Borealign Kit User Guide
Contents
1. 7708 26 Status Pro Borealign Kit User Guide Status Pro gt PARTS LIST BOREALIGN KIT G status 6 4 Borealign Kit 4 BG 832090 Foam inlay with additional profiles Item Ref Des Description Quantity 002 948223 Profile 30 L 625 6 5 BG 832061 Attachment 120 250mm Item Ref Des Description Quantity ow AZ 100000 Producton Assembly 000000000008 OE 3 _ 95 BT Counter pressure suum _ 04 BINE ETSEIS Foot 99 Broso 0 Brosi ButeryssewMiwWimgMEXiE Bto Cyindor head screw Ms x25 DINSUTIO 3 _ Status Pro Borealign Kit User Guide NI 29 BOREALIGN KIT PARTS LIST BOREALIGN KIT 5 6 6 BG 832062 Attachment 250 450mm Item Ref Des Description Quantity 7100 Production Assembly Cleaning 00000000000 Aachen 3 o Counter pressure srat ws ar seats ow erosa o Browz OO o atm i 7746 BwwriyssswMingMEXiE Broso SiinpekzXMS erei 0s Status Pro Borealign Kit User Guide tatus Pro 5 PARTS LIST BOREALIGN KIT Status 6 7 BG 832063 Spring loaded b2. 5 1 4 Instrument Care 6 15 Mantenan caters haw dan rd 6 1 6 Calibration and EX CVISION saw cee aa 7 2 SYSTEM COMPONENTS eek 59 8 2t Laser Source 1290 os res metra race abad rri vou oud ca ERE ease 8 2 2 Laser Receiver R545 8 2 3 Borealign Kit BG 832060 for R545 Laser 9 2 4 Borealign Kit 2 BG 832070 for T250 Laser Source 9 2 5 Borealign Kit 3 BG 832080 0 450 to 1200 mm 10 2 6 Borealign Kit 4 BG 832090 foam inlay with additional profiles 10 3 PREPARATION 11 11 2 1 Laser Source E Eme 11 3 2 Laser Receiver R545 13 4 ATTACHMENT TYPES 14 4 1 Attachment 60 120 MM 14 4 2 Attachment 120 250 MM 15 4 3 Attachment C 250 450 18 4 4 Borealign extr
3. Memo LE E E 1111111111111 PTT E E E b b b b b E E E b b b EEE EEE EEE LL TL 1111111111111 PTT E E E b EEE EEE ELL TT 1111111111111 E b b E E E li Li LLLLLLLLLJ LL E E E db b ELL LE LL LL LE E E E b b Lb b b db b E E E E b b b b b LLL LE LL 1111111111111 PT TT E b b J EEE 1111111111111 LE E E 1111111111111 E b b Lb b b Status Pro Borealign Kit User Guide 35
4. The following graphic shows the attachment in its entirety Status Pro Borealign Kit User Guide 21 BOREALIGN KIT ATTACHMENT TYPES eee 4 4 Borealign Kit 3 Borealign Kit 3 BG 832080 is supplied with two different kinds of feet for Attachment They facilitate variable distances between the cams of the feet allowing measurement in bore ways of differing depths Feet I Foot variant BT 948205 included in Borealign Kit 1 and 2 have a fixed distance of 46 mm between cams They are used with attachment B and C by default Feet 11 With difficult measurement tasks such as bores with very small journal depth or very large diameters it can be of advantage to use the second type of feet with variable distance between cams They are mounted at attachment C replacing feet l Different lengths of axis bolts are supplied for use with the variable distance cam rollers Different lengths of tubing is supplied enabling adjustment of the axis distance These axes and cam rollers can be combined as necessary to cover all eventualities such as stepped journals and journals of varying depth 22 Status Pro Borealign Kit User Guide ATTACHMENT TYPES Borealign Kit Diameter gt 450 mm With diameters greater than 450 mm you need profiles which you lengthen accor dingly then assemble with Attachment feet instead of using the shorter profiles There are 6 Aluminium profi
5. Status Pro NU m aschinenmesstechnik Status Pro Maschinenmesstechnik GmbH Distributor Mausegatt 19 D 44866 Bochum Phone 49 0 2327 9881 0 Fax 49 0 2327 9881 81 www statuspro com info statuspro com BA 1035E 07 13 Design DTP Seichter amp Steffens Grafikdesign D 44229 Dortmund Copyright 2013 Status Pro Maschinenmesstechnik GmbH This brochure or parts thereof may not be copied or reproduced in any other way without prior approval by Status Pro GmbH Technical correctness and completeness remain reserved and may be subject to changes without prior information Information about mistakes this brochure may contain will be welcome at any time
