensions net weight Description 230V 50 Hz 370 W for most passenger cars and light trucks 800 mm 31 5 508 mm 20 254 mm 609 6 mm 10 22 38 1 mm 508 mm 1 5 20 max 65 kg 143 Ib 200 rpm NORMAL normal balancing ALU1 ALU2 ALU3 static balancing 10 second keyboard with display control indicators semiautomatic data entry by user 1 when set or when needed automatic start after the safety cover is lowered down automatic upper balancing point ounces grams inches and millimetres 1 gram 0 035 ounce 70 db O 50 C 123 kg 1 320 8 mm W x 1 016 mm L x 1 651 mm H 52 Wx40 Lx65 H safety cover open 1 320 8 mm W x 965 2 mm L x 1 270 mm H 52 Wx38 Lx50 1 4 H safety cover closed 120 2 kg 265 Ib The accuracy of instructions grap2. JAN Electrical equipment Make sure the power supply cable plug is securely connected to the wall outlet The voltage in the wall outlet must be the same as the voltage shown on the specification label Higher voltage may damage the electrical motor of the machine and too low voltage will not provide the machine with sufficient power Before connecting the power supply cable make sure that the main switch is in the Off position After you have finished the work switch off the main switch and disconnect the power supply cable When carrying electrical power tools never hold them by their power cable When disconnecting the power cable from the wall outlet do not pull the cable by its cord Do not expose the power cable to high temperatures grease or paint thinners Make sure the cable does not hang over sharp edges Inspect the cable for damages regularly If you discover cut or damage have it replaced by qualified technician Inspect extension cables regularly If you discover cut or damage have it replace by qualified technician If you have to use an extension cable use only high quality cable certified by an appropriate authority Extension cables can be used only if completely unwound Inspect cables regularly Damaged cable must be repaired or changed for a new one immediately Before attempting any maintenance or attaching any accessories switch off the main switch and disconnect the power supply cable form the wall outlet Make sure
3. INFORMATION for the inner side will show flashing symbol END CAL This symbols reminds you that the self calibration process is over see PICTURE A and PICTURE B 8 NOTE All information gathered throughout the self calibration process are saved in the machine memory The calibration process may be repeated as many times as necessary or each time when you are not sure that the machine works properly Static balancing function ALU 1 NORMAL BALANCING This function is used for disk g balancing made out of alloy or light steel compositions Place B balancing weight with a clamp on the disk see PICTURE E 2 ALU 1 This function is used for disk balancing made out of alloy NORMALE or light steel compositions Place an adhesive balancing weight on the disk see PICTURE E 3 ALU2 This function is used for disk balancing made out of alloy or light steel compositions Place hidden external adhesive weight on the disk see PICTURE E mae 4 ALU3 Used for combined balancing Place a balancing weight ALU 1 with a clamp on the outer rim and an adhesive weight on the inner rim see PICTURE E 5 STATIC BALANCING Used for motorcycle wheel balancing or if you cannot place the weight on both disk sides see PICTURE E A ALU 2 G NOTE Function ALU may be used each time when you need to find out the value of the weight for different rim placement or if function NORMAL cannot be used Press key A and T select required function
4. M10x25 flexible washer 010 washer 10 belt 380J nut M10 washer 010 screw M10x55 screw M10x30 washer 010 power supply cable cable distancing safety ring plastic washer tool hanger source switch screw M4x15 nut M4 nut M6 tensioning device desk with screw nut M5 screw M5x35 flexible washer 6 nut M6 motor driving shaft wheel cover measuring device control panel with processor desk power desk Handles must be kept free of grease and dirt Make sure no children unauthorized persons or animals have access to your workshop Use only for purposes for which it has been designed Use personal protective gear such as safety goggles ear protection respirator safe working shoes etc Do not overreach use both hands Never work under the influence of alcohol or other drugs Do not use the machine tool if you feel dizzy or week Any modifications or improvements to the machine are strictly prohibited DO NOT USE if you discover bent part crack or other damage Never perform any maintenance during operation If you see any unusual sign or hear any strange sound switch off the machine immediately Do not forget to remove all wrenches and screwdrivers from the machine after use Before use make sure all screws are tightened securely Perform maintenance regularly Before use make sure the machine is in good working conditions and without any damage Use only original spare parts during repairs Using extension p
