XL7 OCS Datasheet for - Platforma Internetowa ASTOR.
Contents
1. Page 3 of 7 AUTOMATION GROUP MANO971 02 EN PJ HORNER HORNER Specifications Installation 5 Safety WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life WARNING To avoid the risk of electric shock or burns always connect the earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongly recommended to fuse all Power Sources connected to the OCS Be sure to locate fuses as close to the source as possible WARNING Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING Battery may explode if mistreated Do not recharge disassemble or dispose of in fire WARNING EXPLOSION HAZARD BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE NON HAZARDOUS Power input and output 1 0 wiring must be in accordance with Class I Division 2 wiring methods of the National Electric Code NFPA 70 for installations in the U S2. HSC47 IN12 E HSC3 IN11 HSC2 1N10 pu wonn Oor lt oorxueons Relay Life Expectancy z 40 2 g 30 BE ip 8 0 1 2 3 4 Contact Current A WARNING EXPOSURE TO SOME CHEMICALS MAY DEGRADE THE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay PCJ Cover case amp base Mitsubishi engineering Plastics Corp 5010GN6 30 or 5010GN6 30 M8 PBT Sealing Material Kishimoto 4616 50K I part epoxy resin It is recommended to periodically inspect the relay for any degradation of properties and replace if degradation is found Page 5 of 7 PJ HORNER HORNER AUTOMATION GROUP Model 3 amp 4 1 0 Specifications Installation MANO971 02 EN The XL7 model 3 HE XW1E3 features 12 DC Inputs 12 DC outputs and 2 Analog Inputs The XL7 model 4 HE XW1E4 increases the I O count up to 24 DC Inputs and 16 DC Outputs and 2 Analog Inputs The DC Inputs are 12 24Vdc compatible and can be jumpered for Positive Logic sinking or Negative Logic sourcing Two of the inputs H1 H2 can be used for high speed functions up to 500kHz The 12 bit Analog Inputs can be jumpered for voltage 0 10V or current 4 20mA on a channel by channel basis The 12 24VDC Outputs feature Electronic Short Circuit protection and support currents up to 0 5A per point and 4A total Two of the DC Outputs can be used for high speed functions PWM or PTO The output frequency is limited by the switching capability of the output drivers about 10kHz alth
3. or as specified in Section 18 1J2 of the Canadian Electrical Code for installations within Canada and in accordance with the authority having jurisdiction This equipment is suitable for use in Class Division 2 Groups A B C and D or Non hazardous locations only WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous WARNING EXPLOSION HAZARD Substitution of components may impair suitability for Class 1 Division 2 Digital outputs shall be supplied from the same source as the Operator Control Station Jumpers on connector JP1 and others shall not be removed or replaced while the circuit is live unless the area is known to be free of ignitable concentrations of flammable gasses or vapors 6 Common Cause of Analog Input Tranzorb Failure A common cause of Analog Input Tranzorb Failure on Analog Inputs Model 2 3 4 amp 5 If a 4 20mA circuit is initially wired with loop power but without a load the Analog input could see 24Vdc This is higher than the rating of the tranzorb This can be solved by NOT connecting loop power prior to load connection or by installing a low cost PTC in series between the load and Analog input See SUP0977 01 for additional details Digi Key 235 1074 ND or equiv NOTET Refers to Model 2 orange pg 5 Models 3 amp 4 J1 pg 6 and Model 5 20mA Analog In pg 7 7 Technical Support For assistance
