VersaMax Ethernet NIU, IC200EBI001-LG, GFK
Contents
1. M3 5 6 SCREW oton Z SPLIT LOCK 7 VA 4 WASHER FLAT WASHER EA 4 3mm J 0 170in 15 9mm Y 0 62in REF 5 1mm K wl 0 200in j 7 TAPPED HOLE_ Nii IN PANEL Removing the NIU from the DIN Rail 1 Turn off power to the power supply 2 Ifthe NIU is attached to the panel with a screw remove the power supply module Remove the panel mount screw 3 Slide the NIU away from the other modules until the connector on the right side disengages from the next carrier 4 With a small flathead screwdriver pull the DIN rail latch out while tilting the other end of the NIU down to disengage it from the DIN rail Bus Installation Guidelines The proper cable for an Ethernet 10Base T 100Base TX network is a four twisted pair Category 5 Ethernet cable The following table summarizes key characteristics of the Ethernet network and cable Network Topology Point to point Ethernet 10Base T 100Base TX connections with no GFK 1859M termination Points can be hubs or switches If only 2 nodes are present a crossover cable should be used to connect them Point to point Maximum of 100 meters distance Medium Four twisted pair unshielded cable Shielding is permissible but not required Transmission 10 Mbit s 10Base T or 100 Mbit s Speed 100Base T Cable Type Category 5 Cat 5 No termination required Bus Connector RJ 45 Connector Pin Assignment Pin Signal VO Description cc fo ermon a pe2. If an empty slot or faulted module is encountered 10 GFK 1859M autoconfiguration for that rack stops Autoconfiguration then skips to the next rack and continues until all racks are configured Note If the I O station includes any additional power supplies those power supplies should be turned on at the same time Observe the Module LEDs The LEDs indicate the presence of power and show the operating mode and status of the NIU PWR OK FAULTS LAN STAT PWR Green indicates power is applied to the ENIU Green indicates the ENIU firmware is operational FAULTS Amber indicates the ENIU has detected a fault with itself or an I O module Blinking amber indicates a Fatal Fault with the ENIU LAN Green solid or blinking indicates network packets are being received or transmitted Indicates received data addressed to ENIU as well as broadcast data STAT Modbus Mode Solid Green indicates a Modbus connection Amber blinking at 1 sec rate indicates an IP address problem STAT EGD Mode Solid Green indicates exchanges are being received Amber blinking at 1 sec rate indicates an IP address problem July 2012 Installation in Hazardous Locations EQUIPMENT LABELED WITH REFERENCE TO CLASS I GROUPS A B C amp D DIV 2 HAZARDOUS LOCATIONS IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A B C DOR NON HAZARDOUS LOCATIONS ONLY WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS
3. ENIU s fault table If the fault table is cleared the Loss of I O Module fault is not re recorded even though the I O module is still missing from the backplane LED issue during firmware upgrade When upgrading firmware through FTP it is expected that on receiving an FTP erase command all LEDs on the IC200EBI001 will turn on momentarily and then the OK and Faults LEDs will start blinking together to indicate the unit is ready to receive the new firmware However some IC200EBI001 KG units may stop with all LEDs on and not blink the OK and Fault LEDs If this occurs power cycle the unit to continue the firmware upgrade GFK 1859M Quick Start Guide 1 2 Install the NIU on the DIN Rail by simply clicking it into place Note The NIU and connecting carriers must be installed on the same section of 35mm x 7 5mm DIN rail The DIN rail must have a conductive unpainted finish for proper grounding Refer to General Module Installation Instructions on page 4 for information about space requirements or module orientation or if you are installing the NIU in an area of excessive vibration Install the Power Supply on the NIU e The latch on the power supply must be in the unlocked position Iim ll Align the connectors and the latch post and press the power supply module down until the two tabs on the bottom of the power supply click into place e Turn the latch
4. MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES AND WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS General Module Installation Instructions A Modules must be mounted on a al horizontal DIN rail 1 Allow sufficient finger clearance for opening NIU door 2 Allow adequate clearance for serial port cables pees 3 Allow adequate space for power f wiring 2 The NIU with power supply attached fits into a 70mm deep enclosure m 8585mm Rated thermal specifications are based 3 38in on a clearance of 5 1cm 2in above and below the equipment and 2 54cm 1in to the left of the NIU module 1 Ea Panel Mounting For best stability the DIN rail should be installed on a panel using screws spaced approximately 5 24cm 6in apart If excessive vibration is a factor the NIU should also be screwed down to the mounting panel Note 1 Tolerances are 0 13mm 0 005in non cumulative Note 2 1 1 1 4Nm 10 12 in lbs of torque should be applied to M3 5 6 32 steel screw threaded into material containing internal threads and having a minimum thickness of 2 4mm 0 093in SEE NOTE 2 4 3mm J