5. belt pulley screw M3x5 seal ring 25 toothed ring bearing 6005 washer 010 nut M10 through screw H sensor mechanism washer 10 choking washer 10 bushing adjusting nut screw M10x160 cone set threaded centre seal ring 9145 plastic cap spring washer driving shaft seal ring 50 shaft arm washer 04 screw M4x10 screw M3x10 washer 03 support A support B cable coupling scanning desk washer 03 cover screw M3x10 washer 03 plastic rim screw M5x7 casing screw M5x7 After unpacking make sure that all parts and accessories are present Use the Part list for check up page 22 and 23 If any part is missing or damaged contact the vendor or distributor immediately INSTALLATION AND ASSEMBLY INSTRUCTIONS i Note More information about the listed parts may be found in the Detailed drawing page 17 21 Correct machine placement 1 CAUTION Use the machine only on dry levelled and solid concrete floor free of dirt and oils The floor must be able to support the machine weight plus the weight of the tires and other accesso ries and tools Your machine is not designed for outside use Do not install outside or in wet and humid environment Make sure that there are not obstacles such as low ceiling or electrical power line within close proximity of the machine Make sure that the space where the machine is to be installed complies with safety requi rements has adequate access exits etc Do not ins
6. of the vertical disk axis If not all control lights are lit turn the wheel left or right with your hand until all lights are lit Then place the balancing weight on the upper part of the vertical disk axis see PICTURE A 6 Display O shows where the balancing weight is to be placed on the outer disk rim If all control lights are lit on O display place the balancing weight on the upper part of the vertical disk axis If not all control lights are lit turn the wheel left or right with your hand until all lights are lit Then place the balancing weight on the upper part of the vertical disk axis see PICTURE A 7 Manufactures of balancing weight usually write the weight in ounces or grams on the balancing weight itself Use the same balancing weight not supplied with the same values as shown on the display P and O Place the weight in the correct position on the inner or outer disk rim Use the supplied weight attaching pliers to fix the weight on the rim Self calibration 1 Place either balanced or unbalanced wheel of regular dimensions on the balancing machine see PICTURE C 2 Measure the rim distance width and wheel diameter and enter the measured values see PICTURE B Press and hold keys C and START Make sure you keep both keys pressed down see PICTURE B 4 The digital display showing the BALANCING INFORMATION for the inner side part A on the control panel will show flashing symbol CAL requiring conformatio
7. timely matter Before first use please read this manual carefully It is your responsibility to study all instructions necessary for safe use and operation and to understand all risks that may be involved during the use of power machines WARNING Do not try to use this machine before reading this entire manual and before you know how to handle it Keep this manual for future reference Pay special attention to safety instructions Not complying with safety rules may cause injury to the operating person or to people standing by or it may cause damage to the machine or to the work piece Pay special attention to safety notes and safety labels on the machine Never remove or damage them Please write information such as the invoice number and the number of the sale receipt here in this box WARNING This machine is not always supplied with the electrical power cable or power cable plug Before first use please have the proper cable or cable plug installed by qualified electrician DESCRIPTION Compact microprocessor controlled tire balancer with user friendly controls equipped with alloy disk balancing function It has been designed for passenger cars and light trucks wheel balancing The supplied accessories include 4 fastening cones speed fastening nut with plastic cap and rubber washer balancing weight pliers and disk width measuring U gauge lad cc e REPAIR AND MAINTENANCE REPORT Report and maintenance report