6. for measuring using one of three attachment modules as shown below 1 R545 with attachment A 60 120 mm lt 2 R545 with attachment 120 250 mm 3 R545 with attachment C 250 450 mm and gt 450 mm with Borealign Kit 3 Status Pro Borealign Kit User Guide 13 BOREALIGN KIT ATTACHMENT TYPES 4 Attachment Types 4 1 Attachment A 60 120 mm For this diameter it is necessary to turn down the attach ment disc to the bore diameter when measuring in the bore When mounting on a lathe the adapter disc BT 948191 has to be attached to the bore disc BT 948192 Both discs are supplied in Borealign Kit 1 BT 948191 BT 948192 Two adapter discs BT 948191 are included in Borealign Kit 1 R545 You simply order more through Status Pro when needed es Status Pro Borealign Kit User Guide 5 ATTACHMENT TYPES Status Pro aschinenmesstechni 4 2 Attachment 120 250 mm For this diameter range choose accordingly from the four different profile lengths delivered The grid shows the possible diameter ranges and which legs are necessary to measure these 0 Legs Length 120 140 1 60 140 170 B2 90 170 210 B3 130 210 250 B4 170 A ready made attachment with B1 60mm legs is included in the system case Status Pro Borealign Kit User Guido 15 BOREALIGN KIT ATTACHMENT TYPES To adjust the attachment size just exchange the Alumin
7. Borealign Kit 6 1 Borealign Kit 1 BG 832060 for R545 laser receiver n 241 Pia n eua Az fay fm E a k Item Ref Des Description LAY Foam inlay 1 2 2 002 003 007 008 012 013 017 020 021 022 023 024 20 Status Pro Borealign Kit User Guide Status Pro PARTS LIST BOREALIGN KIT ee 6 2 Borealign Kit 2 BG 832070 for T250 laser source Item Ref Des Description Foam inlay 1 Attachment 0 120mm 250mm Attachment 250mm 450mm Magnets Joining strut 00 BT94608 em Wn Bross Crorkedalenkeym o oo 002 003 007 008 012 013 2 2 2 17 0 Status Pro Borealign Kit User Guide 27 BOREALIGN KIT PARTS LIST BOREALIGN KIT Borealign Kit BG 832080 450 1200 mm Item Ref Des Description Quantity _ 01 BT 990018 Foam inlay 2 aa Foot 30mm Ly Foot screw long 4 _ 0 832065 Saw attachment 0 86348222 Profile 30 L 550 0 BT 946126 Fit bolt M8 x 50 a File 100mm NE UNE BT989081 Saw PUK 1 009 989001 blades a 1 1 EM ON 1 989085 Cranked allen key 6mm BT 989084 Cranked allen key 5mm BT 989083 Cranked allen key 4mm eee OOOO yy m 013 BT 989086 BT 989088 Open end spanner 500mm m
8. Borealign Kit Measurement Kit for Bearing Ways and Bores User Guide BA 1035 E 10 13 Another fine solution by Ge Status Pro schinenmesstechnik BOREALIGN KIT User Guide English Borealign Kit We would like to congratulate you on the purchase of your Status Pro Boralign Kit Before initial usage you should carefully read the safety instructions as well as the user guide lines contained in this manual We wish you every success when using this Measurement Kit Please note User Manuals can be amended when improvements or changes to the pro duct range have been carried out Use the link below to make sure you have the most up to date version of your User Manual Wwww statuspro com machine geometry documents na Worharrp 1 Pre rap renim drit E EM Cini Anntere Hadia Algo Tek i Status Pro bxEEe Lese Duca co uu vee E TOR Content 1 SAFETY INSTRUCTIONS 4 DI ASO EE DESC AME 4 2 Status Pro Borealign Kit User Guide CONTENT Status Pro aschinenmesstechni he RET TERT TT TETTE LT LT TETUR 5 1 3 Advice on batteries rechargeable 5
9. IOIN 750 3 Preparation 3 1 Laser Source T250 There are three possible methods available using the 1250 Laser 1 Mount in combination with a tripod The adapter has 5 8 internal thread at the opposite end to the laser mounting surface The Adapter is fitted as shown when using the 1250 Laser in combination with a tripod 2 Mount in a bore using the Borealign attachment The Adapter 1 fixed to the face side when using with the borealign attachment To mount the 1250 laser source in a bore you need to fix it to one of the attachments A B or C chapter 3 and adapt it into the bore Status Pro Borealign Kit User Guide i 11 BOREALIGN KIT OPERATION See 3 Mount in front of a bore using the Borealign Attachment The Adapter 1 fixed to the face side when using with the borealign attachment In the Borealign Kit 2 there are three magnets included With these you have the possibili ty to adapt the T250 in front of a bore Just choose the appropiate legs and support strut with a bigger diameter than the bore mount the magnets to the profiles and adjust them to the face side of the bore as shown in the example below 12 es Status Pro Borealign Kit User Guide OPERATION Status Pro aschinenmesstechnoi 3 2 Laser Receiver R545 To enable fixing of the R545 Receiver in the mounting attachment the front adapter plate has to be removed The R545 receiver can now be prepared