5. this cover you will need to install it on the last carrier It protects the connector pins from damage and ESD during handling and use Do not remove the connector cover on the left hand side Install additional modules Mount a module on its carrier and slide it to the left along the DIN rail to fully engage the connector on the adjacent carrier or ENIU Repeat for other modules and install the connector cover see Step 6 on the last carrier Configuration A configuration can be stored by programming software or the ENIU can be autoconfigured When power is applied to the ENIU for the very first time the ENIU will autoconfigure the modules physically present in the I O station starting at Slot 1 Autoconfiguration stops at the first empty slot or faulted module If the autoconfiguration is unsuccessful or a new autoconfiguration is required it is necessary to first clear the existing configuration from the ENIU This is done by powering down the ENIU disconnecting the ENIU from the first I O carrier and powering up the ENIU Note If the I O station includes any additional power supplies those power supplies must be turned on either before the ENIU Power Supply or at the same time to assure accurate autoconfiguration Power up the NIU The modules in the I O station will automatically be configured starting at slot 1 in each rack including expansion racks
6. July 2012 The Ethernet Network Interface Unit ENIU is an Ethernet slave module that acts as controller for a set of I O modules Power for module operation is provided by a power supply that installs directly on the NIU Ethernet NIU power supply aO OO O H d TEE i q g C Specifications Ethernet IP address Any Valid IP Address Default is 195 0 0 x where x is selected on the rotary switches 10Base T or 100Base TX auto negotiated Ethernet network data rate 1O data 1024 bytes maximum Up to 512 bytes of inputs or 512 bytes of outputs Fault data 128 bytes maximum LEDs 5 Power LED indicates presence of input power OK LED indicates health of the ENIU Faults LED indicates presence of faults LAN LED indicates health of Ethernet network Stat LED solid green indicates Modbus connection present or receipt of EGD exchanges flashing Amber indicates invalid IP address Release 1 0 supports 8 I O modules and no expansion racks Release 1 1 and later releases support 64 I O modules and 7 expansion racks Power 5V 175mA 3 3V 425mA Consumption Product Description Number of I O modules Firmware upgrades 82A1043 PM01 A1 Preinstallation Check Carefully inspect all shipping containers for damage If any equipment is dama
7. d last state operation on page 1 7 of the VersaMax System Ethernet Network Interface Unit User s Manual GFK 1860A should read July 2012 WARNING For both discrete and analog Output or Mixed modules if the ENIU loses power but the Output or Mixed modules do not lose power the Hold Last State parameter does not work as might be expected Upon ENIU power loss outputs configured for Hold Last State go to the Last State value on modules that still have power When power is restored to the ENIU outputs go to zero When communications are reestablished and the ENIU receives a Write message outputs go to the values in the ENIU s Output Table This warning applies to both Modbus and EGD operation The current user s manual revision indicates it applies only to Modbus Open Issues Using Extended Distance in a Multiple Remote Rack system may cause delays with some Analog Input modules located in an Expansion Rack Configuring the VersaMax Ethernet NIU Expansion Bus Speed in the Settings tab of the Ethernet NIU hardware configuration for Extended Distance default may cause updates to some Analog Input modules located in an expansion rack to be delayed This delay affects the following modules IC200ALG260 IC200ALG261 IC200ALG262 IC200ALG263 IC200ALG264 IC200ALG265 IC200ALG266 IC200ALG430 IC200ALG431 and IC200ALG432 If the total expansion cable length in your system is 250 meters or less it is recommended tha
8. formance 4 O D IC200EBI001 DE ep 2004 Firmware version 1 30 IC200EBI001 CD Apr 2004 Changed to VO plastic for module housing J J F J See GFK 1859J for problems resolved Firmware version 1 21 Fixed for Firmware Version 1 32 Configuring the module with its Gateway IP address in a different subnet than its ENIU IP address based on default IP Class masks will not prevent communications or cause the Fault and Stat LEDs to flash S IC200EB1001 BD an 2004 ATEX approval S Operating Notes The Ethernet NIU assigns references in the EGD datagrams according to the physical order of I O modules in the backplane The downloaded hardware configuration is not used to assign I O to EGD datagrams If a hardware configuration containing I O addresses in a different order than the physical module locations is downloaded to the ENIU the references are assigned to EGD datagrams based on the physical module location and not the downloaded configuration The VersaMax power supply connected to the Ethernet NIU and any power supplies that reside in a booster carrier must share the same external power source After a point fault occurs on an IC200MDL730A discrete input module two clear fault table commands must be sent to the VersaMax ENIU to clear the fault table and turn the Fault LED off This issue does not occur when using IC200MDL730B and later I O module hardware Documentation note The warning regarding hol