8. ALU1 ALU2 ALU3 For each ALU function the machine will show the balancing ALU3 information weight and its placement see PICTURE A a St and PICTURE B PICTURE E Optimising the unbalanced values O NOTE This function enables you to lower the weight required to balance the wheel 1 Place unbalanced wheel on the balancing machine see PICTURE 2 Measure the rim distance width and wheel diameter and enter the measured values see PICTURE B and PICTURE F 3 Press the STATIC key on the control panel Digital display A on the control panel showing the BALAN CING INFORMATION for the inner side will show symbol r s see PICTURE A and PICTURE D 4 Close the wheel cover so the machine can start the measuring cycle 5 After the measuring cycle is over the digital display A on the control panel showing the BALANCING INFORMATION for the inner side will show a message asking you to turn the tire on the disk around Befo re doing so use a chalk to mark the tire disk position on the machine housing on the disk and the tire itself That way you will place the tire back on the disk exactly as it was before Take the wheel off the balancer take out the air and using a tire changer machine not supplied turn the tire on the disk by 180 6 Inflate the tire and put the wheel back on the balancing machine To put the wheel in the same position as before use the mark on the machine housing see PICTURE 7 Close the
9. CTURE wheel safety iV clip va adjusting nut housing cone fastening cover metal nylon PICTURE C Wheel measurement G Note You can programme the output values and numbers to be shown on the display in ounces inches or grams millimetres We will be using the grams millimetres setting throughout this manual see PICTURE B Clean the wheel to be balanced from dirt and remove all balancing weight Turn the switch to the ON position see PICTURE Measure the rim distance value a Slide the ruler to the right till its tip touches the upper inner disk rim A calibre is attached to the ruler showing the value in units inches or millimetres according to you what you have set see PICTURE D 5 Do not forget to move the disk rim distance rule back to its original position Follow the instructions depicted in PICTURE B and enter the measured value using the keyboard keys 6 Disk manufactures usually write the disk width walue b on the upper inner disk rim If that is the case you should be able to read the value from the disk WD G Note If the manufacturer did not marked the disk width use the supplied U measuring gauge to measure the width The measuring is done as follows Place one end of the gauge on the upper inner disk rim Place the other end on the upper outer
10. WARRANTY CARD 1 KH Trading machines and tools are covered by 6 24 months warranty starting on the date of purchase as described in the Civil Code proof of purchase or invoice receipt must be enclosed with the warranty card when making a claim 2 This warranty does not cover defects caused by unprofessional handling machine overloads not complying with instructions contained in this manual using accessories that are not approved unauthorized repair regular wear and tear and damages occurred during transport Further this warranty does not cover parts and accessories such as the motor carbon brushes seals and hot air operated parts and parts that need to be changed regularly 3 Ifthe repair is to be found as not covered by the warranty policy all costs including the repair and ship ping to and from the repair centre will be paid by the customer according to valid price list See www 4 When making a claim you must present the warranty card showing the date of the purchase the serial number of the machine vendor stamp and signature of sales clerk as well as the proof of T R f A L A EN C f Fe purchase receipt 5 Warranty claim shall be made at the vendor shop where you bought your machine or you may mail it to a service centre The vendor is obligated to fill out the warranty card date of sale serial number vendor stamp and signature All these information must be filled in at the time of sale 6 The warranty period will b