10. all cap for attachment G Ref Des Description Quantity Bta Manhole erosa Wie OOS 3 Item Ref Des Description Quantity wp Bregar __________ BT 943080 Sliding block 5 x M5 BT 946131 Butterfly screw Miniwing M5 x 15 Status Pro Borealign Kit User Guide 31 BOREALIGN KIT PARTS LIST BOREALIGN KIT 6 9 BG 832066 Foot 30mm Item Ref Des Description Quantity 001 BT948210 Roll holder 30mm Profile Shin Spacing roller 10mm 004 81948202 Spacing roller 20mm 005 81948200 Spacing roller 5mm 0 BT 948206 Contact roller 20x10 007 BT943081 Sliding block 6 x M5 Brosi Buttery screw Miniwing Ws 010 BT 946127 Collar nut M8 DIN 6331 MEE 6 10 BG 832067 Foot roller long Item Ref Des Description Quantity oor 875948208 100mm Spacing roller 5mm Spacing roller 30mm 004 BT946127 Collar nut M8 DIN 6331 32 es Status Pro Borealign Kit User Guide gt PARTS LIST BOREALIGN KIT Status Pro 6 11 BG 832068 Magnet Ref Des Description Quantity BT 943105 Switchable magnet with prism S3 600N 40 x 40 x 40mm 002 948224 Bracket 6 x M6 MEN Status Pro Borealign Kit User Guide 33 BOREALIGN KIT PRODUCTS AND SERVICES Products and Service Geometrical measurement techniques and alignment
11. as Pax adt Time ESI MEETS 22 5 CALCULATION TABLE AND FIGURES 24 5 1 Table for included diameters Attachment A B C 24 5 2 Calculation for cutting profiles for diameters greater than 450 mm 25 6 PARTS LIST 26 6 1 Borealign Kit 1 BG 832060 for R545 laser 26 6 2 Borealign Kit 2 BG 832070 for T250 laser source 27 6 3 Borealign Kit BG 832080 450 1200 mm 28 6 4 Borealign Kit 4 BG 832090 Foam inlay with additional profiles 29 6 5 BG 832061 Attachment B 0 120 250mm 29 6 6 BG 832062 Attachment C 250 450mm 30 6 7 BG 832063 Spring loaded ball cap for 31 6 8 BG 832064 Joining strut 31 6 9 BG 832066 Foot 30 32 6 10 BG 832067 Foot 32 6 11 BG 832068 Magnet 33 Status Pro Borealign Kit User Guide 3 BOREALIGN KIT SAFETY INSTRUCTIONS 1 Safety ins
12. have been an issue since the pyramids Today the measurement and alignment of machinery components Is an integral part of the assembly and quality control process Be it linear guides presses flange connec tions drive shafts or cylinder rolls the precision of the alignment has a significant effect on the functionality of the component The alignment of these machinery components will often affect the quality of the manufactured product and also the life time of the machine components themselves The use of a laser beam reference together with tradition indus trialneasurement techniques has made it possible to build tools which simplify these alignment procedures Status Pro develops and manufactures laser alignment equipment and we are committed to this process Most of our customers are machine buil ders assembly and quality control people Typically our customers require a complete solution package including on site training and sup port When a customised solution is required modifications are often necessary be it in software mecha nical adaptations or the sensor hou sing itself in order to meet customer require ments We and our partner companies all over the world also provide alignment and industrial surveying services We invite you to visit our web site www statuspro com For more information just call us at 49 0 2327 9881 0 Ss Status Pro Borealign Kit User Guide aschinenmesstechnik
13. ium profiles for longer or shorter ones depending on the diameter and assemble as before Using the joining strut BT 948197 gives extra stability to the attachment To ensure concentricity and to support the attachment we make use of a third spring loaded contact point The spring force can adjusted by screwing or out 10 Os Status Pro Borealign Kit User Guide x ATTACHMENT TYPES Status Pro aschinenmesstechnsir When measuring smaller diameters it can be advantageous to use the spring element BT 943094 and if necessary the extension BT 948207 The following graphic shows the attachment in its entirety Status Pro Borealign Kit User Guide 17 BOREALIGN KIT 4 3 Attachment 250 450 mm For this diameter range choose accordingly from the five different profile lengths delivered The grid shows the possible diameter ranges and which combination of foot and support strut is necessary to measure these 0 255 295 295 335 335 375 375 415 415 455 C5F C3F C2F C3H C2H Legs C2F C3F C4F Length 83 103 123 143 163 Head C1H C2H C3H C4H C5H Length 68 88 108 128 148 ATTACHMENT TYPES A previously assembled attachment with 83 mm foot pro files C1F and a support strut of 68 mm C1H is included in the system case 1 es Status Pro Borealign Kit User G