9. ged notify the delivery service immediately Save the damaged shipping container for inspection by the delivery service After unpacking the equipment record all serial numbers Save the shipping containers and packing material in case it is necessary to transport or ship any part of the system Upgrading Previous Firmware Versions Version 1 32 firmware replaces all previous versions The Ethernet Network Interface Unit ENIU firmware resides in FLASH memory This firmware may be upgraded via a download from an appropriate personal computer connected to the Ethernet connector RJ 45 on the ENIU The download uses an FTP session to the ENIU GFK 1859M Compatibility s Protocols Modbus Ethernet Class 0 amp 1 all releases a Ethernet Global Data Release 1 1 and later releases E High density analog modules Release 1 1 and later s Hot Insertion for I O modules Release 1 1 and later a Intelligent I O module indirect firmware upgrades using the serial TAN connector firmware version 1 30 and later Product Revision History rev Date Description IC200EBI001 LG Jul 2012 Label change No changes to features performance or compatibility IC200EBI001 KG Oct 2011 Incorporates an improved RJ 45 Ethernet connector with greater resistance to breakage Includes other hardware changes to resolve a component obsolescence issue and improve manufacturability performance or compatibility compatibility functionality or per
10. o eroaa a Re eener a e Frame Ground s prewe Frame cround Connector fae 7 Fano Frame Ground e RENO Fare Ground Ethernet MAC Address The Ethernet NIU s MAC physical address is on the label on the front of the module Front View
11. t you configure the Expansion Bus Speed to Normal On rare occasions a verify or clear operation from the programmer will fail The programmer may display the message Online operation not supported on current target Cannot continue current operation Retry the verify or clear operation to resolve this issue Occasionally two retries are needed If the Ethernet NIU is connected to an Ethernet hub excessive multiple collisions may cause Ethernet communication to stop and restart Replacing the Ethernet hub with a switch resolves the issue If the IC200ALG240 Analog Input module generates a large number approximately 10 or more faults at the same time not all of the faults are reported in the Ethernet NIU s fault table There is no notification that some of the faults are lost This only occurs when the faults are generated in close proximity to each other For example an ALG240 configured for 4 20mA current mode will generate three faults per point if all of the inputs are left open Open Wire Low Alarm and Out of Range Only seven to ten of the faults generated are reported in the ENIU fault table The Ethernet NIU does not re report unresolved Loss of Module faults after its fault table is cleared If the loss of module condition still exists after the ENIU s fault table is cleared the fault is not re reported For example When an I O module is hot extracted from the backplane a Loss of I O Module fault is recorded in the
12. ter key arp a An entry matching the desired ENIU IP address Internet Address and MAC address Physical Address should be seen in the ARP table with the Type listed as static ARP Table Entry Example Internet Address Physical Address Type 3 16 27 5 08 00 19 01 48 64 static c Next create a Telnet connection to the ENIU Port 1 by typing in the following command at the computer s MS DOS prompt then pressing the Enter key telnet IP Address 1 For example telnet 3 16 27 5 1 A Telnet window will appear After several seconds a Connect Failed dialog box will appear regardless the ENIU will change its IP address to the one designated in the Telnet command NOTE If it takes more than 15 seconds for the Connect Failed box to appear the Telnet command probably didn t work NOTE Step 4 sets a temporary IP address that will be lost if power is cycled To set a permanent non volatile address use the programmer software and store a configuration containing the correct IP address NOTE A device will need to be configured in the communications setup for the temporary IP address to allow you to perform the configuration store Connect the communications bus to the connector on the front of the ENIU Refer to the heading Bus Installation Guidelines for detailed bus installation instructions Remove the connector cover on the right hand side of the ENIU Do not discard
13. to the locked position to A secure the power supply to the top of an the NIU LAT Complete the power supply wiring as described in the installation instructions provided with the Power Supply Set the IP Address Adjust the rotary switches on the front of the NIU using a 2 44mm 3 32in flat screwdriver These switches marked IP Address A B C x X100 X10 and X1 select the hundreds tens and ones digits of the last field in the Ethernet IP address The first three fields in the IP address A B C are fixed to 195 0 0 When the unit is shipped from the factory For the last field select any valid address in the range 1 254 Always cycle power to the NIU after changing the switch settings IP ADDRESS A B C x X100 Alternate Method to set Temporary IP Address using Telnet NOTE This step is an alternate to Step 3 above The address set with this method is temporary Itis lost if power is cycled a The ENIU and the personal computer must be operational and interconnected via an Ethernet connection At the computer s DOS command prompt type in the following then press the Enter key arp s IP address you want to assign to ENIU MAC address of the ENIU IP address of your computer For example arp s 3 16 27 5 08 00 19 01 48 64 3 16 88 139 NOTE You will not see any reply on the screen July 2012 9 b To verify that the ARP table entry was accepted type the following at the command prompt then press the En
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