4. 1 or 100mV 1 Te 1 or RTD 1 or 100mv 1 Te 2 or RTD 2 or 100mV 2 To 2 or RTD 2 or 100mV 2 10V or 20mA Out 1 10V or 20mA Out 2 Common 0 20mA In 1 0 20mA In 2 4 20 mA Analog Out NUN 0 10 V Analog Out 10vDC aie Loop Power requirements are determined by the transmitter specification Common JP2 amp JP3 Jumper Setting Details ANALOG INPUT SETTING T C 100mv RTD PT100 JP4 E we Fi ANALOG OUTPUT SETTING Location of I O jumpers JP1 JP4 and wiring connectors J1 4 with back cover removed JP4 Digital DC Inputs Positive Logie Negative Logic m gt Default Default VOLTAGE OR CURRENT CURRENT 20mA VOLTAGE Default Page 7 of 7
5. and manual updates contact Technical Support at the following locations North America Europe 317 916 4274 353 21 4321 266 Toll Free 877 665 5666 http www horner apg com http www heapg com e mail tech support horner apg com e mail techsppt heapg com Page 4 of 7 HORNER AUTOMATION GROUP 8 Built in I O Model 2 3 4 amp 5 Specifications Installation MANO0971 02 EN All XL7 models except the HE XW1E0 feature built in I O The I O is mapped into OCS Register space in three separate areas Digital Analog I O High Speed Counter O and High speed Output I O Digital Analog I O location is fixed starting at 1 but the High speed Counter and High speed Output references may be mapped to any open register location For more details on using the High Speed Counter and High Speed Outputs see the XL7 OCS User s Manual MANO974 01 Status Bits Command Bits Accumulator 1 amp 2 11601 Q1601 A10401 xQt Command Bits Ta Ta Preload amp Match AQ0401 VT Analog inputs 14 12 r2 12 Reserved 5 12 3 2 3 12 2 12 Lem I3 AA Reserved areas maintain backward compatibility with other XL Series OCS models Model 2 1 0 32 1 1 12 Starting Address locations for 96l Q AI amp AQ may be re mapped by user AQ424 PWM or Pul Parameters Starting Address locations for l amp AQ may be remapped by us
6. H1 H2 can be used for high speed functions up to 500kHz The 12 24VDC Outputs feature Electronic Short Circuit protection and support currents up to 0 5A per point and 4A total Two of the DC Outputs can be used for high speed functions PWM or PTO The output frequency is limited by the switching capability of the output drivers about 10kHz although an optional accessory HE XHSQ can be added to provide parallel output drivers supporting frequencies up to 200kHz The two high resolution Analog Inputs can be configured for 4 20mA 0 10V or 0 100mvV at 14 bit resolution They also can be configured for 16 bit temperature measurement supporting Thermocouples or RTDs with 0 05 C resolution The Analog Outputs are sourcing and can be configured for 4 20mA or 0 10V at 14 bit resolution Each Analog Input or Output channe maximum flexibility J1 Orange Positive Logic Digital Inputs Common Output Power L 40 30v0 peer 12 24V0C No Connect can be configured independently for J2 Black Positive Logic Digital Outputs OUT12 HSC1 INQ HSC2 IN10 HSC3 IN11 HSC4 IN12 outs No Connect Ours No Connect Sum OUT2 PWM2 OUT1 PWM1 omxLeoo7 001XLE008 0 10 V Analog In NC o ovoc 20 mA Analog Int 20mA us Be sure to wire OV Loop PWR to V1 as shown for proper operation Note Thermocouple In Tc 1 or RTD