11. disk rim Read the measured value on the gauge dial 7 Enter the obtained value either shown on the disk rim or measured by the gauge according to instructions depicted in PICTURE B 8 Manufactures usually specify the tire diameter value d on the outer tire side see PICTURE D 9 Enter the value according to instructions depicted in PICTURE B 10 The tire balancer is set and you may start the balancing cycle Read the value here PICTURE D Balancing procedure ASSEMBLY DRAWING 1 Close the safety cover see PICTURE C 2 The wheel starts turning reaching the balancing speed automatically and stops within a few seconds 3 On the A display you will see the balancing information for the inner disk rim or the required balancing weight in ounces or grams for the inner disk see PICTURE A 4 On the B display you will see the balancing information for the outer disk rim or the required balancing weight in ounces or grams for outer disk rim see PICTURE A G Note Value less than 10 12 grams 0 4 0 5 ounces is usually small enough to be ignored If you need to see more precise value use the limit key to reduce the value to less than 5 grams 0 2 ounce When changing the setting the machine must be stopped see Picture A and picture B 5 Display P shows where the balancing weight is to be placed on the inner disk rim If all control lights are lit on P display place the balancing weight on the upper part
12. dure Know the hazards that may occur if not used correctly e f other person is using this machine make sure that he knows how to safely operate this equipment and that he is familiar with hazards and risk that may occur if not used correctly e Pay special attention to safety notes and safety labels on the machine Do not remove or damage them If the warning label becomes unreadable please contact your vendor e Dirty and disorganized workplace may cause accidents e Never work in poorly lit narrow or too crowded rooms Always keep stable posture e Maintain your tools clean and in safe working conditions No 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 AOO AO1 A02 AO3 A04 Code C0990101 GB T 5781 GB T 95 C099010307 GB T 973 C099010123 C099010120 GB T 973 GB T 95 GB T 5781 GB T 93 GB T 95 GB T 11544 GB T 41 GB T 95 GB T 5781 GB T 5781 GB T 95 C0990209 C0990204 C099010110 C099010121 C0990207 GB T 973 GB T 41 GB T 41 C311010122 GB T 41 GB T 5781 GB T 93 GB T 41 MY7124 C3110102 C3110103 C0990105 C3110200 Number of pieces 1 A AlrlMOlaAloOl AA oA2 l l a o lo 2 2 rtm frm rmfmol a a 4 pl Description body screw M12x120 washer 012 plastic cover screw M5x15 upper part with tool desk desk screw M5x7 washer 05 screw
13. e extended for the period of time for which the machine has been in the service centre possession If the repair or defect is not covered by the warranty policy all costs including the repair and shipping will be paid by the owner of the machine tool We recommend sending the machine in its original packaging Please also enclose brief description of the defect with the packaging 7 Before sending the machine for repair clean it thoroughly If the received machine is dirty it may be rejected by the service shop or you may be charged a cleaning fee SERVICE Logistic centre Klecany Topolova 483 250 67 Klecany Czech Republic Claim department phone number 266 190 156 T mobile 603 414 975 266 190 111 O2 601 218 255 Fax 260 190 100 Vodafone 608 227 255 http www KHnet cz Email servis KHnet cz Product TIRE BALANCER Type C9901 Serial number product series Date of manufacture Repair centre notes Date of sale stamp signature c9901 Without the correctly filled warranty card or without proof of purchase receipt including the product type invoice purchase receipt no warranty claim will be processed Dear customer Thank you for purchasing equipment from KH Trading s r o Our company is ready to offer you our services before during and after you buy our product If you have any question comment or idea please contact our business centre We will do our best to address your comment or question in
14. ed dangerous Disposal of electrical waste must be therefore handled as dangerous waste in accordance with waste management rules valid in the state you are in It is prohibited to mix electrical waste with regular household waste You may return your used electrical appliance to a recycling facility near you More information about electrical and dangerous waste disposal may be obtained from your local authority or from the Internet If the machine breaks down send it back to the vendor for quick repair Please enclose brief description of the defect That makes repair easier If the machine is still covered by warranty enclose the warranty card and proof of purchase receipt After the warranty period expires we repair your machine for a special price To prevent possible damages during shipping packed the machine carefully or use the original packaging material We are not liable for shipping damages due to incorrect packaging of your machine If making a Claim at the shipping company the level and method of packaging plays a major role during claim evaluation process Note Pictures and contents in this manual may slightly differ from the actual product or accessories It is due to continuous improvement of our products Such small differences have no effect on the product functionality 7 Close the wheel cover After this cycle is over the machine is fully calibrated The digital display A on the control panel showing the BALANCING