14. les of 550 mm provided in the system case enabling measurements bore diameters of up to 1200 mm In the system case you will find a jig saw clamp set enabling profile cutting anywhere Please ask your Agent for available profile lengths Status Pro Borealign Kit User Guide 23 BOREALIGN KIT CALCULATION TABLE AND FIGURES 5 Calculation table and figures 5 1 Table for included diameters Attachment A Bore Attachment diameter type 60 120 120 140 140 170 170 210 210 250 255 295 295 335 335 375 375 415 415 455 285 325 C1F C2F 325 365 C2F C3F 365 405 C3F C4F 405 445 C4F C5F 445 485 C5F cut 24 Os Status Pro Borealign Kit User Guide 9 5 CALCULATION TABLE AND FIGURES gt Status Pro l M 5 2 Calculation for cutting profiles for diameters greater than 450 mm Bore diameter d Bore radius 0 2 Profile length 30 Foot 30 Foot profile 4 60 You need 2 pieces Support strut 15 You need 1 piece Example Bore diameter 680 Bore radius 340 mm Profile length Space x 30 mm Foot y 30 mm Foot profile 60 gt 60 gt 280 aL Support strut 1 2 60 5 15 gt 1 265 a Result You need 2 x 280 mm and 1 x 265 mm profiles Status Pro Borealign Kit User Guide i 25 BOREALIGN KIT PARTS LIST BOREALIGN KIT 6 Parts list
15. rer Do not try to repair or open the sensor casing Attempted repairs through unauthorised personnel makes the guarantee null and void Always store the equipment under dry conditions and use the case for transportation To ensure trouble free processing simply fill in the form you will find using the following link www statuspro com machine_geometry service_support calibration_repair Advice To be able to identify the equipment when seeking advice always quote the serial number of the equipment The Manufacturer does not accept any responsibility for damage incurred through incorrect maintenance carried out by non authorised personnel Cs Status Pro Borealign Kit User Guide E Status Pro 1 6 Calibration and Repair To guarantee measurement accuracy and reliable operation of your Status Pro Measurement System it is of utmost importance that the recommended Service Intervals be adhered to The System should be checked for serviceability and re calibrated by the Status Pro work shops every 12 months Within the scope of the service checks the complete system will also be examined for possible wear or damage as well as receiving any soft ware updates The date of the next service check for your equipment is stamped on the Status Pro calibration sticker To ensure trouble free processing of the service and calibration checks simply fill in the form you will find using the following link Wwww statu
16. rough leakage When using rechargeable cells always observe the specific charging procedures for the cells Rechargeable cells can be recharged around 1000times when treated correctly but there 5 guarantee Caution Do not try to recharge normal batteries Do not expose batteries or rechargeable cells to fire or excess heat Danger of explosion Do not mix batteries and rechargeable cells Always use batteries and cells of the same kind Do not mix old and new batteries or cells Status Pro Borealign Kit User Guide 5 BOREALIGN KIT SAFETY INSTRUCTIONS Note Help to protect the environment Empty batteries do not belong the household waste disposal system Only deposit empty or damaged cells ata collection point specially designed for this purpose 1 4 Instrument Care Your measurement instrument 1 designed for use in an industrial environment and can withstand water splashes or light spray as well as dust Clean the equipment using a soft cotton cloth and a mild soap solution Laser apertures as well as well as sensor areas should only be cleaned using a soft dry and dust free cloth Do not use paper towels to clean glass surfaces as they could scratch Avoid contact with grease oil or oil based solutions when handling the equipment 1 5 Maintenance The mechanical components of your equipment are prone to natural wear and tear Ifthe Instrument appears to have a technical defect contact the Manufactu