7. HORNER AUTOMATION GROUP 1 Specifications General Specifications Control amp Logic Specifications Advanced Ladder Logic Required Power XL7 OCS Datasheet for HE XW11E0 HE XW1E2 HE XW1E3 HE XW1E4 HE XW1ES HEXT391C100 HEXT391C112 HEXT391C113 HEXT391C114 HEXT391C115 170mA 24VDC Control Language Support Specifications Installation MANO0971 02 EN Full IEC 1131 3 Languages Surrounding Air Temp Steady state Required Power 7A for lt 1 ms 24 VDC Logic Program Size 1MB maximum Inrush DC Switched amp Logic Scan Rate 0 013mS K a igst Online Supported in Advanced Ladder Programming Changes Relative Humidity 5 to 95 Non condensing Digital Inputs 2048 20 ppm maximum at 25 C Digital Outputs 2048 Clock A AT 1 Minutes per Month l O Support Analog Inputs 512 10 C to 60 C Analog Outputs 512 storage remp c r B 50 000 words Retentive ele without General Purpose Registers 16 384 bits Retentive UL CE 16 384 bits Non retentive Display Specifications Connectivity 8 T 1 RS 232 amp 1 RS 485 on first Modular Jack MJ1 2 Display Type 7 TFT Transmissive Color Serial Ports asda Gr TREES on second Modil Jack AS Resolution 800x480 USB mini B USB 2 0 480MHz Programming amp Data Access Color 16 bit 65 535 USB A USB 2 0 480MHz for USB FLASH Drives 27B Screen Memory 27 MB CAN Remote 1 0 Peer to Peer Comms Cscape 10 100
8. In Audio Out Speakers Audio In Microphone USB 2 0 A Flash Drives Future firmware update required Page 2 of 7 HORNER AUTOMATION GROUP DC Input Frame Torque rating 4 5 7 Lb In 0 50 0 78 N m DC is internally connected to 1 0 V but is isolated from CAN V A Class 2 power supply must be used Primary Power Port Pins SIGNAL DESCRIPTION 1 Frame Ground 2 DC DC input Power Supply Voltage Input Power Supply Ground MJ1 2 Independent Serial Ports MJ1 RS232 w Full Handshaking MJ2 RS485 Half Duplex MJ1 PINS Mi2 PINS SIGNAL TXD RXD ov 5V860mA RTS CTS RX TX IN OUT RXe TXe IN OUT Specifications Installation MANO0971 02 EN CAN Locking Spring Clamp Two terminators Per Conductor Torque rating 4 5 Lb In 0 50 N m SHLD and V pins are not internally connected to XL7 CAN1 CAN2 Port Pin LP SIGNAL DESCRIPTION 1 CAN Data Low Blue Shield Ground None CAN Data High White No Connect Red IN OUT M33 Serial Port Two multiplexed Serial Ports on One Modular Jack 8posn SWITCH NAME DIP Switches U BBR FUNCTION DEFAULT ON Half OFF 1 MJ3RS485S Termination ON Terminated OFF MJ3 Duplex OFF Full MJ2 RS485 Termination ON Terminated OFF
9. Mb Auto MDX Modbus TCP C S HTTP User Programmable Screens 1023 Ethernet ETE Shae Ee EAEN Backlight LED 50 000 hour life Remote 1 0 SmartRail SmartStix SmartBlock SmartMod MicroSD support for 32GB max Screen Update Rate perceived as instantaneous in many cases User Configurable within the scan time Removable Memory Application Updates Datalogging more Input Output Specifications mA V mA V High Speed Counters Model DCin DCOut Relays HSin HSOut mA VIn RTD Tc ae N mber af Counters 2 Model 2 12 6 4 4 Maximum Frequency 500 kHz each Model 3 12 12 4 2 2 Accumulator Size 32 bits each Model 4 24 16 4 2 2 Modes Supported Model 5 12 12 4 2 2 2 Totalizer Quadrature There are 4 high speed inputs of the total DC inputs There are 2 high speed outputs of the total DC Pulse Measurement Frequency Measurement outputs Model 2 3 amp 4 feature 12 bit Analog I O Model 5 features 14 16 bit Analog I O High speed 2 Position Controlled Outputs Outputs can be used for PWM and Pulse Train Outputs currently limited to 65kHz 1 ON OFF Setpoint per Output 2 Dimensions amp Panel Cutout 8 27 210 06m 5 66 143 76 mm without 1 0 1 73 43 94 mm 5 165 131 2mm R 125 3 mm TYP Radius corners when requiring dust or water tight seal per NEMA 4 4X or 12 7 468 189 7mm gt Cutout toleran