15. eep your machine clean Dirt from tools may enter the inner machine mechanism and cause damages to your or machine e Do not use aggressive cleaning solution or paint thinners to clean the machine e Clean plastic parts with soft cloth dipped in soap water e Clean metal parts with cloth dipped in paraffin oil
16. hs and information contained herein depends on the printing date Due to continuous product improvement the manufacturer reserves the right to change technical parameters of the product without prior customer notification SAFETY INSTRUCTIONS e This device may be used by a qualified person 18 years or older who has been trained in work and environmental safety procedures e Any person using this equipment must possess a medical certificate demonstrating his eligibility to operate this equipment This symbol informs you about the risk of personal injury damage to the machine or other property Self adhesive safety symbols labels used with your machine In case of fire do not use water or foam fire extinguishers Q Use protective gloves Caution Electrical equipment Caution Danger of being caught by machine moving parts Read manual before use BA gt Place the self adhesive safety labels on conspicuous place on your machine Symbols used in this manual A N Warning This symbol informs you about the risk of personal injury or damage to the machine or materials AN Caution You are using electrically powered machine Risk of injuries by electrical current Risk of being caught by spinning machine parts Caution Loose clothing or body parts may get caught by moving machine parts A General instructions e Make sure you know how to control your tool or machine and that you are familiar with its operating proce
17. ieces or accessories not approved by the manufacturer may cause injuries to the operating personnel Use suitable tool for particular type of work Do not overload tools accessories or the machine For large work volume use more powerful machine Do not overload your device Measure the work load in such way so it could be done with comfortable speed Damages due to machine overload are not covered by the warranty policy Do not expose to extremely high temperature or direct sunlight This machine is not designed for use in humid environments or under water If you are not using your machine store it in a dry and safe place out of reach of children Before use make sure that all safety elements work correctly and efficiently Make sure all moving parts are in good working conditions Before use make sure that no part is cracked or stuck Make sure all parts are attached and assembled as designed Beware of all other conditions that may have a negative effect on the proper functioning of your machine If not stated otherwise in this manual all damaged parts and safety elements must be repaired or changed AN Special safety instructions Use the machine only on dry levelled and solid concrete floor free of dirt and oils The floor must be able to support the machine weight plus the weight of the tires and other accessories and tools Before each use inspect the machine for damages bent parts safety and protective cover completeness and e
18. lectrical safety Make sure that no dangerous conditions are present that may have an effect on safe use of the machine Never use the your machine if you discover damage see Picture Your machine has been designed for use with passenger cars and light trucks Do not try to work with larger wheel diameters or heavier wheels than shown in the specifications The maximum allowed wheel diameter is 800 mm 31 1 2 and the maximum width is 508 mm 20 Before use make sure that safety cover is in its closed position Do not open the safety cover until the wheel comes to a complete stop see Picture Keep hands fingers and legs as far as possible from the moving machine parts Keep safe distance from the spinning wheel Before starting the machine make sure that all tools caps balancing weight and other accessories are removed from the machine or its close proximity Never stay or let other persons stay close to the spinning wheel If you machine does not come with power cable plug The machine must be connected to the electric supply source by grounded 230 V power plug Because of safety reasons have the power plug installed by qualified electrician Never remove the grounding pin or modify the plug Do not use power plug adapter WARNING People using pacemaker should consult physician before using this machine Working closely to electrical voltage may have a negative effect on the pacemaker function or it may cause its malfunctioning
