K10 evo - Cemb USA
Contents
1. 1 Use the self diagnostics function to check the encoder 2 Check the encoder bearing spring Err 7 NOVRAM parameter read error 1 Switch off the machine and wait for at least 1 min Err 8 re start the machine and check it works properly Err 9 Repeat machine calibration Replace the CPU board Err 14 Unbalance measurement error Use the self diagnostics function to check the encoder Err 15 Check the detection unit connections Err 16 Check the machine earthing connection Err 17 Mount a wheel with more or less known unbalance less than Err 18 100 grams and check the response of the machine Err 19 Replace the CPU board Err 20 Wheel still The wheel must Use the self diagnostics function to check the encoder remain still for more than one Check the connections on the power board second after START Replace the CPU board Err 21 Motor on for more than 15 Use the self diagnostics function to check the encoder seconds Check the connections on the power board Replace the CPU board Err 24 Distance between the spokes The minimum distance between the spokes where the less than 18 degrees unbalance is to be split must be greater than 18 degrees Repeat the SPLIT function increasing the distance between the spokes Err 25 Distance between the spokes The maximum distance between the spokes where the greater than 120 degrees unbalance is to be split must be less than 120 degrees Repeat the split funct2. to be indispensable This publication is the property of Cemb S p A and may not be fully or partly reproduced without prior written agreement 1 6 MANUFACTURER The machine identification data is indicated on the plate mounted on the machine The plate below is shown for the sake of example CEMB moosi RL satanerwe waewae SERN Via Risorgimento 9 tel 39 0341 706369 y C kw Fax 39 0341 700725 X i wvew cemb com A ol a garage cemb com TP C PHASE 23826 Mandell de Lario E E ae 1 7 MANUFACTURER S RESPONSIBILITY AND WARRANTY In order to make use of the manufacturer s warranty the user must scrupulously observe the precautions contained in the manual in particular he must never exceed the limits of use of the machine always constantly and carefully clean and service the machine have the machine used by people of proven capacity and attitude adequately trained for the purpose The manufacturer declines all direct and indirect liability caused by useofthe machine ina different way from that indicated in this manual use of the machine by people who have not read and fully understood the contents of this manual use in breach of specific regulations in force in the country of installation modifications made to the machine software and op erating logic unless authorised by the manufacturer in writing unauthorised repairs exceptional eve
3. CEN Use and maintenance manual General Index 1 FOREWORD x 2 l 0 i 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 GENERAL PURPOSE OF THE MANUAL WHERE AND HOW TO KEEP THE MANUAL MANUAL UPGRADES COLLABORATION WITH USERS MANUFACTURER MANUFACTURER S RESPONSIBILITY AND WARRANTY 1 7 1 Terms of warranty TECHNICAL ASSISTANCE SERVICE COPYRIGHT TECHNOLOGICAL DESCRIPTION FRWBWWWNNNNDYD N 2 1 2 2 PURPOSE TECHNICAL SPECIFICATIONS DIMENSIONS AND WEIGHTS STARTING o anna IA CONTROL PANEL DIMENSIONS SETTING WHEEL 4 1 1 Standard wheels 4 1 2 Wheels with internal correction to rim 4 1 3 Measurement result 4 1 4 SPLIT function unbalance resolution 4 1 5 Unbalance optimisation MENU 4 2 1 Self diagnostics 4 2 2 Calibration DIAGNOSTICS INCONSISTENT UNBALANCE READINGS ALARM SIGNAL MAINTENANCE GENERAL 6 1 1 Introductory notes 6 1 2 Safety rules 6 1 3 Replacing fuses DISPOSAL DISPOSING OF THE BALANCER DISPOSING OF ELECTRONICS COMPONENTS SPARE PARTS IDENTIFICATION AND ORDERING METHOD ATTACHED DOCUMENTATION 0663 04 09 Rev A T V i 0 Z LU K10 EVO Use and maintenance manual Rev 04 2009 1 Foreword A WARNING THIS MANUAL IS AN INTEGRAL PART OF THE INSTALLATION MANUAL WHICH SHOULD BE CONSULTED CONCERNING STARTING AND USING THE MACHINE SAFELY 1 1 GENERAL The machine has been constructed in confo
4. ED IN THE INSTALLATION MANUAL MUST BE WORN AND WORK MUST BE DONE WITH DUE CARE AND ATTENTION OPERATIONS MAY ONLY BE PERFORMED BY A SPECIALISED TECHNICIAN T V i 0 Z LU Before powering the machine carry out the following checks 1 make sure that all the parts of the balancer are cor rectly connected and fixed 2 make sure that the parameters voltage and frequency of the mains power supply are compatible with those indicated on the rating plate of the balancer 3 make sure the power cable is correctly connected 4 make sure the machine shaft and flange hole are 6 Firmly attach the wheel to the balancer shaft using the lock nut The following figure shows a close up of the lock after it has been secured 7 To switch on the balancer press the switch on the left hand side of the machine clean CAUTION ANY TRACES OF DIRT MAY AFFECT BALANCING ACCURACY 5 Position the wheel on the terminal with the inner part facing the balancer Starting K10 EVO Use and maintenance manual Rev 04 2009 4 Control panel Ge STATIC CO OO ONE Inner side UNBALANCE VALUE digital indicator Outer side UNBALANCE VALUE digital indicator Inner side UNBALANCE POSITION indicator Outer side UNBALANCE POSITION i