17. spro com machine geometry service support calibration repair 1 7 Liability Exclusion The Status Pro GmbH does not accept responsibility for damage incurred through incor rect use or handling of the equipment To ensure correct usage a founded knowledge of the equipment is essential It is of the utmost importance that you read and understand the Handbook No responsibility will be accepted for damage incurred through ignorance or disregarding of the operating instructions Status Pro Borealign Kit User Guide BOREALIGN KIT SYSTEM COMPONENTS 2 System Components The complete system for measuring bore holes SP BOREALIGN consists of several mo dular components When correctly combined the system components allow a measuring diameter range from as small as 60mm to virtually any size diameter The System consists of the following components 2 1 Laser Source T250 2 2 Laser Receiver R545 Ts Status Pro Borealign Kit User Guide x SYSTEM COMPONENTS Status Pro 2 3 Borealign Kit 1 BG 832060 for R545 Laser Receiver 2 4 Borealign Kit BG 832070 for T250 Laser Source Li 4 4 D Status Pro Borealign Kit User Guide 9 BOREALIGN KIT SYSTEM COMPONENTS 2 5 Borealign Kit BG 832080 2 450 to 1200 mm 2 6 Borealign Kit 4 BG 832090 foam inlay with additional profiles 10 es Status Pro Borealign Kit User Guide PREePERAT
18. tructions 1 4 Class of Laser The laser light emitted from a Status Pro Laser has an Output Rating of lt 1 0 mW The Laser is placed in the category Class 2 and is classified as safe for the use as a Measurement instrument There are however a few safety aspects to be observed Caution Do not stare into the laser beam Do not point the laser beam at other people Observe the local safety guidelines on Site and if in doubt consult the Site safety Engineer Do not use the equipment in damp or moist locations Ensure shading of the equipment against direct sunlight or heat sources e Fluids or rain as well as extreme temperature conditions may damage the equipment Note Do not violently shake the Laser or other sensors and always protect against falls This can damage the structure or the optics of the instrument resulting in false measurements Do not touch rotating parts when in use 4 Status Pro Borealign Kit User Guide SAFETY INSTRUCTIONS i meds book ai a 1 2 Standards All Status Pro Laser and Receiver Instruments are developed and manufactured according to the following CE Standards e EN 55011 EN 55 022 C EN 61 000 4 2 EN 61 000 4 3 EN 60 335 1 3 Advice on batteries rechargeable cells If the equipment is being stored for a longer period of time or being powered using Mains then the batteries should be removed to prevent damage of the instrument th
19. uide gt ATTACHMENT TYPES Status Pro aschinenmesstechnoi To adjust the attachment size just exchange the aluminium profiles for longer or shorter ones depending on the diameter and assemble as before The attachment C utilises 5 different aluminium profile sizes of 30 mm cross section For each attachment we use two feet C5F and one support strut The profiles for the feet have a groove to facilitate the cam rollers The support struts are machine faced at both ends Attachment C with Profiles C1 und C5 Status Pro Borealign Kit User Guide i 19 BOREALIGN KIT ATTACHMENT TYPES 2 Attachment Alternative Fixing Attachment is also supplied with a spring loaded ball cap for use with the support strut as well as a fixing cap Spring loaded ball cap Fixing cap R545 For ease of use when changing measuring points the R545 attachment 1 fitted with the spring loaded variation 1250 The 1250 Laser is usually adjusted before starting measuring and mounted using the fixed attachment Note With difficult measurement tasks such as vertical bores or very large diameters it can be of advantage to mount the R545 using the fixed attachment as well Simply change the attachment according to your needs 20 es Status Pro Borealign Kit User Guide x ATTACHMENT TYPES C Status Pro 5 5 1
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