19. n of your request to perform self calibration NOTE If you want to perform self calibration keep both keys described in step 3 pressed down until the symbol CAL stops flashing see PICTURE A and PICTURE B 5 When the symbol CAL disappears release both keys C and START Lower the safety cover down and start the first cycle of self calibration see PICTURE A and PICTURE B 6 When the first cycle finishes the digital display A on the control panel showing the BALANCING INFORMATION for the inner side will show symbol ADD 100 At the same time the control light of the digi tal display B showing the balancing information for the outer side starts flashing Now place 100 grams 3 5 ounce balancing weight on the outer side of the wheel 09 DISPOSAL When the operational life of your device is over dispose off it in accordance with valid rules and regulations Your product is made of metal and plastic parts that may be recycled when separated 1 Disassemble all parts 2 Separate all parts according to the material they are made of e g metals rubber plastics etc Take the separated parts to the recycling facility near you 3 Electrical waste used electrical power tools electric motors recharging equipment electronics accumulators batteries etc Dear customer In accordance with the valid regional rules and regulations describing the management of electrical waste electrical waste is consider
20. olution or light paint thinner 7 Cover the machine with a protective cloth during storage O PLEASE PAY ATTENTION TO THE FOLLOWING STATEMENT DETAILED DRAWING AND PART LISTING SHOULD ONLY BE USED FOR INFORMATIVE PURPOSES THE MANUFACTURER AND DISTRIBUTOR ARE NOT OBLIGATED TO PERFORM ANY REPAIRS OR SPARE PART EXCHANGE THE MANUFACTURE AND DISTRIBUTOR PROHIBIT THE USER OR BUYER TO PERFORM ANY REPAIRS OR SPARE PART EXCHANGE ONLY QUALIFIED TECHNICIAN IS AUTHORIZED TO DO SO THE BUYER SHALL BE RESPONSIBLE FOR ANY DAMAGES THAT MY OCCUR DUE TO REPAIR SPARE PART CHANGE AND OR INSTALLATION PERFORMED BY THE BUYER EXPLANATION OF ERROR MESSAGES 1 Rotation signal is not working Incorrectly set sensor motor did not start or there is an obstacle that prevents the wheel form turning 2 During detection cycle the speed of the disk went down below the necessary speed required for balancing Error in mathematical calculations probably caused by incorrect self calibration process Repeat the self calibration process again Wheel is not properly balanced The motor rotates backwards The safety cover was opened before the rotation could start Error in the self calibration data saved in the memory Repeat the self calibration process Error in the self calibration process This error may be happen if you stop the second wheel spin without placing the correct balancing weight on the rim or the sensor cable is broken ee N Oo nr e K
21. pieces 1 ajea ININ A J Sa Sa yp a a BMH ele NINININI INININJ Description shaft spring contact switch shaft support screw M6x15 handle pole rim distance calibre stud plastic insert seal ring spring band with scale control panel holder cable RVB 300 500 screw M5x16 nut M4 screw M4x28 plastic cover screw M5x16 printed circuit board screw M4x15 display mount screw M5x16 plastic cover Il control panel plastic cover Ill electrical panel capacitor 30uF transformer 30W screw M4x16 washer 4 screw M3x10 resistor 32Q 50W nut M4 washer 03 flexible washer 03 nut M3 nut M8 washer 08 electrical panel support fuse DM5X20 2A nylon spacer for card z 4 COYN O a Rl OJIN 101 102 103 104 105 106 107 MATERIAL CHART AND PART LISTING Code GB T 5781 GB T93 GB T93 C311010204 GB T 973 GB T 893 1 C311010205 GB T 276 GB T 95 GB T 41 C311010210 C3110203 GB T 96 GB T 1972 C311010211 C3110111 GB T 70 C3110110 C311010212 C311010208 C311010206 C311010207 C311010202 C311010201 GB T 893 1 C311010203 GB T 95 GB T 973 GB T 973 GB T 95 C31101020901 C31101020902 C311010213 C3110202 GB T 95 C099010305 GB T 973 GB T 95 C311010303 GB T 973 C311010304 GB T 73 Number of pieces 1 e PO PT MI NM FS Am as st ss sr ts Ost AININI Oo Beh Oy ems Description screw M10x20 flexible washer 010 washer 10