5. achine 1 2 PURPOSE OF THE MANUAL This manual and the installation manual contains the instructions required to use the machine safely and carry out routine maintenance work Any calibrations adjustments and extraordinary mainte nance operations are not considered in this document as they may only be performed by the service engineer who must work on the machine according to the technical and rated characteristics for which it was built Though it is fundamental to read this manual it cannot replace skilled technical staff who must be adequately trained beforehand The foreseen use and configurations of the machine are the only ones allowed by the manufacturer do not attempt to use the machine in a different way Any other use or configuration must be agreed in advance with the manufacturer in writing and in this case an annex will be attached to this manual For use the user must also comply with the specific workplace legislation in force in the country where the machine is installed The manual also refers to laws directives etc that the user must know and consult in order to accomplish the goals that the manual sets out to achieve 1 3 WHERE AND HOW TO KEEP THE MANUAL This manual and relative attachments must be kept in a safe and dry place and must always be available for consultation Make a copy and keep it in the archive When exchanging information with the manufacturer or the technical assistance sta
6. e previous paragraph To enter this section press ENTER To move on to the next point press INFORMATION The order of the information shown on the display can vary depending on whether the arrow up or arrow down button is pressed The sequence of the illustra tions shown below refers to use of the arrow up button DIAMETER If you do not need to edit this section move on to the next one by pressing F If you wish to edit it Press S 7 or F to set the diameter in mm or inches then press ENTER to confirm the selected unit of measurement Press to move on to the next phase WIDTH fi If you do not need to edit this section move on to the next one by pressing t If you wish to edit it Press 4 or then press ENTER to confirm to set the width in mm or inches Press T to move on to the next phase APPROXIMATION me If you do not need to edit this section move on to the next one by pressing t If you wish to edit it Press SF or to set approximation to 5 or 1 g or to 0 25 or 0 1 oz then press ENTER to confirm Press to move on to the next phase SETUP The SETUP function is used to access machine diagnos tics and calibration Both operations are described in the following paragraphs Press K to return to the previous menu 10 Control panel K10 EVO Use and maintenance manual Rev 04 2009 4 2 1 Self diagnostics The machine can perform self diagn
7. emover turn the tyre on the rim pisss S by 180 1 Refit the wheel in such a way that the reference marks on the rim and the flange coincide 7 a X Press START to begin reading c Following the direction of rotation indicated by the START position LED s move spoke 2 to12 o clock and press E c RH display percentage reduction value LH display actual static unbalance value which can be The value to use for correction in position 2 is dis reduced by rotation played d Mark the two positions of the rim and tyre and turn the tyre on the rim until the positions coincide to achieve d Move spoke 1 to the correction position as indicated the optimisation shown on the display by the position LED s il TYRE E a CC C m RIM POSITION To return to the normal unbalance indication O O press any button E E INFORMATION The spoke to spoke distance must be a minimum of 18 and a maximum of 120 if not errors 24 25 or 26 ap pear Spokes with irregular or inconstant angles can be compensated A To cancel optimisation at any time press Control panel 9 T V i 0 Z T K10 EVO Use and maintenance manual Rev 04 2009 4 2 MENU This is used to personalise some balancer functions and to perform calibrations To access this section press the FUNCTIONS MENU button E 2 The first function OPT concerns unbalance optimisa tion It is described in th