10. ce to meet NEMA standards is 0 005 0 1mm Max Panel Thickness is 5mm Page 1 of 7 AUTOMATION GROUP MANO971 02 EN Eg HORNER HORNER Specifications Installation 3 Installation Procedures 1 Carefully locate an appropriate place to mount the XL7 Be sure to leave enough room at the top of the unit for insertion and removal of the microSD card Also leave enough room at the bottom for the insertion and removal of USB FLASH drives 2 Carefully cut the host panel per the diagram on Page 1 creating a 189 7mm x 131 2mm 0 1mm opening into which the XL7 may be installed If the opening is too large water may leak into the enclosure potentially damaging the XL7 If the opening is too small the OCS may not fit through the hole without damage 3 Remove all Removable Terminals from the XL7 Insert the XL7 through the panel cutout from the front The gasket needs to be between the host panel and the XL7 4 Install and tighten the four mounting clips provided in the box until the gasket forms a tight seal max torque 7 10 Ib in 0 8 1 13 Nm 5 Reinstall the XL7 I O Removable Terminal Blocks Connect communications cables to the serial port USB ports Ethernet port and CAN port as required 4 Ports amp Connectors MJ1 RS 232 MicroSD MJ2 duplex RS 485 o Data Storage USB mini B Programming Rs 232 485 Serial Port Built in 1 0 CAN1 CAN 1 0 amp Fieldbus Port POWER 10 30V DC
11. er Q1 Q2 are part of the Fixed I O Map In High Speed Output mode they can be used to initiate a Stepper PTO Move The XL7 model 2 HE XW1E2 features 12 DC Inputs 6 Relay outputs and 4 Analog Inputs The DC Inputs are 12 24Vdc compatible and can be jumpered for Positive Logic sinking or Negative Logic sourcing Two of the inputs H1 H2 can be used for high speed functions up to 500kHz The 12 bit Analog Inputs can be jumpered for voltage 0 10V or current 4 20mA on a channel by channel basis The Relay outputs are isolated supporting AC and DC voltages with output currents of up to 3A relay 5A total Oranget Digital In Analog In 1224V0C HSC1 N9 Common Analog INT Analog IN2 LOOP PWR Common Model 2 Jumper Setting Details JP1 Digital DC In HSC JP2 Analog In A1 A4 Positive Negative Current Voltage J1 J2 Logic Logic 20mA 10V JP2 j I 8 At oo a2 ee fq 66 2 M ie oj Default o01xLE026 Default 001xLE027 Location of I O jumpers JP1 amp JP2 and wiring connectors J1 and J2 with back cover removed Note The Cscape Module Setup configuration must match the selected I O JP jumper setti Note When using JP2 A1 A4 each channel can be independently configured Black Relay Out Digital In Relay 6 COM asvoc Relay 5 COM be ET zvoc Relay 4 COM OR Relay 3 COM zvoc rove Relay 2 COM OR zvoc Relay 1 COM zave OR
12. ough an optional accessory HE XHSQ JA Oran ge Positive Logict Digital amp Analog In HSC1 IN9 HSC2 IN10 HSC3 IN11 HSC4 IN12 Analog IN1 Analog IN2 Common OUT2 PWN2 OUT1 PWMI V Supply for Sourcing Outputs J2 Black Positive Logic Digital Out J4 Orange Positive Logic Digital Out Common can be added to provide parallel output drivers supporting frequencies up to 200kHz J3 Orange Positive Logic Jumper Setting Details JP1 Dig Location of I O jumpers JP1 amp JP3 and wiring connectors J1 J2 J3 amp J4 with back cover removed Positive Logic Digital In ital DC Inputs Negative Logic Default Note The Cscape Module Setup configuration must match the selected O JP jumper settings Note When using JP3 A1 A2 each channel can be independently configured JP3 Analog Inputs Alt A23 Note Model 3 uses J1 amp and J2 only Model 4 uses J1 J2 J3 amp J4 Page 6 of 7 PJ HORNER HORNER AUTOMATION GROUP Model 5 1 0 Specifications Installation MANO971 02 EN The XL7 model 5 HE XW1E5 features 12 DC Inputs 12 DC outputs with high performance highly configurable Analog Inputs 2 and Analog Outputs 2 The DC Inputs are 12 24Vdc compatible and can be jumpered for Positive Logic sinking or Negative Logic sourcing Two of the inputs
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