22. s so the other set of mounting holes on the box are align with the arm holes Use caution when lifting the arm Do not break the electrical wiring connecting the arm and the box Screw the two screws back in and tighten carefully CONTROL PANEL i Note More information about the listed parts may be found in the Detailed drawing page 17 21 8 9 Y 6 U J tome E ola A D L z m _ Z j l INNSO AVA PICTURE A A Digital display showing the BALANCING INFORMATION for the inner disk rim Shows the balancing weight that must be placed on the inner disk rim B Digital display showing the BALANCING INFORMATION for the outer disk rim Shows the balancing weight that must be placed on the outer disk rim C Displaying the selected mode for alloy disks balancing procedure ALU D Key for entering offset information for disk E Key for entering the disk width F Key for entering the disk diameter G H Measurement cycle START key Emergency STOP key Limit key Use this key if the machine is not spinning and only if the display shows the value of the balancing weight for inner and outer disk rims lower than 5 grams 0 2 ounces J Key for optimising unbalanced wheels Enables to lower
23. tall close to flammable materials and liquids Installing to a floor 1 Using a helper and lifting equipment lift the machine above the installation spot Use the three mounting holes 12 mm 1 2 in the machine base as a guide to mark the locations for the holes on the floor Move the machine aside temporarily Drill the holes according to the markings Holes must have minimum diameter of 12 mm 1 2 and must be at least 100 mm 4 deep Note Do not forget to clean the holes from the concrete dust Move the machine back over to the installation spot and align it with the three holes drilled in the floor Use steel wedges during the alignment if necessary Steel wedges should not be thicker than 12 mm 1 2 Mount the machine to the floor using three washers nuts and anchoring bolts concrete mounting bolts diameter 12 mm 1 2 Use the correct bolt length Bolts washers and nuts are not supplied Mounting the safety cover to the machine 1 Slide the shaft opening of the safety cover on the shaft Make sure that the opening in the safety cover is aligned with the previously installed casing Using screw and nut mount the safety cover to the shaft The safety cover is now fixed in place The tire balancer may be used only with the installed safety cover Due to transportation reasons your machine is delivered with the control panel arm down Unscrew the two screws and lift the arm turning it upward
24. the machine is not switched on incidentally Do not keep you hands close to the main switch during work If you want to install the machine on a table switch off the security switch after installing Do not use the machine in explosive environment e g paint shops or environment where explosives are used Do not use in environments with high humidity or if the machine is wet Rotary tools Wear suitable protective clothing e g do not use loose clothing ties or jewellery Tie long hair securely at the back of your head Protect you legs and do not use old worn shoes Roll up your sleeves or securely tie them around your wrist Warning Risk of being caught by spinning machine parts Do not remove safety covers from the machine Keep you working environment as safe as possible No 108 109 110 111 201 202 203 204 205 206 207 208 301 302 303 304 305 306 307 308 309 310 311 312 313 314 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 Code C3110103 C311010306 C3110205 C099010302 GB T 70 C311010402 C311010401 GB T 119 C311010403 C311010405 C311010404 C311010406 C0990107 C0990201 GB T 973 GB T 41 GB T 819 C099010707 GB T 973 C0990207 GB T 819 C099010706 GB T 973 C099010708 C0990208 C099010709 C0990209 C0990211 C0990212 GB T 973 GB T 95 GB T 973 C0990213 GB T 41 GB T 95 GB T 93 GB T 41 GB T 41 GB T 862 2 C0990200 C0990210 C3110208 Number of
25. the weight that needs to be placed on the disk rim to balance the wheel K Unit selection key Enables displaying all values in ounces inches or gram millimetres Self calibration L Recount key Enables erasure of all or some previously entered values M Alloy wheel repair function ALU N Displaying the optimising process of unbalanced wheel Shows that STATIC balancing process has been chosen O Displaying the balancing information for the outer side Shows that the balancing weight must be placed on the upper part of the disk if all control lights are lit P Displaying the balancing information for the inner side Shows that the balancing weight must be placed on the upper part of the disk if all control lights are lit USING THE CONTROL PANEL The keyboard may be used to perform the following operations Changes the distance value a 2 2 ee Changes the width value b 0 0 0 ccc cece eee e eee eas or Changes the diameter value d 0 ee Value re calculation 2 00 ee Limiting values cs a 4 94 Gee ee eae oe EHO adh ek amp EEE GA EE Ow OH Sets the dynamic and static balancing functions Sets function ALUx dynam Sets the static and dynamic balancing function Sets the ALUx dynamic balancing function n aaaea a a aa Performs self calibration n aaa ees e START ISTART Starts the machine by closing the protective cover Meas