8. ff authorised by the former quote the rating plate information and the serial number of the machine This manual must be kept for the entire lifetime of the machine and if necessary e g damage making all or some of it illegible etc the user must request another copy exclusively from the manufacturer quoting the pub lication code indicated on the cover 1 4 MANUAL UPGRADES This manual is an integral part of the machine and reflects the state of the art at the moment it was put on the market The publication complies with the directives in force on that date the manual cannot be considered inadequate Introduction K10 EVO Use and maintenance manual Rev 04 2009 as a result of regulatory updates or modifications to the machine Any manual upgrades that the manufacturer may see fit to send to users will become an integral part of the manual and must be kept together with it 1 5 COLLABORATION WITH USERS The manufacturer will be pleased to provide its custom ers with any further information they may require and will consider proposals for improving this manual in order to more fully satisfy the requirements it was written for In case of transfer of ownership of the machine which must always be accompanied by the use and maintenance manual the original user must inform the manufacturer of the name and address of the new user in order to allow it to send the new user any communications and or updates deemed
9. ion increasing the distance between the spokes Err 26 First spoke too far from the The maximum distance between the unbalance position and unbalance the spoke must be less than 120 degrees Repeat the split function increasing the distance between the spokes and the unbalance Diagnostics 13 T V i 0 Z Lu K10 EVO Use and maintenance manual Rev 04 2009 6 Maintenance 6 1 GENERAL A CAUTION BEFORE PERFORMING ANY MAINTENANCE OPERATIONS MAKE SURE THE MACHINE HAS BEEN DISCONNECTED FROM THE MAINS POWER SUPPLY ALWAYS USE THE PERSONAL PROTECTIVE EQUIPMENT INDICATED IN THE INSTALLATION MANUAL 6 1 1 Introductory notes This machine has been designed so as not to require rou tine maintenance apart from accurate periodic cleaning It is important to keep the machine perfectly clean in or der to prevent dust or impurities from compromising the operation of the balancer A WARNING THE PEOPLE RESPONSIBLE FOR CLEANING THE AREA WHERE THE MACHINE IS INSTALLED MUST WEAR PERSONAL PROTECTIVE EQUIPMENT IN ORDER TO WORK IN SAFETY AND ACCORDING TO THE CURRENT OCCUPATIONAL HEATH AND SAFETY REGULATIONS As extraordinary maintenance must be performed by CEMB service staff or in any case by specifically authorised and trained people is not dealt with in this manual 6 1 2 Safety rules Performing specialist activities on the equipment particu larly if the guards need to be dismou
10. iring diagrams accessible by dismantling the weight shelf If fuses require replacement use ones with an identical current intensity 14 Maintenance K10 EVO Use and maintenance manual Rev 04 2009 7 Disposal A CAUTION THE INSTRUCTIONS IN THIS CHAPTER ARE INDICATIVE REFER TO THE REGULATIONS IN FORCE IN THE COUNTRY WHERE THE EQUIP MENT IS USED 7 1 DISPOSING OF THE BALANCER The balancer must be disposed of after dismounting the various parts For disposal operations as well as wearing the Personal Protective Equipment indicated in the INSTALLATION MANUAL refer to the instructions and diagrams in this manual If necessary request specific information from the manufacturer After dismounting the various parts sort the various com ponents separating metal from plastic from copper etc according to the sorted waste disposal regulations in force in the country in which the equipment is dismantled If the various components must be stored before being taken to the dump make sure to keep them in a safe place protected from atmospheric agents in order to preventthem from contaminating the ground and the water table 7 2 DISPOSING OF ELECTRONICS COMPONENTS Community directive 2002 96 EC assimi lated in Italy with legislative decree n 151 of 25th July 2005 requires electrical and electronic equipment manufacturers and users to comply with a number of obliga tions concerning the collecti
11. lidated in case of repairs made by people who were not authorised by the manufacturer modifications that were not authorised by the manu facturer use of parts and or equipment that were not supplied or approved by the manufacturer removal or alteration of the machine identification plate Introduction ENGLISH T V i 0 Z Lu K10 EVO Use and maintenance manual Rev 04 2009 1 8 TECHNICAL ASSISTANCE SERVICE For technical assistance requirements contact the Manu facturer or authorised Dealer directly always quoting the model and serial number of the machine punched on the identification plate 1 9 COPYRIGHT The information contained in this manual may not be disclosed to third parties Partial or total duplication un less authorised by the Manufacturer in writing through photocopying duplication or other systems including electronic acquisition is breach of copyright and can lead to prosecution Introduction K10 EVO Use and maintenance manual Rev 04 2009 2 Technological description ENGLISH 2 1 PURPOSE The main features include direct selection of the metrical or Anglo Saxon system machine settings menu optimisation of tyre and rim unbalance K10 EVO is used to balance the wheels of cars vans static programme ALU ALU S SPLIT 4 WD motorcycles and scooters automatic minimisation of static unbalance It features excellent
12. ndicator DISTANCE setting DIAMETER setting WIDTH setting INNER SIDE correction position selection selects and views the position for applying the correction weight STATIC and OUTER SIDE correction position selection selects and views the position for applying the correction weight Grams ounces selection SPLIT unbalance resolution Unbalance reading lt 5 g 25 oz FUNCTIONS menu Confirm MENU selection HOME Start CYCLE EMERGENCY A CAUTION PRESS THE BUTTONS WITH YOUR FINGERS NEVER USE THE COUNTERWEIGHT GRIPPERS OR OTHER POINTED OBJECTS Control panel ENGLISH T V i 0 Z LU K10 EVO Use and maintenance manual Rev 04 2009 4 1 DIMENSIONS SETTING WHEEL 4 1 1 Standard wheel SG a Set the DISTANCE a between the inner side of the wheel and the machine Use the relative gauge on the machine to measure this oe b Set the rated WIDTH normally indicated on the rim or measure the width b using the supplied calliper gauge c Set the rated DIAMETER d indicated on the tyre d ot 4 1 2 Wheels with internal correction to rim Select the correction position according to the method used elo to apply the weights to the wheels For this operation use the two buttons Use the gauge to measure the distances according to the following scheme To set dE hold down the button e red butt
13. nted exposes people to serious danger due to the presence of potentially live parts The rules shown below must be scrupulously followed People must always use the Personal Protective Equip ment indicated in the Installation Manual During activi ties unauthorised people may not access the equipment and WORK IN PROGRESS signs will be erected in the department in such a way that they are visible from every place of access Specialist staff must be authorised and especially trained concerning the dangers that may arise during operation and the correct methods for avoiding them They must always work with great care and pay full at tention If exceptionally the staff removes the guards to carry out a particular specialist technical maintenance inspection or repair job they are required to put them back after work After work staff must make sure that foreign objects in particular mechanical pieces tools or devices used dur ing the operative procedure that could cause damage or malfunctions are not left inside the balancer For safety before starting work maintenance inspection and repair staff must disconnect all power sources and take all the necessary preventive safety measures As well as operating frequencies the operations described below indicate the qualifications that staff must possess in order to perform the operation 6 1 3 Replacing fuses Some protection fuses are located on the power board see w
14. ntrol panel K10 EVO Use and maintenance manual Rev 04 2009 A WARNING THE INFORMATION IN THE POSSIBLE REMEDY COLUNN REQUIRES WORK TO BE PERFORMED BY SPECIALIST TECHNICIANS OR OTHER AUTHOR ISED PEOPLE WHO MUST ALWAYS WORK USING THE PERSONAL PROTECTIVE EQUIPMENT INDICATED IN THE INSTALLATION manuaAL IN SOME CASES THIS WORK CAN BE PERFORMED BY A NORMAL OPERATOR ENGLISH ERROR CAUSE POSSIBLE REMEDY Black The wheel balancer does not 1 Check the machine is properly connected to the mains power switch on supply 2 Check the fuses on the power board and replace if necessary 3 Replace the CPU board Err 1 No rotation signal 1 Use the self diagnostics function to check the encoder 2 Replace the encoder 3 Replace the CPU board Err 2 Speed too low during detection 1 Make sure that a vehicle wheel is mounted on the wheel balancer During the unbalance measure 2 Use the self diagnostics function to check the encoder ment revolutions the wheel speed 3 Detach the measuring head connector from the board and do a has fallen to below 42 rpm spin if no error is detected replace the measuring heads 4 Replace the CPU board Err 3 Unbalance too high 1 Check the wheel dimensions setting 2 Check the detection unit connections 3 Mount a wheel with more or less known unbalance less than 100 grams and check the response of the machine 4 Replace the CPU board Err 4 Rotation in opposite direction