26. ures the balancing or imbalanced value in grams or ounces Measures the width in millimeters or inches 0022008 Measures the diameter in millimeters or inches 005 Performs optimizing of balanced or imbalanced values STATIC Starts the measuring proceSS aaa a ee START Emergency cycle stop 000 cece ee eee a STOP PICTURE B i Note More information about the listed parts may be found in the Detailed drawing page 17 21 Fixing the wheel on the machine shaft 1 Connect the power cable plug not supplied to a properly grounded wall outlet with correct voltage 230V 2 Lift the safety cover to its utmost position see PICTURE C 3 Select the correct cone size that ensures secure disk fastening without vibrations to the shaft Place the cone on the transmission shaft See PICTURE C and Detailed drawing A 4 Place the disk centre hole on the transmission shaft Make sure the inner disk rim is against the cone See PICTURE 5 Hold the adjusting nut with both hands Using your thumb move the safety lever on the adjusting nut to the right Hold the safety lever in its correct position and slide the adjusting nut onto the driving shaft and tighten securely so it fits the outer disk rim Release the safety lever to secure the disk on the transmission shaft in its correct position see PI
27. wheel cover so the machine can start the second measuring cycle 8 After this measuring cycle is over the digital display B on the control panel showing the BALANCING INFORMATION for the outer side will display value in This value shows how many percent was the new value reduced in comparison with the ORIGINAL BALANCING weight At the same time the digital display A on the control panel showing the BALANCING INFORMATION FOR THE INNER side will show the actual static BALANCING INFORMATION This value may be reduced by the percentage value displayed on the B display on the control panel showing the BALANCING INFORMATION FOR OUTER side see PICTURE A 9 Press the stop key This will stop the optimising process Repeat the above described step 3 or use the usual measuring cycle MAINTENANCE CLEANING AND INSPECTIONS AN WARNING Before performing any maintenance or cleaning always turn the switch to the off position and disconnect the power cable form the electrical power source see Detailed drawing E 1 BEFORE EACH USE check the machine conditions Check if all screws are securely tightened if moving parts are adjusted properly if they move correctly and are in good working condition inspect the machine parts for cracks and other damages Check the power supply cable Also make sure that there are no other dangerous conditions present that may prevent the machine from operating properly Do not use the machi ne if
28. you hear strange sound or feel unusual vibrations Disconnect the machine from the electric supply and have it repaired immediately Do not use damaged tools or machine 2 Lubricate all moving parts REGULARLY using high quality oils 3 TIGHTEN OR CHANGE THE V BELT The belt must be tightened or changed regularly Unscrew two screws and adjust or change the belt Remove all balancing weight and tools from the upper machine desk and remove the desk Loose the four nuts so you can move the motor back and forth If you want to increase the tension move the motor back until the belt is properly tightened Tighten the four nuts to secure the motor in place If you want to change the belt move the motor forward When the belt is loose change it for a new one Move the motor back until the belt is properly tightened Tighten the four nuts to secure the motor in place Mount the upper machine desk back and secure it in place with four screws that you have removed previously 4 FUSE EXCHANGE If you need to change the electrical fuses for both circuits you have to remove two screws at the front and two screws at the back of the desk Remove all balancing weight tools etc from the desk and remove the desk Change both fuses for new ones NOTE Even if only one fuse is burned always change both fuses at the same time 5 Use vacuum cleaner soft brush or cloth to remove all dirt and particles from your machine If needed use wet cloth soft cleaning s
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