15. nts Transfer of the machine to a third party must also include this manual failure to include the manual automatically invalidates all the rights of the purchaser including the terms of warranty where applicable Ifthe machine is transferred to a third party in a country with a different language from the one written in this manual the original user shall provide a faithful translation of this manual in the language of country in which the machine will operate 1 7 1 Terms of warranty CEMB S p A guarantees the machines it manufacturers against all manufacturing or assembly faults for 12 twelve months from the date of collection or delivery CEMB S p A undertakes to replace or repair any part which it deems to be faulty free of charge at its factory carriage paid If a Manufacturer s repairman or a person authorised by the same is required to work at the user s facilities the relative travel expenses and board and lodging shall be charged to the user The free supply of parts under warranty is always subject to the faulty part being inspected by the manufacturer or a person authorised by the same The warranty is not extended following repairs or other work done to the machine The warranty does not cover damage to the machine deriving from transport neglect improper use and or use not in compliance with the instructions in the operating manual incorrect electrical connections The warranty is inva
16. on for 2 seconds when any of the dimensions appear on the display 4 1 3 Measurement result Sa Mine Ci y AAA ANA WAWA a nae LULU EAE cont Spent Taian aan M gt i Move the wheel manually until all the LED s correspond ing to the side light up The display shows the measured unbalance For unbalance within tolerance 0 zero using OJ values within tolerance can be viewed Control panel K10 EVO Use and maintenance manual Rev 04 2009 4 1 4 SPLIT function 4 1 5 Unbalance optimisation unbalance resolution This operation is performed to reduce the static unba The SPLIT function is used to position the adhesive weights ance of the wheel behind the wheel spokes angle lt 18 so that they are no It is suitable for static unbalance values in excess of 30 longer visible for alloy rims Use this function in the ALU grams or STATIC mode where the adhesive weight is applied to the outer side of the rim H gt MER Enter the wheel dimensions in the ALU S mode and press START a If no unbalance was measured before START appears on the display Press this button to proceed ENGLISH a Turn the wheel to the outer side unbalance correction position es OPE Dis P lt FD b Make areference mark on the flange and the rim using b Move one of the spokes to 12 o clock e g 1 and a piece of chalk for example 2AA With the aid of a tyre r
17. on treatment E recovery and disposal of this waste Please scrupulously comply with these waste disposal regulations Remember that abusive dumping of this waste leads to the application of the administrative penalties established by current law 8 Spare parts 8 1 IDENTIFICATION AND ORDERING METHOD The various parts can be identified using the drawings and diagrams in the machine technical file which is archived by the Manufacturer to which a request can be made For off the shelf parts the technical manuals or the supplier s original documents can be provided if the Manufacturer deems this to be useful If not supplied this documentation is also included in the machine Technical File archived by the Manufacturer as regards by Ministerial Decree 98 37 EC In this case contact the Technical Service to identify the required piece If the required pieces are not in any position or they can not be identified contact the Technical Service specify ing the type of machine its serial number and year of construction This information is indicated on the machine identifica tion plate 9 Attached documentation If not supplied this documentation is included in the Techni cal File of the machine archived by the Manufacturer In this case contact the Technical Service for detailed information concerning the machine Disposal Spare parts Attached documents 15 ENGLISH
18. ostics to check the LED s on the control panel and make sure the encoder reads correctly To perform this operation view the SETUP menu F 4 eek jizJe In the self diagnostics sequence all the LED s on the panel light up for a few seconds in order to check operation When the LED s go out the machine automatically moves on to the encoder reading phase When the wheel is turned manually forwards and backwards the display shows its exact posi tion The value lies between 0 zero and 255 4 2 2 Calibration To calibrate the machine proceed as follows Fitan average size wheel with a metal rim on the shaft Example 6 x 15 1 Setthe wheel measurements as described in paragraph 4 1 SETTING WHEEL DIMENSIONS A CAUTION SETTING INCORRECT DIMENSIONS WOULD MEAN THAT THE MACHINE IS NOT CORRECTLY CALIBRATED THEREFORE ALL SUBSEQUENT MEASUREMENTS WILL BE INCORRECT UNTIL CALIBRATION IS PER FORMED ONCE AGAIN WITH THE CORRECT DIMENSIONS Display the SETUP menu F 4 DORE 1 Press 4 or AB 0 view the CALIBRATION function ENTER 2 Add a standard weight of 60 g 2 00 oz to the outer side in any position 3 Shift the standard weight from the outside to the inside keeping the same position 4 Turn the wheel until the standard weight is at the top 12 o clock ENTER e 5 End of calibration f Go J To cancel calibration at any time press K ENGLISH Con
19. performance in a compact space a solid structure and a cutting edge design 22 TECHNICAL SPECIFICATIONS It has elevated precision at low balancing speeds and is easy to use The following data refers to the balancer in its standard configuration It does not need to be fixed to the floor and does not require wheel guards The balancer can work without guards as Thanks to the new and exclusive VDD Virtual Direct Drive CEMB patent system reliable unbalance measurements Gyele me per wheal 4 7 seconds 5 3 4 x14 15 Kg can be made in a short time almost half the time of the cycle used with respect to other balancers in this range Rim width settable 1 5 20 or 40 510 mm Settable diameter 10 30 or 265 765 mm ceme REA 2 3 DIMENSIONS AND WEIGHTS CONTROL PANEL LOCK NUT WEIGHT TOOL HOLDER MANUAL GAUGE The machine complete with flange weighs 110 kg e e NOS Technological description 5 K10 EVO Use and maintenance manual Rev 04 2009 3 Starting A WARNING BEFORE SWITCHING ON THE MACHINE MAKE SURE THAT ALL THE CONNECTIONS DESCRIBED IN THE INSTALLATION CHAPTER HAVE BEEN MADE CORRECTLY THE FOLLOWING OPERATIONS INVOLVE A POTENTIAL RISK FOR THE OPERATOR GIVEN THE PRESENCE OF VOLTAGE ON THE EQUIPMENT THE PERSONAL PROTECTIVE EQUIPMENT DESCRIB
20. rmity with the current EC Directives and the technical standards imple menting the requirements as stated in the declaration of conformity issued by the manufacturer and attached to the manual This publication hereinafter simply referred to as man ual contains all the information required to safely use and service the machine referred to in the Declaration of Conformity This appliance hereinafter generically referred to as machine was built by Cemb S p a a company with registered offices in Via Risorgimento 9 Mandello del Lario LC Italy The manual addresses operators instructed on the precau tions to take in relation to the presence of electric current and moving devices This publication is intended for all users who as far as within their competence need to and or are obliged to give instructions to others or operate on the machine themselves These persons can be identified as follows operators directly involved in transporting storing installing using and servicing the machine from when it is put on the market until when it is scrapped direct private users The original Italian text of this publication constitutes the only reference to resolve any interpretation controversies related to the translation into the European Community languages This publication forms an integral part of the machine and must therefore be kept for future reference until final dismantling and scrapping of the m
21. trol panel 11 T V i 0 Z Lu K10 EVO Use and maintenance manual Rev 04 2009 5 Diagnostics 5 1 INCONSISTENT UNBALANCE READINGS In some cases when a wheel that has just been balanced is repositioned on the balancer the machine can detect an unbalance This is nota machine problem but is due to faulty mounting of the wheel on the flange In other words when mount ing the wheel after initial balancing it has taken another position with respect to the balancer shaft axis If the wheel has been mounted on the flange with screws the screws may not have been tightened correctly criss cross sequence or the tolerances of the holes drilled in the wheel may be too large Small errors up to 10 grams 4 oz are to be considered normal in wheels locked with the relative cone The error is normally greater for wheels locked with screws or studs If after balancing the wheel is still unbalanced when re fitted on the vehicle this could be due to an unbalanced brake drum or very often the tolerances of the holes drilled in the rim and drum are too large In this case balancing should be performed using a balancer with the wheel mounted on the vehicle 5 2 ALARM SIGNAL The machine has a self diagnostics cycle which identi fies the most frequent malfunctions during the normal work cycle These malfunctions are processed by the system and shown on the display mn D 1 Ey 12 Co
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